JP6916051B2 - Joining member for steel pipe pile - Google Patents

Joining member for steel pipe pile Download PDF

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JP6916051B2
JP6916051B2 JP2017129372A JP2017129372A JP6916051B2 JP 6916051 B2 JP6916051 B2 JP 6916051B2 JP 2017129372 A JP2017129372 A JP 2017129372A JP 2017129372 A JP2017129372 A JP 2017129372A JP 6916051 B2 JP6916051 B2 JP 6916051B2
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steel pipe
temporary welding
tip
joining member
welding
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JP2019011627A (en
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仁志 市村
仁志 市村
高橋 秀一
秀一 高橋
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Daiwa House Industry Co Ltd
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本発明は、鋼管杭用の鋼管の開口端部において、開口端部に仮溶接した後に本溶接される金属製の鋼管杭用の接合部材に関する。 The present invention relates to a metal joint member for a steel pipe pile, which is temporarily welded to the open end of a steel pipe for a steel pipe pile and then main-welded.

従来から、鋼管杭は、鋼管の先端に掘削刃を取り付けたり、鋼管同士を継ぎ手を介して連結したりして、製造されている。掘削刃または継ぎ手などの、鋼管杭用の鋼管に接合される接合部材は金属製であり、これらは、鋼管に溶接により接合される。具体的には、鋼管の開口端部に、接合部材の先端部を挿入することで、鋼管と接合部材との間において、周方向に沿って形成された開先に、アーク溶接により溶接材が流し込まれる。 Conventionally, steel pipe piles have been manufactured by attaching an excavation blade to the tip of the steel pipe or connecting the steel pipes to each other via a joint. The joining members joined to the steel pipe for steel pipe piles, such as drilling blades or fittings, are made of metal and these are joined to the steel pipe by welding. Specifically, by inserting the tip of the joining member into the open end of the steel pipe, the welding material is formed by arc welding at the groove formed along the circumferential direction between the steel pipe and the joining member. It is poured.

たとえば、このような接合部材として、特許文献1には、鋼管杭用の鋼管に接合される継ぎ手(接合部材)が提案されている。この接合部材は、溶接用の環状溝(開先)を形成する開先用傾斜部と、裏当て用の嵌合凸部と、これらの境界部分に、周方向に間隔をおいた少なくとも3か所の肉盛り部と、を備えている。肉盛り部は、肉盛り部の当接部に鋼管の開口端部を当接させた状態で、ルート間隔が形成されるようになっている。 For example, as such a joining member, Patent Document 1 proposes a joint (joining member) to be joined to a steel pipe for a steel pipe pile. The joining member shall be at least three spaced in the circumferential direction at the groove portion for forming the annular groove (groove) for welding, the fitting convex portion for the backing, and the boundary portion thereof. It has a built-up part of the place. In the build-up portion, a root interval is formed in a state where the open end of the steel pipe is in contact with the contact portion of the build-up portion.

このような接合部材(継ぎ手)を用いることにより、嵌合凸部を鋼管に内嵌め状態で嵌合させた状態で、溶接用の環状溝(開先)に沿って、溶接を行うことで、鋼管と接合部材とを接合することができる。 By using such a joining member (joint), welding is performed along the annular groove (groove) for welding in a state where the fitting convex portion is fitted to the steel pipe in an inwardly fitted state. The steel pipe and the joining member can be joined.

特許第4298561号公報Japanese Patent No. 4298561

ここで、特許文献1に示す接合部材を、鋼管杭用の鋼管に対して、本溶接する前に仮溶接することが一般的である。図15(a)および(b)を参照しながら以下に説明する。図15(a)は、鋼管杭用の鋼管91に、接合部材92を仮溶接した状態を説明するための、鋼管91の軸線方向に沿った拡大断面図であり、図15(b)は、仮溶接した鋼管91と接合部材92との本溶接を説明するための、図15(a)のG−G線に沿う断面図である。 Here, it is common to temporarily weld the joining member shown in Patent Document 1 to a steel pipe for a steel pipe pile before main welding. This will be described below with reference to FIGS. 15 (a) and 15 (b). FIG. 15 (a) is an enlarged cross-sectional view along the axial direction of the steel pipe 91 for explaining a state in which the joining member 92 is temporarily welded to the steel pipe 91 for a steel pipe pile, and FIG. 15 (b) is an enlarged cross-sectional view. FIG. 5 is a cross-sectional view taken along the line GG of FIG. 15A for explaining the main welding of the temporarily welded steel pipe 91 and the joining member 92.

鋼管91と接合部材92とを仮溶接する際には、図15(a)に示すように、鋼管91に、接合部材92の先端部93を挿入する。この状態で、鋼管91と接合部材92との間に形成された周方向の環状溝(開先)94の一部に、溶融した仮溶接材95を流し込み、これらに仮溶接材95を融着させる。仮溶接材95は、図15(b)に示すように、周方向に沿って、本溶接用の環状溝(開先)94に隆起するように形成される。この仮溶接材95を含む環状溝94に対して、周方向に沿って本溶接を行った場合、仮溶接材95の端部において、本溶接材97の溶け込みが均一になり難い(図15(b)の「溶接不良が発生し易い箇所」を参照)。 When the steel pipe 91 and the joining member 92 are temporarily welded, the tip portion 93 of the joining member 92 is inserted into the steel pipe 91 as shown in FIG. 15 (a). In this state, the molten temporary welding material 95 is poured into a part of the annular groove (groove) 94 in the circumferential direction formed between the steel pipe 91 and the joining member 92, and the temporary welding material 95 is fused to these. Let me. As shown in FIG. 15B, the temporary welding material 95 is formed so as to rise in the annular groove (groove) 94 for main welding along the circumferential direction. When the annular groove 94 including the temporary welding material 95 is main-welded along the circumferential direction, it is difficult for the main welding material 97 to be uniformly melted at the end of the temporary welding material 95 (FIG. 15 (FIG. 15). See b) "Welding defects are likely to occur").

これは、本溶接時に発生するアークが放射する方向(溶接棒96が送られる方向)に対して、溶接される表面は、ほぼ直交することが好ましいところ、この仮溶接材95の端部の表面は、アークが放射する方向に対して角度θが浅い。このため、本溶接時の本溶接材97が十分に溶け込まないからであると考えられる。 This is because the surface to be welded is preferably substantially orthogonal to the direction in which the arc generated during the main welding is radiated (the direction in which the welding rod 96 is sent). Has a shallow angle θ with respect to the direction in which the arc radiates. Therefore, it is considered that the main welding material 97 at the time of the main welding is not sufficiently melted.

本発明は、このような点を鑑みてなされたものであり、鋼管杭用の鋼管の開口端部において、開口端部に仮溶接した後に、本溶接時の溶接材料をより均一に溶け込ませることができる鋼管杭用の接合部材を提供することにある。 The present invention has been made in view of these points, and at the open end of a steel pipe for a steel pipe pile, after temporary welding to the open end, the welding material at the time of main welding is more uniformly melted. It is an object of the present invention to provide a joining member for a steel pipe pile.

前記課題を鑑みて、本発明に係る鋼管杭用の接合部材は、鋼管杭用の鋼管の開口端部において、前記開口端部に仮溶接した後に本溶接される金属製の鋼管杭用の接合部材であって、前記開口端部に内側から入り込む先端部と、前記先端部を前記開口端部に入り込ませた状態で、前記開口端部の端面との間に、本溶接用の環状溝となる開先を形成する開先用傾斜部と、が形成されており、前記接合部材は、前記先端部と前記開先用傾斜部との境界部分において、仮溶接時に融着した仮溶接材を介して、前記鋼管の前記開口端部に仮溶接されるものであり、前記境界部分には、前記環状溝の底部に仮溶接時に溶融した前記仮溶接材が流れ込むように、周方向に間隔をおいた少なくとも3か所に、仮溶接用凹部が形成されていることを特徴とする。 In view of the above problems, the joining member for steel pipe piles according to the present invention is a joint for metal steel pipe piles which is temporarily welded to the open end portion of the steel pipe for steel pipe piles and then main-welded. An annular groove for main welding between a tip portion of a member that enters the open end portion from the inside and an end face of the open end portion with the tip portion inserted into the open end portion. An inclined portion for a groove forming a groove is formed, and the joining member is a temporary welding material fused at the time of temporary welding at a boundary portion between the tip portion and the inclined portion for the groove. The temporary welding material is temporarily welded to the open end portion of the steel pipe, and the boundary portion is spaced in the circumferential direction so that the temporary welding material melted during the temporary welding flows into the bottom portion of the annular groove. It is characterized in that temporary welding recesses are formed at at least three places.

