JP6938089B2 - Chicken carcass chicken fillet - Google Patents

Chicken carcass chicken fillet Download PDF

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JP6938089B2
JP6938089B2 JP2017185662A JP2017185662A JP6938089B2 JP 6938089 B2 JP6938089 B2 JP 6938089B2 JP 2017185662 A JP2017185662 A JP 2017185662A JP 2017185662 A JP2017185662 A JP 2017185662A JP 6938089 B2 JP6938089 B2 JP 6938089B2
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scissors
knife
muscle
muscle insertion
chicken
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JP2019058112A (en
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清臣 市来
清臣 市来
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プライフーズ株式会社
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本発明は、食鳥屠体ササミ筋入装置に関するものである。 The present invention relates to a chicken carcass scissors muscle insertion device.

ササミ付き食鳥屠体上半部ガラの胸腔に内勘合して食鳥屠体上半部ガラを保持する保持部材と、ササミ付き食鳥屠体上半部ガラに両側方から接近して鎖骨よりもヤゲン(胸骨稜軟骨部位)寄りで且つ鎖骨近傍の所定位置からヤゲン側端部までササミに側方から筋入する一対の筋入機構とを備えることを特徴とする食鳥屠体ササミ筋入装置が特許文献1に開示されている。 A holding member that fits into the thoracic cavity of the upper half of the flesh with scissors to hold the upper half of the flesh, and a clavicle that approaches the upper half of the flesh with scissors from both sides. Porcine carcass scissors muscle, which is closer to the bean (sternal ridge cartilage site) and has a pair of muscle insertion mechanisms for laterally inserting muscles into the scissors from a predetermined position near the clavicle to the side end of the clavicle. The input device is disclosed in Patent Document 1.

特許第4325940号Patent No. 4325940

特許文献1の食鳥屠体ササミ筋入装置には、鎖骨よりもヤゲン寄りで且つ鎖骨近傍の所定位置から頸椎側端部までのササミに筋入ができないという問題がある。特許文献1の装置において、筋入開始位置を頸椎側へ移動させて、頸椎側端部からヤゲン側端部まで筋入すると、筋入開始直後に筋入装置によって鎖骨が切断され、切断された鎖骨がササミ筋入装置に押されてササミに食い込み、ササミの肉質が低下するという問題を起こす。
本発明は上記課題に鑑みてなされたものであり、ササミ付き食鳥屠体上半部ガラの胸腔に内勘合して食鳥屠体上半部ガラを保持する保持部材と、ササミ付き食鳥屠体上半部ガラに両側方から接近してササミに側方から筋入する一対の筋入機構とを備える食鳥屠体ササミ筋入装置であって、頸椎側端部からヤゲン側端部までササミに筋入することができ、且つ鎖骨がササミに食い込むことによるササミの肉質低下を起こさない食鳥屠体ササミ筋入装置を提供することを目的とする。
The edible bird carcass scissors muscle insertion device of Patent Document 1 has a problem that the muscles cannot be inserted into the scissors from a predetermined position near the clavicle to the side end of the cervical spine, which is closer to the bevel than the clavicle. In the device of Patent Document 1, when the muscle insertion start position was moved to the cervical spine side and the muscle was inserted from the cervical spine side end to the bevel side end, the clavicle was cut and cut by the muscle insertion device immediately after the start of muscle insertion. The clavicle is pushed by the scissors muscle insertion device and bites into the scissors, causing the problem that the meat quality of the scissors deteriorates.
The present invention has been made in view of the above problems, and is a holding member that fits into the thoracic cavity of the upper half of the flesh steak with chicken fillet to hold the upper half of the flesh steak with chicken fillet, and a flesh steak with chicken fillet. A poultry carcass scissors muscle insertion device equipped with a pair of muscle insertion mechanisms that approach the upper half of the carcass from both sides and insert muscles into the chicken from the side. It is an object of the present invention to provide a poultry carcass meat meat muscle insertion device that can be muscled into the chicken meat and does not cause deterioration of the meat quality of the chicken meat due to the clavicle biting into the chicken meat.

上記課題を解決するために、本発明においては、食鳥屠体上半部ガラ胸腔に内勘合する嵌合部を有しササミ付き食鳥屠体上半部ガラを保持する保持部材と、ササミ付き食鳥屠体上半部ガラに両側方から接近して鎖骨よりもヤゲン寄りで且つ鎖骨近傍の第1所定位置から頸椎側端部までササミに側方から筋入する一対の第1筋入機構と、ササミ付き食鳥屠体上半部ガラに両側方から接近して第1所定位置よりもヤゲン寄りで且つヤゲン近傍の第2所定位置からヤゲン側端部までササミに側方から筋入する一対の第2筋入機構と、ササミ付き食鳥屠体上半部ガラに両側方から接近して第1所定位置よりも鎖骨寄りの第3所定位置から第2所定位置よりもヤゲン寄りの第4所定位置までササミに側方から筋入する一対の第3筋入機構とを備え、第1筋入機構、第2筋入機構、第3筋入機構の順に作動することを特徴とする食鳥屠体ササミ筋入装置を提供する。
第1筋入機構が鎖骨よりもヤゲン寄りで且つ鎖骨近傍の第1所定位置から頸椎側端部まで筋入し、第2筋入機構が第1所定位置よりもヤゲン寄りで且つヤゲン近傍の第2所定位置からヤゲン側端部まで筋入れし、第3筋入機構が第1所定位置よりも鎖骨寄りの第3所定位置から第2所定位置よりもヤゲン寄りの第4所定位置まで筋入れすることにより、頸椎側端部からヤゲン側端部までササミに筋入することができる。鎖骨よりもヤゲン寄りで且つ鎖骨近傍の第1所定位置から椎側端部までの筋入の終端部で第1筋入機構によって鎖骨が切断されたとしても、第1筋入機構は切断した鎖骨を押し上げ、ササミに押し付けないので、ササミは傷付かず、肉質は低下しない。
ササミの頸椎側端部の腱と烏口骨との強固な接続部を確実に切断するために、ササミが確りと胸骨に接続した状態で頸椎側端部の筋入をするのが望ましい。ササミをヤゲン側端部まで筋入すると、ササミを覆って胸骨にササミを接続する膜組織がヤゲン側へ押されてヤゲン側端部で筋状に纏まる。筋状に纏まったヤゲン側端部の膜組織と胸骨との接続部を確実に切断するために、ササミが確りと胸骨に接続した状態でヤゲン側端部を筋入するのが望ましい。ササミを最も強固に骨格に接続するササミの頸椎側端部の腱を確実に切断するために、ササミの長手方向中央部とヤゲン側端部とが胸骨に接続した状態でササミの頸椎側端部を筋入れし、次いで、ヤゲン側端部で筋状に纏まる膜組織を確実に切断するために、ササミの長手方向中央部が胸骨に接続した状態でササミのヤゲン側端部を筋入することにより、ササミを胸骨で確りと支持しつつ確実にササミの長手方向両端部を筋入れすることができる。
1回の筋入れ長さが大であると、筋入作業中にササミの筋入れ済の部位が不安定に動いて筋入機構に干渉し損傷する場合を生ずる。ササミを長さ方向に3分割して筋入することにより1回の筋入長さを短縮して、筋入済の部位の不安定な動きを抑制し、ササミの損傷を防止できる。
In order to solve the above problems, in the present invention, a holding member having a fitting portion that fits internally into the thoracic cavity of the upper half of the flesh steak with chicken fillet and holding the upper half of the flesh steak with chicken fillet, and chicken fillet. A pair of first muscles that approach the upper half of the flesh steak from both sides and are closer to the flank steak than the clavicle and from the first predetermined position near the clavicle to the side end of the cervical spine. Approaching the mechanism and the upper half of the chicken carcass with chicken from both sides, closer to the bean steak than the first predetermined position, and from the second predetermined position near the bean to the side end of the bean, the chicken is squeezed from the side. A pair of second muscle insertion mechanism and a third predetermined position closer to the thoracic bone than the first predetermined position closer to the flank steak than the second predetermined position closer to the upper half of the chicken carcass with chicken fillet from both sides. It is provided with a pair of third muscle insertion mechanisms for inserting muscles into the chicken from the side up to the fourth predetermined position, and is characterized in that the first muscle insertion mechanism, the second muscle insertion mechanism, and the third muscle insertion mechanism operate in this order. Provided is a poultry carcass chicken fillet muscle insertion device.
The first muscle insertion mechanism is closer to the bevel than the clavicle and the muscle is inserted from the first predetermined position near the clavicle to the side end of the cervical spine, and the second muscle insertion mechanism is closer to the beard than the first predetermined position and near the beard. 2 Stroke from the predetermined position to the end on the bevel side, and the third muscle insertion mechanism inserts the muscle from the third predetermined position closer to the clavicle than the first predetermined position to the fourth predetermined position closer to the bevel than the second predetermined position. This allows the chicken to be muscled from the cervical spine side end to the bevel side end. Even if the clavicle is cut by the first muscle insertion mechanism at the end of the muscle insertion from the first predetermined position near the clavicle to the vertebral side end, which is closer to the clavicle than the clavicle, the first muscle insertion mechanism is the cut clavicle. Since it pushes up and does not press against the clavicle, the clavicle is not damaged and the meat quality does not deteriorate.
In order to ensure that the strong connection between the tendon at the cervical end of the chicken and the coracoid is cut, it is desirable to make the muscle at the end of the cervical spine with the chicken firmly connected to the sternum. When the scissors are squeezed to the bevel side end, the membrane tissue that covers the scissors and connects the scissors to the sternum is pushed toward the bevel side and gathers in a streak shape at the bevel side end. In order to surely cut the connection between the sternum and the membrane tissue of the bevel side end that is gathered in a streak, it is desirable to insert the bean side end with the scissors firmly connected to the sternum. To ensure that the tendon at the cervical end of the scissors, which connects the scissors to the skeleton most firmly, is cut, the cervical end of the scissors with the longitudinal center of the scissors and the flank steak connected to the sternum. Then, to ensure that the membranous tissue that is streaked at the bevel side end is cut, the bean side end of the scissors should be muscled with the longitudinal central part of the scissors connected to the sternum. As a result, both ends of the scissors in the longitudinal direction can be reliably reinforced while the scissors are firmly supported by the sternum.
If the length of one muscle insertion is large, the portion of the chicken that has been muscled may move unstablely during the muscle insertion work, interfering with the muscle insertion mechanism and damaging it. By dividing the chicken fillet into three parts in the length direction and inserting the chicken fillet, the length of one chicken fillet can be shortened, unstable movement of the muscled portion can be suppressed, and damage to the chicken fillet can be prevented.

