JP6787815B2 - Mechanical parking facility - Google Patents

Mechanical parking facility Download PDF

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JP6787815B2
JP6787815B2 JP2017035248A JP2017035248A JP6787815B2 JP 6787815 B2 JP6787815 B2 JP 6787815B2 JP 2017035248 A JP2017035248 A JP 2017035248A JP 2017035248 A JP2017035248 A JP 2017035248A JP 6787815 B2 JP6787815 B2 JP 6787815B2
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shelf
vehicle
stored
warehousing
storage shelf
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JP2018141292A (en
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野田 整一
整一 野田
友也 遠藤
友也 遠藤
貴眞 波多野
貴眞 波多野
徹也 大倉
徹也 大倉
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Mitsubishi Heavy Industries Machinery Systems Co Ltd
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本発明は、機械式駐車設備に関するものである。 The present invention relates to a mechanical parking facility.

機械式駐車設備には、格納可能な車両のサイズが異なる複数の種類の格納棚が配置され、かつ、格納棚が前棚と奥棚とからなる複列式格納棚を備えるものがある。このような複列式機械式駐車設備には、格納棚に沿って走行する台車や、上下方向に昇降するリフト等も設置される。複数の種類の格納棚とは、中型車を格納できる中型棚、大型車を格納できる大型棚等がある。大型棚は、大型車以外に中型車も格納可能である。前棚は、台車の走行路側に位置する格納棚であり、奥棚は、台車の走行路から前棚よりも奥側に位置する格納棚である。 Some mechanical parking facilities are provided with a plurality of types of storage shelves having different sizes of vehicles that can be stored, and the storage shelves are provided with a double-row storage shelf including a front shelf and a back shelf. In such a double-row mechanical parking facility, a trolley that runs along the storage shelf, a lift that moves up and down in the vertical direction, and the like are also installed. The plurality of types of storage shelves include a medium-sized shelf that can store a medium-sized vehicle, a large-sized shelf that can store a large-sized vehicle, and the like. The large shelves can store medium-sized vehicles as well as large-sized vehicles. The front shelf is a storage shelf located on the traveling path side of the bogie, and the back shelf is a storage shelf located on the back side of the traveling path of the bogie from the front shelf.

複列式機械式駐車設備では、既に格納棚に格納されている車両を、適切な空いている格納棚へ移し替える荷揃え処理が行われている。荷揃え処理によって、たとえば大型棚に格納されている中型車が中型棚へ移動するため、大型車の収容可能台数が増加し、格納効率が上昇する。 In the double-row mechanical parking facility, a loading process is performed in which vehicles already stored in the storage shelves are transferred to appropriate vacant storage shelves. Due to the loading process, for example, the medium-sized vehicles stored on the large-sized shelves are moved to the medium-sized shelves, so that the number of large-sized vehicles that can be accommodated increases and the storage efficiency increases.

下記の特許文献1でも、荷揃え処理について、既に格納されている車両が該当車両形状に最適でない場合に、格納された車両を車両形状により適した格納棚へ移し替えることが記載されている。 Patent Document 1 below also describes that when a vehicle already stored is not optimal for the vehicle shape, the stored vehicle is transferred to a storage shelf more suitable for the vehicle shape.

特開2003−343111号公報Japanese Unexamined Patent Publication No. 2003-343111

上述した荷揃え処理は、複数の中型棚のうち空いている格納棚が発生すれば実行することが可能である。しかし、荷揃え処理は、車両が格納された格納棚から台車への車両の搬送、台車の移動、台車から空いている格納棚への車両の搬送が必要であるため、一定の時間を要する。また、荷揃え処理を行うことが適切であることが知られているが、機械式駐車設備の実際の運用では、車両の入庫処理や出庫処理が輻輳する。そのため、適切なタイミングで荷揃え処理を実行することが困難であった。 The above-mentioned assortment process can be executed if an empty storage shelf is generated among the plurality of medium-sized shelves. However, the loading process requires a certain amount of time because it requires transportation of the vehicle from the storage shelf in which the vehicle is stored to the trolley, movement of the trolley, and transportation of the vehicle from the trolley to an empty storage shelf. Further, it is known that it is appropriate to perform the loading process, but in the actual operation of the mechanical parking facility, the vehicle warehousing process and the unloading process are congested. Therefore, it has been difficult to execute the assortment process at an appropriate timing.

本発明は、入庫処理や出庫処理を妨げることなく、荷揃え処理を適切なタイミングで実施することが可能な機械式駐車設備を提供することを目的とする。 An object of the present invention is to provide a mechanical parking facility capable of carrying out a loading process at an appropriate timing without interfering with a warehousing process and a unloading process.

上記課題を解決するために、本発明の機械式駐車設備は以下の手段を採用する。
すなわち、本発明の第1態様に係る機械式駐車設備は、入庫室と、車両を搬送する搬送装置と、前記搬送装置から前記車両が受け渡され、前記搬送装置の搬送路側から奥行き方向に複数台の車両が格納される複列式の格納棚と、入庫処理の対象となる入庫車両の入庫を開始させる入庫開始処理から前記搬送装置が前記入庫車両を受け取るまでの期間において、荷揃え処理を実行する制御部とを備え、前記制御部は、前記荷揃え処理として、前記複列式の格納棚のうち前列の第1格納棚から、前列かつ車両が格納されていない第2格納棚へ、前記第1格納棚に格納されている格納車両を移動する制御を行う。
In order to solve the above problems, the mechanical parking facility of the present invention employs the following means.
That is, the mechanical parking equipment according to the first aspect of the present invention includes a storage room, a transport device for transporting a vehicle, and a plurality of the vehicle delivered from the transport device in the depth direction from the transport path side of the transport device. During the period from the warehousing start process of starting the warehousing of the warehousing vehicle to be warehousing and the double-row storage shelf in which the pedestrian vehicles are stored to the time when the transport device receives the warehousing vehicle, the loading process is performed. The control unit includes a control unit to execute, and the control unit performs the loading process from the first storage shelf in the front row of the double-row storage shelves to the second storage shelf in the front row and in which the vehicle is not stored. Control is performed to move the stored vehicle stored in the first storage shelf.

上記第1態様において、前記第1格納棚と前記第2格納棚は、格納可能な車両の種類が異なる場合において、前記制御部は、前記第1格納棚に格納されている前記格納車両が、前記第2格納棚にも格納可能であるとき、前記荷揃え処理を実行してもよい。 In the first aspect, when the type of vehicle that can be stored in the first storage shelf and the second storage shelf is different, the control unit can use the storage vehicle stored in the first storage shelf. When it can be stored in the second storage shelf, the loading process may be executed.

上記第1態様において、前記入庫車両は、前記荷揃え処理後の前記第1格納棚へ格納されてもよい。 In the first aspect, the warehousing vehicle may be stored in the first storage shelf after the loading process.

上記第1態様において、前記荷揃え処理によって前記第2格納棚に格納された前記車両は、前記第2格納棚に隣接した後列の第3格納棚へ格納されると同時に、前記入庫車両は、前記第2格納棚へ格納されてもよい。 In the first aspect, the vehicle stored in the second storage shelf by the loading process is stored in the third storage shelf in the back row adjacent to the second storage shelf, and at the same time, the warehousing vehicle is stored in the third storage shelf. It may be stored in the second storage shelf.

上記第1態様において、前記入庫車両は、前記第1格納棚に格納可能であり、かつ、前記第1格納棚と前記第2格納棚は、格納可能な車両の種類が同じである場合において、前記入庫車両は、前記荷揃え処理後の前記第1格納棚へ格納されてもよい。 In the first aspect, the warehousing vehicle can be stored in the first storage shelf, and the first storage shelf and the second storage shelf have the same type of vehicle that can be stored. The warehousing vehicle may be stored in the first storage shelf after the loading process.

本発明の第2態様に係る機械式駐車設備は、出庫室と、車両を搬送する搬送装置と、前記搬送装置から前記車両が受け渡され、前記搬送装置の搬送路側から奥行き方向に複数台の車両が格納される複列式の格納棚と、前記格納棚から前記搬送装置へ出庫処理の対象となる出庫車両を引き渡した後の期間において、荷揃え処理を実行する制御部とを備え、前記制御部は、前記荷揃え処理として、前記複列式の格納棚のうち前列の第1格納棚から、前列かつ車両が格納されていない第2格納棚へ、前記第1格納棚に格納されている格納車両を移動する制御を行う。 The mechanical parking equipment according to the second aspect of the present invention includes a delivery room, a transport device for transporting a vehicle, and a plurality of vehicles in which the vehicle is delivered from the transport device in the depth direction from the transport path side of the transport device. It is provided with a double-row storage shelf in which vehicles are stored, and a control unit that executes cargo alignment processing during a period after delivery of the delivery vehicle to be delivered from the storage shelf to the transfer device. As the loading process, the control unit is stored in the first storage shelf from the first storage shelf in the front row of the double-row storage shelves to the second storage shelf in the front row where vehicles are not stored. Controls the movement of the stored vehicle.

上記第2態様において、前記第1格納棚と前記第2格納棚は、格納可能な車両の種類が異なる場合において、前記制御部は、前記出庫処理後に前記第1格納棚に格納されている前記格納車両が、前記第2格納棚にも格納可能であるとき、前記荷揃え処理を実行してもよい。 In the second aspect, when the type of vehicle that can be stored in the first storage shelf and the second storage shelf is different, the control unit is stored in the first storage shelf after the delivery process. When the storage vehicle can also be stored in the second storage shelf, the loading process may be executed.

上記第2態様において、前記出庫車両は、前記出庫処理前に前記第1格納棚に格納されており、前記出庫車両が前記搬送装置へ移動されると同時に、前記格納車両は、前記第1格納棚に隣接した後列の第3格納棚から前記第1格納棚に格納されてもよい。 In the second aspect, the warehousing vehicle is stored in the first storage shelf before the warehousing process, and at the same time the warehousing vehicle is moved to the transport device, the stored vehicle is stored in the first storage. It may be stored in the first storage shelf from the third storage shelf in the back row adjacent to the shelf.

上記第2態様において、前記出庫車両は、前記出庫処理前に前記第2格納棚に格納されており、前記制御部は、前記出庫処理前に前記第2格納棚に隣接した後列の第4格納棚が空いているとき、前記荷揃え処理を実行してもよい。 In the second aspect, the warehousing vehicle is stored in the second storage shelf before the warehousing process, and the control unit stores the fourth storage in the back row adjacent to the second storage shelf before the warehousing process. When the shelves are vacant, the assortment process may be performed.

上記第2態様において、前記出庫車両は、前記出庫処理前に前記第2格納棚に格納されており、かつ、前記第1格納棚と前記第2格納棚は、格納可能な車両の種類が同じである場合において、前記制御部は、前記出庫処理前に前記第2格納棚に隣接した後列の第4格納棚が空いているとき、前記荷揃え処理を実行してもよい。 In the second aspect, the delivery vehicle is stored in the second storage shelf before the delivery process, and the first storage shelf and the second storage shelf have the same type of vehicle that can be stored. In this case, the control unit may execute the assortment process when the fourth storage shelf in the back row adjacent to the second storage shelf is vacant before the delivery process.

本発明によれば、入庫処理や出庫処理を妨げることなく、荷揃え処理を適切なタイミングで実施することができる。 According to the present invention, the assortment process can be carried out at an appropriate timing without interfering with the warehousing process and the warehousing process.

