JP6896470B2 - How to install the butterfly valve in the flow path switchgear, and the flow path switchgear - Google Patents

How to install the butterfly valve in the flow path switchgear, and the flow path switchgear Download PDF

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JP6896470B2
JP6896470B2 JP2017057434A JP2017057434A JP6896470B2 JP 6896470 B2 JP6896470 B2 JP 6896470B2 JP 2017057434 A JP2017057434 A JP 2017057434A JP 2017057434 A JP2017057434 A JP 2017057434A JP 6896470 B2 JP6896470 B2 JP 6896470B2
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謙介 中里
謙介 中里
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Cosmo Koki Co Ltd
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本発明は、流路開閉装置におけるバタフライ弁の設置方法、及び流路開閉装置に関する。 The present invention relates to a method of installing a butterfly valve in a flow path switchgear and a flow path switchgear.

複数の流体管が接続されて構成されている流体管路にあっては、所定の流体管に対して補修や取り替え等の工事を行うことがある。このような場合、工事を行う所定区間を挟む両側において、流体管を不断流状態で切削し、その切削部にバタフライ弁を設置し、更にバイパス流路を仮設して、前記工事を行うことが広く知られている。尚、バタフライ弁は、管軸方向を向く筒状の弁筐体と、弁筐体に回動自在に取付けられる弁軸により回動可能な弁体と、を備え、弁軸を操作することにより弁体が回動して弁筐体の開口を開閉できるようになっている。 In a fluid pipeline composed of a plurality of fluid pipes connected to each other, work such as repair or replacement may be performed on a predetermined fluid pipe. In such a case, the fluid pipe may be cut in an uninterrupted state on both sides of the predetermined section to be constructed, a butterfly valve may be installed in the cut portion, and a bypass flow path may be temporarily provided to perform the construction. Widely known. The butterfly valve includes a tubular valve housing that faces the pipe axis direction and a valve body that is rotatable by a valve shaft that is rotatably attached to the valve housing, and by operating the valve shaft. The valve body rotates so that the opening of the valve housing can be opened and closed.

流路開閉装置の一例として、特許文献1に示されるように、流体管の外周面を筐体により密封状に囲繞し、該筐体内で切削具を用いて前記流体管を周方向に切削部を切削するとともに、その切削部にバタフライ弁を設置するようなものがある。このバタフライ弁は、弁筐体の管軸方向の幅寸法が肉薄に形成されていることから、流体管に形成される切削部は、その切削面が弁筐体に近接するように管軸方向に幅狭に形成すれば足りるため、バタフライ弁及び切削部を被覆する大きな筐体等を使用する必要がなく、流路開閉装置をコンパクトに形成できるようになっている。 As an example of the flow path switching device, as shown in Patent Document 1, the outer peripheral surface of the fluid pipe is surrounded by a housing in a sealed shape, and the fluid pipe is cut in the circumferential direction using a cutting tool in the housing. There is something like cutting a butterfly valve at the cutting part. Since this butterfly valve has a thin width dimension in the pipe axis direction of the valve housing, the cutting portion formed in the fluid pipe is in the pipe axis direction so that the cutting surface is close to the valve housing. Since it is sufficient to form the width narrowly, it is not necessary to use a butterfly valve and a large housing for covering the cutting portion, and the flow path opening / closing device can be formed compactly.

特開2005−147219号公報([0018],[0027]、第20図)Japanese Unexamined Patent Publication No. 2005-147219 ([0018], [0027], FIG. 20)

従来の流路開閉装置にあっては、不断流状態でバタフライ弁を切削部に対して設置する際に弁体を開放することで、流体管を流れる流体の圧力を逃がしながら設置作業を行っていた。しかしながら、特許文献1のような流路開閉装置にあっては、切削部は、その切削面が弁筐体に近接するように形成されていることから、弁体を大きく開放することができず、流体の影響を大きく受けるため、不断流状態でバタフライ弁を設置し難かった。 In the conventional flow path switchgear, the installation work is performed while releasing the pressure of the fluid flowing through the fluid pipe by opening the valve body when the butterfly valve is installed on the cutting part in the uninterrupted state. It was. However, in the flow path opening / closing device as in Patent Document 1, the cutting portion is formed so that the cutting surface is close to the valve housing, so that the valve body cannot be greatly opened. , It was difficult to install the butterfly valve in the uninterrupted state because it is greatly affected by the fluid.

本発明は、このような問題点に着目してなされたもので、不断流状態でのバタフライ弁の設置作業を行いやすい流路開閉装置におけるバタフライ弁の設置方法、及び流路開閉装置を提供することを目的とする。 The present invention has been made by paying attention to such a problem, and provides a method of installing a butterfly valve in a flow path switchgear that facilitates installation work of a butterfly valve in a continuous flow state, and a flow path switchgear. The purpose is.

前記課題を解決するために、本発明の流路開閉装置におけるバタフライ弁の設置方法は、
流体管の流路を開閉する流路開閉装置においてバタフライ弁を不断流状態で設置する設置方法であって、
前記流体管の所定箇所に密封状に外嵌された筐体内において、エンドミルにより切削されて前記流体管の周方向に延びる第1切削部と、エンドミルにより切削されて前記第1切削部に連続して交差するように前記流体管の管軸方向に延びる第2切削部と、からなる切削部を形成する切削工程と、
前記筐体内において、前記バタフライ弁の弁筐体が前記第1切削部を通過するとともに、前記弁筐体を開放した開放状態の弁体が前記第2切削部を通過するように、前記切削部に前記バタフライ弁を設置する弁設置工程と、を有することを特徴としている。
この特徴によれば、弁筐体を挿入するための第1切削部とは別に、弁筐体を開放した開放状態の弁体が通過可能に流体管の管軸方向に沿う第2切削部を、エンドミルを用いて設けたことにより、切削部の領域を必要最小限として流体管の構造強度を保持することができるばかりか、弁体を流体管の管軸方向に向けて大きく開放した状態でバタフライ弁を設置することができるため、弁設置の際に管内の流通を遮断することなく、且つ弁体が受ける流体の影響が小さくなり、バタフライ弁の設置作業を行いやすい。
In order to solve the above problems, the method of installing the butterfly valve in the flow path switchgear of the present invention is
This is an installation method in which the butterfly valve is installed in a continuous flow state in a flow path switchgear that opens and closes the flow path of a fluid pipe.
In a housing that is hermetically fitted to a predetermined location of the fluid pipe, a first cutting portion that is cut by an end mill and extends in the circumferential direction of the fluid pipe and a first cutting portion that is cut by an end mill and continuously connected to the first cutting portion A cutting process for forming a cutting portion including a second cutting portion extending in the pipe axis direction of the fluid pipe so as to intersect with each other.
In the housing, the cutting portion is such that the valve housing of the butterfly valve passes through the first cutting portion and the valve body in an open state with the valve housing opened passes through the second cutting portion. It is characterized by having a valve installation step of installing the butterfly valve.
According to this feature, apart from the first cutting part for inserting the valve housing, the second cutting part along the pipe axis direction of the fluid pipe is provided so that the valve body in the open state with the valve housing opened can pass through. By using an end mill, it is possible not only to maintain the structural strength of the fluid pipe by minimizing the area of the cutting part, but also to keep the valve body wide open toward the pipe axis of the fluid pipe. Since the butterfly valve can be installed, the flow in the pipe is not blocked when the valve is installed, and the influence of the fluid on the valve body is reduced, so that the butterfly valve installation work can be easily performed.

前記切削工程において、前記第1切削部及び前記第2切削部は、同じエンドミルにより切削されることを特徴としている。
この特徴によれば、切削部を形成するための手段を大型化する必要がなく、同じエンドミルを用いて第1切削部及び第2切削部を容易に形成することができる。
In the cutting step, the first cutting portion and the second cutting portion are characterized in that they are cut by the same end mill.
According to this feature, it is not necessary to increase the size of the means for forming the cutting portion, and the first cutting portion and the second cutting portion can be easily formed by using the same end mill.

前記切削工程において、前記第1切削部及び前記第2切削部の少なくとも一方は、エンドミルの径よりも大きな幅に切削されることを特徴としている。
この特徴によれば、エンドミルを小径化できるため、切削装置をコンパクトにできるばかりか、切削抵抗を低減することができる。
In the cutting step, at least one of the first cutting portion and the second cutting portion is cut to a width larger than the diameter of the end mill.
According to this feature, since the diameter of the end mill can be reduced, not only the cutting device can be made compact, but also the cutting resistance can be reduced.

前記課題を解決するために、本発明の流路開閉装置は、
流体管の所定箇所に密封状に外嵌された筐体と、前記筐体内において流体管に形成された切削部に設置されるバタフライ弁と、を備える流路開閉装置であって、
前記切削部は、エンドミルにより切削されて前記流体管の周方向に延び前記バタフライ弁の弁筐体が通過可能な第1切削部と、エンドミルにより切削されて前記第1切削部に連続して交差するように前記流体管の管軸方向に延び前記弁筐体を開放した開放状態の弁体が通過可能な第2切削部と、を備えていることを特徴としている。
この特徴によれば、弁筐体を挿入するための第1切削部とは別に、弁筐体を開放した開放状態の弁体が通過可能に流体管の管軸方向に沿う第2切削部を、エンドミルを用いて設けたことにより、切削部の領域を必要最小限として流体管の構造強度を保持することができるばかりか、弁体を流体管の管軸方向に向けて大きく開放した状態でバタフライ弁を設置または撤去することができるため、弁設置または撤去の際に管内の流通を遮断することなく、且つ弁体が受ける流体の影響が小さくなり、バタフライ弁の設置または撤去作業を行いやすい。
In order to solve the above problems, the flow path opening / closing device of the present invention is used.
A flow path switching device including a housing that is hermetically fitted to a predetermined position of a fluid pipe and a butterfly valve that is installed in a cutting portion formed in the fluid pipe in the housing.
The cutting portion is cut by an end mill and extends in the circumferential direction of the fluid pipe so that the valve housing of the butterfly valve can pass through the first cutting portion, and the cutting portion is cut by the end mill and continuously intersects with the first cutting portion. It is characterized in that it includes a second cutting portion that extends in the direction of the pipe axis of the fluid pipe and allows the valve body in the open state to pass through with the valve housing opened.
According to this feature, apart from the first cutting part for inserting the valve housing, the second cutting part along the pipe axis direction of the fluid pipe is provided so that the valve body in the open state with the valve housing opened can pass through. By using an end mill, it is possible not only to maintain the structural strength of the fluid pipe by minimizing the area of the cutting part, but also to keep the valve body wide open toward the pipe axis of the fluid pipe. Since the butterfly valve can be installed or removed, the influence of the fluid on the valve body is reduced without blocking the flow in the pipe when installing or removing the valve, and it is easy to install or remove the butterfly valve. ..

前記第2切削部は、前記流体管における前記筐体の作業用開口側に設けられていることを特徴としている。
この特徴によれば、筐体を動かすことなく、作業用開口を介してバタフライ弁の設置または撤去作業を行うことができる。
The second cutting portion is characterized in that it is provided on the working opening side of the housing in the fluid pipe.
According to this feature, the butterfly valve can be installed or removed through the working opening without moving the housing.

前記第2切削部は、前記流体管の外径方向に向けて拡開したテーパ状の切削面を有していることを特徴としている。
この特徴によれば、バタフライ弁の設置の際に、テーパ状の切削面を案内面として利用することができる。
The second cutting portion is characterized by having a tapered cutting surface that expands in the outer diameter direction of the fluid pipe.
According to this feature, the tapered cutting surface can be used as a guide surface when installing the butterfly valve.

