JP6929253B2 - Liquid tank device - Google Patents

Liquid tank device Download PDF

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JP6929253B2
JP6929253B2 JP2018148372A JP2018148372A JP6929253B2 JP 6929253 B2 JP6929253 B2 JP 6929253B2 JP 2018148372 A JP2018148372 A JP 2018148372A JP 2018148372 A JP2018148372 A JP 2018148372A JP 6929253 B2 JP6929253 B2 JP 6929253B2
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JP2020022385A (en
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良平 青山
良平 青山
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Maruyama Manufacturing Co Inc
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Description

本発明は、液体タンク装置に関する。 The present invention relates to a liquid tank device.

従来、農作物に薬液を散布する背負式動力噴霧機においては、噴霧すべき農薬等の薬液が貯留された薬液タンク(液体タンク)を備え、作業者に背負われた状態で使用される。このような背負式動力噴霧機は、農薬を溶かす水を農業用水路等から直接使用することも多く、薬液タンク内に、異物を除去し濾過するためのストレーナが、薬液タンクの注入口に着脱可能に装着されている。 Conventionally, a backpack-type power sprayer that sprays a chemical solution on an agricultural product is provided with a chemical solution tank (liquid tank) in which a chemical solution such as a pesticide to be sprayed is stored, and is used in a state of being carried by an operator. Such backpack-type power sprayers often use water that dissolves pesticides directly from agricultural canals, etc., and a strainer for removing and filtering foreign substances can be attached to and detached from the injection port of the chemical solution tank. It is attached to.

以下の特許文献1に記載のストレーナは、薬液タンクの注入口に着脱可能に装着される略円筒形状の筒状体を備え、筒状体の底部は、中央から放射状に延びる複数の骨部材により周方向に区画され、区画された複数の扇状開口部に濾過部としてのメッシュがそれぞれ設けられている。筒状体の底部には、当該底部の中心から放射状に延びると共に下方へ延び、薬液タンク内に貯留された液体に接する平板形状の抵抗部分(波消し羽根)が設けられている。この抵抗部分は、液体の流動に抵抗を与えて液体の波立ちや重心移動を抑制し、作業を行っている作業者への負担を低減するものである。 The strainer described in Patent Document 1 below includes a substantially cylindrical tubular body that is detachably attached to an injection port of a chemical solution tank, and the bottom of the tubular body is formed by a plurality of bone members extending radially from the center. It is partitioned in the circumferential direction, and meshes as filtration portions are provided in each of the plurality of partitioned fan-shaped openings. The bottom of the tubular body is provided with a flat plate-shaped resistance portion (wave-eliminating blade) that extends radially and downward from the center of the bottom and is in contact with the liquid stored in the chemical solution tank. This resistance portion gives resistance to the flow of the liquid, suppresses the undulation of the liquid and the movement of the center of gravity, and reduces the burden on the operator who is performing the work.

特開2006−197932号公報Japanese Unexamined Patent Publication No. 2006-197932

しかしながら、特許文献1に記載のものにあっては、以下の問題があった。すなわち、濾過部を構成するメッシュは、一般的に、筒状体にインサート成形されるため、メッシュをインサートする作業が必要となり、製造工程の作業が煩雑であった。また、別体のメッシュを別に管理する必要があった。また、別体メッシュは、筒状体の側面への圧着が弱く、インサートが難しいという問題があった。また、底部において骨部材で仕切られた扇状開口部にメッシュが設けられるため、大きな給水面積(メッシュ開口面積)を確保するのが難しかった。また、薬液タンクへの給水の跳ね返りが薬液タンク外に出ないには、給水衝突面(筒状体の底部の濾過部(メッシュ))が、より下方に位置している方が有利であるが、筒状体の底部には、下方へ延びる抵抗部分がさらに設けられているため、給水衝突面を、抵抗部分より上にする必要があり、給水衝突面を下げることができず、給水の跳ね返りが薬液タンク外に出る虞があった。 However, the one described in Patent Document 1 has the following problems. That is, since the mesh constituting the filtration portion is generally insert-molded into a tubular body, the work of inserting the mesh is required, and the work of the manufacturing process is complicated. In addition, it was necessary to manage separate meshes separately. Further, the separate mesh has a problem that the crimping to the side surface of the tubular body is weak and it is difficult to insert. Further, since the mesh is provided in the fan-shaped opening partitioned by the bone member at the bottom, it is difficult to secure a large water supply area (mesh opening area). Further, in order to prevent the rebound of water supply to the chemical solution tank from coming out of the chemical solution tank, it is advantageous that the water supply collision surface (the filtration part (mesh) at the bottom of the tubular body) is located lower. Since the bottom of the tubular body is further provided with a resistance portion extending downward, the water supply collision surface must be above the resistance portion, the water supply collision surface cannot be lowered, and the water supply rebounds. Was in danger of going out of the chemical tank.

本発明は、このような課題を解決するために成されたものであり、別体のメッシュを不要にできると共に、従来に比して大きな給水面積を確保でき、加えて、給水衝突面による給水の跳ね返りが液体タンク外に出ることを防止できる液体タンク装置を提供することを目的とする。 The present invention has been made to solve such a problem, and it is possible to eliminate the need for a separate mesh, secure a large water supply area as compared with the conventional case, and in addition, supply water by a water supply collision surface. It is an object of the present invention to provide a liquid tank device capable of preventing the bounce of the liquid from coming out of the liquid tank.

本発明による液体タンク装置は、液体を貯留する液体タンク(2)と、液体タンク(2)の上部の注入口(8)に装着され濾過部を備えた筒状体(10)と、を具備した液体タンク装置であって、筒状体(10)の側部(13)及び底部(14)に、濾過部を構成する多数の通孔(18,24)を備えたことを特徴としている。 The liquid tank device according to the present invention includes a liquid tank (2) for storing a liquid and a tubular body (10) attached to an injection port (8) above the liquid tank (2) and provided with a filtration portion. The liquid tank device is characterized in that the side portion (13) and the bottom portion (14) of the tubular body (10) are provided with a large number of through holes (18, 24) constituting the filtration portion.

このような液体タンク装置によれば、筒状体(10)の側部(13)及び底部(14)に濾過部である多数の通孔(18,24)を設ける構成のため、別体のメッシュが不要となり、メッシュのインサート作業やメッシュ管理が不要となる。また、このように、側部(13)が多数の通孔(18)を有する構成のため、従来の底部のみにメッシュを有する構成に比して、大きな給水面積を確保できる。また、このように、側部(13)が多数の通孔(18)を有する構成のため、液体タンク(2)内の接する液体に対して所望の抵抗を与えることができ、従来の抵抗部分が不要となり、筒状体(10)を下方へ延ばすことができる。その結果、一層大きな給水面積を確保できる。また、このように筒状体(10)を下方へ延ばすことができるため、多数の通孔(24)を有し給水衝突面となる底部(14)が、従来より下方へ位置することになり、給水の跳ね返りが液体タンク(2)外に出ることを防止できる。 According to such a liquid tank device, since a large number of through holes (18, 24) which are filtration portions are provided on the side portion (13) and the bottom portion (14) of the tubular body (10), they are separate bodies. No mesh is required, and mesh insertion work and mesh management are not required. Further, since the side portion (13) has a large number of through holes (18) as described above, a large water supply area can be secured as compared with the conventional configuration in which the mesh is provided only on the bottom portion. Further, since the side portion (13) has a large number of through holes (18) as described above, a desired resistance can be given to the liquid in contact in the liquid tank (2), and the conventional resistance portion can be provided. Is no longer required, and the tubular body (10) can be extended downward. As a result, a larger water supply area can be secured. Further, since the tubular body (10) can be extended downward in this way, the bottom portion (14) having a large number of through holes (24) and serving as a water supply collision surface is located lower than before. , It is possible to prevent the rebound of water supply from coming out of the liquid tank (2).

