JP6792407B2 - Paper container molding method and molding equipment - Google Patents

Paper container molding method and molding equipment Download PDF

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JP6792407B2
JP6792407B2 JP2016207528A JP2016207528A JP6792407B2 JP 6792407 B2 JP6792407 B2 JP 6792407B2 JP 2016207528 A JP2016207528 A JP 2016207528A JP 2016207528 A JP2016207528 A JP 2016207528A JP 6792407 B2 JP6792407 B2 JP 6792407B2
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forming portion
surface forming
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base paper
molding
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JP2018069448A (en
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剛 蓑田
剛 蓑田
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Tokan Kogyo Co Ltd
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Description

本発明は、紙容器の成形方法および成形装置に関するものであって、特に、プレス成形による紙容器の成形方法および成形装置に関する。 The present invention relates to a paper container molding method and a molding apparatus, and more particularly to a paper container molding method and a molding apparatus by press molding.

従来より紙容器は、包装容器の分野で汎用され、冷凍食品等の収納や、レンジ調理時の容器や調理後に配膳するための皿等の用途に使用されている紙容器が公知である。
また、製造品質が安定する紙容器の成形方法として、以下のようなコアとキャビティとで原紙をプレス成形して紙容器を成形する製造方法及び製造装置が公知である。
Conventionally, paper containers have been widely used in the field of packaging containers, and paper containers used for storing frozen foods, containers for range cooking, dishes for serving after cooking, and the like are known.
Further, as a method for forming a paper container whose production quality is stable, a production method and a production apparatus for forming a paper container by press-molding a base paper with a core and a cavity as described below are known.

特許文献1には、帯状の原紙を供給する工程と、原紙の対応する位置に、成形時の皺を吸収するための罫線を形成し、移送する工程と、罫線が形成されて移送された原紙から、罫線の少なくとも一部を含む所望の形状のブランクシートを連続的に打ち抜く工程と、打ち抜かれたブランクシートの各々を、その位置でプレス成形する工程とを備えたことを特徴とする紙容器の製造方法及び製造装置が開示されている。
また、この紙容器の製造装置は、帯状の原紙を供給する原紙供給手段と、供給された原紙の対応する位置に、成形時の皺を吸収するための罫線を形成した後、移送する罫線形成手段と、移送された原紙から、罫線の少なくとも一部を含む所望の形状のブランクシートを打ち抜くブランクシート打抜手段と、打ち抜かれたブランクシートを、その位置でプレス成形するプレス手段とで構成されたものである。
このように構成したことにより、帯状の原紙からブランクシートを打ち抜いた位置でそのままプレス成形されるため、ブランクシートを打ち抜き後にプレス位置まで移載する場合に比べて位置ずれを抑制でき、製造品質が安定するようになる。
また、ブランクシートには罫線が形成されるため、プレス成形時に圧縮されたブランクシートの表面に無秩序に発生する皺を、罫線に沿って形成された凹凸に吸収することができ、さらに紙容器の製造品質を安定できる。
Patent Document 1 describes a step of supplying a strip-shaped base paper, a step of forming a ruled line for absorbing wrinkles during molding at a corresponding position of the base paper, and a step of transferring the base paper to which the ruled line is formed and transferred. A paper container comprising a step of continuously punching a blank sheet having a desired shape including at least a part of a ruled line and a step of press-molding each of the punched blank sheets at that position. The manufacturing method and manufacturing apparatus of the above are disclosed.
In addition, the paper container manufacturing apparatus forms a ruled line for absorbing wrinkles during molding at a corresponding position of the base paper supply means for supplying the strip-shaped base paper and the supplied base paper, and then transfers the ruled line. It is composed of a means, a blank sheet punching means for punching a blank sheet having a desired shape including at least a part of a ruled line from the transferred base paper, and a pressing means for press-molding the punched blank sheet at that position. It is a thing.
With this configuration, the blank sheet is press-molded as it is at the punched position from the strip-shaped base paper, so that the misalignment can be suppressed as compared with the case where the blank sheet is transferred to the press position after punching, and the manufacturing quality is improved. It will be stable.
In addition, since ruled lines are formed on the blank sheet, wrinkles that are randomly generated on the surface of the blank sheet compressed during press molding can be absorbed by the irregularities formed along the ruled lines, and further, the paper container can be used. The manufacturing quality can be stabilized.

特開2014−111391号公報Japanese Unexamined Patent Publication No. 2014-111391

ところが、特許文献1の帯状の原紙から打ち抜いたブランクシートをプレス成形して製造する紙容器の従来の製造方法及び製造装置は、プレス成形するための成形型であるコア及びキャビティによって、プレス成形後の紙容器の底部に相当するブランクシートの中心付近方向へブランクシートの外周部を引き込むことで、材料を集めながら形成しているが、プレス成形前のブランクシートと成形型との接触箇所が多いため、ブランクシートの中心付近に十分に材料が集まらず、プレス成形後の紙容器の底面や壁部が局所的に薄くなったり、破れるなどの成形不良が発生する虞があった。
また、紙容器の使用時に底面の変形を抑制するために、紙容器の底面に凹凸を設けることが有効であるが、特許文献1の紙容器の製造方法及び製造装置では、ブランクシートに大きな引張力を与えながらブランクシートの中心方向へブランクシートの外周部を引き込んでプレス成形するため、紙容器の底部に凹凸を設けるための材料を十分に集めることが困難であり、成形不良が発生する虞があった。
また、紙容器の底面と壁部との接続位置であり、筒状の壁部が立ち上がり始める外周縁部の円弧を小さく形成すると、プレス成形前に外周縁部から底面側へ集められる材料が減り、成形不良が発生する虞があった。
However, the conventional manufacturing method and manufacturing apparatus for a paper container manufactured by press-molding a blank sheet punched from a strip-shaped base paper of Patent Document 1 are performed after press-molding by a core and a cavity which are molding molds for press-molding. By pulling the outer peripheral portion of the blank sheet toward the center of the blank sheet corresponding to the bottom of the paper container, the material is collected and formed, but there are many contact points between the blank sheet before press molding and the molding die. Therefore, the material is not sufficiently collected near the center of the blank sheet, and there is a risk that the bottom surface and the wall portion of the paper container after press molding may be locally thinned or torn, resulting in molding defects.
Further, it is effective to provide unevenness on the bottom surface of the paper container in order to suppress deformation of the bottom surface when the paper container is used. However, in the method and apparatus for manufacturing the paper container of Patent Document 1, a large tension is applied to the blank sheet. Since the outer peripheral portion of the blank sheet is pulled in toward the center of the blank sheet while applying force, it is difficult to sufficiently collect the material for providing unevenness on the bottom of the paper container, and there is a risk of molding defects. was there.
In addition, if the arc of the outer peripheral edge where the tubular wall starts to rise is formed small, which is the connection position between the bottom surface and the wall of the paper container, the amount of material collected from the outer peripheral edge to the bottom surface side before press molding is reduced. , There was a risk of molding defects.

