JP6770731B2 - Polishing sheet - Google Patents
Polishing sheet Download PDFInfo
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- JP6770731B2 JP6770731B2 JP2016110655A JP2016110655A JP6770731B2 JP 6770731 B2 JP6770731 B2 JP 6770731B2 JP 2016110655 A JP2016110655 A JP 2016110655A JP 2016110655 A JP2016110655 A JP 2016110655A JP 6770731 B2 JP6770731 B2 JP 6770731B2
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Description
本発明は、研磨シートに関するものである。 The present invention relates to a polishing sheet.
従来、材料を寸法に合うように削ったり、形状を整えたり、細かい部分の錆を落としたりする手動工具として、金属やすりが用いられている。一般的な金属やすりは、棒状の金属体の表面に目を形成したものであり、目が形成された表面を材料に押し当てながら研削するようになっている。金属やすりの目は、一つ一つ鏨(たがね)を打ち込んで形成される(目立て)。また、金属やすりの目には、単目、複目、シャリ目、波目等がある。 Conventionally, a metal file has been used as a manual tool for scraping a material to fit its dimensions, adjusting its shape, and removing rust in small parts. A general metal file has eyes formed on the surface of a rod-shaped metal body, and the surface on which the eyes are formed is pressed against a material for grinding. The metal file is formed by driving chisel one by one (sharpening). In addition, the eyes of the metal file include single eyes, double eyes, sushi rice, and wavy eyes.
また、紙状のシートに研磨材を塗布した紙やすり(サンドペーパー)も用いられている。紙やすりは、厚紙や油紙等の紙の表面に研磨材を接着したものであり、研磨材が接着された表面を材料に押し付けてこすりながら研磨するようになっている。 In addition, sandpaper, which is a paper-like sheet coated with an abrasive, is also used. Sandpaper is made by adhering an abrasive to the surface of paper such as thick paper or oil paper, and the surface to which the abrasive is adhered is pressed against the material and rubbed while polishing.
また、特許文献1には、研磨材が被覆された薄いプレートをハンドル部に磁力で保持するようにして、研磨部を容易に付け替えたり、裏返して使用できるようにした手動研ぎ具に関する発明が記載されている。 Further, Patent Document 1 describes an invention relating to a manual sharpener in which a thin plate coated with an abrasive is magnetically held by a handle portion so that the polished portion can be easily replaced or turned inside out. Has been done.
しかしながら、従来の金属やすりの目は、目立て打ち込み方向(鏨の進入方向)が、棒状の金属体の長手方向に沿った一方向であるため、押す方向でのみ使用し、引く方向で使用することはできない。そのため、紙やすりのように、材料をこすりながら(押し引きしながら)研磨する用途には適していない。これは、単目に限らず、複目、シャリ目、波目等においても同様である。 However, since the conventional metal file has a sharpening driving direction (the direction in which the chisel enters) is one direction along the longitudinal direction of the rod-shaped metal body, it should be used only in the pushing direction and in the pulling direction. Can't. Therefore, it is not suitable for sanding while rubbing (pushing and pulling) the material, such as sandpaper. This is the same not only for the single eye, but also for the compound eye, the rice grain, the wave, and the like.
一方、紙やすりは、厚紙や油紙等の紙の表面に研磨材を接着したものであるため、目の方向性はなく、あらゆる方向にこすりながら研磨することができる。しかしながら、金属やすりに比べると切削能力が低く、また耐久性が低いため、切削能力の低下、目詰まり、破れが頻繁に発生するという問題がある。 On the other hand, since sandpaper is made by adhering an abrasive to the surface of paper such as cardboard or oil paper, it has no directionality of the eyes and can be polished while rubbing in all directions. However, since the cutting ability is lower and the durability is lower than that of a metal file, there is a problem that the cutting ability is lowered, clogging, and tearing frequently occur.
本発明は、上記従来の課題を解決するものであり、あらゆる方向に使用可能で切削能力が高く、耐久性に優れた研磨シートを提供するものである。 The present invention solves the above-mentioned conventional problems, and provides a polishing sheet that can be used in all directions, has high cutting ability, and has excellent durability.
