JP6857452B2 - 化粧シート - Google Patents
化粧シート Download PDFInfo
- Publication number
- JP6857452B2 JP6857452B2 JP2016097552A JP2016097552A JP6857452B2 JP 6857452 B2 JP6857452 B2 JP 6857452B2 JP 2016097552 A JP2016097552 A JP 2016097552A JP 2016097552 A JP2016097552 A JP 2016097552A JP 6857452 B2 JP6857452 B2 JP 6857452B2
- Authority
- JP
- Japan
- Prior art keywords
- layer
- transparent resin
- resin film
- decorative sheet
- resin
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Images
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- Laminated Bodies (AREA)
Description
上記(B)透明樹脂層は、その上記(C)透明樹脂フィルムの層側の面に、エンボス形状を有し;
上記(C)透明樹脂フィルムの層は、層全体がエンボス形状であり;
上記(D)印刷層は、高輝度顔料を含み;
上記(D)印刷層は、層全体がエンボス形状であり;
上記(E)樹脂フィルムの層は、その上記(D)印刷層側の面に、エンボス形状を有する;
化粧シートである。
(1)上記(E)樹脂フィルムの一方の面の上に、上記高輝度顔料を含む印刷インキを用いて、上記(D)印刷層を形成する工程;
(2)上記工程(1)で得た積層体の上記(D)印刷層側の面の上に、上記(C)透明樹脂フィルムを積層する工程;
(3)エンボスロールと受けロールとで押圧する機構を備えたエンボス装置を使用し、上記工程(2)で得た積層体を、回転するエンボスロールと受けロールとの間に、その上記(C)透明樹脂フィルムの層側の面が上記エンボスロール側となるように、供給投入し、押圧する工程;
(4)上記工程(3)で得た積層体の上記(C)透明樹脂フィルムの層側の面の上に、透明樹脂を溶融押出し、上記(B)透明樹脂層を形成する工程;及び、
(5)上記工程(4)で得た積層体の上記(B)透明樹脂層側の面の上に、上記(A)表面保護層を形成する工程;
を含む方法である。
上記(A)表面保護層は、通常、本発明の化粧シートの表面を形成する。また本発明の化粧シートが物品の加飾・化粧に使用されたとき、上記(A)表面保護層は、通常、物品の表面を形成する。上記(A)表面保護層は、耐外傷性や耐溶剤性を高める働きをする。
上記(B)透明樹脂層は、その上記(C)透明樹脂フィルムの層側の面に、エンボス形状を有する。一方、上記(B)透明樹脂層の上記(A)表面保護層側の面は、好ましくは平滑である。本発明の化粧シートは、上記(B)透明樹脂層を有することにより、化粧シートの表面が平滑になり、高い意匠性を発現することができる。
上記(C)透明樹脂フィルムの層は、意匠性の観点から、透明に優れた樹脂フィルムからなる層である。また上記(C)透明樹脂フィルムの層は、意匠性の観点から、層全体がエンボス形状になっている。
上記(D)印刷層は、本発明の化粧シートに高い意匠性を付与するために設けるものである。また上記(D)印刷層は、意匠性の観点から、層全体がエンボス形状になっている。
上記(E)樹脂フィルムの層は、本発明の化粧シートの基材となる層であり、通常は意匠性の観点から着色されて被着体を隠蔽する働きをする。また上記(E)樹脂フィルムの層は、意匠性の観点から、その上記(D)印刷層側の面(正面側の面)にエンボス形状を有する。