本発明によれば、仮溶接を行う前に、接合部材の先端部を、鋼管の開口端部に入り込ませた状態で、鋼管杭用の鋼管の開口端部の端面と、接合材の開先用傾斜部との間に、本溶接用の環状溝となる開先が形成される。この際、接合部材の先端部と、接合部材の開先用傾斜部との境界部分には、周方向に間隔をおいた少なくとも3か所に、仮溶接用凹部が形成されている。そして、仮溶接をする際には、この仮溶接用凹部に向かって、溶融した仮溶接材が流れ込むとともに、境界部分において、仮溶接時に融着した3か所の仮溶接材を介して、接合部材が、鋼管の開口端部に仮溶接される。これにより、仮溶接材が仮溶接用凹部に流れ込み、仮溶接材が隆起し難いため、本溶接の際には、環状溝である開先に向かって、仮溶接材の表面を含む表面(すなわち周方向の接線)に対して、略直交する方向から本溶接材を融着させることできる。これにより、仮溶接材近傍の本溶接材の溶け込み不良を抑えることができる。 According to the present invention, before performing temporary welding, the end face of the open end of the steel pipe for a steel pipe pile and the groove of the joint material are in a state where the tip of the joint member is inserted into the open end of the steel pipe. A groove that serves as an annular groove for main welding is formed between the sloped portion and the inclined portion. At this time, temporary welding recesses are formed at at least three positions spaced apart from each other in the circumferential direction at the boundary between the tip of the joining member and the grooved inclined portion of the joining member. Then, when performing temporary welding, the molten temporary welding material flows into the temporary welding recess, and at the boundary portion, the temporary welding material is joined via the three temporary welding materials fused during the temporary welding. The member is tentatively welded to the open end of the steel pipe. As a result, the temporary welding material flows into the recess for temporary welding, and the temporary welding material is unlikely to rise. Therefore, during the main welding, the surface including the surface of the temporary welding material (that is, toward the groove which is the annular groove). The welded material can be fused from a direction substantially orthogonal to the circumferential tangent line). As a result, it is possible to suppress poor penetration of the main welded material in the vicinity of the temporary welded material.

ここで、仮溶接により、鋼管に接合部材が仮固定することができるのであれば、仮溶接材が融着する部分にルート間隔が形成されずに、鋼管と接合部材とが接触していてもよい。しかしながら、より好ましい態様としては、前記先端部を前記開口端部に入り込ませた状態で、前記仮溶接用凹部を形成する壁面と、前記開口端部の前記端面との間に、ルート間隔が形成されるように、前記仮溶接用凹部が形成されている。これにより、ルート間隔にも仮溶接材を流し込むことができ、鋼管と接合部材との仮溶接材の溶け込みを向上させることができる。 Here, if the joint member can be temporarily fixed to the steel pipe by temporary welding, even if the steel pipe and the joint member are in contact with each other without forming a root interval at the portion where the temporary weld material is fused. good. However, in a more preferable embodiment, a root interval is formed between the wall surface forming the temporary welding recess and the end face of the open end in a state where the tip is inserted into the open end. The temporary welding recess is formed so as to be formed. As a result, the temporary welding material can be poured into the root interval, and the penetration of the temporary welding material between the steel pipe and the joining member can be improved.

さらに、鋼管の軸線との平行なずれ、角度のずれがなく、接合部材を鋼管に接合できるのであれば、特にその形状は限定されるものではないが、より好ましい態様としては、前記先端部には、前記鋼管の軸線と平行なずれを規制するテーパー傾斜部が形成されており、前記境界部分には、前記仮溶接用凹部が形成された位置とは異なる位置であり、前記周方向に間隔をおいた少なくとも3か所に、肉盛り部が形成されており、前記肉盛り部には、前記先端部を前記開口端部に入り込ませた状態で前記鋼管の端面を当接させて、前記鋼管の軸線と前記接合部材の軸線との角度のずれを規制する当接部が形成されており、前記鋼管の端面に前記肉盛り部の当接部を当接させた状態で、前記当接部を除く周方向に、ルート間隔が形成されている。 Further, as long as the joining member can be joined to the steel pipe without any parallel deviation or angle deviation from the axis of the steel pipe, the shape is not particularly limited, but more preferably, the tip portion is used. Is formed with a tapered inclined portion that regulates a deviation parallel to the axis of the steel pipe, and the boundary portion is a position different from the position where the temporary welding recess is formed, and is spaced in the circumferential direction. A build-up portion is formed at at least three places, and the end face of the steel pipe is brought into contact with the build-up portion with the tip portion inserted into the open end portion. A contact portion that regulates the deviation of the angle between the axis of the steel pipe and the axis of the joining member is formed, and the contact portion of the build-up portion is brought into contact with the end face of the steel pipe. A route interval is formed in the circumferential direction excluding the portion.

この態様によれば、テーパー傾斜部に、鋼管の開口端部の内側縁を接触させることにより、鋼管の軸線と平行なずれを規制し、鋼管の内側縁を含む端面を当接部に当接させることにより、鋼管の軸線と接合部材の軸線との角度のずれを規制することができる。この状態で、当接部を除く周方向に、ルート間隔が形成されているので、本溶接の際には、ルート間隔に本溶接材を流し込むことができ、鋼管と接合部材との本溶接材の溶け込みを向上することができる。 According to this aspect, the inner edge of the open end of the steel pipe is brought into contact with the tapered inclined portion to regulate the deviation parallel to the axis of the steel pipe, and the end face including the inner edge of the steel pipe is brought into contact with the abutting portion. By doing so, it is possible to regulate the deviation of the angle between the axis of the steel pipe and the axis of the joining member. In this state, since the root spacing is formed in the circumferential direction excluding the contact portion, the main welding material can be poured into the root spacing during the main welding, and the main welding material between the steel pipe and the joining member can be poured. It is possible to improve the penetration of.

また、仮溶接用凹部は、鋼管の軸線方向に沿った位置において、開口端部に一致していてもよいが、より好ましい態様としては、前記仮溶接用凹部の一部が、前記先端部とともに前記開口端部に入り込むように、形成されている。この態様によれば、仮溶接用凹部の一部が、先端部とともに開口端部に入り込むように、形成されているため、仮溶接材により、開口端部の内側から鋼管に接合部材を接合することができる。 Further, the temporary welding recess may coincide with the open end at a position along the axial direction of the steel pipe, but in a more preferable embodiment, a part of the temporary welding recess is formed together with the tip. It is formed so as to enter the open end. According to this aspect, since a part of the temporary welding recess is formed so as to enter the open end together with the tip, the temporary welding material joins the joining member to the steel pipe from the inside of the open end. be able to.

また、前記仮溶接用凹部には、前記先端部を前記開口端部に入り込ませた状態で、前記鋼管の端面の近傍に、前記端面と鈍角を形成するように傾斜した傾斜壁面が形成されている。この態様によれば、鋼管と接合部材とを仮溶接をする際に、仮溶接時のアークが放射される方向を、接合材の傾斜壁面と鋼管の端面との双方に対して、仮溶接材がより溶け込み易い方向に近づけることができる。このため、接合材の傾斜壁面および鋼管の端面に対する仮溶接材の溶け込みを向上させることができる。 Further, in the temporary welding recess, an inclined wall surface is formed in the vicinity of the end face of the steel pipe in a state where the tip portion is inserted into the open end portion so as to form an obtuse angle with the end face. There is. According to this aspect, when the steel pipe and the joining member are temporarily welded, the direction in which the arc is radiated during the temporary welding is set with respect to both the inclined wall surface of the joining material and the end face of the steel pipe. Can be brought closer to the direction in which it is easier to blend. Therefore, it is possible to improve the penetration of the temporary weld material into the inclined wall surface of the joint material and the end face of the steel pipe.

前記接合部材は、鋼管に接合される継ぎ手などを挙げることができるが、より好ましい態様としては、接合部材は、掘削刃である。掘削刃の直径は、鋼管の直径に対して大きいため、掘削刃を鋼管に仮溶接および本溶接をする際には、継ぎ手とは異なり、鋼管の軸線と直交する方向に近い角度で、これらの溶接を行うことになる。しかしながら、このような場合であっても、上述した如く、周方向により均一に仮溶接および本溶接を行うことができる。 Examples of the joining member include a joint joined to a steel pipe, but in a more preferable embodiment, the joining member is an excavation blade. Since the diameter of the drilling blade is larger than the diameter of the steel pipe, when the drilling blade is temporarily welded to the steel pipe and main welded, unlike the joint, these are performed at an angle close to the direction orthogonal to the axis of the steel pipe. Welding will be performed. However, even in such a case, as described above, temporary welding and main welding can be performed more uniformly in the circumferential direction.

本発明に係る接合部材によれば、鋼管杭用の鋼管の開口端部において、開口端部に仮溶接した後に、本溶接時の溶接材料をより均一に溶け込ませることができる。 According to the joining member according to the present invention, at the open end of a steel pipe for a steel pipe pile, after temporary welding to the open end, the welding material at the time of main welding can be more uniformly melted.

