JP6884444B1 - Atmospheric conditioner and manufacturing method of atmosphere adjuster - Google Patents

Atmospheric conditioner and manufacturing method of atmosphere adjuster Download PDF

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JP6884444B1
JP6884444B1 JP2020179401A JP2020179401A JP6884444B1 JP 6884444 B1 JP6884444 B1 JP 6884444B1 JP 2020179401 A JP2020179401 A JP 2020179401A JP 2020179401 A JP2020179401 A JP 2020179401A JP 6884444 B1 JP6884444 B1 JP 6884444B1
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悠矢 菊地
悠矢 菊地
智之 諏訪
智之 諏訪
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Powdertech Co Ltd
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Abstract

【課題】本件発明の課題は、反応性が高く、且つ、高価な製造設備等を用いずとも製造過程における雰囲気調整能の低下を抑制することができる雰囲気調整剤及び雰囲気調整剤の製造方法を提供することにある。【解決手段】上記課題を解決するために、主剤と、アルカリ剤と、水と、担持体と、活性炭とを含み、主剤がアスコルビン酸類であり、アルカリ剤と、水と、担持体と、活性炭とを含む主剤以外の構成成分からなる混合物と、固体の状態の主剤とを含み、主剤の水に対する溶解度に応じて主剤量が所定値とされることを特徴とする雰囲気調整剤とする。また、当該雰囲気調整剤を製造する際には、アスコルビン酸類を水に溶解させる工程を含まないものとする。【選択図】なしPROBLEM TO BE SOLVED: To provide an atmosphere adjusting agent and a method for producing an atmosphere adjusting agent, which are highly reactive and can suppress a decrease in atmosphere adjusting ability in a manufacturing process without using expensive manufacturing equipment or the like. To provide. SOLUTION: In order to solve the above problems, a main agent, an alkaline agent, water, a carrier and activated carbon are contained, the main agent is ascorbic acids, and the alkaline agent, water, a carrier and activated carbon are used. The atmosphere-adjusting agent is characterized by containing a mixture of constituent components other than the main agent containing and, and a main agent in a solid state, and the amount of the main agent is set to a predetermined value according to the solubility of the main agent in water. Further, when the atmosphere adjusting agent is produced, the step of dissolving the ascorbic acids in water is not included. [Selection diagram] None

Description

本発明は、雰囲気調整剤及びその製造方法に関し、詳しくは、反応性が高く、且つ製造工程での劣化を抑制することのできる雰囲気調整剤及びその製造方法に関する。 The present invention relates to an atmosphere adjusting agent and a method for producing the same, and more particularly to an atmosphere adjusting agent having high reactivity and capable of suppressing deterioration in a manufacturing process and a method for producing the same.

自然界には様々な生物が存在しており、その中には酸素が存在しない雰囲気で生育する嫌気性微生物や、酸素が大気雰囲気よりも低い濃度で生育する微好気性微生物などが存在する。研究機関等において、これら微生物を培養する場合には、生育雰囲気中の酸素や炭酸ガスなどの濃度を培養に適した濃度にコントロールする必要がある。また、バイオテクノロジー分野などにおいて細胞を培養する場合も、培養雰囲気中の酸素や炭酸ガス濃度を必要に応じて調整しなければならない。そのような際の手軽な雰囲気調整方法として、アスコルビン酸類を雰囲気中の酸素と反応させて、雰囲気中の酸素を除去し、これと同時に炭酸ガスを放出する雰囲気調整剤を用いることが行われている(特許文献1、特許文献2及び特許文献3参照)。 Various organisms exist in the natural world, and among them, there are anaerobic microorganisms that grow in an atmosphere where oxygen does not exist, and microaerobic microorganisms that grow in an atmosphere where oxygen is lower than the atmospheric atmosphere. When culturing these microorganisms in a research institution or the like, it is necessary to control the concentration of oxygen, carbon dioxide, etc. in the growing atmosphere to a concentration suitable for culturing. Also, when culturing cells in the field of biotechnology, the oxygen and carbon dioxide concentrations in the culture atmosphere must be adjusted as necessary. As a simple method for adjusting the atmosphere in such a case, an atmosphere adjusting agent that reacts ascorbic acids with oxygen in the atmosphere to remove oxygen in the atmosphere and at the same time releases carbon dioxide gas is used. (See Patent Document 1, Patent Document 2 and Patent Document 3).

これらの雰囲気調整剤ではアスコルビン酸類の水溶液を調整し、これを多孔質担体である活性炭に含浸させることで、アスコルビン酸類の酸化反応に必要な水分をアスコルビン酸類の水溶液から供給しつつ、アスコルビン酸類と酸素とを接触させてアスコルビン酸類の酸化反応を進行させるものとしている。 In these atmosphere modifiers, an aqueous solution of ascorbic acid is prepared and impregnated with activated carbon which is a porous carrier, so that the water required for the oxidation reaction of ascorbic acid is supplied from the aqueous solution of ascorbic acid, and the ascorbic acid and the ascorbic acid are supplied. It is supposed that the ascorbic acid is brought into contact with oxygen to promote the oxidation reaction of ascorbic acids.

ところで、従来より、食品等の保管用途で用いられる脱酸素剤においても、アスコルビン酸類の酸化反応を利用して食品等の保管雰囲気を無酸素状態に維持することが行われてきた。しかしながら、このような従来の脱酸素剤と比較すると、細菌や細胞を培養する際に用いる雰囲気調整剤では遙かに短時間で培養雰囲気を所望の酸素濃度及び濃度に調整しなければならない。特に、嫌気性培養雰囲気を調整するには雰囲気中の酸素を速やかに吸収する必要がある。そこで、特許文献1〜特許文献3では、飽和濃度に近い高濃度のアスコルビン酸類の水溶液を比表面積の大きな粒状の活性炭に含浸させることで、アスコルビン酸類と酸素との接触面積を広く確保し、反応初期における二酸化炭素発生量が大きく、短時間で所望の培養雰囲気を調整することができるとされている。 By the way, conventionally, even in oxygen scavengers used for storing foods and the like, it has been practiced to maintain the storage atmosphere of foods and the like in an oxygen-free state by utilizing the oxidation reaction of ascorbic acids. However, as compared with such conventional oxygen scavengers, the atmosphere conditioner used for culturing bacteria and cells must adjust the culture atmosphere to a desired oxygen concentration and concentration in a much shorter time. In particular, in order to adjust the anaerobic culture atmosphere, it is necessary to rapidly absorb oxygen in the atmosphere. Therefore, in Patent Documents 1 to 3, by impregnating an aqueous solution of ascorbic acid having a high concentration close to the saturation concentration into granular activated carbon having a large specific surface area, a wide contact area between ascorbic acid and oxygen is secured and the reaction is carried out. It is said that the amount of carbon dioxide generated in the initial stage is large and the desired culture atmosphere can be adjusted in a short time.

特許第5682831号公報Japanese Patent No. 5682831 特許第5714790号公報Japanese Patent No. 5714790 特許第6593564号公報Japanese Patent No. 6593564

しかしながら、上記特許文献1〜特許文献3に開示の雰囲気調整剤は初期における反応性が高いため、製造過程においてもアスコルビン酸類の水溶液が酸素と接触すると酸化反応が進行し、雰囲気調整能が低下してしまう。それを防ぐには、製造時の各工程を窒素雰囲気に保つための大がかりな製造設備が必要になる。 However, since the atmosphere adjusting agents disclosed in Patent Documents 1 to 3 have high reactivity at the initial stage, when the aqueous solution of ascorbic acids comes into contact with oxygen during the manufacturing process, the oxidation reaction proceeds and the atmosphere adjusting ability deteriorates. It ends up. To prevent this, large-scale manufacturing equipment is required to keep each manufacturing process in a nitrogen atmosphere.

そこで、本件発明の課題は、反応性が高く、且つ、高価な製造設備等を用いずとも製造過程における雰囲気調整能の低下を抑制することができる雰囲気調整剤及び雰囲気調整剤の製造方法を提供することにある。 Therefore, the subject of the present invention is to provide an atmosphere adjusting agent and a method for producing an atmosphere adjusting agent, which are highly reactive and can suppress a decrease in the atmosphere adjusting ability in the manufacturing process without using expensive manufacturing equipment or the like. To do.

上記課題を解決するために、本件発明に係る雰囲気調整剤は、主剤と、アルカリ剤と、水と、担持体と、活性炭とを含む雰囲気調整剤であって、前記主剤がアスコルビン酸類であり、前記主剤の水に対する溶解度をa(g/100g−HO)(25℃)、当該雰囲気調整剤に含まれる主剤量をx(g)、全水分量をb(g)としたとき、以下の関係式(1)を満たし、前記アルカリ剤、前記水、前記担持体及び前記活性炭を含む前記主剤以外の構成成分からなる混合物と、固体の状態の前記主剤とを含むことを特徴とする。
1.3< x/((a/100)×b)≦ 25.0・・・(1)
In order to solve the above problems, the atmosphere adjusting agent according to the present invention is an atmosphere adjusting agent containing a main agent, an alkaline agent, water, a carrier, and activated carbon, and the main agent is ascorbic acid. When the solubility of the main agent in water is a (g / 100 g-H 2 O) (25 ° C.), the amount of the main agent contained in the atmosphere adjusting agent is x (g), and the total water content is b (g), the following It is characterized by satisfying the relational expression (1) of the above, and containing a mixture composed of components other than the main agent containing the alkaline agent, the water, the carrier and the activated carbon, and the main agent in a solid state.
1.3 <x / ((a / 100) x b) ≤ 25.0 ... (1)

本件発明に係る雰囲気調整剤において、前記活性炭は、当該雰囲気調整剤に含まれる全水分量の40質量%以上95質量%以下を含浸水として含む平均体積粒径が0.1mm未満の含水活性炭であることが好ましい。 In the atmosphere adjusting agent according to the present invention, the activated carbon is a hydrous activated carbon having an average volume particle size of less than 0.1 mm containing 40% by mass or more and 95% by mass or less of the total water content contained in the atmosphere adjusting agent as impregnated water. It is preferable to have.

本件発明に係る雰囲気調整剤において、前記含水活性炭の含水量は、当該含水活性炭100質量部に対して45質量部以上であることが好ましい。 In the atmosphere adjusting agent according to the present invention, the water content of the hydrous activated carbon is preferably 45 parts by mass or more with respect to 100 parts by mass of the hydrous activated carbon.

本件発明に係る雰囲気調整剤において、前記含水活性炭から前記含浸水を除いた活性炭成分を、前記主剤100質量部に対して、125質量部以下含むことが好ましい。 In the atmosphere adjusting agent according to the present invention, it is preferable that the activated carbon component obtained by removing the impregnated water from the hydrous activated carbon is contained in an amount of 125 parts by mass or less with respect to 100 parts by mass of the main agent.

本件発明に係る雰囲気調整剤において、前記活性炭のt−plot法マイクロ孔容積が0.3cm/g以上であることが好ましい。 In the atmosphere adjusting agent according to the present invention, it is preferable that the micropore volume of the activated carbon by the t-plot method is 0.3 cm 3 / g or more.

本件発明に係る雰囲気調整剤において、前記活性炭の水銀圧入法によるモード細孔直径(測定範囲0.04〜9.0μm)が0.050μm以上であることが好ましい。 In the atmosphere adjusting agent according to the present invention, it is preferable that the mode pore diameter (measurement range 0.04 to 9.0 μm) of the activated carbon by the mercury injection method is 0.050 μm or more.

本件発明に係る雰囲気調整剤において、前記主剤100質量部に対して、当該雰囲気調整剤に含まれる全水分量が20質量部以上150質量部以下であることが好ましい。 In the atmosphere adjusting agent according to the present invention, it is preferable that the total amount of water contained in the atmosphere adjusting agent is 20 parts by mass or more and 150 parts by mass or less with respect to 100 parts by mass of the main agent.

本件発明に係る雰囲気調整剤において、前記主剤100質量部に対して、前記アルカリ剤として炭酸カリウムを35質量部以上150質量部以下含むことが好ましい。 In the atmosphere adjusting agent according to the present invention, it is preferable that potassium carbonate is contained in an amount of 35 parts by mass or more and 150 parts by mass or less as the alkaline agent with respect to 100 parts by mass of the main agent.

本件発明に係る雰囲気調整剤において、前記主剤100質量部に対して、反応触媒として硫酸第一鉄七水和物を30質量部以上250質量部以下の範囲で含むことが好ましい。 In the atmosphere adjusting agent according to the present invention, it is preferable that ferrous sulfate heptahydrate is contained in a range of 30 parts by mass or more and 250 parts by mass or less as a reaction catalyst with respect to 100 parts by mass of the main agent.

上記課題を解決するために、本件発明に係る雰囲気調整剤の製造方法は、主剤と、アルカリ剤と、水と、担持体と、活性炭とを含む雰囲気調整剤の製造方法であって、前記主剤がアスコルビン酸類であり、且つ、前記主剤を前記水に溶解する工程を含まず、前記アルカリ剤、前記水、前記担持体及び前記活性炭を含む前記主剤以外の構成成分からなる混合物を得る工程と、前記混合物に前記主剤を固体の状態で加える工程と、を含むことを特徴とする。 In order to solve the above problems, the method for producing an atmosphere adjusting agent according to the present invention is a method for producing an atmosphere adjusting agent containing a main agent, an alkaline agent, water, a carrier, and activated carbon. Is an ascorbic acid, and does not include a step of dissolving the main agent in the water, and a step of obtaining a mixture consisting of the alkali agent, the water, the carrier, and the constituent components other than the main agent containing the activated carbon. It is characterized by comprising a step of adding the main agent in a solid state to the mixture.

本件発明に係る雰囲気調整剤の製造方法において、前記主剤の水に対する溶解度をa(g/100g−HO)(25℃)、当該雰囲気調整剤に含まれる主剤量をx(g)、全水分量をb(g)としたとき、以下の関係式(1)を満たすように、前記主剤及び前記水の配合量を決定することが好ましい。
1.3< x/((a/100)×b)≦ 25.0・・・(1)
In the method for manufacturing the atmosphere adjusting agent according to the present invention, the solubility in water of the main agent a (g / 100g-H 2 O) (25 ℃), the main agent amount contained in the atmosphere modifier x (g), total When the water content is b (g), it is preferable to determine the blending amounts of the main agent and the water so as to satisfy the following relational expression (1).
1.3 <x / ((a / 100) x b) ≤ 25.0 ... (1)

本件発明に係る雰囲気調整剤の製造方法において、前記活性炭に対して、当該雰囲気調整剤に含まれる全水分量の40質量%以上95質量%以下を予め含浸させておき、この含浸水を含む活性炭を用いて前記混合物を得ることが好ましい。 In the method for producing an atmosphere adjusting agent according to the present invention, the activated carbon is preliminarily impregnated with 40% by mass or more and 95% by mass or less of the total water content contained in the atmosphere adjusting agent, and the activated carbon containing the impregnated water is impregnated. It is preferable to obtain the mixture using.

本件発明によれば、反応性が高く、且つ、高価な製造設備等を用いずとも製造過程における雰囲気調整能の低下を抑制することができる雰囲気調整剤及び雰囲気調整剤の製造方法を提供することができる。 According to the present invention, there is provided an atmosphere adjusting agent and a method for producing an atmosphere adjusting agent, which are highly reactive and can suppress a decrease in atmosphere adjusting ability in a manufacturing process without using expensive manufacturing equipment or the like. Can be done.

以下、本件発明に係る雰囲気調整剤の好ましい実施の形態を説明する。 Hereinafter, preferred embodiments of the atmosphere conditioner according to the present invention will be described.

1.雰囲気調整剤
本件発明に係る雰囲気調整剤は、主剤と、アルカリ剤と、水と、担持体と、活性炭とを含み、主剤がアスコルビン酸類であり、主剤の水に対する溶解度をa(g/100g−HO)(25℃)、当該雰囲気調整剤に含まれる主剤量をx(g)、全水分量をb(g)としたとき、以下の関係式(1)を満たし、主剤以外の構成成分からなる混合物と、固体の状態の主剤とを含むことを特徴とする。
1.3< x/((a/100)×b)≦ 25.0・・・(1)
1. 1. Atmosphere adjuster The atmosphere adjuster according to the present invention contains a main agent, an alkaline agent, water, a carrier, and activated carbon, the main agent is ascorbic acid, and the solubility of the main agent in water is a (g / 100 g-). H 2 O) (25 ° C.), when the base resin amount contained in the atmosphere adjusting agent was x (g), the total water content b (g), satisfies the following relational formula (1), configurations other than the base resin It is characterized by containing a mixture of components and a main agent in a solid state.
1.3 <x / ((a / 100) x b) ≤ 25.0 ... (1)

当該雰囲気調整剤は主剤であるアスコルビン酸類の酸化反応を利用して、雰囲気中の酸素を吸収し、二酸化炭素を放出することにより、培養雰囲気の酸素濃度及び二酸化炭素濃度を調整する。アスコルビン酸類の酸化反応は水(液相)を反応場として塩基性条件下で行われる。従って、水は必須の構成成分である。従来の雰囲気調整剤では、主剤を水溶液として担持体に含浸させる形態が採用されているのに対し、本件発明では主剤以外の成分からなる混合物と固体の状態の主剤とを含む形態を採用する。従来の雰囲気調整剤では製造時にアスコルビン酸類の水溶液を調整する工程を要するため、製造工程を窒素雰囲気に保つ等アスコルビン酸類の水溶液と酸素との接触を抑制しなければ、アスコルビン酸類の酸化反応が進行し、雰囲気調整能が低下するおそれがある。また、アスコルビン酸類の水溶液を調製する際に飽和濃度に近い高濃度の水溶液を調製しなければ、雰囲気調整剤中の主剤配合量が低下し、反応性の高い雰囲気調整剤を得ることが困難になる。 The atmosphere adjusting agent adjusts the oxygen concentration and the carbon dioxide concentration in the culture atmosphere by absorbing oxygen in the atmosphere and releasing carbon dioxide by utilizing the oxidation reaction of ascorbic acids as the main agent. The oxidation reaction of ascorbic acids is carried out under basic conditions using water (liquid phase) as a reaction field. Therefore, water is an essential constituent. In the conventional atmosphere adjusting agent, a form in which a carrier is impregnated with an aqueous solution as an aqueous solution is adopted, whereas in the present invention, a form containing a mixture composed of components other than the main agent and a main agent in a solid state is adopted. Since the conventional atmosphere adjusting agent requires a step of adjusting the aqueous solution of ascorbic acid at the time of production, the oxidation reaction of ascorbic acid proceeds unless the contact between the aqueous solution of ascorbic acid and oxygen is suppressed by keeping the manufacturing process in a nitrogen atmosphere. However, the ability to adjust the atmosphere may decrease. Further, when preparing an aqueous solution of ascorbic acids, if a high concentration aqueous solution close to the saturation concentration is not prepared, the amount of the main agent compounded in the atmosphere adjusting agent decreases, and it becomes difficult to obtain a highly reactive atmosphere adjusting agent. Become.

