JP6764366B2 - Wire harness and power storage unit - Google Patents

Wire harness and power storage unit Download PDF

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JP6764366B2
JP6764366B2 JP2017063201A JP2017063201A JP6764366B2 JP 6764366 B2 JP6764366 B2 JP 6764366B2 JP 2017063201 A JP2017063201 A JP 2017063201A JP 2017063201 A JP2017063201 A JP 2017063201A JP 6764366 B2 JP6764366 B2 JP 6764366B2
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plate
charging
power storage
storage device
conductive path
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JP2018165100A (en
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章一 野村
章一 野村
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Yazaki Corp
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60RVEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
    • B60R16/00Electric or fluid circuits specially adapted for vehicles and not otherwise provided for; Arrangement of elements of electric or fluid circuits specially adapted for vehicles and not otherwise provided for
    • B60R16/02Electric or fluid circuits specially adapted for vehicles and not otherwise provided for; Arrangement of elements of electric or fluid circuits specially adapted for vehicles and not otherwise provided for electric constitutive elements
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Insulated Conductors (AREA)
  • Installation Of Indoor Wiring (AREA)
  • Details Of Indoor Wiring (AREA)
  • Electric Propulsion And Braking For Vehicles (AREA)

Description

本発明は、ワイヤハーネス、及び、蓄電装置ユニットに関する。 The present invention relates to a wire harness and a power storage device unit.

車両に搭載される従来のワイヤハーネスに関する技術として、例えば、特許文献1には、パワーユニットと、充電ポートと、充電ハーネスと、第1ハーネスクリップと、第2ハーネスクリップとを備えた電気自動車のハーネス配策構造が開示されている。充電ハーネスは、車体に弾性支持されたパワーユニットと車体に固定支持された充電ポートとを接続する複数のハーネスから構成される。第1ハーネスクリップは、複数のハーネスの途中を、ハーネス間隔を維持した状態で車体に固定する。第2ハーネスクリップは、第1ハーネスクリップとパワーユニットの間の複数のハーネスの途中を、ハーネス間隔を維持した状態でパワーユニットに固定する。 As a technique relating to a conventional wire harness mounted on a vehicle, for example, Patent Document 1 describes a harness of an electric vehicle including a power unit, a charging port, a charging harness, a first harness clip, and a second harness clip. The strategy structure is disclosed. The charging harness is composed of a plurality of harnesses for connecting a power unit elastically supported by the vehicle body and a charging port fixedly supported by the vehicle body. The first harness clip fixes the middle of the plurality of harnesses to the vehicle body while maintaining the harness spacing. The second harness clip fixes the middle of a plurality of harnesses between the first harness clip and the power unit to the power unit while maintaining the harness spacing.

特開2013−180728号公報Japanese Unexamined Patent Publication No. 2013-180728

ところで、上述の特許文献1に記載の電気自動車のハーネス配策構造は、例えば、車両への搭載性の点で更なる改善の余地がある。 By the way, the harness arrangement structure of the electric vehicle described in Patent Document 1 described above has room for further improvement in terms of mountability to a vehicle, for example.

本発明は、上記の事情に鑑みてなされたものであって、車両への搭載性を向上することができるワイヤハーネス、及び、蓄電装置ユニットを提供することを目的とする。 The present invention has been made in view of the above circumstances, and an object of the present invention is to provide a wire harness and a power storage device unit capable of improving the mountability on a vehicle.

上記目的を達成するために、本発明に係るワイヤハーネスは、導電性を有して板状に形成され、車両に設けられる充電インレットと前記車両に設けられ電力を蓄電可能である蓄電装置とに渡って延在し電気を伝導する充電導電路の少なくとも一部を構成する板状導体と、導電性を有する複数の素線を束ねて線状に形成され、前記充電導電路の少なくとも一部を構成する線状導体と、前記板状導体と前記線状導体とが電気的に接続された繋ぎ部と、前記板状導体の一方の端部に設けられ前記充電インレットに保持されるインレット端子と、前記線状導体の一方の端部に設けられ前記蓄電装置と電気的に接続される接続端子とを備え、前記板状導体は、前記充電導電路の前記充電インレット側の端部を構成し、前記線状導体は、前記充電導電路の前記蓄電装置側の端部を構成し、前記板状導体は、前記車両における前記充電導電路の配索経路に応じた形状に折り曲げられていることを特徴とする。 In order to achieve the above object, the wire harness according to the present invention is formed into a plate shape having conductivity, and is provided in a charging inlet provided in a vehicle and a power storage device provided in the vehicle capable of storing electric power. A plate-shaped conductor that extends over and forms at least a part of a charging conductive path that conducts electricity and a plurality of conductive wires are bundled to form a linear shape, and at least a part of the charging conductive path is formed. A linear conductor to be formed, a connecting portion in which the plate-shaped conductor and the linear conductor are electrically connected, and an inlet terminal provided at one end of the plate-shaped conductor and held by the charging inlet. A connection terminal provided at one end of the linear conductor and electrically connected to the power storage device is provided, and the plate-shaped conductor constitutes an end of the charging conductive path on the charging inlet side. The linear conductor constitutes an end of the charging conductive path on the power storage device side, and the plate-shaped conductor is bent into a shape corresponding to the wiring path of the charging conductive path in the vehicle. It is characterized by.

また、上記ワイヤハーネスでは、前記板状導体は、前記線状導体より高い剛性を有し、前記充電導電路の配索経路を規制する経路規制部を構成し、前記線状導体は、前記板状導体より高い可撓性を有し、前記充電導電路の変形を許容する変形許容部を構成するものとすることができる。 Further, in the wire harness, the plate-shaped conductor has a higher rigidity than the linear conductor and constitutes a route regulating portion that regulates the wiring route of the charging conductive path, and the linear conductor is the plate. It is possible to form a deformation allowable portion which has higher flexibility than the shaped conductor and allows deformation of the charging conductive path.

また、上記ワイヤハーネスでは、絶縁性を有し前記板状導体の外面側を覆う板状導体絶縁被覆と、絶縁性を有し前記線状導体の外面側を覆う線状導体絶縁被覆と、絶縁性を有し前記繋ぎ部の外面側を覆う繋ぎ部絶縁被覆とを備えるものとすることができる。 Further, in the wire harness, the plate-shaped conductor insulating coating having insulating properties and covering the outer surface side of the plate-shaped conductor and the linear conductor insulating coating having insulating properties covering the outer surface side of the linear conductor are insulated. It may be provided with a connecting portion insulating coating having a property and covering the outer surface side of the connecting portion.

また、上記ワイヤハーネスでは、前記板状導体は、アルミニウム、又は、アルミニウム合金によって構成され、前記素線は、銅、又は、銅合金によって構成されるものとすることができる。 Further, in the wire harness, the plate-shaped conductor may be made of aluminum or an aluminum alloy, and the wire may be made of copper or a copper alloy.

上記目的を達成するために、本発明に係る蓄電装置ユニットは、車両に設けられ電力を蓄電可能である蓄電装置と、前記蓄電装置に電気的に接続されるワイヤハーネスとを備え、前記ワイヤハーネスは、導電性を有して板状に形成され、前記車両に設けられる充電インレットと前記蓄電装置とに渡って延在し電気を伝導する充電導電路の少なくとも一部を構成する板状導体と、導電性を有する複数の素線を束ねて線状に形成され、前記充電導電路の少なくとも一部を構成する線状導体と、前記板状導体と前記線状導体とが電気的に接続された繋ぎ部と、前記板状導体の一方の端部に設けられ前記充電インレットに保持されるインレット端子と、前記線状導体の一方の端部に設けられ前記蓄電装置と電気的に接続される接続端子とを備え、前記板状導体は、前記充電導電路の前記充電インレット側の端部を構成し、前記線状導体は、前記充電導電路の前記蓄電装置側の端部を構成し、前記板状導体は、前記車両における前記充電導電路の配索経路に応じた形状に折り曲げられていることを特徴とする。
上記目的を達成するために、本発明に係るワイヤハーネスは、導電性を有して板状に形成され、車両に設けられる充電インレットと前記車両に設けられ電力を蓄電可能である蓄電装置とに渡って延在し電気を伝導する充電導電路の少なくとも一部を構成する板状導体と、導電性を有する複数の素線を束ねて線状に形成され、前記充電導電路の少なくとも一部を構成する線状導体と、前記板状導体と前記線状導体とが電気的に接続された繋ぎ部と、前記充電インレットに保持されるインレット端子と、前記蓄電装置と電気的に接続される接続端子とを備え、前記板状導体は、2つ設けられ、前記充電導電路の前記充電インレット側の端部、及び、前記蓄電装置側の端部の双方を構成し、前記線状導体は、前記充電導電路の一方の前記板状導体と他方の前記板状導体との間で中間部分を構成し、前記インレット端子は、一方の前記板状導体の前記充電インレット側の端部に設けられ、前記接続端子は、他方の前記板状導体の前記蓄電装置側の端部に設けられ、前記板状導体は、少なくとも一方が前記車両における前記充電導電路の配索経路に応じた形状に折り曲げられていることを特徴とする。
上記目的を達成するために、本発明に係る蓄電装置ユニットは、車両に設けられ電力を蓄電可能である蓄電装置と、前記蓄電装置に電気的に接続されるワイヤハーネスとを備え、前記ワイヤハーネスは、導電性を有して板状に形成され、前記車両に設けられる充電インレットと前記蓄電装置とに渡って延在し電気を伝導する充電導電路の少なくとも一部を構成する板状導体と、導電性を有する複数の素線を束ねて線状に形成され、前記充電導電路の少なくとも一部を構成する線状導体と、前記板状導体と前記線状導体とが電気的に接続された繋ぎ部と、前記充電インレットに保持されるインレット端子と、前記蓄電装置と電気的に接続される接続端子とを備え、前記板状導体は、2つ設けられ、前記充電導電路の前記充電インレット側の端部、及び、前記蓄電装置側の端部の双方を構成し、前記線状導体は、前記充電導電路の一方の前記板状導体と他方の前記板状導体との間で中間部分を構成し、前記インレット端子は、一方の前記板状導体の前記充電インレット側の端部に設けられ、前記接続端子は、他方の前記板状導体の前記蓄電装置側の端部に設けられ、前記板状導体は、少なくとも一方が前記車両における前記充電導電路の配索経路に応じた形状に折り曲げられていることを特徴とする。
上記目的を達成するために、本発明に係るワイヤハーネスは、導電性を有して板状に形成され、車両に設けられる充電インレットと前記車両に設けられ電力を蓄電可能である蓄電装置とに渡って延在し電気を伝導する充電導電路の少なくとも一部を構成する板状導体と、導電性を有する複数の素線を束ねて線状に形成され、前記充電導電路の少なくとも一部を構成する線状導体と、前記板状導体と前記線状導体とが電気的に接続された繋ぎ部と、前記充電インレットに保持されるインレット端子と、前記蓄電装置と電気的に接続される接続端子とを備え、前記線状導体は、2つ設けられ、前記充電導電路の前記充電インレット側の端部、及び、前記蓄電装置側の端部の双方を構成し、前記板状導体は、前記充電導電路の一方の前記線状導体と他方の前記線状導体との間で中間部分を構成し、前記インレット端子は、一方の前記線状導体の前記充電インレット側の端部に設けられ、前記接続端子は、他方の前記線状導体の前記蓄電装置側の端部に設けられ、前記板状導体は、前記車両における前記充電導電路の配索経路に応じた形状に折り曲げられていることを特徴とする。
上記目的を達成するために、本発明に係る蓄電装置ユニットは、車両に設けられ電力を蓄電可能である蓄電装置と、前記蓄電装置に電気的に接続されるワイヤハーネスとを備え、前記ワイヤハーネスは、導電性を有して板状に形成され、前記車両に設けられる充電インレットと前記蓄電装置とに渡って延在し電気を伝導する充電導電路の少なくとも一部を構成する板状導体と、導電性を有する複数の素線を束ねて線状に形成され、前記充電導電路の少なくとも一部を構成する線状導体と、前記板状導体と前記線状導体とが電気的に接続された繋ぎ部と、前記充電インレットに保持されるインレット端子と、前記蓄電装置と電気的に接続される接続端子とを備え、前記線状導体は、2つ設けられ、前記充電導電路の前記充電インレット側の端部、及び、前記蓄電装置側の端部の双方を構成し、前記板状導体は、前記充電導電路の一方の前記線状導体と他方の前記線状導体との間で中間部分を構成し、前記インレット端子は、一方の前記線状導体の前記充電インレット側の端部に設けられ、前記接続端子は、他方の前記線状導体の前記蓄電装置側の端部に設けられ、前記板状導体は、前記車両における前記充電導電路の配索経路に応じた形状に折り曲げられていることを特徴とする。
In order to achieve the above object, the power storage device unit according to the present invention includes a power storage device provided in a vehicle and capable of storing electric power, and a wire harness electrically connected to the power storage device. Is a plate-shaped conductor having conductivity and formed in a plate shape and forming at least a part of a charging conductive path extending over the charging inlet provided in the vehicle and the power storage device to conduct electricity. , A linear conductor formed by bundling a plurality of conductive wires and forming at least a part of the charging conductive path, and the plate-like conductor and the linear conductor are electrically connected to each other. The connecting portion, the inlet terminal provided at one end of the plate-shaped conductor and held by the charging inlet, and the inlet terminal provided at one end of the linear conductor and electrically connected to the power storage device. The plate-shaped conductor constitutes an end portion of the charging conductive path on the charging inlet side, and the linear conductor constitutes an end portion of the charging conductive path on the power storage device side. The plate-shaped conductor is characterized in that it is bent into a shape corresponding to the wiring path of the charging conductive path in the vehicle.
In order to achieve the above object, the wire harness according to the present invention is formed into a plate shape having conductivity, and is provided in a charging inlet provided in a vehicle and a power storage device provided in the vehicle capable of storing electric power. A plate-shaped conductor that extends over and forms at least a part of a charging conductive path that conducts electricity and a plurality of conductive wires are bundled to form a linear shape, and at least a part of the charging conductive path is formed. A linear conductor constituting, a connecting portion in which the plate-shaped conductor and the linear conductor are electrically connected, an inlet terminal held in the charging inlet, and a connection electrically connected to the power storage device. The plate-shaped conductor is provided with two terminals, and constitutes both an end portion of the charging conductive path on the charging inlet side and an end portion on the power storage device side. An intermediate portion is formed between one of the plate-shaped conductors of the charging conductive path and the other plate-shaped conductor, and the inlet terminal is provided at an end portion of one of the plate-shaped conductors on the charging inlet side. The connection terminal is provided at the end of the other plate-shaped conductor on the power storage device side, and at least one of the plate-shaped conductors is bent into a shape corresponding to the wiring path of the charging conductive path in the vehicle. It is characterized by being.
In order to achieve the above object, the power storage device unit according to the present invention includes a power storage device provided in a vehicle and capable of storing electric power, and a wire harness electrically connected to the power storage device. Is a plate-shaped conductor having conductivity and formed in a plate shape and forming at least a part of a charging conductive path extending over the charging inlet provided in the vehicle and the power storage device to conduct electricity. , A linear conductor formed by bundling a plurality of conductive wires and forming at least a part of the charging conductive path, and the plate-like conductor and the linear conductor are electrically connected to each other. It is provided with a connecting portion, an inlet terminal held by the charging inlet, and a connecting terminal electrically connected to the power storage device, and two plate-shaped conductors are provided to charge the charging conductive path. It constitutes both the end on the inlet side and the end on the power storage device side, and the linear conductor is intermediate between the plate-shaped conductor on one side of the charging conductive path and the plate-shaped conductor on the other side. The inlet terminal is provided at the end of one of the plate-shaped conductors on the charging inlet side, and the connection terminal is provided at the end of the other plate-shaped conductor on the power storage device side. The plate-shaped conductor is characterized in that at least one of the plate-shaped conductors is bent into a shape corresponding to the wiring path of the charging conductive path in the vehicle.
In order to achieve the above object, the wire harness according to the present invention has a conductive plate shape and is provided with a charging inlet provided in the vehicle and a power storage device provided in the vehicle capable of storing electric power. A plate-shaped conductor that extends over and forms at least a part of a charging conductive path that conducts electricity and a plurality of conductive wires are bundled to form a linear shape, and at least a part of the charging conductive path is formed. A linear conductor constituting, a connecting portion in which the plate-shaped conductor and the linear conductor are electrically connected, an inlet terminal held in the charging inlet, and a connection electrically connected to the power storage device. The plate-shaped conductor is provided with a terminal, and two linear conductors are provided to form both an end portion of the charging conductive path on the charging inlet side and an end portion on the power storage device side. An intermediate portion is formed between one of the linear conductors of the charging conductive path and the other linear conductor, and the inlet terminal is provided at an end portion of one of the linear conductors on the charging inlet side. The connection terminal is provided at the end of the other linear conductor on the power storage device side, and the plate-shaped conductor is bent into a shape corresponding to the wiring path of the charging conductive path in the vehicle. It is characterized by that.
In order to achieve the above object, the power storage device unit according to the present invention includes a power storage device provided in a vehicle and capable of storing electric power, and a wire harness electrically connected to the power storage device. Is a plate-shaped conductor having conductivity and formed in a plate shape and forming at least a part of a charging conductive path extending over the charging inlet provided in the vehicle and the power storage device to conduct electricity. , A linear conductor formed by bundling a plurality of conductive wires and forming at least a part of the charging conductive path, and the plate-like conductor and the linear conductor are electrically connected to each other. It is provided with a connecting portion, an inlet terminal held by the charging inlet, and a connecting terminal electrically connected to the power storage device, and two linear conductors are provided to charge the charging conductive path. It constitutes both the end on the inlet side and the end on the power storage device side, and the plate-shaped conductor is intermediate between the linear conductor on one side of the charging conductive path and the linear conductor on the other side. The inlet terminal is provided at the end of one of the linear conductors on the charging inlet side, and the connection terminal is provided at the end of the other linear conductor on the power storage device side. The plate-shaped conductor is characterized in that it is bent into a shape corresponding to the wiring path of the charging conductive path in the vehicle.