本発明は、これらの問題点を解決するものであり、簡単な構成で、紙容器の底部に相当するブランクシートの中心付近へ材料を十分に集めることができ、破れや成形不良が発生することがない紙容器の成形方法及び成形装置を提供することを目的とするものである。 The present invention solves these problems, and with a simple configuration, the material can be sufficiently collected near the center of the blank sheet corresponding to the bottom of the paper container, and tears and molding defects occur. It is an object of the present invention to provide a molding method and a molding apparatus for a paper container without a paper container.

本発明の紙容器の成形方法は、凹凸を有した底面と、前記底面から立ち上がった筒状の壁部とを有した紙容器を成形するものであり、紙容器の外面を成形するキャビティと前記紙容器の内面を成形するコアとの間に置いた平板状の原紙の周囲をおさえ、前記キャビティと前記コアとを接近する方向に相対的に移動させて前記原紙を周囲から変形させつつ引き込んだ後、前記コアと前記キャビティとで変形した前記原紙を挟み、さらに圧縮成形する紙容器の成形方法であって、前記コアには、内底面形成部と、内壁面形成部とが設けられ、前記内底面形成部は、前記キャビティ方向へ前記内壁面形成部と相対的に駆動可能に構成され、前記原紙をおさえた後に、前記内底面形成部によって、前記原紙を前記キャビティ方向へ押し出し、前記内底面形成部と前記キャビティとで前記原紙を挟みながら、紙容器の前記底面の凹凸成形を伴う圧縮成形直前に前記内底面形成部を前記キャビティから離脱する方向へ移動することにより、前記課題を解決するものである。
本発明の紙容器を成形する成形装置は、凹凸を有した底面と、前記底面から立ち上がった筒状の壁部とを有した紙容器を成形する成形装置であって、該成形装置は、平板状の原紙を押圧して紙容器の内面を形成するコアと、前記原紙を押圧して紙容器の外面を形成するキャビティと、前記原紙の周囲をおさえる原紙ホルダーとを有し、前記コアは、内底面形成部と、内壁面形成部とを有し、前記内底面形成部は、前記底面の凹凸を形成可能に構成され、前記内壁面形成部から離脱して前記キャビティ方向へ相対的に前後駆動可能且つ原紙への押圧力を解除可能に構成されており、前記キャビティは、前記コア方向へ相対的に前後駆動可能に構成されていることにより、前記課題を解決するものである。
The method for molding a paper container of the present invention is for molding a paper container having a bottom surface having irregularities and a tubular wall portion rising from the bottom surface, and a cavity for molding the outer surface of the paper container and the said. The circumference of the flat base paper placed between the core forming the inner surface of the paper container was held down, and the cavity and the core were relatively moved in the approaching direction to pull in the base paper while deforming it from the surroundings. A method of molding a paper container in which the deformed base paper is sandwiched between the core and the cavity and further compression-molded. The core is provided with an inner bottom surface forming portion and an inner wall surface forming portion. inner bottom forming portion, said inner wall forming portion relatively drivable configured to the cavity direction, after holding the base paper, by the inner bottom surface forming portion, and pushed out the sheet to the cavity direction, While sandwiching the base paper between the inner bottom surface forming portion and the cavity, the inner bottom surface forming portion is moved in a direction of separating from the cavity immediately before compression molding accompanied by uneven molding of the bottom surface of the paper container. Is the solution.
The molding apparatus for molding a paper container of the present invention is a molding apparatus for molding a paper container having an uneven bottom surface and a tubular wall portion rising from the bottom surface, and the molding apparatus is a flat plate. The core has a core that presses the shaped base paper to form the inner surface of the paper container, a cavity that presses the base paper to form the outer surface of the paper container, and a base paper holder that holds the periphery of the base paper. It has an inner bottom surface forming portion and an inner wall surface forming portion, and the inner bottom surface forming portion is configured to be able to form irregularities on the bottom surface, and is separated from the inner wall surface forming portion and relatively front and back in the cavity direction. The cavity is configured to be driveable and to release the pressing force on the base paper, and the cavity is configured to be driveable back and forth relative to the core direction, thereby solving the above-mentioned problems.

請求項1に係る紙容器の成形方法によれば、コアの内底面形成部は、キャビティ方向へ内壁面形成部と相対的に駆動可能に構成され、原紙をおさえた後に、内底面形成部によって、原紙をキャビティ方向へ押し出すことで、原紙を余分に引き出した状態で工程が進むため、紙容器の底部に相当するブランクシートの中心付近へ材料を十分に集めることができる。
また、原紙が内壁面形成部と密着しないため、原紙を内壁面形成部と密着させている場合に比べて、原紙に大きな引張力を与えることなくキャビティ側へ引き込むことができ、紙容器の底面の形成に必要な材料を供給できる。
また、プレス成形した紙容器がコアに張り付いた場合、内底面形成部をキャビティ方向へ移動させることで、コアからの紙容器の取り外しを容易にできる。
また、キャビティと内底面形成部とで原紙を挟みながら、紙容器の底面の凹凸成形を伴う圧縮成形直前に内底面形成部を内壁面形成部方向へ移動するため、内底面形成部側からの原紙への引張力を弱めた状態で紙容器の底面のプレス成形を行うことができ、成形不良を防止できるとともに、原紙への引張力が弱まっているので、紙容器の底面の形成に必要な材料をより引き込むことができ、複雑な底形状の紙容器でも破れや成形不良の発生を防止できる。
According to the method for forming a paper container according to claim 1, the inner bottom surface forming portion of the core is configured to be driveable relative to the inner wall surface forming portion in the cavity direction, and after holding the base paper, the inner bottom surface forming portion is used. By extruding the base paper toward the cavity, the process proceeds with the base paper pulled out excessively, so that the material can be sufficiently collected near the center of the blank sheet corresponding to the bottom of the paper container.
In addition, since the base paper does not come into close contact with the inner wall surface forming portion, it can be pulled into the cavity side without giving a large tensile force to the base paper as compared with the case where the base paper is in close contact with the inner wall surface forming portion, and the bottom surface of the paper container can be drawn. Can supply the materials necessary for the formation of.
Further, when the press-molded paper container sticks to the core, the paper container can be easily removed from the core by moving the inner bottom surface forming portion toward the cavity.
Further, since the inner bottom surface forming portion is moved toward the inner wall surface forming portion immediately before the compression molding accompanied by the uneven molding of the bottom surface of the paper container while sandwiching the base paper between the cavity and the inner bottom surface forming portion, the inner bottom surface forming portion is moved from the inner bottom surface forming portion side. Press molding of the bottom surface of the paper container can be performed with the tensile force on the base paper weakened, which can prevent molding defects and weaken the tensile force on the base paper, which is necessary for forming the bottom surface of the paper container. The material can be drawn in more, and even a paper container with a complicated bottom shape can be prevented from tearing or molding defects.

