JP6922162B2 - Polyamide-imide resin and its manufacturing method - Google Patents
Polyamide-imide resin and its manufacturing method Download PDFInfo
- Publication number
- JP6922162B2 JP6922162B2 JP2016122624A JP2016122624A JP6922162B2 JP 6922162 B2 JP6922162 B2 JP 6922162B2 JP 2016122624 A JP2016122624 A JP 2016122624A JP 2016122624 A JP2016122624 A JP 2016122624A JP 6922162 B2 JP6922162 B2 JP 6922162B2
- Authority
- JP
- Japan
- Prior art keywords
- resin
- isocyanurate
- acid anhydride
- polyamide
- tricarboxylic acid
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 229920005989 resin Polymers 0.000 title claims description 134
- 239000011347 resin Substances 0.000 title claims description 134
- 239000004962 Polyamide-imide Substances 0.000 title claims description 77
- 229920002312 polyamide-imide Polymers 0.000 title claims description 77
- 238000004519 manufacturing process Methods 0.000 title claims description 25
- 239000011342 resin composition Substances 0.000 claims description 57
- 239000005056 polyisocyanate Substances 0.000 claims description 52
- 229920001228 polyisocyanate Polymers 0.000 claims description 52
- 238000006243 chemical reaction Methods 0.000 claims description 50
- 238000010521 absorption reaction Methods 0.000 claims description 42
- 239000000047 product Substances 0.000 claims description 30
- IQPQWNKOIGAROB-UHFFFAOYSA-N isocyanate group Chemical group [N-]=C=O IQPQWNKOIGAROB-UHFFFAOYSA-N 0.000 claims description 28
- 239000012948 isocyanate Substances 0.000 claims description 26
- 125000001931 aliphatic group Chemical group 0.000 claims description 22
- 150000002513 isocyanates Chemical class 0.000 claims description 22
- 238000000034 method Methods 0.000 claims description 20
- 239000002253 acid Substances 0.000 claims description 13
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 claims description 12
- ZFSLODLOARCGLH-UHFFFAOYSA-N isocyanuric acid Chemical compound OC1=NC(O)=NC(O)=N1 ZFSLODLOARCGLH-UHFFFAOYSA-N 0.000 claims description 12
- 125000004018 acid anhydride group Chemical group 0.000 claims description 10
- 239000003960 organic solvent Substances 0.000 claims description 10
- 238000009826 distribution Methods 0.000 claims description 6
- 239000003999 initiator Substances 0.000 claims description 6
- 238000005259 measurement Methods 0.000 claims description 4
- 239000007795 chemical reaction product Substances 0.000 claims description 3
- 239000000376 reactant Substances 0.000 claims description 3
- 230000008569 process Effects 0.000 claims description 2
- 150000003627 tricarboxylic acid derivatives Chemical class 0.000 claims 7
- 238000000862 absorption spectrum Methods 0.000 claims 1
- 150000003628 tricarboxylic acids Chemical class 0.000 description 46
- -1 alcohol compound Chemical class 0.000 description 41
- 239000002904 solvent Substances 0.000 description 36
- 238000001723 curing Methods 0.000 description 31
- 238000000576 coating method Methods 0.000 description 29
- 239000003063 flame retardant Substances 0.000 description 29
- 239000000463 material Substances 0.000 description 29
- 239000011248 coating agent Substances 0.000 description 28
- 229920000647 polyepoxide Polymers 0.000 description 24
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 23
- 239000003822 epoxy resin Substances 0.000 description 22
- 229910052751 metal Inorganic materials 0.000 description 22
- 239000002184 metal Substances 0.000 description 22
- 239000000758 substrate Substances 0.000 description 22
- 239000000243 solution Substances 0.000 description 18
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 17
- 238000002329 infrared spectrum Methods 0.000 description 17
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 17
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 16
- 239000000203 mixture Substances 0.000 description 16
- LLHKCFNBLRBOGN-UHFFFAOYSA-N propylene glycol methyl ether acetate Chemical compound COCC(C)OC(C)=O LLHKCFNBLRBOGN-UHFFFAOYSA-N 0.000 description 15
- 150000001875 compounds Chemical class 0.000 description 14
- 239000003365 glass fiber Substances 0.000 description 14
- 239000010410 layer Substances 0.000 description 14
- 238000002156 mixing Methods 0.000 description 14
- 239000003795 chemical substances by application Substances 0.000 description 12
- 239000011521 glass Substances 0.000 description 12
- 239000000654 additive Substances 0.000 description 11
- 239000011888 foil Substances 0.000 description 11
- 150000003949 imides Chemical class 0.000 description 11
- 239000004593 Epoxy Substances 0.000 description 10
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 10
- 125000003700 epoxy group Chemical group 0.000 description 10
- 229910052757 nitrogen Inorganic materials 0.000 description 10
- 230000001681 protective effect Effects 0.000 description 10
- 150000001408 amides Chemical class 0.000 description 9
- NIMLQBUJDJZYEJ-UHFFFAOYSA-N isophorone diisocyanate Chemical compound CC1(C)CC(N=C=O)CC(C)(CN=C=O)C1 NIMLQBUJDJZYEJ-UHFFFAOYSA-N 0.000 description 9
- 239000012463 white pigment Substances 0.000 description 9
- FWHUTKPMCKSUCV-UHFFFAOYSA-N 1,3-dioxo-3a,4,5,6,7,7a-hexahydro-2-benzofuran-5-carboxylic acid Chemical compound C1C(C(=O)O)CCC2C(=O)OC(=O)C12 FWHUTKPMCKSUCV-UHFFFAOYSA-N 0.000 description 8
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 8
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 8
- 239000005058 Isophorone diisocyanate Substances 0.000 description 8
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 8
- 239000003085 diluting agent Substances 0.000 description 8
- 229910052736 halogen Inorganic materials 0.000 description 8
- 150000002367 halogens Chemical class 0.000 description 8
- 230000000704 physical effect Effects 0.000 description 8
- 229920000642 polymer Polymers 0.000 description 8
- 229910000679 solder Inorganic materials 0.000 description 8
- 239000007787 solid Substances 0.000 description 8
- 238000003860 storage Methods 0.000 description 8
- 229920000877 Melamine resin Polymers 0.000 description 7
- 239000000853 adhesive Substances 0.000 description 7
- 230000001070 adhesive effect Effects 0.000 description 7
- 239000004844 aliphatic epoxy resin Substances 0.000 description 7
- 238000010438 heat treatment Methods 0.000 description 7
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 7
- 125000005462 imide group Chemical group 0.000 description 7
- 239000004973 liquid crystal related substance Substances 0.000 description 7
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 7
- 239000002966 varnish Substances 0.000 description 7
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 6
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 6
- 239000004744 fabric Substances 0.000 description 6
- 239000000945 filler Substances 0.000 description 6
- 238000005187 foaming Methods 0.000 description 6
- 239000007788 liquid Substances 0.000 description 6
- VTHJTEIRLNZDEV-UHFFFAOYSA-L magnesium dihydroxide Chemical compound [OH-].[OH-].[Mg+2] VTHJTEIRLNZDEV-UHFFFAOYSA-L 0.000 description 6
- 239000000347 magnesium hydroxide Substances 0.000 description 6
- 229910001862 magnesium hydroxide Inorganic materials 0.000 description 6
- JDSHMPZPIAZGSV-UHFFFAOYSA-N melamine Chemical compound NC1=NC(N)=NC(N)=N1 JDSHMPZPIAZGSV-UHFFFAOYSA-N 0.000 description 6
- 229910052753 mercury Inorganic materials 0.000 description 6
- 239000005011 phenolic resin Substances 0.000 description 6
- 239000000843 powder Substances 0.000 description 6
- 238000002360 preparation method Methods 0.000 description 6
- 239000000126 substance Substances 0.000 description 6
- 150000008065 acid anhydrides Chemical class 0.000 description 5
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 description 5
- 125000004122 cyclic group Chemical group 0.000 description 5
- GYZLOYUZLJXAJU-UHFFFAOYSA-N diglycidyl ether Chemical compound C1OC1COCC1CO1 GYZLOYUZLJXAJU-UHFFFAOYSA-N 0.000 description 5
- 238000001035 drying Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- LYCAIKOWRPUZTN-UHFFFAOYSA-N ethylene glycol Natural products OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 5
- 229910010272 inorganic material Inorganic materials 0.000 description 5
- 150000002989 phenols Chemical class 0.000 description 5
- 229910052698 phosphorus Inorganic materials 0.000 description 5
- 239000011574 phosphorus Substances 0.000 description 5
- 229920001296 polysiloxane Polymers 0.000 description 5
- 239000004408 titanium dioxide Substances 0.000 description 5
- XQUPVDVFXZDTLT-UHFFFAOYSA-N 1-[4-[[4-(2,5-dioxopyrrol-1-yl)phenyl]methyl]phenyl]pyrrole-2,5-dione Chemical compound O=C1C=CC(=O)N1C(C=C1)=CC=C1CC1=CC=C(N2C(C=CC2=O)=O)C=C1 XQUPVDVFXZDTLT-UHFFFAOYSA-N 0.000 description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 4
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 4
- 239000002202 Polyethylene glycol Substances 0.000 description 4
- 239000004721 Polyphenylene oxide Substances 0.000 description 4
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 4
- 229910052782 aluminium Inorganic materials 0.000 description 4
- 125000003118 aryl group Chemical group 0.000 description 4
- 229910000019 calcium carbonate Inorganic materials 0.000 description 4
- 239000003054 catalyst Substances 0.000 description 4
- 150000007973 cyanuric acids Chemical class 0.000 description 4
- MNUSMUGFHGAOIW-UHFFFAOYSA-N cyclohexane-1,1,2-tricarboxylic acid Chemical compound OC(=O)C1CCCCC1(C(O)=O)C(O)=O MNUSMUGFHGAOIW-UHFFFAOYSA-N 0.000 description 4
- 238000005401 electroluminescence Methods 0.000 description 4
- 150000002334 glycols Chemical class 0.000 description 4
- 238000013007 heat curing Methods 0.000 description 4
- 150000002460 imidazoles Chemical class 0.000 description 4
- 150000002484 inorganic compounds Chemical class 0.000 description 4
- 239000011256 inorganic filler Substances 0.000 description 4
- 229910003475 inorganic filler Inorganic materials 0.000 description 4
- 239000012796 inorganic flame retardant Substances 0.000 description 4
- 230000001678 irradiating effect Effects 0.000 description 4
- 238000010030 laminating Methods 0.000 description 4
- 238000000465 moulding Methods 0.000 description 4
- 229920003986 novolac Polymers 0.000 description 4
- 230000003287 optical effect Effects 0.000 description 4
- 239000002798 polar solvent Substances 0.000 description 4
- 229920000570 polyether Polymers 0.000 description 4
- 229920001223 polyethylene glycol Polymers 0.000 description 4
- 150000003839 salts Chemical class 0.000 description 4
- 239000004065 semiconductor Substances 0.000 description 4
- 239000000377 silicon dioxide Substances 0.000 description 4
- 125000004434 sulfur atom Chemical group 0.000 description 4
- 238000001721 transfer moulding Methods 0.000 description 4
- RIOQSEWOXXDEQQ-UHFFFAOYSA-N triphenylphosphine Chemical compound C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1 RIOQSEWOXXDEQQ-UHFFFAOYSA-N 0.000 description 4
- FPZWZCWUIYYYBU-UHFFFAOYSA-N 2-(2-ethoxyethoxy)ethyl acetate Chemical compound CCOCCOCCOC(C)=O FPZWZCWUIYYYBU-UHFFFAOYSA-N 0.000 description 3
- QTWJRLJHJPIABL-UHFFFAOYSA-N 2-methylphenol;3-methylphenol;4-methylphenol Chemical compound CC1=CC=C(O)C=C1.CC1=CC=CC(O)=C1.CC1=CC=CC=C1O QTWJRLJHJPIABL-UHFFFAOYSA-N 0.000 description 3
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 3
- XDTMQSROBMDMFD-UHFFFAOYSA-N Cyclohexane Chemical compound C1CCCCC1 XDTMQSROBMDMFD-UHFFFAOYSA-N 0.000 description 3
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 3
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical group CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 3
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 3
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 3
- 239000003963 antioxidant agent Substances 0.000 description 3
- 239000007864 aqueous solution Substances 0.000 description 3
- ISAOCJYIOMOJEB-UHFFFAOYSA-N benzoin Chemical compound C=1C=CC=CC=1C(O)C(=O)C1=CC=CC=C1 ISAOCJYIOMOJEB-UHFFFAOYSA-N 0.000 description 3
- 239000012965 benzophenone Substances 0.000 description 3
- PXKLMJQFEQBVLD-UHFFFAOYSA-N bisphenol F Chemical compound C1=CC(O)=CC=C1CC1=CC=C(O)C=C1 PXKLMJQFEQBVLD-UHFFFAOYSA-N 0.000 description 3
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 3
- 230000000052 comparative effect Effects 0.000 description 3
- 229930003836 cresol Natural products 0.000 description 3
- 230000007547 defect Effects 0.000 description 3
- 150000001983 dialkylethers Chemical class 0.000 description 3
- 238000010894 electron beam technology Methods 0.000 description 3
- 238000005227 gel permeation chromatography Methods 0.000 description 3
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 3
- 230000001771 impaired effect Effects 0.000 description 3
- 238000005470 impregnation Methods 0.000 description 3
- 239000011810 insulating material Substances 0.000 description 3
- 239000000395 magnesium oxide Substances 0.000 description 3
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 3
- 229910000000 metal hydroxide Inorganic materials 0.000 description 3
- 150000004692 metal hydroxides Chemical class 0.000 description 3
- 239000000178 monomer Substances 0.000 description 3
- 150000002903 organophosphorus compounds Chemical class 0.000 description 3
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N phenol group Chemical group C1(=CC=CC=C1)O ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 3
- 229920001568 phenolic resin Polymers 0.000 description 3
- 229920003192 poly(bis maleimide) Polymers 0.000 description 3
- 239000004848 polyfunctional curative Substances 0.000 description 3
- 229920001451 polypropylene glycol Polymers 0.000 description 3
- 150000003219 pyrazolines Chemical class 0.000 description 3
- 229910052717 sulfur Inorganic materials 0.000 description 3
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 3
- 229910052725 zinc Inorganic materials 0.000 description 3
- 239000011701 zinc Substances 0.000 description 3
- UGZADUVQMDAIAO-UHFFFAOYSA-L zinc hydroxide Chemical compound [OH-].[OH-].[Zn+2] UGZADUVQMDAIAO-UHFFFAOYSA-L 0.000 description 3
- 229910021511 zinc hydroxide Inorganic materials 0.000 description 3
- 229940007718 zinc hydroxide Drugs 0.000 description 3
- QMGJMGFZLXYHCR-UHFFFAOYSA-N 1-(2-butoxypropoxy)butane Chemical compound CCCCOCC(C)OCCCC QMGJMGFZLXYHCR-UHFFFAOYSA-N 0.000 description 2
- DVWQNBIUTWDZMW-UHFFFAOYSA-N 1-naphthalen-1-ylnaphthalen-2-ol Chemical compound C1=CC=C2C(C3=C4C=CC=CC4=CC=C3O)=CC=CC2=C1 DVWQNBIUTWDZMW-UHFFFAOYSA-N 0.000 description 2
- KJCVRFUGPWSIIH-UHFFFAOYSA-N 1-naphthol Chemical compound C1=CC=C2C(O)=CC=CC2=C1 KJCVRFUGPWSIIH-UHFFFAOYSA-N 0.000 description 2
- LEJBBGNFPAFPKQ-UHFFFAOYSA-N 2-(2-prop-2-enoyloxyethoxy)ethyl prop-2-enoate Chemical compound C=CC(=O)OCCOCCOC(=O)C=C LEJBBGNFPAFPKQ-UHFFFAOYSA-N 0.000 description 2
- INQDDHNZXOAFFD-UHFFFAOYSA-N 2-[2-(2-prop-2-enoyloxyethoxy)ethoxy]ethyl prop-2-enoate Chemical compound C=CC(=O)OCCOCCOCCOC(=O)C=C INQDDHNZXOAFFD-UHFFFAOYSA-N 0.000 description 2
- AOBIOSPNXBMOAT-UHFFFAOYSA-N 2-[2-(oxiran-2-ylmethoxy)ethoxymethyl]oxirane Chemical compound C1OC1COCCOCC1CO1 AOBIOSPNXBMOAT-UHFFFAOYSA-N 0.000 description 2
- NJWGQARXZDRHCD-UHFFFAOYSA-N 2-methylanthraquinone Chemical compound C1=CC=C2C(=O)C3=CC(C)=CC=C3C(=O)C2=C1 NJWGQARXZDRHCD-UHFFFAOYSA-N 0.000 description 2
- KUDUQBURMYMBIJ-UHFFFAOYSA-N 2-prop-2-enoyloxyethyl prop-2-enoate Chemical compound C=CC(=O)OCCOC(=O)C=C KUDUQBURMYMBIJ-UHFFFAOYSA-N 0.000 description 2
- GZVHEAJQGPRDLQ-UHFFFAOYSA-N 6-phenyl-1,3,5-triazine-2,4-diamine Chemical compound NC1=NC(N)=NC(C=2C=CC=CC=2)=N1 GZVHEAJQGPRDLQ-UHFFFAOYSA-N 0.000 description 2
- KWOLFJPFCHCOCG-UHFFFAOYSA-N Acetophenone Chemical compound CC(=O)C1=CC=CC=C1 KWOLFJPFCHCOCG-UHFFFAOYSA-N 0.000 description 2
- 239000004925 Acrylic resin Substances 0.000 description 2
- 229920000178 Acrylic resin Polymers 0.000 description 2
- 229920000049 Carbon (fiber) Polymers 0.000 description 2
- XTHFKEDIFFGKHM-UHFFFAOYSA-N Dimethoxyethane Chemical compound COCCOC XTHFKEDIFFGKHM-UHFFFAOYSA-N 0.000 description 2
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- 240000007594 Oryza sativa Species 0.000 description 2
- 235000007164 Oryza sativa Nutrition 0.000 description 2
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical group [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 2
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 2
- 244000028419 Styrax benzoin Species 0.000 description 2
- 235000000126 Styrax benzoin Nutrition 0.000 description 2
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- 235000008411 Sumatra benzointree Nutrition 0.000 description 2
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 2
- 241000724291 Tobacco streak virus Species 0.000 description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 2
- 125000003647 acryloyl group Chemical group O=C([*])C([H])=C([H])[H] 0.000 description 2
- 230000000996 additive effect Effects 0.000 description 2
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 2
- ZRIUUUJAJJNDSS-UHFFFAOYSA-N ammonium phosphates Chemical class [NH4+].[NH4+].[NH4+].[O-]P([O-])([O-])=O ZRIUUUJAJJNDSS-UHFFFAOYSA-N 0.000 description 2
- MWPLVEDNUUSJAV-UHFFFAOYSA-N anthracene Chemical compound C1=CC=CC2=CC3=CC=CC=C3C=C21 MWPLVEDNUUSJAV-UHFFFAOYSA-N 0.000 description 2
- PYKYMHQGRFAEBM-UHFFFAOYSA-N anthraquinone Natural products CCC(=O)c1c(O)c2C(=O)C3C(C=CC=C3O)C(=O)c2cc1CC(=O)OC PYKYMHQGRFAEBM-UHFFFAOYSA-N 0.000 description 2
- 239000000010 aprotic solvent Substances 0.000 description 2
- 125000004429 atom Chemical group 0.000 description 2
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 description 2
- 229960002130 benzoin Drugs 0.000 description 2
- 150000008366 benzophenones Chemical class 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 239000002981 blocking agent Substances 0.000 description 2
- 150000001639 boron compounds Chemical class 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- 239000004917 carbon fiber Substances 0.000 description 2
- 239000004927 clay Substances 0.000 description 2
- 229910052570 clay Inorganic materials 0.000 description 2
- 239000004020 conductor Substances 0.000 description 2
- 229920001577 copolymer Polymers 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- 239000011889 copper foil Substances 0.000 description 2
- 239000007822 coupling agent Substances 0.000 description 2
- JHIVVAPYMSGYDF-UHFFFAOYSA-N cyclohexanone Chemical compound O=C1CCCCC1 JHIVVAPYMSGYDF-UHFFFAOYSA-N 0.000 description 2
- 238000000354 decomposition reaction Methods 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- GDVKFRBCXAPAQJ-UHFFFAOYSA-A dialuminum;hexamagnesium;carbonate;hexadecahydroxide Chemical compound [OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Al+3].[Al+3].[O-]C([O-])=O GDVKFRBCXAPAQJ-UHFFFAOYSA-A 0.000 description 2
- PPQREHKVAOVYBT-UHFFFAOYSA-H dialuminum;tricarbonate Chemical compound [Al+3].[Al+3].[O-]C([O-])=O.[O-]C([O-])=O.[O-]C([O-])=O PPQREHKVAOVYBT-UHFFFAOYSA-H 0.000 description 2
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- 239000002344 surface layer Substances 0.000 description 1
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- XOLBLPGZBRYERU-UHFFFAOYSA-N tin dioxide Chemical compound O=[Sn]=O XOLBLPGZBRYERU-UHFFFAOYSA-N 0.000 description 1
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- 229910052719 titanium Inorganic materials 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- FOZHTJJTSSSURD-UHFFFAOYSA-J titanium(4+);dicarbonate Chemical compound [Ti+4].[O-]C([O-])=O.[O-]C([O-])=O FOZHTJJTSSSURD-UHFFFAOYSA-J 0.000 description 1
- DVKJHBMWWAPEIU-UHFFFAOYSA-N toluene 2,4-diisocyanate Chemical class CC1=CC=C(N=C=O)C=C1N=C=O DVKJHBMWWAPEIU-UHFFFAOYSA-N 0.000 description 1
- 238000002834 transmittance Methods 0.000 description 1
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- SRPWOOOHEPICQU-UHFFFAOYSA-N trimellitic anhydride Chemical compound OC(=O)C1=CC=C2C(=O)OC(=O)C2=C1 SRPWOOOHEPICQU-UHFFFAOYSA-N 0.000 description 1
- 229940096522 trimethylolpropane triacrylate Drugs 0.000 description 1
- BIKXLKXABVUSMH-UHFFFAOYSA-N trizinc;diborate Chemical compound [Zn+2].[Zn+2].[Zn+2].[O-]B([O-])[O-].[O-]B([O-])[O-] BIKXLKXABVUSMH-UHFFFAOYSA-N 0.000 description 1
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- FHNFHKCVQCLJFQ-UHFFFAOYSA-N xenon atom Chemical compound [Xe] FHNFHKCVQCLJFQ-UHFFFAOYSA-N 0.000 description 1
- 150000003739 xylenols Chemical class 0.000 description 1
- 239000010457 zeolite Substances 0.000 description 1
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- XAEWLETZEZXLHR-UHFFFAOYSA-N zinc;dioxido(dioxo)molybdenum Chemical compound [Zn+2].[O-][Mo]([O-])(=O)=O XAEWLETZEZXLHR-UHFFFAOYSA-N 0.000 description 1
- IPCXNCATNBAPKW-UHFFFAOYSA-N zinc;hydrate Chemical compound O.[Zn] IPCXNCATNBAPKW-UHFFFAOYSA-N 0.000 description 1
- PZRXQXJGIQEYOG-UHFFFAOYSA-N zinc;oxido(oxo)borane Chemical compound [Zn+2].[O-]B=O.[O-]B=O PZRXQXJGIQEYOG-UHFFFAOYSA-N 0.000 description 1
- QSGNKXDSTRDWKA-UHFFFAOYSA-N zirconium dihydride Chemical compound [ZrH2] QSGNKXDSTRDWKA-UHFFFAOYSA-N 0.000 description 1
- 229910000568 zirconium hydride Inorganic materials 0.000 description 1
Landscapes
- Macromolecular Compounds Obtained By Forming Nitrogen-Containing Linkages In General (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Polyurethanes Or Polyureas (AREA)
- Epoxy Resins (AREA)
Description
本発明は、ポリアミドイミド樹脂、該ポリアミドイミド樹脂を含有する硬化性樹脂組成物及びその硬化物に関するものである。具体的には、本発明は耐熱性に加えその透明性も要求される分野、例えば、光学材料用分野、プリント配線基板のソルダーレジスト材料、冷蔵庫や炊飯器など家庭用電化製品の保護材料および絶縁材料、液晶ディスプレーや液晶表示素子、有機及び無機エレクトロルミネッセンスディスプレーや有機及び無機エレクトロルミネッセンス素子、LEDディスプレー、発光ダイオード、電子ペーパー、太陽電池、TSV、光ファイバーや光導波路等に用いる保護材料、絶縁材料、接着剤や、反射材料等の分野や、液晶配向膜、カラーフィルター用保護膜等の表示装置分野等に好適に用いることができるポリアミドイミド樹脂、該ポリアミドイミド樹脂を含有する硬化性樹脂組成物及びその硬化物に関するものである。 The present invention relates to a polyamide-imide resin, a curable resin composition containing the polyamide-imide resin, and a cured product thereof. Specifically, the present invention relates to fields in which transparency is required in addition to heat resistance, for example, fields for optical materials, solder resist materials for printed wiring substrates, protective materials and insulation for household electrical appliances such as refrigerators and rice cookers. Materials, liquid crystal displays and liquid crystal display elements, organic and inorganic electroluminescence displays, organic and inorganic electroluminescence elements, LED displays, light emitting diodes, electronic paper, solar cells, TSVs, protective materials used for optical fibers and optical waveguides, insulating materials, etc. Polyamideimide resins that can be suitably used in the fields of adhesives, reflective materials, liquid crystal alignment films, protective films for color filters, etc., curable resin compositions containing the polyamideimide resins, and It is about the cured product.
