JP6748481B2 - Stamping machine with guide light function and stamping method with stamper with guide light function - Google Patents

Stamping machine with guide light function and stamping method with stamper with guide light function Download PDF

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JP6748481B2
JP6748481B2 JP2016103139A JP2016103139A JP6748481B2 JP 6748481 B2 JP6748481 B2 JP 6748481B2 JP 2016103139 A JP2016103139 A JP 2016103139A JP 2016103139 A JP2016103139 A JP 2016103139A JP 6748481 B2 JP6748481 B2 JP 6748481B2
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將介 宮木
將介 宮木
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ベクトル株式会社
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本発明は、刻印用のスタイラスを備え、スタイラス先端とワーク被刻印面との相対間隔を調節するガイド光機能を備えた刻印機およびガイド光機能付き刻印機による打刻方法に関する。 The present invention relates to a marking machine provided with a marking stylus and having a guide light function for adjusting a relative distance between a stylus tip and a workpiece marking surface, and a marking method by the marking machine with a guide light function.

自動車や建設機械などの自動化された工場において、ロット番号等の英数字や合いマークの刻印を行うためにマーキング装置が使用されている。例えば下記の特許文献1には、往復運動するピストンと、このピストンの往復運動に追従して先端部でワーク表面を打刻するスタイラスとを備えたマーキング装置用の振動ペンが開示されている。 In an automated factory such as an automobile or a construction machine, a marking device is used for engraving alphanumeric characters such as a lot number or a matching mark. For example, the following Patent Document 1 discloses a vibrating pen for a marking device, which includes a reciprocating piston and a stylus that follows the reciprocating motion of the piston to stamp the work surface at the tip.

特許文献1には、シリンダーと、シリンダー内で往復運動するピストンと、ピストンを基端側に付勢する弾性部材と、このピストンの往復運動に追従して先端部でワークの表面を打刻するスタイラスとを備えたマーキング装置が開示されている。
このマーキング装置を用いて機械部品に印字を行うには、圧縮性流体を利用してピストンおよびスタイラスを振動させてワーク表面の規定位置に打刻し、このスタイラスを振動ペンごと移動させながら必要な位置毎に打刻を繰り返す。この操作により、機械部品の被刻印面の必要な位置に文字、数字、記号などをマーキングすることができる。また、スタイラスを一ヵ所で振動させるとその部分にドットが形成されるので、そのドットを所定のパターンになるように複数形成することにより、いわゆる二次元コードを形成することができる。
In Patent Document 1, a cylinder, a piston that reciprocates in the cylinder, an elastic member that urges the piston toward the base end, and a reciprocating motion of the piston, follow the reciprocating motion of the piston to stamp the surface of the work. A marking device with a stylus is disclosed.
In order to print on mechanical parts using this marking device, it is necessary to vibrate the piston and stylus using a compressible fluid to engrave at a specified position on the work surface, and move this stylus together with the vibrating pen. Stamping is repeated for each position. By this operation, it is possible to mark characters, numbers, symbols, etc. at necessary positions on the surface to be engraved of the machine part. Further, when the stylus is vibrated at one place, dots are formed in that part. Therefore, by forming a plurality of dots in a predetermined pattern, a so-called two-dimensional code can be formed.

この種のマーキング装置において、安定した品質の刻印を行うためには、刻印対象のワークの被刻印面とスタイラス先端との間隔調節が重要である。ところが、ワークのサイズや肉厚は様々であり、また部品毎の肉厚のバラツキもあることから、ワークの被刻印面とスタイラス先端との相対距離を常に規定範囲に治めることは容易ではない。 In order to carry out marking with stable quality in this type of marking device, it is important to adjust the distance between the marking surface of the workpiece to be marked and the tip of the stylus. However, since the size and thickness of the work are various and there are variations in the thickness of each part, it is not easy to always control the relative distance between the stamped surface of the work and the tip of the stylus to be within the specified range.

図4に従来のマーキング装置の一例を示すが、この例のマーキング装置Mは、水平方向のX軸方向およびY軸方向に移動自在、かつ、上下方向のZ軸方向に移動自在に支持された加工ヘッド100と、この加工ヘッド100の下端側に振動機構100Aを介し装着されたスタイラス101を備えている。このスタイラス101をX軸方向あるいはY軸方向に移動し、Z軸方向の位置を適正に調整した後、Z軸方向にスタイラス101の先端をワークの被刻印面102に突き当てる打刻動作を行い、この打刻動作を繰り返すことでワークの被刻印面102に文字やバーコードなどの情報を打刻することができる。
図4では一例として打刻動作により形成したドット103の集合体により、ワークの被刻印面102にアルファベット文字Aを描こうとしている状態を示している。
FIG. 4 shows an example of a conventional marking device. The marking device M of this example is supported so as to be movable in the horizontal X-axis direction and the Y-axis direction and movable in the vertical Z-axis direction. The processing head 100 and a stylus 101 mounted on the lower end side of the processing head 100 via a vibration mechanism 100A are provided. After moving the stylus 101 in the X-axis direction or the Y-axis direction to properly adjust the position in the Z-axis direction, an engraving operation is performed in which the tip of the stylus 101 abuts on the marking surface 102 of the workpiece in the Z-axis direction. By repeating this embossing operation, information such as characters and barcodes can be embossed on the marking surface 102 of the work.
FIG. 4 shows, as an example, a state in which the letter A is being drawn on the marking surface 102 of the work by the aggregate of the dots 103 formed by the marking operation.

従って安定した品質の打刻を行うためには、スタイラス101の先端とワークの被刻印面102との間隔eの調節が重要となるが、この間隔eが適正間隔となっているか否かは目視では正確に判定し難い問題がある。このため、従来、ワークに打刻を開始する前に複数のワークに対し試し刻印を行い、試し刻印が正常になされる上下の間隔eを把握した上で正式な打刻を行う必要があった。なお、試し刻印を行ったワークは試し刻印後に廃棄対象物となるので無駄になる問題がある。
このような背景から、従来、下記の特許文献2に示すようにワークを撮像する画像処理カメラを備え、画像処理カメラで得られた画像処理情報に基づいて刻印機のスタイラス先端位置を調整する刻印機が提案されている。
Therefore, in order to perform stable quality stamping, it is important to adjust the distance e between the tip of the stylus 101 and the marking surface 102 of the workpiece, but it is necessary to visually check whether this distance e is an appropriate distance. Then, there is a problem that is difficult to judge accurately. For this reason, conventionally, it was necessary to perform the trial marking on a plurality of works before starting the stamping on the workpieces, and to perform the official stamping after grasping the upper and lower intervals e at which the trial marking is normally performed. .. There is a problem that the test-marked work is wasted because it becomes an object to be discarded after the test-marking.
From such a background, conventionally, an engraving is provided which includes an image processing camera for imaging a work as shown in Patent Document 2 below, and which adjusts the stylus tip position of the engraving machine based on the image processing information obtained by the image processing camera. Machine is proposed.

特開平11−99798号公報JP-A-11-99798 特開2000−127590号公報JP, 2000-127590, A

特許文献2に記載されている刻印機は、ワークの厚みを測定する厚みセンサーを備え、ワーク厚みの測定結果に基づいて刻印時にワークを支持する下型の上下位置を調整した上で画像処理カメラが捉えた画像からワークのXY方向の位置ずれやZ軸周りの角度ずれを補正する機能を有していた。この刻印機は、これらの補正機能と画像による上下位置情報の組み合わせにより刻印機の上下位置を調整し、規定の刻印を実現できる装置であった。
しかし、特許文献2に記載の技術によれば、ワーク画像の撮影とその画像の解析、並びにワークの厚み測定とワーク厚みに合わせたワーク上下位置の調節に時間がかかり、大量のワークに刻印する場合に迅速な処理が難しい問題があった。このため、より簡単な処理で迅速にスタイラスの上下位置決めが可能な刻印機の提供が望まれている。
The marking machine described in Patent Document 2 includes a thickness sensor that measures the thickness of the work, and adjusts the vertical position of the lower die that supports the work at the time of marking based on the measurement result of the work thickness, and then the image processing camera. It has a function of correcting the positional deviation of the workpiece in the XY directions and the angular deviation around the Z axis from the image captured by. This marking machine is an apparatus that can realize the prescribed marking by adjusting the vertical position of the marking machine by combining these correction functions and the vertical position information by the image.
However, according to the technique described in Patent Document 2, it takes time to capture an image of a work, analyze the image, measure the thickness of the work, and adjust the vertical position of the work according to the work thickness, and stamp a large number of works. There was a problem when quick processing was difficult. Therefore, it is desired to provide a marking machine capable of quickly positioning the stylus vertically with a simpler process.

また、図4に示すマーキング装置Mにおいてワークの被刻印面102に対し加工ヘッド100のX軸方向およびY軸方向とワークの被刻印面102のX軸方向およびY軸方向の位置合わせが正確になされていないと、文字やバーコードなどの刻印を正確な向きに打刻できない問題がある。しかし、図4に示す従来の刻印機においてはこれらの方向や位置を把握する手段が無く、ワークに対し試し刻印を施して試し刻印により方向を確認するしか手段がなかった。 Further, in the marking device M shown in FIG. 4, the X-axis direction and the Y-axis direction of the processing head 100 and the X-axis direction and the Y-axis direction of the workpiece marking surface 102 are accurately aligned with the marking surface 102 of the workpiece. If not done, there is a problem that markings such as characters and barcodes cannot be stamped in the correct direction. However, in the conventional marking machine shown in FIG. 4, there is no means for grasping these directions and positions, and there is only means for making a test marking on the work and confirming the direction by the test marking.

