JP6932920B2

JP6932920B2 - Package

Info

Publication number: JP6932920B2
Application number: JP2016240435A
Authority: JP
Inventors: 彰久横山
Original assignee: Mitsubishi Electric Corp
Current assignee: Mitsubishi Electric Corp
Priority date: 2016-12-12
Filing date: 2016-12-12
Publication date: 2021-09-08
Anticipated expiration: 2036-12-12
Also published as: JP2018095279A

Description

この発明は、物品を包装するための包装体に関する。 The present invention relates to a packaging body for packaging an article.

特許文献１に、物品を包装するための包装体が記載されている。特許文献１に記載された包装体は、板状の部材と格子状の部材とを備える。板状の部材と格子状の部材とは、交互に積み上げられる。 Patent Document 1 describes a packaging body for packaging an article. The package described in Patent Document 1 includes a plate-shaped member and a lattice-shaped member. The plate-shaped members and the grid-shaped members are alternately stacked.

国際公開第２０１５／１４５６２１号International Publication No. 2015/145621

特許文献１に記載された包装体は、倉庫等で複数段に積み上げられて保管される。このため、一番下に配置された包装体には、上に載せられた包装体の荷重が作用する。特許文献１に記載された包装体は、格子状の部材の位置がずれると強度が低くなる。特に、外装材が備えられていない中央部分が変形し易く、荷崩れを起こし易いといった問題があった。 The packages described in Patent Document 1 are stacked and stored in a plurality of stages in a warehouse or the like. Therefore, the load of the package placed on the package acts on the package arranged at the bottom. The strength of the package described in Patent Document 1 decreases when the positions of the grid-like members shift. In particular, there is a problem that the central portion not provided with the exterior material is easily deformed and the load is easily collapsed.

この発明は、上述のような課題を解決するためになされた。この発明の目的は、複数段に積み上げられても荷崩れを起こし難い包装体を提供することである。 The present invention has been made to solve the above-mentioned problems. An object of the present invention is to provide a package that does not easily collapse even when stacked in a plurality of stages.

この発明に係る包装体は、第１貫通孔が形成された第１板材と、第１板材の下に配置され、上下に開口する複数の第１空間が形成された第１支持材と、第１板材の上に配置され、上下に開口する複数の第２空間が形成された第２支持材と、第２貫通孔が形成され、第２支持材の上に配置された第２板材と、第２板材の上に配置され、上下に開口する複数の第３空間が形成された第３支持材と、第１貫通孔及び第２貫通孔を貫通する支柱と、第１支持材より下に配置された第１板部を有する第１外装材と、第３支持材より上に配置された第２板部を有する第２外装材と、を備える。支柱は、第１貫通孔の直上及び第２貫通孔の直下に配置された第２空間を貫通する。支柱の一部は、第１貫通孔の直下に配置された第１空間に配置される。支柱の他の一部は、第２貫通孔の直上に配置された第３空間に配置される。支柱の下端は第１板部の上面に対向する。支柱の上端は第２板部の下面に対向する。 The package according to the present invention includes a first plate material having a first through hole formed therein, a first support material arranged under the first plate material and having a plurality of first spaces opened vertically, and a first support material. A second support material arranged on one plate material and having a plurality of second spaces opening vertically, and a second plate material having a second through hole formed and arranged on the second support material. A third support material arranged on the second plate material and having a plurality of third spaces that open vertically, a support column that penetrates the first through hole and the second through hole, and a support material below the first support material. A first exterior material having an arranged first plate portion and a second exterior material having a second plate portion arranged above the third support material are provided. The columns penetrate the second space arranged directly above the first through hole and directly below the second through hole. A part of the support is arranged in the first space arranged directly under the first through hole. The other part of the column is arranged in the third space arranged directly above the second through hole. The lower end of the column faces the upper surface of the first plate portion. The upper end of the column faces the lower surface of the second plate portion.

この発明に係る包装体は、第１貫通孔が形成された第１板材と、第１板材の下に配置され、上下に開口する複数の第１空間が形成された第１支持材と、第１板材の上に配置され、上下に開口する複数の第２空間が形成された第２支持材と、第２貫通孔が形成され、第１支持材の下に配置された第２板材と、第１貫通孔を貫通する支柱と、第２板材の下に配置された第１板部を有する第１外装材と、第２支持材より上に配置された第２板部を有する第２外装材と、を備える。支柱は、第１貫通孔の直下及び第２貫通孔の直上に配置された第１空間を貫通する。支柱の一部は、第１貫通孔の直上に配置された第２空間に配置される。支柱の他の一部は、第２貫通孔に配置される。支柱の下端は第１板部の上面に対向する。支柱の上端は第２板部の下面に対向する。

The package according to the present invention includes a first plate material having a first through hole formed therein, a first support material arranged under the first plate material and having a plurality of first spaces opened vertically, and a first support material. A second support material arranged on one plate material and having a plurality of second spaces opening up and down, and a second plate material having a second through hole formed and arranged below the first support material. A support column penetrating the first through hole, a first exterior material having a first plate portion arranged below the second plate material, and a second exterior material having a second plate portion arranged above the second support material. With lumber. The columns penetrate the first space arranged directly below the first through hole and directly above the second through hole. A part of the support is arranged in the second space arranged directly above the first through hole. The other part of the strut is arranged in the second through hole. The lower end of the column faces the upper surface of the first plate portion. The upper end of the column faces the lower surface of the second plate portion.

この発明に係る包装体は支柱を備える。この発明に係る包装体であれば、複数段に積み上げられた際の荷重を支柱で受けることができる。このため、包装体が複数段に積み上げられても荷崩れを起こし難い。 The package according to the present invention includes a support. The package according to the present invention can receive the load when it is stacked in a plurality of stages by the support column. Therefore, even if the packages are stacked in a plurality of stages, the load is unlikely to collapse.

