JP6811034B2 - Closure repair structure and closure repair method - Google Patents
Closure repair structure and closure repair method Download PDFInfo
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- JP6811034B2 JP6811034B2 JP2016116272A JP2016116272A JP6811034B2 JP 6811034 B2 JP6811034 B2 JP 6811034B2 JP 2016116272 A JP2016116272 A JP 2016116272A JP 2016116272 A JP2016116272 A JP 2016116272A JP 6811034 B2 JP6811034 B2 JP 6811034B2
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- 238000000034 method Methods 0.000 title claims description 29
- 238000005520 cutting process Methods 0.000 claims description 90
- 229920002379 silicone rubber Polymers 0.000 claims description 41
- 239000004945 silicone rubber Substances 0.000 claims description 40
- 238000003825 pressing Methods 0.000 claims description 39
- 239000000463 material Substances 0.000 claims description 24
- 229920001296 polysiloxane Polymers 0.000 claims description 23
- 230000002093 peripheral effect Effects 0.000 claims description 21
- 229920001971 elastomer Polymers 0.000 claims description 10
- 238000007789 sealing Methods 0.000 claims description 9
- 238000002156 mixing Methods 0.000 claims description 8
- 238000007373 indentation Methods 0.000 claims description 2
- 239000007789 gas Substances 0.000 description 38
- 238000003780 insertion Methods 0.000 description 23
- 230000037431 insertion Effects 0.000 description 23
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 9
- 239000006260 foam Substances 0.000 description 7
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 6
- 238000005304 joining Methods 0.000 description 6
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- 239000011521 glass Substances 0.000 description 3
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 229910001873 dinitrogen Inorganic materials 0.000 description 2
- 238000006073 displacement reaction Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 239000004944 Liquid Silicone Rubber Substances 0.000 description 1
- 241001465754 Metazoa Species 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 238000005054 agglomeration Methods 0.000 description 1
- 230000002776 aggregation Effects 0.000 description 1
- 229920005549 butyl rubber Polymers 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 230000001747 exhibiting effect Effects 0.000 description 1
- 238000005187 foaming Methods 0.000 description 1
- 238000009415 formwork Methods 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 230000009545 invasion Effects 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
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Landscapes
- Processing Of Terminals (AREA)
- Gas Or Oil Filled Cable Accessories (AREA)
Description
本発明は、クロージャの補修構造体、及びクロージャの補修方法に関する。 The present invention relates to a closure repair structure and a closure repair method.
従来から、通信用ケーブルの接続部を覆って保護するクロージャが知られている。クロージャの内部にはケーブルを通じて空気、窒素ガス等のガスが加圧供給されており、この加圧されたガスによってクロージャ内部への水の浸入が防止される。 Conventionally, closures that cover and protect the connection portion of a communication cable have been known. Gas such as air and nitrogen gas is pressurized and supplied to the inside of the closure through a cable, and the pressurized gas prevents water from entering the inside of the closure.
特許文献1には、通信用ケーブルの接続部を収容する筒状のスリーブと、スリーブの両端に取り付けられる端面板とを備えたケーブル接続部保護ケースのガス漏れ補修方法が記載されている。このガス漏れ補修方法では、2個の半円形の型枠で端面板の外側に位置するケーブルを挟み込む。そして、2個の型枠を端面板に押し当てた後、上側の型枠に形成された注入口から型枠の内部に液状の発泡ウレタンを充填させ、この発泡ウレタンを硬化させることによってガス漏れを補修する。発泡ウレタンを硬化させた後には、型枠を取り外して補修が完了する。 Patent Document 1 describes a gas leak repair method for a cable connection portion protective case including a tubular sleeve accommodating a connection portion of a communication cable and end face plates attached to both ends of the sleeve. In this gas leak repair method, a cable located on the outside of the end face plate is sandwiched between two semi-circular molds. Then, after pressing the two molds against the end face plate, the inside of the mold is filled with liquid urethane foam from the injection port formed in the upper mold, and the urethane foam is cured to cause gas leakage. To repair. After curing the urethane foam, the formwork is removed to complete the repair.
特許文献1に記載された補修方法では、型枠の内部に液状の発泡ウレタンを充填させ、この発泡ウレタンの発泡硬化によってガス漏れの箇所を塞いでいる。この補修方法では、ガスが漏れている状態で補修をすると、液状の発泡ウレタンを充填させているときに漏出したガスの通り道が形成されて、結局ガス漏れが解消されないといった問題が起こりうる。この場合、ガス漏れの箇所を特定して更なる補修が必要となる。このように、ガス漏れの補修作業が不十分になる可能性がある。 In the repair method described in Patent Document 1, a liquid urethane foam is filled inside the mold, and the gas leak portion is closed by the foam curing of the urethane foam. In this repair method, if repair is performed in a state where the gas is leaking, a path for the leaked gas is formed when the liquid urethane foam is filled, and there may be a problem that the gas leak is not eliminated in the end. In this case, it is necessary to identify the location of the gas leak and make further repairs. In this way, the gas leak repair work may be inadequate.
そのため、ガス漏れの補修作業を簡単且つ確実に行うことができることが望まれている。 Therefore, it is desired that the gas leak repair work can be easily and surely performed.
本発明の一形態に係るクロージャの補修構造体は、少なくとも2本のケーブルを接続させた接続部を収容する筒状のスリーブと、ケーブルを通す孔部を有し孔部にケーブルを通した状態でスリーブを封止する端面板とを備えたクロージャの補修構造体であって、漏出部を有するクロージャ端面に対向して配置された充填部材と、充填部材を端面板の外側から加圧する加圧部材と、加圧部材を充填部材に向けて押圧するバネ部材と、を備える。 The closure repair structure according to one embodiment of the present invention has a tubular sleeve for accommodating a connection portion to which at least two cables are connected, and a hole for passing the cable, and the cable is passed through the hole. A closure repair structure provided with an end face plate that seals the sleeve with, a filling member arranged to face the closure end face having a leak portion, and pressurization that pressurizes the filling member from the outside of the end face plate. It includes a member and a spring member that presses the pressurizing member toward the filling member.
このような形態によれば、充填部材が漏出部を有するクロージャ端面に配置されると共に、この充填部材を加圧部材によって外側から加圧している。従って、漏出部に充填部材を充填させて加圧部材で充填部材を加圧することにより、漏出部からのガスの漏れを止めることができる。このように加圧部材に充填部材を加圧させることにより、漏出部から漏れるガス漏れの補修作業を簡単且つ確実に行うことができる。また、上記の充填部材は、長期間使用した場合に、温度変化又はクリープ現象等によって膨張又は収縮することがあり、これにより加圧部材で充填部材を加圧しても安定した加圧力を維持できなくなる懸念がある。しかしながら、本形態によれば、加圧部材を充填部材に向けて押圧するバネ部材を備えているので、充填部材が膨張又は収縮しても、バネ部材が伸縮して充填部材の膨張又は収縮を吸収することにより、安定した加圧力を長期間にわたって維持することができる。従って、長期間にわたって加圧力を安定させることができるので、補修構造を長寿命化させることができると共に、将来的に生じうるガス漏れを予防することもできる。 According to such a form, the filling member is arranged on the end face of the closure having the leakage portion, and the filling member is pressurized from the outside by the pressurizing member. Therefore, the leakage of gas from the leaking portion can be stopped by filling the leaking portion with the filling member and pressurizing the filling member with the pressurizing member. By pressurizing the filling member on the pressurizing member in this way, it is possible to easily and surely repair the gas leak leaking from the leaking portion. Further, when the above-mentioned filling member is used for a long period of time, it may expand or contract due to a temperature change or a creep phenomenon, so that a stable pressing force can be maintained even if the filling member is pressurized by the pressing member. There is a concern that it will disappear. However, according to this embodiment, since the spring member for pressing the pressurizing member toward the filling member is provided, even if the filling member expands or contracts, the spring member expands and contracts to expand or contract the filling member. By absorbing, a stable pressing force can be maintained for a long period of time. Therefore, since the pressing force can be stabilized for a long period of time, the life of the repair structure can be extended and gas leakage that may occur in the future can be prevented.
別の形態に係る補修構造体において、複数のバネ部材が、ケーブルに対して点対称又は線対称に配置されていてもよい。 In the repair structure according to another form, a plurality of spring members may be arranged point-symmetrically or line-symmetrically with respect to the cable.
別の形態に係る補修構造体において、充填部材は、シリコーンパテとシリコーンゴムとの混合材料であってもよい。 In the repair structure according to another form, the filling member may be a mixed material of silicone putty and silicone rubber.
別の形態に係る補修構造体において、シリコーンゴムのゴム硬度は、シリコーンパテのゴム硬度よりも低くてもよい。 In the repair structure according to another form, the rubber hardness of the silicone rubber may be lower than the rubber hardness of the silicone putty.
別の形態に係る補修構造体において、混合材料全体に対するシリコーンゴムの重量比は、30%以上且つ50%未満であってもよい。 In the repair structure according to another form, the weight ratio of the silicone rubber to the entire mixed material may be 30% or more and less than 50%.
別の形態に係る補修構造体において、加圧部材は、ケーブルの外周に取り付けられた状態で充填部材を押し込む押込部材と、ケーブルに沿ってスライドして押込部材を加圧するスライド部材と、を含んでおり、押込部材は、ケーブルの延在方向に伸びる複数の切断線を有してもよい。 In the repair structure according to another form, the pressurizing member includes a pushing member that pushes the filling member while being attached to the outer periphery of the cable, and a sliding member that slides along the cable to pressurize the pushing member. The push-in member may have a plurality of cutting lines extending in the extending direction of the cable.
別の形態に係る補修構造体において、押込部材は、ケーブルの径方向に互いに取り外し可能に重ねられている複数の被覆部材を含んでもよい。 In another form of repair structure, the indentation member may include a plurality of covering members that are detachably stacked on top of each other in the radial direction of the cable.
別の形態に係る補修構造体において、各被覆部材は、他の被覆部材を重ねて引っ掛けるラッチ部、及びラッチ部が引っ掛けられる係合孔、の少なくともいずれかを備えてもよい。 In the repair structure according to another form, each covering member may be provided with at least one of a latch portion for hooking another covering member in an overlapping manner and an engaging hole for hooking the latch portion.
別の形態に係る補修構造体において、各被覆部材のラッチ部は、互いにずれた位置に配置されていてもよい。 In the repair structure according to another form, the latch portions of the covering members may be arranged at positions offset from each other.
別の形態に係る補修構造体において、各ラッチ部は、径方向外側に突出していてもよい。 In the repair structure according to another form, each latch portion may project radially outward.
別の形態に係る補修構造体において、スライド部材の内周面には、押込部材に当接する突起部が形成されていてもよい。 In the repair structure according to another form, a protrusion that abuts on the pushing member may be formed on the inner peripheral surface of the sliding member.
別の形態に係る補修構造体において、突起部は、径方向に凹凸が並ぶ波形形状を有してもよい。 In the repair structure according to another form, the protrusions may have a corrugated shape in which irregularities are arranged in the radial direction.
別の形態に係る補修構造体において、突起部は、ケーブルの延在方向に伸びる複数の切断線を有してもよい。 In the repair structure according to another form, the protrusion may have a plurality of cutting lines extending in the extending direction of the cable.
別の形態に係る補修構造体において、突起部における押込部材が当接する部位は、径方向外側に向かうに従って深く窪む形状とされていてもよい。 In the repair structure according to another form, the portion of the protrusion that the pushing member abuts may be formed to be deeply recessed toward the outer side in the radial direction.
本発明の一形態に係るクロージャの補修方法は、少なくとも2本のケーブルを接続させた接続部を収容する筒状のスリーブと、ケーブルを通す孔部を有し孔部にケーブルを通した状態でスリーブを封止する端面板とを備えたクロージャの補修方法であって、孔部に充填部材を配置する工程と、加圧部材を配置する工程と、バネ部材を配置してバネ部材によって加圧部材を充填部材に向けて押圧する工程と、を備える。 The method for repairing a closure according to an embodiment of the present invention has a tubular sleeve for accommodating a connection portion to which at least two cables are connected, and a hole for passing the cable, and the cable is passed through the hole. A method of repairing a closure equipped with an end face plate for sealing a sleeve, in which a filling member is arranged in a hole, a pressurizing member is arranged, and a spring member is arranged and pressed by the spring member. It includes a step of pressing the member toward the filling member.
このような形態によれば、端面板の孔部に充填部材を配置して、加圧部材によって充填部材を外側から加圧し、更に、バネ部材が加圧部材を充填部材に向けて押圧している。従って、前述した補修構造体と同様、長期間の使用によって充填部材が膨張又は収縮しても、バネ部材が伸縮して充填部材の膨張又は収縮を吸収するので、加圧力を長期間にわたって安定させることができると共に、ガス漏れの補修作業を簡単且つ確実に行うことができる。 According to such a form, the filling member is arranged in the hole of the end face plate, the filling member is pressed from the outside by the pressing member, and the spring member further presses the pressing member toward the filling member. There is. Therefore, as with the repair structure described above, even if the filling member expands or contracts due to long-term use, the spring member expands and contracts to absorb the expansion or contraction of the filling member, so that the pressing force is stabilized for a long period of time. At the same time, the gas leak repair work can be easily and surely performed.
別の形態に係る補修方法において、充填部材を配置する工程の前に、孔部の内側に突出した凸部を切削治具で切削する工程を更に備えてもよい。 In the repair method according to another form, a step of cutting the convex portion protruding inside the hole portion with a cutting jig may be further provided before the step of arranging the filling member.
別の形態に係る補修方法において、切削治具は、端面板及びスリーブの少なくともいずれかに固定される固定部と、固定部に取り付けられる切削部と、を含んでおり、切削する工程では、固定部に切削部を取り付けてねじ込むことにより、凸部を切削してもよい。 In a repair method according to another embodiment, the cutting jig includes a fixing portion fixed to at least one of an end face plate and a sleeve, and a cutting portion attached to the fixing portion, and is fixed in the cutting process. The convex portion may be cut by attaching the cutting portion to the portion and screwing it.
別の形態に係る補修方法において、切削部の内周面には、径方向外側に窪む凹部が形成されており、切削する工程では、凹部に凸部の削り屑が通されてもよい。 In the repair method according to another form, the inner peripheral surface of the cutting portion is formed with a concave portion recessed outward in the radial direction, and in the cutting step, the shavings of the convex portion may be passed through the concave portion.
別の形態に係る補修方法において、充填部材を配置する工程の前に、シリコーンパテに粉末状のシリコーンゴムを混合して充填部材を生成する工程を更に備えてもよい。 In the repair method according to another form, a step of mixing powdered silicone rubber with the silicone putty to generate a filling member may be further provided before the step of arranging the filling member.
本発明によれば、ガス漏れの補修作業を簡単且つ確実に行うことができる。 According to the present invention, the gas leak repair work can be easily and surely performed.
