JP6789261B2 - Concentrator, belt press type dehydrator, and belt type dehydrator - Google Patents

Concentrator, belt press type dehydrator, and belt type dehydrator Download PDF

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JP6789261B2
JP6789261B2 JP2018044993A JP2018044993A JP6789261B2 JP 6789261 B2 JP6789261 B2 JP 6789261B2 JP 2018044993 A JP2018044993 A JP 2018044993A JP 2018044993 A JP2018044993 A JP 2018044993A JP 6789261 B2 JP6789261 B2 JP 6789261B2
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filter cloth
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dehydration
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崇 村澤
崇 村澤
常郎 倭
常郎 倭
良輔 河野
良輔 河野
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Tsukishima Kikai Co Ltd
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本発明は、汚泥等の被処理物を脱水するベルトプレス型脱水機やベルト型脱水機の前段に配設されて被処理物を濃縮する濃縮装置、およびこのような濃縮装置を備えたベルトプレス型脱水機、ベルト型脱水機に関するものである。 The present invention includes a belt press type dehydrator for dehydrating an object to be treated such as sludge, a concentrator arranged in front of the belt type dehydrator to concentrate the object to be processed, and a belt press provided with such a concentrator. It relates to a type dehydrator and a belt type dehydrator.

このような濃縮装置として、例えば特許文献1には、外筒内に濾過筒を収容し、この濾過筒の内部にスクリューを回転可能に収容し、このスクリューを回転駆動することによって、汚泥凝集槽から濾過筒内に導入される凝集汚泥を搬送しながら、凝集汚泥に含まれる水分を濾過筒の濾過面を通過させて分離液として排出して汚泥を濃縮するとともに、濃縮された濃縮汚泥を汚泥排出ポンプによって濾過筒の内部から排出するものが記載されている。 As such a concentrator, for example, in Patent Document 1, a filter cylinder is housed in an outer cylinder, a screw is rotatably housed inside the filter cylinder, and the screw is rotationally driven to drive a sludge coagulation tank. While transporting the agglomerated sludge introduced into the filter tube, the moisture contained in the agglomerated sludge is passed through the filtration surface of the filter tube and discharged as a separation liquid to concentrate the sludge, and the concentrated sludge is concentrated. It describes what is discharged from the inside of the filter tube by the discharge pump.

また、特許文献2には、濾過体の上面で汚泥を搬送しながら重力濾過して濃縮する濃縮装置であって、濾過体による汚泥の搬送方向と交差する方向に延び、その回転によって汚泥を濾過体による搬送方向と交差する方向に移動させるスクリューと、濾過体による汚泥の搬送量に応じてスクリューの回転速度を制御する制御部とを備えたものが記載されている。 Further, Patent Document 2 is a concentrator that concentrates by gravity filtering while transporting sludge on the upper surface of the filter, extending in a direction intersecting the sludge transport direction by the filter, and filtering the sludge by its rotation. A screw that moves in a direction intersecting the transport direction by the body and a control unit that controls the rotation speed of the screw according to the amount of sludge transported by the filter body are described.

このような濃縮装置により濃縮された汚泥等の被処理物は、ロールに巻回される一対の脱水濾布の間に供給されて挟み込まれた被処理物を脱水するベルトプレス型脱水機や、横方向に走行する脱水濾布の上に供給された被処理物を重力脱水手段、真空吸引脱水手段、および加圧脱水手段のうち少なくともいずれか1つによって脱水するベルト型脱水機等の脱水機に供給されて脱水される。 The object to be treated such as sludge concentrated by such a concentrator is supplied between a pair of dewatering filter cloths wound around a roll and is sandwiched between the dewatering filter cloths. A dehydrator such as a belt type dehydrator that dehydrates the object to be processed supplied on the dehydration filter cloth traveling in the lateral direction by at least one of a gravity dehydration means, a vacuum suction dehydration means, and a pressure dehydration means. Is supplied to and dehydrated.

特開2010−057997号公報JP-A-2010-057997 特開2014−136201号公報Japanese Unexamined Patent Publication No. 2014-136201

しかしながら、特許文献1に記載された濃縮装置のように濃縮された濃縮汚泥を汚泥排出ポンプによって濾過筒の内部から排出して脱水機に供給するものでは、被処理物の固形物濃度を例えばTS6%〜8%程度と高濃度に濃縮した場合、汚泥排出ポンプとして高出力のものが必要となるため、濃縮濃度を上げることができない。また、過度に濃縮された濃縮汚泥は脱水機への移送中に配管の閉塞を生じるおそれがあるとともに、配管での移送によって濃縮汚泥の性状が変化して脱水に悪影響を及ぼすおそれもある。 However, in a device such as the concentrator described in Patent Document 1 in which concentrated sludge is discharged from the inside of a filter cylinder by a sludge discharge pump and supplied to a dehydrator, the solid matter concentration of the object to be treated is, for example, TS6. When the sludge is concentrated to a high concentration of about% to 8%, a sludge discharge pump having a high output is required, so that the concentration concentration cannot be increased. In addition, the excessively concentrated sludge may cause blockage of the piping during the transfer to the dehydrator, and the transfer by the piping may change the properties of the concentrated sludge and adversely affect the dehydration.

さらに、特許文献2に記載された濃縮装置においては、濾過体(濾布ベルト)の搬送方向の途中まで搬送されたある程度濃縮された汚泥をスクリューによって濾過体の搬送方向に交差する濾布の幅方向に移動させており、スクリューやその駆動手段等の設備コストや運転コストが増加することになる。また、この特許文献2に記載された濃縮装置では、スクリューによって汚泥を濾布の幅方向中央部に移動させており、こうして中央部に移動させられた汚泥を脱水機に均一に供給することは難しく、例えばベルトプレス型脱水機では濾布の幅方向および厚さ方向に均一に汚泥を供給できないと、濾布の皺寄りや蛇行、早期の破断などの原因となる。 Further, in the concentrator described in Patent Document 2, the width of the filter cloth crossing the sludge that has been conveyed halfway in the transport direction of the filter body (filter cloth belt) in the transport direction of the filter body by the screw. Since it is moved in the direction, the equipment cost and operating cost of the screw and its driving means will increase. Further, in the concentrator described in Patent Document 2, the sludge is moved to the central portion in the width direction of the filter cloth by a screw, and the sludge thus moved to the central portion cannot be uniformly supplied to the dehydrator. Difficult, for example, in a belt press type dehydrator, if sludge cannot be uniformly supplied in the width direction and the thickness direction of the filter cloth, it causes wrinkling, meandering, and premature breakage of the filter cloth.

さらにまた、この特許文献2に記載された濃縮装置では、濾過体の上方が搬送方向全体に亙って開放されており、汚泥の飛散等によって機器内の広い範囲が腐食雰囲気となるため、部品やフレームの腐食を引き起こしやすい。また、濃縮された汚泥の濃縮状況が均一でないと、サイドリークが発生したり、脱水汚泥の含水率の上昇を招いたりする原因となる。 Furthermore, in the concentrating device described in Patent Document 2, the upper part of the filter body is open over the entire transport direction, and a wide range in the device becomes a corrosive atmosphere due to sludge scattering and the like. Or the frame is prone to corrosion. In addition, if the concentration of the concentrated sludge is not uniform, side leaks may occur and the water content of the dehydrated sludge may increase.

