JP6731707B2 - Printing ink composition for laminating and easily tearable laminate - Google Patents
Printing ink composition for laminating and easily tearable laminate Download PDFInfo
- Publication number
- JP6731707B2 JP6731707B2 JP2015142434A JP2015142434A JP6731707B2 JP 6731707 B2 JP6731707 B2 JP 6731707B2 JP 2015142434 A JP2015142434 A JP 2015142434A JP 2015142434 A JP2015142434 A JP 2015142434A JP 6731707 B2 JP6731707 B2 JP 6731707B2
- Authority
- JP
- Japan
- Prior art keywords
- printing ink
- laminating
- polyurethane resin
- ink composition
- amino group
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000007639 printing Methods 0.000 title claims description 86
- 239000000203 mixture Substances 0.000 title claims description 56
- 238000010030 laminating Methods 0.000 title claims description 49
- -1 isocyanate compound Chemical class 0.000 claims description 65
- 229920005749 polyurethane resin Polymers 0.000 claims description 61
- 239000003795 chemical substances by application Substances 0.000 claims description 43
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 38
- 239000000853 adhesive Substances 0.000 claims description 34
- 230000001070 adhesive effect Effects 0.000 claims description 34
- 239000012948 isocyanate Substances 0.000 claims description 28
- 238000003475 lamination Methods 0.000 claims description 28
- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 claims description 25
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- 125000001302 tertiary amino group Chemical group 0.000 claims description 14
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- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 1
- 239000011435 rock Substances 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- DVKJHBMWWAPEIU-UHFFFAOYSA-N toluene 2,4-diisocyanate Chemical compound CC1=CC=C(N=C=O)C=C1N=C=O DVKJHBMWWAPEIU-UHFFFAOYSA-N 0.000 description 1
- ZIBGPFATKBEMQZ-UHFFFAOYSA-N triethylene glycol Chemical compound OCCOCCOCCO ZIBGPFATKBEMQZ-UHFFFAOYSA-N 0.000 description 1
- 235000013799 ultramarine blue Nutrition 0.000 description 1
Landscapes
- Laminated Bodies (AREA)
- Inks, Pencil-Leads, Or Crayons (AREA)
Description
本発明は、ラミネート用印刷インキ組成物及び基材フィルムに該ラミネート用印刷インキを印刷後、接着剤を塗布し、シーラントフィルムを積層して得られる易引き裂き性積層体に関する。 TECHNICAL FIELD The present invention relates to a printing ink composition for laminating and an easily tearable laminate obtained by printing the printing ink for laminating on a substrate film, applying an adhesive, and laminating a sealant film.
食品、菓子、生活雑貨、ペットフード等には意匠性、経済性、内容物保護性、輸送性などの機能から、各種プラスチックフィルムを使用した包装材料が使用されている。また、多くの包装材料が消費者へアピールする意匠性、メッセージ性の付与を意図してグラビア印刷やフレキソ印刷が施されている。
そして用途の包装材料を得るために、包装材料の基材フィルムの表面に印刷される表刷り印刷、あるいは包装材料の基材フィルムの印刷面に必要に応じて接着剤やアンカー剤を塗布し、フィルムにラミネート加工を施す裏刷り印刷が行われる。
裏刷り印刷では、ポリエステル、ナイロン、アルミニウム箔等の各種フィルム上に色インキ、白インキを順次印刷後、該白インキの印刷層上に、接着剤を用いたドライラミネート加工や、アンカーコート剤を用いたエクストルージョンラミネート加工等によりヒートシールを目的にポリエチレンフィルムやポリプロピレンフィルム等が積層されている(例えば、特許文献1参照)。
Packaging materials using various plastic films are used for foods, confectionery, household goods, pet foods, etc. because of their functions such as designability, economic efficiency, content protection, and transportability. In addition, many packaging materials are subjected to gravure printing or flexographic printing for the purpose of imparting a design property and a message property that appeal to consumers.
Then, in order to obtain a packaging material for use, surface printing is printed on the surface of the base material film of the packaging material, or an adhesive or an anchor agent is applied to the printed surface of the base material film of the packaging material, if necessary, Back printing is performed by laminating the film.
In back-printing, after color ink and white ink are sequentially printed on various films such as polyester, nylon, aluminum foil, etc., a dry lamination process using an adhesive or an anchor coating agent is applied on the printed layer of the white ink. A polyethylene film, a polypropylene film, or the like is laminated for the purpose of heat sealing by the used extrusion lamination process or the like (see, for example, Patent Document 1).
その後、積層体は、お菓子、スープ、味噌汁等の食品の積層袋として利用される。これらの積層袋は、内容物を取り出すために、人間の手によって開封される。ここで、引き裂き性が悪いと開封時に過度に力を入れる必要があり、さらに意図しない方向に切れてしまい、結果的に内容物がこぼれるといった問題が生じるので、良好な引き裂き性が求められる。
特に、インキが印刷されている箇所は、インキ層と接着剤層との結合力が無字部より劣るため引き裂き性も劣る傾向がある。
引き裂き性を向上させるための手段として、ラミネート接着剤層を硬くすることで引き裂き性が向上することが知られている(例えば、特許文献2参照)が、インキ部とインキが印刷されていない無字部が混在する場合、接着剤層をインキ部で引き裂ける硬さにすると無字部が硬くなりすぎ、逆に無字部に合わせるとインキ部で引き裂き性が劣る問題が生じる。
After that, the laminated body is used as a laminated bag for food such as sweets, soup, and miso soup. These laminated bags are opened manually by a human to retrieve the contents. Here, if the tearability is poor, it is necessary to apply excessive force at the time of opening, and further, there is a problem that the content is spilled in an unintended direction, resulting in spilling of the content, so good tearability is required.
In particular, the area where the ink is printed tends to be inferior in tearability because the bonding force between the ink layer and the adhesive layer is inferior to that in the non-character portion.
As a means for improving the tearability, it is known that the tearability is improved by hardening the laminating adhesive layer (for example, see Patent Document 2). However, the ink portion and the ink are not printed. When the character portions are mixed, the non-character portion becomes too hard when the adhesive layer is hard enough to tear at the ink portion, and conversely, when the adhesive layer is aligned with the non-character portion, the tearability at the ink portion becomes poor.
これを解決するために、インキ層に、インキ層と接着剤層の同じ官能基と反応しうる官能基を2つ以上有する硬化剤を含有させる技術であり、かつ該インキ層は分子内に官能基として水酸基2つ以上のみを有する化合物(a1)と、その水酸基と反応する硬化剤からなる組成物から形成された層であることが提案されている(例えば、特許文献3参照)。そして、実施例では、インキ層に含まれるポリウレタン樹脂に対する多官能イソシアネート硬化剤の固形分含有比率がポリウレタン樹脂:多官能イソシアネート硬化剤=1:0.25と非常に低いため、引き裂き性は少し向上するが、引き裂き時に抵抗を感じる等のいまだ十分ではない問題を有している。
また、このような化合物を用いたインキ層はその発色性が十分良好ではない。
In order to solve this problem, the ink layer contains a curing agent having two or more functional groups capable of reacting with the same functional group of the ink layer and the adhesive layer, and the ink layer has a functional group in the molecule. It has been proposed to be a layer formed from a composition comprising a compound (a1) having only two or more hydroxyl groups as a group and a curing agent that reacts with the hydroxyl groups (see, for example, Patent Document 3). In the examples, the solid content ratio of the polyfunctional isocyanate curing agent to the polyurethane resin contained in the ink layer is very low, that is, polyurethane resin:polyfunctional isocyanate curing agent=1:0.25, so the tearability is slightly improved. However, there are still problems such as feeling resistance when tearing.
Further, the ink layer using such a compound is not sufficiently good in color developability.
本発明の課題は、良好な発色性及び易引き裂き性を発揮できるラミネート用印刷インキ組成物、及び基材フィルムに該ラミネート用印刷インキを印刷後、接着剤を塗布し、シーラントフィルムを積層してなる易引き裂き性積層体を提供することである。 An object of the present invention is to print a printing ink composition for lamination that can exhibit good color development and easy tearability, and after printing the printing ink for lamination on a base film, apply an adhesive, and laminate a sealant film. Another object of the present invention is to provide an easily tearable laminated body.
