JP6747362B2 - Transmission friction plate, method of manufacturing transmission friction plate, and transmission - Google Patents

Transmission friction plate, method of manufacturing transmission friction plate, and transmission Download PDF

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JP6747362B2
JP6747362B2 JP2017076835A JP2017076835A JP6747362B2 JP 6747362 B2 JP6747362 B2 JP 6747362B2 JP 2017076835 A JP2017076835 A JP 2017076835A JP 2017076835 A JP2017076835 A JP 2017076835A JP 6747362 B2 JP6747362 B2 JP 6747362B2
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friction plate
lubricating oil
plate
friction
transmission
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JP2018179085A (en
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上杉 達也
達也 上杉
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Mazda Motor Corp
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この発明は、車両に搭載される変速機(例えば自動変速機)に関し、特に、変速機の摩擦締結装置(例えばクラッチ装置及びブレーキ装置)で用いられる変速機用摩擦板、変速機用摩擦板の製造方法、及び、変速機に関する。 The present invention relates to a transmission (for example, an automatic transmission) mounted on a vehicle, and more particularly to a transmission friction plate and a transmission friction plate used in a friction engagement device (for example, a clutch device and a braking device) of the transmission. The present invention relates to a manufacturing method and a transmission.

自動変速機の摩擦締結装置で用いられる摩擦板として、特許文献1に記載の摩擦板が知られている。この摩擦板は、内部に、潤滑油が流れる潤滑油流路を備え、両側の摩擦面に、潤滑油を潤滑油流路から摩擦面に吐出させる複数の吐出孔を備えている。潤滑油流路は、摩擦板を正面視で見て、放射状に複数設けられ、各潤滑油流路の横幅は、摩擦板の径方向に沿って一定幅に形成されている。 A friction plate described in Patent Document 1 is known as a friction plate used in a friction fastening device of an automatic transmission. This friction plate has a lubricating oil flow passage through which lubricating oil flows, and a plurality of discharge holes for discharging the lubricating oil from the lubricating oil flow passage to the friction surface on both sides of the friction surface. A plurality of lubricating oil passages are provided radially when the friction plate is viewed from the front, and the width of each lubricating oil passage is formed to be a constant width along the radial direction of the friction plate.

この摩擦板では、潤滑油流路に流入した潤滑油は、摩擦板が回転したときの遠心力で、潤滑油流路内を摩擦板の内周縁側から外周縁側に流れると共に、摩擦板の摩擦面の吐出孔を介して潤滑油流路から摩擦面に吐出される。このように、摩擦板の潤滑油流路に潤滑油が流れることで摩擦板が冷却されると共に、潤滑油が吐出孔から摩擦板の摩擦面に吐出されることで摩擦板の摩擦面(即ち各摩擦板の間)に潤滑油が供給される。 In this friction plate, the lubricating oil that has flowed into the lubricating oil flow path flows in the lubricating oil flow path from the inner peripheral edge side to the outer peripheral edge side of the friction plate due to the centrifugal force when the friction plate rotates, and at the same time, It is discharged from the lubricating oil flow path to the friction surface through the discharge hole of the surface. As described above, the friction plate is cooled by the lubricating oil flowing in the lubricating oil flow path of the friction plate, and the lubricating oil is discharged from the discharge holes to the friction surface of the friction plate (that is, the friction surface of the friction plate). Lubricating oil is supplied between the friction plates.

特開2012−215225号公報JP, 2012-215225, A

しかしながら、上記の摩擦板では、潤滑油流路の横幅が摩擦板の径方向に沿って一定幅であるため、各吐出孔での潤滑油の吐出圧は、吐出孔が摩擦面の外周縁側部分に在るほど小さくなる。 However, in the above-mentioned friction plate, the horizontal width of the lubricating oil passage is a constant width along the radial direction of the friction plate, so that the discharging pressure of the lubricating oil in each discharge hole is such that the discharge hole is at the outer peripheral side of the friction surface. The smaller it is, the smaller.

ところで、吐出孔は、例えば摩擦板の摩擦面の荷重範囲(即ち締結荷重が相対的に高くなる範囲)に設けられるが、荷重範囲が摩擦面の外周縁側部分に分布する場合、上述のように、各吐出孔での潤滑油の吐出圧は、吐出孔が摩擦面の外周縁側部分に在るほど小さくなるため、摩擦板の摩擦面の荷重範囲に押し付けられた隣の摩擦板を、吐出孔から吐出される潤滑油によって押し返すことができず、荷重範囲に潤滑油を十分に供給することができない。この場合、潤滑油の供給量を増やして隣の摩擦板を押し返す必要があるが、そうすると、荷重範囲に過剰な潤滑油が供給され、各摩擦板の間の摩擦面での潤滑油の引摺抵抗が増加する。 By the way, the discharge holes are provided, for example, in a load range of the friction surface of the friction plate (that is, a range in which the fastening load is relatively high). However, when the load range is distributed to the outer peripheral side of the friction surface, as described above. Since the discharge pressure of the lubricating oil in each discharge hole becomes smaller as the discharge hole is closer to the outer peripheral edge portion of the friction surface, the discharge pressure of the adjacent friction plate pressed to the load range of the friction surface of the friction plate is It cannot be pushed back by the lubricating oil discharged from the device, and the lubricating oil cannot be sufficiently supplied to the load range. In this case, it is necessary to increase the amount of lubricating oil supplied and push back the adjacent friction plate, but then, excessive lubricating oil is supplied to the load range, and the sliding resistance of the lubricating oil on the friction surface between each friction plate increases. To do.

そこで、この発明は、荷重範囲が摩擦板の摩擦面の外周縁側部分に分布する場合でも、荷重範囲に十分高い油圧で潤滑油を供給することができる変速機用摩擦板、変速機用摩擦板の製造方法、及び、変速機摩擦板を提供することを目的とする。 Therefore, the present invention provides a friction plate for a transmission and a friction plate for a transmission that can supply lubricating oil with a sufficiently high hydraulic pressure in the load range even when the load range is distributed to the outer peripheral side of the friction surface of the friction plate. An object of the present invention is to provide a method for manufacturing the same and a friction plate for a transmission.

この発明は、外周側に周方向に間隔を空けて径方向外側に突出する複数の歯が形成された略環状に形成された変速機用摩擦板であって、前記周方向に互いに間隔を空けて環状に配置された複数の心材と、前記複数の心材の厚み方向の両側に設けられ、前記複数の心材を両側から挟み込む一対の環状表面板と、隣合う前記心材の間の隙間によって形成された潤滑油流路と、前記環状表面板に設けられ、潤滑油を前記潤滑油流路内から前記環状表面板の摩擦面に吐出させる複数の吐出孔とが備えられ、前記環状表面板の外周縁には、前記周方向に間隔を空けて設けられると共に径方向外側に突出する複数の突出部が設けられ、前記心材の径方向外側の端部における周方向の片側の部分は、径方向に突出する突出状に形成され、突出状に形成された部分の先端及び内側側面が正面視で、前記歯の片側の先端及び側面の輪郭に合致し、前記心材は、隣合う心材との間で裏表が交互に入れ替わった状態で、放射状に配置され、互いに間隔を空けて環状に配置された複数の前記心材の径方向外側の端部と前記突出部とで前記歯が構成され、前記潤滑油流路における前記周方向の幅は、前記環状表面板の内周縁側から外周縁側に向かって徐々に小さくなっている変速機用摩擦板である。 The present invention is a friction plate for a transmission, which is formed in a substantially annular shape with a plurality of teeth protruding outward in the radial direction at intervals on the outer peripheral side in the circumferential direction, and which are spaced apart from each other in the circumferential direction. And a pair of annular surface plates which are provided on both sides in the thickness direction of the plurality of core materials and sandwich the plurality of core materials from both sides, and a gap between the adjacent core materials. A lubricating oil flow path and a plurality of discharge holes provided in the annular surface plate for discharging lubricating oil from the inside of the lubricating oil flow path to the friction surface of the annular surface plate. A plurality of projecting portions that are provided at intervals in the circumferential direction and project outward in the radial direction are provided on the peripheral edge, and a portion on one side in the circumferential direction at the radially outer end of the core material is provided in the radial direction. The tip and the inner side surface of the protruding portion formed in a protruding shape match the contours of the tip and the side surface on one side of the tooth in a front view, and the core material is between the adjacent core material. In a state where the front and back are alternately replaced, the teeth are formed by radially outer ends of the plurality of core members arranged radially in a radial pattern and the protrusions, and the lubricating oil. The width of the flow passage in the circumferential direction is a friction plate for a transmission that gradually decreases from the inner peripheral edge side to the outer peripheral edge side of the annular surface plate.

この構成によれば、潤滑油流路の横幅が環状表面板の内周縁側から外周縁側に向かって徐々に小さくなっているため、潤滑油が潤滑油流路内を環状表面板の内周縁側から外周縁側に流れるに伴って、潤滑油の油圧を増大させることができる。これにより、吐出孔が摩擦面の外周縁側部分に設けられていても、吐出孔での潤滑油の吐出圧を十分高い油圧に確保できる。 According to this configuration, since the lateral width of the lubricating oil flow channel gradually decreases from the inner peripheral edge side of the annular surface plate toward the outer peripheral edge side, the lubricating oil flows inside the lubricating oil flow channel on the inner peripheral edge side of the annular surface plate. The hydraulic pressure of the lubricating oil can be increased as the oil flows from the outer peripheral edge side. Accordingly, even if the discharge hole is provided in the outer peripheral edge side portion of the friction surface, the discharge pressure of the lubricating oil in the discharge hole can be secured at a sufficiently high hydraulic pressure.