本発明の好ましい態様においては、第3筋入機構の筋入長さは、第1筋入機構及び第2筋入機構の筋入長さよりも大である。
ササミの長手方向両端部を筋入れする際に、胸骨によるササミの支持を強固にするために、ササミ中央部の筋入長さをササミ両端部の筋入長さよりも大にするのが望ましい。
本発明の好ましい態様においては、第1筋入機構が第2筋入機構と第3筋入機構とを形成する。
本発明の好ましい態様においては、第1筋入機構と第2筋入機構と第3筋入機構は別個独立である。
第1筋入機構と第2筋入機構と第3筋入機構は、同一の装置でも良く、別個独立の装置でも良い。
本発明の好ましい態様においては、第1筋入機構と第2筋入機構と第3筋入機構は別個独立であり、食鳥屠体ササミ筋入装置は、保持部材を食鳥屠体上半部ガラの竜骨の長手延在方向へ移動させる駆動機構と、ササミ付き食鳥屠体上半部ガラの鎖骨が差し向けられる方向が保持部材進行方向後方から進行方向前方へ変わるように保持部材の嵌合部を回転させる嵌合部回転機構とを備え、鎖骨が進行方向後方へ差し向けられた状態で移動するササミ付き食鳥屠体上半部ガラに両側方から第1筋入機構が接近して鎖骨よりもヤゲン寄りで且つ鎖骨近傍の第1所定位置から頸椎側端部までササミに側方から筋入れし、次いで嵌合部回転機構が保持部材の嵌合部を回転させ、次いで鎖骨が進行方向前方へ差し向けられた状態で移動するササミ付き食鳥屠体上半部ガラに両側方から第2筋入機構が接近して第1所定位置よりもヤゲン寄りで且つヤゲン近傍の第2所定位置からヤゲン側端部までササミに側方から筋入れし、次いで鎖骨が進行方向前方へ差し向けられた状態で移動するササミ付き食鳥屠体上半部ガラに両側方から第3筋入機構が接近して第1所定位置よりも鎖骨寄りの第3所定位置から第2所定位置よりもヤゲン寄りの第4所定位置までササミに側方から筋入れする。
保持部材を食鳥屠体上半部ガラの竜骨の長手延在方向へ移動させ、ササミ付き食鳥屠体上半部ガラの鎖骨が差し向けられる方向が保持部材進行方向後方から進行方向前方へ変わるように保持部材を回転させ、鎖骨が進行方向後方へ差し向けられた状態で移動するササミ付き食鳥屠体上半部ガラに第1筋入機構を接近させ、鎖骨が進行方向前方へ差し向けられた状態で移動するササミ付き食鳥屠体上半部ガラに第2筋入機構を接近させ、次いで第3筋入機構を接近させることにより、保持部材を一定方向へ移動させつつ、頸椎側端部からヤゲン側端部までササミに筋入することができる。
In a preferred embodiment of the present invention, the muscle insertion length of the third muscle insertion mechanism is larger than the muscle insertion length of the first muscle insertion mechanism and the second muscle insertion mechanism.
When staking both ends of the chicken in the longitudinal direction, it is desirable to make the length of the chicken in the center of the chicken larger than the length of the chicken in order to strengthen the support of the chicken by the sternum.
In a preferred embodiment of the present invention, the first muscle insertion mechanism forms the second muscle insertion mechanism and the third muscle insertion mechanism.
In a preferred embodiment of the present invention, the first muscle insertion mechanism, the second muscle insertion mechanism, and the third muscle insertion mechanism are separate and independent.
The first muscle insertion mechanism, the second muscle insertion mechanism, and the third muscle insertion mechanism may be the same device or may be separate and independent devices.
In a preferred embodiment of the present invention, the first muscle insertion mechanism, the second muscle insertion mechanism, and the third muscle insertion mechanism are separate and independent, and the poultry carcass scissors muscle insertion device holds the holding member in the upper half of the poultry carcass. A drive mechanism that moves the flank steak in the longitudinal extension direction, and a holding member so that the direction in which the clavicle of the upper half of the flesh steak with scissors is directed changes from the rear in the traveling direction to the front in the traveling direction. Equipped with a fitting part rotation mechanism that rotates the fitting part, the first muscle insertion mechanism approaches from both sides to the upper half of the flesh steak with scissors that moves with the clavicle directed backward in the direction of travel. Then, the muscle is inserted into the scissors from the side from the first predetermined position near the clavicle and near the clavicle to the cervical spine side end, and then the fitting part rotation mechanism rotates the fitting part of the holding member, and then the clavicle. The second muscle-entry mechanism approaches from both sides to the upper half of the carcass with scissors, which moves while being directed forward in the direction of travel. 2 From the predetermined position to the flank steak, insert muscles into the scissors from the side, and then move with the clavicle directed forward in the direction of travel. The entry mechanism approaches and the scissors are reinforced from the side from the third predetermined position closer to the clavicle than the first predetermined position to the fourth predetermined position closer to the bevel than the second predetermined position.
The holding member is moved in the longitudinal extension direction of the dragon bone of the upper half of the poultry carcass, and the direction in which the clavicle of the upper half of the poultry carcass with scissors is directed is from the rear in the direction of travel of the holding member to the front in the direction of travel. The holding member is rotated so as to change, and the first muscle insertion mechanism is brought close to the upper half of the scissors-attached poultry carcass that moves with the clavicle directed backward in the direction of travel, and the clavicle is inserted forward in the direction of travel. The cervical spine while moving the holding member in a certain direction by approaching the second muscle-entry mechanism and then the third muscle-insertion mechanism to the upper half of the carcass with scissors that moves in a directed state. It is possible to make a line in the clavicle from the side end to the bevel side end.

本発明の好ましい態様においては、第1筋入機構と第2筋入機構と第3筋入機構とは、それぞれ、バネ鋼の薄板材で形成されたナイフと、ナイフを前進後退させるナイフ駆動機構とを備える。
ナイフをバネ鋼の薄板材で形成して弾性を持たせることにより、ナイフをガラの胸骨に沿って変形させてササミと胸骨の間に進入させることができる。
本発明の好ましい態様においては、ナイフ基部はナイフ駆動機構に固定され、ナイフ先端部は自由端である。
ナイフ先端部を自由端とすることにより、ナイフ先端部をガラの胸骨に沿って変位させて、ササミの歩留りを高めることができる。
本発明の好ましい態様においては、食鳥屠体ササミ筋入装置は、保持部材によって保持されたササミ付き食鳥屠体上半部ガラを頸椎からヤゲン方向に見た時の保持部材に対するナイフの角度である第1傾斜角度を調整する第1傾斜角度調整機構を備える。
食鳥屠体上半部ガラの寸法に応じて、保持部材に対するナイフの第1傾斜角度を最適化して、ササミの歩留りを高めることができる。
本発明の好ましい態様においては、第1筋入機構のナイフと第3筋入機構のナイフの第1傾斜角度は、第2筋入機構のナイフの第1傾斜角度よりもよりも、保持部材に対して寝た角度に調整されている。
第1筋入機構のナイフと第3筋入機構のナイフの筋入部には、胸骨の頸椎側端部に在る瘤状膨出部とササミとの接続部が含まれる。ナイフが前記瘤状膨出部に食い込むのを防止するために、第1筋入機構のナイフと第3筋入機構のナイフの第1傾斜角度を、第2筋入機構のナイフの第1傾斜角度よりもよりも寝た角度に調整して、ナイフの切刃を前記瘤状膨出部から遠ざけるのが望ましい。
本発明の好ましい態様においては、食鳥屠体ササミ筋入装置は、保持部材に対するナイフの高さ位置を調整する高さ調整機構を備える。
食鳥屠体上半部ガラの寸法に応じて、保持部材に対するナイフの高さ位置を最適化して、ササミの歩留りを高めることができる。
本発明の好ましい態様においては、食鳥屠体ササミ筋入装置は、ナイフ駆動機構のナイフ前進後退方向位置を調整する前進後退方向位置調整機構を備える。
ナイフ駆動機構のナイフ前進後退方向位置を調整して、ナイフの前進位置を最適位置に調整することができる。
In a preferred embodiment of the present invention, the first reinforcement mechanism, the second reinforcement mechanism, and the third reinforcement mechanism are a knife formed of a thin plate material of spring steel and a knife driving mechanism for moving the knife forward and backward, respectively. And.
By forming the knife from a thin plate of spring steel to give it elasticity, the knife can be deformed along the sternum of the gala and inserted between the scissors and the sternum.
In a preferred embodiment of the invention, the knife base is fixed to the knife drive mechanism and the knife tip is free end.
By making the tip of the knife a free end, the tip of the knife can be displaced along the sternum of the chicken to increase the yield of chicken fillet.
In a preferred embodiment of the present invention, the poultry carcass scissors muscle insertion device is the angle of the knife with respect to the holding member when the upper half of the poultry carcass with scissors held by the holding member is viewed from the cervical spine in the bevel direction. A first tilt angle adjusting mechanism for adjusting the first tilt angle is provided.
Depending on the size of the upper half of the poultry carcass, the first tilt angle of the knife with respect to the holding member can be optimized to increase the yield of chicken fillet.
In a preferred embodiment of the present invention, the first inclination angle of the knife of the first insertion mechanism and the knife of the third insertion mechanism is more to the holding member than the first inclination angle of the knife of the second insertion mechanism. On the other hand, it is adjusted to the sleeping angle.
The knives of the first muscular mechanism and the knives of the third muscular mechanism include a hump-shaped bulge at the lateral end of the cervical spine of the sternum and a connection portion between the scissors. In order to prevent the knife from biting into the hump-shaped bulge, the first tilt angle of the knife of the first streak mechanism and the knife of the third streak mechanism is set to the first tilt angle of the knife of the second streak mechanism. It is desirable to adjust the angle to lie down rather than the angle to keep the cutting edge of the knife away from the hump.
In a preferred embodiment of the present invention, the poultry carcass scissors muscle insertion device includes a height adjusting mechanism for adjusting the height position of the knife with respect to the holding member.
Depending on the size of the upper half of the poultry carcass, the height position of the knife with respect to the holding member can be optimized to increase the yield of chicken fillet.
In a preferred embodiment of the present invention, the poultry carcass scissors muscle insertion device includes a forward / backward position adjusting mechanism for adjusting the knife forward / backward position of the knife driving mechanism.
The knife forward / backward position of the knife drive mechanism can be adjusted to adjust the knife forward position to the optimum position.

本発明の好ましい態様においては、第1乃至第3筋入機構のナイフは、ササミ付き食鳥屠体上半部ガラを竜骨から胸腔方向に見た時に、ササミ付き食鳥屠体上半部ガラの移動方向後方側方から斜めに、ササミ付き食鳥屠体上半部ガラに接近後退する。
ササミからの反力が引張軸力と軸力に直角の法線力とに分散されてナイフに印加されるので、ナイフを真横から保持部材に接近させてササミに係合させ、ササミからナイフに印加される反力が法線力のみとなる場合や、ナイフをササミ付き食鳥屠体上半部ガラの移動方向前方側方から斜めに保持部材に接近させ、ササミからナイフに印加される反力が圧縮軸力と軸力に直角の法線力とに分散される場合に比べて、ナイフの曲げ変形やナイフ基部の駆動機構との接続部の変形等の発生が抑制され、ナイフの作動が安定する。
本発明の好ましい態様においては、第1乃至第3筋入機構のナイフは、鉤形に屈曲した切刃を備える。
ササミ付き食鳥屠体上半部ガラの移動方向後方側方から斜めに、ササミ付き食鳥屠体上半部ガラにナイフを接近させる場合、鉤形に屈曲した切刃で遠ざかろうとする腱や筋状膜組織を引っ掛けて切断するのが望ましい。
本発明の好ましい態様においては、第2筋入機構と第3筋入機構のナイフの切刃の屈曲の度合いは第1筋入機構のナイフの切刃の屈曲の度合いよりも大である。
ササミを覆う膜は弾力性に富み伸びるので、切断されずに切刃の先端からナイフ外に逃れる場合がある。従って、ササミを覆う膜を切断する第2筋入機構と第3筋入機構のナイフは、切刃の屈曲の度合いを大にして、膜が切刃の先端からナイフ外へ逃れるのを防止するのが望ましい。他方、ササミを覆う膜のみならず鎖骨も切断する第1筋入機構のナイフでは、切刃の屈曲の度合いを大にすると、鎖骨の破片が切刃の屈曲部に挟まって切刃に取り残される場合を生ずる。従って、第1筋入機構のナイフの切刃の屈曲の度合いは、第2筋入機構と第3筋入機構のナイフの切刃の屈曲の度合いよりも小にするのが望ましい。
本発明の好ましい態様においては、食鳥屠体ササミ筋入装置は、ササミ付き食鳥屠体上半部ガラの移動方向と第1乃至第3筋入機構のナイフの接近後退方向の成す第2傾斜角度を調整する第2傾斜角度調整機構を備える。
保持部材の移動速度やナイフ切刃の形状等に応じて、保持部材移動方向に対するナイフの傾斜角度を調整するのが望ましい。
In a preferred embodiment of the present invention, the knives of the first to third muscle insertion mechanisms are used when the upper half of the scissors-filled poultry carcass is viewed from the dragon bone toward the thoracic cavity. From the rear side in the direction of movement, approach and retreat to the upper half of the carcass with scissors.
Since the reaction force from the scissors is distributed to the tensile axial force and the normal force perpendicular to the axial force and applied to the knife, the knife is brought close to the holding member from the side and engaged with the scissors, and from the scissors to the knife. When the reaction force applied is only the normal force, or when the knife is diagonally approached to the holding member from the front side in the moving direction of the upper half of the carcass with scissors, the reaction applied to the knife from the scissors. Compared to the case where the force is distributed between the compression axial force and the normal force perpendicular to the axial force, the occurrence of bending deformation of the knife and deformation of the connection part with the drive mechanism of the knife base is suppressed, and the operation of the knife is suppressed. Is stable.
In a preferred embodiment of the present invention, the knives of the first to third reinforced mechanisms include a hook-shaped bent cutting edge.
Moving direction of the upper half of the carcass with scissors When approaching the knife to the upper half of the carcass with scissors diagonally from the rear side, the tendon that tries to move away with the hook-shaped bent cutting edge It is desirable to hook and cut the myocardial tissue.
In a preferred embodiment of the present invention, the degree of bending of the cutting edge of the knife of the second and third insertion mechanism is larger than the degree of bending of the cutting edge of the knife of the first insertion mechanism.
Since the film covering the chicken is highly elastic and stretches, it may escape from the tip of the cutting edge to the outside of the knife without being cut. Therefore, the knives of the second and third knives that cut the film covering the chicken breast increase the degree of bending of the cutting edge and prevent the film from escaping from the tip of the cutting edge to the outside of the knife. Is desirable. On the other hand, in the knife of the first muscle insertion mechanism that cuts not only the membrane covering the chicken fillet but also the clavicle, if the degree of bending of the cutting blade is increased, the clavicle fragments are caught between the bending parts of the cutting blade and left behind on the cutting blade. Cause a case. Therefore, it is desirable that the degree of bending of the cutting edge of the knife of the first insertion mechanism is smaller than the degree of bending of the cutting edge of the knife of the second insertion mechanism and the third insertion mechanism.
In a preferred embodiment of the present invention, the poultry carcass scissors muscle insertion device is formed by the movement direction of the upper half of the poultry carcass with scissors and the approaching and retreating directions of the knives of the first to third muscle insertion mechanisms. A second tilt angle adjusting mechanism for adjusting the tilt angle is provided.
It is desirable to adjust the inclination angle of the knife with respect to the moving direction of the holding member according to the moving speed of the holding member, the shape of the knife cutting edge, and the like.

