JP6830348B2 - Branch structure - Google Patents

Branch structure Download PDF

Info

Publication number
JP6830348B2
JP6830348B2 JP2016244783A JP2016244783A JP6830348B2 JP 6830348 B2 JP6830348 B2 JP 6830348B2 JP 2016244783 A JP2016244783 A JP 2016244783A JP 2016244783 A JP2016244783 A JP 2016244783A JP 6830348 B2 JP6830348 B2 JP 6830348B2
Authority
JP
Japan
Prior art keywords
flat plate
wiring material
flat
conductors
branch
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
JP2016244783A
Other languages
Japanese (ja)
Other versions
JP2018098147A (en
Inventor
靖裕 小湊
靖裕 小湊
加藤 真吾
真吾 加藤
重公 飯室
重公 飯室
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Yazaki Corp
Original Assignee
Yazaki Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Yazaki Corp filed Critical Yazaki Corp
Priority to JP2016244783A priority Critical patent/JP6830348B2/en
Publication of JP2018098147A publication Critical patent/JP2018098147A/en
Application granted granted Critical
Publication of JP6830348B2 publication Critical patent/JP6830348B2/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Description

本発明は、分岐構造に関する。 The present invention relates to a branched structure.

例えば、車載バッテリーから車体の各所に電源を送る電線は、一度ジャンクションボックス(J/B)を通し、そのジャンクションボックスから各所の機器へ持って行く(分岐する)ことが多い。 For example, an electric wire that sends power from an in-vehicle battery to various parts of a vehicle body is often passed through a junction box (J / B) once and then taken (branched) from the junction box to various parts of the vehicle body.

このような電線の分岐を容易に行うものに、例えば特許文献1のフラットケーブルの分岐構造がある。このフラットケーブルの分岐構造は、ストライプ状に配設される複数の第1導体を有するフラットケーブル本体と、ストライプ状に配設される1又は複数の第2導体を有するフラットケーブル分岐体とを接続し、上記複数の第1導体と上記1又は複数の第2導体とを任意の組合せで導通させる。このフラットケーブルの分岐構造は、上記第1導体及び第2導体が、直接的重畳状態、又は第1導体及び第2導体間に架け渡された第3導体との重畳状態で配設されており、重畳される一対の導体の一方が対向方向に突出する凸部を有し、上記一方の導体の凸部と他方の導体との間にハンダが充填されている。 For example, there is a flat cable branching structure of Patent Document 1 that easily branches such an electric wire. The branch structure of this flat cable connects a flat cable main body having a plurality of first conductors arranged in a stripe shape and a flat cable branch body having one or a plurality of second conductors arranged in a stripe shape. Then, the plurality of first conductors and the above one or a plurality of second conductors are made conductive in any combination. In the branch structure of this flat cable, the first conductor and the second conductor are arranged in a directly superposed state or in a superposed state with a third conductor bridged between the first conductor and the second conductor. , One of the pair of conductors to be superposed has a convex portion protruding in the opposite direction, and solder is filled between the convex portion of the one conductor and the other conductor.

特開2015−149204号公報JP-A-2015-149204

ところで、車載バッテリーから一度J/Bを通し、各所に電源を送る場合、電線長が長くなる問題がある。また、余計な電線が増えるため、重量アップやコストアップに繋がる問題がある。
上記特許文献1のフラットケーブルの分岐構造は、フラットケーブル分岐体とフラットケーブル分岐体との接続において、第1導体及び第2導体を重畳状態で配設し、重畳される一対の導体の一方が対向方向に突出する凸部を有し、凸部と他方の導体との間にハンダを充填するので、対向方向に凸部とハンダの配設スペースを確保しなければならず、省スペース化には不利となる。
By the way, when power is sent to various places through the J / B once from the in-vehicle battery, there is a problem that the wire length becomes long. In addition, since the number of extra electric wires increases, there is a problem that the weight increases and the cost increases.
In the branch structure of the flat cable of Patent Document 1, in the connection between the flat cable branch and the flat cable branch, the first conductor and the second conductor are arranged in a superposed state, and one of the pair of superposed conductors is arranged. Since it has a convex portion protruding in the opposite direction and the solder is filled between the convex portion and the other conductor, it is necessary to secure a space for arranging the convex portion and the solder in the opposite direction, which saves space. Is at a disadvantage.

本発明は上記状況に鑑みてなされたもので、その目的は、複数の導体からなる配索材を所望の方向に省スペースで分岐できる分岐構造を提供することにある。 The present invention has been made in view of the above circumstances, and an object of the present invention is to provide a branching structure capable of branching a wiring material composed of a plurality of conductors in a desired direction in a space-saving manner.

本発明に係る上記目的は、下記構成により達成される。
(1) 複数の導体からなる複数の配索材を接続するための分岐構造であって、平面視で方形の平板状の導電性材料からなり積層される複数の平板部と、積層された前記各平板部の外周縁から積層方向に重ならないように横並に突出して前記複数の導体に対応して接続される複数の接続片により構成される複数群の接続部と、前記複数の平板部の間に設けられて各平板部間を電気的に絶縁する絶縁層と、を備え、前記絶縁層が、前記接続片を除いた前記平板部の表面及び裏面の少なくとも一方に粉体塗装により形成されることを特徴とする分岐構造。
The above object according to the present invention is achieved by the following configuration.
(1) A branched structure for connecting a plurality of wiring materials composed of a plurality of conductors, the plurality of flat plate portions made of a rectangular flat plate-shaped conductive material in a plan view, and the laminated flat plate portions. A plurality of groups of connecting portions composed of a plurality of connecting pieces that project side by side from the outer peripheral edge of each flat plate portion so as not to overlap in the stacking direction and are connected corresponding to the plurality of conductors, and the plurality of flat plate portions. An insulating layer provided between the two plates to electrically insulate between the flat plates is provided , and the insulating layer is formed by powder coating on at least one of the front surface and the back surface of the flat plate portion excluding the connection piece. A branching structure characterized by being