請求項に記載の構成によれば、外底面形成部が外壁面形成部からコア方向へ突出したまま原紙を引き込みつつ、原紙を外底面形成部と内底面形成部とで挟むため、原紙とコア及びキャビティとの接触箇所が少ない状態で原紙を外底面形成部と内底面形成部とで挟むことで、原紙の位置ずれを抑制できる。
また、内底面形成部をキャビティから離脱するへ移動する直前、直後、あるいは同時に、外底面形成部がコアから離脱する方向に相対的に移動するため、コア及びキャビティ全体がほぼ同時に原紙を挟み込むことができ、原紙に大きな引張力を与えることがなく、紙容器全体の形成に必要な材料を供給でき、紙容器の成形不良を防止できる。
さらに、プレス成形した紙容器がキャビティに張り付いた場合、外底面形成部をコア方向へ移動させることで、キャビティからの紙容器の取り外しを容易にできる。
According to the second aspect of the present invention, the base paper is pulled in while the outer bottom surface forming portion protrudes from the outer wall surface forming portion toward the core, and the base paper is sandwiched between the outer bottom surface forming portion and the inner bottom surface forming portion. By sandwiching the base paper between the outer bottom surface forming portion and the inner bottom surface forming portion in a state where there are few contact points with the core and the cavity, the misalignment of the base paper can be suppressed.
Further, immediately before, immediately after, or at the same time when the inner bottom surface forming portion is moved away from the cavity , the outer bottom surface forming portion moves relatively in the direction of separating from the core, so that the core and the entire cavity sandwich the base paper almost at the same time. It is possible to supply the material necessary for forming the entire paper container without giving a large tensile force to the base paper, and it is possible to prevent molding defects of the paper container.
Further, when the press-molded paper container sticks to the cavity, the paper container can be easily removed from the cavity by moving the outer bottom surface forming portion toward the core.

請求項に係る紙容器を成形する成形装置によれば、コアと、キャビティと、原紙ホルダーとを有し、コアは、内底面形成部と内壁面形成部とを有し、内底面形成部は、内壁面形成部から離脱してキャビティ方向へ相対的に前後駆動可能且つ原紙への押圧力を解除可能に構成されているため、底面形成の直前に原紙にかかる引張力を弱めた状態で紙容器の底面のプレス成形を行うことができ、成形不良を防止できるとともに、原紙への引張力が弱まっているので、紙容器の底面の形成に必要な材料をより引き込むことができ、複雑な底形状の紙容器でも破れや成形不良の発生を防止できる。
また、キャビティは、コア方向へ相対的に前後駆動可能に構成されているため、原紙を内底面形成部でキャビティ方向へ押し出すことで原紙を余分に引き出した状態で工程を進めることができる。
このため、原紙に大きな引張力を与えることなく紙容器の底面の形成に必要な材料を供給でき、紙容器の成形不良を防止できる。
また、プレス成形した紙容器がコアに張り付いた場合、内底面形成部をキャビティ方向へ移動させることで、コアからの紙容器の取り外しを容易にできる。
According to the molding apparatus for molding the paper container according to claim 3 , the core has a core, a cavity, and a base paper holder, and the core has an inner bottom surface forming portion and an inner wall surface forming portion, and the inner bottom surface forming portion. Is configured to be detached from the inner wall surface forming portion and can be driven back and forth relatively in the cavity direction and to release the pressing force on the base paper, so that the tensile force applied to the base paper is weakened immediately before the bottom surface is formed. The bottom surface of the paper container can be press-molded to prevent molding defects, and the tensile force on the base paper is weakened, so that the material required to form the bottom surface of the paper container can be drawn in more, which is complicated. Even a bottom-shaped paper container can prevent tearing and molding defects.
Further , since the cavity is configured to be relatively driveable back and forth in the core direction, the process can be advanced in a state where the base paper is pulled out excessively by pushing the base paper toward the cavity at the inner bottom surface forming portion.
Therefore, the material necessary for forming the bottom surface of the paper container can be supplied without giving a large tensile force to the base paper, and the molding defect of the paper container can be prevented.
Further, when the press-molded paper container sticks to the core, the paper container can be easily removed from the core by moving the inner bottom surface forming portion toward the cavity.

