JP6834014B2 - Stretch molding equipment and stretch molding method - Google Patents

Stretch molding equipment and stretch molding method Download PDF

Info

Publication number
JP6834014B2
JP6834014B2 JP2019545517A JP2019545517A JP6834014B2 JP 6834014 B2 JP6834014 B2 JP 6834014B2 JP 2019545517 A JP2019545517 A JP 2019545517A JP 2019545517 A JP2019545517 A JP 2019545517A JP 6834014 B2 JP6834014 B2 JP 6834014B2
Authority
JP
Japan
Prior art keywords
molded
mold
molding surface
grip portion
molding
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
JP2019545517A
Other languages
Japanese (ja)
Other versions
JPWO2019064462A1 (en
Inventor
山田 毅
毅 山田
亮 河野
亮 河野
淳史 菅井
淳史 菅井
優 松永
優 松永
傑 近藤
傑 近藤
智史 鎌田
智史 鎌田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsubishi Heavy Industries Ltd
Original Assignee
Mitsubishi Heavy Industries Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsubishi Heavy Industries Ltd filed Critical Mitsubishi Heavy Industries Ltd
Publication of JPWO2019064462A1 publication Critical patent/JPWO2019064462A1/en
Application granted granted Critical
Publication of JP6834014B2 publication Critical patent/JP6834014B2/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D11/00Bending not restricted to forms of material mentioned in only one of groups B21D5/00, B21D7/00, B21D9/00; Bending not provided for in groups B21D5/00 - B21D9/00; Twisting
    • B21D11/02Bending by stretching or pulling over a die
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D25/00Working sheet metal of limited length by stretching, e.g. for straightening
    • B21D25/02Working sheet metal of limited length by stretching, e.g. for straightening by pulling over a die
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D31/00Other methods for working sheet metal, metal tubes, metal profiles
    • B21D31/005Incremental shaping or bending, e.g. stepwise moving a shaping tool along the surface of the workpiece
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D37/00Tools as parts of machines covered by this subclass
    • B21D37/02Die constructions enabling assembly of the die parts in different ways
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D37/00Tools as parts of machines covered by this subclass
    • B21D37/08Dies with different parts for several steps in a process
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D53/00Making other particular articles
    • B21D53/92Making other particular articles other parts for aircraft

Description

本発明は、ストレッチ成形装置及びストレッチ成形方法に関するものである。 The present invention relates to a stretch molding apparatus and a stretch molding method.

航空機の胴体や主翼等の航空機部品は、例えば板状のスキン、長尺状のフレーム及びストリンガーなどの構造部材から構成される。胴体及び主翼等は、曲面形状を有することから、フレーム及びストリンガーは、長手方向に沿って湾曲した曲線形状を有する。 Aircraft parts such as the fuselage and main wings of an aircraft are composed of structural members such as plate-shaped skins, long frames and stringers. Since the fuselage and main wings have a curved surface shape, the frame and stringer have a curved shape curved along the longitudinal direction.

アルミニウム合金製の長尺状材料に対して曲線形状を付与するため、従来、ロール成形装置によって焼きなまし(焼鈍)された材料(O材とも呼ばれる。)に対してロール成形を行って、O材を概略形状としている。その後、ロール成形によって得られたO材に対して溶体化処理を行って、W材とする。 In order to give a curved shape to a long material made of an aluminum alloy, a material (also referred to as an O material) that has been annealed (annealed) by a roll forming apparatus is conventionally roll-formed to obtain an O material. It has an approximate shape. Then, the O material obtained by roll molding is subjected to a solution treatment to obtain a W material.

この場合、W材の長尺状材料の両端を引っ張りながら長尺状材料に対して金型を当てて、W材に対して曲線形状を更に付与するストレッチ成形を行う。これにより、長尺状材料に対して製品として要求される形状又はそれに近い曲率を付与する。 In this case, while pulling both ends of the long material of the W material, the mold is applied to the long material, and stretch molding is performed to further impart a curved shape to the W material. As a result, the long material is given a shape required as a product or a curvature close to it.

下記の特許文献1では、ストレッチ成形を行う成形装置において、複数のブロックによって成形面を形成し、各ブロックの位置を個々に成形方向に移動して、成形面の形状を変更できるようにし、かつ、成形中に長尺材に対して相対移動をしないで良好なストレッチ成形を行うことが開示されている。 In Patent Document 1 below, in a molding apparatus that performs stretch molding, a molding surface is formed by a plurality of blocks, and the position of each block is individually moved in the molding direction so that the shape of the molding surface can be changed. , It is disclosed that good stretch molding is performed without relative movement with respect to a long material during molding.

特開2006−231380号公報Japanese Unexamined Patent Publication No. 2006-231380

ストレッチ成形を行うと、被成形材料である長尺状材料の両端部近傍では、長尺状材料は、引っ張り力の作用によって、変形し伸長しやすい。一方、金型と接触する中央部分では、長尺状材料は、金型との間に作用する摩擦等の影響によって引っ張り力が減少し、変形量が少なく伸長しにくい。 When stretch molding is performed, in the vicinity of both ends of the long material to be molded, the long material is easily deformed and stretched by the action of a tensile force. On the other hand, in the central portion in contact with the mold, the long material has a reduced tensile force due to the influence of friction and the like acting on the long material, and the amount of deformation is small and it is difficult to stretch.

ストレッチ成形の結果、ストレッチ成形前のロール成形や溶体化処理などの工程で導入された残留応力が低減されるが、中央部分の変形量が少ないため、中央部分は端部に比べて残留応力が低減されにくい。したがって、ストレッチ成形後にエッチングや穴明け等の切削加工が行われると、材料ごとに形状が変化し、ばらつきが生じやすいという課題がある。 As a result of stretch molding, the residual stress introduced in processes such as roll molding and solution treatment before stretch molding is reduced, but since the amount of deformation in the central part is small, the residual stress in the central part is smaller than that in the end part. It is difficult to reduce. Therefore, when cutting processing such as etching or drilling is performed after stretch molding, there is a problem that the shape changes for each material and variation is likely to occur.

本発明は、このような事情に鑑みてなされたものであって、長尺状である被成形材料の中央部と端部の変形量の偏りを低減することが可能なストレッチ成形装置及びストレッチ成形方法を提供することを目的とする。 The present invention has been made in view of such circumstances, and is a stretch molding apparatus and stretch molding capable of reducing a bias in the amount of deformation of the central portion and the end portion of a long material to be molded. The purpose is to provide a method.

上記課題を解決するために、本発明のストレッチ成形装置及びストレッチ成形方法は以下の手段を採用する。
すなわち、本発明の第1態様に係るストレッチ成形装置は、金型と、長尺状である被成形材料の両端部を把持する把持部とを備え、前記金型の断面形状は、成形面の中央側が膨らんだ曲線形状を有し、前記金型の前記成形面は、前記被成形材料に対して曲線形状を付与するように形成されており、前記被成形材料の長手方向に沿った長さが前記成形面よりも短く、前記成形面に沿った第2成形面を有する第2金型が、前記成形面の中央部に取り外し可能に設置され、前記第2金型が前記成形面に設置されたとき、前記把持部によって前記被成形材料に対して引っ張り力を付与しつつ、前記第2金型のみが前記被成形材料を押し当てる第1モードと、前記第2金型が前記成形面から取り外されたとき、前記把持部によって前記被成形材料に対して引っ張り力を付与しつつ、前記第1金型が前記被成形材料を押し当てる第2モードとを有する。
In order to solve the above problems, the stretch molding apparatus and the stretch molding method of the present invention employ the following means.
That is, the stretch molding apparatus according to the first aspect of the present invention includes a mold and grips for gripping both ends of a long material to be molded, and the cross-sectional shape of the mold is the shape of the molding surface. The molding surface of the mold has a curved shape with a bulging central side, and is formed so as to give a curved shape to the material to be molded, and has a length along the longitudinal direction of the material to be molded. Is shorter than the molding surface and has a second molding surface along the molding surface. A second mold is removably installed at the center of the molding surface, and the second mold is installed on the molding surface. When this is done, the first mode in which only the second mold presses the material to be molded while applying a tensile force to the material to be molded by the grip portion, and the second mold is the molding surface. It has a second mode in which the first mold presses the material to be molded while applying a tensile force to the material to be molded by the grip portion when the mold is removed from the mold.

