JP6903473B2 - Forged material - Google Patents

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JP6903473B2
JP6903473B2 JP2017079926A JP2017079926A JP6903473B2 JP 6903473 B2 JP6903473 B2 JP 6903473B2 JP 2017079926 A JP2017079926 A JP 2017079926A JP 2017079926 A JP2017079926 A JP 2017079926A JP 6903473 B2 JP6903473 B2 JP 6903473B2
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翔史 橋本
翔史 橋本
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Showa Denko KK
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この発明は、型鍛造によって鍛造品を成形する際に用いられるアルミニウム製の鍛造素材およびその関連技術に関する。 The present invention relates to an aluminum forging material used when molding a forged product by mold forging and related techniques thereof.

なお本明細書および特許請求の範囲において、アルミニウム(Al)の語はアルミニウム合金(Al合金)を含む意味で用いられる。 In the present specification and claims, the term aluminum (Al) is used to mean including an aluminum alloy (Al alloy).

近年、アルミニウム製の鍛造品は、広範囲で様々な用途に使用されており、用途に応じて多種類の形状が存在するとともに、要求される強度、耐久性、耐熱性等の性質も多岐にわたっている。このため鍛造品の形状の複雑化を来し、鍛造時の成形荷重も高くなる傾向にある。従って鍛造装置として、大型のプレス装置や、高荷重の多段成形が行えるサーボプレス装置の需要が高まっている。 In recent years, forged products made of aluminum have been used in a wide range of applications for various purposes, and there are many types of shapes depending on the application, and the required strength, durability, heat resistance, and other properties are also diverse. .. For this reason, the shape of the forged product becomes complicated, and the forming load at the time of forging tends to increase. Therefore, as a forging device, there is an increasing demand for a large press device and a servo press device capable of performing high-load multi-stage forming.

その一方、鍛造品形状の複雑化、つまり金型形状の複雑化に伴い、鍛造不良の発生が懸念されるとともに、成形荷重の増加に伴い、金型寿命の低下も懸念されるところである。 On the other hand, as the shape of the forged product becomes more complicated, that is, the shape of the mold becomes more complicated, there is a concern that forging defects may occur, and as the molding load increases, the life of the mold may be shortened.

特開2007−118040号JP-A-2007-118040 特開2014−213365号Japanese Unexamined Patent Publication No. 2014-213365

従来の鍛造加工の技術分野においては、鍛造品形状の複雑化を避けて通ることはできないが、鍛造加工性をさらに向上させることによって、鍛造不良の発生や、成形荷重の増加を抑制することができる。鍛造加工性の向上を図るためには、金型や鍛造素材に供給される潤滑油の塗布量が重要となる。例えば潤滑油の塗布量が偏って部分的に不足してしまうと、鍛造時に鍛造素材としての金属材料(アルミニウム)が金型に付着してしまい、鍛造品に焼き付きが発生して鍛造不良(焼き付き不良)が発生するという課題があった。一方、金型内に潤滑油を十分に行き渡らせるために潤滑油の塗布量が多くなると、余剰の潤滑油が金型内で固形化して残留し、その残留した潤滑油が不純物として鍛造品内に打ち込まれてしまい、強度低下等の鍛造不良(打込不良)が発生するという課題があった。 In the conventional technical field of forging, it is inevitable that the shape of the forged product becomes complicated, but by further improving the forging workability, it is possible to suppress the occurrence of forging defects and the increase in forming load. it can. In order to improve the forging workability, the amount of lubricating oil supplied to the die and forging material is important. For example, if the amount of lubricating oil applied is uneven and partially insufficient, the metal material (aluminum) as the forging material will adhere to the mold during forging, and the forged product will seize, resulting in poor forging (seizure). There was a problem that (defect) occurred. On the other hand, when the amount of lubricating oil applied is large in order to sufficiently distribute the lubricating oil in the mold, excess lubricating oil solidifies and remains in the mold, and the remaining lubricating oil is used as an impurity in the forged product. There is a problem that forging defects (impulsion defects) such as a decrease in strength occur.

この発明は、上記の課題に鑑みてなされたものであり、型鍛造時に潤滑油を適切な状態に塗布することができ、焼き付き不良や打込不良等の鍛造不良の発生や成形荷重の増加を防止することができる鍛造素材およびその関連技術を提供することを目的とする。 The present invention has been made in view of the above problems, and the lubricating oil can be applied to an appropriate state at the time of mold forging, which causes forging defects such as seizure defects and driving defects and increases the molding load. It is an object of the present invention to provide forged materials and related technologies that can be prevented.

上記課題を解決するため、本発明は、以下の手段を備えるものである。 In order to solve the above problems, the present invention provides the following means.

[1]型鍛造によって鍛造品を成形するためのアルミニウム製の鍛造素材であって、
略円柱状の外観形状を有し、
外周面に、内側に凹んだ形態の油溜まり部が軸心方向に沿って連続して伸びるように形成されていることを特徴とする鍛造素材。
[1] An aluminum forging material for forming a forged product by mold forging.
It has a substantially columnar appearance shape and has a substantially columnar appearance.
A forged material characterized in that an oil reservoir having an inwardly recessed shape is formed on the outer peripheral surface so as to continuously extend along the axial direction.

[2]前記油溜まり部は、径方向の軸に対し直交する平坦面によって構成されている前項1に記載の鍛造素材。 [2] The forged material according to item 1 above, wherein the oil sump is formed of a flat surface orthogonal to a radial axis.

[3]前記油溜まり部が周方向に間隔をおいて複数形成されている前項1または2に記載の鍛造素材。 [3] The forged material according to item 1 or 2 above, wherein a plurality of oil pools are formed at intervals in the circumferential direction.

[4]前記油溜まり部が、軸心を対称軸として線対称の位置に配置されている前項1〜3のいずれか1項に記載の鍛造素材。 [4] The forged material according to any one of items 1 to 3 above, wherein the oil sump is arranged at a position symmetrical with respect to the axis of symmetry.

[5]前記油溜まり部における径方向の凹み量が、鍛造素材の直径に対し、0.1%〜15%に設定されている前項1〜4のいずれか1項に記載の鍛造素材。 [5] The forging material according to any one of the above items 1 to 4, wherein the amount of dent in the oil pool portion in the radial direction is set to 0.1% to 15% with respect to the diameter of the forging material.

[6]前記油溜まり部における周方向の一端部から他端部までの直線長さである油溜まり部幅が、鍛造素材の直径に対し、1%〜30%に設定されている前項1〜5のいずれか1項に記載の鍛造素材。 [6] The width of the oil sump, which is the linear length from one end to the other end in the circumferential direction of the oil sump, is set to 1% to 30% with respect to the diameter of the forged material. The forged material according to any one of 5.

[7]軸心に対し直交する平面に沿って切断することによって、型鍛造に用いられるアルミニウム製の鍛造素材を製造可能な断面略円形の鍛造素材用丸棒材であって、
前記丸棒材の外周面における軸心方向に連続して伸びる領域を軸心側に押圧することによって、油溜まり部を形成するための押圧痕を形成するようにしたことを特徴とする鍛造素材用丸棒材。
[7] A round bar material for forging material having a substantially circular cross section capable of producing an aluminum forging material used for mold forging by cutting along a plane orthogonal to the axis.
A forged material characterized in that a pressing mark for forming an oil pool portion is formed by pressing a region continuously extending in the axial direction on the outer peripheral surface of the round bar material toward the axial center side. Round bar material for.

