JP6842276B2 - Electric wire supply device and electric wire bundle manufacturing system - Google Patents

Electric wire supply device and electric wire bundle manufacturing system Download PDF

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JP6842276B2
JP6842276B2 JP2016216416A JP2016216416A JP6842276B2 JP 6842276 B2 JP6842276 B2 JP 6842276B2 JP 2016216416 A JP2016216416 A JP 2016216416A JP 2016216416 A JP2016216416 A JP 2016216416A JP 6842276 B2 JP6842276 B2 JP 6842276B2
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electric wire
supply
reel
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case
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雅博 真浦
雅博 真浦
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Yazaki Corp
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Description

本発明は、電線を所定の供給先に向けて供給する電線供給装置、及び、電線供給装置から供給された電線を用いて電線束を製造する電線束製造システム、に関する。 The present invention relates to an electric wire supply device that supplies electric wires to a predetermined supply destination, and an electric wire bundle manufacturing system that manufactures an electric wire bundle using the electric wires supplied from the electric wire supply device.

従来から、電線が巻き付けられたリール等から電線を引き出して所定の供給先に供給する電線供給装置が知られている(例えば、特許文献1〜3を参照。)。 Conventionally, there has been known an electric wire supply device that draws an electric wire from a reel or the like around which the electric wire is wound and supplies the electric wire to a predetermined supply destination (see, for example, Patent Documents 1 to 3).

例えば、従来の電線供給装置の一つ(以下「従来装置」という。)は、電線が巻き付けられたリールと、そのリールの周辺を電線の半巻回向き(電線が解ける向き)に回転移動する引出具(フライヤ)と、引出具(フライヤ)の回転軸の位置に設けた電線導出管と、を備えている。従来装置は、引出具(フライヤ)を回転させてリールから電線を引き出す際、電線の引き出しの度合い(供給先への電線の供給量)に応じて引出具(フライヤ)の回転を制御することにより、電線の過剰供給に起因する電線の絡み及び捩れ(いわゆるキンク)等を防ぐようになっている(特に、特許文献1を参照)。 For example, one of the conventional electric wire supply devices (hereinafter referred to as "conventional device") rotates around a reel around which the electric wire is wound and a direction in which the electric wire is half-wound (the direction in which the electric wire is unwound). It is provided with a drawer (flyer) and an electric wire lead-out pipe provided at the position of the rotation shaft of the drawer (flyer). In the conventional device, when the electric wire is pulled out from the reel by rotating the drawer (flyer), the rotation of the drawer (flyer) is controlled according to the degree of the electric wire being pulled out (the amount of the electric wire supplied to the supply destination). , It is designed to prevent entanglement and twisting (so-called kink) of the electric wire due to excessive supply of the electric wire (in particular, refer to Patent Document 1).

特開平7−176224号公報Japanese Unexamined Patent Publication No. 7-176224 特開平9−77373号公報Japanese Unexamined Patent Publication No. 9-77373 特開平9−9443号公報Japanese Unexamined Patent Publication No. 9-9443

上述した従来装置は、電線の引き出しの度合いを考慮して引出具(フライヤ)の回転を制御する制御機構を備えている。この制御機構は、電線の絡み及び捻れ(キンク)等を抑制できるものの、その構造に起因して製造コスト及び保守コスト等が大きいと考えられる。特に、供給先に対して複数種類の電線を供給する場合、複数の従来装置を並列して設ける必要があり、上述したコストが更に大きくなると考えられる。電線供給装置(及び、供給先も含めたシステム)の製造コスト等を低減する観点からは、従来装置よりも簡易な構造により、従来装置と同様の効果を発揮できる装置が望まれる。 The above-mentioned conventional device includes a control mechanism for controlling the rotation of the drawer (flyer) in consideration of the degree of pulling out the electric wire. Although this control mechanism can suppress entanglement and twisting (kink) of electric wires, it is considered that the manufacturing cost and maintenance cost are large due to its structure. In particular, when supplying a plurality of types of electric wires to a supply destination, it is necessary to provide a plurality of conventional devices in parallel, which is considered to further increase the above-mentioned cost. From the viewpoint of reducing the manufacturing cost of the electric wire supply device (and the system including the supply destination), a device capable of exhibiting the same effect as the conventional device with a structure simpler than that of the conventional device is desired.

本発明は、上述した事情に鑑みてなされたものであり、その目的は、簡易な構造によって電線の絡み及び捻れ等を抑制できる電線供給装置、及び、その電線供給装置から供給された電線を用いて電線束を製造する電線束製造システム、を提供することにある。 The present invention has been made in view of the above circumstances, and an object of the present invention is to use an electric wire supply device capable of suppressing entanglement and twisting of electric wires by a simple structure, and an electric wire supplied from the electric wire supply device. The purpose of the present invention is to provide an electric wire bundle manufacturing system for manufacturing electric wire bundles.

前述した目的を達成するために、本発明に係る電線供給装置は、下記(1)及び(2)を特徴としている。
(1)
電線を所定の供給先に向けて供給する電線供給装置であって、
前記電線が巻き付けられた筒状のリールと、前記リールを回転不能に収容する円筒状のケースと、前記リールと前記ケースとの間に配置された円筒状の弾性部材と、を備え、
前記リールは、
前記電線が巻き付けられた小径部と、前記小径部の上端部及び下端部に設けられ且つ前記弾性部材にそれぞれが押圧接触した一対の大径部と、を有し、
前記弾性部材は、
一対の前記大径部それぞれの外周面と前記ケースの内壁面との間の隙間を埋めるように配置され、
前記電線は、
上側の前記大径部の前記外周面と前記弾性部材との間を前記弾性部材に押圧接触しながら通過した後、前記ケースの上部に設けられた開口部を経て、前記供給先に向けて供給される、
電線供給装置であること。
In order to achieve the above-mentioned object, the electric wire supply device according to the present invention is characterized by the following (1) and (2).
(1)
An electric wire supply device that supplies electric wires to a predetermined supply destination.
Comprising a circular cylindrical reel the wire is wound, a cylindrical case which rotatably accommodates the reel, and a cylindrical elastic member disposed between the reel and the case,
The reel
It has a small diameter portion around which the electric wire is wound, and a pair of large diameter portions provided at the upper end portion and the lower end portion of the small diameter portion and each of which is in pressure contact with the elastic member.
The elastic member is
Arranged so as to fill the gap between the outer peripheral surface of each of the pair of large diameter portions and the inner wall surface of the case.
The electric wire
After passing between the outer peripheral surface of the large-diameter portion on the upper side and the elastic member while pressing and contacting the elastic member, the product is supplied to the supply destination through an opening provided in the upper part of the case. Be done,
Must be an electric wire supply device.