ここで、側部(13)及び底部(14)の高さ(H)が、液体タンク(2)の注入口(8)の直径(D1)より大きい構成であると、底部(14)を液体タンク(2)内の深い位置に位置させることができ、側部(13)において大きな給水面積を確保できると共に、給水の跳ね返りが液体タンク(2)外に出ることを防止できる。 Here, if the height (H) of the side portion (13) and the bottom portion (14) is larger than the diameter (D1) of the injection port (8) of the liquid tank (2), the bottom portion (14) is liquid. It can be located at a deep position in the tank (2), a large water supply area can be secured on the side portion (13), and the rebound of the water supply can be prevented from going out of the liquid tank (2).

また、側部(13)及び底部(14)の高さ(H)が、液体タンク(2)の深さ(D2)の1/2より大きい構成でも、底部(14)を液体タンク(2)内の深い位置に位置させることができ、側部(13)において大きな給水面積を確保できると共に、給水の跳ね返りが液体タンク(2)外に出ることを防止できる。 Further, even if the height (H) of the side portion (13) and the bottom portion (14) is larger than 1/2 of the depth (D2) of the liquid tank (2), the bottom portion (14) is the liquid tank (2). It can be located at a deep position inside, a large water supply area can be secured on the side portion (13), and the rebound of the water supply can be prevented from coming out of the liquid tank (2).

ここで、上記作用を好適に奏する構成としては、具体的には、側部(13)は、円筒状、又は、上部に向かうに従い拡径する円錐台筒形状に形成され、側部(13)の外周面には、周方向に沿って延びる横溝(16)が、上下方向に沿って多数並設され、側部(13)の内周面には、上下方向に延びる縦溝(17)が、周方向に沿って多数並設され、横溝(16)と縦溝(17)との接する部分が、側部(13)の通孔(18)を形成し、底部(14)の上面には、平面視において多数の上面溝(22)が並設され、底部(14)の下面には、底面視において多数の上面溝(22)に交差する多数の下面溝(23)が並設され、上面溝(22)と下面溝(23)との接する部分が、底部(14)の通孔(24)を形成している構成が挙げられる。 Here, as a configuration that preferably exerts the above action, specifically, the side portion (13) is formed in a cylindrical shape or a truncated cone shape that expands in diameter toward the upper portion, and the side portion (13) is formed. A large number of horizontal grooves (16) extending in the circumferential direction are arranged side by side on the outer peripheral surface of the side portion (13), and vertical grooves (17) extending in the vertical direction are provided on the inner peripheral surface of the side portion (13). , A large number are arranged side by side along the circumferential direction, and the portion where the horizontal groove (16) and the vertical groove (17) are in contact with each other forms a through hole (18) in the side portion (13), and is formed on the upper surface of the bottom portion (14). A large number of upper surface grooves (22) are arranged side by side in a plan view, and a large number of lower surface grooves (23) intersecting a large number of upper surface grooves (22) in a bottom view are arranged side by side on the lower surface of the bottom portion (14). Examples thereof include a configuration in which a portion in contact between the upper surface groove (22) and the lower surface groove (23) forms a through hole (24) in the bottom portion (14).

このような構成を採用すると、以下の製造方法を採用できる。すなわち、円柱形状、又は、上部に向かうに従い拡径する円錐台形状に構成され、筒状体(10)の内周面を形成するための外周面を有し、その外周面に、側部(13)の縦溝(17)に対応し縦方向(上下方向)に延びる第1凸部を周方向に沿って多数備えると共に、筒状体(10)の底部(14)の上面を形成するための先端面を有し、その先端面に、底部(14)の上面の上面溝(22)に対応する多数の第2凸部を備えるコアと、筒状体(10)の底部(14)の下面を形成するための上面を有し、その上面に、底部(14)の下面の下面溝(23)に対応しコアの先端面の多数の第2凸部と交差する多数の第3凸部を備えるキャビティと、円形孔、又は、上部に向かうに従い拡径する円錐台形状の孔を中央に有する型を軸心に沿って半割にしたものであって、互いに突き合わせた状態で、筒状体(10)の外周面を形成するための内周面を有し、その内周面に、側部(13)の横溝(16)に対応し周方向に延びる第4凸部を縦方向(上下方向)に沿って多数備える一対の割型と、を用意する。 By adopting such a configuration, the following manufacturing method can be adopted. That is, it is formed in a cylindrical shape or a truncated cone shape whose diameter increases toward the upper part, has an outer peripheral surface for forming an inner peripheral surface of the tubular body (10), and has a side portion (on the outer peripheral surface). In order to provide a large number of first convex portions extending in the vertical direction (vertical direction) along the circumferential direction corresponding to the vertical groove (17) of 13) and to form the upper surface of the bottom portion (14) of the cylindrical body (10). A core having a tip surface thereof, the tip surface of which is provided with a large number of second convex portions corresponding to upper surface grooves (22) on the upper surface of the bottom portion (14), and a bottom portion (14) of the cylindrical body (10). It has an upper surface for forming a lower surface, and on the upper surface, a large number of third convex portions corresponding to a lower surface groove (23) on the lower surface of the bottom portion (14) and intersecting a large number of second convex portions on the tip surface of the core. A mold having a cavity provided with a cavity and a circular hole or a truncated cone-shaped hole whose diameter increases toward the upper part in the center is divided in half along the axis, and is cylindrical in a state of being butted against each other. It has an inner peripheral surface for forming the outer peripheral surface of the body (10), and a fourth convex portion extending in the circumferential direction corresponding to the lateral groove (16) of the side portion (13) is vertically formed on the inner peripheral surface. Prepare a pair of split molds, which are provided in large numbers along the vertical direction).

そして、キャビティとコアとを所定の隙間をもって配置すると共に、コアを囲繞するように一対の割型を突き合わせコアとの間に所定の隙間をもって配置し、この状態で、コアの外周面の縦方向に延びる第1凸部と、割型の内周面の周方向に延びる第4凸部とを接した状態にすると共に、コアの先端面の第2凸部と、キャビティの上面の第3凸部を接した状態とし、上記隙間に溶融樹脂を流し込み、離型する。 Then, the cavity and the core are arranged with a predetermined gap, and a pair of split molds are arranged with a predetermined gap between the butt and the core so as to surround the core. In this state, the vertical direction of the outer peripheral surface of the core The first convex portion extending to the surface and the fourth convex portion extending in the circumferential direction of the inner peripheral surface of the split mold are brought into contact with each other, and the second convex portion on the tip surface of the core and the third convex portion on the upper surface of the cavity are brought into contact with each other. With the parts in contact, the molten resin is poured into the gap and the mold is released.

すると、コアの外周面の第1凸部と割型の内周面の第4凸部同士の接した部分に、側部(13)の通孔(18)が形成され、コアの先端面の第2凸部とキャビティの上面の第3凸部同士の接した部分に、底部(14)の通孔(24)が形成され、側部(13)及び底部(14)に多数の通孔(18,24)を有する上記筒状体(10)が得られる。 Then, a through hole (18) of the side portion (13) is formed in the portion where the first convex portion of the outer peripheral surface of the core and the fourth convex portion of the inner peripheral surface of the split mold are in contact with each other, and the tip surface of the core is formed. A through hole (24) of the bottom portion (14) is formed in a portion where the second convex portion and the third convex portion on the upper surface of the cavity are in contact with each other, and a large number of through holes (14) are formed in the side portion (13) and the bottom portion (14). The tubular body (10) having 18, 24) is obtained.

