JP6873693B2 - Pneumatic tires - Google Patents

Description

The present invention relates to a pneumatic tire.

In a pneumatic tire using a conventional single-layer twisted steel cord as a belt layer, methods for improving impact resistance include increasing the number of filaments of the cord and increasing the filament diameter of the cord.

However, if the number of filaments of the cord is increased and twisted, or if the filament diameter of the cord is increased and twisted, the steel cord diameter becomes large, and the amount of rubber in the belt layer is increased in order to maintain the durability of the belt layer. The weight of the belt layer increases because it needs to be increased. If the weight of the belt layer increases, the rolling resistance of the tire increases, which in turn leads to a decrease in the fuel efficiency of the automobile.

In Patent Documents 1 and 2, two to six steel filaments having the same diameter are arranged in parallel so as to form a single layer without twisting to form a main filament bundle, and one steel filament having a diameter smaller than that of the steel filament and straight. A pneumatic tire using a steel cord formed by wrapping a steel filament as a wrapping filament around a bundle of main filaments, that is, a steel cord having a so-called n + 1 structure, is disclosed. For tires as well, it has been an issue to achieve both improvement in impact resistance of the belt and weight reduction of the belt layer.

Further, the belt layer is also required to have belt separation resistance, as mentioned as an issue in Patent Document 1.

Japanese Unexamined Patent Publication No. 2012-106570 Japanese Unexamined Patent Publication No. 2010-264947 Japanese Unexamined Patent Publication No. 2006-175922 Japanese Unexamined Patent Publication No. 7-304307

In view of the above points, it is an object of the present invention to provide a pneumatic tire capable of improving the impact durability of the belt and reducing the weight of the belt layer without impairing the belt separation resistance. To do.

In addition, Patent Documents 3 and 4 disclose steel cords in which 2 to 6 steel filaments are arranged side by side in the same plane and arranged in parallel without twisting, but there is no wrapping filament and n + 1 Not a structure.

The pneumatic tire according to the present invention is a pneumatic tire having a carcass and a belt arranged on the outer periphery of the crown portion of the carcass, and the belt is made by twisting 3 to 6 steel filaments having the same diameter. An n + 1 structure (n = 3 ~) in which a single steel filament having a diameter smaller than that of a steel filament and straight is wound around the main filament bundle as a wrapping filament by arranging them in parallel so as to form a single layer without forming a main filament bundle. The steel cord of 6) is provided with a belt ply in which the major axis direction is parallel to the outer peripheral surface of the belt, and the steel cord is the impact test value per steel cord measured by the Charpy impact test per belt width. The value converted to is 6.0 to 10.0 J / inc h, the occupancy rate of the steel cord in the thickness dimension of the belt is 55 to 85%, and the occupancy rate of the steel cord in the width dimension of the belt is 50. It shall be ~ 75 %.

The pneumatic tire may have a belt ply thickness of 0.7 to 1.1 mm.

According to the present invention, it is possible to obtain a pneumatic tire that achieves both improvement in belt impact durability and weight reduction of the belt layer without impairing belt separation resistance.

A half sectional view of a pneumatic tire according to an embodiment of the present invention. The schematic plan view which shows the structure of the steel cord which concerns on one Embodiment of this invention. A partial cross-sectional view of a belt ply according to an embodiment of the present invention. A simplified diagram for explaining the test method of the Charpy impact test.

Hereinafter, matters related to the practice of the present invention will be described in detail.

The pneumatic tire of the embodiment shown in FIG. 1 is a pneumatic radial tire for a passenger car, in which a pair of left and right bead portions 1 and sidewall portions 2 and radial outer ends of the left and right sidewall portions 2 are connected to each other. It is configured to include a tread portion 3 provided between both sidewall portions so as to be connected, and a carcass 4 extending across the pair of bead portions is provided.

The carcass 4 is composed of at least one carcass ply whose both ends are locked by an annular bead core 5 embedded in the bead portion 1 through the tread portion 3 and the sidewall portion 2. The carcass ply is formed by arranging carcass cords made of organic fiber cords or the like substantially at right angles to the tire circumferential direction.

