JP6875971B2 - Cage for tapered roller bearings and tapered roller bearings - Google Patents

Cage for tapered roller bearings and tapered roller bearings Download PDF

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JP6875971B2
JP6875971B2 JP2017188695A JP2017188695A JP6875971B2 JP 6875971 B2 JP6875971 B2 JP 6875971B2 JP 2017188695 A JP2017188695 A JP 2017188695A JP 2017188695 A JP2017188695 A JP 2017188695A JP 6875971 B2 JP6875971 B2 JP 6875971B2
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cage
tapered roller
tapered
pair
diameter ring
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JP2019065880A (en
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清水 拓也
拓也 清水
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NTN Corp
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NTN Corp
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Priority to CN201880062093.7A priority patent/CN111133210B/en
Priority to PCT/JP2018/035766 priority patent/WO2019065768A1/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C19/00Bearings with rolling contact, for exclusively rotary movement
    • F16C19/22Bearings with rolling contact, for exclusively rotary movement with bearing rollers essentially of the same size in one or more circular rows, e.g. needle bearings
    • F16C19/34Bearings with rolling contact, for exclusively rotary movement with bearing rollers essentially of the same size in one or more circular rows, e.g. needle bearings for both radial and axial load
    • F16C19/36Bearings with rolling contact, for exclusively rotary movement with bearing rollers essentially of the same size in one or more circular rows, e.g. needle bearings for both radial and axial load with a single row of rollers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/30Parts of ball or roller bearings
    • F16C33/34Rollers; Needles
    • F16C33/36Rollers; Needles with bearing-surfaces other than cylindrical, e.g. tapered; with grooves in the bearing surfaces
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/30Parts of ball or roller bearings
    • F16C33/46Cages for rollers or needles
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/30Parts of ball or roller bearings
    • F16C33/46Cages for rollers or needles
    • F16C33/56Selection of substances

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Rolling Contact Bearings (AREA)

Description

本発明は、鉄道車両、自動車、産業機械などに用いられる樹脂製の円すいころ軸受用保持器および該保持器を用いた円すいころ軸受に関する。 The present invention relates to a resin-made tapered roller bearing cage used in railway vehicles, automobiles, industrial machines, etc., and a tapered roller bearing using the cage.

円すいころ軸受は、一般に、外周面にテーパ状の軌道面を有する内輪と、内周面にテーパ状の軌道面を有する外輪と、内輪の軌道面と外輪の軌道面との間を転動する複数の円すいころと、各円すいころをポケット部で転動自在に保持する保持器とを備えている。さらに、保持器は、大径リング部と小径リング部とを複数の柱部で連結してなり、柱部同士の間のポケット部に円すいころを収納している。 Tapered roller bearings generally roll between an inner ring having a tapered raceway surface on the outer peripheral surface, an outer ring having a tapered raceway surface on the inner peripheral surface, and a raceway surface of the inner ring and a raceway surface of the outer ring. It is equipped with a plurality of tapered rollers and a cage that holds each tapered roller in a pocket so that it can roll freely. Further, the cage is formed by connecting the large-diameter ring portion and the small-diameter ring portion with a plurality of pillar portions, and stores the tapered rollers in the pocket portions between the pillar portions.

従来、円すいころ軸受の保持器としては、圧延鋼板などの金属材質が用いられてきた。しかし、金属製の保持器は重量が重くなること、また、使用中に軸受内で発生する磨耗分が潤滑油の劣化を促進させ、ひいては軸受の製品寿命を短縮させることなどが問題であった。そこで、軸受の軽量化や長寿命化の観点から、樹脂組成物の射出成形体である樹脂製保持器が知られている。ただし、樹脂製保持器は、金属製の保持器に比べて強度が劣ることから、樹脂製保持器の強度を確保する手法が提案されている。 Conventionally, a metal material such as a rolled steel plate has been used as a cage for tapered roller bearings. However, there are problems that the metal cage becomes heavy, and that the wear generated in the bearing during use accelerates the deterioration of the lubricating oil, which in turn shortens the product life of the bearing. .. Therefore, from the viewpoint of reducing the weight and extending the life of the bearing, a resin cage, which is an injection-molded body of the resin composition, is known. However, since the strength of the resin cage is inferior to that of the metal cage, a method for ensuring the strength of the resin cage has been proposed.

樹脂製保持器の強度を確保する手法としては、射出成形時の際に溶融樹脂が合流してできるウエルドラインに着目した手法が知られている。例えば、特許文献1に記載の技術では、小径リング部にのみウエルドラインを発生させ、大径リング部にウエルドラインを発生させないことで、大径リング部の径方向に対する強度の向上を図っている。また、特許文献2に記載の技術では、一方のリング部にのみウエルドラインを発生させ、さらにそのウエルドラインに配向が乱れた強化繊維を含ませることで、保持器の強度の向上を図っている。 As a method for ensuring the strength of the resin cage, a method focusing on a weld line formed by merging molten resins during injection molding is known. For example, in the technique described in Patent Document 1, the weld line is generated only in the small diameter ring portion and the weld line is not generated in the large diameter ring portion, thereby improving the strength of the large diameter ring portion in the radial direction. .. Further, in the technique described in Patent Document 2, a weld line is generated only in one ring portion, and the weld line contains reinforcing fibers having a disordered orientation in order to improve the strength of the cage. ..

特開2014−92252号公報Japanese Unexamined Patent Publication No. 2014-922252 特開2013−46982号公報Japanese Unexamined Patent Publication No. 2013-46982

ところで、樹脂製保持器の強度の向上は、ウエルドラインを制御することだけで達成されるものではない。円すいころ軸受の回転時において、保持器には、円すいころから押される力や遠心力など様々な力が加わる。特に、柱部と各リング部との連結部となる隅R部には、応力集中により高い応力が加わる。そのため、高速回転下や高振動下などのより高い応力が発生する使用条件下では、隅R部に依拠して樹脂製保持器が破損するおそがある。それゆえ、樹脂製保持器の強度向上において、隅R部の応力集中を緩和し、発生応力を低減させることが望ましい。 By the way, the improvement of the strength of the resin cage is not achieved only by controlling the weld line. When the tapered roller bearing rotates, various forces such as pushing force from the tapered roller and centrifugal force are applied to the cage. In particular, high stress is applied to the corner R portion, which is the connecting portion between the pillar portion and each ring portion, due to stress concentration. Therefore, under usage conditions where higher stress is generated, such as under high-speed rotation or high vibration, the resin cage may be damaged depending on the corner R portion. Therefore, in improving the strength of the resin cage, it is desirable to relax the stress concentration in the corner R portion and reduce the generated stress.