(a)は実施例1における流路開閉装置を示す一部側断面図、(b)は、同じく一部正面断面図である。(A) is a partial side sectional view showing the flow path opening / closing device in the first embodiment, and (b) is also a partial front sectional view. (a)は筐体及びエンドミルを流体管の周方向の一方に傾斜して取付けた状態を示す一部正面断面図であり、(b)は、同じく周方向の他方に傾斜して取付けた状態を示す一部正面断面図である。(A) is a partial front sectional view showing a state in which the housing and the end mill are attached at an angle to one of the circumferential directions of the fluid pipe, and (b) is a state in which the housing and the end mill are attached at an angle to the other in the circumferential direction. It is a partial front sectional view showing. (a)は筐体に切削手段と第1移動装置とを取付けた状態を示す一部側断面図、(b)はA−A断面図である。(A) is a partial side sectional view showing a state in which the cutting means and the first moving device are attached to the housing, and (b) is a sectional view taken along the line AA. (a)〜(c)は第2切削部を形成する手順を示す説明図である。(A) to (c) are explanatory views which show the procedure of forming the 2nd cutting part. (a)は筐体に切削手段と第2移動装置とを取付けた状態を示す一部側断面図、(b)はB−B断面図である。(A) is a partial side sectional view showing a state in which the cutting means and the second moving device are attached to the housing, and (b) is a sectional view taken along line BB. 第2移動装置を示す側断面図である。It is a side sectional view which shows the 2nd moving device. (a)〜(c)は第1切削部を形成する手順を示す説明図である。(A) to (c) are explanatory views which show the procedure of forming the 1st cutting part. 筐体にオフセット移動装置を取付けた状態を示す一部側断面図である。It is a partial side sectional view which shows the state which attached the offset moving device to a housing. (a)は筐体から補修弁装置を取外した状態を示す側断面図、(b)はC−C断面図である。(A) is a side sectional view showing a state in which the repair valve device is removed from the housing, and (b) is a CC sectional view. (a)は切削部にバタフライ弁を設置した状態を示す側断面図、(b)はC’−C’断面図である。(A) is a side sectional view showing a state in which a butterfly valve is installed in a cutting portion, and (b) is a C'-C'cross-sectional view. (a)は実施例1の変形例を示す上面図であり、(b)は同じく一部正面断面図である。(A) is a top view showing a modified example of Example 1, and (b) is also a partial front sectional view. (a)〜(c)は実施例2における第1移動装置を示す説明図である。(A) to (c) are explanatory views which show the 1st moving device in Example 2. FIG. (a)〜(c)は実施例2の変形例を示す説明図である。(A) to (c) are explanatory views which show the modification of Example 2. FIG. 第2切削部の形成手順の変形例を示す説明図である。It is explanatory drawing which shows the modification of the formation procedure of the 2nd cutting part. 第2切削部の形成手順の別の変形例を示す説明図である。It is explanatory drawing which shows another modification of the formation procedure of the 2nd cutting part.

本発明に係る流路開閉装置におけるバタフライ弁の設置方法、及び流路開閉装置を実施するための形態を実施例1,2に基づいて以下に説明する。尚、説明の便宜上、図1(a)の紙面左側を流体管の上流側、右側を下流側とする。 A method of installing a butterfly valve in the flow path switchgear according to the present invention and a mode for implementing the flow path switchgear will be described below based on Examples 1 and 2. For convenience of explanation, the left side of the paper surface of FIG. 1A is the upstream side of the fluid pipe, and the right side is the downstream side.

実施例1に係る流路開閉装置におけるバタフライ弁の設置方法、及び流路開閉装置につき、図1から図11を参照して説明する。 The method of installing the butterfly valve in the flow path switchgear according to the first embodiment and the flow path switchgear will be described with reference to FIGS. 1 to 11.

上水道として使用される流体管路は、複数の流体管や弁等の接続部材が複数連設されて構成されており(図では流体管1のみ図示)、地中に埋設されている。尚、流体管路には図示しない複数の支管がそれぞれ接続されて、これらの支管は各家庭・施設等に敷設されている。 The fluid pipeline used as a water supply is configured by connecting a plurality of connecting members such as a plurality of fluid pipes and valves (only the fluid pipe 1 is shown in the figure) and is buried in the ground. A plurality of branch pipes (not shown) are connected to the fluid pipeline, and these branch pipes are laid in each home / facility.

図1に示されるように、流体管1は、ダクタイル鋳鉄製であって、断面視略円形状に形成され、内周面がエポキシ樹脂層1aで被覆されている。尚、本発明に係る流体管は、その他鋳鉄、鋼等の金属製、あるいはコンクリート製、塩化ビニール製、ポリエチレン製若しくはポリオレフィン製等であってもよい。さらに尚、流体管の内周面はエポキシ樹脂層に限らず、例えばモルタル等により被覆されてもよく、若しくは適宜の材料を粉体塗装により流体管の内周面に被覆してもよい。 As shown in FIG. 1, the fluid tube 1 is made of ductile cast iron, is formed in a substantially circular shape in cross section, and its inner peripheral surface is covered with an epoxy resin layer 1a. The fluid pipe according to the present invention may be made of other metals such as cast iron or steel, or may be made of concrete, vinyl chloride, polyethylene, polyolefin, or the like. Furthermore, the inner peripheral surface of the fluid pipe is not limited to the epoxy resin layer, and may be coated with, for example, mortar, or an appropriate material may be coated on the inner peripheral surface of the fluid pipe by powder coating.

流路開閉装置2は、例えば経年劣化等の不具合により、特定の流体管に対して補修や取り替え等の工事を行う場合に、工事を行う特定の流体管よりも上流側の流体管1の所定箇所に設置され、流体管1内の流体を一時的に遮断するために使用されるものであり、このような流路開閉装置2の配設により、流体管路の特定の流体管には流体が流下しないように操作できるため、特定の流体管の管部分の撤去やあるいは補修等の作業が可能となる。また、流路開閉装置2を設置する際には、供給地域の利便性を考慮し、流体管1に不断流状態で導入される。尚、本実施例では流体管内の流体は上水であるが、本実施例の上水に限らず、例えば工業用水や農業用水、下水の他、ガスやガスと液体との気液混合体であっても構わない。 The flow path switchgear 2 is a predetermined fluid pipe 1 on the upstream side of the specific fluid pipe to be constructed when the specific fluid pipe is repaired or replaced due to a defect such as deterioration over time. It is installed at a location and is used to temporarily shut off the fluid in the fluid pipe 1. Due to the arrangement of the flow path opening / closing device 2 in this way, the fluid is connected to a specific fluid pipe in the fluid pipe. Since it can be operated so that the fluid does not flow down, it is possible to perform work such as removing or repairing the pipe portion of a specific fluid pipe. Further, when the flow path opening / closing device 2 is installed, it is introduced into the fluid pipe 1 in an uninterrupted state in consideration of the convenience of the supply area. In this embodiment, the fluid in the fluid pipe is clean water, but it is not limited to the clean water in this embodiment, for example, industrial water, agricultural water, sewage, gas or a gas-liquid mixture of gas and liquid. It doesn't matter if there is.

先ず、流路開閉装置2の構造について図1、図9及び図10に基づいて説明する。流路開閉装置2は、流体管1の所定箇所に密封状に外嵌される筐体3と、当該筐体3内において流体管1に設けられる切削部10と、切削部10に設置されるバタフライ弁4と、から主に構成されている。尚、後に詳述するように、切削部10は、流体管1の周方向に延びる第1切削部11と、流体管1の管軸方向に延びる第2切削部12と、を備えている。 First, the structure of the flow path opening / closing device 2 will be described with reference to FIGS. 1, 9 and 10. The flow path switching device 2 is installed in a housing 3 that is hermetically fitted to a predetermined position of the fluid pipe 1, a cutting portion 10 provided in the fluid pipe 1 in the housing 3, and a cutting portion 10. It is mainly composed of a butterfly valve 4. As will be described in detail later, the cutting portion 10 includes a first cutting portion 11 extending in the circumferential direction of the fluid pipe 1 and a second cutting portion 12 extending in the pipe axial direction of the fluid pipe 1.

筐体3は、第1分割筐体31と第2分割筐体32とからなる上下2部分に分割可能となっている。筐体3は、流体管1の外径よりも大なる内径を有する円筒形からなっており、筐体3の前後両端部の内周面には、環状のシール部材5,5が配設されており、シール部材5,5は、筐体3を流体管1に外嵌した際に、筐体3の内面と流体管1の外面との間で密封状に圧接されるようになっている。尚、筐体3は2分割に限らず、3以上の部分に分割されてもよい。 The housing 3 can be divided into two upper and lower parts including a first divided housing 31 and a second divided housing 32. The housing 3 has a cylindrical shape having an inner diameter larger than the outer diameter of the fluid pipe 1, and annular sealing members 5 and 5 are arranged on the inner peripheral surfaces of both front and rear ends of the housing 3. When the housing 3 is fitted onto the fluid pipe 1, the sealing members 5 and 5 are pressed in a sealed manner between the inner surface of the housing 3 and the outer surface of the fluid pipe 1. .. The housing 3 is not limited to the two divisions, and may be divided into three or more portions.

また、筐体3は、バタフライ弁4における後述する弁筐体41の外周縁を収容可能な凹部3Aが周方向に亘って形成されている。第1分割筐体31には、上向きに延出する分岐部31Aが形成されており、分岐部31Aには、筐体3内に連通する作業用開口部31Bが形成されている。 Further, the housing 3 is formed with recesses 3A capable of accommodating the outer peripheral edge of the valve housing 41 described later in the butterfly valve 4 in the circumferential direction. The first divided housing 31 is formed with a branch portion 31A extending upward, and the branch portion 31A is formed with a working opening 31B communicating with the inside of the housing 3.

バタフライ弁4は、管軸方向を向く略円形状の開口41aを有する弁筐体41と、弁筐体41に回動自在に取付けられる弁軸(図示略)と、弁軸により回動可能な弁体43と、を備えている。具体的には、弁筐体41は、分岐部31Aの内周面に当接可能な上蓋部41Aと、上蓋部41Aから下方側に延び流体管1に直交する仕切壁部41Bと、からなり、開口41aは、仕切壁部41Bに形成されている。上蓋部41Aの周縁部には、シール部材6が嵌合されており、バタフライ弁4の設置状態においてシール部材6は、分岐部31Aの内周面に密封状に圧接される。また、仕切壁部41Bの周縁部は、筐体3における凹部3A内に収容されるとともに、シール部材7が嵌合されており、シール部材7は、凹部3Aの内周面に密封状に圧接される。 The butterfly valve 4 is rotatable by a valve housing 41 having a substantially circular opening 41a facing the pipe axis direction, a valve shaft (not shown) rotatably attached to the valve housing 41, and a valve shaft. It includes a valve body 43. Specifically, the valve housing 41 includes an upper lid portion 41A that can come into contact with the inner peripheral surface of the branch portion 31A, and a partition wall portion 41B that extends downward from the upper lid portion 41A and is orthogonal to the fluid pipe 1. The opening 41a is formed in the partition wall portion 41B. A seal member 6 is fitted to the peripheral edge of the upper lid portion 41A, and the seal member 6 is pressed into the inner peripheral surface of the branch portion 31A in a sealed manner when the butterfly valve 4 is installed. Further, the peripheral edge portion of the partition wall portion 41B is housed in the recess 3A of the housing 3, and the seal member 7 is fitted, and the seal member 7 is pressure-welded to the inner peripheral surface of the recess 3A in a sealed manner. Will be done.

前記弁軸は、開口41aの中心を通るように上下方向に直交して延びている。開口41aの内周面には、弁座部41bが形成されている。弁軸の上端部には、作業用開口部31Bから筐体3外に突出するように減速機42が取付けられており、弁体43を小さなトルクで開閉操作できるようになっている。 The valve shaft extends orthogonally in the vertical direction so as to pass through the center of the opening 41a. A valve seat portion 41b is formed on the inner peripheral surface of the opening 41a. A speed reducer 42 is attached to the upper end of the valve shaft so as to project from the work opening 31B to the outside of the housing 3, so that the valve body 43 can be opened and closed with a small torque.

また、弁体43は、流体の流れを止める止流面を有し、該止流面が流体管1の管軸に沿って配置された開放状態の位置(図1参照)と、流体管1の管軸に直交して配置された閉塞状態の位置(図示略)との間で回動可能となっている。つまり、弁軸を操作することにより弁体43が回動して開口41aを開閉できるようになっている。より詳しくは、弁体43における前記止流面が流体管1の管軸に直交して配置されたときには、弁体43の外周面が弁座部41bに圧接するため、開口41aを密封状に閉鎖できる。 Further, the valve body 43 has a flow stop surface for stopping the flow of the fluid, and the open position (see FIG. 1) in which the stop surface is arranged along the pipe axis of the fluid pipe 1 and the fluid pipe 1 It is rotatable to and from the closed position (not shown) arranged orthogonal to the tube axis of. That is, the valve body 43 can be rotated to open and close the opening 41a by operating the valve shaft. More specifically, when the stop surface of the valve body 43 is arranged orthogonal to the pipe axis of the fluid pipe 1, the outer peripheral surface of the valve body 43 is pressed against the valve seat portion 41b, so that the opening 41a is sealed. Can be closed.

