JP6877929B2 - How to install the photovoltaic power generation unit and the solar cell module - Google Patents

How to install the photovoltaic power generation unit and the solar cell module Download PDF

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JP6877929B2
JP6877929B2 JP2016180839A JP2016180839A JP6877929B2 JP 6877929 B2 JP6877929 B2 JP 6877929B2 JP 2016180839 A JP2016180839 A JP 2016180839A JP 2016180839 A JP2016180839 A JP 2016180839A JP 6877929 B2 JP6877929 B2 JP 6877929B2
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solar cell
cell module
frame body
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fixed
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JP2018046686A (en
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亮 土田
亮 土田
亮 中尾
亮 中尾
敦 中井川
敦 中井川
秀明 正木
秀明 正木
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NTT Facilities Inc
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B10/00Integration of renewable energy sources in buildings
    • Y02B10/10Photovoltaic [PV]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

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Description

本発明は、例えば平地や屋根等に設置される太陽電池モジュールを配列した太陽光発電ユニット及び太陽電池モジュールの装着方法に関する。 The present invention relates to a photovoltaic power generation unit in which solar cell modules installed on a flat ground, a roof, or the like are arranged, and a method for mounting the solar cell module.

太陽電池モジュール(太陽電池パネル)をアレイ状に配列させた太陽光発電ユニットとして例えば特許文献1に記載されたものが提案されている。この太陽光発電ユニットは架台上に複数の太陽電池モジュールを配列したものであり、太陽電池モジュールにおける太陽電池モジュール本体の四辺を支持する枠体の裏面に2本の枠体の支持点同士の間に補強部材を連結している。これによって、太陽電池モジュール本体への荷重によるたわみを抑制できるとしている。 As a photovoltaic power generation unit in which solar cell modules (solar cell panels) are arranged in an array, for example, the one described in Patent Document 1 has been proposed. This photovoltaic power generation unit is an arrangement of a plurality of solar cell modules on a gantry, and between the support points of the two frames on the back surface of the frame that supports the four sides of the solar cell module body in the solar cell module. A reinforcing member is connected to. As a result, it is possible to suppress the deflection due to the load on the solar cell module body.

また、特許文献2では、外枠内に太陽電池モジュールを取り付けた内枠をスライドによって取り付け取り外し可能とし、収納した状態でビス等によって固定可能とした。太陽電池モジュールを取り外すことで点検や修理等を行える。また、特許文献3では太陽電池モジュール本体の周辺部を四辺の枠体に受け入れ、枠体にカバーを取り付けて太陽電池モジュール本体を固定している。 Further, in Patent Document 2, the inner frame in which the solar cell module is mounted can be attached and detached by a slide, and can be fixed by a screw or the like in the stored state. Inspection and repair can be performed by removing the solar cell module. Further, in Patent Document 3, the peripheral portion of the solar cell module main body is received in a frame body on four sides, and a cover is attached to the frame body to fix the solar cell module main body.

特開2014−66045号公報Japanese Unexamined Patent Publication No. 2014-66045 特開2000−27395号公報Japanese Unexamined Patent Publication No. 2000-27395 特開2001−295437号公報Japanese Unexamined Patent Publication No. 2001-295437

しかしながら、上述した特許文献1〜3に記載された太陽電池モジュールでは、故障や破損等した太陽電池モジュールを新設のものに交換する場合、枠部と太陽電池モジュール本体を含む太陽電池モジュール全体を交換する必要があった。しかも、既設の太陽電池モジュールを架台から取り外して新たな太陽電池モジュールを架台に設置するため、着脱作業に手間がかかる上に交換部品数が多いためにコスト高になる欠点があった。
また、新設の太陽電池モジュールの寸法が既設の太陽電池モジュールと異なると取り付けが困難であった。
However, in the solar cell modules described in Patent Documents 1 to 3 described above, when the failed or damaged solar cell module is replaced with a new one, the entire solar cell module including the frame portion and the solar cell module main body is replaced. I had to do it. Moreover, since the existing solar cell module is removed from the gantry and a new solar cell module is installed on the gantry, there is a drawback that the attachment / detachment work is troublesome and the number of replacement parts is large, resulting in high cost.
Moreover, if the dimensions of the newly installed solar cell module are different from those of the existing solar cell module, it is difficult to install the module.

本発明は、このような事情に鑑みてなされたものであり、故障等した既設の太陽電池モジュールの一部を利用して新設の太陽電池モジュールを低コストで設置できるようにした太陽光発電ユニット及び太陽電池モジュールの装着方法を提供することを目的とする。 The present invention has been made in view of such circumstances, and is a photovoltaic power generation unit capable of installing a newly installed solar cell module at low cost by utilizing a part of an existing solar cell module that has failed or the like. And a method of mounting a solar cell module.

本発明による太陽光発電ユニットは、複数の既設の太陽電池モジュールの周縁部にそれぞれ設けた既設枠体と、一部の前記既設の太陽電池モジュールを撤去した前記既設枠体内に固定されていて前記既設枠体より小型の新設枠体と、前記既設枠体及び前記新設枠体を固定する取付部材と、前記新設枠体に固定されていて前記既設の太陽電池モジュールより小型の新設の太陽電池モジュールと、を備えたことを特徴とする。
本発明によれば、故障や破損等した既設の太陽電池モジュールの既設枠体を残して他の部品を撤去し、新設の太陽電池モジュールの新設枠体を既設枠体に固定できるため、新設の太陽電池モジュールの取り付けが容易であり、しかも予め架台に固定された既設枠体を用いて固定できるため、既設の太陽電池モジュールと大きさの異なる新設の太陽電池モジュールを容易に且つ低コストで取り付けできる。架台の取付部材を介して新設枠体を既設枠体に固定できるため、強固な固定ができる。
Solar power generation unit according to the invention, the be fixed and the existing frame body respectively provided on the periphery of the plurality of existing solar cell module, the existing frame body that removing the solar cell module of a portion of the existing A new frame body smaller than the existing frame body, a mounting member for fixing the existing frame body and the new frame body, and a new solar cell module fixed to the new frame body and smaller than the existing solar cell module. It is characterized by having.
According to the present invention, other parts can be removed while leaving the existing frame of the existing solar cell module that has been damaged or damaged, and the new frame of the new solar cell module can be fixed to the existing frame. Since the solar cell module can be easily installed and can be fixed by using the existing frame fixed to the gantry in advance, a new solar cell module having a size different from that of the existing solar cell module can be installed easily and at low cost. it can. Since the new frame body can be fixed to the existing frame body via the mounting member of the gantry, it can be firmly fixed.