本発明に係るワイヤハーネス、及び、蓄電装置ユニットは、充電導電路が充電インレットと蓄電装置とに渡って延在し電気を伝導する。この構成により、ワイヤハーネス、及び、蓄電装置ユニットは、充電導電路を介して充電インレット側から蓄電装置に電力を供給し当該蓄電装置を充電することができる。そして、ワイヤハーネス、及び、蓄電装置ユニットは、充電導電路の少なくとも一部が板状導体によって構成される。この構成により、ワイヤハーネス、及び、蓄電装置ユニットは、板状導体によって充電導電路の配索経路の少なくとも一部を規制することができるので、車両への搭載性を向上することができる、という効果を奏する。 In the wire harness and the power storage device unit according to the present invention, the charging conductive path extends over the charging inlet and the power storage device to conduct electricity. With this configuration, the wire harness and the power storage device unit can charge the power storage device by supplying electric power to the power storage device from the charging inlet side via the charging conductive path. Then, in the wire harness and the power storage device unit, at least a part of the charging conductive path is composed of a plate-shaped conductor. With this configuration, the wire harness and the power storage device unit can regulate at least a part of the wiring path of the charging conductive path by the plate-shaped conductor, so that the mountability on the vehicle can be improved. It works.

図1は、実施形態に係るワイヤハーネスが適用されるEVシステムの概略構成を表す模式的な斜視図である。FIG. 1 is a schematic perspective view showing a schematic configuration of an EV system to which the wire harness according to the embodiment is applied. 図2は、実施形態に係るワイヤハーネスが適用されるEVシステムの概略構成を表す模式的な斜視図である。FIG. 2 is a schematic perspective view showing a schematic configuration of an EV system to which the wire harness according to the embodiment is applied. 図3は、実施形態に係るワイヤハーネスの概略構成を表す模式的な斜視図である。FIG. 3 is a schematic perspective view showing a schematic configuration of a wire harness according to an embodiment. 図4は、実施形態に係るワイヤハーネスの概略構成を表す模式的な斜視図である。FIG. 4 is a schematic perspective view showing a schematic configuration of a wire harness according to an embodiment. 図5は、実施形態に係るワイヤハーネスの被覆バスバの概略構成を表す模式的な断面図である。FIG. 5 is a schematic cross-sectional view showing a schematic configuration of a covered bus bar of a wire harness according to an embodiment. 図6は、実施形態に係るワイヤハーネスの被覆電線の概略構成を表す模式的な断面図である。FIG. 6 is a schematic cross-sectional view showing a schematic configuration of a covered electric wire of the wire harness according to the embodiment. 図7は、実施形態に係るワイヤハーネスの被覆繋ぎ部の概略構成を表す模式的な断面図である。FIG. 7 is a schematic cross-sectional view showing a schematic configuration of a covering joint portion of the wire harness according to the embodiment. 図8は、実施形態に係るワイヤハーネスの被覆繋ぎ部の概略構成を表す模式的な部分斜視図である。FIG. 8 is a schematic partial perspective view showing a schematic configuration of a covering joint portion of the wire harness according to the embodiment. 図9は、実施形態に係るワイヤハーネスのインレット端子を含む模式的な部分分解斜視図である。FIG. 9 is a schematic partial decomposition perspective view including the inlet terminal of the wire harness according to the embodiment. 図10は、実施形態に係るワイヤハーネスの接続端子を含む模式的な部分分解斜視図である。FIG. 10 is a schematic partial decomposition perspective view including the connection terminal of the wire harness according to the embodiment. 図11は、変形例に係るワイヤハーネス、及び、蓄電装置ユニットの概略構成を表す模式的なブロック図である。FIG. 11 is a schematic block diagram showing a schematic configuration of a wire harness and a power storage device unit according to a modified example. 図12は、変形例に係るワイヤハーネス、及び、蓄電装置ユニットの概略構成を表す模式的なブロック図である。FIG. 12 is a schematic block diagram showing a schematic configuration of a wire harness and a power storage device unit according to a modified example. 図13は、変形例に係るワイヤハーネス、及び、蓄電装置ユニットの概略構成を表す模式的なブロック図である。FIG. 13 is a schematic block diagram showing a schematic configuration of a wire harness and a power storage device unit according to a modified example. 図14は、変形例に係るワイヤハーネス、及び、蓄電装置ユニットの概略構成を表す模式的なブロック図である。FIG. 14 is a schematic block diagram showing a schematic configuration of a wire harness and a power storage device unit according to a modified example.

以下に、本発明に係る実施形態を図面に基づいて詳細に説明する。なお、この実施形態によりこの発明が限定されるものではない。また、下記実施形態における構成要素には、当業者が置換可能かつ容易なもの、あるいは実質的に同一のものが含まれる。 Hereinafter, embodiments according to the present invention will be described in detail with reference to the drawings. The present invention is not limited to this embodiment. In addition, the components in the following embodiments include those that can be easily replaced by those skilled in the art, or those that are substantially the same.

[実施形態]
図1、図2に示す本実施形態に係るワイヤハーネス1は、車両Vに適用され、当該車両Vの各機器間を電気的に接続し電源供給等に用いられる電装モジュールである。本実施形態の車両Vは、典型的には、電気自動車(EV:Electric Vehicle)、あるいは、プラグインハイブリッド電気自動車(PHEV:Plug−in Hybrid Electric Vehicle)である。ワイヤハーネス1は、当該車両VにおいてEVシステム100を構成する。EVシステム100は、車両Vにおいて電力から走行用の動力を発生させるパワーユニットを構成するものである。EVシステム100は、モータジェネレータ101、インバータ102、及び、蓄電装置ユニット103を含んで構成される。モータジェネレータ101は、車両Vに設けられ走行用の動力を発生させる動力源であり、いわゆる回転機である。インバータ102は、車両Vに設けられ直流電力と交流電力とを相互に変換可能なものである。蓄電装置ユニット103は、車両Vに設けられ電力を蓄電可能である蓄電装置104を備える。蓄電装置104は、充放電可能な二次電池であり、複数の電池セルを配列して電気的に接続した電池パック等によって構成される。モータジェネレータ101は、インバータ102と電気的に接続される。インバータ102は、ケーブル105を介して蓄電装置ユニット103の蓄電装置104と電気的に接続される。上記のように構成されるEVシステム100は、インバータ102が蓄電装置104からケーブル105を介して供給される直流電力を交流電力に変換しモータジェネレータ101に供給する。そして、EVシステム100は、モータジェネレータ101がインバータ102から供給された交流電力によって駆動し車両Vの走行用の動力を発生させる。
[Embodiment]
The wire harness 1 according to the present embodiment shown in FIGS. 1 and 2 is an electrical module that is applied to a vehicle V and is used for power supply and the like by electrically connecting each device of the vehicle V. The vehicle V of the present embodiment is typically an electric vehicle (EV: Electric Vehicle) or a plug-in hybrid electric vehicle (PHEV: Plug-in Hybrid Electric Vehicle). The wire harness 1 constitutes the EV system 100 in the vehicle V. The EV system 100 constitutes a power unit that generates power for traveling from electric power in the vehicle V. The EV system 100 includes a motor generator 101, an inverter 102, and a power storage device unit 103. The motor generator 101 is a power source provided in the vehicle V to generate power for traveling, and is a so-called rotating machine. The inverter 102 is provided in the vehicle V and can convert DC power and AC power to each other. The power storage device unit 103 includes a power storage device 104 provided in the vehicle V and capable of storing electric power. The power storage device 104 is a rechargeable and dischargeable secondary battery, and is composed of a battery pack or the like in which a plurality of battery cells are arranged and electrically connected. The motor generator 101 is electrically connected to the inverter 102. The inverter 102 is electrically connected to the power storage device 104 of the power storage device unit 103 via the cable 105. In the EV system 100 configured as described above, the inverter 102 converts the DC power supplied from the power storage device 104 via the cable 105 into AC power and supplies it to the motor generator 101. Then, in the EV system 100, the motor generator 101 is driven by the AC power supplied from the inverter 102 to generate power for traveling of the vehicle V.

そして、本実施形態のEVシステム100は、蓄電装置ユニット103が蓄電装置104に加えてさらに当該蓄電装置104に電気的に接続されるワイヤハーネス1を備える。ワイヤハーネス1は、車両Vに設けられる充電インレット106と蓄電装置104とに渡って配索され、いわゆる充電ワイヤハーネスを構成するものである。充電インレット106は、充電コネクタ107が嵌合可能な充電ポートを構成する。充電コネクタ107は、電源に電気的に接続され当該電源から電力を供給可能なものである。ワイヤハーネス1は、充電インレット106に嵌合された充電コネクタ107と蓄電装置104とを電気的に接続する。ワイヤハーネス1は、充電インレット106、充電コネクタ107側から蓄電装置104側に充電用の直流電力を供給する。蓄電装置104は、充電コネクタ107から充電インレット106、ワイヤハーネス1を介して供給された直流電力によって充電される。 The EV system 100 of the present embodiment includes a wire harness 1 in which the power storage device unit 103 is electrically connected to the power storage device 104 in addition to the power storage device 104. The wire harness 1 is arranged across the charging inlet 106 provided in the vehicle V and the power storage device 104, and constitutes a so-called charging wire harness. The charging inlet 106 constitutes a charging port into which the charging connector 107 can be fitted. The charging connector 107 is electrically connected to a power source and can supply electric power from the power source. The wire harness 1 electrically connects the charging connector 107 fitted to the charging inlet 106 and the power storage device 104. The wire harness 1 supplies DC power for charging from the charging inlet 106 and the charging connector 107 side to the power storage device 104 side. The power storage device 104 is charged by the DC power supplied from the charging connector 107 via the charging inlet 106 and the wire harness 1.

上記のように構成されるEVシステム100は、例えば、急速充電等による充電直流電力の大出力化の要求に伴い、ワイヤハーネス1を流れる直流電力が相対的に高電圧化、大電流化する傾向にある。本実施形態のワイヤハーネス1は、このような傾向にあって、充電導電路50の少なくとも一部を板状導体21によって構成する。この構成により、ワイヤハーネス1は、ワイヤハーネス1を流れる直流電力が高電圧化、大電流化し、充電導電路50の導電部分の断面形状が大断面化した場合であっても車両Vへの搭載性向上を図ることができる構成を実現したものである。以下、各図を参照してワイヤハーネス1の構成について詳細に説明する。 In the EV system 100 configured as described above, for example, the DC power flowing through the wire harness 1 tends to have a relatively high voltage and a large current in response to a demand for a large output of charging DC power due to quick charging or the like. It is in. The wire harness 1 of the present embodiment has such a tendency, and at least a part of the charging conductive path 50 is composed of a plate-shaped conductor 21. With this configuration, the wire harness 1 is mounted on the vehicle V even when the DC power flowing through the wire harness 1 is increased in voltage and current, and the cross-sectional shape of the conductive portion of the charging conductive path 50 is increased. This is a configuration that can improve the performance. Hereinafter, the configuration of the wire harness 1 will be described in detail with reference to each figure.

