JP6848178B2 - Housing for storing high-voltage equipment - Google Patents

Housing for storing high-voltage equipment Download PDF

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JP6848178B2
JP6848178B2 JP2016011187A JP2016011187A JP6848178B2 JP 6848178 B2 JP6848178 B2 JP 6848178B2 JP 2016011187 A JP2016011187 A JP 2016011187A JP 2016011187 A JP2016011187 A JP 2016011187A JP 6848178 B2 JP6848178 B2 JP 6848178B2
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terminals
housing
terminal cover
interlock
inverter
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真角 親泊
真角 親泊
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Meidensha Corp
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Description

本発明は、高電圧機器を収納する筐体に係わり、特に、筐体内部の高電圧機器を作業者が点検するに際して安全性を確保するインターロック機能を備えた筐体に関するものである。 The present invention relates to a housing for accommodating a high-voltage device, and more particularly to a housing having an interlock function for ensuring safety when an operator inspects the high-voltage device inside the housing.

筐体に収納される高電圧機器においては、高電圧機器の点検時などで筐体の蓋を開けたときの作業者の安全性を確保するためにインターロック装置が取り付けられている。例えば、特許文献1では、インバータユニットの箱蓋を開けるためには、バッテリパックの安全スイッチに嵌合されている安全プラグを取外して、インバータユニットのインターロック装置の嵌合部に嵌合させることでインバータユニットの箱蓋の開錠を可能としている。 In the high-voltage equipment housed in the housing, an interlock device is attached to ensure the safety of the operator when the lid of the housing is opened, such as when inspecting the high-voltage equipment. For example, in Patent Document 1, in order to open the box lid of the inverter unit, the safety plug fitted to the safety switch of the battery pack is removed and fitted to the fitting portion of the interlock device of the inverter unit. It is possible to unlock the box lid of the inverter unit.

また、特許文献2では、インバータを収納するケース内にコイルとロッドからなるアクチュエータを設けると共に、ケースにヒンジを介してハウジングを取り付け、ハウジングの内面側に孔を有するキー孔部を突設する。インバータにバッテリを接続して直流電源投入時にアクチュエータのコイルを励磁し、ロッドをキー孔部に挿入することでインターロックすることが記載されている。 Further, in Patent Document 2, an actuator composed of a coil and a rod is provided in a case for accommodating an inverter, a housing is attached to the case via a hinge, and a key hole portion having a hole is provided on the inner surface side of the housing. It is described that a battery is connected to the inverter, the coil of the actuator is excited when the DC power is turned on, and the rod is inserted into the key hole to interlock.

特開2006−136097JP 2006-136097 特開2011−193546JP 2011-193546

特許文献1,2では、インターロック装置を構成する手段として、嵌合部とプラグからなる安全スイッチやアクチュエータ等の各部品を用いてそれの取付け場所が必要となり、インバータユニットを収納する筐体も格別な構造となって、部品点数を多く要し、またインターロック装置が大型となっている。 In Patent Documents 1 and 2, as a means for configuring the interlock device, each component such as a safety switch and an actuator consisting of a fitting portion and a plug is required to be attached, and a housing for accommodating the inverter unit is also required. It has an exceptional structure, requires a large number of parts, and has a large interlock device.

本発明が目的とするところは、部品点数の少ないインターロック検出回路を備えた高電圧機器収納用筐体を提供することにある。 An object of the present invention is to provide a housing for accommodating a high voltage device provided with an interlock detection circuit having a small number of parts.