本発明は、このような背景の下になされたもので、被処理物を脱水機に供給するのに高出力のポンプを必要とすることがなく、また配管の閉塞のおそれもないとともに、脱水機の脱水濾布の幅方向および厚さ方向に均一に被処理物を供給可能であり、しかも被処理物の濃縮状況も均一にすることが可能で、被処理物が汚泥であっても機器内の広い範囲が腐食雰囲気となるのを防ぐことが可能な濃縮装置を提供し、またそのような濃縮装置を備えたベルトプレス型脱水機およびベルト型脱水機を提供することを目的としている。 The present invention has been made under such a background, and it does not require a high-power pump to supply the object to be processed to the dehydrator, there is no risk of pipe blockage, and dehydration is performed. It is possible to supply the object to be treated uniformly in the width direction and the thickness direction of the dehydration filter cloth of the machine, and it is also possible to make the concentration status of the object to be processed uniform, even if the object to be processed is sludge. It is an object of the present invention to provide a concentrator capable of preventing a wide range of the inside from becoming a corrosive atmosphere, and to provide a belt press type dehydrator and a belt type dehydrator equipped with such a concentrator.

上記課題を解決して、このような目的を達成するために、本発明の濃縮装置は、被処理物が供給されて貯留される下面が開口した箱形の貯留槽を有し、横方向に走行する濃縮濾布の上に配設される濃縮装置であって、上記貯留槽は、上記濃縮濾布の走行方向に間隔をあけて対向する2つの対向壁部と、上記濃縮濾布の幅方向における上記2つの対向壁部の側縁部を結ぶ上記走行方向に沿った2つの側壁部とを備え、上記2つの対向壁部のうち上記走行方向側の第1の対向壁部の下端縁と上記濃縮濾布との間隔は、上記走行方向とは反対側の第2の対向壁部の下端縁および上記2つの側壁部の下端縁と上記濃縮濾布との間隔よりも大きくされて、上記第1の対向壁部の下端部には開口部が形成され、この第1の対向壁部の開口部には、上記走行方向に向けて延びるとともに該走行方向側に向かうに従い上記濃縮濾布との間隔が小さくなるように傾斜する傾斜板が備えられていて、第1には、上記傾斜板は、上記濃縮濾布に対する傾斜角が上記走行方向側に向かうに従い小さくなることを特徴とし、第2には、上記傾斜板は、上記走行方向側の端縁と上記濃縮濾布との間隔が調整可能とされていることを特徴とし、第3には、上記傾斜板は、上記濃縮濾布に対する傾斜角が上記走行方向側に向かうに従い小さくなるとともに、上記走行方向側の端縁と上記濃縮濾布との間隔が調整可能とされていることを特徴とする。 In order to solve the above problems and achieve such an object, the concentrator of the present invention has a box-shaped storage tank having an open bottom surface for supplying and storing the object to be processed, and laterally. A concentrator arranged on a traveling concentrated filter cloth, the storage tank has two facing wall portions facing each other at intervals in the traveling direction of the concentrated filter cloth, and the width of the concentrated filter cloth. It is provided with two side wall portions along the traveling direction connecting the side edges of the two facing wall portions in the direction, and the lower end edge of the first facing wall portion on the traveling direction side of the two facing wall portions. The distance between the concentrated filter cloth and the concentrated filter cloth is made larger than the distance between the lower end edge of the second facing wall portion on the opposite side of the traveling direction and the lower end edge of the two side wall portions and the concentrated filter cloth. An opening is formed at the lower end of the first facing wall portion, and the opening of the first facing wall portion extends in the traveling direction and the concentrated filter cloth increases toward the traveling direction side. An inclined plate that is inclined so that the distance between the cloth and the cloth is provided is provided . First, the inclined plate is characterized in that the inclination angle with respect to the concentrated filter cloth becomes smaller toward the traveling direction side. Secondly, the inclined plate is characterized in that the distance between the edge on the traveling direction side and the concentrated filter cloth can be adjusted, and third, the inclined plate is the concentrated filter. The inclination angle with respect to the cloth becomes smaller toward the traveling direction side, and the distance between the edge on the traveling direction side and the concentrated filter cloth can be adjusted .

また、本発明のベルトプレス型脱水機は、脱水ロールに巻回される一対の脱水濾布の間に供給されて挟み込まれた被処理物を脱水するベルトプレス型脱水機であって、被処理物の供給方向側に上記構成の濃縮装置を備え、上記一対の脱水濾布のうち上記供給方向側において下側に位置する脱水濾布と上記濃縮濾布とが連続していることを特徴とする。さらに、本発明のベルト型脱水機は、横方向に走行する脱水濾布の上に供給された被処理物を重力脱水手段、真空吸引脱水手段、および加圧脱水手段のうち少なくともいずれか1つの脱水手段によって脱水するベルト型脱水機であって、被処理物の供給方向側に上記構成の濃縮装置を備え、上記脱水濾布と上記濃縮濾布とが連続していることを特徴とする。 Further, the belt press type dehydrator of the present invention is a belt press type dehydrator that dehydrates an object to be processed that is supplied and sandwiched between a pair of dehydration filter cloths wound around a dehydration roll, and is to be processed. A concentrator having the above configuration is provided on the supply direction side of the product, and the dehydration filter cloth located on the lower side of the pair of dehydration filter cloths on the supply direction side and the concentrated filter cloth are continuous. To do. Further, in the belt type dehydrator of the present invention, at least one of gravity dehydration means, vacuum suction dehydration means, and pressure dehydration means is used to dehydrate the object to be processed supplied on the dehydration filter cloth traveling in the lateral direction. It is a belt-type dehydrator that dehydrates by a dehydrating means, and is characterized in that the concentrating device having the above configuration is provided on the supply direction side of the object to be processed, and the dehydrated filter cloth and the concentrated filter cloth are continuous.

上記構成の濃縮装置においては、濃縮濾布の走行方向側の貯留槽の第1の対向壁部の下端部に開口部が形成されており、貯留槽に供給されて貯留された被処理物は、貯留槽の下部に貯留した被処理物が上部に供給されて貯留した被処理物の自重によって押圧されて濾過圧力が与えられ、濃縮濾布により濾過されて濃縮されつつ、濃縮濾布の走行に伴い濃縮濾布との摩擦によって上記開口部から均一な幅で上記走行方向に排出される。 In the concentrator having the above configuration, an opening is formed at the lower end of the first facing wall portion of the storage tank on the traveling direction side of the concentrated filter cloth, and the object to be processed supplied to and stored in the storage tank is , The object to be processed stored in the lower part of the storage tank is supplied to the upper part and pressed by its own weight of the stored object to give filtration pressure, and while being filtered and concentrated by the concentrated filter cloth, the concentrated filter cloth runs. As a result, the material is discharged from the opening in the traveling direction with a uniform width due to friction with the concentrated filter cloth.

そして、この貯留槽の第1の対向壁部の開口部には、上記走行方向に向けて延びるとともに、該走行方向側に向かうに従い上記濃縮濾布との間隔が小さくなる傾斜板が備えられており、開口部から排出された被処理物は傾斜板の傾斜によってさらに押圧されて濃縮され、濃縮状況が均一となるとともに、その厚さも均一となる。 The opening of the first facing wall portion of the storage tank is provided with an inclined plate that extends in the traveling direction and the distance from the concentrated filter cloth becomes smaller toward the traveling direction. The object to be treated discharged from the opening is further pressed and concentrated by the inclination of the inclined plate, so that the concentration state becomes uniform and the thickness thereof becomes uniform.

従って、上記構成の濃縮装置によれば、濃縮濾布の走行だけで貯留槽に貯留された被処理物の濾過圧力と傾斜板の傾斜により被処理物を高濃度に濃縮することができ、サイドリークを防ぐことができるとともに、濃縮された濃縮濾布上の被処理物の幅と厚さの均一化を図ることが可能となる。 Therefore, according to the concentrator having the above configuration, the object to be processed can be concentrated to a high concentration by the filtration pressure of the object to be processed stored in the storage tank and the inclination of the inclined plate only by running the concentrating filter cloth. It is possible to prevent leaks and to make the width and thickness of the object to be treated uniform on the concentrated filter cloth.