た、既設枠体の一辺または二辺の既設枠辺部に新設枠体の一辺または二辺の新設枠辺部が固定されていてもよい。
これによって、新設の太陽電池モジュールを既設枠体内に取り付けできる。
Also, new frame side portions of one side or two sides of the new frame into the existing frame side portions of one side or two sides of the already設枠body may be fixed.
As a result, the newly installed solar cell module can be installed inside the existing frame.

また、取付部材に固定する仲介部材を備え、仲介部材は既設枠体及び新設枠体の少なくとも一方にも固定されていてもよい。
仲介部材によって取付部材を補強して既設枠体または新設枠体を固定できる。
Further, an intermediary member to be fixed to the mounting member may be provided, and the intermediary member may be fixed to at least one of the existing frame body and the new frame body.
The mounting member can be reinforced by the intermediary member to fix the existing frame body or the new frame body.

また、仲介部材は複数の取付部材に連結するブレースであってもよい。 Further, the intermediary member may be a brace connected to a plurality of mounting members.

また、仲介部材は取付部材と新設枠体を連結する止め部材であってもよい。
新設枠体のねじ穴が取付部材から外れていても止め部材を介して新設枠体と取付部材を固定できる。
Further, the intermediary member may be a stop member that connects the mounting member and the new frame body.
Even if the screw holes of the new frame body are detached from the mounting member, the new frame body and the mounting member can be fixed via the stopper member.

本発明による太陽電池モジュールの装着方法は、既設の太陽電池モジュールの周縁部に設けた既設枠体を残して他の部分を撤去する工程と、架台の取付部材に仲介部材を固定する工程と、新設の太陽電池モジュールの周縁部に設けた新設枠体を仲介部材及び取付部材の少なくとも一方を介して既設枠体に固定する工程と、を備えたことを特徴とする。 The method for mounting the solar cell module according to the present invention includes a step of removing the other part while leaving the existing frame provided at the peripheral edge of the existing solar cell module, and a step of fixing the intermediary member to the mounting member of the gantry. It is characterized by comprising a step of fixing a new frame body provided on the peripheral edge of the newly installed solar cell module to the existing frame body via at least one of an intermediary member and a mounting member.

本発明による太陽光発電ユニット及び太陽電池モジュールの装着方法によれば、故障等した既設の太陽電池モジュールの既設枠体を残して撤去し、新設の太陽電池モジュールの新設枠体を既設枠体に固定できるため、新設の太陽電池モジュールの取り付けが容易であり、しかも予め架台に固定された既設枠体を用いて新設の太陽電池モジュールを固定できるため製造コストの上昇を抑制できる。
また、既設の太陽電池モジュールと大きさの異なる新設の太陽電池モジュールを容易に取り付け固定できる。
According to the method of mounting the photovoltaic power generation unit and the solar cell module according to the present invention, the existing frame of the existing solar cell module that has failed is left and removed, and the new frame of the new solar cell module is used as the existing frame. Since it can be fixed, the new solar cell module can be easily attached, and the new solar cell module can be fixed by using the existing frame body fixed to the gantry in advance, so that the increase in manufacturing cost can be suppressed.
In addition, a new solar cell module having a size different from that of the existing solar cell module can be easily attached and fixed.

本発明の実施形態による太陽電池モジュールを備えた太陽光発電ユニットの正面図である。It is a front view of the photovoltaic power generation unit provided with the solar cell module according to the embodiment of this invention. 図1に示す太陽光発電ユニットの太陽電池モジュールの配列を示す平面図である。It is a top view which shows the arrangement of the solar cell module of the photovoltaic power generation unit shown in FIG. 既設の太陽電池モジュールの既設枠体に新設の太陽電池モジュールを固定した要部平面図である。It is a top view of the main part which fixed the newly installed solar cell module to the existing frame body of the existing solar cell module. 太陽電池モジュールの既設枠体を取付部材に固定した図3のA−A線断面図である。FIG. 3 is a cross-sectional view taken along the line AA of FIG. 3 in which the existing frame of the solar cell module is fixed to the mounting member. 既設枠体に新設の太陽電池モジュールの新設枠体を固定した図3のB−B線断面図である。It is sectional drawing BB of FIG. 3 which fixed the new frame body of the newly installed solar cell module to the existing frame body. 既設枠体に新設の太陽電池モジュールの新設枠体を載置した図3のC−C線断面図である。FIG. 3 is a cross-sectional view taken along the line CC of FIG. 3 in which a new frame body of a new solar cell module is mounted on an existing frame body. 新設枠体とブレースを固定した図3のD−D線断面図である。It is a cross-sectional view taken along the line DD of FIG. 3 in which a new frame body and a brace are fixed. 取付部材とブレースを固定した図3のE−E線断面図である。FIG. 3 is a cross-sectional view taken along the line EE of FIG. 3 in which the mounting member and the brace are fixed. 実施形態の第一変形例による太陽電池モジュールの平面図である。It is a top view of the solar cell module by the 1st modification of embodiment. 第二変形例による太陽電池モジュールの平面図である。It is a top view of the solar cell module by the 2nd modification. 第三変形例による太陽電池モジュールの平面図である。It is a top view of the solar cell module by the 3rd modification. 既設枠体と新設枠体の変形例を示す要部断面図である。It is sectional drawing of the main part which shows the modification of the existing frame body and the new frame body.