本発明の一実施形態に係る機械式駐車設備を示す斜視図である。It is a perspective view which shows the mechanical parking facility which concerns on one Embodiment of this invention. 本発明の一実施形態に係る機械式駐車設備を示すブロック図である。It is a block diagram which shows the mechanical parking facility which concerns on one Embodiment of this invention. 本発明の一実施形態に係る機械式駐車設備の荷揃え処理及び入庫処理を示すタイムチャートである。It is a time chart which shows the loading process and the warehousing process of the mechanical parking facility which concerns on one Embodiment of this invention. 本発明の一実施形態に係る機械式駐車設備の荷揃え処理及び入庫処理の第1実施例を示すフローチャートである。It is a flowchart which shows 1st Embodiment of the loading process and the warehousing process of the mechanical parking facility which concerns on one Embodiment of this invention. 本発明の一実施形態に係る機械式駐車設備の格納棚を示す平面図であり、第1実施例における車両入庫前の状態を示す。It is a top view which shows the storage shelf of the mechanical parking equipment which concerns on one Embodiment of this invention, and shows the state before the vehicle warehousing in 1st Embodiment. 本発明の一実施形態に係る機械式駐車設備の格納棚を示す平面図であり、第1実施例における荷揃え処理後の状態を示す。It is a top view which shows the storage shelf of the mechanical parking equipment which concerns on one Embodiment of this invention, and shows the state after the loading process in 1st Example. 本発明の一実施形態に係る機械式駐車設備の格納棚を示す平面図であり、第1実施例における入庫処理後の状態を示す。It is a top view which shows the storage shelf of the mechanical parking equipment which concerns on one Embodiment of this invention, and shows the state after the warehousing process in 1st Example. 本発明の一実施形態に係る機械式駐車設備の荷揃え処理及び入庫処理の第2実施例を示すフローチャートである。It is a flowchart which shows the 2nd Embodiment of the loading process and the warehousing process of the mechanical parking facility which concerns on one Embodiment of this invention. 本発明の一実施形態に係る機械式駐車設備の格納棚を示す平面図であり、第2実施例における車両入庫前の状態を示す。It is a top view which shows the storage shelf of the mechanical parking equipment which concerns on one Embodiment of this invention, and shows the state before the vehicle warehousing in 2nd Embodiment. 本発明の一実施形態に係る機械式駐車設備の格納棚を示す平面図であり、第2実施例における荷揃え処理後の状態を示す。It is a top view which shows the storage shelf of the mechanical parking equipment which concerns on one Embodiment of this invention, and shows the state after the loading process in 2nd Example. 本発明の一実施形態に係る機械式駐車設備の格納棚を示す平面図であり、第2実施例における入庫処理後の状態を示す。It is a top view which shows the storage shelf of the mechanical parking equipment which concerns on one Embodiment of this invention, and shows the state after the warehousing process in 2nd Example. 本発明の一実施形態に係る機械式駐車設備の荷揃え処理及び入庫処理の第3実施例を示すフローチャートである。It is a flowchart which shows the 3rd Embodiment of the loading process and the warehousing process of the mechanical parking facility which concerns on one Embodiment of this invention. 本発明の一実施形態に係る機械式駐車設備の格納棚を示す平面図であり、第3実施例における車両入庫前の状態を示す。It is a top view which shows the storage shelf of the mechanical parking equipment which concerns on one Embodiment of this invention, and shows the state before the vehicle warehousing in 3rd Embodiment. 本発明の一実施形態に係る機械式駐車設備の格納棚を示す平面図であり、第3実施例における荷揃え処理後の状態を示す。It is a top view which shows the storage shelf of the mechanical parking equipment which concerns on one Embodiment of this invention, and shows the state after the loading process in 3rd Example. 本発明の一実施形態に係る機械式駐車設備の格納棚を示す平面図であり、第3実施例における入庫処理後の状態を示す。It is a top view which shows the storage shelf of the mechanical parking equipment which concerns on one Embodiment of this invention, and shows the state after the warehousing process in 3rd Example. 本発明の一実施形態に係る機械式駐車設備の出庫処理及び荷揃え処理を示すタイムチャートである。It is a time chart which shows the warehousing processing and loading processing of a mechanical parking facility which concerns on one Embodiment of this invention. 本発明の一実施形態に係る機械式駐車設備の荷揃え処理の第4実施例を示すフローチャートである。It is a flowchart which shows 4th Embodiment of the loading process of the mechanical parking equipment which concerns on one Embodiment of this invention. 本発明の一実施形態に係る機械式駐車設備の格納棚を示す平面図であり、第4実施例における出庫処理前の状態を示す。It is a top view which shows the storage shelf of the mechanical parking equipment which concerns on one Embodiment of this invention, and shows the state before the warehousing process in 4th Example. 本発明の一実施形態に係る機械式駐車設備の格納棚を示す平面図であり、第4実施例における荷揃え処理後の状態を示す。It is a top view which shows the storage shelf of the mechanical parking equipment which concerns on one Embodiment of this invention, and shows the state after the loading process in 4th Example. 本発明の一実施形態に係る機械式駐車設備の荷揃え処理の第5実施例を示すフローチャートである。It is a flowchart which shows 5th Embodiment of the loading process of the mechanical parking equipment which concerns on one Embodiment of this invention. 本発明の一実施形態に係る機械式駐車設備の格納棚を示す平面図であり、第5実施例における出庫処理前の状態を示す。It is a top view which shows the storage shelf of the mechanical parking equipment which concerns on one Embodiment of this invention, and shows the state before the warehousing process in 5th Example. 本発明の一実施形態に係る機械式駐車設備の格納棚を示す平面図であり、第5実施例における荷揃え処理後の状態を示す。It is a top view which shows the storage shelf of the mechanical parking equipment which concerns on one Embodiment of this invention, and shows the state after the loading process in 5th Example. 本発明の一実施形態に係る機械式駐車設備の荷揃え処理の第6実施例を示すフローチャートである。It is a flowchart which shows 6th Embodiment of the loading process of the mechanical parking equipment which concerns on one Embodiment of this invention. 本発明の一実施形態に係る機械式駐車設備の格納棚を示す平面図であり、第6実施例における出庫処理前の状態を示す。It is a top view which shows the storage shelf of the mechanical parking equipment which concerns on one Embodiment of this invention, and shows the state before the warehousing processing in 6th Example. 本発明の一実施形態に係る機械式駐車設備の格納棚を示す平面図であり、第6実施例における荷揃え処理後の状態を示す。It is a top view which shows the storage shelf of the mechanical parking equipment which concerns on one Embodiment of this invention, and shows the state after the loading process in 6th Example. 機械式駐車設備の荷揃え処理及び入庫処理の比較例を示すタイムチャートである。It is a time chart which shows the comparative example of the loading process and the warehousing process of a mechanical parking facility. 機械式駐車設備の出庫処理及び荷揃え処理の比較例を示すタイムチャートである。It is a time chart which shows the comparative example of the warehousing process and the loading process of a mechanical parking facility.

以下に、本発明に係る実施形態について、図面を参照して説明する。
本発明の一実施形態に係る機械式駐車設備1は、図1に示すように、車両の入庫を行う入庫バース2、出庫を行う出庫バース3と、入庫バース2に対応して配置された入庫リフト4と、出庫バース3に対応して配置された出庫リフト5と、車両が格納される棚状に形成された格納棚6と、各格納棚6と入庫リフト4,出庫リフト5との間で走行する台車7などを備える。
Hereinafter, embodiments according to the present invention will be described with reference to the drawings.
As shown in FIG. 1, the mechanical parking facility 1 according to the embodiment of the present invention includes a warehousing berth 2 for warehousing vehicles, a warehousing berth 3 for warehousing, and a warehousing berth 2 arranged corresponding to the warehousing berth 2. Between the lift 4, the delivery lift 5 arranged corresponding to the delivery berth 3, the storage shelf 6 formed in a shelf shape in which vehicles are stored, each storage shelf 6, the storage lift 4, and the delivery lift 5. It is equipped with a dolly 7 or the like that runs on the vehicle.

入庫リフト4及び出庫リフト5は、入庫バース2又は出庫バース3のレベルと格納棚6のレベルの間で昇降を行い、車両を搬送する。格納棚6は、複数の階層に設けられ、各階層において複数配置されている。台車7は、格納棚6が設置された各階層に少なくとも1台設けられ、車両を搬送する。 The warehousing lift 4 and the warehousing lift 5 move up and down between the level of the warehousing berth 2 or the warehousing berth 3 and the level of the storage shelf 6 to transport the vehicle. The storage shelves 6 are provided in a plurality of layers, and a plurality of storage shelves 6 are arranged in each layer. At least one trolley 7 is provided on each floor on which the storage shelves 6 are installed to transport vehicles.

入庫リフト4,出庫リフト5及び台車7にはそれぞれモータ等の駆動機構が備わり、入庫リフト4,出庫リフト5は上下方向に昇降可能とされ、台車7は各格納棚6に沿って水平方向に移動可能とされている。 The warehousing lift 4, the unloading lift 5, and the trolley 7 are each equipped with a drive mechanism such as a motor, the warehousing lift 4, the warehousing lift 5 can be raised and lowered in the vertical direction, and the trolley 7 is horizontally along each storage shelf 6. It is said to be movable.

台車7にはスラットコンベア8が設けられ、また、各格納棚6にもスラットコンベア9が設けられている。台車7側にはスラットコンベア8を動作させるモータ等の駆動機構が設けられ、格納棚6側には台車7側の駆動機構に連結する従動機構が設けられている。台車7が所定の格納棚6の位置に移動すると、台車7側の駆動機構と格納棚6側の従動機構が連結され、台車7側の駆動機構の駆動により台車7側のスラットコンベア8と格納棚6側のスラットコンベア9とが同期して駆動し、格納棚6と台車7との間で車両の移載が行われる。 The trolley 7 is provided with a slat conveyor 8, and each storage shelf 6 is also provided with a slat conveyor 9. A drive mechanism such as a motor for operating the slat conveyor 8 is provided on the trolley 7 side, and a driven mechanism connected to the drive mechanism on the trolley 7 side is provided on the storage shelf 6 side. When the trolley 7 moves to a predetermined storage shelf 6, the drive mechanism on the trolley 7 side and the driven mechanism on the storage shelf 6 side are connected, and the drive mechanism on the trolley 7 side drives the slat conveyor 8 on the trolley 7 side. The slat conveyor 9 on the shelf 6 side is driven synchronously, and the vehicle is transferred between the storage shelf 6 and the trolley 7.

なお、入庫バース2,出庫バース3及び入庫リフト4,出庫リフト5にもスラットコンベア2a,3a,4a,5a(搬送機器)が設けられており、これら各スラットコンベア2a,3a,4a,5aにおいてもモータ等の駆動機構によって駆動されるようになっている。 The warehousing berth 2, the warehousing berth 3, the warehousing lift 4, and the warehousing lift 5 are also provided with slat conveyors 2a, 3a, 4a, 5a (conveyor equipment), and the slat conveyors 2a, 3a, 4a, 5a Is also driven by a drive mechanism such as a motor.