以下、添付図面を参照しながら本発明の実施形態を詳細に説明する。なお、図面の説明において同一又は相当する要素には同一の符号を付し、重複する説明を省略する。 Hereinafter, embodiments of the present invention will be described in detail with reference to the accompanying drawings. In the description of the drawings, the same or corresponding elements are designated by the same reference numerals, and duplicate description will be omitted.
(第1実施形態)
第1実施形態に係る補修構造体について説明する。本明細書における用語「補修」は、クロージャからのガス漏れを解消、使用上問題がない程度まで漏出を低減すること、及びクロージャからのガス漏れを予め防止することを含んでおり、すなわち、クロージャからのガスリーク対策を含んでいる。クロージャの種類としては種々のものが挙げられる。具体的には、図1〜図3に示されるように、通信用のケーブルCの接続部を保護するクロージャ1を挙げることができ、クロージャ1は、地下で延びるケーブルCの接続部を保護するために設けられる。
(First Embodiment)
The repair structure according to the first embodiment will be described. The term "repair" as used herein includes eliminating gas leaks from closures, reducing leaks to the extent that there are no problems in use, and preventing gas leaks from closures in advance, ie, closures. Includes gas leak countermeasures from. Various types of closures can be mentioned. Specifically, as shown in FIGS. 1 to 3, a closure 1 that protects the connection portion of the cable C for communication can be mentioned, and the closure 1 protects the connection portion of the cable C extending underground. Provided for.
まず、クロージャ1の構造について説明する。クロージャ1は、2つの半円筒状となったスリーブ2がバンド部材5のネジ3で互いに固定されることによって構成されており、全体的に円筒形状を呈する。スリーブ2は少なくとも2本以上のケーブルCの接続部を収容する。スリーブ2の材料は、例えば、ポリプロピレンである。スリーブ2は、円筒状のクロージャ1の側面を構成している。 First, the structure of closure 1 will be described. The closure 1 is formed by fixing two semi-cylindrical sleeves 2 to each other by screws 3 of a band member 5, and has an overall cylindrical shape. The sleeve 2 accommodates at least two or more cable C connections. The material of the sleeve 2 is, for example, polypropylene. The sleeve 2 constitutes the side surface of the cylindrical closure 1.
スリーブ2は、クロージャ1の長手方向(クロージャ1の軸線方向、ケーブルCの延在方向)に沿って並設される複数のリブ2aを備えており、各リブ2aはクロージャ1の周方向に延在している。また、バンド部材5のネジ3は、クロージャ1の長手方向に沿って並設されている。なお、以下の説明において、クロージャ1の軸線方向、クロージャ1の径方向、及びクロージャ1の周方向を、それぞれ単に軸線方向、径方向、及び周方向とすることがある。 The sleeve 2 includes a plurality of ribs 2a arranged side by side along the longitudinal direction of the closure 1 (the axial direction of the closure 1 and the extending direction of the cable C), and each rib 2a extends in the circumferential direction of the closure 1. Exists. Further, the screws 3 of the band member 5 are arranged side by side along the longitudinal direction of the closure 1. In the following description, the axial direction of the closure 1, the radial direction of the closure 1, and the circumferential direction of the closure 1 may be simply the axial direction, the radial direction, and the circumferential direction, respectively.
クロージャ1の長手方向の両端には円板形の端面板4が設けられており、2個の端面板4によってスリーブ2は封止されている。端面板4は、ケーブルCを通す円形の孔部4aを備える。孔部4aの径はケーブルCの外径よりも大きい。また、端面板4は、2個の半円形状の側壁部材4bがボルト接合されることによって形成されている。 Disk-shaped end face plates 4 are provided at both ends of the closure 1 in the longitudinal direction, and the sleeve 2 is sealed by the two end face plates 4. The end face plate 4 includes a circular hole 4a through which the cable C is passed. The diameter of the hole 4a is larger than the outer diameter of the cable C. Further, the end face plate 4 is formed by bolting two semicircular side wall members 4b.
2個の側壁部材4bの間にはシーリングテープが介在しており、このシーリングテープによって2個の側壁部材4bの間における気密性が確保されている。このシーリングテープはパテ状となっており、シーリングテープの材料としては、例えばブチルゴムが挙げられる。また、ケーブルCには、端面板4の孔部4aとケーブルCとの間の隙間を塞ぐエアタイトテープT1が巻き付けられている。エアタイトテープT1は、例えばゴム製である。 A sealing tape is interposed between the two side wall members 4b, and the airtightness between the two side wall members 4b is ensured by the sealing tape. This sealing tape is in the form of putty, and examples of the material of the sealing tape include butyl rubber. Further, an airtight tape T1 that closes a gap between the hole 4a of the end face plate 4 and the cable C is wound around the cable C. The airtight tape T1 is made of rubber, for example.
図3の端面板4では1個の孔部4aのみが設けられているが、クロージャ1から延びるケーブルCの本数又はケーブルCの種類に応じて、端面板及びその孔部の形状及び個数は適宜変更可能である。端面板の種類は様々である。具体的には、例えばケーブルの接続部から二股又は三股となってケーブルが延び出している場合もあり、このような場合、端面板に設けられる孔部の数は2つまたは3つとなる。 The end face plate 4 of FIG. 3 is provided with only one hole 4a, but the shape and number of the end face plate and its holes are appropriately adjusted according to the number of cables C extending from the closure 1 or the type of the cable C. It can be changed. There are various types of end face plates. Specifically, for example, the cable may extend from the connecting portion of the cable in a bifurcated or trifurcated manner, and in such a case, the number of holes provided in the end face plate is two or three.
スリーブ2の内部には加圧された窒素ガス又は空気等のガスがケーブルCを通じて供給されており、このガスでスリーブ2の内部が高い気圧とされていることによって、スリーブ2の内部への水の浸入が阻止されている。また、スリーブ2と端面板4との間には気密保持を行うガスケットが設けられている。 Pressurized nitrogen gas or gas such as air is supplied to the inside of the sleeve 2 through the cable C, and the inside of the sleeve 2 is made to have a high atmospheric pressure by this gas, so that water to the inside of the sleeve 2 is made. Invasion is blocked. Further, a gasket for maintaining airtightness is provided between the sleeve 2 and the end face plate 4.
スリーブ2の外周にはバンド部材5が巻き付けられており、複数のバンド部材5がクロージャ1の長手方向に並設されている。これらのバンド部材5は、内部が高い気圧とされたスリーブ2を外側からネジ3で締め付けるために設けられており、例えばステンレスによって構成されている。 A band member 5 is wound around the outer circumference of the sleeve 2, and a plurality of band members 5 are arranged side by side in the longitudinal direction of the closure 1. These band members 5 are provided for tightening the sleeve 2 having a high atmospheric pressure inside with a screw 3 from the outside, and are made of, for example, stainless steel.
以上のように構成されるクロージャ1では、経年劣化等により、ケーブルCと端面板4の孔部4aとの間(エアタイトテープT1が設けられる箇所)、端面板4とスリーブ2との間、又は端面板4を構成する2個の側壁部材4bの間、に位置する漏出部からガスが漏れることがある。ここで、漏出部とは、ケーブルCと孔部4aとの間、端面板4とスリーブ2との間、又は2個の側壁部材4bの間等、スリーブ2に封入されたガスが漏れうる箇所を示している。 In the closure 1 configured as described above, due to deterioration over time or the like, between the cable C and the hole 4a of the end face plate 4 (where the airtight tape T1 is provided), between the end face plate 4 and the sleeve 2, or Gas may leak from a leaking portion located between the two side wall members 4b constituting the end face plate 4. Here, the leaking portion is a portion where the gas sealed in the sleeve 2 can leak, such as between the cable C and the hole portion 4a, between the end face plate 4 and the sleeve 2, or between the two side wall members 4b. Is shown.
クロージャ1の漏出部からのガス漏れを検知した場合には、漏出部を塞いでガス漏れを解消する補修作業を行う必要がある。漏出部を特定する方法としては、例えば、クロージャ1の表面に石鹸水等の液体を付着させて発泡が生じるかどうかを確認する方法が挙げられる。 When a gas leak from the leaked portion of the closure 1 is detected, it is necessary to perform repair work to close the leaked portion and eliminate the gas leak. Examples of the method of identifying the leaked portion include a method of adhering a liquid such as soapy water to the surface of the closure 1 and confirming whether or not foaming occurs.
次に、前述した漏出部の補修作業で用いられる補修構造体10について説明する。なお、図1〜図3では、ケーブルCと孔部4aとの間の隙間に位置する漏出部L1を補修する補修構造体10を示している。補修構造体10は、端面板4に固定される固定部材11と、固定部材11にケーブルCの延在方向に移動可能に支持されるスライダ12(スライド部材)と、スライダ12及びケーブルCの間に介在するワッシャ13(押込部材)と、端面板4の孔部4aとケーブルCとの間の隙間を覆う充填部材14と、スライダ12をケーブルCの延在方向に沿って押圧する複数のバネ部材15とを備えている。 Next, the repair structure 10 used in the above-mentioned repair work of the leaked portion will be described. Note that FIGS. 1 to 3 show a repair structure 10 for repairing the leaked portion L1 located in the gap between the cable C and the hole 4a. The repair structure 10 is between the fixing member 11 fixed to the end face plate 4, the slider 12 (sliding member) movably supported by the fixing member 11 in the extending direction of the cable C, and the slider 12 and the cable C. A washer 13 (pushing member) interposed therein, a filling member 14 covering the gap between the hole 4a of the end face plate 4 and the cable C, and a plurality of springs for pressing the slider 12 along the extending direction of the cable C. It includes a member 15.
固定部材11は、端面板4に固定されるフックプレート11aと、フックプレート11aが固定されるリング部材11bとを含んでいる。リング部材11bは、半円環状の側壁部材11cを備えており、ケーブルCの側方から2個の側壁部材11cが接合されることによって円環状のリング部材11bが形成される。また、リング部材11bは、バネ部材15のネジ棒15aをねじ込むネジ穴11dを備えており、4個のネジ穴11dが周方向に等間隔に配置される。これらのネジ穴11dは、軸線方向外側に露出しており、軸線方向外側からネジ棒15aがねじ込まれる。 The fixing member 11 includes a hook plate 11a fixed to the end face plate 4 and a ring member 11b to which the hook plate 11a is fixed. The ring member 11b includes a semicircular annular ring member 11c, and the annular ring member 11b is formed by joining the two side wall members 11c from the side of the cable C. Further, the ring member 11b includes screw holes 11d for screwing the screw rod 15a of the spring member 15, and four screw holes 11d are arranged at equal intervals in the circumferential direction. These screw holes 11d are exposed to the outside in the axial direction, and the screw rod 15a is screwed in from the outside in the axial direction.
スライダ12は、半円環状の側壁部材12aを備えており、ケーブルCの側方から2個の側壁部材12aが接合されることによって円環状に形成される。各側壁部材12aはフランジ部を備えており、このフランジ部にはネジ棒15aを挿通させる孔部12cが設けられている。2個の側壁部材12aを接合させたときに、孔部12cは周方向に等間隔に4つ配置される。 The slider 12 includes a semicircular annular side wall member 12a, and is formed in an annular shape by joining two side wall members 12a from the side of the cable C. Each side wall member 12a is provided with a flange portion, and the flange portion is provided with a hole portion 12c through which the screw rod 15a is inserted. When the two side wall members 12a are joined, four holes 12c are arranged at equal intervals in the circumferential direction.
ワッシャ13は、円環状に形成されている。ワッシャ13は、ケーブルCとスライダ12との間に入り込む部材であって、スライダ12による加圧力を充填部材14の露出面に全面的に伝達させるために設けられる。スライダ12の移動に伴ってスライダ12の端面がワッシャ13の表面に軸線方向に当接し、この当接によってワッシャ13が充填部材14を軸線方向外側から満遍なく押圧する。 The washer 13 is formed in an annular shape. The washer 13 is a member that enters between the cable C and the slider 12, and is provided to completely transmit the pressing force of the slider 12 to the exposed surface of the filling member 14. As the slider 12 moves, the end surface of the slider 12 abuts on the surface of the washer 13 in the axial direction, and the washer 13 evenly presses the filling member 14 from the outside in the axial direction by this abutting.
充填部材14は、充填時に粘土状であって充填後にゴム状に硬化する材料によって構成されていてもよい。充填部材14としては、2液が反応してゴム状となる硬化型弾性樹脂を用いることができ、例えばシリコーン系の材料を用いることができる。充填部材14は、端面板4の孔部4aとケーブルCとの間の隙間に埋め込まれると共に軸線方向外側から押し付けられ、当該隙間を封止させるために設けられる。充填部材14が、充填時に粘土状であって加圧されると流動する材料である場合には、充填部材14を孔部4aとケーブルCとの間に押し込むことによって、孔部4aにおいてケーブルC及びエアタイトテープT1の表面に充填部材14を密着させて充填部材14の充填を行える。例えば、本実施形態に係る充填部材14は粘土状であり、手で容易に形状を変化させられる程度に軟らかく、漏洩しているガスが貫通できない程度の粘土であることが好ましい。 The filling member 14 may be made of a material that is clay-like at the time of filling and hardens like rubber after filling. As the filling member 14, a curable elastic resin that becomes rubber-like by reacting the two liquids can be used, and for example, a silicone-based material can be used. The filling member 14 is embedded in the gap between the hole 4a of the end face plate 4 and the cable C and is pressed from the outside in the axial direction to seal the gap. When the filling member 14 is a clay-like material at the time of filling and is a material that flows when pressurized, the cable C is formed in the hole 4a by pushing the filling member 14 between the hole 4a and the cable C. The filling member 14 can be filled by bringing the filling member 14 into close contact with the surface of the airtight tape T1. For example, the filling member 14 according to the present embodiment is preferably clay-like, soft enough to be easily changed in shape by hand, and clay to the extent that leaked gas cannot penetrate.
バネ部材15は、例えば圧縮コイルバネである。バネ部材15は、ケーブルCの延在方向において、スライダ12の端面板4との反対側に設けられる。スライダ12の周方向において等間隔に並ぶように複数のバネ部材15が配置されており、本実施形態では例えば4個のバネ部材15が配置されている。各バネ部材15は、ケーブルCの延在方向に延びるネジ棒15aと、ネジ棒15aが挿通されるスプリング15bと、スプリング15bのスライダ12との反対側においてネジ棒15aに挿通されるワッシャ15cと、ワッシャ15cのスプリング15bとの反対側に設けられてネジ棒15aに螺合されるナット15dとを備えている。 The spring member 15 is, for example, a compression coil spring. The spring member 15 is provided on the side opposite to the end face plate 4 of the slider 12 in the extending direction of the cable C. A plurality of spring members 15 are arranged so as to be arranged at equal intervals in the circumferential direction of the slider 12, and in the present embodiment, for example, four spring members 15 are arranged. Each spring member 15 includes a screw rod 15a extending in the extending direction of the cable C, a spring 15b through which the screw rod 15a is inserted, and a washer 15c inserted into the screw rod 15a on the opposite side of the spring 15b from the slider 12. A nut 15d provided on the opposite side of the washer 15c from the spring 15b and screwed into the screw rod 15a is provided.