本実施形態のワイヤハーネス1は、典型的には、相対的に大出力(例えば、150kw程度)で高電圧(例えば、400〜500V程度)、大電流(例えば、300〜400A)の直流電力が流れる急速充電用の充電ワイヤハーネスを構成するものとして説明する。ワイヤハーネス1は、充電用の電力として蓄電装置104に相対的に高電圧大電流の直流電力を供給する。なお、EVシステム100は、急速充電用の充電ワイヤハーネスであるワイヤハーネス1とは別に、相対的に小出力、低電圧、小電流の直流電力が流れる通常充電用の充電ワイヤハーネスが併設されてもよい。また、ワイヤハーネス1は、充電インレット106と蓄電装置104とを接続し、種々の電気信号を伝導する通信線を備えていてもよい。 The wire harness 1 of the present embodiment typically has a relatively large output (for example, about 150 kW), a high voltage (for example, about 400 to 500 V), and a large current (for example, about 300 to 400 A) of DC power. It will be described as constituting a charging wire harness for flowing quick charging. The wire harness 1 supplies DC power having a relatively high voltage and a large current to the power storage device 104 as electric power for charging. In addition to the wire harness 1 which is a charging wire harness for quick charging, the EV system 100 is provided with a charging wire harness for normal charging in which DC power having a relatively small output, low voltage, and small current flows. May be good. Further, the wire harness 1 may include a communication line that connects the charging inlet 106 and the power storage device 104 and conducts various electric signals.

ワイヤハーネス1は、図1、図2、図3、図4に示すように、導電性を有して板状に形成され、充電導電路50の少なくとも一部を構成する板状導体21を備える。ここで、充電導電路50は、車両Vにおいて、充電インレット106と蓄電装置104とに渡って延在し電気を伝導する導電路である。さらに言えば、充電導電路50は、充電インレット106に嵌合された充電コネクタ107から蓄電装置104に充電用の電力として相対的に高電圧大電流の直流電力を供給する急速充電用の導電路である。板状に形成された板状導体21は、この充電導電路50の少なくとも一部を構成する。本実施形態の板状導体21は、充電導電路50の充電インレット106側の一部を構成している。 As shown in FIGS. 1, 2, 3, and 4, the wire harness 1 includes a plate-shaped conductor 21 that has conductivity and is formed in a plate shape and forms at least a part of the charging conductive path 50. .. Here, the charging conductive path 50 is a conductive path that extends over the charging inlet 106 and the power storage device 104 and conducts electricity in the vehicle V. Further, the charging conductive path 50 is a conductive path for quick charging that supplies DC power having a relatively high voltage and a large current as electric power for charging to the power storage device 104 from the charging connector 107 fitted to the charging inlet 106. Is. The plate-shaped conductor 21 formed in a plate shape constitutes at least a part of the charging conductive path 50. The plate-shaped conductor 21 of the present embodiment constitutes a part of the charging conductive path 50 on the charging inlet 106 side.

より具体的には、本実施形態のワイヤハーネス1は、被覆バスバ2と、被覆電線3と、被覆繋ぎ部4とを備える。被覆バスバ2は、図5に示すように、板状導体21と、板状導体絶縁被覆22とを含んで構成される。被覆電線3は、図6に示すように、線状導体31と、線状導体絶縁被覆32とを含んで構成される。被覆繋ぎ部4は、図7に示すように、繋ぎ部41と、繋ぎ部絶縁被覆42とを含んで構成される。すなわち言い換えれば、ワイヤハーネス1は、板状導体21と、板状導体絶縁被覆22と、線状導体31と、線状導体絶縁被覆32と、繋ぎ部41と、繋ぎ部絶縁被覆42とを備えるものである。 More specifically, the wire harness 1 of the present embodiment includes a coated bus bar 2, a coated electric wire 3, and a coated connecting portion 4. As shown in FIG. 5, the coated bus bar 2 includes a plate-shaped conductor 21 and a plate-shaped conductor insulating coating 22. As shown in FIG. 6, the coated electric wire 3 includes a linear conductor 31 and a linear conductor insulating coating 32. As shown in FIG. 7, the covering connecting portion 4 includes a connecting portion 41 and a connecting portion insulating coating 42. That is, in other words, the wire harness 1 includes a plate-shaped conductor 21, a plate-shaped conductor insulating coating 22, a linear conductor 31, a linear conductor insulating coating 32, a connecting portion 41, and a connecting portion insulating coating 42. It is a thing.

被覆バスバ2は、図5に示すように、導電性を有する板状導体21、及び、絶縁性を有する板状導体絶縁被覆22を含んで構成される。被覆バスバ2は、板状導体21の外面側を板状導体絶縁被覆22で覆い、被覆したいわゆる絶縁バスバである。板状導体21は、略矩形板状に形成された平板状導体であり、電気が通る金属材料によって構成される。板状導体21は、平板状に形成され、例えば、バスバや押し出し平型配索材等を用いることができる。板状導体21は、例えば、銅、銅合金、アルミニウム、又は、アルミニウム合金等を含んで構成される。本実施形態の板状導体21は、アルミニウム、又は、アルミニウム合金によって構成される。つまり、本実施形態の板状導体21は、いわゆるアルミフラットバーである。板状導体21は、板状の延在方向に対してほぼ同じ断面形状で延びるように形成される。板状導体21は、充電導電路50の少なくとも一部を構成する。板状導体21は、後述する線状導体31より高い剛性を有する。板状導体絶縁被覆22は、絶縁性を有する樹脂材料により形成され板状導体21の外面に接して設けられ当該板状導体21の外面を覆うバスバ被覆(いわゆるシース)である。板状導体絶縁被覆22は、例えば、板状導体21の外面側に、絶縁性の樹脂材料(PP(ポリプロピレン)やPVC(ポリ塩化ビニル)、架橋PE(ポリエチレン)等。耐摩耗性や耐薬品性、耐熱性等に配慮して適宜選定される。)を押出成形することによって形成される。また、板状導体絶縁被覆22は、例えば、ディッピング処理(板状導体21を樹脂材料の中に沈めて被覆する処理)やスプレー処理(板状導体21に樹脂材料を吹き付けて被覆する処理)等によって板状導体21の表面に樹脂材料が施されることで形成されてもよい。また、板状導体絶縁被覆22は、例えば、樹脂材料によって管状に形成された熱収縮チューブを板状導体21の外面に装着し当該熱収縮チューブを加熱し熱を与え収縮させることで形成されてもよい。板状導体絶縁被覆22は、板状導体21の延在方向の一端から他端にかけて形成される。被覆バスバ2は、板状導体21の断面形状(延在方向と直交する断面形状)が略矩形状、板状導体絶縁被覆22の断面形状(延在方向と直交する断面形状)が略矩枠形状となっており、全体として略矩形状の断面形状となっている。 As shown in FIG. 5, the coated bus bar 2 includes a plate-shaped conductor 21 having conductivity and a plate-shaped conductor insulating coating 22 having insulating properties. The coated bus bar 2 is a so-called insulated bus bar in which the outer surface side of the plate-shaped conductor 21 is covered with the plate-shaped conductor insulating coating 22 and coated. The plate-shaped conductor 21 is a flat plate-shaped conductor formed in a substantially rectangular plate shape, and is made of a metal material through which electricity passes. The plate-shaped conductor 21 is formed in a flat plate shape, and for example, a bus bar, an extruded flat type wiring material, or the like can be used. The plate-shaped conductor 21 is composed of, for example, copper, a copper alloy, aluminum, an aluminum alloy, or the like. The plate-shaped conductor 21 of the present embodiment is made of aluminum or an aluminum alloy. That is, the plate-shaped conductor 21 of this embodiment is a so-called aluminum flat bar. The plate-shaped conductor 21 is formed so as to extend with substantially the same cross-sectional shape with respect to the plate-shaped extending direction. The plate-shaped conductor 21 constitutes at least a part of the charging conductive path 50. The plate-shaped conductor 21 has a higher rigidity than the linear conductor 31 described later. The plate-shaped conductor insulating coating 22 is a bus bar coating (so-called sheath) formed of a resin material having an insulating property, provided in contact with the outer surface of the plate-shaped conductor 21, and covering the outer surface of the plate-shaped conductor 21. The plate-shaped conductor insulating coating 22 has, for example, an insulating resin material (PP (polypropylene), PVC (polyvinyl chloride), crosslinked PE (polyethylene), etc. on the outer surface side of the plate-shaped conductor 21. Abrasion resistance and chemical resistance. It is appropriately selected in consideration of properties, heat resistance, etc.)) is formed by extrusion molding. Further, the plate-shaped conductor insulating coating 22 includes, for example, a dipping treatment (a treatment of submerging the plate-shaped conductor 21 in a resin material to cover it), a spray treatment (a treatment of spraying a resin material onto the plate-shaped conductor 21 to cover it), and the like. It may be formed by applying a resin material to the surface of the plate-shaped conductor 21. Further, the plate-shaped conductor insulating coating 22 is formed by, for example, attaching a heat-shrinkable tube formed in a tubular shape made of a resin material to the outer surface of the plate-shaped conductor 21 and heating the heat-shrinkable tube to heat and shrink it. May be good. The plate-shaped conductor insulating coating 22 is formed from one end to the other end in the extending direction of the plate-shaped conductor 21. In the coated bus bar 2, the cross-sectional shape of the plate-shaped conductor 21 (cross-sectional shape orthogonal to the extending direction) is substantially rectangular, and the cross-sectional shape of the plate-shaped conductor insulating coating 22 (cross-sectional shape orthogonal to the extending direction) is substantially rectangular. It has a shape, and has a substantially rectangular cross-sectional shape as a whole.

本実施形態の被覆バスバ2は、1本の電源供給用の供給線2Aと1本の接地用のアース線2Bとの合計2本が設けられる。供給線2Aは、蓄電装置104の陽極(プラス極)と電気的に接続され、所定の電圧、電流の電力を蓄電装置104に伝導する配索体である。アース線2Bは、蓄電装置104の陰極(マイナス極)と電気的に接続され、いわゆるアース(接地)をとるための配索体である。供給線2Aとアース線2Bとは、それぞれ別体に形成され、車両Vにおける配索経路に応じた形状に折り曲げられている。ここでは、供給線2Aとアース線2Bとは、共に略矩形状の断面の長辺方向が車両Vの高さ方向(典型的には鉛直方向)に沿い、短辺方向が当該高さ方向と交差する方向に沿うように配置される。そして、供給線2Aとアース線2Bとは、高さ方向に対して互いに間隔をあけて対向し隣接して延在し、充電インレット106から蓄電装置104までの配索経路に応じて2箇所に屈曲部を有して形成される。ここでは、供給線2Aとアース線2Bとは、エッジワイズ方向(幅方向)、フラットワイズ方向(厚み方向)の双方に折り曲げられて車両Vにおける配索経路に応じた形状とされている。供給線2A、アース線2Bは、例えば、曲げ加工用の各種機器によって、車両Vにおける配索経路に応じた形状に折り曲げられる。 The covered bus bar 2 of the present embodiment is provided with a total of two supply wires 2A for supplying power and one ground wire 2B for grounding. The supply line 2A is a wiring body that is electrically connected to the anode (positive pole) of the power storage device 104 and conducts electric power of a predetermined voltage and current to the power storage device 104. The ground wire 2B is a cord that is electrically connected to the cathode (minus electrode) of the power storage device 104 and is used for so-called grounding. The supply line 2A and the ground line 2B are formed separately, and are bent into a shape corresponding to the route of the vehicle V. Here, both the supply line 2A and the ground line 2B have a substantially rectangular cross section with the long side direction along the height direction (typically the vertical direction) of the vehicle V and the short side direction with the height direction. Arranged along the intersecting direction. The supply line 2A and the ground line 2B face each other with a distance from each other in the height direction and extend adjacent to each other, and are located at two locations according to the route from the charging inlet 106 to the power storage device 104. It is formed with a bent portion. Here, the supply line 2A and the ground line 2B are bent in both the edgewise direction (width direction) and the flatwise direction (thickness direction) to have a shape corresponding to the route of the vehicle V. The supply line 2A and the ground line 2B are bent into a shape corresponding to the route of the vehicle V by, for example, various devices for bending.

なお、以下の説明では、供給線2Aとアース線2Bとを特に区別して説明する必要がない場合には、単に「被覆バスバ2」という場合がある。またここでは、供給線2Aとアース線2Bとは、互いに間隔をあけて隣接して延在するものとして説明するがこれに限らない。供給線2Aとアース線2Bとは、互いに間隔をあけずに密着して延在してもよい。また、供給線2Aとアース線2Bとは、板状導体絶縁被覆22が相互に兼用され、1つの板状導体絶縁被覆22によって供給線2Aの板状導体21とアース線2Bの板状導体21とがそれぞれ被覆され一体化されていてもよい。 In the following description, when it is not necessary to distinguish between the supply line 2A and the ground wire 2B, it may be simply referred to as “covered bus bar 2”. Further, here, the supply line 2A and the ground line 2B will be described as extending adjacent to each other with a distance from each other, but the present invention is not limited to this. The supply wire 2A and the ground wire 2B may extend in close contact with each other without a gap. Further, as for the supply wire 2A and the ground wire 2B, the plate-shaped conductor insulating coating 22 is shared with each other, and the plate-shaped conductor 21 of the supply wire 2A and the plate-shaped conductor 21 of the ground wire 2B are provided by one plate-shaped conductor insulating coating 22. And may be coated and integrated.