上記課題を解決するために、本発明のストレッチ成形装置及びストレッチ成形方法は以下の手段を採用する。
すなわち、本発明の第1態様に係るストレッチ成形装置は、第1金型と、長尺状である被成形材料の両端部を把持する把持部とを備え、前記第1金型の断面形状は、成形面の中央側が膨らんだ曲線形状を有し、前記第1金型の前記成形面は、前記被成形材料に対して曲線形状を付与するように形成されており、前記被成形材料の長手方向に沿った長さが前記成形面よりも短く、前記成形面に沿った第2成形面を有する第2金型が、前記成形面の中央部に取り外し可能に設置され、前記第2金型が前記成形面に設置されたとき、前記把持部によって前記被成形材料に対して引っ張り力を付与しつつ、前記第2金型のみが前記被成形材料を押し当てる第1モードと、前記第2金型が前記成形面から取り外されたとき、前記把持部によって前記被成形材料に対して引っ張り力を付与しつつ、前記第1金型が前記被成形材料を押し当てる第2モードとを有する。
In order to solve the above problems, the stretch molding apparatus and the stretch molding method of the present invention employ the following means.
That is, the stretch molding apparatus according to the first aspect of the present invention includes a first mold and grip portions for gripping both ends of a long material to be molded, and the cross-sectional shape of the first mold is , The central side of the molding surface has a bulging curved shape, and the molding surface of the first mold is formed so as to give a curved shape to the material to be molded, and the length of the material to be molded. A second mold having a length along the direction shorter than the molding surface and having a second molding surface along the molding surface is removably installed in the center of the molding surface, and the second mold is provided. Is installed on the molding surface, the first mode in which only the second mold presses the material to be molded while applying a tensile force to the material to be molded by the grip portion, and the second mode. When the mold is removed from the molding surface, the first mold has a second mode of pressing the material to be molded while applying a tensile force to the material to be molded by the grip portion.

本発明の第3態様に係るストレッチ成形装置は、金型と、長尺状である被成形材料の両端部を把持する把持部とを備え、前記金型の断面形状は、成形面の中央側が膨らんだ曲線形状を有し、前記金型の前記成形面は、前記被成形材料に対して曲線形状を付与するように形成されており、前記把持部によって前記被成形材料に対して引っ張り力を付与しつつ、前記金型の前記成形面の中央部のみが前記被成形材料を押し当てる第1モードと、前記把持部によって前記被成形材料に対して引っ張り力を付与しつつ、前記金型の前記成形面全面が前記被成形材料を押し当てる第2モードとを有する。 The stretch molding apparatus according to the third aspect of the present invention includes a mold and grip portions for gripping both ends of a long material to be molded, and the cross-sectional shape of the mold is such that the center side of the molding surface is The molding surface of the mold has a bulging curved shape, and is formed so as to impart a curved shape to the material to be molded, and the grip portion exerts a tensile force on the material to be molded. In the first mode in which only the central portion of the molding surface of the mold presses the material to be molded, and while applying a tensile force to the material to be molded by the grip portion, the mold The entire surface of the molding surface has a second mode in which the material to be molded is pressed against the material to be molded.

本発明の第4態様に係るストレッチ成形方法は、第1金型と、長尺状である被成形材料の両端部を把持する把持部とを備え、前記第1金型の断面形状は、成形面の中央側が膨らんだ曲線形状を有し、前記第1金型の前記成形面は、前記被成形材料に対して曲線形状を付与するように形成されたストレッチ成形装置を用いたストレッチ成形方法であり、前記被成形材料の長手方向に沿った長さが前記成形面よりも短く、前記成形面に沿った第2成形面を有する第2金型を、前記成形面の中央部に設置するステップと、前記第2金型が前記成形面に設置されたとき、前記把持部によって前記被成形材料に対して引っ張り力を付与しつつ、前記第2金型のみが前記被成形材料を押し当てるステップと、前記第2金型が前記成形面から取り外されたとき、前記把持部によって前記被成形材料に対して引っ張り力を付与しつつ、前記第1金型が前記被成形材料を押し当てるステップとを有する。 The stretch molding method according to the fourth aspect of the present invention includes a first mold and grip portions for gripping both ends of a long material to be molded, and the cross-sectional shape of the first mold is formed. The molding surface of the first mold has a curved shape in which the central side of the surface is bulged, and is a stretch molding method using a stretch molding device formed so as to impart a curved shape to the material to be molded. A step of installing a second mold having a length along the longitudinal direction of the material to be molded shorter than the molding surface and having a second molding surface along the molding surface at the center of the molding surface. When the second mold is installed on the molding surface, a step in which only the second mold presses the material to be molded while applying a tensile force to the material to be molded by the grip portion. When the second mold is removed from the molding surface, the first mold presses the material to be molded while applying a tensile force to the material to be molded by the grip portion. Have.

本発明の第5態様に係るストレッチ成形方法は、金型と、長尺状である被成形材料の両端部を把持する把持部とを備え、前記金型は、前記被成形材料の長手方向に複数に分割され、個々に前記被成形材料側に対する位置を変更できる複数の分割金型を有するストレッチ成形装置を用いたストレッチ成形方法であり、前記複数の分割金型のうち中央部に設置された前記分割金型を、端部に設置された前記分割金型よりも前記被成形材料側に突出して配置するステップと、前記把持部によって前記被成形材料に対して引っ張り力を付与しつつ、前記中央部に配置された前記分割金型のみが前記被成形材料を押し当てるステップと、前記中央部と前記端部に配置された前記複数の分割金型が、前記被成形材料に対して曲線形状を付与するように配置されたとき、前記把持部によって前記被成形材料に対して引っ張り力を付与しつつ、前記中央部と前記端部に配置された前記複数の分割金型が前記被成形材料を押し当てるステップとを有する。 The stretch molding method according to the fifth aspect of the present invention includes a mold and grip portions for gripping both ends of the long material to be molded, and the mold is in the longitudinal direction of the material to be molded. It is a stretch molding method using a stretch molding apparatus having a plurality of split dies that are divided into a plurality of dies and can individually change their positions with respect to the material to be molded, and is installed in the central portion of the plurality of split dies. The step of arranging the split die so as to project toward the material to be molded from the split die installed at the end, and the gripping portion while applying a tensile force to the material to be molded. The step in which only the split die arranged in the central portion presses the material to be molded, and the plurality of split dies arranged in the central portion and the end portion have a curved shape with respect to the material to be molded. The plurality of divided dies arranged at the central portion and the end portion while applying a tensile force to the material to be molded by the grip portion when the material to be molded is applied. Has a step of pressing.

本発明の第6態様に係るストレッチ成形方法は、金型と、長尺状である被成形材料の両端部を把持する把持部とを備え、前記金型の断面形状は、成形面の中央側が膨らんだ曲線形状を有し、前記金型の前記成形面は、前記被成形材料に対して曲線形状を付与するように形成されたストレッチ成形装置を用いたストレッチ成形方法であり、前記把持部によって前記被成形材料に対して引っ張り力を付与しつつ、前記金型の前記成形面の中央部のみが前記被成形材料を押し当てるステップと、前記把持部によって前記被成形材料に対して引っ張り力を付与しつつ、前記金型の前記成形面全面が前記被成形材料を押し当てるステップとを有する。 The stretch molding method according to the sixth aspect of the present invention includes a mold and grip portions for gripping both ends of a long material to be molded, and the cross-sectional shape of the mold is such that the center side of the molding surface is The molding surface of the mold having a bulging curved shape is a stretch molding method using a stretch molding device formed so as to impart a curved shape to the material to be molded, and is formed by the grip portion. While applying a tensile force to the material to be molded, a step of pressing the material to be molded only by the central portion of the molding surface of the mold and a gripping portion exerting a tensile force on the material to be molded. While applying, the entire surface of the molding surface of the mold has a step of pressing the material to be molded.