ネジ棒15aは、その表面に雄ネジを備えており、スライダ12の孔部12c、及び固定部材11のネジ穴11dに挿入される。スプリング15bは、その軸線方向の一端がワッシャ15cに当接すると共に、スプリング15bの軸線方向の他端はスライダ12の円環状の外周面12dに当接している。外周面12dは、スライダ12のクロージャ1との反対側に設けられた端面である。ワッシャ15cは、ケーブルCの延在方向に押し込まれてネジ棒15aに対するナット15dの螺合位置が調整される。これにより、軸線方向に延びるスプリング15bの長さを調整することができ、スプリング15bの押圧力を調整することができる。 The screw rod 15a is provided with a male screw on its surface, and is inserted into the hole portion 12c of the slider 12 and the screw hole 11d of the fixing member 11. One end of the spring 15b in the axial direction is in contact with the washer 15c, and the other end of the spring 15b in the axial direction is in contact with the annular outer peripheral surface 12d of the slider 12. The outer peripheral surface 12d is an end surface provided on the opposite side of the slider 12 from the closure 1. The washer 15c is pushed in the extending direction of the cable C to adjust the screwing position of the nut 15d with respect to the screw rod 15a. Thereby, the length of the spring 15b extending in the axial direction can be adjusted, and the pressing force of the spring 15b can be adjusted.
次に、補修構造体10を形成してクロージャ1の漏出部L1を補修する補修方法について説明する。初期状態では、図4(a)及び図4(b)に示されるように、端面板4の孔部4aとケーブルCとの間にエアタイトテープT1が介在した状態とされている。まず、図5(a)及び図5(b)に示されるように、孔部4aとケーブルCとの間の部分に形成された漏出部L1に粘土状の充填部材14を充填させる。このとき、充填部材14をエアタイトテープT1の外側に満遍なく充填して漏出部L1を軸線方向外側から塞ぎ込む(充填部材を配置する工程)。 Next, a repair method for forming the repair structure 10 and repairing the leaked portion L1 of the closure 1 will be described. In the initial state, as shown in FIGS. 4A and 4B, the airtight tape T1 is interposed between the hole 4a of the end face plate 4 and the cable C. First, as shown in FIGS. 5A and 5B, the leakage portion L1 formed in the portion between the hole 4a and the cable C is filled with the clay-like filling member 14. At this time, the filling member 14 is evenly filled on the outside of the airtight tape T1 to close the leakage portion L1 from the outside in the axial direction (step of arranging the filling member).
次に、図6に示されるように、固定部材11を充填部材14の軸線方向外側に固定させる。すなわち、フックプレート11aを側壁部材11cに取り付けると共に2個の側壁部材11cを接合してリング部材11bを形成し、このリング部材11bを端面板4に固定させる。続いてケーブルCにワッシャ13を装着してワッシャ13を固定部材11の内側に入れ込むことにより、ワッシャ13を充填部材14の軸線方向外側に配置する。ワッシャ13を配置した後には、図7に示されるように、ケーブルCの側方から2個の側壁部材12aを接合させて円環状のスライダ12を形成して、更にワッシャ13と係合させた後に充填部材14に突き当てる(加圧部材を配置する工程)。 Next, as shown in FIG. 6, the fixing member 11 is fixed to the outside in the axial direction of the filling member 14. That is, the hook plate 11a is attached to the side wall member 11c and the two side wall members 11c are joined to form the ring member 11b, and the ring member 11b is fixed to the end face plate 4. Subsequently, the washer 13 is attached to the cable C and the washer 13 is inserted inside the fixing member 11, so that the washer 13 is arranged outside the filling member 14 in the axial direction. After the washer 13 was arranged, as shown in FIG. 7, two side wall members 12a were joined from the side of the cable C to form an annular slider 12, which was further engaged with the washer 13. It is later abutted against the filling member 14 (step of arranging the pressurizing member).
そして、図8に示されるように、スプリング15b、ワッシャ15cにネジ棒15aを挿通させ、ネジ棒15aにナット15dを螺合してワッシャ15cでスプリング15bをクロージャ1側に押し込んでいく。そして、ネジ棒15aをスライダ12の孔部12c及び固定部材11のネジ穴11dに挿入して螺合させることにより、バネ部材15をスライダ12に取り付ける。このように4個のバネ部材15をスライダ12に取り付けてバネ部材15でスライダ12を押圧することにより(加圧部材を押圧する工程)、補修構造体10が完成する。 Then, as shown in FIG. 8, the screw rod 15a is inserted into the spring 15b and the washer 15c, the nut 15d is screwed into the screw rod 15a, and the spring 15b is pushed toward the closure 1 by the washer 15c. Then, the spring member 15 is attached to the slider 12 by inserting the screw rod 15a into the hole 12c of the slider 12 and the screw hole 11d of the fixing member 11 and screwing them together. By attaching the four spring members 15 to the slider 12 and pressing the slider 12 with the spring member 15 in this way (step of pressing the pressurizing member), the repair structure 10 is completed.
以上、本実施形態の補修構造体10によれば、充填部材14が漏出部L1を有するクロージャ1の端面に配置されると共に、この充填部材14をスライダ12及びワッシャ13によって外側から加圧している。従って、漏出部L1に充填部材14を充填させてスライダ12及びワッシャ13によって充填部材14を加圧することにより漏出部L1からのガスの漏れを止めることができる。よって、漏出部L1から漏れるガス漏れの補修作業を簡単且つ確実に行うことができる。 As described above, according to the repair structure 10 of the present embodiment, the filling member 14 is arranged on the end face of the closure 1 having the leakage portion L1, and the filling member 14 is pressed from the outside by the slider 12 and the washer 13. .. Therefore, the leakage of gas from the leakage portion L1 can be stopped by filling the leakage portion L1 with the filling member 14 and pressurizing the filling member 14 by the slider 12 and the washer 13. Therefore, the repair work of the gas leak leaking from the leak portion L1 can be easily and surely performed.
また、前述の充填部材14は、長期間使用した場合に、温度変化又はクリープ現象等によって膨張又は収縮することがあり、これによりスライダ12で充填部材14を加圧しても安定した加圧力を維持できなくなる懸念がある。しかしながら、補修構造体10によれば、スライダ12を充填部材14に向かって押圧するバネ部材15を備えている。これにより、充填部材14が膨張又は収縮しても、バネ部材15が伸縮して充填部材14の膨張又は収縮を吸収することにより、安定した加圧力を長期間にわたって維持することができる。このように、長期間にわたって加圧力を安定させることができるので、補修構造体10を長寿命化させることができると共に、将来的に生じうるガス漏れを予防することもできる。 Further, the above-mentioned filling member 14 may expand or contract due to a temperature change or a creep phenomenon when used for a long period of time, whereby a stable pressing force is maintained even if the filling member 14 is pressurized by the slider 12. There is a concern that it will not be possible. However, according to the repair structure 10, the spring member 15 that presses the slider 12 toward the filling member 14 is provided. As a result, even if the filling member 14 expands or contracts, the spring member 15 expands and contracts to absorb the expansion or contraction of the filling member 14, so that a stable pressing force can be maintained for a long period of time. In this way, since the pressing force can be stabilized for a long period of time, the life of the repair structure 10 can be extended, and gas leakage that may occur in the future can be prevented.
また、補修構造体10では、複数のバネ部材15が、ケーブルCに対して点対称且つ線対称となる位置に配置されている。このように複数のバネ部材15を配置することにより、複数のバネ部材15によってバランスよくスライダ12及びワッシャ13を押圧することができる。従って、充填部材14をバランスよく押圧することができるので、ガス漏れの発生をより確実に防止することができる。なお、このような作用効果を発揮するためには、複数のバネ部材15は、ケーブルCに対して点対称又は線対称に配置されていればよい。 Further, in the repair structure 10, a plurality of spring members 15 are arranged at positions that are point-symmetrical and line-symmetrical with respect to the cable C. By arranging the plurality of spring members 15 in this way, the slider 12 and the washer 13 can be pressed in a well-balanced manner by the plurality of spring members 15. Therefore, since the filling member 14 can be pressed in a well-balanced manner, the occurrence of gas leakage can be prevented more reliably. In order to exert such an effect, the plurality of spring members 15 may be arranged point-symmetrically or line-symmetrically with respect to the cable C.
次に、前述したバネ部材15の効果を検証した実験について説明する。この実験では、バネ部材を有する構造体とバネ部材を有しない構造体との比較検証を行っている。この実験では、図9に示される構造体20を用いている。構造体20は、充填部材14を収容する収容部材21と、収容部材21に収容された充填部材14を加圧する押し付け部材22とを含んでいる。前述した補修構造体10において、収容部材21は端面板4に相当し、押し付け部材22は充填部材14を加圧するワッシャ13及びスライダ12(加圧部材)に相当する。 Next, an experiment for verifying the effect of the spring member 15 described above will be described. In this experiment, a comparative verification is performed between a structure having a spring member and a structure having no spring member. In this experiment, the structure 20 shown in FIG. 9 is used. The structure 20 includes a housing member 21 that houses the filling member 14, and a pressing member 22 that pressurizes the filling member 14 housed in the storage member 21. In the repair structure 10 described above, the accommodating member 21 corresponds to the end face plate 4, and the pressing member 22 corresponds to the washer 13 and the slider 12 (pressurizing member) that pressurize the filling member 14.
図9及び図10(b)に示されるように、収容部材21は、直方体状に形成されており、正方形状の主面21aを有する。この主面21aには、円環状の溝21bが形成されており、この溝21bに充填部材14が充填される。図10(c)は、溝21bを含む収容部材21の内部空間の形状、すなわち溝21bに充填された充填部材14の形状を示しており、溝21bに充填された充填部材14は段付き円環状とされている。また、収容部材21は、その主面21aに後述するネジ棒23が螺合する4個のネジ穴21dを有しており、各ネジ穴21dは主面21aの四隅付近に配置されている。 As shown in FIGS. 9 and 10 (b), the accommodating member 21 is formed in a rectangular parallelepiped shape and has a square main surface 21 a. An annular groove 21b is formed on the main surface 21a, and the filling member 14 is filled in the groove 21b. FIG. 10C shows the shape of the internal space of the accommodating member 21 including the groove 21b, that is, the shape of the filling member 14 filled in the groove 21b, and the filling member 14 filled in the groove 21b is a stepped circle. It is said to be a ring. Further, the accommodating member 21 has four screw holes 21d into which a screw rod 23 described later is screwed into the main surface 21a, and each screw hole 21d is arranged near the four corners of the main surface 21a.
図9及び図10(a)に示されるように、押し付け部材22は、直方体状の本体部22aと、本体部22aの正方形状の主面22bから円環状に突出する突出部22cとを備えている。突出部22cの頂部の形状は、収容部材21の溝21bの形状と相似形となっており、溝21bに充填された充填部材14を押圧可能な形状及び大きさとされている。また、押し付け部材22の主面22bには、ネジ棒23が挿通する4個の挿通孔22dが形成されており、各挿通孔22dは主面22bの四隅付近に配置されている。 As shown in FIGS. 9 and 10 (a), the pressing member 22 includes a rectangular parallelepiped main body portion 22a and a protruding portion 22c projecting from the square main surface 22b of the main body portion 22a in an annular shape. There is. The shape of the top of the protruding portion 22c is similar to the shape of the groove 21b of the accommodating member 21, and the shape and size are such that the filling member 14 filled in the groove 21b can be pressed. Further, four insertion holes 22d through which the screw rod 23 is inserted are formed on the main surface 22b of the pressing member 22, and each insertion hole 22d is arranged near the four corners of the main surface 22b.
図11(a)に示されるように、構造体20において、収容部材21の溝21bの底面に圧力を検出するセンサ24を配置し、溝21bに充填部材14を充填させる。このとき、充填部材14は、60秒間混合された後に溝21bに充填され、その後60分かけて充填部材14を硬化させる。そして、図11(b)に示されるように、溝21bに突出部22cを当接させて、収容部材21に押し付け部材22を押し付けた状態とする。 As shown in FIG. 11A, in the structure 20, a sensor 24 for detecting pressure is arranged on the bottom surface of the groove 21b of the accommodating member 21, and the groove 21b is filled with the filling member 14. At this time, the filling member 14 is mixed for 60 seconds and then filled in the groove 21b, and then the filling member 14 is cured over 60 minutes. Then, as shown in FIG. 11B, the protruding portion 22c is brought into contact with the groove 21b, and the pressing member 22 is pressed against the accommodating member 21.
続いて、図12(a)に示されるように、ネジ棒23をワッシャ25に通した状態で押し付け部材22の各挿通孔22dにネジ棒23を通し、このネジ棒23を収容部材21のネジ穴21dに締め付ける。このとき、センサ24で検出した圧力が3000kPaとなるまでネジ棒23の締め付けを行って比較例の構造体20Bを完成させる。 Subsequently, as shown in FIG. 12A, the screw rod 23 is passed through each insertion hole 22d of the pressing member 22 with the screw rod 23 passed through the washer 25, and the screw rod 23 is passed through the screw of the accommodating member 21. Tighten into hole 21d. At this time, the screw rod 23 is tightened until the pressure detected by the sensor 24 reaches 3000 kPa to complete the structure 20B of the comparative example.
一方、実施例の構造体20Aでは、図12(b)に示されるように、スプリング26を取り付ける。具体的には、ネジ棒23をワッシャ25、スプリング26及びワッシャ27に通した状態で各挿通孔22dにネジ棒23を通し、各ネジ棒23を収容部材21のネジ穴21dに締め付けて実施例の構造体20Aを完成させる。 On the other hand, in the structure 20A of the embodiment, the spring 26 is attached as shown in FIG. 12B. Specifically, in the state where the screw rod 23 is passed through the washer 25, the spring 26, and the washer 27, the screw rod 23 is passed through each insertion hole 22d, and each screw rod 23 is tightened into the screw hole 21d of the accommodating member 21 in the embodiment. Structure 20A is completed.
