JP6750331B2 - Method for manufacturing cage for thrust roller bearing - Google Patents

Method for manufacturing cage for thrust roller bearing Download PDF

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JP6750331B2
JP6750331B2 JP2016118249A JP2016118249A JP6750331B2 JP 6750331 B2 JP6750331 B2 JP 6750331B2 JP 2016118249 A JP2016118249 A JP 2016118249A JP 2016118249 A JP2016118249 A JP 2016118249A JP 6750331 B2 JP6750331 B2 JP 6750331B2
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cage
tubular portion
bending
holding
axial direction
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JP2017223271A (en
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浩志 小川
浩志 小川
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JTEKT Corp
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Description

本発明は、本発明は、スラストころ軸受用保持器の製造方法に関する。 The present invention, the present invention relates to a retainer for manufacturing how a thrust roller bearing.

従来、対向配置された2つのレースの間に複数のころを転動可能に介在させたスラストころ軸受が知られている。スラストころ軸受は、例えば、車両のトランスミッションにおいて非回転部材と回転部材との間に介挿され、回転軸方向のスラスト力を受けながら回転部材の回転を円滑にするために用いられている。 2. Description of the Related Art Conventionally, there is known a thrust roller bearing in which a plurality of rollers are rollably interposed between two races arranged to face each other. The thrust roller bearing is, for example, inserted in a transmission of a vehicle between a non-rotating member and a rotating member, and is used to smoothly rotate the rotating member while receiving a thrust force in the rotation axis direction.

スラストころ軸受では、複数のころは、保持器に転動可能に保持されている。スラストころ軸受に用いられる保持器として、2枚の板材を組み合わせたもの(以下、二枚保持器という)が知られている(例えば特許文献1参照)。 In the thrust roller bearing, the plurality of rollers are rollably held by a cage. As a retainer used for a thrust roller bearing, a combination of two plate materials (hereinafter referred to as a two-sheet retainer) is known (for example, refer to Patent Document 1).

二枚保持器は、外側保持器と内側保持器とを組み合わせて構成される。外側保持器は、周方向に対して垂直な断面が軸方向の一方に開口するコの字状に形成されている。内側保持器は、周方向に対して垂直な断面が軸方向の他方に開口するコの字状に形成されている。内側保持器は、その開口側の端部が外側保持器の開口から挿入され、外側保持器内へと収容されている。外側保持器と内側保持器とは、外側保持器内に内側保持器を収容した状態で、外側保持器の外周に加締め加工を施すことで、一体化されている。 The double retainer is configured by combining an outer retainer and an inner retainer. The outer cage is formed in a U-shape with a cross section perpendicular to the circumferential direction opening in one side in the axial direction. The inner cage has a U-shaped cross section that is perpendicular to the circumferential direction and opens to the other axial direction. The opening-side end of the inner cage is inserted through the opening of the outer cage and is housed in the outer cage. The outer cage and the inner cage are integrated by caulking the outer periphery of the outer cage with the inner cage housed in the outer cage.

外側保持器と内側保持器には、複数のころを保持する複数の保持穴がそれぞれ形成されている。保持穴の幅はころの直径よりも小さく形成されており、ころを保持穴の周縁の外側保持器又は内側保持器に係止させることで、ころの保持器からの脱落が抑制されている。 A plurality of holding holes for holding a plurality of rollers are formed in the outer cage and the inner cage, respectively. The width of the holding hole is formed to be smaller than the diameter of the roller, and by locking the roller to the outer cage or the inner cage around the periphery of the holding hole, the roller is prevented from coming off the cage.

保持穴の幅はころの直径よりも小さいため、保持器を組み立てる際には、内側保持器の保持穴にころを配置した状態で、内側保持器を外側保持器内に収容し、外側保持器と内側保持器とを加締めにより一体化することで、外側保持器と内側保持器の分離を抑制する必要がある。 Since the width of the holding hole is smaller than the diameter of the roller, when assembling the cage, the inner cage is housed in the outer cage with the rollers arranged in the holding hole of the inner cage, and the outer cage is It is necessary to suppress the separation between the outer cage and the inner cage by integrating the inner cage with the inner cage by caulking.

特開2008−075752号公報JP, 2008-075752, A

ところで、保持器ところとは、異なる材料からなり、異なる熱処理、異なる仕上げ加工が施される。したがって、保持器ところとを一体化した状態で熱処理を行うことはできない。 By the way, the cage and the cage are made of different materials and are subjected to different heat treatments and different finishing processes. Therefore, the heat treatment cannot be performed in a state where the cage and the unit are integrated.

そのため、従来のスラストころ軸受では、予め熱処理や表面加工等を施した外側保持器と内側保持器とを加締める必要がある。熱処理後の外側保持器及び内側保持器は、表面硬度が高くなるため、加締めの際に材料強度を上回る引張り応力が発生すると、加締め部分に割れや微小クラックが生じてしまう。 Therefore, in the conventional thrust roller bearing, it is necessary to crimp the outer cage and the inner cage that have been heat-treated or surface-treated in advance. Since the outer cage and the inner cage after heat treatment have high surface hardness, when a tensile stress exceeding the material strength occurs during crimping, cracks or microcracks occur in the crimped portion.

特に、耐摩耗性を向上させるべく両保持器に硬度の高い材料を使用したり、熱処理により両保持器の表面硬度を高くしたりすると、熱処理後の外側保持器及び内側保持器の加工性がより低下して、加締め時に割れや微小クラックが生じ易くなってしまう。 In particular, if a material with high hardness is used for both cages to improve wear resistance, or if the surface hardness of both cages is increased by heat treatment, the workability of the outer cage and inner cage after heat treatment will increase. It further decreases, and cracks and minute cracks are likely to occur during caulking.

そこで、本発明は、保持器に割れや微小クラックが発生してしまうことを抑制可能なスラストころ軸受用保持器の製造方法を提供することを目的とする。 The present invention aims to provide a manufacturing how the suppressible thrust roller bearing cage that occur cracks or microcracks in the cage.