本発明によれば、長尺状である被成形材料の中央部と端部の変形量の偏りを低減することができ、中央部分近傍も端部と同様に残留応力が低減される。その結果、ストレッチ成形後にエッチングや穴明け等の切削加工を行ったとき、材料に生じる形状変化や、材料ごとのばらつきを減らすことができる。 According to the present invention, it is possible to reduce the deviation of the amount of deformation between the central portion and the end portion of the elongated material to be molded, and the residual stress is reduced in the vicinity of the central portion as well as the end portion. As a result, when cutting processing such as etching or drilling is performed after stretch molding, it is possible to reduce the shape change that occurs in the material and the variation among the materials.

本発明の第1実施形態に係るストレッチ成形装置を示す概略構成図である。It is a schematic block diagram which shows the stretch molding apparatus which concerns on 1st Embodiment of this invention. 本発明の第1実施形態に係るストレッチ成形装置を示す概略構成図である。It is a schematic block diagram which shows the stretch molding apparatus which concerns on 1st Embodiment of this invention. 本発明の第2実施形態に係るストレッチ成形装置を示す概略構成図である。It is a schematic block diagram which shows the stretch molding apparatus which concerns on 2nd Embodiment of this invention. 本発明の第2実施形態に係るストレッチ成形装置を示す概略構成図である。It is a schematic block diagram which shows the stretch molding apparatus which concerns on 2nd Embodiment of this invention. 本発明の第2実施形態に係るストレッチ成形装置の変形例を示す概略構成図である。It is a schematic block diagram which shows the modification of the stretch molding apparatus which concerns on 2nd Embodiment of this invention. 本発明の第3実施形態に係るストレッチ成形装置を示す概略構成図である。It is a schematic block diagram which shows the stretch molding apparatus which concerns on 3rd Embodiment of this invention.

以下に、本発明に係る実施形態について、図面を参照して説明する。
[第1実施形態]
以下、本発明の第1実施形態について、図1及び図2を用いて説明する。
本実施形態に係るストレッチ成形装置1は、被成形材料である長尺状材料20に対して、金型2によってストレッチ成形を行う装置である。長尺状材料20は、例えばアルミニウム合金製であり、航空機の胴体や主翼等の航空機部品を構成するフレーム及びストリンガーなどの構造部材として作製される材料である。
Hereinafter, embodiments according to the present invention will be described with reference to the drawings.
[First Embodiment]
Hereinafter, the first embodiment of the present invention will be described with reference to FIGS. 1 and 2.
The stretch molding apparatus 1 according to the present embodiment is an apparatus that stretch-molds a long material 20 which is a material to be molded by a mold 2. The elongated material 20 is made of, for example, an aluminum alloy, and is a material manufactured as a structural member such as a frame and a stringer constituting aircraft parts such as an aircraft fuselage and main wings.

長尺状材料20は、焼きなまし(焼鈍)された材料(O材)に対してロール成形が行われ、かつ、ロール成形によって得られたO材に対して溶体化処理が行われた材料(W材)である。または、長尺状材料20は、焼きなましされた材料(O材)に対して溶体化処理を行って得られたW材に対してロール成形が行われた材料でもよい。 The elongated material 20 is a material (W) in which an annealed (annealed) material (O material) is roll-molded, and the O material obtained by the roll molding is solution-treated. Material). Alternatively, the elongated material 20 may be a material obtained by subjecting the annealed material (O material) to a solution treatment and performing roll molding on the W material.

ストレッチ成形では、長尺状材料20の両端部をそれぞれ把持部3が把持し、引っ張り力を作用させながら、金型2に長尺状材料20を押し付ける(又は長尺状材料20に金型2を押し付ける)。そして、ストレッチ成形は、ロール成形によって曲線形状に形成された長尺状材料20に対して塑性変形を行い、曲線形状を更に付与する。 In stretch molding, the gripping portions 3 grip both ends of the elongated material 20 and press the elongated material 20 against the mold 2 (or the mold 2 against the elongated material 20) while applying a pulling force. Press). Then, in the stretch molding, the elongated material 20 formed into a curved shape by the roll molding is plastically deformed to further impart the curved shape.

ストレッチ成形装置1は、金型2と、把持部3と、移動部4と、操作部5などを備える。
金型2は、被成形材料である長尺状材料20の長手方向に沿って長い成形面6を有する。金型2の成形面6は、長尺状材料20に対して曲線形状を付与するように形成されており、曲面を有する。金型2の断面形状は、成形面6の中央側が膨らんだ曲線形状であり、例えば、円弧又は楕円の一部である。
The stretch molding apparatus 1 includes a mold 2, a grip portion 3, a moving portion 4, an operating portion 5, and the like.
The mold 2 has a long molding surface 6 along the longitudinal direction of the long material 20 which is a material to be molded. The molding surface 6 of the mold 2 is formed so as to give a curved shape to the elongated material 20, and has a curved surface. The cross-sectional shape of the mold 2 is a curved shape in which the central side of the molding surface 6 is bulged, and is, for example, a part of an arc or an ellipse.

把持部3は、長尺状材料20の端部を把持するように構成されている。把持部3は、長尺状材料20の両端部にそれぞれ一つずつ設置される。把持部3は、移動部4に接続されており、移動部4によって移動可能である。 The grip portion 3 is configured to grip the end portion of the elongated material 20. One grip portion 3 is installed at each end of the elongated material 20. The grip portion 3 is connected to the moving portion 4 and can be moved by the moving portion 4.

本実施形態に係る金型2の成形面6の中央部には、第2金型7が取り外し可能に設置される。第2金型7は、長尺状材料20の長手方向に沿った長さが成形面6よりも短く、成形面6に沿った第2成形面8を有する。第2成形面8は、例えば、金型2の成形面6と平行な曲面を有する。第2金型7の長さは、金型2の長さの1/4〜1/3程度である。 A second mold 7 is detachably installed at the center of the molding surface 6 of the mold 2 according to the present embodiment. The second mold 7 has a length of the elongated material 20 along the longitudinal direction is shorter than that of the molding surface 6, and has a second molding surface 8 along the molding surface 6. The second molding surface 8 has, for example, a curved surface parallel to the molding surface 6 of the mold 2. The length of the second mold 7 is about 1/4 to 1/3 of the length of the mold 2.

移動部4は、把持部3を移動することで、把持部3によって把持された長尺状材料20を金型2の成形面6側へ移動させ、第2金型7が設置されていない場合、長尺状材料20を金型2の成形面6へ押し付け、又は、第2金型7が設置されている場合、第2金型7の第2成形面8へ押し付ける。また、移動部4は、長尺状材料20の長手方向外側へ把持部3を移動することで、金型2の成形面6、又は、第2金型7の第2成形面8へ押し付けられた長尺状材料20に対して引っ張り力を付与する。 When the moving portion 4 moves the grip portion 3 to move the elongated material 20 gripped by the grip portion 3 toward the molding surface 6 side of the mold 2, and the second mold 7 is not installed. , The long material 20 is pressed against the molding surface 6 of the mold 2, or when the second mold 7 is installed, it is pressed against the second molding surface 8 of the second mold 7. Further, the moving portion 4 is pressed against the molding surface 6 of the mold 2 or the second molding surface 8 of the second mold 7 by moving the grip portion 3 outward in the longitudinal direction of the elongated material 20. A tensile force is applied to the elongated material 20.

操作部5は、作業者からの入力操作を受け付け、移動部4に対して操作信号を送信する。 The operation unit 5 receives an input operation from the operator and transmits an operation signal to the moving unit 4.

なお、上述した説明では、移動部4が、把持部3を移動することで、把持部3によって把持された長尺状材料20を金型2の成形面6側へ移動させるとしたが、本発明はこの例に限られず、金型2を移動させる移動部(図示せず。)によって、金型2を長尺状材料20側へ移動させてもよい。 In the above description, the moving portion 4 moves the grip portion 3 to move the elongated material 20 gripped by the grip portion 3 toward the molding surface 6 side of the mold 2. The invention is not limited to this example, and the mold 2 may be moved to the long material 20 side by a moving portion (not shown) for moving the mold 2.