以下、本発明の実施形態による太陽光発電ユニットの太陽電池モジュール及びその装着方法について図1から図5に基づいて説明する。
本発明の実施形態による太陽光発電ユニット1は、図1及び図2に示すように、例えば地表面等の設置面2に設置された架台3の上部に複数の太陽電池モジュール4を配列した太陽電池アレイ5を配設している。本実施形態では太陽電池アレイ5は例えば東西方向に傾斜する傾斜面からなる板状に形成され、二組の太陽電池アレイ5は互いに傾斜方向が東方向と西方向に異なる山型または屋根型に設置されているが、同一方向に傾斜していてもよい。
なお、本発明による太陽光発電ユニット1は東西方向に代えて南北方向に設置してもよい。
Hereinafter, the solar cell module of the photovoltaic power generation unit according to the embodiment of the present invention and the mounting method thereof will be described with reference to FIGS. 1 to 5.
As shown in FIGS. 1 and 2, the photovoltaic power generation unit 1 according to the embodiment of the present invention is a sun in which a plurality of solar cell modules 4 are arranged on an upper portion of a gantry 3 installed on an installation surface 2 such as the ground surface, for example. The battery array 5 is arranged. In the present embodiment, the solar cell array 5 is formed in a plate shape consisting of inclined surfaces inclined in the east-west direction, for example, and the two sets of solar cell arrays 5 have a mountain shape or a roof shape in which the inclination directions are different in the east direction and the west direction. Although it is installed, it may be inclined in the same direction.
The photovoltaic power generation unit 1 according to the present invention may be installed in the north-south direction instead of the east-west direction.

架台3は設置面2上に所定間隔で設置された基部7の上部に支持部材8が固定され、その上部に梁部材9が連結されている。各支持部材8は例えばトラス構造であるが、支柱であってもよい。支持部材8は太陽電池アレイ5の傾斜方向に離間して例えば2組設置され、その一方は太陽電池アレイ5の下端部5a付近に設置された支持部材8Aであり、他方は太陽電池アレイ5の上端部5bよりも下端部5a側に寄った位置に設置された支持部材8Bである。梁部材9の上部には垂木をなす取付部材10がその側面に連結部材11を介して傾斜状態で固定されている。梁部材9と取付部材10は平面視で互いに直交する方向に配列されている。 In the gantry 3, the support member 8 is fixed to the upper portion of the base portion 7 installed on the installation surface 2 at predetermined intervals, and the beam member 9 is connected to the upper portion thereof. Each support member 8 has, for example, a truss structure, but may be a support column. For example, two sets of support members 8 are installed so as to be separated from each other in the inclination direction of the solar cell array 5, one of which is a support member 8A installed near the lower end portion 5a of the solar cell array 5, and the other is a support member 8A of the solar cell array 5. The support member 8B is installed at a position closer to the lower end portion 5a than the upper end portion 5b. A mounting member 10 forming a rafter is fixed to the upper portion of the beam member 9 in an inclined state via a connecting member 11 on the side surface thereof. The beam member 9 and the mounting member 10 are arranged in a direction orthogonal to each other in a plan view.

山型に形成された一対の太陽電池アレイ5及び取付部材10の傾斜姿勢に関し、各上端部5bの間にわずかな隙間がある。そして、これら各上端部5bから両側の支持部材8Bまでの間は作業者が立って歩行や保守点検作業等をできる程度の高さと横幅を有する保守スペース12を形成している。
保守スペース12において、上端部5bの高さは例えば180cm〜230cm程度、支持部材8Bの高さは例えば100cm〜150cm程度、一対の支持部材8B間の距離は例えば150cm程度である。下端部5aは設置面2から例えば37cm程度の高さである。
Regarding the tilted posture of the pair of solar cell arrays 5 and the mounting member 10 formed in a mountain shape, there is a slight gap between the upper end portions 5b. A maintenance space 12 having a height and a width sufficient for an operator to stand and perform walking, maintenance and inspection work, etc. is formed between each of the upper end portions 5b and the support members 8B on both sides.
In the maintenance space 12, the height of the upper end portion 5b is, for example, about 180 cm to 230 cm, the height of the support member 8B is, for example, about 100 cm to 150 cm, and the distance between the pair of support members 8B is, for example, about 150 cm. The lower end portion 5a has a height of, for example, about 37 cm from the installation surface 2.

太陽光発電ユニット1は、例えば一対の太陽電池アレイ5が取付部材10の傾斜角度に沿って東西方向に対向して設置されている。太陽電池アレイ5は、取付部材10の傾斜角度に沿って適宜角度、例えば15°の傾斜角を有しているために日中の午前午後に亘って太陽光を受光することができる。山型をなす一対の太陽電池アレイ5はその上端部5b同士がわずかな間隙を介して対向して配設されている。 In the photovoltaic power generation unit 1, for example, a pair of solar cell arrays 5 are installed facing each other in the east-west direction along an inclination angle of the mounting member 10. Since the solar cell array 5 has an appropriate angle, for example, an inclination angle of 15 ° along the inclination angle of the mounting member 10, it can receive sunlight over the morning and afternoon of the daytime. The pair of solar cell arrays 5 forming a mountain shape are arranged so that their upper end portions 5b face each other with a slight gap.

図2において、所定間隔で配列された取付部材10には、その上端部5bから下端部5aに向けて複数枚、例えば6枚の太陽電池モジュール4が図3に示す略四角形枠状の枠部(以下、これを既設枠体6というものとする)でねじ14によってそれぞれ2本の取付部材10上に固定されている。
そして、太陽電池アレイ5の一部の既設の太陽電池モジュール4が故障または破損したものとして新たな太陽電池モジュール16に交換する。
In FIG. 2, a plurality of mounting members 10 arranged at predetermined intervals from the upper end portion 5b to the lower end portion 5a, for example, six solar cell modules 4 are framed portions having a substantially quadrangular frame shape as shown in FIG. (Hereinafter, this will be referred to as an existing frame body 6), and each of them is fixed on two mounting members 10 by screws 14.
Then, a part of the existing solar cell module 4 of the solar cell array 5 is replaced with a new solar cell module 16 as if it has failed or is damaged.