上記(1)の構成の電線供給装置によれば、電線が供給先に向けて供給されるとき(例えば、供給先の装置によって電線が引き出されるとき)、電線は、リールから解けながら(リールへの巻き付け方向とは逆方向にリールの周りを旋回しながら)供給先に向けて移動する。このとき、電線は、リールの大径部の外周面と弾性部材との間を、弾性部材に押し付けられながら、通過する。よって、電線は、弾性部材によるそのような押し付けがない場合に比べ、過剰に引き出されることなく徐々に引き出されることになる。その結果、電線の過剰供給に起因する電線の絡み及び捻れ等(キンク)が抑制される。 According to the electric wire supply device having the configuration of (1) above, when the electric wire is supplied to the supply destination (for example, when the electric wire is pulled out by the device of the supply destination), the electric wire is unwound from the reel (to the reel). Moves toward the supply destination (while turning around the reel in the direction opposite to the winding direction of). At this time, the electric wire passes between the outer peripheral surface of the large diameter portion of the reel and the elastic member while being pressed against the elastic member. Therefore, the electric wire is gradually pulled out without being excessively pulled out as compared with the case where there is no such pressing by the elastic member. As a result, entanglement and twisting (kink) of the electric wire due to excessive supply of the electric wire are suppressed.

したがって、本構成の電線供給装置は、従来装置に比べて簡易な構造により、電線の絡み及び捻れ等を抑制できる。 Therefore, the electric wire supply device having this configuration can suppress entanglement and twisting of the electric wire by a simple structure as compared with the conventional device.

上記(2)の構成の電線供給装置によれば、電線がケースから供給方向に供給されるとき(例えば、供給先の装置によって電線が引き出されるとき)、電線に生じる張力によって張力調整機構の案内具が供給方向に移動する。そして、電線の供給量が少なくなる等の理由によって張力調整機構と供給先との間において電線が弛んだ場合、付勢具によって案内具が反供給方向に移動し、電線の弛みが解消される。 According to the electric wire supply device having the configuration of (2) above, when the electric wire is supplied from the case in the supply direction (for example, when the electric wire is pulled out by the device of the supply destination), the tension generated in the electric wire guides the tension adjusting mechanism. The tool moves in the supply direction. Then, when the electric wire is loosened between the tension adjusting mechanism and the supply destination due to a decrease in the supply amount of the electric wire, the guide tool is moved in the counter-supply direction by the urging tool, and the slack of the electric wire is eliminated. ..

これにより、張力調整機構と供給先との間における電線の絡み及び捻れ等がより確実に抑制される。更に、張力調整機構と供給先との間での電線の弛みが抑制されるため、複数の電線供給装置を並列して設けられる場合であっても、各々の電線供給装置から延びる電線同士が接触して絡むこと等が抑制される。なお、このような電線の弛みの解消は、例えば、供給先の装置が電線の引き出しを間欠的に行う場合等に特に効果的である。 As a result, entanglement and twisting of the electric wire between the tension adjusting mechanism and the supply destination can be more reliably suppressed. Further, since the slack of the electric wire between the tension adjusting mechanism and the supply destination is suppressed, even when a plurality of electric wire supply devices are provided in parallel, the electric wires extending from each electric wire supply device come into contact with each other. And entanglement is suppressed. It should be noted that such elimination of the slack in the electric wire is particularly effective when, for example, the device at the supply destination intermittently pulls out the electric wire.

ところで、「案内具を反供給方向に向けて付勢する付勢具」は、案内具に直接的に付勢力を及ぼすことによって案内具を付勢してもよく、案内具を支持する支持具に付勢力を及ぼすことによって間接的に案内具を付勢してもよい。 By the way, "the urging tool that urges the guide tool in the counter-supply direction" may urge the guide tool by directly exerting the urging force on the guide tool, and the support tool that supports the guide tool. The guide may be indirectly urged by exerting an urging force on the.

更に、前述した目的を達成するために、本発明に係る電線束製造システムは、下記(3)を特徴としている。
(3)
上記(1)又は上記(2)に記載の複数の電線供給装置と、前記複数の前記電線供給装置から供給された複数の電線を用いて電線束を製造する供給先装置と、を備えた、
電線束製造システムであること。
Further, in order to achieve the above-mentioned object, the electric wire bundle manufacturing system according to the present invention is characterized by the following (3).
(3)
A plurality of electric wire supply devices according to the above (1) or (2), and a supply destination device for manufacturing an electric wire bundle using the plurality of electric wires supplied from the plurality of electric wire supply devices.
Must be a wire bundle manufacturing system.

上記(3)の構成の電線束製造システムによれば、上述したように、複数の電線供給装置から延びる電線の絡み及び捻れ等を抑制できる。したがって、従来装置に比べて簡易な構造によって電線の絡み及び捻れ等を抑制しながら、複数の電線を用いた電線束を製造できる。 According to the electric wire bundle manufacturing system having the above configuration (3), as described above, it is possible to suppress entanglement and twisting of electric wires extending from a plurality of electric wire supply devices. Therefore, it is possible to manufacture an electric wire bundle using a plurality of electric wires while suppressing entanglement and twisting of the electric wires by a simple structure as compared with the conventional apparatus.

本発明によれば、簡易な構造によって電線の絡み及び捻れ等を抑制できる電線供給装置、及び、その電線供給装置から供給された電線を用いて電線束を製造する電線束製造システム、を提供できる。 According to the present invention, it is possible to provide an electric wire supply device capable of suppressing entanglement and twisting of electric wires by a simple structure, and an electric wire bundle manufacturing system for producing an electric wire bundle using the electric wires supplied from the electric wire supply device. ..

