AU2018373095B2 - Aqueous liquid ink and printed article - Google Patents

Aqueous liquid ink and printed article Download PDF

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Publication number
AU2018373095B2
AU2018373095B2 AU2018373095A AU2018373095A AU2018373095B2 AU 2018373095 B2 AU2018373095 B2 AU 2018373095B2 AU 2018373095 A AU2018373095 A AU 2018373095A AU 2018373095 A AU2018373095 A AU 2018373095A AU 2018373095 B2 AU2018373095 B2 AU 2018373095B2
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Prior art keywords
mass
polyol
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polyols
aqueous liquid
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AU2018373095A1 (en
Inventor
Takaaki Kudou
Sadamu Nagahama
Rikei Sasaka
Naoto Satake
Yasuyuki Shodai
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DIC Graphics Corp
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DIC Graphics Corp
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Classifications

    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/08Processes
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/40High-molecular-weight compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/40High-molecular-weight compounds
    • C08G18/42Polycondensates having carboxylic or carbonic ester groups in the main chain
    • C08G18/44Polycarbonates
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D11/00Inks
    • C09D11/02Printing inks
    • C09D11/03Printing inks characterised by features other than the chemical nature of the binder
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D11/00Inks
    • C09D11/02Printing inks
    • C09D11/10Printing inks based on artificial resins
    • C09D11/102Printing inks based on artificial resins containing macromolecular compounds obtained by reactions other than those only involving unsaturated carbon-to-carbon bonds

Abstract

The present invention addresses the problem of providing an aqueous liquid ink which exhibits fundamental characteristics as an aqueous liquid ink (adhesion to a base material, blocking resistance, a high printing density, and the like), and which also exhibits high water resistance (boil retort properties) and solvent resistance. This aqueous liquid ink includes a colouring agent (A), a binder (B) having acid groups, a basic compound (C), and an aqueous medium (D). The binder (B) having acid groups includes a urethane resin (B1) which is a reaction product of a polyisocyanate (b2), and a polyol (b1) including at least one from among a polyol (b1-1) having acid groups, a polyester polyol (b1-2), and a polycarbonate polyol (b1-3). The content of alicyclic structures in the urethane resin (B1) is at least 1,000 mmol/kg. The basic compound (C) includes at least one from among a basic metal compound (C1) and an organic amine (C2).

Description

DESCRIPTION
Title: AQUEOUS LIQUID INK AND PRINTED ARTICLE
Technical Field
[0001]
The present disclosure relates to an aqueous liquid ink
that can be used for water-based printing, and to a printed
article printed using an aqueous liquid ink.
Background
[0002]
Gravure printing and flexography are widely used to
give esthetics and functionality to printed material. In
recent years, the printing ink industry has faced a growing
demand for a turn to aqueous printing inks as they are
viewed as a solution to problems with solvent-based printing
inks, such as environmental issues including air pollution,
occupational health and safety concerns including organic
solvent poisoning, and dangers including ignition and
explosion, and also from the perspectives of operational
safety and hygiene, environmental protection, the reduction
of residual solvents in packaging, etc. Indeed, aqueous
printing inks have been increasingly used in commercial
printing, for example of wrapping paper and paper-made
containers such as cardboard boxes.
[0003]
As an example of such an aqueous printing ink, a
surface-printing water-based ink for packaging has been
proposed. This ink contains, as a binder, a water-based
polyurethane resin obtained by reacting an isocyanate
containing polymer with a polyhydrazide compound and a
polyamine compound other than the polyhydrazide compound and
making the resulting polyurethane resin water-soluble by
neutralizing an organic solution of the resin with a
deionized water containing aqueous ammonia (e.g., see PTL 1:
Japanese Unexamined Patent Application Publication No. 8
53641)
[0004]
Also proposed is a water-based printing ink composition
for lamination. This ink composition is made with a water
based polyurethane resin obtained by reacting an organic
diisocyanate compound with a polymeric diol compound
containing a particular polycarbonate diol and with a chain
extender and making the resulting resin water-based by
adding water and trimethylamine (e.g., see PTL 2: Japanese
Unexamined Patent Application Publication No. 5-171091).
Citation List
Patent Literature
[00051
PTL 1: Japanese Unexamined Patent Application
Publication No. 8-53641
PTL 2: Japanese Unexamined Patent Application
Publication No. 5-171091
[0005a] Any discussion of documents, acts, materials, devices,
articles or the like which has been included in the present
specification is not to be taken as an admission that any or
all of these matters form part of the prior art base or were
common general knowledge in the field relevant to the present
disclosure as it existed before the priority date of each of
the appended claims.
[0005b]
Throughout this specification the word "comprise", or
variations such as "comprises" or "comprising", will be
understood to imply the inclusion of a stated element, integer
or step, or group of elements, integers or steps, but not the
exclusion of any other element, integer or step, or group of
elements, integers or steps.