[8]型鍛造に用いられるアルミニウム製の鍛造素材を製造するための鍛造素材の製造方法であって、
断面略円形の丸棒材を得る工程と、
前記丸棒材の外周面における軸心方向に連続して伸びる領域を内側に押圧して押圧痕を形成する工程と、
前記押圧痕付きの丸棒材を軸心に対し直交する平面に沿って切断することによって、前記押圧痕を油溜まり部とする鍛造素材を得る工程とを含むことを特徴とする鍛造素材の製造方法。
[8] A method for manufacturing a forging material for manufacturing an aluminum forging material used for mold forging.
The process of obtaining a round bar with a substantially circular cross section,
A step of forming a pressing mark by inwardly pressing a region continuously extending in the axial direction on the outer peripheral surface of the round bar material.
Manufacture of a forged material comprising a step of obtaining a forged material having the pressed mark as an oil sump portion by cutting the round bar material with the pressing mark along a plane orthogonal to the axis. Method.

[9]押圧ローラを前記丸棒材の外周面に転がり接触させて前記押圧痕を形成するようにした前項8に記載の鍛造素材の製造方法。 [9] The method for producing a forged material according to item 8 above, wherein the pressing roller is rolled into contact with the outer peripheral surface of the round bar material to form the pressing mark.

[10]型鍛造に用いられるアルミニウム製の鍛造素材を製造するための鍛造素材の製造装置であって、
断面略円形の丸棒材の外周面における軸心方向に連続して伸びる領域を内側に押圧して押圧痕を形成する押圧痕形成手段と、
前記押圧痕が形成された丸棒材を軸心に対し直交する平面に沿って切断することによって、前記押圧痕を油溜まり部とする鍛造素材を得る切断手段とを備えることを特徴とする鍛造素材の製造装置。
[10] An apparatus for manufacturing a forging material for manufacturing an aluminum forging material used for mold forging.
A pressing mark forming means for forming a pressing mark by inwardly pressing a region continuously extending in the axial direction on the outer peripheral surface of a round bar having a substantially circular cross section.
Forging is provided with a cutting means for obtaining a forging material having the pressure marks as an oil pool by cutting the round bar material on which the pressure marks are formed along a plane orthogonal to the axis. Material manufacturing equipment.

[11]前記押圧痕形成手段は、前記丸棒材の外周面に転がり接触して前記押圧痕を形成する押圧ローラを備える前項10に記載の鍛造素材の製造装置。 [11] The forging material manufacturing apparatus according to item 10, wherein the pressing mark forming means includes a pressing roller that rolls and contacts the outer peripheral surface of the round bar member to form the pressing mark.

[12]前記押圧痕形成装置は、ピーリング装置によって構成され、
前記ピーリング装置は、軸心方向に沿って搬送される丸棒材の外周面を切削する切削刃を有する切削機と、前記切削機本体の上流側および下流側にそれぞれ設けられ、かつ前記丸棒材の外周面に転がり接触して切削前後の前記丸棒材をそれぞれ支持する上流側支持ローラおよび下流側支持ローラとを備え、
前記下流側支持ローラによって前記押圧ローラが構成されている前項11に記載の鍛造素材の製造装置。
[12] The pressing mark forming device is composed of a peeling device.
The peeling device is provided on a cutting machine having a cutting blade for cutting the outer peripheral surface of a round bar material conveyed along the axial direction, and on the upstream side and the downstream side of the cutting machine main body, respectively, and the round bar. It is provided with an upstream support roller and a downstream support roller that roll and contact the outer peripheral surface of the material to support the round bar material before and after cutting, respectively.
The forging material manufacturing apparatus according to item 11, wherein the pressing roller is configured by the downstream support roller.

発明[1]の鍛造素材によれば、外周面に油溜まり部を形成しているため、鍛造加工時に潤滑油を適切な状態に塗布することができ、金型内に満遍なく均等に塗布することができる。このため潤滑油の部分的な不足による焼き付きを防止できるとともに、余剰の潤滑油が不純物として鍛造品に打ち込まれることによる打込不良も防止することができる。さらに潤滑油を適切な状態に塗布できるため、塑性加工を効率良くスムーズに行うことができ、鍛造荷重を低減することができる。 According to the forging material of the invention [1], since the oil pool portion is formed on the outer peripheral surface, the lubricating oil can be applied in an appropriate state during the forging process, and the lubricating oil can be applied evenly and evenly in the mold. Can be done. Therefore, it is possible to prevent seizure due to a partial shortage of the lubricating oil, and it is also possible to prevent a driving failure due to the excess lubricating oil being driven into the forged product as an impurity. Further, since the lubricating oil can be applied in an appropriate state, the plastic working can be performed efficiently and smoothly, and the forging load can be reduced.

発明[2]の鍛造素材によれば、油溜まり部を平坦面に形成しているため、より一層塑性加工を効率良くスムーズに行うことができ、より一層鍛造荷重を低減することができる。 According to the forging material of the invention [2], since the oil pool portion is formed on a flat surface, plastic working can be performed more efficiently and smoothly, and the forging load can be further reduced.

発明[3]〜[6]の鍛造素材によれば、上記の効果をより一層確実に得ることができる。 According to the forged materials of the inventions [3] to [6], the above effects can be obtained even more reliably.

発明[7]の鍛造素材用丸棒材によれば、上記の効果を奏する鍛造素材を確実に得ることができる。 According to the round bar material for forging material of the invention [7], a forging material having the above effect can be surely obtained.

発明[8][9]の鍛造素材の製造方法によれば、上記の効果を奏する鍛造素材を確実に製造することができる。 According to the method for producing a forged material according to the inventions [8] and [9], a forged material exhibiting the above effects can be reliably produced.

発明[10]〜[12]の鍛造素材の製造装置によれば、上記の効果を奏する鍛造素材を確実に製造することができる。 According to the forging material manufacturing apparatus according to the inventions [10] to [12], the forging material exhibiting the above effects can be reliably manufactured.

図1はこの発明の実施形態である鍛造素材を示す平面図である。FIG. 1 is a plan view showing a forged material according to an embodiment of the present invention. 図2は実施形態の鍛造素材を示す斜視図である。FIG. 2 is a perspective view showing the forged material of the embodiment. 図3は図1の一点鎖線で囲まれた部分を拡大して示す平面図である。FIG. 3 is an enlarged plan view showing a portion surrounded by the alternate long and short dash line in FIG. 図4は実施形態の鍛造素材の製造装置としての機能するピーリング装置を示す斜視図である。FIG. 4 is a perspective view showing a peeling device that functions as a manufacturing device for the forged material of the embodiment. 図5は実施形態の鍛造素材を使用可能な鍛造装置を示すブロック図である。FIG. 5 is a block diagram showing a forging device capable of using the forging material of the embodiment. 図6は実施形態の鍛造素材において鍛造開始直後から終了直後までの成形途中の状態を説明するための模式図、図(a)は成形開始前の状態の模式図、図(b)は成形開始直後の状態の模式図、図(c)は成形完了直前の状態の模式図、図(d)は成形完了時点の状態の模式図である。6A and 6B are schematic views for explaining a state during molding from immediately after the start of forging to immediately after the end of forging in the forging material of the embodiment, FIG. 6A is a schematic view of the state before the start of molding, and FIG. 6B is a schematic view of the state before the start of molding. A schematic diagram of the state immediately after, FIG. 3C is a schematic diagram of the state immediately before the completion of molding, and FIG. 3D is a schematic diagram of the state at the time of completion of molding.