また、分岐部31Aのフランジ部の周方向には、先端が作業用開口部31Bの径方向に進退自在な抜止ボルト8,8,…が複数配設されており、内径方向に進出状態の抜止ボルト8,8,…が上蓋部41Aの上端縁に係止されることにより、バタフライ弁4が作業用開口部31Bより離脱することが防止されている。尚、分岐部31Aのフランジ部には、蓋部材9が密封状に取付けられている。 Further, in the circumferential direction of the flange portion of the branch portion 31A, a plurality of retaining bolts 8, 8, ... By locking the bolts 8, 8, ... To the upper end edge of the upper lid portion 41A, the butterfly valve 4 is prevented from being separated from the working opening 31B. A lid member 9 is hermetically attached to the flange portion of the branch portion 31A.

このように構成される流路開閉装置2の管軸方向の両端側には、流体管1の外周面に固定される移動規制部材60,60が配設されており、この移動規制部材60,60により流路開閉装置2が流体管1の管軸方向に移動することが規制されている。詳しくは、移動規制部材60は、上下に分割された2部材により構成されており、移動規制部材60の径方向に進退可能なネジ60aが周方向に複数配設されており、各ネジ60aを内径方向に進出させて流体管1の外周面に食い込ませることで強固に取付け可能となっている。また、移動規制部材60は、筐体3の周方向に亘って外径側に突出する凸部3aの一部に外嵌する鉤状の係止部61を有しており、移動規制部材60から筐体3が管軸方向に離間することを規制している。尚、移動規制部材60は2分割に限らず、3以上の部材に分割されてもよい。また、ネジ60aの個数は図示した数に限られず、適宜数に設定されるものである。 Movement restricting members 60, 60 fixed to the outer peripheral surface of the fluid pipe 1 are arranged on both ends of the flow path opening / closing device 2 configured in this manner in the pipe axial direction. 60 regulates the flow path opening / closing device 2 from moving in the direction of the pipe axis of the fluid pipe 1. Specifically, the movement restricting member 60 is composed of two members divided into upper and lower parts, and a plurality of screws 60a capable of advancing and retreating in the radial direction of the movement restricting member 60 are arranged in the circumferential direction. It can be firmly attached by advancing in the inner diameter direction and biting into the outer peripheral surface of the fluid pipe 1. Further, the movement restricting member 60 has a hook-shaped locking portion 61 that fits outside a part of the convex portion 3a protruding toward the outer diameter side in the circumferential direction of the housing 3, and the movement restricting member 60. It is regulated that the housing 3 is separated from the housing 3 in the pipe axis direction. The movement restricting member 60 is not limited to the two divisions, and may be divided into three or more members. Further, the number of screws 60a is not limited to the number shown in the figure, and is set to an appropriate number.

次いで、流路開閉装置2の設置方法について図2〜図10に基づいて説明する。 Next, a method of installing the flow path opening / closing device 2 will be described with reference to FIGS. 2 to 10.

図2(a)及び図3(a)に示されるように、先ず、流体管1の所定箇所に筐体3を密封状に外嵌するとともに、筐体3に対して切削装置20、補修弁装置70、第1移動装置50を取付ける。 As shown in FIGS. 2 (a) and 3 (a), first, the housing 3 is fitted in a sealed shape at a predetermined position of the fluid pipe 1, and the cutting device 20 and the repair valve are fitted to the housing 3. The device 70 and the first moving device 50 are attached.

切削装置20は、先端面と外周面との両方で切削可能なエンドミル21と、エンドミル21より上方に接続されるロッド22と、ロッド22を上下方向に案内する案内体23と、エンドミル21を回転駆動させるための回動モータ25と、ロッド22を上下方向に手動にて進退させる操作端部22aと、補修弁装置70の上部に接続される筒状の接続体24と、を備えている。エンドミル21は、接続体24内に収容され、ロッド22は、接続体24を貫通しており、案内体23、回動モータ25及び操作端部22aは、接続体24外に配置されている。尚、ロッド22を上下方向に進退させる手段として、主導の操作端部22aを例示したが、例えば、モータなどの駆動力により上下に進退可能となっていてもよい。 The cutting device 20 rotates an end mill 21 capable of cutting on both the front end surface and the outer peripheral surface, a rod 22 connected above the end mill 21, a guide body 23 for guiding the rod 22 in the vertical direction, and the end mill 21. It includes a rotation motor 25 for driving, an operation end portion 22a for manually advancing and retreating the rod 22 in the vertical direction, and a tubular connecting body 24 connected to the upper part of the repair valve device 70. The end mill 21 is housed in the connecting body 24, the rod 22 penetrates the connecting body 24, and the guide body 23, the rotating motor 25, and the operating end 22a are arranged outside the connecting body 24. Although the driven operating end 22a is illustrated as a means for moving the rod 22 up and down in the vertical direction, for example, the rod 22 may be moved up and down by a driving force of a motor or the like.

補修弁装置70は、弁筐体と開口を有するボール状の弁体とを有するボールバルブ71と、ボールバルブ71の下方に固定される板状体72と、を備えており、分岐部31A内に挿入される。ボールバルブ71は、前記弁体をハンドル73により操作することで前記開口が上下方向を向く開状態と、前記開口が前後または左右方向を向く閉状態と、に切替え可能となっている。また、板状体72は、作業用開口部31Bを閉塞するように略水平に延び、その外周縁から分岐部31Aの内周面に沿って上方向に延びる側壁部72aを備え、進出状態の抜止ボルト8,8,…が側壁部72aの上端部に係止されることにより、補修弁装置70が分岐部31Aに接続される。尚、板状体72の側壁部72aの外周面と分岐部31Aの内周面との間には、環状のシール部材74が圧接されており(図4参照)、これにより筐体3が密封される。 The repair valve device 70 includes a ball valve 71 having a valve housing and a ball-shaped valve body having an opening, and a plate-shaped body 72 fixed below the ball valve 71, in the branch portion 31A. Is inserted into. The ball valve 71 can be switched between an open state in which the opening faces in the vertical direction and a closed state in which the opening faces in the front-rear or left-right direction by operating the valve body with the handle 73. Further, the plate-shaped body 72 includes a side wall portion 72a that extends substantially horizontally so as to close the work opening 31B and extends upward along the inner peripheral surface of the branch portion 31A from the outer peripheral edge thereof, and is in an advanced state. The repair valve device 70 is connected to the branch portion 31A by locking the retaining bolts 8, 8, ... To the upper end portion of the side wall portion 72a. An annular sealing member 74 is press-contacted between the outer peripheral surface of the side wall portion 72a of the plate-shaped body 72 and the inner peripheral surface of the branch portion 31A (see FIG. 4), whereby the housing 3 is sealed. Will be done.

図2(a)に示されるように、筐体3、切削装置20及び補修弁装置70は、上下鉛直方向の仮想線Hに対し、流体管1の周方向の一方である時計回りに所定の角度α(本実施例では5°)振った第1の傾斜状態で、流体管1に取り付けられる。 As shown in FIG. 2A, the housing 3, the cutting device 20, and the repair valve device 70 are predetermined clockwise with respect to the virtual line H in the vertical vertical direction, which is one of the circumferential directions of the fluid pipe 1. It is attached to the fluid pipe 1 in a first inclined state with an angle α (5 ° in this embodiment).

第1移動装置50は、流体管1の外周面において流路開閉装置2よりも上流側に離間した位置に固定される固定治具51と、固定治具51から流体管1と平行に配設される油圧ジャッキ52と、油圧ジャッキ52の先端(下流側)に設けられ筐体3の周方向に亘って外径側に突出する凸部3aの一部に外嵌する側断面視コ字状の嵌合部材53(図3(b)参照)と、を備えている。具体的には、固定治具51は、上下に分割された2部材により構成されており、固定治具51の径方向に進退可能なネジ54,54,…が周方向に複数形成されており、各ネジ54,54,…を内径方向に進出させて流体管1の外周面に食い込ませることで強固に取付け可能となっている。そして、油圧ジャッキ52を伸縮させることにより、流路開閉装置2を流体管1の管軸方向に移動させることができるようになっている。すなわち、第1移動装置50は、切削手段を流体管1の管軸方向に移動させる手段として機能している。尚、固定治具51は2分割に限らず、3以上の部材に分割されてもよい。また、ネジ54の個数は図示した数に限られず、適宜数に設定されるものである。 The first moving device 50 is arranged with a fixing jig 51 fixed at a position separated from the flow path opening / closing device 2 on the outer peripheral surface of the fluid pipe 1 and parallel to the fluid pipe 1 from the fixing jig 51. The hydraulic jack 52 and the side cross-sectional view U-shape that is provided at the tip (downstream side) of the hydraulic jack 52 and is externally fitted to a part of the convex portion 3a that protrudes toward the outer diameter side in the circumferential direction of the housing 3. 53 (see FIG. 3B) and the fitting member 53 of the above. Specifically, the fixing jig 51 is composed of two members divided into upper and lower parts, and a plurality of screws 54, 54, ... That can advance and retreat in the radial direction of the fixing jig 51 are formed in the circumferential direction. , Each screw 54, 54, ... Is advanced in the inner diameter direction and bites into the outer peripheral surface of the fluid pipe 1 so that it can be firmly attached. Then, by expanding and contracting the hydraulic jack 52, the flow path opening / closing device 2 can be moved in the pipe axis direction of the fluid pipe 1. That is, the first moving device 50 functions as a means for moving the cutting means in the pipe axis direction of the fluid pipe 1. The fixing jig 51 is not limited to the two divisions, and may be divided into three or more members. Further, the number of screws 54 is not limited to the number shown in the figure, and is set to an appropriate number.

尚、第1移動装置50を取付ける際には、油圧ジャッキ52の伸縮ストロークが中間位置の状態、つまり固定治具51と嵌合部材53との距離が中間距離の状態で取付けられるとともに、第1移動装置50を動作させる際には、固定治具51と嵌合部材53との距離が最も近接した状態、つまり近接限界距離の状態まで移動させ、その後に、固定治具51と嵌合部材53との距離が最も離間した状態、つまり、離間限界距離の状態となるまで動作させる。つまり、第1移動装置50が切削装置20(エンドミル21)を流体管1の管軸方向に移動させる距離は、油圧ジャッキ52の伸縮代分と等しくなっている。さらに尚、油圧ジャッキ52及び嵌合部材53は、固定治具51の周方向にそれぞれ1つ、または2つ以上設けられてもよく、流路開閉装置2の重量や形状に合わせて自由に変更することができる。 When the first moving device 50 is attached, the expansion / contraction stroke of the hydraulic jack 52 is attached at an intermediate position, that is, the distance between the fixing jig 51 and the fitting member 53 is an intermediate distance, and the first moving device 50 is attached. When operating the moving device 50, the fixing jig 51 and the fitting member 53 are moved to the state where they are closest to each other, that is, the proximity limit distance, and then the fixing jig 51 and the fitting member 53 are operated. It is operated until the distance from and is the farthest, that is, the state of the separation limit distance is reached. That is, the distance at which the first moving device 50 moves the cutting device 20 (end mill 21) in the pipe axis direction of the fluid pipe 1 is equal to the expansion / contraction allowance of the hydraulic jack 52. Furthermore, the hydraulic jack 52 and the fitting member 53 may be provided one or two or more in the circumferential direction of the fixing jig 51, respectively, and can be freely changed according to the weight and shape of the flow path opening / closing device 2. can do.

また、本実施例では、筐体3に管軸方向への移動力を与える手段として油圧ジャッキ52を例示したが、本発明はこれに限定されるものではなく、筐体3に管軸方向への移動力を与えることができるものであればよく、例えば、ネジにより管軸方向に伸縮する部材等であってもよい。 Further, in the present embodiment, the hydraulic jack 52 is exemplified as a means for applying a moving force in the pipe axis direction to the housing 3, but the present invention is not limited to this, and the housing 3 is directed in the pipe axis direction. It may be a member that can give a moving force of the above, and may be, for example, a member that expands and contracts in the pipe axis direction by a screw.