第1実施形態に係る接合部材(掘削刃)と鋼管の一部とを示す要部側面図である。It is a main part side view which shows the joining member (excavation blade) and a part of a steel pipe which concerns on 1st Embodiment. 図1のA−A線に沿う断面図である。It is sectional drawing which follows the AA line of FIG. 図1の掘削刃の底面図である。It is a bottom view of the excavation blade of FIG. 図1の掘削刃の平面図である。It is a top view of the excavation blade of FIG. 図1の掘削刃の先端部と鋼管の開口端部とを示す要部拡大図である。It is an enlarged view of the main part which shows the tip part of the excavation blade of FIG. 1 and the open end part of a steel pipe. 図5の掘削刃の一部を破断した状態の平面図である。It is a top view of the state in which a part of the excavation blade of FIG. 5 is broken. (a)、(b)、(c)はそれぞれ図6のB−B線、C−C線、D−D線に沿う掘削刃と鋼管の開口端部を示す拡大断面図である。(A), (b), and (c) are enlarged cross-sectional views showing the drilling blades and the open ends of the steel pipe along the lines BB, CC, and DD of FIG. 6, respectively. 切削刃と鋼管との仮溶接時および本溶接時の溶接棒の位置を説明するための側面図である。It is a side view for demonstrating the position of the welding rod at the time of temporary welding and the main welding of a cutting blade and a steel pipe. 掘削刃と鋼管との仮溶接の工程を示しており、(a)は仮溶接前の溶接棒を挿入する断面図、(b)は仮溶接後の断面図、(c)は(b)の水平方向の断面図である。The process of temporary welding between the excavation blade and the steel pipe is shown. (A) is a cross-sectional view for inserting a welding rod before temporary welding, (b) is a cross-sectional view after temporary welding, and (c) is (b). It is a cross-sectional view in the horizontal direction. 掘削刃と鋼管との本溶接の工程を示しており、(a)は本溶接前の溶接棒を挿入する断面図、(b)は(a)の水平方向の断面図、(c)本溶接途中の断面図、(d)は(c)の水平方向の断面図である。The process of main welding of the drilling blade and the steel pipe is shown. (A) is a cross-sectional view for inserting a welding rod before main welding, (b) is a horizontal cross-sectional view of (a), and (c) main welding. A cross-sectional view in the middle, (d) is a cross-sectional view in the horizontal direction of (c). (a)、(b)、(c)はそれぞれ仮溶接用凹部の他の例を示す掘削刃と鋼管の要部断面図である。(A), (b), and (c) are cross-sectional views of the main parts of the excavation blade and the steel pipe showing other examples of the recesses for temporary welding, respectively. (a)は第2実施形態に係る接合部材(継ぎ手)と鋼管の一部とを示す要部側面図であり、(b)は継ぎ手の要部側面図である。(A) is a side view of a main part showing a joint member (joint) and a part of a steel pipe according to the second embodiment, and (b) is a side view of the main part of the joint. (a)は参考例に係る掘削刃と鋼管の一部とを示す要部側面図であり、(b)は掘削刃の要部側面図である。(A) is a side view of the main part showing the excavation blade and a part of the steel pipe according to the reference example, and (b) is a side view of the main part of the excavation blade. (a)は掘削刃の要部平面図であり、(b)、(c)はそれぞれ(a)のE−E線、F−F線に沿う掘削刃と鋼管の開口端部を示す拡大断面図である。(A) is a plan view of a main part of the excavation blade, and (b) and (c) are enlarged cross sections showing the excavation blade and the open end of the steel pipe along the lines EE and FF of (a), respectively. It is a figure. (a)は従来の鋼管杭用の鋼管に、接合部材を仮溶接した状態を説明するための、鋼管の軸線方向に沿った拡大断面図であり、(b)は、仮溶接した鋼管杭と接合部材との本溶接を説明するための、(a)のG−G線に沿う断面図である。(A) is an enlarged cross-sectional view along the axial direction of the steel pipe for explaining a state in which a joint member is temporarily welded to a conventional steel pipe for a steel pipe pile, and (b) is a temporarily welded steel pipe pile. It is sectional drawing along the GG line of (a) for demonstrating the main welding with a joint member.

以下に、図1〜図12を参照しながら、本発明に係る接合部材のいくつかの実施形態を詳細に説明する。 Hereinafter, some embodiments of the joining member according to the present invention will be described in detail with reference to FIGS. 1 to 12.

〔第1実施形態〕
第1実施形態では、図1〜図10を参照し、接合部材として掘削刃について説明する。図1に示すように、建物等の建造物の基礎を支持するべく地中に埋設される鋼管杭100は、鋼管杭用の鋼管1と、鋼管1の先端に溶接で接合される接合部材10を少なくとも備えている。接合部材10は、本実施形態では、鋼管1の下端に接合される、金属製(たとえば鋳鉄製)の回転埋設鋼管杭用掘削刃(以下、掘削刃という)10である。鋼管1は、軸線CLに対して端面2が垂直となるように切断されている。鋼管1は肉厚が2.5〜6.0mm程度で、長さが6m程度までのパイプ状に形成されたものである。なお、鋼管1の長さや肉厚は、建造物の階数等により適宜設定されるものである。
[First Embodiment]
In the first embodiment, the excavation blade will be described as a joining member with reference to FIGS. 1 to 10. As shown in FIG. 1, the steel pipe pile 100 buried in the ground to support the foundation of a building or the like is a joint member 10 joined by welding to the steel pipe 1 for the steel pipe pile and the tip of the steel pipe 1. At least has. In the present embodiment, the joining member 10 is a metal (for example, cast iron) rotary buried steel pipe pile excavation blade (hereinafter referred to as an excavation blade) 10 joined to the lower end of the steel pipe 1. The steel pipe 1 is cut so that the end face 2 is perpendicular to the axis CL. The steel pipe 1 has a wall thickness of about 2.5 to 6.0 mm and is formed in a pipe shape with a length of up to about 6 m. The length and wall thickness of the steel pipe 1 are appropriately set according to the number of floors of the building and the like.

図1〜図4に示すように、掘削刃10は、有底筒状の本体部11を有し、本体部11の下端は円錐面部12で閉じられ、上方が開口した形状になっている。掘削刃10の外周には螺旋状の螺旋羽根板13が突出して形成されている。螺旋羽根板13は、本実施形態では、1つの羽根として本体部11と一体的に形成されているが、地中に進入しやすい角度で傾斜した複数の羽板で構成されていてもよい。下端の円錐面部12には複数の先端刃が突出形成され、本実施形態では外周側に位置する4つの外周刃14Aと、内周側に位置する4つの内周刃14Bとを備えている。掘削刃10は、図1に示すように本体部11の先端部15の基端近傍が、鋼管1の開口端部3に同軸に溶接されることにより、鋼管杭100が完成される。 As shown in FIGS. 1 to 4, the excavation blade 10 has a bottomed tubular main body portion 11, the lower end of the main body portion 11 is closed by a conical surface portion 12, and the upper portion is open. A spiral blade plate 13 is formed so as to project from the outer periphery of the excavation blade 10. In the present embodiment, the spiral blade plate 13 is integrally formed with the main body portion 11 as one blade, but may be composed of a plurality of blade plates inclined at an angle that facilitates entry into the ground. A plurality of tip blades are formed so as to protrude from the conical surface portion 12 at the lower end, and in the present embodiment, four outer peripheral blades 14A located on the outer peripheral side and four inner peripheral blades 14B located on the inner peripheral side are provided. As shown in FIG. 1, the excavation blade 10 completes the steel pipe pile 100 by coaxially welding the vicinity of the base end of the tip portion 15 of the main body portion 11 to the open end portion 3 of the steel pipe 1.

本実施形態の掘削刃10は、鋼管1に接合される際に鋼管1の開口端部3と対向する部位に特徴がある。具体的には、図5および図6に示すように、掘削刃10の鋼管1と対向する部位には、先端部15を鋼管1の開口端部3に入り込ませた状態で、内側から入り込む先端部15と、開口端部3の端面との間に、本溶接用の環状溝21となる開先を形成する開先用傾斜部20が形成されている。そして、掘削刃10は、先端部15と開先用傾斜部20との境界部分において、仮溶接時に融着した後述する仮溶接材26を介して、鋼管1の開口端部3に仮溶接されるものである。 The excavation blade 10 of the present embodiment is characterized in a portion facing the open end 3 of the steel pipe 1 when it is joined to the steel pipe 1. Specifically, as shown in FIGS. 5 and 6, the tip portion 15 of the excavation blade 10 is inserted into the opening end portion 3 of the steel pipe 1 from the inside in a portion facing the steel pipe 1. A groove inclined portion 20 for forming a groove to be an annular groove 21 for main welding is formed between the portion 15 and the end surface of the opening end portion 3. Then, the excavation blade 10 is temporarily welded to the open end portion 3 of the steel pipe 1 at the boundary portion between the tip portion 15 and the groove inclined portion 20 via the temporary welding material 26 described later fused at the time of temporary welding. It is a thing.