本発明はこのような背景に鑑みてなされたものであり、柱部と各リング部との間の隅R部での強度に優れる円すいころ軸受用保持器および該保持器を用いた円すいころ軸受を提供することを目的とする。 The present invention has been made in view of such a background, and is a cage for tapered roller bearings having excellent strength at the corner R portion between the column portion and each ring portion, and a tapered roller bearing using the cage. The purpose is to provide.

本発明の円すいころ軸受用保持器は、樹脂組成物の射出成形体である円すいころ軸受用保持器であって、該保持器は、大径リング部と、小径リング部と、これらを連結する複数の柱部とを備え、隣接する柱部同士の間にポケット部が形成されており、上記大径リング部と上記柱部、および、上記小径リング部と上記柱部は、それぞれ隅R部を形成して連結され、上記ポケット部を構成する上記隣接する柱部の一対の面に、射出成形による金型分割線が軸方向に沿ってそれぞれ形成され、上記一対の面は、上記金型分割線よりも大径リング部側で、且つ外径方向に向かって上記ポケット部の周方向の幅を狭めるテーパ状の一対の第1面と、上記金型分割線よりも小径リング部側で、且つ外径方向に向かって上記ポケット部の周方向の幅を狭めるテーパ状の一対の第2面とを有し、上記一対の第1面のテーパ角が、上記一対の第2面のテーパ角よりも小さいことを特徴とする。 The cage for conical roller bearings of the present invention is a cage for conical roller bearings which is an injection-molded body of a resin composition, and the cage connects a large-diameter ring portion and a small-diameter ring portion. A plurality of pillars are provided, and a pocket portion is formed between adjacent pillars. The large diameter ring portion and the pillar portion, and the small diameter ring portion and the pillar portion are each corner R portion. A mold dividing line by injection molding is formed along the axial direction on each of the pair of surfaces of the adjacent pillars constituting the pocket portion, and the pair of surfaces are formed on the mold. On the ring portion side with a larger diameter than the dividing line, and on the pair of tapered first surfaces that narrow the width of the pocket portion in the circumferential direction toward the outer diameter direction, and on the ring portion side with a smaller diameter than the mold dividing line. In addition, it has a pair of tapered second surfaces that narrow the width of the pocket portion in the circumferential direction toward the outer diameter direction, and the taper angle of the pair of first surfaces is the taper of the pair of second surfaces. It is characterized by being smaller than a corner.

また、上記大径リング部と上記柱部との間の上記隅R部として、上記大径リング部に凹状のぬすみ部を設けたことを特徴とする。さらに、上記ぬすみ部の軸方向長さの、上記大径リング部の軸方向幅に対する割合が、10%未満であることを特徴とする。 Further, as the corner R portion between the large diameter ring portion and the pillar portion, a concave slime portion is provided in the large diameter ring portion. Further, the ratio of the axial length of the slime portion to the axial width of the large diameter ring portion is less than 10%.

また、上記小径リング部と上記柱部との間の上記隅R部として、上記小径リング部に凹状のぬすみ部を設けたことを特徴とする。 Further, as the corner R portion between the small diameter ring portion and the pillar portion, a concave sewn portion is provided in the small diameter ring portion.

本発明の円すいころ軸受は、外周面にテーパ状の軌道面を有する内輪と、内周面にテーパ状の軌道面を有する外輪と、上記内輪の軌道面と上記外輪の軌道面との間を転動する複数の円すいころと、上記円すいころをポケット部で転動自在に保持する保持器とを備える円すいころ軸受であって、上記保持器が、本発明の円すいころ軸受用保持器であることを特徴とする。 The tapered roller bearing of the present invention has an inner ring having a tapered raceway surface on the outer peripheral surface, an outer ring having a tapered raceway surface on the inner peripheral surface, and a space between the raceway surface of the inner ring and the raceway surface of the outer ring. A tapered roller bearing including a plurality of rolling conical rollers and a cage that rotatably holds the tapered rollers in a pocket portion. The cage is the cage for tapered roller bearings of the present invention. It is characterized by that.

本発明の円すいころ軸受用保持器は、ポケット部を構成する隣接する柱部の一対の面に、射出成形による金型分割線が軸方向に沿ってそれぞれ形成され、一対の面は、金型分割線よりも大径リング部側で、且つ外径方向に向かってポケット部の周方向の幅を狭めるテーパ状の一対の第1面と、金型分割線よりも小径リング部側で、且つ外径方向に向かってポケット部の周方向の幅を狭めるテーパ状の一対の第2面とを有しているので、上記保持器が円すいころを保持した状態では、一対の第2面が円すいころと接触し、一対の第1面は円すいころに接触しない。つまり、隣接する柱部の一対の第2面で円すいころを保持している。 In the tapered roller bearing cage of the present invention, mold dividing lines by injection molding are formed along the axial direction on a pair of surfaces of adjacent column portions constituting the pocket portion, and the pair of surfaces are molds. A pair of tapered first surfaces that narrow the width of the pocket portion in the circumferential direction toward the outer diameter direction on the ring portion side having a larger diameter than the dividing line, and on the ring portion side having a smaller diameter than the mold dividing line. Since it has a pair of tapered second surfaces that narrow the width of the pocket portion in the circumferential direction toward the outer diameter direction, the pair of second surfaces are tapered when the cage holds the tapered rollers. It contacts the rollers, and the pair of first surfaces does not contact the tapered rollers. That is, the tapered rollers are held by the pair of second surfaces of the adjacent pillars.

この構成において、一対の第1面のテーパ角が、一対の第2面のテーパ角よりも小さくなるようにしたので、これらのテーパ角が同じ場合に比べて、大径リング部側のポケット部の周方向の幅が広くなる。その結果、柱部と大径リング部との間の隅R部の曲率半径を大きくすることができる。またこの場合、一対の第1面は円すいころに接触しないため、該隅R部の曲率半径を大きくしても円すいころとの干渉は生じにくい。以上より、隅R部の応力集中を緩和でき、ひいては、樹脂製保持器の強度を向上させることができる。 In this configuration, the taper angle of the pair of first surfaces is smaller than the taper angle of the pair of second surfaces, so that the pocket portion on the large diameter ring portion side is compared with the case where these taper angles are the same. The width in the circumferential direction of is widened. As a result, the radius of curvature of the corner R portion between the pillar portion and the large diameter ring portion can be increased. Further, in this case, since the pair of first surfaces does not contact the tapered rollers, interference with the tapered rollers is unlikely to occur even if the radius of curvature of the corner R portion is increased. From the above, the stress concentration in the corner R portion can be relaxed, and the strength of the resin cage can be improved.