上記課題を解決するため、本発明の研磨シートは、板状の金属部材からなる本体部と、前記本体部に形成された3つの異なる方向の目とを有し、前記3つの異なる方向の目の目立て打ち込み方向が3方向から向き合っていることを特徴とする。 In order to solve the above problems, the polishing sheet of the present invention has a main body portion made of a plate-shaped metal member and three eyes in different directions formed on the main body portion, and the eyes in the three different directions. It is characterized in that the sharpening driving directions of the above are facing from three directions.
また好ましくは、前記3つの異なる方向の目の交点が不規則に配置されていることを特徴とする。 It is also preferable that the intersections of the three eyes in different directions are irregularly arranged.
本発明の研磨シートは、板状の金属部材からなる本体部と、本体部に形成された3つの異なる方向の目とを有し、3つの異なる方向の目の目立て打ち込み方向が3方向から向き合っており、目立て打ち込み方向が一方向に偏っていない。従って、一方向にのみ切削するのではなく、あらゆる方向に使用可能であり、材料をこすりながら研磨することができる。また、金属部材であるので、切削能力が高く耐久性に優れている。 The polishing sheet of the present invention has a main body portion made of a plate-shaped metal member and three different directions of eyes formed on the main body portion, and the sharpening driving directions of the three different directions face each other from the three directions. The sharpening driving direction is not biased in one direction. Therefore, it can be used in all directions instead of cutting in only one direction, and the material can be polished while rubbing. Moreover, since it is a metal member, it has high cutting ability and excellent durability.
また、3つの異なる方向の目の交点が不規則に配置されている場合には、研磨方向による切削能力の偏りがより少なくなる。 Further, when the intersections of the eyes in the three different directions are irregularly arranged, the deviation of the cutting ability depending on the polishing direction becomes smaller.
以上、本発明によれば、あらゆる方向に使用可能で切削能力が高く、耐久性の高い研磨シートを提供することができる。 As described above, according to the present invention, it is possible to provide a polishing sheet that can be used in all directions, has a high cutting ability, and has high durability.
次に、図1乃至図8を参照して、本発明の実施形態に係る研磨シートについて説明する。図1に示すように、本実施形態に係る研磨シート100は、板状の金属部材からなる本体部1から構成されている。本体部1の金属部材は特に限定されないが、例えばステンレス板を用いることができる。 Next, the polishing sheet according to the embodiment of the present invention will be described with reference to FIGS. 1 to 8. As shown in FIG. 1, the polishing sheet 100 according to the present embodiment is composed of a main body 1 made of a plate-shaped metal member. The metal member of the main body 1 is not particularly limited, but a stainless steel plate can be used, for example.
本体部1の表面には、3つの異なる方向の目10,20,30が形成されている。これらは、本体部1の表面に鏨を打ち込んで目立てすることにより、目10→目20→目30の順に形成される。以降、目10を「下目1」、目20を「下目2」、目30を「上目」と適宜称する。次に、3つの目10,20,30における、各々の目立てについて説明する。 On the surface of the main body 1, three eyes 10, 20, and 30 in different directions are formed. These are formed in the order of eyes 10 → eyes 20 → eyes 30 by driving a chisel into the surface of the main body 1 to sharpen it. Hereinafter, the eyes 10 will be referred to as "lower eyes 1", the eyes 20 will be referred to as "lower eyes 2", and the eyes 30 will be referred to as "upper eyes" as appropriate. Next, each of the three stitches 10, 20, and 30 will be described.
図2は、目10(下目1)の説明図である。本体部1の表面には、等間隔で平行に形成された複数本の目10が形成されている。図2における本体部1の右辺を基準線12とすると、目10と基準線12とのなす角度はθ1である。また、矢印11は、目10の形成時の目立て打ち込み方向(鏨の進入方向)を示しており、図2における左上から右下に向かって打ち込みが行われる。 FIG. 2 is an explanatory view of the eye 10 (lower eye 1). On the surface of the main body 1, a plurality of eyes 10 formed in parallel at equal intervals are formed. Assuming that the right side of the main body 1 in FIG. 2 is the reference line 12, the angle formed by the eye 10 and the reference line 12 is θ1. Further, the arrow 11 indicates the sharpening driving direction (the approaching direction of the chisel) at the time of forming the mesh 10, and the driving is performed from the upper left to the lower right in FIG.