請求項に記載の構成によれば、外底面形成部は、外壁面形成部から離脱してコア方向へ相対的に前後駆動可能に構成されているため、外底面形成部が外壁面形成部からコア方向へ突出したまま原紙を引き込みつつ、原紙を外底面形成部と内底面形成部とで挟むことで、原紙とコア及びキャビティとの接触箇所が少ないうちに原紙を外底面形成部と内底面形成部とで挟むことができ、原紙の位置ずれを抑制できる。
また、内底面形成部がキャビティから離脱する方向へ移動する直前、直後、あるいは同時に、外底面形成部がコアから離脱する方向に相対的に移動することで、コア及びキャビティ全体が同時に原紙を挟み込むことができ、原紙に大きな引張力を与えることがなく、紙容器全体の形成に必要な材料を十分に供給でき、紙容器の成形不良を防止できる。
さらに、プレス成形した紙容器がキャビティに張り付いた場合、外底面形成部をコア方向へ移動させることで、キャビティからの紙容器の取り外しを容易にできる。
請求項に記載の構成によれば、内底面形成部には、駆動部としてエアシリンダが設けられているため、エアシリンダの設定を変更することで、タイミングや圧力、速度を容易に調整可能であり、内底面形成部の移動距離や、内底面形成部と外底面形成部とで原紙を挟む際の圧力調整等を行うことで、様々な形状の容器に最適に対応することができる。
According to the configuration according to claim 4 , since the outer bottom surface forming portion is configured to be detached from the outer wall surface forming portion and can be relatively driven back and forth in the core direction, the outer bottom surface forming portion is formed by the outer wall surface forming portion. By sandwiching the base paper between the outer bottom surface forming portion and the inner bottom surface forming portion while pulling in the base paper while protruding from the core toward the core, the base paper can be moved between the outer bottom surface forming portion and the inner surface while there are few contact points between the base paper and the core and the cavity. It can be sandwiched between the bottom surface forming portion and the misalignment of the base paper can be suppressed.
Further, immediately before, immediately after, or at the same time as the inner bottom surface forming portion moves away from the cavity , the outer bottom surface forming portion moves relatively in the direction away from the core, so that the core and the entire cavity simultaneously sandwich the base paper. It is possible to supply a sufficient amount of materials necessary for forming the entire paper container without giving a large tensile force to the base paper, and it is possible to prevent molding defects of the paper container.
Further, when the press-molded paper container sticks to the cavity, the paper container can be easily removed from the cavity by moving the outer bottom surface forming portion toward the core.
According to the configuration according to claim 5 , since an air cylinder is provided as a drive unit in the inner bottom surface forming portion, the timing, pressure, and speed can be easily adjusted by changing the setting of the air cylinder. Therefore, by adjusting the moving distance of the inner bottom surface forming portion and the pressure adjustment when sandwiching the base paper between the inner bottom surface forming portion and the outer bottom surface forming portion, it is possible to optimally correspond to containers of various shapes.

本発明の一実施形態に係る紙容器成形装置100でプレス成形した紙容器200の上面図及び側面断面図。Top view and side sectional view of the paper container 200 press-molded by the paper container molding apparatus 100 according to the embodiment of the present invention. 本発明の一実施形態に係る紙容器成形装置100の断面図。A cross-sectional view of a paper container molding apparatus 100 according to an embodiment of the present invention. 本発明の一実施形態に係る紙容器の成形方法の手順1乃至手順4を示す断面図。FIG. 5 is a cross-sectional view showing steps 1 to 4 of a method for molding a paper container according to an embodiment of the present invention. 本発明の一実施形態に係る紙容器の成形方法の手順5乃至手順8を示す断面図。FIG. 5 is a cross-sectional view showing steps 5 to 8 of a method for molding a paper container according to an embodiment of the present invention. 本発明の一実施形態に係る紙容器の成形方法の手順9乃至手順12を示す断面図。FIG. 5 is a cross-sectional view showing steps 9 to 12 of a method for molding a paper container according to an embodiment of the present invention.

以下に、本発明の一実施形態に係る紙容器成形装置100について、図面に基づいて説明する。
本発明の一実施形態に係る紙容器成形装置100によって成形される紙容器200は、図1に示すように、円形の底面201と、底面201から立ち上がった筒状の壁面203とを有しており、底面201には、紙容器200に重量物を載せた際に底面201の変形を抑制する変形防止溝202が底面201の中心から半径方向外方に向かって放射状に設けられている。
また、壁面203の上端には、半径方向外方に向かって円筒状に丸められたカール部204が全周に渡って形成されている。
The paper container molding apparatus 100 according to the embodiment of the present invention will be described below with reference to the drawings.
As shown in FIG. 1, the paper container 200 molded by the paper container molding apparatus 100 according to the embodiment of the present invention has a circular bottom surface 201 and a tubular wall surface 203 rising from the bottom surface 201. The bottom surface 201 is provided with deformation prevention grooves 202 that suppress the deformation of the bottom surface 201 when a heavy object is placed on the paper container 200, radially outward from the center of the bottom surface 201.
Further, at the upper end of the wall surface 203, a curl portion 204 curled outward in the radial direction in a cylindrical shape is formed over the entire circumference.

紙容器成形装置100は、図2に示すように、上部ユニット110と、下部ユニット120とを有している。
上部ユニット110には、上部フレーム111と、平板状の原紙Pを押圧して紙容器200の外面を形成するキャビティ112とが設けられ、下部ユニット120には、下部フレーム121と、原紙Pを押圧して紙容器200の内面を形成するコア122と、下部移動部材127とが設けられている。
上部フレーム111と下部移動部材127は上下方向に移動可能に構成され、上部フレーム111の下端と下部移動部材127の上端とには、互いに接近し原紙Pの周囲を挟んでおさえる原紙ホルダー130が設けられている。
As shown in FIG. 2, the paper container molding apparatus 100 has an upper unit 110 and a lower unit 120.
The upper unit 110 is provided with an upper frame 111 and a cavity 112 that presses a flat plate-shaped base paper P to form an outer surface of the paper container 200, and the lower unit 120 presses the lower frame 121 and the base paper P. A core 122 forming the inner surface of the paper container 200 and a lower moving member 127 are provided.
The upper frame 111 and the lower moving member 127 are configured to be movable in the vertical direction, and a base paper holder 130 is provided at the lower end of the upper frame 111 and the upper end of the lower moving member 127 so as to approach each other and hold the periphery of the base paper P. Has been done.

キャビティ112は、紙容器200の底面201の外面形状を形成する外底面形成部113と、紙容器200の壁面203の外面形状を形成する外壁面形成部116とを有している。
外底面形成部113は、変形防止溝202の外面形状を形成する凹部114を有しているとともに、外底面駆動エアシリンダ115を介して上部フレーム111に接続され、コア122方向へ前後移動可能に構成されている。
また、外壁面形成部116は、スプリング117によってコア122方向へ付勢されている。
The cavity 112 has an outer bottom surface forming portion 113 that forms the outer surface shape of the bottom surface 201 of the paper container 200, and an outer wall surface forming portion 116 that forms the outer surface shape of the wall surface 203 of the paper container 200.
The outer bottom surface forming portion 113 has a recess 114 that forms the outer surface shape of the deformation prevention groove 202, is connected to the upper frame 111 via an outer bottom surface driving air cylinder 115, and can move back and forth in the core 122 direction. It is configured.
Further, the outer wall surface forming portion 116 is urged toward the core 122 by the spring 117.

