JP6902736B2 - Door panel - Google Patents

Door panel Download PDF

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JP6902736B2
JP6902736B2 JP2016248761A JP2016248761A JP6902736B2 JP 6902736 B2 JP6902736 B2 JP 6902736B2 JP 2016248761 A JP2016248761 A JP 2016248761A JP 2016248761 A JP2016248761 A JP 2016248761A JP 6902736 B2 JP6902736 B2 JP 6902736B2
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door
vertical
panel
dimension
width direction
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JP2018104885A (en
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友洋 川股
友洋 川股
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Panasonic Intellectual Property Management Co Ltd
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本発明は、開口部の吊元側に回転自在に支持される戸パネルに関する。 The present invention relates to a door panel that is rotatably supported on the hanging side of the opening.

従来より、無垢材等からなる戸パネルに比べて軽量化が図れることから、芯材に面材を貼着した構成とされたいわゆるフラッシュパネル状の戸パネルが知られている。このような芯材を構成する縦桟材は、木質系材料から形成されているため、反りが生じ易く、戸パネル自体に反りが生じ易くなるという問題があった。
例えば、下記特許文献1には、矩形状に枠組みされた左右の縦枠部及び上下の横枠部を備えたパネル枠の両面に外面板を設けたフラッシュパネルが開示されている。また、このフラッシュパネルは、縦枠部を構成する複数本の縦桟のうちの内縦桟に、横断面形状が側方に開口した溝形の補強金属板を被せた構成とされている。
Conventionally, a so-called flash panel-shaped door panel having a structure in which a face material is attached to a core material is known because the weight can be reduced as compared with a door panel made of solid wood or the like. Since the vertical crosspiece constituting such a core material is formed of a wood-based material, there is a problem that warpage is likely to occur and the door panel itself is likely to be warped.
For example, Patent Document 1 below discloses a flash panel in which outer surface plates are provided on both sides of a panel frame having left and right vertical frame portions and upper and lower horizontal frame portions framed in a rectangular shape. Further, this flash panel has a configuration in which an inner vertical rail among a plurality of vertical rails constituting the vertical frame portion is covered with a groove-shaped reinforcing metal plate having a cross-sectional shape that opens laterally.

特開2014−109115号公報Japanese Unexamined Patent Publication No. 2014-109115

しかしながら、上記のようなフラッシュパネルを比較的に戸高寸法が大とされた開き戸(ハイドア)として用いる場合には、ハンドル及びラッチ部がパネルの下端側に寄った位置に設けられることとなる。そのため、閉鎖された際に戸先側端部の上端側が振動(びびり振動)し易くなり、異音が生じ易くなることが考えられる。つまり、閉鎖側に移動するパネルのラッチ部がラッチ受に挿入されてパネルが戸当たりに当接すれば、パネルの戸先側のラッチ部から離れた部位が戸当たりに対して跳ね返りと当接とを繰り返すように戸厚方向に振動する傾向がある。このような振動は、ラッチ部の下側部位よりも長尺状となる上側部位において顕著になることが考えられ、更なる改善が望まれる。 However, when the flash panel as described above is used as a hinged door (high door) having a relatively large door height dimension, the handle and the latch portion are provided at positions closer to the lower end side of the panel. Therefore, it is conceivable that when the door is closed, the upper end side of the door end side end portion is likely to vibrate (chatter vibration), and abnormal noise is likely to occur. In other words, if the latch part of the panel that moves to the closed side is inserted into the latch receiver and the panel comes into contact with the door stop, the part away from the latch part on the door end side of the panel will bounce and come into contact with the door stop. Tends to vibrate in the door thickness direction so as to repeat. It is considered that such vibration becomes remarkable in the upper portion which is longer than the lower portion of the latch portion, and further improvement is desired.

本発明は、上記実情に鑑みてなされたものであり、軽量化が図れ、反りの抑制が可能でありながらも、閉鎖させる際に生じる異音を低減し得る戸パネルを提供することを目的としている。 The present invention has been made in view of the above circumstances, and an object of the present invention is to provide a door panel which can reduce weight, suppress warpage, and reduce abnormal noise generated when the door is closed. There is.

上記目的を達成するために、本発明に係る戸パネルは、木質系材料から形成された縦桟材を有したパネル芯材の戸厚方向両側に面材が設けられ、開口部の吊元側に回転自在に支持される戸パネルであって、戸高方向中央よりも下方側に位置するように、戸先側端部に組み込まれたラッチ部と、前記縦桟材が嵌め込まれる凹溝が戸幅方向に開口するように設けられた金属製の補強材と、を備えており、前記縦桟材及びこれが嵌め込まれる補強材は、戸幅方向中央よりも戸先側に位置するように設けられ、前記補強材は、長さ寸法が戸高寸法よりも小とされ、かつ下端側に片寄るように設けられており、当該戸パネルの戸高寸法が2400mm〜3000mmであり、当該戸パネルの下端面から前記ラッチ部までの戸高方向に沿う寸法が800mm〜1000mmであり、前記補強材の下端から当該戸パネルの下端面までの戸高方向に沿う寸法が該補強材の上端から当該戸パネルの上端面までの戸高方向に沿う寸法の1/2〜1/5であることを特徴とする。 In order to achieve the above object, in the door panel according to the present invention, face materials are provided on both sides of a panel core material having a vertical crosspiece formed of a wood-based material in the door thickness direction, and the hanging side of the opening is provided. It is a door panel that is rotatably supported by the door, and has a latch part incorporated in the end on the door end side and a recessed groove into which the vertical crosspiece is fitted so that it is located below the center in the height direction of the door. It is provided with a metal reinforcing material provided so as to open in the width direction, and the vertical crosspiece and the reinforcing material into which the vertical crosspiece is fitted are provided so as to be located on the door tip side of the center in the door width direction. The reinforcing material has a length dimension smaller than the door height dimension and is provided so as to be offset toward the lower end side, and the door height dimension of the door panel is 2400 mm to 3000 mm from the lower end surface of the door panel. Ri dimensions 800mm~1000mm der along Todaka direction until the latch portion, the upper end face of the upper end from the door panel of the stiffener lower end of the door panel Todaka direction along dimension stiffener to the lower end surface of the wherein the 1 / 2-1 / 5 der Rukoto the dimension along the Todaka direction up.

本発明に係る戸パネルは、上述のような構成としたことで、軽量化が図れ、反りの抑制が可能でありながらも、閉鎖させる際に生じる異音を低減することができる。 By adopting the door panel according to the present invention as described above, it is possible to reduce the weight, suppress the warp, and reduce the abnormal noise generated when the door panel is closed.

(a)は、本発明の一実施形態に係る戸パネルの一例を模式的に示す概略正面図、(b)は、同戸パネルが備えるパネル芯材の一例を模式的に示す概略正面図である。(A) is a schematic front view schematically showing an example of a door panel according to an embodiment of the present invention, and (b) is a schematic front view schematically showing an example of a panel core material included in the same door panel. is there. (a)は、図1(a)におけるX1−X1線矢視に対応させた一部破断概略横断面図、(b)は、図1(b)におけるY部に対応させた概略拡大正面図、(c)は、(b)におけるX2−X2線矢視に対応させた一部破断概略横断面図、(d)は、(c)に対応させた一部破断概略分解横断面図である。(A) is a partially fractured schematic cross-sectional view corresponding to the X1-X1 line arrow in FIG. 1 (a), and (b) is a schematic enlarged front view corresponding to the Y portion in FIG. 1 (b). , (C) is a schematic cross-sectional view of a partial break corresponding to the X2-X2 line arrow in (b), and (d) is a schematic disassembled cross-sectional view of a partial break corresponding to (c). .. (a)は、同パネル芯材の一部を省略した概略分解正面図、(b)は、同パネル芯材が備える補強材の一例を模式的に示す一部破断概略正面図、(c)は、同補強材の一部破断概略側面図である。(A) is a schematic disassembled front view in which a part of the panel core material is omitted, and (b) is a partially broken schematic front view schematically showing an example of a reinforcing material provided in the panel core material, (c). Is a schematic side view of the partially broken reinforcing material. (a)は、本発明の他の実施形態に係る戸パネルの一例を模式的に示す概略正面図、(b)は、同戸パネルが備えるパネル芯材の一例を模式的に示す概略正面図である。(A) is a schematic front view schematically showing an example of a door panel according to another embodiment of the present invention, and (b) is a schematic front view schematically showing an example of a panel core material included in the same door panel. Is.

以下に本発明の実施の形態について、図面に基づいて説明する。
なお、一部の図では、他図に付している詳細な符号の一部を省略している。
また、以下の各実施形態では、各実施形態に係る戸パネルを施工した状態を基準として上下方向等の方向を説明する。
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
In some figures, some of the detailed codes attached to the other figures are omitted.
Further, in each of the following embodiments, directions such as a vertical direction will be described with reference to a state in which the door panel according to each embodiment is constructed.

図1〜図3は、第1実施形態に係る戸パネルの一例を模式的に示す図である。
本実施形態に係る戸パネル1は、パネル芯材10のパネル厚さ方向両側に面材27を設けた構成とされている。このような構成とすれば、無垢材等によって中実板状とされたものと比べて、軽量化を図ることができる。つまり、戸パネル1は、中実板状ではなく、中空状のパネル芯材10のパネル厚さ方向両側に面材27を設けたいわゆるフラッシュパネル状とされている。
また、戸パネル1は、住居等の建物に設けられ出入口等となる開口部の吊元側に回転自在に支持されて開き戸を構成する。
1 to 3 are diagrams schematically showing an example of a door panel according to the first embodiment.
The door panel 1 according to the present embodiment has a configuration in which face materials 27 are provided on both sides of the panel core material 10 in the panel thickness direction. With such a configuration, it is possible to reduce the weight as compared with the solid plate-like structure made of solid wood or the like. That is, the door panel 1 is not in the shape of a solid plate, but in the shape of a so-called flash panel in which face members 27 are provided on both sides of the hollow panel core material 10 in the panel thickness direction.
Further, the door panel 1 is provided in a building such as a house and is rotatably supported on the hanging side of an opening serving as an entrance / exit to form a hinged door.

この戸パネル1は、図1(a)及び図2(a)に示すように、一方向(上下方向)に長尺な略矩形平板状とされている。
この戸パネル1の戸高寸法(長さ寸法)H1は、当該戸パネル1によって開閉される開口部の開口高に応じた寸法であればよく、標準的な戸高寸法H1、例えば、1800mm〜2100mm程度でもよい。また、戸パネル1は、戸高寸法H1が天井高と略同高さ、例えば、2400mm〜3000mm程度とされたハイドアを構成するものでもよい。また、戸パネル1の戸幅(パネル幅)寸法は、開口部の開口幅に応じた寸法であればよく、600mm〜1200mm程度でもよい。また、戸パネル1の戸厚(パネル厚)寸法は、20mm〜40mm程度でもよい。
As shown in FIGS. 1 (a) and 2 (a), the door panel 1 has a substantially rectangular flat plate shape that is long in one direction (vertical direction).
The door height dimension (length dimension) H1 of the door panel 1 may be a dimension corresponding to the opening height of the opening opened and closed by the door panel 1, and is a standard door height dimension H1, for example, about 1800 mm to 2100 mm. But it may be. Further, the door panel 1 may constitute a high door having a door height dimension H1 substantially the same height as the ceiling height, for example, about 2400 mm to 3000 mm. Further, the door width (panel width) dimension of the door panel 1 may be a dimension corresponding to the opening width of the opening, and may be about 600 mm to 1200 mm. Further, the door thickness (panel thickness) dimension of the door panel 1 may be about 20 mm to 40 mm.