従って、荷重範囲(即ち締結荷重が相対的に高くなる範囲)が環状表面板の摩擦面の外周縁側部分に分布する場合でも、摩擦面の荷重範囲に押し付けられた他の摩擦板を比較的少ない油量の潤滑油で押し返して、潤滑油を荷重範囲内の吐出孔から吐出させることができる。この結果、この変速機用摩擦板を用いた変速機では、各摩擦板の間の摩擦面に必要最低限の潤滑油を吐出でき、各摩擦板の間の摩擦面での潤滑油の引摺抵抗を低減することができる。 Therefore, even when the load range (that is, the range in which the fastening load is relatively high) is distributed to the outer peripheral side of the friction surface of the annular surface plate, the other friction plates pressed against the load range of the friction surface are relatively few. The lubricating oil can be pushed back by the amount of the lubricating oil and discharged from the discharging holes within the load range. As a result, in the transmission using this friction plate for the transmission, the minimum necessary lubricating oil can be discharged to the friction surface between the friction plates, and the sliding resistance of the lubricating oil on the friction surface between the friction plates can be reduced. You can

また、この発明の態様として、前記潤滑油流路を前記心材の厚さ方向に仕切る仕切部が備えられていてもよい。 Further, as an aspect of the present invention, a partition part that partitions the lubricating oil flow path in the thickness direction of the core material may be provided.

この構成によれば、潤滑油流路を、一方の環状表面板の側と他方の環状表面板の側との2つの潤滑油流路に分離することができる。従って、両側の環状表面板のうち、一方の環状表面板の吐出孔での潤滑油の吐出圧と、他方の環状表面板の吐出孔での潤滑油の吐出圧とを均等(即ち偏り無く)に確保することができる。 According to this configuration, the lubricating oil flow passage can be divided into two lubricating oil flow passages, one on the side of the annular surface plate and the other side of the annular surface plate. Therefore, of the annular surface plates on both sides, the discharge pressure of the lubricating oil in the discharge hole of one annular surface plate and the discharge pressure of the lubricating oil in the discharge hole of the other annular surface plate are equal (that is, without deviation). Can be secured.

また、この発明は、上記の変速機用摩擦板を製造する製造方法であって、前記複数の心材と、前記複数の心材の各々の先端部又は基端部と連結した連結部とを有する心材連結体を形成する工程と、前記心材連結体の両側に前記一対の環状表面板を設ける工程と、前記一対の環状表面板を前記心材連結体の両側に設けた後、前記連結部を前記複数の心材から切り離す工程とを含む変速機用摩擦板の製造方法である。 Further, the present invention is a manufacturing method for manufacturing the above-mentioned friction plate for a transmission, the core material having the plurality of core materials and a connecting portion connected to a tip end portion or a base end portion of each of the plurality of core materials. A step of forming a connecting body, a step of providing the pair of annular surface plates on both sides of the core material connecting body, and a step of providing the pair of annular surface plates on both sides of the core material connecting body; The method of manufacturing a friction plate for a transmission including the step of separating the friction plate from the core material.

この構成によれば、複数の心材の両側に一対の環状表面板を設ける際に、複数の心材がばらけることを防止でき、変速機用摩擦板の生産性を向上させることができる。 With this configuration, when the pair of annular surface plates are provided on both sides of the plurality of core members, it is possible to prevent the plurality of core members from coming apart, and it is possible to improve the productivity of the transmission friction plate.

また、この発明は、上記の変速機用摩擦板を用いた変速機であって、少なくとも一方が所定の回転軸を中心に回転可能な外側被締結部材及び内側被締結部材と、前記外側被締結部材に係合された第1摩擦板と前記内側被締結部材に係合された第2摩擦板とが交互に配置されてなり、前記第1摩擦板及び前記第2摩擦板のうち前記回転軸を中心に回転可能な摩擦板に前記変速機用摩擦板を用いた摩擦板セットと、前記摩擦板セットにおける軸方向一方側に配置された保持部材と、前記摩擦板セットにおける軸方向他方側に配置され、前記摩擦板セットを前記保持部材側に押圧するピストンとを備えた変速機である。 Further, the present invention is a transmission using the above-mentioned friction plate for a transmission, wherein at least one of the outer fastened member and the inner fastened member is rotatable about a predetermined rotation axis, and the outer fastened member. A first friction plate engaged with a member and a second friction plate engaged with the inner member to be fastened are alternately arranged, and the rotary shaft of the first friction plate and the second friction plate A friction plate set using the friction plate for a transmission as a friction plate rotatable around the holding plate, a holding member arranged on one side in the axial direction of the friction plate set, and on the other side in the axial direction of the friction plate set. And a piston arranged to press the friction plate set toward the holding member.

この構成によれば、上記の変速機用摩擦板の効果を有する変速機を提供することができる。 With this configuration, it is possible to provide a transmission having the effect of the above-mentioned transmission friction plate.

この発明によれば、荷重範囲が摩擦板の摩擦面の外周縁側部分に分布する場合でも、荷重範囲に十分高い油圧で潤滑油を供給することができる変速機用摩擦板、変速機用摩擦板の製造方法、及び、変速機摩擦板を提供することを目的とする。 According to the present invention, even when the load range is distributed to the outer peripheral side of the friction surface of the friction plate, the friction plate for a transmission and the friction plate for a transmission can supply the lubricating oil with a sufficiently high hydraulic pressure in the load range. An object of the present invention is to provide a method for manufacturing the same and a friction plate for a transmission.

第1実施形態に係る変速機で用いられるクラッチ装置の上半分を示す断面図。FIG. 3 is a cross-sectional view showing the upper half of the clutch device used in the transmission according to the first embodiment. ドリブンプレートを示す正面図。The front view which shows a driven plate. (a)は、ドリブンプレートの一部を示す斜視図、(b)は、(a)のA−A断面図。(A) is a perspective view which shows a part of driven plate, (b) is an AA sectional view of (a). ドリブンプレートの内部構造を示す断面図。Sectional drawing which shows the internal structure of a driven plate. ドリブンプレートの分解状態の一部を示す分解斜視図。The disassembled perspective view which shows a part of disassembled state of a driven plate. 心材を示す正面図。The front view which shows a heartwood. クラッチ装置内での潤滑油の流れ方を説明する断面図。Sectional drawing explaining the flow way of the lubricating oil in a clutch device. 心材連結体の一部を示す正面図。The front view which shows a part of core material connection body. 心材連結体の変形例の一部を示す正面図。The front view which shows some modifications of a core material connection body. (a)は、第2実施形態のドリブンプレートの一部を示す斜視図、(b)のB−B断面図。(A) is a perspective view which shows a part of driven plate of 2nd Embodiment, BB sectional drawing of (b). ドリブンプレートの内部構造を示す断面図。Sectional drawing which shows the internal structure of a driven plate. ドリブンプレートの分解状態の一部を示す分解斜視図。The disassembled perspective view which shows a part of disassembled state of a driven plate. 心材及び仕切部を示す正面図。The front view which shows a core material and a partition part.

この発明の一実施形態を以下図面と共に説明する。
<第1実施形態>
≪全体構成≫
図1〜図8を参照して、本発明の実施形態に係る変速機用摩擦板を用いた変速機1について説明する。本発明の変速機用摩擦板は、内部に潤滑油流路を備えると共に摩擦面に潤滑油用の吐出孔を備えることで、摩擦板の冷却能力を確保しつつ、必要最低限の潤滑油を摩擦板間に供給して摩擦板間での潤滑油の引摺抵抗を低減したものである。
An embodiment of the present invention will be described below with reference to the drawings.
<First Embodiment>
<<Overall structure>>
A transmission 1 using a friction plate for a transmission according to an embodiment of the present invention will be described with reference to FIGS. 1 to 8. The friction plate for a transmission of the present invention is provided with the lubricating oil flow passage inside and the discharge hole for the lubricating oil is provided on the friction surface, thereby ensuring the minimum necessary lubricating oil while ensuring the cooling capacity of the friction plate. The friction resistance of the lubricating oil supplied between the friction plates is reduced.

変速機1は、例えば、自動車用の自動変速機であり、車速やエンジンの回転速度に応じて変速比(=変速機1の入力軸回転速度/出力軸回転速度)を切り替えることで、エンジンの出力回転を減速して駆動軸に出力するものである。 The transmission 1 is, for example, an automatic transmission for an automobile, and by changing the gear ratio (=input shaft rotation speed/output shaft rotation speed of the transmission 1) according to the vehicle speed and the rotation speed of the engine, The output rotation is decelerated and output to the drive shaft.