本実施形態では、交換に際し、図3に示すように、破損等した太陽電池モジュール4の既設枠体6を残して受光面を含む太陽電池モジュール本体を除去して、新たな太陽電池モジュール16を設置して、略四角形枠状の枠部(以下、これを新設枠体17という)を既設枠体6に固定するものとした。即ち、既設枠体6を再生フレームとして再利用する。
既設枠体6には対向する既設枠辺部6a、6bに各一対のねじ穴P1が予め形成されている。新設枠体17には対向する新設枠辺部17a、17bに各一対のねじ穴P2が予め形成されている。しかも、太陽電池モジュール4、16の大きさに応じてねじ穴P1の間隔とねじ穴P2の間隔は相違している。
In the present embodiment, at the time of replacement, as shown in FIG. 3, the solar cell module main body including the light receiving surface is removed while leaving the existing frame 6 of the damaged solar cell module 4, and a new solar cell module 16 is replaced. After installation, a substantially quadrangular frame-shaped frame portion (hereinafter, this is referred to as a new frame body 17) is fixed to the existing frame body 6. That is, the existing frame 6 is reused as a reproduction frame.
A pair of screw holes P1 are formed in advance in the existing frame side portions 6a and 6b facing the existing frame body 6. A pair of screw holes P2 are previously formed in the new frame body 17 on the side portions 17a and 17b of the new frame facing each other. Moreover, the spacing between the screw holes P1 and the spacing between the screw holes P2 are different depending on the sizes of the solar cell modules 4 and 16.

なお、既設の太陽電池モジュール4の既設枠体6は図3及び図4に示すように、対向する2辺の既設枠辺部6a、6bが2本の取付部材10にそれぞれねじ14とナット15で固定されている。取付部材10は断面略コの字状に形成されている(図8参照)。
既設枠体6は、図4に示すように、既設の太陽電池モジュール4の略板状の太陽電池モジュール本体13を嵌合するための断面略コの字状の受け部18aと、受け部18aの下側に形成した中空枠部19aと、中空枠部19aの下面を内側に延長させた載置部20aとからなる断面形状で四辺が形成されている。載置部20aは取付部材10の上に設置され、取付部材10の上面部の裏側から載置部20aにねじ14を締め込んでナット15で固定されている。なお、取付部材10の上面部には予め所定間隔でねじ穴が形成されているが、捩じ込み時に形成してもよい。
As shown in FIGS. 3 and 4, the existing frame body 6 of the existing solar cell module 4 has two opposite side existing frame side portions 6a and 6b on two mounting members 10, respectively, with screws 14 and nuts 15. It is fixed with. The mounting member 10 is formed in a substantially U-shaped cross section (see FIG. 8).
As shown in FIG. 4, the existing frame 6 has a substantially U-shaped receiving portion 18a and a receiving portion 18a for fitting the substantially plate-shaped solar cell module main body 13 of the existing solar cell module 4. Four sides are formed in a cross-sectional shape including a hollow frame portion 19a formed on the lower side and a mounting portion 20a in which the lower surface of the hollow frame portion 19a is extended inward. The mounting portion 20a is installed on the mounting member 10, and the screw 14 is tightened from the back side of the upper surface portion of the mounting member 10 to the mounting portion 20a and fixed by the nut 15. Although screw holes are formed in advance at predetermined intervals on the upper surface of the mounting member 10, they may be formed at the time of screwing.

しかも、本実施形態では、図3に示すように、既設枠体6内に新たな太陽電池モジュール16が取り付けられている。この新設の太陽電池モジュール16は既設の太陽電池モジュール4よりも受光面積が小さく縦横方向の寸法が小さい小型のものとする。
一般に、既設の太陽光発電ユニット1は設置後、数年〜10数年の年月が経過していずれかの太陽電池モジュール4が故障することがある。その場合、故障した太陽電池モジュール4の交換時期には、技術の進歩により設置時より小さい大きさの太陽電池モジュール16で同程度以上の発電出力をだせるように進歩している。そのため、本実施形態では新設の太陽電池モジュール16として故障等した太陽電池モジュール4より縦横寸法の小さい小型のものを設置した。
Moreover, in the present embodiment, as shown in FIG. 3, a new solar cell module 16 is mounted in the existing frame body 6. The newly installed solar cell module 16 has a smaller light receiving area and smaller vertical and horizontal dimensions than the existing solar cell module 4.
In general, one of the solar cell modules 4 may fail after several years to several years have passed since the existing photovoltaic power generation unit 1 was installed. In that case, at the time of replacement of the failed solar cell module 4, due to technological progress, the solar cell module 16 having a size smaller than that at the time of installation is advancing so as to generate power output of the same level or more. Therefore, in the present embodiment, as the newly installed solar cell module 16, a small one having a smaller vertical and horizontal dimension than the failed solar cell module 4 is installed.

次に既設枠体6と新設の太陽電池モジュール16の固定構造について図3乃至図6により説明する。新設の太陽電池モジュール16は既設の太陽電池モジュール4と同様に略四角形板状で形成され、縦横方向の寸法が比較的短く形成された小型のものである。そのため、新設の太陽電池モジュール16は既設枠体6内に納められている。また、新設の太陽電池モジュール16の下面側には対向する2本の取付部材10に斜めに連結されたブレース22が設置され、両端部に形成したねじ穴P3を通してねじ14によって連結されている。
図5に示すように、ブレース22の一端は取付部材10と新設枠体17の間に挟持されてねじ14で連結されている。既設枠体6と新設枠体17の断面形状はほぼ同一であるが、両者を区別するために、新設枠体17の構成を受け部18b、中空枠部19b、載置部20bと表示する。
Next, the fixed structure of the existing frame body 6 and the newly installed solar cell module 16 will be described with reference to FIGS. 3 to 6. Like the existing solar cell module 4, the newly installed solar cell module 16 is formed in a substantially quadrangular plate shape, and is a small one having relatively short vertical and horizontal dimensions. Therefore, the newly installed solar cell module 16 is housed in the existing frame body 6. Further, on the lower surface side of the newly installed solar cell module 16, braces 22 obliquely connected to two opposing mounting members 10 are installed, and are connected by screws 14 through screw holes P3 formed at both ends.
As shown in FIG. 5, one end of the brace 22 is sandwiched between the mounting member 10 and the new frame body 17 and connected by screws 14. The cross-sectional shapes of the existing frame body 6 and the new frame body 17 are almost the same, but in order to distinguish between them, the structure of the new frame body 17 is indicated as a receiving portion 18b, a hollow frame portion 19b, and a mounting portion 20b.