また、この戸パネル1の戸先側端部には、開口部の戸先側縦枠等に設けられるラッチ受(ストライク)に挿入されるラッチ部3が組み込まれている。このようなラッチ部3としては、戸パネル1の戸先側端部に埋込状に設けられたラッチ錠装置2に対して戸幅方向(パネル幅方向)に出没自在とされたラッチボルトのラッチ頭部でもよい。また、図1(a)では、図示を省略しているが、戸パネル1の戸先側端部の戸厚方向両側には、ラッチ錠装置2に連結されてラッチ部3を出没させるハンドルが設けられる。このようなハンドルとしては、レバー状のものや、握玉状のもの、いわゆるプッシュプルハンドル等でもよい。また、ラッチ錠装置2としては、公知のものの採用が可能であり、ラッチ部3の没入を阻止するロック機構を有したものやデッドボルトを出没させるサムターンを備えたものでもよい。 Further, a latch portion 3 inserted into a latch receiver (strike) provided in a vertical frame on the door end side of the opening is incorporated in the door end side end portion of the door panel 1. Such a latch portion 3 is a latch bolt that can freely appear and disappear in the door width direction (panel width direction) with respect to the latch lock device 2 embedded in the door end side end of the door panel 1. It may be a latch head. Further, although not shown in FIG. 1A, handles on both sides of the door end side end portion of the door panel 1 in the door thickness direction, which are connected to the latch lock device 2 and allow the latch portion 3 to appear and disappear. It will be provided. Such a handle may be a lever-shaped handle, a ball-shaped handle, a so-called push-pull handle, or the like. Further, as the latch locking device 2, a known device can be adopted, and a device having a lock mechanism for preventing the latch portion 3 from entering or a device having a thumb turn for causing the dead bolt to appear and disappear may be used.

また、ラッチ部3は、戸高方向(パネル長手方向)中央CLよりも下方側に位置するように設けられている。つまり、戸パネル1の下端面からラッチ部3(ラッチ部3の上下方向中心(ラッチセンター))までの戸高方向に沿うラッチ下方側高さ寸法H2よりも戸パネル1の上端面からラッチ部3までの戸高方向に沿うラッチ上方側高さ寸法H3が大とされている。ラッチ下方側高さ寸法H2は、ラッチ錠装置2に連結されるハンドルの高さが操作し易い高さとなるように、適宜の高さとしてもよく、例えば、800mm〜1000mm程度でもよく、好ましくは、850mm〜950mm程度でもよい。また、ラッチ上方側高さ寸法H3は、上記した戸パネル1自体の戸高寸法H1やラッチ下方側高さ寸法H2に応じて適宜の寸法としてもよい。図例では、ラッチ上方側高さ寸法H3を、ラッチ下方側高さ寸法H2の1.9倍程度とした例を示している。
なお、戸パネル1の吊元側端部に、開口部の吊元側縦枠等に固定される蝶番等の回転連結部材を受け入れる凹所を設けた構成としてもよい。
Further, the latch portion 3 is provided so as to be located below the central CL in the door height direction (panel longitudinal direction). That is, the latch portion 3 is from the upper end surface of the door panel 1 rather than the latch lower side height dimension H2 along the door height direction from the lower end surface of the door panel 1 to the latch portion 3 (the vertical center (latch center) of the latch portion 3). The height dimension H3 on the upper side of the latch along the door height direction up to is large. The height dimension H2 on the lower side of the latch may be an appropriate height so that the height of the handle connected to the latch lock device 2 is easy to operate, and may be, for example, about 800 mm to 1000 mm, preferably about 800 mm to 1000 mm. , 850 mm to 950 mm may be used. Further, the height dimension H3 on the upper side of the latch may be appropriately set according to the height dimension H1 on the upper side of the latch and the height dimension H2 on the lower side of the latch of the door panel 1 itself. In the illustrated example, an example is shown in which the height dimension H3 on the upper side of the latch is about 1.9 times the height dimension H2 on the lower side of the latch.
The door panel 1 may be provided with a recess at the end of the door panel 1 for receiving a rotary connecting member such as a hinge fixed to a vertical frame on the hanging side of the opening.

パネル芯材10は、図1(b)に示すように、枠体を構成する四周枠11を有している。
四周枠11は、上端部に設けられた上横枠部12と、戸幅方向両側に対状に設けられた両側の縦枠部13,13と、下端部に設けられた下横枠部16と、を備えている。また、本実施形態では、四周枠11内に、複数の桟材17,18,19,20と、コア材26と、を設けた構成としている。四周枠11を構成する各枠部12,13,13,16、複数の桟材17,18,19,20及びコア材26の戸厚方向に沿う寸法は、互いに略同寸法とされている。
As shown in FIG. 1B, the panel core material 10 has a four-circumferential frame 11 that constitutes a frame body.
The four-circle frame 11 has an upper horizontal frame portion 12 provided at the upper end portion, vertical frame portions 13 and 13 on both sides provided in pairs on both sides in the door width direction, and a lower horizontal frame portion 16 provided at the lower end portion. And have. Further, in the present embodiment, a plurality of crosspieces 17, 18, 19, 20 and a core member 26 are provided in the four-circumferential frame 11. The dimensions of the frame portions 12, 13, 13, 16, the plurality of crosspieces 17, 18, 19, 20 and the core member 26 constituting the four-circumferential frame 11 along the door thickness direction are substantially the same as each other.

上横枠部12は、戸幅方向に延びるように長尺状とされている。本実施形態では、上横枠部12の下方側に戸幅方向に延びるように長尺状とされた横桟材を設けた構成としている。また、上横枠部12の下方側に複数(図例では、3本)の横桟材を積み重ねるように設けた構成としている。これら横桟材を含んで上横枠部12として把握するようにしてもよい。つまり、上横枠部12を、複数の横桟材を戸高方向に隣接させて接合した構成としてもよい。このような構成とすれば、上横枠部12の剛性を効果的に向上させることができ、反りや変形等を抑制することができる。また、上横枠部12を、パネル芯材10の上端部に埋込状に設けられる種々の部材の下地として利用したり、戸高寸法H1の調整代として利用したりすることもできる。 The upper horizontal frame portion 12 has an elongated shape so as to extend in the door width direction. In the present embodiment, a long horizontal crosspiece is provided on the lower side of the upper horizontal frame portion 12 so as to extend in the door width direction. Further, a plurality of (three in the example) horizontal crosspieces are provided so as to be stacked on the lower side of the upper horizontal frame portion 12. These horizontal crosspieces may be included and grasped as the upper horizontal frame portion 12. That is, the upper horizontal frame portion 12 may be joined by adjoining a plurality of horizontal rail members in the door height direction. With such a configuration, the rigidity of the upper horizontal frame portion 12 can be effectively improved, and warpage, deformation, and the like can be suppressed. Further, the upper horizontal frame portion 12 can be used as a base for various members embedded in the upper end portion of the panel core material 10, or can be used as an adjustment allowance for the door height dimension H1.

下横枠部16は、戸幅方向に延びるように長尺状とされている。本実施形態では、上横枠部12と概ね同様、下横枠部16の上方側に戸幅方向に延びるように長尺状とされた横桟材を設けた構成としている。図例では、下横枠部16の上方側に1本の横桟材を設けた例を示しているが、複数の横桟材を積み重ねるように設けた構成としてもよい。また、横桟材を含んで下横枠部16として把握するようにしてもよい。つまり、下横枠部16を、複数の横桟材を戸高方向に隣接させて接合した構成としてもよい。この下横枠部16を構成する横桟材及び上横枠部12を構成する横桟材の戸高方向に沿う幅寸法は、互いに略同寸法とされている。
また、本実施形態では、これら上下の横枠部12,16と両側の縦枠部13,13とをいわゆる縦勝状に接合した構成としている。つまり、両側の縦枠部13,13の上端部及び下端部の互いに向き合う内側面に上横枠部12及び下横枠部16の長手方向の各端面を当接させ、これら上下の横枠部12,16と両側の縦枠部13,13とを接合した構成としている。なお、上横枠部12及び下横枠部16を構成する横桟材同士及び上下の横枠部12,16と両側の縦枠部13,13とは、ステープル(いわゆるU針)等の止具6(図2(b)参照)や接着剤等を用いて接合されたものでもよい。
The lower horizontal frame portion 16 has an elongated shape so as to extend in the door width direction. In the present embodiment, similarly to the upper horizontal frame portion 12, a long horizontal crosspiece is provided on the upper side of the lower horizontal frame portion 16 so as to extend in the door width direction. In the illustrated example, an example in which one horizontal crosspiece is provided on the upper side of the lower horizontal frame portion 16 is shown, but a plurality of horizontal crosspieces may be provided so as to be stacked. Further, the lower horizontal frame portion 16 may be grasped including the horizontal crosspiece material. That is, the lower horizontal frame portion 16 may be joined by adjoining a plurality of horizontal rail members in the door height direction. The width dimensions of the horizontal crosspieces constituting the lower horizontal frame portion 16 and the horizontal crosspieces constituting the upper horizontal frame portion 12 along the door height direction are substantially the same as each other.
Further, in the present embodiment, the upper and lower horizontal frame portions 12 and 16 and the vertical frame portions 13 and 13 on both sides are joined in a so-called vertical winning shape. That is, the end faces of the upper horizontal frame portion 12 and the lower horizontal frame portion 16 in the longitudinal direction are brought into contact with the inner side surfaces of the upper end portions and the lower end portions of the vertical frame portions 13 and 13 on both sides facing each other, and the upper and lower horizontal frame portions thereof. The structure is such that 12 and 16 and the vertical frame portions 13 and 13 on both sides are joined. It should be noted that the horizontal crosspieces constituting the upper horizontal frame portion 12 and the lower horizontal frame portion 16 and the upper and lower horizontal frame portions 12 and 16 and the vertical frame portions 13 and 13 on both sides are stopped by staples (so-called U needles) and the like. It may be joined by using tool 6 (see FIG. 2B), an adhesive or the like.

両側の縦枠部13,13は、戸高方向に延びるように長尺状とされている。本実施形態では、これら両側の縦枠部13,13のうちの少なくとも一方の第1縦枠部13,13を、木質系材料から形成された2つの縦桟部14,15を戸幅方向に隣接させて接合した構成としている。このような構成とすれば、少なくとも一方の第1縦枠部13,13を、単一の縦桟材からなるものとした場合と比べて、剛性を効果的に向上させることができ、反りや変形等を抑制することができる。
また、2つの縦桟部14,15のうちの一方の第1縦桟部14を、戸高方向一方側の長尺縦桟材14aと戸高方向他方側の短尺縦桟材14bとを接合した構成としている。また、2つの縦桟部14,15のうちの他方の第2縦桟部15を、戸高方向他方側の長尺縦桟材15aと戸高方向一方側の短尺縦桟材15bとを接合した構成としている。
The vertical frame portions 13 and 13 on both sides are elongated so as to extend in the door height direction. In the present embodiment, at least one of the vertical frame portions 13 and 13 on both sides of the first vertical frame portions 13 and 13 is provided with two vertical rail portions 14 and 15 formed of a wood-based material in the door width direction. It has a structure in which they are joined adjacent to each other. With such a configuration, the rigidity can be effectively improved as compared with the case where at least one of the first vertical frame portions 13 and 13 is made of a single vertical crosspiece, and warpage and warpage can be achieved. Deformation and the like can be suppressed.
Further, the first vertical rail portion 14 of the two vertical rail portions 14 and 15 is formed by joining the long vertical rail member 14a on one side in the door height direction and the short vertical rail member 14b on the other side in the door height direction. It is supposed to be. Further, the second vertical rail portion 15 of the other of the two vertical rail portions 14 and 15 is formed by joining the long vertical rail member 15a on the other side in the door height direction and the short vertical rail member 15b on the one side in the door height direction. It is supposed to be.

上記のような構成とすれば、各縦桟部14,15を、戸高寸法H1に応じた一本の長尺な縦桟材によって構成したものと比べて、2つの縦桟材14,15のうちの少なくとも一つ(例えば、長尺縦桟材)を戸高寸法H1の異なる複数の戸パネル1に対して適用することができ、長尺部材の共用化を図ることができる。また、比較的に戸高寸法H1が大とされた戸パネル1を構成する長尺部材の調達性を向上させることができ、このような戸パネル1を容易に実現することができる。また、各縦枠部13,13を構成する縦桟部14,15のそれぞれを、3本以上の縦桟材を備えた構成としたものと比べて、構造の簡略化が図れ、また、長尺縦桟材14a,15aによって剛性を確保することができる。
また、第1縦桟部14を、戸高方向一方側の長尺縦桟材14aと戸高方向他方側の短尺縦桟材14bとを接合した構成とし、第2縦桟部15を、戸高方向他方側の長尺縦桟材15aと戸高方向一方側の短尺縦桟材15bとを接合した構成としている。このような構成とすれば、各縦桟部14,15のそれぞれの接合位置4,5が互いに戸高方向で異なる位置となり、例えば、接合位置4,5を戸高方向で同位置(同高さ位置)としたものと比べて、剛性が低下するようなことを抑制することができる。
With the above configuration, the two vertical crosspieces 14 and 15 are compared with the one in which the vertical crosspieces 14 and 15 are made of one long vertical crosspiece corresponding to the door height dimension H1. At least one of them (for example, a long vertical crosspiece) can be applied to a plurality of door panels 1 having different door height dimensions H1, and the long members can be shared. Further, it is possible to improve the availability of long members constituting the door panel 1 having a relatively large door height dimension H1, and such a door panel 1 can be easily realized. Further, the structure can be simplified and the length of each of the vertical crosspieces 14 and 15 constituting the vertical frame portions 13 and 13 can be simplified as compared with the case where each of the vertical crosspieces 14 and 15 is provided with three or more vertical crosspieces. Rigidity can be ensured by the vertical crosspieces 14a and 15a.
Further, the first vertical rail portion 14 has a configuration in which a long vertical rail member 14a on one side in the door height direction and a short vertical rail member 14b on the other side in the door height direction are joined, and the second vertical rail portion 15 is formed on the other side in the door height direction. The long vertical crosspiece 15a on the side and the short vertical crosspiece 15b on one side in the door height direction are joined. With such a configuration, the joint positions 4 and 5 of the vertical crosspieces 14 and 15 are different from each other in the door height direction. For example, the joint positions 4 and 5 are at the same position in the door height direction (same height position). ), It is possible to suppress a decrease in rigidity.