掘削刃10の先端部15は、先端側への進入用の部分であり、鋼管1の軸線CLと平行なずれを規制するテーパー斜面部16が形成されており、このテーパー斜面部16には、これに連続する開先用傾斜部20が形成されている。テーパー斜面部16は、開先用傾斜部20に比べて、掘削刃10の軸線clとの傾斜角度が10〜20°と小さく、鋼管1の開口端部3への掘削刃10の入り込みを容易するとともに、鋼管1の軸線CLと掘削刃10の軸線clの平行ずれを所定の範囲内に規制するものである。本実施形態では、テーパー斜面部16の先端の直径は、鋼管1の内径より小さく設定され、開先用傾斜部20とテーパー斜面部16との境界部分の直径は、鋼管1の内径と略等しくなっている。開先用傾斜部20は、テーパー斜面部16に比べて、掘削刃10の軸線clとの傾斜角度が45〜60°程度と大きく形成されている。開先用傾斜部20は、先端部15を、開口端部3に入り込ませた状態で、開口端部3の端面2との間に、本溶接用の環状溝21となる開先を形成するものである。 The tip portion 15 of the excavation blade 10 is a portion for entering the tip side, and a tapered slope portion 16 that regulates a deviation parallel to the axis CL of the steel pipe 1 is formed, and the tapered slope portion 16 has a tapered slope portion 16. A grooved inclined portion 20 continuous with this is formed. The tapered slope portion 16 has a smaller inclination angle of the excavation blade 10 with the axis cl of 10 to 20 ° than the groove inclination portion 20, and the excavation blade 10 can easily enter the opening end portion 3 of the steel pipe 1. At the same time, the parallel deviation between the axis CL of the steel pipe 1 and the axis cl of the excavation blade 10 is regulated within a predetermined range. In the present embodiment, the diameter of the tip of the tapered slope portion 16 is set smaller than the inner diameter of the steel pipe 1, and the diameter of the boundary portion between the groove inclined portion 20 and the tapered slope portion 16 is substantially equal to the inner diameter of the steel pipe 1. It has become. The groove portion 20 is formed so that the inclination angle of the excavation blade 10 with the axis cl is as large as about 45 to 60 ° as compared with the tapered slope portion 16. The groove portion 20 forms a groove to be an annular groove 21 for main welding between the tip portion 15 and the end surface 2 of the opening end portion 3 in a state where the tip portion 15 is inserted into the opening end portion 3. It is a thing.

掘削刃10には、先端部15と開先用傾斜部20との境界部分に、環状溝21の底部に仮溶接時に溶融した仮溶接材が流れ込むように、周方向に間隔をおいて4か所に、仮溶接用凹部22が形成されている。なお、仮溶接用凹部22は、本実施形態では90°の間隔で周方向に沿って4か所形成したが、主方向に沿って少なくとも3か所形成されていればよく、鋼管1の直径に合わせて増やすことが好ましい。 The excavation blade 10 has four intervals in the circumferential direction so that the temporary welding material melted during temporary welding flows into the bottom of the annular groove 21 at the boundary between the tip portion 15 and the groove inclined portion 20. A recess 22 for temporary welding is formed at the place. In the present embodiment, the temporary welding recesses 22 are formed at four places along the circumferential direction at intervals of 90 °, but at least three places may be formed along the main direction, and the diameter of the steel pipe 1 may be formed. It is preferable to increase according to.

また、掘削刃10には、先端部15と開先用傾斜部20との境界部分に、仮溶接用凹部22とは異なる位置であり、周方向に間隔をおいて4か所に、肉盛り部23が突出した状態で形成されている。なお、肉盛り部23も、本実施形態では90°の間隔で、周方向に沿って4か所形成したが、周方向に沿って少なくとも3か所形成されていればよく、鋼管1の直径に合わせて増やすことが好ましい。 Further, the excavation blade 10 has a position different from that of the temporary welding recess 22 at the boundary portion between the tip portion 15 and the groove inclined portion 20, and is built up at four locations at intervals in the circumferential direction. The portion 23 is formed in a protruding state. In the present embodiment, the build-up portions 23 are also formed at four locations along the circumferential direction at intervals of 90 °, but at least three locations may be formed along the circumferential direction, and the diameter of the steel pipe 1 may be formed. It is preferable to increase according to.

肉盛り部23は、先端部15と開先用傾斜部20との境界部分において、仮溶接用凹部22が形成された位置とは異なる位置であり、仮溶接用凹部22と同じ円周上に(周方向に)形成さている。本実施形態では、突出する肉盛り部23と凹んだ仮溶接用凹部22とが45°間隔で交互に形成されている。肉盛り部23には、図7(c)に示すように、突出する外側面23aが鋼管1の軸線CLと平行な矩形状の平面で形成され、先端側の平面は先端部15を鋼管1の開口端部3に入り込ませた状態で鋼管1の端面と当接する当接部23bが形成されている。当接部23bは、先端部15を鋼管1の開口端部3に入り込ませたときに、鋼管1の軸線と掘削刃10の軸線との角度のずれを規制する機能を有する。したがって、4か所の当接部23bに鋼管1の端面2が均等に接触したときに、鋼管1の軸線CLと掘削刃10の軸線clの平行ずれおよび角度のずれを所望の範囲に収めることができる。 The build-up portion 23 is located at a position different from the position where the temporary welding recess 22 is formed at the boundary portion between the tip portion 15 and the groove inclined portion 20, and is on the same circumference as the temporary welding recess 22. It is formed (in the circumferential direction). In the present embodiment, the protruding built-up portion 23 and the recessed temporary welding recess 22 are alternately formed at intervals of 45 °. As shown in FIG. 7 (c), the protruding outer surface 23a of the built-up portion 23 is formed as a rectangular flat surface parallel to the axis CL of the steel pipe 1, and the flat surface on the tip side has the tip portion 15 as the steel pipe 1 A contact portion 23b is formed that comes into contact with the end surface of the steel pipe 1 in a state of being inserted into the open end portion 3 of the steel pipe 1. The contact portion 23b has a function of regulating an angle deviation between the axis of the steel pipe 1 and the axis of the excavation blade 10 when the tip portion 15 is inserted into the open end portion 3 of the steel pipe 1. Therefore, when the end faces 2 of the steel pipe 1 are evenly contacted with the four contact portions 23b, the parallel deviation and the angular deviation of the axis CL of the steel pipe 1 and the axis cl of the excavation blade 10 are kept within a desired range. Can be done.

なお、本実施形態の掘削刃10は、筒状の本体部11の先端部15に、仮溶接用凹部22と肉盛り部23とを備える例を示したが、肉盛り部23は、必須の部分ではなく、仮溶接用凹部22のみを備える構成でも、本溶接時の本溶接材の溶け込みを良好な状態にすることができる。また、図7(c)では、先端部15に形成したテーパー斜面部16は、鋼管1の内周面4との間にクリアランスがあるが、このクリアランスを小さくして、テーパー斜面部16の下端が鋼管1の内周面4に接する(嵌合する)ようにすると、鋼管1の軸線CLと、掘削刃10の軸線clとを一致させることができる。 Although the excavation blade 10 of the present embodiment shows an example in which the tip portion 15 of the tubular main body portion 11 is provided with a recess 22 for temporary welding and a build-up portion 23, the build-up portion 23 is indispensable. Even in a configuration in which only the temporary welding recess 22 is provided instead of the portion, the penetration of the main welding material at the time of the main welding can be made in a good state. Further, in FIG. 7C, the tapered slope portion 16 formed at the tip portion 15 has a clearance with the inner peripheral surface 4 of the steel pipe 1, but this clearance is reduced to reduce the clearance to the lower end of the tapered slope portion 16. Is in contact with (fits) the inner peripheral surface 4 of the steel pipe 1, so that the axis CL of the steel pipe 1 and the axis cl of the excavation blade 10 can be matched.

ここで、掘削刃10の先端部15に形成した仮溶接用凹部22と肉盛り部23について、図7を参照して、より詳細に説明する。図7(a)は、仮溶接用凹部22および肉盛り部22が形成されていない部分の断面図であり、図7(b)は、仮溶接用凹部22を含む要部断面図であり、図7(c)は、肉盛り部23を含む要部断面図である。 Here, the temporary welding recess 22 and the build-up portion 23 formed in the tip portion 15 of the excavation blade 10 will be described in more detail with reference to FIG. 7. FIG. 7A is a cross-sectional view of a portion where the temporary welding recess 22 and the build-up portion 22 are not formed, and FIG. 7B is a cross-sectional view of a main part including the temporary welding recess 22. FIG. 7C is a cross-sectional view of a main part including the built-up portion 23.

図7(a)では、掘削刃10の先端部15にはテーパー斜面部16と開先用傾斜部20とが連続して形成されている。図7(b)では、テーパー斜面部16と開先用傾斜部20との境界部分に、開先用傾斜部20が形成され、図7(c)では、テーパー斜面部16と開先用傾斜部20との境界部分に、肉盛り部23が形成されている。当接部23bが鋼管1の端面2に接触した状態で、鋼管1と端面2と、掘削刃10の開先用傾斜部20との間隙が、本溶接用の開先となる環状溝21として形成される。 In FIG. 7A, a tapered slope portion 16 and a groove inclined portion 20 are continuously formed on the tip portion 15 of the excavation blade 10. In FIG. 7 (b), the groove inclined portion 20 is formed at the boundary portion between the tapered slope portion 16 and the groove inclined portion 20, and in FIG. 7 (c), the tapered slope portion 16 and the groove inclined portion 20 are formed. A build-up portion 23 is formed at a boundary portion with the portion 20. In a state where the abutting portion 23b is in contact with the end surface 2 of the steel pipe 1, the gap between the steel pipe 1 and the end surface 2 and the groove inclined portion 20 of the excavation blade 10 is used as the annular groove 21 serving as the groove for the main welding. It is formed.