本実施形態に係るストレッチ成形装置1を用いたストレッチ成形方法では、まず、図1に示すように、金型2の成形面6に第2金型7を設置する。そして、把持部3によって把持された長尺状材料20を移動させ、長尺状材料20を第2金型7の第2成形面8へ押し付ける。また、移動部4は、長尺状材料20の長手方向外側へ把持部3を移動することで、第2金型7の第2成形面8へ押し付けられた長尺状材料20に対して引っ張り力を付与する(第1モード)。このとき、金型2の成形面6には、長尺状材料20が接触しないようにする。 In the stretch molding method using the stretch molding apparatus 1 according to the present embodiment, first, as shown in FIG. 1, the second mold 7 is installed on the molding surface 6 of the mold 2. Then, the elongated material 20 gripped by the grip portion 3 is moved, and the elongated material 20 is pressed against the second molding surface 8 of the second mold 7. Further, the moving portion 4 pulls the long material 20 pressed against the second molding surface 8 of the second mold 7 by moving the grip portion 3 outward in the longitudinal direction of the long material 20. Apply force (first mode). At this time, the elongated material 20 is prevented from coming into contact with the molding surface 6 of the mold 2.

これにより、第2金型7を設置しないときの長尺状材料20と金型2との接触面積に比べて、長尺状材料20と第2金型7の接触面積が小さくなるため、長尺状材料20に引っ張り力が付与されたとき、長尺状材料20の中央部近傍に作用する摩擦力が低減され、中央部近傍に伝達される引っ張り力が増加する。その結果、長尺状材料20の中央部近傍に生じる変形量が増加する。 As a result, the contact area between the long material 20 and the second mold 7 is smaller than the contact area between the long material 20 and the mold 2 when the second mold 7 is not installed. When a tensile force is applied to the elliptical material 20, the frictional force acting on the vicinity of the central portion of the elongated material 20 is reduced, and the tensile force transmitted to the vicinity of the central portion is increased. As a result, the amount of deformation generated in the vicinity of the central portion of the elongated material 20 increases.

次に、移動部4において検出された引っ張り方向の移動量に基づいて、所定の変形量が付与されたことが確認された場合、移動部4の移動を停止して、長尺状材料20に対する引っ張り力の付与を停止する。そして、把持部3によって把持された長尺状材料20を移動させて、第2成形面8から長尺状材料20を離間させ、成形面6から第2金型7を取り外す。 Next, when it is confirmed that a predetermined deformation amount has been applied based on the movement amount in the pulling direction detected in the moving portion 4, the movement of the moving portion 4 is stopped and the moving portion 4 is moved with respect to the elongated material 20. Stop applying tensile force. Then, the elongated material 20 gripped by the grip portion 3 is moved to separate the elongated material 20 from the second molding surface 8, and the second mold 7 is removed from the molding surface 6.

その後、把持部3によって把持された長尺状材料20を移動させ、図2に示すように、長尺状材料20を金型2の成形面6へ押し付ける。また、移動部4は、長尺状材料20の長手方向外側へ把持部3を移動することで、金型2の成形面6へ押し付けられた長尺状材料20に対して引っ張り力を付与する(第2モード)。次に、移動部4において検出された引っ張り方向の移動量に基づいて、所定の変形量が付与されたことが確認された場合、移動部4の移動を停止して、長尺状材料20に対する引っ張り力の付与を停止する。そして、把持部3によって把持された長尺状材料20を移動させて、成形面6から長尺状材料20を離間させる。 After that, the elongated material 20 gripped by the grip portion 3 is moved, and as shown in FIG. 2, the elongated material 20 is pressed against the molding surface 6 of the mold 2. Further, the moving portion 4 applies a tensile force to the elongated material 20 pressed against the molding surface 6 of the mold 2 by moving the grip portion 3 outward in the longitudinal direction of the elongated material 20. (Second mode). Next, when it is confirmed that a predetermined deformation amount has been applied based on the movement amount in the pulling direction detected in the moving portion 4, the movement of the moving portion 4 is stopped and the moving portion 4 is moved with respect to the elongated material 20. Stop applying tensile force. Then, the elongated material 20 gripped by the grip portion 3 is moved to separate the elongated material 20 from the molding surface 6.

これにより、長尺状材料20が金型2の成形面6に沿って塑性変形され、長尺状材料20に対して曲線形状が付与される。 As a result, the elongated material 20 is plastically deformed along the molding surface 6 of the mold 2, and a curved shape is given to the elongated material 20.

従来、ストレッチ成形の開始時から、金型2の成形面6に押し付けて長尺状材料20に対して曲線形状を付与していたが、本実施形態では、初めに接触面積の小さい第2金型7の第2成形面8に長尺状材料20を押し付けて、長尺状材料20の中央部近傍に作用する摩擦力を低減し、中央部近傍に伝達される引っ張り力を増加させ、長尺状材料20の中央部近傍に生じる変形量を増加させる。そして、従来に比べて変形量が多く付与された長尺状材料20に対して、再度、金型2によってストレッチ成形が行われる。 Conventionally, from the start of stretch molding, the long material 20 is pressed against the molding surface 6 of the mold 2 to give a curved shape, but in the present embodiment, the second metal having a small contact area is first formed. The elongated material 20 is pressed against the second forming surface 8 of the mold 7 to reduce the frictional force acting on the vicinity of the central portion of the elongated material 20 and increase the tensile force transmitted to the vicinity of the central portion. The amount of deformation generated in the vicinity of the central portion of the scale-shaped material 20 is increased. Then, the elongated material 20 to which the amount of deformation is increased as compared with the conventional one is stretch-molded again by the mold 2.

このように2段階に分けてストレッチ成形が実施されることによって、長尺状材料20の中央部近傍における残留応力を低減することができる。その結果、ストレッチ成形後にエッチングや穴明け等の切削加工を行ったときに生じる形状変化や、切削加工後の材料ごとのばらつきを小さくすることができる。また、既存の金型2を活用することができるため、金型を新たに製作する必要がない。 By performing the stretch molding in two stages in this way, the residual stress in the vicinity of the central portion of the elongated material 20 can be reduced. As a result, it is possible to reduce the shape change that occurs when cutting processing such as etching or drilling is performed after stretch molding, and the variation for each material after cutting processing. Further, since the existing mold 2 can be utilized, it is not necessary to newly manufacture the mold.

[第2実施形態]
次に、本発明の第2実施形態について、図3及び図4を用いて説明する。なお、第1実施形態と重複する構成及び作用については詳細な説明を省略する。
[Second Embodiment]
Next, the second embodiment of the present invention will be described with reference to FIGS. 3 and 4. The detailed description of the configuration and operation overlapping with the first embodiment will be omitted.

第1実施形態と異なり、本実施形態に係る金型2は、複数の分割金型10を有する。すなわち、金型2は、被成形材料である長尺状材料20の長手方向に複数に分割されている。そして、複数の分割金型10は、個々に長尺状材料20側に対する位置を変更できる。 Unlike the first embodiment, the mold 2 according to the present embodiment has a plurality of divided molds 10. That is, the mold 2 is divided into a plurality of parts in the longitudinal direction of the elongated material 20 which is the material to be molded. Then, the positions of the plurality of split dies 10 can be individually changed with respect to the elongated material 20 side.

個々の分割金型10における長尺状材料20との接触部分は、図3及び図4に示すように、曲面を有する。 The contact portion of each of the split dies 10 with the elongated material 20 has a curved surface as shown in FIGS. 3 and 4.

本実施形態では、分割金型10を移動する移動部11を更に備える。移動部11によって、各分割金型10の位置を変更することによって、図3に示すように、各分割金型10を配置することも可能である(第1モード)。すなわち、第1実施形態の金型2の成形面6に第2金型7を設置した状態のように、複数の分割金型10のうち中央部に設置された分割金型10が、端部に配置された分割金型10よりも長尺状材料20側に突出して配置することができる。分割金型10を突出させる中央部の長さは、金型2の全体長さの1/4〜1/3程度である。 In the present embodiment, a moving portion 11 for moving the split mold 10 is further provided. As shown in FIG. 3, it is also possible to arrange each of the divided dies 10 by changing the position of each of the divided dies 10 by the moving unit 11 (first mode). That is, as in the state where the second mold 7 is installed on the molding surface 6 of the mold 2 of the first embodiment, the split mold 10 installed in the central portion of the plurality of split molds 10 has an end portion. It can be arranged so as to project toward the elongated material 20 side from the divided mold 10 arranged in. The length of the central portion from which the split mold 10 is projected is about 1/4 to 1/3 of the total length of the mold 2.