A belt 6 is arranged between the carcass 4 and the tread rubber portion 7 on the outer peripheral side (that is, the outer side in the tire radial direction) of the carcass 4 in the tread portion 3. The belt 6 is provided so as to overlap the outer periphery of the crown portion of the carcass 4, and may be composed of one or a plurality of belt plies, usually at least two belt plies. In the present embodiment, the belt ply is on the carcass side. It is composed of two belt plies, a first belt ply 6A and a second belt ply 6B on the tread rubber portion side. The belt plies 6A and 6B are formed by inclining the steel cords 10 at a predetermined angle (for example, 15 to 35 degrees) with respect to the tire circumferential direction and arranging the steel cords 10 at predetermined intervals in the tire width direction. As shown in FIG. 3, the steel cord 10 is coated with the coated rubber 11. The steel cord 10 is arranged so as to intersect each other between the two belt plies 6A and 6B.

A belt reinforcing layer 8 is provided between the belt 6 and the tread rubber portion 7 on the outer peripheral side of the belt 6 (that is, the outer side in the radial direction of the tire). The belt reinforcing layer 8 is a cap ply that covers the belt 6 with its full width, and is composed of fiber cords arranged substantially parallel to the tire circumferential direction. That is, the belt reinforcing layer 8 is formed by arranging the fiber cords along the tire circumferential direction, and spirals the fiber cords at an angle of 0 to 5 degrees with respect to the tire circumferential direction so as to cover the entire width direction of the belt 6. It can be formed by winding it in a shape.

As shown in FIG. 3, the belt ply 6A is formed by arranging the steel cord 10 so that its major axis direction B is parallel to the belt surface (that is, the outer peripheral surface of the belt). That is, in the belt ply, the steel cord 10 is embedded in the coating rubber 11 at predetermined intervals so that the minor axis direction A coincides with the thickness direction K of the belt ply. Therefore, the steel cord 10 is arranged so that its major axis direction B is parallel to the tread surface. With such a configuration, it is easy to process the steel cord 10 when it is coated with rubber, and the thickness of the belt ply can be reduced to suppress an increase in tire weight. Further, in the obtained belt ply, the bending rigidity in the tire width direction is increased, so that the steering stability performance can be improved, and the bending rigidity in the tire radial direction is decreased, so that the envelope property is enhanced and the ground contact area is increased. be able to.

As shown in FIG. 2, each steel cord 10 for the belt ply, which forms a main part of the pneumatic tire according to the present embodiment, is composed of only steel filaments, and has 3 to 6 main filaments 12 having the same diameter. , It is composed of one wrapping filament 14 that bundles this. The diameter d of the main filament is preferably 0.15 to 0.30 mm, more preferably 0.15 to 0.25 mm. When the diameter d of the main filament is 0.15 mm or more, the rigidity of the steel cord 10 is lowered and the riding comfort is easily improved while maintaining the steering stability when the tire is mounted. When the diameter d is 0.30 mm or less, it does not become too rigid and the increase in surface strain due to compression deformation can be suppressed, so that the fatigue resistance of the belt ply can be maintained and the durability of the tire can be easily maintained. .. The flexural rigidity of the wrapping filament 14 is smaller than that of the main filament 12, and can be, for example, 10 to 40% of the main filament 12. The diameter d0 of the wrapping filament is preferably 0.10 to 0.15 mm. When the diameter d0 of the wrapping filament is within this range, it is easy to secure the binding force while suppressing the diameter increase of the steel cord 10.

These main filaments 12 are arranged in parallel so as to form one layer along one plane. That is, they are aligned so as to form a line in a cross section perpendicular to the length direction of the steel cord 10. Therefore, each steel cord 10 is flat and has a major axis D1 and a minor axis D2 as shown in FIG. The values of the major axis D1 and the minor axis D2 are not particularly limited, but for example, the major axis D1 can be 1.00 to 1.50 mm and the minor axis D2 can be 0.30 to 0.60 mm. The ratio of is, for example, 1.5 to 5 times, preferably 2 to 4 times.