Summary
[00061
Aqueous printing inks, however, are slow to dry
compared with solvent-based inks. Besides the essential
performance attributes of adhesion to plastic substrates and freedom from blocking, requirements include, for example, good dispersion of pigment(s) therein, and it is difficult to improve print density while fulfilling all of these. For example, the surface-printing water-based ink for packaging described in PTL 1 and the water-based printing ink composition for lamination described in PTL 2 may be lacking in essential performance for use as aqueous liquid inks.
Moreover, the water-based printing ink composition for
lamination described in PTL 2, occasionally but notably, is
by no means one that can withstand long-run printing.
[0007]
An aim of at least a preferred embodiment of the
present disclosure is to provide an aqueous liquid ink that
meets essential performance requirements for use as an
aqueous liquid ink (adhesion to substrates, freedom from
blocking, high print density, etc.) and also combines high
waterproofness (boilability/retortability) and resistance to
solvents. By virtue of combining these performance
attributes, the ink can provide, when used as an aqueous
liquid ink (in particular, an aqueous liquid ink for
printing on laminated packaging materials), a printed
article that can withstand even boiling and retort
treatment.
[0008]
The present disclosure provides the use of a binder for water-based flexo inks that contains a urethane resin that has an acid group neutralized with basic compounds including a basic metal compound and an organic amine.
[00091
That is, the present disclosure relates to an aqueous
liquid ink that contains a colorant (A), a binder having an
acid group (B), at least one basic compound (C), and an
aqueous medium (D). The binder having an acid group (B)
contains a urethane resin (B1) that is a product of reaction
between polyols (bl) including at least one selected from
the group consisting of a polyol having an acid group (bl-1)
and a polyester polyol (bl-2) and a polycarbonate polyol
(bl-3) and a polyisocyanate (b2), and the alicyclic
structure content of the urethane resin (B1) is 1,000
mmol/kg or more in the total amount of the urethane resin
(B1). The basic compound (C) includes at least one selected
from the group consisting of a basic metal compound (Cl) and
an organic amine (C2).
[0010]
The present disclosure provides an aqueous liquid ink
that not only has essential performance attributes for use
as an aqueous liquid ink (adhesiveness, anti-blocking
properties, high print density, etc.) but also combines high
waterproofness (boilability/retortability) and high
resistance to solvents.
[0010a]
In one aspect the present disclosure provides an
aqueous liquid ink comprising a colorant (A), a binder
having an acid group (B), at least one basic compound (C),
and an aqueous medium (D), wherein:
the binder having an acid group (B) contains a urethane
resin (B1) that is a product of reaction between polyols
(b1) and at least one polyisocyanate (b2);
the polyols (b1) include: a polyol having an acid group
(bl-1), at least one selected from the group consisting of a
polyester polyol (bl-2) and a polycarbonate polyol (bl-3),
and a polyol having an alicyclic structure (bl-4);
the total percentage of the polyol having an acid
group (bl-1), the polyester polyol (bl-2), the polycarbonate
polyol (bl-3), and the polyol having an alicyclic structure
(bl-4) is 70% by mass or more in the polyols (b1);
a percentage of the polyol having an alicyclic
structure (bl-4) is 20% by mass or less in a total amount of
the polyols (b1);
the polyisocyanate (b2) includes a polyisocyanate
having an alicyclic structure;
an alicyclic structure content of the urethane resin
(B1) is 1,000 mmol/kg or more and 5,000 mmol/kg or less in a
total amount of the urethane resin (B1); and
the basic compound (C) includes at least one selected from the group consisting of a basic metal compound (Cl) and an organic amine (C2).
Description of Embodiments
[0011]
An aqueous liquid ink according to the present
disclosure contains at least one colorant (A), a binder
having an acid group (B), at least one basic compound (C),
and at least one aqueous medium (D).
[0012]
The colorant (A) can be one or two or more colorants.
Examples include pigments, such as organic or inorganic
pigments, and dyes. Colorants used in, for example, inks,
paints, and recording agents are preferred.
Examples of organic pigments include pigments such as
azo, phthalocyanine, anthraquinone, perylene, perinone,
quinacridone, thioindigo, dioxazine, isoindolinone,
quinophthalone, azomethine-azo, diketopyrrolopyrrole, and
isoindoline pigments.
[0013]
Examples of inorganic pigments include carbon black,
titanium oxide, zinc oxide, zinc sulfide, barium sulfate,
calcium carbonate, chromium oxide, silica, red iron oxide,
aluminum, and mica. Shiny pigments produced by coating
glass flakes or lump flakes as a base material with a metal or metal oxide (Metashine; Nippon Sheet Glass Co., Ltd.) can also be used.