以上のように実施例の構造体20Aと比較例の構造体20Bを完成させた後には、ヒートサイクル試験を行って充填部材14の内部圧力をセンサ24で検出した。具体的には、構造体20A,20Bを恒温槽に入れ、20℃(0.5時間)、20℃⇒60℃(1.0時間)、60℃(1.0時間)、60℃⇒20℃(1.0時間)、20℃(1.0時間)、20℃⇒−20℃(1.5時間)、−20℃(1.0時間)、−20℃⇒20℃(1.0時間)の8ステップを有するサイクルを複数サイクル実施した。このとき、充填部材14は、温度が高いときには膨張して内部圧力が上昇し、温度が低いときには収縮して内部圧力が低減した。充填部材14の内部圧力が低減すると、クロージャ1からのガス漏れが発生することが懸念される。 After the structure 20A of the example and the structure 20B of the comparative example were completed as described above, a heat cycle test was performed and the internal pressure of the filling member 14 was detected by the sensor 24. Specifically, the structures 20A and 20B are placed in a constant temperature bath, and 20 ° C. (0.5 hours), 20 ° C.⇒60 ° C. (1.0 hours), 60 ° C. (1.0 hours), 60 ° C.⇒20. ℃ (1.0 hours), 20 ℃ (1.0 hours), 20 ℃ ⇒ -20 ℃ (1.5 hours), -20 ℃ (1.0 hours), -20 ℃ ⇒ 20 ℃ (1.0 hours) A plurality of cycles having 8 steps of time) were carried out. At this time, the filling member 14 expanded when the temperature was high to increase the internal pressure, and contracted when the temperature was low to reduce the internal pressure. When the internal pressure of the filling member 14 is reduced, there is a concern that gas leaks from the closure 1.
比較例の構造体20Bにおいて前述のサイクルを15サイクル実施した結果、充填部材14の内部圧力の最大値と最小値の差が平均1835kPaとなり、充填部材14の内部圧力の最小値は182kPaとなった。これに対し、実施例の構造体20Aにおいて前述のサイクルを3サイクル実施した結果、充填部材14の内部圧力の最大値と最小値の差が平均705kPaとなり、充填部材14の内部圧力の最小値は687kPaとなった。 As a result of carrying out the above-mentioned cycle for 15 cycles in the structure 20B of the comparative example, the difference between the maximum value and the minimum value of the internal pressure of the filling member 14 was 1835 kPa on average, and the minimum value of the internal pressure of the filling member 14 was 182 kPa. .. On the other hand, as a result of carrying out the above-mentioned cycle three times in the structure 20A of the embodiment, the difference between the maximum value and the minimum value of the internal pressure of the filling member 14 is 705 kPa on average, and the minimum value of the internal pressure of the filling member 14 is It became 687 kPa.
以上のように、スプリング26を有する実施例の構造体20Aでは、前述の内部圧力の差は、705kPaとなり、比較例の構造体20Bにおける内部圧力の差に対して60%近く低減できた。また、構造体20Aでは、内部圧力の最小値を687kPaにまで高めることができた。従って、スプリング26を有する構造体20Aでは、温度変化による充填部材14の内部圧力の変動を抑えると共に、充填部材14の内部圧力の最小値を高めることができた。よって、充填部材14が収縮してもスプリング26による押圧力が働くので、温度変化が生じても加圧力を維持することができると共に、クロージャ1からのガス漏れの発生を回避することができる。 As described above, in the structure 20A of the example having the spring 26, the above-mentioned difference in internal pressure was 705 kPa, which was reduced by nearly 60% with respect to the difference in internal pressure in the structure 20B of the comparative example. Further, in the structure 20A, the minimum value of the internal pressure could be increased to 687 kPa. Therefore, in the structure 20A having the spring 26, it was possible to suppress the fluctuation of the internal pressure of the filling member 14 due to the temperature change and to increase the minimum value of the internal pressure of the filling member 14. Therefore, even if the filling member 14 contracts, the pressing force by the spring 26 acts, so that the pressing force can be maintained even if the temperature changes, and the occurrence of gas leakage from the closure 1 can be avoided.
(第2実施形態)
次に、第2実施形態について説明する。第2実施形態は、シリコーンゴムが添加された充填部材14を用いた点が第1実施形態と異なっている。なお、以下では、前述した内容と重複する説明を適宜省略する。充填部材14は、ガス漏れの抑制機能を高めるため、低硬度且つ高いクリープ耐性を有することが求められる。ここで高いクリープ耐性とは、塑性変形しにくい性状を示しており、すなわち、長期間圧縮変形を受けた場合であっても圧縮力が無くなれば圧縮変形前の形状に戻る性状を示している。第2実施形態において、充填部材14は、2液室温硬化のシリコーンパテであり、粉末状のシリコーンゴムがシリコーンパテに混ぜられることによって生成される。
(Second Embodiment)
Next, the second embodiment will be described. The second embodiment is different from the first embodiment in that the filling member 14 to which silicone rubber is added is used. In the following, the description overlapping with the above-mentioned contents will be omitted as appropriate. The filling member 14 is required to have low hardness and high creep resistance in order to enhance the function of suppressing gas leakage. Here, the high creep resistance shows the property of being hard to be plastically deformed, that is, the property of returning to the shape before the compressive deformation even when the compressive force is lost for a long period of time. In the second embodiment, the filling member 14 is a two-component room temperature-cured silicone putty, which is produced by mixing powdered silicone rubber with the silicone putty.
シリコーンゴムのゴム硬度は、シリコーンパテのゴム硬度よりも低い。また、シリコーンゴムは、シリコーンパテと比較してより高い温度で硬化する。従って、シリコーンゴムがシリコーンパテに混合される場合、より低硬度で且つより高いクリープ耐性を備えた充填部材14が生成される。また、混合材料である充填部材14全体に対するシリコーンゴムの重量比は、例えば、30%以上且つ50%未満である。 The rubber hardness of silicone rubber is lower than the rubber hardness of silicone putty. Also, silicone rubber cures at a higher temperature than silicone putty. Therefore, when the silicone rubber is mixed with the silicone putty, a filling member 14 having a lower hardness and a higher creep resistance is produced. Further, the weight ratio of the silicone rubber to the entire filling member 14 which is a mixed material is, for example, 30% or more and less than 50%.
次に、この充填部材14を生成する方法の具体例について説明する。まず、液状のシリコーンゴムを混合し120℃で10分間硬化させて厚さ3mmのシリコーンゴムシートを作製する。そして、このシリコーンゴムシートを150℃で3時間かけて2次架橋する。なお、例えば、上記シリコーンゴムのショアA硬度は5度である。その後、上記のシリコーンゴムシートを凍結粉砕し、粉末の凝集を回避するために、粉砕したシリコーンゴムにシリカ粉末を添加した。そして、このシリコーンゴム粉末を1mm角のメッシュで篩にかけることにより、前述した粉末状のシリコーンゴムを生成した。 Next, a specific example of the method for producing the filling member 14 will be described. First, liquid silicone rubber is mixed and cured at 120 ° C. for 10 minutes to prepare a silicone rubber sheet having a thickness of 3 mm. Then, this silicone rubber sheet is secondarily crosslinked at 150 ° C. for 3 hours. For example, the shore A hardness of the silicone rubber is 5 degrees. Then, the above-mentioned silicone rubber sheet was freeze-crushed, and silica powder was added to the crushed silicone rubber in order to avoid agglomeration of the powder. Then, the silicone rubber powder was sieved with a 1 mm square mesh to produce the above-mentioned powdered silicone rubber.
粉末状のシリコーンゴムとシリコーンパテの混合については、例えば、所定量のシリコーンパテをガラス瓶に投入し、その後所定量のシリコーンゴムを当該ガラス瓶に投入した。そして、上記ガラス瓶の内部において、ミキサーによりシリコーンパテの主剤とシリコーンゴム、及びシリコーンパテの硬化剤とシリコーンゴムとを撹拌混合した後、これらを更に混合し、この混合物をステンレス製の型枠に詰め込んで型枠に蓋を乗せ、24時間かけてシリコーンパテを硬化させ、直径30mm且つ高さ13mmの円柱状の充填部材14を作製した。第2実施形態に係るクロージャ1の補修方法では、上記のように、シリコーンパテに粉末状のシリコーンゴムを混ぜ合わせて充填部材14を生成し(充填部材を生成する工程)、その後、前述と同様、漏出部L1に充填部材14を充填する(充填部材を配置する工程)。後は、第1実施形態と同様の工程を実行する。 Regarding the mixing of the powdered silicone rubber and the silicone putty, for example, a predetermined amount of silicone putty was put into a glass bottle, and then a predetermined amount of silicone rubber was put into the glass bottle. Then, inside the glass bottle, the main agent of the silicone putty and the silicone rubber, and the curing agent of the silicone putty and the silicone rubber are stirred and mixed by a mixer, and then these are further mixed and the mixture is packed in a stainless steel mold. A lid was placed on the mold and the silicone putty was cured over 24 hours to prepare a cylindrical filling member 14 having a diameter of 30 mm and a height of 13 mm. In the method for repairing the closure 1 according to the second embodiment, as described above, the silicone putty is mixed with powdered silicone rubber to form the filling member 14 (step of forming the filling member), and then the same as described above. , The leaking portion L1 is filled with the filling member 14 (step of arranging the filling member). After that, the same steps as in the first embodiment are executed.
次に、充填部材14の弾性率を測定した実験について説明する。この実験では、上記のように作製した充填部材14の反発力を測定するために、作製した充填部材14をプッシュプルゲージで圧縮した。具体的には、直径100mmの2枚の円板で充填部材14を挟み、一方の板を他方の板に向かって10mm/minの速度で移動させることにより、充填部材14を圧縮した。このプッシュプルゲージで充填部材14の反発力を計測及び記録した。その結果を図13のグラフに示している。 Next, an experiment in which the elastic modulus of the filling member 14 is measured will be described. In this experiment, in order to measure the repulsive force of the filling member 14 produced as described above, the produced filling member 14 was compressed with a push-pull gauge. Specifically, the filling member 14 was compressed by sandwiching the filling member 14 between two discs having a diameter of 100 mm and moving one plate toward the other plate at a speed of 10 mm / min. The repulsive force of the filling member 14 was measured and recorded with this push-pull gauge. The result is shown in the graph of FIG.
図13に示されるように、シリコーンゴムの添加率が高いほど板の変位に対する充填部材14全体としての反発力を低下できることが分かった。また、上記2枚の円板を10mmの間隔を空けるように配置し、この2枚の円板の間に充填部材14を挟んで圧縮し、90℃で72時間放置した後、2枚の円板を外して室温で2時間冷ますことにより、充填部材14がどのくらいの割合で元に戻らなかったかを検証した。その結果を図14のグラフで示している。 As shown in FIG. 13, it was found that the higher the addition rate of the silicone rubber, the lower the repulsive force of the filling member 14 as a whole with respect to the displacement of the plate. Further, the two discs are arranged so as to be spaced by 10 mm, the filling member 14 is sandwiched between the two discs, compressed, and left at 90 ° C. for 72 hours, and then the two discs are placed. It was verified at what rate the filling member 14 did not return to its original state by removing it and cooling it at room temperature for 2 hours. The result is shown in the graph of FIG.
図14に示されるように、シリコーンゴムの添加率が0%の場合と比較して、シリコーンゴムの添加率が高い場合、特にシリコーンゴムの添加率が30%以上の場合に、元に戻らなかった充填部材14の高さ比率を低減させることができた。すなわち、シリコーンゴムの添加率が高いほど、充填部材14のクリープ耐性を高めることができることが分かった。 As shown in FIG. 14, when the addition rate of the silicone rubber is higher than that when the addition rate of the silicone rubber is 0%, especially when the addition rate of the silicone rubber is 30% or more, it cannot be restored. It was possible to reduce the height ratio of the filling member 14. That is, it was found that the higher the addition rate of the silicone rubber, the higher the creep resistance of the filling member 14.
以上のように、第2実施形態に係るクロージャの補修構造体及び補修方法において、充填部材14はシリコーンパテとシリコーンゴムとの混合材料であり、シリコーンゴムのゴム硬度は、シリコーンパテのゴム硬度よりも低い。このように充填部材14として当該混合材料を用いることにより、低硬度で且つより高いクリープ耐性を備えた充填部材14を生成できるので、充填部材14によるガス漏れの抑制機能を高めることができる。また、混合だけで充填部材14を生成できるので、化学的な組成を変えることなく容易に低硬度且つ高いクリープ耐性を有する充填部材14を生成することができる。 As described above, in the closure repair structure and repair method according to the second embodiment, the filling member 14 is a mixed material of silicone putty and silicone rubber, and the rubber hardness of the silicone rubber is higher than the rubber hardness of the silicone putty. Is also low. By using the mixed material as the filling member 14 in this way, the filling member 14 having low hardness and higher creep resistance can be produced, so that the function of suppressing gas leakage by the filling member 14 can be enhanced. Further, since the filling member 14 can be produced only by mixing, the filling member 14 having low hardness and high creep resistance can be easily produced without changing the chemical composition.
また、上記混合材料全体に対するシリコーンゴムの重量比は、例えば、30%以上且つ50%未満である。上記の重量比を30%以上とすることにより、充填部材14の硬度を低下できると共にクリープ耐性を一層高めることができる。また、上記の重量比を50%未満とすることにより、混合時のべとつきを低減して混合を容易に行うことができ、混合の作業性を向上させることができる。 Further, the weight ratio of the silicone rubber to the entire mixed material is, for example, 30% or more and less than 50%. By setting the weight ratio to 30% or more, the hardness of the filling member 14 can be lowered and the creep resistance can be further improved. Further, by setting the weight ratio to less than 50%, stickiness at the time of mixing can be reduced, mixing can be easily performed, and workability of mixing can be improved.
以上、第2実施形態では、シリコーンパテとシリコーンゴムとの混合材料がクロージャ1の補修用に用いられる充填部材14である例について説明したが、この混合材料は、クロージャ1の補修以外の用途で用いることも可能である。具体的には、以下の用途で使用可能である。 In the second embodiment, an example in which the mixed material of the silicone putty and the silicone rubber is the filling member 14 used for repairing the closure 1 has been described, but this mixed material is used for applications other than the repair of the closure 1. It can also be used. Specifically, it can be used for the following purposes.
密閉を行うパッキンであって、前記パッキンは、シリコーンパテとシリコーンゴムの混合材料によって構成されている。前記パッキンは、容器を密閉するパッキン、又は配管用パッキンである。また、所定の箇所に充填される充填材料であって、前記充填材料は、シリコーンパテとシリコーンゴムの混合材料によって構成されている。前記充填材料は、ケーブルと前記ケーブルの挿入口との隙間、又は、小動物若しくは外気の流入を防止するために充填される。更に、部材の防振又は耐衝撃で用いられる材料であって、前記材料は、シリコーンパテとシリコーンゴムの混合材料によって構成されている。このように、当該混合材料を以上の用途で用いた場合にも前述と同様の効果が得られる。 It is a packing for sealing, and the packing is made of a mixed material of silicone putty and silicone rubber. The packing is a packing for sealing a container or a packing for piping. Further, it is a filling material to be filled in a predetermined place, and the filling material is composed of a mixed material of silicone putty and silicone rubber. The filling material is filled to prevent the gap between the cable and the insertion port of the cable, or the inflow of small animals or outside air. Further, it is a material used for vibration isolation or impact resistance of a member, and the material is composed of a mixed material of silicone putty and silicone rubber. As described above, the same effect as described above can be obtained even when the mixed material is used for the above purposes.