本発明は前記事情に鑑みなされたものであり、簡単な操作でスタイラス先端とワーク被刻印面との間隔調節ができ、刻印の向きも合わせて安定した品質の刻印ができるガイド光機能付き刻印機と打刻方法の提供を目的とする。 The present invention has been made in view of the above circumstances, and it is possible to adjust the interval between the tip of the stylus and the surface to be engraved on the workpiece by a simple operation, and the marking machine with a guide light function that can engrave with stable quality by aligning the direction of the engraving. The purpose is to provide an engraving method.

上記の目的を達成するために、本発明は以下の構成を採用した。
本発明のガイド光機能付き刻印機は、ワーク被刻印面の面方向に平行な方向に沿ってX軸方向とY軸方向に移動自在かつワーク被刻印面に対し接近離間するZ軸方向に移動自在に加工ヘッドが設けられ、前記加工ヘッドの先端部に前記ワーク被刻印面に打刻するためのスタイラスが設けられ、前記加工ヘッドが互いに直交するX軸方向とY軸方向に移動自在に、かつ、前記X軸方向とY軸方向に直交するZ軸方向に移動自在に設けられ、前記スタイラスの軸線方向が前記Z軸方向に一致され、前記ワーク被刻印面が前記Z軸と交差する向きに配置される刻印機であって、前記加工ヘッドの周囲において前記X軸方向の一側と前記Y軸方向の一側に、それぞれ前記スタイラス先端前方の標準打刻位置に向けて前記加工ヘッドの側方から前記スタイラスの延長軸線に対し所定の傾斜角度で斜め向きに検査光を照射し、前記加工ヘッドとともに移動する2つ以上の光源が取り付けられ、前記複数の光源のうち、1つの光源からの検査光と前記他の光源からの検査光が、前記ワーク被刻印面上にそれぞれの検査光による投影図形を描く検査光であり、かつ、前記全ての検査光の前記延長軸線に対する照射角度が等しくされるとともに、前記1つの光源と前記他の光源のうち、少なくとも1つの光源から前記ワーク被刻印面に照射される投射図形に前記X軸に平行な長さと前記Y軸に平行な幅を有する図形が含まれ、他の光源から前記ワーク被刻印面に照射される投射図形に前記Y軸に平行な長さと前記X軸に平行な幅を有する図形が含まれ、前記標準打刻位置に前記ワーク被刻印面を位置合わせさせた場合に前記複数の投射図形がそれらの長さ方向中央部で重ねられる検査光とされたことを特徴とする。
The present invention has the following features to attain the object mentioned above.
The marking machine with a guide light function of the present invention is movable in the X-axis direction and the Y-axis direction along a direction parallel to the surface of the workpiece marking surface and in the Z-axis direction that is close to and away from the workpiece marking surface. A machining head is freely provided, and a stylus for stamping on the workpiece marking surface is provided at the tip of the machining head, and the machining head is movable in the X-axis direction and the Y-axis direction orthogonal to each other, And a direction in which the stylus axial direction is aligned with the Z-axis direction and the work engraved surface intersects with the Z-axis, the stylus being movably provided in the Z-axis direction orthogonal to the X-axis direction and the Y-axis direction. The stamping machine disposed on the one side of the machining head in the X-axis direction and one side of the Y-axis direction toward the standard engraving position in front of the stylus tip. Two or more light sources, which irradiate the inspection light obliquely at a predetermined inclination angle with respect to the extension axis of the stylus from the side and move together with the processing head, are attached. The inspection light and the inspection light from the other light source are inspection lights that draw a projection pattern of each inspection light on the workpiece marking surface, and the irradiation angle of all the inspection lights with respect to the extension axis line is In addition, the projection pattern irradiated from at least one light source of the one light source and the other light source to the workpiece marking surface has a length parallel to the X axis and a width parallel to the Y axis. The figure having the same is included, and the projection figure irradiated from the other light source to the workpiece marking surface includes the figure having a length parallel to the Y axis and a width parallel to the X axis, and When the workpiece engraved surface is aligned, the plurality of projection figures serve as inspection light which is superposed at the central portion in the lengthwise direction thereof.

2つ以上の光源から検査光をワーク被刻印面に照射した状態でスタイラス先端をスタイラスの軸方向一方側あるいは他方側に移動すると、ワーク被刻印面上に照射された検査光による投影図形がワーク被刻印面に沿って移動する。スタイラス先端を軸方向に沿って一方側あるいは他方側に移動させ、複数の検査光の投影図形の位置を把握して複数の投影図形が重なるようにスタイラス先端の位置を調整すると、被刻印面とスタイラス先端との間隔調整ができる。ワーク被刻印面上の複数の投影図形を重ねることでワーク被刻印面に対するスタイラス先端の間隔調整が完了するので、投影図形の重なりを目視確認することにより容易にスタイラス先端の被刻印面に対する間隔調整ができる。
スタイラスの打刻位置は、スタイラスの真上から見るのが正確であるがスタイラスの真上にはヘッドや装置自体があってスタイラスの真上から打刻位置を見ることができないため、斜めから覗くこととなる。斜めから覗いた場合、スタイラス先端側の打刻位置を正確に把握するのは難しい。この点において、2つ以上の光源からの投影図形が重なった位置の中央が打刻位置となるのでワーク被刻印面上の打刻点の正確な位置確認ができ、打刻位置の正確な位置決めができる。
このため、ワーク被刻印面に対し望ましい距離に配置したスタイラスを用いて正確な位置にワーク被刻印面に対し高品質の打刻ができる。即ち、本発明の刻印機により鮮明な文字やバーコードなど、表示品質の良好な打刻を目的の位置に正確に形成できる。
When the stylus tip is moved to one side or the other side in the axial direction of the stylus with the inspection light emitted from two or more light sources on the workpiece engraved surface, the projected pattern of the inspection light radiated on the workpiece engraved surface is projected. Move along the engraved surface. Move the stylus tip to one side or the other side along the axial direction, grasp the position of the projected figures of multiple inspection lights, and adjust the position of the stylus tip so that the projected figures overlap. The distance between the stylus tip can be adjusted. Since the adjustment of the stylus tip distance to the work marking surface is completed by stacking multiple projected figures on the work marking surface, the stylus tip distance to the marking surface can be easily adjusted by visually checking the overlap of the projected figures. You can
It is accurate to see the stylus engraving position from directly above the stylus, but since the head and the device itself are directly above the stylus and the engraving position cannot be seen from directly above the stylus, look at it diagonally. It will be. When looking from an angle, it is difficult to accurately grasp the engraving position on the tip side of the stylus. At this point, since the center of the position where the projection figures from two or more light sources overlap is the engraving position, the exact position of the engraving point on the workpiece marking surface can be confirmed, and the engraving position can be accurately positioned. You can
Therefore, it is possible to perform high-quality stamping on the workpiece stamped surface at an accurate position by using the stylus arranged at a desired distance from the workpiece stamped surface. That is, the marking machine of the present invention can accurately form a clear character, a bar code, or the like with good display quality at a target position.

1つの光源から被刻印面上に投影される投影図形にX軸とY軸に平行な部分を有し、他の光源から被刻印面上に投影される投影図形にX軸とY軸に平行な部分を有すると、1つの光源と他の光源から被刻印面上に投影される投影図形の傾きを確認することができる。これら投影図形の傾きを認識することで、スタイラスが被刻印面上に打刻するべき文字やバーコードなどの書き込み情報の傾き状態や位置ずれ状態を把握できる。ワーク被刻印物がワーク上の機銘板などであって、刻印する場所に枠がある場合などにおいて、投影図形の状態に応じワークの傾きを修正することで枠内の正確な位置に打刻ができる。 The projected figure projected from one light source on the marking surface has a portion parallel to the X axis and the Y axis, and the projected figure projected from another light source on the marking surface is parallel to the X axis and the Y axis. With such a portion, it is possible to confirm the inclination of the projected figure projected from the one light source and the other light source onto the marking surface. By recognizing the inclination of these projected figures, it is possible to grasp the inclination state and the positional deviation state of the writing information such as characters and barcodes that the stylus should engrave on the surface to be engraved. When the workpiece to be stamped is a machine name plate on the workpiece, etc., and there is a frame at the place to be stamped, the inclination of the workpiece can be corrected according to the state of the projected figure so that it can be stamped at the correct position within the frame. it can.

本発明において、前記1つの光源と前記他の光源から前記標準打刻位置に照射される検査光の前記スタイラス延長軸線を基準とする入射角度が等しくされた構成とすることができる。
1つの光源と他の光源で検査光の入射角度を等しくしておくと、被刻印面に対するスタイラス先端の距離を調節する際、スタイラスの移動に合わせて被刻印面上を投影図形が均等距離移動するので、投影図形どうしの位置合わせを行ってスタイラスの位置調節を行うことが容易にできる。
In the present invention, the inspection light emitted from the one light source and the other light source to the standard engraving position may have the same incident angle with respect to the stylus extension axis.
If the incident angle of the inspection light is the same for one light source and the other light source, when adjusting the distance of the stylus tip to the engraved surface, the projected figure moves an equal distance on the engraved surface according to the movement of the stylus. Therefore, it is easy to adjust the position of the stylus by aligning the projected figures with each other.

