JP6820551B2 - Powder paint supply device - Google Patents

Description

The present invention relates to a powder coating material supply device in a powder coating equipment.

Conventionally, as shown in FIG. 13, a powder coating device is connected to a fluid tank 51 for accommodating the powder coating A in a fluid state by fluid air and a fluid tank 51, and the powder is supplied from the fluid tank 51. A relay tank 52 for accommodating the paint A, a screw feeder unit 53 installed below the relay tank 52 for quantitatively discharging the powder paint A in the relay tank 52, and a powder paint discharged from the screw feeder unit 53. There is one configured by an injector unit 54 that absorbs A and supplies it to the powder coating gun 55 (Patent Document 1).

In such a powder coating material supply device, the powder coating material A whose mass has been loosened and dehumidified by the fluidized air in the fluidized tank 51 is temporarily supplied to the relay tank 52, and excess air is removed in the relay tank 52. After the amount of powder coating material A per unit volume is made constant, the powder coating material A can be quantitatively supplied to the suction port 56 of the injector unit 54 by the screw feeder unit 53, so that the powder coating gun 55 can be used. There is an advantage that the powder coating material A to be discharged has high quantitativeness and good film thickness control can be performed.

Japanese Unexamined Patent Publication No. 9-1040

By the way, conventionally, when the color of the powder coating equipment is changed, it is necessary to clean the inside of the passage through which the powder coating of the powder coating supply device passes by air blow.

However, since the screw 57 for pushing out the powder coating material A is provided inside the screw feeder unit 53, it is necessary to disassemble and clean the screw feeder unit 53 in order to clean the inside. It takes time to remove and disassemble the screw feeder unit 53, which causes a problem that it takes a long time to change colors.

Further, since the screw 57 inside the screw feeder unit 53 pushes out the powder paint A, the powder paint easily sticks to the screw 57, and the inside of the screw feeder unit 53 is disassembled for maintenance even at the time of daily inspection such as at the start of work. There was a problem that it took a long time for maintenance.

Therefore, the present invention aims to shorten the work time for color change and daily maintenance by making it possible to easily clean and maintain the screw feeder unit in a short time.

In order to solve the above-mentioned problems, the powder coating material supply device according to the present invention has a relay tank that accommodates powder coating material and has a coating material discharge port at the bottom, and is installed below the paint discharging port and has a screw. By rotation, the screw feeder unit that quantitatively discharges the powder paint supplied from the paint discharge port and the powder paint discharged from the discharge port passage of the screw feeder unit are sucked and the powder paint is used as a coating gun. A powder paint supply device in which an injector unit for transportation is provided on a relay tank mount, and a screw feeder unit includes a screw guide having a supply port on the upper surface and a discharge port on the front surface, and a screw housed in the screw guide. In the above, a shutter unit for opening and closing the paint flow path between the paint discharge port of the relay tank and the supply port on the upper surface of the screw guide is provided so that the shutter unit and the upper surface of the screw guide can be separated. , The relay tank can be raised and lowered with respect to the relay tank mounting stand together with the shutter unit, and a screw feeder base that separately supports the screw feeder unit is mounted on the relay tank between the screw feeder unit and the injector unit. It is characterized by being installed on a stand.

The relay tank mounting stand may be provided with a jack-up device for raising and lowering the relay tank together with the shutter unit.

As described above, the powder paint supply device of the present invention is configured so that the screw feeder unit can be easily separated from the injector unit and the relay tank. Therefore, the screw feeder unit is used for color change and daily maintenance. Can be disassembled and cleaned in a short time.

It is a perspective view which shows the embodiment of the powder coating material supply device of this invention in the position which the shutter unit is open. It is a vertical sectional side view of the relay tank, the screw feeder unit, and the injector unit part of the embodiment of FIG. 1 in the position where the shutter unit is opened. It is a perspective view which shows the embodiment of FIG. 1 in the position which the shutter unit is closed. It is a vertical sectional side view of the relay tank, the screw feeder unit, and the injector unit part of the embodiment of FIG. 1 in the position where the shutter unit is closed. FIG. 5 is a perspective view showing a state in which the screw feeder units of the embodiment of FIG. 1 are connected in parallel. It is a perspective view which shows the internal structure of the screw feeder unit single body of the embodiment of FIG. It is sectional drawing of the screw feeder unit single body of FIG. It is sectional drawing which shows the state which covered the air intake of the screw feeder unit of FIG. (A) is a perspective view showing the shutter unit of the embodiment of FIG. 1 in an open state, (b) is a perspective view showing the shutter unit of the embodiment of FIG. 1 in a half-closed state, and (c) is a perspective view of FIG. It is a perspective view which shows the shutter unit of an embodiment in a closed state. It is a perspective view which shows the embodiment of the powder paint supply apparatus of this invention which shows the state which pulled out and removed the screw feeder unit. It is a longitudinal side view of the relay tank, the screw feeder unit, and the injector unit part of the embodiment of FIG. 1 which shows the state which raised the relay tank and the shutter unit. It is a vertical sectional side view of the relay tank, the screw feeder unit, and the injector unit part of the embodiment of FIG. 1 which shows the state which pulled out and removed the screw feeder unit from the state of FIG. It is the schematic sectional drawing of the conventional powder coating material supply apparatus.