本発明の実施例に係る食鳥屠体ササミ筋入装置が備える保持部材と保持部材駆動機構の構造図である。(a)は側面図であり、(b)は(a)のb−b矢視図であり、(c)は(a)のc−c矢視図である。It is a structural drawing of the holding member and the holding member drive mechanism provided in the poultry meat scissors muscle insertion device which concerns on embodiment of this invention. (A) is a side view, (b) is a view taken along the line bb of (a), and (c) is a view taken along the line cc of (a). 本発明の実施例に係る食鳥屠体ササミ筋入装置の、諸機構配置と作動とを示す図である。It is a figure which shows the arrangement and operation of various mechanisms of the poultry meat scissors muscle insertion apparatus which concerns on Example of this invention. 本発明の実施例に係る食鳥屠体ササミ筋入装置が備える第1嵌合部回転機構の構造と作動を示す図である。It is a figure which shows the structure and operation of the 1st fitting part rotation mechanism provided with the poultry carcass scissors muscle insertion device which concerns on embodiment of this invention. 本発明の実施例に係る食鳥屠体ササミ筋入装置が備える第2嵌合部回転機構の構造と作動を示す図である。It is a figure which shows the structure and operation of the 2nd fitting part rotation mechanism provided with the poultry carcass scissors muscle insertion device which concerns on embodiment of this invention. 本発明の実施例に係る食鳥屠体ササミ筋入装置が備える筋入機構の構造図である。(a)は稼働時の図であり、(b)は退避時の図であり、(c)は(b)のc−c矢視図である。It is a structural diagram of the muscle insertion mechanism provided in the poultry carcass scissors muscle insertion device according to the embodiment of the present invention. (A) is a diagram at the time of operation, (b) is a diagram at the time of evacuation, and (c) is a view taken along the line cc of (b). 本発明の実施例に係る食鳥屠体ササミ筋入装置が備える第1筋入機構の作動を示す図である。It is a figure which shows the operation of the 1st muscle insertion mechanism provided in the poultry carcass scissors muscle insertion device which concerns on Example of this invention. 本発明の実施例に係る食鳥屠体ササミ筋入装置が備える第2筋入機構の作動を示す図である。It is a figure which shows the operation of the 2nd muscle insertion mechanism provided in the poultry carcass scissors muscle insertion device which concerns on Example of this invention. 本発明の実施例に係る食鳥屠体ササミ筋入装置が備える第3筋入機構の作動を示す図である。It is a figure which shows the operation of the 3rd muscle insertion mechanism provided in the poultry carcass scissors muscle insertion device which concerns on Example of this invention.

図1に示すように、本発明の実施例に係る筋入機構を備える食鳥屠体ササミ筋入装置は、保持部材1を備えている。保持部材1は、歯付き無端ベルトAに噛合して歯付き無端ベルトAから駆動力を受ける噛合部1aを備えている。無端ベルトAと図示しない無端ベルト駆動モータと噛合部1aとが保持部材駆動機構を形成している。
保持部材1は、噛合部1aに固定されると共にレールBに係合してレールBによって案内される台車部1bと、台車部1bによって回転可能に支持された四葉のクローバー形状の回転台1cと、回転台1cに固定されると共にササミ100a付き食鳥屠体上半部ガラ100の胸腔100eに内勘合して食鳥屠体上半部ガラ100を保持する嵌合部1dと、台車部1bに固定された中心軸1e回りに揺動可能で、一端部に設けたピン1eが回転台1cの四葉のくびれ部1c、1c’、1c”に係合すると回転台1cの回転を阻止し、ピン1eが回転台1cの四葉のくびれ部1c、1c’から離脱すると回転台1cの回転を許容する回転台ロック部材1eとを備えている。回転台ロック部材1eは図示しないバネの付勢力を受けて、ピン1eが回転台1cの四葉のくびれ部に係合する方向へ付勢されている。
As shown in FIG. 1, the poultry carcass scissors muscle insertion device provided with the muscle insertion mechanism according to the embodiment of the present invention includes a holding member 1. The holding member 1 includes a meshing portion 1a that meshes with the toothless endless belt A and receives a driving force from the toothed endless belt A. The endless belt A, the endless belt drive motor (not shown), and the meshing portion 1a form a holding member drive mechanism.
The holding member 1 includes a trolley portion 1b fixed to the meshing portion 1a and engaged with the rail B and guided by the rail B, and a four-leaf clover-shaped rotary table 1c rotatably supported by the trolley portion 1b. , A fitting portion 1d that is fixed to the rotary table 1c and fits into the chest cavity 100e of the upper half of the slaughterhouse with scissors 100a to hold the upper half of the slaughterhouse 100e, and a trolley 1b. It can swing around the central axis 1e 1 fixed to the rotary table, and when the pin 1e 2 provided at one end engages with the constricted part 1c 1 , 1c 1 ', 1c 1 "of the four leaves of the rotary table 1c, the rotary table 1c to prevent rotation, the pin 1e 2 is a turntable lock member 1e to permit rotation of the turntable 1c and detached from the quatrefoil constrictions 1c 1, 1c 1 'of the turntable 1c. turntable locking member 1e Is urged in a direction in which the pin 1e 2 is engaged with the constricted portion of the four leaves of the rotary table 1c by receiving the urging force of a spring (not shown).

図2に示すように、食鳥屠体ササミ筋入装置は、レールBに沿って互いに間隔を隔てて配設された第1嵌合部回転機構2と第2嵌合部回転機構2’とを備えている。第1嵌合部回転機構2は図2に白抜き矢印で示す保持部材1の進行方向に関して、第2嵌合部回転機構2’よりも後方に配設されている。
食鳥屠体ササミ筋入装置は、図2に白抜き矢印で示す保持部材1の進行方向に関して、第1嵌合部回転機構2よりも前方で且つ第2嵌合部回転機構2’よりも後方に配設されてレールBを間に挟んで正対する一対の第1筋入機構3aと、第2嵌合部回転機構2’よりも前方に配設されてレールBを間に挟んで正対する一対の第2筋入機構3bと、第2筋入機構3bよりも前方に配設されてレールBを間に挟んで正対する一対の第3筋入機構3cとを備えている。
As shown in FIG. 2, the poultry carcass scissors muscle insertion device includes a first fitting portion rotating mechanism 2 and a second fitting portion rotating mechanism 2'arranged along the rail B at intervals from each other. It has. The first fitting portion rotating mechanism 2 is arranged behind the second fitting portion rotating mechanism 2'with respect to the traveling direction of the holding member 1 indicated by the white arrow in FIG.
The poultry carcass scissors muscle insertion device is in front of the first fitting portion rotating mechanism 2 and more than the second fitting portion rotating mechanism 2'with respect to the traveling direction of the holding member 1 indicated by the white arrow in FIG. A pair of first threading mechanisms 3a arranged rearward and facing each other with the rail B sandwiched between them, and a pair of first threading mechanisms 3a arranged in front of the second fitting portion rotating mechanism 2'and sandwiching the rail B between them. It is provided with a pair of second muscle insertion mechanisms 3b and a pair of third muscle insertion mechanisms 3c arranged in front of the second muscle insertion mechanism 3b and facing each other with the rail B sandwiched between them.

図3に示すように、第1嵌合部回転機構2は、レールBを間に挟んで正対する第1部分2aと第2部分2bとを有している。第1部分2aは、レールBに沿って互いに間隔を隔てて配設された回転ピン2a、2aを有している。第2部分2bは、レールBに沿って互いに間隔を隔てて配設されたロック解除ピン2b、2bを有している。回転ピン2aは回転台1cの四葉の突起部1cに係合可能であり、回転ピン2aは回転台1cの四葉の突起部1c’に係合可能である。ロック解除ピン2b1、2bは回転台ロック部材1eの他端部に係合可能である。図2、3に白抜き矢印で示す保持部材1の進行方向に関して、ロック解除ピン2b、2bは、回転ピン2a、2aよりも所定距離だけ後方に配置されている。
図4に示す第2嵌合部回転機構2’の構造は、第1嵌合部回転機構2と同一である。
As shown in FIG. 3, the first fitting portion rotating mechanism 2 has a first portion 2a and a second portion 2b facing each other with the rail B sandwiched between them. The first portion 2a has rotating pins 2a 1 and 2a 2 arranged along the rail B at intervals from each other. The second portion 2b has unlock pins 2b 1 and 2b 2 disposed along the rail B at intervals from each other. Rotation pin 2a 1 is engageable with the protrusion 1c 2 of quatrefoil of the turntable 1c, the rotation pin 2a 2 is engageable with the protrusion 1c 2 'of quatrefoil of the turntable 1c. The lock release pins 2b 1 and 2b 2 can be engaged with the other end of the rotary table lock member 1e. With respect to the traveling direction of the holding member 1 indicated by the white arrows in FIGS. 2 and 3, the unlocking pins 2b 1 , 2b 2 are arranged behind the rotating pins 2a 1 , 2a 2 by a predetermined distance.
The structure of the second fitting portion rotating mechanism 2'shown in FIG. 4 is the same as that of the first fitting portion rotating mechanism 2.