上記(1)の構成の分岐構造によれば、複数の導体からなる配索材を、導体同士を接続して所望の方向に分岐することができる。本構成の分岐構造では、配索材における複数の導体の数だけ平板状の導電性材料からなる平板部が積層される。各平板部間が絶縁層により電気的に絶縁された複数の平板部の外周縁には、配索材の導体と同数の接続片により構成される複数群の接続部が所望の分岐方向に向けて突設される。配索材に設けられる複数導体のうち一つの導体を見た場合、この導体を分岐するには、1枚の平板部の外周縁には、少なくとも3つの接続片が設けられる。そして、配索材を分岐する際には、例えば配索材の前側配索材と後側配索材との間に、各接続部が接続される。各接続部に接続された配索材は、前側配索材と後側配索材との間で平板部を介して分岐配索材に分岐される。このように、本構成の分岐構造では、外周縁から所望の接続方向に接続片を突出させた複数の平板部が、絶縁層を介して積層されることにより、積層導電性部材が構成される。複数の導体を有する配索材を分岐する場合、導体の数と等しい平板部の合計の厚みと、その間に設けられる絶縁層の合計の厚みとの和のみが積層方向の厚みとなり、積層導電性部材を薄厚に形成できる。また、複数の配索材の各導体をそれぞれ接続する複数の平板部が積層されることで、積層導電性部材における耐ノイズ性が向上する。 According to the branching structure having the configuration of (1) above, a wiring material composed of a plurality of conductors can be branched in a desired direction by connecting the conductors. In the branched structure of this configuration, flat plate portions made of flat plate-shaped conductive materials are laminated by the number of a plurality of conductors in the wiring material. On the outer peripheral edge of the plurality of flat plates in which each flat plate is electrically insulated by an insulating layer, a plurality of groups of connecting portions composed of the same number of connecting pieces as the conductors of the wiring material are directed in a desired branching direction. Is thrust. When looking at one of the plurality of conductors provided in the wiring material, at least three connecting pieces are provided on the outer peripheral edge of one flat plate portion in order to branch the conductor. Then, when branching the wiring material, for example, each connecting portion is connected between the front side wiring material and the rear side wiring material of the wiring material. The wiring material connected to each connection portion is branched into a branching wiring material between the front side wiring material and the rear side wiring material via a flat plate portion. As described above, in the branched structure of this configuration, the laminated conductive member is formed by laminating a plurality of flat plate portions having the connecting pieces protruding from the outer peripheral edge in a desired connection direction via the insulating layer. .. When branching a wiring material having a plurality of conductors, only the sum of the total thickness of the flat plate portion equal to the number of conductors and the total thickness of the insulating layers provided between them is the thickness in the stacking direction, and the stacking conductivity is obtained. The member can be formed thinly. Further, the noise resistance of the laminated conductive member is improved by laminating a plurality of flat plate portions connecting the conductors of the plurality of wiring materials.

更に、上記(1)の構成の分岐構造によれば、粉体塗装による絶縁層が平板部の表面及び裏面の少なくとも一方に予め形成されることにより、絶縁層を薄厚に形成して積層される平板部間の間隔を低減できると共に、複数の平板部を積層する際の組立作業を容易にできる。 Further, according to the branched structure having the configuration of (1) above, the insulating layer by powder coating is formed in advance on at least one of the front surface and the back surface of the flat plate portion, so that the insulating layer is thinly formed and laminated. The space between the flat plates can be reduced, and the assembly work when laminating a plurality of flat plates can be facilitated.

) 上記(1)に記載の分岐構造を備えた積層導電性部材が、絶縁性の収容ケース内に収容されていることを特徴とする分岐ボックス。 (2) branch box (1) laminating a conductive member having a branched structure according to, characterized in that it is accommodated in the insulative housing case.

上記()の構成の分岐ボックスによれば、積層導電性部材が収容ケース内に収容されるので、車両等の配索材(電線)を分岐する部分に取付ける際の取扱い性が向上する。 According to the branch box having the configuration of ( 2 ) above, since the laminated conductive member is housed in the storage case, the handleability when attaching the wiring material (electric wire) of the vehicle or the like to the branching portion is improved.

本発明に係る分岐構造によれば、複数の導体からなる配索材を所望の方向に省スペースで分岐できる。 According to the branching structure according to the present invention, a wiring material composed of a plurality of conductors can be branched in a desired direction in a space-saving manner.

以上、本発明について簡潔に説明した。更に、以下に説明される発明を実施するための形態(以下、「実施形態」という。)を添付の図面を参照して通読することにより、本発明の詳細は更に明確化されるであろう。 The present invention has been briefly described above. Further, the details of the present invention will be further clarified by reading through the embodiments for carrying out the invention described below (hereinafter, referred to as "embodiments") with reference to the accompanying drawings. ..

本発明の一実施形態に係る分岐構造を備えた積層導電性部材が収容された分岐ボックスの外観斜視図である。FIG. 5 is an external perspective view of a branch box in which a laminated conductive member having a branch structure according to an embodiment of the present invention is housed. 図1の分岐ボックスに収容される積層導電性部材の全体斜視図である。It is an overall perspective view of the laminated conductive member housed in the branch box of FIG. 図1に示した分岐ボックスの分解斜視図である。It is an exploded perspective view of the branch box shown in FIG. 静電塗装法の手順を表した工程図である。It is a process drawing which showed the procedure of the electrostatic coating method. 流動浸漬法の手順を表した工程図である。It is a process drawing which showed the procedure of the flow immersion method. 図2に示した積層導電性部材に接続される配索材の斜視図である。It is a perspective view of the wiring material connected to the laminated conductive member shown in FIG. 図6に示した配索材のVII−VII断面矢視図である。FIG. 6 is a cross-sectional view taken along the line VII-VII of the wiring material shown in FIG. 図6に示した配索材における左端部の正面図である。It is a front view of the left end part in the wiring material shown in FIG. 複数種の配索材を用いた車両での配索例を表す斜視図である。It is a perspective view which shows the wiring example in the vehicle which used a plurality of kinds of wiring materials. (a)〜(c)は、図9に示した前側配索材、後側配索材及び分岐配索材を表した斜視図である。(A) to (c) are perspective views showing the front side wiring material, the rear side wiring material, and the branching line material shown in FIG. ジャンクションボックスを用いた車両における電線の配索例を表す模式図である。It is a schematic diagram which shows the wiring example of the electric wire in the vehicle using the junction box. 図1に示した分岐ボックスと複数種の配索材を用いた車両における配索例を表す模式図である。It is a schematic diagram which shows the wiring example in the vehicle which used the branch box shown in FIG. 1 and a plurality of kinds of wiring materials. 電源分配方向の他の例を表す説明図である。It is explanatory drawing which shows another example of a power distribution direction. 図1に示した分岐ボックスに接続可能な丸型導体を用いた配索材の要部斜視図である。It is the main part perspective view of the wiring material using the round conductor which can be connected to the branch box shown in FIG.

以下、本発明に係る実施形態を図面を参照して説明する。
図1は本発明の一実施形態に係る分岐構造を備えた積層導電性部材13が収容された分岐ボックス11の外観斜視図、図2は図1の分岐ボックス11に収容される積層導電性部材13の全体斜視図である。
本実施形態に係る分岐構造は、分岐ボックス11に収容される積層導電性部材13に適用される。本実施形態に係る分岐構造は、複数の導体からなる後述の複数の配索材を接続するものである。例えば、本実施形態の分岐構造は、車載バッテリーからの供給電力を車両各所の機器109に最適に分岐させることができる。
Hereinafter, embodiments according to the present invention will be described with reference to the drawings.
FIG. 1 is an external perspective view of a branch box 11 containing a laminated conductive member 13 having a branched structure according to an embodiment of the present invention, and FIG. 2 is a laminated conductive member housed in the branched box 11 of FIG. 13 is an overall perspective view of 13.
The branch structure according to the present embodiment is applied to the laminated conductive member 13 housed in the branch box 11. The branching structure according to the present embodiment connects a plurality of wiring materials to be described later, which are composed of a plurality of conductors. For example, the branching structure of the present embodiment can optimally branch the electric power supplied from the in-vehicle battery to the devices 109 in various parts of the vehicle.