次に、切削部10を形成する切削工程について説明する。まず、図2(a)に示された筐体3、切削装置20及び補修弁装置70の第1の傾斜状態において、ボールバルブ71を開状態とし、エンドミル21を回動させるとともに、図4(a)に示されるように、ロッド22を下降させ、エンドミル21の先端面で流体管1の側壁を直交方向に貫通するように切削する。このときには、流体管1内の流体が筐体3内に流入するが、上述のように、筐体3は密封されているので、筐体3外に流体が流出することを防止できる。尚、切削の際は、図示しないドレンバルブを開放して切粉を排出しながら行う。 Next, the cutting process for forming the cutting portion 10 will be described. First, in the first inclined state of the housing 3, the cutting device 20 and the repair valve device 70 shown in FIG. 2A, the ball valve 71 is opened, the end mill 21 is rotated, and FIG. As shown in a), the rod 22 is lowered and cut so as to penetrate the side wall of the fluid pipe 1 in the orthogonal direction at the tip surface of the end mill 21. At this time, the fluid in the fluid pipe 1 flows into the housing 3, but as described above, since the housing 3 is sealed, it is possible to prevent the fluid from flowing out of the housing 3. When cutting, the drain valve (not shown) is opened to discharge chips.

次いで、図4(b)に示されるように、前述した第1移動装置50を固定治具51と嵌合部材53とが近接限界距離の状態となるまで動作させ、固定治具51に筐体3を引き寄せる。これにより、切削装置20が筐体3ごと流体管1の管軸方向に移動され、流体管1の側壁がエンドミル21の外周面により管軸方向に沿って切削される。 Next, as shown in FIG. 4B, the above-mentioned first moving device 50 is operated until the fixing jig 51 and the fitting member 53 are in a state of the proximity limit distance, and the fixing jig 51 is fitted with a housing. Attract 3 As a result, the cutting device 20 is moved together with the housing 3 in the pipe axis direction of the fluid pipe 1, and the side wall of the fluid pipe 1 is cut along the pipe axis direction by the outer peripheral surface of the end mill 21.

そして、図4(c)に示されるように、第1移動装置50を固定治具51と嵌合部材53とが離間限界距離の状態となるまで動作させると、所定の寸法で管軸方向に延びる第2切削部12の一方の切削面12aが形成される。その後、エンドミル21が第2切削部12の長手方向中央部に位置するまで第1移動装置50を動作させる(固定治具51と嵌合部材53とが近接する方向に動かす)。そして、エンドミル21を一時的に退避させる方が好ましいが、退避させずに次工程に移ってもよい。 Then, as shown in FIG. 4C, when the first moving device 50 is operated until the fixing jig 51 and the fitting member 53 are in the state of the separation limit distance, the first moving device 50 is operated in the pipe axis direction with a predetermined dimension. One cutting surface 12a of the extending second cutting portion 12 is formed. After that, the first moving device 50 is operated until the end mill 21 is located at the central portion in the longitudinal direction of the second cutting portion 12 (the fixing jig 51 and the fitting member 53 are moved in a direction close to each other). Then, it is preferable to temporarily retract the end mill 21, but the end mill 21 may be moved to the next step without being retracted.

次に、筐体3、切削装置20及び補修弁装置70を、図2(a)に示した第1の傾斜状態から、図2(b)に示されるように、上下鉛直方向の仮想線Hに対し、流体管1の周方向の他方である反時計回りに所定の角度−α(本実施例では−5°)振った第2の傾斜状態で、流体管1に取り付け直す。 Next, the housing 3, the cutting device 20, and the repair valve device 70 are moved from the first inclined state shown in FIG. 2 (a) to the virtual line H in the vertical vertical direction as shown in FIG. 2 (b). On the other hand, the fluid tube 1 is reattached to the fluid tube 1 in a second inclined state in which the fluid tube 1 is swung by a predetermined angle −α (−5 ° in this embodiment) counterclockwise, which is the other side in the circumferential direction.

次いで、図2(b)に示された筐体3、切削装置20及び補修弁装置70の第2の傾斜状態において、上記した説明と同様に、エンドミル21を回動させるとともに、ロッド22を下降させ、エンドミル21の先端面で流体管1の側壁を直交方向に貫通するように切削する(図4(a)参照)。 Next, in the second inclined state of the housing 3, the cutting device 20 and the repair valve device 70 shown in FIG. 2B, the end mill 21 is rotated and the rod 22 is lowered in the same manner as described above. Then, the tip surface of the end mill 21 is cut so as to penetrate the side wall of the fluid pipe 1 in the orthogonal direction (see FIG. 4A).

次いで、前述した第1移動装置50を固定治具51と嵌合部材53とが近接限界距離の状態となるまで動作させ、固定治具51に筐体3を引き寄せる。これにより、切削装置20が筐体3ごと流体管1の管軸方向に移動され、流体管1の側壁がエンドミル21の外周面により管軸方向に沿って切削される(図4(b)参照)。 Next, the first moving device 50 described above is operated until the fixing jig 51 and the fitting member 53 are in the state of the proximity limit distance, and the housing 3 is attracted to the fixing jig 51. As a result, the cutting device 20 is moved together with the housing 3 in the pipe axis direction of the fluid pipe 1, and the side wall of the fluid pipe 1 is cut along the pipe axis direction by the outer peripheral surface of the end mill 21 (see FIG. 4B). ).

そして、第1移動装置50を固定治具51と嵌合部材53とが離間限界距離の状態となるまで動作させると、所定の寸法で管軸方向に延びる第2切削部12の他方の切削面12aが形成される(図4(c)参照)。その後、エンドミル21が第2切削部12の長手方向中央部に位置するまで第1移動装置50を動作させる。 Then, when the first moving device 50 is operated until the fixing jig 51 and the fitting member 53 reach the state of the separation limit distance, the other cutting surface of the second cutting portion 12 extending in the pipe axis direction with a predetermined dimension. 12a is formed (see FIG. 4C). After that, the first moving device 50 is operated until the end mill 21 is located at the central portion in the longitudinal direction of the second cutting portion 12.

尚、図5(b)では、説明の便宜上、補修弁装置70や切削装置20の構成の図示を省略している。更に尚、第2切削部12を形成するためのエンドミル21の動作は、上記に限られず、例えば近接限界距離の状態から離間限界距離の状態となるまで動作してもよいし、あるいは離間限界距離の状態から近接限界距離の状態となるまで動作しても構わない。 In FIG. 5B, the configuration of the repair valve device 70 and the cutting device 20 is not shown for convenience of explanation. Furthermore, the operation of the end mill 21 for forming the second cutting portion 12 is not limited to the above, and may be operated, for example, from the state of the proximity limit distance to the state of the separation limit distance, or the separation limit distance. It may operate from the state of to the state of the proximity limit distance.

次に、図5(a)に示されるように、エンドミル21を接続体24内に退避させ、ボールバルブ71を閉状態とし、第1移動装置50を取外すとともに、移動規制部材62,60’と第2移動装置80と支持体90,90とを流体管1に取付ける。尚、移動規制部材62は、周方向に沿って複数の雌ネジ部62bを備えた大径のフランジ部62aを有するとともに係止部61を有さない以外、移動規制部材60と同一の構造となっている。また移動規制部材60’は、係止部61を有さない以外、移動規制部材60と同一の構造となっている。また、支持体90,90は、移動規制部材60と同一の構造で、切削時に加わる外力に対抗するように、金属材等により構成されており、移動規制部材62,60’の前後方向に離間して配置され流体管1を支持している。なお、支持体90,90は例えばスラストブロックのようなコンクリート等で構成されてもよい。 Next, as shown in FIG. 5A, the end mill 21 is retracted into the connecting body 24, the ball valve 71 is closed, the first moving device 50 is removed, and the movement restricting members 62, 60'are used. The second moving device 80 and the supports 90, 90 are attached to the fluid pipe 1. The movement restricting member 62 has the same structure as the movement restricting member 60 except that it has a large-diameter flange portion 62a having a plurality of female screw portions 62b along the circumferential direction and does not have a locking portion 61. It has become. Further, the movement restricting member 60'has the same structure as the movement restricting member 60 except that it does not have the locking portion 61. Further, the supports 90, 90 have the same structure as the movement restricting member 60, and are made of a metal material or the like so as to oppose the external force applied at the time of cutting, and are separated in the front-rear direction of the movement restricting members 62, 60'. And supports the fluid pipe 1. The supports 90 and 90 may be made of concrete such as a thrust block.

図5(a)及び図6に示されるように、第2移動装置80は、移動規制部材60’(本実施例では下流側)の上部に固定される駆動伝達部81と、筐体3の一方側端部(本実施例では筐体3の下流側端部)に接続される従動スプロケット82と、から主に構成されている。 As shown in FIGS. 5A and 6, the second moving device 80 includes a drive transmission unit 81 fixed to the upper portion of the movement restricting member 60'(downstream side in this embodiment) and a housing 3. It is mainly composed of a driven sprocket 82 connected to one side end portion (downstream side end portion of the housing 3 in this embodiment).

具体的には、駆動伝達部81は、図示しない駆動モータや減速機などにより回動可能であり流体管1の管軸方向と平行に配設される回動軸83と、回動軸83に設けられた駆動スプロケット84と、従動スプロケット82と駆動スプロケット84とに巻回された無端チェーン85と、を備えており、駆動スプロケット84が回動軸83を中心として回動することに伴って、無端チェーン85を介して従動スプロケット82に回転駆動力が付与され、従動スプロケット82が流体管1の周方向に回動するようになっている。すなわち、第2移動装置80は、切削手段を流体管1の周方向に移動させる手段として機能している。また、移動規制部材62(本実施例では上流側)と筐体3との間には、ローラ86が回動自在に複数配設されており、筐体3が周方向に円滑に回転するように補助している。 Specifically, the drive transmission unit 81 has a rotation shaft 83 that is rotatable by a drive motor, a speed reducer, or the like (not shown) and is arranged in parallel with the pipe axis direction of the fluid pipe 1, and a rotation shaft 83. The drive sprocket 84 provided and the endless chain 85 wound around the driven sprocket 82 and the drive sprocket 84 are provided, and the drive sprocket 84 rotates about the rotation shaft 83. A rotational driving force is applied to the driven sprocket 82 via the endless chain 85, and the driven sprocket 82 rotates in the circumferential direction of the fluid pipe 1. That is, the second moving device 80 functions as a means for moving the cutting means in the circumferential direction of the fluid pipe 1. Further, a plurality of rollers 86 are rotatably arranged between the movement restricting member 62 (upstream side in this embodiment) and the housing 3, so that the housing 3 smoothly rotates in the circumferential direction. Is assisting.

次に、ボールバルブ71を開状態とし、図7(a)に示されるように、第2切削部12内にエンドミル21を挿入する。このとき、エンドミル21は、第2切削部12の長手方向中央部よりも上流側に配置される。 Next, the ball valve 71 is opened, and the end mill 21 is inserted into the second cutting portion 12 as shown in FIG. 7A. At this time, the end mill 21 is arranged on the upstream side of the central portion in the longitudinal direction of the second cutting portion 12.

次いで、図7(b)、(c)に示されるように、エンドミル21を第2切削部12内に配置した状態で、筐体3を所定の回転方向(正面から見て反時計回り)に回動させるように第2移動装置80を駆動させる。これにより、切削装置20が筐体3ごと流体管1の周方向に反時計回りに回動され、流体管1の側壁における正面から見て左側半分がエンドミル21の外周面により切削される。 Next, as shown in FIGS. 7B and 7C, with the end mill 21 arranged in the second cutting portion 12, the housing 3 is rotated in a predetermined rotation direction (counterclockwise when viewed from the front). The second moving device 80 is driven so as to rotate. As a result, the cutting device 20 is rotated counterclockwise together with the housing 3 in the circumferential direction of the fluid pipe 1, and the left half of the side wall of the fluid pipe 1 when viewed from the front is cut by the outer peripheral surface of the end mill 21.

そして、図7(c)の状態から筐体3を略360度回動させるように第2移動装置80を更に駆動させる。これにより、切削装置20が筐体3ごと流体管1の周方向に略360度回動され、流体管1の側壁における正面から見て右側半分もエンドミル21の外周面により切削される。そして、エンドミル21を一時的に第2切削部12から退避させる方が好ましいが、退避させずに次工程に移ってもよい。 Then, the second moving device 80 is further driven so as to rotate the housing 3 by approximately 360 degrees from the state shown in FIG. 7 (c). As a result, the cutting device 20 is rotated about 360 degrees in the circumferential direction of the fluid pipe 1 together with the housing 3, and the right half of the side wall of the fluid pipe 1 when viewed from the front is also cut by the outer peripheral surface of the end mill 21. Then, it is preferable that the end mill 21 is temporarily retracted from the second cutting portion 12, but the end mill 21 may be moved to the next step without being retracted.