図2、5に示すように、第1筋入機構3aは、バネ鋼の薄板材で形成されたナイフ3aを有している。ナイフ3aは鉤状の切刃3a’を有している。ナイフ3aの先端部3a”は自由端を形成しており、基部はエアシリンダー3aのピストン3a’に固定されている。ナイフ3aは摺動可能に、エアシリンダー3aは揺動可能に、台座3aによって支持されている。エアシリンダー3aはナイフ駆動機構を形成している。
図5に示すように、保持部材1を進行方向後方から見た時に、ひいては食鳥屠体上半部ガラ100を頸椎100gからヤゲン100c方向に見た時に、ナイフ3aが側方下方から所定の第1傾斜角度θで斜めに保持部材1に接近するように、台座3aは、保持部材1に対して傾斜して配設されている。
図2に示すように、保持部材1からレールBに向かう方向に保持部材1を見た時に、ひいては保持部材1によって保持されたササミ付き食鳥屠体上半部ガラ100を竜骨100dから胸腔100e方向に見た時に、ナイフ3aが図2に白抜き矢印で示す保持部材1の進行方向後方側方から所定の第2傾斜角度θで斜めに保持部材1に接近するように、台座3aは、保持部材1の進行方向に対して傾斜して配設されている。
図5に示すように、第1筋入機構3aは、円弧穴と円弧穴に係合するボルト、ナットを用いて保持部材1に対するナイフ3aの第1傾斜角度θを調整する第1傾斜角度調整機構3aと、長穴と長穴に嵌合するボルト、ナットを用いて保持部材1に対するナイフ3aの高さを調整する高さ調整機構3aと、第1傾斜角度調整機構3aと同様の円弧穴と円弧穴に係合するボルト、ナットを用いて保持部材1に対するナイフ3aの第2傾斜角度θを調整する第2傾斜角度調整機構3aと、長穴と長穴に嵌合するボルト、ナットを用いて台座3a、ひいてはエアシリンダー3aのナイフ前進後退方向位置を調整する前進後退方向位置調整機構3aとを有している。
ナイフ3aは、図5(a)に示す、先端部3a”が食鳥屠体上半部ガラ100の竜骨(胸骨稜)100dに接近した稼働位置と、図5(b)に示す、先端部3a”が食鳥屠体上半部ガラ100の竜骨100dから側方下方へ離隔した退避位置との間で往復動可能である。
第2筋入機構3bの構造と、第3筋入機構3cの構造とは、第1筋入機構3aの構造と同様である。
保持部材1に対する第1筋入機構3aのナイフ3aの第1傾斜角度θと第3筋入機構3cのナイフ3cの第1傾斜角度は、保持部材1に対する第2筋入機構3bのナイフ3bの第1傾斜角度よりも小さな値に、即ち寝た角度に設定されている。
図2、6、7、8に示すように、第1乃至第3筋入機構のナイフ3a、3b、3cは、鉤形に屈曲した切刃3a’、3b’、3c’を備えている。第2筋入機構と第3筋入機構のナイフの切刃3b’、3c’の屈曲の度合いは、第1筋入機構のナイフの切刃3a’の屈曲の度合いよりも大である。
As shown in FIGS. 2 and 5, the first reinforcing mechanism 3a has a knife 3a 1 formed of a thin plate material of spring steel. The knife 3a 1 has a hook-shaped cutting edge 3a 1 '. Tip 3a 1 of the knife 3a 1 "forms a free end, the base is fixed to the piston 3a 2 'of the air cylinder 3a 2. Knives 3a 1 is slidably, air cylinder 3a 2 is rocking It is movably supported by a pedestal 3a 3. The air cylinder 3a 2 forms a knife drive mechanism.
As shown in FIG. 5, when the holding member 1 is viewed from the rear in the traveling direction, and by extension, when the upper half of the slaughtered bird body is viewed from the cervical spine 100 g in the bevel 100c direction, the knife 3a 1 is predetermined from the lower side. The pedestal 3a 3 is arranged to be inclined with respect to the holding member 1 so as to approach the holding member 1 diagonally at the first inclination angle θ 1.
As shown in FIG. 2, when the holding member 1 is viewed in the direction from the holding member 1 toward the rail B, the upper half of the slaughtered bird carcass 100 held by the holding member 1 is moved from the keel 100d to the thoracic cavity 100e. when viewed in the direction, as the knife 3a 1 approaches the white traveling direction rear side holding member 1 obliquely at a predetermined second inclination angle theta 2 from the holding member 1 shown by the arrow in FIG. 2, the base 3a 3 is arranged so as to be inclined with respect to the traveling direction of the holding member 1.
As shown in FIG. 5, the first inclination mechanism 3a adjusts the first inclination angle θ 1 of the knife 3a 1 with respect to the holding member 1 by using the arc hole and the bolt and nut engaging with the arc hole. An angle adjusting mechanism 3a 4 , a height adjusting mechanism 3a 5 that adjusts the height of the knife 3a 1 with respect to the holding member 1 by using a long hole and a bolt and a nut that fit into the long hole, and a first tilt angle adjusting mechanism 3a. A second tilt angle adjusting mechanism 3a 6 for adjusting the second tilt angle θ 2 of the knife 3a 1 with respect to the holding member 1 using the same arc hole and bolts and nuts engaged with the arc hole as in 4, and the slotted hole and the length. It has a pedestal 3a 3 using bolts and nuts that fit into the holes, and an forward / backward direction position adjusting mechanism 3a 7 that adjusts the position of the air cylinder 3a 2 in the forward / backward direction.
The knife 3a 1 has an operating position in which the tip portion 3a 1 "shown in FIG. 5 (a) is close to the keel (sternum apex) 100d of the upper half of the slaughtered bird, and is shown in FIG. 5 (b). The tip portion 3a 1 "can reciprocate from the keel 100d of the upper half of the slaughtered bird body to the retracted position separated laterally downward.
The structure of the second muscle insertion mechanism 3b and the structure of the third muscle insertion mechanism 3c are the same as the structure of the first muscle insertion mechanism 3a.
The first inclination angle of the knife 3c 1 of the first inclined angle theta 1 and the third incision in mechanism 3c knife 3a 1 of the first muscle in mechanism 3a for holding member 1 with respect to the holding member 1 of the second muscle-in mechanism 3b It is set to a value smaller than the first tilt angle of the knife 3b 1, that is, a lying angle.
As shown in FIG. 2,6,7,8, knives 3a 1 of the first to third incision in mechanism, 3b 1, 3c 1 is cutting 3a 1 is bent in a hook shape ', 3b 1', 3c 1 'Has. Cutting 3b 1 of the knife of the second muscle-in mechanism and a third incision in mechanism ', 3c 1' degree of flexion is at greater than the degree of bending of the cutting edge 3a 1 'of the knife of the first muscle-in mechanism be.

食鳥屠体ササミ筋入装置の作動を説明する。
前処理段階の胸肉剥がし工程からササミ取り工程へ食鳥屠体上半部ガラ100が移動してきた時、図1、図2上段左方部、図3左方部、に示すように、ササミ100a付き食鳥屠体上半部ガラ100は、鎖骨100bを白抜き矢印で示す保持部材1の進行方向に関して前方へ差し向け、ヤゲン100cを白抜き矢印で示す保持部材1の進行方向に関して後方へ差し向け、竜骨100dを保持部材1から遠ざかる方向へ差し向けた状態で、胸腔100eを保持部材1の嵌合部1dに外嵌合させて、保持部材1によって保持されている。図1、2、3から分かるように、竜骨100dの長手延在方向と保持部材1の進行方向とは一致している。
ササミ100aと竜骨100dとの接続部は予め竜骨100dに沿って筋入れされている。
The operation of the poultry carcass scissors muscle insertion device will be described.
When the upper half of the poultry carcass Gala 100 moves from the breast peeling process in the pretreatment stage to the scissors removal process, the scissors are shown in FIGS. 1, 2 upper left and 3 left. In the upper half of the slaughterhouse with 100a, the clavicle 100b is directed forward with respect to the traveling direction of the holding member 1 indicated by the white arrow, and the bevel 100c is directed backward with respect to the traveling direction of the holding member 1 indicated by the white arrow. The thoracic cavity 100e is externally fitted to the fitting portion 1d of the holding member 1 in a state where the dragon bone 100d is directed away from the holding member 1 and is held by the holding member 1. As can be seen from FIGS. 1, 2 and 3, the longitudinal extension direction of the keel 100d and the traveling direction of the holding member 1 coincide with each other.
The connection portion between the chicken fillet 100a and the keel 100d is previously reinforced along the keel 100d.

図2上段左方部、図3中央部、に示すように、保持部材1が第1嵌合部回転機構2に対峙する所定位置まで到達する。
図3から分かるように、一端部のピン1eが回転台1cの四葉のくびれ部1cに当接していたロック部材1eの他端部にロック解除ピン2bが当接し、ロック部材1eを中心軸1e回りに揺動させ、ピン1eをくびれ部1cから離脱させ、回転台1cを回転可能にする。次いで、回転台1cの四葉の突起部1cに回転ピン2aが当接し回転台1cを回転駆動する。この結果、回転台1cは90度回転する。ばねで付勢されたロック部材1eの一端部のピン1eが回転台1cの四葉のくびれ部1c’に当接して、回転台1cの回転を阻止する。
保持部材1が移動を続けると、一端部のピン1eが回転台1cの四葉のくびれ部1c’に当接していたロック部材1eの他端部にロック解除ピン2bが当接し、ロック部材1eを中心軸1e回りに揺動させ、ピン1eをくびれ部1c’から離脱させ、回転台1cを回転可能にする。次いで、回転台1cの四葉の突起部1c’に回転ピン2aが当接し回転台1cを回転駆動する。この結果、回転台1cは更に90度回転する。ばねで付勢されたロック部材1eの一端部のピン1eが回転台1cの四葉のくびれ部1c”に当接して、回転台1cの回転を阻止する。
回転台1cが180度回転し、ひいては嵌合部1dが180度回転することにより、食鳥屠体上半部ガラ100は、図2上段中央部、図3右方部、に示すように、鎖骨100bが進行方向後方へ差し向けられ、ヤゲン100cが進行方向前方へ差し向けられた状態になる。
As shown in the upper left portion of FIG. 2 and the central portion of FIG. 3, the holding member 1 reaches a predetermined position facing the first fitting portion rotating mechanism 2.
As can be seen from FIG. 3 , the lock release pin 2b 1 abuts on the other end of the lock member 1e in which the pin 1e 2 at one end abuts on the constriction 1c 1 of the four leaves of the rotary table 1c, and the lock member 1e is pressed. Swing around the central axis 1e 1 to separate the pin 1e 2 from the constricted portion 1c 1 and make the rotary table 1c rotatable. Next, the rotary pin 2a 1 abuts on the four-leaf protrusions 1c 2 of the rotary table 1c to rotationally drive the rotary table 1c. As a result, the rotary table 1c rotates 90 degrees. Pin 1e 2 at one end of the energized locking member 1e by a spring is brought into contact with the constricted portion 1c 1 'of quatrefoil of the turntable 1c, prevents rotation of the turntable 1c.
When the holding member 1 continues to move, one end pin 1e 2 is in contact with the unlocking pin 2b 2 at the other end of the locking member 1e which has been in contact with the constricted portion 1c 1 'of quatrefoil of the turntable 1c abut the lock The member 1e is swung around the central axis 1e 1 to separate the pin 1e 2 from the constricted portion 1c 1 ', and the rotary table 1c is made rotatable. Then, the rotation pin 2a 2 is driven to rotate the contact turntable 1c quatrefoil projecting portion 1c 2 'of the turntable 1c. As a result, the rotary table 1c further rotates 90 degrees. The pin 1e 2 at one end of the lock member 1e urged by the spring comes into contact with the constricted portion 1c 1 "of the four leaves of the rotary table 1c" to prevent the rotary table 1c from rotating.
As the rotary table 1c rotates 180 degrees and the fitting portion 1d rotates 180 degrees, the upper half of the slaughtered poultry body Gala 100 becomes as shown in the central portion of the upper part of FIG. 2 and the right portion of FIG. The clavicle 100b is directed backward in the traveling direction, and the bevel 100c is directed forward in the traveling direction.

