JP6831251B2 - Manufacturing method of tubular member - Google Patents

Manufacturing method of tubular member Download PDF

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JP6831251B2
JP6831251B2 JP2017010377A JP2017010377A JP6831251B2 JP 6831251 B2 JP6831251 B2 JP 6831251B2 JP 2017010377 A JP2017010377 A JP 2017010377A JP 2017010377 A JP2017010377 A JP 2017010377A JP 6831251 B2 JP6831251 B2 JP 6831251B2
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tubular member
shape
manufacturing
tubular
welding
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JP2018118268A (en
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剛大 真鍋
剛大 真鍋
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Futaba Industrial Co Ltd
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Futaba Industrial Co Ltd
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Priority to PCT/JP2018/001913 priority patent/WO2018139435A1/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D51/00Making hollow objects
    • B21D51/02Making hollow objects characterised by the structure of the objects
    • B21D51/10Making hollow objects characterised by the structure of the objects conically or cylindrically shaped objects
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D51/00Making hollow objects
    • B21D51/16Making hollow objects characterised by the use of the objects
    • B21D51/18Making hollow objects characterised by the use of the objects vessels, e.g. tubs, vats, tanks, sinks, or the like
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K31/00Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/02Seam welding; Backing means; Inserts
    • B23K9/025Seam welding; Backing means; Inserts for rectilinear seams

Description

本開示は、筒状部材の製造方法に関する。 The present disclosure relates to a method for manufacturing a tubular member.

筒状に湾曲させた金属プレートにおける複数の縁部を溶接により接合することで、例えば車両のマフラの外殻部材等といった、筒状部材を製造することが知られている。また、特許文献1には、このような筒状部材を製造する際に、2つの縁部が重なるように金属プレートを筒状に湾曲させ、この重なった部分を溶接することが開示されている。 It is known that a tubular member such as an outer shell member of a muffler of a vehicle is manufactured by joining a plurality of edges of a metal plate curved in a tubular shape by welding. Further, Patent Document 1 discloses that when manufacturing such a tubular member, a metal plate is curved into a tubular shape so that two edges overlap each other, and the overlapping portions are welded. ..

特開平11−324637号公報Japanese Unexamined Patent Publication No. 11-324637

しかし、上述した溶接を行うと、金属プレートにおける溶接が行われた部分を含む部分が高温となる。このため、高温になった部分が変形し、該部分に残留応力が生じる恐れがある。その結果、溶接された筒状の金属プレートを他の形状に成形する際に、例えば座屈等が生じる恐れがある。つまり、該筒状の金属プレートの成形が、困難になる恐れがある。 However, when the above-mentioned welding is performed, the temperature of the portion of the metal plate including the welded portion becomes high. Therefore, the hot portion may be deformed and residual stress may be generated in the portion. As a result, when the welded tubular metal plate is formed into another shape, for example, buckling may occur. That is, molding of the tubular metal plate may be difficult.

筒状部材を製造する工程において、筒状部材の成形を容易にするのが望ましい。 In the process of manufacturing the tubular member, it is desirable to facilitate the molding of the tubular member.

本開示の一側面である筒状部材の製造方法では、1又は複数の金属プレートが、予め定められた伸長方向に延びる筒状に配置される。この時、配置された1又は複数の金属プレートは、その複数の縁部が、伸長方向に沿って延びた状態となる。また、配置された1又は複数の金属プレートにおける複数の縁部を、溶接により接合することで、筒状部材が生成される。そして、筒状部材における溶接がなされた複数の縁部を含む部分が、押圧される。 In the method of manufacturing a tubular member, which is one aspect of the present disclosure, one or more metal plates are arranged in a tubular shape extending in a predetermined extension direction. At this time, the arranged one or a plurality of metal plates are in a state in which the plurality of edges thereof extend along the extending direction. Further, a tubular member is generated by joining a plurality of edges of one or a plurality of arranged metal plates by welding. Then, the portion of the tubular member including the welded edges is pressed.

このような構成によれば、筒状部材における溶接がなされた部分を含む部分を押圧することで、溶接により筒状部材に生じた残留応力が除去される。このため、筒状部材を他の形状に成形する際に、例えば座屈等が生じるのを抑制できる。したがって、筒状部材を製造する工程において、筒状部材の成形が容易になる。 According to such a configuration, the residual stress generated in the tubular member by welding is removed by pressing the portion of the tubular member including the welded portion. Therefore, when the tubular member is formed into another shape, for example, buckling can be suppressed. Therefore, in the process of manufacturing the tubular member, molding of the tubular member becomes easy.

なお、筒状に配置された1又は複数のプレートにおける伸長方向に直交する断面は、予め定められた第1形状であっても良い。そして、筒状部材における溶接がなされた複数の縁部を含む部分を押圧することで、筒状部材の断面の形状が第1形状になるように促されても良い。 The cross section of one or a plurality of plates arranged in a tubular shape that is orthogonal to the extension direction may have a predetermined first shape. Then, by pressing the portion of the tubular member including the welded edges, the shape of the cross section of the tubular member may be prompted to become the first shape.

このような構成によれば、溶接後の筒状部材の形状が、溶接前の形状に戻るように促される。このため、筒状部材を他の形状に成形するのが容易になる。
また、筒状に配置された1又は複数の金属プレートは、直線状に延びていても良い。
According to such a configuration, the shape of the tubular member after welding is urged to return to the shape before welding. Therefore, it becomes easy to mold the tubular member into another shape.
Further, the one or more metal plates arranged in a tubular shape may extend linearly.

このような構成によれば、直線状に延びる筒状部材の成形が容易になる。
また、第1形状とは、円形又は略円形であっても良い。
このような構成によれば、円筒状の部材の成形が容易になる。
With such a configuration, it becomes easy to form a tubular member extending linearly.
Further, the first shape may be circular or substantially circular.
With such a configuration, molding of a cylindrical member becomes easy.

また、溶接は、シーム溶接、スポット溶接、アーク溶接、プラズマ溶接、及び、ティグ溶接のうちの少なくとも一部を用いて行われても良い。
これらの溶接方法により溶接がなされた場合には、筒状部材が高温になり易いと考えられる。つまり、溶接後の筒状部材により多くの残留応力が生じる恐れがある。このため、筒状部材における溶接がなされた部分を含む部分を押圧することで、効果的に残留応力を除去することが可能となる。
Further, the welding may be performed using at least a part of seam welding, spot welding, arc welding, plasma welding, and TIG welding.
When welding is performed by these welding methods, it is considered that the tubular member tends to have a high temperature. That is, a large amount of residual stress may be generated in the tubular member after welding. Therefore, it is possible to effectively remove the residual stress by pressing the portion of the tubular member including the welded portion.

また、筒状部材における溶接がなされた複数の縁部を含む部分は、該複数の縁部に沿って回転体を転がすことで押圧されても良い。
このような構成によれば、筒状部材における溶接がなされた部分を含む部分を、効果的に押圧できる。
Further, the portion of the tubular member including the plurality of welded edges may be pressed by rolling the rotating body along the plurality of edges.
According to such a configuration, the portion of the tubular member including the welded portion can be effectively pressed.