図3において、既設枠辺部6a、6bの各2つのねじ穴P1は一対の取付部材10上に位置し、ねじ14でそれぞれ固定されている。一方、新設枠辺部17a、17bの各ねじ穴P2は一方だけ取付部材10上に位置し、他方は取付部材10から外れた位置にある。
図5において、既設枠体6の一方の既設枠辺部6aは載置部20aと一方の取付部材10の上面部とがねじ14によって連結されている。新設枠体17の新設枠辺部17aは既設枠辺部6aの載置部20aの上に載置され、中空枠部19aに当接して設置されている。
しかも、ねじ14及びナット15との干渉を避けるために中空枠部19bに凹部19baが形成されている。そして、取付部材10の上面部とブレース22と新設枠辺部17bの載置部20bとが積層されてねじ14とナット15で連結されている。
In FIG. 3, each of the two screw holes P1 of the existing frame side portions 6a and 6b are located on the pair of mounting members 10 and are fixed by screws 14. On the other hand, only one of the screw holes P2 of the new frame side portions 17a and 17b is located on the mounting member 10, and the other is located off the mounting member 10.
In FIG. 5, one of the existing frame side portions 6a of the existing frame body 6 has a mounting portion 20a and an upper surface portion of one mounting member 10 connected by screws 14. The new frame side portion 17a of the new frame body 17 is placed on the mounting portion 20a of the existing frame side portion 6a, and is installed in contact with the hollow frame portion 19a.
Moreover, a recess 19ba is formed in the hollow frame portion 19b in order to avoid interference with the screw 14 and the nut 15. Then, the upper surface portion of the mounting member 10, the brace 22, and the mounting portion 20b of the new frame side portion 17b are laminated and connected by the screw 14 and the nut 15.

図6に示すように、他方の取付部材10の上には既設枠辺部6aが設置され、その載置部20aがねじ14で連結されている。しかも、載置部20aの上には新設枠辺部17aが載置され、図5と同様の構成を有している。しかも、新設枠辺部17aはねじ穴P2の位置がずれているため載置部20bはねじ14で固定されていない。
そして、図7に示すように、他方の新設枠辺部17bはブレース22上に載置され、ブレース22と載置部20bとがねじ穴P2、P3を通してねじ14とナット15によって固定されている。新設枠辺部17bの載置部20bは一方の取付部材10上に載置されて、取付部材10の上面部から他方のねじ穴P2を通してねじ14とナット15で固定されている。また、図8に示すように、ブレース22の他端部は取付部材10の上で上面部とねじ14で固定されている。
As shown in FIG. 6, an existing frame side portion 6a is installed on the other mounting member 10, and the mounting portion 20a is connected by screws 14. Moreover, a new frame side portion 17a is mounted on the mounting portion 20a, and has the same configuration as that of FIG. Moreover, since the screw holes P2 of the new frame side portion 17a are misaligned, the mounting portion 20b is not fixed by the screws 14.
Then, as shown in FIG. 7, the other new frame side portion 17b is mounted on the brace 22, and the brace 22 and the mounting portion 20b are fixed by the screw 14 and the nut 15 through the screw holes P2 and P3. .. The mounting portion 20b of the new frame side portion 17b is mounted on one mounting member 10 and is fixed by screws 14 and nuts 15 from the upper surface portion of the mounting member 10 through the other screw hole P2. Further, as shown in FIG. 8, the other end portion of the brace 22 is fixed to the upper surface portion by a screw 14 on the mounting member 10.

本実施形態において、既設の太陽電池モジュール4と新設の太陽電池モジュール16はその大きさが相違しており、対向する既設枠辺部6a、6bはねじ穴P1がそれぞれ取付部材10上に位置してねじ14で固定されている。一方、対向する新設枠辺部17a、17bはその長さに応じてねじ穴P2が形成されているため、一方のねじ穴P2は取付部材10上に位置してその上面部とねじ14で固定されるが、他方のねじ穴P2は取付部材10から外れた位置にある。
そのため、他方のねじ穴P2の1つはブレース22にねじ14で固定することで、新設の太陽電池モジュール16の固定強度を確保している。しかもブレース22の両端はそれぞれ取付部材10にねじ14で固定されている。
In the present embodiment, the sizes of the existing solar cell module 4 and the newly installed solar cell module 16 are different, and the screw holes P1 of the existing frame side portions 6a and 6b facing each other are located on the mounting member 10. It is fixed with a screw 14. On the other hand, since the screw holes P2 are formed in the newly installed frame side portions 17a and 17b facing each other according to their lengths, one screw hole P2 is located on the mounting member 10 and is fixed to the upper surface portion thereof by the screw 14. However, the other screw hole P2 is located at a position separated from the mounting member 10.
Therefore, one of the other screw holes P2 is fixed to the brace 22 with a screw 14 to secure the fixing strength of the newly installed solar cell module 16. Moreover, both ends of the brace 22 are fixed to the mounting member 10 with screws 14.

本実施形態による太陽光発電ユニット1は上述した構成を備えており、次に既設の太陽電池モジュール4の補修等による交換方法ついて説明する。
即ち、図2に示すように、太陽光発電ユニット1の太陽電池アレイ5の一部の太陽電池モジュール4が故障や破損等した場合、図3及び図4に示すようにその四角形枠状の既設枠体6を除いて太陽電池モジュール本体13等の内部の部品を撤去する。残った既設枠体6は対向する既設枠辺部6a、6bが一対の取付部材10にねじ固定されている。
The photovoltaic power generation unit 1 according to the present embodiment has the above-described configuration, and then a replacement method by repairing or the like of the existing solar cell module 4 will be described.
That is, as shown in FIG. 2, when a part of the solar cell modules 4 of the solar cell array 5 of the photovoltaic power generation unit 1 breaks down or is damaged, as shown in FIGS. 3 and 4, the existing quadrangular frame shape thereof is installed. Except for the frame body 6, internal parts such as the solar cell module main body 13 are removed. In the remaining existing frame body 6, the existing frame side portions 6a and 6b facing each other are screw-fixed to the pair of mounting members 10.