本実施形態では、両側の縦枠部13,13の両方を、木質系材料から形成された2つの縦桟部14,15を戸幅方向に隣接させて接合した構成としている。このような構成とすれば、戸パネル1の戸幅方向両端部の縦枠部13,13の剛性を効果的に向上させることができ、反りや変形等を抑制することができる。なお、これら両側の縦枠部13,13は、互いに同様の構成であるので、以下では、一方を例にとって説明する。
縦枠部13の第1縦桟部14と第2縦桟部15とは、互いに略同長さとされ、戸高寸法H1に応じた長さとされている。つまり、各縦桟部14,15の長尺縦桟材14a,15aの長さ寸法H7と短尺縦桟材14b,15bの長さ寸法H8とを足し合わせた寸法が戸高寸法H1と略同寸法とされている。また、図例では、戸幅方向外側の縦桟部を第1縦桟部14とし、戸幅方向中央側の縦桟部を第2縦桟部15としている。
In the present embodiment, both the vertical frame portions 13 and 13 on both sides are joined so that the two vertical rail portions 14 and 15 formed of the wood-based material are adjacent to each other in the door width direction. With such a configuration, the rigidity of the vertical frame portions 13 and 13 at both ends of the door panel 1 in the door width direction can be effectively improved, and warpage, deformation and the like can be suppressed. Since the vertical frame portions 13 and 13 on both sides have the same configuration as each other, one of them will be described below as an example.
The first vertical rail portion 14 and the second vertical rail portion 15 of the vertical frame portion 13 have substantially the same length as each other, and have a length corresponding to the door height dimension H1. That is, the sum of the length dimension H7 of the long vertical crosspieces 14a and 15a of the vertical crosspieces 14 and 15 and the length dimension H8 of the short vertical crosspieces 14b and 15b is substantially the same as the door height dimension H1. It is said that. Further, in the illustrated example, the vertical rail portion on the outer side in the door width direction is referred to as the first vertical rail portion 14, and the vertical rail portion on the central side in the door width direction is referred to as the second vertical rail portion 15.

また、本実施形態では、図3(a)に示すように、第1縦桟部14及び第2縦桟部15の戸幅方向に沿う幅寸法W,Wを互いに略同寸法としている。また、これら縦桟部14,15の長尺縦桟材14a,15a同士及び短尺縦桟材14b,15b同士を略同長さとしている。つまり、第1縦桟部14の長尺縦桟材14aの長さ寸法H7と第2縦桟部15の長尺縦桟材15aの長さ寸法H7とを略同長さとしている。また、第1縦桟部14の短尺縦桟材14bの長さ寸法H8と第2縦桟部15の短尺縦桟材15bの長さ寸法H8とを略同長さとしている。このような構成とすれば、第1縦桟部14の長尺縦桟材14aと第2縦桟部15の長尺縦桟材15aとを同一部品とでき、また、第1縦桟部14の短尺縦桟材14bと第2縦桟部15の短尺縦桟材15bとを同一部品とできる。つまり、縦枠部13の各縦桟部14,15を、互いに略同長さとされた長尺縦桟材14a,15aと互いに略同長さとされた短尺縦桟材14b,15bとによって構成することができる。また、各縦桟部14,15の長尺縦桟材14a,15aを、戸高寸法H1の異なる複数の戸パネル1のそれぞれに対して長さ調整されずに適用される構成とし、短尺縦桟材14b,15bを、戸高寸法H1に応じて長さ調整される調整部材とすることができる。これにより、長尺縦桟材14a,15aを戸高寸法H1の異なる複数の戸パネル1のそれぞれに対して共通部品とすることができ、長尺部材の共用化をより効果的に図ることができる。 Further, in the present embodiment, as shown in FIG. 3A, the width dimensions W and W of the first vertical rail portion 14 and the second vertical rail portion 15 along the door width direction are substantially the same as each other. Further, the long vertical crosspieces 14a and 15a and the short vertical crosspieces 14b and 15b of the vertical crosspieces 14 and 15 have substantially the same length. That is, the length dimension H7 of the long vertical crosspiece 14a of the first vertical rail portion 14 and the length dimension H7 of the long vertical rail member 15a of the second vertical rail portion 15 are substantially the same length. Further, the length dimension H8 of the short vertical crosspiece 14b of the first vertical crosspiece 14 and the length dimension H8 of the short vertical crosspiece 15b of the second vertical crosspiece 15 are substantially the same length. With such a configuration, the long vertical rail member 14a of the first vertical rail portion 14 and the long vertical rail material 15a of the second vertical rail portion 15 can be made into the same part, and the first vertical rail portion 14 The short vertical crosspiece 14b and the short vertical crosspiece 15b of the second vertical crosspiece 15 can be made into the same part. That is, each of the vertical crosspieces 14 and 15 of the vertical frame portion 13 is composed of long vertical crosspieces 14a and 15a having substantially the same length and short vertical crosspieces 14b and 15b having substantially the same length. be able to. Further, the long vertical rail members 14a and 15a of the vertical rail portions 14 and 15 are applied to each of the plurality of door panels 1 having different door height dimensions H1 without adjusting the length, and the short vertical rails are formed. The materials 14b and 15b can be used as adjusting members whose lengths are adjusted according to the door height dimension H1. As a result, the long vertical crosspieces 14a and 15a can be used as common parts for each of the plurality of door panels 1 having different door height dimensions H1, and the long members can be shared more effectively. ..

また、これら第1縦桟部14及び第2縦桟部15の戸幅方向に沿う幅寸法W,Wは、上下の横枠部12,16を構成する横桟材の戸高方向に沿う幅寸法と略同寸法とされている。
また、本実施形態では、図1(b)に示すように、2つの縦桟部14,15のそれぞれの縦桟材14a,14b,15a,15bの接合位置4,5を、当該戸パネル1を戸高方向に3等分した中央部以外の位置に設けた構成としている。このような構成とすれば、接合位置4,5を戸高方向中央部に設けたものと比べて、互いの接合位置4,5が戸高方向に離間した位置となり、剛性の低下をより効果的に抑制することができる。
第1縦桟部14は、戸高方向一方側となる下方側に長尺縦桟材14aを設け、この長尺縦桟材14aの上方側に短尺縦桟材14bを接合した構成とされている。つまり、この第1縦桟材14の長尺縦桟材14aと短尺縦桟材14bとの接合位置4は、上端側に片寄るように位置している。また、この接合位置4は、戸パネル1を戸高方向に3等分した上側等分ラインL1よりも上側に位置する。つまり、接合位置4は、戸パネル1の上端面から上側等分ラインL1までの間に位置している。
また、第2縦桟部15は、戸高方向他方側となる上方側に長尺縦桟材15aを設け、この長尺縦桟材15aの下方側に短尺縦桟材15bを接合した構成とされている。つまり、この第2縦桟材15の長尺縦桟材15aと短尺縦桟材15bとの接合位置5は、下端側に片寄るように位置している。また、この接合位置5は、戸パネル1を戸高方向に3等分した下側等分ラインL2よりも下側に位置する。つまり、接合位置5は、戸パネル1の下端面から下側等分ラインL2までの間に位置している。
Further, the width dimensions W and W of the first vertical rail portion 14 and the second vertical rail portion 15 along the door width direction are the width dimensions of the horizontal rail members 12 and 16 constituting the upper and lower horizontal frame portions 12 and 16 along the door height direction. It has almost the same dimensions as.
Further, in the present embodiment, as shown in FIG. 1B, the joint positions 4 and 5 of the vertical rail members 14a, 14b, 15a and 15b of the two vertical rail portions 14 and 15 are set to the door panel 1 Is provided at a position other than the central portion divided into three equal parts in the door height direction. With such a configuration, the joint positions 4 and 5 are separated from each other in the door height direction as compared with the case where the joint positions 4 and 5 are provided in the central portion in the door height direction, and the reduction in rigidity is more effective. It can be suppressed.
The first vertical crosspiece 14 has a structure in which a long vertical crosspiece 14a is provided on the lower side, which is one side in the door height direction, and a short vertical crosspiece 14b is joined to the upper side of the long vertical crosspiece 14a. .. That is, the joint position 4 between the long vertical crosspiece 14a and the short vertical crosspiece 14b of the first vertical crosspiece 14 is positioned so as to be offset toward the upper end side. Further, the joint position 4 is located above the upper equal division line L1 which divides the door panel 1 into three equal parts in the door height direction. That is, the joint position 4 is located between the upper end surface of the door panel 1 and the upper equal division line L1.
Further, the second vertical crosspiece 15 has a configuration in which a long vertical crosspiece 15a is provided on the upper side, which is the other side in the door height direction, and a short vertical crosspiece 15b is joined to the lower side of the long vertical crosspiece 15a. ing. That is, the joint position 5 between the long vertical crosspiece 15a and the short vertical crosspiece 15b of the second vertical crosspiece 15 is positioned so as to be offset toward the lower end side. Further, the joint position 5 is located below the lower equal division line L2 that divides the door panel 1 into three equal parts in the door height direction. That is, the joint position 5 is located between the lower end surface of the door panel 1 and the lower equal division line L2.

これら各縦桟部14,15の長尺縦桟材14a,15aの長さ寸法H7は、上記のように接合位置4,5が戸高方向中央部に位置しないように、短尺縦桟材14b,15bの長さ寸法H8よりも大とすればよい。また、長尺縦桟材14a,15aの長さ寸法H7は、上記したような標準的な戸高寸法に応じた長さ寸法(例えば、1800mm〜2100mm程度)としてもよい。また、短尺縦桟材14b,15bの長さ寸法H8は、戸高寸法H1及び長尺縦桟材14a,15aの長さ寸法H7に応じて適宜の長さとすればよい。
また、本実施形態では、第1縦桟部14の長尺縦桟材14aを下方側に設け、第2縦桟部15の長尺縦桟材15aを上方側に設けた例を示しているが、これらを逆側に設けた構成としてもよい。つまり、第1縦桟部14の長尺縦桟材14aを上方側に設け、第2縦桟部15の長尺縦桟材15aを下方側に設けた構成としてもよい。なお、第1縦桟部14の縦桟材14a,14b同士、第2縦桟部15の縦桟材15a,15b同士及び縦桟部14,15同士は、ステープル等の止具6(図2(b)参照)や接着剤等を用いて接合されたものでもよい。また、縦枠部13としては、上記のような態様に代えて、各縦桟部14,15の接合位置4,5の両方または一方が戸パネル1を戸高方向に3等分した中央部に位置するように設けられたものでもよい。また、第1縦桟部14の長尺縦桟材14aの長さ寸法H7と第2縦桟部15の長尺縦桟材15aの長さ寸法H7とを異ならせてもよい。また、第1縦桟部14の幅寸法Wと第2縦桟部15の幅寸法Wとを異ならせてもよい。
The length dimensions H7 of the long vertical crosspieces 14a and 15a of the vertical crosspieces 14 and 15 are such that the short vertical crosspieces 14b, so that the joint positions 4 and 5 are not located in the central portion in the door height direction as described above. It may be larger than the length dimension H8 of 15b. Further, the length dimension H7 of the long vertical crosspieces 14a and 15a may be a length dimension (for example, about 1800 mm to 2100 mm) corresponding to the standard door height dimension as described above. Further, the length dimension H8 of the short vertical crosspieces 14b and 15b may be an appropriate length according to the door height dimension H1 and the length dimension H7 of the long vertical crosspieces 14a and 15a.
Further, in the present embodiment, an example is shown in which the long vertical rail member 14a of the first vertical rail portion 14 is provided on the lower side and the long vertical rail member 15a of the second vertical rail portion 15 is provided on the upper side. However, these may be provided on the opposite side. That is, the long vertical rail member 14a of the first vertical rail portion 14 may be provided on the upper side, and the long vertical rail member 15a of the second vertical rail portion 15 may be provided on the lower side. The vertical crosspieces 14a and 14b of the first vertical crosspiece 14, the vertical crosspieces 15a and 15b of the second vertical crosspiece 15, and the vertical crosspieces 14 and 15 are staples and other fasteners 6 (FIG. 2). It may be joined by using (see (b)) or an adhesive or the like. Further, as the vertical frame portion 13, instead of the above-described embodiment, both or one of the joining positions 4 and 5 of the vertical rail portions 14 and 15 is located at the central portion of the door panel 1 divided into three equal parts in the door height direction. It may be provided so as to be located. Further, the length dimension H7 of the long vertical rail member 14a of the first vertical rail portion 14 and the length dimension H7 of the long vertical rail member 15a of the second vertical rail portion 15 may be different from each other. Further, the width dimension W of the first vertical rail portion 14 and the width dimension W of the second vertical rail portion 15 may be different from each other.