また、筒状部材は、車両に搭載されても良い。
このような構成によれば、車両に搭載される筒状部材の成形が容易になる。
また、筒状部材の側面を外側から押圧することで、筒状部材の断面の形状が、予め定められた方向に延びた第2形状にされても良い。また、断面が第2形状となるように押圧されている筒状部材の内部に、該筒状部材の内面に当接する内部型を挿入し、内部型を、該筒状部材の一端から他端まで摺動させても良い。そして、内部型は、筒状部材の一端から他端まで摺動される際、該筒状部材の内面と内部型とが当接する1又は複数の当接領域が、該内面を一周した状態となるよう構成されていても良い。
Further, the tubular member may be mounted on the vehicle.
With such a configuration, molding of a tubular member mounted on a vehicle becomes easy.
Further, by pressing the side surface of the tubular member from the outside, the cross-sectional shape of the tubular member may be changed to a second shape extending in a predetermined direction. Further, an internal mold that abuts on the inner surface of the tubular member is inserted into the inside of the tubular member that is pressed so that the cross section has the second shape, and the internal mold is inserted from one end to the other end of the tubular member. You may slide up to. Then, in the internal mold, when sliding from one end to the other end of the tubular member, one or a plurality of contact regions where the inner surface of the tubular member and the internal mold come into contact with each other go around the inner surface. It may be configured to be.

断面が第2形状となるように押圧された筒状部材の押圧を解除すると、スプリングバックにより、筒状部材が変形する恐れがある。これに対し、上記構成によれば、押圧されている筒状部材の内面を内部型により摺動することで、該内面に負荷がかけられる。これにより、該筒状部材の押圧を解除した際に、スプリングバックにより筒状部材が変形するのを抑制できる。したがって、筒状部材の成形が容易になる。 When the pressing of the tubular member pressed so that the cross section has the second shape is released, the tubular member may be deformed due to the springback. On the other hand, according to the above configuration, a load is applied to the inner surface of the tubular member being pressed by sliding the inner surface with the inner mold. As a result, it is possible to prevent the tubular member from being deformed by the springback when the pressing of the tubular member is released. Therefore, molding of the tubular member becomes easy.

また、内部型は、複数の分割部を有していても良い。そして、複数の分割部は、各分割部の外面により1又は複数の当接領域が形成されるよう構成されており、各分割部は、他の1又は複数の分割部に対する相対的な位置を調整可能に構成されていても良い。 Further, the internal type may have a plurality of divided portions. The plurality of divided portions are configured so that one or a plurality of contact regions are formed by the outer surface of each divided portion, and each divided portion has a position relative to the other one or a plurality of divided portions. It may be configured to be adjustable.

このような構成によれば、各分割部の外面の位置を調整でき、これにより、内部型における筒状部材の内面に当接する1又は複数の当接領域の位置等が調整される。このため、例えば、摩耗により分割部の外面の形状が変形した場合であっても、該分割部の外面の位置を調整することで、内部型に1又は複数の当接領域が形成される状態を維持することが可能となる。 According to such a configuration, the position of the outer surface of each divided portion can be adjusted, whereby the position of one or more contact regions that abut on the inner surface of the tubular member in the internal mold can be adjusted. Therefore, for example, even if the shape of the outer surface of the divided portion is deformed due to wear, one or a plurality of contact regions are formed in the internal mold by adjusting the position of the outer surface of the divided portion. Can be maintained.

図1Aは、マフラの斜視図であり、図1Bは、本実施形態における第1筒状部材の斜視図である。図1C,1Dは、本実施形態における配置ステップで筒状の形状に配置された金属プレートの端部を示す説明図である。図1Eは、本実施形態における溶接後の第2筒状部材の端部を示す説明図である。FIG. 1A is a perspective view of a muffler, and FIG. 1B is a perspective view of a first tubular member according to the present embodiment. 1C and 1D are explanatory views showing an end portion of a metal plate arranged in a tubular shape in the arrangement step in the present embodiment. FIG. 1E is an explanatory view showing an end portion of the second tubular member after welding in the present embodiment. 図2Aは、本実施形態の押圧ステップにて、第2筒状部材が、回転体及び下側部材により押圧される様子を示す説明図である。図2Bは、本実施形態の押圧ステップにて、第2筒状部材における回転体及び下側部材により押圧される部分を拡大した説明図である。図2Cは、本実施形態の成形ステップにて第2筒状部材が押圧される様子を示す説明図である。FIG. 2A is an explanatory view showing how the second tubular member is pressed by the rotating body and the lower member in the pressing step of the present embodiment. FIG. 2B is an enlarged explanatory view of a portion of the second tubular member pressed by the rotating body and the lower member in the pressing step of the present embodiment. FIG. 2C is an explanatory view showing how the second tubular member is pressed in the molding step of the present embodiment. 図3Aは、本実施形態の通過ステップに用いられる内部型の正面図であり、図3B,3Cは、該内部型の側面図であり、図3D,3Eは、該内部型の上面図である。3A is a front view of the internal mold used for the passing step of the present embodiment, FIGS. 3B and 3C are side views of the internal mold, and FIGS. 3D and 3E are top views of the internal mold. .. 図4は、本実施形態の通過ステップにて、第3筒状部材の内面が内部型により摺動される様子を示す説明図である。FIG. 4 is an explanatory view showing how the inner surface of the third tubular member is slid by the internal mold in the passing step of the present embodiment.

以下、本開示の実施形態について図面を用いて説明する。なお、本開示の実施の形態は、下記の実施形態に何ら限定されることはなく、本開示の技術的範囲に属する限り種々の形態を採りうる。 Hereinafter, embodiments of the present disclosure will be described with reference to the drawings. The embodiments of the present disclosure are not limited to the following embodiments, and various embodiments may be adopted as long as they belong to the technical scope of the present disclosure.

[製造方法の説明]
本実施形態の製造方法では、予め定められた伸長方向に直線状に延びる筒状部材が製造される。筒状部材は、伸長方向に直交する断面(以後、単に断面と記載)が、長手方向に延びた長手形状となっている。より詳しくは、長手形状とは、長手方向の長さが、短手方向の長さよりも長い形状を意味する。なお、短手方向とは、長手方向に直交する方向を意味する。具体的には、長手形状とは、例えば、楕円形状、又は、長方形状等であっても良い。また、筒状部材は、例えば、ステンレス等の金属により構成される。
[Explanation of manufacturing method]
In the manufacturing method of the present embodiment, a tubular member that extends linearly in a predetermined extension direction is manufactured. The tubular member has a longitudinal shape in which a cross section orthogonal to the extension direction (hereinafter, simply referred to as a cross section) extends in the longitudinal direction. More specifically, the longitudinal shape means a shape in which the length in the longitudinal direction is longer than the length in the lateral direction. The lateral direction means a direction orthogonal to the longitudinal direction. Specifically, the longitudinal shape may be, for example, an elliptical shape, a rectangular shape, or the like. Further, the tubular member is made of a metal such as stainless steel.