次に一対の取付部材10間に斜めにブレース22を設置し、ブレース22の他端を取付部材10の上面部とねじ14で固定する。次いで、既設枠体6内の一対の取付部材10上に新設の太陽電池モジュール16を設置する。
その際、図3及び図5に示すように、新設枠体17の一方の新設枠辺部17aを既設枠辺部6aの載置部20aの上に載置させ、その載置部20bを取付部材10の上面部との間にブレース22の一端部を挟んでねじ14で固定する。また、図7に示すように、他方の新設枠辺部17bをブレース22の中間部に載置させてねじ14で固定する。
このようにして新設の太陽電池モジュール16を既設枠体6を介して取付部材10に固定できる。
Next, the brace 22 is diagonally installed between the pair of mounting members 10, and the other end of the brace 22 is fixed to the upper surface of the mounting member 10 with a screw 14. Next, the newly installed solar cell module 16 is installed on the pair of mounting members 10 in the existing frame body 6.
At that time, as shown in FIGS. 3 and 5, one of the new frame side portions 17a of the new frame body 17 is placed on the mounting portion 20a of the existing frame side portion 6a, and the mounting portion 20b is mounted. One end of the brace 22 is sandwiched between the upper surface of the member 10 and the brace 22 and fixed with the screw 14. Further, as shown in FIG. 7, the other new frame side portion 17b is placed on the intermediate portion of the brace 22 and fixed with the screw 14.
In this way, the newly installed solar cell module 16 can be fixed to the mounting member 10 via the existing frame body 6.

上述したように、本実施形態による太陽光発電ユニット1の太陽電池モジュール16及びその装着方法によれば、故障等した既設の太陽電池モジュール4の既設枠体6を残して残りの部品を撤去し、小型で新設の太陽電池モジュール16の新設枠体17を既設枠体6内に固定できるため、新設の太陽電池モジュール16の取り付けが容易であり、周囲の他の既設の太陽電池モジュール4に影響を与えることなく交換作業を行える。
しかも、予め架台3の取付部材10に固定された既設枠体6を用いて新設の太陽電池モジュール16を固定できるため取り付け作業が簡単であり、製造コストの上昇を抑制できる。
As described above, according to the solar cell module 16 of the photovoltaic cell unit 1 and the mounting method thereof according to the present embodiment, the remaining parts are removed leaving the existing frame 6 of the existing solar cell module 4 which has failed or the like. Since the new frame body 17 of the small and newly installed solar cell module 16 can be fixed in the existing frame body 6, the new solar cell module 16 can be easily attached and affects other existing solar cell modules 4 in the surrounding area. Can be replaced without giving.
Moreover, since the newly installed solar cell module 16 can be fixed by using the existing frame body 6 fixed to the mounting member 10 of the gantry 3 in advance, the mounting work is easy and the increase in manufacturing cost can be suppressed.

なお、本発明は上述した実施形態による太陽光発電ユニット1の太陽電池モジュール16及びその装着方法に限定されることはなく、本発明の要旨を変更しない範囲で適宜の変更や置換等が可能であり、これらはいずれも本発明に含まれる。以下に、本発明の変形例等について説明するが、上述した実施形態と同一または同様な部分や部材には同一の符号を用いて説明を省略する。
例えば、上述した実施形態では、取付部材10、既設枠体6、新設枠体17、ブレース22には予め所定位置にねじ穴を形成したが、これに代えて固定時にねじ穴を形成してもよい。
The present invention is not limited to the solar cell module 16 of the photovoltaic power generation unit 1 and the mounting method thereof according to the above-described embodiment, and appropriate changes and replacements can be made without changing the gist of the present invention. Yes, all of which are included in the present invention. Hereinafter, modifications of the present invention and the like will be described, but the same reference numerals will be used for the same or similar parts and members as those in the above-described embodiment, and the description thereof will be omitted.
For example, in the above-described embodiment, the mounting member 10, the existing frame body 6, the new frame body 17, and the brace 22 are formed with screw holes at predetermined positions in advance, but instead of this, screw holes may be formed at the time of fixing. Good.

図9乃至図11は上述した実施形態の変形例による太陽電池モジュールを示すものである。
図9に示す第一変形例では、第一実施形態における太陽電池モジュール16の交換構造と比較して、ブレース22の設置位置が異なる。本第一変形例では、ブレース22は一端部を他方の取付部材10の上面部にねじ固定し、中間部を新設枠体17の新設枠辺部17bにねじ固定して連結する。そして、ブレース22の他端部は一方の取付部材10の上面部と既設枠辺部6bの載置部20aとの間に挟んでねじ14とナット15で固定した。
本第一変形例では、ブレース22の他端部を既設枠辺部6bと取付部材10との間に介在させて一体にねじ固定できる。
9 to 11 show a solar cell module according to a modification of the above-described embodiment.
In the first modification shown in FIG. 9, the installation position of the brace 22 is different from that of the replacement structure of the solar cell module 16 in the first embodiment. In this first modification, one end of the brace 22 is screw-fixed to the upper surface of the other mounting member 10, and the intermediate portion is screw-fixed to the new frame side portion 17b of the new frame body 17 to be connected. The other end of the brace 22 was sandwiched between the upper surface of one mounting member 10 and the mounting portion 20a of the existing frame side portion 6b, and fixed with screws 14 and nuts 15.
In this first modification, the other end of the brace 22 can be interposed between the existing frame side portion 6b and the mounting member 10 and screw-fixed integrally.