被覆電線3は、図6に示すように、導電性を有する線状導体31、及び、絶縁性を有する線状導体絶縁被覆32を含んで構成される。被覆電線3は、線状導体31の外面側を線状導体絶縁被覆32で覆い、被覆したいわゆる絶縁線芯である。線状導体31は、導電性を有する複数の素線31aを撚り合わせた芯線であり、電気が通る金属材料によって構成される。線状導体31を構成する素線31aは、例えば、銅、銅合金、アルミニウム、又は、アルミニウム合金等を含んで構成される。本実施形態の素線31aは、銅、又は、銅合金によって構成される。線状導体31は、線状の延在方向に対してほぼ同じ径で延びるように形成される。線状導体31は、充電導電路50の少なくとも一部を構成する。線状導体31は、上述した板状導体21より高い可撓性を有する。線状導体絶縁被覆32は、絶縁性を有する樹脂材料により形成され線状導体31の外面に接して設けられ当該線状導体31の外面を覆う電線被覆(いわゆるシース)である。線状導体絶縁被覆32は、例えば、線状導体31の外面側に、絶縁性の樹脂材料(PP(ポリプロピレン)やPVC(ポリ塩化ビニル)、架橋PE(ポリエチレン)等。耐摩耗性や耐薬品性、耐熱性等に配慮して適宜選定される。)を押出成形することによって形成される。また、線状導体絶縁被覆32は、上述の板状導体絶縁被覆22と同様に、ディッピング処理やスプレー処理等によって線状導体31の表面に樹脂材料が施されることで形成されてもよいし、樹脂材料からなる熱収縮チューブによって構成されてもよい。線状導体絶縁被覆32は、線状導体31の延在方向の一端から他端にかけて形成される。被覆電線3は、線状導体31の断面形状(延在方向と直交する断面形状)が略円形状、線状導体絶縁被覆32の断面形状(延在方向と直交する断面形状)が略円環形状となっており、全体として略円形状の断面形状となっている。 As shown in FIG. 6, the coated electric wire 3 includes a linear conductor 31 having conductivity and a linear conductor insulating coating 32 having insulation. The coated electric wire 3 is a so-called insulated wire core in which the outer surface side of the linear conductor 31 is covered with the linear conductor insulating coating 32. The linear conductor 31 is a core wire obtained by twisting a plurality of conductive wires 31a, and is made of a metal material through which electricity passes. The strands 31a constituting the linear conductor 31 include, for example, copper, a copper alloy, aluminum, an aluminum alloy, or the like. The strand 31a of the present embodiment is made of copper or a copper alloy. The linear conductor 31 is formed so as to extend with substantially the same diameter with respect to the linear extending direction. The linear conductor 31 constitutes at least a part of the charging conductive path 50. The linear conductor 31 has higher flexibility than the plate-shaped conductor 21 described above. The linear conductor insulating coating 32 is an electric wire coating (so-called sheath) formed of a resin material having an insulating property, provided in contact with the outer surface of the linear conductor 31, and covering the outer surface of the linear conductor 31. The linear conductor insulating coating 32 has, for example, an insulating resin material (PP (polypropylene), PVC (polyvinyl chloride), crosslinked PE (polyethylene), etc. on the outer surface side of the linear conductor 31. Abrasion resistance and chemical resistance. It is appropriately selected in consideration of properties, heat resistance, etc.)) is formed by extrusion molding. Further, the linear conductor insulating coating 32 may be formed by applying a resin material to the surface of the linear conductor 31 by a dipping treatment, a spray treatment, or the like, similarly to the above-mentioned plate-shaped conductor insulating coating 22. , It may be composed of a heat-shrinkable tube made of a resin material. The linear conductor insulating coating 32 is formed from one end to the other end in the extending direction of the linear conductor 31. In the coated electric wire 3, the cross-sectional shape of the linear conductor 31 (cross-sectional shape orthogonal to the extending direction) is substantially circular, and the cross-sectional shape of the linear conductor insulating coating 32 (cross-sectional shape orthogonal to the extending direction) is substantially annular. It has a shape, and has a substantially circular cross-sectional shape as a whole.

本実施形態の被覆電線3は、被覆バスバ2と同様に、1本の電源供給用の供給線3Aと1本の接地用のアース線3Bとの合計2本が設けられる。供給線3Aは、蓄電装置104の陽極(プラス極)と電気的に接続され、所定の電圧、電流の電力を蓄電装置104に伝導する配索体であり、被覆繋ぎ部4を介して上述の供給線2Aと電気的に接続される。アース線3Bは、蓄電装置104の陰極(マイナス極)と電気的に接続され、いわゆるアース(接地)をとるための配索体であり、被覆繋ぎ部4を介して上述のアース線2Bと電気的に接続される。供給線3Aとアース線3Bとは、それぞれ別体に形成される。ここでは、供給線3Aとアース線3Bとは、互いに間隔をあけて隣接し充電インレット106から蓄電装置104までの配索経路に延在して形成される。供給線3Aとアース線3Bとは、巻テープ、コルゲートチューブ、結束バンド等によって一纏めに束ねられて一体化されてもよい。 Similar to the covered bus bar 2, the covered electric wire 3 of the present embodiment is provided with a total of two power supply wires 3A for power supply and one ground wire 3B for grounding. The supply line 3A is a wiring body that is electrically connected to the anode (plus pole) of the power storage device 104 and conducts electric power of a predetermined voltage and current to the power storage device 104, and is described above via the covering connecting portion 4. It is electrically connected to the supply line 2A. The ground wire 3B is a cord that is electrically connected to the cathode (minus electrode) of the power storage device 104 to take a so-called ground (ground), and is electrically connected to the ground wire 2B described above via the covering connecting portion 4. Is connected. The supply wire 3A and the ground wire 3B are formed separately. Here, the supply line 3A and the ground line 3B are adjacent to each other at intervals and are formed so as to extend to the distribution path from the charging inlet 106 to the power storage device 104. The supply wire 3A and the ground wire 3B may be bundled together by a winding tape, a corrugated tube, a binding band, or the like and integrated.

なお、以下の説明では、供給線3Aとアース線3Bとを特に区別して説明する必要がない場合には、単に「被覆電線3」という場合がある。またここでは、供給線3Aとアース線3Bとは、互いに間隔をあけて隣接して延在するものとして説明するがこれに限らない。供給線3Aとアース線3Bとは、互いに間隔をあけずに密着して延在してもよい。また、供給線3Aとアース線3Bとは、線状導体絶縁被覆32が相互に兼用され、1つの線状導体絶縁被覆32によって供給線3Aの線状導体31とアース線3Bの線状導体31とがそれぞれ被覆され一体化されていてもよい。 In the following description, when it is not necessary to distinguish between the supply wire 3A and the ground wire 3B, it may be simply referred to as “covered electric wire 3”. Further, here, the supply line 3A and the ground line 3B will be described as being adjacent to each other with a space between them, but the present invention is not limited to this. The supply line 3A and the ground line 3B may extend in close contact with each other without a gap. Further, as for the supply wire 3A and the ground wire 3B, the linear conductor insulating coating 32 is also used for each other, and the linear conductor 31 of the supply wire 3A and the linear conductor 31 of the ground wire 3B are provided by one linear conductor insulating coating 32. And may be coated and integrated.

被覆繋ぎ部4は、図7、図8に示すように、導電性を有する繋ぎ部41、及び、絶縁性を有する繋ぎ部絶縁被覆42を含んで構成される。繋ぎ部41は、被覆バスバ2の板状導体21と被覆電線3の線状導体31とが電気的に接続された部分である。より詳細には、繋ぎ部41は、板状導体21と線状導体31とが直接接触するように直付けで接合されることで電気的に接続された部分である。繋ぎ部41は、板状導体21の一端部と線状導体31の一端部とが接合されることで構成される。板状導体21、線状導体31は、当該繋ぎ部41を構成する端部には板状導体絶縁被覆22、線状導体絶縁被覆32が設けられておらず、各端部が板状導体絶縁被覆22、線状導体絶縁被覆32から露出している。繋ぎ部41は、例えば、板状導体21と線状導体31とがレーザ接合、超音波接合、摩擦撹拌接合等、種々の形式の接合手法によって接合されればよい。繋ぎ部絶縁被覆42は、絶縁性を有する樹脂材料により形成され繋ぎ部41の外面に接して設けられ当該繋ぎ部41の外面を覆う繋ぎ部被覆(いわゆるシース)である。繋ぎ部絶縁被覆42は、例えば、ディッピング処理やスプレー処理等によって繋ぎ部41の表面に絶縁性の樹脂材料(PP(ポリプロピレン)やPVC(ポリ塩化ビニル)、架橋PE(ポリエチレン)等。耐摩耗性や耐薬品性、耐熱性等に配慮して適宜選定される。)が施されることで形成される。また、繋ぎ部絶縁被覆42は、例えば、樹脂材料からなる熱収縮チューブによって構成されてもよい。 As shown in FIGS. 7 and 8, the covering connecting portion 4 includes a connecting portion 41 having conductivity and a connecting portion insulating coating 42 having insulating properties. The connecting portion 41 is a portion in which the plate-shaped conductor 21 of the coated bus bar 2 and the linear conductor 31 of the coated electric wire 3 are electrically connected. More specifically, the connecting portion 41 is a portion that is electrically connected by being directly attached so that the plate-shaped conductor 21 and the linear conductor 31 are in direct contact with each other. The connecting portion 41 is formed by joining one end of the plate-shaped conductor 21 and one end of the linear conductor 31. The plate-shaped conductor 21 and the linear conductor 31 are not provided with the plate-shaped conductor insulating coating 22 and the linear conductor insulating coating 32 at the ends constituting the connecting portion 41, and each end is plate-shaped conductor insulating. It is exposed from the coating 22 and the linear conductor insulating coating 32. The connecting portion 41 may be formed by joining the plate-shaped conductor 21 and the linear conductor 31 by various types of joining methods such as laser bonding, ultrasonic bonding, and friction stir welding. The joint portion insulating coating 42 is a joint portion coating (so-called sheath) formed of a resin material having an insulating property, provided in contact with the outer surface of the joint portion 41, and covers the outer surface of the joint portion 41. The joint portion insulating coating 42 is made of, for example, an insulating resin material (PP (polypropylene), PVC (polyvinyl chloride), cross-linked PE (polyethylene), etc.) on the surface of the joint portion 41 by dipping treatment, spray treatment, or the like. It is formed by applying (), which is appropriately selected in consideration of chemical resistance, heat resistance, etc. Further, the connecting portion insulating coating 42 may be formed of, for example, a heat-shrinkable tube made of a resin material.

本実施形態の被覆繋ぎ部4は、第1被覆繋ぎ部4Aと第2被覆繋ぎ部4Bとの合計2つが設けられる。第1被覆繋ぎ部4Aは、被覆バスバ2のうちの供給線2Aの板状導体21と、被覆電線3のうちの供給線3Aの線状導体31とが接続された部分である。第2被覆繋ぎ部4Bは、被覆バスバ2のうちのアース線2Bの板状導体21と、被覆電線3のうちのアース線3Bの線状導体31とが接続された部分である。なお、以下の説明では、第1被覆繋ぎ部4Aと第2被覆繋ぎ部4Bとを特に区別して説明する必要がない場合には、単に「被覆繋ぎ部4」という場合がある。 The covering connecting portion 4 of the present embodiment is provided with a total of two covering connecting portions 4A and a second covering connecting portion 4B. The first coated connecting portion 4A is a portion in which the plate-shaped conductor 21 of the supply line 2A of the coated bus bar 2 and the linear conductor 31 of the supply line 3A of the coated electric wire 3 are connected. The second coated connecting portion 4B is a portion in which the plate-shaped conductor 21 of the ground wire 2B of the coated bus bar 2 and the linear conductor 31 of the ground wire 3B of the coated electric wire 3 are connected. In the following description, when it is not necessary to distinguish between the first coating connecting portion 4A and the second covering connecting portion 4B, it may be simply referred to as "cover connecting portion 4".

本実施形態のワイヤハーネス1は、図1、図2、図3、図4に示すように、板状導体21を含む被覆バスバ2が充電導電路50の充電インレット106側の端部を構成する。また、ワイヤハーネス1は、線状導体31を含む被覆電線3が充電導電路50の蓄電装置104側の端部を構成する。そして、ワイヤハーネス1は、充電導電路50において被覆バスバ2と被覆電線3との間に被覆繋ぎ部4が介在する。ワイヤハーネス1は、当該被覆繋ぎ部4において、被覆バスバ2の板状導体21の充電インレット106側とは反対側の端部と被覆電線3の線状導体31の蓄電装置104側とは反対側の端部とが電気的に接続される。ワイヤハーネス1の充電導電路50は、供給線2A、第1被覆繋ぎ部4A、及び、供給線3Aによる電源供給用の導電路、及び、アース線2B、第2被覆繋ぎ部4B、及び、アース線3Bによる接地用の導電路の合計2系統を含んで構成される。 In the wire harness 1 of the present embodiment, as shown in FIGS. 1, 2, 3, and 4, a coated bus bar 2 including a plate-shaped conductor 21 constitutes an end portion of the charging conductive path 50 on the charging inlet 106 side. .. Further, in the wire harness 1, the covered electric wire 3 including the linear conductor 31 constitutes an end portion of the charging conductive path 50 on the power storage device 104 side. Then, in the wire harness 1, a covering connecting portion 4 is interposed between the coated bus bar 2 and the coated electric wire 3 in the charging conductive path 50. In the covering connecting portion 4, the wire harness 1 has an end portion of the covering bus bar 2 opposite to the charging inlet 106 side of the plate-shaped conductor 21 and a side of the covering electric wire 3 opposite to the power storage device 104 side of the linear conductor 31. Is electrically connected to the end of the. The charging conductive path 50 of the wire harness 1 includes a supply line 2A, a first coated connecting portion 4A, a conductive path for power supply by the supply line 3A, a ground wire 2B, a second coated connecting portion 4B, and a ground. It is configured to include a total of two systems of conductive paths for grounding by wire 3B.

そして、本実施形態のワイヤハーネス1は、図9、図10に示すように、さらに、板状導体21に設けられるインレット端子5と、線状導体31に設けられる接続端子6とを備える。 Then, as shown in FIGS. 9 and 10, the wire harness 1 of the present embodiment further includes an inlet terminal 5 provided on the plate-shaped conductor 21 and a connection terminal 6 provided on the linear conductor 31.