ポリアミドイミド樹脂は耐熱性や機械物性に優れ、電気電子産業を中心に各種分野において使用されてきているが、近年、環境への負担軽減を目的としてPGMAc(プロピレングリコール−1−モノメチルエーテル−2−アセタート)やEDGA(ジエチレングリコールモノエチルエーテルアセテート)等の汎用溶剤に溶解する性能が求められてきている。たとえば、脂肪族構造を有するイソシアネートから合成されたイソシアヌレート型ポリイソシアネート(a2)と脂肪族構造を有するトリカルボン酸無水物(a1)とを反応させて得られたポリアミドイミド樹脂が、汎用溶剤に対する可溶性を維持しつつ、硬化性樹脂と配合し、さらに硬化して、優れた透明性を有する硬化物(硬化塗膜)を提供できることが知られている(特許文献1参照)。しかし、該ポリアミドイミド樹脂を硬化性樹脂や反応希釈剤と配合して得られる硬化性樹脂組成物は、保存安定性や可使時間が短く、取扱性が不十分なものとなる傾向であった。 Polyamide-imide resin has excellent heat resistance and mechanical properties, and has been used in various fields mainly in the electrical and electronic industry. In recent years, PGMAc (propylene glycol-1-monomethyl ether-2-) has been used for the purpose of reducing the burden on the environment. The ability to dissolve in general-purpose solvents such as acetate) and EDGA (diethylene glycol monoethyl ether acetate) has been required. For example, a polyamide-imide resin obtained by reacting an isocyanurate-type polyisocyanate (a2) synthesized from an isocyanate having an aliphatic structure with a tricarboxylic acid anhydride (a1) having an aliphatic structure is soluble in a general-purpose solvent. It is known that a cured product (cured coating film) having excellent transparency can be provided by blending with a curable resin and further curing while maintaining the above (see Patent Document 1). However, the curable resin composition obtained by blending the polyamide-imide resin with a curable resin or a reaction diluent tends to have short storage stability and short pot life, and its handleability tends to be insufficient. ..
そこで、脂肪族構造を有するイソシアネートから合成されたイソシアヌレート型ポリイソシアネート(a2)とトリカルボン酸無水物(a1)とを反応させて得られるポリアミドイミド樹脂の末端基の酸無水物基をアルコール化合物で変性することにより、硬化性樹脂や反応希釈剤と配合した際の保存安定性や可使時間が長く、取扱性に優れたポリアミドイミド樹脂が得られることが知られている(特許文献2参照)。しかしながら、該ポリアミドイミド樹脂は溶剤希釈性や、硬化性樹脂や反応希釈剤と配合して得られる硬化塗膜の現像性に改善の余地があった。 Therefore, the acid anhydride group of the terminal group of the polyamide-imide resin obtained by reacting the isocyanurate type polyisocyanate (a2) synthesized from the isocyanate having an aliphatic structure with the tricarboxylic acid anhydride (a1) is used as an alcohol compound. It is known that by modifying, a polyamide-imide resin having excellent storage stability and long pot life when blended with a curable resin or a reaction diluent can be obtained (see Patent Document 2). .. However, there is room for improvement in the solvent dilutability of the polyamide-imide resin and the developability of the cured coating film obtained by blending with a curable resin or a reaction diluent.
そこで、本発明の課題は、汎用溶剤に可溶で、かつ溶剤希釈性に優れるポリアミドイミド樹脂を含み、硬化性樹脂と配合しても保存安定性や可使時間の長い硬化性樹脂組成物、および、現像性に優れた硬化物(硬化塗膜)を提供することにある。 Therefore, an object of the present invention is a curable resin composition that contains a polyamide-imide resin that is soluble in a general-purpose solvent and has excellent solvent dilatability, and has long storage stability and a long pot life even when blended with a curable resin. Another object of the present invention is to provide a cured product (cured coating film) having excellent developability.
本発明者らは鋭意検討した結果、ポリアミドイミド樹脂を製造する工程において、トリカルボン酸無水物(a1)と、前記脂肪族構造を有するイソシアネートから合成されたイソシアヌレート型ポリイソシアネート(a2)とを反応させる際、トリカルボン酸無水物に対して、該イソシアヌレート型ポリイソシアネートを分割して加えて反応させることで、分子量分布のシャープなポリアミドイミド樹脂が得られることを見出し、さらに当該ポリアミドイミド樹脂を硬化性樹脂と配合することで、保存安定性や可使時間の長い硬化性樹脂組成物が得られ、さらに、現像性に優れた硬化物(硬化塗膜)が得られることを見出し、本発明を完成するに至った。 As a result of diligent studies, the present inventors reacted the tricarboxylic acid anhydride (a1) with the isocyanurate-type polyisocyanate (a2) synthesized from the isocyanate having the aliphatic structure in the step of producing the polyamideimide resin. It was found that a polyamideimide resin having a sharp molecular weight distribution could be obtained by dividing and adding the isocyanurate-type polyisocyanate to the tricarboxylic acid anhydride and reacting the mixture, and further curing the polyamideimide resin. We have found that by blending with a sex resin, a curable resin composition having long storage stability and a long pot life can be obtained, and further, a cured product (cured coating film) having excellent developability can be obtained. It came to be completed.
即ち、本発明は、トリカルボン酸無水物(a1)と、脂肪族構造を有するイソシアネートから合成されたイソシアヌレート型ポリイソシアネート(a2)とを反応させる工程(1)を有するポリアミドイミド樹脂の製造方法であって、
前記工程(1)は、トリカルボン酸無水物(a1)に対して、前記イソシアヌレート型ポリイソシアネート(a2)を少なくとも2回に分けて加えることにより、トリカルボン酸無水物(a1)と、前記イソシアヌレート型ポリイソシアネート(a2)とを反応させた後、得られた反応物に、さらに前記イソシアヌレート型ポリイソシアネート(a2)を反応させる工程(1a)を含むことを特徴とするポリアミドイミド樹脂の製造方法、に関する。
That is, the present invention is a method for producing a polyamide-imide resin, which comprises a step (1) of reacting a tricarboxylic acid anhydride (a1) with an isocyanurate-type polyisocyanate (a2) synthesized from an isocyanate having an aliphatic structure. There,
In the step (1), the isocyanurate-type polyisocyanate (a2) is added to the tricarboxylic acid anhydride (a1) in at least two portions to obtain the tricarboxylic acid anhydride (a1) and the isocyanurate. A method for producing a polyamide-imide resin, which comprises a step (1a) of reacting the type polyisocyanate (a2) and then further reacting the obtained reactant with the isocyanurate type polyisocyanate (a2). Regarding.
また、本発明は、トリカルボン酸無水物(a1)と、脂肪族構造を有するイソシアネートから合成されたイソシアヌレート型ポリイソシアネート(a2)とがアミドまたはイミドを形成して結合しているポリアミドイミド樹脂(A)を含み、分子量分布が2.0以下の範囲であることを特徴とするポリアミドイミド樹脂(A)に関する。 Further, the present invention is a polyamide-imide resin in which a tricarboxylic acid anhydride (a1) and an isocyanurate-type polyisocyanate (a2) synthesized from an isocyanate having an aliphatic structure are bonded to each other by forming an amide or an imide. The present invention relates to a polyamide-imide resin (A) containing A) and having a molecular weight distribution in the range of 2.0 or less.
また、本発明は、前記ポリアミドイミド樹脂(A)と、硬化性樹脂(B)とを含有する硬化性樹脂組成物に関する。 The present invention also relates to a curable resin composition containing the polyamide-imide resin (A) and the curable resin (B).
更に、本発明は、前記硬化性樹脂組成物を硬化させてなることを特徴とする硬化物に関する。 Furthermore, the present invention relates to a cured product, which is obtained by curing the curable resin composition.
本発明により、汎用溶剤に可溶で、かつ溶剤希釈性に優れるポリアミドイミド樹脂を含み、硬化性樹脂と配合しても保存安定性や可使時間の長い硬化性樹脂組成物、および、現像性に優れた硬化物(硬化塗膜)を提供することができる。 INDUSTRIAL APPLICABILITY According to the present invention, a curable resin composition containing a polyamide-imide resin that is soluble in a general-purpose solvent and has excellent solvent dilatability, storage stability and a long pot life even when blended with a curable resin, and developability. It is possible to provide an excellent cured product (cured coating film).
本発明のポリアミドイミド樹脂(A)の製造方法は、トリカルボン酸無水物(a1)と、脂肪族構造を有するイソシアネートから合成されたイソシアヌレート型ポリイソシアネート(a2)とを反応させる工程(1)を有する。 The method for producing the polyamide-imide resin (A) of the present invention involves reacting a tricarboxylic acid anhydride (a1) with an isocyanurate-type polyisocyanate (a2) synthesized from an isocyanate having an aliphatic structure (1). Have.
始めに、ポリアミドイミド樹脂(A)を生成する工程(1)について説明する。 First, the step (1) for producing the polyamide-imide resin (A) will be described.
本発明ではトリカルボン酸無水物(a1)をポリアミドイミドの原料として用いることにより、得られるポリアミドイミド樹脂の硬化塗膜の透明性が向上する。このようなトリカルボン酸無水物としては、分子内に芳香族構造を有するトリカルボン酸無水物と分子内に脂肪族構造を有するトリカルボン酸が挙げられる。このうち、硬化性樹脂組成物の貯蔵安定性に優れ、可使時間も長いものであり、硬化物の耐熱分解温度に優れる傾向にあることから、分子内に脂肪族構造を有するトリカルボン酸が好ましい。 In the present invention, by using the tricarboxylic acid anhydride (a1) as a raw material for the polyamide-imide, the transparency of the cured coating film of the obtained polyamide-imide resin is improved. Examples of such a tricarboxylic acid anhydride include a tricarboxylic acid anhydride having an aromatic structure in the molecule and a tricarboxylic acid having an aliphatic structure in the molecule. Of these, a tricarboxylic acid having an aliphatic structure in the molecule is preferable because the curable resin composition has excellent storage stability, has a long pot life, and tends to have an excellent thermosetting decomposition temperature of the cured product.
前記分子内に芳香族構造を有するトリカルボン酸無水物としては、無水トリメリット酸、ナフタレン−1,2,4−トリカルボン酸無水物等が挙げられる。また、前記脂肪族構造を有するトリカルボン酸無水物としては、例えば、線状脂肪族構造を有するトリカルボン酸無水物、環式脂肪族構造を有するトリカルボン酸無水物等が挙げられる。線状脂肪族構造を有するトリカルボン酸無水物としては、例えば、プロパントリカルボン酸無水物等が挙げられる。環式脂肪族構造を有するトリカルボン酸無水物としては、例えば、シクロヘキサントリカルボン酸無水物、メチルシクロヘキサントリカルボン酸無水物、シクロヘキセントリカルボン酸無水物、メチルシクロヘキセントリカルボン酸無水物等が挙げられる。 Examples of the tricarboxylic acid anhydride having an aromatic structure in the molecule include trimellitic anhydride, naphthalene-1,2,4-tricarboxylic acid anhydride and the like. Examples of the tricarboxylic acid anhydride having an aliphatic structure include a tricarboxylic acid anhydride having a linear aliphatic structure, a tricarboxylic acid anhydride having a cyclic aliphatic structure, and the like. Examples of the tricarboxylic acid anhydride having a linear aliphatic structure include propanetricarboxylic acid anhydride and the like. Examples of the tricarboxylic acid anhydride having a cyclic aliphatic structure include cyclohexanetricarboxylic acid anhydride, methylcyclohexanetricarboxylic acid anhydride, cyclohexene tricarboxylic acid anhydride, methylcyclohexene tricarboxylic acid anhydride and the like.
本発明で用いる脂肪族構造を有するトリカルボン酸無水物の中でも、透明性に加え、Tgが高く熱的物性に優れる硬化塗膜が得られることから環式脂肪族構造を有するトリカルボン酸無水物が好ましく、さらに前記イソシアヌレート型ポリイソシアネート(a2)が環式脂肪族構造を有するイソシアネートから合成されたイソシアヌレート型ポリイソシアネートである場合に、前記トリカルボン酸無水物(a1)が環式脂肪族構造を有するトリカルボン酸無水物であることがさらに好ましい。環式脂肪族構造を有するトリカルボン酸無水物の例としては、シクロヘキサントリカルボン酸無水物等が挙げられる。これらを1種又は2種以上を用いることが可能である。また場合により、2官能のジカルボン酸化合物、例えばアジピン酸、セバシン酸、フタル酸、フマル酸、マレイン酸及びこれらの酸無水物等を併用することも可能である。 Among the tricarboxylic acid anhydrides having an aliphatic structure used in the present invention, tricarboxylic acid anhydrides having a cyclic aliphatic structure are preferable because a cured coating film having a high Tg and excellent thermal properties can be obtained in addition to transparency. Further, when the isocyanurate-type polyisocyanate (a2) is an isocyanurate-type polyisocyanate synthesized from an isocyanate having a cyclic aliphatic structure, the tricarboxylic acid anhydride (a1) has a cyclic aliphatic structure. It is more preferably a tricarboxylic acid anhydride. Examples of tricarboxylic acid anhydrides having a cyclic aliphatic structure include cyclohexanetricarboxylic acid anhydrides and the like. It is possible to use one kind or two or more kinds of these. In some cases, bifunctional dicarboxylic acid compounds such as adipic acid, sebacic acid, phthalic acid, fumaric acid, maleic acid, and acid anhydrides thereof can be used in combination.
前記シクロヘキサントリカルボン酸無水物としては、例えば、シクロヘキサン−1,3,4−トリカルボン酸-3,4−無水物、シクロヘキサン−1,3,5−トリカルボン酸−3,5−無水物、シクロヘキサン−1,2,3−トリカルボン酸−2,3−無水物等が挙げられる。中でも、透明性に加え、溶剤溶解性に優れるポリアミドイミド樹脂となり、Tgが高く熱的物性に優れる硬化塗膜が得られることからシクロヘキサン−1,3,4−トリカルボン酸−3,4−無水物が好ましい。 Examples of the cyclohexane tricarboxylic acid anhydride include cyclohexane-1,3,4-tricarboxylic acid-3,4-anhydride, cyclohexane-1,3,5-tricarboxylic acid-3,5-anhydride, and cyclohexane-1. , 2,3-Tricarboxylic acid-2,3-anhydride and the like. Among them, cyclohexane-1,3,4-tricarboxylic acid-3,4-anhydride is obtained because it becomes a polyamide-imide resin having excellent solvent solubility in addition to transparency and a cured coating film having high Tg and excellent thermal physical characteristics can be obtained. Is preferable.
ここで上述のシクロヘキサントリカルボン酸無水物としては、以下の一般式(1)の構造で示されるものであり、製造原料として用いるシクロヘキサン−1,2,3−トリカルボン酸、シクロヘキサン−1,3,4−トリカルボン酸等の不純物が本発明の硬化を損なわない範囲、例えば、10質量%以下、このましくは5質量%以下であれば混入しても良いものである。 Here, the cyclohexane tricarboxylic acid anhydride described above is represented by the structure of the following general formula (1), and is used as a raw material for production of cyclohexane-1,2,3-tricarboxylic acid and cyclohexane-1,3,4. -If impurities such as tricarboxylic acid do not impair the curing of the present invention, for example, 10% by mass or less, preferably 5% by mass or less, they may be mixed.
一方、本発明で用いる、脂肪族構造を有するイソシアネートから合成されたイソシアヌレート型ポリイソシアネート(a2)としては、線状脂肪族構造を有するイソシアネートから合成されたイソシアヌレート型ポリイソシアネート、環式脂肪族構造を有するイソシアネートから合成されたイソシアヌレート型ポリイソシアネート等が挙げられる。 On the other hand, the isocyanurate-type polyisocyanate (a2) synthesized from an isocyanate having an aliphatic structure used in the present invention includes an isocyanurate-type polyisocyanate synthesized from an isocyanate having a linear aliphatic structure and a cyclic aliphatic. Examples thereof include isocyanurate-type polyisocyanates synthesized from isocyanates having a structure.
線状脂肪族構造を有するイソシアネートから合成されたイソシアヌレート型ポリイソシアネートとしては、例えば、HDI3N(ヘキサメチレンジイソシアネートから合成されたイソシアヌレート型トリイソシアネート(5量体等の重合体を含む))、HTMDI3N(トリメチルヘキサメチレンジイソシアネートから合成されたイソシアヌレート型トリイソシアネート(5量体等の重合体を含む))等が挙げられる。これらは併用しても単独で用いても良い。 Examples of the isocyanurate-type polyisocyanate synthesized from an isocyanate having a linear aliphatic structure include HDI3N (isocyanurate-type triisocyanate synthesized from hexamethylene diisocyanate (including a polymer such as a pentamer)) and HTMDI3N. (Isocyanurate type triisocyanate synthesized from trimethylhexamethylene diisocyanate (including a polymer such as a pentamer)) and the like can be mentioned. These may be used together or alone.