すなわち、上記構成によれば、コア、キャビティ、一対の割型の4つ割金型による射出成形が可能であり、筒状体(10)を容易に成形できる。なお、上部に向かうに従い拡径する円錐台形状のコアを用いる場合、抜き勾配が付いているため、コアを容易に引き抜くことができる。 That is, according to the above configuration, injection molding with a core, a cavity, and a pair of split dies using a quadruple mold is possible, and the tubular body (10) can be easily molded. When a truncated cone-shaped core whose diameter increases toward the upper part is used, the core can be easily pulled out because it has a draft.

ここで、上面溝(22)、下面溝(23)としては種々の構成を採用できるが、上面溝(22)は、平面視において一方向である縦方向に沿って延びる底部(14)の縦溝(22)が、当該底部(14)の縦溝(22)に直交する方向へ多数並設されたものであり、下面溝(23)は、底面視において底部(14)の縦溝(22)に直交する方向に延びる底部(14)の横溝(23)が、当該底部(14)の横溝(23)に直交する方向へ多数並設されたものであり、底部(14)の横溝(23)と底部(14)の縦溝(22)との接する部分が、底部(14)の通孔(24)を形成している構成であるのが好ましい。このような構成を採用した場合、直線状の溝(22,23)同士が直交し交差するため、底部(14)に、細かい略矩形状の通孔(24)を多数並設できる。 Here, various configurations can be adopted as the upper surface groove (22) and the lower surface groove (23), but the upper surface groove (22) is the vertical portion of the bottom portion (14) extending along the vertical direction which is one direction in a plan view. A large number of grooves (22) are arranged side by side in a direction orthogonal to the vertical groove (22) of the bottom portion (14), and the lower surface groove (23) is a vertical groove (22) of the bottom portion (14) in a bottom view. ), A large number of lateral grooves (23) of the bottom portion (14) extending in a direction orthogonal to the lateral groove (23) of the bottom portion (14) are arranged side by side in a direction orthogonal to the lateral groove (23) of the bottom portion (14). ) And the vertical groove (22) of the bottom portion (14) preferably form a through hole (24) of the bottom portion (14). When such a configuration is adopted, since the linear grooves (22, 23) intersect at right angles, a large number of fine substantially rectangular through holes (24) can be arranged side by side on the bottom portion (14).

このように本発明によれば、別体のメッシュを不要にできると共に、従来に比して大きな給水面積を確保でき、加えて、給水衝突面による給水の跳ね返りが液体タンク外に出ることを防止できる液体タンク装置を提供できる。 As described above, according to the present invention, it is possible to eliminate the need for a separate mesh, secure a large water supply area as compared with the conventional case, and prevent the rebound of water supply due to the water supply collision surface from coming out of the liquid tank. A capable liquid tank device can be provided.

本発明の実施形態に係る液体タンク装置を適用した背負式動力噴霧機を示す側面図である。It is a side view which shows the backpack type power sprayer to which the liquid tank apparatus which concerns on embodiment of this invention is applied. 図1の背負式動力噴霧機に用いられる筒状体を上方から見た斜視図である。It is a perspective view which looked at the tubular body used for the backpack type power sprayer of FIG. 1 from above. 図2に示す筒状体の側部の上部拡大図である。It is an upper enlarged view of the side part of the tubular body shown in FIG. 図2に示す筒状体の側面図である。It is a side view of the tubular body shown in FIG. 図4に示す筒状体の平面図である。It is a top view of the tubular body shown in FIG. 図4に示す筒状体の底面図である。It is a bottom view of the tubular body shown in FIG.

以下、本発明に係る液体タンク装置の好適な実施形態について、添付図面を参照しながら説明する。ここでは、特に好適であるとして、液体タンク装置を、薬液を散布する背負式動力噴霧機に適用した場合について説明する。図1は、本発明の実施形態に係る液体タンク装置を適用した背負式動力噴霧機を示す側面図、図2は、筒状体を上方から見た斜視図、図3は、筒状体の側部の上部拡大図、図4は、筒状体の側面図、図5は、筒状体の平面図、図6は、筒状体の底面図である。 Hereinafter, preferred embodiments of the liquid tank device according to the present invention will be described with reference to the accompanying drawings. Here, a case where the liquid tank device is applied to a backpack type power sprayer for spraying a chemical solution will be described as being particularly suitable. FIG. 1 is a side view showing a backpack-type power sprayer to which the liquid tank device according to the embodiment of the present invention is applied, FIG. 2 is a perspective view of a tubular body viewed from above, and FIG. 3 is a tubular body. An enlarged view of the upper part of the side portion, FIG. 4 is a side view of the tubular body, FIG. 5 is a plan view of the tubular body, and FIG. 6 is a bottom view of the tubular body.

図1に示すように、背負式動力噴霧機1は、農薬等の液体を貯留し作業者に背負われる背負部となる液体タンク2と、液体タンク2内の液体を吸引して噴霧ノズル(図示せず)に圧送するポンプ3と、ポンプ3を駆動するための原動機としての内燃エンジン4と、内燃エンジン4の燃料を貯留する燃料タンク5と、を備えている。これらのポンプ3、内燃エンジン4、燃料タンク5は背負枠6に設置されており、液体タンク2は、背負枠6上に配設されている。背負式動力噴霧機1は、液体タンク2及び背負枠6を作業者が背負うための左右一対の背負バンド7,7を備えている。図1では、背負バンド7,7は、紙面垂直方向に重ねて描かれており、その上端が液体タンク2に係止されると共に、その下端が背負枠6に係止されている。 As shown in FIG. 1, the backpack-type power sprayer 1 has a liquid tank 2 that stores liquids such as pesticides and serves as a backpack carried by an operator, and a spray nozzle that sucks the liquid in the liquid tank 2 (FIG. 1). A pump 3 for pumping to (not shown), an internal combustion engine 4 as a prime mover for driving the pump 3, and a fuel tank 5 for storing the fuel of the internal combustion engine 4 are provided. The pump 3, the internal combustion engine 4, and the fuel tank 5 are installed on the backpack frame 6, and the liquid tank 2 is arranged on the backpack frame 6. The backpack-type power sprayer 1 includes a pair of left and right backpack bands 7 and 7 for an operator to carry the liquid tank 2 and the backpack frame 6 on his back. In FIG. 1, the backpack bands 7 and 7 are drawn so as to overlap in the vertical direction of the paper surface, the upper end thereof is locked to the liquid tank 2, and the lower end thereof is locked to the backpack frame 6.

液体タンク2は、半透明の合成樹脂からなり、内部の液体の量を外部から視認することができる。液体タンク2の上部には、液体タンク2の内部に液体を注入するための注入口8が形成されている。注入口8は液体タンク2から突設された略円筒体であり、その外周面には雄螺子が形成され、この雄螺子に対して、タンク蓋(キャップ)9の内周面に形成された雌螺子が螺合することにより、タンク蓋(キャップ)9は液体タンク2に着脱可能に装着される。 The liquid tank 2 is made of a translucent synthetic resin, and the amount of liquid inside can be visually recognized from the outside. An injection port 8 for injecting a liquid into the liquid tank 2 is formed in the upper part of the liquid tank 2. The injection port 8 is a substantially cylindrical body protruding from the liquid tank 2, and a male screw is formed on the outer peripheral surface thereof, and is formed on the inner peripheral surface of the tank lid (cap) 9 with respect to the male screw. By screwing the female screw, the tank lid (cap) 9 is detachably attached to the liquid tank 2.

背負式動力噴霧機1には、液体タンク装置が付設されている。この液体タンク装置は、上記液体タンク2と、液体タンク2のタンク蓋9の下に着脱可能に装着され、ストレーナとして機能する筒状体10と、を備える。なお、図1にあっては、液体タンク2内において筒状体10の後述の側部13及び底部14のみが明示されている。 A liquid tank device is attached to the backpack type power sprayer 1. This liquid tank device includes the liquid tank 2 and a tubular body 10 that is detachably mounted under the tank lid 9 of the liquid tank 2 and functions as a strainer. In FIG. 1, only the side portion 13 and the bottom portion 14 of the tubular body 10, which will be described later, are clearly shown in the liquid tank 2.