以上、本発明について簡潔に説明した。更に、以下に説明される発明を実施するための形態(以下「実施形態」という。)を添付の図面を参照して通読することにより、本発明の詳細は更に明確化されるであろう。 The present invention has been briefly described above. Further, the details of the present invention will be further clarified by reading through the embodiments described below (hereinafter referred to as "embodiments") with reference to the accompanying drawings.

図1は、本発明の実施形態に係る電線供給装置の分解斜視図である。FIG. 1 is an exploded perspective view of an electric wire supply device according to an embodiment of the present invention. 図2は、図1に示す電線供給装置を複数備えた本発明の実施形態に係る電線束製造システムの一部を示す斜視図である。FIG. 2 is a perspective view showing a part of an electric wire bundle manufacturing system according to an embodiment of the present invention including a plurality of electric wire supply devices shown in FIG. 図3は、図2に示す電線供給装置の主要断面図である。FIG. 3 is a main cross-sectional view of the electric wire supply device shown in FIG. 図4は、電線がリールの大径部の外周面と弾性部材との間で弾性部材に押し付けられている状態を説明するための図3の部分拡大図である。FIG. 4 is a partially enlarged view of FIG. 3 for explaining a state in which the electric wire is pressed against the elastic member between the outer peripheral surface of the large diameter portion of the reel and the elastic member. 図5は、張力調整機構の作動を説明するための図であり、図5(a)は、供給先装置による電線の牽引により生じる電線の張力により、滑車アームが付勢具の付勢力に対抗しながら供給方向に回動する様子を示し、図5(b)は、供給先装置の牽引が一時中断されたことにより電線の弛みが発生する様子を示し、図5(c)は、付勢具の付勢力によって滑車アームが反供給方向に回動して電線の弛みが解消される様子を示す。FIG. 5 is a diagram for explaining the operation of the tension adjusting mechanism, and FIG. 5A shows the pulley arm countering the urging force of the urging tool by the tension of the electric wire generated by the traction of the electric wire by the supply destination device. FIG. 5 (b) shows a state in which the electric wire is slackened due to the temporary interruption of the towing of the supply destination device, and FIG. 5 (c) shows a state in which the electric wire is slackened while rotating in the supply direction. It shows how the pulley arm rotates in the counter-supply direction due to the urging force of the tool to eliminate the slack in the electric wire.

<実施形態>
以下、図面を参照しながら、本発明の実施形態に係る電線供給装置、及び、電線束製造システムについて説明する。
<Embodiment>
Hereinafter, the electric wire supply device and the electric wire bundle manufacturing system according to the embodiment of the present invention will be described with reference to the drawings.

図1に示すように、本発明の実施形態に係る電線供給装置(以下「電線供給装置1」という。)は、電線10が巻き付けられたボビン状のリール20と、リール20を回転不能に収容するカップ状のケース30と、リール20とケース30との間に配置される円筒状の弾性部材40と、を備える。ケース30の上壁33には、ケース30の軸心と同軸的に形成された円形の開口部34(貫通孔)が設けられている。電線10は、開口部34からケース30の外部へ導出され、後述する供給先装置80に向けて供給される。電線供給装置1の詳細な構造については後述される。 As shown in FIG. 1, the electric wire supply device according to the embodiment of the present invention (hereinafter referred to as "electric wire supply device 1") accommodates the bobbin-shaped reel 20 around which the electric wire 10 is wound and the reel 20 in a non-rotatable manner. A cup-shaped case 30 and a cylindrical elastic member 40 arranged between the reel 20 and the case 30 are provided. The upper wall 33 of the case 30 is provided with a circular opening 34 (through hole) formed coaxially with the axis of the case 30. The electric wire 10 is led out from the opening 34 to the outside of the case 30 and is supplied to the supply destination device 80 described later. The detailed structure of the electric wire supply device 1 will be described later.

図2に示すように、本発明の実施形態に係る電線束製造システム(以下「電線束製造システム2」という。)は、複数の電線供給装置1と、複数の電線供給装置1を配置する棚70と、供給先装置80と、を備える。棚70は、所定の水平面上に載置されている。供給先装置80は、複数の電線10を用いて電線束を製造する装置であり、その構成は特に限定されない。供給先装置80として、例えば、電線10への端子の取り付け(圧着)、必要な長さの電線10の切り出し、及び、電線10に取り付けられた端子のコネクタの所定の端子収容室への差し込み等を自動的に行う公知の装置(自動機)等が挙げられる。 As shown in FIG. 2, the electric wire bundle manufacturing system according to the embodiment of the present invention (hereinafter referred to as “electric wire bundle manufacturing system 2”) is a shelf on which a plurality of electric wire supply devices 1 and a plurality of electric wire supply devices 1 are arranged. A 70 and a supply destination device 80 are provided. The shelf 70 is placed on a predetermined horizontal plane. The supply destination device 80 is a device that manufactures a bundle of electric wires using a plurality of electric wires 10, and the configuration thereof is not particularly limited. As the supply destination device 80, for example, attachment (crimping) of a terminal to the electric wire 10, cutting out of the electric wire 10 having a required length, insertion of a connector of the terminal attached to the electric wire 10 into a predetermined terminal accommodating chamber, etc. Examples thereof include known devices (automatic machines) that automatically perform the above.

金属製の棚70は、長尺矩形状の底板71と、底板71の端部から鉛直方向に立ち上がる長尺矩形状の側壁72と、側壁72の上端縁から底板71と対向するように延びる長尺矩形状の天板73と、から構成される、横断面がU字状の棚である。 The metal shelf 70 has a long rectangular bottom plate 71, a long rectangular side wall 72 rising vertically from the end of the bottom plate 71, and a length extending from the upper end edge of the side wall 72 so as to face the bottom plate 71. A shelf having a U-shaped cross section, which is composed of a rectangular top plate 73 and a top plate 73.