環式脂肪族構造を有するイソシアネートから合成されたイソシアヌレート型ポリイソシアネートとしては、例えば、IPDI3N(イソホロンジイソシアネートから合成されたイソシアヌレート型トリイソシアネート(5量体等の重合体を含む))、HTDI3N(水添トリレンジイソシアネートから合成されたイソシアヌレート型トリイソシアネート(5量体等の重合体を含む))、HXDI3N(水添キシレンジイソシアネートから合成されたイソシアヌレート型トリイソシアネート(5量体等の重合体を含む))、NBDI3N(ノルボルナンジイソシアネートから合成されたイソシアヌレート型トリイソシアネート(5量体等の重合体を含む))、HMDI3N(水添ジフェニルメタンジイソシアネートから合成されたイソシアヌレート型トリイソシアネート(5量体等の重合体を含む))等が挙げられる。 Examples of the isocyanurate-type polyisocyanate synthesized from an isocyanate having a cyclic aliphatic structure include IPDI3N (isocyanurate-type triisocyanate synthesized from isophorone diisocyanate (including a polymer such as a pentamer)) and HTDI3N (. Isocyanurate-type triisocyanate synthesized from hydrogenated tolylene diisocyanate (including a polymer such as pentamer)), HXDI3N (isocyanurate-type triisocyanate synthesized from hydrogenated xylene diisocyanate (polymer such as pentamer)) )), NBDI3N (isocyanurate-type triisocyanate synthesized from norbornenan diisocyanate (including a polymer such as pentamer)), HMDI3N (isocyanurate-type triisocyanate synthesized from hydrogenated diphenylmethane diisocyanate (pentameric)). Etc.)) and the like.
本発明で用いる、脂肪族構造を有するイソシアネートから合成されたイソシアヌレート型ポリイソシアネート(a2)としては、特にTgが高く熱的物性に優れる硬化塗膜が得られることから環式脂肪族構造を有するイソシアネートから合成されたイソシアヌレート型ポリイソシアネートが好ましく、中でもイソホロンジイソシアネートから合成されたイソシアヌレート型トリイソシアネートが好ましい。尚、イソホロンジイソシアネートから合成されたイソシアヌレート型トリイソシアネートは5量体等の重合体を含んでいても良い。 The isocyanurate-type polyisocyanate (a2) synthesized from an isocyanate having an aliphatic structure used in the present invention has a cyclic aliphatic structure because a cured coating film having a particularly high Tg and excellent thermal properties can be obtained. Isocyanurate-type polyisocyanates synthesized from isocyanates are preferable, and isocyanurate-type triisocyanates synthesized from isophorone diisocyanates are particularly preferable. The isocyanurate-type triisocyanate synthesized from isophorone diisocyanate may contain a polymer such as a pentamer.
脂肪族構造を有するイソシアネートから合成されたイソシアヌレート型ポリイソシアネート(a2)中の環状脂肪族構造を有するイソシアネートから合成されたイソシアヌレート型ポリイソシアネートの含有率は、該化合物(a2)の質量を基準として50〜80質量%が、Tgが高く熱的物性に優れる硬化塗膜が得られることからから好ましく、80〜100質量%がより好ましく、100質量%が最も好ましい。 The content of the isocyanurate-type polyisocyanate synthesized from the isocyanate having a cyclic aliphatic structure in the isocyanurate-type polyisocyanate (a2) synthesized from the isocyanate having an aliphatic structure is based on the mass of the compound (a2). 50 to 80% by mass is preferable because a cured coating film having a high Tg and excellent thermal properties can be obtained, more preferably 80 to 100% by mass, and most preferably 100% by mass.
また、本発明のポリアミドイミド樹脂の溶剤溶解性を損なわない範囲で上記イソシアネート化合物と各種ポリオールとのウレタン化反応によって得られるアダクト体も使用できる。 Further, an adduct body obtained by a urethanization reaction between the isocyanate compound and various polyols can also be used as long as the solvent solubility of the polyamide-imide resin of the present invention is not impaired.
本発明で用いるカルボキシ基を含有するポリアミドイミド樹脂(A1)は、上述のトリカルボン酸無水物(a1)と上述のイソシアネート化合物(a2)から直接イミド結合を形成させることにより、安定性等に問題のあるポリアミック酸中間体を経ずに、再現性良く、溶解性が良好で、透明性に優れる硬化塗膜が得られるポリアミドイミド樹脂を合成できる。 The carboxy-containing polyamide-imide resin (A1) used in the present invention has problems in stability and the like by forming an imide bond directly from the above-mentioned tricarboxylic acid anhydride (a1) and the above-mentioned isocyanate compound (a2). It is possible to synthesize a polyamide-imide resin which can obtain a cured coating film having good reproducibility, good solubility, and excellent transparency without passing through a certain polyamic acid intermediate.
前記トリカルボン酸無水物(a1)のカルボン酸成分とポリイソシアネート(a2)中のイソシアネート成分とが反応すると、イミド及びアミドが形成され、本発明の樹脂はアミドイミド樹脂となる。また、ポリイソシアネート(a2)とトリカルボン酸無水物(a1)とを反応させる際に、トリカルボン酸無水物(a1)のカルボン酸成分を残すような割合でトリカルボン酸無水物(a1)とポリイソシアネート(a2)とを反応させると、得られるポリアミドイミド樹脂はカルボキシ基を有する。このカルボキシ基は、後述する本発明の硬化性樹脂組成物中に含まれるエポキシ樹脂のエポキシ基等の重合性基と反応し、硬化物の架橋構造を形成する。尚、反応速度はイミド化が速いため、トリカルボン酸とトリイソシアネートとの反応でも、トリカルボン酸は無水酸のところで選択的にイミドを形成する。 When the carboxylic acid component of the tricarboxylic acid anhydride (a1) reacts with the isocyanate component in the polyisocyanate (a2), imides and amides are formed, and the resin of the present invention becomes an amide imide resin. Further, when the polyisocyanate (a2) is reacted with the tricarboxylic acid anhydride (a1), the tricarboxylic acid anhydride (a1) and the polyisocyanate (a1) are left in a proportion that leaves the carboxylic acid component of the tricarboxylic acid anhydride (a1). When reacted with a2), the obtained polyamideimide resin has a carboxy group. This carboxy group reacts with a polymerizable group such as an epoxy group of an epoxy resin contained in the curable resin composition of the present invention described later to form a crosslinked structure of the cured product. Since the reaction rate is fast imidization, the tricarboxylic acid selectively forms an imide at the anhydride even in the reaction between the tricarboxylic acid and the triisocyanate.
トリカルボン酸無水物(a1)と、脂肪族構造を有するイソシアネートから合成されたイソシアヌレート型ポリイソシアネート(a2)とを反応させて、本発明に用いるポリアミドイミド樹脂(A1)を得る際には、窒素原子及び硫黄原子のいずれも含まない極性溶剤中で反応させることが好ましい。窒素原子または硫黄原子を含有した極性溶剤が存在すると、環境上の問題が生じやすく、また、イソシアヌレート型ポリイソシアネート(a2)とトリカルボン酸無水物(a1)との反応に於いて、分子の成長が妨げられやすくなる。かかる分子の切断は、組成物とした場合に物性が低下しやすく、さらに「はじき」等の塗膜欠陥が生じやすくなる。 When the tricarboxylic acid anhydride (a1) is reacted with an isocyanurate-type polyisocyanate (a2) synthesized from an isocyanate having an aliphatic structure to obtain the polyamide-imide resin (A1) used in the present invention, nitrogen is used. It is preferable to react in a polar solvent containing neither an atom nor a sulfur atom. The presence of a polar solvent containing nitrogen or sulfur atoms is likely to cause environmental problems, and molecular growth in the reaction of isocyanurate-type polyisocyanate (a2) with tricarboxylic acid anhydride (a1). Is easily disturbed. When such a molecule is cleaved, the physical properties of the composition are likely to deteriorate, and coating film defects such as "repellency" are likely to occur.
本発明において、窒素原子及び硫黄原子のいずれも含まない極性溶剤は、非プロトン性溶剤であることがより好ましい。例えばクレゾール系溶剤は、プロトンを有するフェノール性溶剤であるが、環境面でやや好ましくなく、イソシアネート化合物と反応して分子成長を阻害しやすい。また、クレゾール溶剤は、イソシアネート基との反応を起こしブロック化剤となりやすい。したがって、硬化時に他の硬化成分(例えばエポキシ樹脂など)と反応することで良好な物性が得られ難い。さらにブロック化剤がはずれる場合、使用機器や他の材料の汚染を起こしやすい。またアルコール系溶剤については、イソシアネートあるいは酸無水物と反応するため好ましくない。非プロトン性溶剤としては、例えば水酸基を有さないエーテル系、水酸基を有さないエステル系、水酸基を有さないケトン系等の溶剤が挙げられる。水酸基を有さないエステル系の溶剤としては、例えば、酢酸エチル、酢酸プロピル、および酢酸ブチル等が挙げられる。水酸基を有さないケトン系の溶剤としては、アセトン、メチルエチルケトン、メチルイソブチルケトン、およびシクロヘキサノン等が挙げられる。このうち水酸基を有さないエーテル系溶剤が特に好ましい。 In the present invention, the polar solvent containing neither nitrogen atom nor sulfur atom is more preferably an aprotic solvent. For example, a cresol-based solvent is a phenolic solvent having a proton, but it is somewhat unfavorable in terms of the environment and easily reacts with an isocyanate compound to inhibit molecular growth. In addition, the cresol solvent easily reacts with the isocyanate group and becomes a blocking agent. Therefore, it is difficult to obtain good physical properties by reacting with other curing components (for example, epoxy resin) at the time of curing. Furthermore, if the blocking agent comes off, it is likely to contaminate the equipment used and other materials. Further, the alcohol solvent is not preferable because it reacts with isocyanate or acid anhydride. Examples of the aprotic solvent include ether solvents having no hydroxyl groups, ester solvents having no hydroxyl groups, and ketone solvents having no hydroxyl groups. Examples of the ester-based solvent having no hydroxyl group include ethyl acetate, propyl acetate, butyl acetate and the like. Examples of the ketone solvent having no hydroxyl group include acetone, methyl ethyl ketone, methyl isobutyl ketone, cyclohexanone and the like. Of these, an ether solvent having no hydroxyl group is particularly preferable.
本発明において、水酸基を有さないエーテル系溶剤は、弱い極性を有し、上述の脂肪族構造を有するイソシアネートのイソシアヌレート型ポリイソシアネート(a2)とトリカルボン酸無水物(a1)との反応において優れた反応場を提供する。かかるエーテル系溶剤としては、公知慣用のものが使用可能であるが、例えばエチレングリコールジメチルエーテル、エチレングリコールジエチルエーテル、エチレングリコールジブチルエーテル等のエチレングリコールジアルキルエーテル類;ジエチレングリコールジメチルエーテル、ジエチレングリコールジエチルエーテル、ジエチレングリコールジブチルエーテル、トリエチレングリコールジメチルエーテル、トリエチレングリコールジエチルエーテル、トリエチレングリコールジブチルエーテル等のポリエチレングリコールジアルキルエーテル類;エチレングリコールモノメチルエーテルアセテート、エチレングリコールモノエチルエーテルアセテート、エチレングリコールモノブチルエーテルアセテート等のエチレングリコールモノアルキルエーテルアセテート類;ジエチレングリコールモノメチルエーテルアセテート、ジエチレングリコールモノエチルエーテルアセテート、ジエチレングリコールモノブチルエーテルアセテート、トリエチレングリコールモノメチルエーテルアセテート、トリエチレングリコールモノエチルエーテルアセテート、トリエチレングリコールモノブチルエーテルアセテート等のポリエチレングリコールモノアルキルエーテルアセテート類;プロピレングリコールジメチルエーテル、プロピレングリコールジエチルエーテル、プロピレングリコールジブチルエーテル等のプロピレングリコールジアルキルエーテル類;ジプロピレングリコールジメチルエーテル、ジプロピレングリコールジエチルエーテル、ジプロピレングリコールジブチルエーテル、トリプロピレングリコールジメチルエーテル、トリプロピレングリコールジエチルエーテル、トリプロピレングリコールジブチルエーテル等のポリプロピレングリコールジアルキルエーテル類;プロピレングリコールモノメチルエーテルアセテート、プロピレングリコールモノエチルエーテルアセテート、プロピレングリコールモノブチルエーテルアセテート等のプロピレングリコールモノアルキルエーテルアセテート類;ジプロピレングリコールモノメチルエーテルアセテート、ジプロピレングリコールモノエチルエーテルアセテート、ジプロピレングリコールモノブチルエーテルアセテート、トリプロピレングリコールモノメチルエーテルアセテート、トリプロピレングリコールモノエチルエーテルアセテート、トリプロピレングリコールモノブチルエーテルアセテート等のポリプロピレングリコールモノアルキルエーテルアセテート類;あるいは低分子のエチレン−プロピレン共重合体の如き共重合ポリエーテルグリコールのジアルキルエーテルや、共重合ポリエーテルグリコールのモノアセテートモノアルキルエーテル類;あるいはこうしたポリエーテルグリコールのアルキルエステル類;ポリエーテルグリコールのモノアルキルエステルモノアルキルエーテル類などである。 In the present invention, the ether solvent having no hydroxyl group has a weak polarity and is excellent in the reaction between the isocyanurate-type polyisocyanate (a2) of the isocyanate having the above-mentioned aliphatic structure and the tricarboxylic acid anhydride (a1). Provides a reaction field. As such ether-based solvent, known and commonly used ones can be used, and for example, ethylene glycol dialkyl ethers such as ethylene glycol dimethyl ether, ethylene glycol diethyl ether, and ethylene glycol dibutyl ether; diethylene glycol dimethyl ether, diethylene glycol diethyl ether, and diethylene glycol dibutyl ether. , Polyethylene glycol dialkyl ethers such as triethylene glycol dimethyl ether, triethylene glycol diethyl ether and triethylene glycol dibutyl ether; ethylene glycol monoalkyl ethers such as ethylene glycol monomethyl ether acetate, ethylene glycol monoethyl ether acetate and ethylene glycol monobutyl ether acetate. Acetates; Polyethylene glycol monoalkyl ether acetates such as diethylene glycol monomethyl ether acetate, diethylene glycol monoethyl ether acetate, diethylene glycol monobutyl ether acetate, triethylene glycol monomethyl ether acetate, triethylene glycol monoethyl ether acetate, and triethylene glycol monobutyl ether acetate; Propropylene glycol dialkyl ethers such as propylene glycol dimethyl ether, propylene glycol diethyl ether and propylene glycol dibutyl ether; dipropylene glycol dimethyl ether, dipropylene glycol diethyl ether, dipropylene glycol dibutyl ether, tripropylene glycol dimethyl ether, tripropylene glycol diethyl ether, tri Polypropylene glycol dialkyl ethers such as propylene glycol dibutyl ether; propylene glycol monoalkyl ether acetates such as propylene glycol monomethyl ether acetate, propylene glycol monoethyl ether acetate and propylene glycol monobutyl ether acetate; dipropylene glycol monomethyl ether acetate and dipropylene glycol Monoethyl ether acetate, dipropylene glycol monobutyl ether acetate, tripropylene glycol monomethyl ether acetate, tripropylene glycol monoethyl ether acetate, tripropylene Polypropylene glycol monoalkyl ether acetates such as recall monobutyl ether acetate; or dialkyl ethers of copolymerized polyether glycols such as low molecular weight ethylene-propylene copolymers, monoacetate monoalkyl ethers of copolymerized polyether glycols; or Such alkyl esters of polyether glycols; monoalkyl esters of polyether glycols, monoalkyl ethers, and the like.
工程(1)は、トリカルボン酸無水物(a1)に対して、前記イソシアヌレート型ポリイソシアネート(a2)を少なくとも2回に分けて加えることにより、トリカルボン酸無水物(a1)と、前記イソシアヌレート型ポリイソシアネート(a2)とを反応させた後、得られた生成物に、さらに前記イソシアヌレート型ポリイソシアネート(a2)を反応させる工程(1a)を含む。 In the step (1), the isocyanurate type polyisocyanate (a2) is added to the tricarboxylic acid anhydride (a1) in at least two portions to form the tricarboxylic acid anhydride (a1) and the isocyanurate type. The step (1a) of reacting the obtained product with the polyisocyanate (a2) and then further reacting the isocyanurate-type polyisocyanate (a2) with the obtained product is included.
本発明は、ポリアミドイミド樹脂(A)を生成するにあたって、トリカルボン酸無水物(a1)に対して、前記イソシアヌレート型ポリイソシアネート(a2)を少なくとも2回、さらに好ましくは3〜5回に分けて加えることにより、優れた溶剤希釈性を有するポリアミドイミド樹脂を得ることができるため好ましい。 In the present invention, in producing the polyamide-imide resin (A), the isocyanurate-type polyisocyanate (a2) is divided into at least 2 times, more preferably 3 to 5 times, with respect to the tricarboxylic acid anhydride (a1). By adding it, a polyamide-imide resin having excellent solvent dilatability can be obtained, which is preferable.
工程(1a)では、まず始めに、溶剤中あるいは無溶剤中で、トリカルボン酸無水物(a1)の1種以上と、前記イソシアヌレート型ポリイソシアネート(a2)の1種類以上とを混合し、撹拌を行いながら昇温して(アミド)イミド化反応を行う。その際、各回において、トリカルボン酸無水物(a1)に対し、前記イソシアヌレート型ポリイソシアネート(a2)の加える割合は、前記イソシアヌレート型ポリイソシアネート(a2)のイソシアネート基のモル数に対して、トリカルボン酸無水物(a1)のカルボキシ基のモル数及び酸無水物基モル数の合計が過剰量となる割合であれば良い。 In the step (1a), first, one or more of the tricarboxylic acid anhydride (a1) and one or more of the isocyanurate-type polyisocyanate (a2) are mixed and stirred in a solvent or no solvent. The temperature is raised while performing the (amide) imidization reaction. At that time, the ratio of the isocyanurate-type polyisocyanate (a2) to the tricarboxylic acid anhydride (a1) is tricarboxylic with respect to the number of moles of isocyanate groups of the isocyanurate-type polyisocyanate (a2). The ratio may be such that the total number of moles of the carboxy group and the number of moles of the acid anhydride group of the acid anhydride (a1) is an excess amount.
(アミド)イミド化反応の進行を確認しながら、好ましくは、前記イソシアヌレート型ポリイソシアネート(a2)のイソシアネート基が消滅するまで反応を進行させた後、さらに、好ましくは(アミド)イミド化反応の反応温度を維持しながら、撹拌を行い、得られた反応物に、さらに前記イソシアヌレート型ポリイソシアネート(a2)をさらに反応させることが好ましい。トリカルボン酸無水物(a1)に対して、前記イソシアヌレート型ポリイソシアネート(a2)を3回以上に分けて加える場合には、上記の得られた反応物に、さらに前記イソシアヌレート型ポリイソシアネート(a2)を加えて反応させる操作、すなわち、工程(a1)を繰り返し行えば良い。 While confirming the progress of the (amide) imidization reaction, the reaction is preferably carried out until the isocyanate group of the isocyanurate-type polyisocyanate (a2) disappears, and then the (amide) imidization reaction is further preferably carried out. It is preferable that the reaction product is further reacted with the isocyanurate-type polyisocyanate (a2) by stirring while maintaining the reaction temperature. When the isocyanurate-type polyisocyanate (a2) is added to the tricarboxylic acid anhydride (a1) in three or more portions, the isocyanurate-type polyisocyanate (a2) is further added to the obtained reaction product. ) Is added and reacted, that is, the step (a1) may be repeated.
前記イソシアヌレート型ポリイソシアネート(a2)(以下、単に(a2)成分と略す場合がある)を分けて加える際、各回の(a2)成分の加える量は均等に割り振っても良いし、偏りを付けても良い。偏りを付ける方法としては、たとえば、初回に加える(a2)成分の量を最も多く、かつ、残部を均等にする、または残部を後に加える量ほどより少なくする方法や、初回に加える(a2)成分の量を最も少なく、かつ、残部を均等にする、または残部を後に加える量ほどより多くする方法などが種々挙げられるが、初回に加える(a2)成分の量を最も多く、かつ、残部を後に加える量ほどより少なくする方法が好ましい。たとえば、(a2)成分を3回に分けて加える場合、加えるべき(a2)成分のうち初回に40〜80質量%を加えておき、2回目にその40〜15質量%を加えておき、最後にその20〜5質量%を加えることができる。 When the isocyanurate-type polyisocyanate (a2) (hereinafter, may be simply abbreviated as the (a2) component) is added separately, the amount of the (a2) component added each time may be evenly distributed or biased. May be. As a method of biasing, for example, the amount of the component (a2) added at the first time is the largest and the balance is equalized, or the amount of the component added at the first time is less than the amount of the component (a2) added at the first time. There are various methods such as making the amount of the component the smallest and equalizing the balance, or increasing the amount of the balance added later. However, the amount of the component (a2) added at the first time is the largest and the balance is added later. The method of adding less is preferable. For example, when the component (a2) is added in three portions, 40 to 80% by mass of the component (a2) to be added is added first, then 40 to 15% by mass is added the second time, and finally. Can be added in an amount of 20 to 5% by mass.
(アミド)イミド化反応の反応温度は、好ましくは50℃〜250℃の範囲、特に好ましくは70℃〜180℃の範囲である。このような反応温度にすることにより、反応速度が早くなり、且つ、副反応や分解等が起こりにくい効果を奏する。 The reaction temperature of the (amide) imidization reaction is preferably in the range of 50 ° C. to 250 ° C., particularly preferably in the range of 70 ° C. to 180 ° C. By setting the reaction temperature to such a level, the reaction rate is increased, and side reactions and decompositions are unlikely to occur.