本発明の化粧シートを製造する方法は、特に制限されず、任意の方法で製造することができる。上記方法としては、例えば、
(1)上記(E)樹脂フィルムの一方の面の上に、上記高輝度顔料を含む印刷インキを用いて、上記(D)印刷層を形成する工程;
(2)上記工程(1)で得た積層体の上記(D)印刷層側の面の上に、上記(C)透明樹脂フィルムを積層する工程;
(3)エンボスロールと受けロールとで押圧する機構を備えたエンボス装置を使用し、上記工程(2)で得た積層体を、回転するエンボスロールと受けロールとの間に、その上記(C)透明樹脂フィルムの層側の面が上記エンボスロール側となるように、供給投入し、押圧する工程;
(4)上記工程(3)で得た積層体の上記(C)透明樹脂フィルムの層側の面の上に、上記透明樹脂を溶融押出し、上記(B)透明樹脂層を形成する工程;及び、
(5)上記工程(4)で得た積層体の上記(B)透明樹脂層側の面の上に、上記(A)表面保護層を形成する工程;
を含む方法をあげることができる。
(イ)輝度感(金属光沢感):
暗所において、40W白色蛍光灯(300ルックス)の光を、化粧シートの上記(A)表面保護層側の面に、該面と50cmの距離を隔てた位置から垂直に入射し、上記面と45°の角度をなし、50cmの距離を隔てた位置から上記化粧シートを目視観察し、以下の基準で評価した。
◎:光輝性が非常に高い。
○:光輝性が高い。
△:光輝性が低い。
×:光輝性がほとんどない。
暗所において、40W白色蛍光灯(300ルックス)の光を、化粧シートの上記(A)表面保護層側の面と、上記蛍光灯の光線とが50cmの距離を隔てるように平行に照射し、上記面と45°の角度をなし、50cmの距離を隔てた位置から上記化粧シートを目視観察し、以下の基準で評価した。
◎:エンボスの凹凸感が非常にシャープでハッキリとしている。
○:エンボスの凹凸感がシャープでハッキリとしている。
△:エンボスの凹凸感がやや丸みを帯びてハッキリしない。
×:エンボスの凹凸感が無く、ほとんど平滑に見える。
化粧シートの上記(A)表面保護層側の面を、蛍光灯の光の入射角をいろいろと変えて当てながら目視観察し、以下の基準で評価した。
◎:表面にうねりや傷がない。間近に光を透かし見ても、曇感がない。
○:間近に光を透かし見ると、僅かな曇感のある箇所がある。
△:間近に見ると、表面にうねりを僅かに認める。また曇感がある。
×:表面にうねりを多数認めることができる。また明らかな曇感がある。
(A)表面保護層形成用の転写箔:
(A−1)厚み12μmの二軸延伸ポリエチレンテレフタレート系樹脂フィルムの片面に、ポリエチレンワックスからなる剥離コート層を0.2μm厚みで形成し、剥離コート層の上に、熱可塑性ウレタン系樹脂塗膜を1μm厚みで形成し、樹脂塗膜の上に、ポリエステル系ホットメルト接着剤層を0.4μm厚みで形成した転写箔。該転写箔により、高透明性、及び高光沢性を有する(A)表面保護層を形成することができる。
(B−1)イーストマン ケミカル カンパニーの非晶性芳香族ポリエステル系樹脂「KODAR PETG GS1(商品名)」、ガラス転移温度81℃、融解熱量0J/g(DSCセカンド融解曲線に明瞭な融解ピークなし)。
(C−1)下記成分(c1−1)100質量部、及び下記成分(c2−1)12質量部を含む組成物からなる厚み65μmの透明ポリ塩化ビニル系樹脂組成物フィルム。
(c2−1)ポリエステル系可塑剤
(D−1)塩化ビニル・酢酸ビニル共重合体系樹脂のバインダー100質量部とアルミニウム粉系の高輝度顔料20質量部を含む高輝度インキ。
(D−2)塩化ビニル・酢酸ビニル共重合体系樹脂のバインダー100質量部とアルミニウム粉系の高輝度顔料15質量部を含む高輝度インキ。