図1〜図3はこの発明の実施形態である鍛造素材を示す図である。これらの図に示すように本実施形態の鍛造素材1は、型鍛造によって鍛造加工を行って鍛造品を成形する際に用いられる。この鍛造素材1は、アルミニウムによって構成されており、略円柱状の外観形状を有している。 1 to 3 are views showing a forged material according to an embodiment of the present invention. As shown in these figures, the forging material 1 of the present embodiment is used when forging is performed by mold forging to form a forged product. The forged material 1 is made of aluminum and has a substantially columnar appearance shape.

この鍛造素材1の外周面には、周方向に沿って所定間隔おきに6つの平坦な油溜まり部11が形成されている。各油溜まり部11は、軸心方向の全域にわたって連続して伸びるように配置されている。なお図2においては、発明の理解を容易にするため、鍛造素材1における油溜まり部11が形成されている領域にハッチングを施している。 On the outer peripheral surface of the forged material 1, six flat oil pools 11 are formed at predetermined intervals along the circumferential direction. Each oil sump portion 11 is arranged so as to extend continuously over the entire area in the axial direction. In FIG. 2, in order to facilitate the understanding of the invention, the region of the forged material 1 in which the oil sump portion 11 is formed is hatched.

ここで本実施形態においては、鍛造素材1の外周面における油溜まり部11が未形成の領域に沿うように配置される仮想の円周面を基準円周面Sと規定している。さらに本実施形態においては、鍛造素材1の直径(2r)という場合、油溜まり部11が形成されていない部分の径方向の寸法に相当し、これは基準円周面Sの直径に相当するものである。 Here, in the present embodiment, the virtual circumferential surface in which the oil pool portion 11 on the outer peripheral surface of the forged material 1 is arranged along the unformed region is defined as the reference circumferential surface S. Further, in the present embodiment, the diameter (2r) of the forged material 1 corresponds to the radial dimension of the portion where the oil sump portion 11 is not formed, which corresponds to the diameter of the reference circumferential surface S. Is.

本実施形態においては、各油溜まり部11は、基準円周面Sから内側(軸心側)に凹まされて押圧変形した形態の平坦面に形成されている。各油溜まり部11を構成する各平坦面は、軸心Xに対し直交する径方向軸に対し直交するように配置されている。 In the present embodiment, each oil pool portion 11 is formed on a flat surface in a form in which the oil pool portion 11 is recessed inward (on the axial center side) from the reference circumferential surface S and is pressed and deformed. Each flat surface constituting each oil sump portion 11 is arranged so as to be orthogonal to a radial axis orthogonal to the axis X.

また本実施形態において、6つの油溜まり部11は、軸心Xを対称軸として線対称の位置にそれぞれ配置されている。換言すると、図1に示す平面視の状態では、6つの油溜まり部11は、軸心Xを対称点として点対称の位置にそれぞれ配置されている。 Further, in the present embodiment, the six oil sump portions 11 are arranged at positions symmetrical with respect to the axis X as the axis of symmetry. In other words, in the plan view state shown in FIG. 1, the six oil sump portions 11 are arranged at point-symmetrical positions with the axis X as the point of symmetry.

ここで図1および図3に示すように本実施形態の鍛造素材1においては平面視の状態で、油溜まり部11の周方向の一端部(一側縁)から他端部(他側縁)までの直線距離(油溜まり部幅)Wを、鍛造素材1の直径(2r)に対し、1%〜30%に設定するのが良く、より好ましくは3%〜20%に設定するのが良い。さらに鍛造素材1に形成される油溜まり部11の数(油溜まり部数)を、1〜9に設定するのが良く、より好ましくは3〜6に設定するのが良い。すなわち油溜まり部幅Wや油溜まり部数が上記特定の範囲に含まれる場合には、後述するように鍛造素材1を用いて型鍛造を行った際に、潤滑油を適切な状態に塗布することができ、鍛造不良の発生や成形荷重の増加を抑制することができる。換言すると油溜まり部幅Wや油溜まり部数が上記特定の範囲を逸脱する場合には、型鍛造を行った際に、潤滑油を適切な状態に塗布することが困難になり、鍛造不良の発生や成形荷重の増加を来す可能性が高くなるおそれがある。 Here, as shown in FIGS. 1 and 3, in the forged material 1 of the present embodiment, from one end (one side edge) to the other end (other side edge) of the oil sump portion 11 in the circumferential direction in a plan view. The linear distance (oil pool width) W to is preferably set to 1% to 30%, more preferably 3% to 20% with respect to the diameter (2r) of the forging material 1. .. Further, the number of oil pools 11 (number of oil pools) formed in the forging material 1 is preferably set to 1 to 9, and more preferably 3 to 6. That is, when the width W of the oil pool and the number of oil pools are included in the above-mentioned specific range, the lubricating oil is applied to an appropriate state when the mold is forged using the forging material 1 as described later. It is possible to suppress the occurrence of forging defects and the increase in molding load. In other words, if the width W of the oil sump or the number of oil sumps deviates from the above specific range, it becomes difficult to apply the lubricating oil to an appropriate state when the mold is forged, and a forging defect occurs. And there is a high possibility that the molding load will increase.

また図1および図3に示すように本実施形態の鍛造素材1においては平面視の状態で、油溜まり部11における基準円周面Sからの径方向に沿った凹み量としての油溜まり部深さD(最深部)を、基準円周面(鍛造素材1)の直径(2r)に対し0.1%〜15%に設定するのが良い。すなわち油溜まり部深さDが上記特定の範囲に含まれる場合には、後述するように鍛造素材1を用いて型鍛造を行った際に、潤滑油を適切な状態に塗布することができ、鍛造不良の発生や成形荷重の増加を抑制することができる。換言すると油溜まり部深さDが上記特定の範囲を逸脱する場合には、型鍛造を行った際に、潤滑油を適切な状態に塗布することが困難になり、鍛造不良の発生や成形荷重の増加を来すおそれがある。 Further, as shown in FIGS. 1 and 3, in the forged material 1 of the present embodiment, the depth of the oil pool portion 11 as the amount of dent along the radial direction from the reference circumferential surface S in the oil pool portion 11 in a plan view. It is preferable to set the D (deepest part) to 0.1% to 15% with respect to the diameter (2r) of the reference circumferential surface (forged material 1). That is, when the oil sump depth D is included in the above-mentioned specific range, the lubricating oil can be applied to an appropriate state when the mold forging is performed using the forging material 1 as described later. It is possible to suppress the occurrence of forging defects and the increase in molding load. In other words, if the depth D of the oil sump deviates from the above-mentioned specific range, it becomes difficult to apply the lubricating oil to an appropriate state when performing die forging, resulting in forging defects and forming load. May cause an increase in.