次に、図8に示されるように、移動規制部材62のフランジ62aの上側の雌ネジ部62bに挿通した押しボルト63を螺挿することで、この押しボルト63の先端により筐体3を管軸方向に所定長さオフセット移動させる。同様に、フランジ62aの下側の雌ネジ部62bに挿通した押しボルト62の先端に、雌ネジ部64bを備えた管軸方向に延びる介設部材64を螺合させ、当該押しボルト63を螺挿することで、介設部材64の先端により筐体3をオフセット移動させる。すなわち、移動規制部材62、押しボルト63及び介設部材64はオフセット移動装置を構成している。 Next, as shown in FIG. 8, by screwing the push bolt 63 inserted into the female screw portion 62b on the upper side of the flange 62a of the movement restricting member 62, the housing 3 is piped by the tip of the push bolt 63. It is offset by a predetermined length in the axial direction. Similarly, an interposition member 64 having a female screw portion 64b and extending in the pipe axis direction is screwed into the tip of the push bolt 62 inserted into the female screw portion 62b on the lower side of the flange 62a, and the push bolt 63 is screwed. By inserting the housing 3, the housing 3 is offset-moved by the tip of the interposition member 64. That is, the movement restricting member 62, the push bolt 63, and the interposing member 64 constitute an offset moving device.

次いで、上記した説明と同様に、第2切削部12内にエンドミル21を挿入する。このとき、エンドミル21は、第2切削部12の長手方向中央部に配置される(図7(a)参照)。 Next, the end mill 21 is inserted into the second cutting portion 12 in the same manner as described above. At this time, the end mill 21 is arranged at the central portion in the longitudinal direction of the second cutting portion 12 (see FIG. 7A).

次いで、エンドミル21を第2切削部12内に配置した状態で、筐体3を所定の回転方向(正面から見て反時計回り)に回動させるように第2移動装置80を駆動させる。これにより、切削装置20が筐体3ごと流体管1の周方向に反時計回りに回動され、流体管1の側壁における正面から見て左側半分がエンドミル21の外周面により切削される(図7(b)、(c)参照)。 Next, with the end mill 21 arranged in the second cutting portion 12, the second moving device 80 is driven so as to rotate the housing 3 in a predetermined rotation direction (counterclockwise when viewed from the front). As a result, the cutting device 20 is rotated counterclockwise together with the housing 3 in the circumferential direction of the fluid pipe 1, and the left half of the side wall of the fluid pipe 1 when viewed from the front is cut by the outer peripheral surface of the end mill 21 (FIG. 7 (b), (c)).

そして、図7(c)の状態から筐体3を略360度回動させるように第2移動装置80を更に駆動させる。これにより、切削装置20が筐体3ごと流体管1の周方向に略360度回動され、流体管1の側壁における正面から見て右側半分もエンドミル21の外周面により切削され、切削工程が完了する。 Then, the second moving device 80 is further driven so as to rotate the housing 3 by approximately 360 degrees from the state shown in FIG. 7 (c). As a result, the cutting device 20 is rotated about 360 degrees in the circumferential direction of the fluid pipe 1 together with the housing 3, and the right half of the side wall of the fluid pipe 1 when viewed from the front is also cut by the outer peripheral surface of the end mill 21. Complete.

なお、第2移動装置80は、上記した回転方向(正面から見て反時計回り)に略360度回動させてもよいし、あるいは、図7(c)の状態から、第2移動装置80を上記と逆の回転方向(正面から見て時計回り)に回動させるようにしてもよい。 The second moving device 80 may be rotated by approximately 360 degrees in the above-mentioned rotation direction (counterclockwise when viewed from the front), or from the state of FIG. 7C, the second moving device 80 may be rotated. May be rotated in the direction opposite to the above (clockwise when viewed from the front).

すなわち、図9に示されるように、流体管1の全周に亘って第1切削部11が形成される。より詳しくは、第1切削部11が第2切削部12の長手方向中央部から流体管1の全周に亘って形成されることから、切削部10は、第1切削部11と第2切削部12とが連続するように直交する形状を成す(図9参照)。尚、第2切削部12における管軸方向の長手寸法(油圧ジャッキ52の伸縮代)は、第1切削部11における周方向の長手寸法(流体管1の外周の長さ)よりも短くなっているとともに、弁体43の直径(後述する寸法L2)よりも僅かに長くなっている。 That is, as shown in FIG. 9, the first cutting portion 11 is formed over the entire circumference of the fluid pipe 1. More specifically, since the first cutting portion 11 is formed from the central portion in the longitudinal direction of the second cutting portion 12 to the entire circumference of the fluid pipe 1, the cutting portion 10 includes the first cutting portion 11 and the second cutting. The shape is orthogonal to the portion 12 so as to be continuous (see FIG. 9). The longitudinal dimension of the second cutting portion 12 in the pipe axis direction (expansion / contraction allowance of the hydraulic jack 52) is shorter than the longitudinal dimension of the first cutting portion 11 in the circumferential direction (length of the outer circumference of the fluid pipe 1). At the same time, it is slightly longer than the diameter of the valve body 43 (dimension L2 described later).

また、上記したように、第2切削部12の切削工程によれば、図9(b)に示されるように、第2切削部12の管軸方向の端部に、上記したエンドミル21の周面形状に沿って湾曲した湾曲部12bが形成される。より詳しくは、湾曲部12bは、筒状体であるエンドミル21と略同径の凹設面が周方向に並設された平面視略ω形状に形成されている。このように、第2切削部12の管軸方向の端部にエンドミル21の周面形状に沿って湾曲した湾曲部12bが形成されることで、当該第2切削部12の形成により流体管1の管体に生じる内部応力が局所集中せずに分散化できる。 Further, as described above, according to the cutting process of the second cutting portion 12, as shown in FIG. 9B, the circumference of the end mill 21 described above is located at the end portion of the second cutting portion 12 in the pipe axial direction. A curved portion 12b curved along the surface shape is formed. More specifically, the curved portion 12b is formed in a substantially ω shape in a plan view in which concave surfaces having substantially the same diameter as the end mill 21 which is a tubular body are arranged side by side in the circumferential direction. In this way, the curved portion 12b curved along the peripheral surface shape of the end mill 21 is formed at the end portion of the second cutting portion 12 in the pipe axial direction, and the formation of the second cutting portion 12 causes the fluid pipe 1 to form. The internal stress generated in the pipe body can be dispersed without being locally concentrated.

また、上記した切削工程によれば、第1切削部11及び第2切削部12がエンドミル21の径よりも大きな幅に切削されており、このようにすることで、エンドミル21を小径化できるため、切削装置20をコンパクトにできるばかりか、切削抵抗を低減することができる。なお、本実施例に限らず、第1切削部11及び第2切削部12のいずれか一方がエンドミル21の径よりも大きな幅に切削されていてもよい。 Further, according to the above-mentioned cutting process, the first cutting portion 11 and the second cutting portion 12 are cut to a width larger than the diameter of the end mill 21, and by doing so, the diameter of the end mill 21 can be reduced. Not only can the cutting device 20 be made compact, but also the cutting resistance can be reduced. Not limited to this embodiment, either one of the first cutting portion 11 and the second cutting portion 12 may be cut to a width larger than the diameter of the end mill 21.

更に、上記したように筐体3及び切削装置20を流体管1の周方向に所定角度±α(本実施例では5°及び−5°)振った傾斜状態にて、第2切削部12を切削することで、第2切削部12の管軸方向に延びる切削面12a,12aは、外径方向に向けて拡開したテーパ状に形成されている。このようにすることで、バタフライ弁4の設置の際に、テーパ状の切削面12a,12aを案内面として利用することができる。 Further, as described above, the second cutting portion 12 is tilted by swinging the housing 3 and the cutting device 20 in the circumferential direction of the fluid pipe 1 by a predetermined angle ± α (5 ° and −5 ° in this embodiment). The cutting surfaces 12a and 12a extending in the pipe axis direction of the second cutting portion 12 by cutting are formed in a tapered shape that expands in the outer diameter direction. By doing so, the tapered cutting surfaces 12a and 12a can be used as guide surfaces when the butterfly valve 4 is installed.

また、エンドミル21が流体管1の全周に亘って切削することから、流体管1は、上流側の流体管1Fと下流側の流体管1Rとに分断されるが、支持体90,90により支持されているため、流体管1の分断により筐体3が位置ずれすることが防止される。 Further, since the end mill 21 cuts over the entire circumference of the fluid pipe 1, the fluid pipe 1 is divided into a fluid pipe 1F on the upstream side and a fluid pipe 1R on the downstream side. Since it is supported, the housing 3 is prevented from being displaced due to the division of the fluid pipe 1.

次いで、筐体3の下方に支持体91(図9(a)参照)を補助的に配置して支持強度を高める。尚、支持体91はジャッキなどを用いて上下動可能とすると良い。また、第2移動装置80を撤去するとともに、ボールバルブ71を閉状態とし切削装置20を撤去する。また、移動規制部材62,60’を撤去し、該移動規制部材62,60’に代えて移動規制部材60,60を設置する。 Next, a support 91 (see FIG. 9A) is auxiliary arranged below the housing 3 to increase the support strength. It is preferable that the support 91 can be moved up and down by using a jack or the like. Further, the second moving device 80 is removed, and the ball valve 71 is closed and the cutting device 20 is removed. Further, the movement restricting members 62, 60'are removed, and the movement restricting members 60, 60 are installed in place of the movement restricting members 62, 60'.

その後、図9(a)に示されるように、分岐部31Aのフランジ上に作業弁100を載置した状態でボルト・ナット等により密封状に接続し、作業弁100の上方に筒状体103を密封状に接続する。作業弁100は、作業用開口部31Bに連通する連通口101a及び弁収容部101bを有する弁箱101と、弁収容部101bから進退することで連通口101aを開閉可能な弁体102と、を備えている。また、作業弁100の連通口101aは、補修弁装置70が挿通可能な大きさに形成されており、筒状体103の内部空間は、補修弁装置70を収容可能な大きさに形成されている。 After that, as shown in FIG. 9A, the work valve 100 is placed on the flange of the branch portion 31A and connected in a sealed manner with bolts, nuts, etc., and the tubular body 103 is above the work valve 100. Connect in a sealed manner. The work valve 100 includes a valve box 101 having a communication port 101a and a valve accommodating portion 101b communicating with the working opening 31B, and a valve body 102 capable of opening and closing the communication port 101a by advancing and retreating from the valve accommodating portion 101b. I have. Further, the communication port 101a of the work valve 100 is formed in a size that allows the repair valve device 70 to be inserted, and the internal space of the tubular body 103 is formed in a size that can accommodate the repair valve device 70. There is.

そして、ここでは図示しない上下に進退可能なロッドの先端に取付けられたアタッチメント104を補修弁装置70の上部に接続するとともに、各抜止ボルト8を退行させて補修弁装置70と分岐部31Aとの接続を解除し、前記ロッドを上方に移動させて補修弁装置70を筒状体103内に引き上げる。その後、弁体102により連通口101aを閉塞して筐体3を密封することで、補修弁装置70を撤去可能となる。 Then, an attachment 104 attached to the tip of a rod that can move up and down, which is not shown here, is connected to the upper part of the repair valve device 70, and each retaining bolt 8 is regressed to connect the repair valve device 70 and the branch portion 31A. The connection is released, and the rod is moved upward to pull up the repair valve device 70 into the tubular body 103. After that, the repair valve device 70 can be removed by closing the communication port 101a with the valve body 102 and sealing the housing 3.

次いで、弁設置工程について説明する。補修弁装置70及びアタッチメント104を撤去した後、図10(a)に示されるように、前記ロッドの先端に別のアタッチメント105を取付け、アタッチメント105の下端にバタフライ弁4を取付ける。そして、弁体102を開操作して連通口101aを開放し、前記ロッドを下方に移動させてバタフライ弁4を切削部10内に挿入設置する。 Next, the valve installation process will be described. After removing the repair valve device 70 and the attachment 104, as shown in FIG. 10A, another attachment 105 is attached to the tip of the rod, and the butterfly valve 4 is attached to the lower end of the attachment 105. Then, the valve body 102 is opened to open the communication port 101a, and the rod is moved downward to insert and install the butterfly valve 4 in the cutting portion 10.