分岐ボックス11は、本実施形態に係る分岐構造を有する積層導電性部材13を収容する絶縁性の収容ケースである。分岐ボックス11は、収容ボックス15と蓋ケース17とを有し、これら収容ボックス15と蓋ケース17とにより積層導電性部材13を覆う。分岐ボックス11は、偏平な略6面体で形成される。分岐ボックス11のそれぞれの側辺部には、合計4つの接続開口部19が各側辺部から突出して形成される。それぞれの接続開口部19は、複数(図示例では4つ)の接続口21を有する。各接続口21には、後述の第1〜第4の接続片35,37,39,41が配置される。各接続口21に配置されるそれぞれの接続片には、後述する配索材85のそれぞれの平型導体(導体)87A〜87Dが接続される。 The branch box 11 is an insulating storage case that houses the laminated conductive member 13 having the branch structure according to the present embodiment. The branch box 11 has a storage box 15 and a lid case 17, and the storage box 15 and the lid case 17 cover the laminated conductive member 13. The branch box 11 is formed of a flat, substantially hexahedron. A total of four connection openings 19 are formed on each side of the branch box 11 so as to project from each side. Each connection opening 19 has a plurality of (four in the illustrated example) connection ports 21. First to fourth connection pieces 35, 37, 39, 41, which will be described later, are arranged in each connection port 21. The flat conductors 87A to 87D of the wiring material 85, which will be described later, are connected to the connection pieces arranged at the connection ports 21.

図2に示すように、分岐ボックス11に収容される積層導電性部材13は、複数の平板状の導電性材料からなる平板部23A〜23Dを積層してなる。積層される平板部23A〜23Dの数は、接続する配索材85の平型導体87A〜87Dの数となる。本実施形態において、後述する配索材85の平型導体87A〜87Dの数は4本であるので、平板部23A〜23Dは4枚となる。 As shown in FIG. 2, the laminated conductive member 13 housed in the branch box 11 is formed by laminating flat plate portions 23A to 23D made of a plurality of flat plate-shaped conductive materials. The number of flat plate portions 23A to 23D to be laminated is the number of flat conductors 87A to 87D of the connecting cording material 85. In the present embodiment, since the number of flat conductors 87A to 87D of the wiring material 85, which will be described later, is four, the number of flat plate portions 23A to 23D is four.

本実施形態において、平面視で方形の各平板部23A〜23Dは、積層された各平板部23A〜23Dの外周縁25から積層方向に重ならないように横並に突出する第1〜第4の接続片35,37,39,41を有する。これら第1〜第4の接続片35,37,39,41は、配索材85の平型導体87A〜87Dに対応してそれぞれ接続される。第1〜第4の接続片35,37,39,41は、複数群の接続部を構成する。図示例の積層導電性部材13は、各側辺部に、第1群の接続部27と、第2群の接続部29と、第3群の接続部31と、第4群の接続部33と、の合計4群の接続部が設けられる。第1群〜第4群のそれぞれの接続部27,29,31,33には、第1〜第4の接続片35,37,39,41が配置される。各接続片には、配索材85の平型導体87A〜87Dをボルト締結によりそれぞれ接続するためのボルト固定穴43が穿設されている。 In the present embodiment, the square flat plate portions 23A to 23D in a plan view project horizontally and horizontally from the outer peripheral edge 25 of the laminated flat plate portions 23A to 23D so as not to overlap in the stacking direction. It has connecting pieces 35, 37, 39, 41. The first to fourth connecting pieces 35, 37, 39, 41 are connected corresponding to the flat conductors 87A to 87D of the wiring material 85, respectively. The first to fourth connection pieces 35, 37, 39, 41 form a plurality of groups of connection portions. In the laminated conductive member 13 of the illustrated example, the connecting portion 27 of the first group, the connecting portion 29 of the second group, the connecting portion 31 of the third group, and the connecting portion 33 of the fourth group are provided on each side side portion. A total of 4 groups of connecting parts are provided. The first to fourth connection pieces 35, 37, 39, 41 are arranged in the connection portions 27, 29, 31, 33 of the first group to the fourth group, respectively. Each connection piece is provided with a bolt fixing hole 43 for connecting the flat conductors 87A to 87D of the wiring material 85 by bolting.

図3は図1に示した分岐ボックス11の分解斜視図である。
本実施形態において、第1〜第4の接続片35,37,39,41がそれぞれ突設された各平板部23A〜23Dは、それぞれ2種類の平板形状部材45,47から形成される。積層導電性部材13は、下上層の第一層に平板形状部材45の表が上向き、第二層に平板形状部材47の表が上向き、第三層に平板形状部材47の裏が上向き、第四層に平板形状部材45の裏が上向きとなって積層される。これにより、第1群〜第4群のそれぞれの接続部27,29,31,33には、図2に示したように、第1〜第4の接続片35,37,39,41が各平板部23A〜23Dの外周縁25から積層方向に重ならないように横並に突出した状態となる。
FIG. 3 is an exploded perspective view of the branch box 11 shown in FIG.
In the present embodiment, the flat plate portions 23A to 23D on which the first to fourth connecting pieces 35, 37, 39, and 41 are projected are formed of two types of flat plate-shaped members 45, 47, respectively. In the laminated conductive member 13, the front surface of the flat plate-shaped member 45 faces upward in the first layer of the lower upper layer, the front surface of the flat plate-shaped member 47 faces upward in the second layer, and the back surface of the flat plate-shaped member 47 faces upward in the third layer. The flat plate-shaped member 45 is laminated on the four layers with the back side facing upward. As a result, as shown in FIG. 2, the first to fourth connection pieces 35, 37, 39, 41 are respectively attached to the connection portions 27, 29, 31, 33 of the first group to the fourth group, respectively. It is in a state of protruding side by side from the outer peripheral edge 25 of the flat plate portions 23A to 23D so as not to overlap in the stacking direction.