入庫バース2,出庫バース3には、格納する車両を認識するためのカードリーダ10(図2参照)や、車両形状を検出するセンサ(図示せず。)等が設けられている。カードリーダ10に車両の所有者を特定するカード(図示せず。)を認証させることで、車両形状を検出するセンサ等によって、車両が格納される格納棚6の関連付けが行われる。具体的に説明すれば、入庫する際に所有者、又は、管理者がカードを認証させることで、空き状態の格納棚6の中で1つの格納棚6が選択され、この格納棚6に車両が格納されることが記憶される。そして、車両を出庫させる際には、先に記憶された所有者の車両が格納された格納棚6が特定され、車両が出庫バース3に搬送されることになる。 The warehousing berth 2 and the warehousing berth 3 are provided with a card reader 10 (see FIG. 2) for recognizing the vehicle to be stored, a sensor (not shown) for detecting the vehicle shape, and the like. By having the card reader 10 authenticate a card (not shown) that identifies the owner of the vehicle, a sensor or the like that detects the shape of the vehicle associates the storage shelf 6 in which the vehicle is stored. Specifically, when the owner or the administrator authenticates the card at the time of warehousing, one storage shelf 6 is selected from the empty storage shelves 6, and the vehicle is stored in the storage shelf 6. Is stored. Then, when the vehicle is delivered, the storage shelf 6 in which the previously stored vehicle of the owner is stored is specified, and the vehicle is transported to the delivery berth 3.

なお、各格納棚6には、それぞれの格納棚6を識別するための番地がつけられており、さらに、この番地を有する各格納棚6には、使用を優先させたい優先番号(記号とされる場合も含む。)が割り当てられている。優先番号は、全て異なる番号とは限らず、同一な番号の割り当てによって各格納棚6のグループ化を得ることも可能とされている。また、この優先番号は固定値とされた番地と異なり、変更することも可能な番号である。そして、このような各格納棚6が有する優先番号及び番地に基づいて、入庫する車両が格納される所定の格納棚6が決定されたり、各格納棚6の識別や管理が行われたりしている。 In addition, each storage shelf 6 is given an address for identifying each storage shelf 6, and further, each storage shelf 6 having this address is given a priority number (symbol) whose use is to be prioritized. Including cases where) is assigned. The priority numbers are not necessarily all different numbers, and it is possible to obtain a grouping of each storage shelf 6 by assigning the same number. In addition, this priority number is a number that can be changed, unlike the fixed address. Then, based on the priority number and the address of each storage shelf 6, a predetermined storage shelf 6 in which the vehicle to be stored is stored is determined, and each storage shelf 6 is identified and managed. There is.

実際に車両を入庫バース2から格納棚6へと搬送する作業、及び格納棚6から出庫バース3に搬送する作業は、入庫リフト4,出庫リフト5、台車7、及びスラットコンベア2a,3a,4a,5a,8,9等の搬送機器によって行われている。そして、これら搬送機器の動作は、機械式駐車設備1が備える制御装置によって制御される。 The work of actually transporting the vehicle from the warehousing berth 2 to the storage shelf 6 and the work of transporting the vehicle from the storage shelf 6 to the warehousing berth 3 are the warehousing lift 4, the warehousing lift 5, the trolley 7, and the slat conveyors 2a, 3a, 4a. , 5a, 8, 9 and the like. The operation of these transport devices is controlled by the control device included in the mechanical parking facility 1.

制御装置20は、機械式駐車設備1の稼働状態を認識しつつ、機械式駐車設備1の各装置の制御を行う回路構成の全体を指すものである。例えば、入庫する車両を認識した後にどの搬送機器を用いてどの格納棚6に搬送するかを決定し、決定事項に基づいて各装置の動作を指示するとともに、各装置の稼働状態を取り込みながら制御を行っている。 The control device 20 refers to the entire circuit configuration that controls each device of the mechanical parking facility 1 while recognizing the operating state of the mechanical parking facility 1. For example, after recognizing the vehicle to be stored, it is determined which transport device is used to transport to which storage shelf 6, the operation of each device is instructed based on the decision items, and the operation state of each device is captured and controlled. It is carried out.

機械式駐車設備1に設置された格納棚6には、格納可能な車両のサイズが異なる複数の種類が存在し、中型車(普通車とも呼ばれる。)を格納できる中型棚、大型車(例えば車高が高いハイルーフ型車両等)を格納できる大型棚等がある。また、格納棚6は、前棚と奥棚とからなる複列式で配置される。前棚は、台車7の走行路12側に位置する格納棚6であり、奥棚は、台車7の走行路12から前棚よりも奥側に位置する格納棚6である。 The storage shelves 6 installed in the mechanical parking facility 1 have a plurality of types having different sizes of vehicles that can be stored, and can store medium-sized vehicles (also called ordinary vehicles), medium-sized shelves, and large vehicles (for example, vehicles). There are large shelves, etc. that can store high-height vehicles, etc.). Further, the storage shelves 6 are arranged in a double row type including front shelves and back shelves. The front shelf is a storage shelf 6 located on the traveling path 12 side of the trolley 7, and the back shelf is a storage shelf 6 located on the back side of the traveling path 12 of the trolley 7 from the front shelf.

制御装置20は、図2に示すように、少なくとも入庫リフト4,出庫リフト5、台車7、スラットコンベア2a,3a,4a,5a,8,9等の各搬送機器の動作を制御する運転制御部21と、車両の入庫時や移し替え時などに用いる格納棚6を選択する格納棚選択部22と、格納された車両の移し替えの指示を行う荷揃え制御部23等を備える。なお、ここでいう荷とは、車両を指す。 As shown in FIG. 2, the control device 20 is an operation control unit that controls the operation of at least the warehousing lift 4, the unloading lift 5, the trolley 7, the slat conveyors 2a, 3a, 4a, 5a, 8, 9, and the like. A 21 is provided, a storage shelf selection unit 22 for selecting a storage shelf 6 to be used at the time of warehousing or transfer of a vehicle, a cargo alignment control unit 23 for instructing the transfer of a stored vehicle, and the like. The load referred to here refers to a vehicle.

制御装置20には、各格納棚6から車両の格納等に関わる稼働状態の情報が入力されるとともに、カードリーダ10や、精算機11等にて得られた入庫や出庫に関わる情報が入力される。また、制御装置20には、入庫リフト4,出庫リフト5、台車7、スラットコンベア8等から稼働状態の情報が入力されると共に、入力された情報に基づく制御用の信号を運転制御部21から入庫リフト4,出庫リフト5等の搬送機器に出力する。 In the control device 20, information on the operating state related to the storage of the vehicle and the like is input from each storage shelf 6, and information on the warehousing and warehousing obtained from the card reader 10 and the checkout machine 11 and the like is input. To. Further, information on the operating state is input to the control device 20 from the warehousing lift 4, the unloading lift 5, the trolley 7, the slat conveyor 8, and the like, and a control signal based on the input information is input from the operation control unit 21. Output to transport equipment such as the warehousing lift 4 and the warehousing lift 5.

各格納棚6には、各格納棚6の識別をなす番地が割り当てられており、さらに、格納する際の優先順位として機能する優先番号が機械式駐車設備1の運用に応じて割り当てられる。この優先番号は、格納棚選択時に適宜考慮されて機能する。 Each storage shelf 6 is assigned an address that identifies each storage shelf 6, and a priority number that functions as a priority when storing is assigned according to the operation of the mechanical parking facility 1. This priority number is appropriately considered and functions when selecting a storage shelf.

カードリーダ10から車両の入庫命令が制御装置20に入力されると、制御装置20ではカードリーダ10、精算機11、さらには、各格納棚6等から入力された各格納棚6の稼動情報が取り込まれて格納棚選択部22に送られる。そして、これと同時に制御装置20では、使用する台車7の選択が行われる。 When a vehicle warehousing command is input from the card reader 10 to the control device 20, the control device 20 receives operation information of the card reader 10, the checkout machine 11, and each storage shelf 6 input from each storage shelf 6 and the like. It is taken in and sent to the storage shelf selection unit 22. At the same time, the control device 20 selects the carriage 7 to be used.

格納棚選択部22には、例えば、選択する格納棚6を機械式駐車場の運用状態に応じて変更可能とする複数の選択モードが用意されており、これら選択モードのいずれかによって先に説明した各格納棚6の稼動情報が処理されて格納棚6の選択が行われる。なお、各選択モードは、カードリーダ10に設けられたタッチパネル10a等にて変更可能とされている。 The storage shelf selection unit 22 is provided with, for example, a plurality of selection modes in which the storage shelf 6 to be selected can be changed according to the operating state of the mechanical parking lot, and will be described first by any of these selection modes. The operation information of each storage shelf 6 is processed and the storage shelf 6 is selected. Each selection mode can be changed by a touch panel 10a or the like provided on the card reader 10.

機械式駐車設備1の運用に当たっては、このような格納棚6の選択が必ずしも実行されるものではなく、例えば、大型棚に中型車が格納されることも素早い入庫作業を行う上で必要とされている。一方、このことは格納効率を低下させることにもなるので、荷揃え制御部23では、この問題を適宜解消して運用の最適化を図っている。 In the operation of the mechanical parking facility 1, such selection of the storage shelf 6 is not always executed, and for example, it is necessary to store a medium-sized vehicle in a large shelf in order to perform a quick warehousing operation. ing. On the other hand, since this also lowers the storage efficiency, the load alignment control unit 23 appropriately solves this problem and optimizes the operation.

荷揃え制御部23は、既に格納棚に格納されている車両を、適切な空いている格納棚へ移し替える制御を行う。以下、本実施形態に係る荷揃え処理の各実施例について、入庫処理及び出庫処理に分けて説明する。 The loading control unit 23 controls the transfer of the vehicle already stored in the storage shelf to an appropriate vacant storage shelf. Hereinafter, each embodiment of the loading process according to the present embodiment will be described separately for the warehousing process and the warehousing process.

<入庫処理>
図3に示すように、入庫予約によって入庫処理の対象となる入庫車両の入庫を開始させる入庫開始処理から、台車7が入庫車両を入庫リフト4から受け取るまでの期間において、本実施形態に係る入庫前の荷揃え処理が実施される。
<Receiving process>
As shown in FIG. 3, the warehousing according to the present embodiment is in the period from the warehousing start process of starting the warehousing of the warehousing vehicle to be warehousing by the warehousing reservation until the trolley 7 receives the warehousing vehicle from the warehousing lift 4. The previous assortment process is carried out.

荷揃え処理では、まず、台車7は、車両が載置されていない空荷の状態で、荷揃え処理の対象となる車両が載置された格納棚6(第1格納棚)まで移動する。
台車7が格納棚6に到着すると、格納棚6から台車7へ車両が引き渡される。そして、車両を受け取って車両が載置された台車7が、移動先の格納棚6(第2格納棚)まで移動する。
その後、台車7が格納棚6に到着すると、台車7から格納棚6へ車両が引き渡される。その結果、荷揃え処理が完了する。
In the loading process, first, the trolley 7 moves to the storage shelf 6 (first storage shelf) on which the vehicle to be loaded is loaded in the empty state where the vehicle is not placed.
When the trolley 7 arrives at the storage shelf 6, the vehicle is handed over from the storage shelf 6 to the trolley 7. Then, the trolley 7 on which the vehicle is received and the vehicle is placed moves to the storage shelf 6 (second storage shelf) at the destination.
After that, when the trolley 7 arrives at the storage shelf 6, the vehicle is handed over from the trolley 7 to the storage shelf 6. As a result, the assortment process is completed.