変速機1は、図示省略されるが、エンジンの出力回転が入力されるトルクコンバータと、複数の遊星歯車機構と、上記の複数の遊星歯車機構のうち、上記のトルクコンバータの出力回転が伝達する遊星歯車機構の組み合わせを切り替えるための複数のクラッチ装置(図1参照)及び複数のブレーキ装置とを備えている。上記のクラッチ装置及びブレーキ装置により、上記のトルクコンバータの出力回転が伝達する遊星歯車機構の組み合わせが切り替えられることで、変速比が切り替えられる。 Although not shown, the transmission 1 transmits the output rotation of the torque converter to which the output rotation of the engine is input, the plurality of planetary gear mechanisms, and among the plurality of planetary gear mechanisms described above. It is provided with a plurality of clutch devices (see FIG. 1) and a plurality of braking devices for switching the combination of planetary gear mechanisms. The gear ratio is switched by switching the combination of the planetary gear mechanisms to which the output rotation of the torque converter is transmitted by the clutch device and the brake device.

上記の複数のクラッチ装置はそれぞれ、図1に示すクラッチ装置3のように構成されている。クラッチ装置3は、前段(例えば上記のトルクコンバータ)からの出力回転が入力される入力軸4と、出力回転を後段(例えば上記の遊星歯車機構のサンギア)に出力する出力軸5と、入力軸4に固定されたクラッチドラム6(外側被締結部材)と、出力軸5に固定されたクラッチハブ7(内側被締結部材)と、クラッチドラム6とクラッチハブ7との間に配置された摩擦板セット8と、摩擦板セット8を両側から挟み込むための例えば環板状の保持部材9及びピストン10と、保持部材9をクラッチドラム6に抜止するための例えば環状の抜止リング11とを備えている。図1中の符号Kは、入力軸4及び出力軸5の中心軸線である。 Each of the plurality of clutch devices described above is configured like the clutch device 3 shown in FIG. The clutch device 3 includes an input shaft 4 to which output rotation from a front stage (for example, the torque converter) is input, an output shaft 5 that outputs output rotation to a rear stage (for example, the sun gear of the planetary gear mechanism), and an input shaft. 4, a clutch drum 6 (an outer fastened member), a clutch hub 7 (an inner fastened member) fixed to the output shaft 5, and a friction plate disposed between the clutch drum 6 and the clutch hub 7. The set 8 includes, for example, an annular plate-shaped holding member 9 and a piston 10 for sandwiching the friction plate set 8 from both sides, and an annular retaining ring 11 for retaining the retaining member 9 to the clutch drum 6. .. Reference numeral K in FIG. 1 is the central axis of the input shaft 4 and the output shaft 5.

入力軸4は、回転可能に支持されており、前段の出力軸(図示省略)に固定されている。出力軸5は、例えば筒状に形成されており、入力軸4の外周側に同心状で相対回転可能に配置され、クラッチハブ7に固定されている。 The input shaft 4 is rotatably supported and is fixed to an output shaft (not shown) in the preceding stage. The output shaft 5 is, for example, formed in a tubular shape, is concentrically arranged on the outer peripheral side of the input shaft 4 and is relatively rotatable, and is fixed to the clutch hub 7.

クラッチドラム6は、外周筒部61と、内周筒部65と、これらを連結する底壁部66とを備えており、これらによって例えば断面略コ字形の環体に形成されている。クラッチドラム6は、入力軸4の外周に同心状に固定されている。クラッチドラム6の外周筒部61の内周面には、複数のスプライン61aと、潤滑油排出孔61bとが設けられている。各スプライン61aは、ドリブンプレート81の後述の歯81aが係合する部分であり、クラッチドラム6の軸方向に沿って設けられている。潤滑油排出孔61bは、摩擦板セット8に供給された潤滑油をクラッチドラム6の外に排出するための孔であり、外周筒部61の厚さ方向に貫通して設けられている。 The clutch drum 6 includes an outer peripheral tubular portion 61, an inner peripheral tubular portion 65, and a bottom wall portion 66 that connects them, and is formed into, for example, an annular body having a substantially U-shaped cross section. The clutch drum 6 is concentrically fixed to the outer circumference of the input shaft 4. A plurality of splines 61a and a lubricating oil discharge hole 61b are provided on the inner peripheral surface of the outer peripheral tubular portion 61 of the clutch drum 6. Each spline 61a is a portion to which a tooth 81a of the driven plate 81, which will be described later, engages, and is provided along the axial direction of the clutch drum 6. The lubricating oil discharge hole 61b is a hole for discharging the lubricating oil supplied to the friction plate set 8 to the outside of the clutch drum 6, and is provided so as to penetrate in the thickness direction of the outer peripheral tubular portion 61.

クラッチハブ7は、外周筒部71と、これに連結した底壁部72とを備えており、これらによって例えば断面略上下反転L字形の環体に形成されている。クラッチハブ7は、入力軸4の外周に同心状で相対回転可能に配置され、出力軸5に固定されている。クラッチハブ7の外周筒部71は、クラッチドラム6の外周筒部61の内側に間隔を空けて同心状に配置されている。クラッチハブ7の外周筒部71には、複数のスプライン71aと、複数の潤滑油供給孔71bとが設けられている。各スプライン71aは、ドライブプレート82の後述の歯82aが係合する部分であり、クラッチドラム6の軸方向に沿って設けられている。潤滑油供給孔71bは、摩擦板セット8に潤滑油を供給するための孔であり、外周筒部71の厚さ方向に貫通して設けられている。 The clutch hub 7 includes an outer peripheral cylinder portion 71 and a bottom wall portion 72 connected to the outer peripheral cylinder portion 71, and is formed by, for example, an annular body having a substantially inverted L-shaped cross section. The clutch hub 7 is concentrically arranged on the outer periphery of the input shaft 4 so as to be relatively rotatable, and is fixed to the output shaft 5. The outer peripheral tubular portion 71 of the clutch hub 7 is concentrically arranged inside the outer peripheral tubular portion 61 of the clutch drum 6 with a space therebetween. The outer peripheral cylinder portion 71 of the clutch hub 7 is provided with a plurality of splines 71a and a plurality of lubricating oil supply holes 71b. Each spline 71a is a portion with which a tooth 82a of the drive plate 82 described later is engaged, and is provided along the axial direction of the clutch drum 6. The lubricating oil supply hole 71b is a hole for supplying lubricating oil to the friction plate set 8, and is provided so as to penetrate in the thickness direction of the outer peripheral cylinder portion 71.

摩擦板セット8は、複数のドリブンプレート81と複数のドライブプレート82とを備えている。ドリブンプレート81及びドライブプレート82は、互いに同心状で且つ交互に配置されている。 The friction plate set 8 includes a plurality of driven plates 81 and a plurality of drive plates 82. The driven plates 81 and the drive plates 82 are arranged concentrically and alternately with each other.

ドリブンプレート81は、金属により例えば環板状に形成されている(図2)。ドリブンプレート81の外周面には、クラッチドラム6の内周面の複数のスプライン61aに係合する複数の歯81aが設けられている(図2)。各歯81aが各スプライン61aに係合することで、ドリブンプレート81は、クラッチドラム6と一体的に回転可能になっている。 The driven plate 81 is made of metal and is formed in, for example, an annular plate shape (FIG. 2). A plurality of teeth 81a that engage with a plurality of splines 61a on the inner peripheral surface of the clutch drum 6 are provided on the outer peripheral surface of the driven plate 81 (FIG. 2). The driven plate 81 can rotate integrally with the clutch drum 6 by engaging the teeth 81a with the splines 61a.

ドライブプレート82は、金属により例えば環板状に形成されている。ドライブプレート82の内周面には、クラッチハブ7の外周面の複数のスプライン71aに係合する複数の歯82aが設けられている。各歯82aが各スプライン61aに係合することで、ドライブプレート82は、クラッチハブ7と一体的に回転可能になっている。 The drive plate 82 is made of metal, for example, in a ring plate shape. On the inner peripheral surface of the drive plate 82, a plurality of teeth 82a that engage with the plurality of splines 71a on the outer peripheral surface of the clutch hub 7 are provided. The drive plate 82 is rotatable integrally with the clutch hub 7 by engaging the teeth 82a with the splines 61a.

ドライブプレート82の両側の主面には、周方向全体に亘って、複数の摩擦部材83が設けられている。各摩擦部材83は、紙によりシート状に形成されており、ドリブンプレート81とドライブプレート82との間に供給された潤滑油を含浸可能になっている。 A plurality of friction members 83 are provided on both main surfaces of the drive plate 82 over the entire circumferential direction. Each friction member 83 is formed of paper into a sheet shape, and can be impregnated with the lubricating oil supplied between the driven plate 81 and the drive plate 82.

摩擦板セット8の軸方向一方側に、摩擦板セット8側から順に、保持部材9及び抜止リング11が配置されており、摩擦板セット8の軸方向他方側に、例えば環状の緩衝板21を介してピストン10が配置されている。 A holding member 9 and a retaining ring 11 are arranged in this order from the friction plate set 8 side on one side in the axial direction of the friction plate set 8, and, for example, an annular buffer plate 21 is arranged on the other side in the axial direction of the friction plate set 8. A piston 10 is arranged therethrough.

抜止リング11は、クラッチドラム6の外周筒部61の内周面に周設された溝61cに装着されており、この装着によってクラッチドラム6に固定されている。保持部材9は、抜止リング11に引っ掛かることで、クラッチドラム6に抜止されている。 The retaining ring 11 is mounted in a groove 61c provided on the inner peripheral surface of the outer peripheral tubular portion 61 of the clutch drum 6, and is fixed to the clutch drum 6 by this mounting. The holding member 9 is retained by the clutch drum 6 by being caught by the retaining ring 11.