Hereinafter, embodiments of the present invention will be described with reference to the accompanying drawings.
As shown in FIGS. 1 to 4, the powder coating material supply device includes a flow tank 1 containing powder coating material, a relay tank 2 containing powder coating material supplied from the flow tank 1, and the relay tank 2 It is composed of a screw feeder unit 3 installed at the lower part of the screw feeder unit 3 and an injector unit 5 that sucks powder paint discharged from the screw feeder unit 3 and supplies it to a powder coating gun (not shown) via a hose 4.

The flow tank 1 is mounted on the flow tank mounting table 6. Further, the relay tank 2 is mounted on the relay tank mounting table 7.

As shown in FIGS. 2 and 4, the screw feeder unit 3 is installed on the screw feeder base 8 provided on the relay tank mounting base 7.

The flow tank 1 and the relay tank 2 are detachably connected to each other via a supply port unit 9 provided on the front surface of the side wall of the flow tank 1, and the powder coating material in the flow tank 1 is connected to the relay tank through the supply port unit 9. It is designed to flow into 2.

Further, fluid air is supplied to the fluidized tank 1 from a perforated plate provided on the bottom surface. The fluidized air loosens the lumps of the powder coating material in the fluidized tank 1 and dehumidifies the powder coating material.

A net 13 vibrated by the vibrator 10 is stretched in the relay tank 2 so that excess air between the powder coatings is removed and the amount of the powder coatings per unit volume becomes constant. An air discharge port 12 is installed on the upper surface of the relay tank 2.

A screw feeder unit 3 for quantitatively discharging powder coating material having a constant amount per unit volume is installed in a lower portion of the relay tank 2 via a shutter unit 11.

As shown in FIGS. 5 to 8, the screw feeder unit 3 includes a screw guide 14 having a supply port 14a on the upper surface and a discharge port 14b on the front surface, a screw 15 housed in the screw guide 14, and a screw guide. It has a discharge port passage 16 provided on the front surface of the 14 and a screw support portion 24 that closes the rear end portion of the screw guide 14 and supports the screw 15, and a motor connecting portion 17 is inserted into the screw support portion 24. The rear end of the screw 15 is connected to the front end of the motor connecting portion 17.

Further, the discharge port passage 16 has a supply port mounted on the front discharge port 14b of the screw guide 14 on the rear surface, a discharge port connected to the suction port 21 of the injector unit 5 on the lower surface, and an air intake on the upper surface. It has an entrance 20.

As shown in FIG. 5, a plurality of the screw feeder units 3 are installed in parallel in the left-right direction, and the fixed shaft 18 inserted in the lower front part of the screw guide 14 is a screw feeder base as shown in FIGS. 1 and 3. As shown in FIGS. 2 and 4, the screw feeder base 8 is fixed to the screw feeder base 8 by engaging with the fixing brackets 19 provided on both sides of the 8.

As shown in FIGS. 2 and 4, the rear surface of the screw feeder unit 3 mounted on the screw feeder base 8 is provided with a number of motors 22 corresponding to the number of screws 15 of the screw feeder unit 3. .. The drive shaft of each motor 22 is provided with a connecting plug 23 that is inserted and connected to a motor connecting portion 17 that is connected to the rear end of each screw 15 of the screw feeder unit 3.

The screw support portion 24 is integrally provided with a cover portion 25 that surrounds the connecting portion between the rear end portion of the motor connecting portion 17 and the connecting plug 23.

By sliding the screw feeder unit 3 forward along the screw feeder base 8, the connection state between the motor connecting portion 17 and the connecting plug 23 of the motor 22 is released, and the screw feeder unit 3 can be pulled out with respect to the screw feeder base 8. ..

An injector unit 5 is installed below the discharge port passage 16 located in front of the screw feeder unit 3.

The injector unit 5 is provided with a number of injector main bodies 26 corresponding to the number of discharge port passages 16 of the screw feeder unit 3 in parallel with the injector base 27.

An air supply pipe 28 is connected to the injector main body 26, and the powder paint is sucked from the suction port 21 on the upper surface by the air blown from the air supply pipe 28, and the powder coating gun (illustrated) is passed through the hose 4. Powder coating is supplied to (omitted).