該製造方法では、一例として、図1Aに示すように、車両のマフラ1の外殻部材10における側面部11が製造される。外殻部材10とは、マフラ1の内部と外部とを隔てる板状の部材である。外殻部材10は、2つの底面部12と、側面部11とを有する。各底面部12は、長手形状となっている。また、側面部11は、上述した断面が長手形状(より詳しくは、楕円形状)である筒状部材である。 In the manufacturing method, as an example, as shown in FIG. 1A, the side surface portion 11 of the outer shell member 10 of the muffler 1 of the vehicle is manufactured. The outer shell member 10 is a plate-shaped member that separates the inside and the outside of the muffler 1. The outer shell member 10 has two bottom surface portions 12 and side surface portions 11. Each bottom surface portion 12 has a longitudinal shape. Further, the side surface portion 11 is a tubular member having the above-mentioned cross section having a longitudinal shape (more specifically, an elliptical shape).

なお、本実施形態の製造方法により、様々な用途に用いられる筒状部材が製造されても良い。具体的には、例えば、パイプ、又は、予め定められた装置を収納するためのハウジングに含まれる筒状部材等が製造されても良い。また、これらの部材は、車両に搭載されても良い。 In addition, the tubular member used for various purposes may be manufactured by the manufacturing method of the present embodiment. Specifically, for example, a pipe or a tubular member included in a housing for accommodating a predetermined device may be manufactured. Further, these members may be mounted on the vehicle.

本実施形態の製造方法は、配置ステップと、溶接ステップと、押圧ステップと、成形ステップと、通過ステップとを有する。
配置ステップでは、1又は複数の金属プレート2が、図1Bに示す第1筒状部材20の形状をなした状態で配置される。第1筒状部材20は、伸長方向20aに直線状に延びる。また、第1筒状部材20は、一定の太さを有している。つまり、第1筒状部材20の断面の大きさ及び形状は、一定となっている。ここで、第1筒状部材20の断面の形状を、元形状とする。元形状は、一例として、円形、又は、略円形となっている。つまり、第1筒状部材20は、円筒状となっている。なお、元形状は、円形又は略円形以外の形状であっても良い。具体的には、元形状は、例えば、多角形状であっても良い。また、第1筒状部材20は、非直線状に延びる筒状の部材であっても良い。換言すれば、第1筒状部材20は、例えば、湾曲又は屈曲した経路に沿って延びていても良い。
The manufacturing method of the present embodiment includes a placement step, a welding step, a pressing step, a molding step, and a passing step.
In the arrangement step, one or more metal plates 2 are arranged in the shape of the first tubular member 20 shown in FIG. 1B. The first tubular member 20 extends linearly in the extension direction 20a. Further, the first tubular member 20 has a constant thickness. That is, the size and shape of the cross section of the first tubular member 20 are constant. Here, the shape of the cross section of the first tubular member 20 is taken as the original shape. The original shape is, for example, circular or substantially circular. That is, the first tubular member 20 has a cylindrical shape. The original shape may be a shape other than a circle or a substantially circular shape. Specifically, the original shape may be, for example, a polygonal shape. Further, the first tubular member 20 may be a tubular member extending in a non-linear manner. In other words, the first tubular member 20 may extend along, for example, a curved or bent path.

そして、第1筒状部材20の形状に配置された1又は複数の金属プレート2における各縁部2a,2bは、伸長方向20aに沿って延びた状態となる。また、各縁部2a,2bは、一例として、第1筒状部材20の一端から他端にわたって延びた状態となる。 Then, the edge portions 2a and 2b of the one or a plurality of metal plates 2 arranged in the shape of the first tubular member 20 are in a state of extending along the extension direction 20a. Further, the edge portions 2a and 2b are in a state of extending from one end to the other end of the first tubular member 20 as an example.

より詳しくは、配置ステップでは、一例として、図1C,1Dに示すように、1枚の矩形の金属プレート2を筒状に湾曲させることで、該金属プレート2が第1筒状部材20の形状に成形されても良い。また、該金属プレート2における対面する2辺をなす2つの縁部2a,2bは、重なった状態となっても良い。以後、これらの縁部2a,2bが重なった部分を、重複部2cとする。 More specifically, in the arrangement step, as an example, as shown in FIGS. 1C and 1D, one rectangular metal plate 2 is curved into a tubular shape so that the metal plate 2 has the shape of the first tubular member 20. It may be molded into. Further, the two edge portions 2a and 2b forming the two facing sides of the metal plate 2 may be in an overlapping state. Hereinafter, the portion where these edge portions 2a and 2b overlap is referred to as an overlapping portion 2c.

さらに、図1Cに示すように、第1筒状部材20の形状に成形された金属プレート2は、一重に配置されていても良い。また、図1Dに示すように、該金属プレート2は二重に重なった状態で配置されていても良い。また、該金属プレート2は、三重以上に重なった状態で配置されていても良い。 Further, as shown in FIG. 1C, the metal plates 2 formed in the shape of the first tubular member 20 may be arranged in a single layer. Further, as shown in FIG. 1D, the metal plates 2 may be arranged in a doubly overlapped state. Further, the metal plates 2 may be arranged in a state of being overlapped in three or more layers.

この他にも、配置ステップでは、例えば、溝状に湾曲した複数の金属プレートが、第1筒状部材20の形状をなした状態で配置されても良い。このような場合においても、各金属プレートは、同様にして、その縁部に、他の金属プレートの縁部と重なった重複部が設けられるように配置されても良い。 In addition to this, in the arrangement step, for example, a plurality of metal plates curved in a groove shape may be arranged in a state of forming the shape of the first tubular member 20. Even in such a case, each metal plate may be similarly arranged so that an overlapping portion overlapping the edge portion of another metal plate is provided at the edge portion thereof.

次に、溶接ステップでは、第1筒状部材20の形状をなす1又は複数の金属プレート2における対面する複数の縁部2a,2bが、該複数の縁部2a,2bに沿って溶接される。具体的には、複数の縁部2a,2bが重なった部分である重複部2cが溶接される。これにより、複数の縁部2a,2bが接合され、第2筒状部材21が生成される。 Next, in the welding step, a plurality of facing edge portions 2a, 2b in one or a plurality of metal plates 2 having the shape of the first tubular member 20 are welded along the plurality of edge portions 2a, 2b. .. Specifically, the overlapping portion 2c, which is a portion where the plurality of edge portions 2a and 2b overlap, is welded. As a result, the plurality of edge portions 2a and 2b are joined to generate the second tubular member 21.

より詳しくは、重複部2cにおける第1筒状部材20の外側及び内側の双方又は一方に位置する部分が、溶接されても良い。また、例えば、シーム溶接、スポット溶接、アーク溶接、プラズマ溶接、及び、ティグ溶接のうちのいずれかの溶接方法により、重複部2cの溶接がなされても良い。また、これらの溶接方法のうちの複数を併用して、重複部2cの溶接がなされても良い。また、シーム溶接を含む1又は複数の溶接方法により、重複部2cの溶接がなされても良い。 More specifically, the portions of the overlapping portion 2c located on both the outer side and the inner side of the first tubular member 20 or one of them may be welded. Further, for example, the overlapping portion 2c may be welded by any one of seam welding, spot welding, arc welding, plasma welding, and tig welding. Further, the overlapping portion 2c may be welded by using a plurality of these welding methods in combination. Further, the overlapping portion 2c may be welded by one or a plurality of welding methods including seam welding.