これに対して、本件発明では、上記式(1)を満たすように主剤を配合し、主剤以外の成分からなる混合物と、固体の状態の主剤とを含む形態を採用している。すなわち、本件発明に係る雰囲気調整剤では、主剤を水に対して溶解させるのではなく、溶解度を超えた量の主剤を固体で含むことで、水含有量に対して主剤含有量を多くすることができる。また、当該雰囲気調整剤では、後述するように、例えば、活性炭に予め水を含浸させておき、雰囲気調整剤が使用される際にはその含浸水を利用してアスコルビン酸類の酸化反応を進行させることができる。これらのことから、反応性の高い雰囲気調整剤を得ることができる。その一方、当該雰囲気調整剤では、製造時におけるアスコルビン酸類の水溶液を調整する工程を不要とすることができる。つまり、製造時にも主剤を固体(粉体)の状態で取り扱うことができるため、大気下で当該雰囲気調整剤を製造しても、主剤の酸化反応が進行せず、製造過程における雰囲気調整能の低下を抑制することができる。従って、製造過程を窒素雰囲気に維持するための大がかりで高価な製造設備がなくとも、簡易な製造設備で当該雰囲気調整剤を製造することができる。以下、当該雰囲気調整剤の各構成成分について順に詳述する。なお、当該雰囲気調整剤は、主剤、アルカリ剤、水、担持体、活性炭に加えて、反応触媒を含んでもよい。従って、以下では反応触媒についても説明する。 On the other hand, in the present invention, the main agent is blended so as to satisfy the above formula (1), and a form containing a mixture composed of components other than the main agent and the main agent in a solid state is adopted. That is, in the atmosphere adjusting agent according to the present invention, the main agent content is increased with respect to the water content by containing the main agent in an amount exceeding the solubility as a solid, instead of dissolving the main agent in water. Can be done. Further, as described later, in the atmosphere adjusting agent, for example, activated carbon is impregnated with water in advance, and when the atmosphere adjusting agent is used, the impregnated water is used to promote the oxidation reaction of ascorbic acids. be able to. From these things, a highly reactive atmosphere conditioner can be obtained. On the other hand, the atmosphere adjusting agent can eliminate the step of adjusting the aqueous solution of ascorbic acid at the time of production. That is, since the main agent can be handled in a solid (powder) state even during manufacturing, even if the atmosphere adjusting agent is manufactured in the atmosphere, the oxidation reaction of the main agent does not proceed, and the atmosphere adjusting ability in the manufacturing process is improved. The decrease can be suppressed. Therefore, the atmosphere adjusting agent can be manufactured with a simple manufacturing facility without a large-scale and expensive manufacturing facility for maintaining the manufacturing process in a nitrogen atmosphere. Hereinafter, each component of the atmosphere adjusting agent will be described in detail in order. The atmosphere adjusting agent may contain a reaction catalyst in addition to the main agent, alkaline agent, water, carrier, and activated carbon. Therefore, the reaction catalyst will also be described below.

(1)主剤
主剤とするアスコルビン酸類として、L−アスコルビン酸、その立体異性体であるエリソルビン酸(D−イソアスコルビン酸)、及びこれらの塩或いは水和物を用いることができる。例えば、L−アスコルビン酸塩としては、L−アスコルビン酸ナトリウム、L−アスコルビン酸カリウム、L−アスコルビン酸カルシウムなどが挙げられる。また、エリソルビン酸塩としては、エリソルビン酸ナトリウム、エリソルビン酸カリウム、エリソルビン酸カルシウムなどが挙げられる。主剤として、これらの中から一種以上を用いることができる。
(1) Main agent As the ascorbic acid as the main agent, L-ascorbic acid, erythorbic acid (D-isoascorbic acid) which is a stereoisomer thereof, and salts or hydrates thereof can be used. For example, examples of L-ascorbic acid salt include sodium L-ascorbic acid, potassium L-ascorbic acid, calcium L-ascorbic acid, and the like. Examples of the erythorbic acid salt include sodium erythorbate, potassium erythorbate, calcium erythorbate and the like. One or more of these can be used as the main agent.

特に、本件発明に係る雰囲気調整剤において、主剤の水に対する溶解性は高すぎず、適度な溶解性を示すことが好ましい。例えば、L−アスコルビン酸ナトリウムは、水に対する溶解度が62(g/100g−HO)(25℃)であり、水に対する溶解性が高い。従来の雰囲気調整剤のように、アスコルビン酸類の水溶液を担持体に担持/含浸させて用いる場合は、アスコルビン酸ナトリウム等の水に対する溶解性の高いものを主剤とした方が、より高濃度のアスコルビン酸類の水溶液を担持体に担持させることができ、反応性の高い雰囲気調整剤を得る上で好ましいと考える。一方、本件発明では主剤を固体の状態で含むため、水に対する溶解性がアスコルビン酸塩ほど高くなくとも、所望の量の主剤を含有させることができ、後述のとおり反応性の高い雰囲気調整剤を得ることができる。さらに、同量の主剤を用いる場合、従来に比して担持体の配合量を減らすことができるため、全体を軽量化することができると共に、材料コストを低減することができる。また、水に対する溶解性が高くなりすぎると、製造工程において主剤が吸湿し、酸化反応が進行するおそれがある。一方、水に対する溶解性をほとんど示さない場合、反応性の高い雰囲気調整剤を得ることが困難になる場合がある。従って、上述のとおり、主剤の水に対する溶解性は適度であることが好ましい。 In particular, in the atmosphere adjusting agent according to the present invention, it is preferable that the main agent is not too soluble in water and exhibits an appropriate solubility. For example, sodium L-ascorbic acid has a solubility in water of 62 (g / 100 g-H 2 O) (25 ° C.) and is highly soluble in water. When an aqueous solution of ascorbic acid is supported / impregnated in a carrier like a conventional atmosphere conditioner, it is better to use a highly soluble ascorbic acid such as sodium ascorbic acid as the main agent to achieve a higher concentration of ascorbic acid. An aqueous solution of acids can be supported on the carrier, which is preferable in obtaining a highly reactive atmosphere conditioner. On the other hand, in the present invention, since the main agent is contained in a solid state, a desired amount of the main agent can be contained even if the solubility in water is not as high as that of ascorbic acid salt. Obtainable. Further, when the same amount of the main agent is used, the amount of the carrier compounded can be reduced as compared with the conventional case, so that the weight of the whole can be reduced and the material cost can be reduced. Further, if the solubility in water becomes too high, the main agent may absorb moisture in the manufacturing process and the oxidation reaction may proceed. On the other hand, when it shows almost no solubility in water, it may be difficult to obtain a highly reactive atmosphere conditioner. Therefore, as described above, it is preferable that the base material has an appropriate solubility in water.

ここで、主剤の水に対する溶解性を主剤の水に対する溶解度で表す。但し、溶解度は一般にある溶質が一定量の溶媒に溶ける限界量をいうものとし、ここでは25℃の水100g(100ml)に対する溶解度を表すものとする。このとき、主剤の水に対する溶解度が45(g/100g−HO)(25℃)以下1(g/100g−HO)(25℃)以上であることが好ましい。このような範囲内の溶解度を有するアスコルビン酸類として、エリソルビン酸(溶解度:40g/100g−HO)、アスコルビン酸(溶解度:33(g/100g−HO)(25℃)、エリソルビン酸塩(例えば、エリソルビン酸ナトリウムの溶解度:16(g/100g−HO)(25℃)が挙げられ、これらを主剤とすることが好ましい。但し、二種類以上の主剤を用いる場合についても、それぞれの溶解度が当該範囲内であることが好ましい。 Here, the solubility of the main agent in water is expressed by the solubility of the main agent in water. However, the solubility generally refers to the limit amount at which a certain solute dissolves in a certain amount of solvent, and here, it represents the solubility in 100 g (100 ml) of water at 25 ° C. At this time, the solubility of the main agent in water is preferably 45 (g / 100 g-H 2 O) (25 ° C.) or less and 1 (g / 100 g-H 2 O) (25 ° C.) or more. Ascorbic acids having a solubility within such a range include erythorbic acid (solubility: 40 g / 100 g-H 2 O), ascorbic acid (solubility: 33 (g / 100 g-H 2 O) (25 ° C.), erythorbic acid salt. (For example, the solubility of sodium erythorbate: 16 (g / 100 g-H 2 O) (25 ° C.) can be mentioned, and it is preferable to use these as the main agent. However, even when two or more types of main agents are used, respectively. It is preferable that the solubility of is within the above range.

さらに、主剤の水に対する溶解度は、40(g/100g−HO)(25℃)以下5(g/100g−HO)(25℃)以上であることがより好ましく、30(g/100g−HO)(25℃)以下8(g/100g−HO)(25℃)以上であることがさらに好ましく、20(g/100g−HO)(25℃)以下10(g/100g−HO)(25℃)以上であることが一層好ましい。より具体的には水に対する溶解度が概ね当該範囲内であるエリソルビン酸塩を主剤とすることがさらに好ましい。エリソルビン酸塩は、入手が容易であり、アスコルビン酸、アスコルビン酸塩と比較すると安価であるため、これらを主剤として用いる場合と比較すると安価に当該雰囲気調整剤を製造することができる。 Further, the solubility of the main agent in water is more preferably 40 (g / 100 g-H 2 O) (25 ° C.) or less and 5 (g / 100 g-H 2 O) (25 ° C.) or more, more preferably 30 (g / g / g /. 100 g-H 2 O) (25 ° C) or less 8 (g / 100 g-H 2 O) (25 ° C) or more is more preferable, and 20 (g / 100 g-H 2 O) (25 ° C) or less 10 ( It is more preferably g / 100 g−H 2 O) (25 ° C.) or higher. More specifically, it is more preferable to use erythorbic acid salt, which has a solubility in water within the above range, as a main agent. Since erythorbic acid salt is easily available and inexpensive as compared with ascorbic acid and ascorbic acid salt, the atmosphere adjusting agent can be produced at a lower cost than when these are used as a main agent.

また、主剤の配合量は、上記式(1)を満たすものとする。主剤の水に対する溶解度に応じて、上記式(1)を満たすように主剤の配合量を決定することで、アスコルビン酸類の酸化反応を効率よく進行させることができ、反応性の高い雰囲気調整剤を得ることができる。 Further, the blending amount of the main agent shall satisfy the above formula (1). By determining the blending amount of the main agent so as to satisfy the above formula (1) according to the solubility of the main agent in water, the oxidation reaction of ascorbic acids can be efficiently promoted, and a highly reactive atmosphere adjusting agent can be obtained. Obtainable.

ここで、反応性のより高い雰囲気調整剤を得る上で、上記式(1)の下限値は1.5であることがより好ましい。特に、嫌気培養用雰囲気を調整するには、微好気培養用雰囲気を調整するときと比較すると、雰囲気中の酸素をより迅速に吸収する必要がある。雰囲気調整剤中の全水分量や活性炭に含浸された含浸水量によっても酸素吸収速度は変動するが、嫌気培養用雰囲気を調整するには上記下限値は2.0であることがより好ましく、3.0であることがさらに好ましい。また、上記式(1)の上限値が大きくなりすぎると、主剤の水に対する溶解度と全水分量とに対して、主剤量が多くなり過ぎてしまう。この場合、酸素吸収速度が低下し、主剤量を増加する効果が薄れてしまう。当該観点から上記式(1)の上限値は20.0であることが好ましく、18.0であることがより好ましく、15.0であることがさらに好ましい。なお、上記式(1)において、これらの好ましい値を採用する場合、下限値に関し不等号を等号付不等号に置換してもよいし、上限値に関し等号付不等号を不等号に置換してもよい。なお、二種以上のアスコルビン酸類を主剤として用いる場合、各アスコルビン酸類を所定の混合比で混合した主剤の混合物が、100mlの水(25℃)に対して溶ける限界量をいうものとする。所定の混合比とは、主剤として二種以上のアスコルビン酸類を用いる際のそれらの混合比をいうものとする。 Here, in order to obtain an atmosphere modifier having higher reactivity, the lower limit of the above formula (1) is more preferably 1.5. In particular, in order to adjust the atmosphere for anaerobic culture, it is necessary to absorb oxygen in the atmosphere more quickly than when adjusting the atmosphere for microaerobic culture. The oxygen absorption rate varies depending on the total amount of water in the atmosphere adjuster and the amount of impregnated water impregnated in activated carbon, but the lower limit is more preferably 2.0 in order to adjust the atmosphere for anaerobic culture. It is more preferably 0.0. Further, if the upper limit of the above formula (1) becomes too large, the amount of the main agent becomes too large with respect to the solubility of the main agent in water and the total water content. In this case, the oxygen absorption rate decreases, and the effect of increasing the amount of the main agent diminishes. From this point of view, the upper limit of the above formula (1) is preferably 20.0, more preferably 18.0, and even more preferably 15.0. When these preferable values are adopted in the above formula (1), the inequality sign with the equal sign may be replaced with the inequality sign with the equal sign for the lower limit value, or the inequality sign with the equal sign may be replaced with the inequality sign for the upper limit value. .. When two or more kinds of ascorbic acids are used as the main agent, the limit amount at which the mixture of the main agent in which each ascorbic acid is mixed at a predetermined mixing ratio dissolves in 100 ml of water (25 ° C.) is defined. The predetermined mixing ratio means the mixing ratio of two or more kinds of ascorbic acids as the main agent.

また、主剤の平均体積粒径は20μm以上600μm以下であることが好ましく、後述するとおり活性炭の平均体積粒径より大きいことが好ましい。なお、主剤の「平均体積粒径」は、ふるい分け法によりメッシュ毎に粒子を選別した後、メッシュ間に存在する粒子の平均粒径をメッシュ間の中央値とし、重量頻度との積から算出した値とした。 Further, the average volume particle size of the main agent is preferably 20 μm or more and 600 μm or less, and is preferably larger than the average volume particle size of the activated carbon as described later. The "average volume particle size" of the main agent was calculated from the product of the weight frequency and the median value of the particles existing between the meshes after sorting the particles for each mesh by the sieving method. It was set as a value.

(2)アルカリ剤
上述のとおり、アスコルビン酸類の酸化反応は塩基性条件下で行われるため、本件発明に係る雰囲気調整剤においてアルカリ剤は必須の構成成分である。本件発明では、アルカリ剤として、例えば、アルカリ金属炭酸塩を好ましく用いることができる。アルカリ金属炭酸塩を用いることで、アスコルビン酸類の酸化反応に伴い雰囲気中に放出される二酸化炭素量を調整することができる。アルカリ金属炭酸塩として、炭酸カリウム、炭酸ナトリウム、炭酸カルシウム等を好ましく用いることができる。
(2) Alkaline agent As described above, since the oxidation reaction of ascorbic acids is carried out under basic conditions, the alkaline agent is an essential component of the atmosphere adjusting agent according to the present invention. In the present invention, for example, an alkali metal carbonate can be preferably used as the alkaline agent. By using an alkali metal carbonate, the amount of carbon dioxide released into the atmosphere due to the oxidation reaction of ascorbic acids can be adjusted. As the alkali metal carbonate, potassium carbonate, sodium carbonate, calcium carbonate and the like can be preferably used.

ここで、上記のようにエリソルビン酸塩を主剤として用いる場合、アルカリ剤として炭酸カリウムを用いることが特に好ましい。炭酸カリウムの水に対する溶解度は113.5(g/100g−HO)(25℃)であり、水に対する溶解性が極めて高い。一方、エリソルビン酸塩の水に対する溶解度は上述のとおりであり、炭酸カリウムと比較すると水に対する溶解性は低い。主剤及びアルカリ剤共に水に対する溶解性の低い化合物を用いた場合、アスコルビン酸類の酸化反応を迅速に進行させるための好ましい反応場を調整することが困難になり、反応性の高い雰囲気調整剤を得ることが困難になる。一方、主剤及びアルカリ剤共に水に対する溶解性の高い化合物を用いた場合、これらを混合した際にアルカリ剤によりアスコルビン酸類が分解されたり、アスコルビン酸類の酸化反応が過剰に進行するなどして、当該雰囲気調整剤を製造するまでの間に主剤の酸素吸収能が低下したり、その流動性が低下するおそれがある。 Here, when erythorbic acid salt is used as the main agent as described above, it is particularly preferable to use potassium carbonate as the alkaline agent. The solubility of potassium carbonate in water is 113.5 (g / 100 g-H 2 O) (25 ° C.), and the solubility in water is extremely high. On the other hand, the solubility of erythorbic acid salt in water is as described above, and the solubility in water is lower than that of potassium carbonate. When a compound having low solubility in water is used for both the main agent and the alkaline agent, it becomes difficult to adjust a preferable reaction field for rapidly advancing the oxidation reaction of ascorbic acids, and a highly reactive atmosphere adjusting agent is obtained. It becomes difficult. On the other hand, when a compound having high solubility in water is used for both the main agent and the alkaline agent, ascorbic acids are decomposed by the alkaline agent when these are mixed, and the oxidation reaction of the ascorbic acids proceeds excessively. The oxygen absorption capacity of the main agent may decrease or its fluidity may decrease before the atmosphere adjusting agent is produced.

これらのことから、水に対する溶解性が比較的低いエリソルビン酸塩を主剤として用い、水に対する溶解性が極めて高い炭酸カリウムを用いることにより、製造工程の間に主剤が分解されたり、酸化反応が進行するのを防止することができ、且つ、当該雰囲気調整剤の流動性を良好に維持することができる。 From these facts, by using erythorbic acid salt, which has relatively low solubility in water, as the main agent and potassium carbonate, which has extremely high solubility in water, the main agent is decomposed and the oxidation reaction proceeds during the manufacturing process. It is possible to prevent this from occurring, and it is possible to maintain good fluidity of the atmosphere adjusting agent.