入庫予約によって入庫処理の対象となる入庫車両の入庫を開始させる入庫開始処理後、荷揃え処理と同時に、入庫リフト4が入庫バース2へ移動する。そして、無人確認や安全確認がされた後、入庫バース2から入庫リフト4へ車両が引き渡される。そして、荷揃え処理が完了し、空荷の状態にある台車7が入庫リフト4のある位置へ移動するまでの間に、入庫車両が載置された入庫リフト4も格納棚6のあるフロアまで移動される。なお、入庫リフト4と台車7の到着タイミングは、前後してもよく、入庫車両が載置された入庫リフト4が格納棚6のあるフロアまで移動された後、空荷の状態にある台車7が入庫リフト4のある位置へ到達してもよい。 After the warehousing start processing for starting the warehousing of the warehousing vehicle to be warehousing by the warehousing reservation, the warehousing lift 4 moves to the warehousing berth 2 at the same time as the warehousing process. Then, after unmanned confirmation and safety confirmation, the vehicle is handed over from the warehousing berth 2 to the warehousing lift 4. Then, by the time the loading process is completed and the trolley 7 in the empty state moves to the position where the warehousing lift 4 is located, the warehousing lift 4 on which the warehousing vehicle is placed also reaches the floor where the storage shelf 6 is located. Will be moved. The arrival timing of the warehousing lift 4 and the trolley 7 may be before or after, and the trolley 7 is in an empty state after the warehousing lift 4 on which the warehousing vehicle is placed is moved to the floor where the storage shelf 6 is located. May reach the position where the warehousing lift 4 is located.

そして、入庫対象となる入庫車両が、入庫リフト4から台車7へ引き渡される。次に、台車7が、入庫する格納棚6のある位置まで移動し、台車7から前棚へ車両が引き渡される。その結果、入庫処理が完了する。 Then, the warehousing vehicle to be warehousing is delivered from the warehousing lift 4 to the trolley 7. Next, the trolley 7 moves to a position where the storage shelf 6 for storage is located, and the vehicle is delivered from the trolley 7 to the front shelf. As a result, the warehousing process is completed.

本実施形態に係る入庫前の荷揃え処理を行わない場合、図26の比較例に示すように、既に入庫処理が実行されて、別の入庫車両が入庫リフト4に存在していない限り、入庫開始処理後、入庫リフト4から台車7へ車両が引き渡されるまで、台車7は、稼働されない待ち状態となる。一方、本実施形態によれば、入庫開始処理後、入庫リフト4から台車7へ引き渡されるまでの間に、荷揃え処理が行われる。その結果、入庫処理や出庫処理を妨げることなく、荷揃え処理を適切なタイミングで実施することができる。 When the warehousing process before warehousing according to the present embodiment is not performed, as shown in the comparative example of FIG. 26, unless the warehousing process has already been executed and another warehousing vehicle exists in the warehousing lift 4, the warehousing is performed. After the start processing, the trolley 7 is in a waiting state in which it is not operated until the vehicle is delivered from the warehousing lift 4 to the trolley 7. On the other hand, according to the present embodiment, the warehousing process is performed after the warehousing start process and before the warehousing lift 4 is delivered to the trolley 7. As a result, the assortment processing can be carried out at an appropriate timing without interfering with the warehousing processing and the warehousing processing.

入庫前の荷揃え処理の具体的な動作について説明する。
<第1実施例>
図4〜図7を参照して、大型棚6aの前棚に大型車を入庫する場合において、大型棚6aの前棚に格納されていた中型車を、空き棚となっている中型棚6bの前棚へ移動する荷揃え処理について説明する。
The specific operation of the loading process before warehousing will be described.
<First Example>
With reference to FIGS. 4 to 7, when a large vehicle is stored in the front shelf of the large shelf 6a, the medium-sized vehicle stored in the front shelf of the large shelf 6a is replaced with the empty shelf of the medium-sized shelf 6b. The loading process for moving to the front shelf will be described.

まず、大型棚6aの前棚に大型車を入庫する指令が受領されたとき(ステップS11)、複数の大型棚6aの前棚の中から、中型車が格納されている前棚がある否かが確認される(ステップS12)。大型棚6aの前棚に中型車が格納されていない場合は、本実施例に係る荷揃え処理は実行されずに、入庫処理へ移行する。 First, when a command to store a large vehicle in the front shelf of the large shelf 6a is received (step S11), whether or not there is a front shelf in which the medium-sized vehicle is stored among the front shelves of the plurality of large shelves 6a. Is confirmed (step S12). If the medium-sized vehicle is not stored in the front shelf of the large shelf 6a, the loading process according to this embodiment is not executed, and the process proceeds to the warehousing process.

図5に示すように、大型棚6aの前棚に中型車が格納されている場合(図5中の△)、複数の中型棚6bの前棚の中から、車両が格納されていない空き棚があるか否かが確認される(ステップS13)。前棚に空き棚がない場合は、本実施例に係る荷揃え処理は実行されずに、入庫処理へ移行する。前棚に空き棚がある場合、図6に示すように、荷揃え処理によって、大型棚6aの前棚に格納されている中型車が、空き棚となっている中型棚6bの前棚に移動されることが決定される。中型棚6bの前棚に空き棚がある場合、前棚に隣接する奥棚も空き棚となっている。 As shown in FIG. 5, when a medium-sized vehicle is stored in the front shelf of the large shelf 6a (Δ in FIG. 5), an empty shelf in which the vehicle is not stored is selected from the front shelves of the plurality of medium-sized shelves 6b. It is confirmed whether or not there is (step S13). If there is no empty shelf in the front shelf, the loading process according to this embodiment is not executed, and the process proceeds to the warehousing process. When there is an empty shelf in the front shelf, as shown in FIG. 6, the medium-sized vehicle stored in the front shelf of the large shelf 6a is moved to the front shelf of the medium-sized shelf 6b which is an empty shelf by the loading process. It is decided to be done. When there is an empty shelf in the front shelf of the medium-sized shelf 6b, the back shelf adjacent to the front shelf is also an empty shelf.

また、図7に示すように、入庫される大型車(図5中の○)は、荷揃え処理によって移動される中型車が格納されていた大型棚6aに格納されることが決定される。 Further, as shown in FIG. 7, it is determined that the large-sized vehicle to be stored (◯ in FIG. 5) is stored in the large-sized shelf 6a in which the medium-sized vehicle to be moved by the loading process is stored.

なお、この時点で、既に一つ前の入庫処理が実行されていて、入庫車両が入庫リフト上にあり、かつ入庫車両が別の台車に入庫予定の場合には、荷揃え処理を行うことが望ましい。但し、入庫繁忙時間帯で入庫が連続する場合には、本実施例に係る荷揃え処理は実行されずに、入庫処理へ移行してもよい。 At this point, if the previous warehousing process has already been executed, the warehousing vehicle is on the warehousing lift, and the warehousing vehicle is scheduled to be warehousing in another trolley, the warehousing process can be performed. desirable. However, if the warehousing is continuous during the busy warehousing time zone, the warehousing process may be shifted to the warehousing process without executing the arranging process according to the present embodiment.

上記判断の結果、荷揃え処理が実行されると決定されている場合、台車7は、車両が載置されていない空荷の状態で、荷揃え処理の対象となる中型車が格納された大型棚6aの前棚の位置まで移動する。
台車7が大型棚6aの前棚に到着すると、前棚から台車7へ車両が引き渡される。そして、車両を受け取って車両が載置された台車7が、移動先の中型棚6bの前棚のある位置まで移動する。その後、台車7が前棚に到着すると、台車7から前棚へ車両が引き渡される。その結果、図6に示すように、荷揃え処理が完了する(ステップS14)。
As a result of the above determination, when it is determined that the loading process is executed, the trolley 7 is a large-sized vehicle in which a medium-sized vehicle to be loaded is stored in an empty state in which the vehicle is not placed. Move to the position of the front shelf of the shelf 6a.
When the dolly 7 arrives at the front shelf of the large shelf 6a, the vehicle is handed over from the front shelf to the dolly 7. Then, the trolley 7 on which the vehicle is received receives the vehicle and moves to a position where the front shelf of the medium-sized shelf 6b to which the vehicle is moved is located. After that, when the bogie 7 arrives at the front shelf, the vehicle is handed over from the bogie 7 to the front shelf. As a result, as shown in FIG. 6, the loading process is completed (step S14).

次に、空荷の状態にある台車7が入庫リフト4のある位置へ移動し、入庫車両である大型車が、入庫リフト4から台車7へ引き渡される。次に、台車7が、入庫する大型棚6aの前棚のある位置まで移動し、台車7から前棚へ車両が引き渡される。その結果、図7に示すように、入庫処理が完了する(ステップS15)。 Next, the trolley 7 in the empty state moves to the position where the warehousing lift 4 is located, and the large vehicle which is the warehousing vehicle is delivered from the warehousing lift 4 to the trolley 7. Next, the trolley 7 moves to a position where the front shelf of the large shelf 6a to be stored is located, and the vehicle is delivered from the trolley 7 to the front shelf. As a result, as shown in FIG. 7, the warehousing process is completed (step S15).

これにより、図6に示すように、荷揃え処理によって、大型棚6aの前棚に格納されていた中型棚6bが、空き棚となっている中型棚6bの前棚へ移動する。したがって、中型棚6bの前棚に中型車が格納され、隣接する奥棚は空き棚となる。また、図7に示すように、入庫処理によって、荷揃え処理によって空き棚となっている大型棚6aの前棚に大型車が格納される。 As a result, as shown in FIG. 6, the medium-sized shelf 6b stored in the front shelf of the large shelf 6a is moved to the front shelf of the empty medium-sized shelf 6b by the loading process. Therefore, the medium-sized vehicle is stored in the front shelf of the medium-sized shelf 6b, and the adjacent back shelf becomes an empty shelf. Further, as shown in FIG. 7, a large vehicle is stored in the front shelf of the large shelf 6a which is vacant due to the loading process by the warehousing process.

<第2実施例>
図8〜図11を参照して、中型棚6bの前棚に中型車を入庫する場合において、大型棚6aの前棚に格納されていた中型車を、空き棚となっている中型棚6bの前棚へ移動する荷揃え処理について説明する。
<Second Example>
With reference to FIGS. 8 to 11, when a medium-sized vehicle is stored in the front shelf of the medium-sized shelf 6b, the medium-sized vehicle stored in the front shelf of the large-sized shelf 6a is replaced with the empty shelf of the medium-sized shelf 6b. The loading process for moving to the front shelf will be described.

まず、中型棚6bの前棚に中型車を入庫する指令が受領されたとき(ステップS21)、複数の中型棚6bの前棚の中から、空き棚となっている前棚がある否かが確認される(ステップS22)。中型棚6bの前棚に空き棚がない場合は、本実施例に係る荷揃え処理は実行されずに、入庫処理へ移行する。 First, when a command to store a medium-sized vehicle is received in the front shelf of the medium-sized shelf 6b (step S21), whether or not there is an empty front shelf among the front shelves of the plurality of medium-sized shelves 6b. It is confirmed (step S22). If there is no empty shelf in the front shelf of the medium-sized shelf 6b, the loading process according to this embodiment is not executed, and the process proceeds to the warehousing process.