本発明は、直流電源で動作して高電圧を出力する機器を収納する筐体に端子カバーが設けられたものにおいて
前記筐体内に設けられ、前記直流電源と高電圧機器間を接続する電路に介挿された接点を開閉するインターロック検出部と、
インターロック検出部の電流の流路に設けられたインターロック検出用の端子A,Bと、
前記端子A,Bを前記端子カバーと対向する位置に配設し、端子カバーを閉じたとき端子A,B間を導通させて前記インターロック検出部を介し接点をオン状態とし、端子カバーを開放したとき端子A,B間を開路して前記接点をオフ状態とする導電部を有する端子カバーとを備えたものである。
According to the present invention, in a housing provided with a terminal cover for accommodating a device that operates with a DC power supply and outputs a high voltage, the electric circuit provided in the housing and connecting the DC power supply and the high voltage device is provided. An interlock detector that opens and closes the inserted contacts,
Interlock detection terminals A and B provided in the current flow path of the interlock detection unit, and
The terminals A and B are arranged at positions facing the terminal cover, and when the terminal cover is closed, the terminals A and B are made conductive so that the contacts are turned on via the interlock detection unit and the terminal cover is opened. It is provided with a terminal cover having a conductive portion that opens the path between the terminals A and B and turns off the contact.

本発明の請求項2は、端子カバーを導電性材料で形成したものである。 Claim 2 of the present invention is a terminal cover made of a conductive material.

本発明の請求項3は、端子カバーを絶縁性材料で形成し、前記インターロック検出部の端子A,Bと対向する位置に導電性材料を配置したものである。 According to claim 3, the terminal cover is made of an insulating material, and the conductive material is arranged at a position facing the terminals A and B of the interlock detection unit.

本発明の請求項4は、導電性材料で形成された前記筐体の蓋に、前記端子カバーが配置される断面に沿って形成された段部近傍の絶縁性材料を設け、
前記絶縁性材料を貫通して前記インターロック検出部に連接する導体を導出し、導体の先端部を前記段部の側面に位置してインターロック検出部の端子A,Bとすると共に、
前記端子カバーを絶縁性材料で形成し、外周部に前記筐体の蓋に形成された段部と係合する段部を設け、端子カバーの段部側面で前記端子A,Bと対向する位置に絶縁性材料を配置したものである。
According to claim 4, the lid of the housing made of a conductive material is provided with an insulating material in the vicinity of a step formed along a cross section in which the terminal cover is arranged.
A conductor that penetrates the insulating material and is connected to the interlock detection unit is derived, and the tip of the conductor is located on the side surface of the step to serve as terminals A and B of the interlock detection unit.
The terminal cover is formed of an insulating material, a step portion that engages with a step portion formed on the lid of the housing is provided on the outer peripheral portion, and a position facing the terminals A and B on the side surface of the step portion of the terminal cover. Insulating material is placed in.

本発明の請求項5は、高電圧機器をインバータとし、前記インターロック検出部はリレーで構成し、リレーの励磁用電源をインバータ制御部の制御用電源を用いたものである。 According to claim 5, the high-voltage device is an inverter, the interlock detection unit is composed of a relay, and the power supply for exciting the relay is the control power supply of the inverter control unit.

以上のとおり、本発明によれば、インターロック検出部の端子A,Bを端子カバーと対向する筐体部分に設け、少なくとも筐体と対向する端子カバーに導電部を設けるだけでよい。したがって、従来のようにジャンパーコネクタ等を用いることなく、少ない部品点数でインターロック検出部が構成され、端子カバーを取り除いたときに必然的にインバータに対する電源が遮断されて、本来の高圧部分である交流端子U,V,W等に対する接触が、安全性を確保しながら可能となる。 As described above, according to the present invention, it is only necessary to provide the terminals A and B of the interlock detection unit on the housing portion facing the terminal cover and at least providing the conductive portion on the terminal cover facing the housing. Therefore, the interlock detection unit is configured with a small number of parts without using a jumper connector or the like as in the conventional case, and when the terminal cover is removed, the power supply to the inverter is inevitably cut off, which is the original high-voltage part. Contact with the AC terminals U, V, W, etc. is possible while ensuring safety.