複数の電線供給装置1は、底板71上にて、底板71の長手方向に沿って所定の間隔を空けて一列に並んで配置されている。天板73には、複数の電線供給装置1の開口部34にそれぞれ対応するように、複数の供給孔74(貫通孔)が形成されている。複数の電線供給装置1の開口部34から導出された複数の電線10は、それぞれの供給孔74を経て、供給先装置80に供給される。なお、実際には、供給口74の周辺に張力調整機構50(図3を参照)が設けられているが、説明の便宜上、図2ではこの張力調整機構50の図示が省略されている。 The plurality of electric wire supply devices 1 are arranged side by side on the bottom plate 71 at predetermined intervals along the longitudinal direction of the bottom plate 71. A plurality of supply holes 74 (through holes) are formed in the top plate 73 so as to correspond to the openings 34 of the plurality of electric wire supply devices 1. The plurality of electric wires 10 led out from the openings 34 of the plurality of electric wire supply devices 1 are supplied to the supply destination device 80 through the respective supply holes 74. Although the tension adjusting mechanism 50 (see FIG. 3) is actually provided around the supply port 74, the tension adjusting mechanism 50 is not shown in FIG. 2 for convenience of explanation.

以下、電線束製造システム2のうちの1つの電線供給装置1について、図3〜図5を参照しながら詳述する。なお、他の電線供給装置1も同様の構成を有している。 Hereinafter, the electric wire supply device 1 of one of the electric wire bundle manufacturing systems 2 will be described in detail with reference to FIGS. 3 to 5. The other electric wire supply device 1 also has the same configuration.

図3に示すように、樹脂製のリール20は、鉛直方向に延びる小径部21と、小径部21の上端部および下端部に同軸的にそれぞれ設けられた大径部22,23と、を有するボビン状(段付き円柱状)の形状を有する。大径部22,23の外径は同一である。小径部21には電線10が巻き付けられている。リール20は、底板71に対して軸心周りに回転不能に固定されている。 As shown in FIG. 3, the resin reel 20 has a small diameter portion 21 extending in the vertical direction and large diameter portions 22 and 23 coaxially provided at the upper end portion and the lower end portion of the small diameter portion 21, respectively. It has a bobbin-like (stepped columnar) shape. The outer diameters of the large diameter portions 22 and 23 are the same. An electric wire 10 is wound around the small diameter portion 21. The reel 20 is fixed to the bottom plate 71 so as not to rotate around the axis.

樹脂製のケース30は、鉛直方向に延びる円筒状部31と、円筒状部31の下端部に同軸的に設けられたドーナツ状のフランジ部32と、円筒状部31の上端部にて円筒状部31に繋がっている上壁33と、を含むカップ状の形状を有する。上述したように、上壁33には開口部34が形成されている。円筒状部31の内壁面35の内径は、リール20の大径部22,23の外径よりも大きい。ケース30は、リール20を覆うように、リール20と同軸的にリール20の周囲に配置され、底板71に固定されている。 The resin case 30 has a cylindrical portion 31 extending in the vertical direction, a donut-shaped flange portion 32 coaxially provided at the lower end portion of the cylindrical portion 31, and a cylindrical portion at the upper end portion of the cylindrical portion 31. It has a cup-like shape including an upper wall 33 connected to the portion 31. As described above, the upper wall 33 is formed with an opening 34. The inner diameter of the inner wall surface 35 of the cylindrical portion 31 is larger than the outer diameter of the large diameter portions 22 and 23 of the reel 20. The case 30 is arranged around the reel 20 coaxially with the reel 20 so as to cover the reel 20, and is fixed to the bottom plate 71.

弾性部材40は、弾性を有する樹脂発泡体およびゴム等(クッションシート)の公知の弾性材料で構成され、円筒状の形状を有する。弾性部材40は、長尺の板状のシート材を巻回することによって円筒状の形状を有してもよい。弾性部材40は、円筒状部31の内壁面35とリール20の大径部22,23の外周面22a,23aとの間の隙間を埋めるように、且つ、下端面が底板71と接触するように配置される。弾性部材40の外壁面42と、ケース30の内壁面35との間には環状の両面テープ43が設けられている。両面テープ43によって、ケース30と弾性部材40とが固定されている。 The elastic member 40 is made of a known elastic material such as an elastic resin foam and rubber (cushion sheet), and has a cylindrical shape. The elastic member 40 may have a cylindrical shape by winding a long plate-shaped sheet material. The elastic member 40 fills the gap between the inner wall surface 35 of the cylindrical portion 31 and the outer peripheral surfaces 22a and 23a of the large diameter portions 22 and 23 of the reel 20, and the lower end surface is in contact with the bottom plate 71. Is placed in. An annular double-sided tape 43 is provided between the outer wall surface 42 of the elastic member 40 and the inner wall surface 35 of the case 30. The case 30 and the elastic member 40 are fixed by the double-sided tape 43.

弾性部材40の厚さは、前記隙間の径方向寸法より若干大きい。よって、図4に示すように、弾性部材40の内壁面41におけるリール20の大径部22,23との接触部分は、径方向外側に弾性変形している。換言すると、リール20の大径部22,23は、弾性部材40の内壁面41に押圧接触している。 The thickness of the elastic member 40 is slightly larger than the radial dimension of the gap. Therefore, as shown in FIG. 4, the contact portion of the inner wall surface 41 of the elastic member 40 with the large diameter portions 22 and 23 of the reel 20 is elastically deformed outward in the radial direction. In other words, the large diameter portions 22 and 23 of the reel 20 are in pressure contact with the inner wall surface 41 of the elastic member 40.

図3及び図4に示すように、リール20の小径部21に巻き付けられた電線10は、大径部22の外周面22aの外側、及び、ケース30の開口部34を経て、ケース30の外部(供給先装置80)へ導出される。特に図4に示すように、電線10は、外周面22aと弾性部材40の内壁面41との間にて弾性部材40に押し付けられながら、大径部22の外周面22aの外側を通過する。 As shown in FIGS. 3 and 4, the electric wire 10 wound around the small diameter portion 21 of the reel 20 passes through the outside of the outer peripheral surface 22a of the large diameter portion 22 and the opening 34 of the case 30, and then outside the case 30. It is led out to (Supply destination device 80). In particular, as shown in FIG. 4, the electric wire 10 passes outside the outer peripheral surface 22a of the large diameter portion 22 while being pressed against the elastic member 40 between the outer peripheral surface 22a and the inner wall surface 41 of the elastic member 40.