なお、主剤がエリソルビン酸塩以外である場合も、アルカリ剤として炭酸カリウムを用いると、他のアルカリ剤を用いた場合と比較して、粉体特性(流動性、見掛密度等)が良好で高い酸素吸収能を得ることができる。さらに、炭酸カリウムの添加量を適宜調整することにより、二酸化炭素の発生量を制御することが容易になり、当該雰囲気調整剤を嫌気培養用、微好気培養用等の用途に応じた酸素濃度及び二酸化炭素濃度に調整することが容易になる。一方、上記観点から、水に対する溶解度が高いアスコルビン酸塩を主剤とする場合は、アスコルビン酸塩と比較すると水に対する溶解度が低い炭酸ナトリウム、炭酸カルシウムをアルカリ剤とすることも好ましい。 Even when the main agent is other than erythorbic acid salt, when potassium carbonate is used as the alkaline agent, the powder characteristics (fluidity, apparent density, etc.) are better than when other alkaline agents are used. High oxygen absorption capacity can be obtained. Further, by appropriately adjusting the amount of potassium carbonate added, it becomes easy to control the amount of carbon dioxide generated, and the oxygen concentration of the atmosphere adjusting agent according to the use such as for anaerobic culture and microaerobic culture. And it becomes easy to adjust to the carbon dioxide concentration. On the other hand, from the above viewpoint, when ascorbic acid salt having high solubility in water is used as the main agent, it is also preferable to use sodium carbonate or calcium carbonate having low solubility in water as the alkaline agent as compared with ascorbic acid salt.

本件発明に係る雰囲気調整剤において、アルカリ剤は、主剤100質量部に対して、10質量部以上400質量部以下含まれることが好ましく、上述のとおり嫌気培養用、微好気培養用等の用途に応じて、主剤の種類に応じてアルカリ剤の含有量を適宜調整することが好ましい。 In the atmosphere adjusting agent according to the present invention, the alkaline agent is preferably contained in an amount of 10 parts by mass or more and 400 parts by mass or less with respect to 100 parts by mass of the main agent, and is used for anaerobic culture, microaerobic culture and the like as described above. Therefore, it is preferable to appropriately adjust the content of the alkaline agent according to the type of the main agent.

例えば、主剤としてエリソルビン酸塩を用い、アルカリ剤として炭酸カリウムを用いる場合、嫌気培養用雰囲気を調整する際は、エリソルビン酸塩100質量部に対して炭酸カリウムを35質量部以上150質量部以下含むことが好ましい。より迅速に嫌気培養用雰囲気に調整する上で、エリソルビン酸塩100質量部に対して炭酸カリウムを40質量部以上含むことがより好ましく、40質量部を超えて含むことがさらに好ましい。また、同様に、エリソルビン酸塩100質量部に対して130質量部以下含むことがより好ましく、100質量部以下含むことがさらに好ましく、90質量部以下含むことが一層好ましい。 For example, when erythorbic acid salt is used as the main agent and potassium carbonate is used as the alkaline agent, when adjusting the atmosphere for anaerobic culture, potassium carbonate is contained in an amount of 35 parts by mass or more and 150 parts by mass or less with respect to 100 parts by mass of erythorbic acid salt. Is preferable. In order to more quickly adjust the atmosphere for anaerobic culture, it is more preferable that potassium carbonate is contained in an amount of 40 parts by mass or more, and more preferably more than 40 parts by mass, based on 100 parts by mass of erythorbic acid salt. Similarly, it is more preferable to contain 130 parts by mass or less, more preferably 100 parts by mass or less, and further preferably 90 parts by mass or less with respect to 100 parts by mass of erythorbic acid salt.

(3)水
水は、当該雰囲気調整剤を構成する主剤以外の構成成分を馴染ませ、主剤の酸化反応の場を提供するための必須の構成成分である。本発明では、主剤を100質量部としたとき、当該雰囲気調整剤に含まれる全水分量は20質量部以上150質量部以下であることが好ましい。反応性の高い雰囲気調整剤を得る上で、当該全水分量は主剤100質量部に対して30質量部以上であることがより好ましく、40質量部以上であることがさらに好ましく、50質量部以上であることが一層好ましい。また、当該全水分量は主剤100質量部に対して140質量部以下であることが好ましく、120質量部以下であることがさらに好ましい。
(3) Water Water is an indispensable component for acclimatizing components other than the main agent constituting the atmosphere adjusting agent and providing a place for the oxidation reaction of the main agent. In the present invention, when the main agent is 100 parts by mass, the total amount of water contained in the atmosphere adjusting agent is preferably 20 parts by mass or more and 150 parts by mass or less. In order to obtain a highly reactive atmosphere conditioner, the total water content is more preferably 30 parts by mass or more, further preferably 40 parts by mass or more, and 50 parts by mass or more with respect to 100 parts by mass of the main agent. Is more preferable. Further, the total water content is preferably 140 parts by mass or less, and more preferably 120 parts by mass or less with respect to 100 parts by mass of the main agent.

本件発明に係る雰囲気調整剤では、水を担持体と、活性炭のそれぞれに担持(含浸)された状態で存在することが好ましい。すなわち、上記全水分量は担持体に担持された水(以下、「担持水」と称する。)の量と、活性炭に担持(含浸)された水(以下、「含浸水」と称する。)の量との合計値である。そして、当該雰囲気調整剤に含まれる全水分量の40質量%以上95質量%以下が含浸水として活性炭に含浸されていることが好ましい。反応性の高い雰囲気調整剤を得る上で、全水分量の45質量%以上、より好ましくは55質量%以上が含浸水として活性炭に含浸されていることが好ましい。また、当該雰囲気調整剤に含まれる全水分量の5質量%以上60質量%以下が担持体に担持されていることが好ましい。 In the atmosphere adjusting agent according to the present invention, it is preferable that water is supported (impregnated) on each of the carrier and the activated carbon. That is, the total water content is the amount of water supported on the carrier (hereinafter referred to as "supported water") and the amount of water supported (impregnated) on the activated carbon (hereinafter referred to as "impregnated water"). It is the total value with the quantity. Then, it is preferable that the activated carbon is impregnated with 40% by mass or more and 95% by mass or less of the total water content contained in the atmosphere adjusting agent as impregnated water. In order to obtain a highly reactive atmosphere conditioner, it is preferable that 45% by mass or more, more preferably 55% by mass or more of the total water content is impregnated with activated carbon as impregnated water. Further, it is preferable that 5% by mass or more and 60% by mass or less of the total water content contained in the atmosphere adjusting agent is supported on the carrier.

さらに、当該雰囲気調整剤において担持水は主剤100質量部に対して5質量部以上100質量部未満であることが好ましい。本件発明では雰囲気調整剤を製造する際に液体として添加する水(以下、「添加水」と称する。)を主に担持体に担持させ、添加水とは別に含浸水を予め含む含水活性炭を用いることが好ましい。つまり、担持水量と添加水量が実質的に同じであることが好ましい。この場合、担持体が担持できる水量を超えない程度の添加水量であることが好ましい。担持体が担持可能な水量を超えて添加水量が増加すると、担持体にその全量を担持させることが困難になり、担持水に対して余剰分の添加水が当該雰囲気調整剤中に存在することになる。当該雰囲気調整剤では、主剤を固体の状態で含有することを特徴とする。しかしながら、担持水に対して余剰分の添加水が当該雰囲気調整剤中に存在すると、担持体が水分を保持しきれず流動性が悪くなる、あるいは主剤を固体の状態で維持することが困難になる。また、当該雰囲気調整剤の製造工程において、主剤が添加水と接触し、或いは吸湿し、主剤の酸化反応が進行してしまう場合もある。そこで、添加水を全て担持体に担持させるべく担持体の含有量を増加させると、主剤の酸化反応に寄与する構成成分に比して、担持体の含有量を増加させる必要がある。その場合、主剤の酸化反応を効率良く進行させることが困難になり、反応性の高い雰囲気調整剤を得ることが困難になる。そこで、担持水の含有量は主剤100質量部に対して80質量部未満であることがより好ましく、50質量部未満であることがより好ましく、40質量部未満であることが一層好ましい。また、担持水が少なくなりすぎると、アルカリ剤等の主剤以外の成分を担持水に溶解させて、水溶液として担持体に担持させることが困難になる。当該観点から、担持水の含有量は主剤100質量部に対して10質量部以上であることが好ましく、15質量部以上であることがより好ましい。 Further, in the atmosphere adjusting agent, the amount of supported water is preferably 5 parts by mass or more and less than 100 parts by mass with respect to 100 parts by mass of the main agent. In the present invention, water added as a liquid when producing an atmosphere adjusting agent (hereinafter referred to as "added water") is mainly supported on a carrier, and a hydrous activated carbon containing impregnated water in advance is used in addition to the added water. Is preferable. That is, it is preferable that the amount of supported water and the amount of added water are substantially the same. In this case, the amount of added water is preferably such that the amount of water that can be supported by the carrier is not exceeded. When the amount of added water increases beyond the amount of water that can be supported by the carrier, it becomes difficult for the carrier to support the entire amount, and excess water added to the supported water is present in the atmosphere conditioner. become. The atmosphere adjusting agent is characterized by containing the main agent in a solid state. However, if excess water added to the supported water is present in the atmosphere adjusting agent, the carrier cannot retain water and the fluidity deteriorates, or it becomes difficult to maintain the main agent in a solid state. .. Further, in the manufacturing process of the atmosphere adjusting agent, the main agent may come into contact with the added water or absorb moisture, and the oxidation reaction of the main agent may proceed. Therefore, when the content of the carrier is increased so that all the added water is supported on the carrier, it is necessary to increase the content of the carrier as compared with the constituent components that contribute to the oxidation reaction of the main agent. In that case, it becomes difficult to efficiently proceed with the oxidation reaction of the main agent, and it becomes difficult to obtain a highly reactive atmosphere adjusting agent. Therefore, the content of the supported water is more preferably less than 80 parts by mass, more preferably less than 50 parts by mass, and even more preferably less than 40 parts by mass with respect to 100 parts by mass of the main agent. Further, if the amount of supported water is too small, it becomes difficult to dissolve components other than the main agent such as an alkaline agent in the supported water and support the carrier as an aqueous solution. From this point of view, the content of the supported water is preferably 10 parts by mass or more, and more preferably 15 parts by mass or more with respect to 100 parts by mass of the main agent.

一方、含浸水は主剤100質量部に対して10質量部以上200質量部以下であることが好ましい。活性炭に当該雰囲気調整剤に含まれる全水分量の40質量%以上95質量%以下を含浸水とし、主剤に対して含浸水が上記範囲内となるように水を含ませることで、主剤の酸化反応に必要な水分量を十分に確保することができる。さらに、主剤を水に溶解させた水溶液を担持体や活性炭に担持(含浸)させる場合では、水の量が多くなると、主剤やアルカリ剤の濃度が薄くなり、反応性の高い雰囲気調整剤を得ることが困難になる。一方、本件発明によれば微粉の粉末状の活性炭に水を含浸させておくことで、主剤やアルカリ剤を水溶液の状態に調整せずとも、主剤の酸化反応に必要な水分を供与することができる。 On the other hand, the impregnated water is preferably 10 parts by mass or more and 200 parts by mass or less with respect to 100 parts by mass of the main agent. Oxidation of the main agent by adding 40% by mass or more and 95% by mass or less of the total water content of the atmosphere adjusting agent to the activated carbon as impregnated water and adding water to the main agent so that the impregnated water is within the above range. A sufficient amount of water required for the reaction can be secured. Furthermore, when an aqueous solution in which the main agent is dissolved in water is supported (impregnated) on a carrier or activated carbon, the concentration of the main agent or alkaline agent decreases as the amount of water increases, and a highly reactive atmosphere conditioner is obtained. It becomes difficult. On the other hand, according to the present invention, by impregnating fine powdered activated carbon with water, it is possible to provide water necessary for the oxidation reaction of the main agent without adjusting the main agent or alkaline agent to the state of an aqueous solution. it can.

(4)反応触媒
本件発明に係る雰囲気調整剤は、アスコルビン酸類の酸化反応を促進するための反応触媒を含むことが好ましい。反応触媒として、例えば、クエン酸鉄、フタロシアニン鉄等の有機金属系触媒を用いることもできるが、鉄、ニッケル、銅、マンガン等の遷移金属の塩酸塩、硝酸塩、硫酸塩、又は複塩、或いはこれらの水和物等の無機系触媒を用いることが好ましい。反応触媒を含む構成とすることにより、酸素吸収能の高い雰囲気調整剤を得ることができる。特に、当該雰囲気調整剤では、反応触媒として硫酸第一鉄七水和物を用いることが好ましい。
(4) Reaction catalyst The atmosphere conditioner according to the present invention preferably contains a reaction catalyst for promoting the oxidation reaction of ascorbic acids. As the reaction catalyst, for example, an organic metal-based catalyst such as iron citrate or iron phthalocyanine can be used, but a hydrochloride, nitrate, sulfate, or compound salt of a transition metal such as iron, nickel, copper, or manganese, or a compound salt, or It is preferable to use an inorganic catalyst such as these hydrates. An atmosphere conditioner having a high oxygen absorbing ability can be obtained by the configuration including the reaction catalyst. In particular, in the atmosphere conditioner, it is preferable to use ferrous sulfate heptahydrate as a reaction catalyst.

本件発明に係る雰囲気調整剤において、反応触媒の含有量は、反応触媒の種類等に応じて適宜調整することができるが、主剤100質量部に対して、反応触媒を30質量部以上250質量部以下含むことが好ましい。反応触媒の含有量が30質量部未満の場合、培養雰囲気を迅速に所望の酸素濃度及び二酸化炭素濃度に調整することが困難になる。当該雰囲気調整剤は、後述するように、反応触媒についても、基本的には水に溶解させることなく、他の成分に対して固体(粉体)の状態で混合する。反応触媒の一部は例えば担持水に溶け込むことがあったとしても、余剰の反応触媒は粉体の状態で他の成分と混合されることになる。このような状態であっても、予め粉末状の活性炭に例えば飽和量の水分を含浸水として含浸させて含水活性炭として当該雰囲気調整剤に含有させておくことで、含浸水を利用して反応場を得ることができ、反応触媒を機能させることができる。 In the atmosphere adjusting agent according to the present invention, the content of the reaction catalyst can be appropriately adjusted according to the type of the reaction catalyst and the like, but the reaction catalyst is 30 parts by mass or more and 250 parts by mass with respect to 100 parts by mass of the main agent. It is preferable to include the following. When the content of the reaction catalyst is less than 30 parts by mass, it becomes difficult to quickly adjust the culture atmosphere to the desired oxygen concentration and carbon dioxide concentration. As will be described later, the atmosphere modifier is basically mixed with other components in a solid (powder) state without being dissolved in water, even for the reaction catalyst. Even if a part of the reaction catalyst may dissolve in the supported water, for example, the surplus reaction catalyst will be mixed with other components in the form of powder. Even in such a state, the powdered activated carbon is impregnated with, for example, a saturated amount of water as impregnated water and contained in the atmosphere adjusting agent as the hydrous activated carbon, so that the impregnated water is used for the reaction field. Can be obtained and the reaction catalyst can function.

(5)担持体
本件発明に係る雰囲気調整剤は、水を担持することのできる担持体を含む。担持体を含む構成とすることにより、当該雰囲気調整剤の構成成分を造粒して、粉体として取り扱うことが可能になる。担持体としては、ゼオライト、湿式シリカ、バーミキュライト、モンモリロナイト等の多孔質物質を用いることができる。これらの多孔質物質の中から1種類以上を単独で又は混合して用いることができる。
(5) Carrier The atmosphere conditioner according to the present invention includes a carrier capable of supporting water. By including the carrier, the constituent components of the atmosphere conditioner can be granulated and handled as a powder. As the carrier, a porous substance such as zeolite, wet silica, vermiculite, or montmorillonite can be used. One or more of these porous substances can be used alone or in combination.

担持体の平均体積粒径は、0.01mm以上3mm以下であることが好ましく、0.1m以上2mm以下であることがより好ましく、0.2m以上1.2mm以下であることがさらに好ましい。 The average volume particle size of the carrier is preferably 0.01 mm or more and 3 mm or less, more preferably 0.1 m or more and 2 mm or less, and further preferably 0.2 m or more and 1.2 mm or less.

本件発明に係る雰囲気調整剤において、担持体の含有量は、主剤100質量部に対して、50質量部以上500質量部以下含まれることが好ましい。担持体の含有量が50質量部未満では、脱酸素反応に要する水等を十分に担持することができず、反応性の高い雰囲気調整剤を得ること及び造粒物の粉体としての特性を維持することが困難になる。これらの観点から、担持体の含有量は60質量部以上であることがより好ましく、70質量部以上であることがさらに好ましい。一方、担持体の含有量が500質量部を超えて多くなると、主剤に対する担持体の含有量が多く、主剤と雰囲気中の酸素とを効率よく接触させることができなくなる。そのため、当該雰囲気調整剤の単位質量当たりの酸素吸収量が低下するため好ましくない。これらの観点から、担持体の含有量は350質量部以下であることがより好ましく、200質量部以下であることがさらに好ましい。特に、嫌気培養用雰囲気を調整する際には、担持体の含有量は200質量部以下であることが反応性の高い雰囲気調整剤を得る上で好ましい。 In the atmosphere adjusting agent according to the present invention, the content of the carrier is preferably 50 parts by mass or more and 500 parts by mass or less with respect to 100 parts by mass of the main agent. If the content of the carrier is less than 50 parts by mass, it is not possible to sufficiently support water and the like required for the deoxygenation reaction, and a highly reactive atmosphere conditioner can be obtained and the characteristics of the granulated material as a powder can be obtained. It becomes difficult to maintain. From these viewpoints, the content of the carrier is more preferably 60 parts by mass or more, and further preferably 70 parts by mass or more. On the other hand, when the content of the carrier exceeds 500 parts by mass, the content of the carrier with respect to the main agent is large, and the main agent and oxygen in the atmosphere cannot be efficiently brought into contact with each other. Therefore, the amount of oxygen absorbed per unit mass of the atmosphere adjusting agent is reduced, which is not preferable. From these viewpoints, the content of the carrier is more preferably 350 parts by mass or less, and further preferably 200 parts by mass or less. In particular, when adjusting the atmosphere for anaerobic culture, it is preferable that the content of the carrier is 200 parts by mass or less in order to obtain a highly reactive atmosphere adjusting agent.

(6)含水活性炭
本件発明に係る雰囲気調整剤では、上記担持体とは別に活性炭を含有する。ここで、当該活性炭は概ね平均体積粒径が0.2mm未満、より好ましくは0.1mm未満の粉末状の活性炭であることが好ましい。さらに、当該活性炭は主剤よりも平均体積粒径が小さいことが好ましい。また、上記担持体よりも平均体積粒径が小さいことが好ましい。特に、平均体積粒径が5μm以上15μm以下であることが好ましい。
(6) Hydrous activated carbon The atmosphere conditioner according to the present invention contains activated carbon in addition to the above-mentioned carrier. Here, the activated carbon is preferably a powdered activated carbon having an average volume particle size of less than 0.2 mm, more preferably less than 0.1 mm. Further, it is preferable that the activated carbon has a smaller average volume particle size than the main agent. Further, it is preferable that the average volume particle size is smaller than that of the above-mentioned carrier. In particular, the average volume particle size is preferably 5 μm or more and 15 μm or less.