そして、本発明のベルトプレス型脱水機およびベルト型脱水機においては、その脱水濾布が上記濃縮濾布と連続しているので、こうして濃縮された被処理物を高出力のポンプを要することなく、脱水濾布の走行だけでそのまま脱水機に供給することができて均一な脱水を図ることができるとともに、配管の閉塞を生じるおそれもなく、また被処理物が汚泥であっても高濃度のケーキ状となって供給されるので、腐食雰囲気が広がるのを防ぐことができる。 Further, in the belt press type dehydrator and the belt type dehydrator of the present invention, since the dehydrated filter cloth is continuous with the concentrated filter cloth, the object to be concentrated thus concentrated can be processed without requiring a high output pump. It can be supplied to the dehydrator as it is just by running the dehydration filter cloth, and uniform dehydration can be achieved. There is no risk of pipe blockage, and even if the object to be treated is sludge, the concentration is high. Since it is supplied in the form of a cake, it is possible to prevent the corrosive atmosphere from spreading.

また、上記傾斜板を、上記濃縮濾布に対する傾斜角が上記走行方向側に向かうに従い小さくなるようにすることにより、貯留槽の開口部から排出された被処理物に対して上記走行方向側に向かうに従い傾斜板の傾斜による押圧力を徐々に高めることで、さらに濃縮を促進することができ、安定した濃縮状況を継続的に得ることができる。 Further, by making the inclination angle of the inclined plate smaller as the inclination angle with respect to the concentrated filter cloth becomes smaller toward the traveling direction side, the material to be processed discharged from the opening of the storage tank becomes closer to the traveling direction side. By gradually increasing the pressing force due to the inclination of the inclined plate toward the direction, the concentration can be further promoted, and a stable concentration state can be continuously obtained.

さらに、上記傾斜板を、上記走行方向側の端縁と上記濃縮濾布との間隔が調整可能とすることにより、貯留槽内に貯留される被処理物の液面高さに応じて傾斜板の端縁と濃縮濾布との間隔を調整して貯留槽内で被処理物が受ける濾過圧力を一定とし、濃縮状況の一層の均一化を図ったり、脱水機に供給される被処理物の濃度を脱水機に適したものに調整したりすることができる。 Further, by making the distance between the edge of the inclined plate on the traveling direction side and the concentrated filter cloth adjustable, the inclined plate can be adjusted according to the liquid level height of the object to be treated stored in the storage tank. By adjusting the distance between the edge of the cloth and the concentrated filter cloth to keep the filtration pressure received by the object to be treated constant in the storage tank, the concentration situation can be further made uniform, and the object to be processed supplied to the dehydrator. The concentration can be adjusted to suit the dehydrator.

なお、このように傾斜板の端縁と濃縮濾布との間隔を調整する際には、上記貯留槽に、該貯留槽内に貯留された被処理物の液面高さを検出する検出手段を備えて、この検出手段による検出結果に基づいて上記傾斜板の上記走行方向側の端縁と上記濃縮濾布との間隔を調整すればよい。 When adjusting the distance between the edge of the inclined plate and the concentrated filter cloth in this way, the detection means for detecting the liquid level height of the object to be treated stored in the storage tank in the storage tank. The distance between the edge of the inclined plate on the traveling direction side and the concentrated filter cloth may be adjusted based on the detection result by the detection means.

また、同様に、上記貯留槽に、該貯留槽内に貯留された被処理物の液面高さを検出する検出手段を備えて、この検出手段による検出結果に基づいて上記濃縮濾布の走行速度を調整可能とすることにより、貯留槽内の被処理物の貯留量を一定として被処理物が受ける濾過圧力も一定とし、濃縮状況の一層の均一化を図ることができる。 Similarly, the storage tank is provided with a detection means for detecting the liquid level height of the object to be treated stored in the storage tank, and the concentrated filter cloth is run based on the detection result by the detection means. By making the speed adjustable, the amount of the object to be processed in the storage tank is kept constant, the filtration pressure received by the object to be processed is also constant, and the concentration state can be further made uniform.

さらに、上記貯留槽には、該貯留槽内に貯留された被処理物の液面高さを均一にする均し手段を備えてもよい。このような均し手段によって貯留槽内の被処理物の液面高さを均一にすることにより、被処理物が受ける濾過圧力に部分的なばらつきが生じるのを防ぐことができ、濃縮状況の一層の均一化を図ることができる。なお、このような均し手段として例えばスクリューを用いたとしても、貯留槽に供給されて液面を形成する被処理物は固形物濃度が低いので、大きな駆動力を要することはない。 Further, the storage tank may be provided with a leveling means for equalizing the liquid level height of the object to be treated stored in the storage tank. By making the liquid level of the object to be treated uniform in the storage tank by such a leveling means, it is possible to prevent a partial variation in the filtration pressure received by the object to be processed, and it is possible to prevent the concentration state. Further uniformity can be achieved. Even if a screw is used as such a leveling means, the object to be treated, which is supplied to the storage tank and forms a liquid level, has a low solid matter concentration, so that a large driving force is not required.

そして、さらにこの場合にも、上記貯留槽に、該貯留槽内に貯留された被処理物の液面高さを検出する検出手段を備えて、この検出手段による検出結果に基づいて上記均し手段を駆動することにより、濃縮されて排出される被処理物の濃縮状況をさらに確実に均一化することができる。 Further, also in this case, the storage tank is provided with a detection means for detecting the liquid level height of the object to be processed stored in the storage tank, and the leveling is performed based on the detection result by the detection means. By driving the means, it is possible to more reliably make the concentration state of the object to be concentrated and discharged uniform.

以上説明したように、本発明によれば、被処理物の濃縮状況を高濃度で均一にするとともに幅や厚さも均一にすることができ、高出力のポンプを用いたり、配管の閉塞や機器の腐食を生じたりすることなく、濃縮された被処理物を脱水機に供給することができる。 As described above, according to the present invention, the concentration status of the object to be processed can be made uniform at a high concentration and the width and thickness can be made uniform, and a high-power pump can be used, piping can be blocked, or equipment can be used. The concentrated object to be treated can be supplied to the dehydrator without causing corrosion.

本発明の濃縮装置の一実施形態および該濃縮装置を備えたベルトプレス型脱水機の一実施形態を示す一部破断側面図である。It is a partially broken side view which shows one Embodiment of the concentrator of this invention, and one Embodiment of the belt press type dehydrator provided with the concentrator. 図1に示す濃縮装置の一実施形態の側面図である。It is a side view of one Embodiment of the concentrator shown in FIG. 図2に示す実施形態の平面図である。It is a top view of the embodiment shown in FIG. 図2に示す実施形態の濃縮濾布の走行方向側から見た正面図である。It is a front view seen from the traveling direction side of the concentrated filter cloth of the embodiment shown in FIG. 図2に示す実施形態の側断面図である。It is a side sectional view of the embodiment shown in FIG. 図2に示す実施形態の平断面図である。It is a plan sectional view of the embodiment shown in FIG.

図1は、本発明の濃縮装置および該濃縮装置を備えたベルトプレス型脱水機の一実施形態を示すものであり、図2ないし図5はこの濃縮装置の一実施形態を示すものである。本実施形態のベルトプレス型脱水機においては、一対の脱水濾布1、2が複数の脱水ロール3に巻回されて、このうち少なくとも1つの脱水ロール3が図示されない回転駆動手段によって回転駆動されることにより図中に符号Fで示す走行方向に走行させられ、これら一対の脱水濾布1、2の間に供給されて挟み込まれた汚泥等の被処理物Wを加圧して脱水する。なお、図1において符号4で示すのは、脱水濾布1、2の戻りロールである。 FIG. 1 shows an embodiment of the concentrator of the present invention and a belt press type dehydrator provided with the concentrator, and FIGS. 2 to 5 show an embodiment of the concentrator. In the belt press type dehydrator of the present embodiment, a pair of dehydration filter cloths 1 and 2 are wound around a plurality of dehydration rolls 3, and at least one of the dehydration rolls 3 is rotationally driven by a rotation driving means (not shown). As a result, the object W is driven in the traveling direction indicated by the reference numeral F in the drawing, and the object W to be processed such as sludge supplied and sandwiched between the pair of dehydration filter cloths 1 and 2 is pressurized and dehydrated. In FIG. 1, reference numeral 4 indicates a return roll of the dehydrated filter cloths 1 and 2.