インレット端子5は、図9に示すように、被覆バスバ2の板状導体21の一方の端部、すなわち、充電インレット106側の端部に設けられるものである。板状導体21は、インレット端子5が設けられる端部には板状導体絶縁被覆22が設けられておらず、当該端部が板状導体絶縁被覆22から露出している。インレット端子5は、充電インレット106に保持される。インレット端子5は、充電インレット106に保持された状態で、当該充電インレット106に嵌合された充電コネクタ107と電気的に接続される。インレット端子5は、導電性を有し、電気が通る金属材料、例えば、銅、銅合金、アルミニウム、又は、アルミニウム合金等によって構成される。ここでは、インレット端子5は、一例として、接続部5a、及び、バネ接点部5bを含んで構成され、これらが一体で形成される。接続部5aは、軸線Xを中心軸線とした略円筒形状に形成され、板状導体21に接続される部分である。接続部5aは、軸線Xに沿った軸線方向の一方の端部が板状導体21に接続され、他方の端部にバネ接点部5bが設けられる。バネ接点部5bは、充電コネクタ107との電気的な接続部位を形成する部分である。バネ接点部5bは、接続部5aから当該接続部5aの軸線Xに沿って板片状に延在して形成され、一方の端部が接続部5aに弾性変形可能に支持される。バネ接点部5bは、接続部5aの軸線X周りに間隔(スリット)をあけて複数設けられる。インレット端子5は、接続部5a、及び、複数のバネ接点部5bが一体となって全体として略円筒形状に形成され、メス型の端子を構成する。インレット端子5は、接続部5aのバネ接点部5b側とは反対側の端部が板状導体21の端部に電気的に接続される。インレット端子5は、接続部5aと板状導体21とが直接接触するように直付けで接合されることで板状導体21と電気的に接続される。インレット端子5は、接続部5aの軸線Xと板状導体21における主面(面積が最も広い幅広な面)とが略垂直に交わる位置関係で、接続部5aが板状導体21に接合される。インレット端子5は、接続部5aが板状導体21に接合され固定されることで基端部を構成し、各バネ接点部5bが軸線Xに沿って突出するようにして延在する。インレット端子5は、例えば、接続部5aと板状導体21とがレーザ接合、超音波接合、摩擦撹拌接合等、種々の形式の接合手法によって接合されればよい。インレット端子5は、加締め等ではなく、レーザ接合、超音波接合、摩擦撹拌接合等によって接合されることで金属間結合の範囲を相対的に広く確保することができ、安定した接続部位を構成することができ、また、大型化も抑制することができる。インレット端子5は、典型的には、接続部5aが被覆バスバ2の板状導体21と接合され一体化された状態で充電インレット106のキャビティに挿入され保持される。インレット端子5は、充電インレット106に保持された状態で、複数のバネ接点部5bの内側に、充電インレット106に嵌合した充電コネクタ107が有するオス型の端子が挿入される。この構成により、インレット端子5は、各バネ接点部5bが当該充電コネクタ107を構成するオス型の端子と電気的に接続され、当該オス型の端子と被覆バスバ2の板状導体21とを電気的に接続する。インレット端子5は、各被覆バスバ2に対してそれぞれ1つずつ、すなわち、供給線2Aの板状導体21とアース線2Bの板状導体21とにそれぞれ1つずつ設けられる。 As shown in FIG. 9, the inlet terminal 5 is provided at one end of the plate-shaped conductor 21 of the coated bus bar 2, that is, at the end on the charging inlet 106 side. The plate-shaped conductor 21 is not provided with the plate-shaped conductor insulating coating 22 at the end where the inlet terminal 5 is provided, and the end portion is exposed from the plate-shaped conductor insulating coating 22. The inlet terminal 5 is held by the charging inlet 106. The inlet terminal 5 is electrically connected to the charging connector 107 fitted to the charging inlet 106 while being held by the charging inlet 106. The inlet terminal 5 is made of a metal material having conductivity and conducting electricity, for example, copper, a copper alloy, aluminum, an aluminum alloy, or the like. Here, the inlet terminal 5 is configured to include a connection portion 5a and a spring contact portion 5b as an example, and these are integrally formed. The connecting portion 5a is a portion formed in a substantially cylindrical shape with the axis X as the central axis and connected to the plate-shaped conductor 21. One end of the connecting portion 5a in the axial direction along the axis X is connected to the plate-shaped conductor 21, and a spring contact portion 5b is provided at the other end. The spring contact portion 5b is a portion that forms an electrical connection portion with the charging connector 107. The spring contact portion 5b is formed so as to extend from the connecting portion 5a along the axis X of the connecting portion 5a in the shape of a plate, and one end portion is elastically deformably supported by the connecting portion 5a. A plurality of spring contact portions 5b are provided at intervals (slits) around the axis X of the connecting portion 5a. The inlet terminal 5 is formed into a substantially cylindrical shape as a whole by integrating the connection portion 5a and the plurality of spring contact portions 5b to form a female terminal. The end of the inlet terminal 5 opposite to the spring contact portion 5b side of the connection portion 5a is electrically connected to the end portion of the plate-shaped conductor 21. The inlet terminal 5 is electrically connected to the plate-shaped conductor 21 by being directly attached so that the connecting portion 5a and the plate-shaped conductor 21 are in direct contact with each other. In the inlet terminal 5, the connecting portion 5a is joined to the plate-shaped conductor 21 in a positional relationship in which the axis X of the connecting portion 5a and the main surface (the widest surface having the widest area) of the plate-shaped conductor 21 intersect substantially vertically. .. The inlet terminal 5 forms a base end portion by joining and fixing the connecting portion 5a to the plate-shaped conductor 21, and each spring contact portion 5b extends so as to project along the axis X. The inlet terminal 5 may be bonded by various types of bonding methods such as laser bonding, ultrasonic bonding, friction stir welding, and the like, for example, the connection portion 5a and the plate-shaped conductor 21 may be bonded. The inlet terminal 5 is bonded by laser bonding, ultrasonic bonding, friction stir welding, etc. instead of crimping, so that a relatively wide range of metal-metal bonding can be secured, and a stable connection portion is configured. It is also possible to suppress the increase in size. The inlet terminal 5 is typically inserted and held in the cavity of the charging inlet 106 in a state where the connecting portion 5a is joined and integrated with the plate-shaped conductor 21 of the coated bus bar 2. While the inlet terminal 5 is held by the charging inlet 106, the male terminal of the charging connector 107 fitted to the charging inlet 106 is inserted inside the plurality of spring contact portions 5b. With this configuration, in the inlet terminal 5, each spring contact portion 5b is electrically connected to the male terminal constituting the charging connector 107, and the male terminal and the plate-shaped conductor 21 of the coated bus bar 2 are electrically connected. Connect to. One inlet terminal 5 is provided for each coated bus bar 2, that is, one is provided for each of the plate-shaped conductor 21 of the supply line 2A and the plate-shaped conductor 21 of the ground wire 2B.

接続端子6は、図10に示すように、被覆電線3の線状導体31の一方の端部、すなわち、蓄電装置104側の端部に設けられるものである。線状導体31は、接続端子6が設けられる端部には線状導体絶縁被覆32が設けられておらず、当該端部が線状導体絶縁被覆32から露出している。接続端子6は、コネクタハウジング7に保持される。接続端子6は、コネクタハウジング7に保持された状態で、蓄電装置104と電気的に接続される。接続端子6は、導電性を有し、電気が通る金属材料、例えば、銅、銅合金、アルミニウム、又は、アルミニウム合金等によって構成される。ここでは、接続端子6は、一例として、加締め部6a、及び、接点部6bを含んで構成され、これらが一体で形成される。加締め部6aは、加締め片を有して形成され当該加締め片が線状導体31に加締められることで線状導体31に電気的に接続される部分である。加締め部6aは、線状導体31側とは反対側の端部に接点部6bが設けられる。接点部6bは、蓄電装置104との電気的な接続部位を形成する部分である。接点部6bは、加締め部6aの端部から板片状に延在して形成される。接点部6bは、例えば、加締め部6aとは反対側の端部に締結孔6cが形成されている。接続端子6は、加締め部6aの加締め片が線状導体31を包み込むようにして当該線状導体31に加締められ電気的に接続される。接続端子6は、典型的には、加締め部6aが被覆電線3の線状導体31と接合され一体化された状態でコネクタハウジング7のキャビティに挿入され保持される。接続端子6は、コネクタハウジング7に保持された状態で、接点部6bが蓄電装置104に電気的に接続される。接続端子6は、例えば、接点部6bが蓄電装置104に電気的に接続された状態で、締結孔6cに締結部材等が挿入され蓄電装置104に締結、固定される。この構成により、接続端子6は、当該蓄電装置104と被覆電線3の線状導体31とを電気的に接続する。接続端子6は、各被覆電線3に対してそれぞれ1つずつ、すなわち、供給線3Aの線状導体31とアース線3Bの線状導体31とにそれぞれ1つずつ設けられる。 As shown in FIG. 10, the connection terminal 6 is provided at one end of the linear conductor 31 of the covered electric wire 3, that is, at the end on the power storage device 104 side. The linear conductor 31 is not provided with the linear conductor insulating coating 32 at the end where the connection terminal 6 is provided, and the end is exposed from the linear conductor insulating coating 32. The connection terminal 6 is held in the connector housing 7. The connection terminal 6 is electrically connected to the power storage device 104 while being held by the connector housing 7. The connection terminal 6 is made of a metal material having conductivity and conducting electricity, for example, copper, a copper alloy, aluminum, an aluminum alloy, or the like. Here, the connection terminal 6 is configured to include a crimping portion 6a and a contact portion 6b as an example, and these are integrally formed. The crimping portion 6a is a portion formed by having a crimping piece and electrically connected to the linear conductor 31 by crimping the crimping piece to the linear conductor 31. The crimping portion 6a is provided with a contact portion 6b at an end portion opposite to the linear conductor 31 side. The contact portion 6b is a portion that forms an electrical connection portion with the power storage device 104. The contact portion 6b is formed so as to extend like a plate piece from the end portion of the crimping portion 6a. The contact portion 6b has, for example, a fastening hole 6c formed at an end opposite to the crimping portion 6a. The connection terminal 6 is electrically connected by being crimped to the linear conductor 31 so that the crimping piece of the crimping portion 6a wraps around the linear conductor 31. The connection terminal 6 is typically inserted and held in the cavity of the connector housing 7 in a state where the crimping portion 6a is joined and integrated with the linear conductor 31 of the coated electric wire 3. The contact portion 6b of the connection terminal 6 is electrically connected to the power storage device 104 while being held by the connector housing 7. For example, the connection terminal 6 is fastened and fixed to the power storage device 104 by inserting a fastening member or the like into the fastening hole 6c while the contact portion 6b is electrically connected to the power storage device 104. With this configuration, the connection terminal 6 electrically connects the power storage device 104 and the linear conductor 31 of the covered electric wire 3. One connection terminal 6 is provided for each covered electric wire 3, that is, one is provided for each of the linear conductor 31 of the supply line 3A and the linear conductor 31 of the ground wire 3B.

上記のように構成されるワイヤハーネス1は、図1、図2、図3、図4に示すように、典型的には、各被覆バスバ2が経路規制部8を構成し、各被覆電線3が変形許容部9を構成する。経路規制部8は、充電導電路50において当該充電導電路50の配索経路を規制する部分である。板状導体21を含む各被覆バスバ2は、線状導体31を含む被覆電線3より高い剛性を有する。そして、板状導体21を含む各被覆バスバ2は、各板状導体21が上述したように車両Vにおける配索経路に応じた形状に折り曲げられて形成されることで、当該経路規制部8を構成する。一方、変形許容部9は、充電導電路50において当該充電導電路50の変形を許容する部分である。線状導体31を含む各被覆電線3は、板状導体21を含む被覆バスバ2より高い可撓性を有する。そして、線状導体31を含む各被覆電線3は、線状導体31が板状導体21よりも変形し易い構成とされることで、当該変形許容部9を構成する。 In the wire harness 1 configured as described above, as shown in FIGS. 1, 2, 3, and 4, typically, each coated bus bar 2 constitutes a path regulating portion 8, and each coated electric wire 3 Consists of the deformation allowable portion 9. The route regulating unit 8 is a portion of the charging conductive path 50 that regulates the route of the charging conductive path 50. Each coated bus bar 2 including the plate-shaped conductor 21 has a higher rigidity than the coated electric wire 3 including the linear conductor 31. Each of the coated bus bars 2 including the plate-shaped conductor 21 is formed by bending each plate-shaped conductor 21 into a shape corresponding to the wiring route in the vehicle V as described above, thereby forming the route regulating portion 8. Constitute. On the other hand, the deformation allowable portion 9 is a portion of the charging conductive path 50 that allows deformation of the charging conductive path 50. Each covered electric wire 3 including the linear conductor 31 has higher flexibility than the coated bus bar 2 including the plate conductor 21. Each of the coated electric wires 3 including the linear conductor 31 has a structure in which the linear conductor 31 is more easily deformed than the plate conductor 21 to form the deformation allowable portion 9.

以上で説明したワイヤハーネス1、蓄電装置ユニット103は、充電導電路50が充電インレット106と蓄電装置104とに渡って延在し電気を伝導する。この構成により、ワイヤハーネス1は、充電導電路50を介して充電インレット106側から蓄電装置104に電力を供給し当該蓄電装置104を充電することができる。そして、ワイヤハーネス1は、充電導電路50の少なくとも一部が板状導体21によって構成される。この構成により、ワイヤハーネス1は、板状導体21を含む被覆バスバ2の部分によって充電導電路50の配索経路の少なくとも一部を規制することができる。またこの構成により、ワイヤハーネス1は、例えば、被覆電線3の部分と比較して、板状導体21を含む被覆バスバ2の部分の断面積を相対的に抑制することができるので、大型化や重量増加を抑制することができる。この結果、ワイヤハーネス1、蓄電装置ユニット103は、車両Vへの搭載性を向上することができる。例えば、ワイヤハーネス1を流れる直流電力が相対的に高電圧化、大電流化した場合、充電導電路50の導電部分の断面形状が大断面化してしまい、仮に、全て線状導体31で構成した場合には、屈曲半径が大きくなり搭載性が低下するおそれがある。これに対して、ワイヤハーネス1は、ワイヤハーネス1を流れる直流電力が高電圧化、大電流化し、充電導電路50の導電部分の断面形状が大断面化した場合であっても上記で説明したように車両Vへの搭載性向上を図ることができる。 In the wire harness 1 and the power storage device unit 103 described above, the charging conductive path 50 extends over the charging inlet 106 and the power storage device 104 to conduct electricity. With this configuration, the wire harness 1 can supply electric power to the power storage device 104 from the charging inlet 106 side via the charging conductive path 50 to charge the power storage device 104. Then, in the wire harness 1, at least a part of the charging conductive path 50 is composed of the plate-shaped conductor 21. With this configuration, the wire harness 1 can regulate at least a part of the wiring path of the charging conductive path 50 by the portion of the coated bus bar 2 including the plate-shaped conductor 21. Further, with this configuration, the wire harness 1 can be made larger because, for example, the cross-sectional area of the portion of the coated bus bar 2 including the plate-shaped conductor 21 can be relatively suppressed as compared with the portion of the coated electric wire 3. The weight increase can be suppressed. As a result, the wire harness 1 and the power storage device unit 103 can be mounted on the vehicle V. For example, when the DC power flowing through the wire harness 1 becomes relatively high voltage and large current, the cross-sectional shape of the conductive portion of the charging conductive path 50 becomes large, and it is assumed that all of them are made of linear conductors 31. In that case, the bending radius may become large and the mountability may decrease. On the other hand, the wire harness 1 has been described above even when the DC power flowing through the wire harness 1 is increased in voltage and current, and the cross-sectional shape of the conductive portion of the charging conductive path 50 is increased. As described above, the mountability on the vehicle V can be improved.