[0014]
By color index name, examples include:
C.I. Pigment Yellow 1, 3, 12, 13, 14, 17, 42, 74, and
83;
C.I. Pigment Orange 16;
C.I. Pigment Red 5, 22, 38, 48:1, 48:2, 48:4, 49:1,
53:1, 57:1, 63:1, 81, and 101;
C.I. Pigment Violet 19 and 23;
C.I. Pigment Blue 23, 15:1, 15:3, 15:4, 17:1, 18, 27,
and 29
C.I. Pigment Green 7, 36, 58, and 59;
C.I. Pigment Black 7; and
C.I. Pigment White 4, 6, and 18.
[0015]
For cyan ink, C.I. Pigment Blue 15:3 (copper
phthalocyanine) is preferred. For yellow ink, C.I. Pigment
Yellow 83 is preferred in terms of cost and light fastness.
For magenta ink, C.I. Pigment Red 57:1 is preferred. For
white, black, gold/silver, and pearl inks, titanium oxide,
carbon black, aluminum, and mica, respectively, are
preferred in terms of cost and tinctorial strength.
Aluminum is in powder or paste form, but preferably is used
in paste form for the sake of ease of handling and safety.
As for which type of aluminum to use, leafing or non
leafing, an appropriate type is selected considering
brightness felt and density.
[0016]
To ensure sufficient density and tinctorial strength of
the ink, the total percentage of the pigment(s) is
preferably 1% by mass or more in the total amount of the
ink, preferably 50% by mass or less.
[0017]
The binder having an acid group (B) contains a urethane
resin (B1) that is a product of reaction between polyols
(bl) including at least one selected from the group
consisting of at least one polyol having an acid group (bl
1) and at least one polyether polyol (bl-2) and at least one
polycarbonate polyol (bl-3) and at least one polyisocyanate
(b2).
[0018]
The acid value of the urethane resin (B1) is preferably
3 mg KOH/g or more, more preferably 5 mg KOH/g or more,
preferably 40 mg KOH/g or less, more preferably 30 mg KOH/g
or less. As used herein, an acid value refers to a
theoretical calculation based on the amount of, for example,
acid group-containing compounds used to produce the urethane
resin (B1), such as the polyol having an acid group (bl-1).
[0019]
The urethane resin (B1), moreover, contains an
alicyclic structure. By virtue of containing an alicyclic
structure, the urethane resin (B1) helps reduce blocking of
printed articles. Examples of alicyclic structures include
saturated C3 to C10 (preferably C4 to C8) monocyclic
structures, such as the cyclobutyl ring, the cyclopentyl
ring, the cyclohexyl ring, the cycloheptyl ring, the
cyclooctyl ring, and the propylcyclohexyl ring; and
saturated C5 to C20 (preferably C7 to C12) bridged cyclic
structures, such as the tricyclo[5.2.1.0.2.6]decyl
structure, the bicyclo[4.3.0]nonyl structure, the
tricyclo[5.3.1.1]dodecyl structure, the
propyltricyclo[5.3.1.1]dodecyl structure, the norbornyl
structure, the isobornyl structure, the dicyclopentanyl
structure, and the adamantyl structure. Of these, saturated
monocyclic structures are particularly preferred, and the
cyclohexyl ring structure is more preferred.
[0020]
The alicyclic structure content of the urethane resin
(B1) is 1,000 mmol/kg or more in the total amount of the
urethane resin (B1), preferably 1,200 mmol/kg or more, more
preferably 1,500 mmol/kg or more, preferably 5,000 mmol/kg
or less, more preferably 3,000 mmol/kg or less, even more
preferably 2,500 mmol/kg or less.
As mentioned herein, the proportion of alicyclic structures in the urethane resin (B1) is a calculation based on the total mass of the polyols (b1), polyisocyanate (b2), and all other raw materials used to produce the urethane resin (B1) and the amount of substance of alicyclic structures in the compound(s) containing an alicyclic structure used to produce the urethane resin (A) (polyol(s) having an alicyclic structure (bl-3) and/or polyisocyanate(s) having an alicyclic structure).
[0021]
The urethane resin (B1), furthermore, may contain an
aromatic ring. If the urethane resin (B1) contains an
aromatic ring, its amount is preferably 0 mmol/kg or more in
the total amount of the urethane resin (B1), more preferably
500 mmol/kg or more, even more preferably 1,000 mmol/kg or
more, preferably 4,000 mmol/kg or less, more preferably
3,000 mmol/kg or less, even more preferably 2,500 mmol/kg or
less.
[0022]
The alicyclic structure may be contained in the polyols
(b1) or may be contained in the polyisocyanate (b2). The
ratio between the alicyclic structure content, by the number
of moles, derived from the polyisocyanate (b2) and that from
the polyols (b1) is 0 or more, preferably 0.05 or more, more
preferably 0.1 or more, even more preferably 0.2 or more,
preferably 10 or less, more preferably 8 or less, even more preferably 5 or less.