ここで、液体タンク2の注入口8よりも下方の位置には、径方向内側に突出する段差部(図示せず)が設けられており、注入口8の内側に筒状体10を落とし込むと、この段差部に、筒状体10の上部12の段差部11(図4参照)が係止され、図1に示すタンク蓋9を開け閉めすることにより、筒状体10が液体タンク2に着脱可能に装着されるようになっている。 Here, a step portion (not shown) protruding inward in the radial direction is provided at a position below the injection port 8 of the liquid tank 2, and when the tubular body 10 is dropped inside the injection port 8. A step portion 11 (see FIG. 4) of the upper portion 12 of the tubular body 10 is locked to this step portion, and by opening and closing the tank lid 9 shown in FIG. 1, the tubular body 10 becomes a liquid tank 2. It is designed to be removable.

筒状体10は、略有底円筒形状を呈し、図2及び図4に示すように、上から下に向かって、上部12、側部13、底部14をこの順に備える。上部12は、側部13に比して上記段差部11を介して多少拡径された円筒形状を呈し、この上部12の開放端から液体が供給される。 The tubular body 10 has a substantially bottomed cylindrical shape, and has an upper portion 12, a side portion 13, and a bottom portion 14 in this order from top to bottom, as shown in FIGS. 2 and 4. The upper portion 12 has a cylindrical shape whose diameter is slightly enlarged through the step portion 11 as compared with the side portion 13, and the liquid is supplied from the open end of the upper portion 12.

筒状体10の側部13及び底部14は、濾過部を構成しストレーナ機能を発揮するものである。側部13は、上部12の下端に連設されて上下方向に長尺を呈し、ここでは、上部に向かうに従い拡径する(下部に向かうに従い縮径する)円錐台筒形状に形成されている。円錐台筒形状としているのは、射出成形時に、筒状体10を形成するためのコアを容易に引き抜くためである(詳しくは後述)。 The side portion 13 and the bottom portion 14 of the tubular body 10 form a filtration portion and exert a strainer function. The side portion 13 is continuously provided at the lower end of the upper portion 12 and exhibits a long length in the vertical direction, and here, the side portion 13 is formed in a truncated cone shape in which the diameter increases toward the upper portion (the diameter decreases toward the lower portion). .. The shape of the truncated cone is for easily pulling out the core for forming the tubular body 10 during injection molding (details will be described later).

側部13は、図2〜図6に示すように、周方向に沿った4等配の位置に、上下方向に延び、上部12と底部14を連結する縦リブ15を有し、図2、図3、図4及び図6に示すように、側部13において周方向の縦リブ15,15同士間の外周面には、周方向に沿って延びる横溝16が形成され、当該横溝16は、上下方向に沿って多数並設されている(図3参照)。 As shown in FIGS. 2 to 6, the side portion 13 has vertical ribs 15 extending in the vertical direction and connecting the upper portion 12 and the bottom portion 14 at four equidistant positions along the circumferential direction. As shown in FIGS. 3, 4 and 6, a lateral groove 16 extending along the circumferential direction is formed on the outer peripheral surface between the longitudinal ribs 15 and 15 in the circumferential direction in the side portion 13, and the lateral groove 16 is formed. Many are arranged side by side along the vertical direction (see FIG. 3).

また、図2、図3及び図5に示すように、側部13において周方向の縦リブ15,15同士間の内周面には、上下方向に延びる縦溝17が形成されており、当該縦溝17は、周方向に沿って多数並設されている(図3参照)。 Further, as shown in FIGS. 2, 3 and 5, a vertical groove 17 extending in the vertical direction is formed on the inner peripheral surface between the vertical ribs 15 and 15 in the circumferential direction on the side portion 13. A large number of vertical grooves 17 are arranged side by side along the circumferential direction (see FIG. 3).

そして、特に図3に拡大して示すように、横溝16の底面と縦溝17の底面との接する部分に、側部13の通孔18が形成されている。すなわち、円錐台筒形状の側部13には、4本の縦リブ15を除いた位置に多数の通孔18が開口されている。この通孔18は、細かい略矩形状を呈し、メッシュと同様に異物を除去し濾過する機能を有している。 Then, as shown in an enlarged manner in FIG. 3, a through hole 18 of the side portion 13 is formed at a portion where the bottom surface of the horizontal groove 16 and the bottom surface of the vertical groove 17 are in contact with each other. That is, a large number of through holes 18 are opened in the side portion 13 having a truncated cone shape, except for the four vertical ribs 15. The through hole 18 has a fine substantially rectangular shape, and has a function of removing foreign matter and filtering like a mesh.

底部14は、図5及び図6に示すように、中心に位置する小径円板形状の中央部19と、円環状の外周部20と、中央部19から放射状に延び中央部19と外周部20とを連結する放射状リブ21と、を備えている。放射状リブ21は、中心から周方向に沿って8等配で延びており、そのうちの4本が、側部13の4等配の縦リブ15の下端に繋がるように配置されている。 As shown in FIGS. 5 and 6, the bottom portion 14 has a central portion 19 having a small diameter disk shape located at the center, an annular outer peripheral portion 20, and a central portion 19 and an outer peripheral portion 20 extending radially from the central portion 19. It is provided with a radial rib 21 for connecting the above. The radial ribs 21 extend from the center along the circumferential direction in an eight-equal arrangement, and four of them are arranged so as to be connected to the lower ends of the four-equal vertical ribs 15 on the side portion 13.

底部14において、中央部19、外周部20及び放射状リブ21を除いた位置であって底部14の上面には、図5に示すように、平面視において一方向に沿って延びる上面溝22が形成されている。ここでは、図5の上下方向を縦方向とし、これに直交する方向を横方向とし、上面溝22は、一方向を縦方向とした底部14の縦溝22となっており、当該底部14の縦溝22が縦方向に直交する横方向へ多数並設されている。 As shown in FIG. 5, an upper surface groove 22 extending in one direction is formed on the upper surface of the bottom portion 14 at a position excluding the central portion 19, the outer peripheral portion 20, and the radial rib 21 in the bottom portion 14. Has been done. Here, the vertical direction of FIG. 5 is the vertical direction, the direction orthogonal to the vertical direction is the horizontal direction, and the upper surface groove 22 is the vertical groove 22 of the bottom portion 14 in which one direction is the vertical direction. A large number of vertical grooves 22 are arranged side by side in the horizontal direction orthogonal to the vertical direction.

また、図6に示すように、底部14において、中央部19、外周部20及び放射状リブ21を除いた位置であって底部14の下面には、下面溝23が形成されている。下面溝23は、底部14の縦溝22に直交する横方向へ延びる横溝23になっており、当該底部14の横溝23が縦方向へ多数並設されている。 Further, as shown in FIG. 6, a lower surface groove 23 is formed on the lower surface of the bottom portion 14 at a position excluding the central portion 19, the outer peripheral portion 20, and the radial rib 21 on the bottom portion 14. The lower surface groove 23 is a horizontal groove 23 extending in the horizontal direction orthogonal to the vertical groove 22 of the bottom portion 14, and a large number of horizontal grooves 23 of the bottom portion 14 are arranged side by side in the vertical direction.