このときには、特に図10(b)に示されるように、弁体43の止流面が流体管1の管軸に沿って配置された開放状態とし、バタフライ弁4の弁筐体41が第1切削部11を通過するとともに、弁体43が第2切削部12を通過するように切削部10にバタフライ弁4を設置する。 At this time, as shown in FIG. 10B, the stop surface of the valve body 43 is in an open state arranged along the pipe axis of the fluid pipe 1, and the valve housing 41 of the butterfly valve 4 is first. The butterfly valve 4 is installed in the cutting portion 10 so that the valve body 43 passes through the cutting portion 11 and the second cutting portion 12.

具体的には、図10(a),(b)に示されるように、第2切削部12の管軸方向(長手方向)の最長の寸法L1は、弁体43の直径寸法L2よりも大きく形成されている。また、第1切削部11の管軸方向(短手方向)の幅寸法L3は、弁筐体41の管軸方向の厚み寸法L4よりも大きく形成されているため、開放状態の弁体43が流体管1の管壁に干渉することなく第2切削部12を通過でき、弁筐体41が流体管1F,1Rに干渉することなく第1切削部11を通過できるようになっている。また、第1切削部11及び第2切削部12は、上記したように同じエンドミル21を用いてそれぞれ2列にわたり切削して形成されており、本実施例では第1切削部11の管軸方向の切削幅寸法L3は第2切削部12の周方向の切削幅寸法L5よりも大寸に形成されている。なお、これに限らず、設置するバタフライ弁4の弁筐体41及び弁体43の寸法に応じて、第1切削部11の管軸方向の切削幅寸法L3が第2切削部12の周方向の切削幅寸法L5と略同寸に形成されてもよいし、あるいは第1切削部11の管軸方向の切削幅寸法L3が第2切削部12の周方向の切削幅寸法L5よりも小寸に形成されても構わない。 Specifically, as shown in FIGS. 10A and 10B, the longest dimension L1 in the pipe axial direction (longitudinal direction) of the second cutting portion 12 is larger than the diameter dimension L2 of the valve body 43. It is formed. Further, since the width dimension L3 in the pipe axis direction (short direction) of the first cutting portion 11 is formed to be larger than the thickness dimension L4 in the pipe axis direction of the valve housing 41, the valve body 43 in the open state is formed. The valve housing 41 can pass through the first cutting portion 11 without interfering with the fluid pipes 1F and 1R, and can pass through the second cutting portion 12 without interfering with the pipe wall of the fluid pipe 1. Further, the first cutting portion 11 and the second cutting portion 12 are formed by cutting over two rows each using the same end mill 21 as described above, and in this embodiment, the pipe axis direction of the first cutting portion 11 The cutting width dimension L3 of is formed to be larger than the cutting width dimension L5 in the circumferential direction of the second cutting portion 12. Not limited to this, the cutting width dimension L3 in the pipe axis direction of the first cutting portion 11 is the circumferential direction of the second cutting portion 12, depending on the dimensions of the valve housing 41 and the valve body 43 of the butterfly valve 4 to be installed. It may be formed to be substantially the same size as the cutting width dimension L5 of the above, or the cutting width dimension L3 in the pipe axis direction of the first cutting portion 11 is smaller than the cutting width dimension L5 in the circumferential direction of the second cutting portion 12. It may be formed in.

切削部10にバタフライ弁4を挿入した後、各抜止ボルト8を進行させると、バタフライ弁4が筐体3に押し付けられ、上蓋部41Aの周縁部に固着されたシール部材6が分岐部31Aの内周面に密封状に圧接されるとともに、仕切壁部41Bの周縁部に固着されたシール部材7が筐体3(凹部3A)の内周面に密封状に圧接されるため、筐体3が密封され弁設置工程が完了する。尚、バタフライ弁4が切削部10に設置された状態にあっては、弁体43が流体管1内に配置され、弁体43の直径(寸法L2)は流体管1の内径よりも小さいため、流体管1に干渉することなく回動可能となっている。 After inserting the butterfly valve 4 into the cutting portion 10, when each retaining bolt 8 is advanced, the butterfly valve 4 is pressed against the housing 3, and the seal member 6 fixed to the peripheral edge of the upper lid portion 41A is attached to the branch portion 31A. Since the sealing member 7 fixed to the peripheral edge of the partition wall portion 41B is pressed into the inner peripheral surface of the housing 3 (recessed portion 3A) in a sealed manner, the housing 3 is pressed into the inner peripheral surface in a sealed manner. Is sealed and the valve installation process is completed. In the state where the butterfly valve 4 is installed in the cutting portion 10, the valve body 43 is arranged in the fluid pipe 1, and the diameter (dimension L2) of the valve body 43 is smaller than the inner diameter of the fluid pipe 1. , It can rotate without interfering with the fluid pipe 1.

その後、作業弁100及び筒状体103を撤去するとともに、蓋部材9及び減速機42を取付けることにより流路開閉装置2が構成される(図1参照)。 After that, the work valve 100 and the tubular body 103 are removed, and the lid member 9 and the speed reducer 42 are attached to configure the flow path opening / closing device 2 (see FIG. 1).

以上説明したように、流路開閉装置2におけるバタフライ弁4の設置方法は、流体管1の所定箇所に密封状に外嵌された筐体3内において、エンドミル21により切削されて流体管1の周方向に延びる第1切削部11と、エンドミル21により切削されて第1切削部11に連続して交差するように流体管1の管軸方向に延びる第2切削部12と、からなる切削部10を形成する切削工程と、筐体3内において、バタフライ弁4の弁筐体41が第1切削部11を通過するとともに、弁筐体41を開放した開放状態の弁体43が第2切削部12を通過するように、切削部10にバタフライ弁4を設置する弁設置工程と、を有する。 As described above, the method of installing the butterfly valve 4 in the flow path opening / closing device 2 is that the butterfly valve 4 is cut by an end mill 21 in a housing 3 that is hermetically fitted in a predetermined position of the fluid pipe 1. A cutting portion consisting of a first cutting portion 11 extending in the circumferential direction and a second cutting portion 12 cut by an end mill 21 and extending in the pipe axis direction of the fluid pipe 1 so as to continuously intersect the first cutting portion 11. In the cutting process of forming 10 and in the housing 3, the valve housing 41 of the butterfly valve 4 passes through the first cutting portion 11, and the valve body 43 in the open state in which the valve housing 41 is opened is second-cut. It has a valve installation step of installing a butterfly valve 4 in a cutting portion 10 so as to pass through the portion 12.

このように、弁筐体41を挿入するための第1切削部11とは別に、弁筐体41を開放した開放状態の弁体43が通過可能に流体管1の管軸方向に沿う第2切削部12を、エンドミル21を用いて設けたことにより、切削部10の領域を必要最小限として流体管1の構造強度を保持することができるばかりか、弁体43を流体管1の管軸方向に向けて大きく開放した状態でバタフライ弁4を設置することができるため、バタフライ弁設置の際に管内の流通を遮断することなく、且つ弁体43が受ける流体の影響が小さくなり、バタフライ弁4の設置作業を行いやすい。 In this way, apart from the first cutting portion 11 for inserting the valve housing 41, the second cutting portion 11 along the pipe axis direction of the fluid pipe 1 so that the valve body 43 in the open state with the valve housing 41 opened can pass through. By providing the cutting portion 12 using the end mill 21, not only the structural strength of the fluid pipe 1 can be maintained while the region of the cutting portion 10 is minimized, but also the valve body 43 can be used as the pipe shaft of the fluid pipe 1. Since the butterfly valve 4 can be installed in a state where it is wide open in the direction, the influence of the fluid on the valve body 43 is reduced without blocking the flow in the pipe when the butterfly valve is installed, and the butterfly valve is installed. It is easy to perform the installation work of 4.

また、切削工程において、第1切削部11及び第2切削部12は、同じエンドミル21により切削されており、このようにすることで、切削するための手段を大型化する必要がなく、同じエンドミル21を用いて第1切削部11及び第2切削部12を容易に形成することができる。ここで「同じエンドミル」とは、同じタイプ・仕様のエンドミルを意味しており、交換したエンドミルでも同じタイプ・仕様であれば含まれる。 Further, in the cutting process, the first cutting portion 11 and the second cutting portion 12 are cut by the same end mill 21, and by doing so, it is not necessary to increase the size of the cutting means, and the same end mill is used. The first cutting portion 11 and the second cutting portion 12 can be easily formed by using the 21. Here, "same end mill" means an end mill of the same type and specifications, and even a replaced end mill is included as long as it has the same type and specifications.

尚、バタフライ弁4が必要なくなった場合や経年劣化した場合には、筐体3からバタフライ弁4を撤去することがあるが、この場合も同様に、弁体43を大きく開放した状態で引き上げることにより、管内の流通を遮断することなく、且つ弁体43が受ける流体の影響が小さくなり、バタフライ弁4の撤去作業を簡便に行うことができる。 When the butterfly valve 4 is no longer needed or deteriorates over time, the butterfly valve 4 may be removed from the housing 3, but in this case as well, the valve body 43 is pulled up with the valve body 43 wide open. As a result, the influence of the fluid on the valve body 43 is reduced without blocking the flow in the pipe, and the butterfly valve 4 can be easily removed.

さらに、切削部10は、弁体43が開放状態のバタフライ弁4を挿通することができればよい。つまり、第1切削部11及び第2切削部12は、弁筐体41及び開放状態の弁体43を挿通可能な大きさであれば足りるので、例えば、大きなホールソーを用いて切削部を形成した場合に比べて、バタフライ弁4及び切削部10を被覆する筐体3をコンパクトにできる。また、切削部10を形成するための切削領域を極小化できるため、切削に伴い発生する切片や切り粉の廃棄量を低減できる。 Further, the cutting portion 10 only needs to be able to insert the butterfly valve 4 in the open state of the valve body 43. That is, the first cutting portion 11 and the second cutting portion 12 need only have a size capable of inserting the valve housing 41 and the valve body 43 in the open state. Therefore, for example, a large hole saw is used to form the cutting portion. Compared with the case, the housing 3 covering the butterfly valve 4 and the cutting portion 10 can be made more compact. Further, since the cutting region for forming the cutting portion 10 can be minimized, the amount of waste of sections and chips generated by cutting can be reduced.

また、切削工程は、第2切削部12を形成した後、第1切削部11を流体管1の全周に亘って形成する。これによれば、流体管1が分断前の管軸方向に連続した状態で第2切削部12を形成した後、第1切削部11を形成することで流体管1が分断されるため、第1切削部11を形成して流体管1F,1Rに分割した状態で、流体管1F,1Rにそれぞれ第2切削部12を形成することに比べ、第2切削部12の形成作業が簡便である。また、第1切削部11の形成により流体管1が分断される前に、第2切削部12を形成するので、流体管1が安定した状態で第2切削部12を形成することができる。 Further, in the cutting step, after forming the second cutting portion 12, the first cutting portion 11 is formed over the entire circumference of the fluid pipe 1. According to this, after the second cutting portion 12 is formed in a state where the fluid pipe 1 is continuous in the pipe axis direction before the division, the fluid pipe 1 is divided by forming the first cutting portion 11, so that the second cutting portion 1 is formed. Compared with forming the second cutting portion 12 in the fluid pipes 1F and 1R in the state where the 1 cutting portion 11 is formed and divided into the fluid pipes 1F and 1R, the forming work of the second cutting portion 12 is simpler. .. Further, since the second cutting portion 12 is formed before the fluid pipe 1 is divided by the formation of the first cutting portion 11, the second cutting portion 12 can be formed in a stable state of the fluid pipe 1.

また、第1切削部11と第2切削部12は、略直交している。具体的には、第1切削部11は、流体管1の管軸方向に直交する方向に延びており、第2切削部12は、第1切削部11に直交、つまり流体管1の管軸に沿って形成されるため、バタフライ弁4の設置または撤去時には、弁体43における流体管1内の流体に直交(対向)する領域を小さくでき、弁体43が受ける流体の圧力を極力小さくできる。さらに、図10(b)に示されるように、弁体43は、中央部から周縁部に向けて厚みが細くなるように形成されているため、弁体43が流体の影響を受けにくい。 Further, the first cutting portion 11 and the second cutting portion 12 are substantially orthogonal to each other. Specifically, the first cutting portion 11 extends in a direction orthogonal to the pipe axis direction of the fluid pipe 1, and the second cutting portion 12 is orthogonal to the first cutting portion 11, that is, the pipe shaft of the fluid pipe 1. When the butterfly valve 4 is installed or removed, the region of the valve body 43 that is orthogonal (opposite) to the fluid in the fluid pipe 1 can be made small, and the pressure of the fluid that the valve body 43 receives can be made as small as possible. .. Further, as shown in FIG. 10B, since the valve body 43 is formed so as to decrease in thickness from the central portion to the peripheral portion, the valve body 43 is not easily affected by the fluid.