本発明の実施形態を示す高電圧機器収納用筐体の斜視図。The perspective view of the housing for accommodating a high voltage apparatus which shows embodiment of this invention. 本発明が適用される高電圧機器収納用筐体の上面図。Top view of the housing for storing high voltage equipment to which the present invention is applied. モータ制御装置の構成図。The block diagram of the motor control device. 本発明に適用される端子カバーの構成図。The block diagram of the terminal cover applied to this invention. 本発明による高電圧機器収納用筐体の説明図。Explanatory drawing of the housing for accommodating high voltage equipment by this invention. 本発明による高電圧機器収納用筐体の説明図。Explanatory drawing of the housing for accommodating high voltage equipment by this invention.

図2は、本発明が適用される高電圧機器収納用筐体の上面図で、端子カバーを取外した状態を示したものである。高電圧機器がインバータ(以下インバータで説明する)の場合、筐体1にはインバータを構成するスイッチング素子、このスイッチング素子のゲート回路用基板や制御回路用基板、およびコンデンサなどのインバータユニットを構成する主要部品が収納されている。筐体1の蓋11には開口部12が形成されてボルト等による固定手段を介して任意の位置で固定される。開口部12が位置する筐体1内には、直接、または端子板などの区画部材を介して端子室13が形成され、この端子室13にはインバータの交流端子U,V,Wと直流電源の端子P,Nが導出されている。 FIG. 2 is a top view of a housing for storing high-voltage equipment to which the present invention is applied, showing a state in which the terminal cover is removed. When the high-voltage device is an inverter (hereinafter referred to as an inverter), the housing 1 comprises a switching element constituting the inverter, a board for a gate circuit or a control circuit of the switching element, and an inverter unit such as a capacitor. Contains the main parts. An opening 12 is formed in the lid 11 of the housing 1 and is fixed at an arbitrary position via a fixing means such as a bolt. A terminal chamber 13 is formed in the housing 1 in which the opening 12 is located, either directly or via a partition member such as a terminal plate, and the terminal chamber 13 contains AC terminals U, V, W of an inverter and a DC power supply. Terminals P and N are derived.

図3はインバータによるモータ制御装置の構成図を示したもので、点線で囲まれたインバータ部分が筐体1内に収納されている。インバータの直流側には、図2で示す直流端子P,Nを介して直流電源(ここでは、蓄電池Bat)が接続され、交流端子U,V,Wには負荷としてのモータPMが接続されている。インバータは制御部Conを備えており、この制御部Conにはインバータの直流側母線に具備された直流電圧センサにより検出された直流電圧検出値と、インバータ交流母線のU相およびW相に具備された交流電流検出値が入力される。また、制御部Conの外部からはトルク指令値が入力され、さらにモータPMに具備される磁極位置センサからモータの磁極位置検出値が入力される。 FIG. 3 shows a configuration diagram of a motor control device using an inverter, and an inverter portion surrounded by a dotted line is housed in the housing 1. A DC power supply (here, a storage battery Bat) is connected to the DC side of the inverter via the DC terminals P and N shown in FIG. 2, and a motor PM as a load is connected to the AC terminals U, V, and W. There is. The inverter is provided with a control unit Con, which is provided with a DC voltage detection value detected by a DC voltage sensor provided on the DC side bus of the inverter and U-phase and W-phase of the inverter AC bus. The AC current detection value is input. Further, a torque command value is input from the outside of the control unit Con, and a magnetic pole position detection value of the motor is input from a magnetic pole position sensor provided in the motor PM.

制御部Conは、これら指令値と各種センサからの検出値に基づいたベクトル制御によって生成されたパルス幅変調指令信号が、図示省略されたゲート駆動回路に出力される。ゲート駆動回路では、入力したパルス幅変調指令信号に基づいたゲート信号を出力してIGBT等のスイッチング素子をオン・オフ制御することでモータ制御を行っている。 The control unit Con outputs a pulse width modulation command signal generated by vector control based on these command values and detection values from various sensors to a gate drive circuit (not shown). The gate drive circuit controls the motor by outputting a gate signal based on the input pulse width modulation command signal and controlling switching elements such as IGBTs on and off.