(第3実施形態)
次に、第3実施形態に係るクロージャ1の補修構造体について説明する。第3実施形態に係る補修構造体は、スライダ12及びワッシャ13に代えて、切断可能なスライダ52及びワッシャ53を備えた点で第1実施形態と異なっている。図15、図16(a)、図16(b)及び図17に示されるように、スライダ52は、半円筒状の側壁部材52aを一対に備えており、2つの側壁部材52aが接合されることによって円筒状に形成される。一方、ワッシャ53も2つの半円筒状の側壁部材53aで構成されている。
(Third Embodiment)
Next, the repair structure of the closure 1 according to the third embodiment will be described. The repair structure according to the third embodiment is different from the first embodiment in that it is provided with a cuttable slider 52 and a washer 53 instead of the slider 12 and the washer 13. As shown in FIGS. 15, 16 (a), 16 (b) and 17, the slider 52 includes a pair of semi-cylindrical side wall members 52a, and the two side wall members 52a are joined to each other. As a result, it is formed into a cylindrical shape. On the other hand, the washer 53 is also composed of two semi-cylindrical side wall members 53a.
スライダ52の円弧状とされた内周面52bには、径方向内側に突出する複数の突起部54が形成されており、各突起部54は、スライダ52の軸線方向(ケーブルCの延在方向)に直線状に延在している。複数の突起部54は、例えば、スライダ52の周方向に等間隔に配置されており、本実施形態では5つの突起部54が周方向に等間隔に配置されている。各突起部54は径方向に凹凸が並ぶ波形部を備えており、各突起部54の軸線方向の一端は径方向に高さが異なる階段状とされた段差部54cが当該波形部の位置に対応して設けられている。 A plurality of protrusions 54 protruding inward in the radial direction are formed on the arcuate inner peripheral surface 52b of the slider 52, and each protrusion 54 is in the axial direction of the slider 52 (extending direction of the cable C). ) Extends linearly. For example, the plurality of protrusions 54 are arranged at equal intervals in the circumferential direction of the slider 52, and in the present embodiment, the five protrusions 54 are arranged at equal intervals in the circumferential direction. Each protrusion 54 is provided with a corrugated portion in which irregularities are arranged in the radial direction, and one end of each protrusion 54 in the axial direction has a stepped portion 54c having a stepped height different in the radial direction at the position of the corrugated portion. Correspondingly provided.
このように、各突起部54では、その軸線方向の一端に波形部に対応する段差部54cが設けられており、この段差部54cから、波形部の凹の部分に沿って突起部54を軸線方向に切断可能とされている。この波形部の凹の部分は、切断するための脆弱部、すなわち、突起部54の切断部に相当し、この切断部はケーブルCの延在方向に伸びている。波形部の軸線方向への切断を行うことによって、内周面52bに対する突起部54の高さを複数段階で変更可能である。例えば、本実施形態では、各突起部54が4つの凹部を有するので、突起部54の高さを5段階で変更可能である。 As described above, each protrusion 54 is provided with a step portion 54c corresponding to the corrugated portion at one end in the axial direction thereof, and the protrusion 54 is axially aligned from the step portion 54c along the concave portion of the corrugated portion. It is said that it can be cut in the direction. The concave portion of the corrugated portion corresponds to a fragile portion for cutting, that is, a cut portion of the protrusion 54, and this cut portion extends in the extending direction of the cable C. By cutting the corrugated portion in the axial direction, the height of the protruding portion 54 with respect to the inner peripheral surface 52b can be changed in a plurality of steps. For example, in the present embodiment, since each protrusion 54 has four recesses, the height of the protrusion 54 can be changed in five steps.
また、各突起部54の段差部54cは、ワッシャ53が軸線方向に当接する当接部とされている。段差部54cは、径方向外側に向かうにつれて軸線方向に奥まった配置とされている。すなわち、突起部54におけるワッシャ53が当接する段差部54cは、径方向外側に向かうに従って深く窪む形状とされており、径方向外側に位置する段差部54cが、径方向内側に位置する段差部54cよりも軸線方向に奥まっている。 Further, the stepped portion 54c of each protruding portion 54 is a contact portion where the washer 53 abuts in the axial direction. The step portion 54c is arranged so as to be recessed in the axial direction toward the outer side in the radial direction. That is, the step portion 54c of the protrusion 54 with which the washer 53 abuts is formed to be deeply recessed toward the outer side in the radial direction, and the step portion 54c located on the outer side in the radial direction is a step portion located on the inner side in the radial direction. It is deeper in the axial direction than 54c.
図18に示されるように、ワッシャ53は、径方向に互いに取り外し可能に重ねられている複数の被覆部材55を含んでいる。各被覆部材55は、初期状態において薄板の半円筒状に形成されている。各被覆部材55は、軸線方向に延びる複数の切断線55aを有しており、この切断線55aに沿って周方向に切断可能とされている。 As shown in FIG. 18, the washer 53 includes a plurality of covering members 55 that are detachably stacked on top of each other in the radial direction. Each covering member 55 is formed in a semi-cylindrical shape of a thin plate in an initial state. Each covering member 55 has a plurality of cutting lines 55a extending in the axial direction, and can be cut in the circumferential direction along the cutting lines 55a.
また、各被覆部材55は、径方向外側に突出するラッチ部55b、及びラッチ部55bが引っ掛けられる係合孔55cの少なくともいずれかを備えている。具体的には、最も径方向内側に位置する被覆部材55はラッチ部55bのみを備え、最も径方向外側に位置する被覆部材55は係合孔55cのみを備え、それ以外の被覆部材55はラッチ部55b及び係合孔55cの両方を備える。ラッチ部55b及び係合孔55cは、各被覆部材55の周方向の中央部分に設けられている。 Further, each covering member 55 includes at least one of a latch portion 55b protruding outward in the radial direction and an engagement hole 55c into which the latch portion 55b is hooked. Specifically, the covering member 55 located on the innermost side in the radial direction has only the latch portion 55b, the covering member 55 located on the outermost side in the radial direction has only the engaging hole 55c, and the other covering member 55 has a latch. Both the portion 55b and the engagement hole 55c are provided. The latch portion 55b and the engagement hole 55c are provided in the central portion of each covering member 55 in the circumferential direction.
複数の被覆部材55において、ラッチ部55b及び係合孔55cの位置は、互いにずれた位置に配置されている。具体的には、最も径方向内側に位置する被覆部材55は、その軸線方向中央にラッチ部55bを備えており、次に径方向内側に位置する被覆部材55は、その軸線方向一方側にラッチ部55bを備えると共に、軸線方向中央に係合孔55cを備えている。また、3番目に径方向内側に位置する被覆部材55は、その軸線方向他方側にラッチ部55bを備えると共に、軸線方向一方側及び軸線方向中央に係合孔55cを備えており、4番目に径方向内側に位置する被覆部材55は、その軸線方向中央にラッチ部55bを備えると共に、軸線方向一方側及び軸線方向他方側に係合孔55cを備えている。そして、最も径方向外側に位置する被覆部材55は、その軸線方向中央及び軸線方向他方側に係合孔55cを備えている。 In the plurality of covering members 55, the positions of the latch portion 55b and the engagement hole 55c are arranged so as to be offset from each other. Specifically, the covering member 55 located on the innermost side in the radial direction is provided with a latch portion 55b in the center in the axial direction, and the covering member 55 located on the innermost side in the radial direction is latched on one side in the axial direction. The portion 55b is provided, and the engagement hole 55c is provided at the center in the axial direction. The third covering member 55 located inward in the radial direction is provided with a latch portion 55b on the other side in the axial direction, and is provided with an engagement hole 55c on one side in the axial direction and in the center in the axial direction. The covering member 55 located on the inner side in the radial direction is provided with a latch portion 55b at the center in the axial direction, and is provided with an engagement hole 55c on one side in the axial direction and the other side in the axial direction. The covering member 55 located on the outermost side in the radial direction is provided with an engaging hole 55c at the center in the axial direction and on the other side in the axial direction.
図19に示されるように、ラッチ部55bは、径方向外側に突出する2つの突出部55dを含んでおり、2つの突出部55dは周方向に並んで配置されている。各突出部55dの先端には周方向外側に突出する凸部55eが設けられている。一方、係合孔55cには、径方向外側に向かうに従って周方向内側に突出するテーパ面を備えたテーパ部55fが周方向に一対に形成されており、各テーパ部55fを各凸部55eが径方向外側に乗り越えて各凸部55eが各テーパ部55fの径方向外側に達することによって複数の被覆部材55が径方向に重ね合されて連結される。 As shown in FIG. 19, the latch portion 55b includes two projecting portions 55d protruding outward in the radial direction, and the two projecting portions 55d are arranged side by side in the circumferential direction. A convex portion 55e projecting outward in the circumferential direction is provided at the tip of each protruding portion 55d. On the other hand, in the engaging hole 55c, a pair of tapered portions 55f having tapered surfaces protruding inward in the circumferential direction toward the outer side in the radial direction are formed in the circumferential direction, and each tapered portion 55f is formed by each convex portion 55e. A plurality of covering members 55 are overlapped and connected in the radial direction by getting over the outer side in the radial direction and reaching the outer side in the radial direction of each tapered portion 55f.
図20に示されるように、ワッシャ53は、各被覆部材55がスライダ52の各突起部54の段差部54cに当接することによって、スライダ52に押し当てられる。このとき、各被覆部材55は薄板状とされているので、各被覆部材55は段差部54cにおいて径方向外側に傾くように曲げられた状態となる。これにより、各被覆部材55を一層確実に段差部54cに入り込ませることが可能となる。 As shown in FIG. 20, the washer 53 is pressed against the slider 52 by contacting each covering member 55 with the stepped portion 54c of each protrusion 54 of the slider 52. At this time, since each covering member 55 has a thin plate shape, each covering member 55 is in a state of being bent so as to be inclined outward in the radial direction at the step portion 54c. As a result, each covering member 55 can be more reliably inserted into the step portion 54c.
次に、第3実施形態に係るクロージャの補修方法について説明する。例えば、図21(a)及び図21(b)に示されるように、断面が略円形のケーブルCにワッシャ53及びスライダ52を用いる場合には、第1実施形態と同様に、ワッシャ53をケーブルCの周囲に配置してケーブルCを囲み、2個の側壁部材52aをケーブルCの側方から接合させ円環状のスライダ52を形成する。このとき、スライダ52をワッシャ53の軸線方向の隣接位置に配置して、前述したように、ワッシャ53の各被覆部材55をスライダ52の各段差部54cに軸線方向に当接させる。 Next, a method of repairing the closure according to the third embodiment will be described. For example, as shown in FIGS. 21A and 21B, when the washer 53 and the slider 52 are used for the cable C having a substantially circular cross section, the washer 53 is connected to the cable as in the first embodiment. It is arranged around C to surround the cable C, and two side wall members 52a are joined from the side of the cable C to form an annular slider 52. At this time, the slider 52 is arranged at an adjacent position in the axial direction of the washer 53, and as described above, each covering member 55 of the washer 53 is brought into contact with each step portion 54c of the slider 52 in the axial direction.
一方、例えば楕円形状のケーブルCにワッシャ53及びスライダ52を用いる場合には、図22(a)及び図22(b)に示されるように、スライダ52及びワッシャ53の配置を行う前に、被覆部材55の枚数調整と、ワッシャ53及びスライダ52の切断とを行う。ワッシャ53及びスライダ52の切断では、スライダ52の突起部54(波形部)の切断、及びワッシャ53の被覆部材55の切断線55aに沿った切断を行う。これらの切断は、必要に応じてニッパー等の工具を用いて行う。 On the other hand, for example, when the washer 53 and the washer 52 are used for the elliptical cable C, as shown in FIGS. 22 (a) and 22 (b), the washer 52 and the washer 53 are covered before being arranged. The number of members 55 is adjusted, and the washer 53 and the slider 52 are cut. In cutting the washer 53 and the slider 52, the protrusion 54 (corrugated portion) of the slider 52 is cut, and the covering member 55 of the washer 53 is cut along the cutting line 55a. These cuttings are performed using a tool such as nippers as necessary.
具体的には、例えばケーブルCの楕円の長軸に相当する部位のように、ケーブルCの径方向の長さが長い部位に対しては、被覆部材55の枚数を少な目にすると共に、突起部54を多めに切断する。一方、ケーブルCの楕円の短軸に相当する部位のように、ケーブルCの径方向の長さが短い部位に対しては、被覆部材55の枚数を多めにすると共に、突起部54を少な目に切断する(又は切断しない)。このように、ワッシャ53の被覆部材55の枚数調整と、ワッシャ53及びスライダ52の切断とを行った後には、前述と同様、ワッシャ53及びスライダ52の配置を行う。 Specifically, for a portion having a long radial length of the cable C, such as a portion corresponding to the long axis of the ellipse of the cable C, the number of covering members 55 is reduced and the protrusion portion is formed. Cut 54 more. On the other hand, for a portion having a short radial length of the cable C, such as a portion corresponding to the elliptical short axis of the cable C, the number of covering members 55 is increased and the protrusion 54 is reduced. Cut (or do not cut). After adjusting the number of the covering members 55 of the washer 53 and cutting the washer 53 and the slider 52 in this way, the washer 53 and the slider 52 are arranged in the same manner as described above.
以上、第3実施形態に係る補修構造体は、ケーブルCの外周に取り付けられた状態で充填部材14を押し込むワッシャ53と、ケーブルCに沿ってスライドしてワッシャ53を加圧するスライダ52と、を加圧部材として備えている。そして、ワッシャ53は、ケーブルCの延在方向に伸びる複数の切断線55aを有する。このように、ワッシャ53は、複数の切断線55aを有するので、適宜切断して使用することができる。従って、ワッシャ53の内側に通すケーブルCの種類に応じてワッシャ53の形状及び大きさを変更することができるので、種々のケーブルCに対して確実な補修を行うことができる。 As described above, the repair structure according to the third embodiment includes a washer 53 that pushes the filling member 14 in a state of being attached to the outer periphery of the cable C, and a slider 52 that slides along the cable C to pressurize the washer 53. It is provided as a pressurizing member. The washer 53 has a plurality of cutting lines 55a extending in the extending direction of the cable C. As described above, since the washer 53 has a plurality of cutting lines 55a, it can be appropriately cut and used. Therefore, since the shape and size of the washer 53 can be changed according to the type of the cable C passed through the inside of the washer 53, various cables C can be reliably repaired.
また、ワッシャ53は、ケーブルCの径方向に互いに取り外し可能に重ねられる複数の被覆部材55を含んでいる。従って、ケーブルCの径の大きさ、形状及び偏心度合に応じて径方向に重ねる被覆部材55の枚数を変えてワッシャ53の径方向の厚みを変更することができるので、種々のケーブルCに対して一層確実な補修を行うことができる。 Further, the washer 53 includes a plurality of covering members 55 that are detachably overlapped with each other in the radial direction of the cable C. Therefore, the thickness of the washer 53 in the radial direction can be changed by changing the number of covering members 55 stacked in the radial direction according to the size, shape and eccentricity of the diameter of the cable C. It is possible to carry out more reliable repairs.