[0023]
The acid group in the polyol having an acid group (bl
1) can be, for example, a carboxy or sulfonic acid group.
The polyol having an acid group (bl-1) can be, for example,
at least one polyol having a carboxy group or at least one
polyol having a sulfonic acid group.
[0024]
The polyol having a carboxy group can be one or two or
more of such polyols. Examples include hydroxy acids, such
as 2,2-dimethylolpropionic acid, 2,2-dimethylolbutanoic
acid, and 2,2-dimethylolvaleric acid; and polyester polyols
having a carboxy group. Polyester polyols having a carboxy
group can be obtained by reacting a hydroxy acid with
polycarboxylic acids.
[0025]
The polyol having a sulfonic acid group can be one or
two or more of such polyols. Examples include polyester
polyols that are products of reaction between a dicarboxylic
acid having a sulfonic acid group or its salt and a low
molecular-weight polyol (e.g., with a molecular weight of
100 or more and 1000 or less). Examples of dicarboxylic
acids having a sulfonic acid group include 5
sulfoisophthalic acid, sulfoterephthalic acid, 4
sulfophthalic acid, and 5-(4-sulfophenoxy)isophthalic acid.
Examples of low-molecular-weight polyols include C1-10
alkanediols, such as ethylene glycol, propylene glycol, 1,4
butanediol, 1,6-hexanediol, and neopentyl glycol; and C2-10
polyether polyols, such as diethylene glycol.
[0026]
The number-average molecular weight of the polyol
having an acid group (bl-1) is preferably 100 or more,
preferably 2000 or less, more preferably 1000 or less.
As mentioned herein, number-average and weight-average
molecular weights are polystyrene-equivalent values measured
by gel permeation chromatography (GPC).
[0027]
The polyester polyol (bl-2) can be, for example,
polyester polyol(s) resulting from esterification of a low
molecular-weight polyol (e.g., a polyol having a molecular
weight of 50 or more and 300 or less) and a polycarboxylic
acid; polyester polyol(s) resulting from ring-opening
polymerization of a cyclic ester compound, such as e
caprolactone; and/or polyester polyol(s) that is
copolymer(s) thereof.
[0028]
Examples of low-molecular-weight polyols include
polyols having a relatively low molecular weight (e.g., a
molecular weight of 50 or more and 300 or less), such as
ethylene glycol, diethylene glycol, 1,2-propylene glycol, dipropylene glycol, neopentyl glycol, 2-butyl-2-ethyl-1,3 propanediol, 1,4-butanediol, 1,5-pentanediol, 3-methyl-1,5 pentanediol, 1,4-cyclohexanediol, 1,6-hexanediol, and cyclohexanedimethanol.
[0029]
Examples of polycarboxylic acids include aliphatic
polycarboxylic acids, such as succinic acid, adipic acid,
sebacic acid, and dodecanedicarboxylic acid; aromatic
polycarboxylic acids, such as terephthalic acid, isophthalic
acid, phthalic acid, and naphthalenedicarboxylic acid; and
anhydrides or ester-forming derivatives of such aliphatic
and aromatic polycarboxylic acids.
[0030]
For the sake of compatibility with, for example,
pigments, the number-average molecular weight of the
polyester polyol (bl-2) is preferably 500 or more, more
preferably 1,000 or more, preferably 4,000 or less, more
preferably 3,000 or less.
[0031]
The polycarbonate polyol (bl-3) can be, for example,
product(s) of reaction between a carbonate and a polyol;
and/or product(s) of reaction between phosgene and a polyol
or similar compound.
[0032]
Examples of carbonates include methyl carbonate, dimethyl carbonate, ethyl carbonate, diethyl carbonate, cyclocarbonates, and diphenyl carbonate.
[00331
Examples of polyols that can react with carbonates and
phosgene include the polyols listed above as examples of
low-molecular-weight polyols; and high-molecular-weight
polyols (with a weight-average molecular weight of 500 or
more and 5,000 or less), such as polyether polyols (e.g.,
polyethylene glycol and polypropylene glycol) and polyester
polyols (e.g., polyhexamethylene adipate). In particular,
polyols containing an aromatic ring are preferred.
[0034]
For the sake of compatibility with, for example,
pigments, the number-average molecular weight of the
polycarbonate polyol (bl-3) is preferably 500 or more, more
preferably 1,000 or more, preferably 4,000 or less, more
preferably 3,000 or less.
[00351
In the polyols (bl), the percentage of the
polycarbonate polyol (bl-3) in the total of the polyester
polyol (bl-2) and polycarbonate polyol (bl-3) is preferably
% by mass or more, more preferably 10% by mass or more,
even more preferably 20% by mass or more, preferably 100% by
mass or less, more preferably 90% by mass or less, even more
preferably 80% by mass or less.