ここで、溶接により、第2筒状部材21は、重複部2cを含む部分が高温になる。このため、第2筒状部材21における重複部2cを含む部分には、残留応力が生じる。また、このため、第2筒状部材21は、断面の形状が元形状とは異なる形状となる。具体的には、例えば、元形状が円形又は略円形の場合、図1Eに示すように、第2筒状部材21の断面は、重複部2c及びその両側の部分の丸みが失われる。 Here, due to welding, the portion of the second tubular member 21 including the overlapping portion 2c becomes hot. Therefore, residual stress is generated in the portion of the second tubular member 21 including the overlapping portion 2c. Further, for this reason, the cross-sectional shape of the second tubular member 21 is different from the original shape. Specifically, for example, when the original shape is circular or substantially circular, as shown in FIG. 1E, the cross section of the second tubular member 21 loses the roundness of the overlapping portion 2c and the portions on both sides thereof.

そこで、続く押圧ステップでは、第2筒状部材21における重複部2cを含む部分(以後、押圧対象部とする)が押圧される。なお、押圧対象部には、第2筒状部材21における残留応力が生じていると推定される部分が含まれていても良い。また、押圧対象部には、第2筒状部材21における溶接により変形した部分が含まれていても良い。この時、押圧対象部は、第2筒状部材21の内側と外側とから2つの部材により挟まれる。一例として、図2A,2Bに示すように、回転体30と下側部材31とにより、押圧対象部が押圧される。 Therefore, in the subsequent pressing step, the portion of the second tubular member 21 including the overlapping portion 2c (hereinafter referred to as the pressing target portion) is pressed. The pressing target portion may include a portion of the second tubular member 21 that is presumed to have residual stress. Further, the pressing target portion may include a portion of the second tubular member 21 that has been deformed by welding. At this time, the pressing target portion is sandwiched by two members from the inside and the outside of the second tubular member 21. As an example, as shown in FIGS. 2A and 2B, the pressing target portion is pressed by the rotating body 30 and the lower member 31.

下側部材31は、長手方向に延びる細長い部材であり、下側当接領域31aを有する。下側当接領域31aは、下側部材31の上側の外面に設けられる。また、下側当接領域31aは、長手方向に直線状に延び、幅が一定又は略一定である帯状の領域である。 The lower member 31 is an elongated member extending in the longitudinal direction and has a lower contact region 31a. The lower contact region 31a is provided on the upper outer surface of the lower member 31. Further, the lower contact region 31a is a strip-shaped region extending linearly in the longitudinal direction and having a constant or substantially constant width.

また、下側当接領域31aは、幅方向の中央が突出するように湾曲している。つまり、下側部材31の長手方向に直交する断面における下側当接領域31aに相当する部分は、弧状となっている。また、下側部材31は、一端から他端にわたって、該部分が同一形状となるよう構成されている。また、該部分の湾曲の度合いは、第1筒状部材20の断面の外縁における重複区間の湾曲の度合いと、同一又は略同一となっていても良い。重複区間とは、該断面の外縁における、重複部2cが位置する部分を含む区間である。 Further, the lower contact region 31a is curved so that the center in the width direction protrudes. That is, the portion corresponding to the lower contact region 31a in the cross section orthogonal to the longitudinal direction of the lower member 31 is arcuate. Further, the lower member 31 is configured so that the portion has the same shape from one end to the other end. Further, the degree of curvature of the portion may be the same as or substantially the same as the degree of curvature of the overlapping section at the outer edge of the cross section of the first tubular member 20. The overlapping section is a section including a portion of the outer edge of the cross section where the overlapping portion 2c is located.

また、下側部材31は、第2筒状部材21の内側に配置される。この時、下側部材31は、押圧対象部の下側に位置し、押圧対象部の一端から他端にわたって延びる。また、下側当接領域31aは、押圧対象部に対面した状態となる。この時、下側当接領域31aは、押圧対象部の全部又は一部と当接した状態となっても良い。 Further, the lower member 31 is arranged inside the second tubular member 21. At this time, the lower member 31 is located below the pressing target portion and extends from one end to the other end of the pressing target portion. Further, the lower contact region 31a is in a state of facing the pressing target portion. At this time, the lower contact region 31a may be in contact with all or part of the pressing target portion.

一方、回転体30は、長手方向に直線状に延びる円柱状の部材である。回転体30の側面は、長手方向の中央が最も深くくぼむように湾曲している。つまり、回転体30における長手方向に直交する断面をなす円の径は、長手方向の中央で最も短く、長手方向の端に向かうに従い長くなる。 On the other hand, the rotating body 30 is a columnar member extending linearly in the longitudinal direction. The side surface of the rotating body 30 is curved so that the center in the longitudinal direction is deeply recessed. That is, the diameter of the circle forming the cross section orthogonal to the longitudinal direction in the rotating body 30 is the shortest at the center in the longitudinal direction and becomes longer toward the end in the longitudinal direction.

ここで、回転体30の側面における長手方向の中央を含む領域を、上側当接領域30aとする。回転体30における中心線を含む断面における上側当接領域30aに相当する部分は、弧状となっている。該部分の湾曲の度合いは、上述した重複区間の湾曲の度合いと、同一又は略同一となっている。 Here, the region including the center in the longitudinal direction on the side surface of the rotating body 30 is referred to as the upper contact region 30a. The portion of the rotating body 30 corresponding to the upper contact region 30a in the cross section including the center line is arcuate. The degree of curvature of the portion is the same as or substantially the same as the degree of curvature of the overlapping section described above.

そして、回転体30により、第2筒状部材21の外側から、下側部材31の上に配置された第2筒状部材21の押圧対象部が押圧される。この時、回転体30の上側当接領域30aは、第2筒状部材21の外側から押圧対象部に当接した状態となる。また、この時、押圧対象部は、回転体30の上側当接領域30aと、下側部材31の下側当接領域31aとにより挟まれた状態となる。そして、回転体30は、押圧対象部を押圧しながら、第2筒状部材21の一端から他端まで、押圧対象部の上を転がる。 Then, the rotating body 30 presses the pressing target portion of the second tubular member 21 arranged on the lower member 31 from the outside of the second tubular member 21. At this time, the upper contact region 30a of the rotating body 30 is in contact with the pressing target portion from the outside of the second tubular member 21. Further, at this time, the pressing target portion is in a state of being sandwiched between the upper contact region 30a of the rotating body 30 and the lower contact region 31a of the lower member 31. Then, the rotating body 30 rolls on the pressing target portion from one end to the other end of the second tubular member 21 while pressing the pressing target portion.

また、上述したように、上側当接領域30a及び下側当接領域31aの湾曲の度合いは、上述した重複区間の湾曲の度合いと、同一又は略同一となっている。このため、回転体30により押圧することで、第2筒状部材21における押圧対象部の湾曲の度合いが、上述した重複区間の湾曲の度合い(換言すれば、元形状の外縁の湾曲の度合い)と、同一又は略同一となるように促される。つまり、第2筒状部材21の断面の形状が元形状となるように促される。 Further, as described above, the degree of curvature of the upper contact region 30a and the lower contact region 31a is the same as or substantially the same as the degree of curvature of the overlapping section described above. Therefore, by pressing with the rotating body 30, the degree of curvature of the pressed target portion in the second tubular member 21 is the degree of curvature of the overlapping section described above (in other words, the degree of curvature of the outer edge of the original shape). Is prompted to be the same or substantially the same. That is, the shape of the cross section of the second tubular member 21 is urged to be the original shape.