図2上段中央部、図6、に示すように、白抜き矢印の方向へ移動する保持部材1が第1嵌合部回転機構2よりも進行方向前方の第1筋入機構3aに対峙する所定位置に到達する。図3右方部から分かるように、回転台ロック部材1eのピン1eが回転台1cの四葉のくびれ部1c”に係合し、回転台1cの回転、ひいては食鳥屠体上半部ガラ100の回転を阻止している。
図2上段中央部、図6に於いて実線で示し、又図5(b)に示す、退避位置にあったナイフ3aが、図2上段中央部、図6に於いて矢印(1)で示すように、図2上段中央部、図6に於いて二点鎖線で示し、又図5(a)に示す、稼働位置へ向けて移動開始する。ナイフ3aが側方後方から斜めに且つ側方下方から斜めに食鳥屠体上半部ガラ100に接近する。ナイフ3aの先端部3a”が鎖骨100bよりもヤゲン100c寄りで且つ鎖骨100b近傍の第1所定位置の胸骨100fに側方から当接し、バネ鋼の薄板で形成されたナイフ3aが面外方向へ弾性変形しつつ、先端部3a”が、図5に於いて竜骨100dから側縁部へ向けて下方へ傾斜し、図2上段中央部、図6に於いて竜骨100dから側縁部へ向けて紙面後方へ傾斜した、胸骨100f表面に沿って、ササミ100aを胸骨100fから引き剥がしつつ竜骨100d方向へ移動する。その結果、ナイフ3aは先端部3a”が竜骨100dに接近した、図2上段中央部、図6に於いて二点鎖線で示し、又図5(a)に示す、稼働位置に到達し、当該位置に所定時間保持される。ナイフ3aの退避位置から稼働位置への移動は高速で行われる。
保持部材1は図2上段中央部、図6に於いて白抜き矢印で示す方向へ移動しているので、切刃3a’は胸骨100f表面に当接しつつ保持部材1ひいては食鳥屠体上半部ガラ100に対して、図2上段中央部、図6に於いて矢印(2)で示すように、頸椎100g方向へ相対移動し、ササミ100aを、鎖骨100bよりもヤゲン100c寄りで且つ鎖骨100b近傍の第1所定位置から頸椎100g側端部まで胸骨100f表面から引き剥がして側方から筋入する。
保持部材1が第1筋入機構3aに対峙する位置を通過すると、図2上段中央部、図6に於いて二点鎖線で示す稼働位置に在ったナイフ3aは、矢印(3)で示すように、図2上段中央部、図6に於いて実線で示し、又図5(b)に示す、退避位置へ向けて移動し、退避位置に到達後、当該位置に保持される。
As shown in the central portion of the upper part of FIG. 2, FIG. Reach the position. As can be seen from the right side of FIG. 3, the pin 1e 2 of the rotary table lock member 1e engages with the four-leaf constriction 1c 1 "of the rotary table 1c, and the rotary table 1c rotates, and thus the upper half of the poultry carcass. The rotation of the gala 100 is blocked.
The knife 3a 1 at the retracted position shown by the solid line in the upper center of FIG. 2 and shown in FIG. 5 (b) is indicated by the arrow (1) in the upper center of FIG. As shown, the central portion in the upper part of FIG. 2, indicated by the alternate long and short dash line in FIG. 6, and starts moving toward the operating position shown in FIG. 5 (a). The knife 3a 1 approaches the upper half of the slaughterhouse Gala 100 diagonally from the rear side and diagonally from the lower side. Knife 3a 1 of the distal end portion 3a 1 "abuts laterally to the sternum 100f of the first predetermined position and clavicle 100b near by bevel 100c nearer clavicle 100b, knife 3a 1 is a surface formed by a thin plate of spring steel While elastically deforming outward, the tip portion 3a 1 "inclines downward from the sternum 100d toward the lateral edge in FIG. 5, and is inclined downward from the sternum 100d in FIG. Along the surface of the sternum 100f, which is inclined backward toward the portion, the scissors 100a are peeled off from the sternum 100f and moved in the direction of the clavicle 100d. As a result, the knife 3a tip 3a 1 "is close to the carina 100d, FIG. 2 upper central portion, indicated by the two-dot chain line at 6, shown in Matazu 5 (a), reaches the working position, It is held at that position for a predetermined time. The movement of the knife 3a 1 from the retracted position to the operating position is performed at high speed.
Holding member 1 is 2 upper central portion, since the moving in the direction indicated by white arrow at Figure 6, the cutting edge 3a 1 'is holding member on one turn poultry carcass while contact with the sternum 100f surface As shown by the arrow (2) in the upper central part of FIG. 2 and FIG. From the first predetermined position near 100b to the side end of the cervical spine 100g, the sternum 100f is peeled off from the surface and muscles are inserted from the side.
When the holding member 1 passes through the position facing the first insertion mechanism 3a, the knife 3a 1 at the operating position shown by the two-dot chain line in the upper central part of FIG. 2 is indicated by an arrow (3). As shown, the central portion of the upper part of FIG. 2, shown by a solid line in FIG. 6, moves toward the retracted position shown in FIG. 5 (b), and is held at the retracted position after reaching the retracted position.

図2下段左方部、図4中央部、に示すように、保持部材1が第2嵌合部回転機構2’に対峙する所定位置まで到達する。保持部材1が第2嵌合部回転機構2’を通過する際に、第1嵌合部回転機構2を通過する際と同様に、保持部材1が第2嵌合部回転機構2’に係合して180度回転し、食鳥屠体上半部ガラ100は、図2下段中央部、図4右方部、に示すように、鎖骨100bが進行方向前方へ差し向けられ、ヤゲン100cが進行方向後方へ差し向けられた状態になる。回転台ロック部材1eのピン1eが回転台1cの四葉のくびれ部1c”に係合して、回転台1cの回転、ひいては食鳥屠体上半部ガラ100の回転を阻止する。 As shown in the lower left portion of FIG. 2 and the central portion of FIG. 4, the holding member 1 reaches a predetermined position facing the second fitting portion rotating mechanism 2'. When the holding member 1 passes through the second fitting portion rotating mechanism 2', the holding member 1 engages with the second fitting portion rotating mechanism 2'in the same manner as when passing through the first fitting portion rotating mechanism 2. In total, the upper half of the slaughtered poultry body was rotated 180 degrees, and the clavicle 100b was directed forward in the direction of travel as shown in the lower central part of FIG. 2 and the right part of FIG. It will be in a state of being directed backward in the direction of travel. Pins 1e 2 of the rotary table lock member 1e engage with the four-leaf constriction 1c 1 "of the rotary table 1c to prevent the rotation of the rotary table 1c and, by extension, the rotation of the upper half of the poultry carcass 100.

図2下段右方部、図7、に示すように、保持部材1が第2嵌合部回転機構2’よりも進行方向前方の第2筋入機構3bに対峙する所定位置まで移動する。前述のように回転台ロック部材1eのピン1eが回転台1cの四葉のくびれ部1c”に係合して、回転台1cの回転、ひいては食鳥屠体上半部ガラ100の回転を阻止している。
図2下段右方部、図7、に於いて実線で示し、又図5(b)に示す、退避位置にあったナイフ3bが、図2下段右方部、図7、に於いて矢印(1)で示すように、図2下段右方部、図7、に於いて二点鎖線で示し、又図5(a)に示す、稼働位置へ向けて移動開始する。ナイフ3bが側方後方から斜めに且つ側方下方から斜めに食鳥屠体上半部ガラ100に接近する。ナイフ3bの先端部3b”が第1所定位置よりもヤゲン100c寄りで且つヤゲン近傍の第2所定位置の胸骨100fに側方から当接し、バネ鋼の薄板で形成されたナイフ3bが面外方向へ弾性変形しつつ、先端部3b”が、図5に於いて竜骨100dから側縁部へ向けて下方へ傾斜し、図2下段右方部、図7に於いて竜骨100dから側縁部へ向けて紙面後方へ傾斜した、胸骨100f表面に沿って、ササミ100aを胸骨100fから引き剥がしつつ竜骨100d方向へ移動する。その結果、ナイフ3bは先端部3b”が竜骨100dに接近した、図2下段右方部、図7、に於いて二点鎖線で示し、又図5(a)に示す、稼働位置に到達し、当該位置に所定時間保持される。ナイフ3bの退避位置から稼働位置への移動は高速で行われる。
保持部材1は、図2下段右方部、図7、に於いて白抜き矢印で示す方向へ移動しているので、切刃3b’は胸骨100f表面に当接しつつ保持部材1ひいては食鳥屠体上半部ガラ100に対して、図2下段右方部、図7、に於いて矢印(2)で示すように、ヤゲン100c方向へ相対移動し、ササミ100aを、第1所定位置よりもヤゲン100c寄りで且つヤゲン近傍の第2所定位置からヤゲン100c側端部まで胸骨100f表面から引き剥がして側方から筋入する。
保持部材1が第2筋入機構3bに対峙する位置を通過すると、図2下段右方部、図7、に於いて二点鎖線で示す稼働位置に在ったナイフ3bは、矢印(3)で示すように、図2下段右方部、図7、に於いて実線で示し、又図5(b)に示す、退避位置へ向けて移動し、退避位置に到達後、当該位置に保持される。
As shown in the lower right portion of FIG. 2 and FIG. 7, the holding member 1 moves to a predetermined position facing the second reinforced mechanism 3b in front of the second fitting portion rotating mechanism 2'in the traveling direction. As described above, the pin 1e 2 of the rotary table lock member 1e engages with the four-leaf constriction 1c 1 "of the rotary table 1c to rotate the rotary table 1c, and by extension, the upper half of the poultry carcass 100. It is blocking.
The knife 3b 1 in the retracted position shown by the solid line in the lower right part of FIG. 2 and FIG. 7 and shown in FIG. 5 (b) is indicated by an arrow in the lower right part of FIG. As shown in (1), it is shown by a two-dot chain line in the lower right part of FIG. 2, FIG. 7, and starts moving toward the operating position shown in FIG. 5 (a). The knife 3b 1 approaches the upper half of the slaughterhouse Gala 100 diagonally from the rear side and diagonally from the lower side. The tip of the knife 3b 1 "3b 1 " is closer to the bevel 100c than the first predetermined position and abuts from the side on the sternum 100f at the second predetermined position near the bevel, and the knife 3b 1 formed of a thin plate of spring steel is formed. While elastically deforming in the out-of-plane direction, the tip portion 3b 1 "inclines downward from the sternum 100d toward the side edge in FIG. Along the surface of the sternum 100f, which is inclined backward toward the side edge, the scissors 100a are peeled off from the sternum 100f and moved in the direction of the sternum 100d. As a result, the knife 3b 1 the distal end 3b 1 "is close to the carina 100d, FIG. 2 lower right portion, FIG. 7, indicated by a two-dot chain line In, shown in Matazu 5 (a), in the operational position It reaches and is held at the position for a predetermined time. The movement of the knife 3b 1 from the retracted position to the operating position is performed at high speed.
Holding member 1, 2 the lower right portion, since the moving direction shown in FIG. 7, the white arrow at the cutting edge 3b 1 'is holding member 1 thus being in contact with the sternum 100f surface poultry With respect to the upper half of the carcass 100, as shown by the arrow (2) in the lower right part of FIG. 2, FIG. 7, the scissors 100a are moved relative to the bevel 100c direction from the first predetermined position. Also, it is peeled off from the surface of the sternum 100f from the second predetermined position near the bevel and to the side end of the bean 100c, and the muscle is inserted from the side.
When the holding member 1 passes the position facing the second insertion mechanism 3b, the knife 3b 1 at the operating position indicated by the alternate long and short dash line in FIG. 2 lower right part, FIG. 7 is indicated by an arrow (3). ), It is shown by a solid line in the lower right part of FIG. 2, FIG. 7, and it moves toward the retracted position shown in FIG. 5 (b), and after reaching the retracted position, it is held at that position. Will be done.