そして、本実施形態の濃縮装置は、このベルトプレス型脱水機への被処理物Wの供給方向側(図1において左側)に備えられており、横方向に走行する濃縮濾布5の上に配設されている。ここで、本実施形態では、ベルトプレス型脱水機の上記一対の脱水濾布1、2のうち、この供給方向側において下側に位置して水平な横方向に走行する脱水濾布1と濃縮濾布5とが連続しており、すなわちこの脱水濾布1と濃縮濾布5とは共通のものであって、濃縮装置によって濃縮された被処理物Wがそのまま濃縮濾布(脱水濾布1)の走行に伴ってベルトプレス型脱水機に供給される。 The concentrator of the present embodiment is provided on the supply direction side (left side in FIG. 1) of the object to be processed W to the belt press type dehydrator, and is placed on the concentrating filter cloth 5 traveling in the lateral direction. It is arranged. Here, in the present embodiment, of the pair of dehydration filter cloths 1 and 2 of the belt press type dehydrator, the dehydration filter cloth 1 which is located on the lower side in the supply direction side and runs in the horizontal horizontal direction is concentrated. The filter cloth 5 is continuous, that is, the dehydrated filter cloth 1 and the concentrated filter cloth 5 are common, and the object W to be concentrated by the concentrator is the concentrated filter cloth (dehydrated filter cloth 1) as it is. ) Is supplied to the belt press type dehydrator as it travels.

なお、この供給方向側において横方向に走行する濃縮濾布5の下には複数の支持ロール6が走行方向Fに間隔をあけて、この走行方向Fに垂直で水平な濃縮濾布5の幅方向(図1、2、5において図面に垂直な方向。図3、4、6において左右方向)に延びるように配設されており、濃縮濾布5はこれらの支持ロール6上に架け渡されている。さらに、濃縮装置の前段には、この濃縮装置に供給される被処理物Wを固形物濃度がTS3%〜12%程度になるように予備濃縮する例えば縦型スクリュー型濃縮機等の予備濃縮機7が配設されている。 A plurality of support rolls 6 are spaced apart in the traveling direction F under the concentrated filter cloth 5 traveling in the lateral direction on the supply direction side, and the width of the concentrated filter cloth 5 perpendicular to and horizontal to the traveling direction F. It is arranged so as to extend in a direction (direction perpendicular to the drawing in FIGS. 1, 2 and 5; left-right direction in FIGS. 3, 4 and 6), and the concentrated filter cloth 5 is laid over these support rolls 6. ing. Further, in the front stage of the concentrator, a pre-concentrator such as a vertical screw type concentrator that pre-concentrates the object W to be supplied to the concentrator so that the solid matter concentration is about TS3% to 12%. 7 is arranged.

濃縮装置は、こうして予備濃縮された被処理物Wが供給されて貯留される下面が開口した箱形(直方体形)の貯留槽11を有しており、すなわちこの貯留槽11は、濃縮濾布5の走行方向Fに間隔をあけて対向する2つの対向壁部11A、11Bと、上記濃縮濾布5の幅方向における2つの対向壁部11A、11Bの側縁部を結ぶ走行方向Fに沿った2つの側壁部11Cとを備えている。濃縮濾布5の幅方向における2つの対向壁部11A、11Bの幅は、走行方向Fにおける2つの側壁部11Cの幅よりも十分大きい。 The concentrator has a box-shaped (rectangular parallelepiped) storage tank 11 having an open lower surface in which the pre-concentrated object W to be supplied and stored is stored, that is, the storage tank 11 is a concentrating filter cloth. Along the traveling direction F connecting the two opposing wall portions 11A and 11B facing each other in the traveling direction F of 5 and the side edges of the two opposing wall portions 11A and 11B in the width direction of the concentrated filter cloth 5. It is provided with two side wall portions 11C. The widths of the two facing wall portions 11A and 11B in the width direction of the concentrated filter cloth 5 are sufficiently larger than the widths of the two side wall portions 11C in the traveling direction F.

また、貯留槽11の上部は蓋体12によって覆われるとともに、この蓋体12の上記幅方向における中央部には、予備濃縮機7から供給される被処理物Wの供給口12Aが設けられている。さらに、この蓋体12には、貯留槽11内に貯留された被処理物Wの液面高さを検出する光電レベル計等の検出手段13が1つまたは複数取り付けられている。 Further, the upper portion of the storage tank 11 is covered with the lid body 12, and the supply port 12A of the object to be processed W supplied from the pre-concentrator 7 is provided at the central portion of the lid body 12 in the width direction. There is. Further, one or a plurality of detection means 13 such as a photoelectric level meter for detecting the liquid level height of the object to be processed W stored in the storage tank 11 are attached to the lid body 12.

さらに、2つの対向壁部11A、11Bのうち走行方向F側の第1の対向壁部11Aの下端縁と濃縮濾布5との間隔は、走行方向Fとは反対側の第2の対向壁部11Bの下端縁および2つの側壁部11Cの下端縁と濃縮濾布5との間隔よりも大きくされており、これによって貯留槽11の第1の対向壁部11Aの下端部には上記幅方向に延びる長方形状の開口部11Dが形成される。なお、第2の対向壁部11Bおよび2つの側壁部11Cの下端縁と濃縮濾布5との間隔は、濃縮濾布5がこれら第2の対向壁部11Bおよび2つの側壁部11Cの下端縁と摺接しながら走行可能な程度とされている。また、開口部11Dが形成された第1の対向壁部11A以外の第2の対向壁部11Bおよび2つの側壁部11Cの下端部には図示されないゴム板等が取り付けられて濃縮濾布5と摺接しており、濃縮濾布5の走行の際に被処理物Wが漏れ出ないようにされている。 Further, the distance between the lower end edge of the first facing wall portion 11A on the traveling direction F side of the two facing wall portions 11A and 11B and the concentrated filter cloth 5 is the second facing wall on the side opposite to the traveling direction F. The distance between the lower end edge of the portion 11B and the lower end edge of the two side wall portions 11C and the concentration filter cloth 5 is made larger than the distance between the lower end edge of the storage tank 11 and the lower end portion of the first facing wall portion 11A of the storage tank 11 in the width direction. A rectangular opening 11D extending into the shape is formed. The distance between the lower end edge of the second facing wall portion 11B and the two side wall portions 11C and the concentrated filter cloth 5 is such that the concentrated filter cloth 5 has the lower end edge of the second facing wall portion 11B and the two side wall portions 11C. It is said that it can run while sliding with. Further, a rubber plate or the like (not shown) is attached to the second facing wall portion 11B other than the first facing wall portion 11A in which the opening 11D is formed and the lower end portions of the two side wall portions 11C to form the concentrated filter cloth 5. It is in sliding contact so that the object W to be processed does not leak when the concentrated filter cloth 5 is running.