本発明者らは、上記課題を解決するために鋭意検討を行った結果、下記のラミネート用印刷インキ組成物及び積層体を発明した。
本発明は、(1)顔料、バインダー樹脂、硬化剤として多官能イソシアネート化合物、有機溶剤を含有するラミネート用印刷インキ組成物であって、該バインダー樹脂が、該多官能イソシアネート化合物のイソシアネート基と反応しうる反応基を有するポリウレタン樹脂であり、該ポリウレタン樹脂と該硬化剤の固形分含有比率が、ポリウレタン樹脂:硬化剤=1:0.35〜0.9であることを特徴とするラミネート用印刷インキ組成物。
(2)前記ポリウレタン樹脂が、(1)末端に第1級アミノ基及び第2級アミノ基及び第3級アミノ基のうちの1種以上を有し、且つ水酸基を有するポリウレタン樹脂及び/又は(2)末端に第1級アミノ基及び第2級アミノ基及び第3級アミノ基のうちの1種以上を有するポリウレタン樹脂であることを特徴とする上記(1)に記載のラミネート用印刷インキ組成物。
(3)前記多官能イソシアネート化合物が、3官能以上のイソシアネート化合物であることを特徴とする上記(1)又は(2)に記載のラミネート用印刷インキ組成物。
(4)前記有機溶剤は、エステル系有機溶剤、及び、アルコール系有機溶剤の混合溶剤であることを特徴とする上記(1)〜(3)のいずれかに記載のラミネート用印刷インキ組成物。
(5)基材フィルムに、上記(1)〜(4)のいずれかに記載のラミネート用印刷インキからなる印刷層、水酸基を有する接着剤層、シーラントフィルムが順に積層されてなる易引き裂き性積層体。
(6)前記基材フィルムに、上記(1)〜(4)のいずれかに記載のラミネート用印刷インキを印刷後、水酸基を有する接着剤を塗布し、シーラントフィルムを積層して得られることを特徴とする上記(5)に記載の易引き裂き性積層体。
As a result of intensive studies to solve the above problems, the inventors of the present invention have invented the following printing ink composition for laminate and laminate.
The present invention is (1) a printing ink composition for laminating containing a pigment, a binder resin, a polyfunctional isocyanate compound as a curing agent, and an organic solvent, wherein the binder resin reacts with an isocyanate group of the polyfunctional isocyanate compound. Is a polyurethane resin having a possible reactive group, and the solid content ratio of the polyurethane resin and the curing agent is polyurethane resin:curing agent=1:0.35-0.9 Ink composition.
(2) The polyurethane resin has (1) at least one of a primary amino group, a secondary amino group, and a tertiary amino group at the terminal, and a hydroxyl group-containing polyurethane resin and/or ( 2) A printing ink composition for laminating according to (1) above, which is a polyurethane resin having at least one of a primary amino group, a secondary amino group and a tertiary amino group at the end. Stuff.
(3) The printing ink composition for laminating according to the above (1) or (2), wherein the polyfunctional isocyanate compound is a trifunctional or higher functional isocyanate compound.
(4) The printing ink composition for laminating according to any one of (1) to (3) above, wherein the organic solvent is a mixed solvent of an ester organic solvent and an alcohol organic solvent.
(5) An easily tearable laminate in which a printing layer comprising the printing ink for laminating according to any one of (1) to (4), an adhesive layer having a hydroxyl group, and a sealant film are sequentially laminated on a substrate film. body.
(6) After being printed with the printing ink for laminating according to any one of (1) to (4) on the base film, an adhesive having a hydroxyl group is applied, and a sealant film is laminated to obtain the product. The easily tearable laminate according to (5) above.
本発明のラミネート用印刷インキ組成物に使用するバインダー樹脂として、多官能イソシアネート化合物のイソシアネート基と反応しうる反応基を有するポリウレタン樹脂と硬化剤として多官能イソシアネート化合物とポリウレタン樹脂と硬化剤の固形分含有比率が、ポリウレタン樹脂:硬化剤=1:0.35〜0.9となるような範囲で用いることにより、ポリウレタン樹脂が多官能イソシアネート化合物のイソシアネート基と反応しうる反応基を有しているので、ラミネート用印刷インキ組成物中の硬化剤と接着剤層のイソシアネート基と反応して、印刷層と接着剤層との結合力を高くすることができ、且つポリウレタン樹脂:硬化剤=1:0.35〜0.9となるように硬化剤の量を多く使用しているので、インキ層が硬くなり引き裂き性が良好となると考えられる。特に、ポリウレタン樹脂として、(1)末端に第1級アミノ基及び第2級アミノ基及び第3級アミノ基のうちの1種以上を有し、且つ水酸基を有するポリウレタン樹脂及び/又は(2)末端に第1級アミノ基及び第2級アミノ基及び第3級アミノ基のうちの1種以上を有するポリウレタン樹脂と、硬化剤として、多官能イソシアネート化合物とポリウレタン樹脂と硬化剤の固形分含有比率が、ポリウレタン樹脂:硬化剤=1:0.35〜0.9となるような範囲で用いることにより、ポリウレタン樹脂が末端に第1級アミノ基及び第2級アミノ基及び第3級アミノ基のうちの1種以上を有しているために、印刷インキとして適切な粘度範囲に調整できるポリウレタン樹脂粘度となり、且つ顔料分散性も良好となるのでラミネート用印刷用インキ組成中の樹脂含有量を高くすることができる。またポリウレタン樹脂が水酸基を有しているので、ラミネート用印刷インキ組成物中の硬化剤と接着剤層のイソシアネート基と反応して、印刷層と接着剤層との結合力を高くすることができ、且つポリウレタン樹脂:硬化剤=1:0.35〜0.9となるように硬化剤の量を多く使用しているので、インキ層が硬くなり引き裂き性が良好となると考えられる。また、顔料分散性が良好となるので発色性も良好となると考えられる。 As a binder resin used in the printing ink composition for lamination of the present invention, a polyurethane resin having a reactive group capable of reacting with an isocyanate group of a polyfunctional isocyanate compound, and a solid content of a polyfunctional isocyanate compound, a polyurethane resin and a curing agent as a curing agent. The polyurethane resin has a reactive group capable of reacting with the isocyanate group of the polyfunctional isocyanate compound when used in such a range that the content ratio is polyurethane resin:curing agent=1:0.35-0.9. Therefore, the binding agent between the printing layer and the adhesive layer can be increased by reacting with the curing agent in the printing ink composition for lamination and the isocyanate group of the adhesive layer, and the polyurethane resin:curing agent=1: Since a large amount of the curing agent is used so as to be 0.35 to 0.9, it is considered that the ink layer becomes hard and tearability becomes good. In particular, as the polyurethane resin, (1) a polyurethane resin having at least one of a primary amino group, a secondary amino group and a tertiary amino group at the terminal and having a hydroxyl group, and/or (2) A polyurethane resin having at least one of a primary amino group, a secondary amino group, and a tertiary amino group at the terminal, a polyfunctional isocyanate compound as a curing agent, a polyurethane resin, and a solid content ratio of the curing agent. However, when the polyurethane resin:curing agent=1:0.35-0.9 is used in a range such that the polyurethane resin has a primary amino group, a secondary amino group and a tertiary amino group at the end. Since it has one or more of them, it has a polyurethane resin viscosity that can be adjusted to an appropriate viscosity range as a printing ink, and also has good pigment dispersibility, so the resin content in the printing ink composition for lamination is high. can do. Further, since the polyurethane resin has a hydroxyl group, it can react with the curing agent in the printing ink composition for lamination and the isocyanate group of the adhesive layer to increase the binding force between the printing layer and the adhesive layer. In addition, since a large amount of the curing agent is used such that polyurethane resin:curing agent=1:0.35 to 0.9, it is considered that the ink layer becomes hard and tearability becomes good. Further, since the pigment dispersibility is good, it is considered that the color developability is also good.
以下、本発明のラミネート用印刷インキ組成物及び易引き裂き性積層体についてより詳しく説明する。
まず、本発明のラミネート用印刷インキ組成物について説明する。
<顔料>
本発明において使用できる顔料としては、印刷インキにおいて一般的に用いられている各種無機顔料及び/又は有機顔料等を使用できる。
無機顔料としては、酸化チタン、ベンガラ、アンチモンレッド、カドミウムイエロー、コバルトブルー、紺青、群青、カーボンブラック、黒鉛等の有色顔料、シリカ、炭酸カルシウム、カオリン、クレー、硫酸バリウム、水酸化アルミニウム、タルク等の体質顔料を挙げることができる。
有機顔料としては、溶性アゾ顔料、不溶性アゾ顔料、アゾレーキ顔料、縮合アゾ顔料、銅フタロシアニン顔料、縮合多環顔料等を挙げることができる。
本発明のラミネート用印刷インキ組成物における顔料の含有量は、インキ組成物中に、5〜60質量%の範囲であることが好ましい。
ラミネート用印刷インキ組成物中の顔料の含有量が上記の範囲より少なくなると、インキ組成物としての着色力が低下し、上記の範囲より多くなると、インキ組成物の粘度が高くなり、印刷物が汚れやすくなる。
Hereinafter, the printing ink composition for laminating and the easily tearable laminate of the present invention will be described in more detail.
First, the printing ink composition for lamination of the present invention will be described.
<Pigment>
As the pigment that can be used in the present invention, various inorganic pigments and/or organic pigments that are generally used in printing inks can be used.
As the inorganic pigment, titanium oxide, red iron oxide, antimony red, cadmium yellow, cobalt blue, dark blue, ultramarine blue, carbon black, colored pigments such as graphite, silica, calcium carbonate, kaolin, clay, barium sulfate, aluminum hydroxide, talc, etc. Other extender pigments can be mentioned.