(E−1)下記成分(e1−1)100質量部、下記成分(e2−1)8質量部、及び下記成分(e3−1)2.6質量部を含む組成物からなる厚み80μmの着色ポリ塩化ビニル系樹脂組成物フィルム。
(e2−1)フタル酸エステル系可塑剤。
(e3−1)酸化チタン系白色着色剤。
(1)上記(E−1)の片面の上に、上記(D−1)を用い、乾燥後の層厚みが2μmとなるように印刷層を設けた。
(2)次に、上記(D−1)からなる印刷層の上に、上記(C−1)を重ね、鏡面ロールと表面の平滑な受けロールとで押圧する機構を備えた装置を使用して温度25℃で押圧し、上記(C−1)の層、上記(D−1)からなる印刷層、及び上記(E−1)の層がこの順に積層された積層体を得た。
(3)次に、エンボスの深さ20μmのエンボスロールと表面の平滑な受けロールとで押圧する機構を備えたエンボス装置を使用し、上記工程(2)で得た積層体を、回転するエンボスロールと受けロールとの間に、その上記(C−1)の層側の面が上記エンボスロール側となるように、供給投入し、押圧した。このとき上記工程(2)で得た積層体にエンボス加工を施す前の予熱温度は170℃、上記エンボスロールの温度は70℃、押圧の圧力は11Kg/cmであった。
(4)続いて、上記工程(3)で得た積層体の上記(C−1)の層側の面の上に、上記(B−1)を、Tダイ出口樹脂温度220℃で溶融押出し、上記(B−1)からなる厚み150μmの層を形成した。
(5)続いて、上記工程(4)で得た積層体の上記(B−1)の層側の面の上に、上記(A−1)のポリエステル系ホットメルト接着剤層側の面を重ね、温度140℃で押圧して転写(貼合)し、上記(A−1)の二軸延伸ポリエチレンテレフタレート系樹脂フィルムの層と剥離コート層を剥離・除去し、化粧シートを得た。
上記試験(イ)〜(ハ)を行った。結果を表1に示す。また化粧シートの断面観察を行ったところ、上記(C−1)の層、及び上記(D−1)の層は、層全体がエンボス形状になっており、上記(E−1)の層の上記(D−1)の層側の面はエンボス形状になっていた。上記(B−1)の層は、その上記(C−1)の層側の面はエンボス形状になっていたが、その上記(A−1)の層側の面は平滑であった。更に上記光透過性は3mm2の大きさの図形を確認できる透過性であり、上記隠蔽性は色票4号の色差を判別できない隠蔽性であった。従って、タッチパネルが動作していないときは、本発明の化粧シートによりタッチパネルを隠蔽して物品の意匠性を高め、タッチパネル動作時は、本発明の化粧シート越しにタッチパネルを操作することができると考えられる。
上記工程(3)において、上記エンボスロールの温度90℃、押圧の圧力を2Kg/cmとしたこと以外は、全て上記例1と同様に行った。結果を表1に示す。また化粧シートの断面観察を行ったところ、上記(C−1)の層の上記(B−1)の層側の面のみがエンボス形状になっていた。
上記(D−2)を用いたこと以外は、全て例1と同様に行った。結果を表1に示す。また化粧シートの断面観察を行ったところ、上記(C−1)の層、及び上記(D−2)の層は、層全体がエンボス形状になっており、上記(E−1)の層の上記(D−2)の層側の面はエンボス形状になっていた。上記(B−1)の層は、その上記(C−1)の層側の面はエンボス形状になっていたが、その上記(A−1)の層側の面は平滑であった。
上記(B−1)の層の厚みを50μmに変更したこと以外は、全て例1と同様に行った。結果を表1に示す。また化粧シートの断面観察を行ったところ、上記(C−1)の層、及び上記(D−1)の層は、層全体がエンボス形状になっており、上記(E−1)の層の上記(D−1)の層側の面はエンボス形状になっていた。上記(B−1)の層は、その上記(C−1)の層側の面はエンボス形状になっていたが、その上記(A−1)の層側の面は平滑であった。