(アミド)イミド化反応の進行は、赤外スベクトルや、酸価、イソシアネート基の定量等の分析手段により追跡することができる。例えば、赤外スペクトルでは、イソシアネート基の特性吸収である2270cm-1が反応とともに減少し、さらに1860cm-1と850cm-1に特性吸収を有する酸無水物基が減少する。一方、1780cm-1と1720cm-1にイミド基の吸収が増加する。反応は、目的とする酸価、粘度、分子量等を確認しながら、温度を下げて終了させても良い。しかしながら、経時の安定性等の面からイソシアネート基が消失するまで反応を続行させることがより好ましい。また、反応中や反応後は、合成される樹脂の物性を損なわない範囲で、触媒、酸化防止剤、界面活性剤、その他溶剤等を添加してもよい。 The progress of the (amide) imidization reaction can be tracked by analytical means such as infrared spectroscopy, acid value, and quantification of isocyanate groups. For example, in the infrared spectrum, 2270 cm -1 which is the characteristic absorption of an isocyanate group was reduced as the reaction further acid anhydride group is reduced with a characteristic absorption at 1860 cm -1 and 850 cm -1. On the other hand, the absorption of imide groups increases at 1780 cm -1 and 1720 cm -1. The reaction may be completed by lowering the temperature while confirming the target acid value, viscosity, molecular weight and the like. However, it is more preferable to continue the reaction until the isocyanate group disappears from the viewpoint of stability over time. Further, during or after the reaction, a catalyst, an antioxidant, a surfactant, another solvent or the like may be added as long as the physical properties of the resin to be synthesized are not impaired.
工程(1)において(アミド)イミド化反応に供される前記イソシアヌレート型ポリイソシアネート(a2)の量と、トリカルボン酸無水物(a1)の量との割合は、前記イソシアヌレート型ポリイソシアネート(a2)のイソシアネート基の合計のモル数(N)と、トリカルボン酸無水物(a1)のカルボキシ基のモル数(M1)及び酸無水物基モル数(M2)の合計のモル数との比〔(M1)+(M2))/(N)〕が1.1〜3となるように反応させるのが、反応系中の極性が高くなり反応が潤滑に進行する、イソシアネート基が残存せず、得られるポリアミドイミド樹脂の安定性が良好である、トリカルボン酸無水物(a1)の残存量も少なく再結晶等の分離の問題も起こりにくい等の理由により好ましい。中でも1.2〜2がより好ましい。なお、本発明において酸無水物基とは、カルボン酸2分子が分子内脱水縮合して得られた−CO−O−CO−基を指す。 The ratio of the amount of the isocyanurate-type polyisocyanate (a2) subjected to the (amide) imidization reaction in the step (1) to the amount of the tricarboxylic acid anhydride (a1) is the isocyanurate-type polyisocyanate (a2). ) To the total number of moles of isocyanate groups (N) and the total number of moles of carboxy groups (M1) and acid anhydride groups (M2) of tricarboxylic acid anhydride (a1) [(() Reacting so that M1) + (M2)) / (N)] becomes 1.1 to 1 is obtained because the polarity in the reaction system becomes high and the reaction proceeds to lubrication without residual isocyanate groups. It is preferable because the stability of the polyamide imide resin to be obtained is good, the residual amount of the tricarboxylic acid anhydride (a1) is small, and the problem of separation such as recrystallization is unlikely to occur. Of these, 1.2 to 2 is more preferable. In the present invention, the acid anhydride group refers to a -CO-O-CO- group obtained by intramolecular dehydration condensation of two carboxylic acid molecules.
本発明で用いるポリアミドイミド樹脂(A)としては、例えば以下の(式2)で表されるイミド樹脂等が挙げられる。 Examples of the polyamide-imide resin (A) used in the present invention include imide resins represented by the following (formula 2).
(nは、繰り返し単位で0〜30である。また、Rbは、例えば、以下の構造式(式3)または(式4)で示される構造単位である。 (N is a repeating unit of 0 to 30, and Rb is, for example, a structural unit represented by the following structural formula (Equation 3) or (Equation 4).
(R2は、例えば、炭素原子数6〜20の置換基を有しても良い芳香族又は脂肪族トリカルボン酸残基である。)Rcは、例えば、以下の構造式(式5)で示される構造単位である。 (R 2 is, for example, an aromatic or aliphatic tricarboxylic acid residue which may have a substituent having 6 to 20 carbon atoms.) Rc is represented by, for example, the following structural formula (formula 5). It is a structural unit.
(R2は、例えば、前記と同一である。) (R 2 is, for example, the same as above.)
Rdは、例えば、以下の(式6)で表される3価の有機基であり、 Rd is, for example, a trivalent organic group represented by the following (formula 6).
Raは、例えば、2価の脂肪族ジイソシアネート類の残基を示す。 Ra represents, for example, residues of divalent aliphatic diisocyanates.
上記の製造方法により得られたポリアミドイミド樹脂(A)は、少なくとも、脂肪族構造を有するイソシアネートから合成されたイソシアヌレート型ポリイソシアネート(a2)とトリカルボン酸無水物(a1)とがアミドまたはイミドを形成して結合しているポリアミドイミド樹脂(A)を含むものである。 In the polyamide-imide resin (A) obtained by the above production method, at least an isocyanurate-type polyisocyanate (a2) synthesized from an isocyanate having an aliphatic structure and a tricarboxylic acid anhydride (a1) form an amide or an imide. It contains a polyamide-imide resin (A) that is formed and bonded.
また、本発明の製造方法により得られたポリアミドイミド樹脂(A)は、分子量分布が2.0以下の範囲であり、さらに1.5〜2.0の範囲であることが好ましく、さらに1.7〜1.9の範囲であることが特に好ましい。 Further, the polyamide-imide resin (A) obtained by the production method of the present invention has a molecular weight distribution in the range of 2.0 or less, preferably in the range of 1.5 to 2.0, and further 1. It is particularly preferably in the range of 7 to 1.9.
このため、本発明のポリアミドイミド樹脂は、汎用溶剤に可溶で、かつ溶剤希釈性に優れるだけでなく、後述する硬化性樹脂と配合しても保存安定性や可使時間の長い硬化性樹脂組成物、および、現像性に優れた硬化物(硬化塗膜)が得られる。 Therefore, the polyamide-imide resin of the present invention is not only soluble in general-purpose solvents and excellent in solvent dilatability, but also has a curable resin having long storage stability and a long pot life even when blended with a curable resin described later. A composition and a cured product (cured coating film) having excellent developability can be obtained.
数平均分子量は、溶剤への溶解性が良好であり、かつ機械強度に優れる硬化物が得られる観点から、800〜20000が好ましく、850〜8000がより好ましく、900〜2500の範囲が特に好ましい。一方、質量平均分子量は、上記の数平均分子量に対して上記の分子量分布の範囲を満たすものであれば特に限定されないが、溶剤への溶解性が良好である観点から、1600〜40000が好ましく、1650〜10000がより好ましく、さらに1700〜5000の範囲が特に好ましい。 The number average molecular weight is preferably 800 to 20000, more preferably 850 to 8000, and particularly preferably 900 to 2500, from the viewpoint of obtaining a cured product having good solubility in a solvent and excellent mechanical strength. On the other hand, the mass average molecular weight is not particularly limited as long as it satisfies the above range of molecular weight distribution with respect to the above number average molecular weight, but from the viewpoint of good solubility in a solvent, 1600 to 40,000 is preferable. 1650 to 10000 is more preferable, and a range of 1700 to 5000 is particularly preferable.
なお、分子量は、ゲルパーミネーションクロマトグラフィー(GPC)や末端の官能基量の定量分析で測定することができる。 The molecular weight can be measured by gel permeation chromatography (GPC) or quantitative analysis of the amount of functional groups at the terminals.
本発明で、数平均分子量、質量平均分子量の測定は、GPCを用いて、以下の条件により求めた。
測定装置:東ソー株式会社製 HLC−8120GPC、UV8020
カラム :東ソー株式会社製 TFKguardcolumnhxl−L、TFKgel(G1000HXL、G2000HXL、G3000HXL、G4000HXL)
検出器 :RI(示差屈折計)及びUV(254nm)
測定条件:カラム温度 40℃
溶媒 THF
流束 1.0ml/min
標準 :ポリスチレン標準試料にて検量線作成
試料 :樹脂固形分換算で0.1質量%のTHF溶液をマイクロフィルターでろ過したもの(注入量:200μl)
In the present invention, the number average molecular weight and the mass average molecular weight were measured by using GPC under the following conditions.
Measuring device: HLC-8120GPC, UV8020 manufactured by Tosoh Corporation
Column: Tosoh Corporation TFKquadcolumnhxl-L, TFKgel (G1000HXL, G2000HXL, G3000HXL, G4000HXL)
Detector: RI (Differential Refractometer) and UV (254 nm)
Measurement conditions: Column temperature 40 ° C
Solvent THF
Flux 1.0 ml / min
Standard: Calibration curve prepared with polystyrene standard sample Sample: 0.1% by mass of THF solution in terms of resin solid content filtered through a microfilter (injection amount: 200 μl)
本発明のポリアミドイミド樹脂(A)は、末端にカルボキシ基と酸無水物基を有し、その酸価は、硬化物が優れた性質を発揮すれば特に限定されるものではないが、20〜220KOHmg/gの範囲であることが好ましく、50〜210KOHmg/gの範囲であることがより好ましく、160〜200KOHmg/gの範囲であることが特に好ましい。当該範囲であれば、硬化物性として優れた性能を発揮する。
また、本発明のポリアミドイミド樹脂(A)の中でも、前記した窒素原子及び硫黄原子のいずれも含まない極性溶剤に溶解するポリアミドイミド樹脂が好ましい。このようなポリアミドイミド樹脂の例示としては、分岐型構造を有し、樹脂の酸価が130KOHmg/g以上である分岐型ポリアミドイミド樹脂が挙げられる。
The polyamide-imide resin (A) of the present invention has a carboxy group and an acid anhydride group at the terminals, and the acid value thereof is not particularly limited as long as the cured product exhibits excellent properties, but is 20 to 20 to 20. The range is preferably 220 KOH mg / g, more preferably 50 to 210 KOH mg / g, and particularly preferably 160 to 200 KOH mg / g. Within this range, it exhibits excellent performance as a cured physical property.
Further, among the polyamide-imide resin (A) of the present invention, the polyamide-imide resin dissolved in the polar solvent containing neither nitrogen atom nor sulfur atom is preferable. Examples of such a polyamide-imide resin include a branched polyamide-imide resin having a branched structure and having an acid value of 130 KOHmg / g or more.
本発明の硬化性樹脂組成物は、本発明のポリアミドイミド樹脂(A)と、硬化性樹脂(B)及び/又は有機溶剤(C)とを含む。 The curable resin composition of the present invention contains the polyamide-imide resin (A) of the present invention, the curable resin (B) and / or the organic solvent (C).
該硬化性樹脂(B)としては、例えば、分子中に2個以上のエポキシ基を有するエポキシ化合物(B1)、分子中に2個以上のマレイミド基を有する化合物、ベンゾオキサジン樹脂、シアネートエステル樹脂などが挙げられる。該(B1)成分としては、公知慣用のエポキシ樹脂を使用することが可能であり、2種以上を混合して用いてもよい。また、他の例としては、メラミン樹脂、イソシアネート化合物、シリケート及びアルコキシシラン化合物、(メタ)アクリル系樹脂などが挙げられるが、耐熱性、寸法安定性及び機械物性(強靭性、柔軟性)に優れる硬化塗膜等の硬化物が得る点でエポキシ樹脂が好ましい。 Examples of the curable resin (B) include an epoxy compound (B1) having two or more epoxy groups in the molecule, a compound having two or more maleimide groups in the molecule, a benzoxazine resin, a cyanate ester resin, and the like. Can be mentioned. As the component (B1), a known and commonly used epoxy resin can be used, and two or more of them may be mixed and used. Other examples include melamine resins, isocyanate compounds, silicate and epoxysilane compounds, (meth) acrylic resins, etc., which are excellent in heat resistance, dimensional stability, and mechanical properties (toughness, flexibility). Epoxy resin is preferable because a cured product such as a cured coating film can be obtained.
なお、本発明に記載される上記及び後述の硬化物性の意味は、本発明のポリアミドイミド樹脂とこれと反応する成分との硬化物以外に本発明のポリアミドイミド樹脂単独あるいは本発明のポリアミドイミド樹脂と反応しないその他の樹脂、添加剤、無機材料成分などをも含む単純に溶剤乾燥した塗膜や成形体をも含めた意味を含むものとする。またさらに本発明のポリアミドイミド樹脂と加熱や光により反応する硬化剤と混合して及び/又は本発明のポリアミドイミド樹脂と反応しないが添加成分それ自体、熱や光などで硬化せしめた硬化物およびその硬化物性としたものも、その意味の中に含まれるものとする。 In addition to the cured product of the polyamide-imide resin of the present invention and the component that reacts with the cured product, the meanings of the cured physical properties described above and described later in the present invention are the polyamide-imide resin of the present invention alone or the polyamide-imide resin of the present invention. It is intended to include a coating film or a molded product that is simply solvent-dried and contains other resins, additives, inorganic material components, etc. that do not react with. Furthermore, the polyamide-imide resin of the present invention is mixed with a curing agent that reacts with heat or light, and / or the additive component itself that does not react with the polyamide-imide resin of the present invention is cured by heat, light, or the like. The cured physical properties are also included in the meaning.
かかるエポキシ樹脂(B1)としては、例えばビスフェノールA型エポキシ樹脂、ビスフェノールS型エポキシ樹脂、ビスフェノールF型エポキシ樹脂、フェノールノボラック型エポキシ樹脂、クレゾールノボラック型エポキシ樹脂、ジシクロペンタジエンと各種フェノール類とを反応させて得られる各種ジシクロペンタジエン変性フェノール樹脂のエポキシ化物、2,2’,6,6’−テトラメチルビフェノールのエポキシ化物、4,4’−メチレンビス(2,6−ジメチルフェノール)のエポキシ化物、ナフトールやビナフトールあるいはナフトールやビナフトールのノボラック変性等ナフタレン骨格から誘導されたエポキシ、フルオレン骨格のフェノール樹脂をエポキシ化して得られるエポキシ樹脂等の芳香族エポキシ樹脂等が挙げられる。 Examples of the epoxy resin (B1) include bisphenol A type epoxy resin, bisphenol S type epoxy resin, bisphenol F type epoxy resin, phenol novolac type epoxy resin, cresol novolac type epoxy resin, dicyclopentadiene and various phenols. Epoxy of various dicyclopentadiene-modified phenolic resins, epoxies of 2,2', 6,6'-tetramethylbiphenol, epoxies of 4,4'-methylenebis (2,6-dimethylphenol), Examples thereof include epoxy derived from a naphthalene skeleton such as naphthol and binaphthol or novolak modification of naphthol and binaphthol, and aromatic epoxy resins such as epoxy resins obtained by epoxidizing a phenol resin having a fluorene skeleton.
またネオペンチルグリコールジグリシジルエーテル、1、6−へキサンジオールジグリシジルエーテルのごとき脂肪族エポキシ樹脂や、水添ビスフェノールA型エポキシ樹脂、水添ビスフェノールF型エポキシ樹脂、3,4−エポキシシクロヘキシルメチル−3,4−エポキシシクロヘキサンカルボキシレート、ビス−(3,4−エポキシビシクロヘキシル)アジペート、2,2−ビス(ヒドロキシメチル)−1−ブタノールの1,2−エポキシ−4−(2−オキシラニル)シクロヘキサン付加物等の環式脂肪族系エポキシ樹脂、ポリエチレングリコールジグリシジルエーテル、ポリプロピレングリコールジグリシジルエーテルのごとき主鎖にポリアルキレングリコール鎖を含有するエポキシ樹脂、トリグリシジルイソシアヌレートのごときヘテロ環含有のエポキシ樹脂も使用可能である。 In addition, aliphatic epoxy resins such as neopentyl glycol diglycidyl ether, 1,6-hexanediol diglycidyl ether, hydrogenated bisphenol A type epoxy resin, hydrogenated bisphenol F type epoxy resin, and 3,4-epoxycyclohexylmethyl- 3,4-Epoxycyclohexanecarboxylate, bis- (3,4-epoxybicyclohexyl) adipate, 1,2-epoxy-4- (2-oxylanyl) cyclohexane of 2,2-bis (hydroxymethyl) -1-butanol Ring-type aliphatic epoxy resin such as additives, epoxy resin containing polyalkylene glycol chain in the main chain such as polyethylene glycol diglycidyl ether and polypropylene glycol diglycidyl ether, epoxy resin containing heterocycle such as triglycidyl isocyanurate. Can also be used.
また、(メタ)アクリロイル基やビニル基等重合性不飽和二重結合を有するエポキシ化合物の不飽和基を重合させて得られるエポキシ基含有重合系樹脂及びその他の重合性不飽和結合を有するモノマー類との共重合体も使用可能である。 Further, an epoxy group-containing polymerization resin obtained by polymerizing an unsaturated group of an epoxy compound having a polymerizable unsaturated double bond such as a (meth) acryloyl group or a vinyl group, and other monomers having a polymerizable unsaturated bond. Copolymers with can also be used.
かかる(メタ)アクリロイル基とエポキシ基を併せ持つ化合物として、グリシジル(メタ)アクリレート、2−ヒドロキシエチル(メタ)アクリレートグリシジルエーテル、ヒドロキシプロピル(メタ)アクリレートグリシジルエーテル、4−ヒドロキジブチル(メタ)アクリレートグリシジルエーテル、6−ヒドロキシヘキシル(メタ)アクリレートグリシジルエーテル、5−ヒドロキシ−3−メチルペンチル(メタ)アクリレートグリシジルエーテル、(メタ)アクリル酸−3,4−エポキシシクロヘキシル、ラクトン変成(メタ)アクリル酸−3,4−エポキシシクロヘキシル、ビニルシクロヘキセンオキシドなどが挙げられる。 Examples of the compound having both the (meth) acryloyl group and the epoxy group include glycidyl (meth) acrylate, 2-hydroxyethyl (meth) acrylate glycidyl ether, hydroxypropyl (meth) acrylate glycidyl ether, and 4-hydroxidibutyl (meth) acrylate glycidyl ether. , 6-Hydroxyhexyl (meth) acrylate glycidyl ether, 5-hydroxy-3-methylpentyl (meth) acrylate glycidyl ether, (meth) acrylic acid-3,4-epoxide cyclohexyl, lactone-modified (meth) acrylic acid-3, Examples thereof include 4-epoxide cyclohexyl and vinylcyclohexene oxide.
本発明における分子中に2個以上のエポキシ基を有するエポキシ樹脂(B1)成分は、環式脂肪族系エポキシ樹脂であることが特に好ましい。環式脂肪族系エポキシ樹脂であれば、Tgが高く熱的物性に優れる硬化塗膜が得られ、且つ、紫外線領域(300nm付近)の光透過性が高い硬化物を得る事が可能となる。環式脂肪族系エポキシ樹脂の中でも水添ビスフェノールA型エポキシ樹脂、2,2−ビス(ヒドロキシメチル)−1−ブタノールの1,2−エポキシ−4−(2−オキシラニル)シクロヘキサン付加物等が好ましい。 The epoxy resin (B1) component having two or more epoxy groups in the molecule in the present invention is particularly preferably a cyclic aliphatic epoxy resin. If it is a cyclic aliphatic epoxy resin, it is possible to obtain a cured coating film having a high Tg and excellent thermal physical characteristics, and to obtain a cured product having high light transmittance in the ultraviolet region (around 300 nm). Among the cyclic aliphatic epoxy resins, hydrogenated bisphenol A type epoxy resin, 1,2-epoxy-4- (2-oxylanyl) cyclohexane adduct of 2,2-bis (hydroxymethyl) -1-butanol and the like are preferable. ..
かかる環式脂肪族系エポキシ樹脂は市場でも入手する事が可能で、例えばデナコールEX−252(ナガセケムテックス株式会社製)やEHPE3150、EHPE3150CE(ダイセル化学工業株式会社製)等が挙げられる。 Such a cyclic aliphatic epoxy resin is also available on the market, and examples thereof include Denacol EX-252 (manufactured by Nagase ChemteX Corporation), EHPE3150, and EHPE3150CE (manufactured by Daicel Chemical Industry Co., Ltd.).
前記ポリアミドイミド樹脂(A)と分子中に2個以上のエポキシ基を有するエポキシ樹脂(B1)は、各種目的とする物性に対応して自由に配合することが可能であるが、Tg等の熱的物性、機械物性等と硬化塗膜の透明性とのバランスの面でポリアミドイミド樹脂(A)のカルボキシ基のモル数n(COOH)と分子中に2個以上のエポキシ基を有するエポキシ樹脂(B1)のエポキシ基のモル数n(EPOXY)との比〔n(EPOXY)/n(COOH)〕が0.3〜4となるような範囲、好ましくは0.8〜1.2となるような範囲でポリアミドイミド樹脂(A)とエポキシ樹脂(B1)とを配合することが硬化物の特性としてTgを得やすく、機械物性等に優れる硬化物が得られ、更に硬化物の透明性が良好になることから好ましい。 The polyamideimide resin (A) and the epoxy resin (B1) having two or more epoxy groups in the molecule can be freely blended according to various desired physical properties, but heat such as Tg can be freely blended. An epoxy resin having two or more epoxy groups in the molecule and the number of moles n (COOH) of the carboxy group of the polyamideimide resin (A) in terms of the balance between the physical properties, mechanical properties, etc. and the transparency of the cured coating film (A). The ratio [n (EPOXY) / n (COOH)] of B1) to the number of moles n (EPOXY) of the epoxy group is in the range of 0.3 to 4, preferably 0.8 to 1.2. By blending the polyamideimide resin (A) and the epoxy resin (B1) in a wide range, it is easy to obtain Tg as a characteristic of the cured product, a cured product having excellent mechanical properties and the like can be obtained, and the transparency of the cured product is also good. It is preferable because it becomes.