そして、側部13の場合と同様に、図6に示す底部14の下面の横溝23の底面と、図5に示す底部14の上面の縦溝22の底面との接する部分に、底部14の通孔24が形成されている。すなわち、円板形状の底部14には、中央部19、外周部20及び放射状リブ21を除いた位置に、多数の通孔24が開口されている。この通孔24は、側部13の通孔18と同様に、細かい略矩形状を呈し、メッシュと同様に異物を除去し濾過する機能を有している。 Then, as in the case of the side portion 13, the bottom portion 14 is passed through the portion where the bottom surface of the lateral groove 23 on the lower surface of the bottom portion 14 shown in FIG. 6 and the bottom surface of the vertical groove 22 on the upper surface of the bottom portion 14 shown in FIG. 5 are in contact with each other. The holes 24 are formed. That is, a large number of through holes 24 are opened in the disc-shaped bottom portion 14 at positions other than the central portion 19, the outer peripheral portion 20, and the radial ribs 21. The through hole 24 has a fine substantially rectangular shape like the through hole 18 of the side portion 13, and has a function of removing foreign matter and filtering like a mesh.

このような筒状体10を射出成形(インジェクション成形)する場合、金型として、上下方向に移動するコア及びキャビティ、横方向に移動する一対の割型(スライドコア)を用意する。 When such a tubular body 10 is injection-molded (injection-molded), a core and a cavity that move in the vertical direction and a pair of split molds (slide cores) that move in the horizontal direction are prepared as molds.

コアは、下部に向かうに従い縮径する円錐台形状に構成され、筒状体10の内周面を形成するための外周面を有し、その外周面には、側部13の縦溝17に対応し縦方向(上下方向)に延びる第1凸部を備えている。また、コアは、筒状体10の底部14の上面を形成するための先端面を有し、その先端面に、底部14の上面の縦溝22に対応し縦方向に延びる第2凸部を備えている。 The core is formed in a truncated cone shape whose diameter decreases toward the bottom, and has an outer peripheral surface for forming an inner peripheral surface of the tubular body 10, and the outer peripheral surface is formed in a vertical groove 17 of a side portion 13. Correspondingly, it has a first convex portion extending in the vertical direction (vertical direction). Further, the core has a tip surface for forming the upper surface of the bottom portion 14 of the tubular body 10, and a second convex portion extending in the vertical direction corresponding to the vertical groove 22 on the upper surface of the bottom portion 14 is formed on the tip surface thereof. I have.

キャビティは、筒状体10の底部14の下面を形成するための上面を有する円板形状に構成され、その上面には、底部14の下面の横溝23に対応し横方向に延びる第3凸部を備えている。 The cavity is formed in a disk shape having an upper surface for forming the lower surface of the bottom portion 14 of the tubular body 10, and the upper surface thereof has a third convex portion extending in the lateral direction corresponding to the lateral groove 23 on the lower surface of the bottom portion 14. It has.

一対の割型は、下部に向かうに従い縮径する円錐台形状の孔を中央に有する型を軸心に沿って半割にしたものであり、互いに突き合わせた状態で、筒状体10の外周面を形成するための内周面を有し、その内周面に、側部13の横溝16に対応し周方向に延びる第4凸部を備えている。この割型は、筒状体10の側部13の一対の対向する縦リブ15,15に対応した位置(図4で一点鎖線で示す線)Xで図示左右に分割されている。 The pair of split molds is a mold having a truncated cone-shaped hole in the center that shrinks toward the bottom, and is split in half along the axis. The outer peripheral surface of the tubular body 10 is abutted against each other. The inner peripheral surface is provided with a fourth convex portion corresponding to the lateral groove 16 of the side portion 13 and extending in the circumferential direction. This split mold is divided into left and right in the drawing at positions (lines indicated by alternate long and short dash lines in FIG. 4) X corresponding to a pair of opposing vertical ribs 15 and 15 on the side portions 13 of the tubular body 10.

そして、キャビティとコアとを所定の隙間をもって配置すると共に、コアを囲繞するように一対の割型を突き合わせコアとの間に所定の隙間をもって配置することにより、型閉じする。 Then, the cavity and the core are arranged with a predetermined gap, and a pair of split molds are arranged so as to surround the core with a predetermined gap between the butt and the core to close the mold.

この状態で、コアの外周面の縦方向に延びる第1凸部と、割型の内周面の周方向に延び第4凸部は接した状態になると共に、コアの先端面の縦方向に延びる第2凸部と、キャビティの上面の横方向に延びる第3凸部は接した状態になる。 In this state, the first convex portion extending in the vertical direction of the outer peripheral surface of the core and the fourth convex portion extending in the circumferential direction of the inner peripheral surface of the split mold are in contact with each other and in the vertical direction of the tip surface of the core. The extending second convex portion and the third convex portion extending in the lateral direction on the upper surface of the cavity are in contact with each other.

そして、上記隙間に溶融樹脂を流し込む。このとき、凸部同士の接した部分には溶融樹脂は流れない。 Then, the molten resin is poured into the gap. At this time, the molten resin does not flow to the portion where the convex portions are in contact with each other.

溶融樹脂が冷却したら、コアを図4の矢印Aで示す上方へ引き抜き、キャビティを矢印Bで示す下方へ移動させると共に、それぞれの割型を矢印C,Dで示す互いに離間する横方向へスライド移動させる型開きを行うことにより、コア、キャビティ、一対の割型の四つ割り金型による射出成形が完了し、図1、図2及び図4に示す筒状体10が得られる(図3、図5及び図6も参照)。 After the molten resin has cooled, the core is pulled out upward as indicated by arrow A in FIG. 4, the cavity is moved downward as indicated by arrow B, and the split dies are slid laterally separated from each other as indicated by arrows C and D. By performing the mold opening, injection molding with the core, the cavity, and the pair of split molds is completed, and the tubular body 10 shown in FIGS. 1, 2 and 4 is obtained (FIG. 3, FIG. 3). See also FIGS. 5 and 6).

ここで、金型の凸部同士の接した部分には溶融樹脂は流れないため、通孔が形成される。すなわち、側部13の内周面の縦溝17と外周面の横溝16との接する部分に、側部13の通孔18がそれぞれ形成されると共に、底部14の上面の縦溝22と下面の横溝23との接する部分に、底部14の通孔24がそれぞれ形成される。 Here, since the molten resin does not flow to the portion where the convex portions of the mold are in contact with each other, a through hole is formed. That is, through holes 18 of the side portion 13 are formed in the portions where the vertical grooves 17 on the inner peripheral surface of the side portion 13 and the lateral grooves 16 on the outer peripheral surface are in contact with each other, and the vertical grooves 22 on the upper surface and the lower surface of the bottom portion 14 are formed. A through hole 24 of the bottom portion 14 is formed at a portion in contact with the lateral groove 23.

このようにして得られた筒状体10にあっては、図1に示すように、液体タンク2に装着された状態で、側部13及び底部14の高さHは、液体タンク2の注入口8の直径D1より大きくなっている。 In the tubular body 10 thus obtained, as shown in FIG. 1, the height H of the side portion 13 and the bottom portion 14 in the state of being mounted on the liquid tank 2 is the note of the liquid tank 2. It is larger than the diameter D1 of the entrance 8.

また、側部13及び底部14の高さHは、液体タンク2の深さD2の1/2より大きくなっている。 Further, the height H of the side portion 13 and the bottom portion 14 is larger than 1/2 of the depth D2 of the liquid tank 2.