この他にも、回転体30以外の部材により、第2筒状部材21の押圧対象部が押圧されても良い。具体的には、例えば、図示しない上側部材と下側部材とにより、1回又は複数回にわたって第2筒状部材21の押圧対象部を挟むことで、押圧対象部が押圧されても良い。ここで、上側部材及び下側部材の各々における押圧対象部に当接する領域を、当接領域とする。当接領域の形状を調整することで、上側部材と下側部材とによる押圧により、同様にして、第2筒状部材21の断面の形状が元形状となるように促されても良い。また、第2筒状部材21の断面の形状が元形状となるように促すことなく、回転体30及び下側部材31、又は、上側部材及び下側部材により、押圧対象部が押圧されても良い。また、押圧ステップでは、押圧により、第2筒状部材21の断面の形状が、元形状以外の他の形状となるように促されても良い。 In addition to this, the pressing target portion of the second tubular member 21 may be pressed by a member other than the rotating body 30. Specifically, for example, the pressing target portion may be pressed by sandwiching the pressing target portion of the second tubular member 21 once or a plurality of times between the upper member and the lower member (not shown). Here, the region of each of the upper member and the lower member that abuts on the pressing target portion is defined as a contact region. By adjusting the shape of the contact region, pressing by the upper member and the lower member may similarly prompt the shape of the cross section of the second tubular member 21 to be the original shape. Further, even if the pressing target portion is pressed by the rotating body 30 and the lower member 31, or the upper member and the lower member, without prompting the shape of the cross section of the second tubular member 21 to return to the original shape. good. Further, in the pressing step, pressing may be prompted so that the shape of the cross section of the second tubular member 21 becomes a shape other than the original shape.

次に、成形ステップでは、第2筒状部材21を外側から押圧することで、断面が上述した長手形状となるように、第2筒状部材21が成形される。なお、長手形状とは、換言すれば、元形状よりも長い形状である。 Next, in the molding step, the second tubular member 21 is molded so that the cross section has the above-mentioned longitudinal shape by pressing the second tubular member 21 from the outside. In other words, the longitudinal shape is a shape longer than the original shape.

図2Cに示すように、成形ステップでは、一例として、第1外部型40と第2外部型41とが上下に並んだ状態で配置される。また、下側に位置する第2外部型41の上に、第2筒状部材21が配置される。そして、第1外部型40を下側に移動させ、第1外部型40と第2外部型41とにより第2筒状部材21を挟むことで、第2筒状部材21が押圧される。これにより、第2筒状部材21の断面が長手形状となる。以後、断面が長手形状となった第2筒状部材21を、第3筒状部材22とする。 As shown in FIG. 2C, in the molding step, as an example, the first external mold 40 and the second external mold 41 are arranged vertically side by side. Further, the second tubular member 21 is arranged on the second external mold 41 located on the lower side. Then, the second tubular member 21 is pressed by moving the first external mold 40 downward and sandwiching the second tubular member 21 between the first external mold 40 and the second external mold 41. As a result, the cross section of the second tubular member 21 becomes a longitudinal shape. Hereinafter, the second tubular member 21 having a long cross section will be referred to as a third tubular member 22.

ここで、第3筒状部材22において、長手方向に沿って広がる2つの部分を、長手部22aとする。また、第3筒状部材22において、長手方向の端部に位置する2つの部分を、短手部22bとする。換言すれば、長手部22aは、第3筒状部材22において、成形ステップの押圧により伸長する度合いが一定の水準に達する部分である。第3筒状部材22では、重複部2cは、一例として、長手部22aに位置する状態となる。より詳しくは、重複部2cは、上側の長手部22aの端に位置する状態となる。なお、重複部2cは、短手部22bに位置していても良い。つまり、成形ステップでは、押圧前の段階で、押圧された際に重複部2cが所定の位置に配置されるよう、第2外部型41の上に配置された第2筒状部材21の重複部2cの位置が調整される。 Here, in the third tubular member 22, the two portions extending along the longitudinal direction are referred to as the longitudinal portion 22a. Further, in the third tubular member 22, the two portions located at the end portions in the longitudinal direction are referred to as the short portion 22b. In other words, the longitudinal portion 22a is a portion of the third tubular member 22 where the degree of extension due to the pressing of the molding step reaches a certain level. In the third tubular member 22, the overlapping portion 2c is located at the longitudinal portion 22a as an example. More specifically, the overlapping portion 2c is located at the end of the upper longitudinal portion 22a. The overlapping portion 2c may be located on the short portion 22b. That is, in the molding step, in the stage before pressing, the overlapping portion of the second tubular member 21 arranged on the second outer mold 41 so that the overlapping portion 2c is arranged at a predetermined position when pressed. The position of 2c is adjusted.

しかし、第3筒状部材22は金属で構成されている。このため、成形ステップでの押圧後、第1外部型40を上方に移動させて押圧を解除すると、第3筒状部材22にスプリングバックが生じる可能性がある。すなわち、押圧が解除された第3筒状部材22は、弾性回復により、例えば、長手部22aが外側に膨らむように湾曲したりする可能性がある。 However, the third tubular member 22 is made of metal. Therefore, if the first external mold 40 is moved upward to release the pressing after the pressing in the molding step, springback may occur in the third tubular member 22. That is, the third tubular member 22 whose pressure has been released may be curved so that, for example, the longitudinal portion 22a bulges outward due to the elastic recovery.

そこで、続く通過ステップでは、第1及び第2外部型40,41により押圧されている第3筒状部材22の内部に、図3A〜3Eに示す内部型50が挿入される。内部型50は、その外面の一部が、第3筒状部材22の内面に当接するよう構成されている。内部型50の外面と第3筒状部材22の内面とが当接する1又は複数の当接領域は、該内面を一周した状態(以後、当接状態)となる。 Therefore, in the subsequent passing step, the internal mold 50 shown in FIGS. 3A to 3E is inserted into the inside of the third tubular member 22 pressed by the first and second external molds 40 and 41. The inner mold 50 is configured such that a part of its outer surface abuts on the inner surface of the third tubular member 22. One or more contact regions where the outer surface of the inner mold 50 and the inner surface of the third tubular member 22 abut are in a state of circling the inner surface (hereinafter, a contact state).

より詳しくは、内部型50の外面を一周する経路を、周回経路とする。周回経路は、その全周が、内部型50が内部に挿入された第3筒状部材22の断面の外縁に沿って延びた状態となる。1又は複数の当接領域は、周回経路に沿って配置される。すなわち、周回経路の全区間において、周回経路上、及び/又は、周回経路の側方に、少なくとも1つの当接領域50dが存在する状態となる。 More specifically, a path that goes around the outer surface of the internal mold 50 is defined as a circuit path. The circumferential path is in a state in which the entire circumference extends along the outer edge of the cross section of the third tubular member 22 into which the internal mold 50 is inserted. One or more contact areas are arranged along the orbital path. That is, in the entire section of the circuit path, at least one contact region 50d exists on the circuit path and / or on the side of the circuit path.