図7(b)では、先端部15のテーパー斜面部16と開先用傾斜部20との境界部分に、仮溶接用凹部22が形成されている。すなわち、本実施形態では、仮溶接用凹部22は、管状溝21の底部に仮溶接時に溶融した仮溶接材26が流れ込むように形成されている。仮溶接用凹部22の上部には鋼管1の内周面4とテーパー斜面部16との間にルート間隔Rが形成されている。このルート間隔Rとは、アーク溶接時にアークが放射される方向(溶接棒が送られる方向)において、掘削刃10の先端部15と、鋼管1の開口端部3とにより形成された隙間の大きさのことであり、このルート間隔Rを設けることにより、鋼管1の開口端部3の内側からの仮溶接材26または本溶接材27を、掘削刃10の先端部15および鋼管1の開口端部3に、溶け込ませることができる。 In FIG. 7B, a temporary welding recess 22 is formed at the boundary between the tapered slope portion 16 of the tip portion 15 and the groove inclined portion 20. That is, in the present embodiment, the temporary welding recess 22 is formed so that the temporary welding material 26 melted at the time of temporary welding flows into the bottom of the tubular groove 21. A root spacing R is formed between the inner peripheral surface 4 of the steel pipe 1 and the tapered slope portion 16 at the upper portion of the temporary welding recess 22. The route interval R is the size of the gap formed by the tip portion 15 of the excavation blade 10 and the open end portion 3 of the steel pipe 1 in the direction in which the arc is radiated during arc welding (the direction in which the welding rod is sent). By providing this route interval R, the temporary welded material 26 or the main welded material 27 from the inside of the open end 3 of the steel pipe 1 can be used with the tip 15 of the excavation blade 10 and the open end of the steel pipe 1. It can be blended into the part 3.

図7(c)では、肉盛り部23は、先端部15のテーパー斜面部16と開先用傾斜部20との境界部分に突出して形成されている。本実施形態では、肉盛り部23は、掘削刃10の一部として、鋳鉄により一体的に成形されており、掘削刃10の軸線と平行な平面で形成された外側面23aと、鋼管1の端面2と当接する当接部23bとを有している。外側面23aと当接部23bとは、直角に交差している。 In FIG. 7C, the built-up portion 23 is formed so as to project at the boundary portion between the tapered slope portion 16 of the tip portion 15 and the groove inclined portion 20. In the present embodiment, the build-up portion 23 is integrally formed of cast iron as a part of the excavation blade 10, and has an outer surface 23a formed in a plane parallel to the axis of the excavation blade 10 and a steel pipe 1. It has an abutting portion 23b that comes into contact with the end surface 2. The outer side surface 23a and the contact portion 23b intersect at a right angle.

このように構成された本実施形態の接合部材としての掘削刃10と鋼管1との接合(溶接)について、以下に説明する。図8に示すように、掘削刃10の先端部15と鋼管1の開口端部とを対向させ、先端部15を鋼管1の開口端部に内側から入り込ませる。先端部15の先端の直径は、鋼管1の内径より小さく設定され、テーパー斜面部16で徐々に大きくなるため、鋼管1の開口端部への掘削刃10の先端部15の挿入を容易に行える。 The joining (welding) between the excavation blade 10 and the steel pipe 1 as the joining member of the present embodiment configured in this way will be described below. As shown in FIG. 8, the tip portion 15 of the excavation blade 10 and the open end portion of the steel pipe 1 are opposed to each other, and the tip portion 15 is inserted into the open end portion of the steel pipe 1 from the inside. Since the diameter of the tip of the tip 15 is set smaller than the inner diameter of the steel pipe 1 and gradually increases at the tapered slope 16, the tip 15 of the excavation blade 10 can be easily inserted into the open end of the steel pipe 1. ..

先端部15を鋼管1の開口端部に入り込ませると、図7(c)に示すように、先端部15と開先用傾斜部20との境界部分の4か所に突出形成された肉盛り部23の当接部23bと、鋼管1の端面2とが当接して、それ以上の入り込みを防止することができる。これに加えて、掘削刃10の軸線clと鋼管1の軸線CLとが平行となり、これらの軸線cl,CLが略一致する(図8参照)。 When the tip portion 15 is inserted into the open end portion of the steel pipe 1, as shown in FIG. 7 (c), a build-up formed at four positions at the boundary portion between the tip portion 15 and the groove portion inclined portion 20 is formed. The contact portion 23b of the portion 23 and the end surface 2 of the steel pipe 1 come into contact with each other to prevent further entry. In addition to this, the axis cl of the excavation blade 10 and the axis CL of the steel pipe 1 are parallel to each other, and these axis cls and CLs substantially coincide with each other (see FIG. 8).

この状態では、境界部分の4か所に凹んで形成された仮溶接用凹部22は、図7(b)に示すように、本溶接用の環状溝21の底部に位置し、かつ環状溝21の方向に開口し、テーパー斜面部16と鋼管1の内周面4との間にルート間隔Rが形成されている。そして、図7(a)に示すように、肉盛り部23および仮溶接用凹部22の形成されない他の部分では、テーパー斜面部16と開先用傾斜部20とにより、開先となる環状溝21が形成され、これらの間にも、ルート間隔Rが形成される。 In this state, the temporary welding recesses 22 formed by being recessed at the four boundary portions are located at the bottom of the annular groove 21 for main welding and as shown in FIG. 7B, and the annular groove 21 is formed. A route spacing R is formed between the tapered slope portion 16 and the inner peripheral surface 4 of the steel pipe 1. Then, as shown in FIG. 7A, in the other portion where the build-up portion 23 and the temporary welding recess 22 are not formed, the tapered slope portion 16 and the groove inclined portion 20 form an annular groove as a groove. 21 is formed, and a route interval R is also formed between them.

このような配置状態の掘削刃10と鋼管1との接合について、図8および図9を参照して以下に説明する。先ず、先端部15の周面の4か所に形成された仮溶接用凹部22における仮溶接について説明する。本溶接の前に行われる仮溶接は、仮溶接用凹部22が形成された4か所の部位で行われる。具体的には、図8に示すように、掘削刃10の先端部15を鋼管1の開口端部3に入り込ませた状態で、これらを回転させながら、溶接棒25により溶接する。以下、その詳細を図9(a)〜(c)を参照しながら説明する。なお、図9(a)〜(c)および後述する図10(a)〜(d)は、説明上、図8の状態から時計回りに90°回転させた要部断面図である。 The joining of the excavation blade 10 and the steel pipe 1 in such an arranged state will be described below with reference to FIGS. 8 and 9. First, temporary welding in the temporary welding recesses 22 formed at four locations on the peripheral surface of the tip portion 15 will be described. The temporary welding performed before the main welding is performed at four sites where the temporary welding recesses 22 are formed. Specifically, as shown in FIG. 8, in a state where the tip portion 15 of the excavation blade 10 is inserted into the open end portion 3 of the steel pipe 1, the welding rod 25 is used for welding while rotating the tip portion 15. Hereinafter, the details will be described with reference to FIGS. 9 (a) to 9 (c). 9 (a) to 9 (c) and FIGS. 10 (a) to 10 (d) described later are cross-sectional views of a main part rotated 90 ° clockwise from the state of FIG. 8 for explanation.

図9(a)に示すように、環状溝21内に溶接棒25を開先用傾斜部20に沿って斜めに挿入し、アークを飛ばすと、図9(b)に示すように、溶融した仮溶接材26は、ルート間隔R内に進入するとともに、仮溶接用凹部22内に流れ込む。仮溶接材26は、鋼管1と掘削刃10に溶け込み、鋼管1の1カ所の仮溶接用凹部22で掘削刃10は、部分的に仮固定される。仮溶接材26の分量は、仮溶接用凹部22に充満されるとともに、ルート間隔R内に進入でき、環状溝21内に突出し過ぎない分量が好ましく、このような適量の分量の仮溶接材26で仮固定が行われる。鋼管杭100を回転させながら、残りの3か所の仮溶接用凹部22で、順に同様の仮溶接がなされると、鋼管1の外周の4か所で掘削刃10は確実に仮固定される。このようにして、掘削刃10は、その先端部15と開先用傾斜部20との境界部分において、仮溶接時に融着した仮溶接材26を介して、鋼管1の開口端部3に仮溶接される。 As shown in FIG. 9 (a), when the welding rod 25 was diagonally inserted into the annular groove 21 along the groove inclined portion 20 and the arc was blown, it melted as shown in FIG. 9 (b). The temporary welding material 26 enters the route interval R and flows into the temporary welding recess 22. The temporary welding material 26 melts into the steel pipe 1 and the excavation blade 10, and the excavation blade 10 is partially temporarily fixed at one temporary welding recess 22 of the steel pipe 1. The amount of the temporary welding material 26 is preferably such that the concave portion 22 for temporary welding is filled and the temporary welding material 26 can enter the root interval R and does not protrude too much into the annular groove 21. Temporary fixing is performed at. When the same temporary welding is performed in order in the remaining three temporary welding recesses 22 while rotating the steel pipe pile 100, the excavation blade 10 is securely temporarily fixed at four locations on the outer circumference of the steel pipe 1. .. In this way, the excavation blade 10 is temporarily attached to the open end portion 3 of the steel pipe 1 via the temporary welding material 26 fused at the time of temporary welding at the boundary portion between the tip portion 15 and the groove inclined portion 20. Will be welded.