具体例を挙げて説明すると、直径φ74mmの鍛造素材1においては、周方向に等間隔おきに6つの油溜まり部11を形成するとともに、油溜まり部幅Wを1mm〜8mm、油溜まり深さDを0.01mm〜0.3mmに設定するのが好ましい。 To give a specific example, in the forged material 1 having a diameter of φ74 mm, six oil sump portions 11 are formed at equal intervals in the circumferential direction, the oil sump portion width W is 1 mm to 8 mm, and the oil sump depth D. Is preferably set to 0.01 mm to 0.3 mm.

次に本実施形態における鍛造素材1の製造方法について説明する。本実施形態の鍛造素材1は、連続鋳造等によって得られた断面円形のアルミニウム製丸棒材に対しピーリング加工を行い、その後切断することによって得られるものであり、ピーリング加工時に表面を切削するとともに、以下に説明するように外周面に油溜まり部11に相当する押圧痕を形成するものである。 Next, a method of manufacturing the forged material 1 in the present embodiment will be described. The forged material 1 of the present embodiment is obtained by peeling an aluminum round bar having a circular cross section obtained by continuous casting or the like and then cutting it, and the surface is cut during the peeling process. , As described below, a pressing mark corresponding to the oil pool portion 11 is formed on the outer peripheral surface.

図4はこの発明の実施形態である鍛造素材1の製造装置としてのピーリング装置を概略的に示す斜視図である。同図に示すように、このピーリング装置は、上流側ローラ支持機2と、下流側ローラ支持機3と、切削機4とを備えている。 FIG. 4 is a perspective view schematically showing a peeling device as a manufacturing device for the forged material 1 according to the embodiment of the present invention. As shown in the figure, this peeling device includes an upstream roller support machine 2, a downstream roller support machine 3, and a cutting machine 4.

切削機4には、搬送ライン上に搬送されるワークとしてのアルミニウム製丸棒材1aの外周面に沿って、周方向に等間隔おきに複数の切削刃41が設けられている。この切削刃41を回転させつつ、丸棒材を搬送ラインに沿って搬送することにより、丸棒材1aの外周面が切削刃41によって切削除去されるようになっている。 The cutting machine 4 is provided with a plurality of cutting blades 41 at equal intervals in the circumferential direction along the outer peripheral surface of the aluminum round bar member 1a as a work to be conveyed on the transfer line. By transporting the round bar material along the transport line while rotating the cutting blade 41, the outer peripheral surface of the round bar member 1a is cut off by the cutting blade 41.

上流側ローラ支持機2および下流側ローラ支持機3には、丸棒材1aの外周面に沿って周方向に等間隔おきにそれぞれ6つの上流側支持ローラ21および下流側支持ローラ31が設けられている。両ローラ支持機2,3の各支持ローラ21,31は、搬送ラインに沿って搬送される丸棒材1aの外周面に転がり接触するように構成されている。各支持ローラ21,31は、ガイドローラを兼用するものであり、これらの支持ローラ21,31によって丸棒材1aが搬送ライン上に位置精度良く支持された状態で搬送されるようになっている。 The upstream roller support machine 2 and the downstream roller support machine 3 are provided with six upstream support rollers 21 and downstream support rollers 31 at equal intervals in the circumferential direction along the outer peripheral surface of the round bar member 1a, respectively. ing. Each of the support rollers 21 and 31 of both roller support machines 2 and 3 is configured to roll and contact the outer peripheral surface of the round bar member 1a transported along the transfer line. Each of the support rollers 21 and 31 also serves as a guide roller, and the round bar member 1a is conveyed on the transfer line in a state of being supported with high positional accuracy by these support rollers 21 and 31. ..

本実施形態のピーリング装置においては、切削機4によって表面が切削された丸棒材1aが下流側支持ローラ21によって支持されつつ搬出されるものであるが、その搬出時に下流側支持ローラ21によって丸棒材1aの外周面が適度な圧力で押し込まれ、これにより丸棒材1aの外周面に押圧痕(ローラ痕)11aが形成される。この押圧痕11aは、上記油溜まり部11に相当するものであり、丸棒材1aの外周面に軸心方向に連続して延び、かつ周方向に等間隔おきに6本形成されている。なお図4においては、発明の理解を容易にするため、丸棒材1aにおける押圧痕11aが形成されている領域にハッチングを施している。 In the peeling device of the present embodiment, the round bar member 1a whose surface has been cut by the cutting machine 4 is carried out while being supported by the downstream support roller 21, but is rounded by the downstream support roller 21 at the time of carrying out. The outer peripheral surface of the bar 1a is pushed in with an appropriate pressure, whereby a pressing mark (roller mark) 11a is formed on the outer peripheral surface of the round bar 1a. The pressing marks 11a correspond to the oil sump portion 11, and are formed on the outer peripheral surface of the round bar member 1a continuously in the axial direction and six at equal intervals in the circumferential direction. In FIG. 4, in order to facilitate the understanding of the invention, the region of the round bar member 1a where the pressing marks 11a are formed is hatched.

ここで本実施形態においては、下流側支持ローラ21によって、丸棒材1aの外周面における所要領域を軸心側に押圧して押圧痕11aを形成するための押圧痕形成装置として機能するものである。 Here, in the present embodiment, the downstream support roller 21 functions as a pressing mark forming device for pressing the required region on the outer peripheral surface of the round bar member 1a toward the axial center side to form the pressing mark 11a. is there.

また本実施形態においては、切削機4によって表面切削された丸棒材(切削済丸棒材)1aにおいて、下流側支持ローラ21によって押圧される前の状態、つまり押圧痕11aが形成されていない切削済の丸棒材1aは、その外周断面が略真円形状に形成されており、外周面が上記基準円周面Sに相当するものである。 Further, in the present embodiment, in the round bar material (cut round bar material) 1a whose surface is cut by the cutting machine 4, the state before being pressed by the downstream support roller 21, that is, the pressing mark 11a is not formed. The outer peripheral cross section of the cut round bar member 1a is formed in a substantially perfect circular shape, and the outer peripheral surface corresponds to the reference circumferential surface S.

続いて押圧痕11aが形成された丸棒材1aを、図示しない切断装置によって、軸心に対し直交する平面に沿って切断することによって、押圧痕11aを油溜まり部11とする略円柱状の上記鍛造素材1が製作されるものである。 Subsequently, the round bar member 1a on which the pressing mark 11a is formed is cut along a plane orthogonal to the axis by a cutting device (not shown), so that the pressing mark 11a is a substantially columnar columnar portion 11 as an oil sump portion 11. The forged material 1 is manufactured.

ここで本実施形態においては、ピーリング装置および切断装置によって鍛造素材の製造装置が構成されている。さらにピーリング装置の下流側支持ローラ31によって押圧痕形成手段が構成されるとともに、上記切断装置によって切断手段が構成されている。 Here, in the present embodiment, the forging material manufacturing apparatus is configured by the peeling apparatus and the cutting apparatus. Further, the downstream support roller 31 of the peeling device constitutes the pressing mark forming means, and the cutting device constitutes the cutting means.