この発明の実施の形態１における包装体の分解斜視図である。It is an exploded perspective view of the package body in Embodiment 1 of this invention. 支持材の例を示す斜視図である。It is a perspective view which shows the example of the support material. 支柱の例を示す図である。It is a figure which shows the example of a support. 包装体の断面を示す図である。It is a figure which shows the cross section of a package. 包装体の断面を示す図である。It is a figure which shows the cross section of a package. 部品を包装する途中の状態を示す図である。It is a figure which shows the state in the process of packaging a part. 部品の包装が完了した状態を示す図である。It is a figure which shows the state which the packaging of a part is completed. 包装体の保管時の状態を示す図である。It is a figure which shows the state at the time of storage of a package | body.

添付の図面を参照し、本発明を説明する。重複する説明は、適宜簡略化或いは省略する。各図において、同一の符号は同一の部分又は相当する部分を示す。 The present invention will be described with reference to the accompanying drawings. Overlapping description will be simplified or omitted as appropriate. In each figure, the same reference numerals indicate the same parts or corresponding parts.

実施の形態１．
図１は、この発明の実施の形態１における包装体１の分解斜視図である。包装体１は、複数の部品２をまとめて包装する。図１に示す例では、部品２は、円盤状の底部３と円柱状の本体部４とを備える。底部３の中心軸と本体部４の中心軸とは、同一直線上に配置される。底部３の直径は、本体部４の直径より大きい。部品２の下面は平坦である。部品２の上面は平坦である。部品２の形状は、図１に示す例に限定されない。 Embodiment 1.
FIG. 1 is an exploded perspective view of the package 1 according to the first embodiment of the present invention. The package 1 packages a plurality of parts 2 together. In the example shown in FIG. 1, the component 2 includes a disk-shaped bottom portion 3 and a columnar main body portion 4. The central axis of the bottom portion 3 and the central axis of the main body portion 4 are arranged on the same straight line. The diameter of the bottom portion 3 is larger than the diameter of the main body portion 4. The lower surface of the component 2 is flat. The upper surface of the component 2 is flat. The shape of the component 2 is not limited to the example shown in FIG.

支持ユニット５は、１個又は複数個の部品２を支持する。図１は、最大で１６個の部品２が１つの支持ユニット５によって支持される例を示す。支持ユニット５が１６個の部品２を支持する例では、Ｘ方向に４個の部品２が並べられ、Ｙ方向に４個の部品が並べられる。Ｘ方向は、包装体１の前に人が立った際に、その人の左右に延びる方向である。Ｙ方向は、その人の前後に延びる方向である。１つの支持ユニット５によって支持される部品２の最大個数は、必要に応じて設定される。 The support unit 5 supports one or more parts 2. FIG. 1 shows an example in which a maximum of 16 parts 2 are supported by one support unit 5. In the example in which the support unit 5 supports 16 parts 2, 4 parts 2 are arranged in the X direction and 4 parts are arranged in the Y direction. The X direction is a direction extending to the left and right of the person when the person stands in front of the package 1. The Y direction is a direction extending in front of and behind the person. The maximum number of parts 2 supported by one support unit 5 is set as needed.

包装体１には、１個又は複数個の支持ユニット５が含まれる。図１は、支持ユニット５が３段に配置される例を示す。図１に示す例では、１つの包装体１によって最大で４８個の部品２を包装することができる。１つの包装体１によって包装される部品２の最大個数は、必要に応じて設定される。 The package 1 includes one or more support units 5. FIG. 1 shows an example in which the support units 5 are arranged in three stages. In the example shown in FIG. 1, a maximum of 48 parts 2 can be packaged by one package 1. The maximum number of parts 2 packaged by one package 1 is set as needed.

支持ユニット５は、例えば板材６及び支持材７を備える。 The support unit 5 includes, for example, a plate member 6 and a support member 7.

板材６は、シート状の部材である。図１は、板材６の外形が四角形である例を示す。板材６に、貫通孔８が形成される。貫通孔８は、板材６の中央部分に形成されることが好ましい。図１は、板材６に１つの貫通孔８が形成される例を示す。 The plate material 6 is a sheet-like member. FIG. 1 shows an example in which the outer shape of the plate member 6 is a quadrangle. A through hole 8 is formed in the plate material 6. The through hole 8 is preferably formed in the central portion of the plate member 6. FIG. 1 shows an example in which one through hole 8 is formed in the plate material 6.

図２は、支持材７の例を示す斜視図である。支持材７は、板材６の上に配置される。支持材７の上端は平坦である。支持材７の下端は平坦である。支持材７に、例えば四角柱状の複数の空間９が形成される。空間９は、上下に開口する。空間９は、支持材７を構成する部材によって周囲が囲まれる。支持材７を構成する部材は、板材６に形成された貫通孔８の直上に配置されない。貫通孔８は、支持材７に形成された複数の空間９のうちの１つの直下に配置される。以下の説明では、貫通孔８が直下に配置される空間９を個別に特定する必要がある場合、符号９ａを付して他の空間９と区別する。 FIG. 2 is a perspective view showing an example of the support member 7. The support member 7 is arranged on the plate member 6. The upper end of the support member 7 is flat. The lower end of the support member 7 is flat. For example, a plurality of square columnar spaces 9 are formed in the support member 7. The space 9 opens up and down. The space 9 is surrounded by members constituting the support member 7. The members constituting the support member 7 are not arranged directly above the through hole 8 formed in the plate member 6. The through hole 8 is arranged directly below one of the plurality of spaces 9 formed in the support member 7. In the following description, when it is necessary to individually specify the space 9 in which the through hole 8 is arranged directly below, the space 9 is designated by reference numeral 9a to distinguish it from the other spaces 9.