次に、図9に示すように、中型棚6bの前棚に空き棚がある場合、複数の大型棚6aの前棚の中から、中型車が格納されている前棚がある否かが確認される(ステップS23)。大型棚6aの前棚に中型車が格納されていない場合は、本実施例に係る荷揃え処理は実行されずに、入庫処理へ移行する。図9に示すように、大型棚6aの前棚に中型車が格納されている場合(図9中の△)、図10に示すように、大型棚6aの前棚に格納されている中型車が、空き棚となっている中型棚6bの前棚に移動されることが決定される。 Next, as shown in FIG. 9, when there is an empty shelf in the front shelf of the medium-sized shelf 6b, it is confirmed whether or not there is a front shelf in which the medium-sized vehicle is stored from among the front shelves of the plurality of large shelves 6a. (Step S23). If the medium-sized vehicle is not stored in the front shelf of the large shelf 6a, the loading process according to this embodiment is not executed, and the process proceeds to the warehousing process. As shown in FIG. 9, if the mid-size car in front shelves large shelf 6a is stored (in FIG. 9 of △ 1), as shown in FIG. 10, medium which is stored before a shelf large shelf 6a It is determined that the car will be moved to the front shelf of the empty medium-sized shelf 6b.

また、中型棚6bの前棚に空き棚がある場合、前棚に隣接する奥棚も空き棚となっている。したがって、荷揃え処理によって前棚に格納された中型車は、隣接する奥棚へ移動可能である。よって、図11に示すように、入庫される中型車(図9〜図11中の△)は、荷揃え処理によって中型車が格納された中型棚6bの前棚に格納されることが決定される。 Further, when there is an empty shelf in the front shelf of the medium-sized shelf 6b, the back shelf adjacent to the front shelf is also an empty shelf. Therefore, the medium-sized vehicle stored in the front shelf by the loading process can be moved to the adjacent back shelf. Therefore, as shown in FIG. 11, mid-size car to be warehoused (△ 2 in FIGS. 9 to 11) is determined to be stored before shelves Medium shelf 6b which mid-size car is stored by Nisoroe treatment Will be done.

なお、この時点で、既に一つ前の入庫処理が実行されていて、入庫車両が入庫リフト上にあり、かつ入庫車両が別の台車に入庫予定の場合には、荷揃え処理を行うことが望ましい。但し、入庫繁忙時間帯で入庫が連続する場合には、本実施例に係る荷揃え処理は実行されずに、入庫処理へ移行してもよい。 At this point, if the previous warehousing process has already been executed, the warehousing vehicle is on the warehousing lift, and the warehousing vehicle is scheduled to be warehousing in another trolley, the warehousing process can be performed. desirable. However, if the warehousing is continuous during the busy warehousing time zone, the warehousing process may be shifted to the warehousing process without executing the arranging process according to the present embodiment.

上記判断の結果、荷揃え処理が実行されると決定されている場合、台車7は、車両が載置されていない空荷の状態で、荷揃え処理の対象となる中型車が格納された大型棚6aの前棚の位置まで移動する。
台車7が大型棚6aの前棚に到着すると、前棚から台車7へ車両が引き渡される。そして、車両を受け取って車両が載置された台車7が、移動先の中型棚6bの前棚のある位置まで移動する。その後、台車7が前棚に到着すると、台車7から前棚へ車両が引き渡される。その結果、図10に示すように、荷揃え処理が完了する(ステップS24)。
As a result of the above determination, when it is determined that the loading process is executed, the trolley 7 is a large-sized vehicle in which a medium-sized vehicle to be loaded is stored in an empty state in which the vehicle is not placed. Move to the position of the front shelf of the shelf 6a.
When the dolly 7 arrives at the front shelf of the large shelf 6a, the vehicle is handed over from the front shelf to the dolly 7. Then, the trolley 7 on which the vehicle is received receives the vehicle and moves to a position where the front shelf of the medium-sized shelf 6b to which the vehicle is moved is located. After that, when the bogie 7 arrives at the front shelf, the vehicle is handed over from the bogie 7 to the front shelf. As a result, as shown in FIG. 10, the loading process is completed (step S24).

次に、空荷の状態にある台車7が入庫リフト4のある位置へ移動し、入庫車両である中型車が、入庫リフト4から台車7へ引き渡される。次に、台車7が、さきほど荷揃え処理によって中型車が格納された前棚のある位置まで移動し、台車7から前棚へ車両が引き渡される。このとき、同時に、前棚に格納されている車両は、隣接する奥棚へ移動される。その結果、図11に示すように、入庫処理が完了する(ステップS25)。 Next, the trolley 7 in the empty state moves to the position where the warehousing lift 4 is located, and the medium-sized vehicle which is the warehousing vehicle is delivered from the warehousing lift 4 to the trolley 7. Next, the dolly 7 moves to a position where the front shelf in which the medium-sized vehicle is stored is located by the loading process, and the vehicle is delivered from the dolly 7 to the front shelf. At this time, at the same time, the vehicle stored in the front shelf is moved to the adjacent back shelf. As a result, as shown in FIG. 11, the warehousing process is completed (step S25).

これにより、図10に示すように、荷揃え処理によって、大型棚6aの前棚に格納されていた中型棚6bが、空き棚となっている中型棚6bの前棚へ移動する。また、入庫処理によって、図11に示すように、荷揃え処理によって中型車が格納されている前棚に中型車が格納される。このとき、同時に、荷揃え処理によって前棚に格納されていた中型車は、隣接する奥棚へ移動する。したがって、中型棚6bの前棚と奥棚に中型車が格納される。 As a result, as shown in FIG. 10, the medium-sized shelf 6b stored in the front shelf of the large shelf 6a is moved to the front shelf of the empty medium-sized shelf 6b by the loading process. Further, as shown in FIG. 11, the warehousing process causes the medium-sized vehicle to be stored in the front shelf in which the medium-sized vehicle is stored by the loading process. At this time, at the same time, the medium-sized vehicles stored in the front shelves by the loading process move to the adjacent back shelves. Therefore, the medium-sized vehicle is stored in the front shelf and the back shelf of the medium-sized shelf 6b.

<第3実施例>
図12〜図15を参照して、大型棚6aの前棚に大型車を入庫する場合において、大型棚6aの前棚に格納されていた大型車を、空き棚となっている大型棚6aの前棚へ移動する荷揃え処理について説明する。
<Third Example>
With reference to FIGS. 12 to 15, when a large vehicle is stored in the front shelf of the large shelf 6a, the large vehicle stored in the front shelf of the large shelf 6a is replaced with the large shelf 6a which is an empty shelf. The loading process for moving to the front shelf will be described.

まず、大型棚6aの前棚に大型車を入庫する指令が受領されたとき(ステップS31)、複数の大型棚6aの前棚の中から、大型車が格納されている前棚がある否かが確認される(ステップS32)。大型棚6aの前棚に大型車が格納されていない場合は、本実施例に係る荷揃え処理は実行されずに、入庫処理へ移行する。 First, when a command to store a large vehicle in the front shelf of the large shelf 6a is received (step S31), whether or not there is a front shelf in which the large vehicle is stored among the front shelves of the plurality of large shelves 6a. Is confirmed (step S32). If a large vehicle is not stored in the front shelf of the large shelf 6a, the loading process according to this embodiment is not executed, and the process proceeds to the warehousing process.

図13に示すように、大型棚6aの前棚に大型車が格納されている場合(図13中の○)、複数の大型棚6aの前棚の中から、入庫リフト4から遠い格納棚6において、車両が格納されていない空き棚があるか否かが確認される(ステップS33)。前棚に空き棚がない場合は、本実施例に係る荷揃え処理は実行されずに、入庫処理へ移行する。前棚に空き棚がある場合、図14に示すように、荷揃え処理によって、空き棚よりも入庫リフト4に近い大型棚6aの前棚に格納されている大型車(図13中の○)が、空き棚となっている大型棚6aの前棚に移動されることが決定される。大型棚6aの前棚に空き棚がある場合、前棚に隣接する奥棚も空き棚となっている。 As shown in FIG. 13, when a large vehicle is stored in the front shelf of the large shelf 6a (○ 1 in FIG. 13), the storage shelf far from the warehousing lift 4 from the front shelves of the plurality of large shelves 6a. In step 6, it is confirmed whether or not there is an empty shelf in which the vehicle is not stored (step S33). If there is no empty shelf in the front shelf, the loading process according to this embodiment is not executed, and the process proceeds to the warehousing process. When there is an empty shelf in the front shelf, as shown in FIG. 14, a large vehicle stored in the front shelf of the large shelf 6a closer to the warehousing lift 4 than the empty shelf by the loading process (○ 2 in FIG. 13). ) Is determined to be moved to the front shelf of the large shelf 6a, which is an empty shelf. When there is an empty shelf in the front shelf of the large shelf 6a, the back shelf adjacent to the front shelf is also an empty shelf.

また、入庫される大型車は、荷揃え処理によって移動される大型車が格納されていた大型棚6aの前棚に格納されることが決定される。 Further, it is determined that the large vehicle to be stored is stored in the front shelf of the large shelf 6a in which the large vehicle moved by the loading process is stored.

なお、この時点で、既に一つ前の入庫処理が実行されていて、入庫車両が入庫リフト上にあり、かつ入庫車両が別の台車に入庫予定の場合には、荷揃え処理を行うことが望ましい。但し、入庫繁忙時間帯で入庫が連続する場合には、本実施例に係る荷揃え処理は実行されずに、入庫処理へ移行してもよい。 At this point, if the previous warehousing process has already been executed, the warehousing vehicle is on the warehousing lift, and the warehousing vehicle is scheduled to be warehousing in another trolley, the warehousing process can be performed. desirable. However, if the warehousing is continuous during the busy warehousing time zone, the warehousing process may be shifted to the warehousing process without executing the arranging process according to the present embodiment.

上記判断の結果、荷揃え処理が実行されると決定されている場合、台車7は、車両が載置されていない空荷の状態で、荷揃え処理の対象となる大型車が格納された大型棚6aの前棚の位置まで移動する。
台車7が大型棚6aの前棚に到着すると、前棚から台車7へ車両が引き渡される。そして、車両を受け取って車両が載置された台車7が、移動先の大型棚6aの前棚のある位置まで移動する。その後、台車7が前棚に到着すると、台車7から前棚へ大型車が引き渡される。その結果、図14に示すように、荷揃え処理が完了する(ステップS34)。
As a result of the above determination, when it is determined that the loading process is executed, the trolley 7 is a large vehicle in which a large vehicle to be loaded is stored in an empty state in which the vehicle is not mounted. Move to the position of the front shelf of the shelf 6a.
When the dolly 7 arrives at the front shelf of the large shelf 6a, the vehicle is handed over from the front shelf to the dolly 7. Then, the trolley 7 on which the vehicle is received receives the vehicle and moves to a position where the front shelf of the large shelf 6a to be moved is located. After that, when the dolly 7 arrives at the front shelf, the large vehicle is handed over from the dolly 7 to the front shelf. As a result, as shown in FIG. 14, the assortment process is completed (step S34).

次に、空荷の状態にある台車7が入庫リフト4のある位置へ移動し、入庫車両である大型車が、入庫リフト4から台車7へ引き渡される。次に、台車7が、入庫する大型棚6aの前棚のある位置まで移動し、台車7から前棚へ車両が引き渡される。その結果、図15に示すように、入庫処理が完了する(ステップS35)。 Next, the trolley 7 in the empty state moves to the position where the warehousing lift 4 is located, and the large vehicle which is the warehousing vehicle is delivered from the warehousing lift 4 to the trolley 7. Next, the trolley 7 moves to a position where the front shelf of the large shelf 6a to be stored is located, and the vehicle is delivered from the trolley 7 to the front shelf. As a result, as shown in FIG. 15, the warehousing process is completed (step S35).