コア122は、紙容器200の底面201の内面形状を形成する内底面形成部123と、紙容器200の壁面203の内面形状を形成する内壁面形成部126とを有している。
内底面形成部123は、変形防止溝202の内面形状を形成する凸部124を有しているとともに、内底面駆動エアシリンダ125を介して下部フレーム121に接続され、キャビティ112方向へ前後移動可能に構成されている。
原紙ホルダー130には、紙容器200のカール部204を形成するカーリング部材131が設けられている。
The core 122 has an inner bottom surface forming portion 123 that forms the inner surface shape of the bottom surface 201 of the paper container 200, and an inner wall surface forming portion 126 that forms the inner surface shape of the wall surface 203 of the paper container 200.
The inner bottom surface forming portion 123 has a convex portion 124 that forms the inner surface shape of the deformation prevention groove 202, is connected to the lower frame 121 via an inner bottom surface driving air cylinder 125, and can move back and forth in the cavity 112 direction. It is configured in.
The base paper holder 130 is provided with a curling member 131 that forms the curl portion 204 of the paper container 200.

次に、上記紙容器成形装置100を用いた本発明の一実施形態に係る紙容器200の成形方法について、図3乃至図5を用いて説明する。
まず、図3の手順1に示すように、プレス成形用の所定のサイズにカットされた原紙Pをコア122の位置に合わせて下部ユニット120の上に載せる。このとき、外底面駆動エアシリンダ115は外底面形成部113をコア122方向へ付勢しており、外底面形成部113は外壁面形成部116との隣接部分よりもコア122側へ張り出している。
次に、図3の手順2に示すように、上部ユニット110を下降して下部ユニット120と当接させ、原紙ホルダー130によって原紙Pをおさえた後、図3の手順3に示すように、内底面駆動エアシリンダ125によって内底面形成部123を上方へ付勢し、内底面形成部123とともに原紙Pを上方へ押し出す。
このとき、原紙ホルダー130が原紙Pを挟み込む力よりも、内底面形成部123が原紙Pを上方へ押し出す力が強いため、原紙Pは内底面形成部123に押し出された分、原紙ホルダー130側からキャビティ112内へ材料が引き込まれていく。
Next, a method of molding the paper container 200 according to the embodiment of the present invention using the paper container molding device 100 will be described with reference to FIGS. 3 to 5.
First, as shown in step 1 of FIG. 3, the base paper P cut to a predetermined size for press molding is placed on the lower unit 120 in alignment with the position of the core 122. At this time, the outer bottom surface driving air cylinder 115 urges the outer bottom surface forming portion 113 toward the core 122, and the outer bottom surface forming portion 113 projects toward the core 122 side from the portion adjacent to the outer wall surface forming portion 116. ..
Next, as shown in step 2 of FIG. 3, the upper unit 110 is lowered to bring it into contact with the lower unit 120, the base paper P is held down by the base paper holder 130, and then, as shown in step 3 of FIG. The bottom surface driving air cylinder 125 urges the inner bottom surface forming portion 123 upward, and pushes the base paper P upward together with the inner bottom surface forming portion 123.
At this time, since the force of the inner bottom surface forming portion 123 to push the base paper P upward is stronger than the force of the base paper holder 130 to pinch the base paper P, the base paper P is pushed out to the inner bottom surface forming portion 123, so that the base paper holder 130 side. The material is drawn into the cavity 112.

さらに、図3の手順4に示すように、上部ユニット110を押し下げると、下部移動部材127も下方へ下がるため、相対的にコア122がキャビティ112方向へ移動する。そのため、原紙Pは内底面形成部123によってさらにキャビティ112方向へ押し出される力を受ける。このとき、内壁面形成部126から内底面形成部123が離脱するように移動して原紙Pを押し出しているため、原紙Pは内底面形成部123以外にコア122及びキャビティ112との接触箇所を少なくできるため、原紙Pは余計な摩擦抵抗を受けることがなく、キャビティ112内へ、特に外底面形成部113側へより多くの材料を引き込むことができる。 Further, as shown in step 4 of FIG. 3, when the upper unit 110 is pushed down, the lower moving member 127 also moves downward, so that the core 122 moves relatively toward the cavity 112. Therefore, the base paper P receives a force further pushed toward the cavity 112 by the inner bottom surface forming portion 123. At this time, since the base paper P is pushed out by moving so that the inner bottom surface forming portion 123 is separated from the inner wall surface forming portion 126, the base paper P has a contact point with the core 122 and the cavity 112 in addition to the inner bottom surface forming portion 123. Since the amount can be reduced, the base paper P does not receive extra frictional resistance, and more material can be drawn into the cavity 112, particularly toward the outer bottom surface forming portion 113 side.

さらに上部ユニット110を押し下げると、図4の手順5に示すように、外底面形成部113と内底面形成部123とで原紙Pを挟む。なお、予め外底面駆動エアシリンダ115よりも内底面駆動エアシリンダ125の方が強い力で内底面形成部123を押し出すように設定、あるいは、タイミングを合わせて外底面駆動エアシリンダ115の付勢力を低下させることで、外底面形成部113は上方へ押し戻されて、内底面形成部123は外壁面形成部116が内底面形成部123と原紙Pを挟む位置まで移動する。 When the upper unit 110 is further pushed down, the base paper P is sandwiched between the outer bottom surface forming portion 113 and the inner bottom surface forming portion 123 as shown in step 5 of FIG. It should be noted that the inner bottom surface driving air cylinder 125 is set in advance to push out the inner bottom surface forming portion 123 with a stronger force than the outer bottom surface driving air cylinder 115, or the urging force of the outer bottom surface driving air cylinder 115 is adjusted at the same timing. By lowering the outer bottom surface forming portion 113, the outer bottom surface forming portion 113 is pushed back upward, and the inner bottom surface forming portion 123 moves to a position where the outer wall surface forming portion 116 sandwiches the inner bottom surface forming portion 123 and the base paper P.