本発明の硬化性樹脂組成物にはエポキシ−カルボン酸系の硬化触媒等を混合させても良い。かかるエポキシ−カルボン酸系硬化触媒としては、反応促進のための第1級から第3級までのアミンや第4級アンモニュウム塩、ジシアンジアミド、イミダゾール化合物類等の窒素系化合物類、TPP(トリフェニルホスフィン)、アルキル置換されたトリアルキルフォニルホスフィン等のフォスフィン系化合物やその誘導体、これらのフォスホニュウム塩、あるいはジアルキル尿素類、カルボン酸類、フェノール類、またはメチロール基含有化合物類などの公知のエポキシ硬化促進剤等が挙げられ、これらを少量併用する事が可能である。 An epoxy-carboxylic acid-based curing catalyst or the like may be mixed with the curable resin composition of the present invention. Examples of such an epoxy-carboxylic acid-based curing catalyst include primary to tertiary amines for promoting the reaction, quaternary ammonium salts, dicyandiamide, nitrogen-based compounds such as imidazole compounds, and TPP (triphenylphosphine). ), Alkyl-substituted phosphin compounds such as trialkylphonylphosphine and derivatives thereof, phosphonium salts thereof, or known epoxy curing accelerators such as dialkylureas, carboxylic acids, phenols, or methylol group-containing compounds. Etc., and these can be used in combination in small amounts.
かかる、1分子中に2個以上のマレイミド基を有する化合物(B2)(以下、マレイミド化合物(B2)という)としては、例えば、N−シクロヘキシルマレイミド、N−メチルマレイミド、N−n−ブチルマレイミド、N−ヘキシルマレイミド、N−tert−ブチルマレイミド等のN−脂肪族マレイミド;N−フェニルマレイミド、N−(P−メチルフェニル)マレイミド、N−ベンジルマレイミド等のN−芳香族マレイミド;4,4’−ジフェニルメタンビスマレイミド、4,4’−ジフェニルスルホンビスマレイミド、m−フェニレンビスマレイミド、ビス(3−メチル−4−マレイミドフェニル)メタン、ビス(3−エチル−4−マレイミドフェニル)メタン、ビス(3,5−ジメチル−4−マレイミドフェニル)メタン、ビス(3−エチル−5−メチル−4−マレイミドフェニル)メタン、ビス(3,5−ジエチル−4−マレイミドフェニル)メタン等のビスマレイミド類が挙げられる。これらの中でも特に硬化物の耐熱性が良好なものとなる点からビスマレイミドが好ましく、特に4,4’−ジフェニルメタンビスマレイミド、ビス(3,5−ジメチル−4−マレイミドフェニル)メタン、ビス(3−エチル−5−メチル−4−マレイミドフェニル)メタン、ビス(3,5−ジエチル−4−マレイミドフェニル)メタンが好ましいものとして挙げられる。本発明の硬化性樹脂組成物にマレイミド化合物(B2)を用いる場合には、必要に応じて、硬化促進剤を用いることができる。ここで使用できる硬化促進剤としては、アミン化合物、フェノール化合物、酸無水物、イミダゾール類、有機金属塩などが挙げられる。 Examples of the compound (B2) having two or more maleimide groups in one molecule (hereinafter referred to as maleimide compound (B2)) include N-cyclohexylmaleimide, N-methylmaleimide, and Nn-butylmaleimide. N-aliphatic maleimides such as N-hexyl maleimide, N-tert-butyl maleimide; N-aromatic maleimides such as N-phenylmaleimide, N- (P-methylphenyl) maleimide, N-benzylmaleimide; 4,4' -Diphenylmethane bismaleimide, 4,4'-diphenylsulfone bismaleimide, m-phenylene bismaleimide, bis (3-methyl-4-maleimidephenyl) methane, bis (3-ethyl-4-maleimidephenyl) methane, bis (3) , 5-Dimethyl-4-maleimidephenyl) methane, bis (3-ethyl-5-methyl-4-maleimidephenyl) methane, bis (3,5-diethyl-4-maleimidephenyl) methane and other bismaleimides. Be done. Among these, bismaleimide is particularly preferable from the viewpoint of improving the heat resistance of the cured product, and particularly 4,4'-diphenylmethane bismaleimide, bis (3,5-dimethyl-4-maleimidephenyl) methane, and bis (3). -Ethyl-5-methyl-4-maleimidephenyl) methane and bis (3,5-diethyl-4-maleimidephenyl) methane are preferred. When the maleimide compound (B2) is used in the curable resin composition of the present invention, a curing accelerator can be used, if necessary. Examples of the curing accelerator that can be used here include amine compounds, phenol compounds, acid anhydrides, imidazoles, and organometallic salts.
本発明の硬化性樹脂組成物には、さらに必要に応じて有機溶剤(C)を含有させることもできる。本発明の硬化性樹脂組成物に有機溶剤(C)を含有させる場合、前記アルコール変性ポリアミドイミド樹脂(A2)を調製したものと同じ有機溶剤を用いることができる。 The curable resin composition of the present invention may further contain an organic solvent (C), if necessary. When the curable resin composition of the present invention contains the organic solvent (C), the same organic solvent as the one prepared with the alcohol-modified polyamide-imide resin (A2) can be used.
本発明の硬化性樹脂組成物は、さらに硬化に際し、エネルギー線、特に紫外線を照射して硬化させる場合には、光重合開始剤(D)とさらに必要に応じて反応性希釈剤(E)を使用することができる。かかる光重合開始剤(D)としては、特に制限はなく、公知慣用の重合性光開始剤を用いることができるが、代表例を挙げれば、ベンゾイン、ベンゾインメチルエーテル、ベンゾインエチルエーテル、ベンゾインイソプロピルエーテルのごときベンゾインとベンゾインアルキルエーテル類、アセトフェノン、2,2−ジメトキシ−2−フェニルアセトフェノン、2,2−ジエトキシ−2−フェニルアセトフェノン、1,1−ジクロロアセトフェノンのごときアセトフェノン類、2−メチルアントラキノン、2−エチルアントラキノン、2−ターシャリブチルアントラキンノン、1−クロロアントラキノン、2−アルミアントラキノンのごときアントラキノン類、2,4−ジメチルチオキサントン、2,4−ジエチルチオキサントン、2−クロロチオキサントン、2,4−ジイソプロピルチオキサントンのごときチオキサントン類、ビス(2,6ジメトキシベンゾイル)−2,4,4−トリメチルペンチルフォスフィンオキサイド、2,4,6−トリメチルベンゾイルジフェニルフォスフィンオキサイドのごときトリメチルベンゾイルアルキルフォスフィンオキサイド類、アセトフェノンジメチルケタール、ベンジルジメチルケタールのごときケタール類、ベンゾフェノンのごときベンゾフェノン類またはキサントン類等がある。これらは単独であるいは2種以上を組み合わせて用いる事ができる。 When the curable resin composition of the present invention is further cured by irradiating it with energy rays, particularly ultraviolet rays, a photopolymerization initiator (D) and, if necessary, a reactive diluent (E) are added. Can be used. The photopolymerization initiator (D) is not particularly limited, and a known and commonly used polymerizable photoinitiator can be used. Examples thereof include benzoin, benzoin methyl ether, benzoin ethyl ether, and benzoin isopropyl ether. Benzophenones and benzoin alkyl ethers such as acetophenone, 2,2-dimethoxy-2-phenylacetophenone, 2,2-diethoxy-2-phenylacetophenone, acetophenones such as 1,1-dichloroacetophenone, 2-methylanthraquinone, 2 -Anthraquinones such as ethyl anthraquinone, 2-tershaributyl anthraquinone, 1-chloroanthraquinone, 2-aluminum anthraquinone, 2,4-dimethylthioxanthone, 2,4-diethylthioxanthone, 2-chlorothioxanthone, 2,4- Thioxanthones such as diisopropylthioxanthone, bis (2,6 dimethoxybenzoyl) -2,4,4-trimethylpentylphosphine oxide, trimethylbenzoylalkylphosphine oxides such as 2,4,6-trimethylbenzoyldiphenylphosphine oxide, There are acetophenone dimethyl ketal, ketals such as benzyl dimethyl ketal, benzophenones such as benzophenone, xanthones and the like. These can be used alone or in combination of two or more.
光重合開始剤(D)の使用量は、本発明の効果を損ねない範囲であれば特に限定されないが、通常、ポリアミドイミド樹脂(A)100質量部に対して0.1〜30質量部の範囲であることが好ましく、さらに0.5〜10質量部の範囲がより好ましい。かかる光重合開始剤は公知慣用の光重合促進剤の一種あるいは二種以上と組み合わせて用いることもできる。 The amount of the photopolymerization initiator (D) used is not particularly limited as long as it does not impair the effects of the present invention, but is usually 0.1 to 30 parts by mass with respect to 100 parts by mass of the polyamide-imide resin (A). The range is preferably in the range, and more preferably in the range of 0.5 to 10 parts by mass. Such a photopolymerization initiator can also be used in combination with one or more of known and commonly used photopolymerization accelerators.
本発明で用いる反応性希釈剤(E)としては、公知慣用の光重合性ビニルモノマーを用いることができるが、代表的な例としては、ジメチルアミノエチルアクリレート、ジエチルアミノエチルアクリレート、エチレングリコールジアクリレート、ジエチレングリコールジアクリレート、トリエチレングリコールジアクリレート、ポリエチレングリコールジアクリレート、プロピレングリコールジアクリレート、ジプロピレングリコールジアクリレート、トリプロピレングリコールジアクリレート、ポリプロピレングリコールジアクリレート、トリメチロールプロパンジアクリレート、トリメチロールプロパントリアクリレート、ペンタエリスリトールテトラアクリレート、ジペンタエリスリトールペンタアクリレート、ジペンタエリスリトールヘキサアクリレート、アクリロイルモルホリン、ビニルピロリドン、スチレンもしくは、トリス(2−アクリロイルオキシエチル)イソシアヌレート、また、メチルメタクリレート、エチルアクリレートのごときアルキル(メタ)アクリレート、または、上記アクリレートに対する各メタクリレート類、多塩基酸とヒドロキシアルキル(メタ)アクリレートとのモノ−、ジ−、トリ−またはそれ以上のポリエステル、あるいはビスフェノールA型エポキシアクリレート、ノボラック型エポキシアクリレートまたはウレタンアクリレートのごとき、エチレン性不飽和二重結合を有するモノマー類、オリゴマー類を挙げることができる。これらの1種、または2種以上を使用することができる。 As the reactive diluent (E) used in the present invention, a known and commonly used photopolymerizable vinyl monomer can be used, and typical examples thereof include dimethylaminoethyl acrylate, diethylaminoethyl acrylate, and ethylene glycol diacrylate. Diethylene glycol diacrylate, triethylene glycol diacrylate, polyethylene glycol diacrylate, propylene glycol diacrylate, dipropylene glycol diacrylate, tripropylene glycol diacrylate, polypropylene glycol diacrylate, trimethylol propane diacrylate, trimethylol propane triacrylate, penta Elythritol tetraacrylate, dipentaerythritol pentaacrylate, dipentaerythritol hexaacrylate, acryloylmorpholine, vinylpyrrolidone, styrene or tris (2-acryloyloxyethyl) isocyanurate, and alkyl (meth) acrylates such as methylmethacrylate and ethylacrylate. Or, each methacrylate for the above acrylate, mono-, di-, tri- or higher polyester of polybasic acid and hydroxyalkyl (meth) acrylate, or bisphenol A type epoxy acrylate, novolak type epoxy acrylate or urethane acrylate. Examples thereof include monomers and oligomers having an ethylenically unsaturated double bond. One or more of these can be used.
前記ポリアミドイミド樹脂(A)と反応性希釈剤(E)は、各種目的とする物性に対応して自由に配合することが可能であるが、Tg等の熱的物性、機械物性等と硬化塗膜の透明性とのバランスの面でポリアミドイミド樹脂(A)と、反応性希釈剤(E)の光重合性基との比〔A/E〕が質量基準で0.2〜5.0となるような範囲でポリアミドイミド樹脂(A)と反応性希釈剤(C)とを配合することが硬化物の特性としてTgを得やすく、機械物性等に優れる硬化物が得られ、更に硬化物の透明性が良好になることから好ましい。 The polyamideimide resin (A) and the reactive diluent (E) can be freely blended according to various desired physical characteristics, but are cured with thermal and mechanical properties such as Tg. In terms of the balance with the transparency of the film, the ratio [A / E] of the polyamideimide resin (A) to the photopolymerizable group of the reactive diluent (E) is 0.2 to 5.0 on a mass basis. By blending the polyamideimide resin (A) and the reactive diluent (C) in such a range, Tg can be easily obtained as a characteristic of the cured product, a cured product having excellent mechanical characteristics and the like can be obtained, and further, the cured product can be obtained. It is preferable because the transparency becomes good.
本発明の硬化性樹脂組成物の硬化は、基本的にポリアミドイミド樹脂(A)、硬化性樹脂(B)、その他成分の種類や配合割合、硬化条件等を適宜選択し調整しながら行うことができる。 The curable resin composition of the present invention is basically cured by appropriately selecting and adjusting the types and blending ratios of the polyamide-imide resin (A), the curable resin (B), and other components, and the curing conditions. can.
本発明の硬化性樹脂組成物の硬化方法としては、活性エネルギー線硬化、熱による硬化、さらに両者を併用、すなわち、活性エネルギー線硬化で半硬化させた後に熱による硬化、熱による硬化で半硬化させた後に活性エネルギー線硬化、両者を同時に行うことも可能である。 As a curing method of the curable resin composition of the present invention, active energy ray curing, heat curing, and both are used in combination, that is, semi-curing by active energy ray curing, then heat curing, and semi-curing by heat curing. It is also possible to perform active energy ray curing and both at the same time.
活性エネルギー線で硬化させる場合は、紫外線や電子線が使用可能である。紫外線としては、超高圧水銀灯、高圧水銀灯、低圧水銀灯、カーボンアーク、ブラックライトランプ、メタルハライドランプ等が使用できる。紫外線波長としては、1900〜3800オングストロームの波長が主に使用される。また、電子線による硬化を行う場合は、各種電子線加速器等の照射源を備えた装置を用いることができ、100〜1000KeVのエネルギーを持つ電子を照射する。 When curing with active energy rays, ultraviolet rays and electron beams can be used. As ultraviolet rays, ultra-high pressure mercury lamps, high pressure mercury lamps, low pressure mercury lamps, carbon arcs, black light lamps, metal halide lamps and the like can be used. As the ultraviolet wavelength, a wavelength of 1900 to 3800 angstroms is mainly used. Further, in the case of curing with an electron beam, a device equipped with an irradiation source such as various electron beam accelerators can be used, and electrons having an energy of 100 to 1000 KeV are irradiated.
また、熱で硬化させる場合は、熱重合を開始させる触媒や、添加剤の存在下で、硬化温度80℃〜300℃の範囲、好ましくは120℃〜250℃の範囲で行う。たとえば被塗装物に塗装、キャスティング等施した後に、加熱により硬化させることができる。また、各種温度でのステップ硬化を行っても良い。また、50℃〜170℃程度の温度で半硬化させたシート状あるいは塗膜状の組成物を貯蔵して、必要な時に上述の硬化温度にて処理を施してもよい。
もちろん、活性エネルギー線と熱とを併用して硬化させることについてもその使用にあたっては、何ら限定がない。
In the case of heat curing, the curing temperature is in the range of 80 ° C. to 300 ° C., preferably 120 ° C. to 250 ° C. in the presence of a catalyst for initiating thermal polymerization and additives. For example, after painting, casting, etc. on the object to be painted, it can be cured by heating. Further, step curing may be performed at various temperatures. Further, a sheet-like or coating film-like composition semi-cured at a temperature of about 50 ° C. to 170 ° C. may be stored and treated at the above-mentioned curing temperature when necessary.
Of course, there are no restrictions on the use of the combined use of active energy rays and heat for curing.
本発明の硬化性樹脂組成物には、必要に応じて、その他溶剤、各種レベリング剤、消泡剤、酸化防止剤、老化防止剤、紫外線吸収剤、沈降防止剤、レオロジーコントロール剤等の各種添加剤や、硫酸バリウム、酸化ケイ素、タルク、クレー、炭酸カルシウム、シリカ、コロイダルシリカ、ガラスなどの公知慣用の充填剤、各種金属粉末、ガラス繊維やカーボンファイバー、ケブラー繊維等の繊維状充填剤など、あるいはフタロシアニンブルー、フタロシアニングリーン、酸化チタン、カーボンブラック、シリカなどの公知慣用の着色用顔料、その他密着性付与剤類等を配合してもよい。また必要に応じてアクリル樹脂、セルロース系樹脂、ポリビニル樹脂、ポリフェニレンエーテル、ポリエーテルスルフォン等ポリマーを配合することも可能である。 If necessary, other solvents, various leveling agents, antifoaming agents, antioxidants, antioxidants, ultraviolet absorbers, antisettling agents, rheology control agents, etc. are added to the curable resin composition of the present invention. Agents, known and conventional fillers such as barium sulfate, silicon oxide, talc, clay, calcium carbonate, silica, colloidal silica, glass, various metal powders, fibrous fillers such as glass fiber, carbon fiber, and Kevlar fiber, etc. Alternatively, known and commonly used coloring pigments such as phthalocyanine blue, phthalocyanine green, titanium oxide, carbon black, and silica, and other adhesion-imparting agents may be blended. Further, if necessary, a polymer such as an acrylic resin, a cellulosic resin, a polyvinyl resin, a polyphenylene ether, or a polyether sulfone can be blended.
本発明の硬化性樹脂組成物には、硬化物に難燃性を発揮させるため、本発明の効果を損ねない範囲であれば、実質的にハロゲン原子を含有しない非ハロゲン系難燃剤を配合してもよい。前記非ハロゲン系難燃剤としては、例えば、リン系難燃剤、窒素系難燃剤、シリコーン系難燃剤、無機系難燃剤、有機金属塩系難燃剤等が挙げられ、それらの使用に際しても何等制限されるものではなく、単独で使用しても、同一系の難燃剤を複数用いても良く、また、異なる系の難燃剤を組み合わせて用いることも可能である。 In order to make the cured product exhibit flame retardancy, the curable resin composition of the present invention contains a non-halogen flame retardant that does not substantially contain halogen atoms as long as the effects of the present invention are not impaired. You may. Examples of the non-halogen flame retardant include phosphorus flame retardants, nitrogen flame retardants, silicone flame retardants, inorganic flame retardants, organic metal salt flame retardants, and the like, and their use is also restricted. However, they may be used alone, a plurality of flame retardants of the same system may be used, or different flame retardants may be used in combination.
前記リン系難燃剤としては、無機系、有機系のいずれも使用することができる。無機系化合物としては、例えば、赤リン、リン酸一アンモニウム、リン酸二アンモニウム、リン酸三アンモニウム、ポリリン酸アンモニウム等のリン酸アンモニウム類、リン酸アミド等の無機系含窒素リン化合物が挙げられる。また、前記赤リンは、加水分解等の防止を目的として表面処理が施されていることが好ましく、表面処理方法としては、例えば、(i)水酸化マグネシウム、水酸化アルミニウム、水酸化亜鉛、水酸化チタン、酸化ビスマス、水酸化ビスマス、硝酸ビスマス又はこれらの混合物等の無機化合物で被覆処理する方法、(ii)水酸化マグネシウム、水酸化アルミニウム、水酸化亜鉛、水酸化チタン等の無機化合物、及びフェノール樹脂等の熱硬化性樹脂の混合物で被覆処理する方法、(iii)水酸化マグネシウム、水酸化アルミニウム、水酸化亜鉛、水酸化チタン等の無機化合物の被膜の上にフェノール樹脂等の熱硬化性樹脂で二重に被覆処理する方法等が挙げられる。前記有機リン系化合物としては、例えば、リン酸エステル化合物、ホスホン酸化合物、ホスフィン酸化合物、ホスフィンオキシド化合物、ホスホラン化合物、有機系含窒素リン化合物等の汎用有機リン系化合物の他、9,10−ジヒドロ−9−オキサー10−ホスファフェナントレン=10−オキシド、10−(2,5―ジヒドロオキシフェニル)―10H−9−オキサ−10−ホスファフェナントレン=10−オキシド、10―(2,7−ジヒドロオキシナフチル)−10H−9−オキサ−10−ホスファフェナントレン=10−オキシド等の環状有機リン化合物、及びそれをエポキシ樹脂やフェノール樹脂等の化合物と反応させた誘導体等が挙げられる。それらの配合量としては、リン系難燃剤の種類、硬化性樹脂組成物の他の成分、所望の難燃性の程度によって適宜選択されるものであるが、例えば、ポリアミドイミド樹脂(A)、硬化性樹脂(B)及び/又は有機溶剤(C)、硬化剤、非ハロゲン系難燃剤及びその他の充填材や添加剤等全てを配合した硬化性樹脂組成物100質量部中、赤リンを非ハロゲン系難燃剤として使用する場合は0.1〜2.0質量部の範囲で配合することが好ましく、有機リン化合物を使用する場合は同様に0.1〜10.0質量部の範囲で配合することが好ましく、特に0.5〜6.0質量部の範囲で配合することが好ましい。また前記リン系難燃剤を使用する場合、該リン系難燃剤にハイドロタルサイト、水酸化マグネシウム、ホウ化合物、酸化ジルコニウム、黒色染料、炭酸カルシウム、ゼオライト、モリブデン酸亜鉛、活性炭等を併用してもよい。 As the phosphorus-based flame retardant, either an inorganic type or an organic type can be used. Examples of the inorganic compound include ammonium phosphates such as red phosphorus, monoammonium phosphate, diammonium phosphate, triammonium phosphate and ammonium polyphosphate, and inorganic nitrogen-containing phosphorus compounds such as phosphate amide. .. The red phosphorus is preferably surface-treated for the purpose of preventing hydrolysis and the like, and examples of the surface treatment method include (i) magnesium hydroxide, aluminum hydroxide, zinc hydroxide, and water. A method of coating with an inorganic compound such as titanium oxide, bismuth oxide, bismuth hydroxide, bismuth nitrate or a mixture thereof, (ii) inorganic compounds such as magnesium hydroxide, aluminum hydroxide, zinc hydroxide and titanium hydroxide, and Method of coating with a mixture of thermosetting resins such as phenol resin, (iii) Thermocurability of phenol resin or the like on a film of an inorganic compound such as magnesium hydroxide, aluminum hydroxide, zinc hydroxide, titanium hydroxide Examples thereof include a method of double coating with a resin. Examples of the organic phosphorus compound include general-purpose organic phosphorus compounds such as phosphoric acid ester compounds, phosphonic acid compounds, phosphinic acid compounds, phosphine oxide compounds, phosphoran compounds, and organic nitrogen-containing phosphorus compounds, as well as 9,10-. Dihydro-9-oxa 10-phosphaphenanthrene = 10-oxide, 10- (2,5-dihydrooxyphenyl) -10H-9-oxa-10-phosphaphenanthrene = 10-oxide, 10- (2,7-) Examples thereof include cyclic organophosphorus compounds such as dihydrooxynaphthyl) -10H-9-oxa-10-phosphaphenanthrene = 10-oxide, and derivatives obtained by reacting the cyclic organophosphorus compounds with compounds such as epoxy resins and phenol resins. The blending amount thereof is appropriately selected depending on the type of the phosphorus-based flame retardant, other components of the curable resin composition, and the desired degree of flame retardancy. For example, the polyamide-imide resin (A), Red phosphorus is not contained in 100 parts by mass of the curable resin composition containing all of the curable resin (B) and / or the organic solvent (C), the curing agent, the non-halogen flame retardant and other fillers and additives. When used as a halogen-based flame retardant, it is preferably blended in the range of 0.1 to 2.0 parts by mass, and when using an organic phosphorus compound, it is similarly blended in the range of 0.1 to 10.0 parts by mass. In particular, it is preferable to blend in the range of 0.5 to 6.0 parts by mass. When the phosphorus-based flame retardant is used, hydrotalcite, magnesium hydroxide, boring compound, zirconium oxide, black dye, calcium carbonate, zeolite, zinc molybdate, activated charcoal, etc. may be used in combination with the phosphorus-based flame retardant. good.