また、本実施形態では、これら両側の縦枠部13,13の戸幅方向外側に向く外側面に、面材27の端部が差し込まれる差込溝13a,13aを全長に亘って設けた構成としている。これら戸幅方向両側の差込溝13a,13aは、戸幅方向外側に向けて開口するように設けられている。また、これら差込溝13a,13aを、各縦枠部13,13の戸厚方向略中心に位置するように設けた構成としている。これら差込溝13a,13aの戸幅方向に沿う溝深さ寸法及び戸厚方向に沿う溝幅寸法は、面材27の端部の差込性や保持性等の観点から適宜の寸法としてもよい。また、これら差込溝13a,13aは、パネル芯材10が組み付けられた後に切削等によって形成されたものでもよい。
面材27は、図2(a)に示すように、戸パネル1の四周表面(戸厚方向両面及び戸幅方向両側端面)が化粧面となるようにパネル芯材10の四周表面に貼着されている。また、面材27は、MDF(中密度繊維板)等の木質系ボードやガラス繊維等の強化繊維シートを含んだ繊維強化樹脂層等の基材の表面側に突板や樹脂シート等の化粧シートが貼着された構成とされたものでもよい。また、面材27は、裏面側のパネル芯材10の角部に応じた位置に折曲溝が設けられたものでもよい。また、図例では、パネル芯材10の戸厚方向両側のそれぞれに設けられた二枚の面材27,27によって四周の化粧面を構成した例を示しているが、一枚の面材27によって四周の化粧面を構成する態様としてもよい。なお、パネル芯材10の四周表面に面材27を設けた態様に代えて、パネル芯材10の戸厚方向両側のみに面材27を設けた態様等としてもよい。
Further, in the present embodiment, the vertical frame portions 13 and 13 on both sides are provided with insertion grooves 13a and 13a over the entire length into which the end portions of the face materials 27 are inserted on the outer surfaces facing outward in the door width direction. It is said. The insertion grooves 13a and 13a on both sides in the door width direction are provided so as to open toward the outside in the door width direction. Further, these insertion grooves 13a and 13a are provided so as to be located substantially at the center of each of the vertical frame portions 13 and 13 in the door thickness direction. The groove depth dimension along the door width direction and the groove width dimension along the door thickness direction of the insertion grooves 13a and 13a may be appropriately set from the viewpoint of insertability and retention of the end portion of the face material 27. Good. Further, these insertion grooves 13a and 13a may be formed by cutting or the like after the panel core material 10 is assembled.
As shown in FIG. 2A, the face material 27 is attached to the four circumference surfaces of the panel core material 10 so that the four circumference surfaces of the door panel 1 (both sides in the door thickness direction and both end faces in the door width direction) are decorative surfaces. Has been done. Further, the face material 27 is a decorative sheet such as a veneer or a resin sheet on the surface side of a base material such as a wood-based board such as MDF (medium density fiberboard) or a fiber reinforced resin layer containing a reinforcing fiber sheet such as glass fiber. It may be the one in which is attached. Further, the face material 27 may be provided with a bent groove at a position corresponding to a corner portion of the panel core material 10 on the back surface side. Further, in the figure example, an example in which the decorative surfaces on four circumferences are formed by two face materials 27 and 27 provided on both sides of the panel core material 10 in the door thickness direction is shown, but one face material 27 It may be a mode that constitutes the decorative surface of four laps. In addition, instead of the mode in which the face material 27 is provided on the four peripheral surfaces of the panel core material 10, the mode in which the face material 27 is provided only on both sides of the panel core material 10 in the door thickness direction may be used.

また、本実施形態では、図1(b)及び図2(a)に示すように、パネル芯材10に、縦桟材20が嵌め込まれる凹溝22が戸幅方向に開口するように設けられた金属製の補強材21を設けた構成としている。このような構成とすれば、補強材21によって縦桟材20の反りを抑制することができ、戸パネル1全体の反りを抑制することができる。
また、補強材21の長さ寸法H4を戸高寸法H1よりも小とし、この補強材21を下端側に片寄るように設けた構成としている。このような構成とすれば、比較的に戸高寸法H1が大とされた戸パネル1においてハンドル及びラッチ部3を適正な高さに位置付け可能でありながらも、閉鎖させる際に生じる戸先側端部の上端側の振動を低減することができ、異音の発生を低減することができる。つまり、比較的に比重の大きな補強材21を下端側に片寄るように設けた構成としているので、補強材21を上端側に片寄るように設けたものと比べて、戸パネル1の重心を低くすることができる。これにより、戸パネル1が閉鎖される際に生じ易くなる戸先側端部のラッチ部3から離間した部位となる上端側の戸厚方向への振動を抑制することができる。つまりは、閉鎖側に移動する戸パネル1のラッチ部3よりも上方側の上端側が慣性力によって振動するようなことを低減することができる。また、このように補強材21を戸高寸法H1よりも短い寸法とすれば、例えば、この補強材21を、戸高寸法H1の異なる複数の戸パネル1に対して適用することもできる。つまり、戸パネル1の補強材21よりも上側部位の寸法(上端側戸高寸法)H6を異ならせることで、戸高寸法H1の異なる戸パネルを容易に実現することもできる。
Further, in the present embodiment, as shown in FIGS. 1 (b) and 2 (a), the panel core material 10 is provided with a concave groove 22 into which the vertical crosspiece 20 is fitted so as to open in the door width direction. It is configured to be provided with a metal reinforcing material 21. With such a configuration, the reinforcing member 21 can suppress the warp of the vertical crosspiece 20, and the warp of the entire door panel 1 can be suppressed.
Further, the length dimension H4 of the reinforcing member 21 is smaller than the door height dimension H1, and the reinforcing member 21 is provided so as to be offset toward the lower end side. With such a configuration, the handle and the latch portion 3 can be positioned at an appropriate height in the door panel 1 having a relatively large door height dimension H1, but the door end side end generated when the door is closed. The vibration on the upper end side of the portion can be reduced, and the generation of abnormal noise can be reduced. That is, since the reinforcing member 21 having a relatively large specific gravity is provided so as to be offset toward the lower end side, the center of gravity of the door panel 1 is lowered as compared with the reinforcing member 21 provided so as to be offset toward the upper end side. be able to. As a result, it is possible to suppress vibration in the door thickness direction on the upper end side, which is a portion separated from the latch portion 3 at the end on the door end side, which tends to occur when the door panel 1 is closed. That is, it is possible to reduce the vibration of the upper end side of the door panel 1 that moves to the closed side above the latch portion 3 due to the inertial force. Further, if the reinforcing material 21 has a dimension shorter than the door height dimension H1 in this way, for example, the reinforcing material 21 can be applied to a plurality of door panels 1 having different door height dimensions H1. That is, by making the dimensions (upper end side door height dimension) H6 of the door panel 1 above the reinforcing material 21 different, it is possible to easily realize door panels having different door height dimensions H1.

また、本実施形態では、縦桟材20及びこれが嵌め込まれる補強材21を、戸幅方向中央よりも戸先側に位置するように設けた構成としている。このような構成とすれば、戸パネル1の戸先側の反りを抑制することができる。また、戸幅方向中央部位や吊元側のみに補強材21を設けたものと比べて、戸パネル1が閉鎖される際に生じる戸先側端部の上端側の戸厚方向への振動をより効果的に抑制することができる。
また、本実施形態では、縦桟材20及びこれが嵌め込まれる補強材21を、戸幅方向両側部位に設けた構成としている。このような構成とすれば、戸パネル1の戸幅方向両側の反りを抑制することができる。なお、戸先側の縦桟材20及び補強材21と吊元側の縦桟材20及び補強材21とは、互いに同様の構成であるので、以下では、一方を例にとって説明する。
Further, in the present embodiment, the vertical crosspiece 20 and the reinforcing member 21 into which the vertical crosspiece 20 is fitted are provided so as to be located on the door tip side of the center in the door width direction. With such a configuration, it is possible to suppress the warp of the door panel 1 on the door end side. Further, as compared with the case where the reinforcing material 21 is provided only in the central portion in the door width direction or the hanging side, the vibration in the door thickness direction on the upper end side of the door end side end portion generated when the door panel 1 is closed is generated. It can be suppressed more effectively.
Further, in the present embodiment, the vertical crosspiece 20 and the reinforcing member 21 into which the vertical crosspiece 20 is fitted are provided on both side portions in the door width direction. With such a configuration, it is possible to suppress warpage of the door panel 1 on both sides in the door width direction. Since the vertical crosspiece 20 and the reinforcing member 21 on the door end side and the vertical crosspiece 20 and the reinforcing member 21 on the hanging side have the same configuration, one of them will be described below as an example.

縦桟材20及び補強材21は、戸高方向に延びるように長尺状とされている。
補強材21の長さ寸法H4は、ラッチ部3の高さ等に応じて、また、反りを抑制する観点や軽量化を図る観点等から適宜の長さ寸法としてもよく、戸高寸法H1の3/5〜17/20程度の寸法としてもよい。図例では、補強材21の長さ寸法H4を、上記した縦枠部13の各縦桟部14,15の長尺縦桟材14a,15aの長さ寸法H7と略同長さとし、戸高寸法H1の3/4程度の寸法とした例を示している。
また、下端側に片寄って設けられる補強材21の高さ位置は、ラッチ部3の高さ等に応じて、適宜の高さ位置とすればよい。本実施形態では、補強材21を長手方向に3等分した中央部がラッチ部3の高さとなるように補強材21を設けた構成としている。つまり、戸幅方向に見て、ラッチ部3と補強材21を長手方向に3等分した中央部とが重なり合う位置となるように補強材21を設けた構成としている。
The vertical crosspiece 20 and the reinforcing member 21 are elongated so as to extend in the door height direction.
The length dimension H4 of the reinforcing material 21 may be an appropriate length dimension depending on the height of the latch portion 3 and the like, from the viewpoint of suppressing warpage, reducing the weight, and the like, and may be an appropriate length dimension, which is 3 of the door height dimension H1. The dimensions may be about / 5 to 17/20. In the illustrated example, the length dimension H4 of the reinforcing member 21 is substantially the same length as the length dimension H7 of the long vertical crosspieces 14a and 15a of the vertical crosspieces 14 and 15 of the vertical frame portion 13, and the door height dimension. An example showing a dimension of about 3/4 of H1 is shown.
Further, the height position of the reinforcing member 21 provided on the lower end side may be an appropriate height position according to the height of the latch portion 3 and the like. In the present embodiment, the reinforcing material 21 is provided so that the central portion obtained by dividing the reinforcing material 21 into three equal parts in the longitudinal direction is the height of the latch portion 3. That is, the reinforcing member 21 is provided so that the latch portion 3 and the central portion obtained by dividing the reinforcing member 21 into three equal parts in the longitudinal direction overlap each other when viewed in the door width direction.