また、移動部11によって、各分割金型10の位置を変更することによって、図4に示すように、中央側が膨らんだ曲線形状に、複数の分割金型10を配置できる(第2モード)。これにより、第1実施形態の金型2の成形面6のように、複数の分割金型10が、長尺状材料20に対して曲線形状を付与できる。 Further, by changing the position of each of the divided dies 10 by the moving portion 11, as shown in FIG. 4, a plurality of divided dies 10 can be arranged in a curved shape in which the central side is bulged (second mode). As a result, a plurality of divided molds 10 can impart a curved shape to the elongated material 20 as in the molding surface 6 of the mold 2 of the first embodiment.

移動部11により各分割金型10の配置位置を調整することによって、第1モードと第2モードの切り替えが可能である。なお、第1モードと第2モードの切り替えは、作業者によって手動で行われてもよいし、長尺状材料20の変形量を検出して、所定の変形量が付与されたことが確認されたときに第1モードから第2モードへ移行するように制御装置によって行われてもよい。 The first mode and the second mode can be switched by adjusting the arrangement position of each of the split dies 10 by the moving unit 11. The switching between the first mode and the second mode may be performed manually by the operator, or the deformation amount of the elongated material 20 is detected, and it is confirmed that the predetermined deformation amount is applied. At that time, the control device may perform the transition from the first mode to the second mode.

なお、図3及び図4に示すように、分割金型10は、中央部と端部において、それぞれ二つ以上に分割されて細かく曲線形状を形成できるようにしてもよいし、図5に示すように、分割金型10は、中央部において一つ、端部においてそれぞれ一つずつの合計三つであってもよい。また、両者の組み合わせも可能である。 As shown in FIGS. 3 and 4, the split mold 10 may be divided into two or more at the central portion and the end portion to form a fine curved shape, and is shown in FIG. As described above, the number of the split molds 10 may be three, one at the central portion and one at the end portion. In addition, a combination of both is possible.

本実施形態に係るストレッチ成形装置1を用いたストレッチ成形方法では、まず、図3に示すように、複数の分割金型10のうち中央部に設置された分割金型10を、端部に配置された分割金型10よりも長尺状材料20側に突出させて配置する。そして、把持部3によって把持された長尺状材料20を移動させ、長尺状材料20を中央部で突出して配置された分割金型10へ押し付ける。また、移動部4は、長尺状材料20の長手方向外側へ把持部3を移動することで、分割金型10へ押し付けられた長尺状材料20に対して引っ張り力を付与する(第1モード)。このとき、端部に配置された分割金型10には、長尺状材料20が接触しないようにする。 In the stretch molding method using the stretch molding apparatus 1 according to the present embodiment, first, as shown in FIG. 3, the split dies 10 installed in the central portion of the plurality of split dies 10 are arranged at the end portions. It is arranged so as to project toward the elongated material 20 side from the divided mold 10. Then, the elongated material 20 gripped by the grip portion 3 is moved, and the elongated material 20 is pressed against the split mold 10 which is arranged so as to project at the central portion. Further, the moving portion 4 applies a tensile force to the elongated material 20 pressed against the split mold 10 by moving the grip portion 3 outward in the longitudinal direction of the elongated material 20 (first). mode). At this time, the elongated material 20 is prevented from coming into contact with the split mold 10 arranged at the end portion.

これにより、分割金型10全てを押し付けるときの長尺状材料20と金型2との接触面積に比べて、長尺状材料20と分割金型10の接触面積が小さくなるため、長尺状材料20に引っ張り力が付与されたとき、長尺状材料20の中央部近傍に作用する摩擦力が低減され、中央部近傍に伝達される引っ張り力が増加する。その結果、長尺状材料20の中央部近傍に生じる変形量が増加する。 As a result, the contact area between the long material 20 and the split mold 10 is smaller than the contact area between the long material 20 and the mold 2 when all the split molds 10 are pressed, so that the long shape When a tensile force is applied to the material 20, the frictional force acting on the vicinity of the central portion of the elongated material 20 is reduced, and the tensile force transmitted to the vicinity of the central portion is increased. As a result, the amount of deformation generated in the vicinity of the central portion of the elongated material 20 increases.

次に、移動部4において検出された引っ張り方向の移動量に基づいて、所定の変形量が付与されたことが確認された場合、移動部4の移動を停止して、長尺状材料20に対する引っ張り力の付与を停止する。そして、各分割金型10を移動させて、長尺状材料20に対して曲線形状を付与できるように、中央側が膨らんだ曲線形状に複数の分割金型10を配置する(図4参照)。 Next, when it is confirmed that a predetermined deformation amount has been applied based on the movement amount in the pulling direction detected in the moving portion 4, the movement of the moving portion 4 is stopped and the moving portion 4 is moved with respect to the elongated material 20. Stop applying tensile force. Then, each of the divided dies 10 is moved, and a plurality of divided dies 10 are arranged in the curved shape whose center side is bulged so that the long material 20 can be given a curved shape (see FIG. 4).

その後、移動部4は、長尺状材料20の長手方向外側へ把持部3を再び移動することで、分割金型10へ押し付けられた長尺状材料20に対して引っ張り力を付与する(第2モード)。次に、移動部4において検出された引っ張り方向の移動量に基づいて、所定の変形量が付与されたことが確認された場合、移動部4の移動を停止して、長尺状材料20に対する引っ張り力の付与を停止する。そして、把持部3によって把持された長尺状材料20を移動させて、分割金型10から長尺状材料20を離間させる。 After that, the moving portion 4 again moves the grip portion 3 outward in the longitudinal direction of the elongated material 20 to apply a tensile force to the elongated material 20 pressed against the split mold 10 (the first). 2 modes). Next, when it is confirmed that a predetermined deformation amount has been applied based on the movement amount in the pulling direction detected in the moving portion 4, the movement of the moving portion 4 is stopped and the moving portion 4 is moved with respect to the elongated material 20. Stop applying tensile force. Then, the long material 20 gripped by the grip portion 3 is moved to separate the long material 20 from the split mold 10.

これにより、長尺状材料20が金型2の複数の分割金型10に沿って塑性変形され、長尺状材料20に対して曲線形状が付与される。 As a result, the elongated material 20 is plastically deformed along the plurality of divided molds 10 of the mold 2, and a curved shape is given to the elongated material 20.

従来、ストレッチ成形の開始時から、すべての複数の分割金型10に押し付けて長尺状材料20に対して曲線形状を付与していたが、本実施形態では、初めに接触面積が小さくなるように中央部の分割金型10のみに長尺状材料20を押し付けて、長尺状材料20の中央部近傍に作用する摩擦力を低減し、中央部近傍に伝達される引っ張り力を増加させ、長尺状材料20の中央部近傍に生じる変形量を増加させる。そして、従来に比べて変形量が多く付与された長尺状材料20に対して、再度、金型2によってストレッチ成形が行われる。 Conventionally, from the start of stretch molding, a curved shape is given to the elongated material 20 by pressing against all the plurality of divided dies 10, but in the present embodiment, the contact area is initially reduced. The long material 20 is pressed only against the split mold 10 in the central portion to reduce the frictional force acting on the vicinity of the central portion of the long material 20 and increase the tensile force transmitted to the vicinity of the central portion. The amount of deformation that occurs near the central portion of the elongated material 20 is increased. Then, the elongated material 20 to which the amount of deformation is increased as compared with the conventional one is stretch-molded again by the mold 2.

このように2段階に分けてストレッチ成形が実施されることによって、長尺状材料20の中央部近傍における残留応力を低減することができる。その結果、ストレッチ成形後にエッチングや穴明け等の切削加工を行ったときに生じる形状変化や、切削加工後の材料ごとのばらつきを小さくすることができる。また、第1実施形態と異なり、第2金型7を取り外すためにかかる時間が不要になり、かつ、金型形状の変更を手動ではなく機械によって自動的に実施することもできる。 By performing the stretch molding in two stages in this way, the residual stress in the vicinity of the central portion of the elongated material 20 can be reduced. As a result, it is possible to reduce the shape change that occurs when cutting processing such as etching or drilling is performed after stretch molding, and the variation for each material after cutting processing. Further, unlike the first embodiment, the time required for removing the second mold 7 is not required, and the mold shape can be changed automatically by a machine instead of manually.