そして、通過ステップでは、図4に示すように、第3筒状部材22の一端から他端まで、当接状態を維持しながら内部型50が移動される。より詳しくは、第3筒状部材22の一端から、第3筒状部材22の内部に内部型50が挿入される。該内部型50は、第3筒状部材22の他端まで移動され、その後、第3筒状部材22の一端まで移動される。これらの移動により、第3筒状部材22の内面が、内部型50により摺動される。 Then, in the passing step, as shown in FIG. 4, the internal mold 50 is moved from one end to the other end of the third tubular member 22 while maintaining the contact state. More specifically, the internal mold 50 is inserted into the inside of the third tubular member 22 from one end of the third tubular member 22. The internal mold 50 is moved to the other end of the third tubular member 22, and then moved to one end of the third tubular member 22. Due to these movements, the inner surface of the third tubular member 22 is slid by the internal mold 50.

図3A〜3Dに示すように、内部型50は、一例として、2つの分割部51,52を有する。各分割部は、長手方向50aに延びる細長い部位である。一方の分割部51は、棒状部55の一端に取り付けられている。棒状部55は、通過ステップにおいて、内部型50を移動させるために用いられる。 As shown in FIGS. 3A to 3D, the internal mold 50 has two divided portions 51 and 52 as an example. Each divided portion is an elongated portion extending in the longitudinal direction 50a. One split portion 51 is attached to one end of the rod-shaped portion 55. The rod-shaped portion 55 is used to move the internal mold 50 in the passing step.

また、2つの分割部51,52は、複数のネジ56等により結合される。内部型50は、これらの分割部51,52の結合体として構成される。なお、この時、各分割部の外面が当接した状態となる。そして、複数のネジ56が緩められた時、各分割部は、他の分割部に対する相対的な位置を調整可能となっている。具体的には、この時、各分割部は、一例として、長手方向50aに移動可能となっている。そして、複数のネジ56が締められた時、各分割部の位置が固定される。 Further, the two divided portions 51 and 52 are connected by a plurality of screws 56 and the like. The internal mold 50 is configured as a combination of these divided portions 51 and 52. At this time, the outer surfaces of the divided portions are in contact with each other. Then, when the plurality of screws 56 are loosened, each divided portion can adjust the position relative to the other divided portions. Specifically, at this time, each divided portion can be moved in the longitudinal direction 50a as an example. Then, when the plurality of screws 56 are tightened, the positions of the divided portions are fixed.

ここで、結合された2つの分割部51,52(換言すれば、内部型50)を短手方向50bに見た場合の外縁を、当接外縁50cとする。当接外縁50cには、上述した周回経路が含まれる。2つの分割部51,52は、当接外縁50cが、第3筒状部材22の断面と、同一又は略同一の形状となるよう構成されている。内部型50が当接状態になると、当接外縁50cに沿って、第3筒状部材22の内面に当接する当接領域50dが設けられる。当接領域50dは、第3筒状部材22の内面を一周した状態となる。 Here, the outer edge when the two joined split portions 51, 52 (in other words, the inner mold 50) is viewed in the lateral direction 50b is referred to as the contact outer edge 50c. The contact outer edge 50c includes the above-mentioned orbital path. The two divided portions 51 and 52 are configured such that the contact outer edge 50c has the same or substantially the same shape as the cross section of the third tubular member 22. When the inner mold 50 is in the contact state, a contact region 50d that contacts the inner surface of the third tubular member 22 is provided along the contact outer edge 50c. The contact region 50d is in a state where it goes around the inner surface of the third tubular member 22.

なお、2つの分割部51,52は、隙間を有した状態で結合されても良い。この場合、内部型50の外面には、周回経路に沿って、分離された2つの当接領域が設けられる。
また、各分割部の相対的な位置を変化させることで、当接外縁50cの大きさ及び形状(換言すれば、周回経路の大きさ及び形状)を変化させることができる。これにより、当接領域50dの大きさ及び形状が変化する。
The two divided portions 51 and 52 may be connected with a gap. In this case, the outer surface of the inner mold 50 is provided with two separated contact regions along the circumferential path.
Further, by changing the relative position of each divided portion, the size and shape of the contact outer edge 50c (in other words, the size and shape of the circumferential path) can be changed. As a result, the size and shape of the contact region 50d change.

なお、内部型を1つの部位により構成しても良い。そして、該内部型の外面に、同様の当接領域を設けても良い。
また、内部型を3以上の分割部により構成しても良い。すなわち、図3Eに示すように、内部型50は、一例として、3つの分割部51〜53を有していても良い。各分割部は、長手方向50aに延びる細長い部位である。また、分割部53は、棒状部55の一端に取り付けられている。そして、このような場合においても、同様にして、内部型50の外面に当接領域50dを設けても良い。また、2つの分割部51,52の各々が、複数のネジ56により分割部53に結合される構成とし、同様にして、各分割部の相対的な位置を調整可能としても良い。また、各分割部は、同様にして、隙間を有した状態で結合されても良い。
The internal mold may be composed of one part. Then, a similar contact region may be provided on the outer surface of the internal mold.
Further, the internal mold may be composed of three or more divided portions. That is, as shown in FIG. 3E, the internal mold 50 may have three divided portions 51 to 53 as an example. Each divided portion is an elongated portion extending in the longitudinal direction 50a. Further, the split portion 53 is attached to one end of the rod-shaped portion 55. Then, even in such a case, the contact region 50d may be provided on the outer surface of the internal mold 50 in the same manner. Further, each of the two divided portions 51 and 52 may be connected to the divided portion 53 by a plurality of screws 56, and the relative positions of the divided portions may be adjusted in the same manner. Further, each divided portion may be connected with a gap in the same manner.

[効果]
(1)上記実施形態によれば、押圧ステップにて押圧される第2筒状部材21の押圧対象部は、溶接がなされた部分が含まれている。これにより、溶接により第2筒状部材21に生じた残留応力が除去される。このため、第2筒状部材21を他の形状に成形する際に、例えば座屈等が生じるのを抑制できる。したがって、筒状部材を製造する工程において、筒状部材の成形が容易になる。
[effect]
(1) According to the above embodiment, the pressed target portion of the second tubular member 21 pressed in the pressing step includes a welded portion. As a result, the residual stress generated in the second tubular member 21 by welding is removed. Therefore, when the second tubular member 21 is formed into another shape, for example, buckling can be suppressed. Therefore, in the process of manufacturing the tubular member, molding of the tubular member becomes easy.

(2)また、押圧ステップでは、第2筒状部材21は、断面の形状が元形状となるように促される。このため、第2筒状部材21を他の形状に成形するのが容易になる。
(3)また、配置ステップでは、1又は複数の金属プレート2が第1筒状部材20の形状をなした状態で配置される。そして、第1筒状部材20は、伸長方向20aに沿って直線状に延びる。このため、直線状に延びる筒状部材の成形が容易になる。
(2) Further, in the pressing step, the second tubular member 21 is urged to have the original shape in cross section. Therefore, it becomes easy to mold the second tubular member 21 into another shape.
(3) Further, in the arrangement step, one or a plurality of metal plates 2 are arranged in a state of forming the shape of the first tubular member 20. Then, the first tubular member 20 extends linearly along the extension direction 20a. Therefore, it becomes easy to form a tubular member that extends linearly.

(4)また、第1筒状部材20の断面は、円形又は略円形である。このため、円筒状の部材の成形が容易になる。
(5)また、溶接ステップにおいて、1又は複数の金属プレート2の溶接は、シーム溶接、スポット溶接、アーク溶接、プラズマ溶接、及び、ティグ溶接のうちの少なくとも一部を用いて行われる。
(4) Further, the cross section of the first tubular member 20 is circular or substantially circular. Therefore, molding of a cylindrical member becomes easy.
(5) Further, in the welding step, welding of one or more metal plates 2 is performed using at least a part of seam welding, spot welding, arc welding, plasma welding, and TIG welding.