つぎに、開先用傾斜部20と鋼管1の端面2との間に形成された環状溝21における本溶接について、図10を参照して以下に説明する。図10(a)、(b)に示すように、環状溝21の奥の仮溶接用凹部22内に溶け込んだ仮溶接材26に向けて、環状溝21から溶接棒25を挿入し、鋼管杭100を回転させながら、溶接棒25の先端から、環状溝21の壁面にアークを飛ばす。これにより、図10(c)、(d)に示すように溶接棒25が溶融した本溶接材27は、仮溶接材26を覆うように融着し、環状溝21内に充満され、開先用傾斜部20と鋼管1の端面2との間の壁面にも溶け込む。このようにして、本溶接が行われる。 Next, the main welding in the annular groove 21 formed between the grooved inclined portion 20 and the end surface 2 of the steel pipe 1 will be described below with reference to FIG. As shown in FIGS. 10A and 10B, a welding rod 25 is inserted from the annular groove 21 toward the temporary welding material 26 that has melted into the temporary welding recess 22 at the back of the annular groove 21, and the steel pipe pile. While rotating 100, an arc is blown from the tip of the welding rod 25 to the wall surface of the annular groove 21. As a result, as shown in FIGS. 10C and 10D, the main welding material 27 in which the welding rod 25 is melted is fused so as to cover the temporary welding material 26, and is filled in the annular groove 21 to form a groove. It also melts into the wall surface between the inclined portion 20 and the end surface 2 of the steel pipe 1. In this way, the main welding is performed.

前もって形成された仮溶接材26が仮溶接用凹部22に流れ込み、図10(b)に示すように、仮溶接材26が、これまでよりも隆起し難いため、この本溶接では、環状溝21である開先に向かって、仮溶接材26の表面を含む部分に対して略直交する方向から本溶接材27を融着させることできる。これにより、仮溶接材近傍の本溶接材27の溶け込み不良を抑えることができる。この結果、鋼管1と掘削刃10とは均一に接合でき、鋼管杭の品質を高めることができる。 The pre-formed temporary welding material 26 flows into the temporary welding recess 22, and as shown in FIG. 10B, the temporary welding material 26 is less likely to rise than before. Therefore, in this main welding, the annular groove 21 The main welded material 27 can be fused from a direction substantially orthogonal to the portion including the surface of the temporary welded material 26 toward the groove. As a result, it is possible to suppress poor penetration of the main welded material 27 in the vicinity of the temporary welded material. As a result, the steel pipe 1 and the excavation blade 10 can be uniformly joined, and the quality of the steel pipe pile can be improved.

さらに、図8に示すように、掘削刃10の直径は、鋼管1の直径に対して大きい。このため、掘削刃10を鋼管1に仮溶接および本溶接をする際には、後述する継ぎ手とは異なり、鋼管1の端面2に対して浅い角度φで、溶接棒25により、これらの溶接を行うことになる。この結果、掘削刃10を接合部材としたときには、その形状が起因して、鋼管の端面2に、仮溶接材26および本溶接材27を溶け込ませ難い。しかしながら、このような場合であっても、本実施形態では、上述した仮溶接用凹部22を設けることにより、周方向により均一に仮溶接および本溶接を行うことができるため、鋼管1と掘削刃10との接合性を高めることができる。 Further, as shown in FIG. 8, the diameter of the excavation blade 10 is larger than the diameter of the steel pipe 1. Therefore, when the excavation blade 10 is temporarily welded to the steel pipe 1 and main welded, unlike the joint described later, these weldings are performed by the welding rod 25 at a shallow angle φ with respect to the end face 2 of the steel pipe 1. Will do. As a result, when the excavation blade 10 is used as a joining member, it is difficult to melt the temporary welding material 26 and the main welding material 27 into the end surface 2 of the steel pipe due to its shape. However, even in such a case, in the present embodiment, by providing the above-mentioned temporary welding recess 22, the temporary welding and the main welding can be performed more uniformly in the circumferential direction, so that the steel pipe 1 and the excavation blade can be performed. The bondability with 10 can be improved.

〔第1実施形態の変形例〕
つぎに、図11を参照して本発明の接合部材に形成された仮溶接用凹部の変形例について説明する。図11(a)に示す掘削刃10Aでは、先端部のテーパー斜面部16と開先用傾斜部20との境界部分に形成された仮溶接用凹部22Aの一部が、先端部15とともに鋼管1の開口端部3に入り込むように形成されている。具体的には、仮溶接用凹部22Aは、前記した実施形態の仮溶接用凹部22と比較して軸線方向に長く、鋼管1の端面2より開口端部3の内側まで延びている。このように形成された仮溶接用凹部22Aでは、仮溶接時に掘削刃10を鋼管1に仮固定する仮溶接材26により、鋼管1の開口端部の内側から広い範囲で仮固定することができるため、接合強度が向上し安定した仮固定ができる。なお、斜めの破線の矢印は、溶接棒の挿入方向を示している。
[Modified example of the first embodiment]
Next, a modified example of the temporary welding recess formed in the joining member of the present invention will be described with reference to FIG. In the excavation blade 10A shown in FIG. 11A, a part of the temporary welding recess 22A formed at the boundary between the tapered slope 16 at the tip and the groove 20 is a steel pipe 1 together with the tip 15. It is formed so as to enter the open end portion 3 of the. Specifically, the temporary welding recess 22A is longer in the axial direction than the temporary welding recess 22 of the above-described embodiment, and extends from the end surface 2 of the steel pipe 1 to the inside of the open end 3. In the temporary welding recess 22A formed in this way, the drilling blade 10 can be temporarily fixed to the steel pipe 1 at the time of temporary welding by the temporary welding material 26, which can be temporarily fixed in a wide range from the inside of the open end of the steel pipe 1. Therefore, the joint strength is improved and stable temporary fixing is possible. The diagonal broken line arrow indicates the insertion direction of the welding rod.

図11(b)に示す掘削刃10Bでは、先端部のテーパー斜面部16と開先用傾斜部20との境界部分に形成された仮溶接用凹部22Bには、先端部を鋼管1の開口端部3に入り込ませた状態で、鋼管1の端面2の近傍に、端面2と鈍角αを形成するように傾斜した傾斜壁面22aが形成されている。このように形成された仮溶接用凹部22Bでは、鋼管1と掘削刃10とを、掘削刃10Bの先端側に向かって仮溶接するとき、仮溶接時のアークが放射される方向を、傾斜壁面22aに対してより直角に近づけることができ、傾斜壁面22aの近傍の仮溶接材26の溶け込みを向上させることができる。 In the excavation blade 10B shown in FIG. 11B, the tip of the temporary welding recess 22B formed at the boundary between the tapered slope 16 at the tip and the groove 20 is the open end of the steel pipe 1. An inclined wall surface 22a is formed in the vicinity of the end surface 2 of the steel pipe 1 so as to form an obtuse angle α with the end surface 2 in a state of being inserted into the portion 3. In the temporary welding recess 22B formed in this way, when the steel pipe 1 and the excavation blade 10 are temporarily welded toward the tip end side of the excavation blade 10B, the direction in which the arc during the temporary welding is radiated is determined by the inclined wall surface. It can be made closer to a right angle with respect to 22a, and the penetration of the temporary welding material 26 in the vicinity of the inclined wall surface 22a can be improved.

図11(c)に示す掘削刃10Cでは、先端部のテーパー斜面部16と開先用傾斜部20との境界部分に形成された仮溶接用凹部22Cは、環状溝21の底面22bが、端面2側深く、端面2から離れた側が浅くなるように傾斜した傾斜面となっている。このように形成された仮溶接用凹部22Cでは、鋼管1と掘削刃10とを、掘削刃10Cの先端側に向かって仮溶接するとき、ルート間隔R側をより強固に仮溶接できるため、少ない仮溶接材26で確実に仮固定できる。 In the excavation blade 10C shown in FIG. 11C, the temporary welding recess 22C formed at the boundary between the tapered slope 16 at the tip and the groove 20 has the bottom surface 22b of the annular groove 21 as the end face. The sloped surface is deep on the two sides and shallow on the side away from the end surface 2. In the temporary welding recess 22C formed in this way, when the steel pipe 1 and the excavation blade 10 are temporarily welded toward the tip side of the excavation blade 10C, the root spacing R side can be temporarily welded more firmly, which is less. The temporary welding material 26 can be reliably temporarily fixed.

〔第2実施形態〕
つぎに、図12を参照して本発明の第2実施形態として、接合部材が鋼管同士を接合するための継ぎ手である例について、以下に説明する。継ぎ手30は、雄型の継ぎ手であり、図示しない、鋼管に接続された雌型の継ぎ手と連結されるものである。
[Second Embodiment]
Next, as a second embodiment of the present invention with reference to FIG. 12, an example in which the joining member is a joint for joining steel pipes will be described below. The joint 30 is a male joint and is connected to a female joint (not shown) connected to a steel pipe.

