JP6873777B2 - How to join metal members - Google Patents

How to join metal members Download PDF

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JP6873777B2
JP6873777B2 JP2017062681A JP2017062681A JP6873777B2 JP 6873777 B2 JP6873777 B2 JP 6873777B2 JP 2017062681 A JP2017062681 A JP 2017062681A JP 2017062681 A JP2017062681 A JP 2017062681A JP 6873777 B2 JP6873777 B2 JP 6873777B2
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metal member
joint surface
joining
positioning surface
metal
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JP2018164922A (en
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尊久 田代
尊久 田代
浩行 永井
浩行 永井
剛史 山崎
剛史 山崎
岳史 横山
岳史 横山
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Honda Motor Co Ltd
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Description

本発明は、第1金属部材と、前記第1金属部材よりも融点が低い第2金属部材とを接合する金属部材の接合方法に関する。
The present invention relates to a bonding how the metal member to be joined with the first metallic member and a second metal member having a melting point lower than the first metal member.

例えば、特許文献1には、形状の設計自由度が制限され易い圧入や、焼きばめ等の方法によらずに、第1金属部材と第2金属部材とを接合する接合方法が開示されている。すなわち、この接合方法では、第1金属部材と第2金属部材とをろう材を介して当接させ、互いに近接する方向に加圧しながら通電を行う。これによって発熱した第1金属部材及び第2金属部材からろう材に熱を伝達し、該ろう材を溶融しながら、第1金属部材及び第2金属部材の間から排出する。その結果、第1金属部材と第2金属部材とが液相拡散接合された接合金属部材が得られる。 For example, Patent Document 1 discloses a joining method for joining a first metal member and a second metal member without using a method such as press-fitting or shrink-fitting, which tends to limit the degree of freedom in shape design. There is. That is, in this joining method, the first metal member and the second metal member are brought into contact with each other via a brazing material, and energization is performed while pressurizing in a direction close to each other. Heat is transferred from the first metal member and the second metal member generated by this to the brazing material, and the brazing material is melted and discharged from between the first metal member and the second metal member. As a result, a bonded metal member in which the first metal member and the second metal member are liquid-phase diffusion bonded is obtained.

特開平11−170034号公報Japanese Unexamined Patent Publication No. 11-170034

上記の接合方法では、予め一律に定められた時間に基づく加圧タイミングのみによって、第1金属部材及び第2金属部材の相対的な接合位置が決定される。このため、例えば、第1金属部材及び第2金属部材の形状や、ろう材の厚さ等にばらつきがある場合には、加圧により第1金属部材と第2金属部材とを所望の位置関係となるまで近接させたり、ろう材を十分に溶融して排出したりすることが困難になる懸念がある。また、例えば、第1金属部材と第2金属部材とを当接させる位置や向き等がずれた状態で、加圧及び通電が行われた場合、該位置ずれが生じたまま第1金属部材と第2金属部材とが接合されてしまい、得られる接合金属部材の品質が低下してしまう懸念がある。 In the above joining method, the relative joining positions of the first metal member and the second metal member are determined only by the pressurizing timing based on a predetermined time. Therefore, for example, when the shapes of the first metal member and the second metal member, the thickness of the brazing material, and the like vary, the first metal member and the second metal member have a desired positional relationship by pressurization. There is a concern that it will be difficult to bring them close to each other or to sufficiently melt and discharge the brazing material. Further, for example, when pressurization and energization are performed in a state where the positions and directions in which the first metal member and the second metal member are brought into contact with each other are deviated, the first metal member and the first metal member are deviated from each other. There is a concern that the second metal member will be joined and the quality of the obtained joined metal member will deteriorate.

本発明は上記した問題を解決するためになされたもので、形状のばらつきや、接合する際の当接位置及び向きのずれ等によらず、第1金属部材と第2金属部材とを高精度に接合して品質に優れた接合金属部材を得ることが可能な金属部材の接合方法を提供する。
The present invention has been made to solve the above-mentioned problems, and the first metal member and the second metal member are highly accurate regardless of the variation in shape, the contact position and orientation deviation at the time of joining, and the like. bonding to provide a bonded how the metal member capable of obtaining a bonding metal members with excellent quality.

上記の目的を達成するため、本発明は、環状の第1金属部材の外周と、前記第1金属部材よりも融点が低い第2金属部材に設けられた開口の周縁部である開口周縁部とを接合する金属部材の接合方法であって、前記第1金属部材の外周に設けられた第1位置決め面と、前記第2金属部材の前記開口周縁部に設けられた第2位置決め面とを間隔をおいて臨ませるとともに、前記第1金属部材の第1接合面に、前記第2金属部材の第2接合面から突出する凸部の角部接触させた状態で、前記第1金属部材と前記第2金属部材に加圧力を加えつつ通電することにより、溶融した前記凸部を前記第1接合面と前記第2接合面との間から排出しながら、前記第1金属部材と前記第2金属部材とを近接させる第1工程と、前記第1位置決め面と前記第2位置決め面とが接触すると同時に通電を停止し、且つ加圧力の付加を停止することにより、前記第1接合面と前記第2接合面が接合部位となり、互いに当接した第1位置決め面及び第2位置決め面が非溶融部位となる接合金属部材を得る第2工程と、を有し、前記第1接合面は、前記第1工程で前記第1金属部材と前記第2金属部材とを近接させる際に前側となる一端側から、後側となる他端側に向かって前記第1金属部材の外径を拡径するテーパ状であり、前記第2接合面は、前記第1接合面に沿ったテーパ状であり、前記第1位置決め面は、前記第1接合面の前記一端側に連続して設けられ、前記第2位置決め面は、前記第2接合面の前記一端側に連続して設けられ、前記第1位置決め面及び前記第2位置決め面は、前記第1接合面及び前記第2接合面よりもテーパ角度が大きいテーパ状であり、前記凸部は、前記第2接合面から前記開口の軸心側に向かって突出し、前記第1工程では、前記凸部が前記角部から溶融しながら前記第1接合面に接触することで、前記第1金属部材と前記第2金属部材とが近接するにつれて、前記第1接合面と前記凸部との接触面積が、前記第1接合面に沿って前記開口の径方向に対して拡大していき、前記第2工程で形成される前記接合部位の全体は、前記第1接合面に沿ったテーパ状であることを特徴とする。
In order to achieve the above object, the present invention has an outer peripheral portion of an annular first metal member and an opening peripheral edge portion which is a peripheral edge portion of an opening provided in the second metal member having a melting point lower than that of the first metal member. A method of joining metal members, in which a first positioning surface provided on the outer periphery of the first metal member and a second positioning surface provided on the opening peripheral edge of the second metal member are spaced apart from each other. The first metal member is in a state where the corners of the convex portions protruding from the second joint surface of the second metal member are in line contact with the first joint surface of the first metal member. By energizing the second metal member while applying a pressing force, the molten convex portion is discharged from between the first joint surface and the second joint surface, and the first metal member and the first metal member are discharged. The first step of bringing the two metal members close to each other, and at the same time when the first positioning surface and the second positioning surface come into contact with each other, the energization is stopped and the application of the pressing force is stopped, so that the first joint surface the second bonding surface becomes junction and, possess contact the first positioning surface and a second positioning surface has and a second step of obtaining a bonding metal members to be non-melting site, from each other, the first joint surface The outer diameter of the first metal member is expanded from one end side, which is the front side, to the other end side, which is the rear side, when the first metal member and the second metal member are brought close to each other in the first step. It has a tapered shape with a diameter, the second joint surface has a tapered shape along the first joint surface, and the first positioning surface is continuously provided on one end side of the first joint surface. The second positioning surface is continuously provided on one end side of the second joint surface, and the first positioning surface and the second positioning surface are tapered more than the first joint surface and the second joint surface. It has a tapered shape with a large angle, and the convex portion projects from the second joint surface toward the axial side of the opening. In the first step, the convex portion melts from the corner portion and the first By contacting the joint surface, as the first metal member and the second metal member come closer to each other, the contact area between the first joint surface and the convex portion becomes the opening along the first joint surface. will expand in the radial direction, the whole of the joint portion which is formed in the second step is characterized tapered der Rukoto along said first joint surface.