本発明において、前記1つの光源から前記ワーク被刻印面に投射される検査光による投射図形がX軸に沿う−形状を含む図形であり、前記他の光源から前記ワーク被刻印面に投射される検査光による投射図形がY軸に沿う−形状を含む図形であり、前記位置合わせ時に前記複数の投射図形から形成される合成投射図形がX軸方向の−印とY軸方向の−印を含む図形である構成にできる。
スタイラスの移動により−形状の投影図形どうしの位置合わせを行ってX軸方向の−印とY軸方向の−印を含む図形にすることで被刻印面に対するスタイラス先端の位置決めができる。また、−形状の投影図形の傾き状態により被刻印面に対するスタイラスの傾き不良、X軸とY軸の向きの不良なども把握できる。
更に、ワークとの距離が変わった場合、合成投影図形の+印のバランスが崩れたり、合成投影図形がL型になるが、−形状の投影図形と−形状の投影図形の交点が常にスタイラスの打刻点を示す。このため、打刻点を確実に把握できる。
また、−形状の長さを適宜選択することで、−形状の投影図形と−形状の投影図形が重なっている範囲を被刻印面に対するスタイラス先端の位置決め許容範囲に調整することができる。
In the present invention, a projection pattern of the inspection light projected from the one light source onto the workpiece marking surface is a figure including a − shape along the X axis, and is projected from the other light source onto the workpiece marking surface. The projection figure by the inspection light is a figure including a − shape along the Y axis, and the composite projection figure formed from the plurality of projection figures at the time of alignment includes a − mark in the X axis direction and a − mark in the Y axis direction. It can be configured as a figure.
The stylus tip can be positioned with respect to the surface to be engraved by moving the stylus to align the shapes of the projected figures to form a figure that includes a mark in the X axis direction and a mark in the Y axis direction. In addition, it is possible to grasp a tilt defect of the stylus with respect to the surface to be engraved, a defect in the orientation of the X axis and the Y axis, and the like, based on the tilt state of the minus-shaped projected figure.
Further, when the distance to the work is changed, the balance of the + mark of the synthetic projected figure is lost or the synthetic projected figure becomes L-shaped, but the intersection of the − shaped projected figure and the − shaped projected figure is always the stylus. Indicates the embossing point. Therefore, it is possible to surely grasp the embossing point.
Further, by appropriately selecting the length of the -shape, the range in which the -shape projected figure and the -shape projected figure overlap can be adjusted to the positioning allowable range of the stylus tip with respect to the marking surface.

本発明の打刻方法は、ワーク被刻印面の面方向に平行な方向に沿ってX軸方向とY軸方向に移動自在かつワーク被刻印面に対し接近離間するZ軸方向に移動自在に加工ヘッドが設けられ、前記加工ヘッドの先端部に前記ワーク被刻印面に打刻するためのスタイラスが設けられ、前記加工ヘッドが互いに直交するX軸方向とY軸方向に移動自在に、かつ、前記X軸方向とY軸方向に直交するZ軸方向に移動自在に設けられ、前記スタイラスの軸線方向が前記Z軸方向に一致され、前記ワーク被刻印面が前記Z軸と交差する向きに配置される刻印機であって、前記加工ヘッドの周囲において前記X軸方向の一側と前記Y軸方向の一側に、それぞれ前記スタイラス先端前方の標準打刻位置に向けて前記加工ヘッドの側方から前記スタイラスの延長軸線に対し所定の同一の傾斜角度で斜め向きに検査光を照射し、前記加工ヘッドとともに移動する2つ以上の光源が取り付けられた刻印機を用いて打刻を行う方法であって、前記1つの光源から前記ワーク被刻印面に照射される投射図形に前記X軸に平行な長さと前記Y軸に平行な幅を有する図形を含む検査光を照射し、前記他の光源から前記ワーク被刻印面に照射される投射図形に前記Y軸に平行な長さと前記X軸に平行な幅を有する図形を含む検査光を照射し、前記標準打刻位置に前記ワーク被刻印面を位置合わせさせた場合に前記複数の投射図形を重ねる向きに前記全ての検査光の照射角度を調節し、前記ワーク被刻印面を前記スタイラスの延長軸線方向に沿って移動させて前記ワーク被刻印面上の複数の投射図形が重なる位置を調整し、前記複数の投影図形の交差する位置を打刻点として把握し、前記複数の投影図形の重なり状態における各投影図形の前記X軸とY軸に対する傾きを把握して該傾きを無くするように前記ワークの位置を修正して前記ワークの被刻印面に対する位置決めを完了した後、前記スタイラスで前記ワーク被刻印面に打刻することを特徴とする。
According to the embossing method of the present invention, it is possible to move in the X-axis direction and the Y-axis direction along the direction parallel to the surface of the workpiece engraved surface and in the Z-axis direction which is close to and separated from the workpiece engraved surface. A head is provided, a stylus for engraving the workpiece marking surface is provided at the tip of the machining head, the machining head is movable in the X-axis direction and the Y-axis direction orthogonal to each other, and The stylus is movably provided in a Z-axis direction orthogonal to the X-axis direction and the Y-axis direction, the axis line direction of the stylus is aligned with the Z-axis direction, and the workpiece engraved surface is arranged in a direction intersecting the Z-axis. A marking machine that is located around the machining head and is located on one side in the X-axis direction and one side in the Y-axis direction from a side of the machining head toward a standard engraving position in front of the tip of the stylus. This is a method of irradiating the inspection light obliquely at a predetermined same inclination angle with respect to the extension axis of the stylus and performing marking using a marking machine equipped with two or more light sources that move together with the processing head. Then, the projection light emitted from the one light source to the workpiece marking surface is irradiated with inspection light including a graphic having a length parallel to the X axis and a width parallel to the Y axis, and is emitted from the other light source. An inspection light including a figure having a length parallel to the Y-axis and a width parallel to the X-axis is irradiated to a projected figure irradiated on the workpiece marking surface, and the workpiece marking surface is set at the standard marking position. When the positions are aligned, the irradiation angles of all the inspection lights are adjusted in the direction in which the plurality of projected figures are overlapped, and the workpiece marking surface is moved along the extension axis direction of the stylus to form the workpiece marking surface. The position where the plurality of projection figures above overlap is adjusted, the position where the plurality of projection figures intersect is grasped as an embossing point, and the projection figures in the overlapping state of the plurality of projection figures with respect to the X-axis and the Y-axis After grasping the inclination and correcting the position of the work so as to eliminate the inclination to complete the positioning of the work with respect to the surface to be engraved, the stylus is used to engrave the surface to be engraved on the work. ..

本発明によれば、スタイラス先端をその延長軸方向に沿って一方側あるいは他方側に移動させ、ワークの被刻印面上の複数の検査光の投影図形の位置を把握し、スタイラス先端の前記被刻印面に対する距離の変更に応じて被刻印面上を移動する複数の投影図形が重なるようにスタイラス先端の位置を調整した場合、スタイラス先端の被刻印面に対する間隔調節を完了できる。また、複数の投影図形の交差部を打刻位置として把握することができ、複数の投影図形のワーク上でのX軸、Y軸への傾きに応じてワークの位置調節を行えばスタイラス先端の被刻印面に対する間隔を適正値としてから目的の位置と方向に正確な打刻ができるのでワークに対しスタイラスの正確な位置決めができ、正確な打刻ができる。 According to the present invention, the tip of the stylus is moved to one side or the other side along the extension axis direction to grasp the positions of the projected figures of the inspection lights on the marking surface of the work, When the position of the stylus tip is adjusted so that a plurality of projection figures moving on the marking surface overlap according to the change in the distance to the marking surface, the adjustment of the distance between the stylus tip and the marking surface can be completed. Further, the intersection of a plurality of projected figures can be grasped as an engraving position, and if the position of the work is adjusted according to the inclination of the plurality of projected figures to the X-axis and the Y-axis on the work, the tip of the stylus can be adjusted. Since an appropriate value can be set for the distance to the surface to be engraved, the stylus can be accurately positioned with respect to the target position and direction, so that accurate stylus can be performed.

本発明の第1実施形態に係るガイド光機能付き刻印機の一例を示す斜視図。The perspective view which shows an example of the marking machine with a guide light function which concerns on 1st Embodiment of this invention. 同ガイド光機能付き刻印機においてスタイラス先端とワーク被刻印面の距離が標準距離よりも近い場合の斜視図。The perspective view in the case of the marking machine with the same guide light function when the distance between the stylus tip and the workpiece marking surface is shorter than the standard distance. 同ガイド光機能付き刻印機においてスタイラス先端とワーク被刻印面の距離が標準距離よりも遠い場合の斜視図。The perspective view in the case of the marking machine with the guide light function when the distance between the stylus tip and the workpiece marking surface is longer than the standard distance. 従来の刻印機の一例を示す斜視図。The perspective view which shows an example of the conventional marking machine.