図3は、目20(下目2)の説明図である。本体部1の表面には、等間隔で平行に形成された複数本の目20が形成されている。図3における本体部1の左辺を基準線22とすると、目20と基準線22とのなす角度はθ2である。また、矢印21は、目20の形成時の目立て打ち込み方向(鏨の進入方向)を示しており、図3における右上から左下に向かって打ち込みが行われる。 FIG. 3 is an explanatory view of eyes 20 (lower eyes 2). A plurality of eyes 20 formed in parallel at equal intervals are formed on the surface of the main body 1. Assuming that the left side of the main body 1 in FIG. 3 is the reference line 22, the angle formed by the eye 20 and the reference line 22 is θ2. Further, the arrow 21 indicates the sharpening driving direction (the approaching direction of the chisel) at the time of forming the eye 20, and the driving is performed from the upper right to the lower left in FIG.
図4は、目30(上目)の説明図である。本体部1の表面には、等間隔で平行に形成された複数本の目30が形成されている。図4における本体部1の右辺を基準線32とすると、目30と基準線32とのなす角度はθ3である。また、矢印31は、目30の形成時の目立て打ち込み方向(鏨の進入方向)を示しており、図4における下から上に向かって打ち込みが行われる。 FIG. 4 is an explanatory view of eyes 30 (upper eyes). On the surface of the main body 1, a plurality of eyes 30 formed in parallel at equal intervals are formed. Assuming that the right side of the main body 1 in FIG. 4 is the reference line 32, the angle formed by the eye 30 and the reference line 32 is θ3. Further, the arrow 31 indicates the sharpening driving direction (the approaching direction of the chisel) at the time of forming the stitch 30, and the driving is performed from the bottom to the top in FIG.
図5は、目立て打ち込み角度を示す図である。矢印11,21,31は、それぞれ目10,20,30の形成時の目立て打ち込み方向(鏨の進入方向)を示しており、本体部1の表面と矢印11,21,31とのなす角度はθ4である。 FIG. 5 is a diagram showing a sharpening driving angle. Arrows 11 and 21,31 indicate the sharpening driving direction (the direction in which the chisel enters) when the eyes 10, 20, and 30, respectively, and the angle formed by the surface of the main body 1 and the arrows 11, 21, and 31 is It is θ4.
図6は、図1のa部拡大図である。図6に示すように、3つの異なる方向の目10,20,30の目立て打ち込み方向11,21,31が3方向から向き合っている。すなわち、3つの目立て打ち込み方向である矢印11,21,32が向き合うことにより、目10,20、30の打ち込み方向が一方向に偏らないようになっている。本実施形態では、矢印11及び矢印21が図6における上から下に向いているのに対して、矢印31は下から上に向いている。従って、図6の上下方向において、目10及び目20に対して目30が逆目になっている。これにより、使用時の方向が限定されないようになっている。 FIG. 6 is an enlarged view of part a in FIG. As shown in FIG. 6, the sharpening driving directions 11, 21, and 31 of the eyes 10, 20, and 30 in three different directions face each other from the three directions. That is, by facing the arrows 11, 21, 32, which are the three sharpening driving directions, the driving directions of the eyes 10, 20, and 30 are not biased in one direction. In this embodiment, the arrows 11 and 21 point from top to bottom in FIG. 6, while the arrow 31 points from bottom to top. Therefore, in the vertical direction of FIG. 6, the eyes 30 are reversed with respect to the eyes 10 and 20. As a result, the direction of use is not limited.
さらに、3つの異なる方向の目10,20,30の交点が不規則に配置されている。すなわち、ある部分では目10と目20との交点上を目30が通り、他の部分では目10と目20との交点以外の部分を目30が通っている。これにより、目10,20,30の規則性を低下させて、研磨方向による切削能力の偏りを少なくしている。 Furthermore, the intersections of the eyes 10, 20, and 30 in three different directions are irregularly arranged. That is, in one part, the eye 30 passes over the intersection of the eyes 10 and the eye 20, and in the other part, the eye 30 passes through a part other than the intersection of the eyes 10 and the eyes 20. As a result, the regularity of the eyes 10, 20, and 30 is reduced, and the bias of the cutting ability depending on the polishing direction is reduced.