この金属部材の接合方法では、第1金属部材に第1位置決め面及び第1接合面が設けられ、第1金属部材よりも融点が低い第2金属部材に第2位置決め面及び第2接合面が設けられている。第1位置決め面及び第2位置決め面は、互いに当接したときに、第1金属部材と第2金属部材とが所望の接合位置関係となるように形成されている。 In this method of joining metal members, a first positioning surface and a first joining surface are provided on the first metal member, and a second positioning surface and a second joining surface are provided on a second metal member having a melting point lower than that of the first metal member. It is provided. The first positioning surface and the second positioning surface are formed so that the first metal member and the second metal member have a desired joint positional relationship when they come into contact with each other.

第1接合面及び第2接合面は、第1金属部材と第2金属部材とが接合された状態にあるとき、互いの間に接合部位が形成される。一方、第1金属部材と第2金属部材とが接合される前、すなわち、接合部位が形成されていない状態では、第2接合面に凸部が形成されている。 When the first metal member and the second metal member are joined to each other, a joint portion is formed between the first joint surface and the second joint surface. On the other hand, before the first metal member and the second metal member are joined, that is, in a state where the joining portion is not formed, a convex portion is formed on the second joining surface.

具体的には、この金属部材の接合方法では、先ず、第1位置決め面と第2位置決め面とを間隔をおいて臨ませるとともに、第1接合面に第2接合面から突出する凸部を接触させた状態で、第1金属部材と第2金属部材に加圧力を加えつつ通電する。これによって、溶融した凸部を第1接合面と第2接合面との間から排出しながら、第1金属部材と第2金属部材とを近接させることができる。 Specifically, in this method of joining metal members, first, the first positioning surface and the second positioning surface are made to face each other at intervals, and the convex portion protruding from the second joining surface is brought into contact with the first joining surface. In this state, the first metal member and the second metal member are energized while applying a pressing force. As a result, the first metal member and the second metal member can be brought close to each other while discharging the molten convex portion from between the first joint surface and the second joint surface.

このようにして、第1金属部材と第2金属部材を近接させていき、第1位置決め面と第2位置決め面とが接触すると、それまでの第1接合面と凸部のみが接触していた場合に比べて、第1金属部材と第2金属部材との接触面積が急増する。このため、第1金属部材と第2金属部材との間に流れる単位面積あたりの電流値が小さくなる(接触抵抗が小さくなる)。一方で、第1金属部材及び第2金属部材の接触面の熱容量は大きくなる。その結果、第2金属部材を溶融させるために必要な熱量を得ることができなくなり、一時的に第2金属部材の溶融が停止する。 In this way, when the first metal member and the second metal member are brought close to each other and the first positioning surface and the second positioning surface come into contact with each other, only the first joint surface and the convex portion up to that point are in contact with each other. Compared with the case, the contact area between the first metal member and the second metal member increases sharply. Therefore, the current value per unit area flowing between the first metal member and the second metal member becomes smaller (contact resistance becomes smaller). On the other hand, the heat capacity of the contact surfaces of the first metal member and the second metal member becomes large. As a result, the amount of heat required to melt the second metal member cannot be obtained, and the melting of the second metal member is temporarily stopped.

従って、第1位置決め面と第2位置決め面との接触に応じて通電を停止することで、第2位置決め面が溶融することを回避して、第1位置決め面と第2位置決め面とを当接させることができる。すなわち、例えば、予め一律に定められた時間に基づく加圧タイミングのみによって、第1金属部材及び第2金属部材の相対的な接合位置が決定される場合とは異なり、第1金属部材と第2金属部材とを所望の位置関係となるように高精度に位置決めした状態で接合することができる。 Therefore, by stopping the energization in response to the contact between the first positioning surface and the second positioning surface, the second positioning surface is prevented from melting and the first positioning surface and the second positioning surface are brought into contact with each other. Can be made to. That is, unlike the case where the relative joining positions of the first metal member and the second metal member are determined only by the pressurization timing based on a predetermined time, for example, the first metal member and the second metal member are second. The metal member can be joined in a state of being positioned with high accuracy so as to have a desired positional relationship.

以上から、この金属部材の接合方法によれば、第1金属部材及び第2金属部材の形状にばらつきがある場合や、第1金属部材と第2金属部材の当接位置及び向き等がずれた状態で加圧及び通電が行われた場合であっても、第1金属部材と第2金属部材とを所望の位置関係となるように高精度に接合して品質に優れた接合金属部材を得ることができる。 From the above, according to this method of joining metal members, when the shapes of the first metal member and the second metal member are different, or the contact position and orientation of the first metal member and the second metal member are deviated. Even when pressurization and energization are performed in this state, the first metal member and the second metal member are joined with high precision so as to have a desired positional relationship to obtain a joined metal member having excellent quality. be able to.

上記の金属部材の接合方法において、前記第1位置決め面と前記第2位置決め面とを間隔をおいて臨ませるとともに、前記第1接合面に前記凸部を接触させた状態の前記第1金属部材及び前記第2金属部材に対して、通電を停止した状態で前記加圧力を加え、該加圧力が所定の大きさに至ったときから通電を開始することが好ましい。この場合、第1接合面と凸部との間に良好に接触抵抗を生じさせて凸部を溶融させることができる。ひいては、第1接合面と第2接合面との間に良好に接合部位を形成することができるため、接合金属部材のさらなる品質向上を図ることが可能になる。 In the method for joining metal members, the first metal member has the first positioning surface and the second positioning surface facing each other at intervals, and the convex portion is in contact with the first joining surface. It is preferable that the pressing force is applied to the second metal member in a state where the energization is stopped, and the energization is started when the pressing force reaches a predetermined magnitude. In this case, a contact resistance can be satisfactorily generated between the first joint surface and the convex portion to melt the convex portion. As a result, a joint portion can be satisfactorily formed between the first joint surface and the second joint surface, so that the quality of the metal member to be joined can be further improved.

上記の金属部材の接合方法において、前記第1位置決め面と前記第2位置決め面とが接触する直前、又は接触すると同時に通電を停止することが好ましい。この場合、第2位置決め面が溶融することを一層効果的に回避することができるため、第1位置決め面と第2位置決め面との当接による、第1金属部材と第2金属部材との位置決めをより高精度に行うことが可能になる。その結果、接合金属部材のさらなる品質向上を図ることができる。 In the method for joining metal members, it is preferable to stop energization immediately before or at the same time when the first positioning surface and the second positioning surface come into contact with each other. In this case, since it is possible to more effectively prevent the second positioning surface from melting, the positioning of the first metal member and the second metal member by the contact between the first positioning surface and the second positioning surface Can be performed with higher accuracy. As a result, the quality of the bonded metal member can be further improved.