ピストン10は、外周筒部13と、これに連結した底壁部14とを備えており、これらによって例えば断面略上下左右反転L字形の環体に形成されている。ピストン10は、クラッチドラム6の内部において、摩擦板セット8の軸方向に移動可能に配置されている。ピストン10は、摩擦板セット8を押圧する押圧部12を備えており、押圧部12が緩衝板21を介して摩擦板セット8を保持部材9側に押圧するようになっている。押圧部12は、ピストン10の外周筒部13の先端部から外周側に張り出したフランジ状に形成されている。 The piston 10 includes an outer peripheral cylindrical portion 13 and a bottom wall portion 14 connected to the outer peripheral cylindrical portion 13, and is formed into, for example, an L-shaped annular body having a substantially vertical cross section. The piston 10 is arranged inside the clutch drum 6 so as to be movable in the axial direction of the friction plate set 8. The piston 10 includes a pressing portion 12 that presses the friction plate set 8, and the pressing portion 12 presses the friction plate set 8 toward the holding member 9 side via the buffer plate 21. The pressing portion 12 is formed in a flange shape protruding from the tip of the outer peripheral cylindrical portion 13 of the piston 10 toward the outer peripheral side.

クラッチドラム6は、油圧室62とバネ収容室64とを更に備えている。油圧室62は、ピストン10を摩擦板セット8側に押圧する作動油が貯留される部分であり、ピストン10における摩擦板セット8側とは反対側に隣設されている。バネ収容室64は、ピストン10を摩擦板セット8とは反対側に付勢する巻きバネ63が収容される部分であり、ピストン10における摩擦板セット8側に隣設されている。油圧室62及びバネ収容室64は、ピストン10によって仕切られている。油圧室62内の作動油の油圧と、バネ収容室64内の巻きバネ63の付勢力との大小関係に応じて、ピストン10が摩擦板セット8側又はその反対側に移動するようになっている。 The clutch drum 6 further includes a hydraulic chamber 62 and a spring accommodating chamber 64. The hydraulic chamber 62 is a portion for storing hydraulic oil that presses the piston 10 toward the friction plate set 8 side, and is adjacently provided on the opposite side of the piston 10 from the friction plate set 8 side. The spring accommodating chamber 64 is a portion for accommodating the winding spring 63 that biases the piston 10 to the side opposite to the friction plate set 8, and is adjacent to the friction plate set 8 side of the piston 10. The hydraulic chamber 62 and the spring accommodating chamber 64 are partitioned by the piston 10. The piston 10 moves to the friction plate set 8 side or the opposite side according to the magnitude relation between the hydraulic pressure of the hydraulic oil in the hydraulic chamber 62 and the biasing force of the winding spring 63 in the spring accommodating chamber 64. There is.

このクラッチ装置3では、油圧室62に作動油が供給されると、油圧室62内の作動油によりピストン10がバネ収容室64側に移動される。この移動によりピストン10の押圧部12が摩擦板セット8を保持部材9側に押圧し、この押圧により摩擦板セット8内の各ドリブンプレート81及び各ドライブプレート82が保持部材9側に押し付けられる。そして、各プレート81,82間に発生した摩擦抵抗により隣接するプレート81,82同士が締結する。この締結によりクラッチドラム6とクラッチハブ7とが摩擦板セット8を介して締結される。この締結により、入力軸4に入力された回転動力が出力軸5に伝達されて出力軸5から出力される。そして、油圧室62への作動油の供給が解除されると、油圧室62内の作動油の油圧が低下し、巻きバネ63の付勢力によりピストン10が保持部材9から離反する方向に移動され、この移動により各プレート81,82間の摩擦抵抗が低減し、クラッチドラム6とクラッチハブ7との締結が解除される。 In the clutch device 3, when the hydraulic oil is supplied to the hydraulic chamber 62, the hydraulic oil in the hydraulic chamber 62 moves the piston 10 to the spring accommodating chamber 64 side. By this movement, the pressing portion 12 of the piston 10 presses the friction plate set 8 toward the holding member 9 side, and by this pressing, the driven plates 81 and the drive plates 82 in the friction plate set 8 are pressed toward the holding member 9 side. The adjacent plates 81 and 82 are fastened to each other by the frictional resistance generated between the plates 81 and 82. By this fastening, the clutch drum 6 and the clutch hub 7 are fastened via the friction plate set 8. By this fastening, the rotational power input to the input shaft 4 is transmitted to the output shaft 5 and output from the output shaft 5. Then, when the supply of hydraulic oil to the hydraulic chamber 62 is released, the hydraulic pressure of the hydraulic oil in the hydraulic chamber 62 decreases, and the urging force of the winding spring 63 moves the piston 10 in the direction away from the holding member 9. By this movement, the frictional resistance between the plates 81 and 82 is reduced, and the engagement between the clutch drum 6 and the clutch hub 7 is released.

なお、上述において、押圧部12が摩擦板セット8を押圧した際、その押圧力(即ち締結荷重)は、押圧部12の押圧面12aから抜止リング11のクラッチドラム6との装着部分11aに伝達する。即ち、押圧力は、主に押圧部12の押圧面12aと抜止リング11の装着部分11aとを結ぶ直線状帯領域C1に沿って、伝達する。このため、各プレート81,82のうち、直線状帯領域C1と交わる範囲(以後、荷重範囲と記載する)C2(図2)に、比較的高い締結荷重が作用する。 In the above description, when the pressing portion 12 presses the friction plate set 8, the pressing force (that is, the fastening load) is transmitted from the pressing surface 12a of the pressing portion 12 to the mounting portion 11a of the retaining ring 11 with the clutch drum 6. To do. That is, the pressing force is mainly transmitted along the linear strip area C1 that connects the pressing surface 12a of the pressing portion 12 and the mounting portion 11a of the retaining ring 11. Therefore, a relatively high fastening load acts on a range (hereinafter, referred to as a load range) C2 (FIG. 2) that intersects with the linear strip region C1 of each of the plates 81 and 82.

図2に示すように、例えばドリブンプレート81では、荷重範囲C2は、ドリブンプレート81の径方向の一定区間を占めると共に周方向全体に亘るように、環状に形成される。荷重範囲C2のドリブンプレート81での径方向の位置及び径方向の幅は、摩擦板セット8内のドリブンプレート81の位置(例えば押圧部12側から何番目の位置であるか)に応じて異なっている。図2では、荷重範囲C2は、例えば径方向の中央付近に形成される。なお、ドライブプレート82にも、ドリブンプレート81と同様に、荷重範囲C2が形成される。 As shown in FIG. 2, for example, in the driven plate 81, the load range C2 is formed in an annular shape so as to occupy a fixed section in the radial direction of the driven plate 81 and to cover the entire circumferential direction. The radial position and the radial width of the load range C2 in the driven plate 81 differ depending on the position of the driven plate 81 in the friction plate set 8 (for example, the position from the pressing portion 12 side). ing. In FIG. 2, the load range C2 is formed, for example, near the center in the radial direction. Note that the drive plate 82 also has a load range C2 as in the driven plate 81.

≪ドリブンプレート81の構成≫
この実施形態では、本発明の変速機用摩擦板は、例えばドリブンプレート81に適用されている。図2〜図4に示すように、ドリブンプレート81は、内部に設けられた潤滑油流路81bと、両側の摩擦面81cに設けられ、潤滑油流路81bを流れる潤滑油を摩擦面81cに吐出する吐出孔81dとを備えている。ドリブンプレート81の内周面には、潤滑油流路81bの流入口81eが設けられ、ドリブンプレート81の外周面には、潤滑油流路81bの流出口81fが設けられている(図4)。
<<Structure of driven plate 81>>
In this embodiment, the transmission friction plate of the present invention is applied to, for example, the driven plate 81. As shown in FIGS. 2 to 4, the driven plate 81 is provided in the lubricating oil passage 81b provided inside and the friction surfaces 81c on both sides, and the lubricating oil flowing in the lubricating oil passage 81b is applied to the friction surface 81c. The discharge hole 81d for discharging is provided. An inlet 81e of the lubricating oil passage 81b is provided on the inner peripheral surface of the driven plate 81, and an outlet 81f of the lubricating oil passage 81b is provided on the outer peripheral surface of the driven plate 81 (FIG. 4). ..

より詳細には、図5に示すように、ドリブンプレート81は、互いに間隔を空けて環状に配置された複数の心材85と、複数の心材85の厚さ方向の両側に設けられ、複数の心材85を厚さ方向の両側から挟み込む一対の環状表面板86とを備えている。 More specifically, as shown in FIG. 5, the driven plate 81 is provided with a plurality of core members 85 annularly arranged at intervals and a plurality of core members 85 provided on both sides in the thickness direction of the core members 85. And a pair of annular surface plates 86 sandwiching 85 from both sides in the thickness direction.