図3に示すように、棚70の天板73の上面における供給孔74の近傍部分には、電線供給装置1の一部である張力調整機構50が設けられている。即ち、張力調整機構50は、ケース30と供給先装置80との間の電線経路上に配置されている。以下、張力調整機構50に関わる構成部材について説明する。 As shown in FIG. 3, a tension adjusting mechanism 50, which is a part of the electric wire supply device 1, is provided in a portion near the supply hole 74 on the upper surface of the top plate 73 of the shelf 70. That is, the tension adjusting mechanism 50 is arranged on the electric wire path between the case 30 and the supply destination device 80. Hereinafter, the constituent members related to the tension adjusting mechanism 50 will be described.

天板73の上面における、供給孔74に対して供給先装置80から遠い側の供給孔74の近傍部分には、上方へ延びるステー51が固定されている。ステー51の支持部52には、棒状の滑車アーム53の基端部54が支持部52を中心に回動可能に支持されている。以下、説明の便宜上、図3に示すA方向およびB方向を、それぞれ、「供給方向A」及び「反供給方向B」と称呼する。 A stay 51 extending upward is fixed to a portion of the upper surface of the top plate 73 near the supply hole 74 on the side far from the supply destination device 80 with respect to the supply hole 74. The base end portion 54 of the rod-shaped pulley arm 53 is rotatably supported by the support portion 52 of the stay 51 about the support portion 52. Hereinafter, for convenience of explanation, the A direction and the B direction shown in FIG. 3 are referred to as “supply direction A” and “anti-supply direction B”, respectively.

滑車アーム53の先端部55には、滑車56が回転可能に支持されている。よって、電線10が供給先装置80によって引き出されて滑車56に供給方向Aの外力が及んだ場合、滑車アーム53が供給方向Aに回動し、滑車56が供給方向Aに移動するようになっている。 The pulley 56 is rotatably supported by the tip end portion 55 of the pulley arm 53. Therefore, when the electric wire 10 is pulled out by the supply destination device 80 and an external force in the supply direction A is applied to the pulley 56, the pulley arm 53 rotates in the supply direction A and the pulley 56 moves in the supply direction A. It has become.

滑車アーム53は、滑車アーム53の一部とステー51とに連結されたコイルスプリング等からなる付勢具57によって、反供給方向Bに常に付勢されている。なお、滑車アーム53は、ステー51に設けられたストッパ58によって、ストッパ58に当接する回動位置より反供給方向B側へは回動不能となっている。 The pulley arm 53 is always urged in the counter-supply direction B by an urging tool 57 composed of a part of the pulley arm 53 and a coil spring or the like connected to the stay 51. The pulley arm 53 cannot be rotated from the rotation position in contact with the stopper 58 to the anti-supply direction B side by the stopper 58 provided on the stay 51.

一方、天板73の上面における、供給孔74に対して供給先装置80に近い側の供給孔74の近傍部分には、上方へ延びるステー61が固定されている。ステー61には、滑車62,63が、上下方向に沿って所定の間隔を空けて並ぶように、回転可能にそれぞれ支持されている。 On the other hand, a stay 61 extending upward is fixed to a portion of the upper surface of the top plate 73 near the supply hole 74 on the side closer to the supply destination device 80 with respect to the supply hole 74. Pulleys 62 and 63 are rotatably supported on the stay 61 so as to be arranged at predetermined intervals along the vertical direction.

図3に示すように、滑車56は、供給孔74を経て導出されてきた電線10を、滑車56の上端部を含む外周部の一部(図3にて、時計の文字盤上における約8時から約2時までに相当する範囲)に亘って第1の回転方向(図3における右回転方向)に掛け渡すと共に、滑車62へ向けて案内している。 As shown in FIG. 3, in the pulley 56, the electric wire 10 led out through the supply hole 74 is a part of the outer peripheral portion including the upper end portion of the pulley 56 (in FIG. 3, about 8 on the dial of the clock). It is hung in the first rotation direction (clockwise rotation direction in FIG. 3) over a range (a range corresponding to about 2 o'clock from time) and is guided toward the pulley 62.

滑車62は、滑車56から導出されてきた電線10を、滑車62の下端部を含む外周部の一部(図3にて、時計の文字盤上における約8時から約2時までに相当する範囲)に亘って第2の回転方向(図3における左回転方向)に掛け渡すと共に、滑車63へ向けて案内している。 The pulley 62 corresponds to the electric wire 10 derived from the pulley 56 from a part of the outer peripheral portion including the lower end portion of the pulley 62 (in FIG. 3, from about 8 o'clock to about 2 o'clock on the clock face). It is hung in the second rotation direction (counterclockwise rotation direction in FIG. 3) over the range) and is guided toward the pulley 63.

滑車63は、滑車62から導出されてきた電線10を、上端部を含む外周部の一部(図3にて、時計の文字盤上における約8時から約2時までに対応する範囲)に亘って第1の回転方向(図3における右回転方向)に掛け渡すと共に、供給先装置80へ向けて案内している。このように、滑車62,63により、電線経路が略S字状となる部分が形成されている。 The pulley 63 extends the electric wire 10 led out from the pulley 62 to a part of the outer peripheral portion including the upper end portion (in FIG. 3, the range corresponding to about 8 o'clock to about 2 o'clock on the clock face). It is hung in the first rotation direction (clockwise rotation direction in FIG. 3) and guided toward the supply destination device 80. In this way, the pulleys 62 and 63 form a portion in which the electric wire path is substantially S-shaped.

次いで、上述した電線供給装置1の作動について、図3〜図5を参照しながら説明する。例えば、供給先装置80が電線10を引き出す場合、リール20自体は回転しないため、電線10は、リール20から解けながら(小径部21への巻き付け方向とは逆方向に、大径部22の外周面22aの外側を旋回しながら)供給先装置80へ向けて移動する。 Next, the operation of the electric wire supply device 1 described above will be described with reference to FIGS. 3 to 5. For example, when the supply destination device 80 pulls out the electric wire 10, the reel 20 itself does not rotate, so that the electric wire 10 is unwound from the reel 20 (in the direction opposite to the winding direction around the small diameter portion 21, the outer circumference of the large diameter portion 22). It moves toward the supply destination device 80 (while turning the outside of the surface 22a).