上記の金属部材の接合方法において、前記第1金属部材は鉄系材料からなり、前記第2金属部材はアルミニウム系材料からなることが好ましい。上記の通り、この金属部材の接合方法では、第1位置決め面と第2位置決め面との接触に応じて、通電を停止することで、第1金属部材及び第2金属部材のそれ以上の加熱を回避できる。このため、鉄とアルミニウムの拡散を抑制することができ、第1金属部材と第2金属部材との間に脆い金属間化合物が形成されることを抑制できる。すなわち、鉄系材料からなる第1金属部材と、アルミニウム系材料からなる第2金属部材とであっても、高強度且つ高精度に接合することが可能である。 In the method for joining metal members, it is preferable that the first metal member is made of an iron-based material and the second metal member is made of an aluminum-based material. As described above, in this metal member joining method, the first metal member and the second metal member are heated further by stopping the energization in response to the contact between the first positioning surface and the second positioning surface. It can be avoided. Therefore, the diffusion of iron and aluminum can be suppressed, and the formation of a brittle intermetallic compound between the first metal member and the second metal member can be suppressed. That is, even a first metal member made of an iron-based material and a second metal member made of an aluminum-based material can be joined with high strength and high accuracy.

上記の金属部材の接合方法において、前記第1金属部材は、鉄よりも電気伝導率が高い高電気伝導率材料を含むことが好ましい。この場合、通電時に第1金属部材の内部よりも、該第1金属部材と第2金属部材との接触面で効果的に発熱を生じさせることが可能になる。このため、第1接合面と第2接合面との間に良好に接合部位を形成して、第1金属部材と第2金属部材の接合強度を向上させることができる。 In the method for joining metal members, the first metal member preferably contains a high electrical conductivity material having a higher electrical conductivity than iron. In this case, it is possible to generate heat more effectively at the contact surface between the first metal member and the second metal member than inside the first metal member when energized. Therefore, a joint portion can be satisfactorily formed between the first joint surface and the second joint surface, and the joint strength between the first metal member and the second metal member can be improved.

上記の金属部材の接合方法において、高電気伝導率材料の好適な例としては、銅系材料が挙げられる。この場合、コストを高騰させることなく、容易に上記の作用効果を得ることが可能になる。 In the above-mentioned method for joining metal members, a copper-based material can be mentioned as a preferable example of a high electrical conductivity material. In this case, it is possible to easily obtain the above-mentioned effects without increasing the cost.

上記の金属部材の接合方法において、前記第1金属部材は、バルブシートであり、前記第2金属部材は、シリンダヘッド本体であり、前記シリンダヘッド本体に設けられたポートの開口周縁部に前記バルブシートを接合して前記接合金属部材を得ることが好ましい。 In the method for joining metal members, the first metal member is a valve seat, the second metal member is a cylinder head body, and the valve is located on the peripheral edge of a port opening provided in the cylinder head body. It is preferable to join the sheets to obtain the joined metal member.

この場合、上記の通り、バルブシートの第1接合面とシリンダヘッド本体の第2接合面とを抵抗溶接により接合することができる。このため、バルブシートとシリンダヘッド本体とを圧入や、焼きばめ等により接合する場合とは異なり、小さな固定スペースで十分な接合強度を得ることができる。つまり、バルブシートの厚さを小さくすることができる分、ポートの向き等の自由度を向上させたり、バルブシートのバルブ当接面と冷却ジャケットとの距離を短くして、バルブ等の冷却効率を高めたりすることが可能になる。 In this case, as described above, the first joint surface of the valve seat and the second joint surface of the cylinder head body can be joined by resistance welding. Therefore, unlike the case where the valve seat and the cylinder head main body are joined by press fitting or shrink fitting, sufficient joining strength can be obtained in a small fixed space. In other words, because the thickness of the valve seat can be reduced, the degree of freedom in the orientation of the port can be improved, and the distance between the valve contact surface of the valve seat and the cooling jacket can be shortened to improve the cooling efficiency of the valve, etc. It becomes possible to increase.

また、この接合方法によれば、上記の通り、バルブシートとシリンダヘッドとを所望の位置関係で高精度に、すなわち、隙間無く接合することができるため、バルブシートとシリンダヘッド本体の熱伝導率を効果的に高めることができる。これによっても、バルブシートを介したバルブ等の冷却効率を高めることが可能になる。 Further, according to this joining method, as described above, the valve seat and the cylinder head can be joined with high accuracy in a desired positional relationship, that is, without a gap, so that the thermal conductivity of the valve seat and the cylinder head body can be joined. Can be effectively enhanced. This also makes it possible to improve the cooling efficiency of the valve or the like via the valve seat.

また、本発明は、燃焼室に向かって開口するようにシリンダヘッド本体に設けられたポートの開口周縁部に、バルブシートを接合した接合金属部材であって、前記バルブシートのバルブ当接面側の外周に設けられた第1接合面と、前記開口周縁部の前記燃焼室側に設けられた第2接合面とが溶接による接合部位を形成し、前記バルブシートのバルブ当接面と反対側に設けられた第1位置決め面と、前記開口周縁部の前記燃焼室と反対側に設けられた第2位置決め面とが互いに当接した状態で非溶融部位を形成することを特徴とする。 Further, the present invention is a bonded metal member in which a valve seat is joined to the opening peripheral edge of a port provided in the cylinder head body so as to open toward the combustion chamber, and is on the valve contact surface side of the valve seat. The first joint surface provided on the outer periphery of the valve and the second joint surface provided on the combustion chamber side of the opening peripheral edge form a joint portion by welding, and the side opposite to the valve contact surface of the valve seat. A non-melted portion is formed in a state where the first positioning surface provided in the above and the second positioning surface provided on the side opposite to the combustion chamber of the opening peripheral edge are in contact with each other.

この接合金属部材は、上記の金属部材の接合方法を適用して得ることができる。このため、バルブシート及びシリンダヘッド本体の形状にばらつきがある場合や、互いの接合前の当接位置及び向き等がずれていた場合であっても、バルブシートとシリンダヘッド本体とを所望の位置関係で高精度に接合することができる。すなわち、接合金属部材の品質を容易に向上させることができる。 This bonded metal member can be obtained by applying the above-mentioned method for joining metal members. Therefore, even if the shapes of the valve seat and the cylinder head body are uneven, or even if the contact position and orientation before joining each other are different, the valve seat and the cylinder head body are positioned at a desired position. The relationship can be joined with high precision. That is, the quality of the bonded metal member can be easily improved.

また、この接合金属部材では、バルブシートとシリンダヘッド本体とが溶接による接合部位を介して接合されるため、上記と同様の理由により、ポートの向き等の自由度を向上させることや、バルブ等の冷却効率を高めることが可能になる。 Further, in this bonded metal member, since the valve seat and the cylinder head body are joined via a joining portion by welding, the degree of freedom in the orientation of the port and the like can be improved for the same reason as described above, and the valve and the like can be used. It becomes possible to increase the cooling efficiency of the.

本発明によれば、第1位置決め面及び第2位置決め面が溶融することを回避して、互いを当接させることにより、第1金属部材と第2金属部材とを所望の位置関係になるように位置決めした状態で高精度に接合することができる。従って、第1金属部材及び第2金属部材の形状にばらつきがある場合や、互いの当接位置及び向き等がずれた状態で加圧及び通電が行われた場合であっても、品質に優れた接合金属部材を得ることができる。 According to the present invention, the first metal member and the second metal member are brought into a desired positional relationship by avoiding melting of the first positioning surface and the second positioning surface and bringing them into contact with each other. It is possible to join with high precision in the state of being positioned at. Therefore, the quality is excellent even when the shapes of the first metal member and the second metal member are uneven, or when pressurization and energization are performed in a state where the contact positions and directions of the first metal member are different from each other. It is possible to obtain a bonded metal member.