そして、この第1の対向壁部11Aの開口部11Dには、走行方向Fに向けて延びるとともに走行方向F側に向かうに従い濃縮濾布5との間隔が小さくなる傾斜板14が備えられている。この傾斜板14は、開口部11Dの上の第1の対向壁部11Aの走行方向F側を向く面にヒンジ15等を介して上下方向に回転可動可能に取り付けられたものであり、この第1の対向壁部11Aに取り付けられて傾斜板14の走行方向F側の端縁部に連結されたアクチュエータ等の調整手段16によってヒンジ15を中心に上下方向に回転可動させられることにより、この走行方向F側の端縁と濃縮濾布5との間隔が例えば5mm〜30mmの範囲で調整可能とされている。 The opening 11D of the first facing wall portion 11A is provided with an inclined plate 14 that extends in the traveling direction F and becomes smaller in distance from the concentrated filter cloth 5 toward the traveling direction F side. .. The inclined plate 14 is attached to a surface of the first facing wall portion 11A above the opening 11D facing the traveling direction F side so as to be rotatable in the vertical direction via a hinge 15 or the like. This traveling is caused by the adjusting means 16 such as an actuator attached to the facing wall portion 11A of 1 and connected to the edge portion on the traveling direction F side of the inclined plate 14 so as to be rotationally movable in the vertical direction around the hinge 15. The distance between the edge on the F side and the concentrated filter cloth 5 can be adjusted in the range of, for example, 5 mm to 30 mm.

また、この傾斜板14は、濃縮濾布5に対する傾斜角が走行方向F側に向かうに従い小さくなっている。具体的に、本実施形態では、この傾斜板14は、走行方向F側に向かうに従い濃縮濾布5に対する傾斜角が段階的に小さくなる複数の傾斜部を備えた折れ板状とされている。なお、傾斜板14は、走行方向F側に向かうに従い濃縮濾布5に対する傾斜角が連続的に小さくなる曲がり板状でもよく、場合によっては傾斜角が変わらない平板状であってもよい。 Further, the inclination angle of the inclined plate 14 with respect to the concentrated filter cloth 5 becomes smaller toward the traveling direction F side. Specifically, in the present embodiment, the inclined plate 14 has a folded plate shape provided with a plurality of inclined portions in which the inclination angle with respect to the concentrated filter cloth 5 gradually decreases toward the traveling direction F side. The inclined plate 14 may have a curved plate shape in which the inclination angle with respect to the concentrated filter cloth 5 continuously decreases toward the traveling direction F side, or may be a flat plate shape in which the inclination angle does not change in some cases.

なお、貯留槽11の2つの側壁部11Cの下端部には、この傾斜板14が走行方向F側に延びる範囲を覆う延長部11Eが形成されており、傾斜板14は上記幅方向の両端縁がこの延長部11Eに摺接可能とされている。これらの延長部11Eは、その上端縁が、図2および図5に示すように走行方向Fとは反対側では開口部11Dよりも高い位置を覆うようにされ、走行方向F側に向かうに従い濃縮濾布5側に近づく先細り形状とされ、傾斜板14の走行方向F側の端縁を越えたところまで延びている。 At the lower ends of the two side wall portions 11C of the storage tank 11, extension portions 11E are formed to cover the range in which the inclined plate 14 extends toward the traveling direction F side, and the inclined plate 14 has both end edges in the width direction. Can be slidably contacted with the extension portion 11E. As shown in FIGS. 2 and 5, the upper end edges of these extension portions 11E are configured to cover a position higher than the opening 11D on the side opposite to the traveling direction F, and are concentrated toward the traveling direction F side. It has a tapered shape approaching the filter cloth 5 side, and extends beyond the edge of the inclined plate 14 on the traveling direction F side.

さらに、貯留槽11内には、この貯留槽11に供給されて貯留された被処理物Wの液面高さを均一にする均し手段17が備えられている。この均し手段17は、本実施形態では貯留槽11内に上記幅方向に架け渡された水平なスクリュー軸17Aの外周にスクリュー羽根17Bが取り付けられたスクリューであり、図1に示すようにスクリュー羽根17Bの下縁部、またはスクリュー羽根17Bの全体が被処理物Wに浸るように高さが設定されている。また、この均し手段17は、高さ調整が可能とされている。 Further, the storage tank 11 is provided with a leveling means 17 for equalizing the liquid level height of the object W to be processed and stored in the storage tank 11. In the present embodiment, the leveling means 17 is a screw in which screw blades 17B are attached to the outer periphery of a horizontal screw shaft 17A spanned in the width direction in the storage tank 11, and as shown in FIG. The height is set so that the lower edge portion of the blade 17B or the entire screw blade 17B is immersed in the object W to be processed. Further, the height of the leveling means 17 can be adjusted.

また、スクリュー羽根17Bの捩れの向きはスクリュー軸17Aの長手方向中央部を境に逆向きとされている。このような均し手段17は、貯留槽11の外部に備えられたモータ等の駆動手段17Cによってスクリュー軸17Aを回転することにより、貯留槽11の幅方向中央部に設けられた供給口12Aから供給された被処理物Wを幅方向の両端部に寄せて被処理物Wの液面高さを均一にする。 Further, the twisting direction of the screw blade 17B is opposite to that of the central portion of the screw shaft 17A in the longitudinal direction. Such leveling means 17 is provided from a supply port 12A provided at the center in the width direction of the storage tank 11 by rotating the screw shaft 17A by a driving means 17C such as a motor provided outside the storage tank 11. The supplied object W to be processed is moved to both ends in the width direction to make the liquid level height of the object W to be processed uniform.

なお、本実施形態では、この均し手段17の駆動手段17Cによるスクリュー軸17Aの回転や、アクチュエータ等の上記調整手段16による傾斜板14の走行方向F側の端縁と濃縮濾布5との間隔調整は、上記検出手段13によって検出された貯留槽11内の被処理物Wの液面高さに基づいて行われる。すなわち、均し手段17においては、検出手段13によって貯留槽11に貯留された被処理物Wの液面高さが所定の範囲を超えて不均一と検出された場合は、スクリュー軸17Aを回転させて液面高さを均し、所定の範囲内になったならスクリュー軸17Aの回転を止める。なお、運転状況によっては、貯留槽11内の被処理物Wの液面高さに基づくことなく、スクリュー軸17Aを常時回転させて運転することもできる。 In the present embodiment, the rotation of the screw shaft 17A by the driving means 17C of the leveling means 17 and the edge of the inclined plate 14 on the traveling direction F side by the adjusting means 16 such as an actuator and the concentrated filter cloth 5 are used. The interval adjustment is performed based on the liquid level height of the object W to be processed in the storage tank 11 detected by the detection means 13. That is, in the leveling means 17, when the detection means 13 detects that the liquid level height of the object to be processed W stored in the storage tank 11 exceeds a predetermined range and is non-uniform, the screw shaft 17A is rotated. The liquid level is leveled, and when the liquid level is within the predetermined range, the rotation of the screw shaft 17A is stopped. Depending on the operating condition, the screw shaft 17A can be constantly rotated for operation without being based on the liquid level height of the object W to be processed in the storage tank 11.

また、調整手段16においては、検出手段13によって貯留槽11内の被処理物Wの液面高さが所定の範囲以上となったことが検出された場合は、タイマー監視後に調整手段16を駆動して傾斜板14の走行方向F側の端縁と濃縮濾布5との間隔を大きくすることにより、濃縮濾布5の走行に伴って排出される被処理物Wを増加させ、タイマーを監視して液面高さが所定の範囲となるまでこの操作を繰り返す。 Further, in the adjusting means 16, when the detecting means 13 detects that the liquid level height of the object W to be processed in the storage tank 11 is equal to or higher than a predetermined range, the adjusting means 16 is driven after monitoring the timer. By increasing the distance between the edge of the inclined plate 14 on the traveling direction F side and the concentrated filter cloth 5, the object W to be discharged as the concentrated filter cloth 5 travels is increased, and the timer is monitored. This operation is repeated until the liquid level reaches a predetermined range.