Further, a bypass air pipe 29 branched from the air supply pipe 28 is connected to the discharge port passage 16 portion of the screw feeder unit 3 to prevent the discharge port passage 16 from being clogged.

A support shaft 30 that penetrates the discharge port passage 16 and is supported by the front end wall of the screw guide 14 is connected to the front end of the shaft of the screw 15. A support cylinder 32 having a straightening vane 31 at the rear end that closes the end surface of the discharge port 14b is movably fitted on the outer surface of the support shaft 30.

A spring receiving portion 33 for supporting the end portion of the support shaft 30 of the screw 15 is provided on the front end wall of the screw guide 14, and between the spring receiving portion 33 and the end portion of the support cylinder 32 of the straightening vane 31. A spring 34 is provided to push the straightening vane 31 toward the discharge port 14b.

As shown in FIGS. 2 and 4, the shutter unit 11 is installed between the paint discharge port 2a provided at the bottom of the relay tank 2 and the supply port 14a of the screw guide 14. As shown in FIGS. 9A to 9C, the shutter units 11 face each other with a predetermined gap in the vertical direction, and a powder passage 36a opens at a position corresponding to the supply port 14a of the screw guide 14. It is composed of a pair of seal plates 36 and a shutter plate 37 that can slide between the pair of seal plates 36 to open and close the powder passage 36a.

Holding portions 38 for holding the seal plates 36 at predetermined intervals are provided on both sides of the pair of seal plates 36, and a pair of slide bars 39 are slidably inserted into the holding portions 38 on both sides in the front-rear direction. The rear end of the slide bar 39 is connected by the connection bar 40, and the rear end edge of the shutter plate 37 is fixed to the connection bar 40.

A handlebar 41 is connected to the front end of the pair of slide bars 39, and when the handlebar 41 is grasped and the handlebar 41 is pushed in as shown in FIG. 9A, the pair of slide bars 39 and the connection bar 40 are connected. The shutter plate 37 is slid backward through the shutter plate 37, and in this state, the powder passage 36a is opened, and as shown in FIG. 2, the powder paint in the relay tank 2 is screwed from the paint discharge port 2a at the bottom to the screw guide 14. Inflows into the supply port 14a of.

Then, when the handlebar 41 is pulled toward the front end side as shown in FIGS. 9 (b) and 9 (c) from the position where the powder passage 36a of the seal plate 36 is opened, the powder passage shown in FIG. 9 (b) is pulled. From the position where 36a is half closed, the position where all the powder passages 36a shown in FIG. 9C are closed. When the powder passage 36a of the seal plate 36 is closed by the shutter plate 37 in this way, as shown in FIG. 4, the powder from the paint discharge port 2a at the bottom of the relay tank 2 to the supply port 14a of the screw guide 14 The supply of paint is stopped.

By pushing or pulling the handlebar 41 of the shutter unit 11 in this way, the powder passages 36a of the pair of seal plates 36 can be opened and closed, whereby the bottom of the relay tank 2 can be opened and closed. The supply of powder coating material from the coating material discharge port 2a to the supply port 14a of the screw guide 14 can be started or stopped.

The screw support portion 24 that closes the rear end of the screw guide 14 of the screw feeder unit 3 is provided with a plurality of air inlets 42 that blow air from the rear end of the screw guide 14 toward the front in the circumferential direction. The air inlet 42 is connected to the compressed air supply source via the air supply pipe 43, and drives the compressed air supply source during color changing work or daily inspection through the air supply pipe 43. When air is blown into the air inlet 42 at the rear end of the screw guide 14, the screw 15 inside the screw guide 14, which is difficult to clean, can be cleaned in a short time.

The procedure for blowing air into the screw guide 14 from the air inlet 42 to clean the screw 15 inside the screw guide 14 is as follows.

First, when air is blown from the air inlet 42 for cleaning, the supply of powder paint from the paint discharge port 2a at the bottom of the relay tank 2 to the supply port 14a of the screw guide 14 is stopped, and further, As shown in FIGS. 4 and 8, the relay tank 2 is prevented from backflowing the powder paint in the screw guide 14 into the paint discharge port 2a at the bottom of the relay tank 2 due to the air blown into the screw guide 14. The shutter unit 11 installed between the paint discharge port 2a provided at the bottom of the screw guide 14 and the supply port 14a of the screw guide 14 is closed.

That is, as shown in FIGS. 4 and 9 (c), the handlebar 41 of the shutter unit 11 was pulled, the shutter plate 37 was slid forward, and the powder passage 36a of the seal plate 36 was closed by the shutter plate 37. Put it in a state.