図1は、本発明の実施形態に係る接合金属部材(シリンダヘッド)の要部概略断面図である。FIG. 1 is a schematic cross-sectional view of a main part of a metal joint member (cylinder head) according to an embodiment of the present invention. 図2は、接合前の第1金属部材(バルブシート)及び第2金属部材(シリンダヘッド本体)の断面図である。FIG. 2 is a cross-sectional view of the first metal member (valve seat) and the second metal member (cylinder head body) before joining. 図3は、第1金属部材の第1接合面と、第2金属部材の第2接合面に設けられた凸部とを当接させた様子を説明する説明図である。FIG. 3 is an explanatory diagram illustrating a state in which the first joint surface of the first metal member and the convex portion provided on the second joint surface of the second metal member are brought into contact with each other. 図4は、図3の凸部を溶融させて、第1金属部材と第2金属部材を近接させた様子を説明する説明図である。FIG. 4 is an explanatory diagram illustrating a state in which the convex portion of FIG. 3 is melted and the first metal member and the second metal member are brought close to each other. 図5は、図4の第1金属部材と第2金属部材をさらに近接させて、第1位置決め面と第2位置決め面を当接させた様子を説明する説明図である。FIG. 5 is an explanatory view illustrating a state in which the first metal member and the second metal member of FIG. 4 are brought closer to each other and the first positioning surface and the second positioning surface are brought into contact with each other. 図6は、通電や加圧等の制御方法を示すタイミングチャートである。FIG. 6 is a timing chart showing a control method such as energization and pressurization.

本発明に係る金属部材の接合方法及び接合金属部材について好適な実施形態を挙げ、添付の図面を参照しながら詳細に説明する。 A method for joining metal members and a suitable embodiment for joining metal members according to the present invention will be described in detail with reference to the accompanying drawings.

以下では、図1〜図5に示すように、本実施形態に係る接合金属部材がシリンダヘッド10であり、本実施形態に係る金属部材の接合方法を、バルブシート12である第1金属部材と、シリンダヘッド本体14である第2金属部材とを接合して、シリンダヘッド10を得る場合に適用した例について説明する。 In the following, as shown in FIGS. 1 to 5, the metal member to be joined according to the present embodiment is the cylinder head 10, and the method of joining the metal member according to the present embodiment is different from that of the first metal member which is the valve seat 12. , An example applied in the case of obtaining the cylinder head 10 by joining the second metal member which is the cylinder head main body 14 will be described.

しかしながら、接合金属部材は、シリンダヘッド10に限定されるものではない。また、金属部材の接合方法を適用することが可能な第1金属部材及び第2金属部材は、バルブシート12やシリンダヘッド本体14に限定されるものではない。第1金属部材及び第2金属部材は、通電及び加圧によって接合可能な材料からなり、且つ第1金属部材よりも第2金属部材の融点が低ければよい。また、接合金属部材は、このような第1金属部材及び第2金属部材を接合して得られるものであればよく、種々の形状及び用途のものを採用することができる。 However, the bonded metal member is not limited to the cylinder head 10. Further, the first metal member and the second metal member to which the metal member joining method can be applied are not limited to the valve seat 12 and the cylinder head main body 14. The first metal member and the second metal member may be made of a material that can be joined by energization and pressurization, and the melting point of the second metal member may be lower than that of the first metal member. Further, the bonded metal member may be any one obtained by joining such a first metal member and a second metal member, and those having various shapes and uses can be adopted.

図1に示すように、シリンダヘッド10(接合金属部材)は、例えば、鋼材等の鉄系材料の焼結体からなる環状のバルブシート12(第1金属部材)と、例えば、純アルミニウムや、アルミニウム合金等のアルミニウム系材料からなるシリンダヘッド本体14(第2金属部材)とを主に備える。本実施形態では、バルブシート12は、さらに、銅系材料等の高電気伝導率材料を含んでいる。 As shown in FIG. 1, the cylinder head 10 (joint metal member) includes, for example, an annular valve seat 12 (first metal member) made of a sintered body of an iron-based material such as a steel material, pure aluminum, or, for example. It mainly includes a cylinder head main body 14 (second metal member) made of an aluminum-based material such as an aluminum alloy. In this embodiment, the valve seat 12 further contains a high electrical conductivity material such as a copper-based material.

シリンダヘッド本体14には、一端側が燃焼室16に向かってそれぞれ開口する吸気ポート18及び排気ポート20(以下、これらを総称してポートともいう)が形成されている。これらのポートの開口周縁部22に、バルブシート12がそれぞれ接合される。 The cylinder head main body 14 is formed with an intake port 18 and an exhaust port 20 (hereinafter, collectively referred to as ports) whose one end side opens toward the combustion chamber 16, respectively. Valve seats 12 are joined to the opening peripheral edges 22 of these ports.

具体的には、図1及び図2に示すように、バルブシート12のバルブ当接面12a側の外周に設けられた第1接合面24と、開口周縁部22の燃焼室16側に設けられた第2接合面26とが溶接による接合部位28を形成している。また、バルブシート12のバルブ当接面12aと反対側に設けられた第1位置決め面30と、開口周縁部22の燃焼室16と反対側に設けられた第2位置決め面32とが互いに当接した状態で非溶融部位34を形成している。なお、バルブシート12及び開口周縁部22等の詳細については後述する。 Specifically, as shown in FIGS. 1 and 2, the first joint surface 24 provided on the outer periphery of the valve seat 12 on the valve contact surface 12a side and the combustion chamber 16 side of the opening peripheral edge portion 22 are provided. The second joint surface 26 and the second joint surface 26 form a joint portion 28 by welding. Further, the first positioning surface 30 provided on the side opposite to the valve contact surface 12a of the valve seat 12 and the second positioning surface 32 provided on the side opposite to the combustion chamber 16 of the opening peripheral edge portion 22 are in contact with each other. The non-melted portion 34 is formed in this state. The details of the valve seat 12, the opening peripheral portion 22, and the like will be described later.

シリンダヘッド本体14の開口周縁部22に接合されたバルブシート12のバルブ当接面12aに対して、バルブ36が着座又は離間することにより、ポートのそれぞれが開閉可能となっている。また、シリンダヘッド本体14の吸気ポート18と排気ポート20との間には、冷却水を流通させる冷却ジャケット38が設けられ、バルブ36の熱を、バルブシート12及びシリンダヘッド本体14を介して冷却ジャケット38に伝達することで、バルブ36等を良好に冷却することが可能になっている。 Each of the ports can be opened and closed by seating or separating the valve 36 from the valve contact surface 12a of the valve seat 12 joined to the opening peripheral edge portion 22 of the cylinder head main body 14. Further, a cooling jacket 38 for circulating cooling water is provided between the intake port 18 and the exhaust port 20 of the cylinder head main body 14, and the heat of the valve 36 is cooled through the valve seat 12 and the cylinder head main body 14. By transmitting to the jacket 38, it is possible to satisfactorily cool the valve 36 and the like.