図１及び図２は、支持材７が格子状である例を示す。図１及び図２に示す例では、Ｘ方向に４個の空間９が並び、Ｙ方向に４個の空間９が並ぶ。即ち、１６個の空間９が規則正しく配置される。貫通孔８の直上に配置される空間９ａは、他の空間９によって周囲が囲まれる。図１及び図２は、空間９ａが８個の他の空間９に囲まれる例を示す。即ち、空間９ａは、空間９の中で最も外側に配置されたものではない。 1 and 2 show an example in which the support member 7 has a grid pattern. In the examples shown in FIGS. 1 and 2, four spaces 9 are arranged in the X direction, and four spaces 9 are arranged in the Y direction. That is, 16 spaces 9 are regularly arranged. The space 9a arranged directly above the through hole 8 is surrounded by another space 9. 1 and 2 show an example in which the space 9a is surrounded by eight other spaces 9. That is, the space 9a is not arranged on the outermost side of the space 9.

支持材７は、例えば、複数の板状の部材が組み合わされて格子状に形成される。この場合、４枚の板状の部材によって囲まれた空間が空間９である。図１及び図２に示す例であれば、Ｘ方向に５枚の板状の部材が配置される。Ｙ方向に５枚の板状の部材が配置される。１０枚の板状の部材が格子状に組み合わされて１６個の空間９が形成される。他の例として、支持材７は、複数の角環状の部材が組み合わされて格子状に形成されても良い。 The support member 7 is formed in a grid pattern by combining a plurality of plate-shaped members, for example. In this case, the space 9 is the space surrounded by the four plate-shaped members. In the example shown in FIGS. 1 and 2, five plate-shaped members are arranged in the X direction. Five plate-shaped members are arranged in the Y direction. Ten plate-shaped members are combined in a grid pattern to form 16 spaces 9. As another example, the support member 7 may be formed in a grid pattern by combining a plurality of angular annular members.

支持材７の形状は、図１及び図２に示す例に限定されない。例えば、空間９の形状は円柱状でも良い。空間９の形状は三角柱状或いは六角柱状でも良い。空間９が六角柱状である場合、支持材７はハニカム状に形成される。 The shape of the support member 7 is not limited to the examples shown in FIGS. 1 and 2. For example, the shape of the space 9 may be cylindrical. The shape of the space 9 may be triangular or hexagonal. When the space 9 has a hexagonal columnar shape, the support member 7 is formed in a honeycomb shape.

図１に示す例では、支持ユニット５が３段に積み上げられる。各支持ユニット５は、板材６及び支持材７を備える。以下の説明では、支持ユニット５を個別に特定する場合、一番下に配置された支持ユニット５に関しては、符号の後に「−１」を付す。真ん中に配置された支持ユニット５に関しては、符号の後に「−２」を付す。一番上に配置された支持ユニット５に関しては、符号の後に「−３」を付す。例えば、一番下に配置された支持ユニット５−１は、板材６−１及び支持材７−１を備える。真ん中に配置された支持ユニット５−２は、板材６−２及び支持材７−２を備える。一番上に配置された支持ユニット５−３は、板材６−３及び支持材７−３を備える。 In the example shown in FIG. 1, the support units 5 are stacked in three stages. Each support unit 5 includes a plate member 6 and a support member 7. In the following description, when the support unit 5 is individually specified, "-1" is added after the reference numeral for the support unit 5 arranged at the bottom. For the support unit 5 arranged in the center, "-2" is added after the reference numeral. For the support unit 5 arranged at the top, "-3" is added after the reference numeral. For example, the support unit 5-1 arranged at the bottom includes a plate member 6-1 and a support member 7-1. The support unit 5-2 arranged in the center includes a plate member 6-2 and a support member 7-2. The support unit 5-3 arranged at the top includes a plate member 6-3 and a support member 7-3.

板材６−１は、支持材７−１の下に配置される。支持材７−１の下端は、板材６−１の上面に接触する。支持材７−１は、板材６−２の下に配置される。支持材７−１の上端は、板材６−２の下面に接触する。支持材７−２は、板材６−２の上に配置される。支持材７−２の下端は、板材６−２の上面に接触する。板材６−３は、支持材７−２の上に配置される。支持材７−２の上端は、板材６−３の下面に接触する。支持材７−３は、板材６−３の上に配置される。支持材７−３の下端は、板材６−３の上面に接触する。 The plate member 6-1 is arranged below the support member 7-1. The lower end of the support member 7-1 comes into contact with the upper surface of the plate member 6-1. The support member 7-1 is arranged below the plate member 6-2. The upper end of the support member 7-1 comes into contact with the lower surface of the plate member 6-2. The support member 7-2 is arranged on the plate member 6-2. The lower end of the support member 7-2 contacts the upper surface of the plate member 6-2. The plate member 6-3 is arranged on the support member 7-2. The upper end of the support member 7-2 contacts the lower surface of the plate member 6-3. The support member 7-3 is arranged on the plate member 6-3. The lower end of the support member 7-3 comes into contact with the upper surface of the plate member 6-3.