本発明は、上記目的を達成するため、円筒状の第1内筒部と、前記第1内筒部の外周に前記第1内筒部と同軸に設けられている円筒状の第1外筒部と、前記第1内筒部と前記第1外筒部の軸方向の一端部同士を連結し、複数のころを保持するための複数の第1保持穴が形成された第1保持部と、を有する金属からなる第1保持器と、円筒状の第2内筒部と、前記第2内筒部の外周に前記第2内筒部と同軸に設けられている円筒状の第2外筒部と、前記第2内筒部と前記第2外筒部の軸方向の他端部同士を連結し、前記複数のころを保持するための複数の第2保持穴が形成された第2保持部と、を有する金属からなる第2保持器と、を有し、前記第1保持器と前記第2保持器とで前記複数のころを挟み込むことで前記複数のころを転動可能に保持する環状のスラストころ軸受用保持器の製造方法であって、前記第1内筒部の軸方向における他端部を外周側に屈曲すると共に、前記第1外筒部の軸方向における他端部を内周側に屈曲する第1屈曲工程と、前記第2内筒部の軸方向における一端部を外周側に屈曲すると共に、前記第2外筒部の軸方向における一端部を内周側に屈曲する第2屈曲工程と、前記第1及び第2屈曲工程後に、前記第1保持器内に前記第2保持器を圧入し前記第1保持器と前記第2保持器とを係合する圧入工程と、を含む、スラストころ軸受用保持器の製造方法を提供する。 In order to achieve the above object, the present invention provides a cylindrical first inner cylinder portion and a cylindrical first outer cylinder provided on the outer periphery of the first inner cylinder portion coaxially with the first inner cylinder portion. And a first holding portion formed by connecting a plurality of first holding holes for holding a plurality of rollers by connecting one axial end portions of the first inner tubular portion and the first outer tubular portion to each other. A first retainer made of metal having, a cylindrical second inner cylinder part, and a cylindrical second outer part provided coaxially with the second inner cylinder part on the outer periphery of the second inner cylinder part. A second portion having a plurality of second holding holes for connecting the tubular portion, the other axial end portions of the second inner tubular portion and the second outer tubular portion, and holding the plurality of rollers. A second retainer made of a metal having a retainer, and the first retainer and the second retainer sandwiching the plurality of rollers so that the plurality of rollers are rollably retained. A method for manufacturing an annular thrust roller bearing retainer, wherein the other axial end portion of the first inner tubular portion is bent toward the outer peripheral side, and the other axial end portion of the first outer tubular portion is provided. And a first bending step of bending the second inner cylindrical portion toward the outer peripheral side, and bending one end portion of the second inner cylindrical portion in the axial direction toward the outer peripheral side, and one end portion of the second outer cylindrical portion in the axial direction toward the inner peripheral side. A second bending step of bending, and a press-fitting step of press-fitting the second cage into the first cage and engaging the first cage and the second cage after the first and second bending steps. And a method for manufacturing a cage for a thrust roller bearing.

本発明によれば、保持器に割れや微小クラックが発生してしまうことを抑制可能なスラストころ軸受用保持器の製造方法を提供できる。
According to the present invention can provide a manufacturing how the suppressible thrust roller bearing cage that cracks or micro-cracks in the cage occurs.

スラストころ軸受用保持器の分解斜視図である。It is an exploded perspective view of a cage for thrust roller bearings. 図1のスラストころ軸受用保持器の断面図である。It is sectional drawing of the cage for thrust roller bearings of FIG. 図1のスラストころ軸受用保持器の要部を拡大した斜視図である。It is the perspective view which expanded the principal part of the cage for thrust roller bearings of FIG. スラストころ軸受用保持器の製造方法を説明するフロー図である。It is a flow figure explaining the manufacturing method of the cage for thrust roller bearings. (a)〜(c)は、図4のスラストころ軸受用保持器の製造方法における組立工程を説明する説明図である。(A)-(c) is explanatory drawing explaining the assembly process in the manufacturing method of the cage for thrust roller bearings of FIG.

[実施の形態]
本発明の実施の形態について、図1乃至図5を参照して説明する。なお、以下に説明する実施の形態は、本発明を実施する上での好適な具体例として示すものであり、技術的に好ましい種々の技術的事項を具体的に例示している部分もあるが、本発明の技術的範囲は、この具体的態様に限定されるものではない。
[Embodiment]
An embodiment of the present invention will be described with reference to FIGS. 1 to 5. The embodiment described below is shown as a preferred specific example for carrying out the present invention, and there are parts that specifically exemplify various technically preferable technical matters. The technical scope of the present invention is not limited to this specific embodiment.

(スラストころ軸受用保持器1の全体構成)
図1は、スラストころ軸受用保持器1の分解斜視図である。図2は、スラストころ軸受用保持器1の中心軸を通る平面での断面図である。図3は、スラストころ軸受用保持器1の要部を拡大した斜視図である。なお、図1と、図2及び図3とでは、外側保持器4と内側保持器5との位置関係が上下反対となっている。また、図3では、ころ2を省略している。
(Overall structure of cage 1 for thrust roller bearing)
FIG. 1 is an exploded perspective view of a thrust roller bearing cage 1. FIG. 2 is a cross-sectional view taken along a plane passing through the central axis of the thrust roller bearing retainer 1. FIG. 3 is an enlarged perspective view of a main portion of the thrust roller bearing retainer 1. In addition, the positional relationship between the outer cage 4 and the inner cage 5 is upside down between FIG. 1 and FIGS. 2 and 3. Further, in FIG. 3, the roller 2 is omitted.

図1〜3に示すように、スラストころ軸受用保持器1(以下、単に保持器1という)は、複数のころ2を転動可能に保持するものであり、全体として円環状に形成されている。保持器1は、例えば、複数のころ2が転動する軌道面を有する2つのレースにより挟み込まれ、スラストころ軸受として用いられる。保持器1を用いたスラストころ軸受は、例えば車両のトランスミッションに用いられ、軸状の回転部材と、トランスミッションハウジング等の非回転部材との間に介挿され、保持器1に保持された複数のころ2の転動により、軸方向のスラスト力を受けながら回転部材の回転を円滑にする。 As shown in FIGS. 1 to 3, a thrust roller bearing retainer 1 (hereinafter, simply referred to as a retainer 1) holds a plurality of rollers 2 in a rollable manner, and is formed in an annular shape as a whole. There is. The cage 1 is used as a thrust roller bearing by being sandwiched by two races having a raceway surface on which a plurality of rollers 2 roll. A thrust roller bearing using the cage 1 is used, for example, in a vehicle transmission, and is inserted between a shaft-shaped rotating member and a non-rotating member such as a transmission housing, and is held by the cage 1. The rolling of the rollers 2 smoothes the rotation of the rotating member while receiving the thrust force in the axial direction.

保持器1は、外側保持器4と内側保持器5とを組み合わせてなる。なお、外側保持器4は、本発明の第1保持器の一態様であり、内側保持器5は、本発明の第2保持器の一態様である。 The cage 1 is a combination of an outer cage 4 and an inner cage 5. The outer cage 4 is an aspect of the first cage of the present invention, and the inner cage 5 is an aspect of the second cage of the present invention.

(外側保持器4の説明)
外側保持器4は、短円筒状の第1内筒部41と、第1内筒部41の外周に第1内筒部41と同軸に設けられている短円筒状の第1外筒部42と、第1内筒部41と第1外筒部42の軸方向の一端部同士を連結し、複数のころ2を保持するための複数の第1保持穴43が形成された第1保持部44と、を一体に有している。
(Description of outer cage 4)
The outer cage 4 includes a short cylindrical first inner cylinder portion 41 and a short cylindrical first outer cylinder portion 42 provided coaxially with the first inner cylinder portion 41 on the outer periphery of the first inner cylinder portion 41. And a first holding portion in which a plurality of first holding holes 43 for holding the plurality of rollers 2 are formed by connecting the first inner tubular portion 41 and the first outer tubular portion 42 to each other in the axial direction. 44 and 44 are integrated.