[0036]
Preferably, the polyols (b1) include at least a
polycarbonate polyol (bl-3). In the polyols (b1), the
percentage of the polycarbonate polyol (bl-3) is preferably
% by mass or more, more preferably 5% by mass or more, even
more preferably 10% by mass or more,
preferably 100% by mass or less, more preferably 90% by mass
or less, even more preferably 80% by mass or less.
[0037]
The total percentage of the polyol having an acid group
(bl-1), polyester polyol (bl-2), and polycarbonate polyol
(bl-3) is preferably 60% by mass or more in the polyols
(b1), more preferably 75% by mass or more, more preferably
% by mass or more, even more preferably 90% by mass or
more and may be 95% by mass or less.
[00381
Preferably, the polyols (b1) further include at least
one polyol having an alicyclic structure (bl-4).
The polyol having an alicyclic structure (bl-4) can be
one or two or more of such polyols. Examples include
saturated diols having an alicyclic structure, such as
cyclobutanediol, cyclopentanediol, 1,4-cyclohexanediol,
cycloheptanediol, cyclooctanediol, butylcyclohexanediol,
cyclohexanedimethanol, hydroxypropylcyclohexanol,
dicyclohexanediol, hydrogenated bisphenol A, and 1,3- adamantanediol; unsaturated diols having an alicyclic structure, such as 1,1'-bicyclohexylidenediol; and saturated trials having an alicyclic structure, such as cyclohexanetriol. The number-average molecular weight of the polyol having an alicyclic structure (bl-4) is preferably 100 or more and 500 or less.
[00391
If a polyol having an alicyclic structure (bl-4) is
used, its percentage is preferably 0% by mass or more in the
total amount of the polyols (bl) for reduced blocking of
printed articles, more preferably 5% by mass or more,
preferably 40% by mass or less, preferably 25% by mass or
less, more preferably 20% by mass or less, even more
preferably 10% by mass or less.
[0040]
The total percentage of the polyol having an acid group
(bl-1), polyester polyol (bl-2), polycarbonate polyol (bl
3), and polyol having an alicyclic structure (bl-4) is
preferably 70% by mass or more in the polyols (bl), more
preferably 80% by mass or more, even more preferably 90% by
mass or more.
[0041]
The polyols (bl) may include extra polyols (bl-5).
Examples of extra polyols include polyether polyols, low
molecular-weight polyols (e.g., with a molecular weight of or more and 300 or less), and polyolefin polyols.
[0042]
Examples of polyether polyols (bl-2) include polymers
produced by addition polymerization of an alkylene oxide
performed using one or two or more compounds having two or
more groups bearing an active hydrogen atom (-NH- or -OH) as
initiator(s).
[0043]
Examples of initiators include compounds having two
hydroxyl groups, such as ethylene glycol, diethylene glycol,
triethylene glycol, propylene glycol, trimethylene glycol,
1,3-butanediol, 1,4-butanediol, 1,6-hexanediol, and
bisphenol A; and compounds having three hydroxyl groups,
such as glycerol, trimethylolethane, and trimethylolpropane.
[0044]
Examples of alkylene oxides include epoxide compounds,
such as ethylene oxide, propylene oxide, butylene oxide,
styrene oxide, and epichlorohydrin; and C4 or larger
(preferably C4-6, in particular C4) cyclic ethers, such as
tetrahydrofuran.
[0045]
For the sake of compatibility with, for example,
pigments, the number-average molecular weight of a polyether
polyol is preferably 500 or more, more preferably 1,000 or
more, preferably 4,000 or less, more preferably 3,000 or less.
As mentioned herein, number-average molecular weights
represent values measured by gel permeation chromatography
(GPC).
[0046]
Low-molecular-weight polyols can be polyols having a
molecular weight of roughly 50 or more and 300 or less.
Examples include C2 to C6 aliphatic polyols, such as
ethylene glycol, propylene glycol, 1,4-butanediol, 1,5
pentanediol, 1,6-hexanediol, 3-methyl-1,5-pentanediol,
diethylene glycol, dipropylene glycol, neopentyl glycol, and
1,3-butanediol; polyols containing an alicyclic structure,
such as 1,4-cyclohexanediol and cyclohexanedimethanol; and
polyols containing an aromatic structure, such as bisphenol
compounds, e.g., bisphenol A and bisphenol F, and their
alkylene oxide adducts.
[0047]
Examples of polyolefin polyols include polyisobutene
polyols, hydrogenated polybutadiene polyols, and
hydrogenated polyisoprene polyols.
[0048]
The percentage of extra polyols (bl-5) is preferably
% by mass or less in the polyols (bl), more preferably 40%
by mass or less, even more preferably 30% by mass or less,
further preferably 20% by mass or less, in particular 10% by mass or less.