以下に、本発明に係る第一実施形態のガイド光機能付き刻印機について、図面を適宜参照しながら説明する。
図1〜図3は第一実施形態のガイド光機能付き刻印機を示すもので、この実施形態の刻印機Aは、図示略の3軸ステージ機構などの駆動機構により加工ヘッド1を水平方向のX軸方向とY軸方向に移動自在に、かつ、鉛直方向のZ軸方向に沿って移動自在に支持されている。なお、この実施形態ではX軸方向とY軸方向を水平面に沿う方向、Z軸方向を鉛直方向として説明するが、これらの方向に限定するものではなく、例えば、Z軸を水平横向き方向として、X軸かY軸を鉛直方向としても良い。
3軸ステージ機構はX軸とY軸とZ軸のそれぞれの軸に沿って移動自在にステージが設けられ、それらの各軸のステージを支持する支柱や支持体、アクチュエーターなどを備えて構成される公知の駆動機構である。各軸をスクリュウ軸としてスクリュウ軸に沿ってステージが移動される機構、各軸に取り付けられたリニアアクチュエーターによってステージが移動される機構など公知の種々の機構があるが、本実施形態では加工ヘッド1をX軸方向とY軸方向とZ軸方向に3軸移動できる構造であれば、公知の範囲でいずれの構造の3軸ステージ機構を用いても良い。XYZ軸に沿う方向に加工ヘッド1を移動するステージ機構は、XYZ軸に沿う方向それぞれ設けられた案内レールに加工ヘッドを支持するステージ(架台)を備え、各ステージを案内レールに沿って移動自在に支持した一般的な3軸ステージ機構を広く採用することができる。
The marking machine with a guide light function according to the first embodiment of the present invention will be described below with reference to the drawings.
1 to 3 show a marking machine with a guide light function according to the first embodiment. A marking machine A according to this embodiment moves a machining head 1 in a horizontal direction by a driving mechanism such as a three-axis stage mechanism (not shown). It is movably supported in the X-axis direction and the Y-axis direction, and is also movably supported in the vertical Z-axis direction. In addition, in this embodiment, the X-axis direction and the Y-axis direction are described as the directions along the horizontal plane, and the Z-axis direction is described as the vertical direction, but the present invention is not limited to these directions, and for example, the Z-axis is the horizontal lateral direction, The X axis or the Y axis may be the vertical direction.
The three-axis stage mechanism is provided with a stage that is movable along each of the X-axis, Y-axis, and Z-axis, and is provided with a support, a support body, an actuator, and the like that support the stage of each of these axes. This is a known drive mechanism. There are various known mechanisms such as a mechanism in which a stage is moved along the screw axis with each axis as a screw axis, and a mechanism in which the stage is moved by a linear actuator attached to each axis. In the present embodiment, the processing head 1 is used. Any structure may be used within a known range as long as it has a structure capable of moving three axes in the X-axis direction, the Y-axis direction, and the Z-axis direction. The stage mechanism that moves the machining head 1 in the directions along the XYZ axes is provided with stages (stands) that support the machining heads on the guide rails provided in the directions along the XYZ axes, and each stage can be moved along the guide rails. A general 3-axis stage mechanism supported by can be widely adopted.

図1に示す実施形態の構成において、加工ヘッド1は下向きに円筒状の駆動部2を有し、その下端部にピン型のスタイラス3が着脱自在に取り付けられている。
駆動部2の一般的な構造は、シリンダーと、該シリンダーに往復移動自在に取り付けられたピストンと、該ピストンの先端側に取り付けられたスタイラス装着部と、前記ピストンの基端側に備えられて前記ピストンをその長手方向に振動させる振動手段とを具備してなる。スタイラス3は前記ピストンに接続されるスタイラス本体と、スタイラス本体の先端側に取り付けられて被加工体に打ち付けられる超硬、多結晶ダイヤモンド焼結体または立方晶窒化ホウ素などの硬質材料からなる打刻体からなる。
ここでは駆動部2の構造について詳述はしないが、シリンダーの往復移動に応じてスタイラスをその軸方向に振動させて打刻を行うことができる構造が一例として適用される。駆動部2の具体例として、特許文献1に記載されている構造を適用することができる。また、ピストンを往復駆動する機構は空気圧を利用した往復駆動機構を用いることができるが、電磁力を利用したスタイラスの往復駆動機構を適用しても良い。
In the configuration of the embodiment shown in FIG. 1, the processing head 1 has a cylindrical drive portion 2 facing downward, and a pin-type stylus 3 is detachably attached to the lower end portion thereof.
The general structure of the drive unit 2 includes a cylinder, a piston reciprocally attached to the cylinder, a stylus attachment portion attached to the tip end side of the piston, and a base end side of the piston. And a vibrating means for vibrating the piston in its longitudinal direction. The stylus 3 is a stylus body connected to the piston, and an engraving made of a hard material such as a cemented carbide, a polycrystalline diamond sintered body, or a cubic boron nitride, which is attached to the tip side of the stylus body and is punched on a workpiece. It consists of a body.
Although the structure of the drive unit 2 will not be described in detail here, a structure that can perform engraving by vibrating the stylus in the axial direction according to the reciprocating movement of the cylinder is applied as an example. As a specific example of the drive unit 2, the structure described in Patent Document 1 can be applied. A reciprocating drive mechanism using air pressure can be used as a mechanism for reciprocating the piston, but a reciprocating drive mechanism of a stylus using electromagnetic force may be applied.

筒状の駆動部2の下端(先端)中央部にスタイラス3が下向きに取り付けられ、スタイラス3の先端部3aは円錐形状に加工されている。スタイラス3は駆動部2に対し着脱自在に取り付けられ、スタイラス3の先端部が摩耗した場合にスタイラス3を単独で交換できるように構成されている。
スタイラス3の先端部3aをその下方に設置されるワークの被刻印面5に打ち付けることによりドット形状をワークに打刻することができ、3軸ステージ機構によってワークの被刻印面7に対するドット形状の打刻位置を順次変更することで文字やバーコードなどの刻印ができるようになっている。文字やバーコードなどの刻印ができる点については図4を基に説明した従来のマーキング装置Mと同等であり、一例として図4に示すように打刻したドット103の集合体としてアルファベット文字を刻印することができる。
図1に示す刻印機Aにおいて、スタイラス3の中心軸線が鉛直向きに設置され、スタイラス3の中心軸線はZ軸と一致されている。また、Z軸と直角な軸としてX軸とY軸が規定され、X軸とY軸は水平面に沿って加工ヘッド1の中心部で互いに直角に交わる軸として規定される。
The stylus 3 is attached downward to the center of the lower end (tip) of the cylindrical drive unit 2, and the tip 3a of the stylus 3 is processed into a conical shape. The stylus 3 is removably attached to the drive unit 2, and is configured so that the stylus 3 can be independently replaced when the tip of the stylus 3 is worn.
The dot shape can be stamped on the work by stamping the tip 3a of the stylus 3 on the stamped surface 5 of the work installed below the stylus 3, and the three-axis stage mechanism allows the dot shape to be printed on the stamped surface 7 of the work. Characters and bar codes can be engraved by sequentially changing the engraving position. It is the same as the conventional marking device M described with reference to FIG. 4 in that characters and bar codes can be engraved. As an example, as shown in FIG. 4, an alphabet character is engraved as a group of dots 103 that are engraved. can do.
In the marking machine A shown in FIG. 1, the central axis of the stylus 3 is installed vertically, and the central axis of the stylus 3 coincides with the Z axis. Further, the X axis and the Y axis are defined as axes orthogonal to the Z axis, and the X axis and the Y axis are defined as axes that intersect each other at a right angle in the central portion of the processing head 1 along the horizontal plane.

加工ヘッド1は一例として直方体状に形成され、その1つの側面1aに直角向きにX軸に沿って支持軸5aが延出され、この支持軸5aの先端部に円筒状の光源5が取り付けられている。また、加工ヘッド1の他の側面1bに直角向きにY軸に沿って支持軸6aが延出され、その先端部に円筒状の光源6が取り付けられている。光源5はその下側の端面5bを斜め下方に向けて支持軸5aに取り付けられ、光源6はその下側の端面6bを斜め下方に向けて支持軸6aに取り付けられている。 The processing head 1 is, for example, formed in a rectangular parallelepiped shape, a support shaft 5a extends along the X axis at a right angle to one side surface 1a, and a cylindrical light source 5 is attached to the tip of the support shaft 5a. ing. Further, a support shaft 6a extends along the Y-axis at a right angle to the other side surface 1b of the processing head 1, and a cylindrical light source 6 is attached to the tip of the support shaft 6a. The light source 5 is attached to the support shaft 5a with its lower end surface 5b directed obliquely downward, and the light source 6 is attached to the support shaft 6a with its lower end surface 6b directed obliquely downward.