第1内筒部41と第1外筒部42とは同心状に形成されて対をなし、両者の軸方向の長さは等しい。第1内筒部41の軸方向における他端部(第1保持部44の連結側と反対側の端部)には、当該他端部が外周側に屈曲された第1内側屈曲部41aが形成されている。同様に、第1外筒部42の軸方向における他端部(第1保持部44の連結側と反対側の端部)には、当該他端部が内周側に屈曲された第1外側屈曲部42aが形成されている。第1内側屈曲部41aと第1外側屈曲部42aの詳細については、後述する。 The first inner tubular portion 41 and the first outer tubular portion 42 are concentrically formed to form a pair, and both have the same axial length. At the other end of the first inner tubular portion 41 in the axial direction (the end opposite to the connecting side of the first holding portion 44), there is provided a first inner bent portion 41a in which the other end is bent to the outer peripheral side. Has been formed. Similarly, at the other end of the first outer tubular portion 42 in the axial direction (the end opposite to the connecting side of the first holding portion 44), the first outer side is bent toward the inner peripheral side. The bent portion 42a is formed. Details of the first inner bent portion 41a and the first outer bent portion 42a will be described later.

以下、第1内筒部41と第1外筒部42における第1保持部44の連結側の端部(軸方向の一端部)を「基端部」と呼称し、その反対側の端部(軸方向の他端部)を「先端部」と呼称する。第1内側屈曲部41aは、第1内筒部41の先端部を径方向外方に屈曲させて形成されており、第1外側屈曲部42aは、第1外筒部42の先端部を径方向内方に屈曲させて形成されている。 Hereinafter, the end portion (one end portion in the axial direction) on the coupling side of the first holding portion 44 in the first inner tubular portion 41 and the first outer tubular portion 42 is referred to as the “base end portion”, and the opposite end portion thereof. (The other end in the axial direction) is referred to as the "tip". The first inner bent portion 41a is formed by bending the tip end portion of the first inner tubular portion 41 outward in the radial direction, and the first outer bent portion 42a bends the tip end portion of the first outer tubular portion 42 in a radial direction. It is formed by bending inward in the direction.

また、第1外筒部42には、第1外筒部42を径方向に貫通し、かつ先端側に(軸方向の他方向に)開口した1つ以上の切欠き42bが形成されている。切欠き42bの詳細については、後述する。 Further, the first outer cylinder portion 42 is formed with one or more notches 42b that penetrate the first outer cylinder portion 42 in the radial direction and that are open to the tip side (in the other direction of the axial direction). .. The details of the notch 42b will be described later.

第1保持部44は、第1内筒部41と第1外筒部42の基端部同士を連結しており、第1内筒部41と第1外筒部42の間の隙間を塞ぐように設けられている。第1保持部44は、軸方向と垂直な板状で、かつ環状に形成されている。第1保持部44と第1内筒部41とを連結する角部、及び第1保持部44と第1外筒部42とを連結する角部は、丸みを帯びた形状に形成されている。 The first holding portion 44 connects the base end portions of the first inner tubular portion 41 and the first outer tubular portion 42 to each other and closes the gap between the first inner tubular portion 41 and the first outer tubular portion 42. Is provided. The first holding portion 44 has a plate shape perpendicular to the axial direction and is formed in an annular shape. The corner portion connecting the first holding portion 44 and the first inner tubular portion 41 and the corner portion connecting the first holding portion 44 and the first outer tubular portion 42 are formed in a rounded shape. ..

第1保持部44には、複数のころ2と同数の第1保持穴43が形成されている。第1保持穴43は、第1保持部44を軸方向(厚さ方向)に貫通する略長方形状の貫通孔である。第1保持部44には、放射状に配置された複数のころ2を転動可能に保持するように、複数の第1保持穴43が放射状に形成されている。 The first holding portion 44 is formed with the same number of first holding holes 43 as the plurality of rollers 2. The first holding hole 43 is a substantially rectangular through hole that penetrates the first holding portion 44 in the axial direction (thickness direction). A plurality of first holding holes 43 are radially formed in the first holding portion 44 so as to rollably hold the plurality of radially arranged rollers 2.

本実施の形態では、径方向内側と外側の2列に第1保持穴43を配列し、各列にて周方向に等間隔に第1保持穴43を形成している。ただし、これに限らず、周方向に等間隔に形成された第1保持穴43の列を径方向に1列のみ有する構成としてもよいし、周方向に等間隔に形成された第1保持穴43の列を径方向に3列以上配列する構成としてもよい。また、ここでは、径方向内側に26個の第1保持穴43を形成し、径方向外側に34個の第1保持穴43を形成した場合を示しているが、各列の第1保持穴43の数はこれに限定されない。 In the present embodiment, the first holding holes 43 are arranged in two rows, the inner side and the outer side in the radial direction, and the first holding holes 43 are formed at equal intervals in the circumferential direction in each row. However, the invention is not limited to this, and the first holding holes 43 formed at equal intervals in the circumferential direction may have only one row in the radial direction, or the first holding holes formed at equal intervals in the circumferential direction. The 43 rows may be arranged in three or more rows in the radial direction. Further, here, a case is shown in which 26 first holding holes 43 are formed on the radially inner side and 34 first holding holes 43 are formed on the radially outer side, but the first holding holes of each row are shown. The number of 43 is not limited to this.

第1保持穴43の短辺方向の幅は、ころ2の直径よりも小さい。これにより、第1保持穴43の周縁の第1保持部44(周方向に隣り合う第1保持穴43間に形成される柱状の部分)がころ2に干渉して、ころ2の保持器1からの離脱が抑制されている。 The width of the first holding hole 43 in the short side direction is smaller than the diameter of the roller 2. As a result, the first holding portion 44 (the columnar portion formed between the first holding holes 43 adjacent to each other in the circumferential direction) on the peripheral edge of the first holding hole 43 interferes with the roller 2 and the cage 1 for the roller 2 is provided. Withdrawal from is suppressed.

(内側保持器5の説明)
内側保持器5は、短円筒状の第2内筒部51と、第2内筒部51の外周に第2内筒部51と同軸に設けられている短円筒状の第2外筒部52と、第2内筒部51と第2外筒部52の軸方向の他端部同士を連結し、複数のころ2を保持するための複数の第2保持穴53が形成された第2保持部54と、を有している。
(Explanation of the inner cage 5)
The inner cage 5 includes a short cylindrical second inner cylinder portion 51 and a short cylindrical second outer cylinder portion 52 provided on the outer circumference of the second inner cylinder portion 51 coaxially with the second inner cylinder portion 51. And a second holding in which a plurality of second holding holes 53 for holding a plurality of rollers 2 are formed by connecting the other axial end portions of the second inner tubular portion 51 and the second outer tubular portion 52 to each other. And a portion 54.