[0049]
The polyisocyanate (b2) can be one or two or more
polyisocyanates. Examples include aromatic polyisocyanates,
such as 4,4'-diphenylmethane diisocyanate, 2,4'
diphenylmethane diisocyanate, carbodiimide-modified
diphenylmethane diisocyanate, crude diphenylmethane
diisocyanate, phenylene diisocyanate, tolylene diisocyanate,
naphthalene diisocyanate, xylylene diisocyanate, and
tetramethylxylylene diisocyanate; aliphatic polyisocyanates,
such as hexamethylene diisocyanate and lysine diisocyanate;
and polyisocyanates having an alicyclic structure, such as
cyclohexane diisocyanate, hydrogenated xylylene
diisocyanate, isophorone diisocyanate, and
dicyclohexylmethane diisocyanate.
[0050]
Preferably, the polyisocyanate (b2) includes a
polyisocyanate having an alicyclic structure. The
percentage of the polyisocyanate having an alicyclic
structure is preferably 50% by mass or more in the
polyisocyanate (b2), more preferably 80% by mass or more,
even more preferably 90% by mass or more, preferably 100% by
mass or less.
[0051]
The proportion of the number of equivalents, by the number of moles, of isocyanate groups in the polyisocyanate
(b2) to that of hydroxyl groups in the polyols (b1)
[isocyanate groups/hydroxyl groups] is preferably 0.8 or
more, more preferably 0.9 or more, preferably 2.5 or less,
more preferably 2.0 or less, even more preferably 1.5 or
less.
[0052]
In the production of the urethane resin (B1), at least
one chain extender may optionally be used.
[0053]
The chain extender can be one or two or more extenders.
Examples include polyamines, hydrazine compounds, and other
compounds having an active hydrogen atom.
[0054]
Examples of polyamines include diamines, such as
ethylenediamine, 1,2-propanediamine, 1,6
hexamethylenediamine, piperazine, 2,5-dimethylpiperazine,
isophoronediamine, 4,4'-dicyclohexylmethanediamine, 3,3'
dimethyl-4,4'-dicyclohexylmethanediamine, 1,4
cyclohexanediamine, N-ethylaminoethylamine, and N
methylaminopropylamine; diamines having a hydroxy group,
such as N-hydroxymethylaminoethylamine, N
hydroxyethylaminoethylamine, and N
hydroxypropylaminopropylamine; triamines, such as
diethylenetriamine and dipropylenetriamine; and tetramines, such as triethylenetetramine. Of these, ethylenediamine is particularly preferred.
[00551
Examples of hydrazine compounds include hydrazine,
N,N'-dimethylhydrazine, 1,6-hexamethylenebishydrazine,
succinic dihydrazide, adipic dihydrazide, glutaric
dihydrazide, sebacic dihydrazide, isophthalic dihydrazide,
$-semicarbazidopropionic hydrazide, 3 semicarbazidopropyl
carbazate, and semicarbazido-3-semicarbazidomethyl-3,5,5
trimethylcyclohexane.
[00561
Examples of other compounds having an active hydrogen
include glycols, such as ethylene glycol, diethylene glycol,
triethylene glycol, propylene glycol, 1,3-propanediol, 1,3
butanediol, 1,4-butanediol, hexamethylene glycol,
saccharose, methylene glycol, glycerol, and sorbitol;
phenols, such as bisphenol A, 4,4'-dihydroxydiphenyl, 4,4'
dihydroxydiphenyl ether, 4,4'-dihydroxydiphenyl sulfone,
hydrogenated bisphenol A, and hydroquinone, and water.
[0057]
If the chain extender is, for example, polyamine(s),
the ratio between the number of equivalents of amino groups
and that of isocyanate groups in the polyamine(s) [amino
groups/isocyanate groups] is preferably 1.2 or less, more
preferably in the range of 0.3 or more and 1 or less.
[0058]
For improved durability of printed articles, the
weight-average molecular weight of the urethane resin (A) is
preferably 5,000 or more, more preferably 10,000 or more,
even more preferably 20,000 or more, preferably 500,000 or
less, more preferably 200,000 or less, even more preferably
100,000 or less. Increasing the weight-average molecular
weight not only helps improve the durability of printed
articles, but also helps reduce, for example, blocking
caused by incomplete drying. Ensuring the weight-average
molecular weight is moderately small helps reduce, for
example, incomplete transfer and resolubility of the ink.
[00591
The urethane resin (B1) can be produced by reacting the
polyols (b1) and the polyisocyanate (b2), optionally with
chain extender(s). The reaction between the polyols (b1)
and the polyisocyanate (b2) may be done in the presence of
at least one organic solvent. Preferably, the polyols (b1)
and the polyisocyanate (b2) are allowed to react at a
temperature of 500C or more and 1500C or less.