図2下段右方部、図8、に示すように、保持部材1が第2筋入機構3bよりも進行方向前方の第3筋入機構3cに対峙する所定位置まで移動する。
図2下段右方部、図8、に於いて実線で示し、又図5(b)に示す、退避位置にあったナイフ3cが、図2下段右方部、図8、に於いて矢印(1)で示すように、図2下段右方部、図8、に於いて二点鎖線で示し、又図5(a)に示す、稼働位置へ向けて移動開始する。ナイフ3cが側方後方から斜めに且つ側方下方から斜めに食鳥屠体上半部ガラ100に接近する。ナイフ3cの先端部3c”が第1所定位置よりも頸椎100g寄りの第3所定位置の胸骨100fに側方から当接し、バネ鋼の薄板で形成されたナイフ3cが面外方向へ弾性変形しつつ、先端部3c”が、図5に於いて竜骨100dから側縁部へ向けて下方へ傾斜し、図2下段右方部、図8、に於いて竜骨100dから側縁部へ向けて紙面後方へ傾斜した、胸骨100f表面に沿って、ササミ100aを胸骨100fから引き剥がしつつ竜骨100d方向へ移動する。その結果、ナイフ3cは先端部3c”が竜骨100dに接近した、図2下段右方部、図8、に於いて二点鎖線で示し、又図5(a)に示す、稼働位置に到達し、当該位置に所定時間保持される。ナイフ3cの退避位置から稼働位置への移動は高速で行われる。
保持部材1は図2下段右方部、図8、に於いて白抜き矢印で示す方向へ移動しているので、切刃3c’は胸骨100f表面に当接しつつ保持部材1ひいては食鳥屠体上半部ガラ100に対して、図2下段右方部、図8、に於いて矢印(2)で示すように、ヤゲン100c方向へ相対移動し、ササミ100aを、第1所定位置よりも頸椎100g寄りの第3所定位置から第2所定位置よりもヤゲン100c寄りの第4所定位置まで胸骨100f表面から引き剥がして側方から筋入する。
切刃3c’が第4所定位置に達すると、図2下段右方部、図8、に於いて二点鎖線で示す稼働位置に在ったナイフ3cは、矢印(3)で示すように、図2下段右方部、図8、に於いて実線で示し、又図5(b)に示す、退避位置へ向けて移動し、退避位置に到達後、当該位置に保持される。
As shown in the lower right portion of FIG. 2, FIG. 8, the holding member 1 moves to a predetermined position facing the third insertion mechanism 3c in the traveling direction ahead of the second insertion mechanism 3b.
The knife 3c 1 in the retracted position shown by the solid line in the lower right part of FIG. 2 and FIG. 8 and shown in FIG. 5 (b) is indicated by an arrow in the lower right part of FIG. 2 and FIG. As shown in (1), the two-dot chain line is shown in the lower right part of FIG. 2 and FIG. 8, and the movement starts toward the operating position shown in FIG. 5 (a). The knife 3c 1 approaches the upper half of the poultry carcass 100 diagonally from the rear side and diagonally from the lower side. The tip of the knife 3c 1 "3c 1 " abuts laterally on the sternum 100f at the third predetermined position, which is 100 g closer to the cervical spine than the first predetermined position, and the knife 3c 1 formed of a thin plate of spring steel is in the out-of-plane direction. While elastically deforming, the tip 3c 1 "inclins downward from the sternum 100d toward the side edge in FIG. 5, and in the lower right part of FIG. 2, FIG. 8, the side edge from the sternum 100d. Along the surface of the sternum 100f, which is inclined backward toward the paper, the scissors 100a are peeled off from the sternum 100f and moved in the direction of the sternum 100d. As a result, the tip 3c 1 "of the knife 3c 1 " approached the keel 100d, and was shown by the alternate long and short dash line in the lower right part of FIG. 2, FIG. It reaches and is held at the position for a predetermined time. The movement of the knife 3c 1 from the retracted position to the operating position is performed at high speed.
Holding member 1 2 lower right portion, since the moving in the direction indicated by white arrow at 8, the cutting edge 3c 1 'is holding member 1 thus being in contact with the sternum 100f surface Shokutorihofu As shown by the arrow (2) in the right part of the lower part of FIG. 2 and FIG. It is peeled off from the surface of the sternum 100f from the third predetermined position closer to the cervical spine 100 g to the fourth predetermined position closer to the bevel 100c than the second predetermined position, and muscles are inserted from the side.
When cutting 3c 1 'reaches a fourth predetermined position, FIG. 2 lower right part, the knife 3c 1 which lies at the operating position indicated by the two-dot chain line at 8, is as shown by the arrow (3) In addition, it moves toward the retracted position shown by the solid line in the lower right part of FIG. 2 and FIG. 8 and shown in FIG. 5 (b), and is held at the retracted position after reaching the retracted position.

本実施例に係る食鳥屠体ササミ筋入装置においては、第1筋入機構3aが鎖骨よりもヤゲン100c寄りで且つ鎖骨100b近傍の第1所定位置から頸椎100g側端部まで筋入れし、第2筋入機構3bが第1所定位置よりもヤゲン寄りで且つヤゲン100c近傍の第2所定位置からヤゲン100c側端部まで筋入れし、第3筋入機構3cが第1所定位置よりも鎖骨100g寄りの第3所定位置から第2所定位置よりもヤゲン100c寄りの第4所定位置まで筋入するので、頸椎100g側端部からヤゲン100c側端部までササミ100aに筋入することができる。第1所定位置から頸椎100g側端部までの筋入の終端部で第1筋入機構3aのナイフ3aによって鎖骨100bが切断されたとしても、ナイフ3aは切断した鎖骨100bを押し上げ、ササミ100aに押し付けないので、ササミ100aは傷付かず、肉質は低下しない。
ササミ100aを頸椎側端部まで筋入する際に、ササミ100aの頸椎側端部の腱と烏口骨との接続部を確実に切断するために、ササミ100aが確りと胸骨100fに接続した状態で頸椎側端部の筋入をするのが望ましい。
ササミ100aをヤゲン側端部まで筋入する際に、ササミを覆う膜組織が筋入機構のナイフに押されてヤゲン側端部に集まり、筋状物を形成する。当該筋状物と胸骨との接続部を確実に切断するために、ササミ100aが確りと胸骨100fに接続した状態でヤゲン100c側端部を筋入するのが望ましい。
本実施例に係る食鳥屠体ササミ筋入装置においては、ササミ100aの長手方向中央部とヤゲン100c側端部とが胸骨100fに接続した状態でササミ100aの頸椎100g側端部を筋入れし、ササミ100aの長手方向中央部が胸骨100fに接続した状態でササミ100aのヤゲン100c側端部を筋入するので、ササミ100aを胸骨100fで確りと支持しつつ確実にササミ100aの長手方向両端部を筋入れすることができる。ヤゲン100c側端部よりも先に、ササミ100aと胸骨100fとの接続長が長い状態で、頸椎100g側端部を筋入するので、ヤゲン側端部の筋状物接続部よりも強固な、頸椎100g側端部の腱接続部を確実に切断することができる。
胸骨100fでササミ100aを強固に支持しつつ、ササミ100aの長手方向両端部を筋入れするために、第3筋入機構3cによるササミ中央部の筋入長さを、第1筋入機構3a、第2筋入機構3bによるササミ両端部の筋入長さよりも大にするのが望ましい。
1回の筋入れ長さが大であると、筋入作業中にササミ100aの筋入れ済の部位が不安定に動いて筋入機構のナイフに干渉し損傷する場合を生ずる。ササミ100aを長さ方向に3分割して筋入することにより1回の筋入長さを短縮して、筋入済の部位の不安定な動きを抑制し、ササミ100aの損傷を防止できる。
In the poultry carcass scissors muscle insertion device according to the present embodiment, the first muscle insertion mechanism 3a is closer to the bevel 100c than the clavicle and the muscle is inserted from the first predetermined position near the clavicle 100b to the end of the cervical spine 100g. The second muscle insertion mechanism 3b is closer to the bevel than the first predetermined position, and the muscle is inserted from the second predetermined position near the bean 100c to the end of the bean 100c, and the third muscle insertion mechanism 3c is the clavicle from the first predetermined position. Since the muscle is inserted from the third predetermined position closer to 100 g to the fourth predetermined position closer to the bevel 100c than the second predetermined position, it is possible to insert the muscle into the scissors 100a from the cervical spine 100 g side end to the bean 100c side end. Even if the clavicle 100b is cut by the knife 3a 1 of the first muscle insertion mechanism 3a at the end of the muscle insertion from the first predetermined position to the end of the cervical spine 100 g , the knife 3a 1 pushes up the cut clavicle 100b and scissors. Since it is not pressed against the 100a, the scissors 100a are not damaged and the meat quality is not deteriorated.
When the scissors 100a is inserted into the cervical spine side end, the scissors 100a is firmly connected to the sternum 100f in order to surely cut the connection between the tendon and the coracoid bone at the cervical spine side end of the scissors 100a. It is desirable to add muscle to the lateral end of the cervical spine.
When the chicken fillet 100a is muscled to the bean side end, the membrane tissue covering the chicken is pushed by the knife of the muscle insertion mechanism and gathers at the bean side end to form a streak. In order to surely cut the connection portion between the streak and the sternum, it is desirable to insert the bevel 100c side end in a state where the scissors 100a is firmly connected to the sternum 100f.
In the poultry carcass scissors muscle insertion device according to this embodiment, the cervical vertebra 100g side end of the scissors 100a is muscled with the central portion of the scissors 100a in the longitudinal direction and the bean 100c side end connected to the sternum 100f. Since the central portion of the scissors 100a in the longitudinal direction is connected to the sternum 100f, the ends of the scissors 100a on the bevel 100c side are muscularized. Can be squeezed. Since the cervical spine 100g side end is muscled with the connection length between the scissors 100a and the sternum 100f being long before the bevel 100c side end, it is stronger than the streak connection part at the bevel side end. The tendon connection at the 100 g side end of the cervical spine can be reliably cut.
In order to firmly support the scissors 100a with the sternum 100f and to streak both ends of the scissors 100a in the longitudinal direction, the length of the streaks at the center of the scissors by the third streak mechanism 3c is determined by the first streak mechanism 3a, It is desirable that the length is longer than the length of the muscles at both ends of the scissors by the second muscle insertion mechanism 3b.
If the length of one muscle insertion is large, the portion of the chicken fillet 100a that has been muscle-inserted may move unstablely and interfere with the knife of the muscle-insertion mechanism to be damaged during the muscle insertion work. By dividing the chicken fillet 100a into three parts in the length direction and inserting the muscles, the length of one muscle insertion can be shortened, unstable movement of the muscled portion can be suppressed, and damage to the chicken fillet 100a can be prevented.

本実施例に係る食鳥屠体ササミ筋入装置においては、保持部材1を食鳥屠体上半部ガラの竜骨100dの長手延在方向へ移動させ、ササミ付き食鳥屠体上半部ガラ100の鎖骨100bが差し向けられる方向が保持部材進行方向後方から進行方向前方へ変わるように嵌合部1dを回転させ、鎖骨100bが進行方向後方へ差し向けられた状態で移動するササミ付き食鳥屠体上半部ガラ100に第1筋入機構3aを接近させ、鎖骨100bが進行方向前方へ差し向けられた状態で移動するササミ付き食鳥屠体上半部ガラ100に第2筋入機構3bと第3筋入機構3cとを接近させるので、保持部材1を一定方向へ移動させつつ、頸椎100g側端部からヤゲン100c側端部までササミ100aに筋入することができる。 In the poultry carcass scissors muscle insertion device according to the present embodiment, the holding member 1 is moved in the longitudinal extension direction of the dragon bone 100d of the poultry carcass upper half gala, and the poultry carcass upper half galley with scissors is moved. The fitting portion 1d is rotated so that the direction in which the 100 clavicle 100b is directed changes from the rear in the holding member traveling direction to the front in the traveling direction, and the clam 100b moves in a state of being directed to the rear in the traveling direction. The first muscle insertion mechanism 3a is brought close to the upper half of the carcass 100, and the second muscle insertion mechanism is brought to the upper half of the carcass with scissors that moves with the clavicle 100b directed forward in the direction of travel. Since the 3b and the third muscle insertion mechanism 3c are brought close to each other, the holding member 1 can be moved into the scissors 100a from the cervical spine 100g side end to the bevel 100c side end.