これらの溶接方法により溶接がなされた場合には、1又は複数の金属プレート2が高温になり易いと考えられる。つまり、溶接により生成された第2筒状部材21に、より多くの残留応力が生じる恐れがある。このため、押圧ステップによる押圧により、効果的に残留応力を除去することが可能となる。 When welding is performed by these welding methods, it is considered that one or more metal plates 2 tend to have a high temperature. That is, there is a possibility that more residual stress will be generated in the second tubular member 21 generated by welding. Therefore, the residual stress can be effectively removed by pressing in the pressing step.

(6)また、押圧ステップでは、回転体30を転がすことで、第2筒状部材21の押圧対象部が押圧される。これにより、第2筒状部材21における溶接がなされた部分を含む部分を、効果的に押圧できる。 (6) Further, in the pressing step, the pressing target portion of the second tubular member 21 is pressed by rolling the rotating body 30. As a result, the portion of the second tubular member 21 including the welded portion can be effectively pressed.

(7)また、上記実施形態の製造方法では、例えばマフラ1の外殻部材10における側面部11等といった、車両に搭載される筒状部材が製造される。このため、車両に搭載される筒状部材の成形が容易になる。 (7) Further, in the manufacturing method of the above embodiment, a tubular member to be mounted on a vehicle, such as a side surface portion 11 of the outer shell member 10 of the muffler 1, is manufactured. Therefore, it becomes easy to mold the tubular member mounted on the vehicle.

(8)また、通過ステップでは、その断面を長手形状にするために押圧されている第3筒状部材22の内面を、内部型50により摺動することで、該内面に負荷がかけられる。これにより、第3筒状部材22の押圧を解除した際に、スプリングバックにより第3筒状部材22が変形するのを抑制できる。したがって、筒状部材の成形が容易になる。 (8) Further, in the passing step, a load is applied to the inner surface by sliding the inner surface of the third tubular member 22 pressed to make the cross section into a longitudinal shape by the inner mold 50. As a result, it is possible to prevent the third tubular member 22 from being deformed by the springback when the pressing of the third tubular member 22 is released. Therefore, molding of the tubular member becomes easy.

(9)また、内部型50は、複数の分割部51,52の結合体として構成されている。そして、各分割部は、他の分割部に対する相対的な位置を調整可能となっている。
このため、各分割部の外面の位置を調整でき、これにより、内部型50が第3筒状部材22の内面に当接する1又は複数の当接領域の位置等が調整される。したがって、例えば、摩耗により分割部の外面の形状が変形した場合であっても、該分割部の外面の位置を調整することで、内部型50に1又は複数の当接領域が形成される状態を維持することが可能となる。また、内部型50を、様々な形状の筒状部材の内面を同様にして摺動することに用いることが可能となる。
(9) Further, the internal mold 50 is configured as a combination of a plurality of divided portions 51 and 52. Then, each divided portion can adjust the position relative to the other divided portions.
Therefore, the position of the outer surface of each divided portion can be adjusted, whereby the position of one or a plurality of contact regions where the internal mold 50 abuts on the inner surface of the third tubular member 22 is adjusted. Therefore, for example, even if the shape of the outer surface of the divided portion is deformed due to wear, one or more contact regions are formed on the internal mold 50 by adjusting the position of the outer surface of the divided portion. Can be maintained. Further, the internal mold 50 can be used for sliding the inner surfaces of tubular members having various shapes in the same manner.

[他の実施形態]
(1)上記実施形態では、第1〜第3筒状部材20〜22は、断面の大きさ及び形状が一定となっている。しかし、第1〜第3筒状部材20〜22は、断面の大きさ及び/又は形状が一定でない形状を有していても良い。そして、通過ステップにおいて、例えば、内部型の向き等を変化させることで上述した当接状態を維持しながら、第3筒状部材22の一端から他端まで、内部型50を移動させても良い。
[Other Embodiments]
(1) In the above embodiment, the first to third tubular members 20 to 22 have a constant cross-sectional size and shape. However, the first to third tubular members 20 to 22 may have a shape in which the size and / or shape of the cross section is not constant. Then, in the passing step, the internal mold 50 may be moved from one end to the other end of the third tubular member 22 while maintaining the above-mentioned contact state by changing the orientation of the internal mold, for example. ..

(2)上記実施形態の成形ステップでは、第2筒状部材21は、断面が長手形状である第3筒状部材22に成形される。しかし、第2筒状部材21は、他の形状に成形されても良い。具体的には、第2筒状部材21は、例えば、断面が多角形状である筒状部材に成形されても良いし、湾曲又は屈曲した筒状部材に成形されても良い。また、第2筒状部材21は、例えば、重複部2cが、伸長方向20aと交差する向き(一例として、直交又は略直交する向き)に延びるように成形されても良い。 (2) In the molding step of the above embodiment, the second tubular member 21 is molded into the third tubular member 22 having a longitudinal cross section. However, the second tubular member 21 may be formed into another shape. Specifically, the second tubular member 21 may be formed into, for example, a tubular member having a polygonal cross section, or may be formed into a curved or bent tubular member. Further, the second tubular member 21 may be formed so that, for example, the overlapping portion 2c extends in a direction intersecting the extension direction 20a (for example, in an orthogonal or substantially orthogonal direction).

(3)上記実施形態における1つの構成要素が有する機能を複数の構成要素に分担させたり、複数の構成要素が有する機能を1つの構成要素に発揮させたりしてもよい。また、上記実施形態の構成の一部を、課題を解決できる限りにおいて省略してもよい。なお、特許請求の範囲に記載の文言から特定される技術思想に含まれるあらゆる態様が本開示の実施形態である。 (3) The function of one component in the above embodiment may be shared by a plurality of components, or the function of the plurality of components may be exerted by one component. In addition, a part of the configuration of the above embodiment may be omitted as long as the problem can be solved. It should be noted that all aspects included in the technical idea specified from the wording described in the claims are embodiments of the present disclosure.

[特許請求の範囲との対応]
本実施形態における元形状が第1形状の一例に相当し、長手形状が第2形状の一例に相当する。
[Correspondence with claims]
The original shape in the present embodiment corresponds to an example of the first shape, and the longitudinal shape corresponds to an example of the second shape.

2…金属プレート、2a,2b…縁部、2c…重複部、11…側面部、20…第1筒状部材、21…第2筒状部材、22…第3筒状部材、30…回転体、30a…上側当接領域、31…下側部材、31a…下側当接領域、40…第1外部型、41…第2外部型、50…内部型、51〜53…分割部。 2 ... Metal plate, 2a, 2b ... Edge part, 2c ... Overlapping part, 11 ... Side part, 20 ... First tubular member, 21 ... Second tubular member, 22 ... Third tubular member, 30 ... Rotating body , 30a ... Upper contact area, 31 ... Lower member, 31a ... Lower contact area, 40 ... First external type, 41 ... Second external type, 50 ... Internal type, 51-53 ... Divided portion.