The number of main filaments 12 arranged in parallel in one cord is 3 to 6 from the viewpoint of increasing the flatness of the cord and reducing the thickness of the belt layer, etc., while maintaining the shape as a bundle stably. Books are preferable, more preferably 4 to 6, and even more preferably 4 to 5. That is, when the number of main filaments 12 exceeds 6, it becomes difficult to arrange them in parallel so as to form a line, and the shape as a bundle tends to be irregular. The main filament 12 does not necessarily have to have a circular cross section. For example, the steel cord 10 can be further flattened by using a main filament 12 having an elliptical cross section.

On the other hand, the wrapping filament 14 is not particularly limited, but is not wavy and is preferably a so-called “straight” wrapping filament 14. When it is straight, it is easy to wind it, and it is easy to make the binding force of winding uniformly high. It should be noted that the binding force of the wrapping filament 14 makes it possible to give the aligned main filament 12 a sense of unity as a steel cord 10, which is highly resistant to in-plane deformation of the belt material when changing routes during traveling or turning a curve. Rigidity is obtained.

Further, the main filament 12 may be typed or corrugated, and when corrugating, the main filament 12 is corrugated in a waveform having an amplitude only in the major axis direction B of the steel cord 10. Can be done. That is, it is waved two-dimensionally in the plane along the major axis direction B and the length direction. In particular, the plurality of main filaments 12 forming the steel cord 10 can have the same wave height (wave height) and the same wave pitch (wavelength), and thus all the main filaments 12 By performing the same waviness with respect to the steel cord 10, when a tensile load is applied to the steel cord 10, substantially the same elongation behavior is performed between the main filaments in parallel. That is, since the stress acts evenly without being concentrated, the tensile strength of each steel filament can be fully utilized, and the tensile strength of the steel cord 10 can be increased.

In a preferred embodiment, the plurality of main filaments 12 forming each steel cord 10 are not subjected to an operation for waving so as to be out of phase with each other. That is, they basically have the same phase, and in the major axis direction B of the steel cord 10, the peaks and valleys overlap each other, and the gap between them is relatively small. Therefore, each steel cord 10 has a structure in which the dimensions of the bundle of the main filament 12 in the major axis direction are less likely to vary from portion to portion along the length direction, which is advantageous for strong binding by the wrapping filament 14. There is. Therefore, it is possible to maintain high fatigue resistance and corrosion resistance without facilitating the penetration of rubber into the steel cord.

For the steel cord 10 of the present embodiment, the value obtained by converting the impact test value per steel cord measured by the Charpy impact test per belt width is preferably 6.0 J / inch or more, more preferably 6. It is 0 to 10.0 J / inch. When this value is 6.0 J / inch or more, the impact durability is excellent. Here, the "impact test value per steel cord" is determined by using a pendulum type Charpy impact tester having a rotating shaft 22, a hammer 23, and a rod 24 supporting the hammer 23, as shown in FIG. Can be measured. Specifically, one steel cord is chucked in advance at a gripping interval of 300 mm, and a tensile test is performed at a tensile speed of 30 mm / min to obtain a cutting load. Then, the steel cord 10 was installed horizontally below the rotating shaft 22 so that the surface on the major axis side of the steel cord 10 was in vertical contact with the hammer 23, and a tensile load of 10% of the cutting load was applied to the steel cord 10. Chuck in the state and with a grip interval of 100 mm. Next, the hammer 23 is lifted and released around the rotation shaft 22 to cause a pendulum motion, which is applied to the steel cord 10 for cutting. The value of the energy required for cutting the steel cord 10 is the impact test value per steel cord, and can be calculated using the following formula. Further, by multiplying the obtained impact test value per steel cord by the number of hammers (inches / inches), it can be converted into a value per belt width (inch).

<Equation 1>
Impact test value E (J) = WR (cosθ _{1 − cosθ 0} )
W: Weight of the hammer and weight of the rod supporting the hammer (kgf)
R: Distance from the axis of rotation to the center of weight (cm)
θ ₀ : Hammer lifting angle (°)
θ ₁ : Hammer swing angle (°)

In the pneumatic tire of the present embodiment, the occupancy rate of the steel cord (“cord occupancy rate”) in the thickness dimension of the belt is preferably 55 to 85%, more preferably 60 to 70%. When the occupancy rate of the steel cord is 55% or more, the weight of the belt layer is excellent, and when it is 85% or less, the belt separation is excellently suppressed. Here, for the "code occupancy rate (%)", a value calculated by the following equation is used for the so-called topping anti-cord, in which the cords are aligned and arranged at a predetermined driving density and covered with rubber.