収容ボックス15の接続開口部19における各接続口21の底部には、スタッドボルト49が植設されている。スタッドボルト49は、第1〜第4の接続片35,37,39,41のボルト固定穴43にそれぞれ挿通される。ボルト固定穴43を貫通したスタッドボルト49には、固定ナット51が螺合される。これにより、ボルト固定穴43が穿設された各平型導体87A〜87Dは、第1〜第4の接続片35,37,39,41にそれぞれ締結可能となっている。同時に、スタッドボルト49は、積層導電性部材13を、収容ボックス15に固定する役割も有している。このようにして、収容ボックス15に固定された積層導電性部材13は、蓋ケース17がケース固定ネジ53により収容ボックス15に固定されることで、分岐ボックス11内に収容されてその殆どが覆われる。なお、第1〜第4の接続片35,37,39,41は、溶接やハンダにより平型導体87A〜87Dとそれぞれ接続されてもよい。 Stud bolts 49 are planted at the bottom of each connection port 21 in the connection opening 19 of the storage box 15. The stud bolt 49 is inserted into the bolt fixing holes 43 of the first to fourth connecting pieces 35, 37, 39, 41, respectively. A fixing nut 51 is screwed into the stud bolt 49 penetrating the bolt fixing hole 43. As a result, the flat conductors 87A to 87D in which the bolt fixing holes 43 are bored can be fastened to the first to fourth connecting pieces 35, 37, 39, 41, respectively. At the same time, the stud bolt 49 also has a role of fixing the laminated conductive member 13 to the accommodating box 15. In this way, most of the laminated conductive member 13 fixed to the storage box 15 is housed in the branch box 11 by fixing the lid case 17 to the storage box 15 by the case fixing screw 53. Will be. The first to fourth connecting pieces 35, 37, 39, 41 may be connected to the flat conductors 87A to 87D by welding or soldering, respectively.

上記の積層導電性部材13は、複数の平板部23A〜23Dの間に、各平板部間を電気的に絶縁する絶縁層55を有する。この絶縁層55は、例えば各平板部23A〜23Dの表面及び裏面の少なくとも一方に粉体塗装により形成することができる。本実施形態においては、各平板部23A〜23Dの表裏面に絶縁層55が形成されている。この粉体塗装には、主に「静電塗装法(吹き付け塗装)」と、「流動浸漬法(浸漬塗装)」との2つがある。 The laminated conductive member 13 has an insulating layer 55 between a plurality of flat plate portions 23A to 23D that electrically insulates between the flat plate portions. The insulating layer 55 can be formed, for example, by powder coating on at least one of the front surface and the back surface of each of the flat plate portions 23A to 23D. In the present embodiment, the insulating layer 55 is formed on the front and back surfaces of the flat plate portions 23A to 23D. There are mainly two types of powder coating, "electrostatic coating (spray coating)" and "fluid dipping method (immersion coating)".

図4は「静電塗装法」の手順を表した工程図である。
「静電塗装法」は、スプレーガン62で塗料に帯電させ、アースの取れた被塗物に静電気を使って塗布する方法である。
図4に示した「静電塗装法」では、先ず、平板形状部材45を、前処理槽59で洗浄処理し、水切乾燥炉61で乾燥させる。
FIG. 4 is a process diagram showing the procedure of the “electrostatic coating method”.
The "electrostatic coating method" is a method in which a paint is charged with a spray gun 62 and applied to a grounded object by using static electricity.
In the "electrostatic coating method" shown in FIG. 4, first, the flat plate-shaped member 45 is washed in the pretreatment tank 59 and dried in the drainage drying furnace 61.

次いで、粉体塗装ブース63において、粉体塗料供給タンク65からの粉体塗料をコンプレッサー67からの圧送空気により吹き付ける。この際、スプレーガン62には高電圧発生装置69が接続されており、塗料を帯電させる。一方、平板形状部材45にはアースを取っておくことにより、平板形状部材45の表裏面が粉体塗料の塗膜で覆われる。粉体塗装ブース63には、回収装置71が接続されている。 Next, in the powder coating booth 63, the powder coating from the powder coating supply tank 65 is sprayed by the pressure feed air from the compressor 67. At this time, a high voltage generator 69 is connected to the spray gun 62 to charge the paint. On the other hand, by grounding the flat plate-shaped member 45, the front and back surfaces of the flat plate-shaped member 45 are covered with a coating film of powder paint. A recovery device 71 is connected to the powder coating booth 63.

粉体塗料の塗布後、焼付け乾燥炉73で加熱することにより、塗膜を形成し、冷却の後、絶縁層55が形成された平板形状部材45を得る。平板形状部材45は、後処理を経て平板部23Aまたは平板部23Dとなる。後述する「流動浸漬法」では膜厚の管理を行うのは困難であるが、「静電スプレー法」では50ミクロン程度の薄膜で塗膜を管理することが容易となる。 After applying the powder coating material, a coating film is formed by heating in a baking drying furnace 73, and after cooling, a flat plate-shaped member 45 on which an insulating layer 55 is formed is obtained. The flat plate-shaped member 45 becomes a flat plate portion 23A or a flat plate portion 23D after post-treatment. Although it is difficult to control the film thickness by the "fluid immersion method" described later, it is easy to control the coating film with a thin film of about 50 microns by the "electrostatic spray method".

「静電スプレー法」で使用される熱硬化性塗料は、熱を加えることにより化学変化(架橋)を起こし、特性が変化する。架橋反応により各種の性能を付加させることが可能なため、用途に応じた塗料を選択することができる。使用されるベース樹脂は、ポリエステル樹脂、アクリル樹脂、エポキシ樹脂、ハイブリッド(エポキシ/ポリエステル)樹脂等が一般的である。 The thermosetting paint used in the "electrostatic spray method" undergoes a chemical change (crosslinking) when heat is applied, and its properties change. Since various performances can be added by the cross-linking reaction, it is possible to select a paint according to the application. The base resin used is generally a polyester resin, an acrylic resin, an epoxy resin, a hybrid (epoxy / polyester) resin, or the like.

図5は「流動浸漬法」の手順を表した工程図である。
「流動浸漬法」では、先ず、平板形状部材45を、前処理槽59で洗浄処理し、予備加熱炉77で平板形状部材45を予備加熱する。次いで、流動浸漬槽79において、浸漬を行う。浸漬は、流動浸漬槽79の底の部分に多孔板を配置し、多孔板から圧縮空気81を送ることにより塗料を流動させ、流動している塗料の中に予熱した平板形状部材45を浸漬する。流動浸漬槽79の中の塗料は、熱により平板形状部材45に融着し、厚膜の塗膜を形成する。
FIG. 5 is a process chart showing the procedure of the “fluid immersion method”.
In the "fluid immersion method", first, the flat plate-shaped member 45 is washed in the pretreatment tank 59, and the flat plate-shaped member 45 is preheated in the preheating furnace 77. Next, immersion is performed in the fluidized immersion tank 79. For immersion, a perforated plate is placed at the bottom of the fluidized immersion tank 79, the paint is made to flow by sending compressed air 81 from the perforated plate, and the preheated flat plate-shaped member 45 is immersed in the flowing paint. .. The paint in the fluidized immersion tank 79 is fused to the flat plate-shaped member 45 by heat to form a thick coating film.

その後、平滑性を向上させるための後加熱槽83を通してもよい。これにより、絶縁層55が形成された平板形状部材45を得る。平板形状部材45は、後処理を経て平板部23Aまたは平板部23Dとなる。「流動浸漬塗装法」では、通常200〜500ミクロンの膜厚を付けることができる。 After that, it may be passed through a post-heating tank 83 for improving smoothness. As a result, a flat plate-shaped member 45 on which the insulating layer 55 is formed is obtained. The flat plate-shaped member 45 becomes a flat plate portion 23A or a flat plate portion 23D after post-treatment. In the "fluid dipping coating method", a film thickness of usually 200 to 500 microns can be applied.