次に本実施形態の鍛造素材1に対し、型鍛造を行って鍛造品を成形する場合について説明する。 Next, a case where a forged product is formed by performing mold forging on the forged material 1 of the present embodiment will be described.

図5は実施形態の鍛造素材1を用いて型鍛造を行うことができる鍛造装置を概略的に示す正面断面図である。同図に示すように、この鍛造装置は、ダイス5と、パンチ6とを備えている。 FIG. 5 is a front sectional view schematically showing a forging apparatus capable of performing mold forging using the forging material 1 of the embodiment. As shown in the figure, this forging device includes a die 5 and a punch 6.

ダイス5は、軸心方向に沿って上下に貫通する貫通孔を有する略円筒状(略リング状)のリングブロック51と、リングブロック51の貫通孔内にリングブロック51に対し昇降自在に取り付けられるボトムブロック55とを備えている。本実施形態においては、リングブロック51の貫通孔内周面と、降下状態のボトムブロック55の上面(底面)とによって成形凹部(キャビティ)50が構成されるものである。またボトムブロック55はノック部材を兼用しており、成形後にリングブロック51に対し上昇することによって成形品(鍛造品)をダイス5の上方に突き出すことができるようになっている。 The die 5 is attached to a substantially cylindrical (substantially ring-shaped) ring block 51 having a through hole penetrating up and down along the axial direction with respect to the ring block 51 in the through hole of the ring block 51. It is equipped with a bottom block 55. In the present embodiment, the molding recess (cavity) 50 is formed by the inner peripheral surface of the through hole of the ring block 51 and the upper surface (bottom surface) of the bottom block 55 in the descending state. Further, the bottom block 55 also serves as a knock member, and the molded product (forged product) can be projected above the die 5 by rising with respect to the ring block 51 after molding.

パンチ6は、パンチホルダー61に支持されており、水平断面形状がダイス5の成形凹部50の水平断面形状に対応して円形に形成されている。さらにパンチ6はダイス5の成形凹部50に対し軸心を一致させた状態で昇降駆動できるようになっており、ダイス5の成形凹部50内に所定の荷重で打ち込むことができるようになっている。 The punch 6 is supported by the punch holder 61, and the horizontal cross-sectional shape is formed in a circular shape corresponding to the horizontal cross-sectional shape of the molding recess 50 of the die 5. Further, the punch 6 can be driven up and down with the axis aligned with the molding recess 50 of the die 5, and can be driven into the molding recess 50 of the die 5 with a predetermined load. ..

以上の構成の鍛造装置を用いて本実施形態の鍛造素材1に対し鍛造加工を行って鍛造品を成形するには、鍛造装置のダイス5の成形凹部50内に鍛造素材1を投入する。なおダイス5の成形凹部50の内周面、パンチ6の外周面、鍛造素材1の外周面には潤滑油を塗布しておく。 In order to form a forged product by forging the forging material 1 of the present embodiment using the forging device having the above configuration, the forging material 1 is put into the molding recess 50 of the die 5 of the forging device. Lubricating oil is applied to the inner peripheral surface of the molding recess 50 of the die 5, the outer peripheral surface of the punch 6, and the outer peripheral surface of the forging material 1.

この状態でパンチ6をダイス5の成形凹部50内に打ち込んで鍛造素材1を所定の荷重で加圧して、鍛造素材1を塑性変形させつつ成形凹部50内に充填するように型鍛造を行って、鍛造品を成形する。 In this state, the punch 6 is driven into the molding recess 50 of the die 5 to pressurize the forging material 1 with a predetermined load, and mold forging is performed so that the forging material 1 is plastically deformed and filled into the molding recess 50. , Mold the forged product.

この鍛造加工において図6(a)に示すようにパンチ6が鍛造素材1に打ち込まれる直前の状態(成形開始前の状態)では、鍛造素材1の外周面に潤滑油7が付着されており、特に油溜まり部11に十分な潤滑油7が保持されている。またダイス(金型)5の成形凹部50の内周面にも潤滑油7は付着されているが、成形凹部50の内周面全域に満遍なく均等に付着されることはなく、多少、偏った状態に付着されている。 In this forging process, as shown in FIG. 6A, in the state immediately before the punch 6 is driven into the forging material 1 (the state before the start of molding), the lubricating oil 7 is attached to the outer peripheral surface of the forging material 1. In particular, sufficient lubricating oil 7 is held in the oil sump portion 11. Further, although the lubricating oil 7 is also adhered to the inner peripheral surface of the molding recess 50 of the die (mold) 5, it is not evenly and evenly adhered to the entire inner peripheral surface of the molding recess 50, and is slightly biased. Attached to the state.

次に図6(b)に示すようにパンチ6が鍛造素材1に打ち込まれて成形が開始された直後の状態では、鍛造素材1が塑性変形を開始し、油溜まり部11が変形するとともに、油溜まり部11に保持された潤滑油7もダイス5の内周面に近付くように変形していく。 Next, as shown in FIG. 6B, in the state immediately after the punch 6 is driven into the forging material 1 and the molding is started, the forging material 1 starts plastic deformation, the oil sump portion 11 is deformed, and the oil pool portion 11 is deformed. The lubricating oil 7 held in the oil sump portion 11 is also deformed so as to approach the inner peripheral surface of the die 5.

続いて図6(c)に示すように成形が完了する直前の状態では、鍛造素材1の外周がダイス5の内周面に近付いていき、油溜まり部11の潤滑油7がダイス5の内周面に接触してその内周面に沿って周方向に均等に拡がっていく。 Subsequently, as shown in FIG. 6C, in the state immediately before the molding is completed, the outer circumference of the forging material 1 approaches the inner peripheral surface of the die 5, and the lubricating oil 7 of the oil sump portion 11 is inside the die 5. It comes into contact with the peripheral surface and spreads evenly in the circumferential direction along the inner peripheral surface.

そして図6(d)に示すように成形が完了した時点の状態では、潤滑油7がダイス5の内周面と、塑性変形した鍛造素材1(鍛造品1b)の外周面との間の全周に満遍なく均等に行き渡ることになる。 Then, as shown in FIG. 6D, in the state when the molding is completed, the lubricating oil 7 is completely between the inner peripheral surface of the die 5 and the outer peripheral surface of the plastically deformed forging material 1 (forged product 1b). It will be distributed evenly and evenly around the lap.

こうして成形が完了して鍛造品1bが成形された後は、パンチ6が上昇してから、ダイス5のボトムブロック55がリングブロック51に対し上昇することによって、ダイス5から鍛造品1bが突き出されて排出される。 After the molding is completed and the forged product 1b is formed, the punch 6 is raised and then the bottom block 55 of the die 5 is raised with respect to the ring block 51, so that the forged product 1b is projected from the die 5. Is discharged.

以上のように本実施形態においては、鍛造素材1の外周面に油溜まり部11を形成しているため、鍛造加工時に鍛造素材1と金型(ダイス5)との間の全域に満遍なく均等に潤滑油7を塗布することができ、潤滑油7が部分的に不足するような不具合を防止することができる。このため潤滑油7の不足による焼き付きを防止でき、鍛造不良が発生するのを防止することができる。 As described above, in the present embodiment, since the oil sump portion 11 is formed on the outer peripheral surface of the forging material 1, the entire area between the forging material 1 and the die (die 5) is evenly and evenly formed during the forging process. The lubricating oil 7 can be applied, and it is possible to prevent a problem that the lubricating oil 7 is partially insufficient. Therefore, seizure due to insufficient lubricating oil 7 can be prevented, and forging defects can be prevented from occurring.