Examples of organic pigments include soluble azo pigments, insoluble azo pigments, azo lake pigments, condensed azo pigments, copper phthalocyanine pigments, condensed polycyclic pigments, and the like.
The content of the pigment in the printing ink composition for laminating of the present invention is preferably in the range of 5 to 60 mass% in the ink composition.
When the content of the pigment in the printing ink composition for laminating is less than the above range, the coloring power as the ink composition is reduced, and when it is more than the above range, the viscosity of the ink composition becomes high and the printed matter becomes dirty. It will be easier.
<バインダー樹脂>
バインダー樹脂としては、下記で説明する硬化剤として使用する多官能イソシアネート化合物のイソシアネート基と反応しうる反応基を有するポリウレタン樹脂を使用することができる。
多官能イソシアネート化合物のイソシアネート基と反応しうる反応基を有するポリウレタン樹脂としては、末端に第1級アミノ基及び第2級アミノ基及び第3級アミノ基のうちの1種以上及び/又は水酸基を有するポリウレタン樹脂を使用することができる、特に、(1)末端に第1級アミノ基及び第2級アミノ基及び第3級アミノ基のうちの1種以上を有し、且つ水酸基を有するポリウレタン樹脂及び/又は(2)末端に第1級アミノ基及び第2級アミノ基及び第3級アミノ基のうちの1種以上を有するポリウレタン樹脂が好ましい
このようなポリウレタン樹脂は、多官能ジイソシアネート化合物と高分子ジオール化合物との反応によりウレタンプレポリマーを合成し、得られたウレタンプレポリマーに対して、(1)両末端が第1級アミノ基及び第2級アミノ基及び第3級アミノ基のうちの1種以上であるポリアミン化合物を含有するアミン化合物、及び水酸基を有するアミン化合物とを反応させることにより、(2)両末端が第1級アミノ基及び第2級アミノ基及び第3級アミノ基のうちの1種以上であるポリアミン化合物を含有するアミン化合物を反応させることにより得られる。
このとき、該ウレタンプレポリマーと(1)両末端が第1級アミノ基及び第2級アミノ基及び第3級アミノ基のうちの1種以上であるポリアミン化合物を含有するアミン化合物、及び水酸基を有するアミン化合物とを反応させる方法、(2)両末端が第1級アミノ基及び第2級アミノ基及び第3級アミノ基のうちの1種以上であるポリアミン化合物を含有するアミン化合物を反応させる方法としては、(1)ウレタンプレポリマーを鎖伸長剤により鎖伸長させた後に、反応停止剤により反応停止させる方法、及び(2)ウレタンプレポリマーを鎖延長剤による鎖伸長と、反応停止剤による反応停止を同時に反応させる方法等が挙げられる。
<Binder resin>
As the binder resin, a polyurethane resin having a reactive group capable of reacting with an isocyanate group of a polyfunctional isocyanate compound used as a curing agent described below can be used.
The polyurethane resin having a reactive group capable of reacting with the isocyanate group of the polyfunctional isocyanate compound has at least one of a primary amino group, a secondary amino group and a tertiary amino group and/or a hydroxyl group at the terminal. It is possible to use a polyurethane resin having, in particular, (1) a polyurethane resin having at least one kind of a primary amino group, a secondary amino group and a tertiary amino group at a terminal and having a hydroxyl group. And/or (2) a polyurethane resin having at least one of a primary amino group, a secondary amino group and a tertiary amino group at the terminal is preferable. Such a polyurethane resin is highly functional with a polyfunctional diisocyanate compound. A urethane prepolymer was synthesized by a reaction with a molecular diol compound, and (1) both ends of the resulting urethane prepolymer were selected from primary amino groups, secondary amino groups, and tertiary amino groups. By reacting with an amine compound containing one or more polyamine compounds and an amine compound having a hydroxyl group, (2) both ends of a primary amino group, a secondary amino group and a tertiary amino group It is obtained by reacting an amine compound containing one or more polyamine compounds.
At this time, the urethane prepolymer and (1) an amine compound containing a polyamine compound whose both ends are one or more of a primary amino group, a secondary amino group and a tertiary amino group, and a hydroxyl group (2) reacting an amine compound containing a polyamine compound having at least one of a primary amino group, a secondary amino group and a tertiary amino group at both ends As the method, (1) a method of chain-extending the urethane prepolymer with a chain extender and then stopping the reaction with a reaction terminator, and (2) a chain extension of the urethane prepolymer with a chain extender and a reaction terminator Examples thereof include a method of reacting the reaction terminations at the same time.
(多官能ジイソシアネート化合物)
バインダー樹脂を得るために使用することができる多官能ジイソシアネート化合物としては、トリレンジイソシアネート等の芳香族ジイソシアネート化合物、1,4−シクロヘキサンジイソシアネート、イソホロンジイソシアネート等の脂環族ジイソシアネート化合物、ヘキサメチレンジイソシアネート等の脂肪族ジイソシアネート化合物、及び、α,α,α′,α′−テトラメチルキシリレンジイソシアネート等の芳香脂肪族ジイソシアネート化合物を、1種又は2種以上混合して使用できる。中でも脂環族ジイソシアネート化合物、脂肪族ジイソシアネート化合物及び芳香脂肪族ジイソシアネート化合物がより好ましい。さらに、3官能以上のイソシアネート化合物も使用できる。
(Polyfunctional diisocyanate compound)
Examples of the polyfunctional diisocyanate compound that can be used to obtain the binder resin include aromatic diisocyanate compounds such as tolylene diisocyanate, 1,4-cyclohexane diisocyanate, alicyclic diisocyanate compounds such as isophorone diisocyanate, and hexamethylene diisocyanate. The aliphatic diisocyanate compound and the araliphatic diisocyanate compound such as α,α,α′,α′-tetramethylxylylene diisocyanate can be used alone or in combination of two or more. Of these, an alicyclic diisocyanate compound, an aliphatic diisocyanate compound and an araliphatic diisocyanate compound are more preferable. Furthermore, a trifunctional or higher functional isocyanate compound can be used.
(高分子ジオール化合物)
バインダー樹脂を得るために使用することができる高分子ジオール化合物としては、ポリエチレングリコール、ポリプロピレングリコール等のポリアルキレングリコール類、ビスフェノールAのエチレンオキサイド、プロピレンオキサイド等アルキレンオキサイド付加物等のポリエーテルジオール化合物、アジピン酸、セバシン酸、無水フタール酸等の二塩基酸の1種又は2種以上と、エチレングリコール、プロピレングリコール、1,4−ブタンジオール、ネオペンチルグリコール、3−メチル−1,5−ペンタンジオール等のグリコール類の1種又は2種以上を縮合反応させて得られるポリエステルジオール類、ポリカプロラクトンジオール類等のポリエステルジオール化合物等の各種高分子ジオール化合物を1種又は2種以上混合して使用できる。
更に上記高分子ジオール化合物に加えて、1,4−ペンタンジオール、2,5−ヘキサンジオール、3−メチル−1,5−ペンタンジオール等のアルカンジオールや、エチレングリコール、プロピレングリコール、1,4−ブタンジオール、1,3−ブタンジオール等の低分子ジオール化合物を1種又は2種以上混合して併用することができる。
なお、エステル系溶剤とアルコール系溶剤との混合物系では、高分子ジオール化合物としてポリエーテルジオール化合物を利用する方が、得られるポリウレタン樹脂の溶解性が高くなる傾向があり、必要性能に合わせて幅広くインキの設計が可能となる点で好ましい。
また、上記有機ジイソシアネート化合物と高分子ジオール化合物の使用比率は、イソシアネート基:水酸基の当量比(イソシアネートインデックス)が、通常、1.2:1〜3.0:1、より好ましくは1.3:1〜2.0:1となる範囲である。上記のイソシアネートインデックスが1.2より小さくなると、柔軟なポリウレタン樹脂となる傾向があり、インキを印刷した時に耐ブロッキング性等が低い場合等は、他の硬質の樹脂と併用することが好ましい場合がある。
(Polymer diol compound)
Examples of the polymer diol compound that can be used to obtain the binder resin include polyalkylene glycols such as polyethylene glycol and polypropylene glycol, polyether diol compounds such as ethylene oxide of bisphenol A and alkylene oxide adducts such as propylene oxide, One or more dibasic acids such as adipic acid, sebacic acid, and phthalic anhydride, and ethylene glycol, propylene glycol, 1,4-butanediol, neopentyl glycol, 3-methyl-1,5-pentanediol. One or more kinds of various polymer diol compounds such as polyester diol compounds such as polyester diols and polycaprolactone diols obtained by condensation reaction of one or more kinds of glycols such as ..
Further, in addition to the above-mentioned polymer diol compound, alkanediol such as 1,4-pentanediol, 2,5-hexanediol, 3-methyl-1,5-pentanediol, ethylene glycol, propylene glycol, 1,4- Low molecular weight diol compounds such as butanediol and 1,3-butanediol can be used alone or in combination of two or more.