活性炭も多孔質物質であり水を含浸することができる。上述のとおり、活性炭は予め所定の量の水を含浸水として予め含む含水活性炭であることが好ましい。ここで所定量の水を含浸水として予め含むとは、活性炭が他の構成成分と混合等される前に、活性炭の細孔内に所定量の水が既に含浸されていることをいうものとする。 Activated carbon is also a porous substance and can be impregnated with water. As described above, the activated carbon is preferably a hydrous activated carbon that contains a predetermined amount of water as impregnated water in advance. Here, pre-containing a predetermined amount of water as impregnated water means that the pores of the activated carbon are already impregnated with a predetermined amount of water before the activated carbon is mixed with other constituent components. To do.

含水活性炭の含水量、すなわち含水活性炭における含浸水の割合は、含水活性炭100質量部に対して45質量部以上であることが好ましく、50質量部以上であることがより好ましく、55質量部以上であることがさらに好ましく、57質量部以上であることが一層好ましい。 The water content of the hydrous activated carbon, that is, the ratio of the impregnated water in the hydrous activated carbon is preferably 45 parts by mass or more, more preferably 50 parts by mass or more, and 55 parts by mass or more with respect to 100 parts by mass of the hydrous activated carbon. It is more preferable to have 57 parts by mass or more.

一方、当該含水活性炭から含浸水を除いた活性炭成分を主剤100質量部に対して125質量部以下であることが好ましく、100質量部以下であることがより好ましく、70質量部以下であることがさらに好ましく、55質量部以下であることが一層好ましく、45質量部以下であることがより一層好ましい。また、下限値は、5質量部以上であることが好ましく、10質量部以上であることがより好ましく、15質量部以上であることがさらに好ましい。 On the other hand, the amount of the activated carbon component obtained by removing the impregnated water from the hydrous activated carbon is preferably 125 parts by mass or less, more preferably 100 parts by mass or less, and 70 parts by mass or less with respect to 100 parts by mass of the main agent. It is even more preferably 55 parts by mass or less, and even more preferably 45 parts by mass or less. The lower limit is preferably 5 parts by mass or more, more preferably 10 parts by mass or more, and further preferably 15 parts by mass or more.

主剤に対して粒径の小さい活性炭に予め水を含浸させておくことで、主剤粒子の表面に複数の活性炭が付着したような状態となり、主剤を水に溶解させた水溶液を担持体に含浸させずとも、当該雰囲気調整剤の使用時に水分を主剤に効率良く供給して迅速に雰囲気中の酸素濃度及び二酸化炭素濃度を調整することが可能になる。 By impregnating activated carbon with a small particle size with respect to the main agent in advance, a state in which a plurality of activated carbons are attached to the surface of the main agent particles is obtained, and the support is impregnated with an aqueous solution in which the main agent is dissolved in water. At least, when the atmosphere adjusting agent is used, water can be efficiently supplied to the main agent to quickly adjust the oxygen concentration and the carbon dioxide concentration in the atmosphere.

また、活性炭のt−Plot法マイクロ孔容積は0.30cm/g以上であることが好ましく、0.40cm/g以上であることがより好ましく、0.50cm/g以上であることがさらに好ましい。t−Plot法マイクロ孔容積は、130℃で8時間の真空脱気による前処理を実施した後に、例えば、マイクロトラック・ベル社製BELSORP−miniIIを用いて測定することができる。具体的には、定容法を用いた窒素による吸着脱離等温線を測定し、解析をマイクロトラック・ベル社推奨のHarkins−Jura−BEL.t基準曲線を用いて算出することにより、上記値を得ることができる。 It is preferable that t-Plot method micropore volume of activated carbon is 0.30 cm 3 / g or more, more preferably 0.40 cm 3 / g or more, it is 0.50 cm 3 / g or more More preferred. The t-Plot method micropore volume can be measured using, for example, BELSORP-miniII manufactured by Microtrac Bell, Inc. after performing pretreatment by vacuum degassing at 130 ° C. for 8 hours. Specifically, the adsorption / desorption isotherm with nitrogen was measured using a constant volume method, and the analysis was performed by Harkins-Jura-BEL. The above value can be obtained by calculating using the t reference curve.

活性炭を含む多孔質物質は多数の細孔を有し、細孔は孔径によってマクロ孔、メソ孔、マイクロ孔等に分けられる。全細孔容積は、孔径によらず全ての細孔の容積を表す。マクロ孔、メソ孔、マイクロ孔の順に孔径が小さくなる。本件発明に係る雰囲気調整剤では、全細孔容積の値と、反応性の高さ(酸素吸収速度、二酸化炭素放出速度の速さ等)との相関は特に認められなかった。その一方、マイクロ孔容積と反応性の高さには相関が認められ、マイクロ孔容積が大きくなるほど、反応性の向上が認められた。その理由は解明できていないが、主剤を固体の状態で含む当該雰囲気調整剤では、主剤の酸化反応を進行させる際にマイクロ孔に含浸された水分が強く寄与するのでは無いかと推察される。また、マイクロ孔には、孔径の大きなマクロ孔やメソ孔と比較すると毛細管現象により吸水しやすく、全細孔容積が同じである場合マイクロ孔容積が大きい方が含水率の高い活性炭が得られやすいと考えられる。後述の実施例においても説明するとおり、活性炭における含水率の高さと反応性の高さにも相関性が認められる。これらのことから、マイクロ孔容積が大きい方が主剤の酸化反応を効率的に進行させることができ、反応性の高い雰囲気調整剤が得られるものと考える。 The porous substance containing activated carbon has a large number of pores, and the pores are divided into macropores, mesopores, micropores and the like according to the pore size. The total pore volume represents the volume of all pores regardless of the pore diameter. The pore diameter decreases in the order of macro hole, meso hole, and micro hole. In the atmosphere adjusting agent according to the present invention, no particular correlation was observed between the value of the total pore volume and the high reactivity (oxygen absorption rate, carbon dioxide release rate, etc.). On the other hand, a correlation was observed between the micropore volume and the high reactivity, and the larger the micropore volume, the better the reactivity. Although the reason has not been clarified, it is speculated that the water impregnated in the micropores strongly contributes to the progress of the oxidation reaction of the main agent in the atmosphere adjusting agent containing the main agent in a solid state. Further, the micropores are more likely to absorb water due to the capillary phenomenon than the macropores and mesopores having a large pore diameter, and when the total pore volumes are the same, the larger the micropore volume, the easier it is to obtain activated carbon having a high water content. it is conceivable that. As will be described in Examples described later, a correlation is also observed between the high water content and the high reactivity of the activated carbon. From these facts, it is considered that the larger the micropore volume, the more efficiently the oxidation reaction of the main agent can proceed, and the more highly reactive atmosphere adjusting agent can be obtained.

更に、活性炭の水銀圧入法によるモード細孔直径(測定範囲0.04〜9.0μm)が0.050μm以上であることが好ましい。モード細孔直径(測定範囲0.04〜9.0μm)は、例えば、AntonPaar社製水銀圧入ポロシメータPoreMaster33GTを用いて、高圧範囲20〜5000psiの測定条件で、細孔直径0.04μmから9.0μmの範囲を測定し、付属のソフトウェアで解析することにより得ることができる。 Further, it is preferable that the mode pore diameter (measurement range 0.04 to 9.0 μm) of the activated carbon by the mercury injection method is 0.050 μm or more. The mode pore diameter (measurement range 0.04 to 9.0 μm) is, for example, a pore diameter of 0.04 μm to 9.0 μm under measurement conditions in a high pressure range of 20 to 5000 psi using a mercury press-fit porosimeter PoreMaster 33GT manufactured by AntonioPaar. It can be obtained by measuring the range of and analyzing it with the attached software.

上述のとおり、本件発明に係る雰囲気調整剤ではマイクロ孔容積が大きい活性炭を含む構成とした方が反応性の高い雰囲気調整剤を得ることができる。さらに、本件発明に係る雰囲気調整剤では、モード細孔直径の大きさと、反応性の高さとの間に相関が認められ、モード細孔直径の大きい活性炭を用いた方が、より反応性の高い雰囲気調整剤を得ることができる。その理由についても解明できていないが、次のように推察する。測定範囲0.006μm〜9.0μmとしてモード細孔直径を測定した場合、モード細孔直径と反応性の高さとの間に相関は認められなかった。一方、上記測定範囲では相関が認められた。このことから、モード細孔直径が上記範囲内であるマイクロ孔は、マイクロ孔の中でも孔径が比較的大きく、毛細管現象により良好に吸水する。一方、マイクロ孔の孔径が小さくなりすぎると、毛細管現象による水の細孔内への侵入が難しくなり、毛細管現象による吸水作用よりも表面吸着による作用が大きくなる。その場合、活性炭を水に浸漬しても細孔内への吸水が困難になり、また、細孔内に吸着された水分子は孔壁との間に生じる水素結合により外部に放出しにくくなる。よって、モード細孔直径の比較的大きなマイクロ孔とすることで、活性炭に含浸させる水分量を多くすることができると共に、主剤の酸化反応の際に水分の放出も良好になり、反応性の高い雰囲気調整剤が得られやすくなるのではないかと推察される。 As described above, in the atmosphere adjusting agent according to the present invention, a highly reactive atmosphere adjusting agent can be obtained when the composition contains activated carbon having a large micropore volume. Further, in the atmosphere adjusting agent according to the present invention, a correlation is observed between the size of the mode pore diameter and the high reactivity, and it is more reactive when activated carbon having a large mode pore diameter is used. An atmosphere modifier can be obtained. The reason for this has not been clarified, but it is inferred as follows. When the mode pore diameter was measured with the measurement range of 0.006 μm to 9.0 μm, no correlation was observed between the mode pore diameter and the high reactivity. On the other hand, a correlation was observed in the above measurement range. From this, the micropores having the mode pore diameter within the above range have a relatively large pore diameter among the micropores, and absorb water well due to the capillary phenomenon. On the other hand, if the pore diameter of the micropores becomes too small, it becomes difficult for water to enter the pores due to the capillary phenomenon, and the action due to surface adsorption becomes greater than the water absorption action due to the capillary phenomenon. In that case, even if the activated carbon is immersed in water, it becomes difficult to absorb water into the pores, and water molecules adsorbed in the pores become difficult to be released to the outside due to hydrogen bonds generated between the pore walls. .. Therefore, by making the micropores having a relatively large mode pore diameter, the amount of water impregnated in the activated carbon can be increased, and the water is released well during the oxidation reaction of the main agent, so that the reactivity is high. It is speculated that it will be easier to obtain an atmosphere conditioner.

(7)各構成成分の含有割合
次に、当該雰囲気調整剤の構成成分全量に対する各構成成分の含有割合を説明する。但し、構成成分全量には主剤、アルカリ剤、水、担持体、活性炭が含まれ、当該雰囲気調整剤が反応触媒等のその他の成分を含む場合は当該その他の成分全てを含むものとする。
(7) Content ratio of each component Next, the content ratio of each component to the total amount of the component of the atmosphere conditioner will be described. However, the total amount of the constituent components includes the main agent, alkaline agent, water, carrier, and activated carbon, and when the atmosphere adjusting agent contains other components such as a reaction catalyst, all the other components are included.

本件発明に係る雰囲気調整剤を嫌気培養用雰囲気調整剤として用いる場合、その構成成分全量に対して、主剤を10質量%以上35質量%以下、アルカリ剤を10質量%以上
15質量%以下、水を10質量%以上25質量%以下(うち、担持水を3質量%以上25質量%以下、含浸水を0質量%以上20質量%以下)、反応触媒を15質量%以下、担持体を15質量%以上25質量%以下、活性炭(但し、活性炭成分のみ)を4質量%以上15質量%以下含むことが好ましい。このような含有割合で、これらの成分を含有することにより、反応性の高い嫌気培養用雰囲気調整剤を得ることができる。
When the atmosphere adjusting agent according to the present invention is used as an atmosphere adjusting agent for anaerobic culture, the main agent is 10% by mass or more and 35% by mass or less, the alkaline agent is 10% by mass or more and 15% by mass or less, and water is used with respect to the total amount of the constituent components. 10% by mass or more and 25% by mass or less (of which, supporting water is 3% by mass or more and 25% by mass or less, impregnated water is 0% by mass or more and 20% by mass or less), the reaction catalyst is 15% by mass or less, and the carrier is 15% by mass. % Or more and 25% by mass or less, and preferably contains 4% by mass or more and 15% by mass or less of activated charcoal (however, only the activated charcoal component). By containing these components in such a content ratio, a highly reactive atmosphere conditioner for anaerobic culture can be obtained.

一方、本件発明に係る雰囲気調整剤を微好気培養用雰囲気調整剤として用いる場合、その構成成分全量に対して、主剤を5質量%以上10質量%以下、アルカリ剤を15質量%以上25質量%以下、水を20質量%以上25質量%以下(うち、担持水を3質量%以上25質量%以下、含浸水を0質量%以上20質量%以下)、反応触媒を20質量%以下、担持体を15質量%以上25質量%以下、活性炭(但し、活性炭成分のみ)を5質量%以上15質量%以下含むことが好ましい。このような含有割合で、これらの成分を含有することにより、反応性の高い微好気培養用雰囲気調整剤を得ることができる。 On the other hand, when the atmosphere adjusting agent according to the present invention is used as an atmosphere adjusting agent for microaerobic culture, the main agent is 5% by mass or more and 10% by mass or less and the alkaline agent is 15% by mass or more and 25% by mass with respect to the total amount of the constituent components. % Or less, water 20% by mass or more and 25% by mass or less (of which, supporting water is 3% by mass or more and 25% by mass or less, impregnated water is 0% by mass or more and 20% by mass or less), and the reaction catalyst is 20% by mass or less. It is preferable that the body is contained in an amount of 15% by mass or more and 25% by mass or less, and activated charcoal (however, only the activated carbon component) is contained in an amount of 5% by mass or more and 15% by mass or less. By containing these components in such a content ratio, a highly reactive atmosphere conditioner for microaerobic culture can be obtained.

2.雰囲気調整剤の製造方法
次に、本件発明に係る雰囲気調整剤の製造方法の一例について説明する。本件発明に係る雰囲気調整剤の製造方法は、主剤を水に溶解する工程を含まず、アルカリ剤、水、担持体及び活性炭を含む主剤以外の構成成分からなる混合物を得る工程と、混合物に主剤を加える工程とを含む。その際、例えば、以下に説明するように、原料を準備する工程と、主剤以外の構成成分(担持体、アルカリ剤、水、活性炭(含水活性炭)、反応触媒)を所定の順序で混合する工程とを含むことが好ましい。以下、各工程について順に説明するが、本件発明に係る雰囲気調整剤の製造方法は以下に説明する方法に限定されるものではなく、主剤を水に溶解する工程を含まず、アルカリ剤、水、担持体及び活性炭を含む主剤以外の構成成分からなる混合物を得る工程と、この混合物に主剤を加える工程とを含む限り、適宜変更可能である。
2. Method for producing an atmosphere adjusting agent Next, an example of a method for producing an atmosphere adjusting agent according to the present invention will be described. The method for producing an atmosphere adjusting agent according to the present invention does not include a step of dissolving the main agent in water, but includes a step of obtaining a mixture consisting of constituent components other than the main agent including an alkaline agent, water, a carrier and activated charcoal, and a main agent in the mixture. Including the step of adding. At that time, for example, as described below, a step of preparing a raw material and a step of mixing components other than the main agent (carrier, alkaline agent, water, activated carbon (hydrous activated carbon), reaction catalyst) in a predetermined order. And are preferably included. Hereinafter, each step will be described in order, but the method for producing the atmosphere adjusting agent according to the present invention is not limited to the method described below, and does not include the step of dissolving the main agent in water, and the alkaline agent, water, and the like. It can be appropriately changed as long as it includes a step of obtaining a mixture consisting of constituent components other than the main agent containing the carrier and the active charcoal, and a step of adding the main agent to the mixture.

(1)原料を準備する工程
主剤、アルカリ剤、担持体、水、活性炭を所定量ずつ準備する。また、必要に応じて反応触媒を準備する。これらの各構成成分については上述のとおりであるため、ここでは説明を省略する。但し、水は担持体に担持させる担持水量分を添加水として準備することが好ましい。活性炭については、予め所定量の含浸水を含む上記含水活性炭を準備することが好ましい。所定量の含水活性炭を準備する際は、含水量が上記割合の市販の含水活性炭を活性炭成分が所定量となるように準備してもよいし、乾燥状態にある活性炭を所定量準備し、当該活性炭に対して含水量が上記割合になるように予め水を含浸させておいてもよい。また、活性炭に含浸させる含浸水分と担持体に担持させる担持水分とを添加水(水)として用意しておき、担持体と添加水とを混合する前に、活性炭と添加水全量を混合しておき、活性炭に予め含浸水分の水を含浸させておいてもよい。以下では、含水活性炭を用い、担持水量分のみを添加水として準備する場合を例に挙げて説明する。
(1) Step of preparing raw materials Prepare the main agent, alkaline agent, carrier, water, and activated carbon in predetermined amounts. In addition, a reaction catalyst is prepared as needed. Since each of these constituent components is as described above, description thereof will be omitted here. However, it is preferable to prepare water as the added water by the amount of the supported water to be supported on the carrier. As for activated carbon, it is preferable to prepare the above-mentioned hydrous activated carbon containing a predetermined amount of impregnated water in advance. When preparing a predetermined amount of hydrous activated carbon, a commercially available hydrous activated carbon having a water content of the above ratio may be prepared so that the activated carbon component is a predetermined amount, or a predetermined amount of activated carbon in a dry state is prepared. Water may be impregnated in advance so that the water content becomes the above ratio with respect to the activated carbon. Further, the impregnated water impregnated in the activated charcoal and the supported water carried on the carrier are prepared as added water (water), and the activated charcoal and the total amount of the added water are mixed before mixing the carrier and the added water. The activated charcoal may be impregnated with water of impregnated water in advance. In the following, a case where hydrous activated carbon is used and only the amount of supported water is prepared as added water will be described as an example.