板材６−１に形成された貫通孔８−１、板材６−２に形成された貫通孔８−２及び板材６−３に形成された貫通孔８−３は、上下に一直線状に配置される。支持材７−１に形成された空間９ａ−１は、貫通孔８−１の直上に配置される。空間９ａ−１は、貫通孔８−２の直下に配置される。支持材７−２に形成された空間９ａ−２は、貫通孔８−２の直上に配置される。空間９ａ−２は、貫通孔８−３の直下に配置される。支持材７−３に形成された空間９ａ−３は、貫通孔８−３の直上に配置される。即ち、貫通孔８−１、空間９ａ−１、貫通孔８−２、空間９ａ−２、貫通孔８−３及び空間９ａ−３は、上下に一直線状に配置される。 The through hole 8-1 formed in the plate material 6-1, the through hole 8-2 formed in the plate material 6-2, and the through hole 8-3 formed in the plate material 6-3 are arranged in a straight line vertically. NS. The space 9a-1 formed in the support member 7-1 is arranged directly above the through hole 8-1. The space 9a-1 is arranged directly below the through hole 8-2. The space 9a-2 formed in the support member 7-2 is arranged directly above the through hole 8-2. The space 9a-2 is arranged directly below the through hole 8-3. The space 9a-3 formed in the support member 7-3 is arranged directly above the through hole 8-3. That is, the through hole 8-1, the space 9a-1, the through hole 8-2, the space 9a-2, the through hole 8-3, and the space 9a-3 are arranged in a straight line vertically.

板材６の素材及び支持材７の素材は、段ボールであることが好ましい。但し、板材６の素材及び支持材７の素材は、段ボールに限定されない。板材６の一部の素材は段ボール以外の素材であっても良い。板材６の素材は段ボール以外の素材であっても良い。支持材７の一部の素材は段ボール以外の素材であっても良い。支持材７の素材は段ボール以外の素材であっても良い。 The material of the plate material 6 and the material of the support material 7 are preferably corrugated cardboard. However, the material of the plate material 6 and the material of the support material 7 are not limited to corrugated cardboard. A part of the material of the plate material 6 may be a material other than corrugated cardboard. The material of the plate material 6 may be a material other than corrugated cardboard. A part of the material of the support material 7 may be a material other than corrugated cardboard. The material of the support material 7 may be a material other than corrugated cardboard.

包装体１は、支持ユニット５の他に、例えば支柱１０、外装材１１、外装材１２及び外装材１３を更に備える。 In addition to the support unit 5, the package 1 further includes, for example, a support column 10, an exterior material 11, an exterior material 12, and an exterior material 13.

図３は、支柱１０の例を示す図である。支柱１０は、棒状の部材である。図３は、支柱１０のＡ−Ａ断面が円形である例を示す。支柱１０の断面は円形に限定されない。支柱１０の断面は環形でも良い。即ち、支柱１０は筒状の部材でも良い。支柱１０の断面はＬ字形でも良い。即ち、支柱１０はアングル状の部材でも良い。 FIG. 3 is a diagram showing an example of the support column 10. The support column 10 is a rod-shaped member. FIG. 3 shows an example in which the AA cross section of the support column 10 is circular. The cross section of the support column 10 is not limited to a circular shape. The cross section of the support column 10 may be ring-shaped. That is, the support column 10 may be a tubular member. The cross section of the support column 10 may be L-shaped. That is, the support column 10 may be an angle-shaped member.

図４及び図５は、包装体１の断面を示す図である。図４は、Ｘ方向を含む垂直な断面で包装体１を切断した図である。図５は、水平な断面で包装体１を切断した図である。支柱１０は、支持ユニット５を貫通するように上下に配置される。本実施の形態に示す例であれば、支柱１０は、貫通孔８−２及び貫通孔８−３を貫通する。支柱１０は、板材６−２及び板材６−３の間に配置された空間９ａ−２を貫通する。支柱１０は、板材６−１及び板材６−２の間に配置された空間９ａ−１を貫通する。支柱１０の一部は、空間９ａ−１に配置される。 4 and 5 are views showing a cross section of the package 1. FIG. 4 is a view obtained by cutting the package 1 in a vertical cross section including the X direction. FIG. 5 is a view obtained by cutting the package 1 in a horizontal cross section. The columns 10 are arranged vertically so as to penetrate the support unit 5. In the example shown in this embodiment, the support column 10 penetrates the through hole 8-2 and the through hole 8-3. The support column 10 penetrates the space 9a-2 arranged between the plate material 6-2 and the plate material 6-3. The support column 10 penetrates the space 9a-1 arranged between the plate material 6-1 and the plate material 6-2. A part of the support column 10 is arranged in the space 9a-1.

支柱１０の下端部は、貫通孔８−１に配置される。図４は、支柱１０の下端が板材６−１の下面に面一に配置される例を示す。また、支柱１０の一部は、空間９ａ−３に配置される。例えば、支柱１０の上端部は、空間９ａ−３に配置される。図４は、支柱１０の上端が支持材７−３の上端に面一に配置される例を示す。 The lower end of the support column 10 is arranged in the through hole 8-1. FIG. 4 shows an example in which the lower end of the support column 10 is arranged flush with the lower surface of the plate member 6-1. Further, a part of the support column 10 is arranged in the space 9a-3. For example, the upper end of the support column 10 is arranged in the space 9a-3. FIG. 4 shows an example in which the upper end of the support column 10 is arranged flush with the upper end of the support member 7-3.

支柱１０の素材は段ボールであることが好ましい。但し、支柱１０の素材は段ボールに限定されない。支柱１０の一部の素材は段ボール以外の素材であっても良い。支柱１０の素材は段ボール以外の素材であっても良い。 The material of the support column 10 is preferably corrugated cardboard. However, the material of the support column 10 is not limited to corrugated cardboard. A part of the material of the support column 10 may be a material other than corrugated cardboard. The material of the support column 10 may be a material other than corrugated cardboard.

外装材１１は、一番下に配置された支持ユニット５の下部を下方から覆う。本実施の形態に示す例では、外装材１１は支持ユニット５−１の下部を下方から覆う。外装材１１は、例えば板部１４及び縁部１５を備える。 The exterior material 11 covers the lower part of the support unit 5 arranged at the bottom from below. In the example shown in this embodiment, the exterior material 11 covers the lower part of the support unit 5-1 from below. The exterior material 11 includes, for example, a plate portion 14 and an edge portion 15.