また、制御部Conには、リレーRyを有するインターロック検出部IDが設けられ、リレーRyの接点Ry-1,Ry-2は蓄電池Batの正極端子、負極端子とインバータの直流端子P,N間にそれぞれ接続されている。リレーRyの電源Eは専用の電源として別途設けてもよいが、一般にインバータの制御用電源として制御部Conに用いられている15V電源などが用いられる。インターロック検出部IDのインターロック検出用の端子A,Bは、図2で示す端子室13に配設される。 Further, the control unit Con is provided with an interlock detection unit ID having a relay Ry, and the contacts Ry-1 and Ry-2 of the relay Ry are between the positive electrode terminal and the negative electrode terminal of the storage battery Bat and the DC terminals P and N of the inverter. Are connected to each. The power supply E of the relay Ry may be separately provided as a dedicated power supply, but generally, a 15V power supply or the like used in the control unit Con is used as a power supply for controlling the inverter. The interlock detection terminals A and B of the interlock detection unit ID are arranged in the terminal chamber 13 shown in FIG.

図1は本発明の実施例を示したものである。図1(a)で示すように、開口部12側に接近した蓋11に直接インターロック検出部IDのインターロック検出用の端子A,Bを設けたものである。この実施例では、蓋11が絶縁性部材で形成された場合には、端子室13を形成する蓋11の断面に沿って導電部16a,16bが配設されてインターロック検出用の端子A,Bとされる。この場合、使用される端子カバー2は、端子A,Bと対向する部分、もしくは全体がアルミや銅などよりなる導電性材料が使用される。 FIG. 1 shows an embodiment of the present invention. As shown in FIG. 1A, terminals A and B for interlock detection of the interlock detection unit ID are provided directly on the lid 11 close to the opening 12 side. In this embodiment, when the lid 11 is made of an insulating member, the conductive portions 16a and 16b are arranged along the cross section of the lid 11 forming the terminal chamber 13, and the terminals A and 16b for interlock detection are arranged. It is said to be B. In this case, the terminal cover 2 used is made of a conductive material such as aluminum or copper at a portion facing the terminals A and B, or as a whole.

蓋11が導電性材料で形成された場合には、インターロック検出用の端子A,Bを固定する蓋11の部分に絶縁性部材が配設される。この場合に使用される端子カバー2は、絶縁性部材で形成され、端子A,Bと対向する位置に導電性材料が配設される。 When the lid 11 is made of a conductive material, an insulating member is arranged at a portion of the lid 11 for fixing the terminals A and B for interlock detection. The terminal cover 2 used in this case is formed of an insulating member, and a conductive material is arranged at a position facing the terminals A and B.

通常、端子室13は端子カバー2で覆われており、インバータの制御用電源が投入されているときには、端子A,B間が導通していることでインターロック検出部IDのリレーRyは励磁され、接点Ry-1,Ry-2はオン(閉路)状態となっている。この状態で、何等かの理由によりインバータなど電気機器の点検の必要が生じたときには、先ず、端子カバー2を取り除く。端子カバー2を取り外すことで、図1(b)で示すように端子A,B間が開放されることでインターロック検出部IDのリレーRyは非励磁となり、リレーRyの接点Ry-1,Ry-2はオフ(開路)となり、インバータへの直流電源は遮断される。 Normally, the terminal chamber 13 is covered with the terminal cover 2, and when the power for controlling the inverter is turned on, the relay Ry of the interlock detection unit ID is excited by the conduction between the terminals A and B. , The contacts Ry-1 and Ry-2 are in the on (closed) state. In this state, when it becomes necessary to inspect an electric device such as an inverter for some reason, first, the terminal cover 2 is removed. By removing the terminal cover 2, the relay Ry of the interlock detection unit ID is de-energized by opening the space between the terminals A and B as shown in FIG. 1 (b), and the contacts Ry-1 and Ry of the relay Ry are de-energized. -2 turns off (open circuit) and the DC power supply to the inverter is cut off.