本実施例に係る食鳥屠体ササミ筋入装置においては、第1筋入機構3aのナイフ3aと第2筋入機構3bのナイフ3bと第3筋入機構3cのナイフ3cとをバネ鋼の薄板材で形成して、ナイフ3aとナイフ3bとナイフ3cとに弾性を持たせたので、ナイフ3a、3b、3cをガラの胸骨100fに沿って変形させてササミ100aとガラの胸骨100fとの間に進入させることができる。
本実施例に係る食鳥屠体ササミ筋入装置においては、ナイフ先端部3a”、3b”、3c”を自由端としたので、ナイフ先端部をガラの胸骨100fに沿って変位させて、ササミ100aの歩留りを高めることができる。
本実施例に係る食鳥屠体ササミ筋入装置は、保持部材1に対するナイフ3aの第1傾斜角度θを調整する第1傾斜角度調整機構3aを備えており、ナイフ3b、3cに付いても同様の第1傾斜角度調整機構を備えているので、食鳥屠体上半部ガラ100の寸法に応じて、保持部材1、ひいては食鳥屠体上半部ガラ100に対するナイフ3a、3b、3cの第1傾斜角度を最適化して、ササミ100aの歩留りを高めることができる。
第1筋入機構のナイフ3aと第3筋入機構のナイフ3cの筋入部には、胸骨100fの頸椎側端部に在る瘤状膨出部とササミ100aとの接続部が含まれる。ナイフ3a、3cの切刃3a’、3c’が前記瘤状膨出部に食い込むのを防止するために、第1筋入機構のナイフ3aと第3筋入機構のナイフ3cの第1傾斜角度を、第2筋入機構のナイフ3bの第1傾斜角度よりもよりも小さな値に調整して、即ち寝た角度に調整して、ナイフの切刃3a’、3c’を前記瘤状膨出部から遠ざけるのが望ましい。
本実施例に係る食鳥屠体ササミ筋入装置は、保持部材1に対するナイフ3aの高さを調整する高さ調整機構3aを備えており、ナイフ3b、3cに付いても同様の高さ調整機構を備えているので、食鳥屠体上半部ガラ100の寸法に応じて、保持部材1、ひいては食鳥屠体上半部ガラ100に対するナイフ3a、3b、3cの高さを最適化して、ササミ100aの歩留りを高めることができる。
本実施例に係る食鳥屠体ササミ筋入装置は、台座3aの、ひいてはナイフ3aの駆動機構であるエアシリンダー3aのナイフ前進後退方向位置を調整する前進後退方向位置調整機構3aを備え、ナイフ3b、3cを駆動するエアシリンダーに付いても同様の前進後退方向位置調整機構を備えているので、エアシリンダーのナイフ前進後退方向位置を調整して、ナイフの前進位置である稼働位置を最適位置に調整することができる。
In poultry carcasses white meat muscle inserting apparatus according to this embodiment, the knife 3a 1 of the first muscle in mechanism 3a knife 3b 1 of the second muscle in mechanism 3b and knife 3c 1 of the third muscle in mechanism 3c Since it was made of a thin plate of spring steel to give elasticity to the knives 3a 1 , the knives 3b 1 and the knives 3c 1 , the knives 3a 1 , 3b 1 , 3c 1 were deformed along the thoracic bone 100f of the gala. It can be inserted between the scissors 100a and the knives 100f of the gala.
In the poultry carcass scissors muscle insertion device according to this embodiment, since the knife tips 3a 1 "3b 1 " and 3c 1 "are free ends, the knife tips are displaced along the sternum 100f of the gala. Therefore, the yield of the scissors 100a can be increased.
The poultry carcass scissors muscle insertion device according to this embodiment includes a first tilt angle adjusting mechanism 3a 4 for adjusting the first tilt angle θ 1 of the knife 3a 1 with respect to the holding member 1, and the knives 3b 1 , 3c. Since the same first tilt angle adjusting mechanism is provided for No. 1, a knife for the holding member 1 and eventually the upper half of the slaughterhouse galley 100 according to the size of the upper half of the slaughterhouse galley 100. The first tilt angle of 3a 1 , 3b 1 , 3c 1 can be optimized to increase the yield of the scissors 100a.
The muscle insertion portion of the knife 3a 1 of the first muscle insertion mechanism and the knife 3c 1 of the third muscle insertion mechanism includes a connection portion between the knob-shaped bulge at the cervical vertebrae side end of the sternum 100f and the scissors 100a. .. To knives 3a 1, cutting 3a 1 of 3c 1 ', 3c 1' is prevented from biting into the aneurysm curved portions, the knife 3c of the knife 3a 1 of the first muscle in mechanism 3 muscle-in mechanism a first inclination angle of 1, was adjusted to a value smaller than the than the first inclination angle of the knife 3b 1 of the second muscle in mechanism, that is, adjusted to sleeping angle, cutting edge 3a 1 of the knife ' the away 3c 1 'from the bump-like bulging portion is desirable.
The poultry carcass scissors muscle insertion device according to the present embodiment is provided with a height adjusting mechanism 3a 5 for adjusting the height of the knife 3a 1 with respect to the holding member 1, and the same applies to the knives 3b 1 , 3c 1. Because it is equipped with a height adjustment mechanism, the knife 3a 1 , 3b 1 , 3c 1 for the holding member 1 and eventually the upper half of the poultry carcass 100, depending on the size of the upper half of the poultry carcass 100. The height of the scissors 100a can be optimized to increase the yield of the scissors 100a.
The poultry carcass scissors muscle insertion device according to this embodiment is a forward / backward position adjusting mechanism 3a 7 that adjusts the knife forward / backward position of the air cylinder 3a 2 which is the drive mechanism of the pedestal 3a 3 and the knife 3a 1. Since the air cylinder that drives the knives 3b 1 , 3c 1 is equipped with the same forward / backward position adjustment mechanism, the knife forward / backward position of the air cylinder can be adjusted at the knife forward position. A certain operating position can be adjusted to the optimum position.

本実施例に係る食鳥屠体ササミ筋入装置に於いては、図2上段中央部、図6、に示すように、保持部材1からレールBに向かう方向に保持部材1を見た時に、ひいては保持部材1によって保持されたササミ付き食鳥屠体上半部ガラ100を竜骨100dから胸腔100e方向に見た時に、ナイフ3aの先端部3a”が、保持部材1の進行方向後方側方から斜めに保持部材1に接近して、ササミ100aに係合し、鉤形の切刃3a’がササミ100aに筋入するので、ササミ100aからの反力は引張軸力と軸力に直角の法線力とに分散されてナイフ3aに印加される。この結果、ナイフ3aを真横から保持部材1に接近させてササミ100aに係合させ、ササミ100aからナイフ3aに印加される反力が法線力のみとなる場合や、ナイフ3aを保持部材1の進行方向前方側方から斜めに保持部材1に接近させ、ササミ100aからナイフナイフ3aに印加される反力が圧縮軸力と軸力に直角の法線力とに分散される場合に比べて、ナイフナイフ3aの曲げ変形やナイフ基部のピストン3a’との接続部の変形等の発生が抑制され、ナイフナイフ3aの作動が安定する。ナイフ3b、3cに付いても同様である。
ササミ付き食鳥屠体上半部ガラ100の移動方向後方側方から斜めに、ササミ付き食鳥屠体上半部ガラ100にナイフ3a、3b、3cを接近させる場合、鉤形に屈曲した切刃3a’、3b’、3c’で遠ざかろうとするササミ100aの腱や筋状膜組織を引っ掛けて切断するのが効果的である。
ササミ100aを覆う膜は弾力性に富み伸びるので、切断されずに切刃の先端からナイフ外に逃れる場合がある。従って、ササミ100aを覆う膜を切断する第2筋入機構と第3筋入機構のナイフ3b、3cは、切刃3b’、3c’の屈曲の度合いを大にして、膜が切刃3b’、3c’の先端からナイフ外へ逃れるのを防止している。他方、ササミ100aを覆う膜や腱のみならず鎖骨100bも切断する第1筋入機構のナイフ3aでは、切刃3a’の屈曲の度合いを大にすると、鎖骨200bの破片が切刃3a’の屈曲部に挟まって切刃3a’に取り残される場合を生ずる。従って、第1筋入機構のナイフ3aの切刃3a’の屈曲の度合いは、第2筋入機構と第3筋入機構のナイフの切刃3b’、3c’の屈曲の度合いよりも小にしている。
保持部材1の移動速度やナイフ切刃3a’、3b’、3c’の形状等に応じて、保持部材移動方向に対するナイフの第2傾斜角度θを最適値に調整可能としている。
In the poultry carcass scissors muscle insertion device according to this embodiment, when the holding member 1 is viewed in the direction from the holding member 1 toward the rail B, as shown in the central portion of the upper part of FIG. 2, FIG. As a result, when the upper half of the flesh steak with scissors held by the holding member 1 is viewed from the dragon bone 100d in the direction of the chest cavity 100e, the tip 3a 1 "of the knife 3a 1 is on the rear side in the traveling direction of the holding member 1. close to the holding member 1 obliquely from the side, it engages the white meat 100a, since the cutting edge 3a 1 'hooked to SujiIri the white meat 100a, the reaction force is a tensile axial force and axial force from the white meat 100a are spread over the normal force perpendicularly applied to the knife 3a 1. as a result, to close the knife 3a 1 from the side holding member 1 engaged with the white meat 100a and is applied from the white meat 100a to the knife 3a 1 When the reaction force is only the normal force, or when the knife 3a 1 is obliquely approached to the holding member 1 from the front side in the traveling direction of the holding member 1, the reaction force applied from the scissors 100a to the knife knife 3a 1 is applied. compared to when dispersed into a normal force perpendicular to the compression axis force and axial force, occurrence of deformation of the connecting portion between the piston 3a 2 'of the bending deformation and knives base of the knife the knife 3a 1 is suppressed, Knife The operation of the knife 3a 1 is stable. The same applies to the knives 3b 1 , 3c 1.
When the knife 3a 1 , 3b 1 , 3c 1 is brought close to the upper half of the carcass with scissors, diagonally from the rear side in the direction of movement of the upper half of the carcass with scissors, it becomes a hook shape. It is effective to hook and cut the tendon and muscular membrane tissue of the scissors 100a that are about to move away with the bent cutting edge 3a 1 ', 3b 1 ', and 3c 1'.
Since the film covering the chicken 100a is highly elastic and stretches, it may escape from the tip of the cutting edge to the outside of the knife without being cut. Therefore, the knife 3b 1, 3c 1 of the second muscle-in mechanism and a third incision in mechanism for cutting the film covering the white meat 100a is to cutting edge 3b 1 ', 3c 1' the degree of bending of the large, membrane cutting 3b 1 ', 3c 1' are prevented from escaping to the outside of the knife from the tip of the. On the other hand, the knife 3a 1 of the first incision in mechanism also cut clavicle 100b not only films and tendons covering the white meat 100a, when the degree of bending of the cutting edge 3a 1 'to the large debris collarbone 200b is cutting edge 3a In some cases, it is sandwiched between the bent portions of 1'and left behind by the cutting edge 3a 1'. Therefore, the degree of bending of the cutting edge 3a 1 ′ of the knife 3a 1 of the first reinforced mechanism is the degree of bending of the cutting edge 3b 1 ′, 3c 1 ′ of the knife of the second reinforced mechanism and the third reinforced mechanism. It is smaller than.
The second inclination angle θ 2 of the knife with respect to the moving direction of the holding member can be adjusted to an optimum value according to the moving speed of the holding member 1 and the shape of the knife cutting edge 3a 1 ', 3b 1 ', and 3c 1'.

上記実施例では、保持部材1を一定方向へ移動させると共に、保持部材1の嵌合部1dを回転させて、食鳥屠体上半部ガラ100を180度回転させ、ナイフ3a、3b、3cを側方から食鳥屠体上半部ガラ100に接近離隔させて、ササミ100aに頸椎側端部からヤゲン側端部まで側方から筋入したが、保持部材1を竜骨100dの長手延在方向へ往復移動させると共にナイフを側方から保持部材1に接近離隔させ、或いはナイフを側方から保持部材1に接近離隔させると共に竜骨100dの長手延在方向へ往復移動させて、鎖骨よりもヤゲン寄りで且つ鎖骨近傍の第1所定位置から頸椎側端部までササミに側方から筋入れし、次いで第1所定位置よりもヤゲン寄りで且つヤゲン近傍の第2所定位置からヤゲン側端部までササミに側方から筋入れし、次いで第1所定位置よりも頸椎側の第3所定位置から第2所定位置よりもヤゲン寄りの第4所定位置まで、側方から筋入しても良い。この場合、三つの筋入れ作業を単一のナイフで行っても良く、或いは別々のナイフで行っても良い。
ササミ筋入工程の前工程で、予め鎖骨を除去しても良い。ささみ筋入工程で鎖骨を切断し、切断した鎖骨がササミを傷つける事態の発生を、より確実に回避できる。
In the above embodiment, the holding member 1 is moved in a certain direction, the fitting portion 1d of the holding member 1 is rotated, the upper half of the poultry carcass 100 is rotated 180 degrees, and the knives 3a 1 , 3b 1 3c 1 was moved from the side to the upper half of the poultry carcass 100 and separated from the side, and the holding member 1 was inserted into the scissors 100a from the side end of the cervical spine to the side end of the bevel. The knife is moved back and forth in the longitudinal extension direction and the knife is moved closer to and separated from the holding member 1 from the side, or the knife is moved closer and separated from the holding member 1 from the side and is moved back and forth in the longitudinal extension direction of the crown bone 100d to reciprocate the clavical bone. From the first predetermined position near the clavicle to the side end of the cervical spine, the muscle is inserted into the scissors from the side. It is also possible to insert muscles into the scissors from the side to the part, and then from the side to the third predetermined position on the cervical spine side of the first predetermined position to the fourth predetermined position closer to the bevel than the second predetermined position. .. In this case, the three scoring operations may be performed with a single knife or with separate knives.
The clavicle may be removed in advance in the pre-process of the chicken fillet process. The clavicle is cut in the scissors muscle insertion process, and the occurrence of a situation in which the cut clavicle damages the scissors can be more reliably avoided.

本発明は、食鳥屠体のササミ筋入れ作業に広く利用可能である。 INDUSTRIAL APPLICABILITY The present invention can be widely used for chicken fillet muscle insertion work.