さらに、以上で説明したワイヤハーネス1、蓄電装置ユニット103は、充電導電路50の他の一部が線状導体31によって構成される。この構成により、ワイヤハーネス1は、線状導体31を含む被覆電線3の部分が変形することで、例えば、梱包、輸送、配索、コネクタの嵌合等の各種作業を行う際の作業性を向上することができる。また、この構成により、ワイヤハーネス1は、車両Vへの組み付けや各部との接続の際に、当該線状導体31を含む被覆電線3の部分によって各種の公差を吸収することができる。これらの点でも、ワイヤハーネス1、蓄電装置ユニット103は、車両Vへの搭載性を向上することができる。 Further, in the wire harness 1 and the power storage device unit 103 described above, the other part of the charging conductive path 50 is composed of the linear conductor 31. With this configuration, in the wire harness 1, the portion of the covered electric wire 3 including the linear conductor 31 is deformed, so that workability when performing various operations such as packing, transportation, wiring, and fitting of connectors can be improved. Can be improved. Further, with this configuration, the wire harness 1 can absorb various tolerances by the portion of the covered electric wire 3 including the linear conductor 31 when assembled to the vehicle V or connected to each portion. In these respects as well, the wire harness 1 and the power storage device unit 103 can improve the mountability on the vehicle V.

つまり、以上で説明したワイヤハーネス1、蓄電装置ユニット103は、板状導体21を含む被覆バスバ2が線状導体31を含む被覆電線3より高い剛性を有することで、当該板状導体21を含む部分が相対的に高い形状保持機能を有し、充電導電路50の経路規制部8を構成する。この構成により、ワイヤハーネス1は、板状導体21を含む被覆バスバ2の部分が、例えば、曲げ部分等の形状保持性能が相対的に低い被覆電線3と比較してより確実に配索経路に応じた形状を維持することができる。この結果、ワイヤハーネス1は、例えば、コルゲートチューブ等の外装材を用いなくても、経路規制部8を構成する板状導体21を含む部分によって充電導電路50の配索経路を規制することができ、また、クランプ等の固定具の使用数も抑制することができる。一方、ワイヤハーネス1は、線状導体31を含む被覆電線3が板状導体21を含む被覆バスバ2より高い可撓性を有することで、当該線状導体31を含む部分が相対的に高い形状可変機能を有し、充電導電路50の変形許容部9を構成する。この構成により、ワイヤハーネス1は、線状導体31を含む被覆電線3の部分が、例えば、形状保持性能が相対的に高い被覆バスバ2と比較して充電導電路50の配索経路の変更や微調整に柔軟に対応することができる。この結果、ワイヤハーネス1は、例えば、変形許容部9を構成する線状導体31を含む部分が変形することで種々の公差を吸収することができる。この結果、ワイヤハーネス1は、経路規制部8を構成する板状導体21を含む部分によって充電導電路50の配索経路に応じた形状を維持した上で変形許容部9を構成する線状導体31を含む部分によって可動性も確保することができる。つまり、ワイヤハーネス1は、充電導電路50の配索経路の形状保持機能と、充電導電路50の配索経路の形状可変機能とを両立することができる。さらに言えば、ワイヤハーネス1は、相対的に高い剛性を有し配索経路に沿った良好な形状保持性を有する経路規制部8と、相対的に高い可撓性を有し良好な屈曲性を有する変形許容部9とを適正に組み合わせることできる。この構成により、ワイヤハーネス1は、当該ワイヤハーネス1における各部位に応じて要求される適正な可撓性と剛性とのバランスを実現することができ、良好な配索作業性や良好な取扱い性等を確保することができる。この結果、ワイヤハーネス1、蓄電装置ユニット103は、例えば、当該ワイヤハーネス1全体を車両Vに配索する際の作業性を向上することができ、車両Vへの搭載性を向上することができる。 That is, the wire harness 1 and the power storage device unit 103 described above include the plate-shaped conductor 21 because the coated bus bar 2 including the plate-shaped conductor 21 has higher rigidity than the coated electric wire 3 including the linear conductor 31. The portion has a relatively high shape-retaining function, and constitutes a path regulating portion 8 of the charging conductive path 50. With this configuration, in the wire harness 1, the portion of the coated bus bar 2 including the plate-shaped conductor 21 is more reliably routed to the wiring path than the coated electric wire 3 having a relatively low shape retention performance such as a bent portion. The corresponding shape can be maintained. As a result, the wire harness 1 can regulate the wiring path of the charging conductive path 50 by the portion including the plate-shaped conductor 21 constituting the path regulating portion 8 without using an exterior material such as a corrugated tube. In addition, the number of fixtures such as clamps used can be suppressed. On the other hand, the wire harness 1 has a shape in which the portion including the linear conductor 31 is relatively high because the coated electric wire 3 including the linear conductor 31 has higher flexibility than the coated bus bar 2 including the plate conductor 21. It has a variable function and constitutes a deformation allowable portion 9 of the charging conductive path 50. With this configuration, in the wire harness 1, the portion of the coated electric wire 3 including the linear conductor 31 can be changed, for example, by changing the wiring path of the charging conductive path 50 as compared with the coated bus bar 2 having a relatively high shape retention performance. It is possible to flexibly respond to fine adjustment. As a result, the wire harness 1 can absorb various tolerances by deforming, for example, the portion including the linear conductor 31 constituting the deformation allowable portion 9. As a result, the wire harness 1 maintains the shape corresponding to the wiring path of the charging conductive path 50 by the portion including the plate-shaped conductor 21 constituting the path regulating portion 8, and then forms the deformation allowable portion 9. Mobility can also be ensured by the portion including 31. That is, the wire harness 1 can have both a function of maintaining the shape of the wiring path of the charging conductive path 50 and a function of changing the shape of the wiring path of the charging conductive path 50. Furthermore, the wire harness 1 has a route regulating portion 8 having a relatively high rigidity and a good shape retention along the wiring path, and a wire harness 1 having a relatively high flexibility and a good flexibility. Can be appropriately combined with the deformation allowable portion 9 having the above. With this configuration, the wire harness 1 can realize a balance between appropriate flexibility and rigidity required for each part of the wire harness 1, and has good routing workability and good handleability. Etc. can be secured. As a result, the wire harness 1 and the power storage device unit 103 can improve the workability when allocating the entire wire harness 1 to the vehicle V, and can improve the mountability on the vehicle V, for example. ..

また、以上で説明したワイヤハーネス1、蓄電装置ユニット103は、板状導体絶縁被覆22、線状導体絶縁被覆32、及び、繋ぎ部絶縁被覆42によって、充電導電路50の全体を適正に被覆することができる。 Further, the wire harness 1 and the power storage device unit 103 described above appropriately cover the entire charging conductive path 50 with the plate-shaped conductor insulating coating 22, the linear conductor insulating coating 32, and the connecting portion insulating coating 42. be able to.

また、以上で説明したワイヤハーネス1、蓄電装置ユニット103は、板状導体21がアルミニウム、又は、アルミニウム合金によって構成され、線状導体31の素線31aが銅、又は、銅合金によって構成される。この結果、ワイヤハーネス1は、板状導体21の部分を相対的に軽量な材料で構成することができるので、重量増加を抑制することができる。一方、ワイヤハーネス1は、線状導体31の部分を相対的に導電率が高い材料で構成することができるので、当該線状導体31の部分の断面積を抑制し、大径化を抑制することができる。この結果、ワイヤハーネス1、蓄電装置ユニット103は、より好適に重量増加、及び、大型化を抑制することができる。 Further, in the wire harness 1 and the power storage device unit 103 described above, the plate-shaped conductor 21 is made of aluminum or an aluminum alloy, and the wire 31a of the linear conductor 31 is made of copper or a copper alloy. .. As a result, in the wire harness 1, the portion of the plate-shaped conductor 21 can be made of a relatively lightweight material, so that the weight increase can be suppressed. On the other hand, in the wire harness 1, since the portion of the linear conductor 31 can be made of a material having a relatively high conductivity, the cross-sectional area of the portion of the linear conductor 31 is suppressed and the diameter increase is suppressed. be able to. As a result, the wire harness 1 and the power storage device unit 103 can more preferably suppress the weight increase and the increase in size.

さらに、以上で説明したワイヤハーネス1、蓄電装置ユニット103は、板状導体21が充電導電路50の充電インレット106側の端部を構成し、線状導体31が充電導電路50の蓄電装置104側の端部を構成する。この構成により、ワイヤハーネス1は、充電導電路50の充電インレット106側で板状導体21を含む部分によって配索経路を適正に規制した上で、公差が生じ易い蓄電装置104側で線状導体31を含む部分によって公差を適正に吸収することができる。そして、ワイヤハーネス1は、板状導体21にインレット端子5が設けられ、線状導体31に接続端子6が設けられる。この構成により、ワイヤハーネス1は、板状導体21の端部をインレット端子5を介して充電インレット106に接続し、線状導体31の端部を接続端子6を介して蓄電装置104に接続することができる。この結果、ワイヤハーネス1、蓄電装置ユニット103は、車両Vへの組み付け性をさらに向上することができるので、車両Vへの搭載性をさらに向上することができる。 Further, in the wire harness 1 and the power storage device unit 103 described above, the plate-shaped conductor 21 constitutes the end of the charging conductive path 50 on the charging inlet 106 side, and the linear conductor 31 constitutes the power storage device 104 of the charging conductive path 50. Consists of the side edges. With this configuration, in the wire harness 1, the wiring path is properly regulated by the portion including the plate-shaped conductor 21 on the charging inlet 106 side of the charging conductive path 50, and then the linear conductor on the power storage device 104 side where tolerances are likely to occur. Tolerance can be properly absorbed by the portion including 31. The wire harness 1 is provided with an inlet terminal 5 on the plate-shaped conductor 21 and a connection terminal 6 on the linear conductor 31. With this configuration, the wire harness 1 connects the end of the plate-shaped conductor 21 to the charging inlet 106 via the inlet terminal 5, and connects the end of the linear conductor 31 to the power storage device 104 via the connection terminal 6. be able to. As a result, the wire harness 1 and the power storage device unit 103 can be further improved in assembling property to the vehicle V, so that the mountability in the vehicle V can be further improved.

なお、上述した本発明の実施形態に係るワイヤハーネス、及び、蓄電装置ユニットは、上述した実施形態に限定されず、特許請求の範囲に記載された範囲で種々の変更が可能である。 The wire harness and the power storage device unit according to the above-described embodiment of the present invention are not limited to the above-described embodiment, and various modifications can be made within the scope of the claims.

以上の説明では、ワイヤハーネス1は、急速充電用の充電ワイヤハーネスであるものとして説明したがこれに限らない。ワイヤハーネス1は、より小出力、低電圧、小電流の直流電力が流れる充電ワイヤハーネス(例えば、通常充電用の充電ワイヤハーネス)として構成されてもよい。また、ワイヤハーネス1は、より大出力、高電圧、大電流の直流電力が流れる充電ワイヤハーネスとして構成されてもよい。 In the above description, the wire harness 1 has been described as being a charging wire harness for quick charging, but the present invention is not limited to this. The wire harness 1 may be configured as a charging wire harness (for example, a charging wire harness for normal charging) through which DC power having a smaller output, a lower voltage, and a smaller current flows. Further, the wire harness 1 may be configured as a charging wire harness through which DC power having a higher output, a higher voltage, and a larger current flows.

以上の説明では、インレット端子5は、板状導体21に対してレーザ接合、超音波接合、摩擦撹拌接合等によって接合されるものとして説明したがこれに限らない。インレット端子5は、板状導体21に対してボルト締結等によって接合されることで直付けされてもよい。同様に、接続端子6は、線状導体31に対して加締められるものとして説明したがこれに限らない。 In the above description, the inlet terminal 5 has been described as being bonded to the plate-shaped conductor 21 by laser bonding, ultrasonic bonding, friction stir welding, or the like, but the present invention is not limited to this. The inlet terminal 5 may be directly attached to the plate-shaped conductor 21 by being joined by bolting or the like. Similarly, the connection terminal 6 has been described as being crimped to the linear conductor 31, but the present invention is not limited to this.

以上の説明では、板状導体21(被覆バスバ2)が充電導電路50の充電インレット106側の端部を構成し、線状導体31(被覆電線3)が充電導電路50の蓄電装置104側の端部を構成するものとして説明したがこれに限らない。図11、図12、図13、図14は、板状導体21(被覆バスバ2)と線状導体31(被覆電線3)との組み合わせのバリエーションを例示した変形例に係る模式図である。 In the above description, the plate-shaped conductor 21 (covered bus bar 2) constitutes the end of the charging conductive path 50 on the charging inlet 106 side, and the linear conductor 31 (covered electric wire 3) constitutes the power storage device 104 side of the charging conductive path 50. Although it has been described as constituting the end portion of, the present invention is not limited to this. 11, FIG. 12, FIG. 13, and FIG. 14 are schematic views relating to a modified example exemplifying the variation of the combination of the plate-shaped conductor 21 (coated bus bar 2) and the linear conductor 31 (coated electric wire 3).

図11に示す変形例に係る蓄電装置ユニット103Aは、ワイヤハーネス1にかえてワイヤハーネス201を備える点で上述の実施形態と異なり、その他の構成は、当該実施形態と略同様の構成である。ワイヤハーネス201は、被覆バスバ2にかえて被覆バスバ202を備え、被覆電線3、被覆繋ぎ部4を備えない点で上述の実施形態と異なり、その他の構成は、当該実施形態と略同様の構成である。本変形例に係る被覆バスバ202は、上述の被覆バスバ2と同様に、板状導体21、及び、板状導体絶縁被覆22を含んで構成される。そして、板状導体21を含む被覆バスバ202は、充電導電路50の全体を構成する。つまり、被覆バスバ202は、充電インレット106と蓄電装置104とに渡って延在し、被覆電線3や被覆繋ぎ部4を介在させずに充電導電路50の全体を構成する。さらに言えば、板状導体21を含む被覆バスバ202は、充電導電路50の全体に渡って経路規制部8を構成する。そして、被覆バスバ202は、板状導体21の充電インレット106側の端部にインレット端子5が設けられ当該インレット端子5が充電インレット106に保持される。また、被覆バスバ202は、板状導体21の蓄電装置104側の端部に接続端子6が設けられ当該接続端子6がコネクタハウジング7に保持される。 The power storage device unit 103A according to the modified example shown in FIG. 11 is different from the above-described embodiment in that the wire harness 201 is provided instead of the wire harness 1, and other configurations are substantially the same as those of the embodiment. The wire harness 201 is different from the above-described embodiment in that the coated bus bar 202 is provided instead of the coated bus bar 2 and the coated electric wire 3 and the coated connecting portion 4 are not provided, and the other configurations are substantially the same as those of the embodiment. Is. The coated bus bar 202 according to the present modification is configured to include a plate-shaped conductor 21 and a plate-shaped conductor insulating coating 22, similarly to the above-mentioned coated bus bar 2. The coated bus bar 202 including the plate-shaped conductor 21 constitutes the entire charging conductive path 50. That is, the covered bus bar 202 extends over the charging inlet 106 and the power storage device 104, and constitutes the entire charging conductive path 50 without interposing the covered electric wire 3 and the covering connecting portion 4. Furthermore, the coated bus bar 202 including the plate-shaped conductor 21 constitutes the path regulation unit 8 over the entire charging conductive path 50. The coated bus bar 202 is provided with an inlet terminal 5 at the end of the plate-shaped conductor 21 on the charging inlet 106 side, and the inlet terminal 5 is held by the charging inlet 106. Further, the coated bus bar 202 is provided with a connection terminal 6 at the end of the plate-shaped conductor 21 on the power storage device 104 side, and the connection terminal 6 is held in the connector housing 7.