図6に示すように、心材85は、金属により正面視小片形の平板状に形成されている。心材85には、例えば、縦方向(即ち径方向H1)の中央付近において横方向(即ち周方向H2)全体に亘って帯状の荷重範囲C2が形成される。心材85の横幅(即ち周方向H2の幅)W1は、心材85の荷重範囲C2で最大となり、荷重範囲C2から基端部(即ち径方向H1内側の端部)85d側に向かって(即ち環状表面板86の内周縁86a側に向かって)漸次小さくなっている。即ち、心材85の周方向H2両側の側面85e,85fは、荷重範囲C2よりも基端部85d側の部分85cでは、基端部85d側に向かって周方向H2内部側に傾斜している。なお、径方向H1及び周方向H2はそれぞれ、環状表面板86(従ってドリブンプレート81)の径方向及び周方向である。 As shown in FIG. 6, the core material 85 is made of metal and is formed in a flat plate shape having a small piece in a front view. In the core material 85, for example, a belt-shaped load range C2 is formed in the vicinity of the center in the vertical direction (that is, the radial direction H1) over the entire lateral direction (that is, the circumferential direction H2). The lateral width (that is, the width in the circumferential direction H2) W1 of the core material 85 becomes maximum in the load range C2 of the core material 85, and goes from the load range C2 toward the base end portion (that is, the end portion inside the radial direction H1) 85d (that is, the annular shape). It gradually becomes smaller (toward the inner peripheral edge 86a side of the surface plate 86). That is, the side surfaces 85e, 85f on both sides of the core material 85 in the circumferential direction H2 are inclined toward the inner side in the circumferential direction H2 toward the proximal end portion 85d in the portion 85c closer to the proximal end portion 85d than the load range C2. The radial direction H1 and the circumferential direction H2 are the radial direction and the circumferential direction of the annular surface plate 86 (and thus the driven plate 81), respectively.

心材85の先端部(即ち径方向H1外側の端部)85aのうち、周方向H2の片側の部分85a1は、略円弧状に形成されており、ドリブンプレート81の外周面の円弧に大凡沿っており、他方、周方向H2のもう片側の部分85a2は、径方向H1に突出した突出状に形成されており、正面視で、その先端及び内側側面の輪郭がドリブンプレートの歯81aの片側の先端及び側面の輪郭に合致する。以後、円弧部85a1及び突出部85a2とも記載する。心材85のうち、荷重範囲C2と先端部85aとの間の中間部分85bの横幅W1は、荷重範囲C2での横幅W1と略同じ幅に形成されている。 A portion 85a1 on one side in the circumferential direction H2 of the tip portion (that is, the end portion on the outer side in the radial direction H1) 85a of the core material 85 is formed in a substantially arc shape, and extends substantially along the arc of the outer peripheral surface of the driven plate 81. On the other hand, on the other hand, the portion 85a2 on the other side in the circumferential direction H2 is formed in a projecting shape projecting in the radial direction H1, and the front end and the contour of the inner side surface have one end of the tooth 81a of the driven plate in a front view. And conform to the side profile. Hereinafter, the circular arc portion 85a1 and the protruding portion 85a2 will also be referred to. The lateral width W1 of the intermediate portion 85b of the core material 85 between the load range C2 and the tip 85a is formed to be substantially the same as the lateral width W1 in the load range C2.

複数の心材85は、ドリブンプレート81の中心を中心として放射状に配置されると共に、互いに間隔を空けて環状に配置されている。複数の心材85は、隣合う心材85との間で裏表が交互に入れ替わった状態で配置されている。隣合う心材85の突出部85a2側の側面85f同士は、間隔を空けて対向し、隣合う心材85の円弧部85a1側の側面85e同士は、間隔を空けて対向している。隣合う心材85の間の空間は、径方向H1に延びており、径方向H1の両端で開放している。 The plurality of core members 85 are arranged radially around the center of the driven plate 81, and are also arranged in an annular shape with a space therebetween. The plurality of core materials 85 are arranged such that the front and back sides of the adjacent core materials 85 are alternately interchanged. The side surfaces 85f of the adjacent core members 85 on the protruding portion 85a2 side face each other with a space therebetween, and the side faces 85e of the adjacent core members 85 on the arc portion 85a1 side face each other with a space therebetween. The space between the adjacent core materials 85 extends in the radial direction H1 and is open at both ends in the radial direction H1.

図6に示すように、各潤滑油流路81bは、隣合う心材85の間の空間(隙間)によって形成されている。各潤滑油流路81bの流入口81e及び流出口81fはそれぞれ、隣合う心材85の間の空間の径方向H1の内側の開放端及び外側の開放端によって形成されている。潤滑油流路81bの横幅(即ち周方向H2の幅)W2は、心材85の基端部85d側から先端部85a側に向かって(即ち環状表面板86の内周縁側から外周縁側に向かって)徐々に小さくなっている。より詳細には、各潤滑油流路81bの横幅W2は、基端部85dから荷重範囲C2までは徐々に小さくなり、荷重範囲C2で最小になり、荷重範囲C2から先端部85aまでは、ほぼ一定幅になっている。 As shown in FIG. 6, each lubricating oil flow path 81b is formed by a space (gap) between the adjacent core materials 85. The inflow port 81e and the outflow port 81f of each lubricating oil flow path 81b are formed by the inner open end and the outer open end of the space between the adjacent cores 85 in the radial direction H1. The lateral width (that is, the width in the circumferential direction H2) W2 of the lubricating oil flow path 81b is from the base end portion 85d side of the core member 85 toward the tip end portion 85a side (that is, from the inner peripheral edge side to the outer peripheral edge side of the annular surface plate 86). ) It is getting smaller and smaller. More specifically, the lateral width W2 of each lubricating oil flow path 81b gradually decreases from the base end portion 85d to the load range C2, becomes the minimum in the load range C2, and becomes substantially the same from the load range C2 to the tip end portion 85a. It has a certain width.

図5に示すように、各環状表面板86は、金属により円環形の板状に形成されている。各環状表面板86の外周縁には、複数の突出部86cが設けられている。各突出部86cは、周方向H2に間隔を空けて設けられると共に径方向H1外側に突出しており、心材85の突出部85a2と共にドリブンプレート81の歯81aを構成している。 As shown in FIG. 5, each annular surface plate 86 is made of a metal and formed into an annular plate shape. A plurality of protrusions 86c are provided on the outer peripheral edge of each annular surface plate 86. The protrusions 86c are provided at intervals in the circumferential direction H2 and project outward in the radial direction H1, and constitute the teeth 81a of the driven plate 81 together with the protrusions 85a2 of the core material 85.

各環状表面板86には、上述の複数の吐出孔81dが設けられている。各吐出孔81dは、各潤滑油流路81bと重なる領域に設けられており、各環状表面板86の厚さ方向に貫通している。各吐出孔81dの密度は、各環状表面板86の摩擦面(即ちドリブンプレート81の摩擦面81c)のうち、荷重範囲C2で相対的に高くなり、荷重範囲C2よりも内周縁側及び外周縁側で相対的に低くなっている。この実施形態では、環状表面板86の摩擦面における荷重範囲C2よりも外周縁側の部分では、吐出孔81dの密度は、例えばゼロである。 Each of the annular surface plates 86 is provided with the above-described plurality of ejection holes 81d. Each discharge hole 81d is provided in a region overlapping with each lubricating oil flow path 81b, and penetrates in the thickness direction of each annular surface plate 86. The density of each discharge hole 81d is relatively higher in the load range C2 of the friction surface of each annular surface plate 86 (that is, the friction surface 81c of the driven plate 81), and is closer to the inner peripheral edge side and the outer peripheral edge side than the load range C2. Is relatively low. In this embodiment, the density of the discharge holes 81d is, for example, zero in a portion of the friction surface of the annular surface plate 86 on the outer peripheral side of the load range C2.

各環状表面板86の間に複数の心材85が挟み込まれた状態で、各環状表面板86と複数の心材85とは、例えば拡散接合(即ち環状表面板86及び心材85を加熱加圧し、原子の拡散を利用して接合する接合方法)により接合されている。この接合状態で、図6に示すように、正面視で、各心材85の基端部85dは、環状表面板86の内周縁86aに隣接し、各心材85の突出部85a2は、各環状表面板86の突出部86cの片側に合致している。即ち、各環状表面板86の径方向H1の長さと、各心材85の径方向H1の長さとは略同じ長さに形成されている。 In a state in which the plurality of core materials 85 are sandwiched between the respective annular surface plates 86, the respective annular surface plates 86 and the plurality of core materials 85 are, for example, diffusion-bonded (that is, the annular surface plate 86 and the core material 85 are heated and pressed, The joining method of joining using diffusion of) is joined. In this joined state, as shown in FIG. 6, in a front view, the base end portion 85d of each core material 85 is adjacent to the inner peripheral edge 86a of the annular surface plate 86, and the protruding portion 85a2 of each core material 85 is formed in each annular surface. It is fitted to one side of the protruding portion 86c of the face plate 86. That is, the length of each annular surface plate 86 in the radial direction H1 and the length of each core material 85 in the radial direction H1 are formed to be substantially the same.