上記(B−1)の層の厚みを100μmに変更したこと以外は、全て例1と同様に行った。結果を表1に示す。また化粧シートの断面観察を行ったところ、上記(C−1)の層、及び上記(D−1)の層は、層全体がエンボス形状になっており、上記(E−1)の層の上記(D−1)の層側の面はエンボス形状になっていた。上記(B−1)の層は、その上記(C−1)の層側の面はエンボス形状になっていたが、その上記(A−1)の層側の面は平滑であった。
2:(B)透明樹脂の層
3:(C)透明樹脂フィルムの層
4:(D)印刷層
5:(E)樹脂フィルムの層
Claims (10)
- 表面側から順に、(A)表面保護層、(B)透明樹脂層、(C)透明樹脂フィルムの層、(D)印刷層、及び(E)樹脂フィルムの層を有し;
上記(B)透明樹脂層は、その上記(C)透明樹脂フィルムの層側の面に、エンボス形状を有し;
上記(C)透明樹脂フィルムの層は、層全体がエンボス形状であり;
上記(D)印刷層は、高輝度顔料を含み;
上記(D)印刷層は、層全体がエンボス形状であり;
上記(E)樹脂フィルムの層は、その上記(D)印刷層側の面に、エンボス形状を有する;
化粧シート。
- 上記(B)透明樹脂層の上記(A)表面保護層側の面が平滑である請求項1に記載の化粧シート。
- 上記(B)透明樹脂層が、非結晶性又は低結晶性芳香族ポリエステル系樹脂を用いて形成される層である請求項1又は2に記載の化粧シート。
- 上記(B)透明樹脂層の厚みが、20〜250μmである請求項1〜3の何れか1項に記載の化粧シート。
- 上記(C)透明樹脂フィルムの層の厚みが60μm以上(但し、60μmを除く)である請求項1〜4の何れか1項に記載の化粧シート。
- エンボス形状が上記(E)樹脂フィルムの層の背面側の面に及んでいない請求項1〜5の何れか1項に記載の化粧シート。
- 下記特性(1)、及び(2)を有する請求項1〜6の何れか1項に記載の化粧シート。
(1)照度600ルクスの環境下において、国立印刷局のきょう雑物測定図表の上に化粧シートを置き、上記図表の下から照度1万7000ルクスで照らしたとき、上記図表の5mm2の大きさの図形が、目視で判別できる。
(2)照度500ルクスの環境下において、JIS L0805:2005に規定される汚染用グレースケールの上に化粧シートを置いたとき、色票4−5号の色差が目視で判別できない。
- 請求項1〜7の何れか1項に記載の化粧シートを含む物品。
- タッチパネルの組み込まれた物品であって、請求項1〜7の何れか1項に記載の化粧シートを含み、ここで上記化粧シートが上記タッチパネルを覆うように配置されている上記物品。
- 請求項1〜7の何れか1項に記載の化粧シートの製造方法であって、
(1)上記(E)樹脂フィルムの一方の面の上に、上記高輝度顔料を含む印刷インキを用いて、上記(D)印刷層を形成する工程;
(2)上記工程(1)で得た積層体の上記(D)印刷層側の面の上に、上記(C)透明樹脂フィルムを積層する工程;
(3)エンボスロールと受けロールとで押圧する機構を備えたエンボス装置を使用し、上記工程(2)で得た積層体を、回転するエンボスロールと受けロールとの間に、その上記(C)透明樹脂フィルムの層側の面が上記エンボスロール側となるように、供給投入し、押圧する工程;
(4)上記工程(3)で得た積層体の上記(C)透明樹脂フィルムの層側の面の上に、透明樹脂を溶融押出し、上記(B)透明樹脂層を形成する工程;及び、
(5)上記工程(4)で得た積層体の上記(B)透明樹脂層側の面の上に、上記(A)表面保護層を形成する工程;
を含む方法。
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