その後、内底面駆動エアシリンダ125を下方に付勢し、内底面形成部123をキャビティ112から離脱する方向へ引き戻すことで、原紙Pにかかっていた引張力を一度取り除く。
次に、キャビティ112を下げることで、図4の手順6に示すように、キャビティ112と内底面形成部123とで原紙Pを挟み込み、容器の底面201が成型されはじめる。 このように、容器の底面201を成型する直前に原紙Pにかかっていた引張力を一度取り除いてから原紙Pをキャビティ112と内底面形成部123とで挟み込むことによって、原紙Pの底面201形成部付近へ材料が集まりやすくなるため、底面201に凹凸を有した変形防止溝202が設けられている場合であっても、原紙Pが破れることなく成型できる。
After that, the inner bottom surface driving air cylinder 125 is urged downward and the inner bottom surface forming portion 123 is pulled back in the direction of detaching from the cavity 112 to once remove the tensile force applied to the base paper P.
Next, by lowering the cavity 112, as shown in step 6 of FIG. 4, the base paper P is sandwiched between the cavity 112 and the inner bottom surface forming portion 123, and the bottom surface 201 of the container begins to be molded. In this way, the tensile force applied to the base paper P immediately before molding the bottom surface 201 of the container is once removed, and then the base paper P is sandwiched between the cavity 112 and the inner bottom surface forming portion 123 to form the bottom surface 201 of the base paper P. Since the material tends to collect in the vicinity, even when the bottom surface 201 is provided with the deformation prevention groove 202 having irregularities, the base paper P can be molded without tearing.

この状態で上部ユニット110をさらに押し下げると、図4の手順7に示すように、上部フレーム111によってキャビティ112全体が下方へ押し下げられ、原紙Pのコア122とキャビティ112とに挟み込まれた箇所がほぼ同時にプレス成形されるとともに、原紙Pが原紙ホルダー130から抜け、内壁面形成部126の側面へ完全に引き込まれる。このとき、外底面駆動エアシリンダ115と内底面駆動エアシリンダ125はどちらも力を発生していない。
このように、原紙Pを容器形状に挟み込む直前に、外底面形成部113及び内底面形成部123が移動することで、コア122及びキャビティ112全体がほぼ同時に原紙Pを挟み込むことができ、原紙Pに大きな引張力を与えることがなく、紙容器200全体の形成に必要な材料を供給でき、その後のプレス成形の際に紙容器200の底面や壁部が局所的に薄くなったり、破れるなどの成形不良を防止できる。
プレス成形後、下部移動部材127を上方へ移動させる。これによって、上部フレーム111及びカーリング部材131を下部移動部材127に押し上げられるように上方へ移動させると、カーリング部材131に原紙Pの外周端が入り込み、図4の手順8に示すように、上部ユニット110の移動に合わせてカール部204を形成していく。
When the upper unit 110 is further pushed down in this state, as shown in step 7 of FIG. 4, the entire cavity 112 is pushed down by the upper frame 111, and the portion sandwiched between the core 122 and the cavity 112 of the base paper P is substantially located. At the same time, the base paper P is press-molded, and the base paper P is pulled out from the base paper holder 130 and completely drawn to the side surface of the inner wall surface forming portion 126. At this time, neither the outer bottom drive air cylinder 115 nor the inner bottom drive air cylinder 125 generates a force.
In this way, by moving the outer bottom surface forming portion 113 and the inner bottom surface forming portion 123 immediately before sandwiching the base paper P into the container shape, the core 122 and the entire cavity 112 can sandwich the base paper P at almost the same time, and the base paper P can be sandwiched. The material necessary for forming the entire paper container 200 can be supplied without giving a large tensile force to the paper container 200, and the bottom surface and the wall portion of the paper container 200 are locally thinned or torn during the subsequent press molding. Molding defects can be prevented.
After press molding, the lower moving member 127 is moved upward. As a result, when the upper frame 111 and the curling member 131 are moved upward so as to be pushed up by the lower moving member 127, the outer peripheral edge of the base paper P enters the curling member 131, and as shown in step 8 of FIG. 4, the upper unit The curl portion 204 is formed in accordance with the movement of 110.

このとき、外底面駆動エアシリンダ115は外底面形成部113を付勢しておらず、外壁面形成部116のみスプリング117によって下方へ付勢されるため、上部ユニット110が上方へ移動するに従って、図5の手順9に示すように、プレス成形された原紙P(紙容器200)から外底面形成部113が離脱する。
上部ユニット110が十分に上方へ移動し、上部ユニット110と下部ユニット120とが離れた状態で、図5の手順10に示すように、外底面駆動エアシリンダ115によって外底面形成部113を下方へ付勢すると、図5の手順11に示すように、外底面形成部113がプレス成形された原紙P(紙容器200)を外壁面形成部116から離脱させることによって、図5の手順12に示すように、キャビティ112からプレス成形された原紙P(紙容器200)を簡単に取り出すことができる。
At this time, the outer bottom surface driving air cylinder 115 does not urge the outer bottom surface forming portion 113, and only the outer wall surface forming portion 116 is urged downward by the spring 117. Therefore, as the upper unit 110 moves upward, the outer bottom surface forming portion 116 is urged downward. As shown in step 9 of FIG. 5, the outer bottom surface forming portion 113 is separated from the press-formed base paper P (paper container 200).
With the upper unit 110 sufficiently moved upward and the upper unit 110 and the lower unit 120 separated from each other, the outer bottom surface forming portion 113 is moved downward by the outer bottom surface driving air cylinder 115 as shown in step 10 of FIG. When urged, as shown in step 11 of FIG. 5, the outer bottom surface forming portion 113 is shown in step 12 of FIG. 5 by separating the press-formed base paper P (paper container 200) from the outer wall surface forming portion 116. As described above, the press-molded base paper P (paper container 200) can be easily taken out from the cavity 112.

以上、本発明の実施形態を詳述したが、本発明は上記実施形態に限定されるものではなく、特許請求の範囲に記載された本発明を逸脱することなく種々の設計変更を行うことが可能である。
なお、上述した実施形態では、紙容器は円形の底面及び外周面を有しているものとして説明したが、紙容器の形状はこれに限定されず、例えば、底面の外周の一部が直線状に形成されていてもよく、外周面の一部が半径方向外方に鍔状に張り出して形成されていてもよい。
また、上述した実施形態では、底面の外面側に張り出した変形防止溝が底面の中心から半径方向外方に向かって放射状に設けられているものとして説明したが、変形防止溝の形状はこれに限定されず、例えば、底面の内面側に張り出す渦巻き型の溝状に設けられていてもよく、変形防止溝がなくてもよい。
Although the embodiments of the present invention have been described in detail above, the present invention is not limited to the above embodiments, and various design changes can be made without departing from the present invention described in the claims. It is possible.
In the above-described embodiment, the paper container has been described as having a circular bottom surface and an outer peripheral surface, but the shape of the paper container is not limited to this, and for example, a part of the outer peripheral surface of the bottom surface is linear. It may be formed so that a part of the outer peripheral surface may be formed so as to project outward in a radial direction in a flange shape.
Further, in the above-described embodiment, it has been described that the deformation prevention grooves protruding from the outer surface side of the bottom surface are provided radially outward from the center of the bottom surface, but the shape of the deformation prevention groove is the same. The present invention is not limited, and for example, it may be provided in a spiral groove shape protruding toward the inner surface side of the bottom surface, or may not have a deformation prevention groove.