前記窒素系難燃剤としては、例えば、トリアジン化合物、シアヌル酸化合物、イソシアヌル酸化合物、フェノチアジン等が挙げられ、トリアジン化合物、シアヌル酸化合物、イソシアヌル酸化合物が好ましい。前記トリアジン化合物としては、例えば、メラミン、アセトグアナミン、ベンゾグアナミン、メロン、メラム、サクシノグアナミン、エチレンジメラミン、ポリリン酸メラミン、トリグアナミン等の他、例えば、(i)硫酸グアニルメラミン、硫酸メレム、硫酸メラムなどの硫酸アミノトリアジン化合物、(ii)フェノール、クレゾール、キシレノール、ブチルフェノール、ノニルフェノール等のフェノール類と、メラミン、ベンゾグアナミン、アセトグアナミン、ホルムグアナミン等のメラミン類およびホルムアルデヒドとの共縮合物、(iii)前記(ii)の共縮合物とフェノールホルムアルデヒド縮合物等のフェノール樹脂類との混合物、(iv)前記(ii)、(iii)を更に桐油、異性化アマニ油等で変性したもの等が挙げられる。前記シアヌル酸化合物の具体例としては、例えば、シアヌル酸、シアヌル酸メラミン等を挙げることができる。前記窒素系難燃剤の配合量としては、窒素系難燃剤の種類、硬化性樹脂組成物の他の成分、所望の難燃性の程度によって適宜選択されるものであるが、例えば、ポリアミドイミド樹脂(A)、硬化性樹脂(B)及び/又は有機溶剤(C)、硬化剤、非ハロゲン系難燃剤及びその他の充填材や添加剤等全てを配合した硬化性樹脂組成物100質量部中、0.05〜10質量部の範囲で配合することが好ましく、特に0.1〜5質量部の範囲で配合することが好ましい。また前記窒素系難燃剤を使用する際、金属水酸化物、モリブデン化合物等を併用してもよい。 Examples of the nitrogen-based flame retardant include triazine compounds, cyanuric acid compounds, isocyanuric acid compounds, and phenothiazine, and triazine compounds, cyanuric acid compounds, and isocyanuric acid compounds are preferable. Examples of the triazine compound include, for example, melamine, acetoguanamine, benzoguanamine, melon, melamine, succinoguanamine, ethylenedimelamine, polyphosphate melamine, triguanamine and the like, and for example, (i) guanyl melamine sulfate, melem sulfate, sulfuric acid. A cocondensate of aminotriazine sulfate compounds such as melam, (ii) phenols, cresols, xylenol, butylphenols, nonylphenols and other phenols with melamines such as melamine, benzoguanamine, acetguanamine and formguanamine and formaldehyde, (iii). Examples thereof include a mixture of the cocondensate of (ii) and a phenolic resin such as a phenol formaldehyde condensate, and (iv) the above (ii) and (iii) further modified with tung oil, isomerized melamine oil and the like. .. Specific examples of the cyanuric acid compound include cyanuric acid and melamine cyanuric acid. The blending amount of the nitrogen-based flame retardant is appropriately selected depending on the type of the nitrogen-based flame retardant, other components of the curable resin composition, and the desired degree of flame retardancy. For example, a polyamideimide resin. In 100 parts by mass of a curable resin composition containing all of (A), curable resin (B) and / or organic solvent (C), hardener, non-halogen flame retardant and other fillers and additives, It is preferably blended in the range of 0.05 to 10 parts by mass, and particularly preferably in the range of 0.1 to 5 parts by mass. When using the nitrogen-based flame retardant, a metal hydroxide, a molybdenum compound, or the like may be used in combination.
前記シリコーン系難燃剤としては、ケイ素原子を含有する有機化合物であれば特に制限がなく使用でき、例えば、シリコーンオイル、シリコーンゴム、シリコーン樹脂等が挙げられる。前記シリコーン系難燃剤の配合量としては、シリコーン系難燃剤の種類、硬化性樹脂組成物の他の成分、所望の難燃性の程度によって適宜選択されるものであるが、例えば、ポリアミドイミド樹脂(A)、硬化性樹脂(B)及び/又は有機溶剤(C)、硬化剤、非ハロゲン系難燃剤及びその他の充填材や添加剤等全てを配合した硬化性樹脂組成物100質量部中、0.05〜20質量部の範囲で配合することが好ましい。また前記シリコーン系難燃剤を使用する際、モリブデン化合物、アルミナ等を併用してもよい。 The silicone-based flame retardant can be used without particular limitation as long as it is an organic compound containing a silicon atom, and examples thereof include silicone oil, silicone rubber, and silicone resin. The blending amount of the silicone-based flame retardant is appropriately selected depending on the type of the silicone-based flame retardant, other components of the curable resin composition, and the desired degree of flame retardancy. For example, a polyamide imide resin. In 100 parts by mass of a curable resin composition containing all of (A), curable resin (B) and / or organic solvent (C), hardener, non-halogen flame retardant and other fillers and additives, It is preferable to blend in the range of 0.05 to 20 parts by mass. Further, when using the silicone flame retardant, a molybdenum compound, alumina or the like may be used in combination.
前記無機系難燃剤としては、例えば、金属水酸化物、金属酸化物、金属炭酸塩化合物、金属粉、ホウ素化合物、低融点ガラス等が挙げられる。前記金属水酸化物の具体例としては、例えば、水酸化アルミニウム、水酸化マグネシウム、ドロマイト、ハイドロタルサイト、水酸化カルシウム、水酸化バリウム、水酸化ジルコニウム等を挙げることができる。前記金属酸化物の具体例としては、例えば、モリブデン酸亜鉛、三酸化モリブデン、スズ酸亜鉛、酸化スズ、酸化アルミニウム、酸化鉄、酸化チタン、酸化マンガン、酸化ジルコニウム、酸化亜鉛、酸化モリブデン、酸化コバルト、酸化ビスマス、酸化クロム、酸化ニッケル、酸化銅、酸化タングステン等を挙げることができる。前記金属炭酸塩化合物の具体例としては、例えば、炭酸亜鉛、炭酸マグネシウム、炭酸カルシウム、炭酸バリウム、塩基性炭酸マグネシウム、炭酸アルミニウム、炭酸鉄、炭酸コバルト、炭酸チタン等を挙げることができる。前記金属粉の具体例としては、例えば、アルミニウム、鉄、チタン、マンガン、亜鉛、モリブデン、コバルト、ビスマス、クロム、ニッケル、銅、タングステン、スズ等を挙げることができる。前記ホウ素化合物の具体例としては、例えば、ホウ酸亜鉛、メタホウ酸亜鉛、メタホウ酸バリウム、ホウ酸、ホウ砂等を挙げることができる。前記低融点ガラスの具体例としては、例えば、シープリー(ボクスイ・ブラウン社)、水和ガラスSiO2−MgO−H2O、PbO−B2O3系、ZnO−P2O5−MgO系、P2O5−B2O3−PbO−MgO系、P−Sn−O−F系、PbO−V2O5−TeO2系、Al2O3−H2O系、ホウ珪酸鉛系等のガラス状化合物を挙げることができる。前記無機系難燃剤の配合量としては、無機系難燃剤の種類、硬化性樹脂組成物の他の成分、所望の難燃性の程度によって適宜選択されるものであるが、例えば、ポリアミドイミド樹脂(A)、硬化性樹脂(B)及び/又は有機溶剤(C)、硬化剤、非ハロゲン系難燃剤及びその他の充填材や添加剤等全てを配合した硬化性樹脂組成物100質量部中、0.05〜20質量部の範囲で配合することが好ましく、特に0.5〜15質量部の範囲で配合することが好ましい。前記有機金属塩系難燃剤としては、例えば、フェロセン、アセチルアセトナート金属錯体、有機金属カルボニル化合物、有機コバルト塩化合物、有機スルホン酸金属塩、金属原子と芳香族化合物又は複素環化合物がイオン結合又は配位結合した化合物等が挙げられる。前記有機金属塩系難燃剤の配合量としては、有機金属塩系難燃剤の種類、硬化性樹脂組成物の他の成分、所望の難燃性の程度によって適宜選択されるものであるが、例えば、ポリアミドイミド樹脂(A)、硬化性樹脂(B)及び/又は有機溶剤(C)、硬化剤、非ハロゲン系難燃剤及びその他の充填材や添加剤等全てを配合した硬化性樹脂組成物100質量部中、0.005〜10質量部の範囲で配合することが好ましい。 Examples of the inorganic flame retardant include metal hydroxides, metal oxides, metal carbonate compounds, metal powders, boron compounds, and low melting point glass. Specific examples of the metal hydroxide include aluminum hydroxide, magnesium hydroxide, dolomite, hydrotalcite, calcium hydroxide, barium hydroxide, zirconium hydride and the like. Specific examples of the metal oxide include zinc molybdenate, molybdenum trioxide, zinc tinate, tin oxide, aluminum oxide, iron oxide, titanium oxide, manganese oxide, zirconium oxide, zinc oxide, molybdenum oxide, and cobalt oxide. , Vismus oxide, chromium oxide, nickel oxide, copper oxide, tungsten oxide and the like. Specific examples of the metal carbonate compound include zinc carbonate, magnesium carbonate, calcium carbonate, barium carbonate, basic magnesium carbonate, aluminum carbonate, iron carbonate, cobalt carbonate, titanium carbonate and the like. Specific examples of the metal powder include aluminum, iron, titanium, manganese, zinc, molybdenum, cobalt, bismuth, chromium, nickel, copper, tungsten, tin and the like. Specific examples of the boron compound include zinc borate, zinc metaborate, barium metaborate, boric acid, borax and the like. Specific examples of the low melting point glass include, for example, Shipley (Boxy Brown Co., Ltd.), hydrated glass SiO 2 -MgO-H 2 O, PbO-B 2 O 3 system, ZnO-P 2 O 5- MgO system, and the like. P 2 O 5- B 2 O 3- PbO-MgO system, P-Sn-OF system, PbO-V 2 O 5- TeO 2 system, Al 2 O 3- H 2 O system, lead borosilicate, etc. Glassy compounds of. The blending amount of the inorganic flame retardant is appropriately selected depending on the type of the inorganic flame retardant, other components of the curable resin composition, and the desired degree of flame retardancy. For example, a polyamide imide resin. In 100 parts by mass of a curable resin composition containing all of (A), curable resin (B) and / or organic solvent (C), hardener, non-halogen flame retardant and other fillers and additives, It is preferably blended in the range of 0.05 to 20 parts by mass, and particularly preferably in the range of 0.5 to 15 parts by mass. Examples of the organometallic salt-based flame retardant include ferrocene, an acetylacetonate metal complex, an organometallic carbonyl compound, an organocobalt salt compound, an organosulfonic acid metal salt, an ionic bond between a metal atom and an aromatic compound or a heterocyclic compound. Examples thereof include a coordination-bonded compound. The blending amount of the organic metal salt-based flame retardant is appropriately selected depending on the type of the organic metal salt-based flame retardant, other components of the curable resin composition, and the desired degree of flame retardancy. , Polyamideimide resin (A), curable resin (B) and / or organic solvent (C), curing agent, non-halogen flame retardant and other fillers, additives and the like. It is preferable to blend in the range of 0.005 to 10 parts by mass in the mass part.
本発明の硬化性樹脂組成物は、汎用溶剤に可溶であり、且つ、耐熱性と光透過性に優れる硬化塗膜が得られる。このため、特に、硬化物の透明性が要求される分野、例えば、光学材料用分野、プリント配線基板のソルダーレジスト材料、冷蔵庫や炊飯器など家庭用電化製品の保護材料および絶縁材料、液晶ディスプレーや液晶表示素子、有機及び無機エレクトロルミネッセンスディスプレーや有機及び無機エレクトロルミネッセンス素子、LEDディスプレー、発光ダイオード、電子ペーパー、太陽電池、貫通シリコン電極(Through Silicon Via:TSV)、光ファイバーや光導波路等に用いる保護材料、絶縁材料、接着剤や、反射材料等の分野や、液晶配向膜、カラーフィルター用保護膜等の表示装置分野等に好適に用いることができる。 The curable resin composition of the present invention can provide a cured coating film that is soluble in a general-purpose solvent and has excellent heat resistance and light transmission. For this reason, in particular, fields where transparency of cured products is required, such as fields for optical materials, solder resist materials for printed wiring boards, protective materials and insulating materials for household electrical appliances such as refrigerators and rice cookers, liquid crystal displays, and the like. Protective materials used in liquid crystal display elements, organic and inorganic electroluminescence devices, organic and inorganic electroluminescence devices, LED displays, light emitting diodes, electronic paper, solar cells, through silicon electrodes (TSV), optical fibers, optical waveguides, etc. It can be suitably used in the fields of insulating materials, adhesives, reflective materials, and the like, and in the fields of display devices such as liquid crystal alignment films and protective films for color filters.
当然ながら、硬化物の透明性が要求されていない分野、例えば、各種耐熱性コーティング材料、耐熱性接着剤;電気・電子部品封止材料、絶縁ワニス、積層板、絶縁粉体塗料、半導体のパッシベーション膜、ゲート絶縁膜等の電気絶縁材;導電膜、導電性接着材などの導電性材料;プリント配線基板用積層板、プリブレグおよびハニカムパネルの如き構造材料用等の接着剤;ガラス繊維、炭素繊維、アラミド繊維等の各種強化繊維を用いた繊維強化プラスチックおよびそのプリプレグ;レジストインキなどのパターンニング材料;リチウムイオン二次電池等の非水電解質系二次電池のガスケット等の用途にも利用することができる。 Naturally, fields where transparency of cured products is not required, for example, various heat-resistant coating materials, heat-resistant adhesives; electrical / electronic component encapsulation materials, insulating varnishes, laminated boards, insulating powder coatings, semiconductor passivation. Electrical insulation materials such as films and gate insulation films; Conductive materials such as conductive films and conductive adhesives; Adhesives for structural materials such as laminated boards for printed wiring substrates, Libreg and honeycomb panels; Glass fibers, carbon fibers , Fiber reinforced plastics using various reinforcing fibers such as aramid fibers and their prepregs; Patterning materials such as resist ink; Also used as gaskets for non-aqueous electrolyte secondary batteries such as lithium ion secondary batteries. Can be done.
本発明の硬化性樹脂組成物は、汎用溶剤に可溶であり、且つ、耐熱性と光透過性に優れる硬化塗膜が得られるため、白色プリプレグ、白色積層板、当該白色積層板を備えたチップLEDに好適に用いることができる。以下、詳述する。
本発明の白色プリプレグは、本発明の硬化性樹脂組成物と白色顔料を含む混合物を、シート状ガラス繊維基材に含浸または塗布させた後、乾燥させてなることを特徴とする。具体的には、本発明の硬化性樹脂組成物と白色顔料を含む混合物を、シート状ガラス繊維基材に含浸または塗布させた後、100〜200℃の範囲の乾燥機中で1〜60分間の範囲にて半硬化させることを特徴とする。以下に白色プリプレグ、その製造方法を具体的に説明する。
Since the curable resin composition of the present invention can obtain a cured coating film that is soluble in a general-purpose solvent and has excellent heat resistance and light transmission, a white prepreg, a white laminated plate, and the white laminated plate are provided. It can be suitably used for chip LEDs. The details will be described below.
The white prepreg of the present invention is characterized in that a mixture containing the curable resin composition of the present invention and a white pigment is impregnated or applied to a sheet-shaped glass fiber base material and then dried. Specifically, a mixture containing the curable resin composition of the present invention and a white pigment is impregnated or coated on a sheet-shaped glass fiber base material, and then in a dryer in the range of 100 to 200 ° C. for 1 to 60 minutes. It is characterized by being semi-cured within the range of. The white prepreg and its manufacturing method will be specifically described below.
前記白色顔料としては、酸化亜鉛、炭酸カルシウム、二酸化チタン、アルミナ、合成スメクタイトなどが例示でき、白色の無機粉末であれば特に限定されるものではないが、可視光反射率や白色度、或いは電気特性といった観点から二酸化チタンを用いるのが最も好ましい。 Examples of the white pigment include zinc oxide, calcium carbonate, titanium dioxide, alumina, and synthetic smectite, and the white pigment is not particularly limited as long as it is a white inorganic powder, but it has visible light reflectance, whiteness, or electricity. It is most preferable to use titanium dioxide from the viewpoint of characteristics.
二酸化チタンの結晶構造はアナターゼ型とルチル型がある。両者の特徴を挙げると、アナターゼ型は可視光短波長領域の反射率が良好であり、ルチル型は長期の耐久性や耐変色性に優れる。本発明の硬化性樹脂組成物に添加する白色顔料としてはどちらでも良く、特に限定されるものではない。両者を混合して使用することも勿論可能である。 The crystal structure of titanium dioxide includes anatase type and rutile type. As for the characteristics of both, the anatase type has good reflectance in the short wavelength region of visible light, and the rutile type has excellent long-term durability and discoloration resistance. The white pigment added to the curable resin composition of the present invention may be either, and is not particularly limited. Of course, it is also possible to mix and use both.
前記混合物に含まれる白色顔料の含有量は、配合物中10〜75質量%の範囲が良い。10質量%以上であれば十分な白色度、反射率を得ることができ、75質量%以下であればシート状ガラス繊維基材への含浸性が低下したり金属箔との接着強度が低下したりといった不具合が発生することはない。 The content of the white pigment contained in the mixture is preferably in the range of 10 to 75% by mass in the formulation. If it is 10% by mass or more, sufficient whiteness and reflectance can be obtained, and if it is 75% by mass or less, the impregnation property into the sheet-shaped glass fiber base material is lowered and the adhesive strength with the metal foil is lowered. There is no such problem as a problem.
白色顔料として二酸化チタンを使用する場合、二酸化チタンには表面処理としてアルミナ、シリカ処理等を行っても良い。又、シラン系カップリング剤やチタネート系カップリング剤処理も可能である。 When titanium dioxide is used as the white pigment, the titanium dioxide may be treated with alumina, silica or the like as a surface treatment. Further, it is also possible to treat a silane-based coupling agent or a titanate-based coupling agent.
シート状ガラス繊維基材に含浸させる混合物には、上記白色顔料以外に、必要に応じてシリカなどの無機充填材を含有することができる。含有することのできる無機充填材としては、シリカ、水酸化アルミニウム、水酸化マグネシウム、Eガラス粉末、酸化マグネシウム、チタン酸カリウム、ケイ酸カルシウム、クレー、タルク等が挙げられ、単体で使用しても良く、又、2種類以上を併用しても良い。これらの無機充填材を含有することにより、基板の剛性率が向上する。配合量は特に限定しないが、混合物に対して50質量%以下であることが好ましい。50質量%以下であればシート状ガラス繊維基材への含浸性が低下したり金属箔との接着強度が低下したりといった不具合が発生する可能性はほとんど生じない。 The mixture impregnated with the sheet-shaped glass fiber base material may contain an inorganic filler such as silica, if necessary, in addition to the white pigment. Examples of the inorganic filler that can be contained include silica, aluminum hydroxide, magnesium hydroxide, E glass powder, magnesium oxide, potassium titanate, calcium silicate, clay, talc, etc., and can be used alone. It is good, and two or more types may be used in combination. By containing these inorganic fillers, the rigidity of the substrate is improved. The blending amount is not particularly limited, but is preferably 50% by mass or less with respect to the mixture. If it is 50% by mass or less, there is almost no possibility that problems such as a decrease in the impregnation property into the sheet-shaped glass fiber base material and a decrease in the adhesive strength with the metal foil will occur.