また、本実施形態では、補強材21を、下横枠部16との間に間隔を空けるように設けた構成としている。つまり、補強材21を、戸パネル1の下端部近傍に至るまで設けずに、戸パネル1の下端側に補強材21の存在しない部位を設けた構成としている。つまりは、本実施形態では、戸パネル1の上下両側に補強材21の存在しない部位を設けた構成としている。補強材21の下端から戸パネル1の下端面までの戸高方向に沿う下端側戸高寸法H5は、補強材21の上端から戸パネル1の上端面までの戸高方向に沿う上端側戸高寸法H6よりも小とすればよい。この下端側戸高寸法H5は、上端側戸高寸法H6の1/2〜1/5程度の寸法としてもよい。 Further, in the present embodiment, the reinforcing member 21 is provided so as to be spaced from the lower horizontal frame portion 16. That is, the reinforcing material 21 is not provided up to the vicinity of the lower end portion of the door panel 1, but a portion where the reinforcing material 21 does not exist is provided on the lower end side of the door panel 1. That is, in the present embodiment, the upper and lower sides of the door panel 1 are provided with parts where the reinforcing member 21 does not exist. The lower end side door height dimension H5 along the door height direction from the lower end of the reinforcing material 21 to the lower end surface of the door panel 1 is larger than the upper end side door height dimension H6 along the door height direction from the upper end of the reinforcing material 21 to the upper end surface of the door panel 1. It should be small. The lower end side door height dimension H5 may be about 1/2 to 1/5 of the upper end side door height dimension H6.

また、本実施形態では、縦桟材20及び補強材21の長さ寸法H4を、互いに略同寸法としている。つまり、縦桟材20を、戸パネル1の全長に亘って設けずに、その長さ寸法H4を戸高寸法H1よりも小とし、かつ下端側に片寄らせて設けた構成としている。
また、縦桟材20の上端部を、上横枠部12の下方側に戸高方向に間隔を空けて設けられた上横桟としての横桟17に接合した構成としている。このような構成とすれば、横桟17によってパネル芯材10の剛性を向上させることができる。また、補強材21及びこれに嵌め込まれた縦桟材20を共通部品として戸高寸法H1の異なる複数の戸パネル1に対して適用することができる。つまり、戸パネル1の横桟17よりも上側部位の寸法を異ならせることで、戸高寸法H1の異なる戸パネル1を容易に実現することもできる。
Further, in the present embodiment, the length dimensions H4 of the vertical crosspiece 20 and the reinforcing member 21 are substantially the same as each other. That is, the vertical crosspiece 20 is not provided over the entire length of the door panel 1, but its length dimension H4 is smaller than the door height dimension H1 and is provided so as to be offset toward the lower end side.
Further, the upper end portion of the vertical rail member 20 is joined to a horizontal rail 17 as an upper horizontal rail provided on the lower side of the upper horizontal frame portion 12 at intervals in the door height direction. With such a configuration, the rigidity of the panel core material 10 can be improved by the cross rail 17. Further, the reinforcing member 21 and the vertical crosspiece 20 fitted therein can be applied to a plurality of door panels 1 having different door height dimensions H1 as common parts. That is, by making the dimensions of the portion of the door panel 1 above the cross rail 17 different, it is possible to easily realize the door panel 1 having a different door height dimension H1.

また、縦桟材20の下端部を、下横枠部16の上方側に戸高方向に間隔を空けて設けられた下横桟としての横桟17に接合した構成としている。つまり、本実施形態では、上下の横枠部12,16の戸高方向中央側に間隔を空けて上下の横桟17,17を両側の縦枠部13,13間に架け渡すように設けた構成としている。これら上下の横桟17,17は、戸幅方向に延びるように長尺状とされ、互いに同様の構成とされている。これら上下の横桟17,17と両側の縦枠部13,13とは、ステープル等の止具6(図2(b)参照)や接着剤等を用いて接合されたものでもよい。
また、上側の横桟17と両側の縦枠部13,13と上横枠部12とによって囲まれた中空部に、戸幅方向及び戸高方向に沿う寸法が中空部の戸幅方向及び戸高方向に沿う寸法に応じた寸法とされたコア材26を収納させた構成としている。つまり、上側の横桟17と両側の縦枠部13,13と上横枠部12とによって囲まれた中空部には、桟材等が設けられておらず、コア材26が略全域に亘って収納されている。このような構成とすれば、中空にしたものと比べて、戸パネル1の上端側部位の厚さ方向の強度の低下を抑制することができる。また、上側の横桟17と両側の縦枠部13,13と上横枠部12とによって囲まれた中空部に複数の桟材を設けたようなものと比べて、戸パネル1の上端側部位の軽量化を図ることができ、戸パネル1の重心を効果的に低くすることができる。また、このような中空部に収納されるコア材26は、桟材に比べて加工性が良いため、上端側部位の寸法を異ならせて戸高寸法H1の異なる戸パネル1を容易に実現することもできる。
Further, the lower end portion of the vertical rail member 20 is joined to a horizontal rail 17 as a lower horizontal rail provided on the upper side of the lower horizontal frame portion 16 at intervals in the door height direction. That is, in the present embodiment, the upper and lower horizontal frame portions 12 and 16 are provided so as to be bridged between the vertical frame portions 13 and 13 on both sides at intervals on the central side in the door height direction. It is supposed to be. The upper and lower cross rails 17 and 17 are elongated so as to extend in the door width direction, and have the same structure as each other. The upper and lower horizontal rails 17 and 17 and the vertical frame portions 13 and 13 on both sides may be joined by using a fastener 6 such as a staple (see FIG. 2B) or an adhesive or the like.
Further, in the hollow portion surrounded by the upper horizontal rail 17, the vertical frame portions 13, 13 on both sides, and the upper horizontal frame portion 12, the dimensions along the door width direction and the door height direction are the door width direction and the door height direction of the hollow portion. The core material 26 having a size corresponding to the size according to the above is stored. That is, no crosspiece or the like is provided in the hollow portion surrounded by the upper horizontal rail 17, the vertical frame portions 13, 13 on both sides, and the upper horizontal frame portion 12, and the core material 26 covers almost the entire area. Is stored. With such a configuration, it is possible to suppress a decrease in strength in the thickness direction of the upper end side portion of the door panel 1 as compared with the hollow one. Further, the upper end side of the door panel 1 is compared with the case where a plurality of crosspieces are provided in the hollow portion surrounded by the upper horizontal rail 17, the vertical frame portions 13, 13 on both sides, and the upper horizontal frame portion 12. The weight of the portion can be reduced, and the center of gravity of the door panel 1 can be effectively lowered. Further, since the core material 26 housed in such a hollow portion has better workability than the crosspiece material, the door panel 1 having a different door height dimension H1 can be easily realized by different dimensions of the upper end side portion. You can also.

このようなコア材26としては、発泡ウレタン等の発泡樹脂系材料から成形された発泡成形体からなるものでもよいが、本実施形態では、戸厚方向両側に開口する多数の中空筒状セルの集合体からなるハニカム状のコア材26としている。つまり、コア材26を、いわゆるペーパーコアとしている。また、このようなコア材26としては、段ボール原紙やクラフト紙等の紙材を接着剤で重積接着して形成されたものでもよい。また、コア材26としては、このような紙材に、エポキシ樹脂等の補強用の樹脂を更に含浸させたものでもよく、その他、アルミ材等の金属系材料や硬質ポリ塩化ビニル樹脂、ポリプロピレン樹脂等の合成樹脂系材料から形成されたものでもよい。また、図例では、コア材26の中空筒状セルを模式的に示しており、中空筒状セルが蜂の巣状(六角状)とされたものとしているが、方形状とされたものや円筒形状とされたもの、波形状とされたもの等、中空筒状セルのセル形状が種々の形状とされたものでもよい。また、このコア材26は、ステープル等の止具6(図2(b)参照)や接着剤等によって四周枠11を構成する枠部12,13,13,16や桟材17,19に固定されたものでもよい。
なお、図例では、下側の横桟17と両側の縦枠部13,13と下横枠部16とによって囲まれた中空部にコア材26を収納させていない例を示しているが、この中空部にもコア材26を収納させた構成としてもよい。
Such a core material 26 may be made of a foam molded body molded from a foamed resin-based material such as urethane foam, but in the present embodiment, a large number of hollow tubular cells opening on both sides in the door thickness direction The honeycomb-shaped core material 26 made of an aggregate is used. That is, the core material 26 is a so-called paper core. Further, such a core material 26 may be formed by stacking and adhering paper materials such as corrugated cardboard base paper and kraft paper with an adhesive. Further, the core material 26 may be such a paper material further impregnated with a reinforcing resin such as an epoxy resin, and in addition, a metal-based material such as an aluminum material, a hard polyvinyl chloride resin, or a polypropylene resin. It may be formed from a synthetic resin-based material such as. Further, in the figure example, the hollow tubular cell of the core material 26 is schematically shown, and it is assumed that the hollow tubular cell has a honeycomb shape (hexagonal shape), but has a rectangular shape or a cylindrical shape. The cell shape of the hollow cylindrical cell may have various shapes, such as those having a corrugated shape and those having a corrugated shape. Further, the core material 26 is fixed to the frame portions 12, 13, 13, 16 and the crosspieces 17, 19 constituting the four-circumferential frame 11 by a staple 6 or the like (see FIG. 2B) or an adhesive or the like. It may be the one that has been done.
In the illustrated example, the core material 26 is not housed in the hollow portion surrounded by the lower horizontal rail 17, the vertical frame portions 13 and 13 on both sides, and the lower horizontal frame portion 16. The core material 26 may be housed in this hollow portion as well.

また、縦桟材20は、縦枠部13に平行状にかつ縦枠部13の戸幅方向中央側に間隔を空けて設けられている。縦枠部13と縦桟材(中縦桟材)20との間には、戸幅方向に沿う寸法が比較的に小とされた短尺なスペーサー状の短尺横桟18が架け渡されるように設けられている。この短尺横桟18と縦枠部13及び縦桟材20とは、ステープル等の止具6(図2(b)参照)や接着剤等を用いて接合されたものでもよい。
また、縦桟材20の長手方向に間隔を空けて複数(図例では、戸先側に3つ、吊元側に4つ)の短尺横桟18を設けた構成としている。また、図例では、吊元側の複数の短尺横桟18を、上下の横桟17,17間において戸高方向に等間隔を空けて設けた例を示している。また、ラッチ錠装置2と概ね同高さに位置するように設けられた吊元側の短尺横桟18以外の3つの吊元側の短尺横桟18と略同高さに位置するように、戸先側の3つの短尺横桟18を設けた例を示している。また、ラッチ錠装置2の近傍には、戸先側の縦枠部13と縦桟材20との間に位置するように、ラッチ錠装置2の取付下地18Aが設けられている。
Further, the vertical crosspiece 20 is provided parallel to the vertical frame portion 13 and at intervals on the central side of the vertical frame portion 13 in the door width direction. A short spacer-shaped short horizontal rail 18 having a relatively small dimension along the door width direction is bridged between the vertical frame portion 13 and the vertical crosspiece (middle vertical crosspiece) 20. It is provided. The short horizontal rail 18, the vertical frame portion 13, and the vertical rail material 20 may be joined by using a fastener 6 such as a staple (see FIG. 2B) or an adhesive or the like.
Further, a plurality of short cross rails 18 (three on the door end side and four on the hanging side) are provided at intervals in the longitudinal direction of the vertical crosspiece 20. Further, in the figure example, an example is shown in which a plurality of short cross rails 18 on the hanging side are provided at equal intervals in the door height direction between the upper and lower cross rails 17 and 17. Further, it is located at substantially the same height as the three short cross rails 18 on the hanging side other than the short cross rail 18 on the hanging side provided so as to be located at substantially the same height as the latch lock device 2. An example in which three short cross rails 18 on the door end side are provided is shown. Further, in the vicinity of the latch lock device 2, a mounting base 18A of the latch lock device 2 is provided so as to be located between the vertical frame portion 13 on the door end side and the vertical crosspiece 20.