<Equation 2>
Cord occupancy rate (%) in belt thickness dimension = {cord minor diameter (mm) / topping fabric thickness (mm)} x 100

The thickness of the belt ply is not particularly limited, but is preferably 0.7 to 1.1 mm. Here, the "belt ply thickness" is the thickness of one belt ply, and when the belt layer is composed of a plurality of belt plies, the thickness of each belt ply is within the above range. Is preferable.

In the pneumatic tire of the present embodiment, the occupancy rate of the steel cord (“cord occupancy rate”) in the width dimension of the belt is preferably 75% or less, more preferably 50 to 75%. When the cord occupancy exceeds 75%, the distance between the steel cords becomes excessively small, so that the stress between the steel cords cannot be sufficiently absorbed by the rubber layer. Separation between cords and peeling are likely to occur. When such code separation occurs, the durability of the tire is reduced. On the other hand, if it is less than 50%, the distance between the steel cords is too wide, which may lead to a decrease in bending rigidity and a decrease in steering stability. Here, as the "code occupancy rate (%)", a value calculated by the following equation is used in a so-called topping fabric in which cords are aligned and arranged at a predetermined driving density and coated with rubber.

<Equation 3>
Cord occupancy rate (%) in belt width dimension = cord major axis (mm) x number of cords driven (inch) x 100/1 (inch)

The number of ends (number of driven steel cords) of the steel cords in the belt ply can be appropriately set according to the strength of the cords, etc., as long as the number of steel cords occupied in the width dimension of the belt is 50 to 75%. There is no particular limitation.

The type of the pneumatic tire according to the present embodiment is not particularly limited, and examples thereof include various tires such as passenger car tires and heavy-duty tires used for trucks and buses.

Hereinafter, examples of the present invention will be shown, but the present invention is not limited to these examples.

A steel cord having the structure shown in Table 1 below was prepared. The steel cord of Comparative Example 1 has a 2 + 1 multi-layer twisted structure (2 + 1 × 0.27) in which one metal filament having the same diameter is twisted around a core made of two aligned metal filaments. Is a traditional code with. For all other steel cords, a bundle of main filaments arranged in a row without twisting a plurality of main filaments is wrapped with one straight wrapping filament (diameter d0 = 0.15 mm). It is a steel cord with an n + 1 structure. The winding pitch of the wrapping filament was 5.0 mm.

For each steel cord having the structure shown in Table 1, the impact test value per belt width and the plunger resistance were evaluated. The evaluation method for each evaluation item is shown below.

Further, using the obtained steel cord as a belt cord, a radial tire having a tire size of 175 / 65R15 84S was vulcanized and molded according to a conventional method. For each tire, all the configurations other than the belt were the same. The angle of the steel cord in the belt ply (6A) / (6B) was + 25 ° / -25 ° with respect to the tire circumferential direction. The belt ply was manufactured by arranging the steel cords in the number of driving lines shown in Table 1 so that the major axis direction was parallel to the belt surface, and then using a calendar device to make the toppings.

The carcass ply was 1 ply with a polyethylene terephthalate cord of 1100 dtex / 2 and a number of hammers of 28/25 mm.

The belt weight was measured for the obtained toppings, and the belt separation resistance was evaluated for each of the obtained pneumatic tires. The evaluation method for each evaluation item is shown below.

-Impact test value per belt width: The steel cord was chucked at a grip interval of 300 mm, and a tensile test was performed at a tensile speed of 30 mm / min to determine the cutting load of the steel cord. Then, the steel cord was subjected to a Charpy impact test by chucking at a gripping interval of 100 mm in a state where a tensile load of 10% of the cutting load was applied to the steel cord at room temperature to break the steel cord. For the Charpy impact test, a pendulum type Charpy impact tester was used, and the conditions in the above formula (1) were W = 1.7 kgf, R = 31.6 cm, and θ ₀ = 150.0 °. The value obtained at this time was defined as the impact test value E (J) per steel cord, and the impact test value was multiplied by the number of driving rods to calculate the impact test value per width.