さらに潤滑油7を金型内周面全域に満遍なく均等に塗布することができるため、潤滑油7を十分に行き渡らせるために潤滑油7を多量に供給する必要がない。つまり潤滑油7の塗布量を減少させることができ、余剰の潤滑油7が金型内に残存するような不具合を防止することができる。このため余剰の潤滑油が固形化して金型内に残留し、その残留した固形の潤滑油7が不純物として鍛造品1b内に打ち込まれるという打込不良を防止することができる。従って打込不良(不純物の混入)による鍛造品1bの強度低下等の鍛造不良の発生も防止することができる。 Further, since the lubricating oil 7 can be applied evenly and evenly over the entire inner peripheral surface of the mold, it is not necessary to supply a large amount of the lubricating oil 7 in order to sufficiently distribute the lubricating oil 7. That is, the amount of the lubricating oil 7 applied can be reduced, and it is possible to prevent a problem that excess lubricating oil 7 remains in the mold. Therefore, it is possible to prevent a driving defect in which the excess lubricating oil solidifies and remains in the mold, and the remaining solid lubricating oil 7 is driven into the forged product 1b as an impurity. Therefore, it is possible to prevent the occurrence of forging defects such as a decrease in strength of the forged product 1b due to improper driving (mixture of impurities).

また本実施形態においては、鍛造素材1の外周面に平坦な油溜まり部11を形成しているため、鍛造素材1の表面積を減少させることができる。このため鍛造素材1の塑性加工を効率良くスムーズに行うことができ、成形荷重を低減させることができる。従って低荷重での型鍛造を実現でき、鍛造装置の小型コンパクト化を図ることができるとともに、鍛造加工時に金型への負荷を軽減でき、金型寿命の長期化を図ることができ、ひいては生産コストの削減を図ることができる。 Further, in the present embodiment, since the flat oil pool portion 11 is formed on the outer peripheral surface of the forged material 1, the surface area of the forged material 1 can be reduced. Therefore, the plastic working of the forging material 1 can be efficiently and smoothly performed, and the forming load can be reduced. Therefore, die forging with a low load can be realized, the forging device can be made smaller and more compact, the load on the die can be reduced during the forging process, the die life can be extended, and the production can be extended. Cost can be reduced.

さらに本実施形態においては、油溜まり部11の形成によって、潤滑油7を金型内の全域に満遍なく付着させることができるため、この点においても、塑性加工を効率良くスムーズに行うことができ、より一層成形荷重を低減させることができる。従って、鍛造装置の小型コンパクト化、金型寿命の長期化、および生産コストの削減等をより確実に図ることができる。 Further, in the present embodiment, the lubricating oil 7 can be evenly adhered to the entire area in the mold by forming the oil sump portion 11, and therefore, in this respect as well, the plastic working can be performed efficiently and smoothly. The molding load can be further reduced. Therefore, the forging device can be made smaller and more compact, the die life can be extended, and the production cost can be reduced more reliably.

また本実施形態においては、6つの油溜まり部11を鍛造素材1の外周面に周方向に等間隔おきに形成するとともに、油溜まり部11を軸心Xを対称軸として線対称の位置に配置しているため、潤滑油7をダイス5内により一層均等に行き渡らせることができ、潤滑油7の過不足等の不具合をより一層確実に防止できるとともに、成形荷重をなお一層低減することができる。 Further, in the present embodiment, the six oil sump portions 11 are formed on the outer peripheral surface of the forging material 1 at equal intervals in the circumferential direction, and the oil sump portions 11 are arranged at positions symmetrical with respect to the axis X as the axis of symmetry. Therefore, the lubricating oil 7 can be more evenly distributed in the die 5, problems such as excess and deficiency of the lubricating oil 7 can be prevented more reliably, and the forming load can be further reduced. ..

なお上記実施形態においては、ピーリング加工時に油溜まり部11に相当する押圧痕11aを形成するようにしているが、それだけに限られず、本発明においては、ピーリング加工以外の工程で、油溜まり部11を形成するようにしても良い。例えば油溜まり部11を形成するための専用の工程を別途設けるようにしても良い。 In the above embodiment, the pressing mark 11a corresponding to the oil sump portion 11 is formed during the peeling process, but the present invention is not limited to this, and in the present invention, the oil sump portion 11 is formed in a step other than the peeling process. It may be formed. For example, a dedicated process for forming the oil sump portion 11 may be separately provided.

また上記実施形態においては、油溜まり部11に相当する押圧痕11aを、支持ローラ31(ガイドローラも含む)によって形成する場合を例に挙げて説明したが、それだけに限られず、本発明においては、駆動力によって主動回転して丸棒材等を搬送するようにした搬送ローラ等によって押圧痕等の油溜まり部を形成するようにしても良い。さらに本発明においては、ローラ以外の押圧手段によって、鍛造素材や丸棒材等の外周面を押圧して、押圧痕等の油溜まり部を形成するようにしても良い。 Further, in the above embodiment, the case where the pressing mark 11a corresponding to the oil sump portion 11 is formed by the support roller 31 (including the guide roller) has been described as an example, but the present invention is not limited to this. An oil pool portion such as a pressing mark may be formed by a transport roller or the like that is driven to rotate by a driving force to transport a round bar material or the like. Further, in the present invention, the outer peripheral surface of the forged material, the round bar material, or the like may be pressed by a pressing means other than the roller to form an oil pool portion such as a pressing mark.

さらに上記実施形態においては、油溜まり部11としての押圧痕11aを形成した丸棒材を切断することによって、油溜まり部付きの鍛造素材を作製するようにしているが、それだけに限られず、油溜まり部に相当する部位(押圧痕等)が未形成の丸棒材を切断して、油溜まり部が形成されない鍛造素材を作製した後、その鍛造素材の外周面に油溜まり部を形成するようにしても良い。 Further, in the above embodiment, the forged material having the oil sump portion is produced by cutting the round bar material on which the pressing mark 11a as the oil sump portion 11 is formed, but the forged material is not limited to that, and the oil sump portion is not limited to that. After cutting a round bar material in which a portion corresponding to a portion (pressing mark, etc.) is not formed to produce a forged material in which an oil pool portion is not formed, an oil pool portion is formed on the outer peripheral surface of the forged material. You may.

また上記実施形態においては、油溜まり部11を平坦な面によって形成する場合を例に挙げて説明したが、それだけに限られず、本発明においては、鍛造素材の外周面に形成される油溜まり部を、基準円周面の半径よりも大きい半径の凸面形状に形成したり、平坦面よりも内側(軸心側)に凹んだ凹面形状に形成するようにして良い。要は、基準円周面よりも内側に凹んだ形態であれば、どのような形状のものでも、油溜まり部として採用することができる。 Further, in the above embodiment, the case where the oil sump portion 11 is formed by a flat surface has been described as an example, but the present invention is not limited to this, and in the present invention, the oil sump portion formed on the outer peripheral surface of the forging material is formed. , It may be formed in a convex shape having a radius larger than the radius of the reference circumferential surface, or in a concave shape recessed inward (axis center side) from the flat surface. In short, any shape can be used as an oil sump as long as it is recessed inward from the reference circumferential surface.