≪潤滑油の流れ方≫
図7に示すように、クラッチハブ7の外周筒部71の各潤滑油供給孔71bからクラッチハブ7とクラッチドラム6との間の空間に、潤滑油Qが供給される。供給された潤滑油Qは、ドリブンプレート81の内周面の各流入口81eから各潤滑油流路81b内に流入する。そして、流入した潤滑油Qは、ドリブンプレート81の回転による遠心力により、各潤滑油流路81b内を流入口81e側から流出口81f側(即ち径方向H1の内側から外側)に向かって流れる。そして、潤滑油Qの一部は、ドリブンプレート81の摩擦面81cの各吐出孔81dから摩擦面81c(即ちドリブンプレート81とドライブプレート82の間)に吐出され、潤滑油Qの残りは、潤滑油流路の流出口81fから潤滑油流路81bから流出する。
<<Flow of lubricating oil>>
As shown in FIG. 7, the lubricating oil Q is supplied to the space between the clutch hub 7 and the clutch drum 6 from each lubricating oil supply hole 71 b of the outer peripheral cylinder portion 71 of the clutch hub 7. The supplied lubricating oil Q flows into each lubricating oil passage 81b from each inlet 81e on the inner peripheral surface of the driven plate 81. Then, the inflowing lubricating oil Q flows in each lubricating oil flow passage 81b from the inflow port 81e side to the outflow port 81f side (that is, from the inner side to the outer side in the radial direction H1) by the centrifugal force generated by the rotation of the driven plate 81. .. Then, a part of the lubricating oil Q is discharged from each discharge hole 81d of the friction surface 81c of the driven plate 81 to the friction surface 81c (that is, between the driven plate 81 and the drive plate 82), and the rest of the lubricating oil Q is lubricated. The oil flows out of the lubricating oil flow path 81b from the outlet 81f of the oil flow path.

上記のように潤滑油流路81b内に潤滑油Qが流れることで、ドリブンプレート81に発生した摩擦熱が冷却される。また、ドリブンプレート81の吐出孔81dから摩擦面81cに吐出された潤滑油Qにより、ドリブンプレート81とドライブプレート82の間の摩擦面での摩擦が軽減される。 As the lubricating oil Q flows in the lubricating oil passage 81b as described above, the friction heat generated in the driven plate 81 is cooled. Further, the lubricating oil Q discharged from the discharge hole 81d of the driven plate 81 to the friction surface 81c reduces the friction on the friction surface between the driven plate 81 and the drive plate 82.

上記の吐出の際、各吐出孔81dの密度はドリブンプレート81の摩擦面81cのうち荷重範囲C2で相対的に高いため、ドリブンプレート81の摩擦面81cのうち荷重範囲C2に相対的に多くの潤滑油Qが供給される。 At the time of the above-described discharge, the density of each discharge hole 81d is relatively high in the load range C2 of the friction surface 81c of the driven plate 81, so that the density is relatively large in the load range C2 of the friction surface 81c of the driven plate 81. Lubricating oil Q is supplied.

また、上記の吐出の際、各潤滑油流路81bの横幅W2は、潤滑油流路81bの流入口81e側から流出口81f側(即ち環状表面板86の内周縁側から外周縁側)に向かって漸次小さくなり、荷重範囲C2で最小になるため、潤滑油Qの油圧は、潤滑油流路81bの流入口81e側から流出口81f側に向かって増大し、荷重範囲C2で最大になる。このため、ドリブンプレート81の摩擦面81cの荷重範囲C2内の各吐出孔81dから、十分高い油圧で潤滑油Qが吐出される。これにより、ドリブンプレート81の摩擦面81cの荷重範囲C2に押し付けられた隣のドライブプレート82を、比較的少ない油量の潤滑油Qで押し返すことができる。 Further, during the above-described discharge, the lateral width W2 of each lubricating oil flow passage 81b extends from the inlet 81e side of the lubricating oil flow passage 81b toward the outlet 81f side (that is, from the inner peripheral edge side to the outer peripheral edge side of the annular surface plate 86). The oil pressure of the lubricating oil Q increases from the inlet 81e side of the lubricating oil flow passage 81b toward the outlet 81f side of the lubricating oil flow passage 81b, and reaches the maximum in the load range C2. Therefore, the lubricating oil Q is discharged with sufficiently high hydraulic pressure from the respective discharge holes 81d within the load range C2 of the friction surface 81c of the driven plate 81. As a result, the adjacent drive plate 82 pressed against the load range C2 of the friction surface 81c of the driven plate 81 can be pushed back with a relatively small amount of lubricating oil Q.

即ち、荷重範囲C2内の吐出孔81dから潤滑油Qを吐出させるためには、摩擦面81cの荷重範囲C2に押し付けられた隣のドライブプレート82を押し返す必要があるが、上記のように、荷重範囲C2内の各吐出孔81dから十分高い油圧で潤滑油Qが吐出されるため、荷重範囲C2内の吐出孔81dから比較的少ない油量の潤滑油Qを吐出させるだけで、荷重範囲C2に押し付けられた隣のドライブプレート82を押し返すことができる。この結果、ドリブンプレート81とドライブプレート82の間の摩擦面に必要最低限の潤滑油Qを吐出でき、プレート81,82の間の摩擦面での潤滑油Qの引摺抵抗を低減できる。 That is, in order to discharge the lubricating oil Q from the discharge hole 81d within the load range C2, it is necessary to push back the adjacent drive plate 82 that is pressed against the load range C2 of the friction surface 81c. Since the lubricating oil Q is discharged from each discharge hole 81d in the range C2 with a sufficiently high hydraulic pressure, it is only necessary to discharge a relatively small amount of the lubricating oil Q from the discharge hole 81d in the load range C2 to the load range C2. The adjacent drive plate 82 that has been pressed can be pushed back. As a result, the minimum necessary lubricating oil Q can be discharged to the friction surface between the driven plate 81 and the drive plate 82, and the sliding resistance of the lubricating oil Q on the friction surface between the plates 81 and 82 can be reduced.

また、潤滑油流路81bの流出口81fから流出した潤滑油Qは、クラッチドラム6とドリブンプレート81との間を流れるなどして、クラッチドラム6の外周面の潤滑油排出孔61bからクラッチドラム6の外に排出される。 Further, the lubricating oil Q flowing out from the outlet 81f of the lubricating oil flow passage 81b flows between the clutch drum 6 and the driven plate 81, and the like, so that the lubricating oil Q is discharged from the lubricating oil discharge hole 61b on the outer peripheral surface of the clutch drum 6. 6 is discharged to the outside.

≪ドリブンプレート81の製造方法≫
ドリブンプレート81は、下記のように製造される。即ち、図8に示すように、まず心材連結体90が形成される。心材連結体90は、複数の心材85と、複数の心材85と一体的に形成された連結部87とを備えている。複数の心材85は、上述のように、互いに間隔を空けて環状に配置されると共に放射状に配置されている。連結部87は、環状に形成され、複数の心材85の外周側に配置され、複数の心材85の各々の先端部85aと連結されている。
<< Manufacturing method of driven plate 81 >>
The driven plate 81 is manufactured as follows. That is, as shown in FIG. 8, first, the core material connecting body 90 is formed. The core material connecting body 90 includes a plurality of core materials 85 and a connecting portion 87 integrally formed with the plurality of core materials 85. As described above, the plurality of core members 85 are arranged in a ring shape with a space therebetween, and are also arranged radially. The connecting portion 87 is formed in an annular shape, is arranged on the outer peripheral side of the plurality of core materials 85, and is connected to the respective tip portions 85 a of the plurality of core materials 85.

そして、心材連結体90の両側に一対の環状表面板86が例えば拡散接合により接合される。そして、その接合後、連結部87が複数の心材85から切り離される。このように、ドリブンプレート81が製造される。 Then, a pair of annular surface plates 86 are joined to both sides of the core material connecting body 90 by, for example, diffusion joining. Then, after the joining, the connecting portion 87 is separated from the plurality of core materials 85. In this way, the driven plate 81 is manufactured.

≪主要な効果≫
以上、この実施形態に係る変速機用摩擦板によれば、互いに間隔を空けて環状に配置された複数の心材85と、複数の心材85の両側に設けられ、複数の心材85を両側から挟み込む一対の環状表面板86と、隣合う心材85の間の隙間によって形成された潤滑油流路81bと、環状表面板86に設けられ、潤滑油を潤滑油流路81b内から環状表面板86の摩擦面81cに吐出させる複数の吐出孔81dとが備えられ、潤滑油流路81bの横幅W2は、環状表面板86の内周縁側から外周縁側に向かって徐々に小さくなっている(図6参照)。
≪Main effect≫
As described above, according to the friction plate for a transmission according to this embodiment, a plurality of core members 85 arranged in an annular shape with a space between each other and provided on both sides of the plurality of core members 85, and sandwiching the plurality of core members 85 from both sides. A pair of annular surface plates 86, a lubricating oil flow channel 81b formed by a gap between adjacent core members 85, and the annular surface plate 86 are provided in the lubricating oil flow channel 81b. A plurality of discharge holes 81d for discharging to the friction surface 81c are provided, and the lateral width W2 of the lubricating oil flow path 81b gradually decreases from the inner peripheral edge side to the outer peripheral edge side of the annular surface plate 86 (see FIG. 6). ).

この構成によれば、潤滑油流路81bの横幅W2が環状表面板86の内周縁側から外周縁側に向かって徐々に小さくなっているため、潤滑油が潤滑油流路81b内を環状表面板86の内周縁側から外周縁側に流れるに伴って、潤滑油の油圧を増大させることができる。これにより、吐出孔81dが摩擦面81cの外周縁側部分に設けられていても、吐出孔81dでの潤滑油の吐出圧を十分高い油圧に確保できる。 According to this configuration, since the lateral width W2 of the lubricating oil flow passage 81b gradually decreases from the inner peripheral edge side of the annular surface plate 86 toward the outer peripheral edge side thereof, the lubricating oil flows inside the lubricating oil flow passage 81b in the annular surface plate The hydraulic pressure of the lubricating oil can be increased as the fluid flows from the inner peripheral edge side of 86 to the outer peripheral edge side. As a result, even if the discharge hole 81d is provided in the outer peripheral edge side portion of the friction surface 81c, the discharge pressure of the lubricating oil in the discharge hole 81d can be secured at a sufficiently high hydraulic pressure.