-Plunger resistance: Vulcanize rubber topped with steel cord, and use a composite of steel cord and rubber as a sample. Using a tensile tester (Autograph manufactured by Shimadzu Corporation), steel with a metal rod (tip shape: hemispherical, diameter: 5.0 mm) at a speed of 50 mm / min in the direction perpendicular to the sample. The maximum load measured by pressing until it penetrated the cord and the rubber composite was shown as an index with Comparative Example 1 as 100.

-Belt weight: The weight of the topping fabric in which each steel cord was coated with coated rubber was measured and shown as an index with Comparative Example 1 as 100.

-Belt separation resistance: The tire was attached to the predetermined rim, and the load was applied by pressing the tire against the drum at an internal pressure of 110 kPa to a deflection amount of 62% of the maximum load specified by JATTA. The test speed was set to 420 rpm, and the test was carried out until an abnormality occurred or 720 hours. After the test was completed, the tire was disassembled, the length of the edge separation at the end in the belt width direction was visually measured in units of 1 mm, and the belt separation resistance was judged according to the following criteria.

None: 0 mm
Fine: 1-2 mm
Small: 3-5mm
Medium: 6-9 mm
Large: 10 mm or more

The results are shown in Table 1. Compared with Comparative Example 1, the belt layer can be made lighter while maintaining the belt separation resistance, and the plunger resistance is excellent. Was there.

In Comparative Example 2, the impact test value per belt width was less than 6.0 J / inch, and the plunger resistance was deteriorated as compared with Comparative Example 1.

In Comparative Example 3, the cord occupancy rate in the thickness dimension of the belt exceeded 85%, and the belt separation resistance was deteriorated as compared with Comparative Example 1.

In Comparative Example 4, the cord occupancy in the thickness dimension of the belt was less than 55%, and the belt weight was increased as compared with Comparative Example 1.

In Comparative Example 5, the cord occupancy rate in the width dimension of the belt exceeded 75%, and the belt separation resistance was deteriorated as compared with Comparative Example 1.

The pneumatic tire of the present invention can be used in various vehicles such as passenger cars, light trucks, and buses.

T ... Tire 1 ... Bead part 2 ... Sidewall part 3 ... Tread part 4 ... Carcass 5 ... Bead core 6 ... Belt 7 ... Tread rubber part 8 ... Belt reinforcement layer 6A ... 1st belt ply 6B ... 2nd belt ply 7 ... Tread rubber part 8 ... Belt reinforcing layer 10 ... Steel cord 11 ... Coating rubber 12 ... Main filament 13 ... Main filament bundle 14 ... Wrapping filament 22 ... Rotating shaft 23 ... Hammer 24 ... Rod A that supports the hammer ... Steel cord Minor axis B ... Steel cord major axis D1 ... Steel cord major axis D2 ... Steel cord minor axis K ... Belt ply thickness direction d ... Main filament diameter d0 ... Wrapping filament diameter

Claims (2)

A pneumatic tire having a carcass and a belt arranged on the outer circumference of the crown portion of the carcass.
In the belt, three to six steel filaments having the same diameter are arranged in parallel so as to form a single layer without twisting to form a main filament bundle, and one steel filament having a smaller diameter and straight than the steel filament is formed. A belt ply is provided in which a steel cord having an n + 1 structure (n = 3 to 6) wound around the main filament bundle as a wrapping filament is arranged so that its major axis direction is parallel to the outer peripheral surface of the belt.
The steel cord is a value obtained by converting the impact test value per belt width 6.0 ~10.0 J / inc h per steel cord one measured by the Charpy impact test,
The occupancy of the steel cord in the thickness dimension of the belt is 55-85%.
Wherein the occupancy of the steel cord in the width of the belt is 50 to 75%, the pneumatic tire. The pneumatic tire according to claim 1, wherein the thickness of the belt ply is 0.7 to 1.1 mm.

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