逆に、貯留槽11内の被処理物Wの液面高さが所定の範囲以下となったことが検出された場合は、タイマー監視後に調整手段16を駆動して傾斜板14の走行方向F側の端縁と濃縮濾布5との間隔を小さくすることにより、濃縮濾布5の走行に伴って排出される被処理物Wを減少させ、タイマーを監視して液面高さが所定の範囲となるまでこの操作を繰り返す。 On the contrary, when it is detected that the liquid level height of the object W to be processed in the storage tank 11 is equal to or less than a predetermined range, the adjusting means 16 is driven after the timer is monitored to drive the inclined plate 14 in the traveling direction F. By reducing the distance between the edge on the side and the concentrated filter cloth 5, the object W to be discharged as the concentrated filter cloth 5 runs is reduced, and the timer is monitored to determine the liquid level. This operation is repeated until the range is reached.

さらに、このような傾斜板14の走行方向F側の端縁と濃縮濾布5との間隔調整だけでは貯留槽11内の被処理物Wの液面高さが所定の範囲内に戻らない場合には、濃縮濾布5の走行速度、すなわちベルトプレス型脱水機の一対の脱水濾布1、2の走行速度を、ベルトプレス型脱水機の性能への影響が最小限となる範囲で調整してもよい。 Further, when the liquid level height of the object to be processed W in the storage tank 11 does not return to a predetermined range only by adjusting the distance between the edge of the inclined plate 14 on the traveling direction F side and the concentrated filter cloth 5. The traveling speed of the concentrated filter cloth 5, that is, the traveling speed of the pair of dehydrating filter cloths 1 and 2 of the belt press type dehydrator is adjusted within a range that minimizes the influence on the performance of the belt press type dehydrator. You may.

すなわち、検出手段13によって貯留槽11内の被処理物Wの液面高さが所定の範囲以上のままであることが検出された場合は、走行速度を速くして貯留槽11内から排出される被処理物Wの排出量を増加させ、貯留槽11内の被処理物Wの液面高さが所定の範囲以下のままであることが検出された場合は、走行速度を遅くして貯留槽11内から排出される被処理物Wの排出量を減少させる。なお、これらの操作は、検出手段13と調整手段16、均し手段17、および脱水ロール3の上記回転駆動手段とをコンピュータ等の制御手段を介して接続して自動で行うようにしてもよく、また検出手段13を確認した作業者が手動で行ってもよい。 That is, when the detection means 13 detects that the liquid level height of the object W to be processed in the storage tank 11 remains within a predetermined range or higher, the traveling speed is increased and the material W is discharged from the storage tank 11. When it is detected that the liquid level of the object to be processed W in the storage tank 11 remains below a predetermined range by increasing the discharge amount of the object to be processed W, the traveling speed is slowed down and stored. The amount of the object to be processed W discharged from the tank 11 is reduced. It should be noted that these operations may be automatically performed by connecting the detecting means 13, the adjusting means 16, the leveling means 17, and the rotation driving means of the dehydration roll 3 via a control means such as a computer. Alternatively, the operator who has confirmed the detection means 13 may manually perform the detection.

このように構成された濃縮装置および該濃縮装置を備えたベルトプレス型脱水機では、予備濃縮機7から貯留槽11に供給されて貯留された被処理物Wは、自重によって押圧されて濾過圧力が与えられることにより、貯留槽11の直下に位置した濃縮濾布5によって濾過されて濃縮されながら、走行する濃縮濾布5との摩擦によって貯留槽11の第1の対向壁部11Aに形成された開口部11Dから上記幅方向に均一な幅で走行方向Fに排出される。 In the concentrator configured as described above and the belt press type dehydrator equipped with the concentrator, the object W to be processed supplied and stored from the pre-concentrator 7 to the storage tank 11 is pressed by its own weight and has a filtration pressure. Is formed on the first facing wall portion 11A of the storage tank 11 by friction with the running concentrated filter cloth 5 while being filtered and concentrated by the concentrated filter cloth 5 located directly below the storage tank 11. It is discharged in the traveling direction F with a uniform width in the width direction from the opening 11D.

そして、この開口部11Dには、走行方向Fに向けて延びるとともに走行方向F側に向かうに従い濃縮濾布5との間隔が小さくなる傾斜板14が備えられているので、開口部11Dから排出された被処理物Wは傾斜板14の傾斜によってさらに押圧されて濃縮され、濃縮状況が均一なケーキ状となるとともに、その厚さも均一となる。 The opening 11D is provided with an inclined plate 14 that extends in the traveling direction F and becomes smaller in distance from the concentrated filter cloth 5 toward the traveling direction F, so that the opening 11D is discharged from the opening 11D. The object W to be processed is further pressed and concentrated by the inclination of the inclined plate 14, so that the concentrated state becomes a uniform cake shape and the thickness thereof becomes uniform.

このため、上記構成の濃縮装置においては、貯留槽11に貯留された被処理物Wの濾過圧力と傾斜板14の傾斜によって被処理物Wを高濃度に濃縮してベルトプレス型脱水機における脱水濾布1、2からのサイドリークを防ぐことができるとともに、濃縮された濃縮濾布5上の被処理物Wの幅と厚さの均一化を図ることが可能となる。 Therefore, in the concentrator having the above configuration, the object W to be processed is concentrated to a high concentration by the filtration pressure of the object W to be processed stored in the storage tank 11 and the inclination of the inclined plate 14, and dehydrated in the belt press type dehydrator. It is possible to prevent side leaks from the filter cloths 1 and 2, and to make the width and thickness of the object to be treated W on the concentrated filter cloth 5 uniform.

例えば、被処理物Wが汚泥であって、貯留槽11に供給される被処理物Wの固形物濃度が上述のようにTS3%〜12%の場合、貯留槽11内の被処理物Wの液面高さを100mm〜500mmとすれば、供給された被処理物Wに対して3wt%〜5wt%の水分除去による濃縮効果が得られる。なお、被処理物Wが汚泥の場合、貯留槽11内に供給される被処理物Wの固形物濃度が低すぎると、貯留槽11と濃縮濾布5の間から被処理物Wが漏れ出てしまって貯留槽11に貯留することができず、逆に固形物濃度が高すぎると、開口部11Dから均一かつ円滑な排出ができなくなるおそれがある。 For example, when the object W to be processed is sludge and the solid matter concentration of the object W to be processed supplied to the storage tank 11 is TS 3% to 12% as described above, the object W to be processed in the storage tank 11 When the liquid level height is 100 mm to 500 mm, a concentration effect can be obtained by removing 3 wt% to 5 wt% of water with respect to the supplied object W to be treated. When the object W to be processed is sludge, if the concentration of the solid substance W supplied into the storage tank 11 is too low, the object W to be processed leaks from between the storage tank 11 and the concentrated filter cloth 5. If it cannot be stored in the storage tank 11 and the solid matter concentration is too high, uniform and smooth discharge from the opening 11D may not be possible.

また、上記構成のベルトプレス型脱水機では、その脱水濾布1と濃縮濾布5が連続しているので、濃縮された被処理物Wを高出力のポンプを要することなく、そのまま脱水機に供給することができて均一な脱水を図ることができ、配管の閉塞を生じるおそれがない。しかも、被処理物Wが汚泥であってもケーキ状となって供給されるので、腐食雰囲気が広がるのを防いで機器の腐食を抑えることができる。 Further, in the belt press type dehydrator having the above configuration, since the dehydration filter cloth 1 and the concentrated filter cloth 5 are continuous, the concentrated object W to be processed can be used as it is in the dehydrator without requiring a high output pump. It can be supplied and uniform dehydration can be achieved, and there is no risk of pipe blockage. Moreover, even if the object W to be treated is sludge, it is supplied in the form of a cake, so that it is possible to prevent the corrosive atmosphere from spreading and suppress the corrosion of the equipment.