また、上述した実施形態では、原紙ホルダーからキャビティ内へ原紙を引き込む際、内底面駆動エアシリンダによって内底面形成部を上方へ付勢し、内底面形成部とともに原紙を上方へ押し出すものとして説明したが、原紙をキャビティ内へ引き込む手順はこれに限定されず、例えば、予めキャビティ方向へ付勢された内底面形成部と同じ高さで原紙を原紙ホルダーでおさえてから、原紙ホルダーとともにキャビティを内底面形成部方向へ移動させることで、原紙を内底面形成部に押し付けながら相対的にキャビティ内へ引き込んでもよく、さらに、内底面駆動エアシリンダによって内底面形成部をキャビティ側へ移動させるとともにキャビティを内底面形成部側へ移動させることで、原紙をキャビティ内へ引き込んでもよい。
また、上述した実施形態では、プレス成形用の所定のサイズにカットされた原紙を供給しているものとして説明したが、原紙の供給時の状態はこれに限定されず、例えば、原紙ホルダーの外周面にカッターを設け、紙容器成形装置に連続して供給される帯状の原紙を原紙ホルダーでおさえながらカッターでプレス成形用の所定のサイズにカットしてもよい。
また、上述した実施形態では、外底面形成部及び内底面形成部はエアシリンダによって付勢され、外壁面形成部はスプリングによって付勢されるものとして説明したが、付勢する方法はこれに限定されず、例えば、油圧シリンダを用いて付勢してもよく、サーボモータとスライダを用いて位置決め制御を行って各部を移動させてもよい。
Further, in the above-described embodiment, when the base paper is pulled into the cavity from the base paper holder, the inner bottom surface forming portion is urged upward by the inner bottom surface driving air cylinder, and the base paper is pushed upward together with the inner bottom surface forming portion. However, the procedure for pulling the base paper into the cavity is not limited to this. For example, the base paper is held by the base paper holder at the same height as the inner bottom surface forming portion urged in the cavity direction in advance, and then the cavity is inserted together with the base paper holder. By moving the base paper toward the bottom surface forming portion, the base paper may be relatively drawn into the cavity while being pressed against the inner bottom surface forming portion, and further, the inner bottom surface forming portion is moved to the cavity side by the inner bottom surface driving air cylinder and the cavity is moved. The base paper may be pulled into the cavity by moving it toward the inner bottom surface forming portion.
Further, in the above-described embodiment, it has been described that the base paper cut to a predetermined size for press molding is supplied, but the state at the time of supplying the base paper is not limited to this, and for example, the outer circumference of the base paper holder. A cutter may be provided on the surface, and the strip-shaped base paper continuously supplied to the paper container molding apparatus may be cut to a predetermined size for press molding by the cutter while being held by the base paper holder.
Further, in the above-described embodiment, the outer bottom surface forming portion and the inner bottom surface forming portion are urged by an air cylinder, and the outer wall surface forming portion is urged by a spring, but the urging method is limited to this. Instead, for example, a hydraulic cylinder may be used for urging, or a servomotor and a slider may be used for positioning control to move each part.

また、上述した実施形態では、キャビティは別体として設けられた外底面形成部と外壁面形成部とによって構成されているものとして説明したが、キャビティの構成はこれに限定されず、例えば、外底面形成部と外壁面形成部とが一体に形成されていてもよく、外底面形成部と外壁面形成部との間に、別体として外周縁形成部を設けて構成してもよい。
また、上述した実施形態では、下部移動部材が上下方向移動可能に構成されているものとして説明したが、下部ユニットの構成はこれに限定されず、例えば、下部移動部材が位置固定され、コア全体が下部移動部材に対して相対的に上下方向移動可能に構成されていてもよい。
Further, in the above-described embodiment, the cavity is described as being composed of an outer bottom surface forming portion and an outer wall surface forming portion provided as separate bodies, but the configuration of the cavity is not limited to this, and for example, the outer surface is formed. The bottom surface forming portion and the outer wall surface forming portion may be integrally formed, or an outer peripheral edge forming portion may be provided as a separate body between the outer bottom surface forming portion and the outer wall surface forming portion.
Further, in the above-described embodiment, it has been described that the lower moving member is configured to be movable in the vertical direction, but the configuration of the lower unit is not limited to this, for example, the lower moving member is fixed in position and the entire core. May be configured to be movable in the vertical direction relative to the lower moving member.

100 ・・・ 紙容器成形装置
110 ・・・ 上部ユニット
111 ・・・ 上部フレーム
112 ・・・ キャビティ
113 ・・・ 外底面形成部
114 ・・・ 凹部
115 ・・・ 外底面駆動エアシリンダ
116 ・・・ 外壁面形成部
117 ・・・ スプリング
120 ・・・ 下部ユニット
121 ・・・ 下部フレーム
122 ・・・ コア
123 ・・・ 内底面形成部
124 ・・・ 凸部
125 ・・・ 内底面駆動エアシリンダ
126 ・・・ 内壁面形成部
127 ・・・ 下部移動部材
130 ・・・ 原紙ホルダー
131 ・・・ カーリング部材
200 ・・・ 紙容器
201 ・・・ 底面
202 ・・・ 変形防止溝
203 ・・・ 壁面
204 ・・・ カール部
100 ・ ・ ・ Paper container molding device 110 ・ ・ ・ Upper unit 111 ・ ・ ・ Upper frame 112 ・ ・ ・ Cavity 113 ・ ・ ・ Outer bottom surface forming part 114 ・ ・ ・ Recessed surface 115 ・ ・ ・ Outer bottom drive air cylinder 116 ・ ・・ Outer wall surface forming part 117 ・ ・ ・ Spring 120 ・ ・ ・ Lower unit 121 ・ ・ ・ Lower frame 122 ・ ・ ・ Core 123 ・ ・ ・ Inner bottom surface forming part 124 ・ ・ ・ Convex part 125 ・ ・ ・ Inner bottom drive air cylinder 126 ・ ・ ・ Inner wall surface forming part 127 ・ ・ ・ Lower moving member 130 ・ ・ ・ Base paper holder 131 ・ ・ ・ Curling member 200 ・ ・ ・ Paper container 201 ・ ・ ・ Bottom surface 202 ・ ・ ・ Deformation prevention groove 203 ・ ・ ・ Wall surface 204 ・ ・ ・ Curling part