本実施形態に係るシリンダヘッド10は、基本的には以上のように構成されるものである。次に、図2〜図6を参照しつつ、本実施形態に係る金属部材の接合方法により、シリンダヘッド10を得る工程について説明する。 The cylinder head 10 according to the present embodiment is basically configured as described above. Next, a step of obtaining the cylinder head 10 by the metal member joining method according to the present embodiment will be described with reference to FIGS. 2 to 6.

図2に示すように、バルブシート12は、軸方向の一端側(矢印方向X側、以下単に一端側ともいう)から、シリンダヘッド本体14の開口周縁部22に挿入される。このバルブシート12には、その一端側の外周に第1位置決め面30が設けられ、該第1位置決め面30よりも軸方向の他端側(矢印方向Y側、以下単に他端側ともいう)の外周に第1接合面24が設けられている。 As shown in FIG. 2, the valve seat 12 is inserted into the opening peripheral edge portion 22 of the cylinder head main body 14 from one end side in the axial direction (X side in the arrow direction, hereinafter also simply referred to as one end side). The valve seat 12 is provided with a first positioning surface 30 on the outer circumference on one end side thereof, and is on the other end side in the axial direction from the first positioning surface 30 (Y side in the arrow direction, hereinafter also simply referred to as the other end side). A first joint surface 24 is provided on the outer periphery of the above.

第1位置決め面30及び第1接合面24は、それぞれ異なるテーパ角度で一端側から他端側に向かって拡径するテーパ状であり、第1位置決め面30のテーパ角度が、第1接合面24のテーパ角度よりも大きく設定されている。 The first positioning surface 30 and the first joint surface 24 have a tapered shape in which the diameter increases from one end side to the other end side at different taper angles, and the taper angle of the first positioning surface 30 is the first joint surface 24. It is set larger than the taper angle of.

バルブシート12と接合する前のシリンダヘッド本体14の開口周縁部22には、その一端側の内周に第2位置決め面32が設けられ、該第2位置決め面32よりも他端側に設けられた第2接合面26から凸部40が突出している。 The opening peripheral edge portion 22 of the cylinder head main body 14 before joining with the valve seat 12 is provided with a second positioning surface 32 on the inner circumference on one end side thereof, and is provided on the other end side of the second positioning surface 32. The convex portion 40 protrudes from the second joint surface 26.

第2位置決め面32は、第1位置決め面30と略等しいテーパ角度となるように、一端側から他端側に向かって拡径するテーパ状である。第1位置決め面30及び第2位置決め面32は、互いに当接したときに、バルブシート12とシリンダヘッド本体14とが所望の接合位置関係となるように設定されている。 The second positioning surface 32 has a tapered shape in which the diameter increases from one end side to the other end side so that the taper angle is substantially equal to that of the first positioning surface 30. The first positioning surface 30 and the second positioning surface 32 are set so that the valve seat 12 and the cylinder head main body 14 have a desired joint positional relationship when they come into contact with each other.

凸部40は、第2位置決め面32の他端部から軸方向に沿って所定の長さ延在する周面40aと、該周面40aの他端部から開口周縁部22の軸心と反対側に向かって径方向に沿って延在する端面40bとを有する。また、互いに直交する周面40aと端面40bとによって、角部40cが形成されている。 The convex portion 40 has a peripheral surface 40a extending from the other end of the second positioning surface 32 along the axial direction by a predetermined length, and the other end of the peripheral surface 40a opposite to the axial center of the opening peripheral edge portion 22. It has an end face 40b extending along the radial direction toward the side. Further, a corner portion 40c is formed by a peripheral surface 40a and an end surface 40b that are orthogonal to each other.

第2接合面26は、バルブシート12とシリンダヘッド本体14とが接合された際に、第1接合面24に沿って延在する。一方、第2接合面26は、バルブシート12とシリンダヘッド本体14とが接合される前は、凸部40によって、一部又は全部が覆われている。 The second joint surface 26 extends along the first joint surface 24 when the valve seat 12 and the cylinder head main body 14 are joined. On the other hand, the second joint surface 26 is partially or wholly covered by the convex portion 40 before the valve seat 12 and the cylinder head main body 14 are joined.

この金属部材の接合方法では、先ず、図3に示すように、第1位置決め面30と第2位置決め面32とを間隔をおいて臨ませるとともに、第1接合面24に凸部40の角部40cを接触させた状態でバルブシート12とシリンダヘッド本体14を一組の電極のうち、一方の電極50と、他方の電極(不図示)との間にセットする。 In this method of joining metal members, first, as shown in FIG. 3, the first positioning surface 30 and the second positioning surface 32 are made to face each other at intervals, and the corner portion of the convex portion 40 is placed on the first joining surface 24. The valve seat 12 and the cylinder head main body 14 are set between one electrode 50 and the other electrode (not shown) of the set of electrodes with the 40c in contact with each other.

一組の電極は、例えば、コンデンサを介して電源に接続されるとともに、加圧シリンダ等の駆動機構(何れも、不図示)によって、互いに近接又は離間する方向に駆動可能となっている。従って、この一組の電極を互いに近接する方向に駆動することで、バルブシート12とシリンダヘッド本体14に対して、互いに近接する方向に加圧力を加えることができる。 A set of electrodes is connected to a power source via, for example, a capacitor, and can be driven in a direction close to or separated from each other by a drive mechanism such as a pressure cylinder (both not shown). Therefore, by driving this set of electrodes in the directions close to each other, it is possible to apply a pressing force to the valve seat 12 and the cylinder head main body 14 in the directions close to each other.

図6のタイムチャートに実線Aで示すように、前記加圧力は、時間T1から加え始められて、徐々に増大し、時間T2において、バルブシート12とシリンダヘッド本体14とを抵抗溶接するのに適した所定の大きさのP1となる。この加圧力の増大に伴い、図6に破線Bで示すように、シリンダヘッド本体14の開口周縁部22に対するバルブシート12の押し込み量も徐々に増大する。 As shown by the solid line A in the time chart of FIG. 6, the pressing force starts to be applied at time T1 and gradually increases, and at time T2, the valve seat 12 and the cylinder head body 14 are resistance welded. It becomes P1 of a suitable predetermined size. As the pressing force increases, as shown by the broken line B in FIG. 6, the pushing amount of the valve seat 12 with respect to the opening peripheral edge portion 22 of the cylinder head main body 14 also gradually increases.

そして、加圧力がP1に達した時間T2直後の時間T3から、バルブシート12及びシリンダヘッド本体14に対する通電を開始する。この際、加圧力の大きさはP1に維持したままである。これに伴い、図6に一点鎖線Cで示すように、一方の電極50と他方の電極(不図示)との間に流れる電流値が上昇する。また、図6に破線Dで示すように、一方の電極50と他方の電極(不図示)との間の抵抗値が上昇する。 Then, the energization of the valve seat 12 and the cylinder head main body 14 is started from the time T3 immediately after the time T2 when the pressing force reaches P1. At this time, the magnitude of the pressing force is maintained at P1. Along with this, as shown by the alternate long and short dash line C in FIG. 6, the value of the current flowing between one electrode 50 and the other electrode (not shown) increases. Further, as shown by the broken line D in FIG. 6, the resistance value between one electrode 50 and the other electrode (not shown) increases.

この通電によって、第1接合面24と凸部40との接触部を通してバルブシート12からシリンダヘッド本体14へ電流が流れる。第1接合面24と凸部40との接触部の電気抵抗によって、バルブシート12とシリンダヘッド本体14との接触部が発熱する。 By this energization, a current flows from the valve seat 12 to the cylinder head main body 14 through the contact portion between the first joint surface 24 and the convex portion 40. The contact portion between the valve seat 12 and the cylinder head body 14 generates heat due to the electrical resistance of the contact portion between the first joint surface 24 and the convex portion 40.