In addition, in a mixture system of an ester solvent and an alcohol solvent, the use of a polyether diol compound as the polymer diol compound tends to increase the solubility of the obtained polyurethane resin, and thus it can be widely used according to the required performance. It is preferable in that the ink can be designed.
Further, the use ratio of the organic diisocyanate compound and the polymer diol compound is such that the equivalent ratio of isocyanate group:hydroxyl group (isocyanate index) is usually 1.2:1 to 3.0:1, more preferably 1.3: The range is 1 to 2.0:1. If the above-mentioned isocyanate index is smaller than 1.2, it tends to be a flexible polyurethane resin, and when blocking resistance and the like when printing ink is low, it may be preferable to use it in combination with another hard resin. is there.
(鎖伸長剤)
バインダー樹脂を得るために使用することができる鎖伸長剤としては、インキ用バインダーとしてのポリウレタン樹脂で利用される既知の鎖伸長剤が利用可能であり、エチレンジアミン、プロピレンジアミン、テトラメチレンジアミン、ヘキサメチレンジアミン等の脂肪族ジアミン類、イソホロンジアミン、4,4’−ジシクロヘキシルメタンジアミン等の脂環式ジアミン類、ジエチレントリアミン、トリエチレンテトラトリアミン等のポリアミン類、トルイレンジアミン等の芳香族ジアミン類、キシレンジアミン等の芳香脂肪族ジアミン類、N−(2−ヒドロキシエチル)エチレンジアミン、N−(2−ヒドロキシエチル)プロピレンジアミン、N,N’−ジ(2−ヒドロキシエチル)エチレンジアミン等の水酸基を有するジアミン類、エチレングリコール、プロピレングリコール、1,4−ブタンジオール、ネオペンチルグリコール、ジエチレングリコール、トリエチレングリコール等のジオール化合 物が例示できる。
(Chain extender)
As the chain extender that can be used to obtain the binder resin, known chain extenders used in polyurethane resins as binders for inks can be used, such as ethylenediamine, propylenediamine, tetramethylenediamine, and hexamethylene. Aliphatic diamines such as diamines, isophoronediamine, alicyclic diamines such as 4,4′-dicyclohexylmethanediamine, polyamines such as diethylenetriamine and triethylenetetratriamine, aromatic diamines such as toluylenediamine, xylenediamine Diamines having a hydroxyl group such as araliphatic diamines, N-(2-hydroxyethyl)ethylenediamine, N-(2-hydroxyethyl)propylenediamine, N,N′-di(2-hydroxyethyl)ethylenediamine, and the like. Examples thereof include diol compounds such as ethylene glycol, propylene glycol, 1,4-butanediol, neopentyl glycol, diethylene glycol and triethylene glycol.
(反応停止剤)
バインダー樹脂を得るために使用することができる反応停止剤としては、トラメチレンジアミン、ヘキサメチレンジアミン等の脂肪族ジアミン類、イソホロンジアミン、4,4’−ジシクロヘキシルメタンジアミン等の脂環式ジアミン類、ジエチレントリアミン、トリエチレンテトラトリアミン等のポリアミン類、トルイレンジアミン等の芳香族ジアミン類、キシレンジアミン等の芳香脂肪族ジアミン類、N−(2−ヒドロキシエチル)エチレンジアミン、N−(2−ヒドロキシエチル)プロピレンジアミン、N,N’−ジ(2−ヒドロキシエチル)エチレンジアミン等の水酸基を有するジアミン類等の両末端が1級アミノ基であるポリアミン化合物、n−プロピルアミン、n−ブチルアミン等のモノアルキルアミン類、ジ−n−ブチルアミン等のジアルキルアミン類、モノエタノールアミン、ジエタノールアミン等のアルカノールアミン類、エタノール等のモノアルコール類等を例示することができる。
両端に1級アミノ基及び/又は2級アミノ基を有するポリウレタン樹脂を得るには、反応停止剤として、両末端に1級アミノ基及び/又は2級アミノ基を有するポリアミンを使用する。このような両末端に1級アミノ基及び/又は2級アミノ基を有するポリアミンとしては、エチレンジアミン、プロピレンジアミン、テトラメチレンジアミン、ヘキサメチレンジアミン等の脂肪族ジアミン類、イソホロンジアミン、4,4’−ジシクロヘキシルメタンジアミン等の脂環式ジアミン類、ジエチレントリアミン、トリエチレンテトラトリアミン等のポリアミン類、トルイレンジアミン等の芳香族ジアミン類、キシレンジアミン等の芳香脂肪族ジアミン類、N−(2−ヒドロキシエチル)エチレンジアミン、N−(2−ヒドロキシエチル)プロピレンジアミン等の水酸基を有するジアミン類等で、この中でも、ジエチレントリアミン、トリエチレンテトラトリアミン等の1級アミノ基を有するポリアミン類が好ましい。
水酸基を有するポリウレタン樹脂を得るには、鎖伸長剤及び/又は反応停止剤に水酸基を有する化合物を使用する。好ましくは、鎖伸長剤と反応停止剤の両方に水酸基を有する化合物を使用することが好ましい。鎖伸長剤としては、N−(2−ヒドロキシエチル)エチレンジアミン、N−(2−ヒドロキシエチル)プロピレンジアミン、N,N’−ジ(2−ヒドロキシエチル)エチレンジアミン等の水酸基を有するジアミン類等が例示できる。反応停止剤としては、N−(2−ヒドロキシエチル)エチレンジアミン、N−(2−ヒドロキシエチル)プロピレンジアミン、N,N’−ジ(2−ヒドロキシエチル)エチレンジアミン等の水酸基を有するジアミン類、モノエタノールアミン、ジエタノールアミン等の水酸基を有するアルカノールアミン類等を例示することができる。
(Reaction terminator)
Examples of the reaction terminator that can be used to obtain the binder resin include aliphatic diamines such as tramethylenediamine and hexamethylenediamine, alicyclic diamines such as isophoronediamine and 4,4′-dicyclohexylmethanediamine, Polyamines such as diethylenetriamine and triethylenetetratriamine, aromatic diamines such as toluylenediamine, araliphatic diamines such as xylenediamine, N-(2-hydroxyethyl)ethylenediamine, N-(2-hydroxyethyl)propylene. Diamines having hydroxyl groups such as diamines and N,N'-di(2-hydroxyethyl)ethylenediamine, and the like, polyamine compounds having primary amino groups at both ends, and monoalkylamines such as n-propylamine and n-butylamine Examples thereof include dialkylamines such as di-n-butylamine, alkanolamines such as monoethanolamine and diethanolamine, and monoalcohols such as ethanol.
In order to obtain a polyurethane resin having a primary amino group and/or a secondary amino group at both ends, a polyamine having a primary amino group and/or a secondary amino group at both ends is used as a reaction terminator. Examples of the polyamine having a primary amino group and/or a secondary amino group at both ends include aliphatic diamines such as ethylenediamine, propylenediamine, tetramethylenediamine, and hexamethylenediamine, isophoronediamine, 4,4′- Alicyclic diamines such as dicyclohexylmethanediamine, polyamines such as diethylenetriamine and triethylenetetratriamine, aromatic diamines such as toluylenediamine, araliphatic diamines such as xylenediamine, N-(2-hydroxyethyl) Diamines having a hydroxyl group such as ethylenediamine and N-(2-hydroxyethyl)propylenediamine, and the like, and among these, polyamines having a primary amino group such as diethylenetriamine and triethylenetetratriamine are preferable.
To obtain a polyurethane resin having a hydroxyl group, a compound having a hydroxyl group is used as a chain extender and/or a reaction terminator. It is preferable to use a compound having a hydroxyl group as both the chain extender and the reaction terminator. Examples of the chain extender include diamines having a hydroxyl group such as N-(2-hydroxyethyl)ethylenediamine, N-(2-hydroxyethyl)propylenediamine and N,N'-di(2-hydroxyethyl)ethylenediamine. it can. As the reaction terminator, diamines having a hydroxyl group such as N-(2-hydroxyethyl)ethylenediamine, N-(2-hydroxyethyl)propylenediamine, N,N'-di(2-hydroxyethyl)ethylenediamine, monoethanol. Examples thereof include alkanolamines having a hydroxyl group such as amine and diethanolamine.
本発明では、上記材料を用いて、公知のポリウレタン樹脂の製造方法を採用して有機ジイソシアネートを得ることができる。また、それぞれの成分の分子量や化学構造、また当量比が異なると、得られるポリウレタン樹脂の硬さも異なることから、これら成分を適宜選択し、組み合わせによって、印刷適性やラミネート適性を調整することが可能である。
バインダー樹脂の含有量は、印刷時のラミネート用印刷インキ組成物中に、固形分で5〜15質量%が好ましい。バインダー樹脂の含有量が範囲外であると、引き裂き性が低下する傾向がある。
そして、本発明のラミネート用印刷インキ組成物におけるポリウレタン樹脂は、質量平均分子量が10000〜70000であることが好ましく、さらに20000〜40000であることがより好ましい。
さらに、その他のバインダー樹脂として更にセルロース樹脂、アクリル樹脂、ポリアミド樹脂や粘着性樹脂等を補助的に添加することができる。
In the present invention, an organic diisocyanate can be obtained using the above-mentioned materials by employing a known method for producing a polyurethane resin. Further, when the molecular weight, chemical structure, or equivalent ratio of each component is different, the hardness of the resulting polyurethane resin is also different. Therefore, it is possible to appropriately select these components and combine them to adjust the printability and laminating suitability. Is.