以下の条件で研磨シートを製造し、表面を顕微鏡により観察した。図7及び図8に顕微鏡写真を示す。また使用による評価の結果、使用方向に関係なく切れ味を安定的に保持することができた。
(本体部)
材料:ステンレス
板厚:1mm
(下目1)
ピッチ:1インチあたり58枚
角度θ1:71°
打ち込み角度θ4:70°
深さ0.1mm〜0.2mm
(下目2)
ピッチ:1インチあたり58枚
角度θ2:71°
打ち込み角度θ4:70°
深さ0.1mm〜0.2mm
(上目)
ピッチ:1インチあたり52枚
角度θ3:90°
打ち込み角度θ4:70°
深さ0.1mm〜0.2mm
A polishing sheet was produced under the following conditions, and the surface was observed with a microscope. Micrographs are shown in FIGS. 7 and 8. In addition, as a result of evaluation by use, the sharpness could be stably maintained regardless of the direction of use.
(Main body)
Material: Stainless steel Plate thickness: 1 mm
(Lower eye 1)
Pitch: 58 sheets per inch Angle θ1: 71 °
Driving angle θ4: 70 °
Depth 0.1 mm to 0.2 mm
(Lower eye 2)
Pitch: 58 sheets per inch Angle θ2: 71 °
Driving angle θ4: 70 °
Depth 0.1 mm to 0.2 mm
(Upper eye)
Pitch: 52 sheets per inch Angle θ3: 90 °
Driving angle θ4: 70 °
Depth 0.1 mm to 0.2 mm
本実施形態に係る研磨シート100は、板状の金属部材からなる本体部1と、本体部1に形成された3つの異なる方向の目10,20,30とを有し、3つの異なる方向の目10,20,30の目立て打ち込み方向11,21,31が3方向から向き合っており、目立て打ち込み方向が一方向に偏っていない。従って、一方向にのみ切削するのではなく、あらゆる方向に使用可能であり、材料をこすりながら研磨することができる。また、金属部材であるので、切削能力が高く耐久性に優れている。 The polishing sheet 100 according to the present embodiment has a main body 1 made of a plate-shaped metal member and three eyes 10, 20, and 30 in different directions formed on the main body 1, and has three different directions. The sharpening driving directions 11, 21, and 31 of the stitches 10, 20, and 30 face each other from three directions, and the sharpening driving directions are not biased in one direction. Therefore, it can be used in all directions instead of cutting in only one direction, and the material can be polished while rubbing. Moreover, since it is a metal member, it has high cutting ability and excellent durability.
また、3つの異なる方向の目10,20,30の交点が不規則に配置されている場合には、研磨方向による切削能力の偏りがより少なくなる。 Further, when the intersections of the eyes 10, 20, and 30 in the three different directions are irregularly arranged, the deviation of the cutting ability depending on the polishing direction becomes smaller.
このように、本実施形態に係る研磨シート100は、あらゆる方向に使用可能で切削能力が高く、耐久性の高い研磨シートである。 As described above, the polishing sheet 100 according to the present embodiment is a polishing sheet that can be used in all directions, has a high cutting ability, and has high durability.
以上、本発明の実施形態に係る研磨シートについて説明したが、本発明は上述した実施の形態に限定されるわけではなく、その他種々の変更が可能である。 Although the polishing sheet according to the embodiment of the present invention has been described above, the present invention is not limited to the above-described embodiment, and various other modifications can be made.
例えば、目のピッチ、基準線に対する角度、打ち込み角度、打ち込み深さ、本体部の厚み等については、適宜変更が可能である。 For example, the pitch of the eyes, the angle with respect to the reference line, the driving angle, the driving depth, the thickness of the main body, and the like can be changed as appropriate.
1 本体部
10 下目1
20 下目2
30 上目
100 研磨シート
1 Main body 10 Lower eye 1
20 lower eye 2
30 Superorder 100 Polishing sheet
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JP2016110655A JP6770731B2 (en) | 2016-06-02 | 2016-06-02 | Polishing sheet |
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JP2016110655A JP6770731B2 (en) | 2016-06-02 | 2016-06-02 | Polishing sheet |
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JP6770731B2 true JP6770731B2 (en) | 2020-10-21 |
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