また、大径リング部と柱部との間の隅R部として、大径リング部に凹状のぬすみ部を設けたので、該隅R部の曲率半径をより大きくとることができ、応力集中を好適に緩和できる。さらに、上記隅R部におけるぬすみ部の軸方向長さの、大径リング部の軸方向幅に対する割合が、10%未満であるので、大径リング部の軸方向幅が小さくなることに起因する大径リング部の強度低下を抑制することができる。 Further, since the large-diameter ring portion is provided with a concave sewn portion as the corner R portion between the large-diameter ring portion and the pillar portion, the radius of curvature of the corner R portion can be made larger, and stress concentration can be achieved. It can be mitigated suitably. Further, since the ratio of the axial length of the slime portion in the corner R portion to the axial width of the large diameter ring portion is less than 10%, the axial width of the large diameter ring portion becomes small. It is possible to suppress a decrease in the strength of the large diameter ring portion.

さらに、小径リング部と柱部との間の隅R部として、小径リング部に凹状のぬすみ部を設けたので、小径リング部側の隅R部についても応力集中を緩和できる。 Further, since the small-diameter ring portion is provided with a concave slime portion as the corner R portion between the small-diameter ring portion and the pillar portion, stress concentration can be relaxed also at the corner R portion on the small-diameter ring portion side.

本発明の円すいころ軸受は、外周面にテーパ状の軌道面を有する内輪と、内周面にテーパ状の軌道面を有する外輪と、内輪の軌道面と外輪の軌道面との間を転動する複数の円すいころと、円すいころをポケット部で転動自在に保持する保持器とを備え、上記保持器が、本発明の円すいころ軸受用保持器であり、該保持器は隅R部の強度に優れるので、円すいころ軸受の軽量化や長寿命化を好適に図ることができる。 The tapered roller bearing of the present invention rolls between an inner ring having a tapered raceway surface on the outer peripheral surface, an outer ring having a tapered raceway surface on the inner peripheral surface, and a raceway surface of the inner ring and a raceway surface of the outer ring. It is provided with a plurality of tapered rollers to be rolled and a cage that rotatably holds the tapered rollers in a pocket portion. The cage is the cage for tapered roller bearings of the present invention, and the cage is located in the corner R portion. Since it is excellent in strength, it is possible to suitably reduce the weight and extend the life of the tapered roller bearing.

本発明の円すいころ軸受の軸方向断面図である。It is sectional drawing in the axial direction of the tapered roller bearing of this invention. 本発明の円すいころ軸受用保持器を示す斜視図である。It is a perspective view which shows the cage for a tapered roller bearing of this invention. 射出成形に使用する保持器用金型の概略図である。It is the schematic of the mold for a cage used for injection molding. 本発明の円すいころ軸受用保持器の斜視拡大図である。It is a perspective enlarged view of the cage for tapered roller bearings of this invention. 円すいころと隅R部の関係を示す図である。It is a figure which shows the relationship between the tapered roller and the corner R part. 円すいころと保持器の接触の関係を示す図である。It is a figure which shows the relationship of contact between a tapered roller and a cage. 保持器と軸受周辺部品との関係を示す図である。It is a figure which shows the relationship between a cage and a bearing peripheral part. 円すいころの軸に沿った断面模式図である。It is a cross-sectional schematic diagram along the axis of a tapered roller. 隅R部としてぬすみ部を設けた図である。It is the figure which provided the dull part as a corner R part. 隅R部に発生する応力の分布を示す図である。It is a figure which shows the distribution of the stress generated in the corner R portion.

本発明の円すいころ軸受を図1に基づいて説明する。図1は、円すいころ軸受の軸方向断面図である。図1に示すように、円すいころ軸受1は、外周面にテーパ状の軌道面2aを有する内輪2と、内周面にテーパ状の軌道面3aを有する外輪3と、内輪2の軌道面2aと外輪3の軌道面3aとの間を転動する複数の円すいころ4と、円すいころ4を周方向一定間隔で転動自在に保持する保持器5とを備えている。各軌道面は、軸方向に沿って該軌道面を構成する径が増加・減少するテーパ状である。テーパの角度は特に限定されないが、軸方向に対して通常15°〜60°程度である。 The tapered roller bearing of the present invention will be described with reference to FIG. FIG. 1 is an axial sectional view of a tapered roller bearing. As shown in FIG. 1, the tapered roller bearing 1 has an inner ring 2 having a tapered raceway surface 2a on the outer peripheral surface, an outer ring 3 having a tapered raceway surface 3a on the inner peripheral surface, and a raceway surface 2a of the inner ring 2. It is provided with a plurality of tapered rollers 4 that roll between the outer ring 3 and the raceway surface 3a of the outer ring 3, and a cage 5 that rotatably holds the tapered rollers 4 at regular intervals in the circumferential direction. Each raceway surface has a tapered shape in which the diameters constituting the raceway surface increase or decrease along the axial direction. The angle of the taper is not particularly limited, but is usually about 15 ° to 60 ° with respect to the axial direction.

図2には、本発明の円すいころ軸受用保持器の一例を示す。保持器5は、大径リング部6と、小径リング部7と、これらを連結する複数の柱部8とを備えてなり、隣接する柱部8同士の間にポケット部9が形成されている。このポケット部9に円すいころ4が収納される。大径リング部6と柱部8は、これらを滑らかに連続させる隅R部10aを形成して連結されている。同様に、小径リング部7と柱部8は、これらを滑らかに連続させる隅R部10bを形成して連結されている。隅R部10aおよび隅R部10bは、径方向断面が円弧状に形成されている。この隅R部により、各リング部6、7と柱部8が交差する位置への過度な応力集中を抑制することができる。 FIG. 2 shows an example of the cage for tapered roller bearings of the present invention. The cage 5 includes a large-diameter ring portion 6, a small-diameter ring portion 7, and a plurality of pillar portions 8 connecting them, and a pocket portion 9 is formed between adjacent pillar portions 8. .. Tapered roller 4 is stored in this pocket portion 9. The large-diameter ring portion 6 and the pillar portion 8 are connected by forming a corner R portion 10a that smoothly connects them. Similarly, the small diameter ring portion 7 and the pillar portion 8 are connected by forming a corner R portion 10b that smoothly connects them. The corner R portion 10a and the corner R portion 10b are formed in a radial cross section in an arc shape. The corner R portion can suppress excessive stress concentration at the position where the ring portions 6 and 7 and the pillar portion 8 intersect.