The content of the binder resin is preferably 5 to 15 mass% in terms of solid content in the printing ink composition for lamination during printing. If the content of the binder resin is out of the range, the tearability tends to decrease.
The weight average molecular weight of the polyurethane resin in the printing ink composition for lamination of the present invention is preferably 10,000 to 70,000, and more preferably 20,000 to 40,000.
Further, as other binder resin, cellulose resin, acrylic resin, polyamide resin, adhesive resin or the like can be supplementarily added.
<硬化剤>
硬化剤としては、多官能ポリイソシアネート化合物が利用できる。具体的には、ビウレット、イソシアヌレート、アダクト、2官能型の多官能イソシアネート化合物、イソホロンジイソシアネートが利用でき、24A−100、22A−75、TPA−100、TSA−100、TSS−100、TAE−100、TKA−100、P301−75E、E402−808、E405−70B、AE700−100、D101、D201、A201H(旭化成社製)、マイテックY260A(三菱化学社製)、コロネート CORONATE HX、コロネート CORONATE HL、コロネート CORONATE L(日本ポリウレタン社製)、デスモデュール N75MPA/X(バイエル社製)等が例示できる。なかでも、イソホロンジイソシアネート又はそのアダクトが好ましい。さらに、3官能以上のイソシアネート化合物も使用できる。
この硬化剤の使用量は、引き裂き性の点からポリウレタン樹脂と硬化剤の含有量の質量比率が、ポリウレタン樹脂:硬化剤=1:0.35〜0.9の範囲となるように使用するが、ポリウレタン樹脂:硬化剤=1:0.4〜0.8が好ましく、さらに好ましくはポリウレタン樹脂:硬化剤=1:0.48〜0.75である。
<Curing agent>
A polyfunctional polyisocyanate compound can be used as the curing agent. Specifically, biuret, isocyanurate, adduct, bifunctional polyfunctional isocyanate compound, isophorone diisocyanate can be used, and 24A-100, 22A-75, TPA-100, TSA-100, TSS-100, TAE-100. , TKA-100, P301-75E, E402-808, E405-70B, AE700-100, D101, D201, A201H (manufactured by Asahi Kasei Corporation), Mitec Y260A (manufactured by Mitsubishi Chemical Corporation), Coronate CORONATE HX, Coronate CORONATE HL, Coronate CORONATE L (manufactured by Nippon Polyurethane Co., Ltd.), Desmodur N75MPA/X (manufactured by Bayer Co., Ltd.) and the like can be exemplified. Of these, isophorone diisocyanate or its adduct is preferable. Furthermore, a trifunctional or higher functional isocyanate compound can also be used.
The amount of the curing agent used is such that the mass ratio of the contents of the polyurethane resin and the curing agent is in the range of polyurethane resin:curing agent=1:0.35-0.9 from the viewpoint of tearability. , Polyurethane resin:hardening agent=1:0.4 to 0.8, more preferably polyurethane resin:hardening agent=1:0.48 to 0.75.
<有機溶剤>
ラミネート用印刷インキ組成に使用される有機溶剤としては、トルエン、ケトン系有機溶剤(例えば、アセトン、メチルエチルケトン、メチルイソブチルケトンなど)、エステル系有機溶剤(例えば、酢酸メチル、酢酸エチル、酢酸n−プロピル、酢酸n−ブチル、酢酸イソブチルなど)、アルコール系有機溶剤(例えば、メタノール、エタノール、n−プロパノール、イソプロパノール、ブタノールなど)、炭化水素系溶剤(トルエン、メチルシクロヘキサンなど)が利用できる。
なお、最近の環境問題への対応と、インキの印刷適性や乾燥性などを考慮して、中でも印刷時のラミネート用印刷インキ組成物の有機溶剤として、エステル系有機溶剤とアルコール系有機溶剤との混合有機溶剤を、エステル系有機溶剤/アルコール系有機溶剤=50/50〜95/5の範囲、好ましくはエステル系有機溶剤/アルコール系有機溶剤=60/40〜85/15の範囲となるように使用することが好ましい。
さらに、インキの印刷適性の点から、印刷時のラミネート用印刷インキ組成物中に酢酸プロピルを5質量%以上、好ましくは15質量%以上含有させることが好ましい。
<Organic solvent>
As the organic solvent used in the printing ink composition for lamination, toluene, ketone-based organic solvents (for example, acetone, methyl ethyl ketone, methyl isobutyl ketone, etc.), ester-based organic solvents (for example, methyl acetate, ethyl acetate, n-propyl acetate) are used. , N-butyl acetate, isobutyl acetate, etc.), alcoholic organic solvents (eg, methanol, ethanol, n-propanol, isopropanol, butanol, etc.), and hydrocarbon solvents (toluene, methylcyclohexane, etc.) can be used.
In addition, in consideration of recent environmental problems and the printability and drying properties of the ink, among others, as an organic solvent of the printing ink composition for lamination at the time of printing, an ester organic solvent and an alcohol organic solvent are used. The mixed organic solvent should be in the range of ester organic solvent/alcohol organic solvent=50/50 to 95/5, preferably ester organic solvent/alcohol organic solvent=60/40 to 85/15. Preference is given to using.
Further, from the viewpoint of the printability of the ink, it is preferable that the printing ink composition for laminating at the time of printing contains 5 mass% or more, preferably 15 mass% or more of propyl acetate.
<添加剤>
上記有機溶剤性グラビア印刷用組成物は、更に粘着付与剤、架橋剤、滑剤、耐ブロッキング剤、帯電防止剤、界面活性剤等の各種添加剤を添加することができる。
<Additive>
The organic solvent-based gravure printing composition may further contain various additives such as a tackifier, a crosslinking agent, a lubricant, an anti-blocking agent, an antistatic agent, and a surfactant.
<本発明のラミネート用印刷インキ組成物の製造方法>
本発明のラミネート用印刷インキ組成物は、上述の硬化剤以外の各種材料を従来一般的に使用されている各種の分散・混練装置を使用し製造し、そして、各固形分材料の含有量や、ポリウレタン樹脂と有機溶剤との組み合わせなどを調整することにより、粘度を10〜1000mPa・sとした後に、経験時安定性の点から、印刷時に硬化剤を加え、印刷時の雰囲気温度において、印刷条件に応じて適切な秒数となるように、具体的にはザーンカップ3号の流出秒数が12〜23秒、好ましくは、高速印刷では14〜16秒程度となるまで有機溶剤を加え撹拌することにより得ることができる。
<The manufacturing method of the printing ink composition for lamination of this invention>
The printing ink composition for laminating of the present invention is produced by using various materials other than the above-mentioned curing agent by using various commonly used dispersing/kneading apparatuses, and the content of each solid content material and By adjusting the combination of polyurethane resin and organic solvent, etc., after setting the viscosity to 10 to 1000 mPa·s, from the viewpoint of experience stability, a curing agent is added at the time of printing and printing is performed at the ambient temperature during printing. To obtain an appropriate number of seconds depending on the conditions, specifically add an organic solvent and stir until the outflow seconds of Zahn Cup No. 3 is 12 to 23 seconds, preferably about 14 to 16 seconds in high speed printing. Can be obtained.
<易引き裂き性積層体>
次に、基材フィルムに、ラミネート用印刷インキを印刷後、水酸基を有するポリエステル系接着剤及びイソシアネート基を含有するイソシアネート系接着剤を含有する接着剤を塗布し、シーラントフィルムを積層して得られる易引き裂き性積層体について説明する。
<Easy tearable laminate>
Next, the base film is printed with a printing ink for laminating, and then a polyester-based adhesive having a hydroxyl group and an adhesive containing an isocyanate-based adhesive containing an isocyanate group are applied, and a sealant film is laminated. The easily tearable laminate will be described.
(基材フィルム)
本発明の易引き裂き性積層体の基材フィルムとしては、特に限定されず、ポリエチレン、ポリプロピレン等のポリオレフィンフィルム、ポリエチレンテレフタレート、ポリ乳酸、ポリカプロラクトン等のポリエステルフィルム、ナイロン、ビニロンといった各種印刷用プラスチックフィルムが使用できる。
(Base film)
The substrate film of the easily tearable laminate of the present invention is not particularly limited, and a polyolefin film such as polyethylene and polypropylene, a polyester film such as polyethylene terephthalate, polylactic acid and polycaprolactone, a plastic film for various printing such as nylon and vinylon. Can be used.