具体的には、電線10は、リール20の大径部22の外周面22aと弾性部材40の内壁面41との間を、大径部22の周方向に回る(旋回する)ように移動しながら、開口部34、供給孔74、滑車56、滑車62及び滑車63を経て、供給先装置80に向けて移動する。 Specifically, the electric wire 10 moves between the outer peripheral surface 22a of the large diameter portion 22 of the reel 20 and the inner wall surface 41 of the elastic member 40 so as to rotate (turn) in the circumferential direction of the large diameter portion 22. While moving toward the supply destination device 80 through the opening 34, the supply hole 74, the pulley 56, the pulley 62, and the pulley 63.

このとき、電線10は、リール20の大径部22の外周面22aと弾性部材40の内壁面41との間において弾性部材40に押し付けられているため、過剰に引き出されることなく、徐々に引き出されることになる。これにより、弾性部材40が無い場合(過剰な引出しが生じる場合)に比べ、電線10の絡み及び捩れ等(キンク)を抑制できる。特に、電線供給装置1は、そのような絡み及び捩れ等が発生し易い細い電線10に対して有効である。 At this time, since the electric wire 10 is pressed against the elastic member 40 between the outer peripheral surface 22a of the large diameter portion 22 of the reel 20 and the inner wall surface 41 of the elastic member 40, the electric wire 10 is gradually pulled out without being excessively pulled out. Will be. As a result, entanglement and twisting (kink) of the electric wire 10 can be suppressed as compared with the case where the elastic member 40 is not provided (excessive drawing occurs). In particular, the electric wire supply device 1 is effective for a thin electric wire 10 in which such entanglement and twisting are likely to occur.

加えて、供給先装置80が電線10を引き出すと、図5(a)に示すように、滑車56(換言すると、滑車アーム53)は、その引き出しに伴って生じる供給方向Aの張力を電線10から受け、付勢具57の付勢力に対抗して供給方向Aへ移動(回動)する。 In addition, when the supply destination device 80 pulls out the electric wire 10, as shown in FIG. 5A, the pulley 56 (in other words, the pulley arm 53) applies the tension in the supply direction A generated by the drawing out to the electric wire 10. In response to the urging force of the urging tool 57, it moves (rotates) in the supply direction A.

その後、供給先装置80が電線10の引き出しを一時中断すると、電線10の張力が弱まるため、図5(b)のように、滑車63と供給先装置80との間の電線10に弛みが生じる場合がある。しかし、仮にこのように電線10に弛みが生じても、図5(c)に示すように、付勢具57の付勢力によって滑車アーム53(滑車56)が反供給方向Bに回動(移動)することにより、滑車63と供給先装置80との間の電線10の弛みが解消される。換言すると、張力調整機構50は、電線10に対して反供給方向Bの張力(バックテンション)を常に及ぼしている。なお、実際には、電線10の張力の減少(弛みの発生)に伴って滑車アーム53の回動による張力の増大(弛みの解消)が生じるため、図5(b)に示すような電線10が弛んだ状態は、実質的には生じない。このような作動原理に起因し、電線供給装置1は、供給先装置80が間欠的に電線10を引き出す場合に対して特に有効である。 After that, when the supply destination device 80 temporarily suspends the drawing of the electric wire 10, the tension of the electric wire 10 weakens, so that the electric wire 10 between the pulley 63 and the supply destination device 80 becomes loose as shown in FIG. 5 (b). In some cases. However, even if the electric wire 10 is loosened in this way, as shown in FIG. 5C, the pulley arm 53 (pulley 56) rotates (moves) in the counter-supply direction B due to the urging force of the urging tool 57. ), The slack of the electric wire 10 between the pulley 63 and the supply destination device 80 is eliminated. In other words, the tension adjusting mechanism 50 constantly exerts a tension (back tension) in the anti-supply direction B on the electric wire 10. Actually, as the tension of the electric wire 10 decreases (occurrence of slack), the tension increases due to the rotation of the pulley arm 53 (elimination of slack). Therefore, the electric wire 10 as shown in FIG. 5 (b). The loosened state does not substantially occur. Due to such an operating principle, the electric wire supply device 1 is particularly effective when the supply destination device 80 intermittently pulls out the electric wire 10.

これにより、電線10に弛みが生じている場合に比べ、隣接する電線供給装置1(図2も参照)から導出される電線10同士が接触して絡むこと等が抑制される。更に、供給先装置80が電線10の引き出しを一時中断したときには、電線10がリール20から過剰に引出され易いところ、上述のように、電線10におけるリール20の大径部22の外側に位置する部分が弾性部材40に押し付けられているため、電線10が過剰に引出されることがない。その結果、電線10の絡み及び捩れ等(キンク)が確実に抑制される。 As a result, as compared with the case where the electric wires 10 are loosened, it is possible to prevent the electric wires 10 led out from the adjacent electric wire supply devices 1 (see also FIG. 2) from coming into contact with each other and being entangled with each other. Further, when the supply destination device 80 temporarily suspends the drawing of the electric wire 10, the electric wire 10 is likely to be excessively drawn out from the reel 20. As described above, the electric wire 10 is located outside the large diameter portion 22 of the reel 20 in the electric wire 10. Since the portion is pressed against the elastic member 40, the electric wire 10 is not pulled out excessively. As a result, entanglement and twisting (kink) of the electric wire 10 are surely suppressed.