「流動浸漬法」に使用される熱可塑性粉体塗料は、主に塩化ビニル、ポリエチレン、ナイロン等の樹脂を使用することができる。熱可塑性塗料は、熱を加えることにより軟化し形状を変化させ、冷えると形状が安定するという特徴を持つ。熱可塑性粉体塗料は、熱による化学変化を伴わないため、再び熱を加えると軟化及び形状の変化が繰り返される。従って、熱硬化性塗料のような焼付け工程ではない。 As the thermoplastic powder coating material used in the "fluid immersion method", resins such as vinyl chloride, polyethylene and nylon can be mainly used. Thermoplastic paints have the characteristic that they soften by applying heat and change their shape, and when they cool, their shape stabilizes. Since the thermoplastic powder coating material does not undergo a chemical change due to heat, when heat is applied again, softening and shape change are repeated. Therefore, it is not a baking process like a thermosetting paint.

なお、本実施形態に係る各平板部23A〜23Dの絶縁層55の製造方法では、例えば、平板部23Aの第1の接続片35となる部分の表面を、マスキングテープ等を用いることによりマスキングする。マスキングされる第1の接続片35は、予め穴あけ加工によりボルト固定穴43等を穿設しておいてもよい。このマスキングされた平板部23Aの第1の接続片35には、絶縁層55が形成されない。そこで、この平板部23Aにおける導電性材料の露出部である第1の接続片35は、接続端子として利用することができる。従って、第1の接続片35は、上記のボルト固定穴43を利用したボルト締結により、配索材85の平型導体87Dにおける配索材接続部89と導通接続することができるようになる。 In the method for manufacturing the insulating layer 55 of the flat plate portions 23A to 23D according to the present embodiment, for example, the surface of the portion of the flat plate portion 23A to be the first connection piece 35 is masked by using masking tape or the like. .. The first connection piece 35 to be masked may be bored with a bolt fixing hole 43 or the like in advance by drilling. The insulating layer 55 is not formed on the first connection piece 35 of the masked flat plate portion 23A. Therefore, the first connection piece 35, which is an exposed portion of the conductive material in the flat plate portion 23A, can be used as a connection terminal. Therefore, the first connection piece 35 can be electrically connected to the wiring material connecting portion 89 in the flat conductor 87D of the wiring material 85 by bolting using the bolt fixing hole 43.

図6は図2に示した積層導電性部材13に接続される配索材85の斜視図である。
分岐ボックス11に収容された積層導電性部材13には、配索材85が接続される。配索材85は、絶縁層55に被覆された平型導体87A〜87Dを積層することで、多回路に対応が可能となる。図6には、4層の平型導体87A〜87Dからなる配索材85の場合を例示するが、層数(枚数)はこれに限定されない。4層の平型導体87A〜87Dは、例えば、長手方向に沿って所定間隔で配置された複数のクランプ部材等により一体とされる。
FIG. 6 is a perspective view of the wiring material 85 connected to the laminated conductive member 13 shown in FIG.
The wiring material 85 is connected to the laminated conductive member 13 housed in the branch box 11. The wiring material 85 can support multiple circuits by laminating flat conductors 87A to 87D coated on the insulating layer 55. FIG. 6 illustrates the case of the wiring material 85 composed of four layers of flat conductors 87A to 87D, but the number of layers (number of sheets) is not limited to this. The four-layer flat conductors 87A to 87D are integrated by, for example, a plurality of clamp members arranged at predetermined intervals along the longitudinal direction.

それぞれの平型導体87A〜87Dの配索材接続部89は、配索材85の全幅を層数で分割した幅で形成することができる。図示例のように、配索材接続部89には、ボルト固定穴43が穿設されている。 The wiring material connecting portion 89 of each of the flat conductors 87A to 87D can be formed by dividing the entire width of the wiring material 85 by the number of layers. As shown in the illustrated example, the bolt fixing hole 43 is bored in the wiring material connecting portion 89.

図7及び図8に示すように、図示例の4回路は、例えば下層より48Vのマイナス、48Vのプラス、12Vのプラス、12Vのマイナスの順で平型導体87A〜87Dを積層して配索材85を構成することができる。この場合、隣接する層は、同極同士とすることが好ましい。図示例の配索材85では、「48Vのプラス」と「12Vのプラス」とが2層目と3層目とで隣接する。多回路を積層した配索材85は、同極を隣接配置することにより耐ノイズ性能を向上させることができる。 As shown in FIGS. 7 and 8, in the four circuits of the illustrated example, for example, flat conductors 87A to 87D are stacked and arranged in the order of 48V minus, 48V plus, 12V plus, and 12V minus from the lower layer. The material 85 can be constructed. In this case, the adjacent layers are preferably the same poles. In the wiring material 85 of the illustrated example, "48V plus" and "12V plus" are adjacent to each other in the second layer and the third layer. The noise resistance performance of the wiring material 85 in which multiple circuits are laminated can be improved by arranging the same poles adjacent to each other.

次に、上記した構成の作用を説明する。
図9は複数種の配索材85を用いた車両での配索例を表す斜視図である。
配索材85である上流側配索材99及び下流側配索材97は、例えば電源ケーブルとして用いる場合、車両のフロント(Fr)側のフロントクロスメンバ91とリア(Rr)側のリアクロスメンバ93とを跨いでフロアパネル95に沿って車両前後方向に配索される。また、配索材85である分岐配索材101は、車両のトンネル部92を跨いでフロアパネル95に沿って車両左右方向に配索され、分岐ボックス11を介して上流側配索材99及び下流側配索材97に接続される。
Next, the operation of the above configuration will be described.
FIG. 9 is a perspective view showing an example of routing in a vehicle using a plurality of types of routing materials 85.
When the upstream side wiring material 99 and the downstream side wiring material 97, which are the wiring material 85, are used as a power cable, for example, the front cross member 91 on the front (Fr) side and the rear cross member on the rear (Rr) side of the vehicle. It is laid out in the front-rear direction of the vehicle along the floor panel 95 straddling the 93. Further, the branch wiring material 101, which is the wiring material 85, is distributed in the vehicle left-right direction along the floor panel 95 across the tunnel portion 92 of the vehicle, and the upstream side wiring material 99 and the branch wiring material 99 are distributed via the branch box 11. It is connected to the downstream side routing material 97.

そして、車両のフロント(Fr)側とリア(Rr)側に渡ってフロアパネル95に沿って配索されて相互接続されたこれら上流側配索材99、下流側配索材97及び分岐配索材101により、車載バッテリーから車両の各所の機器へ電源を供給することができる。 Then, these upstream side wiring material 99, downstream side wiring material 97 and branch wiring are arranged and interconnected along the floor panel 95 over the front (Fr) side and the rear (Rr) side of the vehicle. The material 101 can supply power from the in-vehicle battery to various devices in the vehicle.