これにより、インバータ動作は停止し、端子室13での高圧部分である交流端子U,V,W等に対する接触が、安全を確保しながら可能となる。すなわち、単に端子カバー2を取外すことで、電源が必然的に遮断されるため、部品点数少なく筐体自身を変更することなく、安全のためのインターロックが可能となる。 As a result, the inverter operation is stopped, and contact with the AC terminals U, V, W, etc., which are high-pressure portions in the terminal chamber 13, is possible while ensuring safety. That is, since the power supply is inevitably cut off by simply removing the terminal cover 2, interlocking for safety is possible without changing the housing itself with a small number of parts.

図4は、使用される端子カバー2を示したもので、図4(a)は端子カバー2が蓋11と同様に絶縁性材料で形成された場合に使用されるもので、インターロック検出用の端子A,Bと対向する端子カバー2に導電部21を設け、開口部12に端子カバー2を被せたときに端子A,B間が導通状態となり、端子カバー2を取外したときに図1(b)の状態となって端子A,B間が開放される。 FIG. 4 shows the terminal cover 2 to be used, and FIG. 4A is used when the terminal cover 2 is made of an insulating material like the lid 11, and is used for interlock detection. A conductive portion 21 is provided on the terminal cover 2 facing the terminals A and B of the above, and when the opening 12 is covered with the terminal cover 2, the terminals A and B are in a conductive state, and when the terminal cover 2 is removed, FIG. In the state of (b), the terminals A and B are opened.

図4(b)は、端子カバー2全体を導電部材で形成した場合、図4(c)は絶縁性材料で形成された場合で、端子カバー2の側面を二段構造に形成し、蓋11と係合する位置で、且つ端子A,Bと対向する位置に導電部22を配置して端子カバー2を被せたときに端子A,B間を導通状態とする。 FIG. 4B shows a case where the entire terminal cover 2 is made of a conductive member, and FIG. 4C shows a case where the terminal cover 2 is made of an insulating material. The side surface of the terminal cover 2 is formed in a two-stage structure, and the lid 11 is formed. When the conductive portion 22 is arranged at a position where it engages with and faces the terminals A and B and is covered with the terminal cover 2, the terminals A and B are brought into a conductive state.

図5は、筐体の蓋11を導電性材料で形成した場合の例である。蓋11の開口部12側に段部11aを設け、端子A,Bが導出される段部11aの近辺に絶縁部15が設けられる。この絶縁部15を貫通して導出されたインターロック検出部IDの導電部16a,16bが開口部12の断面に沿って配置され、端子A,Bとされる。すなわち、端子A,Bは段部11aの側面に位置している。 FIG. 5 shows an example in which the lid 11 of the housing is made of a conductive material. A step portion 11a is provided on the opening 12 side of the lid 11, and an insulating portion 15 is provided in the vicinity of the step portion 11a from which the terminals A and B are led out. The conductive portions 16a and 16b of the interlock detection unit ID derived through the insulating portion 15 are arranged along the cross section of the opening portion 12 and are designated as terminals A and B. That is, the terminals A and B are located on the side surface of the step portion 11a.

端子A,Bが段部11aの側面に位置していることから、工具などの導体の落下時に端子A,B間が導通する虞が減少する。図5で使用される端子カバー2には、図4(a),図4(c)が適用され、特に、図4(c)が好適である。 Since the terminals A and B are located on the side surface of the step portion 11a, the possibility of conduction between the terminals A and B when a conductor such as a tool is dropped is reduced. 4 (a) and 4 (c) are applied to the terminal cover 2 used in FIG. 5, and FIG. 4 (c) is particularly preferable.

この実施例の場合も、実施例1と同様に端子カバー2を取り外したときにインバータに対する電源が遮断され、高圧部分である交流端子U,V,W等に対する接触が、安全を確保しながら可能となる。 In the case of this embodiment as well, as in the case of the first embodiment, when the terminal cover 2 is removed, the power supply to the inverter is cut off, and contact with the high-voltage AC terminals U, V, W, etc. is possible while ensuring safety. It becomes.