従って、荷重範囲C2が環状表面板86の摩擦面の外周縁側部分に分布する場合でも、環状表面板86の摩擦面の荷重範囲C2に押し付けられたドライブプレート82(他の摩擦板)を比較的少ない量の潤滑油で押し返して、潤滑油を荷重範囲C2内の吐出孔81dから吐出させることができる。この結果、この変速機用摩擦板を変速機に用いた場合、各摩擦板の間の摩擦面に必要最低限の潤滑油を吐出でき、各摩擦板の間の摩擦面での潤滑油の引摺抵抗を低減することができる。 Therefore, even when the load range C2 is distributed to the outer peripheral edge side portion of the friction surface of the annular surface plate 86, the drive plate 82 (another friction plate) pressed against the load range C2 of the friction surface of the annular surface plate 86 is relatively moved. The lubricating oil can be pushed back by a small amount of the lubricating oil and discharged from the discharge hole 81d within the load range C2. As a result, when this friction plate for a transmission is used in a transmission, the minimum necessary amount of lubricating oil can be discharged to the friction surface between the friction plates, and the sliding resistance of the lubricating oil on the friction surface between the friction plates is reduced. be able to.

また、複数の吐出孔81dの密度は、環状表面板86の摩擦面のうち荷重範囲C2で相対的に高くなるため(図4参照)、環状表面板86の摩擦面の荷重範囲C2に、十分な量の潤滑油を供給することができる。 Further, since the density of the plurality of discharge holes 81d is relatively high in the load range C2 of the friction surface of the annular surface plate 86 (see FIG. 4), it is sufficient for the load range C2 of the friction surface of the annular surface plate 86. A large amount of lubricating oil can be supplied.

また、心材85の横幅W1は、心材85のうち荷重範囲C2で最大になり、荷重範囲C2から環状表面板86の内周縁側に行くほど漸次小さくなっているため(図6参照)、潤滑油流路81bの横幅W2を、環状表面板86の摩擦面での荷重範囲C2で最小にでき、その荷重範囲C2から環状表面板86の内周縁側に行くほど小さくなるようにできる。これにより、ドリブンプレート81の摩擦面81cの荷重範囲C2内の各吐出孔81dから、潤滑油を十分高い油圧で吐出させることができる。 Further, since the lateral width W1 of the core material 85 becomes maximum in the load range C2 of the core material 85 and gradually decreases from the load range C2 to the inner peripheral edge side of the annular surface plate 86 (see FIG. 6), the lubricating oil The lateral width W2 of the flow path 81b can be minimized in the load range C2 on the friction surface of the annular surface plate 86, and can be made smaller from the load range C2 toward the inner peripheral edge side of the annular surface plate 86. As a result, the lubricating oil can be discharged with a sufficiently high hydraulic pressure from each discharge hole 81d within the load range C2 of the friction surface 81c of the driven plate 81.

また、心材85の横幅W1が荷重範囲C2で最大になっているため、心材85における荷重範囲C2での体積を増加することができる。これにより、発熱部位である荷重範囲C2での熱容量を増大でき、荷重範囲C2の温度上昇を抑制することができる。 Moreover, since the lateral width W1 of the core material 85 is maximized in the load range C2, the volume of the core material 85 in the load range C2 can be increased. As a result, the heat capacity in the load range C2, which is the heat generating portion, can be increased, and the temperature rise in the load range C2 can be suppressed.

また、この実施形態に係る変速機用摩擦板の製造方法によれば、複数の心材85と、複数の心材85の各々の先端部85aと連結した連結部87とを有する心材連結体90を形成する工程と、心材連結体90の両側に一対の環状表面板86を設ける工程と、一対の環状表面板86を心材連結体90の両側に設けた後、連結部87を複数の心材85から切り離す工程とを含むため(図8参照)、複数の心材85の両側に一対の環状表面板86を設ける際に、複数の心材85がばらけることを防止でき、変速機用摩擦板の生産性を向上させることができる。 Further, according to the method for manufacturing a friction plate for a transmission according to this embodiment, a core material linked body 90 having a plurality of core materials 85 and a connecting portion 87 connected to the respective tip portions 85a of the plurality of core materials 85 is formed. And a step of providing a pair of annular surface plates 86 on both sides of the core material connecting body 90, and after providing a pair of annular surface plates 86 on both sides of the core material connecting body 90, the connecting portion 87 is separated from the plurality of core materials 85. Since the steps are included (see FIG. 8), it is possible to prevent the plurality of core members 85 from coming apart when providing the pair of annular surface plates 86 on both sides of the plurality of core members 85, and to improve the productivity of the friction plate for a transmission. Can be improved.

なお、この実施形態では、連結部87は、複数の心材85の各々の先端部85aと連結されるが、図9に示すように、連結部87は、複数の心材85の各々の基端部85dと連結されてもよい。この場合、連結部87は、環状に形成され、環状に配置された複数の心材85の内側に配置され、複数の心材85の各々の基端部85dに連結されている。この場合も、連結部87を複数の心材85の各々の先端部85aに連結した場合と同様の効果を得ることができる。 In this embodiment, the connecting portion 87 is connected to the distal end portions 85a of the plurality of core members 85, but as shown in FIG. 9, the connecting portion 87 is a base end portion of each of the plurality of core members 85. It may be connected to 85d. In this case, the connecting portion 87 is formed in a ring shape, is arranged inside the plurality of core materials 85 arranged in a ring shape, and is connected to the respective base end portions 85 d of the plurality of core materials 85. Also in this case, the same effect as in the case where the connecting portion 87 is connected to the respective tip portions 85a of the plurality of core members 85 can be obtained.

また、この実施形態に係る変速機1によれば、少なくとも一方が回転軸を中心に回転可能なクラッチドラム6(外側被締結部材)及びクラッチハブ7(内側被締結部材)と、クラッチドラム6に係合されたドリブンプレート81(第1摩擦板)とクラッチハブ7に係合されたドライブプレート82(第2摩擦板)とが交互に配置されてなり、ドリブンプレート81及びドライブプレート82のうち、回転軸を中心に回転可能な摩擦板(この実施形態ではドリブンプレート81)に上記の変速機用摩擦板を用いた摩擦板セット8と、摩擦板セット8の軸方向一方側に配置された保持部材9と、摩擦板セット8の軸方向他方側に配置され、摩擦板セット8を保持部材9側に押圧するピストン10とが備えられるため(図1参照)、上記の変速機用摩擦板の効果を有する変速機を提供することができる。 Further, according to the transmission 1 according to this embodiment, at least one of the clutch drum 6 (the outer member to be fastened) and the clutch hub 7 (the inner member to be fastened), which are rotatable about the rotation axis, is connected to the clutch drum 6. The driven plate 81 (first friction plate) engaged and the drive plate 82 (second friction plate) engaged with the clutch hub 7 are alternately arranged. Of the driven plate 81 and the drive plate 82, A friction plate set 8 using the above-mentioned transmission friction plate on a friction plate (a driven plate 81 in this embodiment) rotatable about a rotation axis, and a holding member arranged on one axial side of the friction plate set 8. Since the member 9 and the piston 10 that is arranged on the other axial side of the friction plate set 8 and presses the friction plate set 8 toward the holding member 9 side are provided (see FIG. 1 ), the above-mentioned friction plate for a transmission is provided. A transmission having an effect can be provided.

<第2実施形態>
図10〜図13に示すように、この実施形態のドリブンプレート81は、上記の第1実施形態のドリブンプレート81において、各潤滑油流路81bを心材85の厚さ方向に2つに仕切る仕切部88が備えられたものである。即ち、仕切部88により、潤滑油流路81bが心材85の厚さ方向に2つに仕切られている。
<Second Embodiment>
As shown in FIGS. 10 to 13, in the driven plate 81 of this embodiment, in the driven plate 81 of the first embodiment described above, each lubricating oil flow passage 81b is divided into two parts in the thickness direction of the core material 85. The part 88 is provided. In other words, the partition 88 divides the lubricating oil flow passage 81 b into two in the thickness direction of the core material 85.

仕切部88は、心材85の厚さよりも薄い平板状に形成されている。仕切部88は、隣合う心材85の側面85f間(又は側面85e間)に跨って設けられている。より詳細には、仕切部88の周方向H2両側の側辺は、心材85の正面から見て、心材85の周方向H2両側の側面85f(又は側面85e)の形に合致した形に形成されている(図13)。仕切部88は、心材85の側面85f(又は側面85e)の横幅方向(即ち心材85の厚さ方向)の中間に連結されると共に、側面85f(又は側面85e)における長手方向の一端から他端まで連続的に心材85と連結されている。 The partition portion 88 is formed in a flat plate shape thinner than the thickness of the core material 85. The partition portion 88 is provided across the side surfaces 85f (or between the side surfaces 85e) of the adjacent core materials 85. More specifically, the sides of the partition portion 88 on both sides in the circumferential direction H2 are formed in a shape that matches the shape of the side surfaces 85f (or the side surface 85e) on both sides in the circumferential direction H2 of the core material 85 when viewed from the front of the core material 85. (Fig. 13). The partition portion 88 is connected to the middle of the side surface 85f (or the side surface 85e) of the core material 85 in the lateral width direction (that is, the thickness direction of the core material 85), and from one end to the other end in the longitudinal direction of the side surface 85f (or side surface 85e). Is continuously connected to the core material 85.