板部１４は、シート状の部材である。図１は、板部１４の外形が四角形である例を示す。板部１４は、板材６−１の下に配置される。支持ユニット５は、板部１４の上に積み上げられる。本実施の形態に示す例では、支柱１０の下端は、板部１４の上面に対向する。例えば、支柱１０の下端は、板部１４の上面に接触する。縁部１５は、板部１４の縁に設けられる。縁部１５は、板部１４の縁から上方に延びるように形成される。縁部１５は、板材６−１の周囲と支持材７−１の下端の周囲とを囲むように配置される。 The plate portion 14 is a sheet-shaped member. FIG. 1 shows an example in which the outer shape of the plate portion 14 is a quadrangle. The plate portion 14 is arranged below the plate material 6-1. The support unit 5 is stacked on the plate portion 14. In the example shown in this embodiment, the lower end of the support column 10 faces the upper surface of the plate portion 14. For example, the lower end of the support column 10 comes into contact with the upper surface of the plate portion 14. The edge portion 15 is provided on the edge of the plate portion 14. The edge portion 15 is formed so as to extend upward from the edge of the plate portion 14. The edge portion 15 is arranged so as to surround the periphery of the plate member 6-1 and the periphery of the lower end of the support member 7-1.

外装材１１の素材は段ボールであることが好ましい。但し、外装材１１の素材は段ボールに限定されない。外装材１１の一部の素材は段ボール以外の素材であっても良い。外装材１１の素材は段ボール以外の素材であっても良い。 The material of the exterior material 11 is preferably corrugated cardboard. However, the material of the exterior material 11 is not limited to corrugated cardboard. A part of the material of the exterior material 11 may be a material other than corrugated cardboard. The material of the exterior material 11 may be a material other than corrugated cardboard.

外装材１２は、一番上に配置された支持ユニット５の上部を上方から覆う。本実施の形態に示す例では、外装材１２は支持ユニット５−３の上部を上方から覆う。外装材１２は、例えば板部１６及び縁部１７を備える。 The exterior material 12 covers the upper part of the support unit 5 arranged at the top from above. In the example shown in this embodiment, the exterior material 12 covers the upper part of the support unit 5-3 from above. The exterior material 12 includes, for example, a plate portion 16 and an edge portion 17.

板部１６は、シート状の部材である。図１は、板部１６の外形が四角形である例を示す。板部１６は、支持材７−３の上に配置される。支持材７−３の上端は、板部１６の下面に接触する。本実施の形態に示す例では、支柱１０の上端は、板部１６の下面に対向する。例えば、支柱１０の上端は、板部１６の下面に接触する。縁部１７は、板部１６の縁に設けられる。縁部１７は、板部１６の縁から下方に延びるように形成される。縁部１７は、支持材７−３の上端の周囲を囲むように配置される。 The plate portion 16 is a sheet-shaped member. FIG. 1 shows an example in which the outer shape of the plate portion 16 is a quadrangle. The plate portion 16 is arranged on the support member 7-3. The upper end of the support member 7-3 comes into contact with the lower surface of the plate portion 16. In the example shown in this embodiment, the upper end of the support column 10 faces the lower surface of the plate portion 16. For example, the upper end of the support column 10 contacts the lower surface of the plate portion 16. The edge portion 17 is provided on the edge of the plate portion 16. The edge portion 17 is formed so as to extend downward from the edge of the plate portion 16. The edge portion 17 is arranged so as to surround the upper end of the support member 7-3.

外装材１２の素材は段ボールであることが好ましい。但し、外装材１２の素材は段ボールに限定されない。外装材１２の一部の素材は段ボール以外の素材であっても良い。外装材１２の素材は段ボール以外の素材であっても良い。 The material of the exterior material 12 is preferably corrugated cardboard. However, the material of the exterior material 12 is not limited to corrugated cardboard. A part of the material of the exterior material 12 may be a material other than corrugated cardboard. The material of the exterior material 12 may be a material other than corrugated cardboard.

外装材１３は、支持ユニット５を側方から覆う。即ち、外装材１３は、支持ユニット５の周囲に配置される。図１は、外装材１１及び外装材１３によって外箱を形成する例を示す。外装材１３は、板部１４の上に配置される。外装材１３の下端は、板部１４の上面に接触する。縁部１５は、外装材１３の下端の周囲を囲むように配置される。また、外装材１３の上端は、板部１６の下面に対向する。縁部１７は、外装材１３の上端の周囲を囲むように配置される。図１に示す例では、外装材１２が外箱の蓋の役割を果たす。 The exterior material 13 covers the support unit 5 from the side. That is, the exterior material 13 is arranged around the support unit 5. FIG. 1 shows an example in which an outer box is formed by the exterior material 11 and the exterior material 13. The exterior material 13 is arranged on the plate portion 14. The lower end of the exterior material 13 comes into contact with the upper surface of the plate portion 14. The edge portion 15 is arranged so as to surround the lower end of the exterior material 13. Further, the upper end of the exterior material 13 faces the lower surface of the plate portion 16. The edge portion 17 is arranged so as to surround the upper end of the exterior material 13. In the example shown in FIG. 1, the exterior material 12 serves as a lid for the outer box.

外装材１３の素材は段ボールであることが好ましい。但し、外装材１３の素材は段ボールに限定されない。外装材１３の一部の素材は段ボール以外の素材であっても良い。外装材１３の素材は段ボール以外の素材であっても良い。 The material of the exterior material 13 is preferably corrugated cardboard. However, the material of the exterior material 13 is not limited to corrugated cardboard. A part of the material of the exterior material 13 may be a material other than corrugated cardboard. The material of the exterior material 13 may be a material other than corrugated cardboard.