また、流路開閉装置2が構成された状態において、第2切削部12は、流体管1における筐体3の作業用開口部31B側に設けられているため、筐体3を動かすことなく、作業用開口部31Bを介してバタフライ弁4の撤去作業を行うことができる。また例えば、筐体3に設置されたバタフライ弁4を撤去し、その後に新たなバタフライ弁4を設置する場合にも、筐体3を動かすことなく、作業用開口部31Bを介してバタフライ弁4の設置作業を行うことができる。 Further, in the state where the flow path opening / closing device 2 is configured, the second cutting portion 12 is provided on the working opening 31B side of the housing 3 in the fluid pipe 1, so that the housing 3 is not moved. The butterfly valve 4 can be removed through the work opening 31B. Further, for example, when the butterfly valve 4 installed in the housing 3 is removed and then a new butterfly valve 4 is installed, the butterfly valve 4 is installed through the work opening 31B without moving the housing 3. Can be installed.

また、前述のように、第1移動装置50が切削装置20を流体管1の管軸方向に移動させる距離(第2切削部12の管軸方向の寸法L1)は、油圧ジャッキ52の伸縮代分と等しくなっているため、伸縮代の異なる油圧ジャッキ(伸縮手段)に変更するだけで第2切削部12の管軸方向の寸法L1を簡便に変更できる。 Further, as described above, the distance by which the first moving device 50 moves the cutting device 20 in the pipe axis direction of the fluid pipe 1 (dimension L1 in the pipe axis direction of the second cutting portion 12) is the expansion / contraction allowance of the hydraulic jack 52. Since it is equal to the minute, the dimension L1 in the pipe axis direction of the second cutting portion 12 can be easily changed simply by changing to a hydraulic jack (expansion / contraction means) having a different expansion / contraction allowance.

次に、実施例1に係る第2切削部12を形成する際のエンドミル21の動作の変形例について説明する。図11(a)、(b)に示されるように、筐体3に固定設置される板状体72の上面に、この板状体72に対し管軸直交方向に移動可能なスライド部材75が密封状態で設置され、当該スライド部材75の上面に、ボールバルブ71の弁筐体の下端が密封状に固定されている。より詳しくは、スライド部材75の挿通孔75bに管軸直交方向に挿通された長軸ボルト77が、板状体72に固定された長軸ナット76に螺合されており、当該長軸ボルト77を長軸ナット76に対し螺挿することで、管軸直交方向に移動可能に構成される。 Next, a modified example of the operation of the end mill 21 when forming the second cutting portion 12 according to the first embodiment will be described. As shown in FIGS. 11A and 11B, a slide member 75 movable in the direction orthogonal to the pipe axis with respect to the plate-shaped body 72 is provided on the upper surface of the plate-shaped body 72 fixedly installed in the housing 3. It is installed in a sealed state, and the lower end of the valve housing of the ball valve 71 is hermetically fixed to the upper surface of the slide member 75. More specifically, the long-axis bolt 77 inserted into the insertion hole 75b of the slide member 75 in the direction orthogonal to the pipe axis is screwed into the long-axis nut 76 fixed to the plate-shaped body 72, and the long-axis bolt 77 is screwed into the long-axis nut 76. Is screwed into the long shaft nut 76 so that it can be moved in the direction orthogonal to the pipe axis.

このようにすることで、スライド部材75の移動に伴い、エンドミル21を管軸に略直交する略水平方向に所定寸法(図示β)スライド移動させることができるため、上記したように筐体3を流体管1に対し傾斜させずとも、エンドミル21よりも幅広の第2切削部12を形成することができる。 By doing so, the end mill 21 can be slid by a predetermined dimension (β in the figure) in a substantially horizontal direction substantially orthogonal to the pipe axis as the slide member 75 moves. Therefore, the housing 3 can be moved as described above. The second cutting portion 12 wider than the end mill 21 can be formed without inclining the fluid pipe 1.

次に、実施例2に係る流路開閉装置におけるバタフライ弁の設置方法につき、図12を参照して説明する。尚、前記実施例に示される構成部分と同一構成部分に付いては同一符号を付して重複する説明を省略する。 Next, a method of installing the butterfly valve in the flow path switching device according to the second embodiment will be described with reference to FIG. The same components as those shown in the above embodiment are designated by the same reference numerals, and duplicate description will be omitted.

図12に示すように、切削手段を流体管1の管軸方向に移動させる手段としての第1移動装置500は、分岐部31Aに接続される作業弁100の上部に配設されている。第1移動装置500は、作業弁100の上部に接続されるベースプレート501と、ベースプレート501に対して相対移動可能に設けられた可動プレート502と、可動プレート502に駆動力を与える駆動手段503と、から主に構成されており、可動プレート502の上部に切削装置20が接続されている。 As shown in FIG. 12, the first moving device 500 as a means for moving the cutting means in the pipe axis direction of the fluid pipe 1 is arranged above the working valve 100 connected to the branch portion 31A. The first moving device 500 includes a base plate 501 connected to the upper part of the working valve 100, a movable plate 502 provided so as to be movable relative to the base plate 501, and a driving means 503 for applying a driving force to the movable plate 502. The cutting device 20 is connected to the upper part of the movable plate 502.

ベースプレート501の中央部には、作業用開口部31Bに連通するスリット501aが開口形成されており、ベースプレート501の上面には、流体管1の管軸方向に沿って延びるレール504,504がスリット501aを挟んで並列して配置されている。尚、スリット501aの周囲には、パッキンが固着されている。 A slit 501a communicating with the work opening 31B is formed in the central portion of the base plate 501, and rails 504 and 504 extending along the pipe axis direction of the fluid pipe 1 are slit 501a on the upper surface of the base plate 501. They are arranged in parallel with each other in between. A packing is fixed around the slit 501a.

可動プレート502は、作業用開口部31Bに連通するスリット502aと、レール504,504に嵌合された凹部505,505と、を有し、レール504,504上をスライド移動可能となっている。また、可動プレート502は、ネジ孔508を有する構造部509が上方に突出して形成されている。尚、可動プレート502は、ベースプレート501におけるスリット501aのパッキンに密封状に当接した状態でスライド移動するようになっている。 The movable plate 502 has a slit 502a communicating with the work opening 31B and recesses 505 and 505 fitted to the rails 504 and 504, and can be slidably moved on the rails 504 and 504. Further, the movable plate 502 is formed by a structural portion 509 having a screw hole 508 protruding upward. The movable plate 502 slides in a state of being in contact with the packing of the slit 501a in the base plate 501 in a sealed manner.

駆動手段503は、ベースプレート501の上面に管軸方向に離間する2つの立設片506,506と、立設片506,506間に渡って回動自在且つ軸方向に移動不能に取付けられるネジ棒507と、を備え、ネジ棒507は、可動プレート502における構造部509のネジ孔508に螺挿されている。すなわち、ネジ棒507が軸回りに回動することにより可動プレート502が流体管1の管軸方向にスライドするようになる。尚、ネジ棒507の一端には、ハンドル507aが取付けられており、ハンドル507aを把持してネジ棒507の回動操作を行うことができるようになっている。 The drive means 503 is a screw rod attached to the upper surface of the base plate 501 so as to be rotatable and axially immovable between two standing pieces 506 and 506 separated in the pipe axis direction and standing pieces 506 and 506. The screw rod 507 is screwed into the screw hole 508 of the structural portion 509 of the movable plate 502. That is, the movable plate 502 slides in the pipe axis direction of the fluid pipe 1 by rotating the screw rod 507 around the axis. A handle 507a is attached to one end of the screw rod 507 so that the handle 507a can be gripped and the screw rod 507 can be rotated.

このように、ベースプレート501に対して可動プレート502をスライド移動させることにより、切削装置20を流体管1の管軸方向に移動させることができる。つまり、筐体3を管軸方向に移動させなくて済むので、第2切削部12を形成した後、第1移動装置500を取外すことなく、第1切削部11の切削作業に移行することができる。 By sliding the movable plate 502 with respect to the base plate 501 in this way, the cutting device 20 can be moved in the pipe axis direction of the fluid pipe 1. That is, since it is not necessary to move the housing 3 in the pipe axis direction, it is possible to shift to the cutting work of the first cutting portion 11 without removing the first moving device 500 after forming the second cutting portion 12. it can.

尚、本実施例では、ネジ棒507により可動プレート502を管軸方向に移動させる形態を例示したが、油圧ジャッキなどにより可動プレート502を管軸方向に移動させてもよい。 In this embodiment, the movable plate 502 is moved in the pipe axial direction by the screw rod 507, but the movable plate 502 may be moved in the pipe axial direction by a hydraulic jack or the like.

また、第1移動装置500は、作業弁100の上部に接続されることに限られず、図13に示されるように、筐体3’の分岐部31Aに直接接続されていてもよい。具体的には、ベースプレート501’の下方には、作業用開口部31B内に挿入される環状の突片501bが設けられており、突片501bに設けられた凹部501c(図13(c)参照)に抜止ボルト8,8,…が挿入されることで接続されている。尚、突片501bの外周面には、パッキン501d(図13(c)参照)が配設されており、分岐部31Aの内周面に圧接されている。また、可動プレート502の上方には、ボールバルブ71を介して切削装置20が接続されている。 Further, the first moving device 500 is not limited to being connected to the upper part of the working valve 100, and may be directly connected to the branch portion 31A of the housing 3'as shown in FIG. Specifically, below the base plate 501', an annular projecting piece 501b to be inserted into the working opening 31B is provided, and a recess 501c provided in the projecting piece 501b (see FIG. 13C). ) Is connected by inserting retaining bolts 8, 8, .... A packing 501d (see FIG. 13C) is disposed on the outer peripheral surface of the projecting piece 501b, and is pressed against the inner peripheral surface of the branch portion 31A. A cutting device 20 is connected above the movable plate 502 via a ball valve 71.

このように、実施例2で示したような管軸方向に幅広な作業弁100に代えて、該作業弁100に比べ管軸方向に幅狭なボールバルブ71を用いることにより、切削工程時に必要な作業スペース(掘削領域)の管径方向の高さを抑えることができる。 As described above, instead of the working valve 100 which is wide in the pipe axis direction as shown in the second embodiment, the ball valve 71 which is narrower in the pipe axis direction than the working valve 100 is used, which is necessary in the cutting process. The height of the work space (excavation area) in the pipe radial direction can be suppressed.

以上、本発明の実施例を図面により説明してきたが、具体的な構成はこれら実施例に限られるものではなく、本発明の要旨を逸脱しない範囲における変更や追加があっても本発明に含まれる。 Although examples of the present invention have been described above with reference to the drawings, the specific configuration is not limited to these examples, and any changes or additions within the scope of the gist of the present invention are included in the present invention. Is done.

例えば、第2切削部12を切削する工程において、上記した実施例に限られず、図14に示される変形例に係る手順にて形成してもよい。すなわち、上記した筐体3、切削装置20及び補修弁装置70の第1の傾斜状態にて、エンドミル21は、先ず第1移動装置50により固定治具51と嵌合部材53とが近接限界距離の位置(図示aの位置)から第2切削部12の切削を開始する。 For example, in the step of cutting the second cutting portion 12, the process is not limited to the above-described embodiment, and may be formed by the procedure according to the modified example shown in FIG. That is, in the first inclined state of the housing 3, the cutting device 20, and the repair valve device 70 described above, in the end mill 21, the fixing jig 51 and the fitting member 53 are first brought into contact with each other by the first moving device 50. (Position a in the figure), the cutting of the second cutting portion 12 is started.

次いでエンドミル21は、第1移動装置50により固定治具51と嵌合部材53とが離間限界距離の位置(図示bの位置)まで切削した後、さらに筐体3、切削装置20及び補修弁装置70を上記した第2の傾斜状態の位置(図示cの位置)まで角度を振りながら切削する。 Next, in the end mill 21, after the fixing jig 51 and the fitting member 53 are cut to the position of the separation limit distance (the position shown in the figure b) by the first moving device 50, the housing 3, the cutting device 20, and the repair valve device are further cut. The 70 is cut while swinging an angle to the position in the second inclined state (position c in the figure) described above.

更にエンドミル21は、第1移動装置50により固定治具51と嵌合部材53とが近接限界距離の位置(図示dの位置)まで切削することで、第2切削部112を形成する。 Further, the end mill 21 forms the second cutting portion 112 by cutting the fixing jig 51 and the fitting member 53 to the position of the proximity limit distance (position d in the drawing) by the first moving device 50.