保持器5は、樹脂組成物の射出成形体であり、軸方向(アキシャルドロー)の2枚の金型を利用して得られる。図3には、該金型の概略図を示す。図3に示すように、金型11は、円環状の保持器5を樹脂組成物の射出成形で製造するための軸受保持器用金型である。金型11は、固定型12と、固定型12に対して型締め・型開き可能な可動型13とを少なくとも有し、これらが衝合することで、所望の軸受保持器の形状の成形キャビティ14を形成している。保持器5の製造において、具体的には、成形キャビティ14に対して樹脂注入口であるゲートを1点または複数点設け、このゲートより溶融樹脂を注入し成形キャビティに充填させる。成形キャビティ内が樹脂で充填されると、この成形キャビティ内の樹脂を圧縮するように圧力をかける(保圧)。一定時間、金型内で溶融樹脂を冷却して固化させたのち、金型を開いて樹脂製の軸受保持器が得られる。 The cage 5 is an injection-molded body of the resin composition, and is obtained by using two molds in the axial direction (axial draw). FIG. 3 shows a schematic view of the mold. As shown in FIG. 3, the mold 11 is a mold for a bearing cage for manufacturing an annular cage 5 by injection molding of a resin composition. The mold 11 has at least a fixed mold 12 and a movable mold 13 that can be clamped and opened with respect to the fixed mold 12, and by abutting these, a forming cavity having a desired bearing cage shape is provided. 14 is formed. In the production of the cage 5, specifically, one or a plurality of gates, which are resin injection ports, are provided in the molding cavity 14, and molten resin is injected from the gates to fill the molding cavity. When the inside of the molding cavity is filled with resin, pressure is applied to compress the resin in the molding cavity (holding pressure). After the molten resin is cooled and solidified in the mold for a certain period of time, the mold is opened to obtain a resin bearing cage.

図4には、保持器5の斜視拡大図を示す。図4に示すように、隣接する柱部8の一対の面はポケット部9を形成している。隣接する柱部8の一対の面は、ポケット部を隔てて互いに対向している。ここで、上述の射出成形では、2つの金型の割り面の都合上、各柱部8のポケット部9を形成する面が2つの金型の影響を受ける。そのため、上記一対の面には、射出成形による金属分割線Xが円すいころ軸受1の軸方向(保持器5の軸方向)に沿ってそれぞれ形成されている。この場合、各柱部8のポケット部9を形成する面はそれぞれ、金属分割線Xを境に分断された不連続面となっており、各柱部8のポケット部9を形成する面は、金属分割線Xよりも大径リング部6側(大径側)の面8aと、金属分割線Xよりも小径リング部7側(小径側)の面8bとを有している。なお、金属分割線Xは、柱部8の中央より大径リング部6側にシフトしている。 FIG. 4 shows an enlarged perspective view of the cage 5. As shown in FIG. 4, the pair of surfaces of the adjacent pillar portions 8 form the pocket portion 9. The pair of surfaces of the adjacent pillars 8 face each other with a pocket portion in between. Here, in the above-mentioned injection molding, the surface forming the pocket portion 9 of each pillar portion 8 is affected by the two molds due to the convenience of the split surfaces of the two molds. Therefore, metal dividing lines X formed by injection molding are formed on the pair of surfaces along the axial direction of the tapered roller bearing 1 (the axial direction of the cage 5). In this case, the surface forming the pocket portion 9 of each pillar portion 8 is a discontinuous surface divided by the metal dividing line X as a boundary, and the surface forming the pocket portion 9 of each pillar portion 8 is It has a surface 8a on the ring portion 6 side (large diameter side) larger than the metal dividing line X, and a surface 8b on the ring portion 7 side (smaller diameter side) smaller than the metal dividing line X. The metal dividing line X is shifted from the center of the pillar portion 8 to the large diameter ring portion 6 side.

図4では、大径側の面8aが、固定型12によって形成され、小径側の面8bが、可動型13によって形成されている。なお、大径側の面8aを可動型13によって形成し、小径側の面8bを固定型12によって形成してもよい。 In FIG. 4, the large-diameter side surface 8a is formed by the fixed mold 12, and the small-diameter side surface 8b is formed by the movable mold 13. The surface 8a on the large diameter side may be formed by the movable mold 13, and the surface 8b on the small diameter side may be formed by the fixed mold 12.

図4において、隣接する柱部8の一対の面に関して言えば、一対の面は、金属分割線Xよりも大径リング部6側(大径側)の一対の面8a、8aと、金属分割線Xよりも小径リング部7側(小径側)の一対の面8b、8bとを有している。一対の面8a、8aおよび一対の面8b、8bは、いずれも外径方向に向かってポケット部9の周方向の幅を狭めるようにテーパ状に形成されている。この構成において円すいころ4が収納された場合には、一対の面8b、8bが、円すいころ4に接触する一方、一対の面8a、8aは円すいころ4に接触しない。 In FIG. 4, regarding the pair of surfaces of the adjacent column portions 8, the pair of surfaces is divided into metal with the pair of surfaces 8a and 8a on the ring portion 6 side (large diameter side) having a larger diameter than the metal dividing line X. It has a pair of surfaces 8b and 8b on the ring portion 7 side (small diameter side) smaller than the wire X. The pair of surfaces 8a and 8a and the pair of surfaces 8b and 8b are all formed in a tapered shape so as to narrow the width of the pocket portion 9 in the circumferential direction toward the outer diameter direction. When the tapered rollers 4 are housed in this configuration, the pair of surfaces 8b and 8b come into contact with the tapered rollers 4, while the pair of surfaces 8a and 8a do not come into contact with the tapered rollers 4.

ところで、保持器5には、軸受の回転時に様々な力が加わり、特に、図4に示す隅R部10aや隅R部10bには、応力集中によって高い応力が発生する。そのため、保持器5の強度の向上を図るため、隅R部10aおよび隅R部10bの応力集中を緩和させることが望ましい。特に円すいころ軸受では、大径リング部6の方が、小径リング部7よりも高い応力が発生するため、隅R部10aにおける対策がより重要となる。 By the way, various forces are applied to the cage 5 when the bearing rotates, and in particular, high stress is generated in the corner R portion 10a and the corner R portion 10b shown in FIG. 4 due to stress concentration. Therefore, in order to improve the strength of the cage 5, it is desirable to relax the stress concentration in the corner R portion 10a and the corner R portion 10b. In particular, in tapered roller bearings, the large-diameter ring portion 6 generates higher stress than the small-diameter ring portion 7, so that measures at the corner R portion 10a are more important.

ここで、応力集中を緩和させる方法として、例えば、隅R部の曲率半径(R寸法)を大きくすることが考えられる。曲率半径を大きくすることで、発生応力が分散され、応力集中が緩和されることが期待される。しかし、例えば、図5(a)に示すように、隅R部10aの曲率半径を、円すいころ4の面取り部4aの曲率半径よりも大きくすると、隅R部10aと円すいころ4の面取り部4aとが干渉してしまい、円すいころ4を保持することが困難となる。 Here, as a method of relaxing the stress concentration, for example, it is conceivable to increase the radius of curvature (R dimension) of the corner R portion. By increasing the radius of curvature, it is expected that the generated stress will be dispersed and the stress concentration will be relaxed. However, for example, as shown in FIG. 5A, if the radius of curvature of the corner R portion 10a is made larger than the radius of curvature of the chamfered portion 4a of the tapered roller 4, the chamfered portion 4a of the corner R portion 10a and the tapered roller 4 Interferes with each other, making it difficult to hold the tapered roller 4.