以下に、図６及び図７も参照し、部品２を包装する手順の例について説明する。 An example of the procedure for packaging the part 2 will be described below with reference to FIGS. 6 and 7.

先ず、外装材１１を床或いは台の上に置く。次に、外装材１３を外装材１１の上に立てる。この時、外装材１３は、板部１４の上に載せられる。外装材１３の下端は、縁部１５の内側に配置される。これにより、外装材１１及び外装材１３によって外箱が形成される。 First, the exterior material 11 is placed on the floor or table. Next, the exterior material 13 is erected on the exterior material 11. At this time, the exterior material 13 is placed on the plate portion 14. The lower end of the exterior material 13 is arranged inside the edge portion 15. As a result, the outer box is formed by the exterior material 11 and the exterior material 13.

次に、外箱の内部に支持ユニット５を積み重ねながら、部品２を収納していく。以下においては、外箱の内部に支持ユニット５を３段に積み上げる例について説明する。外箱の内部に積み上げる支持ユニット５の段数は２段でも良いし、４段以上でも良い。 Next, the parts 2 are stored while stacking the support units 5 inside the outer box. In the following, an example in which the support units 5 are stacked in three stages inside the outer box will be described. The number of stages of the support units 5 stacked inside the outer box may be two or four or more.

先ず、板材６−１を外装材１１の板部１４の上に敷く。次に、板材６−１の上に支持材７−１を載せる。板材６の外形寸法は、外装材１３の内側の寸法より小さい。支持材７の外形寸法は、外装材１３の内側の寸法より小さい。 First, the plate material 6-1 is laid on the plate portion 14 of the exterior material 11. Next, the support member 7-1 is placed on the plate member 6-1. The external dimensions of the plate material 6 are smaller than the inner dimensions of the exterior material 13. The external dimensions of the support member 7 are smaller than the inner dimensions of the exterior material 13.

次に、支持材７−１に形成された空間９−１に部品２を入れる。部品２は、板材６−１の上に載せられる。支持材７の高さは、部品２の高さより高い。このため、支持材７−１の上端は、板材６−１に載せられた部品２の上面より上方に位置する。上述したように、板材６−１に形成された貫通孔８−１の直上に、支持材７−１を構成する部材は配置されない。また、空間９ａ−１に部品２が入れられても、貫通孔８−１の直上に部品２は配置されない。 Next, the component 2 is placed in the space 9-1 formed in the support member 7-1. The part 2 is placed on the plate material 6-1. The height of the support member 7 is higher than the height of the component 2. Therefore, the upper end of the support member 7-1 is located above the upper surface of the component 2 mounted on the plate member 6-1. As described above, the member constituting the support member 7-1 is not arranged directly above the through hole 8-1 formed in the plate member 6-1. Further, even if the component 2 is inserted in the space 9a-1, the component 2 is not arranged directly above the through hole 8-1.

次に、支持材７−１の上に板材６−２を載せる。例えば、板材６−２は、板材６−１と同じ形状である。板材６−２は、貫通孔８−２が貫通孔８−１の直上に配置されるように支持材７−１に載せられる。空間９ａ−１に入れられた部品２は、貫通孔８−２の直下に配置されない。 Next, the plate material 6-2 is placed on the support material 7-1. For example, the plate material 6-2 has the same shape as the plate material 6-1. The plate member 6-2 is placed on the support member 7-1 so that the through hole 8-2 is arranged directly above the through hole 8-1. The component 2 placed in the space 9a-1 is not arranged directly under the through hole 8-2.

次に、板材６−２に形成された貫通孔８−２に支柱１０を上から差し込む。支柱１０を貫通孔８−２に押し込むと、支柱１０は貫通孔８−２を貫通し、下端が貫通孔８−１に配置される。支柱１０は、空間９ａ−１の壁面を形成する部材と空間９ａ−１に配置された部品２との間を通過するように配置される。貫通孔８の径は、支柱１０の径より大きい。但し、板材６の素材が段ボール等の変形し易い素材であれば、貫通孔８の径は支柱１０の径と同じでも良い。貫通孔８の径は支柱１０の径より小さくても良い。 Next, the support column 10 is inserted from above into the through hole 8-2 formed in the plate material 6-2. When the support column 10 is pushed into the through hole 8-2, the support column 10 penetrates the through hole 8-2, and the lower end is arranged in the through hole 8-1. The support column 10 is arranged so as to pass between the member forming the wall surface of the space 9a-1 and the component 2 arranged in the space 9a-1. The diameter of the through hole 8 is larger than the diameter of the support column 10. However, if the material of the plate material 6 is a easily deformable material such as corrugated cardboard, the diameter of the through hole 8 may be the same as the diameter of the support column 10. The diameter of the through hole 8 may be smaller than the diameter of the support column 10.

次に、板材６−２の上に支持材７−２を載せる。この時、支持材７−２を支柱１０より上方に持ち上げ、空間９ａ−２に支柱１０を通す。この状態で支持材７−２を下方に移動させる。図６は、部品２を包装する途中の状態を示す図である。図６は、板材６−２の上に支持材７−２が載せられた状態を示す。図６では、外装材１３の記載を省略している。 Next, the support member 7-2 is placed on the plate member 6-2. At this time, the support member 7-2 is lifted above the support column 10 and the support member 10 is passed through the space 9a-2. In this state, the support member 7-2 is moved downward. FIG. 6 is a diagram showing a state in which the component 2 is being packaged. FIG. 6 shows a state in which the support member 7-2 is placed on the plate member 6-2. In FIG. 6, the description of the exterior material 13 is omitted.