本実施形態に係る分岐構造を備えた積層導電性部材13が収容された分岐ボックス11では、複数の平型導体87A〜87Dからなる配索材85を、導体同士を接続して所望の方向に分岐することができる。本実施形態の分岐構造では、配索材85における複数の平型導体87A〜87Dの数だけ平板状の導電性材料からなる平板部23A〜23Dが積層される。各平板部間が絶縁層55により電気的に絶縁された複数の平板部23A〜23Dの外周縁25には、配索材85の平型導体87A〜87Dと同数の第1〜第4の接続片35,37,39,41により構成される第1群〜第4群の接続部27,29,31,33が所望の分岐方向に向けて突設される。配索材85に設けられる複数導体のうち一つの平型導体87Aを見た場合、この平型導体87Aを分岐するには、1枚の平板部23Aの外周縁25に、少なくとも3つの第1の接続片35が設けられる。なお、本実施形態においては、4つの第1の接続片35が設けられている。
配索材85を分岐するには、配索材85の上流側配索材99と下流側配索材97と分岐配索材101との間に、本分岐構造を備えた分岐ボックス11が設けられる。
In the branch box 11 in which the laminated conductive member 13 having the branch structure according to the present embodiment is housed, the wiring material 85 composed of a plurality of flat conductors 87A to 87D is connected to each other in a desired direction. Can branch. In the branched structure of the present embodiment, the flat plate portions 23A to 23D made of the flat plate-shaped conductive material are laminated by the number of the plurality of flat conductors 87A to 87D in the wiring material 85. The same number of first to fourth connections as the flat conductors 87A to 87D of the wiring material 85 are connected to the outer peripheral edges 25 of the plurality of flat plates 23A to 23D in which the flat plates are electrically insulated by the insulating layer 55. The connecting portions 27, 29, 31, 33 of the first group to the fourth group composed of the pieces 35, 37, 39, 41 are projected in the desired branching direction. When looking at the flat conductor 87A of one of the plurality of conductors provided in the wiring material 85, in order to branch the flat conductor 87A, at least three first ones are formed on the outer peripheral edge 25 of one flat plate portion 23A. Connection piece 35 is provided. In this embodiment, four first connection pieces 35 are provided.
In order to branch the wiring material 85, a branch box 11 having this branching structure is provided between the upstream side wiring material 99, the downstream side wiring material 97, and the branching wiring material 101 of the wiring material 85. Be done.

図10の(a)〜(c)は、図9に示した上流側配索材99、下流側配索材97及び分岐配索材101を表した斜視図である。
この場合、図2に示した本実施形態に係る積層導電性部材13の分岐構造では、第1群の接続部27における平板部23Aの第1の接続片35に下流側配索材97の平型導体87Aが接続され、第3群の接続部31における平板部23Aの第1の接続片35に上流側配索材99の平型導体87Aが接続される。そして、第2群の接続部29における平板部23Aの第1の接続片35に分岐配索材101の平型導体87Aが接続される。下流側配索材97、上流側配索材99及び分岐配索材101の他の平型導体87B〜87Dは、異なる層の平板部23B〜23Dを介して同様にそれぞれ接続される。これにより、上流側配索材99と下流側配索材97との間で分岐ボックス11を介して分岐配索材101が分岐接続される。
10 (a) to 10 (c) are perspective views showing the upstream side wiring material 99, the downstream side wiring material 97, and the branch wiring material 101 shown in FIG.
In this case, in the branched structure of the laminated conductive member 13 according to the present embodiment shown in FIG. 2, the flatness of the downstream side routing material 97 is connected to the first connecting piece 35 of the flat plate portion 23A in the connecting portion 27 of the first group. The mold conductor 87A is connected, and the flat conductor 87A of the upstream side wiring material 99 is connected to the first connection piece 35 of the flat plate portion 23A in the connection portion 31 of the third group. Then, the flat conductor 87A of the branch wiring material 101 is connected to the first connecting piece 35 of the flat plate portion 23A in the connecting portion 29 of the second group. The downstream side wiring material 97, the upstream side wiring material 99, and the other flat conductors 87B to 87D of the branch wiring material 101 are similarly connected via the flat plate portions 23B to 23D of different layers, respectively. As a result, the branch wiring material 101 is branched and connected between the upstream side wiring material 99 and the downstream side wiring material 97 via the branch box 11.

図11に示すように、例えば車載バッテリー107から一度、ジャンクションボックス105を通し、各所の機器109に電源を送る従来の車両における配索例の場合、電線長が長くなる問題があった。また、余計な電線111が増えるため、重量アップやコストアップに繋がる問題があった。
これに対し、図12に示すように、分岐ボックス11と配索材85を用いた本実施形態に車両における配索例では、車載バッテリー107からの配索材85の必要箇所に分岐ボックス11を介装し、それぞれの分岐ボックス11から各所の機器109に電源を送ることがでるので、電線長を短くできる。また、余計な電線が増えないため、重量及びコストを低減することができる。
As shown in FIG. 11, for example, in the case of a wiring example in a conventional vehicle in which a vehicle-mounted battery 107 is once passed through a junction box 105 and power is sent to devices 109 at various locations, there is a problem that the wire length becomes long. In addition, since the number of extra electric wires 111 increases, there is a problem that the weight increases and the cost increases.
On the other hand, as shown in FIG. 12, in the wiring example in the vehicle according to the present embodiment using the branch box 11 and the wiring material 85, the branch box 11 is provided at a required position of the wiring material 85 from the in-vehicle battery 107. Since the power can be transmitted from each branch box 11 to the devices 109 in various places, the wire length can be shortened. Moreover, since the extra electric wire does not increase, the weight and cost can be reduced.

また、本実施形態の分岐構造では、外周縁25から所望の接続方向に第1〜第4の接続片35,37,39,41を突出させた複数の平板部23A〜23Dが、絶縁層55を介して積層されることにより、積層導電性部材13が構成される。複数の平型導体87A〜87Dを有する配索材85を分岐する場合、平型導体87A〜87Dの数と等しい平板部23A〜23Dの合計の厚みと、その間に設けられる絶縁層55の合計の厚みとの和のみが積層方向の厚みとなり、積層導電性部材13を薄厚に形成できる。
また、複数の配索材85の各平型導体87A〜87Dをそれぞれ接続する複数の平板部23A〜23Dが積層されることで、積層導電性部材13における耐ノイズ性が向上する。
Further, in the branched structure of the present embodiment, a plurality of flat plate portions 23A to 23D having the first to fourth connecting pieces 35, 37, 39, 41 protruding from the outer peripheral edge 25 in a desired connection direction form an insulating layer 55. The laminated conductive member 13 is formed by being laminated via the above. When branching the wiring material 85 having a plurality of flat conductors 87A to 87D, the total thickness of the flat plate portions 23A to 23D equal to the number of the flat conductors 87A to 87D and the total thickness of the insulating layers 55 provided between them. Only the sum with the thickness is the thickness in the stacking direction, and the laminated conductive member 13 can be formed thinly.
Further, the noise resistance of the laminated conductive member 13 is improved by laminating a plurality of flat plate portions 23A to 23D connecting the flat conductors 87A to 87D of the plurality of wiring materials 85.