また上記実施形態においては、鍛造素材1として円柱状のものを用いているが、それだけに限られず、本発明においては、鍛造素材として楕円断面の楕円柱状のものや、長円断面の長円柱状のものも採用することができる。 Further, in the above embodiment, a columnar material is used as the forging material 1, but the forging material is not limited to that. In the present invention, the forging material is an elliptical columnar material having an elliptical cross section or an elliptical columnar material having an elliptical cross section. Things can also be adopted.

また上記実施形態においては、鍛造素材1に油溜まり部11を6つ形成する場合を例に挙げて説明したが、それだけに限られず、本発明においては、鍛造素材1に油溜まり部11を5つ以下、または7つ以上形成するようにしても良い。 Further, in the above embodiment, the case where six oil pools 11 are formed in the forged material 1 has been described as an example, but the present invention is not limited to this, and in the present invention, the forged material 1 has five oil pools 11. The following, or 7 or more may be formed.

<実施例>
上記実施形態と同様なピーリング装置(図4参照)を用いて、Al−Si系合金製の丸棒材1aを製造した。この際、下流側支持ローラの丸棒材1aに対する押圧力を調整して、丸棒材1aの外周面に周方向に等間隔おきに6つの押圧痕11aを長さ方向(軸心方向)に沿って連続するように形成した。
<Example>
A round bar 1a made of an Al—Si alloy was manufactured using the same peeling device (see FIG. 4) as in the above embodiment. At this time, by adjusting the pressing force of the downstream support roller against the round bar member 1a, six pressing marks 11a are formed on the outer peripheral surface of the round bar member 1a at equal intervals in the circumferential direction in the length direction (axial direction). It was formed to be continuous along.

こうして得られた押圧痕11a付きの丸棒材1aを軸心に対し直交する平面で切断して、図1〜図3に示すような押圧痕11aを油溜まり部11とする鍛造素材1を作製した。この鍛造素材1の直径φ(基準円周面Sの直径)は74mmであり、厚さ(軸心方向の長さ)は50mmである。さらにこの鍛造素材1においては6つの油溜まり部11が周方向に等間隔おきに配置されており、各油溜まり部幅Wは4mm、深さDは0.4mmである。 The round bar member 1a with the pressing marks 11a thus obtained is cut in a plane orthogonal to the axis to produce a forged material 1 in which the pressing marks 11a as shown in FIGS. 1 to 3 are used as the oil sump portion 11. did. The diameter φ (diameter of the reference circumferential surface S) of the forged material 1 is 74 mm, and the thickness (length in the axial direction) is 50 mm. Further, in the forged material 1, six oil sump portions 11 are arranged at equal intervals in the circumferential direction, and the width W of each oil sump portion W is 4 mm and the depth D is 0.4 mm.

<比較例>
押圧痕11a(油溜まり部11)を形成しない点を除き、上記実施例と同様に鍛造素材を作製した。
<Comparison example>
A forged material was produced in the same manner as in the above embodiment, except that the pressing marks 11a (oil pool portion 11) were not formed.

<鍛造加工性の評価> <Evaluation of forging workability>

Figure 0006903473
Figure 0006903473

上記実施形態と同様な鍛造装置(図5参照)によって、上記実施例および比較例の鍛造素材に対しそれぞれ鍛造加工(据込加工)を行って、直径φ83mm、厚さ(軸心方向の長さ)39.6mmの円柱状ないし円盤状の鍛造品を100個作製した。この鍛造加工においては、鍛造素材の温度を400℃±50℃、金型温度を200℃±80℃に設定した。また潤滑油としては、主に油性潤滑油を使用し、一部に水性潤滑油を使用した。さらに潤滑油の塗布方法としては、回転スプレー方式を採用した。 The forging materials of the above-described example and the comparative example are forged (installed) by a forging device similar to the above-described embodiment (see FIG. 5), respectively, to have a diameter of φ83 mm and a thickness (length in the axial direction). ) 100 39.6 mm columnar or disc-shaped forged products were produced. In this forging process, the temperature of the forged material was set to 400 ° C. ± 50 ° C. and the mold temperature was set to 200 ° C. ± 80 ° C. As the lubricating oil, oil-based lubricating oil was mainly used, and water-based lubricating oil was partially used. Furthermore, a rotary spray method was adopted as the method of applying the lubricating oil.

この条件で鍛造加工を行ったところ表1に示すように、油溜まり部(ローラ痕)を有する実施例の鍛造素材を用いた鍛造加工においては、部分的な潤滑油不足に起因する焼き付き不良が1度も発生せず、余剰潤滑油の残留に起因する打込不良も発生しなかった。さらに鍛造荷重も200tであった。 When the forging process was performed under these conditions, as shown in Table 1, in the forging process using the forging material of the example having the oil pool portion (roller mark), seizure failure due to a partial lack of lubricating oil occurred. It did not occur even once, and no driving failure due to residual excess lubricating oil occurred. Further, the forging load was also 200 tons.

これに対し、油溜まり部(ローラ痕)が無い比較例の鍛造素材を用いた鍛造加工においては、100個のうち1個の鍛造品に焼き付き不良が発生し、2個の鍛造品に打込不良が発生した。さらに鍛造荷重も205tと実施例に比べて荷重が大きかった。 On the other hand, in the forging process using the forging material of the comparative example in which there is no oil pool (roller mark), one out of 100 forged products has a seizure defect, and two forged products are driven. A defect has occurred. Further, the forging load was 205 tons, which was larger than that of the examples.

以上の評価結果から明らかなように、本発明に関連した実施例の鍛造素材を用いて鍛造加工を行った場合、焼き付き不良や打込不良の発生を確実に防止でき、さらに鍛造荷重も低荷重に抑制することができた。従って潤滑油の塗布の具合や量を適正に調整でき、潤滑油を適切な状態に塗布できているのが判る。 As is clear from the above evaluation results, when forging is performed using the forging material of the examples related to the present invention, it is possible to reliably prevent the occurrence of seizure defects and driving defects, and the forging load is also low. I was able to suppress it. Therefore, it can be seen that the degree and amount of the lubricating oil applied can be adjusted appropriately, and the lubricating oil can be applied in an appropriate state.

これに対し、本発明の要旨を逸脱する比較例の鍛造素材を用いて鍛造加工を行った場合、焼き付き不良や打込不良が発生する場合があり、さらに鍛造荷重も大きくなった。従って潤滑油の塗布の具合や量をうまく調整できず、潤滑油を適切な状態に塗布することが困難であるのが判る。 On the other hand, when forging is performed using a forging material of a comparative example that deviates from the gist of the present invention, seizure defects and driving defects may occur, and the forging load is also increased. Therefore, it can be seen that the degree and amount of the lubricating oil applied cannot be adjusted well, and it is difficult to apply the lubricating oil in an appropriate state.

この発明の鍛造素材は、型鍛造によって鍛造品を製作する際に好適に用いることができる。 The forged material of the present invention can be suitably used when a forged product is produced by mold forging.