次に、支持材７−２に形成された空間９−２に部品２を入れる。部品２は、板材６−２の上に載せられる。支持材７−２の上端は、板材６−２に載せられた部品２の上面より上方に位置する。支柱１０は、空間９ａ−２の壁面を形成する部材と空間９ａ−２に配置された部品２との間を通過するように配置される。 Next, the component 2 is placed in the space 9-2 formed in the support member 7-2. The part 2 is placed on the plate material 6-2. The upper end of the support member 7-2 is located above the upper surface of the component 2 mounted on the plate member 6-2. The support column 10 is arranged so as to pass between the member forming the wall surface of the space 9a-2 and the component 2 arranged in the space 9a-2.

次に、支持材７−２の上に板材６−３を載せる。この時、板材６−３を支柱１０より上方に持ち上げ、貫通孔８−３に支柱１０を通す。この状態で板材６−３を下方に移動させる。 Next, the plate material 6-3 is placed on the support material 7-2. At this time, the plate material 6-3 is lifted above the support column 10 and the support column 10 is passed through the through hole 8-3. In this state, the plate material 6-3 is moved downward.

次に、板材６−３の上に支持材７−３を載せる。この時、支持材７−３を支柱１０より上方に持ち上げ、空間９ａ−３に支柱１０を通す。この状態で支持材７−３を下方に移動させる。本実施の形態に示す例では、支持材７−３が板材６−３に載せられると、支柱１０の上端と支持材７−３の上端とが同じ高さに配置される。 Next, the support member 7-3 is placed on the plate member 6-3. At this time, the support member 7-3 is lifted above the support column 10 and the support member 10 is passed through the space 9a-3. In this state, the support member 7-3 is moved downward. In the example shown in this embodiment, when the support member 7-3 is placed on the plate member 6-3, the upper end of the support column 10 and the upper end of the support member 7-3 are arranged at the same height.

次に、支持材７−３に形成された空間９−３に部品２を入れる。部品２は、板材６−３の上に載せられる。支持材７−３の上端は、板材６−３に載せられた部品２の上面より上方に位置する。支柱１０は、空間９ａ−３の壁面を形成する部材と空間９ａ−３に配置された部品２との間を通過するように配置される。 Next, the component 2 is placed in the space 9-3 formed in the support member 7-3. The part 2 is placed on the plate material 6-3. The upper end of the support member 7-3 is located above the upper surface of the component 2 mounted on the plate member 6-3. The support columns 10 are arranged so as to pass between the member forming the wall surface of the space 9a-3 and the component 2 arranged in the space 9a-3.

次に、支持材７−３の上に外装材１２を載せる。外装材１２は、支持材７−３の上端と外装材１３の上端とを上方から覆うように配置される。例えば、外装材１３の上端は、支持材７−３の上端と同じ高さに配置される。外装材１３の上端は、支持材７−３の上端より低い位置に配置されても良い。外装材１２の縁部１７は、外装材１３の上端の外側に配置される。外装材１２を被せた後、図７に示すようにバンド１８を締結し、各部材を一体化させる。図７は、部品２の包装が完了した状態を示す図である。 Next, the exterior material 12 is placed on the support material 7-3. The exterior material 12 is arranged so as to cover the upper end of the support member 7-3 and the upper end of the exterior material 13 from above. For example, the upper end of the exterior material 13 is arranged at the same height as the upper end of the support material 7-3. The upper end of the exterior material 13 may be arranged at a position lower than the upper end of the support material 7-3. The edge portion 17 of the exterior material 12 is arranged outside the upper end of the exterior material 13. After covering the exterior material 12, the band 18 is fastened as shown in FIG. 7, and each member is integrated. FIG. 7 is a diagram showing a state in which the packaging of the component 2 is completed.

包装体１は、例えば、倉庫等で複数段に積み上げられて保管される。図８は、包装体１の保管時の状態を示す図である。図８は、最も簡単な例として、包装体１が２段に積み上げられた例を示す。包装体１は、例えばパレット１９に載せられて運搬される。包装体１は、パレット１９ごと他の包装体１の上に載せられる。 The package 1 is stacked and stored in a plurality of stages in, for example, a warehouse or the like. FIG. 8 is a diagram showing a state of the package 1 at the time of storage. FIG. 8 shows an example in which the packaging bodies 1 are stacked in two stages as the simplest example. The package 1 is carried, for example, placed on a pallet 19. The package 1 is placed on the other package 1 together with the pallet 19.

より多くの部品２を１つの包装体１によって包装するためには、包装体１に備えられた支持ユニット５の数を増やせば良い。例えば、図８は、１つの包装体１に４段の支持ユニット５が備えられた例を示す。しかし、支持ユニット５の数が増えると、支持材７の位置ずれが発生し易くなる。本実施の形態に示す例では、包装体１が支柱１０を備える。支柱１０は、支持ユニット５を貫通するように上下に配置される。支柱１０が空間９ａの壁面を形成する部材と空間９ａに配置された部品２との間を通過するように配置されるため、支持材７の位置ずれを抑制できる。また、本実施の形態に示す例では、上に載せられたパレット１９及び包装体１の荷重を支持材７及び外装材１２に加え、支柱１０によって受けることができる。これにより、特に、包装体１の中央部分の強度を高めることができる。 In order to wrap more parts 2 in one package 1, the number of support units 5 provided in the package 1 may be increased. For example, FIG. 8 shows an example in which one package 1 is provided with a four-stage support unit 5. However, as the number of the support units 5 increases, the position shift of the support member 7 tends to occur. In the example shown in this embodiment, the package 1 includes a support column 10. The columns 10 are arranged vertically so as to penetrate the support unit 5. Since the support column 10 is arranged so as to pass between the member forming the wall surface of the space 9a and the component 2 arranged in the space 9a, the misalignment of the support member 7 can be suppressed. Further, in the example shown in the present embodiment, the load of the pallet 19 and the packaging body 1 placed on the pallet 19 and the packaging body 1 can be applied to the support material 7 and the exterior material 12 and received by the support column 10. Thereby, in particular, the strength of the central portion of the package 1 can be increased.