図12に示すように、継ぎ手30は、小径の先端部32と、先端部32に連続した大径の基体部33と、基体部33に連続した連結部34とからなっている。先端部32は前記した実施形態の掘削刃10の先端部15と同様の構成であり、先端側のテーパー斜面部35と、これに連続する開先用傾斜部36とを有している。また、中間の基体部33の外径は鋼管1の外径と同等に形成され、下部の連結部34の外径は、鋼管1の内径より僅かに小さく設定されている。 As shown in FIG. 12, the joint 30 includes a small-diameter tip portion 32, a large-diameter base portion 33 continuous with the tip portion 32, and a connecting portion 34 continuous with the base portion 33. The tip portion 32 has the same configuration as the tip portion 15 of the excavation blade 10 of the above-described embodiment, and has a tapered slope portion 35 on the tip side and a groove inclination portion 36 continuous thereto. Further, the outer diameter of the intermediate base portion 33 is formed to be the same as the outer diameter of the steel pipe 1, and the outer diameter of the lower connecting portion 34 is set to be slightly smaller than the inner diameter of the steel pipe 1.

先端部32は、詳細には図示していないが、前記した掘削刃10の先端部15と同様に、先端部32と開先用傾斜部36との境界部分には、仮溶接時に使用する仮溶接用凹部37が、周方向に間隔をおいた4か所(少なくとも3か所)に形成されている。同様に、肉盛り部38は、仮溶接用凹部37が形成された位置とは異なる位置であり、かつ、周方向に間隔をおいた4か所(少なくとも3か所)に、形成されている。そして、先端部32は、上方に位置する鋼管1の開口端部3に入り込んで、仮溶接のあと、本溶接して接合される。 Although the tip portion 32 is not shown in detail, similarly to the tip portion 15 of the excavation blade 10 described above, a temporary portion 32 used at the time of temporary welding is provided at the boundary portion between the tip portion 32 and the groove portion inclined portion 36. Welding recesses 37 are formed at four locations (at least three locations) spaced apart from each other in the circumferential direction. Similarly, the build-up portions 38 are formed at four locations (at least three locations) that are different from the positions where the temporary welding recesses 37 are formed and are spaced apart in the circumferential direction. .. Then, the tip portion 32 enters the open end portion 3 of the steel pipe 1 located above, and is joined by main welding after temporary welding.

また、連結部34は、基体部33より小径であり、連結部34と基体部33との間には段差が形成されている。連結部34は、上述した雌型の継ぎ手(図示せず)に外嵌させ、この雌型の継ぎ手の端部を基体部33に当接させた状態で、これが溶接等で接合される。この実施形態の継ぎ手30によれば、鋼管1と継ぎ手30とを、先ず仮溶接で精度良く確実に接合でき、ついで本溶接で均一に接合することができ、前記の実施形態と同様の作用効果を得ることができる。 Further, the connecting portion 34 has a smaller diameter than the base portion 33, and a step is formed between the connecting portion 34 and the base portion 33. The connecting portion 34 is fitted onto the above-mentioned female joint (not shown), and the end of the female joint is brought into contact with the base portion 33, and the connecting portion 34 is joined by welding or the like. According to the joint 30 of this embodiment, the steel pipe 1 and the joint 30 can be joined accurately and reliably by temporary welding, and then uniformly joined by main welding. Can be obtained.

〔参考例〕
つぎに、図13および図14を参照して、本発明の参考例を説明する。参考例に係る接合部材は、掘削刃10Dであり、図13および図14では、外周刃14A、内周刃14Bを除く、第1実施形態の掘削刃10と対応する部位には、その符号の末尾にDを付している。なお、参考例の掘削刃が、第1実施形態の掘削刃10と、相違する点は、仮溶接用凹部が無い点である。
[Reference example]
Next, a reference example of the present invention will be described with reference to FIGS. 13 and 14. The joining member according to the reference example is the excavation blade 10D, and in FIGS. 13 and 14, the parts corresponding to the excavation blade 10 of the first embodiment, excluding the outer peripheral blade 14A and the inner peripheral blade 14B, have their symbols. A D is added at the end. The excavation blade of the reference example is different from the excavation blade 10 of the first embodiment in that there is no recess for temporary welding.

図13(a)、(b)に示すように、掘削刃10Dは、前記した実施形態と同様に、本体部11Dの外周には、図示していないが螺旋状の螺旋羽根板13Dが突出して形成され、掘削刃10Dの鋼管1と対向する部位には、内側から入り込む先端部15Dを有している。また、同様に、掘削刃10Dの先端部15Dは、先端側への進入用の部分であり、鋼管1の軸線CLと平行なずれを規制するテーパー斜面部16Dが形成されている。 As shown in FIGS. 13 (a) and 13 (b), in the excavation blade 10D, a spiral blade plate 13D (not shown) protrudes from the outer periphery of the main body 11D as in the above-described embodiment. The formed portion of the excavation blade 10D facing the steel pipe 1 has a tip portion 15D that enters from the inside. Similarly, the tip portion 15D of the excavation blade 10D is a portion for entering the tip side, and a tapered slope portion 16D that regulates a deviation parallel to the axis CL of the steel pipe 1 is formed.

この参考例では、掘削刃10Dの先端部15Dには、仮溶接用凹部がなく、肉盛り部23Dのみが形成されている。肉盛り部23Dには、当接部23bが形成されており、当接部23bは、掘削刃10D先端部15Dを鋼管1の開口端部3に入り込ませたときに、鋼管1の軸線CLと掘削刃10Dの軸線clとの角度のずれを規制する機能を有する。具体的には、肉盛り部23Dは、先端部15Dと開先用傾斜部20との境界部分において、周方向に間隔をおいて4か所に、肉盛り部23Dが突出した状態で形成されている。この参考例でも、肉盛り部23Dも円周上に90°の間隔で形成されている。 In this reference example, the tip portion 15D of the excavation blade 10D has no recess for temporary welding, and only the build-up portion 23D is formed. A contact portion 23b is formed in the build-up portion 23D, and the contact portion 23b is formed with the axis CL of the steel pipe 1 when the excavation blade 10D tip portion 15D is inserted into the open end portion 3 of the steel pipe 1. It has a function of regulating the deviation of the angle of the excavation blade 10D from the axis cl. Specifically, the build-up portion 23D is formed at the boundary portion between the tip portion 15D and the groove inclined portion 20 in a state where the build-up portion 23D protrudes at four locations at intervals in the circumferential direction. ing. In this reference example as well, the build-up portions 23D are also formed on the circumference at intervals of 90 °.

参考例の掘削刃10Dでは、掘削刃10Dの先端部15Dを、鋼管1の開口端部3に入り込ませ、鋼管1の端面2を肉盛り部23Dの当接部23bに当接させる。この当接状態で、当接部23bを除く周方向に、ルート間隔Rが形成されている。当接部23bの鋼管1の軸線CLと掘削刃10Dの軸線clとが平行となり、鋼管1の軸線CLと掘削刃10Dの軸線clとの角度のずれを規制することができる。 In the excavation blade 10D of the reference example, the tip portion 15D of the excavation blade 10D is inserted into the open end portion 3 of the steel pipe 1, and the end surface 2 of the steel pipe 1 is brought into contact with the contact portion 23b of the build-up portion 23D. In this contact state, the route interval R is formed in the circumferential direction excluding the contact portion 23b. The axis CL of the steel pipe 1 of the abutting portion 23b and the axis cl of the excavation blade 10D are parallel to each other, and the deviation of the angle between the axis CL of the steel pipe 1 and the axis cl of the excavation blade 10D can be regulated.

さらに、テーパー斜面部16Dにより、鋼管1の開口端部3への掘削刃10Dの入り込みを容易するとともに、鋼管1の軸線CLと掘削刃10Dの平行ずれを所定の範囲内に規制することができる。このようにして、開先用傾斜部20Dと鋼管1の端面2との間の溶接用の環状溝22Dを均等な幅で形成することができる。これにより、均一な溶接が可能となり、鋼管1と掘削刃10Dとの接合状態を良好とすることができる。 Further, the tapered slope portion 16D facilitates the entry of the excavation blade 10D into the open end portion 3 of the steel pipe 1, and can regulate the parallel deviation between the axis CL of the steel pipe 1 and the excavation blade 10D within a predetermined range. .. In this way, the annular groove 22D for welding between the groove inclined portion 20D and the end surface 2 of the steel pipe 1 can be formed with a uniform width. As a result, uniform welding is possible, and the joint state between the steel pipe 1 and the excavation blade 10D can be improved.

以上、本発明の実施形態について詳述したが、本発明は、前記の実施形態に限定されるものではなく、特許請求の範囲に記載された本発明の精神を逸脱しない範囲で、種々の設計変更を行うことができるものである。たとえば、第2実施形態では、接合部材として、雄型の継ぎ手を例示したが、雌型の接ぎ手に同様の構造を適当してもよい。 Although the embodiments of the present invention have been described in detail above, the present invention is not limited to the above-described embodiments, and various designs are designed without departing from the spirit of the present invention described in the claims. You can make changes. For example, in the second embodiment, the male joint is illustrated as the joint member, but a similar structure may be suitable for the female joint.