このように構成された液体タンク装置、すなわち液体タンク2と、濾過部を備える筒状体10と、を具備した液体タンク装置によれば、筒状体10の側部13及び底部14に濾過部である多数の通孔18,24を設けた構成のため、別体のメッシュが不要となり、メッシュのインサート作業やメッシュ管理が不要となる。また、このように、側部13が多数の通孔18を有する構成のため、従来の底部のみにメッシュを有する構成に比して、大きな給水面積を確保できる。また、このように、側部13が多数の通孔18を有する構成のため、液体タンク2内の接する液体に対して所望の抵抗を与えることができ、従来の抵抗部分が不要となり、筒状体10を下方へ延ばすことができる。その結果、一層大きな給水面積を確保できる。また、このように筒状体10を下方へ延ばすことができるため、多数の通孔24を有し給水衝突面となる底部14が、従来より下方へ位置することになり、給水の跳ね返りが液体タンク2外に出ることを防止できる。 According to the liquid tank device configured as described above, that is, the liquid tank device including the liquid tank 2 and the tubular body 10 including the filtering portion, the filtering portions are formed on the side portion 13 and the bottom portion 14 of the tubular body 10. Since the configuration is provided with a large number of through holes 18 and 24, a separate mesh is not required, and mesh insertion work and mesh management are not required. Further, since the side portion 13 has a large number of through holes 18 as described above, a large water supply area can be secured as compared with the conventional configuration in which the mesh is provided only on the bottom portion. Further, since the side portion 13 has a large number of through holes 18 as described above, a desired resistance can be given to the liquid in contact in the liquid tank 2, the conventional resistance portion becomes unnecessary, and the shape is tubular. The body 10 can be extended downward. As a result, a larger water supply area can be secured. Further, since the tubular body 10 can be extended downward in this way, the bottom portion 14 having a large number of through holes 24 and serving as a water supply collision surface is located lower than before, and the rebound of water supply is liquid. It is possible to prevent the tank 2 from going out.

また、側部13及び底部14の高さHが、液体タンク2の注入口8の直径D1より大きいため、底部14を液体タンク2内の深い位置に位置させることができ、側部13において大きな給水面積を確保できると共に、給水の跳ね返りが液体タンク2外に出ることを防止できる。 Further, since the height H of the side portion 13 and the bottom portion 14 is larger than the diameter D1 of the injection port 8 of the liquid tank 2, the bottom portion 14 can be positioned at a deep position in the liquid tank 2, and the side portion 13 is large. The water supply area can be secured, and the rebound of the water supply can be prevented from coming out of the liquid tank 2.

また、側部13及び底部14の高さHが、液体タンク2の深さD2の1/2より大きいため、底部14を液体タンク2内の深い位置に位置させることができ、側部13において大きな給水面積を確保できると共に、給水の跳ね返りが液体タンク2外に出ることを防止できる。 Further, since the height H of the side portion 13 and the bottom portion 14 is larger than 1/2 of the depth D2 of the liquid tank 2, the bottom portion 14 can be positioned at a deep position in the liquid tank 2, and the side portion 13 can be located. A large water supply area can be secured, and the rebound of the water supply can be prevented from coming out of the liquid tank 2.

また、側部13は、下部に向かうに従い拡径する円錐台筒形状に形成され、側部13の外周面には、周方向に沿って延びる横溝16が、上下方向に沿って多数並設され、側部13の内周面には、上下方向に延びる縦溝17が、周方向に沿って多数並設され、横溝16と縦溝17との接する部分が、側部13の通孔18を形成し、底部14は、その上面に、上面溝が形成されると共に、その下面に下面溝が形成され、上面溝は、平面視において一方向である縦方向に沿って延びる底部14の縦溝22が、当該底部14の縦溝22に直交する方向へ多数並設され、下面溝は、底面視において底部14の縦溝22に直交する方向に延びる底部14の横溝23が、当該底部14の横溝23に直交する方向へ多数並設されており、底部14の横溝23と底部14の縦溝22との接する部分が、底部14の通孔24を形成するため、前述したように、コア、キャビティ、一対の割型の4つ割金型による射出成形が可能であり、筒状体10を容易に成形できる。また、上部に向かうに従い拡径する円錐台形状のコアを用いているため、抜き勾配が付いており、コアを容易に引き抜くことができる。また、底部14の縦溝22と横溝23は直交しているため、底部の縦溝22と横溝23との接する部分に形成される底部14の通孔24は、細かい略矩形状を呈し、多数を並設できる。 Further, the side portion 13 is formed in a conical base cylinder shape whose diameter increases toward the lower portion, and a large number of lateral grooves 16 extending in the circumferential direction are arranged side by side on the outer peripheral surface of the side portion 13. On the inner peripheral surface of the side portion 13, a large number of vertical grooves 17 extending in the vertical direction are arranged side by side along the circumferential direction, and a portion in contact between the horizontal groove 16 and the vertical groove 17 forms a through hole 18 of the side portion 13. The bottom portion 14 has an upper surface groove formed on its upper surface and a lower surface groove formed on its lower surface, and the upper surface groove is a vertical groove of the bottom portion 14 extending along a vertical direction which is one direction in a plan view. A large number of 22 are arranged side by side in a direction orthogonal to the vertical groove 22 of the bottom portion 14, and the lower surface groove is a horizontal groove 23 of the bottom portion 14 extending in a direction orthogonal to the vertical groove 22 of the bottom portion 14 in the bottom view. A large number are arranged side by side in the direction orthogonal to the lateral groove 23, and the portion where the lateral groove 23 of the bottom portion 14 and the vertical groove 22 of the bottom portion 14 are in contact with each other forms a through hole 24 of the bottom portion 14, so that the core, as described above, is formed. Injection molding is possible using a cavity and a pair of split molds, and the tubular body 10 can be easily molded. Further, since a truncated cone-shaped core whose diameter increases toward the upper part is used, a draft is provided and the core can be easily pulled out. Further, since the vertical groove 22 and the horizontal groove 23 of the bottom portion 14 are orthogonal to each other, the through holes 24 of the bottom portion 14 formed at the portion where the vertical groove 22 and the horizontal groove 23 of the bottom portion are in contact with each other have a fine substantially rectangular shape, and many of them have a fine substantially rectangular shape. Can be installed side by side.

以上、本発明をその実施形態に基づき具体的に説明したが、本発明は上記実施形態に限定されるものではなく、例えば、上記実施形態においては、特に好適であるとして、底部14の上面溝を縦溝22とし、下面溝を縦溝22に直交する横溝23として、底部14の縦溝22と横溝23とが接する部分に形成される通孔24を、特に細かく、多数並設できるようにしているが、底部14の上面溝、下面溝は、例えば、同心円状に並設される多数の溝や、放射状に並設される多数の溝等、別形状の溝を採用することもでき、要は、底部14の上面に、平面視において多数の上面溝が並設され、底部14の下面に、底面視において多数の上面溝に交差する多数の下面溝が並設され、上面溝と下面溝との交差し接する部分が、底部14の通孔を形成する構成であれば、コア、キャビティ、一対の割型の4つ割金型による射出成形が可能であり、筒状体10を容易に成形できる。なお、この場合も、金型としては、先端面に上述した種々の上面溝に対応する形状の第2凸部を有するコアと、上面に上述した種々の下面溝に対応する形状の第3凸部を有するキャビティを用いることになる。 Although the present invention has been specifically described above based on the embodiment, the present invention is not limited to the above embodiment, and for example, in the above embodiment, the upper surface groove of the bottom portion 14 is considered to be particularly suitable. Is a vertical groove 22, and the lower surface groove is a horizontal groove 23 orthogonal to the vertical groove 22, so that a large number of through holes 24 formed in a portion where the vertical groove 22 and the horizontal groove 23 of the bottom portion 14 are in contact with each other can be arranged side by side. However, the upper surface groove and the lower surface groove of the bottom portion 14 may have different shapes such as a large number of grooves arranged concentrically and a large number of grooves arranged radially. In short, a large number of upper surface grooves are arranged side by side on the upper surface of the bottom portion 14, and a large number of lower surface grooves intersecting a large number of upper surface grooves in the bottom surface view are arranged side by side on the lower surface of the bottom portion 14, and the upper surface groove and the lower surface are arranged side by side. If the portion intersecting and contacting the groove forms a through hole in the bottom portion 14, injection molding with a core, a cavity, and a pair of split dies can be performed, and the tubular body 10 can be easily formed. Can be molded into. In this case as well, the mold has a core having a second convex portion having a shape corresponding to the various upper surface grooves described above on the tip surface and a third convex portion having a shape corresponding to the various lower surface grooves described above on the upper surface. A cavity having a portion will be used.