上記の通り、通電を停止した状態で加圧力を加え始め、該加圧力がP1に至った後の時間T3から通電を開始することによって、上記の第1接合面24と凸部40との接触部を良好に発熱させることが可能になる。 As described above, the contact between the first joint surface 24 and the convex portion 40 is started by starting to apply the pressing force in the state where the energization is stopped and starting the energizing from the time T3 after the pressing force reaches P1. It becomes possible to heat the part satisfactorily.

この際、バルブシート12とシリンダヘッド本体14とが、第1接合面24と凸部40の角部40cという小さな面積で接触していることや、バルブシート12が高電気伝導率材料を含むことによって、バルブシート12やシリンダヘッド本体14の内部よりも、第1接合面24と凸部40との接触部で効果的に発熱を生じさせることができる。 At this time, the valve seat 12 and the cylinder head main body 14 are in contact with each other in a small area of the first joint surface 24 and the corner portion 40c of the convex portion 40, and the valve seat 12 contains a high electrical conductivity material. As a result, heat can be generated more effectively at the contact portion between the first joint surface 24 and the convex portion 40 than inside the valve seat 12 or the cylinder head main body 14.

また、シリンダヘッド本体14は、バルブシート12よりも融点が低い。このため、上記の熱によって昇温した第1接合面24と凸部40との接触部が、時間T4において、シリンダヘッド本体14(凸部40)の融点に達し、凸部40が溶融し始める。その結果、上記の通り、加圧力の大きさをP1に維持した状態で、開口周縁部22に対するバルブシート12の押し込み量が再び増大し始める。 Further, the cylinder head main body 14 has a lower melting point than the valve seat 12. Therefore, the contact portion between the first joint surface 24 and the convex portion 40, which has been heated by the above heat, reaches the melting point of the cylinder head main body 14 (convex portion 40) at time T4, and the convex portion 40 begins to melt. .. As a result, as described above, the pushing amount of the valve seat 12 with respect to the opening peripheral edge portion 22 starts to increase again while the magnitude of the pressing force is maintained at P1.

すなわち、図4に示すように、溶融した凸部40を、第1接合面24と第2接合面26との間から排出しながら、バルブシート12と開口周縁部22とを近接させることができる。そして、図5に示すように、凸部40の略全体が溶融すると、第1接合面24と第2接合面26との間に接合部位28が形成されるとともに、第1位置決め面30と第2位置決め面32が当接する。 That is, as shown in FIG. 4, the valve seat 12 and the opening peripheral edge portion 22 can be brought close to each other while discharging the molten convex portion 40 from between the first joint surface 24 and the second joint surface 26. .. Then, as shown in FIG. 5, when substantially the entire convex portion 40 is melted, a joint portion 28 is formed between the first joint surface 24 and the second joint surface 26, and the first positioning surface 30 and the first positioning surface 30 are formed. 2 The positioning surfaces 32 come into contact with each other.

第1位置決め面30と第2位置決め面32とが当接すると、それまでの第1接合面24と凸部40のみが接触していた場合に比べて、バルブシート12と開口周縁部22との接触面積が急増する。このため、バルブシート12と開口周縁部22との間に流れる単位面積あたりの電流値が小さくなる(接触抵抗が小さくなる)。一方で、バルブシート12と開口周縁部22の接触面の熱容量は大きくなる。その結果、シリンダヘッド本体14を溶融させるために必要な熱量を得ることができなくなり、一時的にシリンダヘッド本体14の溶融が停止する。 When the first positioning surface 30 and the second positioning surface 32 come into contact with each other, the valve seat 12 and the opening peripheral edge portion 22 are in contact with each other as compared with the case where only the first joint surface 24 and the convex portion 40 are in contact with each other. The contact area increases rapidly. Therefore, the current value per unit area flowing between the valve seat 12 and the opening peripheral portion 22 becomes small (contact resistance becomes small). On the other hand, the heat capacity of the contact surface between the valve seat 12 and the opening peripheral edge portion 22 becomes large. As a result, it becomes impossible to obtain the amount of heat required to melt the cylinder head main body 14, and the melting of the cylinder head main body 14 is temporarily stopped.

従って、第1位置決め面30と第2位置決め面32とが接触する直前、又は接触と同時のタイミングとなる時間T5で通電を停止することで、シリンダヘッド本体14がそれ以上溶融すること、換言すると、第2位置決め面32が溶融することを回避できる。 Therefore, the cylinder head main body 14 is further melted by stopping the energization at the time T5 immediately before the contact between the first positioning surface 30 and the second positioning surface 32 or at the same timing as the contact, in other words. , It is possible to prevent the second positioning surface 32 from melting.

なお、第1位置決め面30と第2位置決め面32とが接触した場合、一方の電極50と他方の電極(不図示)との間の電圧が急降下するため、例えば、この電圧降下を検出することにより、第1位置決め面30と第2位置決め面32とが接触したことを検出することができる。従って、この電圧降下を検出して、通電停止の制御を行ってもよいし、予めこの電圧降下のタイミングを検出しておくことにより、通電停止の制御を行ってもよい。 When the first positioning surface 30 and the second positioning surface 32 come into contact with each other, the voltage between one electrode 50 and the other electrode (not shown) drops sharply. Therefore, for example, this voltage drop should be detected. Therefore, it is possible to detect that the first positioning surface 30 and the second positioning surface 32 are in contact with each other. Therefore, the energization stop may be controlled by detecting this voltage drop, or the energization stop may be controlled by detecting the timing of the voltage drop in advance.

つまり、図6に示すように、時間T5で通電を停止すると、第1位置決め面30と第2位置決め面32とを当接させた状態を維持でき、開口周縁部22に対するバルブシート12の押し込み量はそれ以上増大しない。この通電の停止に伴い、電流値及び抵抗値は減少する。また、本実施形態では、通電を停止すると同時に加圧力の付加も停止する。 That is, as shown in FIG. 6, when the energization is stopped at the time T5, the state where the first positioning surface 30 and the second positioning surface 32 are in contact with each other can be maintained, and the amount of pushing of the valve seat 12 with respect to the opening peripheral edge portion 22. Does not increase any further. The current value and the resistance value decrease as the energization is stopped. Further, in the present embodiment, the application of the pressing force is stopped at the same time as the energization is stopped.

その結果、第1位置決め面30と第2位置決め面32とを良好に当接させて、バルブシート12と開口周縁部22とを所望の位置関係となるように位置決めすることができる。そして、この状態で、第1接合面24と第2接合面26とを、互いの間に形成された接合部位28を介して接合することができる。 As a result, the first positioning surface 30 and the second positioning surface 32 can be brought into good contact with each other, and the valve seat 12 and the opening peripheral edge portion 22 can be positioned so as to have a desired positional relationship. Then, in this state, the first joint surface 24 and the second joint surface 26 can be joined via the joint portion 28 formed between them.