Further, when cleaning the inside of the screw guide 14 by blowing air, as shown in FIGS. 4 and 8 so that the powder coating material does not leak from the air intake port 20 above the discharge port passage 16. The air intake port 20 is covered with the lid 44.

In this way, with the powder passage 36a of the seal plate 36 closed by the shutter plate 37 and the air intake port 20 closed by the lid 44, the compressed air supply source is driven and screwed through the air supply pipe 43. When air is blown into the screw guide 14 from the air inlet 42 at the rear end of the guide 14, the powder paint stuck to the screw 15 is also peeled off by the compressed air, and the peeled powder paint and the powder in the screw guide 14 are also peeled off. The body paint is discharged from the hose 4 via the injector unit 5, and the inside of the screw guide 14 is cleaned cleanly.

Further, in the present invention, the screw feeder unit 3 is configured so as to be easily separated from the injector unit 5 and the relay tank 2, and the screw feeder unit 3 can be disassembled and cleaned in a short time at the time of color change or daily maintenance. I am trying to do it.

The separation mechanism of the screw feeder unit 3 is shown in FIGS. 10 to 12.

First, the relay tank 2 is integrated with the shutter unit 11 and is vertically installed on the relay tank mounting base 7 by the elevating frame 45.

The elevating frame 45 is configured to be elevated by a hydraulic jack-up device 46.

The lower surface of the shutter unit 11 is separably supported with respect to the upper surface of the screw guide 14 of the screw feeder unit 3.

Further, the lower surface of the screw guide 14 of the screw feeder unit 3 is separably supported with respect to the screw feeder base 8.

Then, the screw feeder unit 3 can be easily pulled out from the relay tank 2 and the injector unit 5 as follows.

First, the handle bar 41 of the shutter unit 11 is pulled to slide the shutter plate 37 forward so that the powder passage 36a of the seal plate 36 is closed by the shutter plate 37.

From this state, the jack-up device 46 is used to raise the relay tank 2 integrally with the shutter unit 11 as shown in FIG. Since the powder passage 36a of the shutter unit 11 is closed by the shutter plate 37, the powder coating material in the relay tank 2 does not leak downward.

With the relay tank 2 and the shutter unit 11 raised, the fixing brackets 19 provided on both sides of the screw feeder base 8 are removed, and the screw feeder unit 3 is attached to the screw feeder base 8 as shown in FIGS. 10 and 12. The screw feeder unit 3 can be easily separated from the injector unit 5 and the relay tank 2 by pulling it forward.

Therefore, according to the present invention, the screw feeder unit 3 which is difficult to clean can be separated and cleaned in a short time, so that the cleaning time is shortened and daily inspection is facilitated.

1: Flow tank 2: Relay tank 2a: Paint discharge port 3: Screw feeder unit 4: Hose 5: Injector unit 6: Flow tank mounting stand 7: Relay tank mounting stand 8: Screw feeder base 9: Supply port unit 10: Vibrator 11: Shutter unit 12: Air outlet 13: Net 14: Screw guide 14a: Supply port 14b: Discharge port 15: Screw 16: Discharge port passage 17: Motor connection 18: Fixed shaft 19: Fixing bracket 20: Air intake 21: Suction port 22: Motor 23: Connecting plug 24: Screw support 25: Cover 26: Injector body 27: Injector base 28: Air supply pipe 29: Bypass air pipe 30: Support shaft 31: Straightening plate 32: Support cylinder 33: Spring receiving part 34: Spring 36: Seal plate 36a: Powder passage 37: Shutter plate 38: Holding part 39: Slide bar 40: Connection bar 41: Handlebar 42: Air inlet 43: Air supply pipe 44: Lid 45: Lifting frame 46: Jack-up device

Claims (2)

A relay tank that houses powder paint and has a paint discharge port at the bottom, and a relay tank that is installed below the paint discharge port and quantitatively discharges powder paint supplied from the paint discharge port by rotation of a screw. The relay tank mount is equipped with a screw feeder unit and an injector unit that sucks the powder paint discharged from the discharge port passage of the screw feeder unit and conveys the powder paint to the coating gun, and the screw feeder unit is on the upper surface. In a powder paint supply device including a supply port and a screw guide having a discharge port on the front surface and a screw housed in the screw guide, the paint discharge port of the relay tank has a supply port on the upper surface of the screw guide. A shutter unit that opens and closes the paint flow path between the two is provided, and the relay tank is movably installed on the relay tank mounting table by an elevating frame together with the shutter unit, and the screw feeder unit and the injector unit are provided. A powder paint supply device characterized in that a screw feeder base that separately supports the screw feeder unit is provided on a relay tank mount. The powder paint supply device according to claim 1, wherein the lifting frame is configured to be liftable by a jack-up device.

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