第2内筒部51と第2外筒部52とは同心状に形成されて対をなし、両者の軸方向の長さは等しい。第2内筒部51の軸方向における他端部(第2保持部54の連結側と反対側の端部)には、当該他端部が外周側に屈曲された第2内側屈曲部51aが形成されている。同様に、第2外筒部52の軸方向における他端部(第2保持部54の連結側と反対側の端部)には、当該他端部が内周側に屈曲された第2外側屈曲部52aが形成されている。第2内側屈曲部51aと第1外側屈曲部52aの詳細については、後述する。 The second inner tubular portion 51 and the second outer tubular portion 52 are concentrically formed to form a pair, and the axial lengths of the two are equal. At the other end of the second inner tubular portion 51 in the axial direction (the end on the opposite side to the connecting side of the second holding portion 54), there is provided a second inner bent portion 51a in which the other end is bent to the outer peripheral side. Has been formed. Similarly, at the other end in the axial direction of the second outer cylinder part 52 (the end opposite to the connecting side of the second holding part 54), the other end is bent to the inner peripheral side and the second outer side is formed. The bent portion 52a is formed. Details of the second inner bent portion 51a and the first outer bent portion 52a will be described later.

以下、第2内筒部51と第2外筒部52における第2保持部54の連結側の端部(軸方向の他端部)を「基端部」と呼称し、その反対側の端部(軸方向の一端部)を「先端部」と呼称する。第2内側屈曲部51aは、第2内筒部51の先端部を径方向外方に屈曲させて形成されており、第2外側屈曲部52aは、第2外筒部52の先端部を径方向内方に屈曲させて形成されている。 Hereinafter, the end portion (the other end portion in the axial direction) of the second holding portion 54 in the second inner tubular portion 51 and the second outer tubular portion 52 on the coupling side is referred to as a “base end portion”, and the other end thereof. The part (one end in the axial direction) is referred to as a "tip part". The second inner bent portion 51a is formed by bending the tip end portion of the second inner tubular portion 51 outward in the radial direction, and the second outer bent portion 52a radiates the tip end portion of the second outer tubular portion 52. It is formed by bending inward in the direction.

第2保持部54は、第2内筒部51と第2外筒部52の基端部同士を連結しており、第2内筒部51と第2外筒部52の間の隙間を塞ぐように設けられている。第2保持部54は、軸方向と垂直な板状で、かつ環状に形成されている。第2保持部54と第2内筒部51とを連結する角部、及び第2保持部54と第2外筒部52とを連結する角部は、丸みを帯びた形状に形成されている。 The second holding portion 54 connects the base end portions of the second inner tubular portion 51 and the second outer tubular portion 52, and closes the gap between the second inner tubular portion 51 and the second outer tubular portion 52. Is provided. The second holding portion 54 has a plate shape perpendicular to the axial direction and is formed in an annular shape. The corner portion connecting the second holding portion 54 and the second inner cylinder portion 51 and the corner portion connecting the second holding portion 54 and the second outer cylinder portion 52 are formed in a rounded shape. ..

第2保持部54には、複数のころ2と同数の第2保持穴53が形成されている。第2保持穴53は、第2保持部54を軸方向(厚さ方向)に貫通する略長方形状の貫通孔である。第2保持部54には、放射状に配置された複数のころ2を転動可能に保持するように、複数の第2保持穴53が放射状に形成されている。 The second holding portion 54 has the same number of second holding holes 53 as the plurality of rollers 2. The second holding hole 53 is a substantially rectangular through hole that penetrates the second holding portion 54 in the axial direction (thickness direction). In the second holding portion 54, a plurality of second holding holes 53 are radially formed so as to rollably hold the plurality of radially arranged rollers 2.

本実施の形態では、径方向内側と外側の2列に第2保持穴53を配列し、各列にて周方向に等間隔に第2保持穴53を形成している。ただし、これに限らず、周方向に沿って形成された第2保持穴53の列を径方向に1列のみ有する構成としてもよいし、周方向に沿って形成された第2保持穴53の列を径方向に3列以上配列する構成としてもよい。また、ここでは、径方向内側に26個の第2保持穴53を形成し、径方向外側に34個の第2保持穴53を形成した場合を示しているが、各列の第2保持穴53の数はこれに限定されない。 In the present embodiment, the second holding holes 53 are arranged in two rows, the inner side and the outer side in the radial direction, and the second holding holes 53 are formed at equal intervals in the circumferential direction in each row. However, the configuration is not limited to this, and the second holding holes 53 formed along the circumferential direction may have only one row in the radial direction, or the second holding holes 53 formed along the circumferential direction. The rows may be arranged in three or more rows in the radial direction. Further, here, a case is shown in which 26 second holding holes 53 are formed on the radially inner side and 34 second holding holes 53 are formed on the radially outer side, but the second holding holes of each row are shown. The number of 53 is not limited to this.

第2保持穴53の短辺方向の幅は、ころ2の直径よりも小さい。これにより、第2保持穴53の周縁の第2保持部54(周方向に隣り合う第2保持穴53間に形成される柱状の部分)がころ2に干渉して、ころ2の保持器1からの離脱が抑制されている。 The width of the second holding hole 53 in the short side direction is smaller than the diameter of the roller 2. As a result, the second holding portion 54 (the columnar portion formed between the second holding holes 53 adjacent to each other in the circumferential direction) on the periphery of the second holding hole 53 interferes with the roller 2 and the cage 1 for the roller 2 is provided. Withdrawal from is suppressed.

(外側保持器4と内側保持器5との係合)
保持器1では、外側保持器4内に内側保持器5が収容されており、第1内側屈曲部41aと第1外側屈曲部42aとにより外側保持器4と内側保持器5とが係合されている。本実施の形態では、内側保持器5の略全体が外側保持器4に収容されているが、内側保持器5の一部が外側保持器4から突出していてもよい。内側保持器5は、第2内筒部51と第2外筒部52の先端部から外側保持器4内に挿入され収容されている。
(Engagement of the outer cage 4 and the inner cage 5)
In the cage 1, the inner cage 5 is accommodated in the outer cage 4, and the outer cage 4 and the inner cage 5 are engaged with each other by the first inner bent portion 41a and the first outer bent portion 42a. ing. In the present embodiment, almost the entire inner cage 5 is housed in the outer cage 4, but a part of the inner cage 5 may protrude from the outer cage 4. The inner cage 5 is inserted and accommodated in the outer cage 4 from the tip portions of the second inner tubular portion 51 and the second outer tubular portion 52.