図12に示す変形例に係る蓄電装置ユニット103Bは、ワイヤハーネス1にかえてワイヤハーネス301を備える点で上述の実施形態と異なり、その他の構成は、当該実施形態と略同様の構成である。ワイヤハーネス301は、被覆バスバ2にかえて被覆バスバ302を、被覆電線3にかえて被覆電線303を、被覆繋ぎ部4にかえて被覆繋ぎ部304を備える点で上述の実施形態と異なり、その他の構成は、当該実施形態と略同様の構成である。本変形例に係る被覆バスバ302は、上述の被覆バスバ2と同様に、板状導体21、及び、板状導体絶縁被覆22を含んで構成される。被覆電線303は、上述の被覆電線3と同様に、線状導体31、及び、線状導体絶縁被覆32を含んで構成される。被覆繋ぎ部304は、上述の被覆繋ぎ部4と同様に、繋ぎ部41、及び、繋ぎ部絶縁被覆42を含んで構成される。そして、板状導体21を含む被覆バスバ302は、2つ設けられ、充電導電路50の充電インレット106側の端部、及び、充電導電路50の蓄電装置104側の端部の双方を構成する。線状導体31を含む被覆電線303は、充電導電路50において、一方の被覆バスバ302と他方の被覆バスバ302との間の中間部分を構成する。そして、繋ぎ部41を含む被覆繋ぎ部304は、一方の被覆バスバ302と被覆電線303とをつなぐ部分に1つ、被覆電線303と他方の被覆バスバ302とをつなぐ部分に1つ、合計2つが設けられる。つまり、板状導体21を含む被覆バスバ302は、充電導電路50の充電インレット106側の端部、及び、充電導電路50の蓄電装置104側の端部の双方で経路規制部8を構成する。線状導体31を含む被覆電線303は、充電導電路50の一方の被覆バスバ302と他方の被覆バスバ302との間の中間部分で変形許容部9を構成する。そして、一方の被覆バスバ302は、板状導体21の充電インレット106側の端部にインレット端子5が設けられ当該インレット端子5が充電インレット106に保持される。また、他方の被覆バスバ302は、板状導体21の蓄電装置104側の端部に接続端子6が設けられ当該接続端子6がコネクタハウジング7に保持される。 The power storage device unit 103B according to the modified example shown in FIG. 12 is different from the above-described embodiment in that the wire harness 301 is provided instead of the wire harness 1, and other configurations are substantially the same as those of the embodiment. The wire harness 301 is different from the above-described embodiment in that the coated bus bar 302 is provided instead of the coated bus bar 2, the coated electric wire 303 is provided instead of the coated electric wire 3, and the coated connecting portion 304 is provided instead of the coated connecting portion 4. The configuration of is substantially the same as that of the embodiment. The coated bus bar 302 according to this modification includes a plate-shaped conductor 21 and a plate-shaped conductor insulating coating 22, similarly to the above-mentioned coated bus bar 2. The covered electric wire 303 is configured to include the linear conductor 31 and the linear conductor insulating coating 32, similarly to the above-mentioned coated electric wire 3. The covering connecting portion 304 is configured to include the connecting portion 41 and the connecting portion insulating coating 42, similarly to the covering connecting portion 4 described above. Two coated bus bars 302 including the plate-shaped conductor 21 are provided, and form both an end portion of the charging conductive path 50 on the charging inlet 106 side and an end portion of the charging conductive path 50 on the power storage device 104 side. .. The coated electric wire 303 including the linear conductor 31 constitutes an intermediate portion between one coated bus bar 302 and the other coated bus bar 302 in the charging conductive path 50. Then, there are two coated connecting portions 304 including the connecting portion 41, one in the portion connecting one coated bus bar 302 and the coated electric wire 303, and one in the portion connecting the coated electric wire 303 and the other coated bus bar 302. Provided. That is, the coated bus bar 302 including the plate-shaped conductor 21 constitutes the path regulating portion 8 at both the end portion of the charging conductive path 50 on the charging inlet 106 side and the end portion of the charging conductive path 50 on the power storage device 104 side. .. The coated electric wire 303 including the linear conductor 31 constitutes a deformation allowable portion 9 at an intermediate portion between one coated bus bar 302 and the other coated bus bar 302 of the charging conductive path 50. One of the coated bus bars 302 is provided with an inlet terminal 5 at the end of the plate-shaped conductor 21 on the charging inlet 106 side, and the inlet terminal 5 is held by the charging inlet 106. Further, the other coated bus bar 302 is provided with a connection terminal 6 at the end of the plate-shaped conductor 21 on the power storage device 104 side, and the connection terminal 6 is held in the connector housing 7.

図13に示す変形例に係る蓄電装置ユニット103Cは、ワイヤハーネス1にかえてワイヤハーネス401を備える点で上述の実施形態と異なり、その他の構成は、当該実施形態と略同様の構成である。ワイヤハーネス401は、被覆バスバ2にかえて被覆バスバ402を、被覆電線3にかえて被覆電線403を、被覆繋ぎ部4にかえて被覆繋ぎ部404を備える点で上述の実施形態と異なり、その他の構成は、当該実施形態と略同様の構成である。本変形例に係る被覆バスバ402は、上述の被覆バスバ2と同様に、板状導体21、及び、板状導体絶縁被覆22を含んで構成される。被覆電線403は、上述の被覆電線3と同様に、線状導体31、及び、線状導体絶縁被覆32を含んで構成される。被覆繋ぎ部404は、上述の被覆繋ぎ部4と同様に、繋ぎ部41、及び、繋ぎ部絶縁被覆42を含んで構成される。そして、線状導体31を含む被覆電線403は、2つ設けられ、充電導電路50の充電インレット106側の端部、及び、充電導電路50の蓄電装置104側の端部の双方を構成する。板状導体21を含む被覆バスバ402は、充電導電路50において、一方の被覆電線403と他方の被覆電線403との間の中間部分を構成する。そして、繋ぎ部41を含む被覆繋ぎ部404は、一方の被覆電線403と被覆バスバ402とをつなぐ部分に1つ、被覆バスバ402と他方の被覆電線403とをつなぐ部分に1つ、合計2つが設けられる。つまり、線状導体31を含む被覆電線403は、充電導電路50の充電インレット106側の端部、及び、充電導電路50の蓄電装置104側の端部の双方で変形許容部9を構成する。板状導体21を含む被覆バスバ402は、充電導電路50の一方の被覆電線403と他方の被覆電線403との間の中間部分で経路規制部8を構成する。そして、一方の被覆電線403は、線状導体31の充電インレット106側の端部にインレット端子5が設けられ当該インレット端子5が充電インレット106に保持される。また、他方の被覆電線403は、線状導体31の蓄電装置104側の端部に接続端子6が設けられ当該接続端子6がコネクタハウジング7に保持される。 The power storage device unit 103C according to the modified example shown in FIG. 13 is different from the above-described embodiment in that the wire harness 401 is provided instead of the wire harness 1, and other configurations are substantially the same as those of the embodiment. The wire harness 401 is different from the above-described embodiment in that the coated bus bar 402 is provided instead of the coated bus bar 2, the coated electric wire 403 is provided instead of the coated electric wire 3, and the coated connecting portion 404 is provided instead of the coated connecting portion 4. The configuration of is substantially the same as that of the embodiment. The coated bus bar 402 according to this modification is configured to include a plate-shaped conductor 21 and a plate-shaped conductor insulating coating 22, similarly to the above-mentioned coated bus bar 2. The covered electric wire 403 is configured to include a linear conductor 31 and a linear conductor insulating coating 32, similarly to the above-mentioned coated electric wire 3. The covering connecting portion 404 is configured to include the connecting portion 41 and the connecting portion insulating coating 42, similarly to the covering connecting portion 4 described above. Two covered electric wires 403 including the linear conductor 31 are provided, and constitute both an end portion of the charging conductive path 50 on the charging inlet 106 side and an end portion of the charging conductive path 50 on the power storage device 104 side. .. The coated bus bar 402 including the plate-shaped conductor 21 constitutes an intermediate portion between one coated electric wire 403 and the other coated electric wire 403 in the charging conductive path 50. Then, there are two coated connecting portions 404 including the connecting portion 41, one in the portion connecting one coated electric wire 403 and the coated bus bar 402, and one in the portion connecting the coated bus bar 402 and the other coated electric wire 403. Provided. That is, the coated electric wire 403 including the linear conductor 31 constitutes the deformation allowable portion 9 at both the end portion of the charging conductive path 50 on the charging inlet 106 side and the end portion of the charging conductive path 50 on the power storage device 104 side. .. The coated bus bar 402 including the plate-shaped conductor 21 constitutes a route regulating portion 8 at an intermediate portion between one coated electric wire 403 and the other coated electric wire 403 of the charging conductive path 50. Then, one of the covered electric wires 403 is provided with an inlet terminal 5 at the end of the linear conductor 31 on the charging inlet 106 side, and the inlet terminal 5 is held by the charging inlet 106. Further, the other covered electric wire 403 is provided with a connection terminal 6 at the end of the linear conductor 31 on the power storage device 104 side, and the connection terminal 6 is held in the connector housing 7.

図14に示す変形例に係る蓄電装置ユニット103Dは、ワイヤハーネス1にかえてワイヤハーネス501を備える点で上述の実施形態と異なり、その他の構成は、当該実施形態と略同様の構成である。ワイヤハーネス501は、被覆バスバ2にかえて被覆バスバ502を、被覆電線3にかえて被覆電線503を、被覆繋ぎ部4にかえて被覆繋ぎ部504を備える点で上述の実施形態と異なり、その他の構成は、当該実施形態と略同様の構成である。本変形例に係る被覆バスバ502は、上述の被覆バスバ2と同様に、板状導体21、及び、板状導体絶縁被覆22を含んで構成される。被覆電線503は、上述の被覆電線3と同様に、線状導体31、及び、線状導体絶縁被覆32を含んで構成される。被覆繋ぎ部504は、上述の被覆繋ぎ部4と同様に、繋ぎ部41、及び、繋ぎ部絶縁被覆42を含んで構成される。そして、板状導体21を含む被覆バスバ502は、充電導電路50の蓄電装置104側の端部を構成する。線状導体31を含む被覆電線503は、充電導電路50の充電インレット106側の端部を構成する。そして、繋ぎ部41を含む被覆繋ぎ部504は、被覆バスバ502と被覆電線503とをつなぐ部分に1つが設けられる。つまり、板状導体21を含む被覆バスバ502は、充電導電路50の蓄電装置104側の端部で経路規制部8を構成する。線状導体31を含む被覆電線503は、充電導電路50の充電インレット106側の端部で変形許容部9を構成する。そして、被覆バスバ502は、板状導体21の蓄電装置104側の端部に接続端子6が設けられ当該接続端子6がコネクタハウジング7に保持される。被覆電線503は、線状導体31の充電インレット106側の端部にインレット端子5が設けられ当該インレット端子5が充電インレット106に保持される。 The power storage device unit 103D according to the modified example shown in FIG. 14 is different from the above-described embodiment in that the wire harness 501 is provided instead of the wire harness 1, and other configurations are substantially the same as those of the embodiment. The wire harness 501 is different from the above-described embodiment in that the coated bus bar 502 is provided instead of the coated bus bar 2, the coated electric wire 503 is provided instead of the coated electric wire 3, and the coated connecting portion 504 is provided instead of the coated connecting portion 4. The configuration of is substantially the same as that of the embodiment. The coated bus bar 502 according to this modification includes a plate-shaped conductor 21 and a plate-shaped conductor insulating coating 22, similarly to the above-mentioned coated bus bar 2. The covered electric wire 503 is configured to include a linear conductor 31 and a linear conductor insulating coating 32, similarly to the above-mentioned coated electric wire 3. The covering connecting portion 504 is configured to include the connecting portion 41 and the connecting portion insulating coating 42, similarly to the covering connecting portion 4 described above. Then, the coated bus bar 502 including the plate-shaped conductor 21 constitutes an end portion of the charging conductive path 50 on the power storage device 104 side. The coated electric wire 503 including the linear conductor 31 constitutes an end portion of the charging conductive path 50 on the charging inlet 106 side. Then, one of the coated connecting portions 504 including the connecting portion 41 is provided at a portion connecting the coated bus bar 502 and the coated electric wire 503. That is, the coated bus bar 502 including the plate-shaped conductor 21 constitutes the route regulation unit 8 at the end of the charging conductive path 50 on the power storage device 104 side. The coated electric wire 503 including the linear conductor 31 constitutes a deformation allowable portion 9 at the end of the charging conductive path 50 on the charging inlet 106 side. The coated bus bar 502 is provided with a connection terminal 6 at the end of the plate-shaped conductor 21 on the power storage device 104 side, and the connection terminal 6 is held in the connector housing 7. The coated electric wire 503 is provided with an inlet terminal 5 at the end of the linear conductor 31 on the charging inlet 106 side, and the inlet terminal 5 is held by the charging inlet 106.

この場合であっても、変形例に係るワイヤハーネス201、301、401、501、蓄電装置ユニット103A、103B、103C、103Dは、上記のワイヤハーネス1、蓄電装置ユニット103と同様に、車両Vへの搭載性を向上することができる。 Even in this case, the wire harnesses 201, 301, 401, 501 and the power storage device units 103A, 103B, 103C and 103D according to the modified example are connected to the vehicle V in the same manner as the wire harness 1 and the power storage device unit 103 described above. It is possible to improve the mountability of the.