図10に示す第二変形例では、第一実施形態における太陽電池モジュール16の交換構造と比較して、ブレース25の形状と設置位置が異なる。本第二変形例では、ブレース25は略くの字状に屈曲しており、その一端部を他方の取付部材10の上面部と既設枠辺部6aの載置部20aとの間に介在させ、上面部からねじ14を締め込んでナット15で締め付け固定した。そして、ブレース25の他端部は上述の第一変形例と同様に一方の取付部材10の上面部と既設枠辺部6bの載置部20aとの間に挟んでねじ14とナット15で固定した。しかも、ブレース25の中間部は新設枠体17の新設枠辺部17bの載置部20bとねじ14で固定した。 In the second modification shown in FIG. 10, the shape and installation position of the brace 25 are different from those of the replacement structure of the solar cell module 16 in the first embodiment. In this second modification, the brace 25 is bent in an abbreviated shape, and one end thereof is interposed between the upper surface portion of the other mounting member 10 and the mounting portion 20a of the existing frame side portion 6a. , The screw 14 was tightened from the upper surface portion and tightened and fixed with the nut 15. Then, the other end of the brace 25 is sandwiched between the upper surface of one mounting member 10 and the mounting portion 20a of the existing frame side portion 6b and fixed with screws 14 and nuts 15 as in the first modification described above. did. Moreover, the intermediate portion of the brace 25 was fixed to the mounting portion 20b of the new frame side portion 17b of the new frame body 17 with screws 14.

更に、新設枠辺部17bの既設のねじ穴P2が一方の取付部材10上に位置するため、ねじ14で上面部と載置部20bをねじ穴P2を通してねじ14とナット15で固定した。
本第二変形例によれば、1枚のブレース25を折り曲げ形成することで、対向する既設枠辺部6a、6bに固定して、その上で新設の太陽電池モジュール16を新設枠体17で固定できるため、新設の太陽電池モジュール16の保持強度が高くなる。
Further, since the existing screw hole P2 of the new frame side portion 17b is located on one mounting member 10, the upper surface portion and the mounting portion 20b are fixed by the screw 14 and the nut 15 through the screw hole P2.
According to this second modification, one brace 25 is bent and formed to be fixed to the existing frame side portions 6a and 6b facing each other, and the new solar cell module 16 is mounted on the new frame body 17 on the opposite existing frame side portions 6a and 6b. Since it can be fixed, the holding strength of the newly installed solar cell module 16 is increased.

図11に示す第三変形例では、ブレース22、25を設置しない点で上述の実施形態や他の変形例や実施形態の設置位置が異なる。本第三変形例では、一対の取付部材10と既設枠体6の各既設枠辺部6a及び既設枠辺部6bとの各交差部に略L字状の止め金具27を設置した。なお、止め金具27の両端部にはねじ穴P3が予め形成されている。
そして、既設枠体6の対向する既設枠辺部6a、6bに形成されたねじ穴P1を通して取付部材10の上面部と既設枠辺部6a、6bの載置部20aとをねじ14とナット15で固定している。
In the third modified example shown in FIG. 11, the above-described embodiment and other modified examples and the installation positions of the embodiments are different in that the braces 22 and 25 are not installed. In this third modification, substantially L-shaped fasteners 27 are installed at the intersections of the pair of mounting members 10 and the existing frame side portions 6a and the existing frame side portions 6b of the existing frame body 6. Screw holes P3 are formed in advance at both ends of the fastener 27.
Then, through the screw holes P1 formed in the existing frame side portions 6a and 6b of the existing frame body 6, the upper surface portion of the mounting member 10 and the mounting portion 20a of the existing frame side portions 6a and 6b are screwed 14 and the nut 15. It is fixed with.

しかも、既設枠体6内に小型で新設の太陽電池モジュール16を設置する際、新設枠体17は比較的小型であるため、既設枠辺部6a、6bと新設枠辺部17a、17bとに予め設置したねじ穴P1、P2の位置がずれている。即ち、既設枠辺部6a、6bのねじ穴P1は取付部材10上に位置するが、新設枠辺部17a、17bのねじ穴P2は取付部材10から外れた位置になる。 Moreover, when a small and newly installed solar cell module 16 is installed in the existing frame body 6, since the new frame body 17 is relatively small, the existing frame side portions 6a and 6b and the new frame side portions 17a and 17b are used. The positions of the screw holes P1 and P2 installed in advance are misaligned. That is, the screw holes P1 of the existing frame side portions 6a and 6b are located on the mounting member 10, but the screw holes P2 of the new frame side portions 17a and 17b are located outside the mounting member 10.

そのため、取付部材10の上面部と既設枠辺部6a,6bの載置部20aとの間に止め部材としての止め金具27の一端部を介在させてねじ14とナット15で固定し、止め金具27の他端部を新設枠辺部17a、17bの載置部20bに重ねてねじ14とナット15で固定した。なお、止め金具27の両端部には予めねじ穴P3が形成されている。
これによって、新設の太陽電池モジュール16は対向する新設枠辺部17a、17bの既設の一対のねじ穴P2の下部に設けた止め金具27を介して既設枠体6及び取付部材10に堅固にねじ固定できる。
Therefore, one end of the fixing bracket 27 as a fixing member is interposed between the upper surface portion of the mounting member 10 and the mounting portion 20a of the existing frame side portions 6a and 6b, and fixed with the screw 14 and the nut 15. The other end of 27 was placed on the mounting portions 20b of the new frame side portions 17a and 17b and fixed with screws 14 and nuts 15. Screw holes P3 are formed in advance at both ends of the fastener 27.
As a result, the newly installed solar cell module 16 is firmly screwed to the existing frame body 6 and the mounting member 10 via the fastener 27 provided under the existing pair of screw holes P2 of the new frame side portions 17a and 17b facing each other. Can be fixed.

また、図12は既設の太陽電池モジュール4の変形例による既設枠体29と新設枠体30を示すものである。これらの対向する既設枠辺部29a、29b、新設枠辺部30a、30bは例えば断面略E字状に形成されていてもよい。この場合、既設枠辺部29a、29b、新設枠辺部30a、30bの上側の断面コの字状の受け部31a、31bで太陽電池モジュール本体13を嵌合させ、下側の下面部32a、32bで取付部材10の上面部やブレース22,25等とねじ14とナット15で固定してもよい。なお、図12(a)は実施形態の図4に相当する構成であり、図12(b)は同じく図5に相当する構成を示している。 Further, FIG. 12 shows an existing frame body 29 and a new frame body 30 according to a modified example of the existing solar cell module 4. The existing frame side portions 29a and 29b and the new frame side portions 30a and 30b facing each other may be formed, for example, in a substantially E-shaped cross section. In this case, the solar cell module main body 13 is fitted by the receiving portions 31a and 31b having a U-shaped cross section on the upper side of the existing frame side portions 29a and 29b and the new frame side portions 30a and 30b, and the lower lower surface portion 32a, 32b may be fixed to the upper surface of the mounting member 10, braces 22, 25, etc. with screws 14 and nuts 15. Note that FIG. 12A shows a configuration corresponding to FIG. 4 of the embodiment, and FIG. 12B shows a configuration corresponding to FIG. 5 as well.