(外側保持器4と内側保持器5の材質)
外側保持器4と内側保持器5とは、共に金属からなる。本実施の形態では、外側保持器4及び内側保持器5は、鋼板をプレス等によって打ち抜き及び屈曲して形成されている。外側保持器4と内側保持器5とを金属製とすることにより、外側保持器4や内側保持器5を樹脂製とした場合と比較して、保持器1の機械的強度や耐久性を向上できる。また、保持器1を用いたスラストころ軸受を、樹脂を適用できない用途にも適用可能になる。
(Material of the outer cage 4 and the inner cage 5)
The outer cage 4 and the inner cage 5 are both made of metal. In the present embodiment, the outer cage 4 and the inner cage 5 are formed by punching and bending a steel plate by pressing or the like. By making the outer cage 4 and the inner cage 5 made of metal, the mechanical strength and durability of the cage 1 are improved as compared with the case where the outer cage 4 and the inner cage 5 are made of resin. it can. Further, the thrust roller bearing using the cage 1 can be applied to applications where resin cannot be applied.

本実施の形態では、外側保持器4及び内側保持器5に用いる鋼板として、耐摩耗性に優れたSCM415(クロムモリブデン鋼)を用いた。SCM415は、耐摩耗性に優れるものの、比較的加工性が低く、熱処理後に大きく屈曲させると割れや微小クラックが発生し易い。そのため、保持器1の製造方法を工夫して割れや微小クラックの発生を抑制することが望まれる。外側保持器4及び内側保持器5に用いる鋼板の板厚は、例えば、0.4mm以上0.6mm以下である。 In the present embodiment, SCM415 (chromium molybdenum steel) having excellent wear resistance is used as the steel plate used for the outer cage 4 and the inner cage 5. Although SCM415 has excellent wear resistance, it has relatively low workability, and cracks and minute cracks easily occur when it is largely bent after heat treatment. Therefore, it is desired to devise the manufacturing method of the cage 1 to suppress the generation of cracks and minute cracks. The plate thickness of the steel plate used for the outer cage 4 and the inner cage 5 is, for example, 0.4 mm or more and 0.6 mm or less.

(保持器1の製造方法の説明)
図4は、保持器1の製造方法を説明するフロー図である。また、図5(a)〜(c)は、保持器1の製造方法における組立工程を説明する説明図である。
(Description of manufacturing method of cage 1)
FIG. 4 is a flowchart illustrating the method for manufacturing the cage 1. In addition, FIGS. 5A to 5C are explanatory views for explaining the assembling steps in the manufacturing method of the cage 1.

図4に示すように、保持器1を製造する際には、まず、ステップS1にて、原料となる鋼板をプレス等によって打ち抜き及び屈曲することにより、外側保持器4と内側保持器5とを成形する(成形工程)。 As shown in FIG. 4, when manufacturing the cage 1, first, in step S1, a steel plate serving as a raw material is punched and bent by a press or the like to separate the outer cage 4 and the inner cage 5 from each other. Mold (molding process).

本実施の形態では、この成形工程時に、第1内筒部41の先端部を外周側に屈曲すると共に、第1外筒部42の先端部を内周側に屈曲する第1屈曲工程と、第2内筒部51の先端部を外周側に屈曲すると共に、第2外筒部52の先端部を内周側に屈曲する第2屈曲工程を同時に行う。つまり、プレス時に各筒部41,42,51,52の先端部をころ2側に屈曲させた状態にして、各屈曲部41a,42a,51a,52aを形成しておく。なお、成形工程後に別途第1及び第2屈曲工程を行ってもよい。 In the present embodiment, at the time of this molding step, a first bending step of bending the distal end portion of the first inner cylindrical portion 41 toward the outer peripheral side and bending the distal end portion of the first outer cylindrical portion 42 toward the inner peripheral side, The second bending step of bending the tip of the second inner cylinder portion 51 to the outer peripheral side and bending the tip of the second outer cylinder portion 52 to the inner peripheral side is performed at the same time. That is, the bending portions 41a, 42a, 51a, 52a are formed in a state in which the tip portions of the tubular portions 41, 42, 51, 52 are bent toward the roller 2 side during pressing. The first and second bending steps may be separately performed after the molding step.

また、本実施の形態では、成形工程時に、第1外筒部42に、第1外筒部42を軸方向に貫通し、かつ軸方向の他方向に開口した1つ以上の切欠き42bを形成する切欠き形成工程を同時に行う。つまり、プレス時に鋼板の切欠き42bとなる部分を打ち抜いて、切欠き42bを形成しておく。なお、成形工程後に別途切欠き形成工程を行ってもよい。 Further, in the present embodiment, at the time of the molding step, one or more notches 42b that axially penetrate through the first outer tubular portion 42 and open in the other axial direction are formed in the first outer tubular portion 42. The notch forming step for forming is performed at the same time. That is, the notch 42b is formed by punching out the portion of the steel plate that becomes the notch 42b during pressing. The notch forming step may be separately performed after the molding step.

その後、ステップS2にて、ステップS1で成形した外側保持器4と内側保持器5に熱処理(浸炭熱処理)を施す熱処理工程を行う。 After that, in step S2, a heat treatment step of performing heat treatment (carburizing heat treatment) on the outer cage 4 and the inner cage 5 molded in step S1 is performed.

その後、ステップS3にて、熱処理済の外側保持器4と内側保持器5とを用いて、保持器1を組み立てる組立工程を行う。組立前の外側保持器4と内側保持器5では、図5(a)に示すように、各筒部41,42,51,52の先端部がころ2側に屈曲された状態となっている。 Then, in step S3, the assembly process of assembling the cage 1 is performed using the heat treated outer cage 4 and the inner cage 5. In the outer cage 4 and the inner cage 5 before assembly, as shown in FIG. 5A, the tip portions of the tubular portions 41, 42, 51, 52 are bent to the roller 2 side. ..

ステップS3の組立工程では、まず、ステップS31にて、内側保持器5の各第2保持穴53にころ2を配置する。図5(b)に示すように、各第2保持穴53の短辺方向の幅はころ2の直径よりも小さいため、ころ2は第2保持穴53の周縁の第2保持部54に保持された状態となる。 In the assembly process of step S3, first, in step S31, the rollers 2 are arranged in the respective second holding holes 53 of the inner cage 5. As shown in FIG. 5B, since the width of each second holding hole 53 in the short side direction is smaller than the diameter of the roller 2, the roller 2 is held by the second holding portion 54 at the peripheral edge of the second holding hole 53. It will be in the state of being.

その後、ステップS32にて、外側保持器4内に内側保持器5を圧入し外側保持器4と内側保持器5とを係合する圧入工程を行う。 Then, in step S32, a press-fitting process of press-fitting the inner cage 5 into the outer cage 4 and engaging the outer cage 4 and the inner cage 5 is performed.