このようにして、バルブシート12とシリンダヘッド本体14の開口周縁部22とを接合した後、バルブシート12に機械加工を施して、バルブ当接面12aを形成することにより、シリンダヘッド10が得られる。すなわち、このシリンダヘッド10では、第1接合面24と第2接合面26との間に溶接による接合部位28が形成され、且つ第1位置決め面30と第2位置決め面32との間が互いに当接するのみの非溶融部位34となる。 In this way, after joining the valve seat 12 and the opening peripheral edge portion 22 of the cylinder head main body 14, the valve seat 12 is machined to form the valve contact surface 12a, whereby the cylinder head 10 is obtained. Be done. That is, in the cylinder head 10, a joint portion 28 is formed by welding between the first joint surface 24 and the second joint surface 26, and the first positioning surface 30 and the second positioning surface 32 are in contact with each other. It becomes a non-melted portion 34 that only contacts.

以上から、この金属部材の接合方法によれば、例えば、予め一律に定められた時間に基づく加圧タイミングのみによって、バルブシート12及び開口周縁部22の相対的な接合位置が決定される場合とは異なり、バルブシート12と開口周縁部22とを位置決めした状態で接合することができる。従って、バルブシート12及び開口周縁部22等の形状にばらつきがある場合や、第1接合面24と凸部40の当接位置及び向き等がずれた状態で加圧及び通電が行われた場合であっても、バルブシート12と開口周縁部22とを所望の位置関係となるように高精度に接合して品質に優れたシリンダヘッド10を得ることができる。 From the above, according to this metal member joining method, for example, the relative joining position of the valve seat 12 and the opening peripheral edge portion 22 is determined only by the pressurization timing based on a predetermined time. However, the valve seat 12 and the opening peripheral edge portion 22 can be joined in a positioned state. Therefore, when the shapes of the valve seat 12 and the opening peripheral edge 22 and the like are uneven, or when pressurization and energization are performed in a state where the contact position and direction of the first joint surface 24 and the convex portion 40 are deviated. Even so, the cylinder head 10 having excellent quality can be obtained by joining the valve seat 12 and the opening peripheral edge portion 22 with high accuracy so as to have a desired positional relationship.

このシリンダヘッド10は、上記の通り、バルブシート12が鉄系材料からなり、シリンダヘッド本体14がアルミニウム系材料からなる。この場合であっても、上記の通り、第1位置決め面30と第2位置決め面32との接触に応じて、通電を停止することで、バルブシート12及びシリンダヘッド本体14のそれ以上の加熱を回避できる。これによって、鉄とアルミニウムの拡散を抑制することができるため、バルブシート12とシリンダヘッド本体14との間に脆い金属間化合物が形成されることを抑制できる。その結果、バルブシート12とシリンダヘッド本体14とを高強度且つ高精度に接合することができる。 As described above, in the cylinder head 10, the valve seat 12 is made of an iron-based material, and the cylinder head main body 14 is made of an aluminum-based material. Even in this case, as described above, the valve seat 12 and the cylinder head body 14 can be heated further by stopping the energization in response to the contact between the first positioning surface 30 and the second positioning surface 32. It can be avoided. As a result, the diffusion of iron and aluminum can be suppressed, so that the formation of a brittle intermetallic compound between the valve seat 12 and the cylinder head main body 14 can be suppressed. As a result, the valve seat 12 and the cylinder head main body 14 can be joined with high strength and high accuracy.

このシリンダヘッド10は、上記の通り、バルブシート12の第1接合面24とシリンダヘッド本体14の第2接合面26とが抵抗溶接により接合されている。このため、バルブシート12とシリンダヘッド本体14とを圧入や、焼きばめ等により接合する場合とは異なり、小さな固定スペースで十分な接合強度を得ることができる。つまり、バルブシート12の厚さを小さくすることができる分、ポートの向き等の自由度を向上させたり、バルブシート12のバルブ当接面12aと冷却ジャケット38との距離を短くして、バルブ36等の冷却効率を高めたりすることが可能になる。 As described above, in the cylinder head 10, the first joint surface 24 of the valve seat 12 and the second joint surface 26 of the cylinder head main body 14 are joined by resistance welding. Therefore, unlike the case where the valve seat 12 and the cylinder head main body 14 are joined by press fitting, shrink fitting, or the like, sufficient joining strength can be obtained in a small fixed space. That is, since the thickness of the valve seat 12 can be reduced, the degree of freedom in the orientation of the port and the like can be improved, and the distance between the valve contact surface 12a of the valve seat 12 and the cooling jacket 38 can be shortened to reduce the valve. It is possible to increase the cooling efficiency of 36 or the like.

また、上記の通り、バルブシート12とシリンダヘッド本体14とを所望の位置関係で高精度に、すなわち、隙間無く接合することができるため、バルブシート12とシリンダヘッド本体14の熱伝導率を効果的に高めることができる。これによっても、バルブシート12を介したバルブ36等の冷却効率を高めることが可能になる。 Further, as described above, since the valve seat 12 and the cylinder head main body 14 can be joined with high accuracy in a desired positional relationship, that is, without a gap, the thermal conductivity of the valve seat 12 and the cylinder head main body 14 is effective. Can be enhanced. This also makes it possible to improve the cooling efficiency of the valve 36 and the like via the valve seat 12.

本発明は、上記した実施形態に特に限定されるものではなく、その要旨を逸脱しない範囲で種々の変形が可能である。 The present invention is not particularly limited to the above-described embodiment, and various modifications can be made without departing from the gist thereof.

例えば、上記の実施形態では、バルブシート12が高電気伝導率材料を含むこととしたが、該高電気伝導率材料は必須の構成要素ではない。また、高電気伝導率材料は、銅系材料に限定されるものではなく、バルブシート12の材料よりも電気伝導率が高い材料からなるものであればよい。 For example, in the above embodiment, the valve seat 12 includes a high electrical conductivity material, but the high electrical conductivity material is not an essential component. Further, the high electric conductivity material is not limited to the copper-based material, and may be any material having a higher electric conductivity than the material of the valve seat 12.

また、上記の実施形態に係る金属部材の接合方法では、図6に示すタイミングチャートに基づいて、加圧や通電を行うこととしたが、加圧や通電のタイミングは特にこれに限定されるものではない。例えば、上記の実施形態では、加圧力がP1に達した時間T2直後の時間T3から、バルブシート12及びシリンダヘッド本体14に対する通電を開始することとしたが、時間T2より前や、時間T2と同時に通電を開始してもよい。 Further, in the method of joining metal members according to the above embodiment, pressurization and energization are performed based on the timing chart shown in FIG. 6, but the timing of pressurization and energization is particularly limited to this. is not it. For example, in the above embodiment, the valve seat 12 and the cylinder head body 14 are energized from the time T3 immediately after the time T2 when the pressing force reaches P1, but before the time T2 or at the time T2. Energization may be started at the same time.

また、上記の実施形態では、第1位置決め面30と第2位置決め面32とが接触する直前、又は接触と同時のタイミングとなる時間T5で通電を停止することとしたが、通電を停止するタイミングは、第2位置決め面32が溶融しないタイミングであれば、特に限定されるものではない。 Further, in the above embodiment, the energization is stopped immediately before the contact between the first positioning surface 30 and the second positioning surface 32, or at the time T5 which is the timing at the same time as the contact. Is not particularly limited as long as the timing does not melt the second positioning surface 32.

また、上記の実施形態では、加圧力の付加を停止するタイミングを通電停止と同時としたが、特にこれに限定されるものではない。例えば、通電を停止した直後に加圧力の付加を停止してもよいし、通電を停止してから所定の時間が経過した後に加圧力の付加を停止してもよい。 Further, in the above embodiment, the timing of stopping the application of the pressing force is the same as the stop of energization, but the present invention is not particularly limited to this. For example, the application of the pressing force may be stopped immediately after the energization is stopped, or the application of the pressing force may be stopped after a predetermined time has elapsed since the energization was stopped.