[00601
The organic solvent can be one or two or more solvents.
Examples include ketone solvents, such as acetone and methyl
ethyl ketone; ether solvents, such as tetrahydrofuran and
dioxane; ester solvents, such as ethyl acetate and butyl acetate; nitrile solvents, such as acetonitrile; and amide solvents, such as dimethylformamide and N-methylpyrrolidone.
[0061]
As an attempt at safety and/or reducing environmental
burdens, the organic solvent may be partially or completely
removed, for example by vacuum distillation, during or after
the production of the urethane resin (B1).
[0062]
The percentage of the urethane resin (B1) is preferably
% by mass or more in the binder having an acid group (B),
more preferably 95% by mass or more, even more preferably
99% by mass or more, in particular 100% by mass.
[0063]
The binder having an acid group (B) may be dispersed
beforehand in the aqueous medium (D), described later
herein. An example of a method for dispersing the urethane
resin (B1) in the aqueous medium (D) (making the ink water
based) is to prepare the binder having an acid group (B)
(binder (B) preparation step), mix the resulting binder
having an acid group (B) with at least a subset of the basic
compound (C), described later herein (neutralization step),
and mix the resulting mixture with the aqueous medium (D) to
make a liquid dispersion (dispersion step).
If chain extender(s) is used, the chain extender(s) may
be added in the binder (B) preparation step or may be added after the dispersion step.
[0064]
For the sake of resolubility of the aqueous ink,
reduced blocking of printed articles, improved print
density, and adhesion to substrates, the percentage of the
binder having an acid group (B) is preferably 10% by mass or
more in the liquid dispersion, more preferably 20% by mass
or more, preferably 50% by mass or less, more preferably 40%
by mass or less.
[0065]
During the process of making the ink water-based, an
emulsifier may optionally be used. During the aqueous
dissolution or aqueous dispersion, a homogenizer or similar
machinery may optionally be used.
Examples of emulsifiers include nonionic emulsifiers,
such as polyoxyethylene nonyl phenyl ether, polyoxyethylene
lauryl ether, polyoxyethylene styryl phenyl ether,
polyoxyethylene sorbitol tetraoleate, and polyoxyethylene
polyoxypropylene copolymers; anionic emulsifiers, such as
sodium oleate and other fatty acid salts, alkyl sulfates,
alkylbenzene sulfonates, alkyl sulfosuccinates, naphthalene
sulfonate, polyoxyethylenealkyl sulfates, sodium
alkanesulfonates, and sodium salts of alkyl diphenyl ether
sulfonic acids; and cationic emulsifiers, such as salts of
alkylamines, alkyltrimethylammonium salts, and alkyldimethylbenzylammonium salts. In particular, anionic or nonionic emulsifiers are preferred in terms of storage stability.
[00661
The basic compound (C) includes at least one selected
from the group consisting of a basic metal compound (Cl) and
an organic amine (C2).
Examples of basic metal compounds (Cl) include metal
hydroxides, such as sodium hydroxide, potassium hydroxide,
lithium hydroxide, calcium hydroxide, and magnesium
hydroxide; metal chlorides, such as sodium chloride and
potassium chloride; and metal sulfates, such as copper
sulfate.
[0067]
Examples of organic amines (C2) include ammonia;
primary amines, such as monoethanolamine; tertiary amines,
such as triethylamine and diethylethanolamine; and cyclic
amines, such as morpholine.
Preferably, the basic compound (C) includes at least an
organic amine (C2).
[00681
The proportion represented by the formula below is
preferably 0.001 or more, more preferably 0.01 or more, even
more preferably 0.05 or more and is 0.3 or less, preferably
0.25 or less, more preferably 0.2 or less, even more preferably 0.15 or less. Ensuring this proportion is in these ranges leads to good boilability/retortability.
The number of moles of the basic metal compound (Cl) x
the valency of the basic metal compound (Cl) / {(the number
of moles of the organic amine (C2) x the valency of the
organic amine (C2) + (the number of moles of the basic metal
compound (Cl) x the valency of the basic metal compound
(Cl))
[00691
The basic metal compound (Cl) and organic amine (C2)
may be in salt form with the acid group in the binder having
an acid group (B) in the aqueous liquid ink. Neutralization
of the acid group in the binder having an acid group by the
basic compound (Cl) and organic amine (Cl) helps improve the
aqueous dispersibility of the binder.
[0070]
The basic compound (C) content is preferably 0.01 parts
by mass or more per 100 parts by mass of the binder having
an acid group (B), more preferably 0.05 parts by mass or
more, even more preferably 0.1 parts by mass or more,
preferably 10 parts by mass or less, more preferably 7 parts
by mass or less, even more preferably 4 parts by mass or
less.