この構成によれば、潤滑油流路81bを、一方の環状表面板86の側と他方の環状表面板86の側との2つの潤滑油流路に分離することができる。これにより、両側の環状表面板86のうち、一方の環状表面板86の吐出孔81dでの潤滑油の吐出圧と、他方の環状表面板86の吐出孔81dでの潤滑油の吐出圧とを均等(即ち偏り無く)に確保することができる。 According to this configuration, the lubricating oil flow passage 81b can be divided into two lubricating oil flow passages, one annular surface plate 86 side and the other annular surface plate 86 side. As a result, of the annular surface plates 86 on both sides, the discharge pressure of the lubricating oil in the discharge hole 81d of the one annular surface plate 86 and the discharge pressure of the lubricating oil in the discharge hole 81d of the other annular surface plate 86 are set. It can be ensured evenly (that is, without bias).

この発明の構成と、上述の実施形態との対応において、
この発明のクラッチドラムは、実施形態の外側被締結部材に対応し、
以下同様に、
クラッチハブは、内側被締結部材に対応し、
ドリブンプレートは、第1摩擦板に対応し、
ドライブプレートは、第2摩擦板に対応するも、
この発明は、上述の実施形態の構成のみに限定されるものではない。
In the correspondence between the configuration of the present invention and the above-described embodiment,
The clutch drum of the present invention corresponds to the outer fastened member of the embodiment,
Similarly below
The clutch hub corresponds to the inner fastened member,
The driven plate corresponds to the first friction plate,
The drive plate corresponds to the second friction plate,
The present invention is not limited to the configurations of the above-described embodiments.

なお、この実施形態では、本発明の変速機用摩擦板は、ドリブンプレート81に適用されたが、ドライブプレート82に適用されてもよい。また、本発明の変速機用摩擦板は、変速機1のクラッチ装置の摩擦板に適用されたが、変速機1のブレーキ装置の摩擦板に適用されてもよい。 In this embodiment, the transmission friction plate of the present invention is applied to the driven plate 81, but may be applied to the drive plate 82. Further, although the friction plate for a transmission of the present invention is applied to the friction plate of the clutch device of the transmission 1, it may be applied to the friction plate of the braking device of the transmission 1.

以上説明したように、本発明は、車両に搭載される変速機(例えば自動変速機)に関し、特に、変速機の摩擦締結装置(例えばクラッチ装置及びブレーキ装置)で用いられる変速機用摩擦板について有用である。 As described above, the present invention relates to a transmission (for example, an automatic transmission) mounted on a vehicle, and more particularly to a transmission friction plate used in a friction engagement device (for example, a clutch device and a brake device) of the transmission. It is useful.

1…変速機
6…クラッチドラム(外側被締結部材)
7…クラッチハブ(内側被締結部材)
8…摩擦板セット
9…保持部材
10…ピストン
81…ドリブンプレート(第1摩擦板)
81b…潤滑油流路
81d…吐出孔
82…ドライブプレート(第2摩擦板)
85…心材
86…環状表面板
87…連結部
88…仕切部
90…心材連結体
C2…荷重範囲
W1…心材の横幅
W2…潤滑油流路の横幅
1... Transmission 6... Clutch drum (externally fastened member)
7... Clutch hub (inner fastened member)
8... Friction plate set 9... Holding member 10... Piston 81... Driven plate (first friction plate)
81b... Lubricating oil flow path 81d... Discharge hole 82... Drive plate (second friction plate)
85... Heart material 86... Annular surface plate 87... Connection part 88... Partition part 90... Heart material connection body C2... Load range W1... Horizontal width of core material W2... Horizontal width of lubricating oil flow path

Claims (4)

外周側に周方向に間隔を空けて径方向外側に突出する複数の歯が形成された略環状に形成された変速機用摩擦板であって、
前記周方向に互いに間隔を空けて環状に配置された複数の心材と、
前記複数の心材の厚み方向の両側に設けられ、前記複数の心材を両側から挟み込む一対の環状表面板と、
隣合う前記心材の間の隙間によって形成された潤滑油流路と、
前記環状表面板に設けられ、潤滑油を前記潤滑油流路内から前記環状表面板の摩擦面に吐出させる複数の吐出孔とが備えられ、
前記環状表面板の外周縁には、前記周方向に間隔を空けて設けられると共に径方向外側に突出する複数の突出部が設けられ、
前記心材の径方向外側の端部における周方向の片側の部分は、径方向に突出する突出状に形成され、突出状に形成された部分の先端及び内側側面が正面視で、前記歯の片側の先端及び側面の輪郭に合致し、
前記心材は、隣合う心材との間で裏表が交互に入れ替わった状態で、放射状に配置され、
互いに間隔を空けて環状に配置された複数の前記心材の径方向外側の端部と前記突出部とで前記歯が構成され、
前記潤滑油流路における前記周方向の幅は、前記環状表面板の内周縁側から外周縁側に向かって徐々に小さくなっている
変速機用摩擦板。
A friction plate for a transmission, which is formed in a substantially annular shape in which a plurality of teeth protruding outward in the radial direction are formed at intervals on the outer peripheral side in the circumferential direction,
A plurality of core materials arranged in an annular shape at intervals in the circumferential direction,
A pair of annular surface plates provided on both sides in the thickness direction of the plurality of core members, and sandwiching the plurality of core members from both sides,
A lubricating oil flow path formed by a gap between adjacent core materials;
A plurality of discharge holes provided in the annular surface plate, for discharging lubricating oil from the inside of the lubricating oil channel to the friction surface of the annular surface plate,
The outer peripheral edge of the annular surface plate is provided with a plurality of projecting portions that are provided at intervals in the circumferential direction and project outward in the radial direction,
A portion on one side in the circumferential direction at the radially outer end portion of the core member is formed in a projecting shape that projects in the radial direction, and the tip and the inner side surface of the projecting portion are one side of the tooth in front view. Match the contours of the tip and side of
The core material is arranged radially in a state in which the front and back are alternately interchanged with the adjacent core material,
The teeth are formed by the radially outer ends and the protrusions of the plurality of core members that are annularly arranged at intervals from each other,
The friction plate for a transmission, wherein the circumferential width of the lubricating oil flow passage is gradually reduced from the inner peripheral edge side to the outer peripheral edge side of the annular surface plate.
前記潤滑油流路を前記心材の厚さ方向に仕切る仕切部が備えられた
請求項1に記載の変速機用摩擦板。
The friction plate for a transmission according to claim 1, further comprising a partition portion that partitions the lubricating oil flow path in a thickness direction of the core material.
請求項1又は請求項2に記載の変速機用摩擦板を製造する製造方法であって、
前記複数の心材と、前記複数の心材の各々の先端部又は基端部と連結した連結部とを有する心材連結体を形成する工程と、
前記心材連結体の両側に前記一対の環状表面板を設ける工程と、
前記一対の環状表面板を前記心材連結体の両側に設けた後、前記連結部を前記複数の心材から切り離す工程とを含む
変速機用摩擦板の製造方法。
A manufacturing method for manufacturing the friction plate for a transmission according to claim 1 or 2,
A step of forming a core material connecting body having the plurality of core materials and a connecting portion connected to the front end portion or the base end portion of each of the plurality of core materials;
Providing the pair of annular surface plates on both sides of the core material connecting body,
A method of manufacturing a friction plate for a transmission, comprising the steps of providing the pair of annular surface plates on both sides of the core material connecting body and then separating the connecting portion from the plurality of core materials.
請求項1又は2に記載の変速機用摩擦板を用いた変速機であって、
少なくとも一方が所定の回転軸を中心に回転可能な外側被締結部材及び内側被締結部材と、
前記外側被締結部材に係合された第1摩擦板と前記内側被締結部材に係合された第2摩擦板とが交互に配置されてなり、前記第1摩擦板及び前記第2摩擦板のうち、前記回転軸を中心に回転可能な摩擦板に前記変速機用摩擦板を用いた摩擦板セットと、
前記摩擦板セットにおける軸方向一方側に配置された保持部材と、
前記摩擦板セットにおける軸方向他方側に配置され、前記摩擦板セットを前記保持部材側に押圧するピストンとを備えた
変速機。
A transmission using the transmission friction plate according to claim 1 or 2 ,
An outer fastened member and an inner fastened member, at least one of which is rotatable about a predetermined rotation axis;
First friction plates engaged with the outer member to be fastened and second friction plates engaged with the inner member to be fastened are alternately arranged, and the first friction plate and the second friction plate Of these, a friction plate set using the friction plate for the transmission in the friction plate rotatable about the rotation shaft,
A holding member arranged on one side in the axial direction in the friction plate set,
A transmission provided with a piston arranged on the other side in the axial direction of the friction plate set and pressing the friction plate set toward the holding member.
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