また、両側の縦桟材20,20間に架け渡すように中横桟19を設けた構成としている。この中横桟19は、戸幅方向に延びるように長尺状とされている。この中横桟19と両側の縦桟材20,20とは、ステープル等の止具6(図2(b)参照)や接着剤等を用いて接合されたものでもよい。また、縦桟材20の長手方向に間隔を空けて複数(図例では、4つ)の中横桟19を設けた構成としている。図例では、これら複数の中横桟19を、上下の横桟17,17間において戸高方向に等間隔を空けて設けた例を示している。つまり、これら中横桟19は、吊元側の短尺横桟18と略同高さに位置するように設けられている。これら中横桟19、短尺横桟18及び上下の横桟17,17の戸高方向に沿う幅寸法は、上記した各横枠部12,16を構成する横桟材の戸高方向に沿う幅寸法と略同寸法とされている。
また、これら中横桟19によって上下に区画された中空部のそれぞれに、上記同様なコア材26を収納させた構成としている。
なお、短尺横桟18によって上下に区画された中空部にコア材26を収納させていない例を示しているが、これら中空部にもコア材26を収納させた構成としてもよい。
Further, the middle and horizontal rails 19 are provided so as to bridge between the vertical rails 20 and 20 on both sides. The middle cross rail 19 has a long shape so as to extend in the door width direction. The middle and horizontal rails 19 and the vertical rails 20 and 20 on both sides may be joined by using a fastener 6 such as a staple (see FIG. 2B) or an adhesive or the like. Further, a plurality of (four in the example) middle and horizontal rails 19 are provided at intervals in the longitudinal direction of the vertical rail member 20. In the illustrated example, an example is shown in which these plurality of middle horizontal rails 19 are provided between the upper and lower horizontal rails 17 and 17 at equal intervals in the door height direction. That is, these middle cross rails 19 are provided so as to be located at substantially the same height as the short cross rails 18 on the hanging side. The width dimensions of the middle horizontal rail 19, the short horizontal rail 18, and the upper and lower horizontal rails 17 and 17 along the door height direction are the same as the width dimensions of the horizontal rail members 12 and 16 constituting the above-mentioned horizontal frame portions 12 and 16 along the door height direction. It has almost the same dimensions.
Further, the same core material 26 as described above is housed in each of the hollow portions vertically divided by the horizontal rails 19.
Although an example is shown in which the core material 26 is not stored in the hollow portions vertically divided by the short cross rail 18, the core material 26 may be stored in these hollow portions as well.

また、縦桟材20は、図2(c)、(d)に示すように、各枠部12,13,13,16や他の桟材17,18,19と戸厚方向に沿う寸法が略同寸法とされた基部20aを戸幅方向一方側部位に有している。また、縦桟材20は、この基部20aの戸幅方向他方側部位に、戸厚方向に沿う寸法が基部20aよりも小とされ、補強材21の凹溝22に嵌め込まれる嵌合部20bを設けた構成とされている。また、縦桟材20は、この嵌合部20bの戸厚方向両側に基部20aから段下がり状とされた凹段部20c,20cを設けた構成とされている。また、縦桟材20は、全長に亘って一様な断面形状とされている。
また、本実施形態では、この縦桟材20の基部20aを、戸幅方向中央側に位置させ、縦桟材20の嵌合部20bを戸幅方向外側に位置させた構成としている。この基部20aは、補強材21から露出する構成とされており、この基部20aに、縦桟材20と中横桟19とを接合する止具6が止着され(打ち込まれ)ている。
Further, as shown in FIGS. 2C and 2D, the vertical crosspiece 20 has dimensions along the door thickness direction with the frame portions 12, 13, 13, 16 and the other crosspieces 17, 18, and 19. A base portion 20a having substantially the same dimensions is provided on one side in the door width direction. Further, the vertical crosspiece 20 has a fitting portion 20b fitted in the concave groove 22 of the reinforcing member 21 at the other side portion of the base portion 20a in the door width direction so that the dimension along the door thickness direction is smaller than that of the base portion 20a. It is said to be provided. Further, the vertical crosspiece 20 is configured to be provided with concave step portions 20c and 20c which are stepped down from the base portion 20a on both sides of the fitting portion 20b in the door thickness direction. Further, the vertical crosspiece 20 has a uniform cross-sectional shape over the entire length.
Further, in the present embodiment, the base portion 20a of the vertical crosspiece 20 is positioned on the center side in the door width direction, and the fitting portion 20b of the vertical crosspiece 20 is positioned on the outside in the door width direction. The base portion 20a is configured to be exposed from the reinforcing member 21, and a stopper 6 for joining the vertical crosspiece 20 and the middle and horizontal crosspieces 19 is fastened (drived) to the base portion 20a.

また、この縦桟材20は、戸幅方向に沿う幅寸法が上記した各枠部12,13,13,16を構成する桟材14,15や各横桟17,18,19の幅寸法よりも大とされている。図例では、この縦桟材20の幅寸法を、他の桟材14,15,17,18,19の幅寸法の1.6倍程度とした例を示しているが、このような例に限られない。
また、縦桟材20の嵌合部20bの戸幅方向に沿う幅寸法を、縦桟材20の基部20aの戸幅方向に沿う幅寸法よりも大としている。図例では、嵌合部20bの幅寸法を、基部20aの幅寸法の4倍程度とした例を示しているが、このような例に限られない。
なお、パネル芯材10の枠体を構成する縦桟材20や各枠部12,13,13,16を構成する桟材14,15、各横桟17,18,19は、合板やLVL(単板積層材)等の木質積層板や、PB(パーティクルボード)等の木質ボード、MDF(中密度繊維板)やハードボード等の木質繊維板などの木質系材料から形成されたものとしてもよい。また、木質系材料としては、合成樹脂系材料に、木粉や無機フィラー、相溶化剤、着色剤などを所定の含有割合で含有させた木粉・プラスチック複合材(WPC)としてもよい。
Further, the vertical crosspiece 20 has a width dimension along the door width direction from the width dimensions of the crosspieces 14, 15 and the horizontal crosspieces 17, 18, 19 constituting the frame portions 12, 13, 13, 16 described above. Is also considered to be large. In the illustrated example, an example is shown in which the width dimension of the vertical crosspiece 20 is about 1.6 times the width dimension of the other crosspieces 14, 15, 17, 18, and 19. Not limited.
Further, the width dimension of the fitting portion 20b of the vertical crosspiece 20 along the door width direction is made larger than the width dimension of the base portion 20a of the vertical crosspiece 20 along the door width direction. In the illustrated example, the width dimension of the fitting portion 20b is set to about four times the width dimension of the base portion 20a, but the present invention is not limited to such an example.
The vertical crosspieces 20 that form the frame of the panel core material 10, the crosspieces 14, 15 that make up the frame portions 12, 13, 13, 16 and the horizontal bars 17, 18, 19 are made of plywood or LVL ( It may be formed from a wood-based material such as a wood laminated board (single board laminated material), a wood board such as PB (particle board), or a wood fiber board such as MDF (medium density fiberboard) or hard board. .. Further, the wood-based material may be a wood powder / plastic composite material (WPC) in which a synthetic resin-based material contains wood powder, an inorganic filler, a compatibilizer, a colorant, or the like in a predetermined content ratio.

補強材21は、戸幅方向に開口する凹溝22を全長に亘って設けた構成とされ、凹溝22の底側を区画する底片部23と、凹溝22の溝幅方向両側を区画する両側片部24,24と、を備えている。これら底片部23及び両側片部24,24は、薄板状とされている。
凹溝22の戸幅方向に沿う溝深さ寸法は、縦桟材20の嵌合部20bの受け入れが可能なように、嵌合部20bの戸幅方向に沿う幅寸法に応じた寸法とされている。図例では、凹溝22の溝深さ寸法を、嵌合部20bの幅寸法よりも僅かに小とした例を示している。
また、凹溝22の戸厚方向に沿う溝幅寸法は、縦桟材20の嵌合部20bの受け入れが可能なように、嵌合部20bの戸厚方向に沿う厚さ寸法に応じた寸法とされている。この補強材21と縦桟材20とは、縦桟材20の嵌合部20bを補強材21の凹溝22に圧入して互いに固定されるものでもよく、接着剤等を併用して互いに固定されるものでもよい。
The reinforcing material 21 has a structure in which a concave groove 22 that opens in the door width direction is provided over the entire length, and a bottom piece portion 23 that partitions the bottom side of the concave groove 22 and both sides of the concave groove 22 in the groove width direction are partitioned. It is provided with 24 and 24 pieces on both sides. The bottom piece 23 and the side pieces 24, 24 are thin plates.
The groove depth dimension of the concave groove 22 along the door width direction is set according to the width dimension of the fitting portion 20b along the door width direction so that the fitting portion 20b of the vertical crosspiece 20 can be accepted. ing. In the illustrated example, the groove depth dimension of the concave groove 22 is slightly smaller than the width dimension of the fitting portion 20b.
Further, the groove width dimension of the concave groove 22 along the door thickness direction is a dimension corresponding to the thickness dimension of the fitting portion 20b along the door thickness direction so that the fitting portion 20b of the vertical crosspiece 20 can be accepted. It is said that. The reinforcing material 21 and the vertical crosspiece 20 may be fixed to each other by press-fitting the fitting portion 20b of the vertical crosspiece 20 into the concave groove 22 of the reinforcing member 21 and fixing them to each other by using an adhesive or the like. It may be the one that is done.

また、図例では、底片部23及び両側片部24,24の厚さ寸法を互いに同寸法としている。これら底片部23及び両側片部24,24の厚さ寸法は、強度上の観点や軽量化を図る観点等から適宜の厚さ寸法としてもよく、例えば、0.5mm〜3.0mm程度でもよく、好ましくは、1.0mm〜2.0mm程度でもよい。また、図例では、両側片部24,24の厚さ寸法を、縦桟材20の戸厚方向両側の凹段部20c,20cの戸厚方向に沿う段差寸法と略同寸法とした例を示している。つまり、基部20aの戸厚方向両面と両側片部24,24の戸厚方向外側に向く表面とが互いに略同一平面状とされている。換言すれば、補強材21の戸厚方向に沿う寸法と縦桟材20の基部20aの戸厚方向に沿う寸法とが略同寸法とされている。この補強材21の戸厚方向に沿う寸法を、縦桟材20の基部20aの戸厚方向に沿う寸法よりも僅かに小さい寸法としてもよい。 Further, in the illustrated example, the thickness dimensions of the bottom piece portion 23 and the side piece portions 24, 24 are the same as each other. The thickness of the bottom piece 23 and the side pieces 24, 24 may be an appropriate thickness from the viewpoint of strength and weight reduction, and may be, for example, about 0.5 mm to 3.0 mm. , Preferably, it may be about 1.0 mm to 2.0 mm. Further, in the illustrated example, the thickness dimension of the side piece pieces 24, 24 is substantially the same as the step dimension along the door thickness direction of the concave step portions 20c, 20c on both sides of the vertical crosspiece 20 in the door thickness direction. Shown. That is, both sides of the base portion 20a in the door thickness direction and the surfaces of the side pieces 24, 24 facing outward in the door thickness direction are substantially flush with each other. In other words, the dimension of the reinforcing member 21 along the door thickness direction and the dimension of the base portion 20a of the vertical crosspiece 20 along the door thickness direction are substantially the same. The dimension of the reinforcing member 21 along the door thickness direction may be slightly smaller than the dimension of the base portion 20a of the vertical crosspiece 20 along the door thickness direction.

また、本実施形態では、補強材21の戸幅方向に沿う幅寸法W1を、縦桟材20の戸幅方向に沿う幅寸法W2の2/3以上の寸法としている(図3(a)参照)。このような構成とすれば、補強材21の戸幅方向に沿う幅寸法W1が比較的に大となり、縦桟材20の反りをより効果的に抑制することができる。この補強材21の幅寸法W1は、縦桟材20の基部20aに止具6の止着が可能なように、縦桟材20の幅寸法W2に応じて適宜の寸法としてもよい。図例では、補強材21の幅寸法W1を、縦桟材20の幅寸法W2の3/4程度とした例を示しているが、このような例に限られない。
また、本実施形態では、補強材21の凹溝22が戸幅方向中央側に向けて開口するように補強材21を設けた構成としている。つまり、補強材21の底片部23が戸幅方向外側に位置するように補強材21を設けた構成としている。このような構成とすれば、凹溝22が逆側に開口するように補強材21を設けたものと比べて、戸パネル1の戸幅方向の端部側の剛性をより効果的に向上させることができる。
Further, in the present embodiment, the width dimension W1 along the door width direction of the reinforcing member 21 is set to be two-thirds or more of the width dimension W2 along the door width direction of the vertical crosspiece 20 (see FIG. 3A). ). With such a configuration, the width dimension W1 along the door width direction of the reinforcing member 21 becomes relatively large, and the warp of the vertical crosspiece 20 can be suppressed more effectively. The width dimension W1 of the reinforcing member 21 may be appropriately set according to the width dimension W2 of the vertical crosspiece 20 so that the stopper 6 can be fastened to the base 20a of the vertical crosspiece 20. In the illustrated example, the width dimension W1 of the reinforcing member 21 is set to about 3/4 of the width dimension W2 of the vertical crosspiece 20, but the present invention is not limited to such an example.
Further, in the present embodiment, the reinforcing material 21 is provided so that the concave groove 22 of the reinforcing material 21 opens toward the center side in the door width direction. That is, the reinforcing material 21 is provided so that the bottom piece 23 of the reinforcing material 21 is located outside in the door width direction. With such a configuration, the rigidity of the end side of the door panel 1 in the door width direction is more effectively improved as compared with the case where the reinforcing material 21 is provided so that the concave groove 22 opens on the opposite side. be able to.