圧入工程にて外側保持器4内に内側保持器5を圧入し易くするために、第2内筒部51の先端部が第1内筒部41の先端部よりも径方向外方に位置し、かつ第2外筒部52の先端部が第1外筒部42の径方向内方に位置するように、各屈曲部41a,42a,51a,52aの曲げ具合を調整することが望ましい。これにより、外側保持器4内への内側保持器5の圧入が容易になると共に、内側保持器5の上に外側保持器4を載せるだけで両保持器4,5の位置合わせが行われることになり、組立性が向上する。なお、第2内側及び外側屈曲部51a,52aを省略した場合、第1内側及び外側屈曲部41a,42aを形成した外側保持器4内に内側保持器5を圧入することが困難になるので、第2内側及び外側屈曲部51a,52aは必須である。 In order to facilitate the press-fitting of the inner cage 5 into the outer cage 4 in the press-fitting process, the tip of the second inner tubular portion 51 is positioned radially outward of the tip of the first inner tubular portion 41. Moreover, it is desirable to adjust the bending condition of each of the bent portions 41a, 42a, 51a, 52a so that the tip end portion of the second outer tubular portion 52 is located radially inward of the first outer tubular portion 42. This facilitates the press-fitting of the inner cage 5 into the outer cage 4, and the positioning of both cages 4 and 5 can be performed only by placing the outer cage 4 on the inner cage 5. Therefore, the assemblability is improved. When the second inner and outer bent portions 51a and 52a are omitted, it becomes difficult to press-fit the inner cage 5 into the outer cage 4 in which the first inner and outer bent portions 41a and 42a are formed. The second inner and outer bent portions 51a and 52a are essential.

外側保持器4内に内側保持器5を押し込むと、各筒部41,42,51,52が弾性変形して、内側保持器5が外側保持器4内に挿入される。このとき、外側保持器4と内側保持器5とのかかり代が大きすぎると、外側保持器4内への内側保持器5の圧入が困難となり、無理に押し込むと各筒部41,42,51,52が塑性変形してしまうおそれも生じる。また、外側保持器4と内側保持器5とのかかり代が小さすぎると、後述する加締め工程での加締め量(屈曲量)が多くなり、割れやクラックの原因となる。よって、外側保持器4と内側保持器5とのかかり代は、圧入時の荷重が過大とならず、かつ加締め工程で割れやクラックが発生しない程度に調整しておく必要がある。 When the inner cage 5 is pushed into the outer cage 4, the cylindrical portions 41, 42, 51, 52 are elastically deformed, and the inner cage 5 is inserted into the outer cage 4. At this time, if the engagement between the outer cage 4 and the inner cage 5 is too large, it becomes difficult to press-fit the inner cage 5 into the outer cage 4, and if it is forcibly pushed in, the tubular portions 41, 42, 51 are pressed. There is a risk that the plastics 52 will be plastically deformed. In addition, if the engagement distance between the outer cage 4 and the inner cage 5 is too small, the amount of crimping (bending amount) in the caulking step described later increases, causing cracks and cracks. Therefore, it is necessary to adjust the clearance between the outer cage 4 and the inner cage 5 so that the load during press fitting does not become excessive and cracks or cracks do not occur in the caulking process.

なお、ここでいう外側保持器4と内側保持器5とのかかり代とは、第2内筒部51の内周面と第2外筒部52外周面の径方向に沿った最大距離Bから、第1内筒部41の外周面と第1外筒部42の内周面の径方向に沿った最少距離(つまり、第1内筒部41と第1外筒部42の先端部同士の径方向に沿った距離)Aを減じた値の1/2である(図5(b)参照)。 It should be noted that the engagement distance between the outer cage 4 and the inner cage 5 referred to here is the maximum distance B along the radial direction between the inner peripheral surface of the second inner cylindrical portion 51 and the outer peripheral surface of the second outer cylindrical portion 52. , The minimum distance along the radial direction of the outer peripheral surface of the first inner tubular portion 41 and the inner peripheral surface of the first outer tubular portion 42 (that is, between the tip portions of the first inner tubular portion 41 and the first outer tubular portion 42). It is 1/2 of the value obtained by subtracting the distance A along the radial direction (see FIG. 5B).

具体的には、外側保持器4と内側保持器5とのかかり代は、5μm以上50μm以下にするとよい。かかり代が5μm未満であると、加締め工程時に割れやクラックが発生し易くなり、かかり代が50μmを超えると、両保持器4,5の圧入が困難となるためである。なお、外側保持器4と内側保持器5とのかかり代は、ステップS1の成形工程(第1及び第2屈曲工程)における各屈曲部41a,42a,51a,52aの曲げ具合により調整可能である。 Specifically, the clearance between the outer cage 4 and the inner cage 5 may be 5 μm or more and 50 μm or less. This is because if the running allowance is less than 5 μm, cracks or cracks are likely to occur during the caulking process, and if the running allowance exceeds 50 μm, it becomes difficult to press fit both cages 4, 5. The margin between the outer cage 4 and the inner cage 5 can be adjusted by the bending degree of each of the bent portions 41a, 42a, 51a, 52a in the forming step (first and second bending step) of step S1. ..

さらに、本実施の形態では、内側保持器5の外側保持器4内への圧入をより容易とするために、外側保持器4の第1外筒部42に切欠き42bを形成している。切欠き42bを形成することにより、第1外筒部42が弾性変形し易くなり、内側保持器5の外側保持器4内への圧入がより容易になる。よって、外側保持器4と内側保持器5とのかかり代を比較的大きく設定した場合であっても、内側保持器5を外側保持器4内に圧入し易くなり、加締め時の割れやクラックの発生をより抑制することが可能になる。 Further, in the present embodiment, the notch 42b is formed in the first outer cylinder portion 42 of the outer cage 4 in order to facilitate the press-fitting of the inner cage 5 into the outer cage 4. By forming the notch 42b, the first outer cylinder portion 42 is easily elastically deformed, and the inner retainer 5 is more easily press-fitted into the outer retainer 4. Therefore, even when the engagement distance between the outer cage 4 and the inner cage 5 is set to be relatively large, the inner cage 5 can be easily press-fitted into the outer cage 4, and cracks or cracks at the time of caulking can be obtained. It is possible to further suppress the occurrence of.

内側保持器5を外側保持器4内により圧入し易くするためには、切欠き42bを複数形成することが望ましく、3つ以上の切欠き42bを周方向に等間隔に形成することがより望ましい。本実施の形態では、4つの切欠き42bを周方向に等間隔に形成したが、切欠き42bの数はこれに限定されない。 In order to facilitate press-fitting of the inner cage 5 into the outer cage 4, it is desirable to form a plurality of notches 42b, and it is more desirable to form three or more notches 42b at equal intervals in the circumferential direction. .. In the present embodiment, four notches 42b are formed at equal intervals in the circumferential direction, but the number of notches 42b is not limited to this.