さらに、本実施形態では、上記傾斜板14は、濃縮濾布5に対する傾斜角が走行方向F側に向かうに従い小さくなるようにされている。従って、貯留槽11の開口部11Dから排出された被処理物Wに対して上記走行方向F側に向かうに従い傾斜板14の傾斜による押圧力を徐々に高めることで、さらに濃縮を促進することができ、安定した濃縮状況を継続的に得ることができる。 Further, in the present embodiment, the inclined plate 14 is set so that the inclination angle with respect to the concentrated filter cloth 5 becomes smaller toward the traveling direction F side. Therefore, it is possible to further promote the concentration by gradually increasing the pressing force due to the inclination of the inclined plate 14 toward the traveling direction F side with respect to the object W discharged from the opening 11D of the storage tank 11. It is possible to continuously obtain a stable concentration situation.

また、この傾斜板14は、走行方向F側の端縁と濃縮濾布5との間隔が調整手段16によって調整可能とされている。このため、上述のように貯留槽11内に貯留される被処理物Wの液面高さに応じて傾斜板14の端縁と濃縮濾布5との間隔を調整して液面高さを一定とすることにより、貯留槽11内で被処理物Wが受ける濾過圧力も一定とすることができ、濃縮状況をさらに均一化して安定した汚泥の濃縮を行うことができる。また、このように貯留槽11内の被処理物Wの液面高さを調整できることにより、濃縮装置から排出される被処理物Wの濃度も、後段のベルトプレス型脱水機での脱水に適した濃度に調整することもできる。 Further, in the inclined plate 14, the distance between the edge on the traveling direction F side and the concentrated filter cloth 5 can be adjusted by the adjusting means 16. Therefore, as described above, the liquid level height is adjusted by adjusting the distance between the edge of the inclined plate 14 and the concentrated filter cloth 5 according to the liquid level height of the object W to be processed stored in the storage tank 11. By making it constant, the filtration pressure received by the object W to be processed in the storage tank 11 can also be made constant, and the concentration state can be further made uniform and stable sludge can be concentrated. Further, since the liquid level height of the object to be processed W in the storage tank 11 can be adjusted in this way, the concentration of the object to be processed W discharged from the concentrator is also suitable for dehydration by the belt press type dehydrator in the subsequent stage. It can also be adjusted to a different concentration.

さらに、本実施形態では、貯留槽11に、該貯留槽11内に貯留された被処理物Wの液面高さを検出する光電レベル計等の検出手段13が備えられており、この検出手段13による検出結果に基づいて傾斜板14の走行方向F側の端縁と濃縮濾布5との間隔が調整される。このため、一層確実に貯留槽11内の被処理物Wの液面高さを調整することができる。 Further, in the present embodiment, the storage tank 11 is provided with a detection means 13 such as a photoelectric level meter for detecting the liquid level height of the object to be processed W stored in the storage tank 11. Based on the detection result of 13, the distance between the edge of the inclined plate 14 on the traveling direction F side and the concentrated filter cloth 5 is adjusted. Therefore, the liquid level height of the object to be processed W in the storage tank 11 can be adjusted more reliably.

また、本実施形態では、この検出手段13による検出結果に基づいて濃縮濾布5(脱水濾布1)の走行速度も調整可能とされている。このため、上述のように傾斜板14の走行方向F側の端縁と濃縮濾布5との間隔の調整だけでは貯留槽11内の被処理物Wの液面高さを一定に維持することができないような場合でも、こうして濃縮濾布5(脱水濾布1)の走行速度を調整することによって貯留槽11内の被処理物Wの液面高さを一定とすることができる。 Further, in the present embodiment, the traveling speed of the concentrated filter cloth 5 (dehydrated filter cloth 1) can be adjusted based on the detection result by the detection means 13. Therefore, as described above, the liquid level height of the object W to be processed in the storage tank 11 can be kept constant only by adjusting the distance between the edge of the inclined plate 14 on the traveling direction F side and the concentrated filter cloth 5. By adjusting the traveling speed of the concentrated filter cloth 5 (dehydrated filter cloth 1) in this way, the liquid level height of the object to be treated W in the storage tank 11 can be kept constant.

さらに、本実施形態では、貯留槽11に、該貯留槽11内に貯留された被処理物Wの液面高さを均一にする均し手段17が備えられており、この均し手段17によって貯留槽11内の被処理物Wの液面高さを均一にすることができる。従って、貯留槽11内で被処理物Wの液面高さに部分的にばらつきが生じた場合でも、この均し手段17によって液面高さを一定として、被処理物Wが受ける濾過圧力に部分的なばらつきが生じるのを防ぐことができる。しかも、この均し手段17として、本実施形態のようにスクリュー軸17Aとスクリュー羽根17Bを有するスクリューを用いたとしても、貯留槽11に供給されて液面を形成する被処理物Wは固形物濃度が低いので、液面上部に設置して低速で回転させればよいため、大きな駆動力は必要とされない。 Further, in the present embodiment, the storage tank 11 is provided with a leveling means 17 for equalizing the liquid level height of the object to be processed W stored in the storage tank 11, and the leveling means 17 provides. The liquid level height of the object W to be processed in the storage tank 11 can be made uniform. Therefore, even if the liquid level of the object W to be processed partially varies in the storage tank 11, the leveling means 17 keeps the liquid level constant and the filtration pressure received by the object W to be processed. It is possible to prevent partial variation from occurring. Moreover, even if a screw having a screw shaft 17A and a screw blade 17B is used as the leveling means 17, the object W to be processed, which is supplied to the storage tank 11 and forms a liquid level, is a solid substance. Since the concentration is low, it can be installed above the liquid level and rotated at a low speed, so a large driving force is not required.

さらに、本実施形態では、この均し手段17の駆動も、貯留槽11に備えられた上記検出手段13による検出結果に基づいて行われる。このため、一層確実に貯留槽11内の被処理物Wの液面高さの均一化を図ることができ、濃縮されて排出される被処理物の濃縮状況をさらに一定とすることができる。 Further, in the present embodiment, the leveling means 17 is also driven based on the detection result by the detection means 13 provided in the storage tank 11. Therefore, the liquid level height of the object to be treated W in the storage tank 11 can be made uniform more reliably, and the concentration state of the object to be processed to be concentrated and discharged can be further made constant.

なお、本実施形態では、濃縮装置によって濃縮された被処理物Wを脱水するのに、脱水ロール3に巻回される一対の脱水濾布1、2の間に供給されて挟み込まれた被処理物Wを脱水するベルトプレス型脱水機を用いているが、これに代えて、図示は略するが、横方向に走行する脱水濾布の上に供給された被処理物Wを重力脱水手段、真空吸引脱水手段、および加圧脱水手段のうち少なくともいずれか1つの脱水手段によって脱水するベルト型脱水機を用いて、このベルト型脱水機の被処理物Wの供給方向側に上記構成の濃縮装置を備えたものでもよい。 In the present embodiment, in order to dehydrate the object to be processed W concentrated by the concentrator, the object to be processed is supplied and sandwiched between a pair of dehydration filter cloths 1 and 2 wound around the dehydration roll 3. A belt press type dehydrator for dehydrating the object W is used, but instead of this, although not shown, the object W to be processed supplied on the dehydration filter cloth traveling in the lateral direction is subjected to gravity dehydration means. Using a belt-type dehydrator that dehydrates by at least one of the vacuum suction dehydration means and the pressure dehydration means, the concentrator having the above configuration is located on the supply direction side of the object W of the belt-type dehydrator. It may be provided with.

ここで、上記重力脱水手段としては、脱水濾布を支持する支持ロールの下に脱水された液分を回収するトレイが敷設されたものでもよく、真空吸引脱水手段としては、脱水濾布を支持する支持ロールの下に真空吸引装置に接続された真空トレイが排泄されたものでもよく、加圧脱水手段としては、脱水濾布の上に圧縮空気を供給する加圧板や被処理物Wを押圧する押圧ロールが備えられたものでもよい。 Here, as the gravity dehydration means, a tray for collecting the dehydrated liquid may be laid under a support roll for supporting the dehydration filter cloth, and as the vacuum suction dehydration means, the dehydration filter cloth is supported. A vacuum tray connected to the vacuum suction device may be discharged under the support roll to be used, and as the pressure dehydration means, a pressure plate for supplying compressed air or an object W to be processed is pressed on the dehydration filter cloth. It may be provided with a pressing roll to be used.