これの対処として、例えば、図5(b)に示すように、隅R部10aとして大径リング部6の軸方向に凹状のぬすみ部Nを設け、隅R部10aの曲率半径を大きくすることが考えられる。この場合、応力集中を緩和しつつ、円すいころ4の面取り部4aとの干渉を防ぐことができる。しかしこの場合、隅R部10aの曲率半径を大きくするべく、ぬすみ部Nを大きく(例えば、軸方向に大きく)すると、大径リング部6の軸方向幅、ひいては断面積が減少してしまい、結果として保持器5の強度が低下するおそれがある。 As a countermeasure for this, for example, as shown in FIG. 5B, a concave recessed portion N is provided in the axial direction of the large diameter ring portion 6 as the corner R portion 10a, and the radius of curvature of the corner R portion 10a is increased. Can be considered. In this case, it is possible to prevent the tapered roller 4 from interfering with the chamfered portion 4a while relaxing the stress concentration. However, in this case, if the sewn portion N is increased (for example, increased in the axial direction) in order to increase the radius of curvature of the corner R portion 10a, the axial width of the large-diameter ring portion 6 and eventually the cross-sectional area are reduced. As a result, the strength of the cage 5 may decrease.

そのため、ぬすみ部を設けるにあたり、ぬすみ部に起因する保持器5の強度低下を防ぐ方策が必要となる。例えば、方策の一つとして、図6に示すように、大径リング部6の軸方向断面高さ(径方向幅)hを大きくして、大径リング部6を径方向に肉厚とすることで強度低下を防ぐことが考えられる。図6において、h1とh2の大小関係はh1<h2である。この場合、大径リング部6の径方向幅hを大きくすると、金型分割線Xが径方向内側に寄ることになる。その結果、面8bの面積が小さくなり、結果的に柱部8と円すいころ4の接触長さdが短くなる。図6において、d1とd2の大小関係はd1>d2である。そうすると、大径リング部6の径方向幅hを大きくすることで、円すいころ4を安定して保持することが困難となるおそれがある。 Therefore, in providing the dull portion, it is necessary to take measures to prevent the strength of the cage 5 from being lowered due to the dull portion. For example, as one of the measures, as shown in FIG. 6, the axial cross-sectional height (radial width) h of the large-diameter ring portion 6 is increased, and the large-diameter ring portion 6 is made thick in the radial direction. This may prevent the strength from decreasing. In FIG. 6, the magnitude relationship between h1 and h2 is h1 <h2. In this case, if the radial width h of the large-diameter ring portion 6 is increased, the mold dividing line X is moved inward in the radial direction. As a result, the area of the surface 8b becomes smaller, and as a result, the contact length d between the pillar portion 8 and the tapered roller 4 becomes shorter. In FIG. 6, the magnitude relationship between d1 and d2 is d1> d2. Then, by increasing the radial width h of the large-diameter ring portion 6, it may be difficult to stably hold the tapered rollers 4.

一方、その他の方策として、例えば図7に示すように、大径リング部6の軸方向断面長さ(軸方向幅)Lを大きくして、大径リング部6を軸方向に肉厚とすることで強度低下を防ぐことが考えられる。しかしながら、保持器5の軸方向近傍には軸受周辺部品15などが存在するため、大径リング部6の軸方向幅Lを大きくすると、軸受周辺部品15との干渉が懸念される。 On the other hand, as another measure, for example, as shown in FIG. 7, the axial cross-sectional length (axial width) L of the large-diameter ring portion 6 is increased to make the large-diameter ring portion 6 thick in the axial direction. This may prevent the strength from decreasing. However, since the bearing peripheral component 15 and the like are present in the vicinity of the cage 5 in the axial direction, if the axial width L of the large-diameter ring portion 6 is increased, there is a concern of interference with the bearing peripheral component 15.

このように、ぬすみ部を設けるなどの隅R部10aの曲率半径を大きくすることは、隅R部10aへの応力集中を緩和する上で有利となり得るが、大径リング部6の強度を維持することが困難であると考えられる。 Increasing the radius of curvature of the corner R portion 10a, such as providing a slime portion, may be advantageous in alleviating stress concentration on the corner R portion 10a, but maintains the strength of the large diameter ring portion 6. It is considered difficult to do.

そこで、本発明の保持器5は、隅R部10aの曲率半径を大きくすることを可能としつつも、大径リング部6の強度を維持した構成を実現している。具体的には、ポケット部9を構成する隣接した柱部8の一対の面において、大径側の一対の面8a、8aのテーパ角を、小径側の一対の面8b、8bのテーパ角よりも小さくなるようにした。すなわち、大径側の一対の面8a、8aについて、金型分割線Xを基準としてポケット部9の周方向幅が広がるようにテーパ角を変更している。なお、大径側の一対の面8a、8aが「一対の第1面」であり、小径側の一対の面8b、8bが「一対の第2面」である。以下に、図8に基づいて説明する。 Therefore, the cage 5 of the present invention realizes a configuration in which the strength of the large-diameter ring portion 6 is maintained while making it possible to increase the radius of curvature of the corner R portion 10a. Specifically, in the pair of surfaces of the adjacent pillar portions 8 constituting the pocket portion 9, the taper angle of the pair of surfaces 8a and 8a on the large diameter side is set from the taper angle of the pair of surfaces 8b and 8b on the small diameter side. Also made smaller. That is, the taper angles of the pair of surfaces 8a and 8a on the large diameter side are changed so that the width of the pocket portion 9 in the circumferential direction is widened with reference to the mold dividing line X. The pair of surfaces 8a and 8a on the large diameter side are the "pair of first surfaces", and the pair of surfaces 8b and 8b on the small diameter side are the "pair of second surfaces". This will be described below with reference to FIG.