Claims (7)

筒状部材の製造方法であって、
1又は複数の金属プレートを、予め定められた伸長方向に延びる筒状に配置し、
配置された前記1又は複数の金属プレートは、その複数の縁部が、前記伸長方向に沿って延びた状態となり、
配置された前記1又は複数の金属プレートにおける前記複数の縁部を、溶接により接合することで、前記筒状部材を生成し、
前記筒状部材における前記溶接がなされた前記複数の縁部を含む部分を押圧し、
筒状に配置された前記1又は複数のプレートにおける前記伸長方向に直交する断面は、予め定められた第1形状であり、
前記筒状部材における前記溶接がなされた前記複数の縁部に沿って回転体を転がすことで、該複数の縁部を含む部分を、該回転体の側面と、該筒状部材の内部に配置された下側部材の下側当接領域とにより挟むように押圧し、これにより、前記筒状部材の前記断面の形状が前記第1形状になるように促し、
前記回転体の側面と、前記下側部材の前記下側当接領域とは、前記第1形状に応じた湾曲を形成しており、
前記下側当接領域とは、前記筒状部材の一端から他端にわたって延び
前記筒状部材の側面を外側から押圧することで、前記筒状部材の前記断面の形状を、予め定められた方向に延びた第2形状にし、
前記断面が前記第2形状となるように押圧されている前記筒状部材の内部に、該筒状部材の内面に当接する内部型を挿入し、前記内部型を、該筒状部材の一端から他端まで摺動させ、
前記内部型は、前記筒状部材の一端から他端まで摺動される際、該筒状部材の内面と前記内部型とが当接する1又は複数の当接領域が、該内面を一周した状態となるよう構成されている
筒状部材の製造方法。
It is a manufacturing method of tubular members.
One or more metal plates are arranged in a tubular shape extending in a predetermined extension direction.
The arranged one or more metal plates are in a state in which the plurality of edges thereof extend along the extension direction.
By joining the plurality of edges of the arranged one or more metal plates by welding, the tubular member is generated.
Pressing the welded portion of the tubular member, including the plurality of edges,
The cross section of the one or more plates arranged in a tubular shape orthogonal to the extension direction is a predetermined first shape.
By rolling the rotating body along the plurality of welded edges of the tubular member, a portion including the plurality of edges is arranged on the side surface of the rotating body and inside the tubular member. The lower member is pressed so as to be sandwiched between the lower member and the lower contact area, thereby prompting the shape of the cross section of the tubular member to be the first shape.
The side surface of the rotating body and the lower contact area of the lower member form a curve corresponding to the first shape.
The lower contact area extends from one end to the other end of the tubular member .
By pressing the side surface of the tubular member from the outside, the shape of the cross section of the tubular member is made into a second shape extending in a predetermined direction.
An internal mold that abuts on the inner surface of the tubular member is inserted into the inside of the tubular member whose cross section is pressed so as to have the second shape, and the internal mold is inserted from one end of the tubular member. Slide to the other end
The internal mold is in a state in which one or a plurality of contact regions where the inner surface of the tubular member and the internal mold abut when sliding from one end to the other end of the tubular member circles the inner surface. A method for manufacturing a tubular member that is configured to be .
請求項に記載された筒状部材の製造方法において、
前記内部型は、複数の分割部を有し、
前記複数の分割部は、各分割部の外面により前記1又は複数の当接領域が形成されるよう構成されており、各分割部は、他の1又は複数の分割部に対する相対的な位置を調整可能に構成されている
筒状部材の製造方法。
In the method for manufacturing a tubular member according to claim 1 ,
The internal mold has a plurality of divided portions and has a plurality of divided portions.
The plurality of divided portions are configured such that the one or a plurality of contact regions are formed by the outer surface of each divided portion, and each divided portion has a position relative to the other one or a plurality of divided portions. A method of manufacturing a tubular member that is configured to be adjustable.
請求項1又は請求項2に記載された筒状部材の製造方法において、
筒状に配置された前記1又は複数の金属プレートは、前記伸長方向に沿って直線状に延びる
筒状部材の製造方法。
In the method for manufacturing a tubular member according to claim 1 or 2 .
A method for manufacturing a tubular member in which the one or more metal plates arranged in a tubular shape extend linearly along the extension direction.
請求項1から請求項3のうちのいずれか1項に記載された筒状部材の製造方法において、
前記第1形状とは、円形又は略円形である
筒状部材の製造方法。
In the method for manufacturing a tubular member according to any one of claims 1 to 3 .
The first shape is a method for manufacturing a tubular member that is circular or substantially circular.
請求項1から請求項のうちのいずれか1項に記載された筒状部材の製造方法において、
前記溶接は、シーム溶接、スポット溶接、アーク溶接、プラズマ溶接、及び、ティグ溶接のうちの少なくとも一部を用いて行われる
筒状部材の製造方法。
In the method for manufacturing a tubular member according to any one of claims 1 to 4 .
The welding is a method for manufacturing a tubular member, which is performed by using at least a part of seam welding, spot welding, arc welding, plasma welding, and TIG welding.
請求項1から請求項のうちのいずれか1項に記載された筒状部材の製造方法において、
前記筒状部材は、車両に搭載される
筒状部材の製造方法。
In the method for manufacturing a tubular member according to any one of claims 1 to 5 .
The tubular member is a method for manufacturing a tubular member to be mounted on a vehicle.
筒状部材の製造方法であって、
1又は複数の金属プレートを、予め定められた伸長方向に延びる筒状に配置し、
配置された前記1又は複数の金属プレートは、その複数の縁部が、前記伸長方向に沿って延びた状態となり、
配置された前記1又は複数の金属プレートにおける前記複数の縁部を、溶接により接合することで、前記筒状部材を生成し、
前記筒状部材における前記溶接がなされた前記複数の縁部を含む部分を押圧し、
前記筒状部材の側面を外側から押圧することで、前記筒状部材における前記伸長方向に直交する断面の形状を、予め定められた方向に延びた第2形状にし、
前記断面が前記第2形状となるように押圧されている前記筒状部材の内部に、該筒状部材の内面に当接する内部型を挿入し、前記内部型を、該筒状部材の一端から他端まで摺動させ、
前記内部型は、前記筒状部材の一端から他端まで摺動される際、該筒状部材の内面と前記内部型とが当接する1又は複数の当接領域が、該内面を一周した状態となるよう構成されている
筒状部材の製造方法。
It is a manufacturing method of tubular members.
One or more metal plates are arranged in a tubular shape extending in a predetermined extension direction.
The arranged one or more metal plates are in a state in which the plurality of edges thereof extend along the extension direction.
By joining the plurality of edges of the arranged one or more metal plates by welding, the tubular member is generated.
Pressing the welded portion of the tubular member, including the plurality of edges,
By pressing the side surface of the tubular member from the outside, the shape of the cross section of the tubular member orthogonal to the extension direction is changed to a second shape extending in a predetermined direction.
An internal mold that abuts on the inner surface of the tubular member is inserted into the inside of the tubular member whose cross section is pressed so as to have the second shape, and the internal mold is inserted from one end of the tubular member. Slide to the other end
The internal mold is in a state in which one or a plurality of contact regions where the inner surface of the tubular member and the internal mold abut when sliding from one end to the other end of the tubular member circles the inner surface. A method for manufacturing a tubular member that is configured to be.
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