シート状ガラス繊維基材に含浸させる混合物には、上記白色顔料や無機充填材以外に、必要に応じて蛍光剤を配合することができる。蛍光剤を配合することにより、可視光短波長領域での見かけの反射率を高くすることができる。ここで、蛍光剤とは、光、放射線、紫外線等の光エネルギーを吸収し、他の波長の光に変えて放射する特性を持つ化合物であり、例えば有機物では、ジアミノスチルベン誘導体、アントラセン、サリチル酸ナトリウム、ジアミノスチルベンジスルホン酸誘導体、イミダゾール誘導体、クマリン誘導体、ピラゾリン誘導体、デカリルアミン誘導体等がある。また無機物では、ZnCdS:Ag、ZnS:Pb、ZnS:Cu等がある。蛍光剤は、反射率の低下が著しい可視光短波長領域(380〜470nm)に放射波長が存在することが好ましく、上記の蛍光剤のうち、一般的には蛍光増白剤と呼ばれているジアミノスチルベンジスルホン酸誘導体、イミダゾール誘導体、クマリン誘導体、ピラゾリン誘導体等が好適である。その添加量については、限定するものではないが、ピラゾリン誘導体の場合、混合物に対して0.1質量%程度の添加から効果を発揮し、添加量が多いほど効果が大きくなる。また、添加する蛍光増白剤は、溶剤に可溶であることが望ましい。 In addition to the white pigment and the inorganic filler, a fluorescent agent can be added to the mixture to be impregnated with the sheet-shaped glass fiber base material, if necessary. By blending a fluorescent agent, the apparent reflectance in the short wavelength region of visible light can be increased. Here, the fluorescent agent is a compound having a property of absorbing light energy such as light, radiation, and ultraviolet rays and radiating it by changing it to light of another wavelength. For example, in the case of organic substances, a diaminostilbene derivative, anthracene, sodium salicylate, etc. , Diaminostilbene disulfonic acid derivative, imidazole derivative, coumarin derivative, pyrazoline derivative, decalylamine derivative and the like. Inorganic substances include ZnCdS: Ag, ZnS: Pb, ZnS: Cu and the like. The fluorescent agent preferably has a radiation wavelength in the visible light short wavelength region (380 to 470 nm) in which the reflectance is significantly reduced, and among the above fluorescent agents, it is generally called a fluorescent whitening agent. Diaminostylbenzisulfonic acid derivatives, imidazole derivatives, coumarin derivatives, pyrazoline derivatives and the like are suitable. The amount of the addition is not limited, but in the case of the pyrazoline derivative, the effect is exhibited from the addition of about 0.1% by mass with respect to the mixture, and the larger the amount of addition, the greater the effect. Further, it is desirable that the fluorescent whitening agent to be added is soluble in a solvent.
本発明の白色プリプレグに使用するシート状ガラス繊維基材としては、ガラスクロス、不織布のいずれでもよく、ガラスクロスと不織布とを併用してもよい。ガラスクロスの場合、平織り構造を基本とするが、ななこ織り、繻子織り、綾織り等の織物構造でもよく、特に限定するものではない。外観や加工性を損なわないために経糸と緯糸の交差部の隙間が小さい織り構造を使用することが好ましい。ガラスクロスの厚みについては、特に制限はないが0.02〜0.3mmの範囲のものが取り扱いやすく好ましい。 The sheet-shaped glass fiber base material used for the white prepreg of the present invention may be either a glass cloth or a non-woven fabric, and the glass cloth and the non-woven fabric may be used in combination. In the case of glass cloth, a plain weave structure is basically used, but a woven structure such as a satin weave, a satin weave, or a twill weave may be used, and is not particularly limited. It is preferable to use a woven structure in which the gap between the warp and the weft is small so as not to impair the appearance and workability. The thickness of the glass cloth is not particularly limited, but a glass cloth in the range of 0.02 to 0.3 mm is preferable because it is easy to handle.
また、シート状ガラス繊維基材に、シランカップリング剤等による表面処理を行ってもよい。さらに、シート状ガラス繊維基材自身が白色に着色されたものでもよい。 Further, the sheet-shaped glass fiber base material may be surface-treated with a silane coupling agent or the like. Further, the sheet-shaped glass fiber base material itself may be colored white.
以上説明した混合物に必要応じてメチルエチルケトン等の溶剤を加え、樹脂ワニスを調製し、ガラスクロス等からなるシート状ガラス繊維基材に含浸させ、乾燥して白色プリプレグを製造する。樹脂ワニスをシート状ガラス繊維基材に含浸・乾燥させる方法としては特に限定するものではなく、例えば樹脂ワニス中に、シート状ガラス繊維基材を浸漬するなどして含浸させた後、100℃〜200℃程度の温度で1〜60分間加熱して溶剤の除去および硬化性樹脂を半硬化させる方法等が採用できる。シート状ガラス繊維基材に含浸・乾燥して製造する白色プリプレグの硬化性樹脂組成物の含浸量は特に限定しないが30〜60質量%の範囲とするのが好ましい。前記プリプレグの乾燥条件の選定としては、例えば、予め樹脂ワニスのゲルタイムをゲルタイムテスター(安田精機製作所製)により測定しておくことが好ましい。ここで、ゲルタイムの測定条件としては、前記装置により160℃におけるゲルタイム(硬化時間:ローターのトルクが約3.3Kg・cmに達するまでに要する時間)を測定し、ワニス樹脂のゲルタイムが5分以上〜15分未満の範囲が好ましく、前記ゲルタイムが5分以上〜10分未満がより好ましい。樹脂ワニスのゲルタイムが短いと半硬化の状態を維持できず、均一なプリプレグ作製が困難となる。また、半硬化を維持できず硬化まで至ると後述する金属箔との張り合わせが困難になる。そのため、ワニスゲルタイム測定により、プロセスにあった条件で半硬化させることが好ましい。 If necessary, a solvent such as methyl ethyl ketone is added to the mixture described above to prepare a resin varnish, which is impregnated into a sheet-shaped glass fiber base material made of glass cloth or the like and dried to produce a white prepreg. The method of impregnating and drying the sheet-shaped glass fiber base material with the resin varnish is not particularly limited. A method of removing the solvent and semi-curing the curable resin by heating at a temperature of about 200 ° C. for 1 to 60 minutes can be adopted. The impregnation amount of the curable resin composition of the white prepreg produced by impregnating and drying the sheet-shaped glass fiber base material is not particularly limited, but is preferably in the range of 30 to 60% by mass. For selecting the drying conditions for the prepreg, for example, it is preferable to measure the gel time of the resin varnish in advance with a gel time tester (manufactured by Yasuda Seiki Seisakusho). Here, as the measurement condition of the gel time, the gel time at 160 ° C. (curing time: the time required for the rotor torque to reach about 3.3 kg · cm) is measured by the above apparatus, and the gel time of the varnish resin is 5 minutes or more. The range is preferably less than ~ 15 minutes, and the gel time is more preferably 5 minutes or more and less than 10 minutes. If the gel time of the resin varnish is short, the semi-cured state cannot be maintained, and it becomes difficult to produce a uniform prepreg. Further, if the semi-curing cannot be maintained and the curing is reached, it becomes difficult to bond the metal foil, which will be described later. Therefore, it is preferable to semi-cure under the conditions suitable for the process by measuring the varnish gel time.
得られた白色プリプレグと銅箔、またはアルミ箔とを組み合わせを加熱加圧成形して白色積層板を製造する。又、重ね合わせる白色プリプレグの枚数は特に制限はないが、単層基板としては白色プリプレグ1枚、又は2〜10枚を重ね、金属箔張り白色積層板の場合はその上に、又は上下に金属箔を積層配置するのが一般的である。多層基板は、上記単層基板を複数枚積層して製造されるが、重ね合わせる枚数については特に制限はない。金属箔としては、銅箔、アルミニウム箔等が用いられる。又、金属箔の厚みは1μm〜105μmが一般的であり、特に1.5μm〜35μmの範囲とするのが好ましい。また、前記白色プリプレグを積層する表面層のみに使用し、中間層には従来技術によるプリプレグを使用することも可能である。このようにして得られた白色積層板、金属箔張り白色積層板は、可視光領域の反射率が高く、しかも加熱や紫外線による変色が著しく少なく、高い耐熱性を持った板厚精度に優れるプリント配線基板用白色積層板、及び金属箔張り白色積層板となる。金属箔張り積層板の積層成形条件としては、通常のプリント配線板用積層板の手法が適用でき、例えば、多段プレス、多段真空プレス、連続成形、オートクレーブ成形機などを使用し、温度:100〜300℃の範囲、圧力:2〜100kgf/cm2 、加熱時間:0.1〜5時間の範囲が一般的であるが、絶縁層厚みの均一化、気泡の除去等の点から、積層成形は70mmHg以下の真空下で行うことが好ましい。 A combination of the obtained white prepreg and copper foil or aluminum foil is heat-press molded to produce a white laminated plate. The number of white prepregs to be stacked is not particularly limited, but one white prepreg or 2 to 10 white prepregs are stacked as a single-layer substrate, and in the case of a metal foil-covered white laminated board, metal is placed on or above and below. It is common to stack the foils. The multilayer substrate is manufactured by laminating a plurality of the above-mentioned single-layer substrates, but the number of stacked substrates is not particularly limited. As the metal foil, copper foil, aluminum foil and the like are used. The thickness of the metal foil is generally 1 μm to 105 μm, and is particularly preferably in the range of 1.5 μm to 35 μm. It is also possible to use the white prepreg only for the surface layer on which the white prepreg is laminated, and to use the prepreg according to the prior art for the intermediate layer. The white laminated board and the white laminated board covered with metal foil thus obtained have high reflectance in the visible light region, are significantly less discolored by heating or ultraviolet rays, and have high heat resistance and excellent plate thickness accuracy. A white laminated board for a wiring board and a white laminated board covered with metal foil. As the laminating molding condition of the metal foil-clad laminate, the usual laminating plate method for printed wiring boards can be applied. For example, a multi-stage press, a multi-stage vacuum press, continuous molding, an autoclave molding machine, etc. are used, and the temperature: 100 to 100 to Generally, the range of 300 ° C., pressure: 2 to 100 kgf / cm 2, and heating time: 0.1 to 5 hours are common. It is preferable to carry out under a vacuum of 70 mmHg or less.
得られた白色積層板に、アディティブ法にて導体パターンを形成し、プリント配線基板とする。又、得られた金属箔張り白色積層板の金属箔上に回路パターンを印刷し、エッチングを施してプリント配線基板とする。チップLEDを該プリント配線基板に実装するには、先ずプリント配線基板上に半田を塗布し、その上にチップLEDを載置したのち、これをリフロー等に通して半田を溶融することでチップLEDをプリント基板に固定する。チップLEDを高密度集積させることで面光源としての利用も可能になり、このような面光源は特に薄型であることが要求される液晶ディスプレー用バックライトに好適に利用される。その他、面発光型の照明装置として誘導表示照明灯、避難口照明灯、広告灯等へ応用される。 A conductor pattern is formed on the obtained white laminated board by an additive method to obtain a printed wiring board. Further, a circuit pattern is printed on the metal foil of the obtained metal foil-covered white laminated board and etched to obtain a printed wiring board. To mount the chip LED on the printed wiring board, first apply solder on the printed wiring board, place the chip LED on it, and then pass it through reflow or the like to melt the solder. Is fixed to the printed circuit board. By integrating chip LEDs at high density, it can be used as a surface light source, and such a surface light source is suitably used for a backlight for a liquid crystal display, which is required to be particularly thin. In addition, as a surface-emitting type lighting device, it is applied to guidance display lighting, evacuation exit lighting, advertising light, and the like.
チップLED実装用基板の板厚精度は、基板上に実装した素子をトランスファー成形で封止する際にきわめて重要である。ここでトランスファー成形とは、型締めした金型内に樹脂を圧入する手法のことをいう。チップLEDに用いられる基板の厚みは、0.06mmから1.0mmが一般的であるが、板厚の精度が悪ければ、トランスファー成形の際、型締め時に基板と金型との間に隙間が発生し、圧入した樹脂がその隙間から漏れて成形不良が発生する。このようなトランスファー成形における基板の板厚の要求精度は、例えば厚みが1.0mmの基板であれば許容差±0.05mm以下(範囲は0.1mm)、好ましくは許容差±0.03mm以下(範囲は0.06mm)である。従って、板厚精度の高い基板があればチップLEDの製造工程において不良率を大幅に低減でき、産業上極めて有意となる。 The plate thickness accuracy of the chip LED mounting substrate is extremely important when the element mounted on the substrate is sealed by transfer molding. Here, transfer molding refers to a method of press-fitting resin into a mold that has been molded. The thickness of the substrate used for the chip LED is generally 0.06 mm to 1.0 mm, but if the plate thickness accuracy is poor, there will be a gap between the substrate and the mold during transfer molding and mold clamping. It is generated, and the press-fitted resin leaks from the gap, causing molding defects. The required accuracy of the plate thickness of the substrate in such transfer molding is, for example, a tolerance of ± 0.05 mm or less (range is 0.1 mm), preferably a tolerance of ± 0.03 mm or less for a substrate having a thickness of 1.0 mm. (The range is 0.06 mm). Therefore, if there is a substrate with high plate thickness accuracy, the defect rate can be significantly reduced in the manufacturing process of the chip LED, which is extremely significant in industry.
本発明の硬化性樹脂組成物をパターンニング材料に使用する場合には、例えば、本発明の硬化性樹脂組成物を基材上に塗布し、溶剤を乾燥させた後、パターンを有するマスクを通してエネルギー線を照射し、アルカリ水溶液又は溶剤にて現像することにより、パターンを形成することができる。さらに80℃以上で熱処理させることによりさらに強靭なパターンを形成することができる。以下、詳述する。 When the curable resin composition of the present invention is used as a patterning material, for example, the curable resin composition of the present invention is applied onto a substrate, the solvent is dried, and then energy is passed through a mask having a pattern. A pattern can be formed by irradiating with a line and developing with an alkaline aqueous solution or a solvent. A tougher pattern can be formed by further heat-treating at 80 ° C. or higher. The details will be described below.
まず、支持体と、該支持体上に形成された本発明の硬化性樹脂組成物からなる感光性樹脂組成物層とを備えた感光性フィルムを製造する。感光性樹脂組成物層上には、該感光性樹脂組成物層を被覆する保護フィルムを更に備えていてもよい。 First, a photosensitive film including a support and a photosensitive resin composition layer made of the curable resin composition of the present invention formed on the support is produced. A protective film for coating the photosensitive resin composition layer may be further provided on the photosensitive resin composition layer.
感光性樹脂組成物層は、本発明の硬化性樹脂組成物を溶剤又は混合溶剤に溶解して固形分30〜70質量%程度の溶液とした後に、かかる溶液を支持体上に塗布して形成することが好ましい。感光性樹脂組成物層の厚みは、用途により異なるが、加熱及び/又は熱風吹き付けにより溶剤を除去した乾燥後の厚みで、10〜100μmであることが好ましく、20〜60μmであることがより好ましい。この厚みが10μm未満では工業的に塗工困難な傾向があり、100μmを超えると本発明により奏される上述の効果が小さくなりやすく、特に、物理特性及び解像度が低下する傾向がある。 The photosensitive resin composition layer is formed by dissolving the curable resin composition of the present invention in a solvent or a mixed solvent to prepare a solution having a solid content of about 30 to 70% by mass, and then applying such a solution on a support. It is preferable to do so. The thickness of the photosensitive resin composition layer varies depending on the application, but is preferably 10 to 100 μm, more preferably 20 to 60 μm, after drying after removing the solvent by heating and / or blowing hot air. .. If the thickness is less than 10 μm, coating tends to be industrially difficult, and if it exceeds 100 μm, the above-mentioned effect produced by the present invention tends to be small, and in particular, physical characteristics and resolution tend to be lowered.
感光性フィルムが備える支持体としては、例えば、ポリエチレンテレフタレート等のポリエステル、ポリプロピレン、ポリエチレン等の耐熱性及び耐溶剤性を有する重合体フィルムなどが挙げられる。支持体の厚みは、5〜100μmであることが好ましく、10〜30μmであることがより好ましい。この厚みが5μm未満では現像前に支持体を剥離する際に当該支持体が破れやすくなる傾向があり、また、100μmを超えると解像度及び可撓性が低下する傾向がある。上述したような支持体と感光性樹脂組成物層との2層からなる感光性フィルム又は支持体と感光性樹脂組成物層と保護フィルムとの3層からなる感光性フィルムは、例えば、そのまま貯蔵してもよく、又は保護フィルムを介在させた上で巻芯にロール状に巻き取って保管することができる。 Examples of the support provided by the photosensitive film include a polymer film having heat resistance and solvent resistance such as polyester such as polyethylene terephthalate, polypropylene, and polyethylene. The thickness of the support is preferably 5 to 100 μm, more preferably 10 to 30 μm. If the thickness is less than 5 μm, the support tends to be easily torn when the support is peeled off before development, and if it exceeds 100 μm, the resolution and flexibility tend to decrease. As described above, a photosensitive film composed of two layers of a support and a photosensitive resin composition layer or a photosensitive film composed of three layers of a support, a photosensitive resin composition layer and a protective film is stored as it is, for example. Alternatively, it can be wound around a core in a roll shape and stored with a protective film interposed therebetween.
本発明の硬化性樹脂組成物を感光性樹脂組成物又は感光性フィルムとして用いた場合のレジストパターンの形成方法は、初めに、其々、公知のスクリーン印刷、ロールコータにより塗布する工程、又は保護フィルムを除去してラミネート等により貼り付ける工程により、レジストを形成する基板上に積層する。次いで、必要に応じて上述した感光性フィルムから支持体フィルムを除去する除去工程を行い、または支持体フィルムを除去せずに活性光線を、マスクパターンを通して、感光性樹脂組成物層の所定部分に照射して、照射部の感光性樹脂組成物層を光硬化させる露光工程を行う。照射部以外の感光性樹脂組成物層は、支持体フィルムがある場合、それを除去して次の現像工程により除去される。なお、レジストを形成する基板とは、プリント配線板、半導体パッケージ用基板、フレキシブル配線板を指す。 When the curable resin composition of the present invention is used as a photosensitive resin composition or a photosensitive film, the method for forming a resist pattern is as follows: first, a step of applying by a known screen printing, a roll coater, or protection, respectively. By the step of removing the film and pasting it by laminating or the like, it is laminated on the substrate on which the resist is formed. Then, if necessary, a removal step of removing the support film from the above-mentioned photosensitive film is performed, or active light is applied to a predetermined portion of the photosensitive resin composition layer through a mask pattern without removing the support film. An exposure step is performed in which the photosensitive resin composition layer of the irradiated portion is photocured by irradiation. The photosensitive resin composition layer other than the irradiated portion is removed by the next developing step by removing the support film, if any. The substrate on which the resist is formed refers to a printed wiring board, a substrate for a semiconductor package, and a flexible wiring board.
活性光線の光源としては、公知の光源、例えば、カーボンアーク灯、水銀蒸気アーク灯、超高圧水銀灯、高圧水銀灯、キセノンランプ等の紫外線を有効に放射するものが用いられる。また、写真用フラッド電球、太陽ランプ等の可視光を有効に放射するものも用いられる。更に直接描画方式のダイレクトレーザ露光を用いても良い。其々のレーザ光源、露光方式に対応する光重合開始剤(D)を用いることにより優れたパターンを形成することが可能となる。 As the light source of the active light, a known light source, for example, a carbon arc lamp, a mercury vapor arc lamp, an ultra-high pressure mercury lamp, a high pressure mercury lamp, a xenon lamp, or the like that effectively emits ultraviolet rays is used. In addition, those that effectively radiate visible light such as photographic flood bulbs and solar lamps are also used. Further, a direct laser exposure of a direct drawing method may be used. An excellent pattern can be formed by using a photopolymerization initiator (D) corresponding to each laser light source and exposure method.
現像工程では、現像液として、例えば、20〜50℃の炭酸ナトリウムの希薄溶液(1〜5質量%水溶液)等のアルカリ現像液が用いられ、スプレー、揺動浸漬、ブラッシング、スクラッピング等の公知の方法により現像する。 In the developing step, an alkaline developing solution such as a dilute solution of sodium carbonate (1 to 5% by mass aqueous solution) at 20 to 50 ° C. is used as the developing solution, and known such as spraying, rocking dipping, brushing, and scraping are known. Develop by the method of.
上記現像工程終了後、はんだ耐熱性、耐薬品性等を向上させる目的で、高圧水銀ランプによる紫外線照射や加熱を行うことが好ましい。紫外線を照射させる場合は必要に応じてその照射量を調整することができ、例えば0.2〜10J/cm2程度の照射量で照射を行うこともできる。また、レジストパターンを加熱する場合は、100〜170℃程度の範囲で15〜90分程行われることが好ましい。さらに紫外線照射と加熱とを同時に行うこともでき、いずれか一方を実施した後、他方を実施することもできる。紫外線の照射と加熱とを同時に行う場合、はんだ耐熱性、耐薬品性等を効果的に付与する観点から、60〜150℃に加熱することがより好ましい。 After the development step is completed, it is preferable to irradiate with ultraviolet rays or heat with a high-pressure mercury lamp for the purpose of improving solder heat resistance, chemical resistance and the like. When irradiating with ultraviolet rays, the irradiation amount can be adjusted as needed, and for example, irradiation can be performed with an irradiation amount of about 0.2 to 10 J / cm 2. When the resist pattern is heated, it is preferably carried out in the range of about 100 to 170 ° C. for about 15 to 90 minutes. Further, ultraviolet irradiation and heating can be performed at the same time, and one of them can be performed and then the other can be performed. When irradiating with ultraviolet rays and heating at the same time, it is more preferable to heat at 60 to 150 ° C. from the viewpoint of effectively imparting solder heat resistance, chemical resistance and the like.