図8には、円すいころ4の軸に沿って小径リング部7側から見た断面模式図を示す。隣接する柱部8の一対の面において、大径側の一対の面8a、8aのテーパ角をθaとし、小径側の一対の面8b、8bのテーパ角をθbとする。ここで、従来の保持器ではθaとθbが同じ角度(θa=θb)となっているのに対し、本発明の保持器5ではθaがθbよりも小さくなっている(θa<θb)。これにより、θaとθbが同じ角度の場合に比べて、大径リング部6側(図8の紙面奥側)のポケット部9の外径側の周方向幅Wが広くなる。その結果、隅R部10aの曲率半径を大きくすることができる。これにより、隅R部10aにおいて応力集中が緩和され、高い応力が隅R部10aに加わることを抑制することができる。 FIG. 8 shows a schematic cross-sectional view seen from the side of the small diameter ring portion 7 along the axis of the tapered roller 4. In the pair of surfaces of the adjacent column portions 8, the taper angle of the pair of surfaces 8a and 8a on the large diameter side is θa, and the taper angle of the pair of surfaces 8b and 8b on the small diameter side is θb. Here, in the conventional cage, θa and θb have the same angle (θa = θb), whereas in the cage 5 of the present invention, θa is smaller than θb (θa <θb). As a result, the circumferential width W on the outer diameter side of the pocket portion 9 on the large diameter ring portion 6 side (back side of the paper surface in FIG. 8) becomes wider than in the case where θa and θb have the same angle. As a result, the radius of curvature of the corner R portion 10a can be increased. As a result, the stress concentration in the corner R portion 10a is relaxed, and it is possible to suppress the application of high stress to the corner R portion 10a.

一方で、図8に示すように、円すいころ4は、小径側(図8の紙面手前側)の一対の面8b、8bに接触して保持されている。そのため、一対の面8a、8aのテーパ角θaを小さくする側に変更し、ポケット部9の周方向幅Wが広くなっても、円すいころ4の保持性は維持される。 On the other hand, as shown in FIG. 8, the tapered roller 4 is held in contact with the pair of surfaces 8b and 8b on the small diameter side (the front side of the paper surface in FIG. 8). Therefore, even if the taper angle θa of the pair of surfaces 8a and 8a is changed to the side where the taper angle θa is reduced and the circumferential width W of the pocket portion 9 is widened, the holding property of the tapered roller 4 is maintained.

ここで、小径側の一対の面8b、8bのテーパ角θbは、円すいころ4を安定して保持できる角度であれば特に限定されず、例えば20〜60度であり、より好ましくは30〜50度である。一方、大径側の一対の面8a、8aのテーパ角θaは、テーパ角θbよりも小さい角であれば特に限定されない。また、テーパ角θaとテーパ角θbの差は、例えば1〜10度であり、好ましくは、1〜5度である。これらを考慮して、テーパ角θbが30〜50度であり、且つテーパ角θaが、当該テーパ角θbよりも1〜5度小さい角度であることが特に好ましい。 Here, the taper angles θb of the pair of surfaces 8b and 8b on the small diameter side are not particularly limited as long as they can stably hold the tapered rollers 4, and are, for example, 20 to 60 degrees, more preferably 30 to 50 degrees. Degree. On the other hand, the taper angle θa of the pair of surfaces 8a and 8a on the large diameter side is not particularly limited as long as the angle is smaller than the taper angle θb. The difference between the taper angle θa and the taper angle θb is, for example, 1 to 10 degrees, preferably 1 to 5 degrees. In consideration of these, it is particularly preferable that the taper angle θb is 30 to 50 degrees and the taper angle θa is 1 to 5 degrees smaller than the taper angle θb.

また、隅R部10aへの応力集中をより好適に緩和すべく、隅R部10aとして凹状のぬすみ部を設けることが好ましい。ぬすみ部は、径方向断面が円弧状に形成される。ぬすみ部を設ける位置は特に限定されないが、例えば、図9に示すように、ぬすみ部16を円すいころ4の外径面に沿って、大径リング部6に設けることができる。ここで、本発明の保持器5は、テーパ角の調整により応力集中がすでに緩和されているため、従来の保持器に比べ、ぬすみ部を設ける際にぬすみ部を小さくすることができる。 Further, in order to more preferably relax the stress concentration on the corner R portion 10a, it is preferable to provide a concave slime portion as the corner R portion 10a. The slimy portion is formed with an arcuate radial cross section. The position where the slime portion is provided is not particularly limited, but for example, as shown in FIG. 9, the slime portion 16 can be provided on the large diameter ring portion 6 along the outer diameter surface of the tapered roller 4. Here, in the cage 5 of the present invention, since the stress concentration has already been relaxed by adjusting the taper angle, the sewn portion can be made smaller when the sewn portion is provided, as compared with the conventional cage.

例えば、図9において、ぬすみ部16における円すいころ4の外径面に沿った軸方向長さをt1とし、大径リング部6における円すいころ4の外径面に沿った軸方向幅(t1を含む)をt2とすると、従来の保持器(テーパ角θaとテーパ角θbが同じ保持器)では、ぬすみ量は大径リング部6の軸方向長さ比(t1/t2)で10〜20%程度である。これに対し、本発明の保持器は、テーパ角を変更することによって応力集中が緩和されることから、従来の保持器に比べて、小さいぬすみ量とすることができる。具体的な数値としては、ぬすみ量を大径リング部6の軸方向長さ比(t1/t2)で10%未満とすることができる。すなわち、本発明の保持器にぬすみ部を設けた場合にはぬすみ量が小さく済むため、大径リング部6の強度を維持したまま、隅R部10aの応力集中をより好適に緩和することができる。 For example, in FIG. 9, the axial length along the outer diameter surface of the tapered roller 4 in the slime portion 16 is t1, and the axial width (t1) along the outer diameter surface of the tapered roller 4 in the large diameter ring portion 6 is defined as t1. Assuming that (including) is t2, in the conventional cage (the cage having the same taper angle θa and the taper angle θb), the amount of slime is 10 to 20% in the axial length ratio (t1 / t2) of the large diameter ring portion 6. Degree. On the other hand, in the cage of the present invention, the stress concentration is relaxed by changing the taper angle, so that the amount of slime can be reduced as compared with the conventional cage. As a specific numerical value, the amount of slime can be set to less than 10% in the axial length ratio (t1 / t2) of the large diameter ring portion 6. That is, when the cage of the present invention is provided with a sewn portion, the amount of sewn portion can be reduced, so that the stress concentration in the corner R portion 10a can be more preferably relaxed while maintaining the strength of the large diameter ring portion 6. it can.

また、上記では、大径側の隅R部10aをぬすみ部16とする場合について述べたが、小径側の隅R部10bについても同様に、ぬすみ部16を設けることができる。さらに、隅R部10aおよび隅R部10bのそれぞれに応じて、ぬすみ部16を設ける位置や形状を変更してもよい。保持器5の強度および応力分散の点から、軸方向に沿って大径リング部6にぬすみ部16を設けるとともに、軸方向に沿って小径リング部7にぬすみ部16を設けることが好ましい。 Further, in the above, the case where the corner R portion 10a on the large diameter side is used as the sewn portion 16 has been described, but the sewn portion 16 can be similarly provided on the corner R portion 10b on the small diameter side. Further, the position and shape of the slime portion 16 may be changed according to each of the corner R portion 10a and the corner R portion 10b. From the viewpoint of strength and stress distribution of the cage 5, it is preferable to provide the large-diameter ring portion 6 with the slime portion 16 along the axial direction and to provide the small-diameter ring portion 7 with the slime portion 16 along the axial direction.