以上に説明したように、本発明の実施形態に係る電線供給装置1、及び、電線束製造システム2によれば、電線10が供給先装置80に向けて供給されるとき(具体的には、供給先装置80によって牽引されるとき)、電線10は、リール20から解けながら(リール20への巻き付け方向とは逆方向にリール20の周りを旋回しながら)供給先装置80に向けて移動する。具体的には、電線10は、リール20の大径部22の外周面22aと弾性部材40との間を、大径部22の周方向に回る(旋回する)ように移動しながら、供給先装置80に向けて移動する。 As described above, according to the electric wire supply device 1 and the electric wire bundle manufacturing system 2 according to the embodiment of the present invention, when the electric wire 10 is supplied to the supply destination device 80 (specifically, the electric wire bundle manufacturing system 2). While being towed by the destination device 80), the wire 10 moves toward the destination device 80 while unwinding from the reel 20 (turning around the reel 20 in the direction opposite to the winding direction around the reel 20). .. Specifically, the electric wire 10 moves between the outer peripheral surface 22a of the large-diameter portion 22 of the reel 20 and the elastic member 40 so as to rotate (swirl) in the circumferential direction of the large-diameter portion 22, and is supplied to the supply destination. Move towards device 80.

このとき、電線10は、リール20の大径部22の外周面22aと弾性部材40との間において弾性部材40に押し付けられているため(図4を参照)、過剰に引き出されることなく、徐々に引き出されることになる。これにより、弾性部材40が無い場合(過剰な引出しが生じる場合)に比べ、電線10の絡み及び捩れ等(キンク)を抑制できる。 At this time, since the electric wire 10 is pressed against the elastic member 40 between the outer peripheral surface 22a of the large diameter portion 22 of the reel 20 and the elastic member 40 (see FIG. 4), the electric wire 10 is gradually pulled out without being excessively pulled out. Will be pulled out to. As a result, entanglement and twisting (kink) of the electric wire 10 can be suppressed as compared with the case where the elastic member 40 is not provided (excessive drawing occurs).

更に、電線10がケース30から供給方向に供給されるとき(具体的には、供給先装置80が牽引するとき)、電線10に生じる張力によって張力調整機構50の滑車56が供給方向Aに移動する(図5(a)を参照)。そして、電線10の供給量が少なくなる(具体的には、供給先装置80の牽引が一時中断する)等の理由によって電線10が弛んだ場合(図5(b)を参照)、付勢具57によって滑車56が反供給方向Bに移動し、電線10の弛みが解消される(図5(c)を参照)。その結果、電線10に弛みが生じている場合に比べ、隣接する電線供給装置1から導出される電線10同士が接触して絡むことが抑制される。 Further, when the electric wire 10 is supplied from the case 30 in the supply direction (specifically, when the supply destination device 80 is towed), the pulley 56 of the tension adjusting mechanism 50 moves in the supply direction A due to the tension generated in the electric wire 10. (See FIG. 5 (a)). Then, when the electric wire 10 is loosened due to a reason such as a decrease in the supply amount of the electric wire 10 (specifically, the traction of the supply destination device 80 is temporarily interrupted) (see FIG. 5B), the urging tool The pulley 56 is moved in the counter-supply direction B by the 57, and the slack of the electric wire 10 is eliminated (see FIG. 5C). As a result, as compared with the case where the electric wires 10 are loosened, it is possible to prevent the electric wires 10 led out from the adjacent electric wire supply devices 1 from coming into contact with each other and being entangled with each other.

更に、張力調整機構50における滑車62,63により、電線経路が略S字状となる部分が形成されている。よって、滑車63から供給先装置80への電線10の引き出し抵抗が大きくなる。これによっても、滑車63と供給先装置80との間の電線10の弛みが発生し難くなる。 Further, the pulleys 62 and 63 in the tension adjusting mechanism 50 form a portion in which the electric wire path is substantially S-shaped. Therefore, the pull-out resistance of the electric wire 10 from the pulley 63 to the supply destination device 80 increases. This also makes it difficult for the electric wire 10 to loosen between the pulley 63 and the supply destination device 80.

更に、張力調整機構50には、ストッパ58が設けられている。これにより、滑車アーム53(滑車56)が付勢具57の付勢力によって反供給方向Bに過度に回動(移動)することがない。その結果、電線10に過度の張力が発生することを防止できる。 Further, the tension adjusting mechanism 50 is provided with a stopper 58. As a result, the pulley arm 53 (pulley 56) does not excessively rotate (move) in the counter-supply direction B due to the urging force of the urging tool 57. As a result, it is possible to prevent excessive tension from being generated in the electric wire 10.

<他の態様>
なお、本発明は上記各実施形態に限定されることはなく、本発明の範囲内において種々の変形例を採用できる。例えば、本発明は、上述した実施形態に限定されるものではなく、適宜、変形、改良、等が可能である。その他、上述した実施形態における各構成要素の材質、形状、寸法、数、配置箇所、等は本発明を達成できるものであれば任意であり、限定されない。
<Other aspects>
The present invention is not limited to each of the above embodiments, and various modifications can be adopted within the scope of the present invention. For example, the present invention is not limited to the above-described embodiment, and can be appropriately modified, improved, and the like. In addition, the material, shape, size, number, arrangement location, etc. of each component in the above-described embodiment are arbitrary and are not limited as long as the present invention can be achieved.

例えば、上記実施形態では、張力調整機構50において、滑車56に加えて、滑車62,63が設けられているが、滑車62,63は設けられていなくてもよい。更に、電線供給装置1に張力調整機構50全体が設けられていなくてもよい。 For example, in the above embodiment, the tension adjusting mechanism 50 is provided with pulleys 62 and 63 in addition to the pulley 56, but the pulleys 62 and 63 may not be provided. Further, the electric wire supply device 1 may not be provided with the entire tension adjusting mechanism 50.