図1においてスタイラス3の下方にはワークが設置されてその被刻印面7が水平に設置されている。なお、図1ではワーク被刻印面7が単純な平面形状として描かれているが、ワークは機械部品であれば種々の形状の立体形であるので、平面に限らず、円周面や凹凸を有する立体面であるが、説明の簡略化のために図1では平面状に描いている。例えば、ワークがコンロッドやピストンなどの機械部品であれば被刻印面は円周面や曲面となる場合がある。
図1はスタイラス3の下方の適切な位置にワーク被刻印面7が配置されている場合において、光源5、6からワーク被刻印面7に対し検知光8、9を照射した状態が示されている。
この実施形態の光源5は、内部に発光源を有し、斜め下向きに配置された端面側に光を細長い帯状に絞って通過させるスリッターと窓部が発光源の下方に位置するように設けられ、光源5の下向きの端面から横断面−型の細長いビーム形状の検査光8を斜め下向きに照射できるように構成されている。また、光源6も光源5と同様に内部に発光源を有し、斜め下向きに配置された端面側に光を細長い帯状に絞って通過させるスリッターと窓部が設けられ、下向きの端面から横断面−型の細長いビーム形状の検査光9を斜め下方向きに照射できるように構成されている。
なお、この実施形態の光源5、6は、内部に必ずしも発光源を備えている必要は無く、必要な検知光8、9を出射できればよい。このため、発光源を別の位置、例えば加工ヘッド1の一部や内部に備えて光ファイバ等の導光部材を支持軸5a、6aに沿って設けて検知光を案内し、検知光8、9を光源5、6の先端部から目的の方向に出射できるように構成しても良い。
In FIG. 1, a work is installed below the stylus 3 and the marking surface 7 is installed horizontally. In FIG. 1, the workpiece engraved surface 7 is depicted as a simple planar shape. However, since the workpiece is a three-dimensional shape having various shapes as long as it is a machine part, it is not limited to a flat surface, and a circumferential surface or unevenness may be formed. Although it has a three-dimensional surface, it is drawn in a planar shape in FIG. 1 for simplification of description. For example, if the work is a mechanical part such as a connecting rod or a piston, the surface to be engraved may be a circumferential surface or a curved surface.
FIG. 1 shows a state in which the workpiece engraved surface 7 is arranged below the stylus 3 at an appropriate position, and the detection light 8, 9 is emitted from the light sources 5, 6 to the workpiece engraved surface 7. There is.
The light source 5 of this embodiment has a light emitting source inside, and is provided so that a slitter and a window portion for narrowing and passing the light in an elongated band shape are located below the light emitting source on the end face side arranged obliquely downward. The inspection light 8 in the shape of a slender beam having a cross-sectional shape is obliquely directed downward from the downward end surface of the light source 5. Similarly to the light source 5, the light source 6 also has a light source inside, and is provided with a slitter and a window portion for narrowing and passing the light in an elongated strip shape on the end face side that is arranged obliquely downward, and a cross section from the downward end face. It is configured so that the inspection light 9 in the form of an elongated beam of − type can be emitted obliquely downward.
It should be noted that the light sources 5 and 6 of this embodiment do not necessarily need to have light emitting sources inside, and it is sufficient that the necessary detection lights 8 and 9 can be emitted. Therefore, a light emitting source is provided at another position, for example, a part or the inside of the processing head 1, and a light guide member such as an optical fiber is provided along the support shafts 5a and 6a to guide the detection light, and the detection light 8, The light source 5 and 6 may be configured so that the light source 9 can be emitted in a desired direction.

図1に示すようにスタイラス3の先端とワーク被刻印面7との間隔(距離)が適正間隔(適正距離)に設定された場合、光源5から照射される検知光8の中心の光軸8aとZ軸とのなす角度(入射角)θは一例として45゜前後の角度とされ、ワーク被刻印面7とZ軸とが交差する点に対し検知光8を投影して生成する投影図形10はX軸に沿う−形状とされる。図1に示す状態において投影図形10の長さ方向中心位置がZ軸と一致されている。
図1に示す場合、光源6から照射される検知光9の中心の光軸9aとZ軸とのなす角度(入射角)θは一例として45゜前後の角度とされ、ワーク被刻印面7とZ軸とが交差する点に対し検知光9を投影して生成する投影図形11はY軸に沿う−形状とされる。図1に示す状態において投影図形11の長さ方向中心位置がZ軸と一致されている。
以上説明のように光源5と光源6は、加工ヘッド1の周回りに90゜間隔で配置され、光源5、6からそれぞれ斜め下方向きに−形状の検知光8、9を照射できるように構成されている。
また、図1に示す状態において検知光8が被刻印面7上に形成する−型の投影図形10の長さは5mm〜10mm程度、投影図形10の幅は0.5mm〜1.0mm程度、検知光9が形成する−型の投影図形11の長さは5mm〜10mm程度、投影図形11の幅は0.5mm〜1.0mm程度に形成されることが好ましい。−型の投影図形の長さはZ軸方向のマーキング範囲と同等程度であることが望ましい。これらの図形が交差する範囲をZ軸方向のマーキング範囲と同等にしておけば、交差していない位置にワークが存在していた場合、マーキングができない位置にワークがあることを一目で認識できる。十字型を認識容易な寸法として考慮すると、幅の5倍以上の長さを有することが好ましい。
When the distance (distance) between the tip of the stylus 3 and the workpiece marking surface 7 is set to an appropriate distance (appropriate distance) as shown in FIG. 1, the center optical axis 8a of the detection light 8 emitted from the light source 5 is set. The angle (incident angle) θ formed between the Z axis and the Z axis is, for example, about 45°, and the projection pattern 10 generated by projecting the detection light 8 to the point where the workpiece marking surface 7 and the Z axis intersect. Is along the X-axis-shaped. In the state shown in FIG. 1, the center position in the length direction of the projected figure 10 is aligned with the Z axis.
In the case shown in FIG. 1, the angle (incident angle) θ formed by the optical axis 9a at the center of the detection light 9 emitted from the light source 6 and the Z axis is, for example, about 45°, and the angle is about 45°. A projection figure 11 generated by projecting the detection light 9 to a point where the Z axis intersects is formed in a negative shape along the Y axis. In the state shown in FIG. 1, the center position of the projected figure 11 in the lengthwise direction coincides with the Z axis.
As described above, the light source 5 and the light source 6 are arranged at 90° intervals around the circumference of the processing head 1 so that the negative-shaped detection lights 8 and 9 can be emitted from the light sources 5 and 6 obliquely downward. Has been done.
Further, in the state shown in FIG. 1, the detection light 8 forms on the surface 7 to be engraved, the length of the − type projection figure 10 is about 5 mm to 10 mm, the width of the projection figure 10 is about 0.5 mm to 1.0 mm, It is preferable that the-type projection figure 11 formed by the detection light 9 has a length of about 5 mm to 10 mm, and the projection figure 11 has a width of about 0.5 mm to 1.0 mm. It is desirable that the length of the − type projected figure is approximately the same as the marking range in the Z-axis direction. If the range in which these figures intersect is made equal to the marking range in the Z-axis direction, if the workpiece exists at a position that does not intersect, it can be recognized at a glance that the workpiece is in a position where marking cannot be performed. Considering the cross shape as an easily recognizable dimension, it is preferable to have a length of 5 times or more the width.

投影図形10、11の長さはZ軸方向のスタイラス3の刻印可能範囲と以下に説明するように関連付けられていることが望ましい。
図1に示すようにスタイラス3の先端とワーク被刻印面7との間隔(距離)が適正距離aになっている場合、投影図形10、11の中心がZ軸方向の刻印範囲の中心となるように光源5、6が配置されている。一例として、スタイラス3のZ軸方向の刻印可能範囲を5mmと設定し、投影図形10(あるいは投影図形11)の長さを5mm、検知光8、9の入射角θを45゜とするならば、ワーク被刻印面7を±2.5mmZ軸方向(上下方向)に移動させた範囲内において、投影図形10、11が交差した状態が保持される。
即ち、スタイラス3の先端とワーク被刻印面7との間隔(距離)が適正距離aにある場合、光源5の検知光8による−印と光源6の検知光9による−印がそれぞれの長さ方向中央部で交わって+印となる。
しかし、スタイラス3の先端とワーク被刻印面7との間隔(距離)が接近し過ぎた場合、例えば図2に示す如く間隔(距離)bとなった場合、検知光8が描く−印はX軸の矢印方向(正方向)に移動して原点(被刻印面7上のX軸とY軸とZ軸の交点)から外れ、検知光9が描く−印はY軸の矢印方向(正方向)に移動して原点から外れる。また、スタイラス3の先端とワーク被刻印面7との間隔(距離)が離間し過ぎた場合、例えば図3に示す如く間隔cとなった場合、検知光8が描く−印はX軸の反矢印方向(負方向)に移動して原点から外れ、検知光9が描く−印はY軸の反矢印方向(負方向)に移動して原点から外れる。
It is desirable that the lengths of the projected figures 10 and 11 are associated with the imprintable range of the stylus 3 in the Z-axis direction as described below.
As shown in FIG. 1, when the distance (distance) between the tip of the stylus 3 and the workpiece marking surface 7 is an appropriate distance a, the centers of the projected figures 10 and 11 are the centers of the marking range in the Z-axis direction. Thus, the light sources 5 and 6 are arranged. As an example, if the range in which the stylus 3 can be engraved in the Z-axis direction is set to 5 mm, the length of the projected figure 10 (or the projected figure 11) is 5 mm, and the incident angle θ of the detection lights 8 and 9 is 45°. In the range in which the workpiece engraved surface 7 is moved in the Z axis direction (up and down direction) by ±2.5 mm, the state in which the projected figures 10 and 11 intersect each other is maintained.
That is, when the distance (distance) between the tip of the stylus 3 and the workpiece marking surface 7 is the proper distance a, the − mark by the detection light 8 of the light source 5 and the − mark by the detection light 9 of the light source 6 have different lengths. It intersects in the central part of the direction to form a + sign.
However, when the distance (distance) between the tip of the stylus 3 and the workpiece engraved surface 7 is too close, for example, when the distance (distance) b is as shown in FIG. 2, the detection light 8 draws the − mark. It moves in the direction of the arrow of the axis (forward direction) and deviates from the origin (the intersection of the X axis, the Y axis, and the Z axis on the engraved surface 7), and the detection light 9 draws the-mark, which is the arrow direction of the Y axis (the positive direction). ) Move to the origin. Further, when the distance (distance) between the tip of the stylus 3 and the workpiece engraved surface 7 is too large, for example, when the distance is c as shown in FIG. 3, the detection light 8 draws the − mark, which is the opposite of the X axis. It moves in the arrow direction (negative direction) to move away from the origin, and the-mark drawn by the detection light 9 moves in the direction opposite to the Y-axis (negative direction) to move away from the origin.