本発明の軸受用保持器の材料として用いる樹脂組成物は、射出成形が可能であり、保持器材料として十分な耐熱性や機械的強度を有するものであれば、任意のものを使用できる。この樹脂組成物のベース樹脂となる合成樹脂としては、例えば、ポリアミド6(PA6)樹脂、ポリアミド6−6(PA66)樹脂、ポリアミド6−10(PA610)樹脂、ポリアミド6−12(PA612)樹脂、ポリアミド4−6(PA46)樹脂、ポリアミド9−T(PA9T)樹脂、ポリアミド6−T(PA6T)樹脂、ポリメタキシレンアジパミド(ポリアミドMXD−6)樹脂などのポリアミド(PA)樹脂、射出成形可能なフッ素樹脂、低密度ポリエチレン、高密度ポリエチレン、超高分子量ポリエチレンなどのポリエチレン(PE)樹脂、ポリアセタール(POM)樹脂、ポリフェニレンスルフィド(PPS)樹脂、ポリエーテルエーテルケトン(PEEK)樹脂、ポリアミドイミド(PAI)樹脂、ポリエーテルイミド(PEI)樹脂、射出成形可能なポリイミド(PI)樹脂などが挙げられる。これらの合成樹脂の中でも、耐熱性や射出成形性に優れることから、PA樹脂を用いることが好ましい。また、これらの各合成樹脂は単独で使用してもよく、2種類以上混合したポリマーアロイであってもよい。 As the resin composition used as the material of the bearing cage of the present invention, any resin composition can be used as long as it can be injection molded and has sufficient heat resistance and mechanical strength as the cage material. Examples of the synthetic resin serving as the base resin of this resin composition include polyamide 6 (PA6) resin, polyamide 6-6 (PA66) resin, polyamide 6-10 (PA610) resin, and polyamide 6-12 (PA612) resin. Polyamide (PA) resin such as polyamide 4-6 (PA46) resin, polyamide 9-T (PA9T) resin, polyamide 6-T (PA6T) resin, polymethaxylene adipamide (polyamide MXD-6) resin, injection molding Possible fluororesins, low density polyethylenes, high density polyethylenes, polyethylene (PE) resins such as ultrahigh molecular weight polyethylenes, polyacetal (POM) resins, polyphenylene sulfide (PPS) resins, polyether ether ketone (PEEK) resins, polyamideimide ( Examples thereof include PAI) resin, polyetherimide (PEI) resin, and injection-moldable polyimide (PI) resin. Among these synthetic resins, PA resin is preferably used because it is excellent in heat resistance and injection moldability. Further, each of these synthetic resins may be used alone or may be a polymer alloy in which two or more kinds are mixed.

また、保持器の弾性率などの機械的強度を向上させるため、これらの樹脂に、射出成形性を阻害しない範囲で、ガラス繊維、アラミド繊維、炭素繊維、各種鉱物性繊維(ウィスカー)などの繊維状補強材を配合することが好ましい。さらに必要に応じて、繊維状補強材以外の添加剤などを配合してもよい。この添加剤として、例えば、珪酸カルシウム、タルクなどの無機充填材、黒鉛、ポリテトラフルオロエチレン(PTFE)樹脂などの固体潤滑剤、帯電防止剤などが挙げられる。 In addition, in order to improve mechanical strength such as elastic modulus of the cage, these resins are used with fibers such as glass fiber, aramid fiber, carbon fiber, and various mineral fibers (whisker) as long as they do not impair injection moldability. It is preferable to add a shape reinforcing material. Further, if necessary, additives other than the fibrous reinforcing material may be added. Examples of this additive include inorganic fillers such as calcium silicate and talc, solid lubricants such as graphite and polytetrafluoroethylene (PTFE) resin, and antistatic agents.

本発明の円すいころ軸受用保持器を用いた円すいころ軸受は、隅R部での保持器破損などの問題を防止できる。また、樹脂製保持器を採用することで、軸受の軽量化や長寿命化が図れる。 The tapered roller bearing using the cage for tapered roller bearings of the present invention can prevent problems such as damage to the cage at the corner R portion. In addition, by adopting a resin cage, the weight and life of the bearing can be extended.

以上、各図に基づき本発明の実施形態の一例を説明したが、本発明の円すいころ軸受はこれらに限定されるものではない。 Although an example of the embodiment of the present invention has been described above based on each figure, the tapered roller bearing of the present invention is not limited thereto.

実施例
樹脂組成物を用いて、図3に示す金型で、図2に示す形状の保持器を成形した。作製した保持器において、大径側の一対の面のテーパ角θaは38度であり、小径側の一対の面のテーパ角θbは40度であった。なお、この保持器には、大径リング部と柱部との連結部となる隅R部として、ぬすみ部を設けていない。保持器の3Dモデルを用いて、落下衝撃条件で発生する応力を計算した。算出された応力の応力分布を図10に示す。
Example Using the resin composition, a cage having the shape shown in FIG. 2 was molded with the mold shown in FIG. In the manufactured cage, the taper angle θa of the pair of surfaces on the large diameter side was 38 degrees, and the taper angle θb of the pair of surfaces on the small diameter side was 40 degrees. It should be noted that this cage is not provided with a slime portion as a corner R portion that serves as a connecting portion between the large diameter ring portion and the pillar portion. Using a 3D model of the cage, the stresses generated under drop impact conditions were calculated. The stress distribution of the calculated stress is shown in FIG.

比較例
実施例と同じ樹脂組成物を用いて、射出成形して保持器を成形した。作製した保持器において、大径側の一対の面のテーパ角θa、および、小径側の一対の面のテーパ角θbはいずれも40度であった。また、大径リング部と柱部との連結部となる隅R部として、ぬすみ部を設けた。ぬすみ部は、円すいころの外径面に沿って大径リング部に設けた。ぬすみ部における円すいころの外径面に沿った軸方向長さ(t1)は、1.6mmであり、大径リング部における円すいころの外径面に沿った軸方向幅(t2)は、9.0mmであった。ぬすみ部の上記軸方向長さの大径リング部の上記軸方向幅に対する割合(t1/t2)は、約18%であった。保持器の3Dモデルを用いて、実施例1と同じ条件で発生する応力を計算した。算出された応力の応力分布を図10に示す。
Comparative Example Using the same resin composition as in Example, a cage was formed by injection molding. In the manufactured cage, the taper angle θa of the pair of surfaces on the large diameter side and the taper angle θb of the pair of surfaces on the small diameter side were both 40 degrees. Further, a slime portion is provided as a corner R portion that serves as a connecting portion between the large-diameter ring portion and the pillar portion. The slime portion was provided on the large diameter ring portion along the outer diameter surface of the tapered roller. The axial length (t1) along the outer diameter surface of the tapered roller in the slime portion is 1.6 mm, and the axial width (t2) along the outer diameter surface of the tapered roller in the large diameter ring portion is 9. It was 0.0 mm. The ratio (t1 / t2) of the length of the slimy portion in the axial direction to the width of the large diameter ring portion in the axial direction was about 18%. Using a 3D model of the cage, the stress generated under the same conditions as in Example 1 was calculated. The stress distribution of the calculated stress is shown in FIG.