ここで、上述した本発明に係る電線供給装置、及び、電線束製造システムの実施形態の特徴をそれぞれ以下(1)〜(3)に簡潔に纏めて列記する。
(1)
電線(10)を所定の供給先(80)に向けて供給する電線供給装置(1)であって、
前記電線が巻き付けられた筒状のリール(20)と、前記リールを回転不能に収容するケース(30)と、前記リールと前記ケースとの間に配置された弾性部材(40)と、を備え、
前記リール(20)は、
前記電線が巻き付けられた小径部(21)と、前記弾性部材に押圧接触した大径部(22)と、を有し、
前記弾性部材(40)は、
前記大径部(22)の外周面(22a)と前記ケースの内壁面(35)との間の隙間を埋めるように配置され、
前記電線(10)は、
前記大径部の前記外周面(22a)と前記弾性部材(40)との間を前記弾性部材に押圧接触しながら通過した後、前記ケースに設けられた開口部(34)を経て、前記供給先(80)に向けて供給される、
電線供給装置。
(2)
上記(1)に記載の電線供給装置であって、
前記ケース(30)と前記供給先(80)との間の電線経路上に配置される張力調整機構(50)、を更に備え、
前記張力調整機構(50)は、
前記電線を案内する案内具(56)と、前記案内具を前記電線の供給方向(A)及び前記供給方向とは逆の反供給方向(B)に往復移動可能に支持する支持具(53)と、前記案内具を前記反供給方向(B)に向けて付勢する付勢具(57)と、を有する、
電線供給装置。
(3)
上記(1)又は上記(2)に記載の複数の電線供給装置(1)と、前記複数の前記電線供給装置から供給された複数の電線(10)を用いて電線束を製造する供給先装置(80)と、を備えた、
電線束製造システム(2)。
Here, the features of the electric wire supply device according to the present invention and the embodiment of the electric wire bundle manufacturing system described above are briefly summarized and listed below (1) to (3), respectively.
(1)
An electric wire supply device (1) for supplying an electric wire (10) to a predetermined supply destination (80).
A tubular reel (20) around which the electric wire is wound, a case (30) for accommodating the reel non-rotatably, and an elastic member (40) arranged between the reel and the case are provided. ,
The reel (20)
It has a small diameter portion (21) around which the electric wire is wound and a large diameter portion (22) that is in pressure contact with the elastic member.
The elastic member (40) is
Arranged so as to fill the gap between the outer peripheral surface (22a) of the large diameter portion (22) and the inner wall surface (35) of the case.
The electric wire (10) is
After passing between the outer peripheral surface (22a) of the large diameter portion and the elastic member (40) while pressing and contacting the elastic member, the supply passes through the opening (34) provided in the case. Supplied toward the destination (80),
Electric wire supply device.
(2)
The electric wire supply device according to (1) above.
A tension adjusting mechanism (50) arranged on an electric wire path between the case (30) and the supply destination (80) is further provided.
The tension adjusting mechanism (50) is
A guide tool (56) that guides the electric wire and a support tool (53) that reciprocally supports the guide tool in the supply direction (A) of the electric wire and the opposite supply direction (B) opposite to the supply direction. And an urging tool (57) that urges the guide tool toward the counter-supply direction (B).
Electric wire supply device.
(3)
A supply destination device that manufactures a bundle of electric wires using the plurality of electric wire supply devices (1) according to the above (1) or (2) and the plurality of electric wires (10) supplied from the plurality of the electric wire supply devices. With (80),
Wire bundle manufacturing system (2).

1 電線供給装置
2 電線束製造システム
10 電線
20 リール
21 小径部
22 大径部
22a 外周面
30 ケース
34 開口部
35 内壁面
40 弾性部材
50 張力調整機構
53 支持具
56 滑車(案内具)
57 付勢具
1 Electric wire supply device 2 Electric wire bundle manufacturing system 10 Electric wire 20 Reel 21 Small diameter part 22 Large diameter part 22a Outer peripheral surface 30 Case 34 Opening 35 Inner wall surface 40 Elastic member 50 Tension adjustment mechanism 53 Support tool 56 Pulley (guide tool)
57 urging tool

Claims (3)

電線を所定の供給先に向けて供給する電線供給装置であって、
前記電線が巻き付けられた筒状のリールと、前記リールを回転不能に収容する円筒状のケースと、前記リールと前記ケースとの間に配置された円筒状の弾性部材と、を備え、
前記リールは、
前記電線が巻き付けられた小径部と、前記小径部の上端部及び下端部に設けられ且つ前記弾性部材にそれぞれが押圧接触した一対の大径部と、を有し、
前記弾性部材は、
一対の前記大径部それぞれの外周面と前記ケースの内壁面との間の隙間を埋めるように配置され、
前記電線は、
上側の前記大径部の前記外周面と前記弾性部材との間を前記弾性部材に押圧接触しながら通過した後、前記ケースの上部に設けられた開口部を経て、前記供給先に向けて供給される、
電線供給装置。
An electric wire supply device that supplies electric wires to a predetermined supply destination.
Comprising a circular cylindrical reel the wire is wound, a cylindrical case which rotatably accommodates the reel, and a cylindrical elastic member disposed between the reel and the case,
The reel
It has a small diameter portion around which the electric wire is wound, and a pair of large diameter portions provided at the upper end portion and the lower end portion of the small diameter portion and each of which is in pressure contact with the elastic member.
The elastic member is
Arranged so as to fill the gap between the outer peripheral surface of each of the pair of large diameter portions and the inner wall surface of the case.
The electric wire
After passing between the outer peripheral surface of the large-diameter portion on the upper side and the elastic member while pressing and contacting the elastic member, the product is supplied to the supply destination through an opening provided in the upper part of the case. Be done,
Electric wire supply device.
請求項1に記載の電線供給装置であって、
前記ケースと前記供給先との間の電線経路上に配置される張力調整機構、を更に備え、
前記張力調整機構は、
前記電線を案内する案内具と、前記案内具を前記電線の供給方向及び前記供給方向とは逆の反供給方向に往復移動可能に支持する支持具と、前記案内具を前記反供給方向に向けて付勢する付勢具と、を有する、
電線供給装置。
The electric wire supply device according to claim 1.
Further comprising a tension adjusting mechanism, which is arranged on the electric wire path between the case and the supply destination
The tension adjusting mechanism is
A guide tool for guiding the electric wire, a support tool for supporting the guide tool so as to be reciprocally movable in the supply direction of the electric wire and an anti-supply direction opposite to the supply direction, and the guide tool toward the anti-supply direction. With an urging tool to urge
Electric wire supply device.
請求項1又は請求項2に記載の複数の電線供給装置と、前記複数の前記電線供給装置から供給された複数の電線を用いて電線束を製造する供給先装置と、を備えた、
電線束製造システム。
The plurality of electric wire supply devices according to claim 1 or 2, and a supply destination device for manufacturing an electric wire bundle using the plurality of electric wires supplied from the plurality of electric wire supply devices.
Wire bundle manufacturing system.
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