Claims (5)

凹凸を有した底面と、前記底面から立ち上がった筒状の壁部とを有した紙容器を成形するものであり、
紙容器の外面を成形するキャビティと前記紙容器の内面を成形するコアとの間に置いた平板状の原紙の周囲をおさえ、前記キャビティと前記コアとを接近する方向に相対的に移動させて前記原紙を周囲から変形させつつ引き込んだ後、前記コアと前記キャビティとで変形した前記原紙を挟み、さらに圧縮成形する紙容器の成形方法であって、
前記コアには、内底面形成部と、内壁面形成部とが設けられ、
前記内底面形成部は、前記キャビティ方向へ前記内壁面形成部と相対的に駆動可能に構成され、
前記原紙をおさえた後に、前記内底面形成部によって、前記原紙を前記キャビティ方向へ押し出し、
前記内底面形成部と前記キャビティとで前記原紙を挟みながら、紙容器の前記底面の凹凸成形を伴う圧縮成形直前に前記内底面形成部を前記キャビティから離脱する方向へ移動することを特徴とする、紙容器を成形する成形方法。
A paper container having a bottom surface having irregularities and a tubular wall portion rising from the bottom surface is molded.
The circumference of the flat base paper placed between the cavity for forming the outer surface of the paper container and the core for forming the inner surface of the paper container is suppressed, and the cavity and the core are relatively moved in the approaching direction. A method for forming a paper container in which the deformed base paper is sandwiched between the core and the cavity after the base paper is pulled in while being deformed from the surroundings, and further compression-molded.
The core is provided with an inner bottom surface forming portion and an inner wall surface forming portion.
The inner bottom surface forming portion is configured to be driveable relative to the inner wall surface forming portion in the cavity direction.
After holding the base paper, by the inner bottom surface forming portion, and pushed out the sheet to the cavity direction,
The base paper is sandwiched between the inner bottom surface forming portion and the cavity, and the inner bottom surface forming portion is moved in a direction of being separated from the cavity immediately before compression molding accompanied by uneven molding of the bottom surface of the paper container. , A molding method for molding a paper container.
前記キャビティには、外底面形成部と、外壁面形成部とが設けられ、
前記外底面形成部が前記外壁面形成部から前記コア方向へ突出したまま前記原紙を引き込みつつ、前記原紙を前記外底面形成部と前記内底面形成部とで挟み、
前記内底面形成部を前記キャビティから離脱する方向へ移動する直前、直後、あるいは同時に、前記外底面形成部が前記コアから離脱する方向に相対的に移動することを特徴とする、請求項1に記載の紙容器を成形する成形方法。
The cavity is provided with an outer bottom surface forming portion and an outer wall surface forming portion.
While pulling in the base paper while the outer bottom surface forming portion protrudes from the outer wall surface forming portion toward the core, the base paper is sandwiched between the outer bottom surface forming portion and the inner bottom surface forming portion.
The first aspect of the present invention is characterized in that the outer bottom surface forming portion moves relatively in the direction of detaching from the core immediately before, immediately after, or at the same time as moving the inner bottom surface forming portion in the direction of detaching from the cavity. A molding method for molding the described paper container.
凹凸を有した底面と、前記底面から立ち上がった筒状の壁部とを有した紙容器を成形する成形装置であって、
該成形装置は、平板状の原紙を押圧して紙容器の内面を形成するコアと、前記原紙を押圧して紙容器の外面を形成するキャビティと、前記原紙の周囲をおさえる原紙ホルダーとを有し、
前記コアは、内底面形成部と、内壁面形成部とを有し、
前記内底面形成部は、前記底面の凹凸を形成可能に構成され、前記内壁面形成部から離脱して前記キャビティ方向へ相対的に前後駆動可能且つ原紙への押圧力を解除可能に構成されており、
前記キャビティは、前記コア方向へ相対的に前後駆動可能に構成されていることを特徴とする、紙容器を成形する成形装置。
A molding apparatus for molding a paper container having a bottom surface having irregularities and a tubular wall portion rising from the bottom surface.
The molding apparatus has a core that presses a flat base paper to form an inner surface of a paper container, a cavity that presses the base paper to form an outer surface of a paper container, and a base paper holder that holds the periphery of the base paper. And
The core has an inner bottom surface forming portion and an inner wall surface forming portion.
The inner bottom surface forming portion is configured to be capable of forming irregularities on the bottom surface, is detached from the inner wall surface forming portion, can be relatively driven back and forth in the cavity direction, and can release the pressing force on the base paper. Ori,
A molding apparatus for molding a paper container, wherein the cavity is configured to be relatively driveable back and forth in the direction of the core.
前記キャビティは、外底面形成部と、外壁面形成部とを有し、
前記外底面形成部は、前記外壁面形成部から離脱して前記コア方向へ相対的に前後駆動可能に構成されていることを特徴とする、請求項に記載の紙容器を成形する成形装置。
The cavity has an outer bottom surface forming portion and an outer wall surface forming portion.
The molding apparatus for molding a paper container according to claim 3 , wherein the outer bottom surface forming portion is configured to be detached from the outer wall surface forming portion so as to be relatively front-rear and backward driveable in the core direction. ..
前記内底面形成部には、駆動部としてエアシリンダが設けられていることを特徴とする、請求項または請求項に記載の紙容器を成形する成形装置。 The molding apparatus for molding a paper container according to claim 3 or 4 , wherein an air cylinder is provided as a drive portion in the inner bottom surface forming portion.
JP2016207528A 2016-10-24 2016-10-24 Paper container molding method and molding equipment Active JP6792407B2 (en)

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