[第3実施形態]
次に、本発明の第3実施形態について、図6を用いて説明する。なお、第1実施形態と重複する構成及び作用については詳細な説明を省略する。
[Third Embodiment]
Next, the third embodiment of the present invention will be described with reference to FIG. The detailed description of the configuration and operation overlapping with the first embodiment will be omitted.

本実施形態では、第1実施形態と異なり、金型2の成形面6に第2金型7を設置せずに、金型2のみを用いて、2段階に分けてストレッチ成形を実施する。すなわち、移動部4による把持部3の移動方向を調整して、図6の長尺状材料20の実線部分で示すように、成形面6の中央部のみに長尺状材料20を押し付けたり、図6の長尺状材料20の二点鎖線部分で示すように、成形面6の長手方向全面にわたって長尺状材料20を押し付けたりすることによって、第1及び第2実施形態と同様に、2段階に分けて長尺状材料20に対してストレッチ成形を施す。 In the present embodiment, unlike the first embodiment, the second mold 7 is not installed on the molding surface 6 of the mold 2, and the stretch molding is performed in two stages using only the mold 2. That is, by adjusting the moving direction of the gripping portion 3 by the moving portion 4, as shown by the solid line portion of the elongated material 20 in FIG. 6, the elongated material 20 is pressed only against the central portion of the molding surface 6. As shown by the alternate long and short dash line portion of the elongated material 20 in FIG. 6, the elongated material 20 is pressed over the entire longitudinal direction of the molding surface 6 to form 2 as in the first and second embodiments. Stretch molding is performed on the elongated material 20 in stages.

移動部4は、把持部3を移動することで、把持部3によって把持された長尺状材料20を金型2の成形面6側へ移動させ、長尺状材料20を金型2の成形面6へ押し付ける。また、移動部4は、長尺状材料20の長手方向外側へ把持部3を移動することで、金型2の成形面6へ押し付けられた長尺状材料20に対して引っ張り力を付与する。 By moving the grip portion 3, the moving portion 4 moves the elongated material 20 gripped by the grip portion 3 toward the molding surface 6 side of the mold 2, and molds the elongated material 20 into the mold 2. Press against surface 6. Further, the moving portion 4 applies a tensile force to the elongated material 20 pressed against the molding surface 6 of the mold 2 by moving the grip portion 3 outward in the longitudinal direction of the elongated material 20. ..

移動部4は、第1モードでは、把持部3を移動することによって長尺状材料20に対して引っ張り力を付与しつつ、金型2の成形面6の中央部のみが長尺状材料20を押し当てるように、把持部3を移動させる。移動部4は、第2モードでは、把持部3によって長尺状材料20に対して引っ張り力を付与しつつ、金型2の成形面6の全面が長尺状材料20を押し当てるように、把持部3を移動させる。第1モードにおいて、長尺状材料20を接触させる成形面6の中央部の長さは、成形面6の全体長さの1/4〜1/3程度である。 In the first mode, the moving portion 4 applies a tensile force to the elongated material 20 by moving the grip portion 3, and only the central portion of the molding surface 6 of the mold 2 is the elongated material 20. The grip portion 3 is moved so as to press the grip portion 3. In the second mode, the moving portion 4 applies a tensile force to the elongated material 20 by the grip portion 3 so that the entire surface of the molding surface 6 of the mold 2 presses the elongated material 20. The grip portion 3 is moved. In the first mode, the length of the central portion of the molding surface 6 to which the elongated material 20 is brought into contact is about 1/4 to 1/3 of the total length of the molding surface 6.

移動部4による把持部3の移動方向を調整することによって、第1モードと第2モードの切り替えが可能である。なお、第1モードと第2モードの切り替えは、作業者によって手動で行われてもよいし、長尺状材料20の変形量を検出して、所定の変形量が付与されたことが確認されたときに第1モードから第2モードへ移行するように制御装置によって行われてもよい。 The first mode and the second mode can be switched by adjusting the moving direction of the gripping portion 3 by the moving portion 4. The switching between the first mode and the second mode may be performed manually by the operator, or the deformation amount of the elongated material 20 is detected, and it is confirmed that the predetermined deformation amount is applied. At that time, the control device may perform the transition from the first mode to the second mode.

本実施形態に係るストレッチ成形装置1を用いたストレッチ成形方法では、まず、図6の長尺状材料20の実線部分で示すように、金型2の成形面6の中央部のみが長尺状材料20を押し当てるように、把持部3によって把持された長尺状材料20を移動させ、長尺状材料20を金型2の成形面6の中央部へ押し付ける。また、移動部4は、長尺状材料20の長手方向外側へ把持部3を移動することで、金型2の成形面6の中央部へ押し付けられた長尺状材料20に対して引っ張り力を付与する(第1モード)。このとき、金型2の成形面6の中央部以外の端部には、長尺状材料20が接触しないようにする。 In the stretch molding method using the stretch molding apparatus 1 according to the present embodiment, first, as shown by the solid line portion of the elongated material 20 in FIG. 6, only the central portion of the molding surface 6 of the mold 2 is elongated. The elongated material 20 gripped by the grip portion 3 is moved so as to press the material 20, and the elongated material 20 is pressed against the central portion of the molding surface 6 of the mold 2. Further, the moving portion 4 moves the grip portion 3 outward in the longitudinal direction of the elongated material 20 to pull the elongated material 20 pressed against the central portion of the molding surface 6 of the mold 2. (1st mode). At this time, the elongated material 20 is prevented from coming into contact with the ends of the mold 2 other than the central portion of the molding surface 6.

これにより、長尺状材料20と金型2の全面が接触するときの接触面積に比べて、長尺状材料20と金型2の接触面積が小さくなるため、長尺状材料20に引っ張り力が付与されたとき、長尺状材料20の中央部近傍に作用する摩擦力が低減され、中央部に伝達される引っ張り力が増加する。その結果、長尺状材料20の中央部近傍に生じる変形量が増加する。 As a result, the contact area between the long material 20 and the mold 2 is smaller than the contact area when the entire surface of the long material 20 and the mold 2 are in contact with each other, so that the long material 20 has a tensile force. Is applied, the frictional force acting on the vicinity of the central portion of the elongated material 20 is reduced, and the tensile force transmitted to the central portion is increased. As a result, the amount of deformation generated in the vicinity of the central portion of the elongated material 20 increases.

次に、移動部4において検出された引っ張り方向の移動量に基づいて、所定の変形量が付与されたことが確認された場合、移動部4の移動を停止して、長尺状材料20に対する引っ張り力の付与を停止する。 Next, when it is confirmed that a predetermined deformation amount has been applied based on the movement amount in the pulling direction detected in the moving portion 4, the movement of the moving portion 4 is stopped and the moving portion 4 is moved with respect to the elongated material 20. Stop applying tensile force.

その後、把持部3が長尺状材料20を把持したまま移動部4を移動させ、図6の長尺状材料20の二点鎖線部分で示すように、長尺状材料20を金型2の成形面6の全面へ押し付ける。また、移動部4は、長尺状材料20の長手方向外側へ把持部3を移動することで、金型2の成形面6の全面へ押し付けられた長尺状材料20に対して引っ張り力を付与する(第2モード)。次に、移動部4において検出された引っ張り方向の移動量に基づいて、所定の変形量が付与されたことが確認された場合、移動部4の移動を停止して、長尺状材料20に対する引っ張り力の付与を停止する。そして、把持部3によって把持された長尺状材料20を移動させて、成形面6から長尺状材料20を離間させる。 After that, the moving portion 4 is moved while the grip portion 3 grips the elongated material 20, and the elongated material 20 is transferred to the mold 2 as shown by the alternate long and short dash line portion of the elongated material 20 in FIG. Press against the entire surface of the molding surface 6. Further, the moving portion 4 moves the grip portion 3 outward in the longitudinal direction of the elongated material 20 to exert a tensile force on the elongated material 20 pressed against the entire surface of the molding surface 6 of the mold 2. Grant (second mode). Next, when it is confirmed that a predetermined deformation amount has been applied based on the movement amount in the pulling direction detected in the moving portion 4, the movement of the moving portion 4 is stopped and the moving portion 4 is moved with respect to the elongated material 20. Stop applying tensile force. Then, the elongated material 20 gripped by the grip portion 3 is moved to separate the elongated material 20 from the molding surface 6.