なお、上述した実施形態や変形例等では、既設枠体6の一辺の既設枠辺部6aに新設枠体17の一辺の新設枠辺部17aをねじ14で連結固定したが、連結固定部は必ずしも一辺である必要はなく、交差する二辺同士をねじ14で連結固定してもよい。新設枠辺部17aのねじ穴P2が取付部材10からずれたとしても、少なくとも既設枠体6の載置部20aを長く設定して新設枠体17の載置部20bと重ねてねじ14で連結固定してもよい。
また、図5において、既設枠体6の載置部20aを新設枠体17の載置部20bの下に延ばしてねじ穴P1、P2を重ねる構成を採用することで、既設枠体6の載置部20aと新設枠体17の載置部20bを直接ねじ14で連結固定できる。
また、ブレース22,25と止め金具27は仲介部材に含まれる。
In the above-described embodiments and modifications, the new frame side portion 17a on one side of the new frame body 17 is connected and fixed to the existing frame side portion 6a on one side of the existing frame body 6 with screws 14. It does not necessarily have to be one side, and two intersecting sides may be connected and fixed with screws 14. Even if the screw hole P2 of the new frame side portion 17a deviates from the mounting member 10, at least the mounting portion 20a of the existing frame body 6 is set to be long and overlapped with the mounting portion 20b of the new frame body 17 and connected with the screw 14. It may be fixed.
Further, in FIG. 5, by adopting a configuration in which the mounting portion 20a of the existing frame body 6 is extended under the mounting portion 20b of the new frame body 17 and the screw holes P1 and P2 are overlapped, the existing frame body 6 is mounted. The placement portion 20a and the placement portion 20b of the new frame body 17 can be directly connected and fixed with screws 14.
Further, the braces 22 and 25 and the fastener 27 are included in the intermediary member.

1 太陽光発電ユニット
3 架台
4 既設の太陽電池モジュール
6、29 既設枠体
6a、6b,29a、29b 既設枠辺部
10 取付部材
13 太陽電池モジュール本体
14 ねじ
15 ナット
16 新設の太陽電池モジュール
17 新設枠体
17a、17b、30a、30b 新設枠辺部
18a、18b、31a、31b 受け部
19a、19b 中空枠部
20a、20b 載置部
22、25ブレース
27 止め金具
P1、P2、P3 ねじ穴
1 Photovoltaic unit 3 Stand 4 Existing solar cell modules 6, 29 Existing frame bodies 6a, 6b, 29a, 29b Existing frame side parts 10 Mounting members 13 Solar cell module body 14 Screws 15 Nuts 16 Newly installed solar cell modules 17 Frame 17a, 17b, 30a, 30b New frame side parts 18a, 18b, 31a, 31b Receiving parts 19a, 19b Hollow frame parts 20a, 20b Mounting parts 22, 25 Brace 27 Fasteners P1, P2, P3 Screw holes

Claims (6)

複数の既設の太陽電池モジュールの周縁部にそれぞれ設けた既設枠体と、
一部の前記既設の太陽電池モジュールを撤去した前記既設枠体内に固定されていて前記既設枠体より小型の新設枠体と、
前記既設枠体及び前記新設枠体を固定する取付部材と、
前記新設枠体に固定されていて前記既設の太陽電池モジュールより小型の新設の太陽電池モジュールと、
備えたことを特徴とする太陽光発電ユニット
And the existing frame body respectively provided on the periphery of the plurality of existing solar cell module,
A new frame body fixed in the existing frame body from which some of the existing solar cell modules have been removed and smaller than the existing frame body, and
The mounting member for fixing the existing frame body and the new frame body, and
A new solar cell module fixed to the new frame and smaller than the existing solar cell module,
A photovoltaic power generation unit characterized by being equipped with .
前記既設枠体の一辺または二辺の既設枠辺部に前記新設枠体の一辺または二辺の新設枠辺部が固定されている請求項1に記載された太陽光発電ユニット The photovoltaic power generation unit according to claim 1, wherein the new frame side portions on one side or two sides of the new frame body are fixed to the existing frame side portions on one side or two sides of the existing frame body. 前記取付部材に固定された仲介部材を備え、前記仲介部材は前記既設枠体及び前記新設枠体の少なくとも一方にも固定されている請求項1または2に記載された太陽光発電ユニット The photovoltaic power generation unit according to claim 1 or 2 , further comprising an intermediary member fixed to the mounting member, the intermediary member being fixed to at least one of the existing frame body and the new frame body. 前記仲介部材は複数の前記取付部材に連結するブレースである請求項3に記載された太陽光発電ユニット The photovoltaic power generation unit according to claim 3 , wherein the intermediary member is a brace connected to a plurality of the mounting members. 前記仲介部材は前記取付部材と前記新設枠体を連結する止め部材である請求項3に記載された太陽光発電ユニット The photovoltaic power generation unit according to claim 3 , wherein the intermediary member is a stop member that connects the mounting member and the new frame body. 既設の太陽電池モジュールの周縁部に設けた既設枠体を残して他の部分を撤去する工程と、
架台の取付部材に仲介部材を固定する工程と、
新設の太陽電池モジュールの周縁部に設けた新設枠体を前記仲介部材及び取付部材の少なくとも一方を介して前記既設枠体に固定する工程と、
を備えたことを特徴とする太陽電池モジュールの装着方法。
The process of removing the other parts while leaving the existing frame provided on the peripheral edge of the existing solar cell module, and
The process of fixing the intermediary member to the mounting member of the gantry,
A step of fixing the new frame body provided on the peripheral edge of the new solar cell module to the existing frame body via at least one of the mediation member and the mounting member.
A method of mounting a solar cell module, which is characterized by being equipped with.
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