そして、このようなベルト型脱水機においても、上記脱水濾布と濃縮濾布5とを連続させることにより、高出力のポンプを要したり、配管の閉塞を招いたりすることなく、濃縮された被処理物Wをそのまま脱水機に供給することができ、また脱水濾布からのサイドリークや機器の腐食を防ぐことができる。 Even in such a belt-type dehydrator, by connecting the dehydration filter cloth and the concentration filter cloth 5 continuously, the dehydration is concentrated without requiring a high-power pump or causing clogging of the piping. The object W to be processed can be supplied to the dehydrator as it is, and side leaks from the dehydrated filter cloth and corrosion of the equipment can be prevented.

なお、従来のベルトプレス型脱水機における汚泥等の被処理物Wの供給装置に代えて、上記構成の濃縮装置を設けることもでき、この場合には従来の供給装置が不要となる。そして、この場合には、より濃縮された被処理物Wをベルトプレス型脱水機に供給することができるため、従来のベルトプレス型脱水機の重力濃縮領域を大幅に短くすることができ、ベルトプレス型脱水機のコンパクト化を図ることができる。 In addition, instead of the conventional belt press type dehydrator's sludge and other object W supply device, a concentrator having the above configuration can be provided, and in this case, the conventional supply device becomes unnecessary. In this case, since the more concentrated object W to be processed can be supplied to the belt press type dehydrator, the gravity concentration region of the conventional belt press type dehydrator can be significantly shortened, and the belt The press type dehydrator can be made compact.

1、2 脱水濾布
3 脱水ロール
5 濃縮濾布
7 予備濃縮機
11 貯留槽
11A 第1の対向壁部
11B 第2の対向壁部
11C 側壁部
11D 開口部
12 蓋体
12A 供給口
13 検出手段
14 傾斜板
16 調整手段
17 均し手段
W 被処理物
F 脱水濾布1、2および濃縮濾布5の走行方向
1, 2 Dewatering filter cloth 3 Dehydrating roll 5 Concentrating filter cloth 7 Pre-concentrator 11 Storage tank 11A First facing wall part 11B Second facing wall part 11C Side wall part 11D Opening 12 Lid body 12A Supply port 13 Detection means 14 Inclined plate 16 Adjusting means 17 Leveling means W Processed object F Running direction of dehydrated filter cloths 1 and 2 and concentrated filter cloth 5

Claims (7)

被処理物が供給されて貯留される下面が開口した箱形の貯留槽を有し、横方向に走行する濃縮濾布の上に配設される濃縮装置であって、A concentrator having a box-shaped storage tank with an open lower surface to which the object to be processed is supplied and stored, and is arranged on a concentrating filter cloth running in the lateral direction.
上記貯留槽は、上記濃縮濾布の走行方向に間隔をあけて対向する2つの対向壁部と、上記濃縮濾布の幅方向における上記2つの対向壁部の側縁部を結ぶ上記走行方向に沿った2つの側壁部と、上記貯留槽内に貯留された被処理物の液面高さを検出する検出手段と、を備え、The storage tank is in the traveling direction connecting the two facing wall portions facing each other at intervals in the traveling direction of the concentrated filter cloth and the side edges of the two facing wall portions in the width direction of the concentrated filter cloth. It is provided with two side wall portions along the side wall and a detecting means for detecting the liquid level height of the object to be processed stored in the storage tank.
上記2つの対向壁部のうち上記走行方向側の第1の対向壁部の下端縁と上記濃縮濾布との間隔は、上記走行方向とは反対側の第2の対向壁部の下端縁および上記2つの側壁部の下端縁と上記濃縮濾布との間隔よりも大きくされて、上記第1の対向壁部の下端部には開口部が形成され、Of the two facing wall portions, the distance between the lower end edge of the first facing wall portion on the traveling direction side and the concentrated filter cloth is the lower end edge of the second facing wall portion on the opposite side of the traveling direction and the lower end edge. An opening is formed at the lower end of the first facing wall portion so as to be larger than the distance between the lower end edges of the two side wall portions and the concentrated filter cloth.
この第1の対向壁部の開口部には、上記走行方向に向けて延びるとともに該走行方向側に向かうに従い上記濃縮濾布との間隔が小さくなるように傾斜する傾斜板が備えられていて、The opening of the first facing wall portion is provided with an inclined plate that extends in the traveling direction and is inclined so that the distance from the concentrated filter cloth becomes smaller toward the traveling direction side.
上記検出手段による検出結果に基づいて、上記傾斜板の上記走行方向側の端縁と上記濃縮濾布との間隔が調整されることを特徴とする濃縮装置。A concentrating device characterized in that the distance between the edge of the inclined plate on the traveling direction side and the concentrating filter cloth is adjusted based on the detection result by the detecting means.
上記傾斜板は、上記濃縮濾布に対する傾斜角が上記走行方向側に向かうに従い小さくなることを特徴とする請求項1に記載の濃縮装置。The concentrator according to claim 1, wherein the inclined plate has a smaller inclination angle with respect to the concentrated filter cloth toward the traveling direction side. 上記検出手段による検出結果に基づいて上記濃縮濾布の走行速度が調整可能とされていることを特徴とする請求項1または請求項2に記載の濃縮装置。The concentrator according to claim 1 or 2, wherein the traveling speed of the concentrated filter cloth can be adjusted based on the detection result by the detection means. 上記貯留槽は、該貯留槽内に貯留された被処理物の液面高さを均一にする均し手段を備えていることを特徴とする請求項1から請求項3のうちいずれか一項に記載の濃縮装置。One of claims 1 to 3, wherein the storage tank is provided with a leveling means for equalizing the liquid level height of the object to be treated stored in the storage tank. The concentrator according to. 上記検出手段による検出結果に基づいて上記均し手段が駆動されることを特徴とする請求項4に記載の濃縮装置。The concentrator according to claim 4, wherein the leveling means is driven based on the detection result by the detection means. 脱水ロールに巻回される一対の脱水濾布の間に供給されて挟み込まれた被処理物を脱水するベルトプレス型脱水機であって、A belt press type dehydrator that dehydrates the object to be processed that is supplied and sandwiched between a pair of dehydration filter cloths wound around a dehydration roll.
被処理物の供給方向側に請求項1から請求項5のうちいずれか一項に記載の濃縮装置を備え、 The concentrator according to any one of claims 1 to 5 is provided on the supply direction side of the object to be processed.
上記一対の脱水濾布のうち上記供給方向側において下側に位置する脱水濾布と上記濃縮濾布とが連続していることを特徴とするベルトプレス型脱水機。 A belt press type dehydrator characterized in that the dehydration filter cloth located on the lower side of the pair of dehydration filter cloths on the supply direction side and the concentrated filter cloth are continuous.
横方向に走行する脱水濾布の上に供給された被処理物を重力脱水手段、真空吸引脱水手段、および加圧脱水手段のうち少なくともいずれか1つの脱水手段によって脱水するベルト型脱水機であって、A belt-type dehydrator that dehydrates the object to be processed supplied on a dehydration filter cloth traveling in the lateral direction by at least one of a gravity dehydration means, a vacuum suction dehydration means, and a pressure dehydration means. hand,
被処理物の供給方向側に請求項1から請求項5のうちいずれか一項に記載の濃縮装置を備え、 The concentrator according to any one of claims 1 to 5 is provided on the supply direction side of the object to be processed.
上記脱水濾布と上記濃縮濾布とが連続していることを特徴とするベルト型脱水機。 A belt-type dehydrator characterized in that the dehydration filter cloth and the concentrated filter cloth are continuous.
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