これにより、図14に示すように、荷揃え処理によって、入庫リフト4に近い大型棚6aの前棚に格納されていた大型車が、入庫リフト4から遠い位置の空き棚となっている大型棚6aの前棚へ移動する。したがって、大型棚6aの前棚に大型車が格納され、隣接する奥棚は空き棚となる。また、図15に示すように、入庫処理によって、荷揃え処理によって空き棚となっている大型棚6aの前棚に大型車(図15中の○)が格納される。入庫処理前に、入庫リフト4に近い格納棚6を空き棚とすることで、入庫処理にかかる時間を短縮化することができる。 As a result, as shown in FIG. 14, the large vehicle stored in the front shelf of the large shelf 6a near the warehousing lift 4 is turned into an empty shelf at a position far from the warehousing lift 4 by the loading process. Move to the front shelf of 6a. Therefore, a large vehicle is stored in the front shelf of the large shelf 6a, and the adjacent back shelf becomes an empty shelf. Further, as shown in FIG. 15, a large vehicle (○ 2 in FIG. 15) is stored in the front shelf of the large shelf 6a which is vacant due to the loading process by the warehousing process. By making the storage shelf 6 close to the warehousing lift 4 an empty shelf before the warehousing process, the time required for the warehousing process can be shortened.

なお、第3実施例では、大型棚6aの前棚に大型車を入庫する場合において、大型棚6aの前棚に格納されていた大型車を、空き棚となっている大型棚6aの前棚へ移動する荷揃え処理について説明したが、中型棚6bの前棚に中型車を入庫する場合において、中型棚6bの前棚に格納されていた中型車を、空き棚となっている中型棚6bの前棚へ移動する場合にも適用可能である。
この場合、第3実施例の大型棚6aを中型棚6bに読み替え、大型車を中型車に読み替える。
In the third embodiment, when a large vehicle is stored in the front shelf of the large shelf 6a, the large vehicle stored in the front shelf of the large shelf 6a is replaced with the front shelf of the large shelf 6a which is an empty shelf. Although the loading process for moving to is described, when a medium-sized vehicle is stored in the front shelf of the medium-sized shelf 6b, the medium-sized vehicle stored in the front shelf of the medium-sized shelf 6b is replaced with an empty medium-sized shelf 6b. It is also applicable when moving to the front shelf of.
In this case, the large shelf 6a of the third embodiment is read as a medium-sized shelf 6b, and the large vehicle is read as a medium-sized vehicle.

<出庫処理>
図16に示すように、台車7から出庫リフト5へ車両が引き渡された後、出庫リフト5から出庫バース3へ車両が引き渡されるまでの間、本実施形態に係る出庫後の荷揃え処理が実施される。
<Goods issue processing>
As shown in FIG. 16, after the vehicle is delivered from the trolley 7 to the delivery lift 5, the cargo alignment process after delivery according to the present embodiment is carried out until the vehicle is delivered from the delivery lift 5 to the delivery berth 3. Will be done.

荷揃え処理では、まず、出庫処理によって台車7から出庫リフト5へ車両が引き渡された後、台車7は、車両が載置されていない空荷の状態で、荷揃え処理の対象となる車両が載置された格納棚6(第1格納棚)まで移動する。
台車7が格納棚6に到着すると、格納棚6から台車7へ車両が引き渡される。そして、車両を受け取って車両が載置された台車7が、移動先の格納棚6(第2格納棚)まで移動する。
その後、台車7が格納棚6に到着すると、台車7から格納棚6へ車両が引き渡される。その結果、荷揃え処理が完了する。
In the unloading process, first, the vehicle is delivered from the trolley 7 to the unloading lift 5 by the unloading process, and then the trolley 7 is in an empty state in which the vehicle is not placed, and the vehicle to be loaded is subject to the unloading process. It moves to the placed storage shelf 6 (first storage shelf).
When the trolley 7 arrives at the storage shelf 6, the vehicle is handed over from the storage shelf 6 to the trolley 7. Then, the trolley 7 on which the vehicle is received and the vehicle is placed moves to the storage shelf 6 (second storage shelf) at the destination.
After that, when the trolley 7 arrives at the storage shelf 6, the vehicle is handed over from the trolley 7 to the storage shelf 6. As a result, the assortment process is completed.

本実施形態に係る出庫後の荷揃え処理を行わない場合、図27に示すように、別の出庫車両が存在し、新たな出庫処理が実行されない限り、台車7から出庫リフト5へ車両が引き渡された後、出庫リフト5から出庫バース3へ車両が引き渡されるまでの間、台車7は、稼働されない待ち状態となる。一方、本実施形態によれば、台車7から出庫リフト5へ車両が引き渡された後、出庫リフト5から出庫バース3へ車両が引き渡されるまでの間に、荷揃え処理が行われる。その結果、入庫処理や出庫処理を妨げることなく、荷揃え処理を適切なタイミングで実施することができる。 When the unloading process according to the present embodiment is not performed, as shown in FIG. 27, the vehicle is delivered from the trolley 7 to the unloading lift 5 unless another unloading vehicle exists and a new unloading process is executed. After that, the trolley 7 is in a waiting state in which it is not operated until the vehicle is delivered from the delivery lift 5 to the delivery berth 3. On the other hand, according to the present embodiment, the loading process is performed after the vehicle is delivered from the trolley 7 to the delivery lift 5 and before the vehicle is delivered from the delivery lift 5 to the delivery berth 3. As a result, the assortment processing can be carried out at an appropriate timing without interfering with the warehousing processing and the warehousing processing.

出庫後の荷揃え処理の具体的な動作について説明する。
<第4実施例>
図17〜図19を参照して、大型棚6aの前棚から大型車を出庫する場合において、大型棚6aの奥棚に格納されていた中型車を、中型棚6bの前棚へ移動する荷揃え処理について説明する。
The specific operation of the loading process after delivery will be described.
<Fourth Example>
With reference to FIGS. 17 to 19, when a large vehicle is delivered from the front shelf of the large shelf 6a, the medium-sized vehicle stored in the back shelf of the large shelf 6a is moved to the front shelf of the medium-sized shelf 6b. The alignment process will be described.

まず、大型棚6aの前棚から大型車を出庫する指令が受領されたとき(ステップS41)、出庫対象となる大型車が格納された前棚と隣接する奥棚に、中型車が格納されているか否かが確認される(ステップS42)。隣接する奥棚に中型車が格納されていない場合は、本実施例に係る荷揃え処理は実行されない。 First, when a command to leave a large vehicle is received from the front shelf of the large shelf 6a (step S41), the medium-sized vehicle is stored in the back shelf adjacent to the front shelf in which the large vehicle to be delivered is stored. Whether or not it is confirmed (step S42). If the medium-sized vehicle is not stored in the adjacent back shelf, the loading process according to this embodiment is not executed.

図18に示すように、大型車(図18中の○)が格納された前棚と隣接する隣接する奥棚に中型車(図18中の△)が格納されている場合、複数の中型棚6bの前棚の中から、車両が格納されていない空き棚があるか否かが確認される(ステップS43)。前棚に空き棚がない場合は、本実施例に係る荷揃え処理は実行されない。前棚に空き棚がある場合、図19に示すように、出庫対象となる大型車が格納された前棚と隣接する奥棚に格納された中型車が、空き棚となっている中型棚6bの前棚に移動されることが決定される。 As shown in FIG. 18, when a medium-sized vehicle (Δ in FIG. 18) is stored in an adjacent back shelf adjacent to the front shelf in which a large vehicle (◯ in FIG. 18) is stored, a plurality of medium-sized shelves From the front shelf of 6b, it is confirmed whether or not there is an empty shelf in which the vehicle is not stored (step S43). If there is no empty shelf in the front shelf, the assortment process according to this embodiment is not executed. When there is an empty shelf in the front shelf, as shown in FIG. 19, the medium-sized vehicle stored in the back shelf adjacent to the front shelf in which the large vehicle to be delivered is stored is the empty shelf 6b. It is decided to be moved to the front shelf of.

荷揃え処理が実行される前に、まず、出庫処理が実行される。初めに、台車7が、出庫対象となる大型車(図18中の○)が格納された前棚の位置まで移動する。そして、出庫対象となる大型車が前棚から台車7へ引き渡される。奥棚に格納された中型車は、出庫対象となる大型車が台車7へ引き渡されると同時に前棚へ移動する。次に、台車7が、出庫リフト5がある位置まで移動し、台車7から出庫リフト5へ大型車が引き渡される。その後、出庫リフト5が出庫バース3のあるフロアまで移動し、出庫リフト5から出庫バース3へ大型車が引き渡される。 Before the assortment process is executed, the goods issue process is first executed. First, the dolly 7 moves to the position of the front shelf in which the large vehicle (◯ in FIG. 18) to be delivered is stored. Then, the large vehicle to be delivered is delivered from the front shelf to the carriage 7. The medium-sized vehicle stored in the back shelf moves to the front shelf at the same time when the large vehicle to be delivered is delivered to the trolley 7. Next, the trolley 7 moves to the position where the unloading lift 5 is located, and the large vehicle is delivered from the trolley 7 to the unloading lift 5. After that, the delivery lift 5 moves to the floor where the delivery berth 3 is located, and a large vehicle is delivered from the delivery lift 5 to the delivery berth 3.

なお、この時点で、台車に次の出庫車両が存在し、新たな出庫処理が実行される場合は、本実施例に係る荷揃え処理は実行されないとしてもよい。 At this point, if the next warehousing vehicle exists in the trolley and a new warehousing process is executed, the unloading process according to this embodiment may not be executed.

上記判断の結果、荷揃え処理が実行されると決定されている場合、台車7は、出庫リフト5へ出庫対象となる大型車を引き渡した後、さきほど奥棚から前棚へ移動された中型車が格納された大型棚6aの位置まで戻る。そして、中型車が前棚から台車7へ引き渡される。台車7は、予め確認しておいた中型棚6bの前棚がある位置まで移動し、台車7から前棚へ中型車が引き渡される。これにより、図19に示すように、荷揃え処理が完了する(ステップS44)。
この結果、大型棚6aの奥棚に格納されていた中型車が、空き棚となっている中型棚6bの前棚へ移動される。
As a result of the above determination, when it is determined that the loading process is executed, the trolley 7 is a medium-sized vehicle that has been moved from the back shelf to the front shelf after delivering the large vehicle to be delivered to the delivery lift 5. Returns to the position of the large shelf 6a where is stored. Then, the medium-sized vehicle is handed over from the front shelf to the carriage 7. The trolley 7 moves to a position where the front shelf of the medium-sized shelf 6b confirmed in advance is located, and the medium-sized vehicle is delivered from the trolley 7 to the front shelf. As a result, as shown in FIG. 19, the loading process is completed (step S44).
As a result, the medium-sized vehicle stored in the back shelf of the large shelf 6a is moved to the front shelf of the medium-sized shelf 6b which is an empty shelf.