(ラミネート用印刷インキ組成物)
ラミネート用印刷インキ組成物は上記したラミネート用印刷インキ組成物を使用できる。
(Printing ink composition for lamination)
As the printing ink composition for laminating, the printing ink composition for laminating described above can be used.
(接着剤)
従来から、押出ラミネート加工、ドライラミネート加工で使用されている水酸基を有する接着剤を使用することができる。例えば、水酸基を有するポリエステル系接着剤及びイソシアネート基を含有するイソシアネート系接着剤を含有する接着剤等が例示できる。
具体的には、押出ラミネート加工で使用されている接着剤(アンカーコート剤)としては、A−3210/A−3070、A−3210/A3072、A−3210/A−3075(三井化学社製)、セカダイン2710A/セカダイン2810C(T)、セカダイン2730A/セカダイン2730B、セカダイン2710A/セカダイン2710C(大日精化工業社製)、LX−500、LX−901、LX747A等、ドライラミネート加工で使用されている接着剤としては、デックドライLX−401A、75A、719、703VL、500、510等(DICグラフィック社製、ディックドライは、DICグラフィックスの登録商標)、タケラック/タケネート A−909/A−5、A−977/A−92、A−606/A−50、A−515/A−50、A−626/A−50、A−525/A−52、A−666/A−65等(三井化学社製)、RU−77、771、3600、3900等(ロックペイント社製)等が挙げられる。
(adhesive)
Conventionally, an adhesive having a hydroxyl group, which has been used in extrusion laminating and dry laminating, can be used. For example, a polyester-based adhesive having a hydroxyl group and an adhesive containing an isocyanate-based adhesive containing an isocyanate group can be exemplified.
Specifically, as an adhesive (anchor coat agent) used in extrusion lamination processing, A-3210/A-3070, A-3210/A3072, A-3210/A-3075 (manufactured by Mitsui Chemicals, Inc.) , Secedane 2710A/Secedane 2810C(T), Secedane 2730A/Secedine 2730B, Secedane 2710A/Secedane 2710C (manufactured by Dainichiseika Kogyo KK), LX-500, LX-901, LX747A, etc. As the agent, Deck Dry LX-401A, 75A, 719, 703VL, 500, 510 and the like (manufactured by DIC Graphic, Dick Dry is a registered trademark of DIC Graphics), Takelac/Takenate A-909/A-5, A -977/A-92, A-606/A-50, A-515/A-50, A-626/A-50, A-525/A-52, A-666/A-65, etc. (Mitsui Chemicals) Company), RU-77, 771, 3600, 3900, etc. (manufactured by Rock Paint).
(シーラントフィルム)
シーラントフィルムとしては、ドライラミネート加工による積層手段を採用するときに使用する溶融樹脂としては、低密度ポリエチレン、LLDPE、エチレン−酢酸ビニル共重合体、ポリプロピレン等、従来から使用される樹脂を使用できる。
また成形されたフィルムを積層させることによる押出ラミネート加工で使用するプラスチックフィルムとしては、無延伸プラスチックフィルム(例えば、無延伸ポリエチレンフィルム、無延伸ポリプロピレンフィルム等)等の従来から使用されるフィルムを使用できる。
(Sealant film)
For the sealant film, a conventionally used resin such as low-density polyethylene, LLDPE, ethylene-vinyl acetate copolymer, or polypropylene can be used as the molten resin used when the laminating means by dry laminating is adopted.
As the plastic film used for extrusion lamination by laminating the formed films, conventionally used films such as unstretched plastic films (eg, unstretched polyethylene film, unstretched polypropylene film, etc.) can be used. ..
<易引き裂き性積層体及び易引き裂き性積層袋>
本発明の易引き裂き性積層体及び易引き裂き性積層袋について説明する。
まず、上記の印刷基材に、一般的なグラビア印刷方式又はフレキソ印刷方式等を用いて、本発明のラミネート用印刷インキ組成物により所望の模様や文字等を印刷する。
得られた印刷物にシーラントと呼ばれる熱融着性ポリマーを積層するラミネート加工が行われる。このラミネート加工には、主として2つの方法が利用されている。
一つ目は、ラミネート用印刷インキ組成物により印刷を行い、この印刷部を硬化剤による硬化を行った後、若しくは行う前に、得られた印刷層の表面に接着剤(アンカーコート剤ともいう)を塗工した後、熱融着性ポリマーを溶融樹脂として、これを積層させる押出ラミネート加工方法である。押出ラミネート加工方法は、印刷層の表面に、接着剤(例えば、水酸基を有するポリエステル系接着剤及びイソシアネート基を含有するイソシアネート系接着剤を含有する接着剤等)を塗工した後、既知の押出ラミネート機によって、溶融樹脂を積層させてなるものである。更にその溶融樹脂を中間層として、さらに他の材料を積層することによりサンドイッチ状に積層することもできる。なお、接着剤としてイミン系アンカーコート剤を使用するよりイソシアネート系アンカーコート剤を使用する方が接着力に優れる点において好ましい。
二つ目は、ラミネート用印刷インキ組成物により印刷を行い、この印刷部を硬化剤による硬化を行った後、若しくは行う前に、その印刷層の表面に接着剤(例えば、水酸基を有するポリエステル系接着剤及びイソシアネート基を含有するイソシアネート系接着剤を含有する接着剤等)を塗工した後、無延伸プラスチックフィルムを積層させるドライラミネート加工である。特に、レトルト用途で使用される金属箔を予めはさんでなる複層からなるフィルムを用いてラミネート加工することもできる。
これらの方法により得られた易引き裂き性積層体は、その後、最終的にシーラント面同士がヒートシーラーなどで溶封されて易引き裂き性積層袋となる。
なお、この2つの方法に共通する事項として、ラミネート用印刷インキ組成物により印刷を行い、この印刷部を硬化剤による硬化を行った後に、接着剤を塗工する場合には、ラミネート用印刷インキ組成物と接着剤とは、互いに異なる官能基による硬化、つまり異なる硬化機構により硬化しても良く、同じ官能基が作用する硬化剤を使用することもできる。この結果、より適切な、ラミネート用印刷インキ組成物及び接着剤の組み合わせを選択することが可能になる。
一方、ラミネート用印刷インキ組成物により印刷を行い、この印刷部を硬化剤による硬化を行う前に、接着剤を塗工する場合には、ラミネート用印刷インキ組成物と接着剤とは、互いに同じ官能基が作用する硬化剤を使用することもできる。
<Easily tearable laminated body and easily tearable laminated bag>
The easily tearable laminate and the easily tearable laminated bag of the present invention will be described.
First, a desired pattern, characters or the like is printed on the above-mentioned printing substrate by using a general gravure printing method, a flexographic printing method or the like with the printing ink composition for lamination of the present invention.
Lamination is performed by laminating a heat-fusible polymer called a sealant on the obtained printed matter. Two methods are mainly used for this laminating process.
The first is printing with a printing ink composition for laminating, and after or before curing the printed portion with a curing agent, an adhesive (also called an anchor coating agent) is applied to the surface of the obtained printing layer. ) Is applied, and then the heat-fusible polymer is used as a molten resin, which is laminated by extrusion laminating. The extrusion laminating method is performed by applying an adhesive (for example, a polyester-based adhesive having a hydroxyl group and an isocyanate-containing adhesive containing an isocyanate group) on the surface of the printed layer, and then applying a known extrusion method. It is formed by laminating molten resins by a laminating machine. Further, the molten resin may be used as an intermediate layer, and another material may be further laminated to form a sandwich. In addition, it is preferable to use an isocyanate-based anchor coating agent as an adhesive, because the adhesive strength is superior to that of an imine-based anchor coating agent.
The second is printing with a printing ink composition for laminating, and after the printed portion is cured with a curing agent or before the adhesive is applied to the surface of the printed layer (for example, a polyester-based resin having a hydroxyl group). This is a dry lamination process in which an unstretched plastic film is laminated after applying an adhesive and an adhesive containing an isocyanate-based adhesive containing an isocyanate group. In particular, a metal foil used for retort applications can be laminated using a film composed of multiple layers sandwiched in advance.
The easily tearable laminate obtained by these methods is finally sealed with the sealant surfaces by a heat sealer or the like to form an easily tearable laminated bag.
In addition, as a matter common to these two methods, when printing is performed with a printing ink composition for lamination, and an adhesive is applied after the printing portion is cured with a curing agent, the printing ink for lamination is used. The composition and the adhesive may be cured by functional groups different from each other, that is, may be cured by different curing mechanisms, and a curing agent having the same functional group may be used. As a result, it becomes possible to select a more appropriate combination of the printing ink composition for laminating and the adhesive.
On the other hand, when printing is performed with the printing ink composition for lamination and an adhesive is applied before curing the printed part with a curing agent, the printing ink composition for lamination and the adhesive are the same as each other. It is also possible to use hardeners on which functional groups act.