図2に示す場合、上述のように投影図形10、11の長さを5mmとするならば、図2に示す状態はワーク被刻印面7のZ軸方向の位置が適正位置よりも2.5mmを超えて上昇した場合に相当する。図3に示す場合に上述のように投影図形10、11の長さを5mmとするならば、図3に示す状態はワーク被刻印面7のZ軸方向の位置が適正位置よりも2.5mmを超えて下降した場合に相当する。
即ち、図1に示す構造を採用した場合、ワーク被刻印面7を±2.5mmZ軸方向に移動させた範囲内において、検知光8による投影図形10(−印)と検知光9による投影図形(−印)が交わる交点が常にZ軸と一致するので、ワーク被刻印面7がZ軸方向に±2.5mm移動する範囲内であれば検知光8による投影図形10(−印)と検知光9による投影図形11(−印)の交点がスタイラス3による打刻位置を正確に示すこととなる。
光源5、6を加工ヘッド1の周回りに90゜間隔で配置し、検知光8、9の入射角θを同一にしているので、上述の関係が成立する。したがって、本実施形態の刻印機Aを用いることで被刻印面7上の打刻位置を投影図形10と投影図形11の交点位置として正確に把握することができる。
スタイラス3の打刻位置は、スタイラス3の真上から見るのが正確であるがスタイラス3の真上には加工ヘッド1aや装置自体があってスタイラス3の真上から打刻位置を見ることができないため、斜めから覗くこととなる。斜めから覗いた場合、ワーク被刻印面7においてスタイラス先端側の打刻位置を正確に把握するのは難しい。この点において、2つの光源5、6からの投影図形10、11が重なった位置の中央が打刻位置となるのでワーク被刻印面上の打刻点の正確な位置確認ができ、打刻位置の正確な位置決めができる。
このため、ワーク被刻印面に対し望ましい距離に配置し、望ましい位置と方向に配置したスタイラス3を用いて正確な位置にワーク被刻印面に対し高品質の打刻ができる。即ち、本発明の刻印機Aにより鮮明な文字やバーコードなど、表示品質の良好な打刻を目的の位置に正確に形成できる。
In the case shown in FIG. 2, if the projected figures 10 and 11 have a length of 5 mm as described above, the state shown in FIG. 2 shows that the position of the workpiece marking surface 7 in the Z-axis direction is 2.5 mm more than the proper position. Corresponding to a rise above. In the case shown in FIG. 3, if the lengths of the projected figures 10 and 11 are 5 mm as described above, the state shown in FIG. 3 is such that the position of the workpiece marking surface 7 in the Z-axis direction is 2.5 mm from the proper position. Corresponds to the case of falling below.
That is, when the structure shown in FIG. 1 is adopted, the projection figure 10 (-mark) by the detection light 8 and the projection figure by the detection light 9 are within the range in which the workpiece marking surface 7 is moved in the ±2.5 mm Z-axis direction. Since the intersection point where (-mark) intersects always coincides with the Z-axis, if the workpiece marking surface 7 is within ±2.5 mm in the Z-axis direction, it is detected as the projected figure 10 (-mark) by the detection light 8. The intersection of the projected figure 11 (-mark) by the light 9 accurately indicates the engraving position by the stylus 3.
Since the light sources 5 and 6 are arranged at 90° intervals around the circumference of the processing head 1 and the incident angles θ of the detection lights 8 and 9 are the same, the above relationship is established. Therefore, by using the marking machine A of the present embodiment, the marking position on the marking surface 7 can be accurately grasped as the intersection point position of the projected figure 10 and the projected figure 11.
It is accurate to see the engraving position of the stylus 3 from directly above the stylus 3. However, since the machining head 1a and the device itself are directly above the stylus 3, the engraving position can be seen from directly above the stylus 3. I can't do that, so I'll be looking at it from an angle. When viewed obliquely, it is difficult to accurately grasp the engraving position on the workpiece engraved surface 7 on the tip side of the stylus. At this point, since the center of the position where the projected figures 10 and 11 from the two light sources 5 and 6 overlap is the engraving position, the exact position of the engraving point on the workpiece marking surface can be confirmed, and the engraving position Can be accurately positioned.
Therefore, it is possible to perform high-quality engraving on the workpiece engraved surface at an accurate position by using the stylus 3 disposed at a desired distance from the workpiece engraved surface and arranged in the desired position and direction. That is, by the marking machine A of the present invention, it is possible to accurately form a clear character, a bar code, or the like with good display quality at a target position.

被刻印面7上の投影図形10、11の長さを5mmに設定するには、検知光8、9の高さ(縦方向の幅)を5/(21/2)に調整しておく必要がある。この幅の検知光8、9を得るには、光源5、6に内蔵されている発光源からの光を光学系レンズの径や位置で調整した上で所定幅のスリットを通すことで得ることができる。
なお、検知光8、9の入射角θを45゜前後以外の入射角度に設定するとスタイラス3のZ軸方向の移動距離=投影図形10、11の移動距離の関係とはならなくなるが、スタイラス3のZ軸方向の移動距離:投影図形10(あるいは投影図形11)の移動距離=1:2の関係などに調整することも可能となる。
In order to set the length of the projected figures 10 and 11 on the marking surface 7 to 5 mm, the height (width in the vertical direction) of the detection lights 8 and 9 is adjusted to 5/(2 1/2 ). There is a need. In order to obtain the detection lights 8 and 9 of this width, it is necessary to adjust the light from the light emitting source built in the light sources 5 and 6 by the diameter and position of the optical system lens and then pass it through a slit of a predetermined width. You can
When the incident angle θ of the detection lights 8 and 9 is set to an incident angle other than about 45°, the relation of the movement distance of the stylus 3 in the Z-axis direction=the movement distance of the projected figures 10 and 11 is not established, but the stylus 3 It is also possible to adjust the relationship such that the moving distance in the Z-axis direction: the moving distance of the projected figure 10 (or the projected figure 11)=1:2.

以上説明のように構成された刻印機Aを用いてワーク被刻印面7に打刻を行うには、光源5、6から検知光8、9をスタイラス3の延長軸に対し一例として45゜の入射角θで照射しつつ加工ヘッド1を3軸ステージ機構により刻印位置に移動させる。
刻印機Aによってワーク被刻印面7に対し正確で綺麗な質の高い刻印を行うためには刻印機Aのスタイラス3の先端とワーク被刻印面7との間隔(距離)を目的の範囲内に調整する必要がある。これは、刻印機Aのスタイラス3が上下方向(スタイラス3の軸方向前後)に振動し、この振動の有効範囲内にワーク被刻印面7の高さ位置を揃えて位置決めする必要があることによる。
In order to perform marking on the workpiece marking surface 7 using the marking machine A configured as described above, the detection lights 8 and 9 from the light sources 5 and 6 are set at 45° with respect to the extension axis of the stylus 3 as an example. While irradiating at the incident angle θ, the processing head 1 is moved to the marking position by the triaxial stage mechanism.
In order to perform accurate, clean and high-quality marking on the workpiece marking surface 7 by the marking machine A, the distance (distance) between the tip of the stylus 3 of the marking machine A and the workpiece marking surface 7 should be within the target range. Need to be adjusted. This is because the stylus 3 of the marking machine A oscillates in the vertical direction (front and rear in the axial direction of the stylus 3), and it is necessary to align the height positions of the workpiece marking surface 7 within the effective range of this vibration. ..