更に、本実施形態の分岐構造では、粉体塗装により絶縁層55が平板部23A〜23Dの表裏面に予め形成されることにより、絶縁層55を薄厚に形成して積層される平板部間の間隔を低減できると共に、複数の平板部23A〜23Dを積層する際の組立作業を容器にできる。 Further, in the branched structure of the present embodiment, the insulating layer 55 is formed in advance on the front and back surfaces of the flat plate portions 23A to 23D by powder coating, so that the insulating layer 55 is thinly formed and laminated between the flat plate portions. The interval can be reduced, and the assembly work when laminating the plurality of flat plate portions 23A to 23D can be used as a container.

図13は電源分配方向の他の例を表す説明図である。
また、図13に示すように、本実施形態に係る分岐構造は、一つの平板部23A(23B〜23D)における第1の接続片35が、第1群の接続部27、第2群の接続部29、第3群の接続部31及び第4群の接続部33において、端から同じ位置に配設されている必要はない。例えば、第1群の接続部27において電線113に接続される第4の接続片41が、第3群の接続部31Aにおいては、図中の右から二番目の位置に配設されており、第1群の接続部27における第3の接続片39が、第3群の接続部31Aにおいては、図中の右から一番目の位置に配設されている。これにより、導体の配列が異なる配索材を第3群の接続部31Aに接続し、電源等の分岐後の回路を変更することもできる。
FIG. 13 is an explanatory diagram showing another example in the power distribution direction.
Further, as shown in FIG. 13, in the branch structure according to the present embodiment, the first connection piece 35 in one flat plate portion 23A (23B to 23D) is connected to the connection portion 27 of the first group and the connection portion 27 of the second group. It is not necessary that the portions 29, the connecting portion 31 of the third group, and the connecting portion 33 of the fourth group are arranged at the same position from the ends. For example, the fourth connection piece 41 connected to the electric wire 113 at the connection portion 27 of the first group is arranged at the second position from the right in the connection portion 31A of the third group. The third connection piece 39 in the connection portion 27 of the first group is arranged at the first position from the right in the drawing in the connection portion 31A of the third group. As a result, it is possible to connect the wiring materials having different conductor arrangements to the connecting portion 31A of the third group and change the circuit after branching of the power supply or the like.

また、本実施形態に係る分岐構造は、必ずしも平型導体87A〜87Dからなる配索材85と接続されなくてもよい。例えば、図14に示すように、絶縁被覆された複数の丸型導体117が、クランプ123等により束ねられた配索材119を接続することもできる。各丸型導体117は、LA端子状に形成された端部121が、分岐ボックス11の第1〜第4の接続片35,37,39,41にそれぞれ接続される。 Further, the branch structure according to the present embodiment does not necessarily have to be connected to the wiring member 85 made of flat conductors 87A to 87D. For example, as shown in FIG. 14, a plurality of insulatingly coated round conductors 117 can connect the wiring member 119 bundled by a clamp 123 or the like. In each round conductor 117, the end portion 121 formed in the shape of an LA terminal is connected to the first to fourth connecting pieces 35, 37, 39, 41 of the branch box 11, respectively.

従って、本実施形態に係る分岐構造によれば、複数の平型導体87A〜87Dからなる配索材85を所望の方向に省スペースで分岐できる。 Therefore, according to the branching structure according to the present embodiment, the wiring material 85 composed of the plurality of flat conductors 87A to 87D can be branched in a desired direction in a space-saving manner.

本発明は上記の実施形態に限定されるものではなく、実施形態の各構成を相互に組み合わせることや、明細書の記載、並びに周知の技術に基づいて、当業者が変更、応用することも本発明の予定するところであり、保護を求める範囲に含まれる。 The present invention is not limited to the above-described embodiment, and can be modified or applied by those skilled in the art based on the combination of the configurations of the embodiments with each other, the description of the specification, and well-known techniques. It is the planned invention and is included in the scope of seeking protection.

例えば、上記の構成の分岐ボックス11は、平板部23A〜23Dが四角形である場合を例に説明したが、平板部の形状はこれに限定されず、円形、長円形、楕円形の他、三角形、五角形、六角形、八角形等の多角形でもよい。また、上記の構成において、平板部の接続片と配索材の導体とは、ボルト締結、溶接、ハンダにより接続される場合を説明したが、接続片と導体は、双方に形成した嵌合係止構造により直接接続するものであってもよい。
また、複数の平板部の間に設けられて各平板部間を電気的に絶縁する絶縁層は、絶縁シートにより形成することもできる。所定形状の絶縁シートが各平板部間に介装されることにより、積層される平板部間に絶縁層を安価に形成することができる。
For example, the branch box 11 having the above configuration has been described by taking the case where the flat plate portions 23A to 23D are quadrangular as an example, but the shape of the flat plate portion is not limited to this, and is circular, oval, elliptical, or triangular. , Pentagon, hexagon, octagon and other polygons. Further, in the above configuration, the case where the connecting piece of the flat plate portion and the conductor of the wiring material are connected by bolt fastening, welding, or solder has been described, but the connecting piece and the conductor are fitted together formed on both sides. It may be directly connected by a stop structure.
Further, the insulating layer provided between the plurality of flat plate portions and electrically insulating between the flat plate portions can also be formed by an insulating sheet. By interposing an insulating sheet having a predetermined shape between the flat plates, an insulating layer can be inexpensively formed between the flat plates to be laminated.

ここで、上述した本発明に係る分岐構造の実施形態の特徴をそれぞれ以下[1]〜[3]に簡潔に纏めて列記する。
[1] 複数の導体(平型導体87A〜87D)からなる複数の配索材(85)を接続するための分岐構造であって、平板状の導電性材料からなり積層される複数の平板部(23A〜23D)と、積層された前記各平板部の外周縁(25)から積層方向に重ならないように横並に突出して前記複数の導体に対応して接続される複数の接続片(第1〜第4の接続片35,37,39,41)により構成される複数群の接続部(第1群〜第4群の接続部27,29,31,33)と、前記複数の平板部の間に設けられて各平板部間を電気的に絶縁する絶縁層(55)と、を備えることを特徴とする分岐構造。
[2] 前記絶縁層(55)が、前記平板部(23A〜23D)の表面及び裏面の少なくとも一方に粉体塗装により形成されることを特徴とする上記[1]に記載の分岐構造。
[3] 上記[1]又は[2]に記載の分岐構造を備えた積層導電性部材(13)が、絶縁性の収容ケース(収容ボックス15及び蓋ケース17)内に収容されていることを特徴とする分岐ボックス(11)。
Here, the features of the above-described embodiment of the branched structure according to the present invention are briefly summarized and listed below in [1] to [3], respectively.
[1] A branch structure for connecting a plurality of wiring materials (85) composed of a plurality of conductors (flat conductors 87A to 87D), and a plurality of flat plate portions made of a flat conductive material and laminated. (23A to 23D) and a plurality of connecting pieces (third) that project horizontally from the outer peripheral edge (25) of the laminated flat plate portions so as not to overlap in the stacking direction and are connected corresponding to the plurality of conductors. A plurality of groups of connecting portions (connecting portions 27, 29, 31, 33 of the first to fourth groups) composed of the first to fourth connecting pieces 35, 37, 39, 41) and the plurality of flat plate portions. A branch structure characterized by comprising an insulating layer (55) provided between the two plates to electrically insulate between the flat plates.
[2] The branched structure according to the above [1], wherein the insulating layer (55) is formed by powder coating on at least one of the front surface and the back surface of the flat plate portions (23A to 23D).
[3] The laminated conductive member (13) having the branched structure according to the above [1] or [2] is housed in an insulating storage case (storage box 15 and lid case 17). A characteristic branch box (11).