また、各被覆部材55は、他の被覆部材55を重ねて引っ掛けるラッチ部55b、及びラッチ部55bが引っ掛けられる係合孔55c、の少なくともいずれかを備えており、各被覆部材55のラッチ部55bは、互いにずれた位置に配置されている。従って、複数枚の被覆部材55を重ねても各ラッチ部55bは干渉しないので、被覆部材55の重ね合わせをスムーズに行うことができる。 Further, each covering member 55 includes at least one of a latch portion 55b on which the other covering member 55 is overlapped and an engaging hole 55c in which the latch portion 55b is hooked, and the latch portion 55b of each covering member 55 is provided. Are located at positions offset from each other. Therefore, even if a plurality of covering members 55 are stacked, the latch portions 55b do not interfere with each other, so that the covering members 55 can be smoothly superposed.
また、各ラッチ部55bは、径方向外側に突出している。従って、被覆部材55の径方向内側に位置するケーブルCにラッチ部55bが干渉しないので、ケーブルCへのワッシャ53の装着をスムーズ且つ確実に行うことができる。 Further, each latch portion 55b projects outward in the radial direction. Therefore, since the latch portion 55b does not interfere with the cable C located inside the covering member 55 in the radial direction, the washer 53 can be smoothly and surely attached to the cable C.
また、スライダ52において、突起部54は、径方向に凹凸が並ぶ波形形状を有しており、突起部54は、ケーブルCの延在方向に伸びる複数の切断線(波形形状の凹の部分)を有する。従って、この波形形状の凹の部分で突起部54の切断を容易に行うことができる。すなわち、ケーブルCの種類(ケーブルCの形状、大きさ及び偏心度合)に合わせて確実に突起部54の突出度合を変更することができるので、種々のケーブルCに対する一層確実な補修が可能となる。 Further, in the slider 52, the protrusion 54 has a corrugated shape in which irregularities are arranged in the radial direction, and the protrusion 54 has a plurality of cutting lines (concave portions having a corrugated shape) extending in the extending direction of the cable C. Has. Therefore, the protrusion 54 can be easily cut at the concave portion of this corrugated shape. That is, since the degree of protrusion of the protrusion 54 can be reliably changed according to the type of cable C (shape, size and degree of eccentricity of cable C), more reliable repair of various cables C becomes possible. ..
また、突起部54におけるワッシャ53が当接する当接部である段差部54cは、径方向外側に向かうに従って深く窪む形状とされている。従って、ワッシャ53の各被覆部材55を径方向外側に向かって深く差し込むことができるので、スライダ52にワッシャ53を一層確実に係合させることができる。 Further, the stepped portion 54c, which is the abutting portion with which the washer 53 in the protruding portion 54 abuts, is formed to be deeply recessed toward the outer side in the radial direction. Therefore, since each covering member 55 of the washer 53 can be deeply inserted toward the outer side in the radial direction, the washer 53 can be more reliably engaged with the slider 52.
(第4実施形態)
次に、第4実施形態に係るクロージャ1の補修方法について説明する。本実施形態では、図23に示されるように、端面板4の孔部4aにおいて、孔部4aの内側に突出した凸部4cを切削してクロージャ1の補修を行う。凸部4cは、端面板4の軸線方向一端において径方向内側に突出している部位であり、この凸部4cを切削することによって漏出部L1への充填部材14の充填を一層スムーズ且つ確実に行うことが可能となる。
(Fourth Embodiment)
Next, a method of repairing the closure 1 according to the fourth embodiment will be described. In the present embodiment, as shown in FIG. 23, in the hole portion 4a of the end face plate 4, the convex portion 4c protruding inward of the hole portion 4a is cut to repair the closure 1. The convex portion 4c is a portion protruding inward in the radial direction at one end in the axial direction of the end face plate 4, and by cutting the convex portion 4c, the leaking portion L1 is more smoothly and reliably filled with the filling member 14. It becomes possible.
まず、図24及び図25を参照して凸部4cの切削で用いる切削治具60について説明する。切削治具60は、端面板4に固定される固定部61と、固定部61に取り付けられる切削部62とを備えている。切削部62は、一対の半円環状の半割部材62aがボルトB1及びナットで接合されることによって環状に形成される。各半割部材62aは、その軸線方向に突出する雄ネジ部62bと、雄ネジ部62bの内周面に着脱自在に配置される切削刃62cと、雄ネジ部62bの内周面において径方向外側に窪む凹部62dと、切削部62の外周面に設けられた穴部62eとを備えている。 First, the cutting jig 60 used for cutting the convex portion 4c will be described with reference to FIGS. 24 and 25. The cutting jig 60 includes a fixing portion 61 fixed to the end face plate 4 and a cutting portion 62 attached to the fixing portion 61. The cutting portion 62 is formed in an annular shape by joining a pair of semicircular annular half-split members 62a with bolts B1 and nuts. Each half member 62a has a male screw portion 62b protruding in the axial direction, a cutting blade 62c detachably arranged on the inner peripheral surface of the male screw portion 62b, and a radial direction on the inner peripheral surface of the male screw portion 62b. It is provided with a recess 62d that is recessed to the outside and a hole 62e provided on the outer peripheral surface of the cutting portion 62.
雄ネジ部62bは、固定部61に切削部62をねじ込むための部位であり、切削部62の周方向に螺旋状に延びている。切削刃62cは、凸部4cを切削する部位であり、各半割部材62aに2つずつ設けられている。切削刃62cは、雄ネジ部62bの内周面に形成された凹部62gに入り込むと共に、切削刃62cの挿通孔62h及び凹部62gに形成されたネジ穴にネジが挿入されてこのネジが螺合されることにより、雄ネジ部62bの内周面に取り付けられる。凹部62dは、切削刃62cによる凸部4cの切削によって生じた削り屑を通すために設けられており、切削部62の軸線方向の一端から他端にまで全体にわたって延びている。 The male screw portion 62b is a portion for screwing the cutting portion 62 into the fixing portion 61, and extends spirally in the circumferential direction of the cutting portion 62. The cutting blade 62c is a portion for cutting the convex portion 4c, and two cutting blades 62c are provided on each half member 62a. The cutting blade 62c enters the recess 62g formed on the inner peripheral surface of the male screw portion 62b, and the screw is inserted into the insertion hole 62h of the cutting blade 62c and the screw hole formed in the recess 62g to screw the screw. By doing so, it is attached to the inner peripheral surface of the male screw portion 62b. The concave portion 62d is provided for passing shavings generated by cutting the convex portion 4c by the cutting blade 62c, and extends from one end to the other end in the axial direction of the cutting portion 62.
固定部61は、一対の半円環状の半割部材61aがボルトB2及びナットで接合されることによって環状に形成される。各半割部材61aは、その内周面に形成された雌ネジ部61bと、軸線方向に突出する一対の突出片61cと、周方向の両端から径方向外側に突出する突出部61fを備えている。雌ネジ部61bは、切削部62の雄ネジ部62bをねじ込ませるために設けられている。また、半割部材61aの外周部には略矩形の切欠き61gが設けられており、この切欠き61gには、切削部62をねじ込むときに使用するハンドルH(図28参照)を引っ掛けることができる。ハンドルHは、例えばフックスパナである。 The fixing portion 61 is formed in an annular shape by joining a pair of semicircular annular half-split members 61a with bolts B2 and nuts. Each half member 61a includes a female threaded portion 61b formed on its inner peripheral surface, a pair of protruding pieces 61c protruding in the axial direction, and protruding portions 61f protruding radially outward from both ends in the circumferential direction. There is. The female screw portion 61b is provided for screwing the male screw portion 62b of the cutting portion 62. Further, a substantially rectangular notch 61g is provided on the outer peripheral portion of the half-split member 61a, and the handle H (see FIG. 28) used when screwing the cutting portion 62 can be hooked on the notch 61g. it can. The handle H is, for example, a hook spanner.
突出片61cは、各半割部材61aにおいて2つずつ設けられており、2つの突出片61cは、固定部61の周方向に並んで配置されている。各突出片61cは、径方向内側に突出する複数の凸部61dを有する。この凸部61dは、端面板4の孔部4aを形成する円柱状部の外周面4eに複数形成された穴部4fのそれぞれに挿入される。このように複数の凸部61dが各穴部4fに挿入されることによって、固定部61は端面板4に固定される。 Two projecting pieces 61c are provided in each half member 61a, and the two projecting pieces 61c are arranged side by side in the circumferential direction of the fixing portion 61. Each protruding piece 61c has a plurality of convex portions 61d protruding inward in the radial direction. The convex portion 61d is inserted into each of the plurality of hole portions 4f formed on the outer peripheral surface 4e of the columnar portion forming the hole portion 4a of the end face plate 4. By inserting the plurality of convex portions 61d into each hole portion 4f in this way, the fixing portion 61 is fixed to the end face plate 4.
次に、第4実施形態に係るクロージャ1の補修方法について説明する。まず、端面板4に切削治具60を設置する。具体的には、図26(a)に示されるように、固定部61の各半割部材61aの凸部61dを穴部4fに挿入して2つの半割部材61aを接合することによって、端面板4に固定部61を固定する。そして、図26(b)及び図27(a)に示されるように、切削部62の切削刃62cを固定部61側に向けた状態として2つの半割部材62aを接合することによって、ケーブルCに切削部62を固定する。 Next, a method of repairing the closure 1 according to the fourth embodiment will be described. First, the cutting jig 60 is installed on the end face plate 4. Specifically, as shown in FIG. 26A, the convex portion 61d of each half-split member 61a of the fixing portion 61 is inserted into the hole portion 4f to join the two half-split members 61a to the end. The fixing portion 61 is fixed to the face plate 4. Then, as shown in FIGS. 26 (b) and 27 (a), the cable C is joined by joining the two half-split members 62a with the cutting blade 62c of the cutting portion 62 facing the fixed portion 61 side. The cutting portion 62 is fixed to.
図27(b)及び図28に示されるように、ケーブルCに切削部62を固定させた後には、切削部62の雄ネジ部62bを固定部61の雌ネジ部61bにねじ込む。具体的には、固定部61の突出部61f又は切欠き61gにハンドルHの突出部H1を引っ掛けてハンドルHの把持部H2を一方の手で押さえ、切削部62の穴部62eに棒状部材Xを挿入して棒状部材Xを他方の手で回転させることにより、固定部61に対して切削部62をねじ込む。 As shown in FIGS. 27B and 28, after the cutting portion 62 is fixed to the cable C, the male screw portion 62b of the cutting portion 62 is screwed into the female screw portion 61b of the fixing portion 61. Specifically, the protruding portion H1 of the handle H is hooked on the protruding portion 61f or the notch 61g of the fixed portion 61 to hold the grip portion H2 of the handle H with one hand, and the rod-shaped member X is inserted into the hole portion 62e of the cutting portion 62. Is inserted and the rod-shaped member X is rotated by the other hand, so that the cutting portion 62 is screwed into the fixing portion 61.
このように切削部62をねじ込むと、切削部62の各切削刃62cが端面板4の凸部4cに軸線方向外側から刺し込まれ、この状態で端面板4に対して切削刃62cが螺旋状に回転することにより、図29に示されるように、凸部4cが切削された状態とする(凸部を切削する工程)。その後は、前述の各実施形態と同様、漏出部L1への充填部材14の充填、ワッシャ及びスライダ(加圧部材)の設置による充填部材14への加圧、及びバネ部材による加圧部材への押圧、を経て一連の工程が完了する。 When the cutting portion 62 is screwed in this way, each cutting blade 62c of the cutting portion 62 is inserted into the convex portion 4c of the end face plate 4 from the outside in the axial direction, and in this state, the cutting blade 62c spirals with respect to the end face plate 4. By rotating to, as shown in FIG. 29, the convex portion 4c is in a cut state (step of cutting the convex portion). After that, as in each of the above-described embodiments, the filling member 14 is filled in the leak portion L1, the filling member 14 is pressurized by installing a washer and a slider (pressurizing member), and the pressing member is charged by the spring member. A series of steps are completed through pressing.
以上、第4実施形態に係るクロージャ1の補修方法では、孔部4aの内側に突出した凸部4cを切削治具60で切削してから孔部4aに充填部材14を配置している。このように凸部4cを切削治具60で切削してから充填部材14の配置を行うことによって、充填部材14の配置の妨げとなり得る凸部4cを除去できるので充填部材14の配置を容易に行うことができる。また、元々凸部4cが設けられていた部分にも確実に充填部材14の配置を行うことができるので、ガス漏れの補修を一層確実に行うことができる。 As described above, in the method of repairing the closure 1 according to the fourth embodiment, the convex portion 4c protruding inward of the hole portion 4a is cut by the cutting jig 60, and then the filling member 14 is arranged in the hole portion 4a. By arranging the filling member 14 after cutting the convex portion 4c with the cutting jig 60 in this way, the convex portion 4c that may hinder the arrangement of the filling member 14 can be removed, so that the filling member 14 can be easily arranged. It can be carried out. Further, since the filling member 14 can be reliably arranged in the portion where the convex portion 4c is originally provided, the gas leak can be repaired more reliably.
また、凸部4cを切削する工程では、固定部61に切削部62を取り付けて切削部62を固定部61にねじ込むことによって凸部4cを切削する。このように切削部62のねじ込みによって凸部4cを切削するため、切削部62を回転させることによって凸部4cをスムーズに切削することができる。 Further, in the step of cutting the convex portion 4c, the convex portion 4c is cut by attaching the cutting portion 62 to the fixed portion 61 and screwing the cutting portion 62 into the fixed portion 61. Since the convex portion 4c is cut by screwing the cutting portion 62 in this way, the convex portion 4c can be smoothly cut by rotating the cutting portion 62.
また、切削部62の内周面には、径方向外側に窪む凹部62dが形成されており、凸部4cの切削時には、この凹部62dに凸部4cの削り屑が通される。従って、孔部4aの内部等で削り屑が溜まる事態を回避することができ、削り屑をスムーズに排出させることができるので、より効率よく凸部4cの切削を行うことができる。 Further, a concave portion 62d recessed outward in the radial direction is formed on the inner peripheral surface of the cutting portion 62, and when cutting the convex portion 4c, the shavings of the convex portion 4c are passed through the concave portion 62d. Therefore, it is possible to avoid the situation where shavings are accumulated inside the hole 4a and the like, and the shavings can be discharged smoothly, so that the convex portion 4c can be cut more efficiently.