また、上記実施形態においては、コアの引き抜きを容易とすべく、側部13を、上部に向かうに従い拡径する円錐台筒形状としているが、円筒形状としても良い。この場合には、コアが円柱形状になると共に、一対の割型が、円形孔を中央に有する型を軸心に沿って半割にしたものとなる。 Further, in the above embodiment, in order to facilitate the pulling out of the core, the side portion 13 has a truncated cone shape whose diameter increases toward the upper part, but it may also have a cylindrical shape. In this case, the core has a cylindrical shape, and the pair of split molds has a mold having a circular hole in the center divided in half along the axis.

また、上記実施形態においては、特に好ましいとして、背負式動力噴霧機1に対する適用例を述べているが、液体タンク装置を備える背負式作業機全てに適用可能であり、また、牽引式、クローラ式、前後輪により走行し液体タンク装置を有する車両に対しても適用できる。 Further, in the above embodiment, an application example to the backpack type power sprayer 1 is described as particularly preferable, but it can be applied to all backpack type work machines provided with a liquid tank device, and is also a traction type and a crawler type. It can also be applied to vehicles that run on front and rear wheels and have a liquid tank device.

なお、側部13及び底部14の通孔18,24は、射出成形以外の方法で形成しても良い。 The through holes 18 and 24 of the side portion 13 and the bottom portion 14 may be formed by a method other than injection molding.

2…液体タンク、8…注入口、10…筒状体、13…側部、14…底部、16…側部の横溝、17…側部の縦溝、18…側部の通孔、22…底部の縦溝(上面溝)、23…底部の横溝(下面溝)、24…底部の通孔、D1…直径、D2…深さ、H…高さ。 2 ... Liquid tank, 8 ... Injection port, 10 ... Cylindrical body, 13 ... Side, 14 ... Bottom, 16 ... Side lateral groove, 17 ... Side vertical groove, 18 ... Side through hole, 22 ... Vertical groove (upper surface groove) at the bottom, 23 ... horizontal groove (lower surface groove) at the bottom, 24 ... through hole at the bottom, D1 ... diameter, D2 ... depth, H ... height.

Claims (2)