<第5実施例>
図20〜図22を参照して、中型棚6bの前棚から中型車を出庫する場合において、大型棚6aの前棚に格納されていた中型車を、出庫処理によって空き棚となる中型棚6bの前棚へ移動する荷揃え処理について説明する。
<Fifth Example>
With reference to FIGS. 20 to 22, when the medium-sized vehicle is delivered from the front shelf of the medium-sized shelf 6b, the medium-sized vehicle stored in the front shelf of the large-sized shelf 6a becomes an empty shelf by the unloading process. The loading process for moving to the front shelf of the

まず、中型棚6bの前棚から中型車を出庫する指令が受領されたとき(ステップS51)、出庫対象となる中型車が格納された前棚と隣接する奥棚に、中型車が格納されているか否かが確認される(ステップS52)。中型車が格納された前棚と隣接する奥棚に中型車が格納されている場合は、出庫処理によって奥棚に格納されている中型車が前棚に移動するため、本実施例に係る荷揃え処理は実行されない。 First, when a command to leave the medium-sized vehicle is received from the front shelf of the medium-sized shelf 6b (step S51), the medium-sized vehicle is stored in the back shelf adjacent to the front shelf in which the medium-sized vehicle to be delivered is stored. Whether or not it is confirmed (step S52). When the medium-sized vehicle is stored in the back shelf adjacent to the front shelf in which the medium-sized vehicle is stored, the medium-sized vehicle stored in the back shelf is moved to the front shelf by the warehousing process, so that the load according to this embodiment is used. Alignment processing is not executed.

隣接する奥棚に中型車が格納されておらず、奥棚が空き棚である場合、複数の大型棚6aの前棚の中から、中型車が格納されている前棚があるか否かが確認される(ステップS53)。大型棚6aの前棚に中型車が格納されていない場合は、本実施例に係る荷揃え処理は実行されない。一方、図21に示すように、大型棚6aの前棚に中型車(図21中の△)が格納されている場合、大型車の前棚に格納された中型車が、図22に示すように、出庫処理によって空き棚となる中型棚6bの前棚に移動されることが決定される。 If a medium-sized vehicle is not stored in the adjacent back shelf and the back shelf is an empty shelf, whether or not there is a front shelf in which the medium-sized vehicle is stored is among the front shelves of the plurality of large shelves 6a. It is confirmed (step S53). If the medium-sized vehicle is not stored in the front shelf of the large shelf 6a, the loading process according to this embodiment is not executed. On the other hand, as shown in FIG. 21, when a medium-sized vehicle (Δ in FIG. 21) is stored in the front shelf of the large shelf 6a, the medium-sized vehicle stored in the front shelf of the large vehicle is as shown in FIG. In addition, it is determined that the shelves will be moved to the front shelves of the medium-sized shelves 6b, which will be empty shelves by the shipping process.

荷揃え処理が実行される前に、まず、出庫処理が実行される。初めに、台車7が、出庫対象となる中型車(図21中の○)が格納された前棚の位置まで移動する。そして、出庫対象となる中型車が前棚から台車7へ引き渡される。次に、台車7が、出庫リフト5がある位置まで移動し、台車7から出庫リフト5へ中型車が引き渡される。その後、出庫リフト5が出庫バース3のあるフロアまで移動し、出庫リフト5から出庫バース3へ中型車が引き渡される。 Before the assortment process is executed, the goods issue process is first executed. First, the dolly 7 moves to the position of the front shelf in which the medium-sized vehicle (◯ in FIG. 21) to be delivered is stored. Then, the medium-sized vehicle to be delivered is delivered from the front shelf to the carriage 7. Next, the trolley 7 moves to the position where the unloading lift 5 is located, and the medium-sized vehicle is delivered from the trolley 7 to the unloading lift 5. After that, the delivery lift 5 moves to the floor where the delivery berth 3 is located, and the medium-sized vehicle is delivered from the delivery lift 5 to the delivery berth 3.

なお、この時点で、台車に次の出庫車両が存在し、新たな出庫処理が実行される場合は、本実施例に係る荷揃え処理は実行されないとしてもよい。 At this point, if the next warehousing vehicle exists in the trolley and a new warehousing process is executed, the unloading process according to this embodiment may not be executed.

上記判断の結果、荷揃え処理が実行されると決定されている場合、台車7は、出庫リフト5へ出庫対象となる中型車を引き渡した後、さきほど決定した中型車が格納された大型棚6aの位置へ移動する。そして、中型車が前棚から台車7へ引き渡される。台車7は、さきほど出庫処理によって空き棚となった中型棚6bの前棚がある位置まで移動し、台車7から前棚へ中型車が引き渡される。これにより、図22に示すように、荷揃え処理が完了する(ステップS54)。
この結果、大型棚6aの前棚に格納されていた中型車が、出庫処理によって空き棚となる中型棚6bの前棚へ移動される。
As a result of the above determination, when it is determined that the loading process is executed, the trolley 7 delivers the medium-sized vehicle to be delivered to the delivery lift 5, and then the large shelf 6a in which the medium-sized vehicle determined earlier is stored. Move to the position of. Then, the medium-sized vehicle is handed over from the front shelf to the carriage 7. The trolley 7 moves to a position where the front shelf of the medium-sized shelf 6b, which has been vacated by the warehousing process, is located, and the medium-sized vehicle is delivered from the trolley 7 to the front shelf. As a result, as shown in FIG. 22, the loading process is completed (step S54).
As a result, the medium-sized vehicle stored in the front shelf of the large shelf 6a is moved to the front shelf of the medium-sized shelf 6b which becomes an empty shelf by the warehousing process.

<第6実施例>
図23〜図25を参照して、中型棚6bの前棚から中型車を出庫する場合において、隣接し合う前棚と奥棚の両方に中型車が格納されている格納棚6の前棚に格納されていた中型車を、出庫処理によって空き棚となる中型棚6bの前棚へ移動する荷揃え処理について説明する。
<Sixth Example>
With reference to FIGS. 23 to 25, when a medium-sized vehicle is delivered from the front shelf of the medium-sized shelf 6b, the front shelf of the storage shelf 6 in which the medium-sized vehicle is stored in both the adjacent front shelf and the back shelf The loading arrangement process of moving the stored medium-sized vehicle to the front shelf of the medium-sized shelf 6b, which becomes an empty shelf by the warehousing process, will be described.

まず、中型棚6bの前棚から中型車を出庫する指令が受領されたとき(ステップS61)、出庫対象となる中型車が格納された前棚と隣接する奥棚に、中型車が格納されているか否かが確認される(ステップS62)。隣接する奥棚に中型車が格納されている場合は、出庫処理によって奥棚に格納されている中型車が前棚に移動するため、本実施例に係る荷揃え処理は実行されない。 First, when a command to leave the medium-sized vehicle is received from the front shelf of the medium-sized shelf 6b (step S61), the medium-sized vehicle is stored in the back shelf adjacent to the front shelf in which the medium-sized vehicle to be delivered is stored. Whether or not it is confirmed (step S62). When a medium-sized vehicle is stored in an adjacent back shelf, the medium-sized vehicle stored in the back shelf is moved to the front shelf by the warehousing process, so that the loading process according to this embodiment is not executed.

隣接する奥棚に中型車が格納されておらず、奥棚が空き棚である場合、複数の中型棚6bのうち隣接し合う前棚と奥棚の両方に中型車が格納されている格納棚6があるか否かが確認される(ステップS63)。隣接し合う前棚と奥棚の両方に中型車が格納されている格納棚6がない場合は、本実施例に係る荷揃え処理は実行されない。一方、図24に示すように、隣接し合う前棚と奥棚の両方に中型車(図24中の△,△)が格納されている格納棚6がある場合、奥棚に格納された中型車が、出庫処理によって空き棚となる中型棚6bの前棚に移動されることが決定される。 If the medium-sized vehicle is not stored in the adjacent back shelf and the back shelf is empty, the storage shelf in which the medium-sized vehicle is stored in both the adjacent front shelf and the back shelf of the plurality of medium-sized shelves 6b. It is confirmed whether or not there is 6 (step S63). If there is no storage shelf 6 in which the medium-sized vehicle is stored in both the front shelf and the back shelf adjacent to each other, the loading process according to this embodiment is not executed. On the other hand, as shown in FIG. 24, if there is a storage shelf 6 in which medium-sized vehicles (△ 2 , △ 3 in FIG. 24) are stored in both the front shelf and the back shelf adjacent to each other, they are stored in the back shelf. It is determined that the medium-sized vehicle is moved to the front shelf of the medium-sized shelf 6b, which becomes an empty shelf by the shipping process.

荷揃え処理が実行される前に、まず、出庫処理が実行される。初めに、台車7が、出庫対象となる中型車(図24中の△)が格納された前棚の位置まで移動する。そして、出庫対象となる中型車が前棚から台車7へ引き渡される。次に、台車7が、出庫リフト5がある位置まで移動し、台車7から出庫リフト5へ中型車が引き渡される。その後、出庫リフト5が出庫バース3のあるフロアまで移動し、出庫リフト5から出庫バース3へ中型車が引き渡される。 Before the assortment process is executed, the goods issue process is first executed. First , the dolly 7 moves to the position of the front shelf in which the medium-sized vehicle (Δ1 in FIG. 24) to be delivered is stored. Then, the medium-sized vehicle to be delivered is delivered from the front shelf to the carriage 7. Next, the trolley 7 moves to the position where the unloading lift 5 is located, and the medium-sized vehicle is delivered from the trolley 7 to the unloading lift 5. After that, the delivery lift 5 moves to the floor where the delivery berth 3 is located, and the medium-sized vehicle is delivered from the delivery lift 5 to the delivery berth 3.

なお、この時点で、台車に次の出庫車両が存在し、新たな出庫処理が実行される場合は、本実施例に係る荷揃え処理は実行されないとしてもよい。 At this point, if the next warehousing vehicle exists in the trolley and a new warehousing process is executed, the unloading process according to this embodiment may not be executed.

上記判断の結果、荷揃え処理が実行されると決定されている場合、台車7は、出庫リフト5へ出庫対象となる中型車を引き渡した後、さきほど決定した中型車が格納された大型棚6aの位置へ移動する。そして、中型車が前棚から台車7へ引き渡される。台車7は、さきほど出庫処理によって空き棚となった中型棚6bの前棚がある位置まで移動し、台車7から前棚へ中型車が引き渡される。これにより、図25に示すように、荷揃え処理が完了する(ステップS64)。 As a result of the above determination, when it is determined that the loading process is executed, the trolley 7 delivers the medium-sized vehicle to be delivered to the delivery lift 5, and then the large shelf 6a in which the medium-sized vehicle determined earlier is stored. Move to the position of. Then, the medium-sized vehicle is handed over from the front shelf to the carriage 7. The trolley 7 moves to a position where the front shelf of the medium-sized shelf 6b, which has been vacated by the warehousing process, is located, and the medium-sized vehicle is delivered from the trolley 7 to the front shelf. As a result, as shown in FIG. 25, the loading process is completed (step S64).

この結果、隣接し合う前棚と奥棚の両方に中型車が格納されている格納棚6の前棚に格納されていた中型車が、出庫処理によって空き棚となる中型棚6bの前棚へ移動される。これにより、隣接し合う前棚と奥棚の両方に中型車が格納されていた格納棚6のうち奥棚が空き棚となる。また、出庫処理によって空き棚となった中型棚6bの前棚に中型車が格納され、隣接する奥棚は空き棚となる。したがって、奥棚に格納された車両数が減少するため、出庫の際に生じる可能性がある荷繰り処理が削減される。 As a result, the medium-sized vehicles stored in the front shelves of the storage shelves 6 in which the medium-sized vehicles are stored in both the adjacent front shelves and the back shelves are transferred to the front shelves of the medium-sized shelves 6b which become empty shelves due to the delivery process. Will be moved. As a result, the back shelf of the storage shelves 6 in which the medium-sized vehicles are stored in both the front shelf and the back shelf adjacent to each other becomes an empty shelf. In addition, the medium-sized vehicle is stored in the front shelf of the medium-sized shelf 6b that has become an empty shelf due to the shipping process, and the adjacent back shelf becomes an empty shelf. Therefore, since the number of vehicles stored in the back shelf is reduced, the cargo handling process that may occur at the time of delivery is reduced.