(2)主剤以外の構成成分を所定の順序で混合する工程
各原料をそれぞれ所定量ずつ準備した後、主剤以外の構成成分を混合する。その際、担持体に対して添加水を担持させた後に、上記含水活性炭を混合することが好ましい。さらには、以下のa)〜d)の順に各成分を混合しながら、主剤以外の成分からなる混合物を調製することが好ましい。
(2) Step of mixing components other than the main agent in a predetermined order After preparing a predetermined amount of each raw material, the components other than the main agent are mixed. At that time, it is preferable to mix the hydrous activated carbon after supporting the added water on the carrier. Furthermore, it is preferable to prepare a mixture composed of components other than the main ingredient while mixing each component in the order of a) to d) below.

a)所定量の担持体と、所定量のアルカリ剤とを混合する。
b)上記a)の混合物に対して添加水を混合する。
c)上記b)の混合物に対して含水活性炭を混合する。
d)上記c)の混合物に対して反応触媒を混合する。
a) A predetermined amount of the carrier and a predetermined amount of the alkaline agent are mixed.
b) Add water is mixed with the mixture of a) above.
c) Hydrous activated carbon is mixed with the mixture of b) above.
d) The reaction catalyst is mixed with the mixture of the above c).

但し、上記各混合工程ではそれぞれの成分が互いに十分に馴染むまで混合するものとする。例えば、アルカリ剤として炭酸カリウムを用いると、a)の混合工程で担持体とアルカリ剤とが十分に混合された後に、b)の混合工程で添加水を加えて混合することで、添加水に炭酸カリウムが溶け込み、それが担持体に担持される。その状態で、c)の混合工程によりアルカリ剤の溶け込んだ水を担持した担持体と、含水活性炭とが混合され、d)により反応触媒が混合される。a)〜d)では主剤を添加していないため、a)〜d)の各混合工程を大気下で行うことができ、それぞれの構成成分を十分に混合することができる。 However, in each of the above mixing steps, the components are mixed until they are sufficiently compatible with each other. For example, when potassium carbonate is used as the alkaline agent, the carrier and the alkaline agent are sufficiently mixed in the mixing step of a), and then the added water is added and mixed in the mixing step of b) to add water. Potassium carbonate dissolves and is supported on the carrier. In that state, the carrier carrying the water in which the alkaline agent is dissolved and the hydrous activated carbon are mixed by the mixing step of c), and the reaction catalyst is mixed by d). Since the main agent is not added in a) to d), each of the mixing steps of a) to d) can be performed in the atmosphere, and the respective constituent components can be sufficiently mixed.

(3)主剤以外の構成成分からなる混合物に、主剤を固体の状態で加える工程
例えば上記a)〜d)の混合工程を経て得られた主剤以外の全構成成分からなる混合物に、主剤を固体の状態で加えることにより、本件発明に係る雰囲気調整剤を得ることができる。このように、主剤以外の構成成分からなる混合物に、主剤を加える工程よりも前に、水を担持体に担持させ、或いは含水活性炭に含浸水として含浸させておくことにより、当該工程においても、主剤と水とが直接接触することを抑制することができる。そのため、当該工程についても主剤の酸化反応の進行を抑制することができるため、当該工程を大気下で行うことが可能になる。また、活性炭に対して予め水を含浸させた含水活性炭を用いることで、造粒効果が得られ、活性炭が微粉であっても、粉立ち等を抑制しつつ、主剤以外の構成成分が良好に混合された混合物を造粒物として得ることができる。そして、この混合物に主剤を固体の状態で加えた際も、混合物と主剤とをよく混ざり合わせることができる。また、上述のとおり、主剤の配合量を式(1)を満たすようにすることで、反応性の高い雰囲気調整剤を得ることができる。
(3) Step of adding the main agent in a solid state to the mixture composed of the constituent components other than the main agent For example, the main agent is added to the mixture composed of all the constituent components other than the main agent obtained through the mixing steps of a) to d) above. By adding in the state of, the atmosphere adjusting agent according to the present invention can be obtained. In this way, water is supported on the carrier or impregnated with hydrous activated carbon as impregnated water before the step of adding the main agent to the mixture composed of the constituent components other than the main agent. It is possible to prevent direct contact between the main agent and water. Therefore, the progress of the oxidation reaction of the main agent can be suppressed in the step as well, so that the step can be performed in the atmosphere. Further, by using a hydrous activated carbon obtained by impregnating the activated carbon with water in advance, a granulation effect can be obtained, and even if the activated carbon is a fine powder, the constituent components other than the main agent can be favorably contained while suppressing powdering and the like. The mixed mixture can be obtained as a granulated product. Then, even when the main agent is added to this mixture in a solid state, the mixture and the main agent can be mixed well. Further, as described above, by adjusting the blending amount of the main agent to satisfy the formula (1), a highly reactive atmosphere adjusting agent can be obtained.

(4)充填工程
上記主剤以外の構成成分からなる混合物に、主剤を固体の状態で加える工程は、当該雰囲気調整剤を通気性包装材に充填包装する工程において行うことができる。例えば、所定量の上記混合物と、所定量の主剤とを、通気性包装材に充填することで、所定量の雰囲気調整剤を通気性包装材に充填しつつ、上記の工程を行うことができる。このように、通気性包装材に充填包装した場合には、上記混合物と主剤とが通気性包装材に投入される際に生じる衝撃等により、両者は混じり合う。また、予め、主剤以外の構成成分からなる混合物と、主剤とを混合したものを通気性包装材に充填してもよい。
(4) Filling Step The step of adding the main agent in a solid state to the mixture composed of the constituent components other than the main agent can be performed in the step of filling and packaging the atmosphere adjusting agent in the breathable packaging material. For example, by filling the breathable packaging material with a predetermined amount of the mixture and a predetermined amount of the main agent, the above step can be performed while filling the breathable packaging material with a predetermined amount of the atmosphere adjusting agent. .. In this way, when the breathable packaging material is filled and packaged, the mixture and the main agent are mixed due to an impact generated when the mixture is put into the breathable packaging material. Further, the breathable packaging material may be filled in advance with a mixture of a mixture composed of components other than the main agent and the main agent.

ここで、通気性包装材は、酸素透過性を有するシート状、或いはフィルム状の包装材であればどのようなものであってもよく、有孔樹脂フィルム、紙、不織布などの適度な通気性を有するものであればいずれも使用することができる。特に、通気性に加えて、ヒートシール性を兼ね備えた包装材が好適であり、例えば、有孔(ポリエステル/ポリエチレン)フィルム、紙、有孔ポリエチレンフィルムの順にラミネートした積層体や、紙又は不織布と、有孔ポリエチレンフィルムとをラミネートした積層体等であることが好ましい。その他、ポリエチレン不織布等も使用することができる。当該通気性包装材に、上記雰囲気調整剤を所定量ずつ充填し、開口部を閉じることにより、製品としての雰囲気調整剤包装体が得られる。 Here, the breathable packaging material may be any sheet-like or film-like packaging material having oxygen permeability, and has appropriate breathability such as a perforated resin film, paper, or non-woven fabric. Any of those having the above can be used. In particular, a packaging material having heat sealability in addition to breathability is preferable. For example, with a laminate in which a perforated (polyester / polyethylene) film, paper, and a perforated polyethylene film are laminated in this order, or with paper or a non-woven fabric. , A laminate obtained by laminating a perforated polyethylene film or the like is preferable. In addition, polyethylene non-woven fabric and the like can also be used. By filling the breathable packaging material with the above-mentioned atmosphere adjusting agent in a predetermined amount and closing the opening, an atmosphere adjusting agent package as a product can be obtained.

以下、実施例及び比較例を示して本件発明を具体的に説明する。但し、本件発明は以下の実施例に制限されるものではない。 Hereinafter, the present invention will be specifically described with reference to Examples and Comparative Examples. However, the present invention is not limited to the following examples.

平均体積粒径が266.6μmのエリソルビン酸ナトリウム(主剤)100質量部(13.5g)に対して、水(添加水)を22.2質量部(3.0g)、硫酸第一鉄七水和物(反応触媒)を37.0質量部(5.0g)、含水活性炭(含水率60質量%)96.3質量部(13.0g)、炭酸カリウム(アルカリ剤)を44.4質量部(6.0g)、ゼオライト(担持体)を74.1質量部(10.0g)を用いて、次のようにして本件発明に係る雰囲気調整剤を製造した。なお、括弧内に示した数値は実際に各成分秤量した値を示す。また、含水活性炭として活性炭成分に対して含水率が60質量%となるように予め水を含浸させたフタムラ化学株式会社製の含水活性炭(SA1000W60)を用いた。また、主剤全量を100質量部としたとき、当該含水活性炭は38.5質量部(5.2g)の活性炭成分と、57.8質量部(7.8g)の含浸水を含む(表1参照)。このとき主剤の配合量に関し、上記式(1)の値は7.80である(表2参照)。また、実施例1で用いた含水活性炭を活性炭「A」とする(表3参照)。当該活性炭の平均体積粒径は約10μmであり、その他のt−plot法マイクロ孔容積、水銀圧入法によるモード細孔直径他の各種物性は表3に示すとおりである。 22.2 parts by mass (3.0 g) of water (added water) and seven waters of ferrous sulfate with respect to 100 parts by mass (13.5 g) of sodium elisorbate (main agent) having an average volume particle size of 266.6 μm. 37.0 parts by mass (5.0 g) of Japanese product (reaction catalyst), 96.3 parts by mass (13.0 g) of hydrous activated charcoal (water content 60% by mass), 44.4 parts by mass of potassium carbonate (alkaline agent) Using 74.1 parts by mass (10.0 g) of (6.0 g) and zeolite (support), the atmosphere conditioner according to the present invention was produced as follows. The numerical values shown in parentheses indicate the values actually weighed for each component. Further, as the hydrous activated carbon, a hydrous activated carbon (SA1000W60) manufactured by Futamura Chemical Co., Ltd., which was previously impregnated with water so that the water content was 60% by mass with respect to the activated carbon component, was used. Further, when the total amount of the main agent is 100 parts by mass, the hydrous activated carbon contains 38.5 parts by mass (5.2 g) of activated carbon component and 57.8 parts by mass (7.8 g) of impregnated water (see Table 1). ). At this time, the value of the above formula (1) is 7.80 with respect to the blending amount of the main agent (see Table 2). Further, the hydrous activated carbon used in Example 1 is designated as activated carbon "A" (see Table 3). The average volume grain size of the activated carbon is about 10 μm, and other physical properties such as the micropore volume of the t-plot method, the mode pore diameter by the mercury intrusion method, and the like are shown in Table 3.

大気下において、ゼオライト全量と炭酸カリウム全量とを混合し、これらが十分に混合された後、水(添加水)全量を添加した。その後、含水活性炭全量を添加して混合した後、硫酸第一鉄七水和物を添加し、さらに混合した。このようにして主剤以外の成分が全て十分に混合された混合物を得た。そして、主剤以外の全ての成分からなる混合物全量に、主剤全量を加えて、主剤以外の成分からなる混合物と、固体の状態の主剤とを含む雰囲気調整剤とし、これを外寸80mm×260mmの通気性包装材袋に24gずつ充填し本実施例の雰囲気調整剤包装体とした。なお、通気性包装材として、紙/有孔ポリエチレン/ワリフの3層ラミネート構造で、王研式透気度(透気抵抗度)が45〜60秒を示すものを用いた。また、より詳細には、上記通気性包装材袋は、3辺と長手方向中央位置にそれぞれ5mmシール幅によりヒートシール部が設けられることにより、外寸80mm×130mmの2箇所の充填部が形成されており、この2箇所の充填部に対してそれぞれ12gの雰囲気調整剤が充填され、1包の雰囲気調整剤包装体が構成される。 In the air, the total amount of zeolite and the total amount of potassium carbonate were mixed, and after these were sufficiently mixed, the total amount of water (added water) was added. Then, the whole amount of hydrous activated carbon was added and mixed, ferrous sulfate heptahydrate was added, and the mixture was further mixed. In this way, a mixture in which all the components other than the main ingredient were sufficiently mixed was obtained. Then, the total amount of the main agent is added to the total amount of the mixture composed of all the components other than the main agent to obtain an atmosphere adjusting agent containing the mixture composed of the components other than the main agent and the main agent in a solid state, which has an outer dimension of 80 mm × 260 mm. A breathable packaging material bag was filled with 24 g each to prepare an atmosphere-adjusting agent package of this example. As the breathable packaging material, a three-layer laminated structure of paper / perforated polyethylene / warif with a Wangken-type air permeability (air permeability resistance) of 45 to 60 seconds was used. More specifically, the breathable packaging material bag is provided with heat-sealing portions having a sealing width of 5 mm on each of the three sides and the center position in the longitudinal direction, whereby two filling portions having an outer dimension of 80 mm × 130 mm are formed. Each of these two filling portions is filled with 12 g of an atmosphere adjusting agent to form one package of the atmosphere adjusting agent.

実施例2では実施例1と同じ活性炭成分を有するが、含浸水を含まない乾燥状態の活性炭(フタムラ化学株式会社製の活性炭(SA1000))(活性炭「B」)(表1、表3参照)を用いた。そして、当該活性炭を主剤100質量部(24.1g)に対して38.6質量部(9.3g)用意すると共に、主剤100質量部に対して水(添加水)を79.7質量部(19.2g)用意した。他の成分については、主剤100質量部に対して実施例1と略同じ配合量になるようにゼオライトを73.9質量部(17.8g)、炭酸カリウムを44.4質量部(10.7g)、硫酸第一鉄七水和物を36.9質量部(8.9g)秤量した。そして、活性炭全量に対して水全量を添加することで、活性炭及び水の混合物を用意し、ゼオライト全量と炭酸カリウム全量とを混合した後に、この活性炭及び水の混合物を添加したことを除いて、実施例1と同様にして実施例2の雰囲気調整剤を製造し、これを用いて本実施例の雰囲気調整剤包装体を得た。なお、活性炭及び水の混合物において、水の一部は活性炭に含浸されたが、全量を活性炭に含浸させることはできなかった。また、実施例2において主剤の配合量に関し上記式(1)の値は7.81である(表2参照)。 In Example 2, the same activated carbon component as in Example 1, but in a dry state activated carbon containing no impregnated water (activated carbon (SA1000) manufactured by Futamura Chemical Co., Ltd.) (activated carbon "B") (see Tables 1 and 3). Was used. Then, 38.6 parts by mass (9.3 g) of the activated carbon is prepared with respect to 100 parts by mass (24.1 g) of the main agent, and 79.7 parts by mass (added water) of water (added water) is prepared with respect to 100 parts by mass of the main agent. 19.2g) Prepared. Regarding other components, 73.9 parts by mass (17.8 g) of zeolite and 44.4 parts by mass (10.7 g) of potassium carbonate were added so that the blending amount was substantially the same as in Example 1 with respect to 100 parts by mass of the main agent. ), Ferrous sulfate heptahydrate was weighed in 36.9 parts by mass (8.9 g). Then, by adding the total amount of water to the total amount of activated carbon, a mixture of activated carbon and water was prepared, and after mixing the total amount of zeolite and the total amount of potassium carbonate, the mixture of activated carbon and water was added. The atmosphere conditioner package of Example 2 was produced in the same manner as in Example 1, and the atmosphere conditioner package of this example was obtained using this. In the mixture of activated carbon and water, a part of water was impregnated with activated carbon, but the whole amount could not be impregnated with activated carbon. Further, in Example 2, the value of the above formula (1) is 7.81 with respect to the blending amount of the main agent (see Table 2).

実施例3では実施例1と同じ活性炭成分を有するが含水率が50質量%の含水活性炭(活性炭「C」)(フタムラ化学株式会社製の含水活性炭(SA1000W50))を用いた(表1、表3参照)。そして、主剤100質量部(24.1g)に対して当該含水活性炭を76.8質量部(18.5g)用い、主剤100質量部に対して水(添加水)を41.5質量部(10.0g)用いた点を除いて、実施例2と同様にして実施例3の雰囲気調整剤を製造し、これを用いて本実施例の雰囲気調整剤包装体を得た。なお、主剤全量を100質量部としたとき、当該含水活性炭は38.4質量部の活性炭成分と、38.4質量部の含浸水を含む。また、その他の成分については、主剤100質量部に対して実施例2と同じ配合量になるようにゼオライトを73.9質量部(17.8g)、炭酸カリウムを44.4質量部(10.7g)、硫酸第一鉄七水和物を36.9質量部(8.9g)秤量した。実施例3において主剤の配合量に関し、上記式(1)の値は7.80である(表2参照)。 In Example 3, a hydrous activated carbon (activated carbon "C") having the same activated carbon component as in Example 1 but having a moisture content of 50% by mass (hydrous activated carbon (SA1000W50) manufactured by Futamura Chemical Co., Ltd.) was used (Tables 1 and Table). 3). Then, 76.8 parts by mass (18.5 g) of the hydrous activated carbon was used with respect to 100 parts by mass (24.1 g) of the main agent, and 41.5 parts by mass (10) parts of water (added water) was added to 100 parts by mass of the main agent. .0 g) The atmosphere conditioner package of Example 3 was produced in the same manner as in Example 2 except that it was used, and the atmosphere conditioner package of this example was obtained using this. When the total amount of the main agent is 100 parts by mass, the hydrous activated carbon contains 38.4 parts by mass of the activated carbon component and 38.4 parts by mass of impregnated water. Regarding other components, 73.9 parts by mass (17.8 g) of zeolite and 44.4 parts by mass (10.) of potassium carbonate were added so that the blending amount was the same as in Example 2 with respect to 100 parts by mass of the main agent. 7 g), ferrous sulfate heptahydrate was weighed in 36.9 parts by mass (8.9 g). In Example 3, the value of the above formula (1) is 7.80 with respect to the blending amount of the main agent (see Table 2).

実施例4では含水活性炭(含水率60質量%)を主剤100質量部(13.5g)に対して81.5質量部(11.0g)用いた点を除いて、実施例1と同様にして実施例4の雰囲気調整剤を製造し、これを用いて本実施例の雰囲気調整剤包装体を得た。なお、主剤全量を100質量部としたとき、実施例4では32.6質量部の活性炭成分と、48.9質量部の含浸水を含む。また、その他の成分については、主剤100質量部に対して実施例1と同じ配合量になるようにそれぞれ秤量した。実施例4において主剤の配合量に関し、上記式(1)の値は8.82である(表2参照)。 In Example 4, hydrous activated carbon (moisture content 60% by mass) was used in the same manner as in Example 1 except that 81.5 parts by mass (11.0 g) was used with respect to 100 parts by mass (13.5 g) of the main agent. The atmosphere conditioner package of Example 4 was produced, and the atmosphere conditioner package of this example was obtained using the same. When the total amount of the main agent is 100 parts by mass, Example 4 contains 32.6 parts by mass of the activated carbon component and 48.9 parts by mass of impregnated water. Further, the other components were weighed so as to have the same blending amount as in Example 1 with respect to 100 parts by mass of the main agent. In Example 4, the value of the above formula (1) is 8.82 with respect to the blending amount of the main agent (see Table 2).