これにより、長尺状材料20が金型2の成形面6の全面に沿って塑性変形され、長尺状材料20に対して曲線形状が付与される。 As a result, the elongated material 20 is plastically deformed along the entire surface of the molding surface 6 of the mold 2, and a curved shape is given to the elongated material 20.

従来、ストレッチ成形の開始時から、金型2の成形面6の全面に押し付けて長尺状材料20に対して曲線形状を付与していたが、本実施形態では、初めに接触面積の小さい金型2の成形面6の中央部のみに長尺状材料20を押し付けて、長尺状材料20の中央部近傍に作用する摩擦力を低減し、中央部近傍に伝達される引っ張り力を増加させ、長尺状材料20の中央部近傍に生じる変形量を増加させる。そして、従来に比べて変形量が多く付与された長尺状材料20に対して、再度、金型2の成形面6の全面によってストレッチ成形が行われる。 Conventionally, from the start of stretch molding, the long material 20 is pressed against the entire surface of the molding surface 6 of the mold 2 to give a curved shape, but in the present embodiment, the gold having a small contact area is first formed. The elongated material 20 is pressed only against the central portion of the molding surface 6 of the mold 2, the frictional force acting on the vicinity of the central portion of the elongated material 20 is reduced, and the tensile force transmitted to the vicinity of the central portion is increased. , The amount of deformation generated in the vicinity of the central portion of the elongated material 20 is increased. Then, stretch molding is performed again on the entire surface of the molding surface 6 of the mold 2 with respect to the long material 20 to which the amount of deformation is increased as compared with the conventional case.

このように2段階に分けてストレッチ成形が実施されることによって、長尺状材料20の中央部近傍における残留応力を低減することができる。その結果、ストレッチ成形後にエッチングや穴明け等の切削加工を行ったときに生じる形状変化や、切削加工後の材料ごとのばらつきを小さくすることができる。また、既存の金型2を活用することができるため、金型を新たに製作する必要がない。 By performing the stretch molding in two stages in this way, the residual stress in the vicinity of the central portion of the elongated material 20 can be reduced. As a result, it is possible to reduce the shape change that occurs when cutting processing such as etching or drilling is performed after stretch molding, and the variation for each material after cutting processing. Further, since the existing mold 2 can be utilized, it is not necessary to newly manufacture the mold.

1 :ストレッチ成形装置
2 :金型
3 :把持部
4 :移動部
5 :操作部
6 :成形面
7 :第2金型
8 :第2成形面
10 :分割金型
11 :移動部
20 :長尺状材料
1: Stretch molding device 2: Mold 3: Grip part 4: Moving part 5: Operating part 6: Molding surface 7: Second mold 8: Second molding surface 10: Divided mold 11: Moving part 20: Long length Material

Claims (6)

第1金型と、
長尺状である被成形材料の両端部を把持する把持部と、
を備え、
前記第1金型の断面形状は、成形面の中央側が膨らんだ曲線形状を有し、前記第1金型の前記成形面は、前記被成形材料に対して曲線形状を付与するように形成されており、
前記被成形材料の長手方向に沿った長さが前記成形面よりも短く、前記成形面に沿った第2成形面を有する第2金型が、前記成形面の中央部に取り外し可能に設置され、
前記第2金型が前記成形面に設置されたとき、前記把持部によって前記被成形材料に対して引っ張り力を付与しつつ、前記第2金型のみが前記被成形材料を押し当てる第1モードと、
前記第2金型が前記成形面から取り外されたとき、前記把持部によって前記被成形材料に対して引っ張り力を付与しつつ、前記第1金型が前記被成形材料を押し当てる第2モードとを有するストレッチ成形装置。
1st mold and
A grip portion that grips both ends of the long material to be molded,
With
The cross-sectional shape of the first mold has a curved shape in which the central side of the molding surface bulges, and the molding surface of the first mold is formed so as to impart a curved shape to the material to be molded. And
A second mold having a length along the longitudinal direction of the material to be molded shorter than the molding surface and having a second molding surface along the molding surface is removably installed in the central portion of the molding surface. ,
When the second mold is installed on the molding surface, the first mode in which only the second mold presses the material to be molded while applying a tensile force to the material to be molded by the grip portion. When,
When the second mold is removed from the molding surface, a second mode in which the first mold presses the material to be molded while applying a tensile force to the material to be molded by the grip portion. Stretch molding equipment with.
金型と、
長尺状である被成形材料の両端部を把持する把持部と、
を備え、
前記金型は、前記被成形材料の長手方向に複数に分割され、個々に前記被成形材料側に対する位置を変更できる複数の分割金型を有し、
前記複数の分割金型のうち中央部に設置された前記分割金型が、端部に設置された前記分割金型よりも前記被成形材料側に突出して配置されたとき、前記把持部によって前記被成形材料に対して引っ張り力を付与しつつ、前記中央部に配置された前記分割金型のみが前記被成形材料を押し当てる第1モードと、
前記中央部と前記端部に配置された前記複数の分割金型が、前記被成形材料に対して曲線形状を付与するように配置されたとき、前記把持部によって前記被成形材料に対して引っ張り力を付与しつつ、前記中央部と前記端部に配置された前記複数の分割金型が前記被成形材料を押し当てる第2モードとを有するストレッチ成形装置。
With the mold
A grip portion that grips both ends of the long material to be molded,
With
The mold is divided into a plurality of dies in the longitudinal direction of the material to be molded, and has a plurality of divided dies whose positions with respect to the material to be molded can be individually changed.
When the split die installed in the central portion of the plurality of split dies is arranged so as to project toward the material to be molded from the split die installed at the end portion, the grip portion causes the said. The first mode in which the material to be molded is pressed against the material to be molded only by the split die arranged in the central portion while applying a tensile force to the material to be molded.
When the plurality of split dies arranged at the central portion and the end portion are arranged so as to impart a curved shape to the material to be molded, the grip portion pulls the material to be molded. A stretch molding apparatus having a second mode in which the plurality of divided dies arranged at the central portion and the end portions press the material to be molded while applying a force.
金型と、
長尺状である被成形材料の両端部を把持する把持部と、
を備え、
前記金型の断面形状は、成形面の中央側が膨らんだ曲線形状を有し、前記金型の前記成形面は、前記被成形材料に対して曲線形状を付与するように形成されており、
前記把持部によって前記被成形材料に対して引っ張り力を付与しつつ、前記金型の前記成形面の中央部のみが前記被成形材料を押し当てる第1モードと、
前記把持部によって前記被成形材料に対して引っ張り力を付与しつつ、前記金型の前記成形面全面が前記被成形材料を押し当てる第2モードとを有するストレッチ成形装置。
With the mold
A grip portion that grips both ends of the long material to be molded,
With
The cross-sectional shape of the mold has a curved shape in which the central side of the molding surface bulges, and the molding surface of the mold is formed so as to impart a curved shape to the material to be molded.
A first mode in which a pulling force is applied to the material to be molded by the grip portion, and only the central portion of the molding surface of the mold presses the material to be molded.
A stretch molding apparatus having a second mode in which the entire surface of the molding surface of the mold presses the material to be molded while applying a tensile force to the material to be molded by the grip portion.
第1金型と、
長尺状である被成形材料の両端部を把持する把持部と、
を備え、
前記第1金型の断面形状は、成形面の中央側が膨らんだ曲線形状を有し、前記第1金型の前記成形面は、前記被成形材料に対して曲線形状を付与するように形成されたストレッチ成形装置を用いたストレッチ成形方法であり、
前記被成形材料の長手方向に沿った長さが前記成形面よりも短く、前記成形面に沿った第2成形面を有する第2金型を、前記成形面の中央部に設置するステップと、
前記第2金型が前記成形面に設置されたとき、前記把持部によって前記被成形材料に対して引っ張り力を付与しつつ、前記第2金型のみが前記被成形材料を押し当てるステップと、
前記第2金型が前記成形面から取り外されたとき、前記把持部によって前記被成形材料に対して引っ張り力を付与しつつ、前記第1金型が前記被成形材料を押し当てるステップと、
を有するストレッチ成形方法。
1st mold and
A grip portion that grips both ends of the long material to be molded,
With
The cross-sectional shape of the first mold has a curved shape in which the central side of the molding surface is bulged, and the molding surface of the first mold is formed so as to impart a curved shape to the material to be molded. It is a stretch molding method using a stretch molding device.
A step of installing a second mold having a length along the longitudinal direction of the material to be molded shorter than the molding surface and having a second molding surface along the molding surface at the center of the molding surface.
When the second mold is installed on the molding surface, a step in which only the second mold presses the material to be molded while applying a tensile force to the material to be molded by the grip portion.
When the second mold is removed from the molding surface, the step of pressing the material to be molded by the first mold while applying a tensile force to the material to be molded by the grip portion.
Stretch molding method having.
金型と、
長尺状である被成形材料の両端部を把持する把持部と、
を備え、
前記金型は、前記被成形材料の長手方向に複数に分割され、個々に前記被成形材料側に対する位置を変更できる複数の分割金型を有するストレッチ成形装置を用いたストレッチ成形方法であり、
前記複数の分割金型のうち中央部に設置された前記分割金型を、端部に設置された前記分割金型よりも前記被成形材料側に突出して配置するステップと、
前記把持部によって前記被成形材料に対して引っ張り力を付与しつつ、前記中央部に配置された前記分割金型のみが前記被成形材料を押し当てるステップと、
前記中央部と前記端部に配置された前記複数の分割金型が、前記被成形材料に対して曲線形状を付与するように配置されたとき、前記把持部によって前記被成形材料に対して引っ張り力を付与しつつ、前記中央部と前記端部に配置された前記複数の分割金型が前記被成形材料を押し当てるステップと、
を有するストレッチ成形方法。
With the mold
A grip portion that grips both ends of the long material to be molded,
With
The mold is a stretch molding method using a stretch molding apparatus having a plurality of divided dies which are divided into a plurality of molds in the longitudinal direction of the material to be molded and whose positions can be individually changed with respect to the material to be molded.
A step of arranging the divided dies installed in the central portion of the plurality of divided dies so as to project toward the material to be molded from the divided dies installed at the end portions.
A step of applying a tensile force to the material to be molded by the grip portion and pressing the material to be molded only by the split mold arranged in the central portion.
When the plurality of split dies arranged at the central portion and the end portion are arranged so as to impart a curved shape to the material to be molded, the grip portion pulls the material to be molded. A step in which the plurality of divided dies arranged at the central portion and the end portion press the material to be molded while applying a force.
Stretch molding method having.
金型と、
長尺状である被成形材料の両端部を把持する把持部と、
を備え、
前記金型の断面形状は、成形面の中央側が膨らんだ曲線形状を有し、前記金型の前記成形面は、前記被成形材料に対して曲線形状を付与するように形成されたストレッチ成形装置を用いたストレッチ成形方法であり、
前記把持部によって前記被成形材料に対して引っ張り力を付与しつつ、前記金型の前記成形面の中央部のみが前記被成形材料を押し当てるステップと、
前記把持部によって前記被成形材料に対して引っ張り力を付与しつつ、前記金型の前記成形面全面が前記被成形材料を押し当てるステップと、
を有するストレッチ成形方法。
With the mold
A grip portion that grips both ends of the long material to be molded,
With
The cross-sectional shape of the mold has a curved shape in which the central side of the molding surface is bulged, and the molding surface of the mold is a stretch molding apparatus formed so as to impart a curved shape to the material to be molded. It is a stretch molding method using
A step of applying a tensile force to the material to be molded by the grip portion and pressing the material to be molded only by the central portion of the molding surface of the mold.
A step in which the entire surface of the molding surface of the mold presses the material to be molded while applying a tensile force to the material to be molded by the grip portion.
Stretch molding method having.
JP2019545517A 2017-09-28 2017-09-28 Stretch molding equipment and stretch molding method Active JP6834014B2 (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
PCT/JP2017/035357 WO2019064462A1 (en) 2017-09-28 2017-09-28 Stretch forming device and stretch forming method