13…積層導電性部材
23A〜23D…平板部
27…第1群の接続部(接続部)
29…第2群の接続部(接続部)
31…第3群の接続部(接続部)
33…第4群の接続部(接続部)
35…第1の接続片(接続片)
37…第2の接続片(接続片)
39…第3の接続片(接続片)
41…第4の接続片(接続片)
55…絶縁層
85…配索材
87A〜87D…平型導体(導体)
13 ... Laminated conductive members 23A to 23D ... Flat plate portion 27 ... Connecting portion (connecting portion) of the first group
29 ... Connection part of the second group (connection part)
31 ... Connection part of the third group (connection part)
33 ... Connection part of the 4th group (connection part)
35 ... First connection piece (connection piece)
37 ... Second connection piece (connection piece)
39 ... Third connection piece (connection piece)
41 ... Fourth connection piece (connection piece)
55 ... Insulation layer 85 ... Cable arrangement materials 87A to 87D ... Flat conductor (conductor)

Claims (2)

複数の導体からなる複数の配索材を接続するための分岐構造であって、
平面視で方形の平板状の導電性材料からなり積層される複数の平板部と、
積層された前記各平板部の外周縁から積層方向に重ならないように横並に突出して前記複数の導体に対応して接続される複数の接続片により構成される複数群の接続部と、
前記複数の平板部の間に設けられて各平板部間を電気的に絶縁する絶縁層と、
を備え
前記絶縁層が、前記接続片を除いた前記平板部の表面及び裏面の少なくとも一方に粉体塗装により形成されることを特徴とする分岐構造。
It is a branch structure for connecting a plurality of wiring materials composed of a plurality of conductors.
A plurality of flat plates made of a rectangular flat conductive material in a plan view and laminated.
A plurality of groups of connecting portions composed of a plurality of connecting pieces that project side by side from the outer peripheral edge of each of the laminated flat plate portions so as not to overlap in the stacking direction and are connected corresponding to the plurality of conductors.
An insulating layer provided between the plurality of flat plates and electrically insulating between the flat plates,
Equipped with a,
A branched structure characterized in that the insulating layer is formed by powder coating on at least one of the front surface and the back surface of the flat plate portion excluding the connection piece .
請求項1に記載の分岐構造を備えた積層導電性部材が、絶縁性の収容ケース内に収容されていることを特徴とする分岐ボックス。A branch box characterized in that the laminated conductive member having the branch structure according to claim 1 is housed in an insulating storage case.
JP2016244783A 2016-12-16 2016-12-16 Branch structure Active JP6830348B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2016244783A JP6830348B2 (en) 2016-12-16 2016-12-16 Branch structure

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2016244783A JP6830348B2 (en) 2016-12-16 2016-12-16 Branch structure

Publications (2)

Publication Number Publication Date
JP2018098147A JP2018098147A (en) 2018-06-21
JP6830348B2 true JP6830348B2 (en) 2021-02-17

Family

ID=62633122

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2016244783A Active JP6830348B2 (en) 2016-12-16 2016-12-16 Branch structure

Country Status (1)

Country Link
JP (1) JP6830348B2 (en)

Family Cites Families (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0524145Y2 (en) * 1989-12-13 1993-06-18
JPH0870187A (en) * 1994-08-30 1996-03-12 Furukawa Electric Co Ltd:The High-breakdown strength and high-current wiring board
JPH11126637A (en) * 1997-10-21 1999-05-11 Yazaki Corp Branch connection structure in electric connection box
WO2013027333A1 (en) * 2011-08-19 2013-02-28 キヤノンアネルバ株式会社 Power branching device

Also Published As

Publication number Publication date
JP2018098147A (en) 2018-06-21

Similar Documents

Publication Publication Date Title
US10468161B2 (en) Wiring member, manufacturing method of wiring member, and wiring member connection structure
JP2018101600A (en) Wiring member, method of manufacturing wiring member, and wiring member connection structure
US10779392B2 (en) Electrical assembly with a multilayer bus board
JP6905071B2 (en) Frame assembly and method for manufacturing it
JP6757856B2 (en) Busbar assembly and frame assembly
US10381815B2 (en) Busbar module
US20160036151A1 (en) Electric cable structural body, electric connection structure, and method for producing electric cable structural body
JP7123514B2 (en) conductive structure
JP2016514345A (en) Battery housing
JP7016836B2 (en) Conductive system
BRPI0610442B1 (en) COATING PROCESS FOR AN ELECTRIC MOTOR COIL HEAD
JP6830348B2 (en) Branch structure
JP2019040765A (en) Conductor connection structure of plate-like wiring material
JP6607896B2 (en) Conductor connection structure of wiring material
WO2018179867A1 (en) Wire harness, and power storage device unit
JP6644730B2 (en) Conductor connection structure of laminated wiring
JP2019145413A (en) Fuel cell housing case
JP2014175063A (en) Electrical wiring structure, electrical connection structure, and method for manufacturing electrical wiring structure
JP7459987B2 (en) Wiring member arrangement structure
JP6861545B2 (en) Branch structure and branch box
US20230260675A1 (en) Film-Type Cable Including Fuse Line
JP6806608B2 (en) Branch structure and branch box
JP6861552B2 (en) Tolerance absorption structure of conductor connection
US11552344B2 (en) Flex foil substrate connector for sensing battery voltage and temperature
JP3628134B2 (en) Bus duct installation structure

Legal Events

Date Code Title Description
A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20191119

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20200901

A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20200831

A521 Request for written amendment filed

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20201005

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20210119

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20210126

R150 Certificate of patent or registration of utility model

Ref document number: 6830348

Country of ref document: JP

Free format text: JAPANESE INTERMEDIATE CODE: R150

S531 Written request for registration of change of domicile

Free format text: JAPANESE INTERMEDIATE CODE: R313531

R350 Written notification of registration of transfer

Free format text: JAPANESE INTERMEDIATE CODE: R350

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250