図6は、端子室13に絶縁部材よりなる支持部14を設け、支持部14の頂点にインターロック検出用の端子A,Bを配置した例である。支持部14は、端子カバー2を被せたときに端子カバー2と接触する高さのものが使用される。この実施例で使用される端子カバー2には、図4(a),図4(b)が適用される。 FIG. 6 shows an example in which a support portion 14 made of an insulating member is provided in the terminal chamber 13, and terminals A and B for interlock detection are arranged at the apex of the support portion 14. The support portion 14 has a height that allows it to come into contact with the terminal cover 2 when the terminal cover 2 is covered with the support portion 14. FIGS. 4 (a) and 4 (b) are applied to the terminal cover 2 used in this embodiment.

この実施例の場合も、実施例1,2と同様に端子カバー2を取り外したときにインバータに対する電源が遮断され、高圧部分である交流端子U,V,W等に対する接触が、安全を確保しながら可能となる。 In the case of this embodiment as well, as in the first and second embodiments, when the terminal cover 2 is removed, the power supply to the inverter is cut off, and the contact with the high-voltage AC terminals U, V, W, etc. ensures safety. However, it becomes possible.

1… 筐体
2… 端子カバー
11… 蓋
12… 開口部
13… 端子室
14… 支持部
15… 絶縁部
1 ... Housing 2 ... Terminal cover 11 ... Lid 12 ... Opening 13 ... Terminal chamber 14 ... Support 15 ... Insulation

Claims (2)

直流電源で動作して高電圧を出力する機器と共に、筐体に収容され、前記直流電源と前記機器とを接続する電路に介挿された接点を開閉するインターロック検出部と、
このインターロック検出部の電流の流路に設けられるインターロック検出用の端子A,Bと、
前記筐体の蓋の開口部を閉にしたとき前記端子A,B間を導通させて前記インターロック検出部を介して前記接点をオン状態にする一方で前記開口部を前記閉から開にしたとき前記端子A,B間を開路して前記接点をオフ状態にする導電部を有する端子カバーと
を備え、
導電性材料から成る前記蓋は、前記開口部に沿う段部の近傍に絶縁性材料を設け、
この絶縁性材料を貫通して導出された前記インターロック検出部に連接する導体の先端部が、前記段部の側面に位置して前記端子A,Bと成り、
前記端子カバーは絶縁性材料から成り、この端子カバーの外周部は前記蓋の段部と係合する段部を有し、
前記端子カバーの段部は、前記端子A,Bと対向して前記導電部を配置したこと
を特徴とした高電圧機器収納用筐体。
Operating in a DC power source with the instrument to output a high voltage, it is accommodated in a housing, and interlock detection unit for opening and closing a contact interposed in path which connects the said direct current power supply device,
Interlock detection terminals A and B provided in the current flow path of this interlock detection unit, and
Wherein when the opening of the cover of the housing and the closed terminal A, and the opening of the contact through the interlock detector by conduction while the on state between B to open from the closed When a terminal cover having a conductive portion that opens the path between the terminals A and B and turns off the contact is provided.
The lid made of a conductive material is provided with an insulating material in the vicinity of a step along the opening.
The tip of the conductor connected to the interlock detection portion derived through the insulating material is located on the side surface of the step portion to form the terminals A and B.
The terminal cover is made of an insulating material, and the outer peripheral portion of the terminal cover has a step portion that engages with the step portion of the lid.
The stepped portion of the terminal cover is a housing for storing high-voltage equipment, characterized in that the conductive portion is arranged so as to face the terminals A and B.
前記機器は、インバータであり、
前記インターロック検出部は、リレーから成り、
前記リレーの励磁用電源は、前記インバータの制御用電源を利用したこと
を特徴とした請求項1に記載の高電圧機器収納用筐体。
The device is an inverter
The interlock detector is composed of a relay.
The housing for storing high-voltage equipment according to claim 1, wherein the power supply for exciting the relay uses the power supply for controlling the inverter.
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