Publications (2)

Publication Number Publication Date
JPWO2019064462A1 JPWO2019064462A1 (en) 2019-12-19
JP6834014B2 true JP6834014B2 (en) 2021-02-24

Family

ID=65901117

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2019545517A Active JP6834014B2 (en) 2017-09-28 2017-09-28 Stretch molding equipment and stretch molding method

Country Status (4)

Country Link
US (1) US20200108431A1 (en)
EP (1) EP3586989A4 (en)
JP (1) JP6834014B2 (en)
WO (1) WO2019064462A1 (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114101472B (en) * 2021-11-30 2023-04-21 内蒙古工业大学 Aluminum alloy creep aging forming equipment

Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH01154821A (en) * 1987-12-10 1989-06-16 Maru Kikai Kogyo Kk Bending die for press brake
US5860314A (en) * 1996-10-02 1999-01-19 Powers, Iii; John Stretch bend forming apparatus, method and product formed thereby
US6272897B1 (en) * 2000-02-25 2001-08-14 Anthony D. Ciranna Method of forming honeycomb panels into compound curved shapes
JP2006231380A (en) 2005-02-25 2006-09-07 Mitsubishi Heavy Ind Ltd Flexible stretch die and stretch forming apparatus using the same
KR101034593B1 (en) * 2008-05-30 2011-05-12 부산대학교 산학협력단 Flexible sheet stretching forming apparatus with multiple forming punches and stretching forming method using the same
JP5961088B2 (en) * 2012-10-16 2016-08-02 川崎重工業株式会社 Stretch forming system and stretch forming method

Also Published As

Publication number Publication date
EP3586989A1 (en) 2020-01-01
WO2019064462A1 (en) 2019-04-04
US20200108431A1 (en) 2020-04-09
EP3586989A4 (en) 2020-04-22
JPWO2019064462A1 (en) 2019-12-19

Similar Documents

Publication Publication Date Title
CN106345882B (en) It is a kind of to vibrate the Aircraft Skin Stretch Forming Process assisted and inhibit resilient mounting and technique
WO2014208244A1 (en) Device and method for forming thin-plate substrate
JP2010500932A (en) Manufacturing method of workpiece made of fiber composite material, and fiber composite part in the shape of a deformed material having a cross-sectional contour that varies over the entire length
US10836125B2 (en) Pultrusion of continuous sections having discontinuous cross-sectional profile
JP6834014B2 (en) Stretch molding equipment and stretch molding method
US11292688B2 (en) Sheet body cutting method and sheet body cutting device
EP3112041B1 (en) Press-forming method and press-forming device
CN105006723A (en) Method and device for producing a crimp connection
JP2006205195A (en) Method and apparatus for roll-forging
KR101343157B1 (en) Method for producing a molded part provided with a through-hole
WO2005097373A1 (en) Shearing device
US20170282468A1 (en) Pulling Device for a Pultrusion Device
US20200353522A1 (en) Workpiece processing method and processing device
JP2003053470A (en) Forming equipment and forming method for steel plate material
JPH0824922B2 (en) Press slab width reduction method and device
CN106984754B (en) Method and linear hammer for workpieces processing
KR100616089B1 (en) Device and the method for roll bending the Al Alloy frame
JP6918678B2 (en) Electromagnetic molding equipment
CN109513793B (en) Groove-type section bar stretching process and stretching straightening equipment
JP7187712B2 (en) Molding device and molding method
JPS63168232A (en) Drawing method and drawing press die
JP6532258B2 (en) Molding apparatus and molding method
JPH02137612A (en) Extrusion machine
US2395831A (en) Method of forming sheet metal
RU2403111C1 (en) Method of producing sections with specified curvature and device to this end

Legal Events

Date Code Title Description
A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20190808

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20200512

A521 Request for written amendment filed

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20200709

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20201013

A521 Request for written amendment filed

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20201120

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20210105

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20210203

R150 Certificate of patent or registration of utility model

Ref document number: 6834014

Country of ref document: JP

Free format text: JAPANESE INTERMEDIATE CODE: R150