1 支持部材
1c 回転台
1d 嵌合部
1e ロック部材
2、2’嵌合部回転機構
2a、2a 回転ピン
2b、2b ロック解除ピン
3a 第1筋入機構
3a ナイフ
3a’ 切刃
3a” 先端部
3a エアシリンダー
3a 台座
3a 第1傾斜角度調整機構
3a 高さ調整機構
3a 第2傾斜角度調整機構
3a 前進後退方向位置調整機構
3b 第2筋入機構
3b ナイフ
3b’ 切刃
3b” 先端部
3c 第3筋入機構
3c ナイフ
3c’ 切刃
3c” 先端部
100 食鳥屠体上半部ガラ
100a ササミ
100b 鎖骨
100c ヤゲン
100d 竜骨
100e 胸腔
100f 胸骨
100g 頸椎
1 supporting members 1c turntable 1d engaging portion 1e locking member 2, 2 'engaging portion rotating mechanism 2a 1, 2a 2 rotation pin 2b 1, 2b 2 unlocking pin 3a first incision in mechanism 3a 1 knife 3a 1' switching Blade 3a 1 "Tip 3a 2 Air cylinder 3a 3 Pedestal 3a 4 1st tilt angle adjustment mechanism 3a 5 Height adjustment mechanism 3a 6 2nd tilt angle adjustment mechanism 3a 7 Forward / backward position adjustment mechanism 3b 2nd reinforcement mechanism 3b 1 knife 3b 1 'cutting edge 3b 1 "tip 3c third incision in mechanism 3c 1 knife 3c 1' cutting edge 3c 1" tip 100 poultry carcasses upper half Gala 100a white meat 100b clavicle 100c bevel 100d keel 100e intrathoracic 100f thoracic bone 100g cervical spine

Claims (15)

食鳥屠体上半部ガラ胸腔に内勘合する嵌合部を有しササミ付き食鳥屠体上半部ガラを保持する保持部材と、ササミ付き食鳥屠体上半部ガラに両側方から接近して鎖骨よりもヤゲン寄りで且つ鎖骨近傍の第1所定位置から頸椎側端部までササミに側方から筋入する一対の第1筋入機構と、ササミ付き食鳥屠体上半部ガラに両側方から接近して第1所定位置よりもヤゲン寄りで且つヤゲン近傍の第2所定位置からヤゲン側端部までササミに側方から筋入する一対の第2筋入機構と、ササミ付き食鳥屠体上半部ガラに両側方から接近して第1所定位置よりも鎖骨寄りの第3所定位置から第2所定位置よりもヤゲン寄りの第4所定位置までササミに側方から筋入する一対の第3筋入機構とを備え、第1筋入機構、第2筋入機構、第3筋入機構の順に作動することを特徴とする食鳥屠体ササミ筋入装置。 Upper half of the flesh steak with chicken fillet A holding member that has a fitting part that fits inside the chest cavity and holds the upper half of the flesh with chicken fillet, and the upper half of the flesh with chicken fillet from both sides A pair of first muscle-insertion mechanisms that approach the chicken from the side to the cervical vertebrae from the first predetermined position near the clavicle and closer to the beard than the clavicle, and the upper half of the chicken carcass with chicken fillet. A pair of second muscle-insertion mechanisms that approach the chicken from both sides and are closer to the beard than the first predetermined position, and from the second predetermined position near the bean to the end of the bean side from the side, and a meal with chicken fillet. Approach the upper half of the chicken carcass from both sides and enter the chicken from the side from the 3rd predetermined position closer to the clavicle than the 1st predetermined position to the 4th predetermined position closer to the bean than the 2nd predetermined position. A chicken meat scissors muscle insertion device including a pair of third muscle insertion mechanisms and operating in the order of the first muscle insertion mechanism, the second muscle insertion mechanism, and the third muscle insertion mechanism. 第3筋入機構の筋入長さは、第1筋入機構及び第2筋入機構の筋入長さよりも大であることを特徴とする請求項1に記載の食鳥屠体ササミ筋入装置。 The chicken carcass scissors muscle insertion according to claim 1, wherein the muscle insertion length of the third muscle insertion mechanism is larger than the muscle insertion length of the first muscle insertion mechanism and the second muscle insertion mechanism. Device. 第1筋入機構が第2筋入機構と第3筋入機構とを形成することを特徴とする請求項1又は2に記載の食鳥屠体ササミ筋入装置。 The chicken carcass chicken fillet muscle insertion device according to claim 1 or 2, wherein the first muscle insertion mechanism forms a second muscle insertion mechanism and a third muscle insertion mechanism. 第1筋入機構と第2筋入機構と第3筋入機構は別個独立であることを特徴とする請求項1又は2に記載の食鳥屠体ササミ筋入装置。 The chicken carcass chicken fillet muscle insertion device according to claim 1 or 2, wherein the first muscle insertion mechanism, the second muscle insertion mechanism, and the third muscle insertion mechanism are separate and independent. 保持部材を食鳥屠体上半部ガラの竜骨の長手延在方向へ移動させる駆動機構と、ササミ付き食鳥屠体上半部ガラの鎖骨が差し向けられる方向が保持部材進行方向後方から進行方向前方へ変わるように保持部材の嵌合部を回転させる嵌合部回転機構とを備え、鎖骨が進行方向後方へ差し向けられた状態で移動するササミ付き食鳥屠体上半部ガラに両側方から第1筋入機構が接近して鎖骨よりもヤゲン寄りで且つ鎖骨近傍の第1所定位置から頸椎側端部までササミに側方から筋入れし、次いで嵌合部回転機構が保持部材の嵌合部を回転させ、次いで鎖骨が進行方向前方へ差し向けられた状態で移動するササミ付き食鳥屠体上半部ガラに両側方から第2筋入機構が接近して第1所定位置よりもヤゲン寄りで且つヤゲン近傍の第2所定位置からヤゲン側端部までササミに側方から筋入れし、次いで鎖骨が進行方向前方へ差し向けられた状態で移動するササミ付き食鳥屠体上半部ガラに両側方から第3筋入機構が接近して第1所定位置よりも鎖骨寄りの第3所定位置から第2所定位置よりもヤゲン寄りの第4所定位置までササミに側方から筋入れすることを特徴とする請求項4に記載の鳥屠体ササミ筋入装置。 The drive mechanism that moves the holding member in the longitudinal extension direction of the dragon bone of the upper half of the flesh steak and the direction in which the clavicle of the upper half of the flesh with scissors is directed advances from the rear in the direction of travel of the holding member. Equipped with a fitting part rotation mechanism that rotates the fitting part of the holding member so that it changes forward in the direction, both sides of the upper half of the flesh steak with scissors that moves with the clavicle directed backward in the direction of travel. The first muscle insertion mechanism approaches from the side and is closer to the flank steak than the clavicle, and the muscle is inserted into the scissors from the first predetermined position near the clavicle to the side end of the cervical spine from the side, and then the fitting part rotation mechanism is the holding member. The second muscle insertion mechanism approaches from both sides to the upper half of the flesh steak with scissors, which rotates the fitting part and then moves with the clavicle directed forward in the direction of travel, from the first predetermined position. The upper half of the flesh steak with scissors that moves from the second predetermined position near the flank steak to the flank steak from the side, and then moves with the clavicle directed forward in the direction of travel. The third muscle insertion mechanism approaches the part gala from both sides, and the muscle is inserted into the scissors from the side from the third predetermined position closer to the clavicle than the first predetermined position to the fourth predetermined position closer to the bevel than the second predetermined position. The chicken carcass scissors muscle insertion device according to claim 4, wherein the chicken steak is made. 第1筋入機構と第2筋入機構と第3筋入機構とは、それぞれ、バネ鋼の薄板材で形成されたナイフと、ナイフを前進後退させるナイフ駆動機構とを備えることを特徴とする請求項5に記載の食鳥屠体ササミ筋入装置。 The first reinforcement mechanism, the second reinforcement mechanism, and the third reinforcement mechanism are each provided with a knife formed of a thin plate material of spring steel and a knife drive mechanism for moving the knife forward and backward. The poultry carcass scissors muscle insertion device according to claim 5. ナイフ基部はナイフ駆動機構に固定され、ナイフ先端部は自由端であることを特徴とする請求項6に記載の食鳥屠体ササミ筋入装置。 The chicken carcass scissors muscle insertion device according to claim 6, wherein the knife base is fixed to a knife driving mechanism, and the knife tip is a free end. 保持部材によって保持されたササミ付き食鳥屠体上半部ガラを頸椎からヤゲン方向に見た時の保持部材に対するナイフの角度である第1傾斜角度を調整する第1傾斜角度調整機構を備えることを特徴とする請求項6又は7に記載の食鳥屠体ササミ筋入装置。 Provided with a first tilt angle adjustment mechanism that adjusts the first tilt angle, which is the angle of the knife with respect to the holding member when the upper half of the carcass with scissors held by the holding member is viewed from the cervical spine in the bevel direction. The poultry carcass scissors muscle insertion device according to claim 6 or 7. 第1筋入機構のナイフと第3筋入機構のナイフの第1傾斜角度は、第2筋入機構のナイフの第1傾斜角度よりもよりも、保持部材に対して寝た角度に調整されていることを特徴とする請求項8に記載の食鳥屠体ササミ筋入装置。 The first inclination angle of the knife of the first insertion mechanism and the knife of the third insertion mechanism is adjusted to a lying angle with respect to the holding member rather than the first inclination angle of the knife of the second insertion mechanism. The poultry carcass scissors muscle insertion device according to claim 8. 保持部材に対するナイフの高さ位置を調整する高さ調整機構を備えることを特徴とする請求項6乃至9の何れか1項に記載の食鳥屠体ササミ筋入装置。 The poultry carcass scissors muscle insertion device according to any one of claims 6 to 9, further comprising a height adjusting mechanism for adjusting the height position of the knife with respect to the holding member. ナイフ駆動機構のナイフ前進後退方向位置を調整する前進後退方向位置調整機構を備えることを特徴とする請求項6乃至10の何れか1項に記載の食鳥屠体ササミ筋入装置。 The poultry carcass scissors muscle insertion device according to any one of claims 6 to 10, further comprising a forward / backward direction position adjusting mechanism for adjusting the knife forward / backward position of the knife driving mechanism. 第1乃至第3筋入機構のナイフは、ササミ付き食鳥屠体上半部ガラを竜骨から胸腔方向に見た時に、ササミ付き食鳥屠体上半部ガラの移動方向後方側方から斜めに、ササミ付き食鳥屠体上半部ガラに接近後退することを特徴とする請求項6乃至11の何れか1項に記載の食鳥屠体ササミ筋入装置。 The knives of the 1st to 3rd muscle insertion mechanism are diagonal from the rear side in the moving direction of the upper half of the flesh with scissors when the upper half of the flesh with scissors is viewed from the dragon bone toward the thoracic cavity. The device for feeding a poultry carcass scissors according to any one of claims 6 to 11, wherein the poultry carcass with scissors approaches and retreats to the upper half gala. 第1乃至第3筋入機構のナイフは、鉤形に屈曲した切刃を備えることを特徴とする請求項12に記載の食鳥屠体ササミ筋入装置。 The chicken carcass scissors muscle insertion device according to claim 12, wherein the knives of the first to third muscle insertion mechanisms include a hook-shaped bent cutting edge. 第2筋入機構と第3筋入機構のナイフの切刃の屈曲の度合いは第1筋入機構のナイフの切刃の屈曲の度合いよりも大であることを特徴とする請求項13に記載の食鳥屠体ササミ筋入装置。 The thirteenth aspect of the present invention, wherein the degree of bending of the cutting edge of the knife of the second insertion mechanism and the third insertion mechanism is larger than the degree of bending of the cutting edge of the knife of the first insertion mechanism. Eating bird carcass scissors muscle insertion device. ササミ付き食鳥屠体上半部ガラの移動方向と第1乃至第3筋入機構のナイフの接近後退方向の成す第2傾斜角度を調整する第2傾斜角度調整機構を備えることを特徴とする請求項12乃至14の何れか1項に記載の食鳥屠体ササミ筋入装置。 It is characterized by being provided with a second tilt angle adjusting mechanism that adjusts the second tilt angle formed by the moving direction of the upper half of the carcass with scissors and the approaching and retreating directions of the knives of the first to third muscle insertion mechanisms. The poultry carcass scissors muscle insertion device according to any one of claims 12 to 14.
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