実施例5では含水活性炭(含水率60質量%)を主剤100質量部(13.5g)に対して59.3質量部(8.0g)用いた点を除いて、実施例1と同様にして実施例5の雰囲気調整剤を製造し、これを用いて本実施例の雰囲気調整剤包装体を得た。なお、主剤全量を100質量部としたとき、実施例5では23.7質量部の活性炭成分と、35.6質量部の含浸水を含む。また、その他の成分については、主剤100質量部に対して実施例1と同じ配合量になるようにそれぞれ秤量した。実施例5において主剤の配合量に関し、上記式(1)の値は10.80である(表2参照)。 In Example 5, a hydrous activated carbon (moisture content of 60% by mass) was used in the same manner as in Example 1 except that 59.3 parts by mass (8.0 g) was used with respect to 100 parts by mass (13.5 g) of the main agent. The atmosphere conditioner package of Example 5 was produced, and the atmosphere conditioner package of this example was obtained using the same. When the total amount of the main agent is 100 parts by mass, Example 5 contains 23.7 parts by mass of the activated carbon component and 35.6 parts by mass of impregnated water. Further, the other components were weighed so as to have the same blending amount as in Example 1 with respect to 100 parts by mass of the main agent. In Example 5, the value of the above formula (1) is 10.80 with respect to the blending amount of the main agent (see Table 2).

実施例6では含水活性炭(含水率60質量%)を主剤100質量部(13.5g)に対して37.0質量部(5.0g)用いた点を除いて、実施例1と同様にして実施例6の雰囲気調整剤を製造し、これを用いて本実施例の雰囲気調整剤包装体を得た。なお、主剤全量を100質量部としたとき、実施例6では14.8質量部の活性炭成分と、22.2質量部の含浸水を含む。また、その他の成分については、主剤100質量部に対して実施例1と同じ配合量になるようにそれぞれ秤量した。実施例6において主剤の配合量に関し、上記式(1)の値は14.01である(表2参照)。 In Example 6, a hydrous activated carbon (moisture content of 60% by mass) was used in the same manner as in Example 1 except that 37.0 parts by mass (5.0 g) was used with respect to 100 parts by mass (13.5 g) of the main agent. The atmosphere conditioner package of Example 6 was produced, and the atmosphere conditioner package of this example was obtained using the same. When the total amount of the main agent is 100 parts by mass, Example 6 contains 14.8 parts by mass of the activated carbon component and 22.2 parts by mass of impregnated water. Further, the other components were weighed so as to have the same blending amount as in Example 1 with respect to 100 parts by mass of the main agent. In Example 6, the value of the above formula (1) is 14.01 with respect to the blending amount of the main agent (see Table 2).

実施例1では主剤を13.5g、添加水を3.0g、硫酸第一鉄七水和物を5.0g用いたのに対し、実施例7では主剤を11.0g(実施例1の約81%)、添加水を2.0g、硫酸第一鉄七水和物を6.0g用いた点を除いて、実施例1と同様にして実施例7の雰囲気調整剤を製造し、これを用いて本実施例の雰囲気調整剤包装体を得た。なお、実施例7では主剤量が実施例1とは異なるが、添加水と硫酸第一鉄七水和物以外の他の成分の使用量は同じであるため、主剤100質量部に対する添加水以外の各成分の配合量が実施例1と比較して多くなっている(表1参照)。なお、実施例8、実施例9についても同様である。また、実施例7において主剤の配合量に関し、上記式(1)の値は7.02である(表2参照)。 In Example 1, 13.5 g of the main agent, 3.0 g of added water, and 5.0 g of ferrous sulfate heptahydrate were used, whereas in Example 7, 11.0 g of the main agent was used (about 11.0 g of Example 1). 81%), 2.0 g of added water and 6.0 g of ferrous sulfate heptahydrate were used, but the atmosphere conditioner of Example 7 was produced in the same manner as in Example 1 and used. The air conditioner package of this example was obtained. Although the amount of the main agent in Example 7 is different from that in Example 1, since the amount of the added water and the amounts of the components other than ferrous sulfate heptahydrate used are the same, other than the added water with respect to 100 parts by mass of the main agent. The blending amount of each component of is larger than that of Example 1 (see Table 1). The same applies to Examples 8 and 9. Further, in Example 7, the value of the above formula (1) is 7.02 with respect to the blending amount of the main agent (see Table 2).

実施例8では主剤を7.0g(実施例1の約52%)用いた点を除いて、実施例7と同様にして実施例8の雰囲気調整剤を製造し、これを用いて本実施例の雰囲気調整剤包装体を得た。実施例8において主剤の配合量に関し、上記式(1)の値は4.44である(表2参照)。 In Example 8, an atmosphere adjusting agent of Example 8 was produced in the same manner as in Example 7 except that 7.0 g of the main agent was used (about 52% of Example 1), and this Example was used. Atmosphere modifier packaging was obtained. In Example 8, the value of the above formula (1) is 4.44 with respect to the blending amount of the main agent (see Table 2).

実施例9では主剤を5.0g(実施例1の約37%)用いた点を除いて、実施例7と同様にして実施例9の雰囲気調整剤を製造し、これを用いて本実施例の雰囲気調整剤包装体を得た。実施例9において主剤の配合量に関し、上記式(1)の値は3.24である(表2参照)。 In Example 9, the atmosphere conditioner of Example 9 was produced in the same manner as in Example 7 except that 5.0 g of the main agent was used (about 37% of Example 1), and this Example was used. Atmosphere modifier packaging was obtained. In Example 9, the value of the above formula (1) is 3.24 with respect to the blending amount of the main agent (see Table 2).

実施例1では、平均体積粒径が266.6μmのエリソルビン酸ナトリウムを主剤としたのに対し、実施例10では平均体積粒径が532.5μmのエリソルビン酸ナトリウムを用いた。また、主剤量を10.0g(実施例1の約74%)とし、主剤100質量部に対してゼオライトを100.0質量部(10.0g)、炭酸カリウムを60.0質量部(6.0g)、含水活性炭(含水率60質量%)を130.0質量部(13.0g)、硫酸第一鉄七水和物を60.0質量部(6.0g)秤量した。これらの点を除いて、実施例1と同様にして実施例10の雰囲気調整剤を製造し、これを用いて本実施例の雰囲気調整剤包装体を得た。実施例10において主剤の配合量に関し、上記式(1)の値は5.79である(表2参照)。 In Example 1, sodium erythorbate having an average volume particle size of 266.6 μm was used as a main component, whereas in Example 10, sodium erythorbate having an average volume particle size of 532.5 μm was used. Further, the amount of the main agent was 10.0 g (about 74% of Example 1), 100.0 parts by mass (10.0 g) of zeolite and 60.0 parts by mass (6. 0 g), hydrous activated charcoal (moisture content 60% by mass) was weighed in 130.0 parts by mass (13.0 g), and ferrous sulfate heptahydrate was weighed in 60.0 parts by mass (6.0 g). Except for these points, the atmosphere conditioner package of Example 10 was produced in the same manner as in Example 1, and the atmosphere conditioner package of this example was obtained using this. In Example 10, the value of the above formula (1) is 5.79 with respect to the blending amount of the main agent (see Table 2).

実施例11では平均体積粒径が45.0μmのエリソルビン酸ナトリウムを主剤として用いた点を除いて、実施例10と同様にして実施例11の雰囲気調整剤を製造し、これを用いて本実施例の雰囲気調整剤包装体を得た。実施例11において主剤の配合量に関し、上記式(1)の値は5.79である(表2参照)。 In Example 11, the atmosphere conditioner of Example 11 was produced in the same manner as in Example 10 except that sodium erythorbate having an average volume particle size of 45.0 μm was used as the main agent, and this embodiment was used. An example atmosphere conditioner package was obtained. In Example 11, the value of the above formula (1) is 5.79 with respect to the blending amount of the main agent (see Table 2).

比較例Comparative example

[比較例1]
比較例1では実施例1と同じ活性炭成分を有するが、含浸水を含まない乾燥状態の活性炭(フタムラ化学株式会社製の活性炭(SA1000))(上記活性炭「B」)を用いた。なお、当該活性炭は実施例2で用いた活性炭と同じものである。そして、当該活性炭を主剤100質量部(24.1g)に対して38.6質量部(9.3g)用意すると共に、主剤100質量部に対して水(添加水)を79.7質量部(19.2g)用意した。他の成分についても、主剤100質量部に対して実施例2と同じ配合量になるように、炭酸カリウムを44.4質量部(10.7g)、硫酸第一鉄七水和物を36.9質量部(8.9g)、ゼオライト(担持体)を73.9質量部(17.8g)秤量した。
[Comparative Example 1]
In Comparative Example 1, an activated carbon having the same activated carbon component as in Example 1 but not containing impregnated water (activated carbon (SA1000) manufactured by Futamura Chemical Co., Ltd.) (activated carbon "B") was used. The activated carbon is the same as the activated carbon used in Example 2. Then, 38.6 parts by mass (9.3 g) of the activated carbon is prepared with respect to 100 parts by mass (24.1 g) of the main agent, and 79.7 parts by mass (added water) of water (added water) is prepared with respect to 100 parts by mass of the main agent. 19.2g) Prepared. Regarding other components, 44.4 parts by mass (10.7 g) of potassium carbonate and 36. 9 parts by mass (8.9 g) and zeolite (support) were weighed 73.9 parts by mass (17.8 g).

大気下において、主剤全量と水全量とを混合し、主剤を水に溶解限度まで溶解させた混合液を得た。この混合液に炭酸カリウム全量と硫酸第一鉄七水和物全量とを添加及び混合した後、ゼオライト全量と活性炭全量を添加及び混合して、全ての原料の混合物を得た。得られた混合物は石ころ状となり、通気性包装材袋に充填することが困難であり、雰囲気調整剤として使用不可能な状態になった。よって、比較例1において主剤の配合量に関し、上記式(1)の値も求めていない(表2参照)。 In the air, the total amount of the main agent and the total amount of water were mixed to obtain a mixed solution in which the main agent was dissolved in water to the dissolution limit. After adding and mixing the total amount of potassium carbonate and the total amount of ferrous sulfate heptahydrate to this mixed solution, the total amount of zeolite and the total amount of activated carbon were added and mixed to obtain a mixture of all raw materials. The resulting mixture became stone-like, difficult to fill in a breathable packaging bag, and could not be used as an atmosphere conditioner. Therefore, in Comparative Example 1, the value of the above formula (1) was not obtained with respect to the blending amount of the main agent (see Table 2).

[比較例2]
比較例2では実施例1とは異なる種類の活性炭「D」を用いた。具体的には、活性炭として、平均細孔径が1.70nm、BET比表面積が1021m/g、粒径が30メッシュ〜150メッシュ、全細孔容積が0.43cm/gの含浸水を含まない乾燥状態の活性炭(味の素ファインテクノ株式会社製の活性炭(Y−30/150)を用いた。そして、主剤100質量部に対して当該活性炭を96.3質量部用いた点を除いて、実施例1と同様にして比較例2の雰囲気調整剤を製造し、これを用いて本実施例の雰囲気調整剤包装体を得た。比較例2において主剤の配合量に関し、上記式(1)の値は27.97である(表2参照)。
[Comparative Example 2]
In Comparative Example 2, an activated carbon "D" of a type different from that of Example 1 was used. Specifically, the activated carbon contains impregnated water having an average pore diameter of 1.70 nm, a BET specific surface area of 1021 m 2 / g, a particle size of 30 mesh to 150 mesh, and a total pore volume of 0.43 cm 3 / g. Activated carbon in a non-dry state (activated carbon manufactured by Ajinomoto Fine-Techno Co., Ltd. (Y-30 / 150) was used, and 96.3 parts by volume of the activated carbon was used with respect to 100 parts by mass of the main agent. The atmosphere adjusting agent of Comparative Example 2 was produced in the same manner as in Example 1, and the atmosphere adjusting agent package of this example was obtained using the same. In Comparative Example 2, the blending amount of the main agent was expressed in the above formula (1). The value is 27.97 (see Table 2).

[比較例3]
比較例3では実施例1及び比較例2とは異なる種類の活性炭「E」を用いた。具体的には、活性炭として、平均細孔径が3.67nm、BET比表面積が710m/g、平均体積粒径が約100μm、全細孔容積が0.65cm/gの含浸水を含まない乾燥状態の活性炭(ノリット株式会社製の活性炭(AZO))を用いた。そして、主剤100質量部に対して当該活性炭を96.3質量部用いた点を除いて、実施例1と同様にして比較例3の雰囲気調整剤を製造し、これを用いて本実施例の雰囲気調整剤包装体を得た。比較例3において主剤の配合量に関し、上記式(1)の値は27.97である(表2参照)。
[Comparative Example 3]
In Comparative Example 3, an activated carbon "E" of a type different from that of Example 1 and Comparative Example 2 was used. Specifically, the activated carbon does not contain impregnated water having an average pore diameter of 3.67 nm, a BET specific surface area of 710 m 2 / g, an average volume particle size of about 100 μm, and a total pore volume of 0.65 cm 3 / g. Activated carbon in a dry state (activated carbon (AZO) manufactured by Norit Co., Ltd.) was used. Then, an atmosphere adjusting agent of Comparative Example 3 was produced in the same manner as in Example 1 except that 96.3 parts by mass of the activated carbon was used with respect to 100 parts by mass of the main agent, and this was used in the present Example. An atmosphere conditioner package was obtained. In Comparative Example 3, the value of the above formula (1) is 27.97 with respect to the blending amount of the main agent (see Table 2).

以上製造した実施例及び比較例における各成分の配合量等の製造条件を表1に示す。なお、表1では、各雰囲気調整剤を製造する際に用いた主剤の配合量を100質量部としたときの各成分の配合量(割合)を「質量部」で示している。また、表2には、雰囲気調整剤包装体1包に対する雰囲気調整剤の充填量(g)を全量、主剤量、主剤以外の成分量、全水分量、上記式(1)の値を示す。 Table 1 shows the production conditions such as the blending amount of each component in the above-produced Examples and Comparative Examples. In Table 1, the blending amount (ratio) of each component is shown in "parts by mass" when the blending amount of the main agent used in producing each atmosphere adjusting agent is 100 parts by mass. Further, Table 2 shows the total amount (g) of the atmosphere adjusting agent to be filled in one package of the atmosphere adjusting agent, the amount of the main agent, the amount of components other than the main agent, the total amount of water, and the value of the above formula (1).

Figure 0006884444
Figure 0006884444

Figure 0006884444
Figure 0006884444

さらに、表3に、各実施例及び比較例で用いた活性炭について、活性炭種類、形態、含水率、全細孔容積、平均細孔径、BET比表面積、t−plot法マイクロ孔容積、水銀圧入法細孔容積(0.04〜9.0μm)、水銀圧入法モード細孔直径(0.04〜9.0μm)、水銀圧入法細孔容積(0.006〜9.0μm)、水銀圧入法モード細孔直径(0.006〜9.0μm)を示す。表3に示す活性炭の全細孔容積等は次のように測定した。 Further, in Table 3, for the activated carbon used in each Example and Comparative Example, the type, form, water content, total pore volume, average pore diameter, BET specific surface area, t-prot method micropore volume, mercury intrusion method Pore volume (0.04 to 9.0 μm), mercury intrusion mode Pore diameter (0.04 to 9.0 μm), mercury intrusion pore volume (0.006 to 9.0 μm), mercury intrusion mode The pore diameter (0.006 to 9.0 μm) is shown. The total pore volume and the like of the activated carbon shown in Table 3 were measured as follows.

(1)全細孔容積、平均細孔径、BET比表面積、t−plot法
これらについては、下記(i)に示す測定条件により測定した結果を下記(ii)に示す解析方法により解析することにより測定値を得た。
(1) Total pore volume, average pore diameter, BET specific surface area, t-prot method These are measured by the measurement conditions shown in (i) below and analyzed by the analysis method shown in (ii) below. The measured value was obtained.

(i)測定条件
測定装置:マイクロトラック・ベル社製BELSORP−miniII
前処理:130℃で8時間の真空脱気
測定方法:定容法を用いて、窒素による吸着脱離等温線の測定
吸着温度:77K
吸着質:窒素
飽和蒸気圧:実測
平衡待ち時間:500Sec
吸着質断面積:0.162nm
(I) Measurement conditions Measuring device: BELSORP-miniII manufactured by Microtrack Bell Co., Ltd.
Pretreatment: Vacuum deaeration at 130 ° C for 8 hours Measurement method: Measurement of adsorption / desorption isotherm with nitrogen using the constant volume method Adsorption temperature: 77K
Adsorbent: Nitrogen Saturated vapor pressure: Measured Equilibrium waiting time: 500 Sec
Adsorbent cross-sectional area: 0.162 nm 2

(ii)解析方法
・全細孔容積
吸着等温線の相対圧(P/P0)0.99の吸着量から下記式により算出した値を全細孔容積とした。
=V/22414×M/ρ
:相対圧(0.99)までの全細孔容量、V:相対圧(0.99)の吸着量
:吸着質(N)の分子量(28.013)、ρ:吸着質(N)の密度(0.808)
22414:1モルあたりの気体の体積
(Ii) Analysis method-Total pore volume The total pore volume was calculated by the following formula from the adsorption amount of the relative pressure (P / P0) of the adsorption isotherm of 0.99.
V P = V / 22414 × M g / ρ g
V P: the total pore volume of up to relative pressure (0.99), V: adsorption amount M g of the relative pressure (0.99): The molecular weight of the adsorbate (N 2) (28.013), ρ g: adsorption Quality (N 2 ) density (0.808)
22414: Volume of gas per mole

・平均細孔径
全細孔容積値とBET法により算出された表面積値から下記式に基づいて算出した値を平均細孔径とした。
D=4V/A×1000
D:細孔直径(nm)、V:全細孔容積、A:比表面積
-Average pore diameter The value calculated based on the following formula from the total pore volume value and the surface area value calculated by the BET method was taken as the average pore diameter.
D = 4V / A x 1000
D: Pore diameter (nm), V: Total pore volume, A: Specific surface area

・BET比表面積
BET法に基づき上記測定装置を用いて測定した値とした。
-BET specific surface area The value was measured using the above measuring device based on the BET method.