なお、切欠き42bを1つとした場合には、切欠き42bの反対側(保持器1の中心軸を対称軸として切欠き42bと180度回転対称の位置)にて外側保持器4内に斜めに内側保持器5を挿入し、その後切欠き42b側にて内側保持器5を外側保持器4内に押し込むとよい。複数(好ましくは3つ以上)の切欠き42bを周方向に等間隔に形成した場合、内側保持器5の上に外側保持器4を重ねた状態で内側保持器5を外側保持器4内に容易に圧入することが可能であり、切欠き42bを1つとした場合と比較して組立性が向上する。 When the number of the notches 42b is one, it is slanted into the outer cage 4 on the opposite side of the notches 42b (position of 180° rotational symmetry with the notch 42b with the central axis of the cage 1 as the axis of symmetry). It is advisable to insert the inner cage 5 into the inner cage 5 and then push the inner cage 5 into the outer cage 4 on the side of the notch 42b. When a plurality of (preferably three or more) notches 42b are formed at equal intervals in the circumferential direction, the inner cage 5 is placed inside the outer cage 4 with the outer cage 4 being overlaid on the inner cage 5. It can be easily press-fitted, and the assemblability is improved as compared with the case where only one notch 42b is provided.

図5(c)に示すように、内側保持器5を外側保持器4内に圧入すると、第2内筒部51の基端部(第2内筒部51と第2保持部54とを連結する丸みを帯びた角部分)に第1内側屈曲部41aが係合されると共に、第2外筒部52の基端部(第2外筒部52と第2保持部54とを連結する丸みを帯びた角部分)に第1外側屈曲部42aが係合され、外側保持器4と内側保持器5とが係合される。なお、内側保持器5を外側保持器4内に圧入する際に、外側保持器4における第1内筒部41及び第1外筒部42の先端部が、内側保持器5における第2内筒部51の内周面及び第2外筒部52の外周面に擦れ、第2内筒部51の内周面及び第2外筒部52の外周面に擦過痕が形成されることになる。 As shown in FIG. 5C, when the inner cage 5 is press-fitted into the outer cage 4, the base end portion of the second inner tubular portion 51 (the second inner tubular portion 51 and the second holding portion 54 are connected to each other). The first inner bent portion 41a is engaged with a rounded corner portion of the second outer tubular portion 52, and the base end portion of the second outer tubular portion 52 (the second outer tubular portion 52 and the second holding portion 54 is connected to each other). The first outer bent portion 42a is engaged with the (cornered corner portion), and the outer cage 4 and the inner cage 5 are engaged. When the inner cage 5 is press-fitted into the outer cage 4, the tip ends of the first inner tubular portion 41 and the first outer tubular portion 42 of the outer cage 4 are the second inner tubular portions of the inner cage 5. The inner peripheral surface of the portion 51 and the outer peripheral surface of the second outer cylindrical portion 52 rub against each other, and scratch marks are formed on the inner peripheral surface of the second inner cylindrical portion 51 and the outer peripheral surface of the second outer cylindrical portion 52.

ステップS32の圧入工程を行った後、ステップS33にて、第1内筒部41の先端部をさらに外周側に屈曲すると共に、第1外筒部42の先端部を内周側にさらに屈曲して、外側保持器4と内側保持器5とを加締める加締め工程を行う。第1内筒部41及び第1外筒部42の先端部の屈曲は、例えばロール曲げにより行うことができる。本実施の形態では、予め第1内筒部41及び第1外筒部42の先端部を屈曲させた状態となっているため、ステップS33の加締め工程での加締め量(屈曲量)を少なくし、加締めによる割れや微小クラックの発生を抑制できる。ステップS33の加締め工程により、外側保持器4と内側保持器5とが一体化された保持器1が得られる。 After performing the press-fitting step of step S32, in step S33, the tip portion of the first inner tubular portion 41 is further bent to the outer peripheral side, and the tip portion of the first outer tubular portion 42 is further bent to the inner peripheral side. Then, the crimping process of crimping the outer cage 4 and the inner cage 5 is performed. The tip ends of the first inner tubular portion 41 and the first outer tubular portion 42 can be bent by, for example, roll bending. In the present embodiment, since the tip portions of the first inner tubular portion 41 and the first outer tubular portion 42 are bent in advance, the crimping amount (bending amount) in the crimping step of step S33 is It is possible to suppress the occurrence of cracks and minute cracks due to caulking. By the crimping step of step S33, the cage 1 in which the outer cage 4 and the inner cage 5 are integrated is obtained.

なお、ステップS32の圧入工程により外側保持器4と内側保持器5とが十分に固定され、外側保持器4と内側保持器5とが分離してしまうことを十分に抑制できる場合には、ステップS33の加締め工程を省略してもよい。 If the outer cage 4 and the inner cage 5 are sufficiently fixed by the press-fitting step of step S32 and the outer cage 4 and the inner cage 5 can be sufficiently prevented from being separated, The crimping step of S33 may be omitted.

(実施の形態の作用及び効果)
以上説明したように、本実施の形態に係る保持器1の製造方法では、第1内筒部41の先端部を外周側に屈曲すると共に第1外筒部42の先端部を内周側に屈曲する第1屈曲工程と、第2内筒部51の先端部を外周側に屈曲すると共に第2外筒部52の軸方向における一端部を内周側に屈曲する第2屈曲工程と、第1及び第2屈曲工程後に、外側保持器4内に内側保持器5を圧入し外側保持器4と内側保持器5とを係合する圧入工程と、を含んでいる。
(Operation and Effect of Embodiment)
As described above, in the method for manufacturing the cage 1 according to the present embodiment, the distal end portion of the first inner tubular portion 41 is bent to the outer peripheral side and the distal end portion of the first outer tubular portion 42 is directed to the inner circumferential side. A first bending step of bending, a second bending step of bending the tip end portion of the second inner cylindrical portion 51 to the outer peripheral side and bending one end portion of the second outer cylindrical portion 52 in the axial direction to the inner peripheral side, After the first and second bending steps, a press-fitting step of press-fitting the inner cage 5 into the outer cage 4 and engaging the outer cage 4 and the inner cage 5 is included.

第1屈曲工程により予め第1内側及び外側屈曲部41a,42aを形成しておき、圧入工程で外側保持器4内に内側保持器5を圧入することにより、後の加締め工程での加締め量(屈曲量)を少なくすること(あるいは加締め工程を省略すること)が可能になる。その結果、耐摩耗性を向上させるべく両保持器に硬度の高い材料を使用したり、熱処理により両保持器の表面硬度を高くした場合であっても、加締めによる割れや微小クラックの発生を抑制することが可能になる。 By forming the first inner and outer bent portions 41a and 42a in advance in the first bending step and press-fitting the inner cage 5 into the outer cage 4 in the press-fitting step, caulking in a later crimping step The amount (bending amount) can be reduced (or the crimping step can be omitted). As a result, even if a material with high hardness is used for both cages to improve wear resistance, or even if the surface hardness of both cages is increased by heat treatment, cracks and minute cracks due to caulking do not occur. It becomes possible to suppress.