液体を貯留する液体タンク(2)と、前記液体タンク(2)の上部の注入口(8)に装着され濾過部を備えた筒状体(10)と、を具備した液体タンク装置の前記筒状体(10)において、前記筒状体(10)の側部(13)及び底部(14)に、前記濾過部を構成する多数の通孔(18,24)を備え、前記側部(13)は、円筒形状、又は、上部に向かうに従い拡径する円錐台筒形状に形成され、前記側部(13)の外周面には、周方向に沿って延びる横溝(16)が、上下方向に沿って多数並設され、前記側部(13)の内周面には、上下方向に延びる縦溝(17)が、周方向に沿って多数並設され、前記横溝(16)と前記縦溝(17)との接する部分が、前記側部(13)の前記通孔(18)を形成し、前記底部(14)の上面には、平面視において多数の上面溝(22)が並設され、前記底部(14)の下面には、底面視において前記多数の上面溝(22)に交差する多数の下面溝(23)が並設され、前記上面溝(22)と前記下面溝(23)との接する部分が、前記底部(14)の前記通孔(24)を形成している前記液体タンク装置の前記筒状体(10)の製造装置であって、The cylinder of a liquid tank device including a liquid tank (2) for storing liquid and a cylindrical body (10) attached to an injection port (8) above the liquid tank (2) and provided with a filtering unit. In the shape (10), the side portion (13) and the bottom portion (14) of the cylindrical body (10) are provided with a large number of through holes (18, 24) constituting the filtration portion, and the side portion (13) is provided. ) Is formed in a cylindrical shape or a truncated cone shape whose diameter increases toward the upper part, and a lateral groove (16) extending in the circumferential direction is formed on the outer peripheral surface of the side portion (13) in the vertical direction. A large number of vertical grooves (17) extending in the vertical direction are arranged side by side along the circumferential direction on the inner peripheral surface of the side portion (13), and the horizontal groove (16) and the vertical groove are arranged side by side. The portion in contact with (17) forms the through hole (18) of the side portion (13), and a large number of upper surface grooves (22) are arranged side by side on the upper surface of the bottom portion (14) in a plan view. On the lower surface of the bottom portion (14), a large number of lower surface grooves (23) intersecting the large number of upper surface grooves (22) in a bottom view are arranged side by side, and the upper surface groove (22) and the lower surface groove (23) The portion in contact with the cylinder is the manufacturing device for the cylindrical body (10) of the liquid tank device forming the through hole (24) at the bottom (14).
円柱形状、又は、上部に向かうに従い拡径する円錐台形状に構成され、前記筒状体(10)の内周面を形成するための外周面を有し、その外周面に、前記側部(13)の前記縦溝(17)に対応し上下方向に延びる第1凸部を周方向に沿って多数備えると共に、前記筒状体(10)の前記底部(14)の上面を形成するための先端面を有し、その先端面に、前記底部(14)の上面の前記上面溝(22)に対応する多数の第2凸部を備えるコアと、It is formed in a cylindrical shape or a truncated cone shape whose diameter increases toward the upper part, and has an outer peripheral surface for forming an inner peripheral surface of the tubular body (10). A large number of first convex portions extending in the vertical direction corresponding to the vertical groove (17) of 13) are provided along the circumferential direction, and an upper surface of the bottom portion (14) of the cylindrical body (10) is formed. A core having a tip surface, the tip surface of which is provided with a large number of second convex portions corresponding to the upper surface groove (22) on the upper surface of the bottom portion (14).
前記筒状体(10)の前記底部(14)の下面を形成するための上面を有し、その上面に、前記底部(14)の下面の前記下面溝(23)に対応し前記コアの先端面の多数の前記第2凸部と交差する多数の第3凸部を備えるキャビティと、The tubular body (10) has an upper surface for forming the lower surface of the bottom portion (14), and the upper surface thereof corresponds to the lower surface groove (23) on the lower surface of the bottom portion (14) and the tip of the core. A cavity having a large number of third convex parts intersecting the large number of the second convex parts of the surface, and a cavity having a large number of third convex parts.
円形孔、又は、上部に向かうに従い拡径する円錐台形状の孔を中央に有する型を軸心に沿って半割にしたものであって、互いに突き合わせた状態で、前記筒状体(10)の外周面を形成するための内周面を有し、その内周面に、前記側部(13)の前記横溝(16)に対応し周方向に延びる第4凸部を上下方向に沿って多数備える一対の割型と、を備え、 The tubular body (10) is a mold having a circular hole or a truncated cone-shaped hole in the center that expands in diameter toward the upper part, and is split in half along the axis, and is abutted against each other. Has an inner peripheral surface for forming the outer peripheral surface of the above, and a fourth convex portion extending in the circumferential direction corresponding to the lateral groove (16) of the side portion (13) is formed on the inner peripheral surface along the vertical direction. With a pair of split molds with a large number,
型閉じの際に、前記キャビティと前記コアとの間に所定の隙間が設けられると共に、前記コアを囲繞するように突き合わされた一対の前記割型と前記コアとの間に所定の隙間が設けられ、前記コアの外周面の縦方向に延びる前記第1凸部と前記割型の内周面の周方向に延びる前記第4凸部とが接すると共に、前記コアの先端面の前記第2凸部と前記キャビティの上面の前記第3凸部とが接することを特徴とする液体タンク装置の筒状体(10)の製造装置。When the mold is closed, a predetermined gap is provided between the cavity and the core, and a predetermined gap is provided between the pair of split molds butted so as to surround the core and the core. The first convex portion extending in the longitudinal direction of the outer peripheral surface of the core and the fourth convex portion extending in the circumferential direction of the inner peripheral surface of the split mold are in contact with each other, and the second convex portion of the tip surface of the core is in contact with the second convex portion. A device for manufacturing a tubular body (10) of a liquid tank device, wherein the portion and the third convex portion on the upper surface of the cavity are in contact with each other.
液体を貯留する液体タンク(2)と、前記液体タンク(2)の上部の注入口(8)に装着され濾過部を備えた筒状体(10)と、を具備した液体タンク装置の前記筒状体(10)において、前記筒状体(10)の側部(13)及び底部(14)に、前記濾過部を構成する多数の通孔(18,24)を備え、前記側部(13)は、円筒形状、又は、上部に向かうに従い拡径する円錐台筒形状に形成され、前記側部(13)の外周面には、周方向に沿って延びる横溝(16)が、上下方向に沿って多数並設され、前記側部(13)の内周面には、上下方向に延びる縦溝(17)が、周方向に沿って多数並設され、前記横溝(16)と前記縦溝(17)との接する部分が、前記側部(13)の前記通孔(18)を形成し、前記底部(14)の上面には、平面視において多数の上面溝(22)が並設され、前記底部(14)の下面には、底面視において前記多数の上面溝(22)に交差する多数の下面溝(23)が並設され、前記上面溝(22)と前記下面溝(23)との接する部分が、前記底部(14)の前記通孔(24)を形成している前記液体タンク装置の前記筒状体(10)の製造方法であって、The cylinder of a liquid tank device including a liquid tank (2) for storing liquid and a cylindrical body (10) attached to an injection port (8) above the liquid tank (2) and provided with a filtering unit. In the shape (10), the side portion (13) and the bottom portion (14) of the cylindrical body (10) are provided with a large number of through holes (18, 24) constituting the filtration portion, and the side portion (13) is provided. ) Is formed in a cylindrical shape or a truncated cone shape whose diameter increases toward the upper part, and a lateral groove (16) extending in the circumferential direction is formed on the outer peripheral surface of the side portion (13) in the vertical direction. A large number of vertical grooves (17) extending in the vertical direction are arranged side by side along the circumferential direction on the inner peripheral surface of the side portion (13), and the horizontal groove (16) and the vertical groove are arranged side by side. The portion in contact with (17) forms the through hole (18) of the side portion (13), and a large number of upper surface grooves (22) are arranged side by side on the upper surface of the bottom portion (14) in a plan view. On the lower surface of the bottom portion (14), a large number of lower surface grooves (23) intersecting the large number of upper surface grooves (22) in a bottom view are arranged side by side, and the upper surface groove (22) and the lower surface groove (23) The portion in contact with is a method for manufacturing the cylindrical body (10) of the liquid tank device forming the through hole (24) of the bottom portion (14).
円柱形状、又は、上部に向かうに従い拡径する円錐台形状に構成され、前記筒状体(10)の内周面を形成するための外周面を有し、その外周面に、前記側部(13)の前記縦溝(17)に対応し上下方向に延びる第1凸部を周方向に沿って多数備えると共に、前記筒状体(10)の前記底部(14)の上面を形成するための先端面を有し、その先端面に、前記底部(14)の上面の前記上面溝(22)に対応する多数の第2凸部を備えるコアと、It is formed in a cylindrical shape or a truncated cone shape whose diameter increases toward the upper part, and has an outer peripheral surface for forming an inner peripheral surface of the tubular body (10). A large number of first convex portions extending in the vertical direction corresponding to the vertical groove (17) of 13) are provided along the circumferential direction, and an upper surface of the bottom portion (14) of the cylindrical body (10) is formed. A core having a tip surface, the tip surface of which is provided with a large number of second convex portions corresponding to the upper surface groove (22) on the upper surface of the bottom portion (14).
前記筒状体(10)の前記底部(14)の下面を形成するための上面を有し、その上面に、前記底部(14)の下面の前記下面溝(23)に対応し前記コアの先端面の多数の前記第2凸部と交差する多数の第3凸部を備えるキャビティと、The tubular body (10) has an upper surface for forming the lower surface of the bottom portion (14), and the upper surface thereof corresponds to the lower surface groove (23) on the lower surface of the bottom portion (14) and the tip of the core. A cavity having a large number of third convex parts intersecting the large number of the second convex parts of the surface, and a cavity having a large number of third convex parts.
円形孔、又は、上部に向かうに従い拡径する円錐台形状の孔を中央に有する型を軸心に沿って半割にしたものであって、互いに突き合わせた状態で、前記筒状体(10)の外周面を形成するための内周面を有し、その内周面に、前記側部(13)の前記横溝(16)に対応し周方向に延びる第4凸部を上下方向に沿って多数備える一対の割型と、を用意し、 The tubular body (10) is a mold having a circular hole or a truncated cone-shaped hole in the center that expands in diameter toward the upper part, and is split in half along the axis, and is abutted against each other. Has an inner peripheral surface for forming the outer peripheral surface of the above, and a fourth convex portion extending in the circumferential direction corresponding to the lateral groove (16) of the side portion (13) is formed on the inner peripheral surface along the vertical direction. Prepare a pair of split molds with a large number,
前記キャビティと前記コアとを所定の隙間をもって配置すると共に、前記コアを囲繞するように一対の前記割型を突き合わせ前記コアとの間に所定の隙間をもって配置して型閉じをし、The cavity and the core are arranged with a predetermined gap, and a pair of the split molds are butted so as to surround the core and arranged with a predetermined gap between the cavity and the core to close the mold.
この状態で、前記コアの外周面の縦方向に延びる前記第1凸部と、前記割型の内周面の周方向に延びる前記第4凸部とを接した状態にすると共に、前記コアの先端面の前記第2凸部と、前記キャビティの上面の前記第3凸部を接した状態とし、In this state, the first convex portion extending in the vertical direction of the outer peripheral surface of the core and the fourth convex portion extending in the circumferential direction of the inner peripheral surface of the split mold are brought into contact with each other, and the core is in contact with the fourth convex portion. The second convex portion on the tip surface is in contact with the third convex portion on the upper surface of the cavity.
前記隙間に溶融樹脂を流し込み、Pour the molten resin into the gap and
前記溶融樹脂が冷却したら、前記コアを上方へ引き抜き、前記キャビティを下方へ移動させ、前記割型を互いに離間する横方向へスライド移動させる型開きを行い、After the molten resin has cooled, the core is pulled out upward, the cavity is moved downward, and the split molds are slid to be separated from each other in the lateral direction to open the mold.
前記コアの外周面の前記第1凸部と前記割型の内周面の前記第4凸部同士の接した部分に、前記側部(13)の前記通孔(18)を形成し、前記コアの先端面の前記第2凸部と前記キャビティの上面の前記第3凸部同士の接した部分に、前記底部(14)の前記通孔(24)を形成し、前記筒状体(10)を得ることを特徴とする液体タンク装置の筒状体(10)の製造方法。The through hole (18) of the side portion (13) is formed in a portion where the first convex portion of the outer peripheral surface of the core and the fourth convex portion of the inner peripheral surface of the split mold are in contact with each other. The through hole (24) of the bottom portion (14) is formed in a portion where the second convex portion on the tip surface of the core and the third convex portion on the upper surface of the cavity are in contact with each other, and the tubular body (10) is formed. ), A method for manufacturing a tubular body (10) of a liquid tank device.
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