・t−Plot法解析方法
t−Plot法に基づき、マイクロトラック・ベル社推奨のHarkins−Jura−BEL.t基準曲線を用いてマイクロ孔容積を算出した。
-T-Plot method analysis method Based on the t-Plot method, Harkins-Jura-BEL. The micropore volume was calculated using the t-reference curve.

(2)水銀圧入法細孔容積及びモード細孔直径
これらについては、以下に示す測定装置を用い、以下に示す測定条件により得られた測定結果を、下記測定装置に付属のソフトウェアを用いて解析した値とした。
測定装置:AntonPaar社製水銀圧入ポロシメータPoreMaster33GT
測定条件:高圧範囲20〜5000psi(細孔直径0.04μmから9.0μm)
高圧範囲20〜33000psi(細孔直径0.006μmから9.0μm)
(2) Mercury press-fitting method Pore volume and mode Pore diameter For these, the measurement device shown below is used, and the measurement results obtained under the measurement conditions shown below are analyzed using the software attached to the measurement device below. The value was set.
Measuring device: Mercury press-fit porosimeter manufactured by AntonioPaar PoreMaster33GT
Measurement conditions: High pressure range 20 to 5000 psi (pore diameter 0.04 μm to 9.0 μm)
High pressure range 20-33000 psi (pore diameter 0.006 μm to 9.0 μm)

Figure 0006884444
Figure 0006884444

〈評価〉
各実施例及び各比較例で製造した各雰囲気調整剤包装体を用いて、本件発明に係る雰囲気調整剤の酸素吸収能及び炭酸ガス発生量を評価した。評価方法及び評価結果はそれぞれ以下のとおりである。
<Evaluation>
The oxygen absorption capacity and the amount of carbon dioxide generated by the atmosphere conditioner according to the present invention were evaluated using the atmosphere conditioner packages produced in each Example and each Comparative Example. The evaluation methods and evaluation results are as follows.

1.評価方法
各雰囲気調整剤の酸素吸収能及び炭酸ガス発生量等は次のようにして評価した。
この雰囲気調整剤包装体を、ポリ塩化ビニリデンコート/ポリエチレンラミネートフィルムのガスバリア性の袋(260×350mm)に入れ、空気2500mlを充填して密封した密封袋を複数個作製した。
1. 1. Evaluation method The oxygen absorption capacity and carbon dioxide gas generation amount of each atmosphere conditioner were evaluated as follows.
This atmosphere adjusting agent package was placed in a gas barrier bag (260 × 350 mm) of polyvinylidene chloride coat / polyethylene laminate film, and 2500 ml of air was filled to prepare a plurality of sealed bags.

得られた雰囲気調整剤包装体の室温における酸素吸収速度及び炭酸ガス発生速度を評価するため、各密封袋を25℃に保持し、10分経過する毎に各袋内の酸素濃度(体積%)及び炭酸ガス濃度(体積%)をPBI Dansensor製Check Mate3を用いて測定した。結果を表5及び表6に示す。 In order to evaluate the oxygen absorption rate and carbon dioxide gas generation rate of the obtained atmosphere adjuster package at room temperature, each sealed bag is held at 25 ° C., and the oxygen concentration (% by volume) in each bag is maintained every 10 minutes. And the carbon dioxide concentration (% by volume) was measured using Check Mate 3 manufactured by PBI Dansensol. The results are shown in Tables 5 and 6.

2.評価結果
(1)製造性
実施例1〜実施例11では大気下において主剤以外の成分からなる混合物を得た後、大気下で当該混合物と、固体の状態の主剤とを容器包装材袋に充填することで雰囲気調整剤を製造した。一方、比較例1では、大気下において主剤と水とを混合し、その後、各成分を順次混合することにより雰囲気調整剤を製造した。なお、実施例2と比較例1は各成分の混合順序が異なる点以外は全て同じ条件で雰囲気調整剤を製造している。
2. Evaluation Results (1) Manufacturability In Examples 1 to 11, after obtaining a mixture consisting of components other than the main agent in the air, the mixture and the main agent in a solid state are filled in a container and packaging material bag in the air. By doing so, an atmosphere conditioner was manufactured. On the other hand, in Comparative Example 1, an atmosphere adjusting agent was produced by mixing the main agent and water in the atmosphere and then sequentially mixing each component. In Example 2 and Comparative Example 1, the atmosphere conditioner is produced under the same conditions except that the mixing order of each component is different.

比較例1では、上述のとおり、主剤を含む全構成成分からなる混合物は石ころ状となり、通気性包装材袋に充填することが困難であり、雰囲気調整剤として使用不可能な状態になった。比較例1では、まず水と主剤とを混合し、主剤が溶解した飽和水溶液(但し、溶解限度を超えた分の主剤を含む)に対してアルカリ剤を添加しているため、主剤であるエリソルビン酸ナトリウムの酸化反応に必要な条件が整い、主剤の酸化反応が進行し、主剤を含む全成分からなる混合物が石ころ状になってしまったものと考えられる。これに対して、上記各実施例のように主剤を水に溶解させる工程を含まず、主剤以外の混合物を得た後に、当該混合物に固体の状態の主剤を加えることにより、大気下で製造したときも主剤の酸化反応の進行を抑制することが可能であり、雰囲気調整剤を良好に製造可能であることが確認された。 In Comparative Example 1, as described above, the mixture composed of all the constituents including the main agent became stone-like, and it was difficult to fill the breathable packaging material bag, so that it could not be used as an atmosphere adjusting agent. In Comparative Example 1, water and the main agent are first mixed, and an alkaline agent is added to a saturated aqueous solution in which the main agent is dissolved (however, the main agent exceeds the dissolution limit), so that the main agent is erythorbine. It is probable that the conditions required for the oxidation reaction of sodium acid acid were met, the oxidation reaction of the main agent proceeded, and the mixture consisting of all the components including the main agent became stone-like. On the other hand, unlike each of the above examples, the step of dissolving the main agent in water was not included, and after obtaining a mixture other than the main agent, the main agent in a solid state was added to the mixture to produce the mixture in the atmosphere. It was confirmed that it was possible to suppress the progress of the oxidation reaction of the main agent and that the atmosphere conditioner could be satisfactorily produced.

(2)活性炭種類
次に、実施例1、比較例2及び比較例3を対比して、活性炭種類に関して考察する。実施例1では、主剤100質量部に対して、含水率が60質量%の粉末状の含水活性炭(「A」(表3参照))を96.3質量部用いている。これに対して、比較例2及び比較例3では含水率が0質量%の乾燥状態にある粒状の活性炭(「D」)又は粉末状の活性炭(「E」)を96.3質量部用いている。主剤100質量部に対する活性炭の配合量は同じであるが、表1に示すとおり、活性炭成分の配合量と、含浸水を含む当該雰囲気調整剤中の全水分量が異なる。実施例1では、主剤100質量部に対する活性炭成分量は38.5質量部であるのに対して、比較例2及び比較例3では、主剤100質量部に対する活性炭成分量は96.3質量部である。また、実施例1では当該雰囲気調整剤中の全水分量(添加水と含浸水を含む)が80.0質量部であるのに対して、比較例2及び比較例3は22.2質量部である。その結果、上記式(1)の値も実施例1では7.80であるのに対し、比較例2及び比較例3では27.97と大きな値を示す。比較例2及び比較例3の雰囲気調整剤では全水分量に対する主剤の配合量が多く、表4〜表6に示すように雰囲気調整能については実施例1の雰囲気調整剤とは顕著な差が生じた。具体的には、実施例1の雰囲気調整剤では密封袋内の酸素濃度が0.1%以下になるまでに要した時間が70分であったのに対して、比較例2の雰囲気調整剤は48時間、比較例3の雰囲気調整剤では216時間を要した。また、表5及び表6に示すように、40分経過前に雰囲気中の酸素濃度を1%以下に低減することができ、雰囲気中の二酸化炭素濃度も20%近くに増加させることができており、迅速に嫌気培養に適した雰囲気に調整可能であることが確認された。一方、比較例2及び比較例3の雰囲気調整剤ではそのような高い反応性はみられなかった。従って、主剤に対して同量の活性炭を用いる場合、予め水を含浸した含水活性炭を用いることにより、添加水量を増加させることなく、主剤の酸化反応を迅速に進める上で適した量の水分を雰囲気調整剤に含有させることが容易になり、反応性の高い雰囲気調製剤を得られることが確認された。
(2) Types of activated carbon Next, the types of activated carbon will be considered in comparison with Example 1, Comparative Example 2 and Comparative Example 3. In Example 1, 96.3 parts by mass of powdered hydrous activated carbon (“A” (see Table 3)) having a water content of 60% by mass is used with respect to 100 parts by mass of the main agent. On the other hand, in Comparative Example 2 and Comparative Example 3, 96.3 parts by mass of granular activated carbon (“D”) or powdered activated carbon (“E”) having a water content of 0% by mass in a dry state was used. There is. The blending amount of activated carbon with respect to 100 parts by mass of the main agent is the same, but as shown in Table 1, the blending amount of the activated carbon component and the total water content in the atmosphere adjusting agent containing the impregnated water are different. In Example 1, the amount of activated carbon component with respect to 100 parts by mass of the main agent was 38.5 parts by mass, whereas in Comparative Example 2 and Comparative Example 3, the amount of activated carbon component with respect to 100 parts by mass of the main agent was 96.3 parts by mass. is there. Further, in Example 1, the total water content (including added water and impregnated water) in the atmosphere adjusting agent is 80.0 parts by mass, whereas in Comparative Example 2 and Comparative Example 3, 22.2 parts by mass. Is. As a result, the value of the above formula (1) is 7.80 in Example 1, whereas it is 27.97 in Comparative Example 2 and Comparative Example 3. In the atmosphere adjusting agents of Comparative Example 2 and Comparative Example 3, the amount of the main agent mixed with respect to the total water content was large, and as shown in Tables 4 to 6, the atmosphere adjusting ability was significantly different from that of the atmosphere adjusting agent of Example 1. occured. Specifically, in the atmosphere adjusting agent of Example 1, it took 70 minutes for the oxygen concentration in the sealed bag to become 0.1% or less, whereas the atmosphere adjusting agent of Comparative Example 2 took 70 minutes. It took 48 hours, and the atmosphere conditioner of Comparative Example 3 took 216 hours. Further, as shown in Tables 5 and 6, the oxygen concentration in the atmosphere can be reduced to 1% or less before the elapse of 40 minutes, and the carbon dioxide concentration in the atmosphere can be increased to nearly 20%. It was confirmed that the atmosphere can be quickly adjusted to be suitable for anaerobic culture. On the other hand, the atmosphere modifiers of Comparative Example 2 and Comparative Example 3 did not show such high reactivity. Therefore, when the same amount of activated carbon is used for the main agent, by using the hydrous activated carbon impregnated with water in advance, an amount of water suitable for rapidly advancing the oxidation reaction of the main agent can be added without increasing the amount of added water. It was confirmed that the atmosphere adjusting agent can be easily contained and a highly reactive atmosphere adjusting agent can be obtained.

(3)活性炭の含水率及び全水分量における含浸水の割合
次に、実施例1、実施例2及び実施例3を対比して、活性炭の含水率及び全水分量における含浸水の割合について考察する。実施例2及び実施例3は、それぞれ実施例1と同じ活性炭成分を有し、含水率の異なる活性炭を使用している。実施例1、実施例2及び実施例3の雰囲気調整剤において、主剤100質量部に対する活性炭成分の配合量、全水分量は同じであり、他の成分の配合量も同じである。実施例1では含水率が60質量%の含水活性炭を用いているため、全水分量における含浸水の割合は72.2質量%である。一方、実施例2では含水率が0質量%の活性炭を用いているため、表1には全水分量における含浸水の割合は0質量%と示した。しかしながら、実施例2で用いた活性炭は実施例1と同じ活性炭成分を有し、t−plot法マイクロ孔容積や、モード 細孔直径(測定範囲0.04〜9.0μm)が同じ値を有する。そのため、予め添加水全量を活性炭と混合しておくことにより、当該活性炭の細孔内に良好に吸水され、全水分量における含浸水の割合や活性炭における含水率が実施例1よりは劣るものの、実施例3よりは高く、含水率55%程度、含浸水の割合が60質量%程度となったのではないかと推測する。実施例3では、含水率が50質量%の含水活性炭を用い、主剤100質量部に対して添加水を41.5質量部用いているため、全水分量における含浸水の割合は48.1質量%である。このような全水分量における含浸水の割合の相違から、表4〜表6に示すように雰囲気調整能に差が生じ、実施例1の雰囲気調整剤は高い雰囲気調整能を示したのに対して、全水分量における含浸水の割合の低い実施例2及び実施例3では雰囲気調整能がやや低下することが確認された。しかしながら、実施例2の雰囲気調整剤では雰囲気中の酸素濃度を0.1%以下にするために要した時間が5時間であり、予め活性炭に対して所定量の水を含浸させておくことで、比較的高い雰囲気調整能が得られることが確認された。また、実施例3の雰囲気調整剤についても、雰囲気中の酸素濃度を0.1%以下にするために要した時間は13時間であり、比較例2及び比較例3の雰囲気調整剤と比較すると高い雰囲気調整能を実現することができることも確認される。
(3) Moisture content of activated carbon and ratio of impregnated water in total water content Next, by comparing Example 1, Example 2 and Example 3, the water content of activated carbon and the ratio of impregnated water in total water content are considered. To do. Examples 2 and 3 each have the same activated carbon component as that of Example 1, and use activated carbon having a different water content. In the atmosphere adjusting agents of Examples 1, 2 and 3, the amount of the activated carbon component and the total amount of water to be blended with respect to 100 parts by mass of the main agent are the same, and the blending amounts of the other components are also the same. In Example 1, since the hydrous activated carbon having a water content of 60% by mass is used, the ratio of the impregnated water to the total water content is 72.2% by mass. On the other hand, in Example 2, since activated carbon having a water content of 0% by mass is used, Table 1 shows that the ratio of impregnated water to the total water content is 0% by mass. However, the activated carbon used in Example 2 has the same activated carbon component as in Example 1, and has the same values in the t-plot method micropore volume and the mode pore diameter (measurement range 0.04 to 9.0 μm). .. Therefore, by mixing the total amount of the added water with the activated carbon in advance, water is absorbed well into the pores of the activated carbon, and the ratio of the impregnated water in the total water content and the water content in the activated carbon are inferior to those in Example 1. It is presumed that the water content was about 55% and the proportion of impregnated water was about 60% by mass, which was higher than that of Example 3. In Example 3, a hydrous activated carbon having a water content of 50% by mass is used, and 41.5 parts by mass of added water is used with respect to 100 parts by mass of the main agent. Therefore, the ratio of the impregnated water to the total water content is 48.1% by mass. %. Due to such a difference in the ratio of the impregnated water to the total water content, the atmosphere adjusting ability differs as shown in Tables 4 to 6, and the atmosphere adjusting agent of Example 1 shows a high atmosphere adjusting ability. Therefore, it was confirmed that the atmosphere adjusting ability was slightly lowered in Examples 2 and 3 in which the ratio of the impregnated water to the total water content was low. However, in the atmosphere adjusting agent of Example 2, the time required to reduce the oxygen concentration in the atmosphere to 0.1% or less is 5 hours, and the activated carbon is impregnated with a predetermined amount of water in advance. It was confirmed that a relatively high atmosphere adjustment ability can be obtained. Further, also for the atmosphere adjusting agent of Example 3, the time required to reduce the oxygen concentration in the atmosphere to 0.1% or less is 13 hours, which is compared with the atmosphere adjusting agents of Comparative Example 2 and Comparative Example 3. It is also confirmed that high atmosphere adjustment ability can be realized.

(4)含水活性炭の配合量及び全水分量における含浸水割合
次に、実施例1、実施例4〜実施例6を対比して、主剤100質量部に対する含水活性炭の配合量及び全水分量における含浸水割合について考察する。これらの実施例は主剤100質量部に対する含水活性炭の配合量がそれぞれ相違し、その結果、雰囲気調整剤中の全水分量及び含浸水量、全水分量中の含浸水の割合は相違するが、他の成分の配合量は同じである。実施例1における含水活性炭の配合量が96.3質量部であるのに対して、実施例4では81.5質量部、実施例5では59.3質量部、実施例6では37.0質量部となっている(表1参照)。表4〜表6に示すように、実施例4の雰囲気調整剤では雰囲気中の酸素濃度を0.1%以下にするために要した時間は90分であり、実施例1よりも時間を要するものの高い反応性を有することが確認された。実施例1、実施例4〜実施例6では、主剤100質量部に対する含浸活性炭の配合量が少なくなる程、雰囲気中の酸素濃度を0.1%以下にするために要する時間が増加した。しかしながら、実施例4〜実施例6では、雰囲気中の酸素濃度を7時間以内に0.1%以下にすることができ、実用上良好な雰囲気調整能を有するものと認められる。また、表5及び表6を参照すると、全水分量における含浸水の割合が60質量%以上になるように含水活性炭の配合量を調整することで、より反応性が高く、雰囲気中の酸素濃度及び二酸化炭素濃度を嫌気培養用雰囲気に迅速に調整可能な雰囲気調整剤が得られるものと認められる。
(4) Blending amount of hydrous activated charcoal and ratio of impregnated water in total water content Next, comparing Examples 1 and 4 to 6, the blending amount of hydrous activated charcoal and the total water content with respect to 100 parts by mass of the main agent Consider the proportion of impregnated water. In these examples, the blending amount of the hydrous activated carbon with respect to 100 parts by mass of the main agent is different, and as a result, the total water content and the impregnated water amount in the atmosphere adjusting agent and the ratio of the impregnated water in the total water content are different. The blending amount of the components of is the same. The amount of the hydrous activated carbon compounded in Example 1 was 96.3 parts by mass, whereas in Example 4 it was 81.5 parts by mass, in Example 5 it was 59.3 parts by mass, and in Example 6 it was 37.0 parts by mass. It is a part (see Table 1). As shown in Tables 4 to 6, the time required for the atmosphere adjusting agent of Example 4 to reduce the oxygen concentration in the atmosphere to 0.1% or less is 90 minutes, which is longer than that of Example 1. However, it was confirmed that it had high reactivity. In Examples 1 and 4 to 6, the time required to reduce the oxygen concentration in the atmosphere to 0.1% or less increased as the blending amount of the impregnated activated carbon with respect to 100 parts by mass of the main agent decreased. However, in Examples 4 to 6, the oxygen concentration in the atmosphere can be reduced to 0.1% or less within 7 hours, and it is recognized that the atmosphere can be adjusted in a practically good manner. Further, referring to Tables 5 and 6, by adjusting the blending amount of the hydrous activated carbon so that the ratio of the impregnated water in the total water content is 60% by mass or more, the reactivity is higher and the oxygen concentration in the atmosphere. And it is recognized that an atmosphere adjusting agent capable of rapidly adjusting the carbon dioxide concentration to the atmosphere for anaerobic culture can be obtained.