また、補強材21には、図2(b)、(c)に示すように、縦桟材20の止具6の止着箇所を露出させる開口25が設けられている。このような構成とすれば、開口25を介して止具6を縦桟材20に止着させることができ、金属製の補強材21を設けながらも組付性を向上させることができる。
この開口25は、縦桟材20に隣接される桟材(本実施形態では、短尺横桟)18と縦桟材20とを接合する止具6の止着箇所を露出させるように設けられている。この開口25は、補強材21の凹溝22に嵌め込まれた縦桟材20の嵌合部20bの一部を露出させるように設けられている。また、開口25は、補強材21の側片部24を厚さ方向に貫通するように設けられている。また、補強材21の両側片部24,24のそれぞれに開口25,25が設けられている。
Further, as shown in FIGS. 2 (b) and 2 (c), the reinforcing member 21 is provided with an opening 25 for exposing the fastening portion of the stopper 6 of the vertical crosspiece 20. With such a configuration, the stopper 6 can be fixed to the vertical crosspiece 20 through the opening 25, and the assembling property can be improved while providing the metal reinforcing member 21.
The opening 25 is provided so as to expose the fastening portion of the stopper 6 that joins the crosspiece (short horizontal rail in this embodiment) 18 adjacent to the vertical crosspiece 20 and the vertical crosspiece 20. There is. The opening 25 is provided so as to expose a part of the fitting portion 20b of the vertical crosspiece 20 fitted in the concave groove 22 of the reinforcing member 21. Further, the opening 25 is provided so as to penetrate the side piece portion 24 of the reinforcing member 21 in the thickness direction. Further, openings 25 and 25 are provided in each of both side pieces 24 and 24 of the reinforcing material 21.

また、これら戸厚方向両側の開口25,25は、図3(c)に示すように、互いに略同高さに位置するように設けられている。また、これら両側の開口25,25を、底片部23の戸厚方向両側縁部を切り欠くように設けた構成としている。
また、これら開口25,25は、上記のように戸高方向に間隔を空けて設けられた複数の短尺横桟18に応じた個数及び位置となるように設けられている。なお、各開口25の戸高方向に沿う寸法及び戸幅方向に沿う寸法は、止具6の挿通が可能なように、また、補強材21の強度上の観点等から適宜の寸法とすればよい。また、開口25の形状等は図例のようなものに限られず、種々の変形が可能である。
Further, as shown in FIG. 3C, the openings 25 and 25 on both sides in the door thickness direction are provided so as to be located at substantially the same height as each other. Further, the openings 25 and 25 on both sides are provided so as to cut out both side edges in the door thickness direction of the bottom piece portion 23.
Further, these openings 25, 25 are provided so as to have the number and position corresponding to a plurality of short cross rails 18 provided at intervals in the door height direction as described above. The dimensions of each opening 25 along the door height direction and the door width direction may be appropriately set so that the stopper 6 can be inserted and from the viewpoint of the strength of the reinforcing material 21 and the like. .. Further, the shape of the opening 25 and the like are not limited to those shown in the figure, and various deformations are possible.

また、本実施形態では、補強材21の幅寸法W1を、縦桟材20の戸幅方向一方側の基部20aが露出するように縦桟材20の幅寸法W2よりも小とした例を示しているが、補強材21の幅寸法W1と縦桟材20の幅寸法W2とを略同寸法としてもよい。この場合は、縦桟材20に隣接される桟材(中横桟)19と縦桟材20とを接合する止具6の止着箇所を露出させるように切欠状の開口を両側片部24,24に設けた構成等としてもよい。または、補強材21の幅寸法W1を、縦桟材20の幅寸法W2の2/3未満としてもよい。 Further, in the present embodiment, an example is shown in which the width dimension W1 of the reinforcing member 21 is smaller than the width dimension W2 of the vertical crosspiece 20 so that the base portion 20a on one side in the door width direction of the vertical crosspiece 20 is exposed. However, the width dimension W1 of the reinforcing member 21 and the width dimension W2 of the vertical crosspiece 20 may be substantially the same. In this case, a notch-shaped opening is provided on each side 24 so as to expose the fastening portion of the stopper 6 that joins the crosspiece (middle and horizontal rail) 19 adjacent to the vertical crosspiece 20 and the vertical crosspiece 20. , 24 may be provided. Alternatively, the width dimension W1 of the reinforcing member 21 may be less than 2/3 of the width dimension W2 of the vertical crosspiece 20.

次に、本発明に係る他の実施形態について、図面を参照しながら説明する。
なお、以下の実施形態では、上記第1実施形態との相違点について主に説明し、同様の構成については、同一の符号を付し、その説明を省略または簡略に説明する。
図4は、第2実施形態に係る戸パネルの一例を模式的に示す図である。
Next, another embodiment according to the present invention will be described with reference to the drawings.
In the following embodiments, the differences from the first embodiment will be mainly described, and the same configurations will be designated by the same reference numerals, and the description thereof will be omitted or briefly described.
FIG. 4 is a diagram schematically showing an example of a door panel according to the second embodiment.

本実施形態では、戸パネル9は、図4(a)に示すように、縦框部1A,1Aを戸幅方向両側に有した框状パネルとされている。また、戸パネル9は、これら両側の縦框部1A,1A間に、板材29を設けた構成とされている。板材29は、厚さ寸法が両側の縦框部1A,1Aの戸厚方向に沿う寸法よりも小とされている。この板材29は、透光性を有した透光板でもよい。また、この板材29と両側の縦框部1A,1Aとは、縦框部1A,1Aの互いに向き合う内側面において開口するように設けられた接合溝28,28に板材29の戸幅方向両端部を嵌め入れて接合されたものでもよく、接着剤等を併用して接合されたものでもよい。また、両側の縦框部1A,1A同士を連結するワイヤー等の連結部材を上端面に沿わせるように設けた構成等としてもよい。
また、戸パネル9を、当該戸パネル9の略全長に亘って板材29が設けられた二方框状パネルとした例を示しているが、上下に横框部が設けられた四方框状パネルとしてもよい。
In the present embodiment, as shown in FIG. 4A, the door panel 9 is a frame-shaped panel having vertical frame portions 1A and 1A on both sides in the door width direction. Further, the door panel 9 has a structure in which a plate material 29 is provided between the vertical frame portions 1A and 1A on both sides thereof. The thickness of the plate material 29 is smaller than the thickness of the vertical frame portions 1A and 1A on both sides along the door thickness direction. The plate material 29 may be a translucent plate having translucency. Further, the plate material 29 and the vertical frame portions 1A and 1A on both sides are provided at both ends in the door width direction of the plate material 29 in the joint grooves 28 and 28 provided so as to open on the inner side surfaces of the vertical frame portions 1A and 1A facing each other. It may be joined by fitting the above, or it may be joined by using an adhesive or the like in combination. Further, a connecting member such as a wire for connecting the vertical frame portions 1A and 1A on both sides may be provided so as to be along the upper end surface.
Further, although an example is shown in which the door panel 9 is a two-sided frame-shaped panel in which the plate material 29 is provided over substantially the entire length of the door panel 9, a four-sided frame-shaped panel provided with horizontal frame portions at the top and bottom is shown. May be.

両側の縦框部1A,1Aは、互いに概ね同様の構成とされている。これら両側の縦框部1A,1Aの主に異なる点は、戸先側の縦框部1Aに不図示のハンドルに連結されるラッチ錠装置2が組み込まれる点及び吊元側の縦框部1Aに回動連結部材が取り付けられる点である。
また、両側の縦框部1A,1Aは、上記した戸パネル1と概ね同様、パネル芯材10A(図4(b)参照)の戸厚方向両側に面材27を設けた構成とされている。戸厚方向両側の面材27は、戸幅方向一方側の端部がパネル芯材10Aの戸幅方向外側面に設けられた差込溝13aに差し込まれ、戸幅方向他方側の端部が接合溝28の開口縁を構成するように設けられたものでもよい。
また、これら両側の縦框部1A,1Aのパネル芯材10Aのうちの少なくとも戸先側のパネル芯材10Aに、縦桟材20及びこれが嵌め込まれる補強材21が設けられている。本実施形態では、これら両側の縦框部1A,1Aに縦桟材20,20及び補強材21,21を設けた構成としている。なお、これら両側の縦框部1A,1Aのパネル芯材10Aは、互いに略同様の構成であるので、以下では、一方を例にとって説明する。
The vertical frame portions 1A and 1A on both sides have substantially the same configuration as each other. The main differences between the vertical frame portions 1A and 1A on both sides are that the vertical frame portion 1A on the door end side incorporates a latch lock device 2 connected to a handle (not shown) and the vertical frame portion 1A on the hanging side. The point is that the rotary connecting member is attached to.
Further, the vertical frame portions 1A and 1A on both sides have a configuration in which face members 27 are provided on both sides in the door thickness direction of the panel core material 10A (see FIG. 4B), which is substantially the same as the door panel 1 described above. .. The end portions of the face materials 27 on both sides in the door thickness direction are inserted into the insertion grooves 13a provided on the outer surface of the panel core material 10A in the door width direction on one side in the door width direction, and the ends on the other side in the door width direction are inserted. It may be provided so as to form the opening edge of the joint groove 28.
Further, at least the panel core material 10A on the door end side of the panel core materials 10A of the vertical frame portions 1A and 1A on both sides is provided with the vertical crosspiece 20 and the reinforcing material 21 into which the vertical crosspiece 20 is fitted. In the present embodiment, the vertical crosspieces 20 and 20 and the reinforcing members 21 and 21 are provided on the vertical frame portions 1A and 1A on both sides. Since the panel core members 10A of the vertical frame portions 1A and 1A on both sides have substantially the same configuration as each other, one of them will be described below as an example.

パネル芯材10Aは、戸幅方向に沿う寸法が上記第1実施形態のパネル芯材10の戸幅方向に沿う寸法よりも小とされている。また、パネル芯材10Aの四周枠11Aは、上下の横枠部12,16と両側の縦枠部13,13とを横勝状に接合した構成とされている。つまり、上下の横枠部12,16の戸幅方向両端部の互いに向き合う内側面に両側の縦枠部13,13の長手方向の各端面を当接させ、これら上下の横枠部12,16と両側の縦枠部13,13とを接合した構成としている。また、図例では、複数本の横桟材からなる上横枠部12の下方側に隣接させて両側の縦枠部13,13間に架け渡すように桟材を更に設けた例を示している。また、複数本の横桟材からなる下横枠部16の上方側に隣接させて両側の縦枠部13,13間に架け渡すように桟材を更に設けた例を示している。
また、上記と概ね同様、両側の縦枠部13,13は、それぞれ第1縦桟部14と第2縦桟部15とを接合した構成とされている。
The dimension of the panel core material 10A along the door width direction is smaller than the dimension of the panel core material 10 of the first embodiment along the door width direction. Further, the four-circumferential frame 11A of the panel core material 10A has a configuration in which the upper and lower horizontal frame portions 12 and 16 and the vertical frame portions 13 and 13 on both sides are joined in a horizontal winning shape. That is, the end faces of the vertical frame portions 13 and 13 on both sides in the longitudinal direction are brought into contact with the inner side surfaces of the upper and lower horizontal frame portions 12 and 16 facing each other in the door width direction, and the upper and lower horizontal frame portions 12 and 16 are brought into contact with each other. And the vertical frame portions 13 and 13 on both sides are joined to each other. Further, in the illustrated example, an example is shown in which the crosspieces are further provided so as to be adjacent to the lower side of the upper horizontal frame portion 12 composed of a plurality of horizontal crosspieces and to be bridged between the vertical frame portions 13 and 13 on both sides. There is. Further, an example is shown in which the crosspieces are further provided so as to be adjacent to the upper side of the lower horizontal frame portion 16 composed of a plurality of horizontal crosspieces and to be bridged between the vertical frame portions 13 and 13 on both sides.
Further, substantially the same as above, the vertical frame portions 13 and 13 on both sides are configured by joining the first vertical rail portion 14 and the second vertical rail portion 15, respectively.