1:鍛造素材
1a:丸棒材
1b:鍛造品
11:油溜まり部
11a:押圧痕
21:上流側支持ローラ
31:下流側支持ローラ
4:切削機
41:切削刃
D:油溜まり部の深さ
W:油溜まり部の幅
X:軸心
1: Forging material 1a: Round bar 1b: Forged product 11: Oil pool 11a: Pressing mark 21: Upstream support roller 31: Downstream support roller 4: Cutting machine 41: Cutting blade D: Depth of oil pool W: Width of oil sump X: Axial center

Claims (11)

型鍛造によって鍛造品を成形するためのアルミニウム製の鍛造素材であって、
略円柱状の外観形状を有し、
外周面に、内側に凹んだ形態の油溜まり部が軸心方向に沿って連続して伸びるように形成され
前記油溜まり部が周方向に等間隔おきに複数形成されていることを特徴とする鍛造素材。
An aluminum forging material for molding forged products by mold forging.
It has a substantially columnar appearance shape and has a substantially columnar appearance.
An oil sump portion in the form of a recess inward is formed on the outer peripheral surface so as to extend continuously along the axial direction .
A forged material characterized in that a plurality of oil pools are formed at equal intervals in the circumferential direction.
前記油溜まり部は、径方向の軸に対し直交する平坦面によって構成されている請求項1に記載の鍛造素材。 The forged material according to claim 1, wherein the oil sump is formed of a flat surface orthogonal to a radial axis. 前記油溜まり部が、軸心を対称軸として線対称の位置に配置されている請求項1または2に記載の鍛造素材。 The forged material according to claim 1 or 2 , wherein the oil sump portion is arranged at a position symmetrical with respect to the axis of symmetry. 前記油溜まり部における径方向の凹み量が、鍛造素材の直径に対し、0.1%〜15%に設定されている請求項1〜のいずれか1項に記載の鍛造素材。 The forged material according to any one of claims 1 to 3 , wherein the amount of dent in the oil pool portion in the radial direction is set to 0.1% to 15% with respect to the diameter of the forged material. 前記油溜まり部における周方向の一端部から他端部までの直線長さである油溜まり部幅が、鍛造素材の直径に対し、1%〜30%に設定されている請求項1〜のいずれか1項に記載の鍛造素材。 Claims 1 to 4 in which the width of the oil sump, which is the linear length from one end to the other end in the circumferential direction of the oil sump, is set to 1% to 30% with respect to the diameter of the forged material. The forged material according to any one of the items. 軸心に対し直交する平面に沿って切断することによって、型鍛造に用いられるアルミニウム製の鍛造素材を製造可能な断面略円形の鍛造素材用丸棒材であって、
前記丸棒材の外周面における軸心方向に連続して伸びる領域を軸心側に押圧することによって、周方向に等間隔おきに複数の油溜まり部を形成するための押圧痕を形成するようにしたことを特徴とする鍛造素材用丸棒材。
A round bar material for forging material having a substantially circular cross section, which can produce an aluminum forging material used for mold forging by cutting along a plane orthogonal to the axis.
By pressing the region of the outer peripheral surface of the round bar material that extends continuously in the axial direction toward the axial center, pressing marks for forming a plurality of oil pools at equal intervals in the circumferential direction are formed. A round bar material for forging materials, which is characterized by being made into.
型鍛造に用いられるアルミニウム製の鍛造素材を製造するための鍛造素材の製造方法であって、
断面略円形の丸棒材を得る工程と、
前記丸棒材の外周面における軸心方向に連続して伸びる領域を内側に押圧して押圧痕を形成する工程と、
前記押圧痕付きの丸棒材を軸心に対し直交する平面に沿って切断することによって、前記押圧痕を油溜まり部とし、かつ前記油溜まり部が周方向に等間隔おきに複数形成された鍛造素材を得る工程とを含むことを特徴とする鍛造素材の製造方法。
A method for manufacturing a forging material for manufacturing an aluminum forging material used for mold forging.
The process of obtaining a round bar with a substantially circular cross section,
A step of forming a pressing mark by inwardly pressing a region continuously extending in the axial direction on the outer peripheral surface of the round bar material.
By cutting the round bar material with the pressing marks along a plane orthogonal to the axis, the pressing marks are used as oil pools , and a plurality of the oil pools are formed at equal intervals in the circumferential direction. A method for manufacturing a forged material, which comprises a process of obtaining a forged material.
押圧ローラを前記丸棒材の外周面に転がり接触させて前記押圧痕を形成するようにした請求項に記載の鍛造素材の製造方法。 The method for manufacturing a forged material according to claim 7 , wherein the pressing roller is rolled into contact with the outer peripheral surface of the round bar material to form the pressing mark. 型鍛造に用いられるアルミニウム製の鍛造素材を製造するための鍛造素材の製造装置であって、
断面略円形の丸棒材の外周面における軸心方向に連続して伸びる領域を内側に押圧して押圧痕を形成する押圧痕形成手段と、
前記押圧痕が形成された丸棒材を軸心に対し直交する平面に沿って切断することによって、前記押圧痕を油溜まり部とし、かつ前記油溜まり部が周方向に等間隔おきに複数形成された鍛造素材を得る切断手段とを備えることを特徴とする鍛造素材の製造装置。
A forging material manufacturing device for manufacturing aluminum forging materials used for mold forging.
A pressing mark forming means for forming a pressing mark by inwardly pressing a region continuously extending in the axial direction on the outer peripheral surface of a round bar having a substantially circular cross section.
By cutting the round bar material on which the pressing marks are formed along a plane orthogonal to the axis, the pressing marks are used as oil pools , and the oil pools are formed at equal intervals in the circumferential direction. An apparatus for producing a forged material, which comprises a cutting means for obtaining the formed forged material.
前記押圧痕形成手段は、前記丸棒材の外周面に転がり接触して前記押圧痕を形成する押圧ローラを備える請求項に記載の鍛造素材の製造装置。 The forging material manufacturing apparatus according to claim 9 , wherein the pressing mark forming means includes a pressing roller that rolls and contacts the outer peripheral surface of the round bar member to form the pressing mark. 前記押圧痕形成手段は、ピーリング装置によって構成され、
前記ピーリング装置は、軸心方向に沿って搬送される丸棒材の外周面を切削する切削刃を有する切削機と、前記切削機本体の上流側および下流側にそれぞれ設けられ、かつ前記丸棒材の外周面に転がり接触して切削前後の前記丸棒材をそれぞれ支持する上流側支持ローラおよび下流側支持ローラとを備え、
前記下流側支持ローラによって前記押圧ローラが構成されている請求項10に記載の鍛造素材の製造装置。
The pressing mark forming means is composed of a peeling device.
The peeling device is provided on a cutting machine having a cutting blade for cutting the outer peripheral surface of a round bar material conveyed along the axial direction, and on the upstream side and the downstream side of the cutting machine main body, respectively, and the round bar. It is provided with an upstream support roller and a downstream support roller that roll and contact the outer peripheral surface of the material to support the round bar material before and after cutting, respectively.
The forging material manufacturing apparatus according to claim 10 , wherein the pressing roller is configured by the downstream support roller.
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