以下に実施例を挙げて本発明を更に詳細に説明するが、本発明はこれらの実施例のみに限定されるものではない。なお、特に断りのない限り、「%」は「質量%」を意味し、「部」は「質量部」を意味する。 Hereinafter, the present invention will be described in more detail with reference to Examples, but the present invention is not limited to these Examples. Unless otherwise specified, "%" means "mass%" and "part" means "part by mass".
(ポリウレタン樹脂ワニスの製造)
ポリウレタン樹脂ワニスA製造例(末端1級アミノ基、末端水酸基有り)
撹拌機、冷却管及び窒素ガス導入管を備えた四つ口フラスコに、平均分子量2000の3−メチル−1,5−ペンチレンアジペートジオール100質量部、平均分子量2000のポリプロピレングリコール100質量部、及びイソホロンジイソシアネート44.4質量部を仕込み、窒素ガスを導入しながら100〜105℃で6時間反応させた。室温近くまで放冷し、酢酸エチル521質量部、イソプロピルアルコール92質量部を加えた後、イソホロンジアミン15.6質量部を加えて鎖伸長させ、更にモノエタノールアミン0.31質量部を加え反応させ、その後、イソホロンジアミン1.68質量部、ジエチレントリアミン0.17質量部を加えて反応停止させてポリウレタン樹脂ワニスA(固形分30質量%、粘度250mPa・s/25℃)を得た。
(Manufacture of polyurethane resin varnish)
Polyurethane resin varnish A production example (with terminal primary amino group and terminal hydroxyl group)
In a four-necked flask equipped with a stirrer, a cooling pipe and a nitrogen gas introduction pipe, 100 parts by mass of 3-methyl-1,5-pentylene adipatediol having an average molecular weight of 2000, 100 parts by mass of polypropylene glycol having an average molecular weight of 2000, and 44.4 parts by mass of isophorone diisocyanate was charged and reacted at 100 to 105° C. for 6 hours while introducing nitrogen gas. After cooling to near room temperature, 521 parts by mass of ethyl acetate and 92 parts by mass of isopropyl alcohol were added, 15.6 parts by mass of isophoronediamine was added to extend the chain, and 0.31 parts by mass of monoethanolamine was further added to react. Then, 1.68 parts by mass of isophoronediamine and 0.17 parts by mass of diethylenetriamine were added to stop the reaction to obtain a polyurethane resin varnish A (solid content 30% by mass, viscosity 250 mPa·s/25° C.).
ポリウレタン樹脂ワニスB製造例(末端1級アミノ基、分子内及び末端水酸基有り)
撹拌機、冷却管及び窒素ガス導入管を備えた四つ口フラスコに、平均分子量2000の3−メチル−1,5−ペンチレンアジペートジオール100質量部、平均分子量2000のポリプロピレングリコール100質量部、及びイソホロンジイソシアネート35.5質量部(0.16モル)、N−(2−ヒドロキシエチル)プロピレンジアミン4.7質量部(0.04モル)を仕込み、窒素ガスを導入しながら100〜105℃で6時間反応させた。室温近くまで放冷し、酢酸エチル521質量部、イソプロピルアルコール92質量部を加えた後、イソホロンジアミン15.6質量部を加えて鎖伸長させ、更にモノエタノールアミン0.31質量部を加え反応させ、その後、イソホロンジアミン1.68質量部、ジエチレントリアミン0.17質量部を加えて反応停止させてポリウレタン樹脂ワニスB(固形分30質量%、粘度250mPa・s/25℃)を得た。
Polyurethane resin varnish B production example (with primary amino group at the terminal, intramolecular and terminal hydroxyl groups)
In a four-necked flask equipped with a stirrer, a cooling pipe and a nitrogen gas introduction pipe, 100 parts by mass of 3-methyl-1,5-pentylene adipatediol having an average molecular weight of 2000, 100 parts by mass of polypropylene glycol having an average molecular weight of 2000, and 35.5 parts by mass (0.16 mol) of isophorone diisocyanate and 4.7 parts by mass (0.04 mol) of N-(2-hydroxyethyl)propylenediamine were charged, and 6 at 100 to 105° C. while introducing nitrogen gas. Reacted for hours. After cooling to near room temperature, 521 parts by mass of ethyl acetate and 92 parts by mass of isopropyl alcohol were added, 15.6 parts by mass of isophoronediamine was added to extend the chain, and 0.31 parts by mass of monoethanolamine was further added to react. Then, 1.68 parts by mass of isophoronediamine and 0.17 parts by mass of diethylenetriamine were added to stop the reaction to obtain a polyurethane resin varnish B (solid content 30% by mass, viscosity 250 mPa·s/25° C.).
ポリウレタン樹脂ワニスC製造例(末端1級アミノ基、末端水酸基有り)
撹拌機、冷却管及び窒素ガス導入管を備えた四つ口フラスコに、平均分子量2000の3−メチル−1,5−ペンチレンアジペートジオール100質量部、平均分子量2000のポリプロピレングリコール100質量部、及びイソホロンジイソシアネート44.4質量部を仕込み、窒素ガスを導入しながら100〜105℃で6時間反応させた。室温近くまで放冷し、酢酸エチル523質量部、イソプロピルアルコール92質量部を加えた後、イソホロンジアミン13.6質量部を加えて鎖伸長させ、更にモノエタノールアミン0.49質量部を加え反応させ、その後、イソホロンジアミン4.76質量部、ジエチレントリアミン0.41質量部を加えて反応停止させてポリウレタン樹脂ワニスC(固形分30質量%、粘度200mPa・s/25℃)を得た。
Polyurethane resin varnish C production example (terminal primary amino group, terminal hydroxyl group)
In a four-necked flask equipped with a stirrer, a cooling pipe and a nitrogen gas introduction pipe, 100 parts by mass of 3-methyl-1,5-pentylene adipatediol having an average molecular weight of 2000, 100 parts by mass of polypropylene glycol having an average molecular weight of 2000, and 44.4 parts by mass of isophorone diisocyanate was charged and reacted at 100 to 105° C. for 6 hours while introducing nitrogen gas. After allowing to cool to near room temperature, 523 parts by mass of ethyl acetate and 92 parts by mass of isopropyl alcohol were added, 13.6 parts by mass of isophoronediamine was added to extend the chain, and 0.49 parts by mass of monoethanolamine was further added to react. Then, 4.76 parts by mass of isophoronediamine and 0.41 parts by mass of diethylenetriamine were added to stop the reaction, and a polyurethane resin varnish C (solid content 30% by mass, viscosity 200 mPa·s/25° C.) was obtained.
ポリウレタン樹脂ワニスD製造例(末端に1級アミノ基有、水酸基なし)
撹拌機、冷却管及び窒素ガス導入管を備えた四つ口フラスコに、平均分子量2000の3−メチル−1,5−ペンチレンアジペートジオール100質量部、平均分子量2000のポリプロピレングリコール100質量部、及びイソホロンジイソシアネート44.4質量部を仕込み、窒素ガスを導入しながら100〜105℃で6時間反応させた。室温近くまで放冷し、酢酸エチル521質量部、イソプロピルアルコール92質量部を加えた後、イソホロンジアミン15.6質量部を加えて鎖伸長させ、その後、イソホロンジアミン2.54質量部、ジエチレントリアミン0.17質量部を加えて反応停止させてポリウレタン樹脂ワニスD(固形分30質量%、粘度250mPa・s/25℃)を得た。
Polyurethane resin varnish D production example (primary amino group at the end, no hydroxyl group)
In a four-necked flask equipped with a stirrer, a cooling pipe and a nitrogen gas introduction pipe, 100 parts by mass of 3-methyl-1,5-pentylene adipatediol having an average molecular weight of 2000, 100 parts by mass of polypropylene glycol having an average molecular weight of 2000, and 44.4 parts by mass of isophorone diisocyanate was charged and reacted at 100 to 105° C. for 6 hours while introducing nitrogen gas. After cooling to near room temperature, 521 parts by mass of ethyl acetate and 92 parts by mass of isopropyl alcohol were added, and then 15.6 parts by mass of isophoronediamine was added to extend the chain. Thereafter, 2.54 parts by mass of isophoronediamine, and 0.2 parts of diethylenetriamine. The reaction was stopped by adding 17 parts by mass to obtain a polyurethane resin varnish D (solid content: 30% by mass, viscosity: 250 mPa·s/25° C.).