この感光性樹脂組成物層は、基板にはんだ付けを施した後の配線の保護膜を兼ね、優れた耐クラック性、HAST耐性、金めっき性を有するので、プリント配線板用、半導体パッケージ基板用、フレキシブル配線板用のソルダーレジストとして有用である。 This photosensitive resin composition layer also serves as a protective film for wiring after soldering to a substrate, and has excellent crack resistance, HAST resistance, and gold plating property. Therefore, it is used for printed wiring boards and semiconductor package substrates. , Useful as a solder resist for flexible wiring boards.
このようにしてレジストパターンを備えた基板は、その後、半導体素子などの実装(例えば、ワイヤーボンディング、はんだ接続)がなされ、そして、パソコン等の電子機器へ装着される。 The substrate provided with the resist pattern in this way is then mounted on a semiconductor element or the like (for example, wire bonding or solder connection) and then mounted on an electronic device such as a personal computer.
次に実施例を示して本発明をさらに詳細に説明する。例中特に断りの無い限り「部」、「%」は質量基準である。 Next, the present invention will be described in more detail with reference to Examples. Unless otherwise specified, "parts" and "%" are based on mass.
実施例1
〔ポリアミドイミド樹脂(A1)の調製〕
撹拌装置、温度計、コンデンサーを付けたフラスコにPGMAc(プロピレングリコールモノメチルエーテルアセテート)1102.8g、IPDI3N(イソホロンジイソシアネートから合成されたイソシアヌレート型トリイソシアネート:NCO%=17.2)197.6g(0.27mol)及びシクロヘキサン−1,3,4−トリカルボン酸-3,4−無水物506.9g(2.56mol)を加え、140℃まで2時間掛けて昇温した。反応は、発泡とともに進行した。この温度で2時間反応させた。系内は淡黄色の液体となり、赤外スペクトルにて特性吸収を測定した結果、イソシアネート基の特性吸収である2270cm−1が完全に消滅したことが確認された。更に、IPDI3Nを197.6g(0.27mol)加え、反応を継続させた。赤外スペクトルにて特性吸収を測定し、イソシアネート基の特性吸収である2270cm−1が完全に消滅したことを確認した後、更にIPDI3Nを197.6g(0.27mol)加え、反応を継続させた。赤外スペクトルにて特性吸収を測定し、イソシアネート基の特性吸収である2270cm−1が完全に消滅し、1780cm−1、1720cm−1にイミド基の吸収が確認された。酸価は、固形分換算で191KOHmg/gであった。この樹脂の溶液をイミド樹脂(A1)の溶液と略記する。
Example 1
[Preparation of Polyamide-imide Resin (A1)]
PGMAc (propylene glycol monomethyl ether acetate) 1102.8 g, IPDI3N (isocyanurate-type triisocyanate synthesized from isophorone diisocyanate: NCO% = 17.2) 197.6 g (0) in a flask equipped with a stirrer, a thermometer, and a condenser. .27 mol) and 506.9 g (2.56 mol) of cyclohexane-1,3,4-tricarboxylic acid-3,4-anhydride were added, and the temperature was raised to 140 ° C. over 2 hours. The reaction proceeded with foaming. The reaction was carried out at this temperature for 2 hours. The inside of the system became a pale yellow liquid, and as a result of measuring the characteristic absorption by the infrared spectrum, it was confirmed that the characteristic absorption of the isocyanate group, 2270 cm-1, completely disappeared. Further, 197.6 g (0.27 mol) of IPDI3N was added to continue the reaction. After measuring the characteristic absorption with an infrared spectrum and confirming that the characteristic absorption of the isocyanate group, 2270 cm- 1, was completely eliminated, 197.6 g (0.27 mol) of IPDI3N was further added to continue the reaction. .. The characteristic absorption was measured by infrared spectrum, and the characteristic absorption of the isocyanate group, 2270 cm -1, was completely eliminated, and the absorption of the imide group was confirmed at 1780 cm -1 and 1720 cm -1. The acid value was 191 KOHmg / g in terms of solid content. The solution of this resin is abbreviated as the solution of the imide resin (A1).
実施例2
〔ポリアミドイミド樹脂(A2)の調製〕
撹拌装置、温度計、コンデンサーを付けたフラスコにPGMAc(プロピレングリコールモノメチルエーテルアセテート)331.9g、IPDI3N(イソホロンジイソシアネートから合成されたイソシアヌレート型トリイソシアネート:NCO%=17.2)35.1g(0.05mol)及びシクロヘキサン−1,3,4−トリカルボン酸-3,4−無水物150.3g(0.76mol)を加え、140℃まで2時間掛けて昇温した。反応は、発泡とともに進行した。この温度で2時間反応させた。系内は淡黄色の液体となり、赤外スペクトルにて特性吸収を測定した結果、イソシアネート基の特性吸収である2270cm−1が完全に消滅したことが確認された。更に、IPDI3Nを35.1g(0.05mol)加え、反応を継続させた。赤外スペクトルにて特性吸収を測定し、イソシアネート基の特性吸収である2270cm−1が完全に消滅したことを確認した後、更にIPDI3Nを35.1g(0.05mol)加え、反応を継続させた。赤外スペクトルにて特性吸収を測定し、イソシアネート基の特性吸収である2270cm−1が完全に消滅したことを確認した後、更にIPDI3Nを35.1g(0.05mol)加え、反応を継続させた。赤外スペクトルにて特性吸収を測定し、イソシアネート基の特性吸収である2270cm−1が完全に消滅したことを確認した後、更にIPDI3Nを35.1g(0.05mol)加え、反応を継続させた。赤外スペクトルで特性吸収を測定し、イソシアネート基の特性吸収である2270cm−1が完全に消滅し、1780cm−1、1720cm−1にイミド基の吸収が確認された。酸価は、固形分換算で196KOHmg/gであった。この樹脂の溶液をイミド樹脂(A2)の溶液と略記する。
Example 2
[Preparation of polyamide-imide resin (A2)]
PGMAc (propylene glycol monomethyl ether acetate) 331.9 g, IPDI3N (isocyanurate-type triisocyanate synthesized from isophorone diisocyanate: NCO% = 17.2) 35.1 g (0) in a flask equipped with a stirrer, a thermometer, and a condenser. 0.05 mol) and 150.3 g (0.76 mol) of cyclohexane-1,3,4-tricarboxylic acid-3,4-anhydride were added, and the temperature was raised to 140 ° C. over 2 hours. The reaction proceeded with foaming. The reaction was carried out at this temperature for 2 hours. The inside of the system became a pale yellow liquid, and as a result of measuring the characteristic absorption by the infrared spectrum, it was confirmed that the characteristic absorption of the isocyanate group, 2270 cm-1, completely disappeared. Further, 35.1 g (0.05 mol) of IPDI3N was added to continue the reaction. After measuring the characteristic absorption with an infrared spectrum and confirming that the characteristic absorption of the isocyanate group, 2270 cm- 1, had completely disappeared, 35.1 g (0.05 mol) of IPDI3N was further added to continue the reaction. .. After measuring the characteristic absorption with an infrared spectrum and confirming that the characteristic absorption of the isocyanate group, 2270 cm- 1, had completely disappeared, 35.1 g (0.05 mol) of IPDI3N was further added to continue the reaction. .. After measuring the characteristic absorption with an infrared spectrum and confirming that the characteristic absorption of the isocyanate group, 2270 cm- 1, had completely disappeared, 35.1 g (0.05 mol) of IPDI3N was further added to continue the reaction. .. The characteristic absorption of the isocyanate group was measured by infrared spectrum, and the characteristic absorption of the isocyanate group of 2270 cm -1 was completely eliminated, and the absorption of the imide group was confirmed at 1780 cm -1 and 1720 cm -1. The acid value was 196 KOHmg / g in terms of solid content. This resin solution is abbreviated as an imide resin (A2) solution.
実施例3
〔ポリアミドイミド樹脂(A3)の調製〕
撹拌装置、温度計、コンデンサーを付けたフラスコにPGMAc(プロピレングリコールモノメチルエーテルアセテート)331.9g、IPDI3N(イソホロンジイソシアネートから合成されたイソシアヌレート型トリイソシアネート:NCO%=17.2)87.8g(0.12mol)及びシクロヘキサン−1,3,4−トリカルボン酸-3,4−無水物150.3g(0.76mol)を加え、140℃まで2時間掛けて昇温した。反応は、発泡とともに進行した。この温度で2時間反応させた。系内は淡黄色の液体となり、赤外スペクトルにて特性吸収を測定した結果、イソシアネート基の特性吸収である2270cm−1が完全に消滅したことが確認された。更に、IPDI3Nを58.6g(0.08mol)加え、反応を継続させた。赤外スペクトルにて特性吸収を測定し、イソシアネート基の特性吸収である2270cm−1が完全に消滅したことを確認した後、更にIPDI3Nを29.3g(0.04mol)加え、反応を継続させた。赤外スペクトルにて特性吸収を測定し、イソシアネート基の特性吸収である2270cm−1が完全に消滅し、1780cm−1、1720cm−1にイミド基の吸収が確認された。酸価は、固形分換算で185KOHmg/gであった。この樹脂の溶液をイミド樹脂(A3)の溶液と略記する。
Example 3
[Preparation of Polyamide-imide Resin (A3)]
PGMAc (propylene glycol monomethyl ether acetate) 331.9 g, IPDI3N (isocyanurate-type triisocyanate synthesized from isophorone diisocyanate: NCO% = 17.2) 87.8 g (0) in a flask equipped with a stirrer, a thermometer, and a condenser. .12 mol) and 150.3 g (0.76 mol) of cyclohexane-1,3,4-tricarboxylic acid-3,4-anhydride were added, and the temperature was raised to 140 ° C. over 2 hours. The reaction proceeded with foaming. The reaction was carried out at this temperature for 2 hours. The inside of the system became a pale yellow liquid, and as a result of measuring the characteristic absorption by the infrared spectrum, it was confirmed that the characteristic absorption of the isocyanate group, 2270 cm-1, completely disappeared. Further, 58.6 g (0.08 mol) of IPDI3N was added to continue the reaction. After measuring the characteristic absorption with an infrared spectrum and confirming that the characteristic absorption of the isocyanate group, 2270 cm- 1, had completely disappeared, 29.3 g (0.04 mol) of IPDI3N was further added to continue the reaction. .. The characteristic absorption was measured by infrared spectrum, and the characteristic absorption of the isocyanate group, 2270 cm -1, was completely eliminated, and the absorption of the imide group was confirmed at 1780 cm -1 and 1720 cm -1. The acid value was 185 KOH mg / g in terms of solid content. This resin solution is abbreviated as an imide resin (A3) solution.
実施例4
〔ポリアミドイミド樹脂(A4)の調製〕
撹拌装置、温度計、コンデンサーを付けたフラスコにPGMAc(プロピレングリコールモノメチルエーテルアセテート)331.9g、IPDI3N(イソホロンジイソシアネートから合成されたイソシアヌレート型トリイソシアネート:NCO%=17.2)29.3g(0.04mol)及びシクロヘキサン−1,3,4−トリカルボン酸-3,4−無水物150.3g(0.76mol)を加え、140℃まで2時間掛けて昇温した。反応は、発泡とともに進行した。この温度で2時間反応させた。系内は淡黄色の液体となり、赤外スペクトルにて特性吸収を測定した結果、イソシアネート基の特性吸収である2270cm−1が完全に消滅したことが確認された。更に、IPDI3Nを58.6g(0.08mol)加え、反応を継続させた。赤外スペクトルにて特性吸収を測定し、イソシアネート基の特性吸収である2270cm−1が完全に消滅したことを確認した後、更にIPDI3Nを87.8g(0.12mol)加え、反応を継続させた。赤外スペクトルにて特性吸収を測定し、イソシアネート基の特性吸収である2270cm−1が完全に消滅し、1780cm−1、1720cm−1にイミド基の吸収が確認された。酸価は、固形分換算で190KOHmg/gであった。この樹脂の溶液をイミド樹脂(A4)の溶液と略記する。
Example 4
[Preparation of polyamide-imide resin (A4)]
PGMAc (propylene glycol monomethyl ether acetate) 331.9 g, IPDI3N (isocyanurate-type triisocyanate synthesized from isophorone diisocyanate: NCO% = 17.2) 29.3 g (0) in a flask equipped with a stirrer, a thermometer, and a condenser. .04 mol) and 150.3 g (0.76 mol) of cyclohexane-1,3,4-tricarboxylic acid-3,4-anhydride were added, and the temperature was raised to 140 ° C. over 2 hours. The reaction proceeded with foaming. The reaction was carried out at this temperature for 2 hours. The inside of the system became a pale yellow liquid, and as a result of measuring the characteristic absorption by the infrared spectrum, it was confirmed that the characteristic absorption of the isocyanate group, 2270 cm-1, completely disappeared. Further, 58.6 g (0.08 mol) of IPDI3N was added to continue the reaction. After measuring the characteristic absorption with an infrared spectrum and confirming that the characteristic absorption of the isocyanate group, 2270 cm- 1, had completely disappeared, 87.8 g (0.12 mol) of IPDI3N was further added to continue the reaction. .. The characteristic absorption was measured by infrared spectrum, and the characteristic absorption of the isocyanate group, 2270 cm -1, was completely eliminated, and the absorption of the imide group was confirmed at 1780 cm -1 and 1720 cm -1. The acid value was 190 KOH mg / g in terms of solid content. This resin solution is abbreviated as an imide resin (A4) solution.
比較例1〔ポリアミドイミド樹脂(A5)の調製〕
撹拌装置、温度計、コンデンサーを付けたフラスコにPGMAc(プロピレングリコールモノメチルエーテルアセテート)276.4g、IPDI3N(イソホロンジイソシアネートから合成されたイソシアヌレート型トリイソシアネート:NCO%=17.2)146.4g(0.20mol)及びシクロヘキサン−1,3,4−トリカルボン酸-3,4−無水物125.1g(0.63mol)を加え、140℃まで2時間掛けて昇温した。反応は、発泡とともに進行した。この温度で4時間反応させた。系内は淡黄色の液体となり、赤外スペクトルにて特性吸収を測定した結果、イソシアネート基の特性吸収である2270cm−1が完全に消滅し、1780cm−1、1720cm−1にイミド基の吸収が確認された。酸価は、固形分換算で189KOHmg/gであった。この樹脂の溶液をイミド樹脂(A5)の溶液と略記する。
Comparative Example 1 [Preparation of Polyamide-imide Resin (A5)]
PGMAc (propylene glycol monomethyl ether acetate) 276.4 g, IPDI3N (isocyanurate-type triisocyanate synthesized from isophorone diisocyanate: NCO% = 17.2) 146.4 g (0) in a flask equipped with a stirrer, a thermometer, and a condenser. .20 mol) and 125.1 g (0.63 mol) of cyclohexane-1,3,4-tricarboxylic acid-3,4-anhydride were added, and the temperature was raised to 140 ° C. over 2 hours. The reaction proceeded with foaming. The reaction was carried out at this temperature for 4 hours. The inside of the system became a pale yellow liquid, and as a result of measuring the characteristic absorption in the infrared spectrum, the characteristic absorption of isocyanate groups of 2270 cm -1 disappeared completely, and the absorption of imide groups was absorbed in 1780 cm -1 and 1720 cm -1. confirmed. The acid value was 189 KOHmg / g in terms of solid content. This resin solution is abbreviated as an imide resin (A5) solution.
比較例2〔ポリアミドイミド樹脂(A6)の調製〕
撹拌装置、温度計、コンデンサーを付けたフラスコにPGMAc(プロピレングリコールモノメチルエーテルアセテート)276.4g、IPDI3N(イソホロンジイソシアネートから合成されたイソシアヌレート型トリイソシアネート:NCO%=17.2)146.4g(0.20mol)及びシクロヘキサン−1,3,4−トリカルボン酸−3,4−無水物125.1g(0.63mol)を加え、140℃まで4時間掛けて昇温した。反応は、発泡とともに進行した。この温度で4時間反応させた。系内は淡黄色の液体となり、赤外スペクトルにて特性吸収を測定した結果、イソシアネート基の特性吸収である2270cm−1が完全に消滅し、1780cm−1 、1720cm−1にイミド基の吸収が確認された。酸価は、固形分換算で195KOHmg/gであった。この樹脂の溶液をイミド樹脂(A6)の溶液と略記する。
Comparative Example 2 [Preparation of Polyamide-imide Resin (A6)]
PGMAc (propylene glycol monomethyl ether acetate) 276.4 g, IPDI3N (isocyanurate-type triisocyanate synthesized from isophorone diisocyanate: NCO% = 17.2) 146.4 g (0) in a flask equipped with a stirrer, a thermometer, and a condenser. .20 mol) and 125.1 g (0.63 mol) of cyclohexane-1,3,4-tricarboxylic acid-3,4-anhydride were added, and the temperature was raised to 140 ° C. over 4 hours. The reaction proceeded with foaming. The reaction was carried out at this temperature for 4 hours. The inside of the system became a pale yellow liquid, and as a result of measuring the characteristic absorption in the infrared spectrum, the characteristic absorption of isocyanate groups of 2270 cm -1 disappeared completely, and the absorption of imide groups was absorbed in 1780 cm -1 and 1720 cm -1. confirmed. The acid value was 195 KOHmg / g in terms of solid content. The solution of this resin is abbreviated as the solution of imide resin (A6).
(実施例1〜4、比較例1〜2)
上記で得られたポリアミドイミド樹脂を用いて、表1に記載した配合条件で、硬化性樹脂組成物1〜6を製造した。
(Examples 1 to 4, Comparative Examples 1 to 2)
Using the polyamide-imide resin obtained above, curable resin compositions 1 to 6 were produced under the compounding conditions shown in Table 1.
EHPE3150:ダイセル化学工業株式会社製の環式脂肪族系エポキシ樹脂(2,2−ビス(ヒドロキシメチル)−1−ブタノールの1,2−エポキシ−4−(2−オキシラニル)シクロヘキサン付加物)。エポキシ当量は177。樹脂分の濃度は100質量%。
<貯蔵安定性の測定>
160℃に加熱したホットプレート上で加熱し、当該硬化性樹脂組成物1〜6の糸引きがなくなるまでの時間をそれぞれ測定した。得られた結果を表2に「160℃ゲルタイム」として示した。
<Measurement of storage stability>
The curable resin compositions 1 to 6 were heated on a hot plate heated to 160 ° C., and the time until the stringiness disappeared was measured. The obtained results are shown in Table 2 as "160 ° C. gel time".
・現像性評価
樹脂をガラス基板上に乾燥後に膜厚17μmになるように塗装を行った。塗装板を90℃の乾燥機で15分乾燥させて、塗膜を得た。次いで、塗装板を25℃の1%Na2CO3水溶液に浸漬し、塗膜が消失するまでの時間を測定した。表2に示した。
-Evaluation of developability The resin was coated on a glass substrate so as to have a film thickness of 17 μm after drying. The coated plate was dried in a dryer at 90 ° C. for 15 minutes to obtain a coating film. Next, the coated plate was immersed in a 1% Na 2 CO 3 aqueous solution at 25 ° C., and the time until the coating film disappeared was measured. It is shown in Table 2.
・PGMAcトレランス評価
フラスコに樹脂を10g加えた後、25℃のPGMAcを加えていき、濁りが確認されたところを希釈限界とした。表3に示した。
-PGMAc tolerance evaluation After adding 10 g of resin to the flask, PGMAc at 25 ° C. was added, and the place where turbidity was confirmed was set as the dilution limit. It is shown in Table 3.
・分散度(分子量分布)
ポリスチレン換算の数平均分子量と質量平均分子量の比から算出した。表3に示した。
・ Dispersity (molecular weight distribution)
It was calculated from the ratio of the polystyrene-equivalent number average molecular weight to the mass average molecular weight. It is shown in Table 3.
Claims (11)
前記工程(1)は、トリカルボン酸無水物(a1)に対して、前記イソシアヌレート型ポリイソシアネート(a2)を少なくとも3回に分けて加えることにより、トリカルボン酸無水物(a1)と、前記イソシアヌレート型ポリイソシアネート(a2)とを反応させた後、得られた反応物に、さらに前記イソシアヌレート型ポリイソシアネート(a2)を反応させる工程(1a)を含むことを特徴とし、
前記工程(1a)は、前記イソシアヌレート型ポリイソシアネート(a2)とトリカルボン酸無水物(a1)とを反応させ、赤外吸収スペクトル測定においてイソシアネート基の特性吸収である2270cm−1が消滅するまで反応を進行させた後に、得られた反応物に、さらに前記イソシアヌレート型ポリイソシアネート(a2)を反応させる工程であるポリアミドイミド樹脂の製造方法。 A method for producing a polyamide-imide resin, which comprises a step (1) of reacting a tricarboxylic acid anhydride (a1) with an isocyanurate-type polyisocyanate (a2) synthesized from an isocyanate having an aliphatic structure.
In the step (1), the isocyanurate-type polyisocyanate (a2) is added to the tricarboxylic acid anhydride (a1) in at least three portions to obtain the tricarboxylic acid anhydride (a1) and the isocyanurate. After reacting with the type polyisocyanate (a2), the obtained reactant further comprises a step (1a) of reacting the isocyanurate type polyisocyanate (a2).
In the step (1a), the isocyanurate-type polyisocyanate (a2) is reacted with a tricarboxylic acid anhydride (a1), and the reaction is carried out until 2270 cm -1, which is the characteristic absorption of the isocyanate group, disappears in the infrared absorption spectrum measurement. A method for producing a polyamide-imide resin, which is a step of further reacting the obtained reactant with the isocyanurate-type polyisocyanate (a2).
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