本実施の形態に示す例であれば、複数段に積み上げられても荷崩れを起こし難い包装体１を提供できる。 According to the example shown in the present embodiment, it is possible to provide a package 1 that is unlikely to collapse even if it is stacked in a plurality of stages.

包装体１を構成する各部材を段ボール等の紙素材で形成すれば、廃棄時の分別作業が容易になる。これにより、廃棄に要する手間と時間とを低減させることができる。 If each member constituting the package 1 is made of a paper material such as corrugated cardboard, the sorting work at the time of disposal becomes easy. As a result, the labor and time required for disposal can be reduced.

本実施の形態では、支柱１０のＡ−Ａ断面が円形であるため、板材６に形成される貫通孔８が円形である例を示した。板材６に形成される貫通孔８の形状は、支柱１０の断面形状に合わせて形成しても良い。例えば、支柱１０のＡ−Ａ断面がＬ字形である場合は、Ｌ字形の貫通孔８を板材６に形成しても良い。図３に示すＡ−Ａ断面は、板材６に平行な断面に相当する。 In the present embodiment, since the AA cross section of the support column 10 is circular, an example is shown in which the through hole 8 formed in the plate member 6 is circular. The shape of the through hole 8 formed in the plate member 6 may be formed according to the cross-sectional shape of the support column 10. For example, when the AA cross section of the support column 10 is L-shaped, the L-shaped through hole 8 may be formed in the plate material 6. The AA cross section shown in FIG. 3 corresponds to a cross section parallel to the plate member 6.

なお、支柱１０を支持するためには少なくとも２つの板材６が必要になる。本実施の形態に示す例のように３段以上の支持ユニット５が積み上げられる場合は、一番下に配置された板材６に貫通孔８が形成されていなくても良い。かかる場合、支柱１０の下端は、一番下に配置された板材６に対向する。 At least two plate members 6 are required to support the support column 10. When the support units 5 having three or more stages are stacked as in the example shown in the present embodiment, the through holes 8 may not be formed in the plate material 6 arranged at the bottom. In such a case, the lower end of the support column 10 faces the plate material 6 arranged at the bottom.

１包装体
２部品
３底部
４本体部
５支持ユニット
６板材
７支持材
８貫通孔
９、９ａ空間
１０支柱
１１〜１３外装材
１４、１６板部
１５、１７縁部
１８バンド
１９パレット 1 Package 2 Parts 3 Bottom 4 Main body 5 Support unit 6 Plate material 7 Support material 8 Through hole 9, 9a Space 10 Support 11 to 13 Exterior material 14, 16 Plate 15, 17 Edge 18 Band 19 Pallet

Claims

The first plate material on which the first through hole is formed and
A first support material that is arranged under the first plate material and has a plurality of first spaces that open vertically and vertically.
A second support material arranged on the first plate material and having a plurality of second spaces opened vertically and vertically.
With the second plate material in which the second through hole is formed and arranged on the second support material,
A third support material arranged on the second plate material and having a plurality of third spaces that open vertically and vertically is formed.
The first through hole and the support column penetrating the second through hole,
A first exterior material having a first plate portion arranged below the first support material, and
A second exterior material having a second plate portion arranged above the third support material, and
With
The support column penetrates the second space arranged directly above the first through hole and directly below the second through hole.
A part of the support column is arranged in the first space arranged directly under the first through hole.
The other part of the support column is arranged in the third space arranged directly above the second through hole.
The lower end of the support column faces the upper surface of the first plate portion,
The upper end of the support column is a packaging body facing the lower surface of the second plate portion.

A third through hole is formed, and a third plate member arranged under the first support member is further provided.
The first exterior material has a first edge portion and has a first edge portion.
The first plate portion is arranged under the third plate material, and is arranged.
The first edge portion is provided on the edge of the first plate portion, and is arranged so as to surround the third plate member and the lower end of the first support member.
The packaging body according to claim 1, wherein the lower end portion of the support column is arranged in the third through hole.

The package according to claim 2, wherein the lower end of the support column is in contact with the first plate portion.

The second exterior material has a second edge portion and has a second edge portion.
The second plate portion is arranged on the third support material, and the second plate portion is arranged on the third support material.
The package according to any one of claims 1 to 3, wherein the second edge portion is provided on the edge of the second plate portion and is arranged so as to surround the upper end of the third support member.

The package according to claim 4, wherein the upper end of the support column is in contact with the second plate portion.

From claim 1, the material of the first plate material, the material of the second plate material, the material of the first support material, the material of the second support material, the material of the third support material, and the material of the support column are corrugated cardboard. The package according to any one of claim 5.

The package according to any one of claims 1 to 6, wherein the cross section of the support column parallel to the first plate material is circular, ring-shaped, or L-shaped.

The first plate material on which the first through hole is formed and
A first support material that is arranged under the first plate material and has a plurality of first spaces that open vertically and vertically.
A second support material arranged on the first plate material and having a plurality of second spaces opened vertically and vertically.
With the second plate material in which the second through hole is formed and arranged under the first support material,
A strut that penetrates the first through hole and
A first exterior material having a first plate portion arranged under the second plate material, and
A second exterior material having a second plate portion arranged above the second support material, and
With
The support column penetrates the first space arranged directly below the first through hole and directly above the second through hole.
A part of the support column is arranged in the second space arranged directly above the first through hole.
The other part of the strut is arranged in the second through hole.
The lower end of the support column faces the upper surface of the first plate portion,
The upper end of the support column is a packaging body facing the lower surface of the second plate portion.