1、201、301、401、501 ワイヤハーネス
5 インレット端子
6 接続端子
8 経路規制部
9 変形許容部
21 板状導体
22 板状導体絶縁被覆
31 線状導体
31a 素線
32 線状導体絶縁被覆
41 繋ぎ部
42 繋ぎ部絶縁被覆
50 充電導電路
103、103A、103B、103C、103D 蓄電装置ユニット
104 蓄電装置
106 充電インレット
V 車両
1. Part 42 Connection part Insulation coating 50 Charging conductive path 103, 103A, 103B, 103C, 103D Power storage device unit 104 Power storage device 106 Charging inlet V Vehicle

Claims (9)

導電性を有して板状に形成され、車両に設けられる充電インレットと前記車両に設けられ電力を蓄電可能である蓄電装置とに渡って延在し電気を伝導する充電導電路の少なくとも一部を構成する板状導体と、
導電性を有する複数の素線を束ねて線状に形成され、前記充電導電路の少なくとも一部を構成する線状導体と、
前記板状導体と前記線状導体とが電気的に接続された繋ぎ部と、
前記板状導体の一方の端部に設けられ前記充電インレットに保持されるインレット端子と、
前記線状導体の一方の端部に設けられ前記蓄電装置と電気的に接続される接続端子とを備え、
前記板状導体は、前記充電導電路の前記充電インレット側の端部を構成し、
前記線状導体は、前記充電導電路の前記蓄電装置側の端部を構成し
前記板状導体は、前記車両における前記充電導電路の配索経路に応じた形状に折り曲げられていることを特徴とする、
ワイヤハーネス。
At least a part of a charging conductive path which is formed in a plate shape with conductivity and extends over a charging inlet provided in a vehicle and a power storage device provided in the vehicle and capable of storing electric power to conduct electricity. a plate conductor constituting the,
A linear conductor formed by bundling a plurality of conductive wires to form a linear shape and forming at least a part of the charging conductive path,
A connecting portion in which the plate-shaped conductor and the linear conductor are electrically connected,
An inlet terminal provided at one end of the plate-shaped conductor and held by the charging inlet,
A connection terminal provided at one end of the linear conductor and electrically connected to the power storage device is provided.
The plate-shaped conductor constitutes an end portion of the charging conductive path on the charging inlet side.
The linear conductor constitutes an end portion of the charging conductive path on the power storage device side .
The plate-shaped conductor is characterized in that it is bent into a shape corresponding to the wiring path of the charging conductive path in the vehicle.
Wire harness.
前記板状導体は、前記線状導体より高い剛性を有し、前記充電導電路の配索経路を規制する経路規制部を構成し、
前記線状導体は、前記板状導体より高い可撓性を有し、前記充電導電路の変形を許容する変形許容部を構成する、
請求項に記載のワイヤハーネス。
The plate-shaped conductor has a higher rigidity than the linear conductor, and constitutes a route regulating portion that regulates the wiring route of the charging conductive path.
The linear conductor has higher flexibility than the plate-shaped conductor, and constitutes a deformation allowable portion that allows deformation of the charging conductive path.
The wire harness according to claim 1 .
絶縁性を有し前記板状導体の外面側を覆う板状導体絶縁被覆と、
絶縁性を有し前記線状導体の外面側を覆う線状導体絶縁被覆と、
絶縁性を有し前記繋ぎ部の外面側を覆う繋ぎ部絶縁被覆とを備える、
請求項又は請求項に記載のワイヤハーネス。
A plate-shaped conductor insulating coating that has insulating properties and covers the outer surface side of the plate-shaped conductor,
A linear conductor insulating coating that has insulating properties and covers the outer surface side of the linear conductor,
It has an insulating property and includes a connecting portion insulating coating that covers the outer surface side of the connecting portion.
The wire harness according to claim 1 or 2 .
前記板状導体は、アルミニウム、又は、アルミニウム合金によって構成され、
前記素線は、銅、又は、銅合金によって構成される、
請求項乃至請求項のいずれか1項に記載のワイヤハーネス。
The plate-shaped conductor is made of aluminum or an aluminum alloy.
The strands are made of copper or a copper alloy.
Claims 1 to either a wire harness according to one of claims 3.
車両に設けられ電力を蓄電可能である蓄電装置と、
前記蓄電装置に電気的に接続されるワイヤハーネスとを備え、
前記ワイヤハーネスは、
導電性を有して板状に形成され、前記車両に設けられる充電インレットと前記蓄電装置とに渡って延在し電気を伝導する充電導電路の少なくとも一部を構成する板状導体と、
導電性を有する複数の素線を束ねて線状に形成され、前記充電導電路の少なくとも一部を構成する線状導体と、
前記板状導体と前記線状導体とが電気的に接続された繋ぎ部と、
前記板状導体の一方の端部に設けられ前記充電インレットに保持されるインレット端子と、
前記線状導体の一方の端部に設けられ前記蓄電装置と電気的に接続される接続端子とを備え、
前記板状導体は、前記充電導電路の前記充電インレット側の端部を構成し、
前記線状導体は、前記充電導電路の前記蓄電装置側の端部を構成し、
前記板状導体は、前記車両における前記充電導電路の配索経路に応じた形状に折り曲げられていることを特徴とする、
蓄電装置ユニット。
A power storage device installed in the vehicle that can store electric power,
A wire harness that is electrically connected to the power storage device is provided.
The wire harness is
A plate-shaped conductor that has conductivity and is formed in a plate shape and that extends over the charging inlet provided in the vehicle and the power storage device and forms at least a part of a charging conductive path that conducts electricity .
A linear conductor formed by bundling a plurality of conductive wires to form a linear shape and forming at least a part of the charging conductive path,
A connecting portion in which the plate-shaped conductor and the linear conductor are electrically connected,
An inlet terminal provided at one end of the plate-shaped conductor and held by the charging inlet,
A connection terminal provided at one end of the linear conductor and electrically connected to the power storage device is provided.
The plate-shaped conductor constitutes an end portion of the charging conductive path on the charging inlet side.
The linear conductor constitutes an end portion of the charging conductive path on the power storage device side.
The plate-shaped conductor is characterized in that it is bent into a shape corresponding to the wiring path of the charging conductive path in the vehicle.
Power storage unit.
導電性を有して板状に形成され、車両に設けられる充電インレットと前記車両に設けられ電力を蓄電可能である蓄電装置とに渡って延在し電気を伝導する充電導電路の少なくとも一部を構成する板状導体と、At least a part of a charging conductive path which is formed in a plate shape with conductivity and extends over a charging inlet provided in a vehicle and a power storage device provided in the vehicle and capable of storing electric power to conduct electricity. With the plate-shaped conductor that composes
導電性を有する複数の素線を束ねて線状に形成され、前記充電導電路の少なくとも一部を構成する線状導体と、 A linear conductor formed by bundling a plurality of conductive wires to form a linear shape and forming at least a part of the charging conductive path,
前記板状導体と前記線状導体とが電気的に接続された繋ぎ部と、 A connecting portion in which the plate-shaped conductor and the linear conductor are electrically connected,
前記充電インレットに保持されるインレット端子と、 The inlet terminal held in the charging inlet and
前記蓄電装置と電気的に接続される接続端子とを備え、 It is provided with a connection terminal that is electrically connected to the power storage device.
前記板状導体は、2つ設けられ、前記充電導電路の前記充電インレット側の端部、及び、前記蓄電装置側の端部の双方を構成し、 Two plate-shaped conductors are provided to form both an end portion of the charging conductive path on the charging inlet side and an end portion on the power storage device side.
前記線状導体は、前記充電導電路の一方の前記板状導体と他方の前記板状導体との間で中間部分を構成し、 The linear conductor constitutes an intermediate portion between the plate-shaped conductor on one side of the charging conductive path and the plate-shaped conductor on the other side.
前記インレット端子は、一方の前記板状導体の前記充電インレット側の端部に設けられ、 The inlet terminal is provided at the end of one of the plate-shaped conductors on the charging inlet side.
前記接続端子は、他方の前記板状導体の前記蓄電装置側の端部に設けられ、 The connection terminal is provided at the end of the other plate-shaped conductor on the power storage device side.
前記板状導体は、少なくとも一方が前記車両における前記充電導電路の配索経路に応じた形状に折り曲げられていることを特徴とする、 At least one of the plate-shaped conductors is bent into a shape corresponding to the wiring path of the charging conductive path in the vehicle.
ワイヤハーネス。 Wire harness.
車両に設けられ電力を蓄電可能である蓄電装置と、A power storage device installed in the vehicle that can store electric power,
前記蓄電装置に電気的に接続されるワイヤハーネスとを備え、 A wire harness that is electrically connected to the power storage device is provided.
前記ワイヤハーネスは、 The wire harness is
導電性を有して板状に形成され、前記車両に設けられる充電インレットと前記蓄電装置とに渡って延在し電気を伝導する充電導電路の少なくとも一部を構成する板状導体と、 A plate-shaped conductor that has conductivity and is formed in a plate shape and that extends over the charging inlet provided in the vehicle and the power storage device and forms at least a part of a charging conductive path that conducts electricity.
導電性を有する複数の素線を束ねて線状に形成され、前記充電導電路の少なくとも一部を構成する線状導体と、 A linear conductor formed by bundling a plurality of conductive wires to form a linear shape and forming at least a part of the charging conductive path,
前記板状導体と前記線状導体とが電気的に接続された繋ぎ部と、 A connecting portion in which the plate-shaped conductor and the linear conductor are electrically connected,
前記充電インレットに保持されるインレット端子と、 The inlet terminal held in the charging inlet and
前記蓄電装置と電気的に接続される接続端子とを備え、 It is provided with a connection terminal that is electrically connected to the power storage device.
前記板状導体は、2つ設けられ、前記充電導電路の前記充電インレット側の端部、及び、前記蓄電装置側の端部の双方を構成し、 Two plate-shaped conductors are provided to form both an end portion of the charging conductive path on the charging inlet side and an end portion on the power storage device side.
前記線状導体は、前記充電導電路の一方の前記板状導体と他方の前記板状導体との間で中間部分を構成し、 The linear conductor constitutes an intermediate portion between the plate-shaped conductor on one side of the charging conductive path and the plate-shaped conductor on the other side.
前記インレット端子は、一方の前記板状導体の前記充電インレット側の端部に設けられ、 The inlet terminal is provided at the end of one of the plate-shaped conductors on the charging inlet side.
前記接続端子は、他方の前記板状導体の前記蓄電装置側の端部に設けられ、 The connection terminal is provided at the end of the other plate-shaped conductor on the power storage device side.
前記板状導体は、少なくとも一方が前記車両における前記充電導電路の配索経路に応じた形状に折り曲げられていることを特徴とする、 At least one of the plate-shaped conductors is bent into a shape corresponding to the wiring path of the charging conductive path in the vehicle.
蓄電装置ユニット。 Power storage unit.
導電性を有して板状に形成され、車両に設けられる充電インレットと前記車両に設けられ電力を蓄電可能である蓄電装置とに渡って延在し電気を伝導する充電導電路の少なくとも一部を構成する板状導体と、At least a part of a charging conductive path which is formed in a plate shape with conductivity and extends over a charging inlet provided in a vehicle and a power storage device provided in the vehicle and capable of storing electric power to conduct electricity. With the plate-shaped conductor that composes
導電性を有する複数の素線を束ねて線状に形成され、前記充電導電路の少なくとも一部を構成する線状導体と、 A linear conductor formed by bundling a plurality of conductive wires to form a linear shape and forming at least a part of the charging conductive path,
前記板状導体と前記線状導体とが電気的に接続された繋ぎ部と、 A connecting portion in which the plate-shaped conductor and the linear conductor are electrically connected,
前記充電インレットに保持されるインレット端子と、 The inlet terminal held in the charging inlet and
前記蓄電装置と電気的に接続される接続端子とを備え、 It is provided with a connection terminal that is electrically connected to the power storage device.
前記線状導体は、2つ設けられ、前記充電導電路の前記充電インレット側の端部、及び、前記蓄電装置側の端部の双方を構成し、 Two linear conductors are provided to form both an end portion of the charging conductive path on the charging inlet side and an end portion on the power storage device side.
前記板状導体は、前記充電導電路の一方の前記線状導体と他方の前記線状導体との間で中間部分を構成し、 The plate-shaped conductor constitutes an intermediate portion between one of the linear conductors of the charging conductive path and the other linear conductor.
前記インレット端子は、一方の前記線状導体の前記充電インレット側の端部に設けられ、 The inlet terminal is provided at the end of one of the linear conductors on the charging inlet side.
前記接続端子は、他方の前記線状導体の前記蓄電装置側の端部に設けられ、 The connection terminal is provided at the end of the other linear conductor on the power storage device side.
前記板状導体は、前記車両における前記充電導電路の配索経路に応じた形状に折り曲げられていることを特徴とする、 The plate-shaped conductor is characterized in that it is bent into a shape corresponding to the wiring path of the charging conductive path in the vehicle.
ワイヤハーネス。 Wire harness.
車両に設けられ電力を蓄電可能である蓄電装置と、A power storage device installed in the vehicle that can store electric power,
前記蓄電装置に電気的に接続されるワイヤハーネスとを備え、 A wire harness that is electrically connected to the power storage device is provided.
前記ワイヤハーネスは、 The wire harness is
導電性を有して板状に形成され、前記車両に設けられる充電インレットと前記蓄電装置とに渡って延在し電気を伝導する充電導電路の少なくとも一部を構成する板状導体と、 A plate-shaped conductor that has conductivity and is formed in a plate shape and that extends over the charging inlet provided in the vehicle and the power storage device and forms at least a part of a charging conductive path that conducts electricity.
導電性を有する複数の素線を束ねて線状に形成され、前記充電導電路の少なくとも一部を構成する線状導体と、 A linear conductor formed by bundling a plurality of conductive wires to form a linear shape and forming at least a part of the charging conductive path,
前記板状導体と前記線状導体とが電気的に接続された繋ぎ部と、 A connecting portion in which the plate-shaped conductor and the linear conductor are electrically connected,
前記充電インレットに保持されるインレット端子と、 The inlet terminal held in the charging inlet and
前記蓄電装置と電気的に接続される接続端子とを備え、 It is provided with a connection terminal that is electrically connected to the power storage device.
前記線状導体は、2つ設けられ、前記充電導電路の前記充電インレット側の端部、及び、前記蓄電装置側の端部の双方を構成し、 Two linear conductors are provided to form both an end portion of the charging conductive path on the charging inlet side and an end portion on the power storage device side.
前記板状導体は、前記充電導電路の一方の前記線状導体と他方の前記線状導体との間で中間部分を構成し、 The plate-shaped conductor constitutes an intermediate portion between one of the linear conductors of the charging conductive path and the other linear conductor.
前記インレット端子は、一方の前記線状導体の前記充電インレット側の端部に設けられ、 The inlet terminal is provided at the end of one of the linear conductors on the charging inlet side.
前記接続端子は、他方の前記線状導体の前記蓄電装置側の端部に設けられ、 The connection terminal is provided at the end of the other linear conductor on the power storage device side.
前記板状導体は、前記車両における前記充電導電路の配索経路に応じた形状に折り曲げられていることを特徴とする、 The plate-shaped conductor is characterized in that it is bent into a shape corresponding to the wiring path of the charging conductive path in the vehicle.
蓄電装置ユニット。 Power storage unit.
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