また、本実施形態では、パネル芯材10Aの戸幅方向外側部位に縦桟材20及び補強材21を設けた構成としている。つまり、パネル芯材10Aに、単一の縦桟材20及び補強材21を設けた構成としている。また、縦桟材20の上下端部は、上記と概ね同様、上下の横枠部12,16から戸高方向中央側に間隔を空けて設けられた上下の横桟17,17に接合されている。上側の横桟17の上方側の中空部には、上記と概ね同様、コア材26が収納されている。
戸幅方向外側の縦枠部13と縦桟材20との間には、上記同様、短尺横桟18及び取付下地18Aが設けられている。なお、吊元側のパネル芯材10Aには、取付下地18Aに代えて短尺横桟18を設けた構成としてもよい。
戸幅方向中央側(板材29側)の縦枠部13と縦桟材20との間には、中横桟19が設けられている。また、上記と概ね同様、中横桟19によって上下に区画された中空部のそれぞれに、コア材26を収納させた構成としている。
縦桟材20及びこの縦桟材20が嵌め込まれた補強材21は、上記と概ね同様の構成とされている。
Further, in the present embodiment, the vertical crosspiece 20 and the reinforcing material 21 are provided on the outer side portion of the panel core material 10A in the door width direction. That is, the panel core material 10A is provided with a single vertical crosspiece 20 and a reinforcing material 21. Further, the upper and lower ends of the vertical crosspiece 20 are joined to the upper and lower cross rails 17 and 17 provided at intervals from the upper and lower horizontal frame portions 12 and 16 to the center side in the door height direction in the same manner as described above. .. The core material 26 is housed in the hollow portion on the upper side of the upper cross rail 17 in the same manner as described above.
Similar to the above, a short horizontal rail 18 and a mounting base 18A are provided between the vertical frame portion 13 on the outer side in the door width direction and the vertical rail member 20. The panel core material 10A on the hanging side may be provided with a short cross rail 18 instead of the mounting base 18A.
A middle and horizontal rail 19 is provided between the vertical frame portion 13 on the central side (plate material 29 side) in the door width direction and the vertical rail 20. Further, substantially the same as the above, the core material 26 is housed in each of the hollow portions vertically divided by the middle cross rail 19.
The vertical crosspiece 20 and the reinforcing member 21 into which the vertical crosspiece 20 is fitted have substantially the same configuration as described above.

上記構成とされた本実施形態に係る戸パネル9においても上記と概ね同様の効果を奏する。また、本実施形態では、框状パネルとされた戸パネル9の軽量化を図ることができる。
また、縦桟材20及びこれが嵌め込まれる補強材21を、戸幅方向両側のパネル芯材10Aのうちの少なくとも戸先側のパネル芯材10Aに設けた構成としている。このような構成とすれば、少なくとも戸先側の反りを抑制することができ、また、戸パネル9が閉鎖される際に生じる戸先側端部の上端側の戸厚方向への振動を効果的に抑制することができる。
なお、本実施形態では、縦框部1Aのパネル芯材10Aに、単一の縦桟材20及び補強材21を設けた構成としているが、戸幅方向に間隔を空けて複数の縦桟材20及び補強材21を設けた構成としてもよい。
The door panel 9 according to the present embodiment having the above configuration also has substantially the same effect as the above. Further, in the present embodiment, the weight of the door panel 9 formed as a frame-shaped panel can be reduced.
Further, the vertical crosspiece 20 and the reinforcing material 21 into which the vertical crosspiece 20 is fitted are provided on at least the panel core material 10A on the door end side of the panel core materials 10A on both sides in the door width direction. With such a configuration, at least the warp on the door end side can be suppressed, and the vibration in the door thickness direction on the upper end side of the door end side end portion generated when the door panel 9 is closed is effective. Can be suppressed.
In the present embodiment, the panel core material 10A of the vertical frame portion 1A is provided with a single vertical crosspiece 20 and a reinforcing member 21, but a plurality of vertical crosspieces are spaced apart in the door width direction. 20 and the reinforcing material 21 may be provided.

また、上記した各実施形態に係る戸パネル1,9における互いに異なる構成を、適宜、組み替えたり、組み合わせたりして適用するようにしてもよい。
また、上記各実施形態では、補強材21の凹溝22が戸幅方向中央側に向けて開口するように補強材21を設けた構成とした例を示しているが、凹溝22が逆側に向けて開口するように補強材21を設けた構成としてもよい。この場合は、縦桟材20も必要に応じて変形するようにすればよい。
また、上記各実施形態では、縦枠部13から戸幅方向に間隔を空けて設けられた縦桟材20に補強材21を設けた例を示しているが、このような態様に代えて、または加えて、縦枠部13を構成する縦桟部14,15に補強材21を設けた構成としてもよい。
Further, different configurations of the door panels 1 and 9 according to the above-described embodiments may be appropriately rearranged or combined to be applied.
Further, in each of the above embodiments, an example is shown in which the reinforcing member 21 is provided so that the concave groove 22 of the reinforcing member 21 opens toward the center side in the door width direction, but the concave groove 22 is on the opposite side. A reinforcing material 21 may be provided so as to open toward the surface. In this case, the vertical crosspiece 20 may also be deformed as necessary.
Further, in each of the above embodiments, an example in which the reinforcing member 21 is provided on the vertical crosspiece 20 provided at intervals in the door width direction from the vertical frame portion 13 is shown. Alternatively, in addition, the vertical rail portions 14 and 15 constituting the vertical frame portion 13 may be provided with the reinforcing member 21.

また、上記各実施形態では、パネル芯材10,10Aの四周枠11,11A内に縦桟材20や横桟17,18,19を設けた例を示しているが、少なくとも四周枠11,11Aを構成する枠部12,13,13,16を備えた構成としてもよい。また、上記各実施形態では、上下の横枠部12,16を、複数本の横桟材を戸高方向に接合した構成としているが、単一の横桟材からなるものとしてもよい。また、上記各実施形態では、両側の縦枠部13,13を、複数本の縦桟部を戸幅方向に接合した構成としているが、単一の縦桟部からなるものとしてもよい。
また、上記各実施形態では、中空部にコア材26を収納させた構成としているが、このようなコア材26を設けていない構成としてもよい。
Further, in each of the above embodiments, an example in which the vertical crosspieces 20 and the horizontal crosspieces 17, 18 and 19 are provided in the four-round frames 11 and 11A of the panel core materials 10 and 10A is shown, but at least the four-round frames 11 and 11A The frame portion 12, 13, 13, 16 constituting the above may be provided. Further, in each of the above embodiments, the upper and lower horizontal frame portions 12 and 16 are configured by joining a plurality of horizontal rail members in the door height direction, but they may be composed of a single horizontal rail member. Further, in each of the above embodiments, the vertical frame portions 13 and 13 on both sides are configured by joining a plurality of vertical rail portions in the door width direction, but the vertical frame portions 13 and 13 may be composed of a single vertical rail portion.
Further, in each of the above embodiments, the core material 26 is housed in the hollow portion, but the core material 26 may not be provided.

1,9 戸パネル
1A 縦框部
3 ラッチ部
10,10A パネル芯材
11,11A 四周枠
12 上横枠部
13 縦枠部
17 横桟(上横桟)
20 縦桟材
21 補強材
22 凹溝
26 コア材
27 面材
CL 戸高方向中央
H1 戸高寸法
H4 補強材の長さ寸法
W1 補強材の幅寸法
W2 縦桟材の幅寸法
1,9 Door panel 1A Vertical frame part 3 Latch part 10,10A Panel core material 11,11A Four circumference frame 12 Upper horizontal frame part 13 Vertical frame part 17 Horizontal rail (upper horizontal rail)
20 Vertical crosspiece 21 Reinforcing material 22 Concave groove 26 Core material 27 Face material CL Door height direction center H1 Door height dimension H4 Reinforcing material length dimension W1 Reinforcing material width dimension W2 Vertical crosspiece width dimension

Claims (5)

木質系材料から形成された縦桟材を有したパネル芯材の戸厚方向両側に面材が設けられ、開口部の吊元側に回転自在に支持される戸パネルであって、
戸高方向中央よりも下方側に位置するように、戸先側端部に組み込まれたラッチ部と、前記縦桟材が嵌め込まれる凹溝が戸幅方向に開口するように設けられた金属製の補強材と、を備えており、
前記縦桟材及びこれが嵌め込まれる補強材は、戸幅方向中央よりも戸先側に位置するように設けられ、前記補強材は、長さ寸法が戸高寸法よりも小とされ、かつ下端側に片寄るように設けられており、
当該戸パネルの戸高寸法が2400mm〜3000mmであり、当該戸パネルの下端面から前記ラッチ部までの戸高方向に沿う寸法が800mm〜1000mmであり、
前記補強材の下端から当該戸パネルの下端面までの戸高方向に沿う寸法が該補強材の上端から当該戸パネルの上端面までの戸高方向に沿う寸法の1/2〜1/5であることを特徴とする戸パネル。
A door panel in which face materials are provided on both sides of a panel core material having a vertical crosspiece formed of a wood-based material in the door thickness direction and is rotatably supported on the hanging side of the opening.
A metal latch portion incorporated in the door end side end so as to be located below the center in the door height direction, and a metal groove provided so as to open a concave groove into which the vertical crosspiece is fitted in the door width direction. Equipped with reinforcing material,
The vertical crosspiece and the reinforcing material into which the vertical crosspiece is fitted are provided so as to be located on the door tip side of the center in the door width direction, and the reinforcing material has a length dimension smaller than the door height dimension and is located on the lower end side. It is provided so that it is offset,
The Todaka dimensions of door panel is 2400Mm~3000mm, dimension along the lower end surface of the door panel Todaka direction until the latch portion is Ri 800mm~1000mm der,
Ru 1 / 2-1 / 5 der the dimension along the Todaka dimension along the Todaka direction from the lower end of the reinforcing member to the lower end surface of the door panel from the upper end of the stiffener to the upper end surface of the door panel A door panel that features that.
請求項において、
前記パネル芯材及び戸厚方向両側の面材は、框状パネルとされた当該戸パネルの戸幅方向両側の縦框部を構成するように戸幅方向両側のそれぞれに設けられており、
前記縦桟材及びこれが嵌め込まれる補強材は、戸幅方向両側のパネル芯材のうちの少なくとも戸先側のパネル芯材に設けられていることを特徴とする戸パネル。
In claim 1 ,
The panel core material and the face materials on both sides in the door thickness direction are provided on both sides in the door width direction so as to form vertical frame portions on both sides in the door width direction of the door panel, which is a frame-shaped panel.
The door panel is characterized in that the vertical crosspiece and the reinforcing material into which the vertical crosspiece is fitted are provided on at least the panel core material on the door end side of the panel core materials on both sides in the door width direction.
請求項1または2において、
前記補強材の戸幅方向に沿う幅寸法を、前記縦桟材の戸幅方向に沿う幅寸法の2/3以上の寸法としたことを特徴とする戸パネル。
In claim 1 or 2 ,
A door panel characterized in that the width dimension of the reinforcing material along the door width direction is set to two-thirds or more of the width dimension of the vertical crosspiece along the door width direction.
請求項1乃至のいずれか1項において、
前記パネル芯材は、四周枠を構成する上横枠部の下方側に戸高方向に間隔を空けて設けられた上横桟を備えており、
前記補強材に嵌め込まれた縦桟材は、上端部が前記上横桟に接合されていることを特徴とする戸パネル。
In any one of claims 1 to 3 ,
The panel core material is provided with upper horizontal rails provided at intervals in the door height direction on the lower side of the upper horizontal frame portion constituting the four-circumferential frame.
The vertical crosspiece fitted into the reinforcing material is a door panel characterized in that the upper end thereof is joined to the upper crosspiece.
請求項において、
前記四周枠を構成する両側の縦枠部と前記上横枠部と前記上横桟とによって囲まれた中空部には、戸幅方向及び戸高方向に沿う寸法が該中空部の戸幅方向及び戸高方向に沿う寸法に応じた寸法とされたコア材が収納されていることを特徴とする戸パネル。
In claim 4 ,
The hollow portion surrounded by the vertical frame portions on both sides constituting the four-circle frame, the upper horizontal frame portion, and the upper horizontal rail has dimensions along the door width direction and the door height direction of the hollow portion in the door width direction and the door height direction. A door panel characterized in that core materials sized according to the dimensions along the door height direction are stored.
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