中型棚6bの前棚から中型車を出庫する場合において、隣接し合う前棚と奥棚の両方に中型車が格納されている格納棚6の前棚に格納されていた中型車を、出庫処理によって空き棚となる中型棚6bの前棚へ移動する荷揃え処理について説明したが、大型棚6aの前棚から大型車を出庫する場合において、隣接し合う前棚と奥棚の両方に大型車が格納されている格納棚6の前棚に格納されていた大型車を、出庫処理によって空き棚となる大型棚6aの前棚へ移動する場合にも適用可能である。
この場合には第6実施例の中型棚6bを大型棚6aに読み替え、中型車を大型車に読み替える。
When unloading a medium-sized vehicle from the front shelf of the medium-sized shelf 6b, the medium-sized vehicle stored in the front shelf of the storage shelf 6 in which the medium-sized vehicle is stored in both the adjacent front shelf and the back shelf is processed for unloading. The process of arranging the cargo to move to the front shelf of the medium-sized shelf 6b, which becomes an empty shelf, has been described. However, when a large vehicle is delivered from the front shelf of the large shelf 6a, the large vehicle is placed on both the adjacent front shelf and the back shelf. It can also be applied to the case where a large vehicle stored in the front shelf of the storage shelf 6 in which is stored is moved to the front shelf of the large shelf 6a which becomes an empty shelf by the warehousing process.
In this case, the medium-sized shelf 6b of the sixth embodiment is read as a large shelf 6a, and the medium-sized vehicle is read as a large-sized vehicle.

以上、本実施形態によれば、入庫開始処理後、入庫リフト4から台車7へ引き渡されるまでの間に、荷揃え処理が行われる。また、台車7から出庫リフト5へ車両が引き渡された後、出庫リフト5から出庫バース3へ車両が引き渡されるまでの間に、荷揃え処理が行われる。その結果、入庫処理や出庫処理を妨げることなく、荷揃え処理を適切なタイミングで実施することができる。 As described above, according to the present embodiment, the warehousing process is performed after the warehousing start process and before the warehousing lift 4 is delivered to the trolley 7. Further, after the vehicle is delivered from the bogie 7 to the delivery lift 5, the loading process is performed before the vehicle is delivered from the delivery lift 5 to the delivery berth 3. As a result, the assortment processing can be carried out at an appropriate timing without interfering with the warehousing processing and the warehousing processing.

さらに、荷揃え処理が実施されることによって、たとえば大型棚6aに格納されている中型車が中型棚6bへ移動するため、大型車の収容可能台数が増加し、格納効率が上昇する。また、前棚に車両を格納し、奥棚を空き棚とする格納棚6の数を増加させることで、奥棚に格納された車両を出庫する際に必要となる荷繰り処理が削減される。またさらに、入庫処理前に、入庫リフト4に近い格納棚6を空き棚とすることで、入庫処理にかかる時間を短縮化することができる。 Further, when the loading process is carried out, for example, the medium-sized vehicles stored in the large-sized shelves 6a move to the medium-sized shelves 6b, so that the number of large-sized vehicles that can be accommodated increases and the storage efficiency increases. Further, by storing the vehicle in the front shelf and increasing the number of storage shelves 6 in which the back shelf is an empty shelf, the cargo handling process required when the vehicle stored in the back shelf is discharged is reduced. .. Further, by making the storage shelf 6 close to the warehousing lift 4 an empty shelf before the warehousing process, the time required for the warehousing process can be shortened.

1 :機械式駐車設備
2 :入庫バース
2a :スラットコンベア
3 :出庫バース
3a :スラットコンベア
4 :入庫リフト
4a :スラットコンベア
5 :出庫リフト
5a :スラットコンベア
6 :格納棚
7 :台車
8 :スラットコンベア
9 :スラットコンベア
10 :カードリーダ
10a :タッチパネル
11 :精算機
12 :走行路
20 :制御装置
21 :運転制御部
22 :格納棚選択部
23 :荷揃え制御部
1: Mechanical parking equipment 2: Storage berth 2a: Slat conveyor 3: Delivery berth 3a: Slat conveyor 4: Storage lift 4a: Slat conveyor 5: Delivery lift 5a: Slat conveyor 6: Storage shelf 7: Cart 8: Slat conveyor 9 : Slat conveyor 10: Card reader 10a: Touch panel 11: Settlement machine 12: Travel path 20: Control device 21: Operation control unit 22: Storage shelf selection unit 23: Loading alignment control unit

Claims (10)

入庫室と、
車両を搬送する搬送装置と、
前記搬送装置から前記車両が受け渡され、前記搬送装置の搬送路側から奥行き方向に複数台の車両が格納される複列式の格納棚と、
入庫処理の対象となる入庫車両の入庫を開始させる入庫開始処理から前記搬送装置が前記入庫車両を受け取るまでの期間において、荷揃え処理を実行する制御部と、
を備え、
前記制御部は、前記荷揃え処理として、前記複列式の格納棚のうち前列の第1格納棚から、前列かつ車両が格納されていない第2格納棚へ、前記第1格納棚に格納されている格納車両を移動する制御を行う機械式駐車設備。
The warehousing room and
A transport device that transports vehicles and
A double-row storage shelf in which the vehicle is delivered from the transport device and a plurality of vehicles are stored in the depth direction from the transport path side of the transport device.
A control unit that executes the loading process during the period from the warehousing start process for starting the warehousing of the warehousing vehicle to be warehousing to the time when the transport device receives the warehousing vehicle.
With
As the loading process, the control unit is stored in the first storage shelf from the first storage shelf in the front row of the double-row storage shelves to the second storage shelf in the front row in which the vehicle is not stored. A mechanical parking facility that controls the movement of stored vehicles.
前記第1格納棚と前記第2格納棚は、格納可能な車両の種類が異なる場合において、
前記制御部は、前記第1格納棚に格納されている前記格納車両が、前記第2格納棚にも格納可能であるとき、前記荷揃え処理を実行する請求項1に記載の機械式駐車設備。
When the type of vehicle that can be stored is different between the first storage shelf and the second storage shelf,
The mechanical parking facility according to claim 1, wherein the control unit executes the loading process when the storage vehicle stored in the first storage shelf can also be stored in the second storage shelf. ..
前記入庫車両は、前記荷揃え処理後の前記第1格納棚へ格納される請求項2に記載の機械式駐車設備。 The mechanical parking facility according to claim 2, wherein the warehousing vehicle is stored in the first storage shelf after the loading process. 前記荷揃え処理によって前記第2格納棚に格納された前記車両は、前記第2格納棚に隣接した後列の第3格納棚へ格納されると同時に、前記入庫車両は、前記第2格納棚へ格納される請求項2に記載の機械式駐車設備。 The vehicle stored in the second storage shelf by the loading process is stored in the third storage shelf in the back row adjacent to the second storage shelf, and at the same time, the warehousing vehicle is stored in the second storage shelf. The mechanical parking facility according to claim 2, which is stored. 前記入庫車両は、前記第1格納棚に格納可能であり、かつ、前記第1格納棚と前記第2格納棚は、格納可能な車両の種類が同じである場合において、
前記入庫車両は、前記荷揃え処理後の前記第1格納棚へ格納される請求項1に記載の機械式駐車設備。
When the warehousing vehicle can be stored in the first storage shelf, and the first storage shelf and the second storage shelf have the same type of vehicle that can be stored.
The mechanical parking facility according to claim 1, wherein the warehousing vehicle is stored in the first storage shelf after the loading process.
出庫室と、
車両を搬送する搬送装置と、
前記搬送装置から前記車両が受け渡され、前記搬送装置の搬送路側から奥行き方向に複数台の車両が格納される複列式の格納棚と、
前記格納棚から前記搬送装置へ出庫処理の対象となる出庫車両を引き渡した後の期間において、荷揃え処理を実行する制御部と、
を備え、
前記制御部は、前記荷揃え処理として、前記複列式の格納棚のうち前列の第1格納棚から、前列かつ車両が格納されていない第2格納棚へ、前記第1格納棚に格納されている格納車両を移動する制御を行う機械式駐車設備。
Delivery room and
A transport device that transports vehicles and
A double-row storage shelf in which the vehicle is delivered from the transport device and a plurality of vehicles are stored in the depth direction from the transport path side of the transport device.
A control unit that executes the loading process during the period after the delivery vehicle to be delivered from the storage shelf to the transport device is delivered.
With
As the loading process, the control unit is stored in the first storage shelf from the first storage shelf in the front row of the double-row storage shelves to the second storage shelf in the front row in which the vehicle is not stored. A mechanical parking facility that controls the movement of stored vehicles.
前記第1格納棚と前記第2格納棚は、格納可能な車両の種類が異なる場合において、
前記制御部は、前記出庫処理後に前記第1格納棚に格納されている前記格納車両が、前記第2格納棚にも格納可能であるとき、前記荷揃え処理を実行する請求項6に記載の機械式駐車設備。
When the type of vehicle that can be stored is different between the first storage shelf and the second storage shelf,
The sixth aspect of claim 6, wherein the control unit executes the assortment process when the storage vehicle stored in the first storage shelf after the delivery process can also be stored in the second storage shelf. Mechanical parking facility.
前記出庫車両は、前記出庫処理前に前記第1格納棚に格納されており、
前記出庫車両が前記搬送装置へ移動されると同時に、前記格納車両は、前記第1格納棚に隣接した後列の第3格納棚から前記第1格納棚に格納される請求項7に記載の機械式駐車設備。
The warehousing vehicle is stored in the first storage shelf before the warehousing process.
The machine according to claim 7, wherein the storage vehicle is stored in the first storage shelf from the third storage shelf in the back row adjacent to the first storage shelf at the same time when the delivery vehicle is moved to the transfer device. Ceremony parking facility.
前記出庫車両は、前記出庫処理前に前記第2格納棚に格納されており、
前記制御部は、前記出庫処理前に前記第2格納棚に隣接した後列の第4格納棚が空いているとき、前記荷揃え処理を実行する請求項7に記載の機械式駐車設備。
The warehousing vehicle is stored in the second storage shelf before the warehousing process.
The mechanical parking facility according to claim 7, wherein the control unit executes the loading process when the fourth storage shelf in the back row adjacent to the second storage shelf is vacant before the shipping process.
前記出庫車両は、前記出庫処理前に前記第2格納棚に格納されており、かつ、前記第1格納棚と前記第2格納棚は、格納可能な車両の種類が同じである場合において、
前記制御部は、前記出庫処理前に前記第2格納棚に隣接した後列の第4格納棚が空いているとき、前記荷揃え処理を実行する請求項6に記載の機械式駐車設備。
When the delivery vehicle is stored in the second storage shelf before the delivery process, and the first storage shelf and the second storage shelf have the same type of vehicle that can be stored.
The mechanical parking facility according to claim 6, wherein the control unit executes the loading process when the fourth storage shelf in the back row adjacent to the second storage shelf is vacant before the shipping process.
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