また、第1および第2の実施形態では、肉盛り部を設けることにより、仮溶接用凹部近傍の接合部材の先端部分と、鋼管の開口端部との間に、ルート間隔を形成したが、たとえば、肉盛り部を省略し、仮溶接用凹部の形状を変更することにより、これらの間にルート間隔を形成してもよい。 Further, in the first and second embodiments, the built-up portion is provided to form a root interval between the tip portion of the joining member near the recess for temporary welding and the open end portion of the steel pipe. For example, the build-up portion may be omitted and the shape of the temporary welding recess may be changed to form a root spacing between them.

さらに、図11(c)に示す形状の仮溶接用凹部の一部を、さらに、図11(b)に示すように、先端部とともに鋼管の開口端部に入り込むように、形成してもよい。 Further, a part of the temporary welding recess having the shape shown in FIG. 11 (c) may be further formed so as to enter the open end of the steel pipe together with the tip as shown in FIG. 11 (b). ..

1:鋼管、2:鋼管の開口端部の端面、3:開口端部、10,10A〜10D:掘削刃(接合部材)、11:本体部、15,15A〜15D:先端部、16,16D:テーパー斜面部、20,36:開先用傾斜部、21:環状溝、22:仮溶接用凹部、23,23A:肉盛り部、23b:当接部、24:ルート間隔、25:溶接棒、26:仮溶接材、27:本溶接材、30:継ぎ手(接合部材)、100:鋼管杭 1: Steel pipe 2: End face of the open end of the steel pipe 3: Open end 10,10A-10D: Drilling blade (joining member), 11: Main body, 15,15A to 15D: Tip, 16,16D : Tapered slope, 20, 36: Groove slope, 21: Circular groove, 22: Temporary welding recess, 23, 23A: Overlay, 23b: Contact, 24: Route spacing, 25: Welding rod , 26: Temporary welded material, 27: Main welded material, 30: Joint (joining member), 100: Steel pipe pile

Claims (6)

鋼管杭用の鋼管の開口端部において、前記開口端部に仮溶接した後に本溶接される金属製の鋼管杭用の接合部材であって、
前記開口端部に内側から入り込む先端部と、前記先端部を前記開口端部に入り込ませた状態で、前記開口端部の端面との間に、本溶接用の環状溝となる開先を形成する開先用傾斜部と、が形成されており、
前記先端部には、前記鋼管の軸線と平行なずれを規制するテーパー傾斜部が形成されており、
前記接合部材は、前記テーパー傾斜部と前記開先用傾斜部との境界部分において、仮溶接時に融着した仮溶接材を介して、前記鋼管の前記開口端部に仮溶接されるものであり、
前記境界部分には、前記環状溝の底部に仮溶接時に溶融した前記仮溶接材が流れ込むように、周方向に間隔をおいた少なくとも3か所に、前記テーパー傾斜部および前記開先用傾斜部から凹んだ仮溶接用凹部が形成され
前記先端部を前記開口端部に入り込ませた状態で、前記仮溶接用凹部の一部が、前記開口端部から前記鋼管の内部空間まで入り込むように、形成されていることを特徴とする鋼管杭用の接合部材。
A metal joint member for steel pipe piles that is temporarily welded to the open end of a steel pipe for steel pipe piles and then main-welded.
A groove that serves as an annular groove for main welding is formed between the tip portion that enters the opening end portion from the inside and the end face of the opening end portion with the tip portion inserted into the opening end portion. An inclined portion for the groove is formed.
A tapered inclined portion that regulates a deviation parallel to the axis of the steel pipe is formed at the tip portion.
The joining member is temporarily welded to the open end of the steel pipe at the boundary between the tapered inclined portion and the groove inclined portion via a temporary welding material fused during temporary welding. ,
The tapered inclined portion and the groove inclined portion are provided at at least three places spaced in the circumferential direction so that the temporary welding material melted at the time of temporary welding flows into the bottom of the annular groove at the boundary portion. A recess for temporary welding is formed from the surface ,
A steel pipe characterized in that a part of the temporary welding recess is formed so as to enter from the open end to the internal space of the steel pipe in a state where the tip is inserted into the open end. Joining member for piles.
鋼管杭用の鋼管の開口端部において、前記開口端部に仮溶接した後に本溶接される金属製の鋼管杭用の接合部材であって、
前記開口端部に内側から入り込む先端部と、前記先端部を前記開口端部に入り込ませた状態で、前記開口端部の端面との間に、本溶接用の環状溝となる開先を形成する開先用傾斜部と、が形成されており、
前記接合部材は、前記先端部と前記開先用傾斜部との境界部分において、仮溶接時に融着した仮溶接材を介して、前記鋼管の前記開口端部に仮溶接されるものであり、
前記境界部分には、前記環状溝の底部に仮溶接時に溶融した前記仮溶接材が流れ込むように、周方向に間隔をおいた少なくとも3か所に、仮溶接用凹部が形成され
前記仮溶接用凹部には、前記先端部を前記開口端部に入り込ませた状態で、前記鋼管の端面の近傍に、前記端面と鈍角を形成するように傾斜した傾斜壁面が形成されていることを特徴とする鋼管杭用の接合部材。
A metal joint member for steel pipe piles that is temporarily welded to the open end of a steel pipe for steel pipe piles and then main-welded.
A groove that serves as an annular groove for main welding is formed between the tip portion that enters the opening end portion from the inside and the end face of the opening end portion with the tip portion inserted into the opening end portion. An inclined portion for the groove is formed.
The joining member is temporarily welded to the open end of the steel pipe at the boundary between the tip and the grooved inclined portion via a temporary welding material fused during temporary welding.
At least three recesses for temporary welding are formed at the boundary portion at least three places spaced in the circumferential direction so that the temporary welding material melted at the time of temporary welding flows into the bottom of the annular groove .
The temporary welding recess is formed with an inclined wall surface that is inclined so as to form an obtuse angle with the end face in the vicinity of the end face of the steel pipe in a state where the tip portion is inserted into the open end portion. A joining member for steel pipe piles.
記境界部分には、前記仮溶接用凹部が形成された位置とは異なる位置であり、前記周方向に間隔をおいた少なくとも3か所に、肉盛り部が形成されており、
前記肉盛り部には、前記先端部を前記開口端部に入り込ませた状態で前記鋼管の端面を当接させて、前記鋼管の軸線と前記接合部材の軸線との角度のずれを規制する当接部が形成されており、
前記鋼管の端面に前記肉盛り部の当接部を当接させた状態で、前記当接部を除く周方向に、ルート間隔が形成されていることを特徴とする請求項1記載の鋼管杭用の接合部材。
The prior Symbol boundary portion, said a position different from the temporary welding recess formed positions, in at least three locations spaced in the circumferential direction, padding portion is formed,
The end face of the steel pipe is brought into contact with the built-up portion with the tip portion inserted into the open end portion to regulate the deviation of the angle between the axis of the steel pipe and the axis of the joining member. The contact part is formed,
Steel tube according to claim 1, in a state where the abutting portion is abutted against the buildup portion to the end surface of the steel pipe, the circumferentially except for the contact portion, characterized in that the root gap is formed Joining member for piles.
前記先端部には、前記鋼管の軸線と平行なずれを規制するテーパー傾斜部が形成されており、
前記境界部分には、前記仮溶接用凹部が形成された位置とは異なる位置であり、前記周方向に間隔をおいた少なくとも3か所に、肉盛り部が形成されており、
前記肉盛り部には、前記先端部を前記開口端部に入り込ませた状態で前記鋼管の端面を当接させて、前記鋼管の軸線と前記接合部材の軸線との角度のずれを規制する当接部が形成されており、
前記鋼管の端面に前記肉盛り部の当接部を当接させた状態で、前記当接部を除く周方向に、ルート間隔が形成されていることを特徴とする請求項に記載の鋼管杭用の接合部材。
A tapered inclined portion that regulates a deviation parallel to the axis of the steel pipe is formed at the tip portion.
The boundary portion is a position different from the position where the temporary welding recess is formed, and a build-up portion is formed at at least three places spaced apart in the circumferential direction.
The end face of the steel pipe is brought into contact with the built-up portion with the tip portion inserted into the open end portion to regulate the deviation of the angle between the axis of the steel pipe and the axis of the joining member. The contact part is formed,
The steel pipe according to claim 2 , wherein a route interval is formed in the circumferential direction excluding the contact portion in a state where the contact portion of the build-up portion is brought into contact with the end surface of the steel pipe. Joining member for piles.
前記先端部を前記開口端部に入り込ませた状態で、前記仮溶接用凹部を形成する壁面と、前記開口端部の前記端面との間に、ルート間隔が形成されるように、前記仮溶接用凹部が形成されていることを特徴とする請求項1〜4のいずれか一項に記載の鋼管杭用の接合部材。 The temporary welding is performed so that a root interval is formed between the wall surface forming the temporary welding recess and the end face of the open end in a state where the tip is inserted into the open end. The joining member for a steel pipe pile according to any one of claims 1 to 4, wherein a recess is formed. 前記接合部材は、掘削刃であることを特徴とする請求項1〜5のいずれか一項に記載の鋼管杭用の接合部材。 The joining member for a steel pipe pile according to any one of claims 1 to 5, wherein the joining member is an excavation blade.
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