スタイラス3の先端とワーク被刻印面7との距離(間隔)が目的の値より近い(狭い)場合、図2に示すように、検知光8がワーク被刻印面7上に生成する投影図形10はX軸に沿って光源5に近い側に位置し、ワーク被刻印面7をZ軸が通過する点から外れる。また、検知光9がワーク被刻印面7上に生成する投影図形11もY軸に沿って光源6に近い側に位置し、ワーク被刻印面7をZ軸が通過する点から外れる。
スタイラス3の先端とワーク被刻印面7との距離(間隔)が目的の値より遠い(広い)場合、図3に示すように、検知光8がワーク被刻印面7上に生成する投影図形10はX軸に沿って光源5から遠い側に位置し、ワーク被刻印面7をZ軸が通過する点から外れる。また、検知光9がワーク被刻印面7上に生成する投影図形11もY軸に沿って光源6から遠い側に位置し、ワーク被刻印面7をZ軸が通過する点から外れる。
When the distance (spacing) between the tip of the stylus 3 and the workpiece marking surface 7 is shorter (narrower) than the target value, the projection pattern 10 generated by the detection light 8 on the workpiece marking surface 7 as shown in FIG. Is located on the side closer to the light source 5 along the X-axis and deviates from the point where the Z-axis passes through the workpiece marking surface 7. Further, the projection pattern 11 generated by the detection light 9 on the workpiece marking surface 7 is also located on the side closer to the light source 6 along the Y axis, and is out of the point where the Z axis passes through the workpiece marking surface 7.
When the distance (spacing) between the tip of the stylus 3 and the workpiece marking surface 7 is farther (wider) than the target value, the projection pattern 10 generated by the detection light 8 on the workpiece marking surface 7 as shown in FIG. Is located on the side farther from the light source 5 along the X-axis and deviates from the point where the Z-axis passes through the workpiece marking surface 7. Further, the projected figure 11 generated by the detection light 9 on the workpiece marking surface 7 is also located on the side far from the light source 6 along the Y axis, and deviates from the point where the Z axis passes through the workpiece marking surface 7.

図2に示す状態であったならば、スタイラス3の先端位置を上方に微調節し、図3に示す状態であったならば、スタイラス3の先端位置を下方に微調節し、−印の投影図形10と−印の投影図形11を交差させることでスタイラス3の上下位置合わせを完了でき、打刻位置を被刻印面7上の適正な位置に描くことができる。−印の投影図形10の長さと−印の投影図形11の長さを上述の如く適正な長さに設定しておくならば、投影図形どうしが重なって+印になる位置から、投影図形10、11の重なりがずれて両図形が離間する直前状態でL字型になる範囲までが刻印可能範囲の上限と下限となる。このため、スタイラス3の上下位置決めと水平方向の位置決めを両方完了できる。 If it is the state shown in FIG. 2, the tip position of the stylus 3 is finely adjusted upward, and if it is the state shown in FIG. 3, the tip position of the stylus 3 is finely adjusted downward, and the − mark is projected. By crossing the graphic 10 and the projected graphic 11 of the-mark, the vertical alignment of the stylus 3 can be completed, and the stamped position can be drawn at an appropriate position on the marking surface 7. If the lengths of the minus-marked projected figure 10 and the minus-marked projected figure 11 are set to proper lengths as described above, the projected figure 10 will start from the position where the projected figures overlap and become the plus sign. , 11 is the upper limit and the lower limit of the imprintable range up to the L-shaped range immediately before the two figures are separated from each other. Therefore, it is possible to complete both vertical positioning and horizontal positioning of the stylus 3.

また、検知光8による−印の投影図形10の移動軌跡がX軸と一致し、検知光9による−印の投影図形11の移動軌跡がY軸と一致するので、これら−印の向きからX軸とY軸の被刻印面7上での向きを知ることができる。このため、検知光8、9による投影図形10、11の向きとこれらの交点の状態により被刻印面7とスタイラス3の先端との距離を適正範囲に調整可能であり、更に、被刻印面7に対しスタイラス3の向きを正確に調整できる。このため、本実施形態の刻印機Aによれば正しい位置に対し正確な向きに刻印ができる。
例えば、ワーク被刻印面7上の2つの投影図形10、11の交差する位置を打刻点として把握し、2つの投影図形の重なり状態におけるワーク上のX軸とY軸に対する傾きを把握して該傾きを無くするようにワークの位置を修正してワークの被刻印面7に対する位置決めを完了した後、スタイラス3でワーク被刻印面7に打刻することができる。例えば、ワーク上の刻印対象範囲が機銘板となっている場合、機銘板には矩形枠が形成されているので、この矩形枠がX軸およびY軸と合致するようにワークの向きを調整することで矩形枠に沿って打刻方向を正確に調整できる。
次に、−印と−印の投影図形であれば、決まった幅、高さの平行光がガイド光となっているので、投影画像の形の変化でワークとの距離調整ができる利点を有する。
Further, since the locus of movement of the minus-marked projected figure 10 by the detection light 8 coincides with the X axis and the locus of movement of the minus-marked projected figure 11 by the detection light 9 coincides with the Y-axis, from the direction of these minus signs X It is possible to know the directions of the axis and the Y axis on the marking surface 7. Therefore, the distance between the marking surface 7 and the tip of the stylus 3 can be adjusted within an appropriate range depending on the directions of the projected figures 10 and 11 by the detection lights 8 and 9 and the state of their intersections. On the other hand, the orientation of the stylus 3 can be adjusted accurately. Therefore, according to the marking machine A of the present embodiment, it is possible to carry out marking in the correct direction with respect to the correct position.
For example, the position where the two projected figures 10 and 11 on the workpiece marking surface 7 intersect is grasped as an embossing point, and the inclinations of the two projected figures on the workpiece with respect to the X axis and the Y axis are grasped. After the position of the work is corrected so as to eliminate the inclination and the positioning of the work with respect to the marking surface 7 is completed, the work can be stamped on the marking surface 7 with the stylus 3. For example, when the marking target range on the work is the machine name plate, a rectangular frame is formed on the machine name plate, so the orientation of the work is adjusted so that this rectangular frame matches the X axis and the Y axis. This allows the engraving direction to be adjusted accurately along the rectangular frame.
Next, in the case of the minus mark and the projected figure of the minus mark, since the parallel light of a fixed width and height is the guide light, there is an advantage that the distance to the work can be adjusted by changing the shape of the projected image. ..

なお、これまで説明した実施形態では投影図形10、11として、−印を用いたが、投影図形10、11は同じ形状である必要は無く、異なる形状でも良く、また、形状も−印に限らない。
例えば、投影図形10、11は、+印、○印、△印、□印などの図形でも良く、一方が+印で他方が○印の組み合わせでも良い。また、投影図形10、11の大きさは同じである必要は無く、一方が大きく、他方が小さい形状でも良い。例えば、投影図形10を大きな○印、他方を小さな○印あるいは+印として大きな○印の範囲内に小さな○印あるいは+印が入っている範囲をスタイラス3と被刻印面7との適正距離範囲と設定できる構造としても良い。
It should be noted that in the above-described embodiments, the-marks are used as the projected figures 10 and 11, but the projected figures 10 and 11 do not have to have the same shape and may have different shapes, and the shape is also limited to the-mark. Absent.
For example, the projected figures 10 and 11 may be figures such as +, ◯, Δ, and □, and one may be a combination of + and the other is ◯. The sizes of the projected figures 10 and 11 do not have to be the same, and one shape may be large and the other may be small. For example, when the projected figure 10 is a large circle and the other is a small circle or a plus mark, the range in which the small circle or the plus mark is included in the range of the large circle is an appropriate distance range between the stylus 3 and the marking surface 7. It may be a structure that can be set.

なお、スタイラス3による刻印の向きが適切な向きであることを把握するためには、ワークの被刻印面7に対し加工ヘッド1の向きが正しいことを把握しやすいように、投影図形10、11のそれぞれにX軸方向に平行な直線部分かY軸方向に平行な直線部分を含む投影図形を選択することが望ましい。これらの直線部分を含む投影図形を選択するならば、スタイラス3と被刻印面7との間隔調整ができる上に、スタイラス3の方向が適正であるか否かの判別について投影図形を基に目視確認ができる。例えば、投影図形10、11に−印、△印、□印などを選択するならば、これらの形状のX軸あるいはY軸に平行な直線部分が被刻印面7を囲む直線部分に対し傾斜しているか否か判別できるので、スタイラス3の刻印方向の確認もできる。あるいは、−印と○印の合成図形として、−○−印、他の合成図形として−△−印、−◇−印、−□−印などの図形を投影図形として選択することもできる。 In order to understand that the direction of the marking by the stylus 3 is proper, the projected figures 10, 11 can be easily understood so that the direction of the machining head 1 is correct with respect to the surface 7 to be marked on the work. It is desirable to select a projection figure that includes a straight line portion parallel to the X-axis direction or a straight line portion parallel to the Y-axis direction. If a projection figure including these straight line portions is selected, the distance between the stylus 3 and the marking surface 7 can be adjusted, and it is possible to check whether the direction of the stylus 3 is proper or not based on the projection figure. You can check. For example, if a − mark, a Δ mark, a □ mark, or the like is selected for the projected figures 10 and 11, the straight line portion parallel to the X axis or the Y axis of these shapes is inclined with respect to the straight line portion surrounding the marking surface 7. Since it can be determined whether the stylus 3 is present or not, the marking direction of the stylus 3 can also be confirmed. Alternatively, it is also possible to select -○- as the composite figure of the -mark and ◯ mark, and -Δ-, -◇-, -□-mark as other composite figures as the projected figure.