更に、本実施形態では、固定部61にハンドルHが取り付けられると共に切削部62に棒状部材Xが取り付けられ、ハンドルHに対する棒状部材Xの回転によって凸部4cを切削する。従って、手で簡単に切削部62をねじ込むことができるので、凸部4cの切削を一層効率よく行うことができる。 Further, in the present embodiment, the handle H is attached to the fixed portion 61 and the rod-shaped member X is attached to the cutting portion 62, and the convex portion 4c is cut by the rotation of the rod-shaped member X with respect to the handle H. Therefore, since the cutting portion 62 can be easily screwed in by hand, the convex portion 4c can be cut more efficiently.
(第5実施形態)
次に、第5実施形態に係るクロージャの補修構造体について説明する。図31、図32及び図33に示されるように、第5実施形態に係る補修構造体80は、端面板4に固定される固定部材81と、固定部材81の軸線方向外側に取り付けられる位置決めアーム82と、位置決めアーム82に軸線方向に挿通される押し込みボルト83と、充填部材84と、充填部材84を保持する保持部材85と、保持部材85を充填部材84に向けて押圧するバネ部材86とを備えている。
(Fifth Embodiment)
Next, the repair structure of the closure according to the fifth embodiment will be described. As shown in FIGS. 31, 32 and 33, the repair structure 80 according to the fifth embodiment has a fixing member 81 fixed to the end face plate 4 and a positioning arm attached to the outside of the fixing member 81 in the axial direction. 82, a push-in bolt 83 inserted into the positioning arm 82 in the axial direction, a filling member 84, a holding member 85 for holding the filling member 84, and a spring member 86 for pressing the holding member 85 toward the filling member 84. It has.
固定部材81は、端面板4に固定されるフックプレート81aと、フックプレート81aが固定されるリング部材81bとを含んでいる。フックプレート81aは、端面板4の穴部4f(図23参照)に挿入される凸部を有し、この凸部が穴部4fに挿入されることによってフックプレート81aは端面板4に固定される。 The fixing member 81 includes a hook plate 81a fixed to the end face plate 4 and a ring member 81b to which the hook plate 81a is fixed. The hook plate 81a has a convex portion to be inserted into the hole portion 4f (see FIG. 23) of the end face plate 4, and the hook plate 81a is fixed to the end face plate 4 by inserting the convex portion into the hole portion 4f. To.
リング部材81bは、半円環状の半割部材81cを備えており、ケーブルCの側方から2個の半割部材81cが接合されることによって円環状のリング部材81bが形成される。リング部材81bは、位置決めアーム82の固定用のネジ87をねじ込むネジ穴81dを備えており、複数のネジ穴81dがリング部材81bの周方向に並んで配置されている。これらのネジ穴81dは軸線方向外側に露出しており、各ネジ穴81dには軸線方向外側からネジ87がねじ込まれる。 The ring member 81b includes a semicircular ring member 81c, and the ring member 81b is formed by joining two semicircular members 81c from the side of the cable C. The ring member 81b includes a screw hole 81d for screwing a screw 87 for fixing the positioning arm 82, and a plurality of screw holes 81d are arranged side by side in the circumferential direction of the ring member 81b. These screw holes 81d are exposed to the outside in the axial direction, and screws 87 are screwed into each screw hole 81d from the outside in the axial direction.
位置決めアーム82は、直線状に延びる形状とされている。位置決めアーム82は、その長手方向の一端部と他端部とがリング部材81bに固定され、円環状とされたリング部材81bを跨いだ状態でリング部材81bの軸線方向外側に固定される。位置決めアーム82は、その長手方向の中央に設けられた第1挿通孔82aと、当該長手方向の両端部に設けられた一対の第2挿通孔82bとを有する。 The positioning arm 82 has a shape extending in a straight line. One end and the other end of the positioning arm 82 in the longitudinal direction are fixed to the ring member 81b, and the positioning arm 82 is fixed to the outside of the ring member 81b in the axial direction while straddling the annular ring member 81b. The positioning arm 82 has a first insertion hole 82a provided in the center in the longitudinal direction and a pair of second insertion holes 82b provided at both ends in the longitudinal direction.
第1挿通孔82aは、押し込みボルト83の位置決めのために設けられており、押し込みボルト83は第1挿通孔82aに軸線方向に挿通する。第1挿通孔82aは、位置決めアーム82の幅方向(図31の上下方向)に延びる長穴状とされている。このように第1挿通孔82aが長穴状であることにより、位置決めアーム82の幅方向の位置を調整しつつ押し込みボルト83を挿通させることが可能となっている。 The first insertion hole 82a is provided for positioning the push-in bolt 83, and the push-in bolt 83 is inserted into the first insertion hole 82a in the axial direction. The first insertion hole 82a has an elongated hole shape extending in the width direction of the positioning arm 82 (vertical direction in FIG. 31). Since the first insertion hole 82a has an elongated hole shape in this way, it is possible to insert the push-in bolt 83 while adjusting the position of the positioning arm 82 in the width direction.
第2挿通孔82bは、位置決めアーム82を固定部材81に固定させるネジ87を挿通させる。第2挿通孔82bは、軸線方向に貫通すると共に、位置決めアーム82の長手方向に延びる長穴状とされている。このように第2挿通孔82bが位置決めアーム82の長手方向に延びる長穴状であることにより、径方向の大きさが異なるリング部材81bに対しても位置決めアーム82の固定を柔軟に行うことが可能となっている。 The second insertion hole 82b is inserted with a screw 87 for fixing the positioning arm 82 to the fixing member 81. The second insertion hole 82b has an elongated hole shape that penetrates in the axial direction and extends in the longitudinal direction of the positioning arm 82. Since the second insertion hole 82b has an elongated hole shape extending in the longitudinal direction of the positioning arm 82 in this way, the positioning arm 82 can be flexibly fixed even to the ring members 81b having different diameters in the radial direction. It is possible.
押し込みボルト83は、バネ部材86を軸線方向外側から押し込むために設けられる。押し込みボルト83は、バネ部材86と位置決めアーム82との間に配置されたナット88にねじ込まれる。そして、ナット88からバネ部材86側に突出する押し込みボルト83の端部83aをバネ部材86に押し込むことにより、押し込みボルト83がバネ部材86を加圧する。 The push-in bolt 83 is provided to push the spring member 86 from the outside in the axial direction. The push-in bolt 83 is screwed into a nut 88 arranged between the spring member 86 and the positioning arm 82. Then, by pushing the end portion 83a of the pushing bolt 83 protruding from the nut 88 toward the spring member 86 into the spring member 86, the pushing bolt 83 pressurizes the spring member 86.
充填部材84は、例えば、第1実施形態の充填部材14と同一のものを用いることができるが、充填部材14と異なるものであってもよい。保持部材85は、充填部材84をバネ部材86の反対側で保持する。保持部材85は充填部材84を加圧する加圧部材としても機能する。保持部材85は湾曲して窪む凹部85aを有する。この凹部85aで充填部材84を保持することにより、保持部材85が充填部材84を安定して保持することが可能となる。 As the filling member 84, for example, the same one as the filling member 14 of the first embodiment can be used, but it may be different from the filling member 14. The holding member 85 holds the filling member 84 on the opposite side of the spring member 86. The holding member 85 also functions as a pressurizing member that pressurizes the filling member 84. The holding member 85 has a recess 85a that is curved and recessed. By holding the filling member 84 in the recess 85a, the holding member 85 can stably hold the filling member 84.
バネ部材86は、保持部材85と押し込みボルト83との間において軸線方向に延在している。バネ部材86は、例えばコイルバネである。バネ部材86は、その軸線方向の一端に設けられた第1台座86aと、当該軸線方向の他端に設けられた第2台座86bと、第1台座86a及び第2台座86bの間で螺旋状とされたスプリング部86cとを含んでいる。第1台座86aは保持部材85を押圧する部位であり、第2台座86bは押し込みボルト83に押し込まれる部位である。バネ部材86は、その第1台座86aが保持部材85を充填部材84に向けて押圧している。 The spring member 86 extends in the axial direction between the holding member 85 and the pushing bolt 83. The spring member 86 is, for example, a coil spring. The spring member 86 has a spiral shape between the first pedestal 86a provided at one end in the axial direction, the second pedestal 86b provided at the other end in the axial direction, and the first pedestal 86a and the second pedestal 86b. It includes the spring portion 86c and the spring portion 86c. The first pedestal 86a is a portion that presses the holding member 85, and the second pedestal 86b is a portion that is pushed into the push bolt 83. The first pedestal 86a of the spring member 86 presses the holding member 85 toward the filling member 84.
次に、補修構造体80を形成してクロージャの漏出部を補修する補修方法について説明する。初期状態では、図34に示されるように、端面板4の孔部4aとケーブルCとの間において、エアタイトテープT1が巻き付けられており、この巻き付けられたエアタイトテープT1の間に漏出部L1があるものとする。 Next, a repair method for forming the repair structure 80 and repairing the leaked portion of the closure will be described. In the initial state, as shown in FIG. 34, the airtight tape T1 is wound between the hole 4a of the end face plate 4 and the cable C, and the leaking portion L1 is formed between the wound airtight tape T1. Suppose there is.
まず、固定部材81を端面板4の軸線方向外側に固定する。具体的には、フックプレート81aを半割部材81cに取り付けると共に2個の半割部材81cを接合してリング部材81bを形成し、このリング部材81bを端面板4に固定する。また、図35(a)に示されるように、バネ部材86に保持部材85を取り付けて保持部材85で充填部材84を保持すると共に、位置決めアーム82の第1挿通孔82a及びナット88に押し込みボルト83を挿入する。なお、保持部材85への充填部材84の取り付け(保持)は、補修現場での組み立て時に行ってもよいし、または、工場等において予め行っておいてもよい。 First, the fixing member 81 is fixed to the outside of the end face plate 4 in the axial direction. Specifically, the hook plate 81a is attached to the half-split member 81c and the two half-split members 81c are joined to form the ring member 81b, and the ring member 81b is fixed to the end face plate 4. Further, as shown in FIG. 35 (a), the holding member 85 is attached to the spring member 86 to hold the filling member 84 by the holding member 85, and the pushing bolt is inserted into the first insertion hole 82a and the nut 88 of the positioning arm 82. Insert 83. The filling member 84 may be attached (held) to the holding member 85 at the time of assembly at the repair site, or may be performed in advance at a factory or the like.
図35(a)及び図35(b)に示されるように、充填部材84を漏出部L1に軸線方向に対向させて、漏出部L1に充填部材84を押し当てる。そして、位置決めアーム82の第2挿通孔82bのそれぞれにネジ87を挿通し、各ネジ87をネジ穴81dにねじ込むことによって位置決めアーム82を固定部材81に固定させる。このとき、複数のネジ穴81dが周方向に並設されており、また、位置決めアーム82の第2挿通孔82bが長穴状となっているので、漏出部L1の場所に応じて任意のネジ穴81dを選択し、固定部材81に対する位置決めアーム82の配置を自在に行うことが可能である。 As shown in FIGS. 35 (a) and 35 (b), the filling member 84 is opposed to the leaking portion L1 in the axial direction, and the filling member 84 is pressed against the leaking portion L1. Then, a screw 87 is inserted into each of the second insertion holes 82b of the positioning arm 82, and each screw 87 is screwed into the screw hole 81d to fix the positioning arm 82 to the fixing member 81. At this time, since a plurality of screw holes 81d are arranged side by side in the circumferential direction and the second insertion hole 82b of the positioning arm 82 has an elongated hole shape, any screw can be used depending on the location of the leakage portion L1. It is possible to select the hole 81d and freely arrange the positioning arm 82 with respect to the fixing member 81.
また、第1挿通孔82aに通された押し込みボルト83の位置を調整して、漏出部L1と押し込みボルト83とが軸線方向に沿って並ぶように押し込みボルト83の位置合わせを行う。そして、押し込みボルト83を回転させてナット88に締め付けて、押し込みボルト83の端部83aをバネ部材86に押し込む。これにより、押し込み力がバネ部材86及び保持部材85を介して充填部材84に伝達し、充填部材84が漏出部L1に押し付けられる。上記の押し付け力の調整を行った後に、漏出部L1の補修が完了する。 Further, the position of the push-in bolt 83 passed through the first insertion hole 82a is adjusted, and the push-in bolt 83 is aligned so that the leakage portion L1 and the push-in bolt 83 are aligned along the axial direction. Then, the pushing bolt 83 is rotated and tightened to the nut 88, and the end portion 83a of the pushing bolt 83 is pushed into the spring member 86. As a result, the pushing force is transmitted to the filling member 84 via the spring member 86 and the holding member 85, and the filling member 84 is pressed against the leakage portion L1. After adjusting the pressing force as described above, the repair of the leaked portion L1 is completed.
以上、第5実施形態の補修構造体80によれば、第1実施形態と同様の効果が得られると共に、漏出部L1に対する局所的(部分的)な補修を行うことができる。よって、漏出部L1からのガス漏れの補修作業を簡単且つ確実に行うことができる。また、補修構造体80は、保持部材85を充填部材84に向かって押圧するバネ部材86を備えている。従って、充填部材84が膨張又は収縮しても、バネ部材86が伸縮して充填部材84の膨張又は収縮を吸収することにより、安定した加圧力を長期間にわたって維持することができる。よって、長期間にわたって加圧力を安定させることができるので、補修構造体80を長寿命化させることができると共に、将来的に生じうるガス漏れを予防することもできる。 As described above, according to the repair structure 80 of the fifth embodiment, the same effect as that of the first embodiment can be obtained, and the leaked portion L1 can be locally (partially) repaired. Therefore, the repair work of the gas leak from the leak portion L1 can be easily and surely performed. Further, the repair structure 80 includes a spring member 86 that presses the holding member 85 toward the filling member 84. Therefore, even if the filling member 84 expands or contracts, the spring member 86 expands and contracts to absorb the expansion or contraction of the filling member 84, so that a stable pressing force can be maintained for a long period of time. Therefore, since the pressing force can be stabilized for a long period of time, the life of the repair structure 80 can be extended, and gas leakage that may occur in the future can be prevented.
なお、第5実施形態では、位置決めアーム82の長手方向の一端部と他端部とがリング部材81bに固定される例について説明した。しかしながら、この例に限られず、位置決めアーム82の一端部(片側)のみがリング部材81bに固定されてもよい。このように、リング部材81bに対する位置決めアーム82の固定部位の数及び配置態様は適宜変更可能である。 In the fifth embodiment, an example in which one end and the other end of the positioning arm 82 in the longitudinal direction are fixed to the ring member 81b has been described. However, the present invention is not limited to this example, and only one end (one side) of the positioning arm 82 may be fixed to the ring member 81b. As described above, the number and arrangement modes of the fixing portions of the positioning arm 82 with respect to the ring member 81b can be appropriately changed.