(5)主剤配合量
次に、実施例1、実施例7〜実施例9を対比して、主剤配合量、或いは主剤に対する他の成分の配合量について考察する。実施例1、実施例7〜実施例9は主剤の配合量はそれぞれ13.5g、11.0g、7.0g、5.0gと異なる量を用いているが、他の成分の使用量は略同じである。従って、主剤100質量部に対する他の成分の配合量は、実施例7の添加水量を除き、実施例1に対して、実施例7〜実施例9が相対的に多くなる。表4を参照すると、実施例1、実施例7〜実施例9では他の成分の使用量が同じであるとき、主剤配合量が少なくなる程、雰囲気中の酸素濃度を0.1%以下にするために要する時間が増加した。しかしながら、実施例7及び実施例8では、雰囲気中の酸素濃度を3時間以内に0.1%以下にすることができ、実用上良好な雰囲気調整能を有するものと認められる。一方、実施例1に対して主剤配合量が約37%の実施例9では雰囲気中の酸素濃度を0.1%以下にするために20時間を要した。しかしながら、主剤量がこのように少なくとも、比較例2や比較例3と比較すると反応性の高い雰囲気調整剤が得られており、含水活性炭を用いることで雰囲気調整能の高い雰囲気調整剤を得ることができることも確認される。
(5) Main agent compounding amount Next, the compounding amount of the main agent or the compounding amount of other components with respect to the main agent will be considered by comparing Examples 1 and 7 to 9. Examples 1 and 7 to 9 use different amounts of the main agent, which are 13.5 g, 11.0 g, 7.0 g, and 5.0 g, respectively, but the amounts of other components used are omitted. It is the same. Therefore, the blending amount of the other components with respect to 100 parts by mass of the main agent is relatively large in Examples 7 to 9 as compared with Example 1 except for the amount of added water in Example 7. With reference to Table 4, when the amounts of other components used are the same in Example 1 and Examples 7 to 9, the oxygen concentration in the atmosphere is reduced to 0.1% or less as the amount of the main agent compounded decreases. The time required to do this has increased. However, in Examples 7 and 8, the oxygen concentration in the atmosphere can be reduced to 0.1% or less within 3 hours, and it is recognized that the atmosphere can be adjusted in a practically good manner. On the other hand, in Example 9 in which the amount of the main agent blended was about 37% with respect to Example 1, it took 20 hours to reduce the oxygen concentration in the atmosphere to 0.1% or less. However, at least the amount of the main agent is at least as compared with Comparative Example 2 and Comparative Example 3, and an atmosphere adjusting agent having a high reactivity is obtained, and by using the hydrous activated carbon, an atmosphere adjusting agent having a high atmosphere adjusting ability can be obtained. It is also confirmed that it can be done.

(6)主剤粒径
次に、実施例1、実施例10、実施例11を対比して、主剤粒径について考察する。実施例1では平均体積粒径が266.6μmのエリソルビン酸ナトリウムを主剤としたのに対して、実施例10では平均体積粒径が532.5μm、実施例11では平均体積粒径が45.0μmのエリソルビン酸ナトリウムを主剤とした。また、他の成分の配合量が実施例1とは異なっているが、他の条件が実施例1と同じであるとき、主剤粒径が大きくなる程反応性はやや低下し、主剤粒径が小さくなる程反応性は向上することが確認された。上記実施例では平均体積粒径約10μmの含水活性炭を用いている。主剤に対して粒径が1/4〜1/55程度の微粉の含水活性炭を用いることで、雰囲気調整剤内で主剤粒子の周囲に多数の含水活性炭が存在し、主剤の酸化反応に要する水を含水活性炭から良好に供給することができる。主剤の粒径が小さくなれば、含水活性炭との接触面積が増加し、より反応性の高い雰囲気調整剤が得られるものと考えられる。
(6) Main agent particle size Next, the main agent particle size will be considered by comparing Example 1, Example 10, and Example 11. In Example 1, sodium erythorbate having an average volume particle size of 266.6 μm was used as the main component, whereas in Example 10, the average volume particle size was 532.5 μm, and in Example 11, the average volume particle size was 45.0 μm. The main ingredient was sodium erythorbate. Further, although the blending amount of the other components is different from that of Example 1, when the other conditions are the same as those of Example 1, the larger the particle size of the main agent, the slightly lower the reactivity, and the particle size of the main agent becomes larger. It was confirmed that the smaller the value, the better the reactivity. In the above example, hydrous activated carbon having an average volume particle size of about 10 μm is used. By using a fine powdered hydrous activated carbon having a particle size of about 1/4 to 1/55 with respect to the main agent, a large number of hydrous activated carbons are present around the main agent particles in the atmosphere adjusting agent, and water required for the oxidation reaction of the main agent. Can be satisfactorily supplied from hydrous activated carbon. It is considered that if the particle size of the main agent becomes smaller, the contact area with the hydrous activated carbon increases, and a more reactive atmosphere adjusting agent can be obtained.

(7)式(1)
次に、式(1)の値について考察する。実施例1の雰囲気調整剤と比較例2及び比較例3の雰囲気調整剤については上記のとおりである。各実施例1〜実施例11を比較すると、活性炭種類や、活性炭の含水率及び全水分量における含浸水の割合、含水活性炭の配合量及び全水分量における含浸水割合、主剤配合量、主剤粒径によって雰囲気調整剤の反応性は変化するがいずれも差はあるものの反応性の高い雰囲気調整剤を得ることができていると考える。また、各実施例を比較すると、より迅速に嫌気培養雰囲気を調整する上では、当該式(1)の値が5以上10以下であることが好ましく、その際、全水分量における含浸水の割合が65質量%以上95質量%以下であることが好ましいことが確認された。但し、本発明者らが別途確認したところ、微好気培養用雰囲気を調整する場合には、当該式(1)の値が1.5程度であっても1時間程度で微好気培養用雰囲気に適した酸素濃度及び二酸化炭素濃度に調整することができ、当該式(1)の値については要求される反応速度と、調整すべき酸素濃度及び二酸化炭素濃度に応じて適宜決定することが好ましいといえる。
(7) Equation (1)
Next, the value of equation (1) will be considered. The atmosphere regulator of Example 1 and the atmosphere regulators of Comparative Example 2 and Comparative Example 3 are as described above. Comparing Examples 1 to 11, the type of activated charcoal, the water content of the activated charcoal and the ratio of impregnated water in the total water content, the blended amount of the hydrous activated charcoal and the impregnated water ratio in the total water content, the main agent blending amount, and the main agent granules Although the reactivity of the atmosphere adjusting agent changes depending on the diameter, it is considered that a highly reactive atmosphere adjusting agent can be obtained although there is a difference in each case. Further, comparing each example, in order to adjust the anaerobic culture atmosphere more quickly, the value of the formula (1) is preferably 5 or more and 10 or less, and at that time, the ratio of the impregnated water to the total water content. Was confirmed to be preferably 65% by mass or more and 95% by mass or less. However, as a result of separate confirmation by the present inventors, when adjusting the atmosphere for microaerobic culture, even if the value of the formula (1) is about 1.5, it takes about 1 hour for microaerobic culture. The oxygen concentration and carbon dioxide concentration can be adjusted to suit the atmosphere, and the value of the formula (1) can be appropriately determined according to the required reaction rate and the oxygen concentration and carbon dioxide concentration to be adjusted. It can be said that it is preferable.

(8)活性炭物性
表3に各実施例及び比較例で用いた活性炭の物性を示す。活性炭A〜活性炭Eは全細孔容積が0.43cm/g〜1.56cm/gであり、平均細孔径が1.7nm〜4.2nmの範囲にある。上述のとおり活性炭A〜活性炭Cを用いた実施例は、活性炭D及び活性炭Eを用いた比較例2、3よりも反応性の高い雰囲気調整剤が得られた。実施の形態の欄で述べたとおり、本件発明に係る雰囲気調整剤では、全細孔容積の値と、反応性の高さ(酸素吸収速度、二酸化炭素放出速度の速さ等)との相関は特に認められなかった。しかしながら、t−plot法によるマイクロ孔容積と反応性の高さには相関が認められ、活性炭D、活性炭Eに対してマイクロ孔容積が大きい活性炭A、活性炭B及び活性炭Cを用いた方が主剤の酸化反応を効率的に進行させることができ、反応性の高い雰囲気調整剤が得られた。また、水銀圧入法によるモード細孔直径(測定範囲0.04〜9.0μm)について、活性炭A、活性炭B及び活性炭Cでは0.050μm以上の値を示したのに対し、活性炭Eでは0.03644μmと小さな値を示した。一方、水銀圧入法によるモード細孔直径(測定範囲0.006〜9.0μm)では活性炭A、活性炭B及び活性炭Cでは0.00549μmであるいのに対し、活性炭Dは0.01201μmと2倍以上大きい値であるにもかかわらず、活性炭A〜Cよりも反応性が劣り、活性炭Eは0.00549μmと同値であるにもかかわらず、最も反応性に劣る結果となった。よって、上述したように、モード細孔直径(測定範囲0.04〜9.0μm)の大きさと、反応性の高さとの間に相関が認められ、モード細孔直径(測定範囲0.04〜9.0μm)の大きい活性炭を用いた方が反応性の高い雰囲気調整剤が得られるものと考える。
(8) Physical characteristics of activated carbon Table 3 shows the physical characteristics of the activated carbon used in each Example and Comparative Example. Activated carbon A~ charcoal E is the total pore volume is 0.43cm 3 /g~1.56cm 3 / g, an average pore diameter in the range of 1.7Nm~4.2Nm. As described above, in the examples using activated carbon A to activated carbon C, an atmosphere modifier having higher reactivity than in Comparative Examples 2 and 3 using activated carbon D and activated carbon E was obtained. As described in the column of the embodiment, in the atmosphere adjusting agent according to the present invention, the correlation between the value of the total pore volume and the high reactivity (oxygen absorption rate, carbon dioxide release rate, etc.) is No particular recognition was made. However, a correlation was observed between the micropore volume by the t-prot method and the high reactivity, and it is better to use activated carbon A, activated carbon B and activated carbon C, which have larger micropore volumes than activated carbon D and activated carbon E. The oxidation reaction of the above can proceed efficiently, and a highly reactive atmosphere conditioner was obtained. In addition, the mode pore diameter (measurement range 0.04 to 9.0 μm) by the mercury intrusion method showed a value of 0.050 μm or more for activated carbon A, activated carbon B, and activated carbon C, whereas it was 0. It showed a small value of 03644 μm. On the other hand, the mode pore diameter (measurement range 0.006 to 9.0 μm) by the mercury intrusion method is 0.00549 μm for activated carbon A, activated carbon B and activated carbon C, whereas activated carbon D is 0.01201 μm, which is twice as large. Despite the larger value, the reactivity was inferior to that of the activated carbons A to C, and the activated carbon E was the same value as 0.00549 μm, but the reactivity was the worst. Therefore, as described above, a correlation was observed between the size of the mode pore diameter (measurement range 0.04 to 9.0 μm) and the high reactivity, and the mode pore diameter (measurement range 0.04 to 9.0 μm) was observed. It is considered that a highly reactive atmosphere conditioner can be obtained by using a large activated carbon (9.0 μm).

Figure 0006884444
Figure 0006884444

Figure 0006884444
Figure 0006884444

Figure 0006884444
Figure 0006884444

本件発明によれば、反応性が高く、且つ、高価な製造設備等を用いずとも製造過程における雰囲気調整能の低下を抑制することができる雰囲気調整剤及び雰囲気調整剤の製造方法を提供することができる。 According to the present invention, there is provided an atmosphere adjusting agent and a method for producing an atmosphere adjusting agent, which are highly reactive and can suppress a decrease in atmosphere adjusting ability in a manufacturing process without using expensive manufacturing equipment or the like. Can be done.

Claims (12)

主剤と、アルカリ剤と、水と、担持体と、活性炭とを含む雰囲気調整剤であって、
前記主剤は、L−アスコルビン酸、エリソルビン酸、及びこれらの塩或いは水和物から選択される一種以上であり、
前記主剤の水に対する溶解度をa(g/100g−HO)(25℃)、当該雰囲気調整剤に含まれる主剤量をx(g)、全水分量をb(g)としたとき、以下の関係式(1)を満たし、
前記アルカリ剤、前記水、前記担持体及び前記活性炭を含む前記主剤以外の構成成分からなる混合物と、固体の状態の前記主剤とを含むことを特徴とする雰囲気調整剤。
1.3< x/((a/100)×b)≦ 25.0・・・(1)
An atmosphere conditioner containing a main agent, an alkaline agent, water, a carrier, and activated carbon.
The main agent is one or more selected from L-ascorbic acid, erythorbic acid, and salts or hydrates thereof.
When the solubility of the main agent in water is a (g / 100 g-H 2 O) (25 ° C.), the amount of the main agent contained in the atmosphere adjusting agent is x (g), and the total water content is b (g), the following Satisfy the relational expression (1) of
An atmosphere conditioner comprising the mixture of the alkaline agent, the water, the carrier, and components other than the main agent containing the activated carbon, and the main agent in a solid state.
1.3 <x / ((a / 100) x b) ≤ 25.0 ... (1)
前記活性炭は、当該雰囲気調整剤に含まれる全水分量の40質量%以上95質量%以下を含浸水として含む平均体積粒径が0.1mm未満の含水活性炭である請求項1に記載の雰囲気調整剤。 The atmosphere adjustment according to claim 1, wherein the activated carbon is a hydrous activated carbon having an average volume particle size of less than 0.1 mm containing 40% by mass or more and 95% by mass or less of the total water content contained in the atmosphere adjusting agent as impregnated water. Agent. 前記含水活性炭の含浸水量は、当該含水活性炭100質量部に対して45質量部以上である請求項2に記載の雰囲気調整剤。 The atmosphere adjusting agent according to claim 2, wherein the amount of impregnated water of the hydrous activated carbon is 45 parts by mass or more with respect to 100 parts by mass of the hydrous activated carbon. 前記含水活性炭から前記含浸水を除いた活性炭成分を、前記主剤100質量部に対して、125質量部以下含む請求項2又は請求項3に記載の雰囲気調整剤。 The atmosphere adjusting agent according to claim 2 or 3, wherein the activated carbon component obtained by removing the impregnated water from the hydrous activated carbon is contained in an amount of 125 parts by mass or less with respect to 100 parts by mass of the main agent. 前記活性炭のt−plot法マイクロ孔容積が0.3cm/g以上である請求項1〜請求項4のいずれか一項に記載の雰囲気調整剤。 The atmosphere adjusting agent according to any one of claims 1 to 4, wherein the activated carbon has a micropore volume of 0.3 cm 3 / g or more by the t-plot method. 前記活性炭の水銀圧入法によるモード細孔直径(測定範囲0.04〜9.0μm)が0.050μm以上である請求項1〜請求項5のいずれか一項に記載の雰囲気調整剤。 The atmosphere adjusting agent according to any one of claims 1 to 5, wherein the mode pore diameter (measurement range 0.04 to 9.0 μm) of the activated carbon by the mercury injection method is 0.050 μm or more. 前記主剤100質量部に対して、当該雰囲気調整剤に含まれる全水分量が20質量部以上150質量部以下である請求項1〜請求項6のいずれか一項に記載の雰囲気調整剤。 The atmosphere adjusting agent according to any one of claims 1 to 6, wherein the total amount of water contained in the atmosphere adjusting agent is 20 parts by mass or more and 150 parts by mass or less with respect to 100 parts by mass of the main agent. 前記主剤100質量部に対して、前記アルカリ剤として炭酸カリウムを35質量部以上150質量部以下含む請求項1〜請求項7のいずれか一項に記載の雰囲気調整剤。 The atmosphere adjusting agent according to any one of claims 1 to 7, which contains 35 parts by mass or more and 150 parts by mass or less of potassium carbonate as the alkaline agent with respect to 100 parts by mass of the main agent. 前記主剤100質量部に対して、反応触媒として硫酸第一鉄七水和物を30質量部以上250質量部以下の範囲で含む請求項1〜請求項8のいずれか一項に記載の雰囲気調整剤。 The atmosphere adjustment according to any one of claims 1 to 8, wherein ferrous sulfate heptahydrate is contained in a range of 30 parts by mass or more and 250 parts by mass or less as a reaction catalyst with respect to 100 parts by mass of the main agent. Agent. 請求項1〜請求項9のいずれか一項に記載の雰囲気調整剤を製造するための雰囲気調整剤の製造方法であって、
前記主剤の水に対する溶解度をa(g/100g−HO)(25℃)、当該雰囲気調整剤に含まれる主剤量をx(g)、全水分量をb(g)としたとき、以下の関係式(1)を満たすように、前記主剤及び前記水の配合量を決定することを特徴とする雰囲気調整剤の製造方法。
1.3< x/((a/100)×b)≦ 25.0・・・(1)
A method for producing an atmosphere adjusting agent according to any one of claims 1 to 9, wherein the atmosphere adjusting agent is produced.
When the solubility of the main agent in water is a (g / 100 g-H 2 O) (25 ° C.), the amount of the main agent contained in the atmosphere adjusting agent is x (g), and the total water content is b (g), the following A method for producing an atmosphere adjusting agent, which comprises determining the blending amounts of the main agent and the water so as to satisfy the relational expression (1) of.
1.3 <x / ((a / 100) x b) ≤ 25.0 ... (1)
前記アルカリ剤、前記水、前記担持体及び前記活性炭を含む前記主剤以外の構成成分からなる混合物を得る工程と、
前記混合物に前記主剤を固体の状態で加える工程と、
を含む請求項10に記載の雰囲気調整剤の製造方法
A step of obtaining a mixture consisting of components other than the main agent containing the alkaline agent, the water, the carrier, and the activated carbon.
The step of adding the main agent to the mixture in a solid state, and
The method for producing an atmosphere adjusting agent according to claim 10 .
前記活性炭に対して、当該雰囲気調整剤に含まれる全水分量の40質量%以上95質量%以下を予め含浸させておき、この含浸水を含む活性炭を用いて前記混合物を得る請求項10又は請求項11に記載の雰囲気調整剤の製造方法。 Claim 10 or claim that the activated carbon is pre-impregnated with 40% by mass or more and 95% by mass or less of the total water content contained in the atmosphere adjusting agent, and the activated carbon containing the impregnated water is used to obtain the mixture. Item 10. The method for producing an atmosphere adjusting agent according to Item 11.
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