1…加工ヘッド、1a、1b…側面、2…駆動部、3…スタイラス、3a…先端部、5…光源、5a…支持軸、6…光源、6a…支持軸、7…被刻印面、8、9…検知光、10、11…投影図形、θ=入射角。 1... Machining head, 1a, 1b... Side surface, 2... Driving part, 3... Stylus, 3a... Tip part, 5... Light source, 5a... Support shaft, 6... Light source, 6a... Support shaft, 7... Engraved surface, 8 , 9... Detection light, 10, 11... Projected figure, θ=incident angle.

Claims (4)

ワーク被刻印面の面方向に平行な方向に沿ってX軸方向とY軸方向に移動自在かつワーク被刻印面に対し接近離間するZ軸方向に移動自在に加工ヘッドが設けられ、前記加工ヘッドの先端部に前記ワーク被刻印面に打刻するためのスタイラスが設けられ、前記加工ヘッドが互いに直交するX軸方向とY軸方向に移動自在に、かつ、前記X軸方向とY軸方向に直交するZ軸方向に移動自在に設けられ、前記スタイラスの軸線方向が前記Z軸方向に一致され、前記ワーク被刻印面が前記Z軸と交差する向きに配置される刻印機であって、 前記加工ヘッドの周囲において前記X軸方向の一側と前記Y軸方向の一側に、それぞれ前記スタイラス先端前方の標準打刻位置に向けて前記加工ヘッドの側方から前記スタイラスの延長軸線に対し所定の傾斜角度で斜め向きに検査光を照射し、前記加工ヘッドとともに移動する2つ以上の光源が取り付けられ、
前記複数の光源のうち、1つの光源からの検査光と前記他の光源からの検査光が、前記ワーク被刻印面上にそれぞれの検査光による投影図形を描く検査光であり、かつ、前記全ての検査光の前記延長軸線に対する照射角度が等しくされるとともに、
前記1つの光源と前記他の光源のうち、少なくとも1つの光源から前記ワーク被刻印面に照射される投射図形に前記X軸に平行な長さと前記Y軸に平行な幅を有する図形が含まれ、他の光源から前記ワーク被刻印面に照射される投射図形に前記Y軸に平行な長さと前記X軸に平行な幅を有する図形が含まれ、前記標準打刻位置に前記ワーク被刻印面を位置合わせさせた場合に前記複数の投射図形がそれらの長さ方向中央部で重ねられる検査光とされたことを特徴とするガイド光機能付き刻印機。
A machining head is provided so as to be movable in the X-axis direction and the Y-axis direction along a direction parallel to the surface of the workpiece engraved surface and in the Z-axis direction that is close to and separated from the workpiece engraved surface. A stylus for stamping on the surface to be engraved on the workpiece is provided at the tip end of the machining head, the machining head is movable in the X-axis direction and the Y-axis direction orthogonal to each other, and in the X-axis direction and the Y-axis direction. A marking machine that is provided so as to be movable in the Z-axis direction orthogonal to each other, the axial direction of the stylus is aligned with the Z-axis direction, and the workpiece marking surface is arranged in a direction intersecting the Z-axis. Predetermined from the side of the machining head to the extension axis of the stylus toward the standard engraving position in front of the tip of the stylus on one side in the X-axis direction and one side in the Y-axis direction around the machining head. Two or more light sources are attached which irradiate the inspection light obliquely at an inclination angle of and move together with the processing head.
Of the plurality of light sources, the inspection light from one light source and the inspection light from the other light source are inspection lights that draw a projected pattern of each inspection light on the workpiece marking surface, and all of the above The irradiation angles of the inspection light with respect to the extension axis are equalized, and
Among the one light source and the other light source, the projection pattern irradiated from at least one light source to the workpiece marking surface includes a pattern having a length parallel to the X axis and a width parallel to the Y axis. , A projection pattern irradiated from the other light source onto the workpiece marking surface includes a figure having a length parallel to the Y-axis and a width parallel to the X-axis, and the workpiece marking surface at the standard marking position. An engraving machine with a guide light function, characterized in that the plurality of projection figures are inspection lights that are superposed at the central portion in the lengthwise direction when they are aligned.
前記1つの光源と前記他の光源から前記標準打刻位置に照射される検査光の前記スタイラスの延長軸線を基準とする入射角度が等しくされたことを特徴とする請求項1に記載のガイド光機能付き刻印機。 The guide light according to claim 1, wherein the inspection light emitted from the one light source and the other light source to the standard engraving position have equal incident angles with respect to the extension axis of the stylus. Stamping machine with functions. 前記1つの光源から前記ワーク被刻印面に投射される検査光による投射図形がX軸に沿う−形状を含む図形であり、前記他の光源から前記ワーク被刻印面に投射される検査光による投射図形がY軸に沿う−形状を含む図形であり、前記位置合わせ時に前記複数の投射図形から形成される合成投射図形がX軸方向の−印とY軸方向の−印を含む図形であることを特徴とする請求項1または請求項2に記載のガイド光機能付き刻印機。 The projection pattern of the inspection light projected from the one light source onto the workpiece marking surface is a graphic including a negative shape along the X axis, and the projection pattern is projected from the other light source onto the workpiece marking surface. The figure is a figure including a − shape along the Y axis, and the composite projection figure formed from the plurality of projection figures at the time of the alignment is a figure including a − mark in the X axis direction and a − mark in the Y axis direction. The marking machine with a guide light function according to claim 1 or 2. ワーク被刻印面の面方向に平行な方向に沿ってX軸方向とY軸方向に移動自在かつワーク被刻印面に対し接近離間するZ軸方向に移動自在に加工ヘッドが設けられ、前記加工ヘッドの先端部に前記ワーク被刻印面に打刻するためのスタイラスが設けられ、前記加工ヘッドが互いに直交するX軸方向とY軸方向に移動自在に、かつ、前記X軸方向とY軸方向に直交するZ軸方向に移動自在に設けられ、前記スタイラスの軸線方向が前記Z軸方向に一致され、前記ワーク被刻印面が前記Z軸と交差する向きに配置される刻印機であって、
前記加工ヘッドの周囲において前記X軸方向の一側と前記Y軸方向の一側に、それぞれ前記スタイラス先端前方の標準打刻位置に向けて前記加工ヘッドの側方から前記スタイラスの延長軸線に対し所定の同一の傾斜角度で斜め向きに検査光を照射し、前記加工ヘッドとともに移動する2つ以上の光源が取り付けられた刻印機を用いて打刻を行う方法であって、
前記1つの光源から前記ワーク被刻印面に照射される投射図形に前記X軸に平行な長さと前記Y軸に平行な幅を有する図形を含む検査光を照射し、
前記他の光源から前記ワーク被刻印面に照射される投射図形に前記Y軸に平行な長さと前記X軸に平行な幅を有する図形を含む検査光を照射し、
前記標準打刻位置に前記ワーク被刻印面を位置合わせさせた場合に前記複数の投射図形を重ねる向きに前記全ての検査光の照射角度を調節し、
前記ワーク被刻印面を前記スタイラスの延長軸線方向に沿って移動させて前記ワーク被刻印面上の複数の投射図形が重なる位置を調整し、前記複数の投影図形の交差する位置を打刻点として把握し、前記複数の投影図形の重なり状態における各投影図形の前記X軸とY軸に対する傾きを把握して該傾きを無くするように前記ワークの位置を修正して前記ワークの被刻印面に対する位置決めを完了した後、前記スタイラスで前記ワーク被刻印面に打刻することを特徴とするガイド光機能付き刻印機による打刻方法。
A machining head is provided so as to be movable in the X-axis direction and the Y-axis direction along a direction parallel to the surface of the workpiece engraved surface and in the Z-axis direction that is close to and separated from the workpiece engraved surface. A stylus for stamping on the surface to be engraved on the workpiece is provided at the tip end of the machining head, the machining head is movable in the X-axis direction and the Y-axis direction orthogonal to each other, and in the X-axis direction and the Y-axis direction. A marking machine which is movably provided in the orthogonal Z-axis direction, the axial direction of the stylus is aligned with the Z-axis direction, and the workpiece marking surface is arranged in a direction intersecting the Z-axis.
Around the machining head, on one side in the X-axis direction and one side in the Y-axis direction, from the side of the machining head toward the standard engraving position in front of the tip of the stylus with respect to the extension axis of the stylus. A method of irradiating an inspection light obliquely at a predetermined same inclination angle and performing engraving using a marking machine equipped with two or more light sources that move together with the processing head,
The projection light emitted from the one light source onto the workpiece marking surface is irradiated with inspection light including a graphic having a length parallel to the X axis and a width parallel to the Y axis,
An inspection light including a figure having a length parallel to the Y-axis and a width parallel to the X-axis is applied to a projected figure irradiated from the other light source to the workpiece marking surface,
Adjusting the irradiation angle of all the inspection light in the direction in which the plurality of projected figures are overlapped when the workpiece engraved surface is aligned with the standard engraving position,
The position on which the plurality of projection figures on the work marking surface overlap is adjusted by moving the work marking surface along the extension axis direction of the stylus, and the intersecting position of the plurality of projection figures is used as the marking point. Grasping, grasping the inclinations of the respective projected figures with respect to the X-axis and the Y-axis in the overlapping state of the plurality of projected figures, and correcting the position of the work so as to eliminate the inclination, and with respect to the marking surface of the work. An engraving method using a marking machine with a guide light function, characterized in that after the positioning is completed, the work is engraved on the surface to be engraved with the stylus.
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