以上、本発明をその実施形態に基づいて詳細に説明した。しかし、本発明は上記実施形態に限定されるものではない。本発明は、その要旨を逸脱しない範囲において様々な変形が可能である。例えば、前述の実施形態では、切削治具60が端面板4に固定される固定部61を備える例について説明したが、この固定部61に代えて、スリーブ2に固定される固定部を備えていてもよい。 The present invention has been described in detail above based on the embodiment. However, the present invention is not limited to the above embodiment. The present invention can be modified in various ways without departing from the gist thereof. For example, in the above-described embodiment, the example in which the cutting jig 60 includes a fixing portion 61 fixed to the end face plate 4 has been described, but instead of the fixing portion 61, a fixing portion fixed to the sleeve 2 is provided. You may.
また、前述の第3実施形態では、スライダ52の突起部54における波形部の凹の部分が突起部54の切断部に相当する例について説明したが、当該切断部の形状は上記の例に限定されない。更に、突起部54の形状についても前述の実施形態に限られず適宜変更可能であり、波形部を有しない突起部であってもよい。また、ワッシャ53についても、上記の被覆部材55を備えた態様に限られず適宜変更可能である。 Further, in the above-described third embodiment, an example in which the concave portion of the corrugated portion in the protrusion 54 of the slider 52 corresponds to the cut portion of the protrusion 54 has been described, but the shape of the cut portion is limited to the above example. Not done. Further, the shape of the protrusion 54 is not limited to the above-described embodiment and can be changed as appropriate, and the protrusion 54 may be a protrusion having no corrugated portion. Further, the washer 53 is not limited to the mode in which the covering member 55 is provided, and can be appropriately changed.
また、前述の実施形態では、補修構造体10が圧縮コイルバネであるバネ部材15を備える例について説明したが、バネ部材の種類は圧縮コイルバネに限定されない。例えば、図30に示されるように、引張コイルバネであるバネ部材75を備えた補修構造体70であってもよい。補修構造体70は、リング部材71bの外周面71cに設けられた凸部71dと、スライダ72の外周面72aに設けられた凸部72bとの間に、バネ部材75がケーブルCの延在方向に伸びており、このバネ部材75がスライダ72をクロージャ1に向かって付勢して、スライダ72がワッシャを介して充填部材14を加圧することにより、補修構造体10と同様の効果を発揮する。 Further, in the above-described embodiment, an example in which the repair structure 10 includes a spring member 15 which is a compression coil spring has been described, but the type of the spring member is not limited to the compression coil spring. For example, as shown in FIG. 30, the repair structure 70 may include a spring member 75 which is a tension coil spring. In the repair structure 70, the spring member 75 extends in the extending direction of the cable C between the convex portion 71d provided on the outer peripheral surface 71c of the ring member 71b and the convex portion 72b provided on the outer peripheral surface 72a of the slider 72. The spring member 75 urges the slider 72 toward the closure 1, and the slider 72 pressurizes the filling member 14 via the washer, thereby exhibiting the same effect as the repair structure 10. ..
また、前述の実施形態では、漏出部L1がケーブルCと端面板4の孔部4aとの間に位置する例について説明したが、漏出部の位置はこの例に限定されない。前述したように、漏出部は、端面板とスリーブとの間、又は端面板を構成する各部品の間にあってもよい。すなわち、例えば、前述の実施形態では、補修構造体10は、端面板4の孔部4aのみを覆う構成となっていたが、スリーブ2に固定部材を取り付けることにより端面板4の全体を覆う構成であってもよい。 Further, in the above-described embodiment, an example in which the leak portion L1 is located between the cable C and the hole portion 4a of the end face plate 4 has been described, but the position of the leak portion is not limited to this example. As described above, the leak portion may be between the end face plate and the sleeve, or between each component constituting the end face plate. That is, for example, in the above-described embodiment, the repair structure 10 is configured to cover only the hole 4a of the end face plate 4, but is configured to cover the entire end face plate 4 by attaching a fixing member to the sleeve 2. It may be.
1…クロージャ、2…スリーブ、2a…リブ、3…ネジ、4…端面板、4a…孔部、4b…側壁部材、4c…凸部、4e…外周面、4f…穴部、5…バンド部材、10,80…補修構造体、11,81…固定部材、11a,81a…フックプレート、11b,81b…リング部材、11c…側壁部材、11d,81d…ネジ穴、12,52…スライダ(加圧部材、スライド部材)、12a…側壁部材、12c…孔部、12d…外周面、13,53…ワッシャ(加圧部材、押込部材)、14,84…充填部材、15,86…バネ部材、15a…ネジ棒、15b…スプリング、15c…ワッシャ、15d…ナット、20,20A,20B…構造体、21…収容部材、21a…主面、21b…溝、21d…ネジ穴、22…押し付け部材、22a…本体部、22b…主面、22c…突出部、22d…挿通孔、23…ネジ棒、24…センサ、25…ワッシャ(押込部材)、26…スプリング、27…ワッシャ、52a…側壁部材、52b…内周面、53a…側壁部材、54…突起部、54c…段差部、55…被覆部材、55a…切断線、55b…ラッチ部、55c…係合孔、55d…突出部、55e…凸部、55f…テーパ部、60…切削治具、61…固定部、61a…半割部材、61b…雌ネジ部、61c…突出片、61d…凸部、61f…突出部、62…切削部、62a…半割部材、62b…雄ネジ部、62c…切削刃、62d…凹部、62e…穴部、62g…凹部、62h…挿通孔、81c…半割部材、82…位置決めアーム、82a…第1挿通孔、82b…第2挿通孔、83…押し込みボルト、83a…端部、85…保持部材、86a…第1台座、86b…第2台座、87…ネジ、88…ナット、B1,B2…ボルト、C…ケーブル、H…ハンドル、H1…突出部、H2…把持部、L1…漏出部、T1…エアタイトテープ、X…棒状部材。 1 ... Closure, 2 ... Sleeve, 2a ... Rib, 3 ... Screw, 4 ... End face plate, 4a ... Hole, 4b ... Side wall member, 4c ... Convex, 4e ... Outer surface, 4f ... Hole, 5 ... Band member 10,80 ... Repair structure, 11,81 ... Fixing member, 11a, 81a ... Hook plate, 11b, 81b ... Ring member, 11c ... Side wall member, 11d, 81d ... Screw hole, 12,52 ... Slider (pressurization) Member, slide member), 12a ... side wall member, 12c ... hole, 12d ... outer peripheral surface, 13,53 ... washer (pressurizing member, pushing member), 14,84 ... filling member, 15,86 ... spring member, 15a ... screw rod, 15b ... spring, 15c ... washer, 15d ... nut, 20, 20A, 20B ... structure, 21 ... accommodating member, 21a ... main surface, 21b ... groove, 21d ... screw hole, 22 ... pressing member, 22a ... Main body, 22b ... Main surface, 22c ... Protruding part, 22d ... Insertion hole, 23 ... Screw rod, 24 ... Sensor, 25 ... Washer (pushing member), 26 ... Spring, 27 ... Washer, 52a ... Side wall member, 52b ... Inner peripheral surface, 53a ... Side wall member, 54 ... Projection, 54c ... Step, 55 ... Covering member, 55a ... Cutting line, 55b ... Latch, 55c ... Engagement hole, 55d ... Projection, 55e ... Convex , 55f ... Tapered part, 60 ... Cutting jig, 61 ... Fixed part, 61a ... Half member, 61b ... Female threaded part, 61c ... Protruding piece, 61d ... Convex part, 61f ... Protruding part, 62 ... Cutting part, 62a ... Half-split member, 62b ... Male screw part, 62c ... Cutting blade, 62d ... Recessed, 62e ... Hole, 62g ... Recessed, 62h ... Insertion hole, 81c ... Half-split member, 82 ... Positioning arm, 82a ... First insertion Hole, 82b ... 2nd insertion hole, 83 ... Push-in bolt, 83a ... End, 85 ... Holding member, 86a ... 1st pedestal, 86b ... 2nd pedestal, 87 ... Screw, 88 ... Nut, B1, B2 ... Bolt, C ... cable, H ... handle, H1 ... protruding part, H2 ... gripping part, L1 ... leaking part, T1 ... airtight tape, X ... rod-shaped member.
Claims (17)
漏出部を有するクロージャ端面に対向して配置された充填部材と、
前記充填部材を前記端面板の外側から加圧する加圧部材と、
前記加圧部材を前記充填部材に向けて押圧するバネ部材と、
を備え、
前記充填部材は、シリコーンパテとシリコーンゴムとの混合材料である、
クロージャの補修構造体。 A tubular sleeve accommodating a connection portion to which at least two cables are connected, and an end face plate having a hole for passing the cable and sealing the sleeve with the cable passed through the hole. It is a repair structure of the closure provided
A filling member arranged to face the closure end face having a leak portion, and
A pressurizing member that pressurizes the filling member from the outside of the end face plate,
A spring member that presses the pressurizing member toward the filling member, and
Equipped with a,
The filling member is a mixed material of silicone putty and silicone rubber.
Closure repair structure.
請求項1に記載のクロージャの補修構造体。 A plurality of the spring members are arranged point-symmetrically or line-symmetrically with respect to the cable.
The closure repair structure according to claim 1.
請求項2に記載のクロージャの補修構造体。 The rubber hardness of the silicone rubber is lower than the rubber hardness of the silicone putty.
The closure repair structure according to claim 2 .
請求項1〜3のいずれか一項に記載のクロージャの補修構造体。 The weight ratio of the silicone rubber to the entire mixed material is 30% or more and less than 50%.
The closure repair structure according to any one of claims 1 to 3 .
前記押込部材は、前記ケーブルの延在方向に伸びる複数の切断線を有する、
請求項1〜4のいずれか一項に記載のクロージャの補修構造体。 The pressurizing member includes a pushing member that pushes the filling member in a state of being attached to the outer periphery of the cable, and a slide member that slides along the cable to pressurize the pushing member.
The pushing member has a plurality of cutting lines extending in the extending direction of the cable.
The closure repair structure according to any one of claims 1 to 4 .
請求項5に記載のクロージャの補修構造体。 The indentation member comprises a plurality of covering members that are detachably stacked on top of each other in the radial direction of the cable.
The closure repair structure according to claim 5 .
請求項6に記載のクロージャの補修構造体。 Each of the covering members includes at least one of a latch portion for overlapping and hooking the other covering members, and an engaging hole for hooking the latch portion.
The closure repair structure according to claim 6 .
請求項7に記載のクロージャの補修構造体。 The latch portions of the covering members are arranged at positions offset from each other.
The closure repair structure according to claim 7 .
請求項7又は8に記載のクロージャの補修構造体。 Each of the latch portions protrudes outward in the radial direction.
The closure repair structure according to claim 7 or 8 .
請求項6〜9のいずれか一項に記載のクロージャの補修構造体。 A protrusion that comes into contact with the pushing member is formed on the inner peripheral surface of the sliding member.
The closure repair structure according to any one of claims 6 to 9 .
請求項10に記載のクロージャの補修構造体。 The protrusion has a corrugated shape in which irregularities are arranged in the radial direction.
The closure repair structure according to claim 10 .
請求項10又は11に記載のクロージャの補修構造体。 The protrusion has a plurality of cutting lines extending in the extending direction of the cable.
The closure repair structure according to claim 10 or 11 .
請求項10〜12のいずれか一項に記載のクロージャの補修構造体。 The portion of the protrusion that the pushing member abuts is shaped to be deeply recessed toward the outer side in the radial direction.
The closure repair structure according to any one of claims 10 to 12 .
前記孔部に充填部材を配置する工程と、
加圧部材を配置する工程と、
バネ部材を配置して前記バネ部材によって前記加圧部材を前記充填部材に向けて押圧する工程と、
を備え、
前記充填部材を配置する工程の前に、前記孔部の内側に突出した凸部を切削治具で切削する工程を更に備える、
クロージャの補修方法。 A tubular sleeve accommodating a connection portion to which at least two cables are connected, and an end face plate having a hole for passing the cable and sealing the sleeve with the cable passed through the hole. It ’s a method of repairing the closure
The process of arranging the filling member in the hole and
The process of arranging the pressurizing member and
A step of arranging a spring member and pressing the pressurizing member toward the filling member by the spring member.
Equipped with a,
Prior to the step of arranging the filling member, a step of cutting the convex portion protruding inside the hole portion with a cutting jig is further provided.
Closure repair method.
前記切削する工程では、前記固定部に前記切削部を取り付けてねじ込むことにより、前記凸部を切削する、
請求項14に記載のクロージャの補修方法。 The cutting jig includes a fixing portion fixed to at least one of the end face plate and the sleeve, and a cutting portion attached to the fixing portion.
In the cutting step, the convex portion is cut by attaching the cutting portion to the fixed portion and screwing the cutting portion.
The method for repairing a closure according to claim 14 .
前記切削する工程では、前記凹部に前記凸部の削り屑が通される、
請求項15に記載のクロージャの補修方法。 The inner peripheral surface of the cutting portion is formed with a recess that is recessed outward in the radial direction.
In the cutting step, the shavings of the convex portion are passed through the concave portion.
The closure repair method according to claim 15 .
請求項14〜16のいずれか一項に記載のクロージャの補修方法。 Prior to the step of arranging the filling member, a step of mixing powdered silicone rubber with the silicone putty to produce the filling member is further provided.
The method for repairing a closure according to any one of claims 14 to 16 .
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CN111755996B (en) * | 2020-08-12 | 2021-08-27 | 国网河南省电力公司柘城县供电公司 | Maintenance equipment for cable skin |
CN112234534B (en) * | 2020-11-13 | 2022-06-24 | 华力通线缆股份有限公司 | Winding type cable sheath repairing device and using method thereof |
CN113629600B (en) * | 2021-08-04 | 2023-06-13 | 中广核研究院有限公司 | Cable repair adapter and cable repair method |
CN115609224B (en) * | 2022-12-20 | 2023-03-10 | 万达集团股份有限公司 | Submarine cable repairing device and repairing method thereof |
CN117117724B (en) * | 2023-10-23 | 2024-01-09 | 国网河南省电力公司新乡县供电公司 | Overhead cable surface detection and repair equipment of power supply system |
CN117638748B (en) * | 2023-11-24 | 2024-06-25 | 国网安徽省电力有限公司枞阳县供电公司 | Cable repair device |
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JPH0640431Y2 (en) * | 1985-03-27 | 1994-10-19 | 日本電信電話株式会社 | Cable connection |
EP0587621A1 (en) * | 1991-06-06 | 1994-03-23 | N.V. Raychem S.A. | Cable sealing |
JP2010136518A (en) * | 2008-12-04 | 2010-06-17 | Tokyo Electric Power Co Inc:The | Repair method of electric equipment |
JP2016063654A (en) * | 2014-09-18 | 2016-04-25 | 株式会社カンドー | Gas leakage repair tool and gas leakage repair method for communication cable closure |
JP2016063656A (en) * | 2014-09-18 | 2016-04-25 | 株式会社カンドー | Gas leakage repair tool and gas leakage repair method for communication cable closure |
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