10…シリンダヘッド 12…バルブシート
12a…バルブ当接面 14…シリンダヘッド本体
16…燃焼室 18…吸気ポート
20…排気ポート 22…開口周縁部
24…第1接合面 26…第2接合面
28…接合部位 30…第1位置決め面
32…第2位置決め面 34…非溶融部位
36…バルブ 38…冷却ジャケット
40…凸部 40a…周面
40b…端面 50…電極
10 ... Cylinder head 12 ... Valve seat 12a ... Valve contact surface 14 ... Cylinder head body 16 ... Combustion chamber 18 ... Intake port 20 ... Exhaust port 22 ... Opening peripheral edge 24 ... First joint surface 26 ... Second joint surface 28 ... Joining part 30 ... First positioning surface 32 ... Second positioning surface 34 ... Non-melting part 36 ... Valve 38 ... Cooling jacket 40 ... Convex part 40a ... Peripheral surface 40b ... End face 50 ... Electrode

Claims (6)

環状の第1金属部材の外周と、前記第1金属部材よりも融点が低い第2金属部材に設けられた開口の周縁部である開口周縁部とを接合する金属部材の接合方法であって、
前記第1金属部材の外周に設けられた第1位置決め面と、前記第2金属部材の前記開口周縁部に設けられた第2位置決め面とを間隔をおいて臨ませるとともに、前記第1金属部材の第1接合面に、前記第2金属部材の第2接合面から突出する凸部の角部接触させた状態で、前記第1金属部材と前記第2金属部材に加圧力を加えつつ通電することにより、溶融した前記凸部を前記第1接合面と前記第2接合面との間から排出しながら、前記第1金属部材と前記第2金属部材とを近接させる第1工程と、
前記第1位置決め面と前記第2位置決め面とが接触すると同時に通電を停止し、且つ加圧力の付加を停止することにより、前記第1接合面と前記第2接合面が接合部位となり、互いに当接した第1位置決め面及び第2位置決め面が非溶融部位となる接合金属部材を得る第2工程と、
を有し、
前記第1接合面は、前記第1工程で前記第1金属部材と前記第2金属部材とを近接させる際に前側となる一端側から、後側となる他端側に向かって前記第1金属部材の外径を拡径するテーパ状であり、
前記第2接合面は、前記第1接合面に沿ったテーパ状であり、
前記第1位置決め面は、前記第1接合面の前記一端側に連続して設けられ、
前記第2位置決め面は、前記第2接合面の前記一端側に連続して設けられ、
前記第1位置決め面及び前記第2位置決め面は、前記第1接合面及び前記第2接合面よりもテーパ角度が大きいテーパ状であり、
前記凸部は、前記第2接合面から前記開口の軸心側に向かって突出し、
前記第1工程では、前記凸部が前記角部から溶融しながら前記第1接合面に接触することで、前記第1金属部材と前記第2金属部材とが近接するにつれて、前記第1接合面と前記凸部との接触面積が、前記第1接合面に沿って前記開口の径方向に対して拡大していき、
前記第2工程で形成される前記接合部位の全体は、前記第1接合面に沿ったテーパ状であることを特徴とする金属部材の接合方法。
A method for joining a metal member, which joins an outer circumference of an annular first metal member and an opening peripheral edge portion which is a peripheral edge portion of an opening provided in the second metal member having a melting point lower than that of the first metal member.
The first positioning surface provided on the outer periphery of the first metal member and the second positioning surface provided on the peripheral edge of the opening of the second metal member are made to face each other at a distance, and the first metal member. While applying pressure to the first metal member and the second metal member in a state where the corners of the convex portions protruding from the second metal member of the second metal member are in line contact with the first metal member of the above. A first step of bringing the first metal member and the second metal member close to each other while discharging the molten convex portion from between the first joint surface and the second joint surface by energizing.
By stopping the energization and the application of the pressing force at the same time when the first positioning surface and the second positioning surface come into contact with each other, the first joint surface and the second joint surface become joint portions and become mutual. The second step of obtaining a bonded metal member in which the contacted first positioning surface and the second positioning surface are non-melting portions, and
Have a,
The first metal is formed on the first metal from one end side, which is the front side when the first metal member and the second metal member are brought close to each other in the first step, toward the other end side, which is the rear side. It has a tapered shape that expands the outer diameter of the member.
The second joint surface has a tapered shape along the first joint surface.
The first positioning surface is continuously provided on the one end side of the first joint surface.
The second positioning surface is continuously provided on the one end side of the second joint surface.
The first positioning surface and the second positioning surface have a tapered shape having a taper angle larger than that of the first joint surface and the second joint surface.
The convex portion protrudes from the second joint surface toward the axial side of the opening.
In the first step, the convex portion comes into contact with the first joint surface while melting from the corner portion, so that the first metal member and the second metal member come closer to each other, and the first joint surface becomes closer. The contact area between the metal and the convex portion expands in the radial direction of the opening along the first joint surface.
The whole of the joint portion which is formed in the second step, the bonding method of the metal member, wherein a tapered der Rukoto along said first joint surface.
請求項1記載の金属部材の接合方法において、
前記第1位置決め面と前記第2位置決め面とを間隔をおいて臨ませるとともに、前記第1接合面に前記凸部を接触させた状態の前記第1金属部材及び前記第2金属部材に対して、通電を停止した状態で前記加圧力を加え、該加圧力が所定の大きさに至ったときから通電を開始することを特徴とする金属部材の接合方法。
In the method for joining metal members according to claim 1,
With respect to the first metal member and the second metal member in a state where the first positioning surface and the second positioning surface face each other at a distance and the convex portion is in contact with the first joint surface. , A method for joining a metal member, characterized in that the pressing force is applied in a state where the energization is stopped, and the energization is started when the pressing force reaches a predetermined magnitude.
請求項1又は2記載の金属部材の接合方法において、
前記第1金属部材は鉄系材料からなり、前記第2金属部材はアルミニウム系材料からなることを特徴とする金属部材の接合方法。
In the method for joining metal members according to claim 1 or 2.
A method for joining metal members, wherein the first metal member is made of an iron-based material, and the second metal member is made of an aluminum-based material.
請求項記載の金属部材の接合方法において、
前記第1金属部材は、鉄よりも電気伝導率が高い高電気伝導率材料を含むことを特徴とする金属部材の接合方法。
In the method for joining metal members according to claim 3,
The first metal member is a method for joining a metal member, which comprises a high electrical conductivity material having a higher electrical conductivity than iron.
請求項記載の金属部材の接合方法において、
前記高電気伝導率材料は、銅系材料であることを特徴とする金属部材の接合方法。
In the method for joining metal members according to claim 4,
A method for joining metal members, wherein the high electrical conductivity material is a copper-based material.
請求項1〜の何れか1項に記載の金属部材の接合方法において、
前記第1金属部材は、バルブシートであり、
前記第2金属部材は、シリンダヘッド本体であり、
前記シリンダヘッド本体に設けられたポートの開口周縁部に前記バルブシートを接合して前記接合金属部材を得ることを特徴とする金属部材の接合方法。
In the method for joining metal members according to any one of claims 1 to 5,
The first metal member is a valve seat.
The second metal member is a cylinder head body.
A method for joining a metal member, which comprises joining the valve seat to a peripheral portion of an opening of a port provided in the cylinder head main body to obtain the joined metal member.
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