ポリウレタン樹脂ワニスE製造例(末端に1級アミノ基なし、両末端に水酸基(つまり水酸基を2つ)有り)
撹拌機、冷却管及び窒素ガス導入管を備えた四つ口フラスコに平均分子量2000の3−メチル−1,5−ペンチレンアジペートジオール100質量部、平均分子量2000のポリプロピレングリコール100質量部、及びイソホロンジイソシアネート44.4質量部を仕込み、窒素ガスを導入しながら100〜105℃で6時間反応させた。室温近くまで放冷し、酢酸エチル521質量部、イソプロピルアルコール92質量部を加えた後、イソホロンジアミン15.6質量部を加えて鎖伸長させ、更にモノエタノールアミン1.01質量部を加えて反応停止させてポリウレタン樹脂ワニスE(固形分30質量%、粘度230mPa・s/25℃)を得た。
Polyurethane resin varnish E production example (no primary amino groups at the ends, hydroxyl groups at both ends (ie two hydroxyl groups))
100 parts by mass of 3-methyl-1,5-pentylene adipatediol having an average molecular weight of 2000, 100 parts by mass of polypropylene glycol having an average molecular weight of 2000, and isophorone were placed in a four-necked flask equipped with a stirrer, a cooling pipe, and a nitrogen gas introduction pipe. 44.4 parts by mass of diisocyanate was charged and reacted at 100 to 105° C. for 6 hours while introducing nitrogen gas. After allowing to cool to near room temperature, 521 parts by mass of ethyl acetate and 92 parts by mass of isopropyl alcohol were added, 15.6 parts by mass of isophoronediamine was added to extend the chain, and 1.01 parts by mass of monoethanolamine was further added to react. After stopping, a polyurethane resin varnish E (solid content 30% by mass, viscosity 230 mPa·s/25° C.) was obtained.
(ラミネート用印刷インキ組成物の製造)
顔料(酸化チタン)35質量部とポリウレタン樹脂ワニスA〜E30質量部、混合溶剤10質量部を、ペイントコンデショナーを用いて混練し、更に表1の配合にしたがって残余の混合溶剤A又はBを添加混合した各混合物の100質量部に、印刷時に表1の配合に従って、硬化剤(マイテックNY260A、三菱化学社製、マイテックは三菱化学社の登録商標)及び混合溶剤で希釈し、粘度を離合社製ザーンカップ#3で15秒に調整した、実施例1〜7、比較例1〜3のラミネート用印刷用インキ組成物を調製した。
(Production of printing ink composition for lamination)
35 parts by weight of pigment (titanium oxide), 30 parts by weight of polyurethane resin varnishes A to E, and 10 parts by weight of mixed solvent are kneaded using a paint conditioner, and the remaining mixed solvent A or B is added and mixed according to the formulation of Table 1. 100 parts by mass of each mixture was diluted with a curing agent (Mytec NY260A, manufactured by Mitsubishi Chemical Co., Ltd., Mitec is a registered trademark of Mitsubishi Chemical Co.) and a mixed solvent according to the composition shown in Table 1 at the time of printing, and the viscosity was separated. The printing ink compositions for laminating of Examples 1 to 7 and Comparative Examples 1 to 3 adjusted to 15 seconds by Zahn cup #3 were prepared.
<性能評価>
実施例1〜5、比較例1〜3のラミネート用印刷インキ用組成物については、彫刻版(ヘリオ175線)、実施例6〜7のラミネート用印刷インキ組成物については彫刻版(ヘリオ200線)を備えたグラビア印刷機(東谷製作所製)にて、ONY#15(東洋紡績株式会社製、N−1102、厚さ15μm、以後基材フィルムと記載)の処理面に印刷速度100m/分で印刷を行った。
<Performance evaluation>
The laminating printing ink compositions of Examples 1 to 5 and Comparative Examples 1 to 3 were engraved (Helio 175 line), and the laminating printing ink compositions of Examples 6 to 7 were engraved (Helio 200 line). ) Equipped with a gravure printing machine (manufactured by Toya Seisakusho Co., Ltd.) at a printing speed of 100 m/min on the treated surface of ONY#15 (manufactured by Toyobo Co., Ltd., N-1102, thickness 15 μm, hereinafter referred to as base film). Printed.
(ドライラミネート)
上記実施例1〜7、比較例1〜3の各印刷物に、水酸基を有するポリエステル系接着剤及びイソシアネート基を含有するイソシアネート系接着剤を含有する接着剤(三井化学社製、A−515/A−50酢酸エチル溶液)を塗布し、ドライラミネート機にてシーラントフィルムであるLLDPE#50(東洋紡社製、L−4104)を積層し、積層体を得た。
(Dry laminate)
An adhesive containing a polyester adhesive having a hydroxyl group and an isocyanate adhesive containing an isocyanate group in each of the printed materials of Examples 1 to 7 and Comparative Examples 1 to 3 (A-515/A manufactured by Mitsui Chemicals, Inc.) -50 ethyl acetate solution) was applied and a sealant film LLDPE#50 (manufactured by Toyobo Co., Ltd., L-4104) was laminated by a dry laminating machine to obtain a laminate.
(押出ラミネート)
上記実施例1〜7、比較例1〜3の各印刷物に、接着剤(A−3210/A−3070(三井化学社製))を塗布し押出ラミネート機にて溶融ポリエチレンを積層して積層体を得た。
(Extrusion lamination)
An adhesive (A-3210/A-3070 (manufactured by Mitsui Chemicals, Inc.)) is applied to each of the printed materials of Examples 1 to 7 and Comparative Examples 1 to 3, and molten polyethylene is laminated by an extrusion laminating machine to form a laminate. Got
(発色性)
上記基材フィルムに実施例1〜7、比較例1〜3のラミネート用印刷インキ用組成物を、175線の印刷版を用いたグラビア印刷機にて、印刷した各印刷物の発色性を、比較例3のラミネート用印刷インキ用組成物の発色性を標準として、発色性のレベルを目視にて観察し、下記の評価基準にて評価した。
○:比較例3の発色性より明らかに鮮明と認められるもの
×:比較例3の発色性に比べて鮮明と認められないもの
(Color development)
The composition of the printing ink for laminating of Examples 1 to 7 and Comparative Examples 1 to 3 was printed on the above base film by a gravure printing machine using a printing plate of 175 lines to compare the color developability of each printed matter. The color development level of the composition for printing ink for laminating of Example 3 was used as a standard, and the level of color development was visually observed and evaluated according to the following evaluation criteria.
◯: clearer than the color developability of Comparative Example 3 x: not clearer than the color developability of Comparative Example 3
(引き裂き性)
ドライラミネート、押出ラミネートで得られた実施例1〜7、比較例1〜3の各積層体を40℃で3日経時した後、カッターで切れ目を入れ、手で引き裂いた際の引き裂き易さで評価した。
○:抵抗なく引き裂ける
△:引き裂き時に抵抗を感じるか、又はシーラントの伸びを若干生じるが何とか引き裂ける
×:シーラント伸びが生じる又は全く引き裂けない
(Tearability)
After each laminate of Examples 1 to 7 and Comparative Examples 1 to 3 obtained by dry lamination and extrusion lamination was stored at 40° C. for 3 days, a cut was made with a cutter and the tearability was high when tearing by hand. evaluated.
◯: Tear without resistance Δ: Resistance is felt during tearing, or some sealant elongation occurs but somehow tears ×: Sealant elongation occurs or no tear occurs
硬化剤:イソホロンジイソシアネート(IPDIアダクト)(三菱化学社製、マイテックNY260A)
混合溶剤:酢酸エチル/酢酸プロピル/イソプロピルアルコール=50/25/25(質量比)
Hardener: Isophorone diisocyanate (IPDI adduct) (Mitsubishi Chemical Co., Mitec NY260A)
Mixed solvent: ethyl acetate/propyl acetate/isopropyl alcohol=50/25/25 (mass ratio)
本発明のラミネート用印刷インキ組成物を用いて印刷してなる各実施例の積層体は、175線及び200線のいずれの印刷刷版を用いても良好な発色性を示し、かつドライラミネート及び押出ラミネートのいずれの方法によりラミネート加工を行っても、抵抗なく引き裂けるという良好な易引き裂き性を示した。
これに対して、使用したポリウレタン樹脂に対する硬化剤の比率が本発明中の範囲よりも少ない比較例1〜3によれば、発色性は良好ではあるものの、易引き裂き性に劣り、シーラントの伸びを若干生じるが何とか引き裂ける程度に留まっていた。さらに、末端に1級アミノ基を有するものの水酸基を有しないポリウレタン樹脂を使用した比較例2によると、発色性は良好ではあるが、引き裂けない積層体となった。また、末端に水酸基を有するもののアミノ基を有しないポリウレタン樹脂を使用した比較例3によると、発色性は良好ではなく、加えて引き裂き時に抵抗を感じるものとなった。
The laminates of the respective examples printed by using the printing ink composition for lamination of the present invention show good color developability using any printing plate of 175 lines and 200 lines, and dry laminate and Even if laminating was performed by any of the extrusion laminating methods, it showed good easy tearing property that it was tearable without resistance.
On the other hand, according to Comparative Examples 1 to 3 in which the ratio of the curing agent to the used polyurethane resin is less than the range in the present invention, although the color developability is good, the easy tearability is inferior and the elongation of the sealant is increased. It occurred a little, but it was just torn. Furthermore, according to Comparative Example 2 in which a polyurethane resin having a primary amino group at the terminal but not a hydroxyl group was used, a laminate having good color development but not tearing was obtained. Further, according to Comparative Example 3 in which a polyurethane resin having a hydroxyl group at the terminal but not having an amino group was used, the color developability was not good, and in addition, resistance was felt during tearing.
Claims (6)
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