図10において、比較例の応力分布では、ぬすみ部の中央で最大51MPaの応力が発生した。一方、実施例の応力分布では、隅R部の中央で最大38MPaの応力が発生した。このように実施例の保持器では、比較例の保持器に比べて、隅R部での応力集中が緩和され、発生応力が約25%程度低下した。さらに、実施例の保持器は、比較例の保持器と異なりぬすみ部を有していないため、大径リング部の強度低下が抑制されており、保持器としての強度に優れる。 In FIG. 10, in the stress distribution of the comparative example, a maximum stress of 51 MPa was generated in the center of the stiff part. On the other hand, in the stress distribution of the example, a maximum stress of 38 MPa was generated at the center of the corner R portion. As described above, in the cage of the example, the stress concentration at the corner R portion was relaxed and the generated stress was reduced by about 25% as compared with the cage of the comparative example. Further, since the cage of the example does not have a dull portion unlike the cage of the comparative example, the decrease in the strength of the large-diameter ring portion is suppressed, and the strength of the cage is excellent.

本発明の円すいころ軸受用保持器は、隅R部での強度に優れるので、鉄道車両、自動車、産業機械などに用いられる円すいころ軸受の保持器として広く利用できる。 Since the tapered roller bearing cage of the present invention has excellent strength at the corner R portion, it can be widely used as a tapered roller bearing cage used in railway vehicles, automobiles, industrial machines and the like.

1 円すいころ軸受
2 内輪
3 外輪
4 円すいころ
5 保持器
6 大径リング部
7 小径リング部
8 柱部
9 ポケット部
10 隅R部
11 金型
12 固定型
13 可動型
14 成形キャビティ
15 軸受周辺部品
16 ぬすみ部
1 Tapered roller bearing 2 Inner ring 3 Outer ring 4 Tapered roller 5 Cage 6 Large diameter ring 7 Small diameter ring 8 Pillar 9 Pocket
10 Corner R part 11 Mold 12 Fixed type 13 Movable type 14 Molding cavity 15 Bearing peripheral parts 16 Slim part

Claims (5)

樹脂組成物の射出成形体である円すいころ軸受用保持器であって、
該保持器は、大径リング部と、小径リング部と、これらを連結する複数の柱部とを備え、隣接する柱部同士の間にポケット部が形成されており、
前記大径リング部と前記柱部、および、前記小径リング部と前記柱部は、それぞれ隅R部を形成して連結され、
前記ポケット部を構成する前記隣接する柱部の一対の面に、射出成形による金型分割線が軸方向に沿ってそれぞれ形成され、前記一対の面は、前記金型分割線よりも大径リング部側で、且つ外径方向に向かって前記ポケット部の周方向の幅を狭めるテーパ状の一対の第1面と、前記金型分割線よりも小径リング部側で、且つ外径方向に向かって前記ポケット部の周方向の幅を狭めるテーパ状の一対の第2面とを有し、
前記一対の第1面のテーパ角が、前記一対の第2面のテーパ角よりも小さいことを特徴とする円すいころ軸受用保持器。
A cage for tapered roller bearings, which is an injection molded product of a resin composition.
The cage includes a large-diameter ring portion, a small-diameter ring portion, and a plurality of pillar portions connecting them, and a pocket portion is formed between adjacent pillar portions.
The large-diameter ring portion and the pillar portion, and the small-diameter ring portion and the pillar portion are connected by forming a corner R portion, respectively.
A mold dividing line by injection molding is formed on each of the pair of surfaces of the adjacent pillar portions constituting the pocket portion along the axial direction, and the pair of surfaces has a larger diameter ring than the mold dividing line. A pair of tapered first surfaces that narrow the width of the pocket portion in the circumferential direction toward the outer diameter side and toward the outer diameter direction, and a smaller diameter ring portion side than the mold dividing line and toward the outer diameter direction. It has a pair of tapered second surfaces that narrow the width of the pocket portion in the circumferential direction.
A tapered roller bearing cage in which the taper angle of the pair of first surfaces is smaller than the taper angle of the pair of second surfaces.
前記大径リング部と前記柱部との間の前記隅R部として、前記大径リング部に凹状のぬすみ部を設けたことを特徴とする請求項1記載の円すいころ軸受用保持器。 The cage for tapered roller bearings according to claim 1, wherein the large-diameter ring portion is provided with a concave hollow portion as the corner R portion between the large-diameter ring portion and the pillar portion. 前記ぬすみ部の軸方向長さの、前記大径リング部の軸方向幅に対する割合が、10%未満であることを特徴とする請求項2記載の円すいころ軸受用保持器。 The cage for tapered roller bearings according to claim 2, wherein the ratio of the axial length of the slime portion to the axial width of the large diameter ring portion is less than 10%. 前記小径リング部と前記柱部との間の前記隅R部として、前記小径リング部に凹状のぬすみ部を設けたことを特徴とする請求項1から請求項3までのいずれか1項記載の円すいころ軸受用保持器。 The invention according to any one of claims 1 to 3, wherein the small-diameter ring portion is provided with a concave slime portion as the corner R portion between the small-diameter ring portion and the pillar portion. Cage for tapered roller bearings. 外周面にテーパ状の軌道面を有する内輪と、内周面にテーパ状の軌道面を有する外輪と前記内輪の軌道面と前記外輪の軌道面との間を転動する複数の円すいころと、前記円すいころをポケット部で転動自在に保持する保持器とを備える円すいころ軸受であって、
前記保持器が、請求項1から請求項4までのいずれか1項記載の円すいころ軸受用保持器であることを特徴とする円すいころ軸受。
An inner ring having a tapered raceway surface on the outer peripheral surface, an outer ring having a tapered raceway surface on the inner peripheral surface, and a plurality of tapered rollers rolling between the raceway surface of the inner ring and the raceway surface of the outer ring. A tapered roller bearing including a cage that rotatably holds the tapered roller in a pocket portion.
A tapered roller bearing according to any one of claims 1 to 4, wherein the cage is a cage for tapered roller bearings.
JP2017188695A 2017-09-28 2017-09-28 Cage for tapered roller bearings and tapered roller bearings Active JP6875971B2 (en)

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