このように形成された第2切削部112は、図14に示されるように、管軸方向の一方の端部の湾曲部112dが平面視略U形状に形成されるとともに、管軸方向の一方の端部の湾曲部112bが平面視略ω形状に形成される。 In the second cutting portion 112 formed in this way, as shown in FIG. 14, the curved portion 112d at one end in the pipe axial direction is formed in a substantially U shape in a plan view, and one in the pipe axial direction. The curved portion 112b at the end of the is formed in a substantially ω shape in a plan view.

また例えば、第2切削部12を切削する工程において、図15に示される別の変形例に係る手順にて形成してもよい。すなわち、上記した筐体3、切削装置20及び補修弁装置70の第1の傾斜状態にて、エンドミル21は、先ず第1移動装置50により固定治具51と嵌合部材53とが中間距離の位置(図示eの位置)から第2切削部12の切削を開始する。 Further, for example, in the step of cutting the second cutting portion 12, it may be formed by the procedure according to another modification shown in FIG. That is, in the first tilted state of the housing 3, the cutting device 20, and the repair valve device 70 described above, in the end mill 21, the fixing jig 51 and the fitting member 53 are first located at an intermediate distance by the first moving device 50. Cutting of the second cutting portion 12 is started from the position (position shown in the figure e).

次いでエンドミル21は、第1移動装置50により固定治具51と嵌合部材53とが離間限界距離の位置(図示fの位置)まで切削した後、さらに筐体3、切削装置20及び補修弁装置70を上記した第2の傾斜状態の位置(図示gの位置)まで角度を振りながら切削する。 Next, in the end mill 21, after the fixing jig 51 and the fitting member 53 are cut to the position of the separation limit distance (position in the figure f) by the first moving device 50, the housing 3, the cutting device 20, and the repair valve device are further cut. The 70 is cut while swinging an angle to the position in the second inclined state (position g in the figure) described above.

更にエンドミル21は、第1移動装置50により固定治具51と嵌合部材53とが近接限界距離の位置(図示hの位置)まで切削した後、さらに筐体3、切削装置20及び補修弁装置70を第1の傾斜状態の位置(図示iの位置)まで角度を振りながら切削する。次いでエンドミル21は、第1移動装置50により固定治具51と嵌合部材53とが中間距離の位置(図示eの位置)、すなわち切削開始位置まで切削することで、第2切削部212を形成する。 Further, in the end mill 21, after the fixing jig 51 and the fitting member 53 are cut to the position of the proximity limit distance (position shown in the figure h) by the first moving device 50, the housing 3, the cutting device 20, and the repair valve device are further cut. The 70 is cut while swinging an angle to the position in the first inclined state (position i in the figure). Next, the end mill 21 forms the second cutting portion 212 by cutting the fixing jig 51 and the fitting member 53 to a position at an intermediate distance (position shown in the figure e), that is, a cutting start position by the first moving device 50. To do.

このように形成された第2切削部212は、図15に示されるように、管軸方向の両方の端部の湾曲部212d、212dがいずれも平面視略U形状に形成される。 In the second cutting portion 212 formed in this way, as shown in FIG. 15, both the curved portions 212d and 212d at both ends in the pipe axial direction are formed in a substantially U shape in a plan view.

なお、図15に示される第2切削部212は、図14に係る手順にて上記したようにa〜eの位置まで切削した後、筐体3、切削装置20及び補修弁装置70の第1の傾斜状態の位置(図15のiの位置)まで角度を振りながら切削することによって形成されてもよい。 The second cutting portion 212 shown in FIG. 15 is the first of the housing 3, the cutting device 20, and the repair valve device 70 after cutting to the positions a to e as described above in the procedure according to FIG. It may be formed by cutting while swinging an angle to the tilted position (position i in FIG. 15).

また例えば、前記実施例では、切削工程において、第2切削部12を形成した後、第1切削部11を形成する形態を例示したが、本発明はこれに限定されるものではなく、例えば、第1切削部11を形成した後、第2切削部12を形成してもよい。 Further, for example, in the above-described embodiment, a mode in which the second cutting portion 12 is formed and then the first cutting portion 11 is formed is exemplified in the cutting step, but the present invention is not limited to this, and for example, After forming the first cutting portion 11, the second cutting portion 12 may be formed.

更に例えば、前記実施例では、切削工程において、エンドミル21を周方向に2列にわたり切削することによって、第2切削部12を形成したが、例えばエンドミル21を周方向に1列のみ又は3列以上にわたり切削することによって、第2切削部12を形成してもよい。同様に、エンドミル21を管軸方向に2列にわたり切削することによって、第1切削部11を形成したが、例えばエンドミル21を管軸方向に1列のみ又は3列以上にわたり切削することによって、第1切削部11を形成しても構わない。 Further, for example, in the above embodiment, in the cutting step, the second cutting portion 12 is formed by cutting the end mill 21 in two rows in the circumferential direction. For example, the end mill 21 is cut in only one row or three or more rows in the circumferential direction. The second cutting portion 12 may be formed by cutting over. Similarly, the first cutting portion 11 is formed by cutting the end mill 21 in two rows in the pipe axis direction, but for example, by cutting the end mill 21 in only one row or three or more rows in the pipe axis direction, the first cutting portion 11 is formed. 1 The cutting portion 11 may be formed.

このように、エンドミル21を所定回数平行に切削することによって、エンドミル21が比較的小径でコンパクトな切削装置20であっても、バタフライ弁4の弁筐体41及び弁体43の形状に応じた適宜寸法の第1切削部11及び第2切削部12を形成することができる。 By cutting the end mill 21 in parallel a predetermined number of times in this way, even if the end mill 21 is a compact cutting device 20 having a relatively small diameter, it can be adapted to the shapes of the valve housing 41 and the valve body 43 of the butterfly valve 4. The first cutting portion 11 and the second cutting portion 12 having appropriate dimensions can be formed.

また、第1切削部11は、流体管1を分断するように流体管1の全周に亘って形成される形態を例示したが、本発明はこれに限定されるものではなく、バタフライ弁4における弁筐体41が通過可能であれば、流体管1の周方向の一部を切り欠いて設けられてもよい。この場合、弁筐体の外形形状を流体管1の内周面と筐体3の内周面とに連続して密封状に当接する、もしくは、流体管1の内周面と切削面とに連続して密封状に当接するようにし、密封性を高めることが好ましい。 Further, although the first cutting portion 11 is formed over the entire circumference of the fluid pipe 1 so as to divide the fluid pipe 1, the present invention is not limited to this, and the butterfly valve 4 is not limited thereto. If the valve housing 41 in the above can be passed through, a part of the fluid pipe 1 in the circumferential direction may be cut out. In this case, the outer shape of the valve housing is continuously and sealedly contacted with the inner peripheral surface of the fluid pipe 1 and the inner peripheral surface of the housing 3, or the inner peripheral surface of the fluid pipe 1 and the cutting surface. It is preferable to continuously contact the particles in a sealed shape to improve the sealing property.

また、前記実施例では、第1切削部11と第2切削部12とが直交する形態を例示したが、本発明はこれに限定されるものではなく、弁体43の止流面を流体管と直交しないように配置できるものであれば、例えば、第1切削部11と第2切削部12とが斜めに交差するようになっていてもよい。 Further, in the above embodiment, the embodiment in which the first cutting portion 11 and the second cutting portion 12 are orthogonal to each other is illustrated, but the present invention is not limited to this, and the stop surface of the valve body 43 is a fluid pipe. For example, the first cutting portion 11 and the second cutting portion 12 may intersect at an angle as long as they can be arranged so as not to be orthogonal to each other.

尚、本実施例では、第2切削部12が第1切削部11から管軸方向に延びる上流側の幅と下流側の幅とが略同一となるように形成されていたが、第1切削部11から管軸方向に延びる上流側の幅と下流側の幅とが異なるように形成されていてもよい。例えば、弁体43の一方の面側に寄せて弁軸が接続されている場合には、弁体43を開放状態にすると該弁体43における弁筐体41から管軸方向に突出する幅が上流側と下流側で異なることとなるが、弁体43が弁筐体41から管軸方向に突出する上流側の幅と下流側の幅とに合わせて、第1切削部11から延びる第2切削部12の上流側の幅と下流側の幅とが異なるように形成することが切削部10を最小化するという観点から好ましい。 In this embodiment, the second cutting portion 12 is formed so that the width on the upstream side extending from the first cutting portion 11 in the pipe axis direction and the width on the downstream side are substantially the same, but the first cutting The width on the upstream side extending from the portion 11 in the pipe axis direction and the width on the downstream side may be different from each other. For example, when the valve shaft is connected to one surface side of the valve body 43, when the valve body 43 is opened, the width of the valve body 43 protruding from the valve housing 41 in the pipe axis direction increases. Although it will be different on the upstream side and the downstream side, the second extending from the first cutting portion 11 according to the width of the upstream side and the width of the downstream side of the valve body 43 protruding from the valve housing 41 in the pipe axis direction. It is preferable to form the cutting portion 12 so that the width on the upstream side and the width on the downstream side are different from each other from the viewpoint of minimizing the cutting portion 10.

また、前記実施例では、流体管1の上方からバタフライ弁4を挿入設置する形態を例示したが、流体管1に対して交差する方向からであれば、上下、左右、斜め方向のいずれの方向から挿入されるようになっていてもよい。 Further, in the above embodiment, the embodiment in which the butterfly valve 4 is inserted and installed from above the fluid pipe 1 is illustrated, but if it is from the direction intersecting the fluid pipe 1, any of the vertical, horizontal, and diagonal directions is used. It may be inserted from.

1 流体管
2 流路開閉装置
3,3’ 筐体
4 バタフライ弁
10 切削部
11 第1切削部
12 第2切削部
12a 切削面
21 エンドミル
31A 分岐部
31B 作業用開口部
41 弁筐体
43 弁体
50 第1移動装置
80 第2移動装置
112,212 第2切削部
500 第1移動装置
1 Fluid pipe 2 Flow path switching device 3, 3'Housing 4 Butterfly valve 10 Cutting part 11 1st cutting part 12 2nd cutting part 12a Cutting surface 21 End mill 31A Branch part 31B Work opening 41 Valve housing 43 Valve body 50 1st moving device 80 2nd moving device 112,212 2nd cutting part 500 1st moving device

Claims (2)

流体管の流路を開閉する流路開閉装置においてバタフライ弁を不断流状態で設置する設置方法であって、
前記流体管の所定箇所に密封状に外嵌された筐体内において、エンドミルにより切削されて前記流体管の周方向に延びる第1切削部と、エンドミルにより切削されて前記第1切削部に連続して交差するように前記流体管の管軸方向に延びる第2切削部と、からなる切削部を形成する切削工程と、
前記筐体内において、前記バタフライ弁の弁筐体が前記第1切削部を通過するとともに、前記弁筐体を開放した開放状態の弁体が前記第2切削部を通過するように、前記切削部に前記バタフライ弁を設置する弁設置工程と、を有し、前記切削工程において、前記第1切削部及び前記第2切削部の少なくとも一方は、エンドミルの径よりも大きな幅に切削されることを特徴とする流路開閉装置におけるバタフライ弁の設置方法。
This is an installation method in which the butterfly valve is installed in a continuous flow state in a flow path switchgear that opens and closes the flow path of a fluid pipe.
In a housing that is hermetically fitted to a predetermined location of the fluid pipe, a first cutting portion that is cut by an end mill and extends in the circumferential direction of the fluid pipe and a first cutting portion that is cut by an end mill and continuously connected to the first cutting portion A cutting process for forming a cutting portion including a second cutting portion extending in the pipe axis direction of the fluid pipe so as to intersect with each other.
In the housing, the cutting portion is such that the valve housing of the butterfly valve passes through the first cutting portion and the valve body in an open state with the valve housing opened passes through the second cutting portion. In the cutting process, at least one of the first cutting portion and the second cutting portion is cut to a width larger than the diameter of the end mill. A method of installing a butterfly valve in a characteristic flow path opening / closing device.
前記切削工程において、前記第1切削部及び前記第2切削部は、同じエンドミルにより切削されることを特徴とする請求項1に記載の流路開閉装置におけるバタフライ弁の設置方法。 The method for installing a butterfly valve in a flow path switching device according to claim 1, wherein in the cutting step, the first cutting portion and the second cutting portion are cut by the same end mill.
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