また、第2屈曲工程により第2内側及び外側屈曲部51a,52aを形成することにより、外側保持器4に第1内側及び外側屈曲部41a,42aを形成した状態においても、外側保持器4内に内側保持器5を圧入することが可能になる。 In addition, by forming the second inner and outer bent portions 51a and 52a by the second bending step, even in the state where the first inner and outer bent portions 41a and 42a are formed in the outer cage 4, inside the outer cage 4 It becomes possible to press fit the inner cage 5 into the.

さらに、本実施の形態では、熱処理工程前に第1及び第2屈曲工程を行っているため、第1及び第2屈曲工程において割れや微小クラックが発生することを抑制できる。 Furthermore, in the present embodiment, since the first and second bending steps are performed before the heat treatment step, it is possible to suppress the occurrence of cracks and minute cracks in the first and second bending steps.

さらにまた、本実施の形態では、第1外筒部42に、第1外筒部42を軸方向に貫通し、かつ先端側に開口した1つ以上の切欠き42bを形成しているため、外側保持器4内に内側保持器5を圧入する際に第1外筒部42が弾性変形し易くなり、圧入工程を容易に行うことが可能になる。 Furthermore, in the present embodiment, since the first outer tubular portion 42 is formed with one or more notches 42b that penetrate the first outer tubular portion 42 in the axial direction and that are open to the tip side, When the inner cage 5 is press-fitted into the outer cage 4, the first outer tubular portion 42 is easily elastically deformed, and the press-fitting process can be easily performed.

1…スラストころ軸受用保持器(保持器)、2…ころ、4…外側保持器、41…第1内筒部、41a…第1内側屈曲部、42…第1外筒部、42a…第1外側屈曲部、42b…切欠き、43…第1保持穴、44…第1保持部、5…内側保持器、51…第2内筒部、51a…2内側屈曲部、52…第2外筒部、52a…第2外側屈曲部、53…第2保持穴、54…第2保持部 DESCRIPTION OF SYMBOLS 1... Thrust roller bearing retainer (retainer), 2... Roller, 4... Outer retainer, 41... 1st inner cylinder part, 41a... 1st inner bending part, 42... 1st outer cylinder part, 42a... DESCRIPTION OF SYMBOLS 1 outer bending part, 42b... notch, 43... 1st holding hole, 44... 1st holding part, 5... inner side retainer, 51... 2nd inner cylinder part, 51a... 2 inner side bending part, 52... 2nd outer Cylindrical portion, 52a... Second outer bent portion, 53... Second holding hole, 54... Second holding portion

Claims (4)

円筒状の第1内筒部と、前記第1内筒部の外周に前記第1内筒部と同軸に設けられている円筒状の第1外筒部と、前記第1内筒部と前記第1外筒部の軸方向の一端部同士を連結し、複数のころを保持するための複数の第1保持穴が形成された第1保持部と、を有する金属からなる第1保持器と、
円筒状の第2内筒部と、前記第2内筒部の外周に前記第2内筒部と同軸に設けられている円筒状の第2外筒部と、前記第2内筒部と前記第2外筒部の軸方向の他端部同士を連結し、前記複数のころを保持するための複数の第2保持穴が形成された第2保持部と、を有する金属からなる第2保持器と、を有し、
前記第1保持器と前記第2保持器とで前記複数のころを挟み込むことで前記複数のころを転動可能に保持する環状のスラストころ軸受用保持器の製造方法であって、
前記第1内筒部の軸方向における他端部を外周側に屈曲すると共に、前記第1外筒部の軸方向における他端部を内周側に屈曲する第1屈曲工程と、
前記第2内筒部の軸方向における一端部を外周側に屈曲すると共に、前記第2外筒部の軸方向における一端部を内周側に屈曲する第2屈曲工程と、
前記第1及び第2屈曲工程後に、前記第1保持器内に前記第2保持器を圧入し前記第1保持器と前記第2保持器とを係合する圧入工程と、を含む、
スラストころ軸受用保持器の製造方法。
A first cylindrical inner cylinder, a first cylindrical outer cylinder provided on the outer periphery of the first inner cylinder coaxially with the first inner cylinder, the first inner cylinder, and the first inner cylinder. A first retainer made of a metal having a first retaining portion that connects one axial end portions of the first outer tubular portion to each other and has a plurality of first retaining holes for retaining a plurality of rollers; ,
A cylindrical second inner tubular portion, a cylindrical second outer tubular portion provided on the outer periphery of the second inner tubular portion coaxially with the second inner tubular portion, the second inner tubular portion, and the second inner tubular portion A second holding made of metal having a second holding portion that connects the other axial end portions of the second outer tubular portion to each other and has a plurality of second holding holes for holding the plurality of rollers. And a container,
A method for manufacturing an annular thrust roller bearing retainer for rollingly holding the plurality of rollers by sandwiching the plurality of rollers between the first cage and the second cage,
A first bending step of bending the other end of the first inner cylinder in the axial direction toward the outer circumference and bending the other end of the first outer cylinder in the axial direction toward the inner circumference;
A second bending step of bending one end portion of the second inner cylinder portion in the axial direction toward the outer peripheral side and bending one end portion of the second outer cylinder portion in the axial direction toward the inner peripheral side;
A press-fitting step of press-fitting the second cage into the first cage and engaging the first cage and the second cage after the first and second bending steps.
Method of manufacturing cage for thrust roller bearing.
前記第1保持器と前記第2保持器とは、鋼板からなり、
前記第1及び第2屈曲工程後、かつ前記圧入工程前に、前記第1保持器と前記第2保持器とに熱処理を施す熱処理工程を含む、
請求項1に記載のスラストころ軸受用保持器の製造方法。
The first cage and the second cage are made of steel plate,
A heat treatment step of performing heat treatment on the first cage and the second cage after the first and second bending steps and before the press-fitting step,
A method for manufacturing a cage for thrust roller bearings according to claim 1.
前記圧入工程前に、前記第1外筒部に、前記第1外筒部を軸方向に貫通し、かつ軸方向の他方向に開口した1つ以上の切欠きを形成する切欠き形成工程を含む、
請求項1または2に記載のスラストころ軸受用保持器の製造方法。
Before the press-fitting step, a notch forming step of forming, in the first outer cylinder portion, one or more notches that penetrate the first outer cylinder portion in the axial direction and open in the other axial direction. Including,
A method for manufacturing a cage for thrust roller bearings according to claim 1 or 2.
前記圧入工程後に、前記第1内筒部の軸方向における他端部をさらに外周側に屈曲すると共に、前記第1外筒部の軸方向における他端部を内周側にさらに屈曲して、前記第1保持器と前記第2保持器とを加締める加締め工程を含む、
請求項1乃至3の何れか1項に記載のスラストころ軸受用保持器の製造方法。
After the press-fitting step, the other end portion of the first inner tubular portion in the axial direction is further bent toward the outer peripheral side, and the other end portion of the first outer tubular portion in the axial direction is further bent toward the inner circumferential side, A crimping step of crimping the first cage and the second cage;
A method for manufacturing a cage for thrust roller bearings according to any one of claims 1 to 3.
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