[0071]
For the aqueous medium (D), examples include water; at least one hydrophilic organic solvent; and a mixture of water and at least one hydrophilic organic solvent. In terms of safety and addition to the environment, water or a mixture of water and at least one hydrophilic organic solvent is preferred.
The hydrophilic organic solvent can be one or two or
more of such solvents, preferably water-miscible one(s).
Examples include alcohol solvents, such as methanol,
ethanol, n-propanol, and 2-propanol; ketone solvents, such
as acetone and methyl ethyl ketone; polyhydric alcohol
solvents, such as ethylene glycol, diethylene glycol,
propylene glycol, polyalkylene glycols, and glycerol; ether
solvents, such as propylene glycol monomethyl ether,
propylene glycol monoethyl ether, propylene glycol mono-n
propyl ether, and ethyl carbitol; and amide solvents, such
as N-methyl-2-pyrrolidone.
[0072]
If the aqueous medium (D) includes water and
hydrophilic organic solvent(s), the percentage of water is
preferably 80% by mass or more in the aqueous medium (D),
more preferably 85% by mass or more, even more preferably
% by mass or more. For example, the percentage of water
may be 100% by mass or less, and even a percentage of 95% by
mass or less is acceptable.
[0073]
The aqueous liquid ink according to the present
disclosure may further contain auxiliaries. The auxiliaries
may alternatively be the following ones, which are used on
an as-needed basis: waxes for imparting, for example,
abrasion resistance and sliding smoothness, such as paraffin
waxes, polyethylene waxes, and carnauba wax; fatty acid
amide compounds, such as oleic acid amide, stearic acid
amide, and erucic acid amide; silicone or non-silicone
antifoams for controlling foaming during printing;
dispersants, etc.
[0074]
For dispersants, nonionic dispersants are preferred.
The acid value of a dispersant is preferably 30 mg
KOH/g or less, more preferably 25 mg KOH/g or less, even
more preferably 20 mg KOH/g or less. For example, the acid
value may be 1 mg KOH/g or more, or may even be 3 mg KOH/g
or more.
Preferably, the acid value of the dispersant is smaller
than that of the binder having an acid group (B). The
difference between the acid value of the binder having an
acid group (B) and that of the dispersant is, for example, 1
mg KOH/g or more, more preferably 3 mg KOH/g or more,
preferably 30 mg KOH/g or less, more preferably 20 mg KOH/g
or less.
[0075]
The dispersant content is preferably 40 parts by mass
or more per 100 parts by mass of the colorant (A), more
preferably 50 parts by mass or more, even more preferably 60
parts by mass or more, preferably 100 parts by mass or less,
more preferably 80 parts by mass or less, even more
preferably 75 parts by mass or less.
The dispersant content is preferably 10 parts by mass
or more per 100 parts by mass of the binder having an acid
group (B), more preferably 20 parts by mass or more, even
more preferably 30 parts by mass or more, preferably 100
parts by mass or less, more preferably 80 parts by mass or
less, even more preferably 60 parts by mass or less.
[0076]
The viscosity of the aqueous liquid ink is preferably 7
seconds or more as a measurement taken at 250C using a Rigo
Zahn cup #4, more preferably 10 seconds or more, preferably
seconds or less, more preferably 20 seconds or less.
In millipascal-seconds, the viscosity is preferably 70
(mPa-s) or more at 250C, more preferably 100 (mPa-s) or more,
preferably 350 (mPa-s) or less, more preferably 250 (mPa-s)
or less.
[0077]
The surface tension of the aqueous liquid ink is
preferably 25 mN/m or more, more preferably 33 mN/m or more,
preferably 50 mN/m or less, more preferably 43 mN/m or less.
Ensuring the surface tension of the ink is moderately high
helps reduce dot bridging (type of dirt on the print surface
that occurs when adjacent dots in halftone-dot areas join
together) while maintaining wettability of the ink on
substrates. Ensuring the surface tension of the ink is
moderately small helps increase the wettability of the ink
on substrates and thereby reduce repellence.
[0078]
The aqueous liquid ink according to the present
disclosure can be produced using equipment that is common in
the production of gravure and flexographic inks, such as an
Eiger mill, a sand mill, a gamma mill, or an attritor.
[0079]
In the preparation of the aqueous liquid ink according
to the present disclosure, a precursory composition (milled
base ink) may be prepared to ensure uniformity. The
precursory composition is prepared by mixing together the
colorant (A), at least part of the binder having an acid
group (B), at least a subset or part of the basic compound
(C), a dispersant as described above, and at least a subset
or part of the aqueous medium (D).
[0080]
The aqueous liquid ink according to the present
disclsoure is superior in adhesion to different substrates;
can be used for printing on paper, synthetic paper, thermoplastic resin films, plastic products, sheet steel, etc.; is a useful ink for gravure printing, in which an electronically engraved or similar gravure plate is used, or for flexography, in which a resin or similar flexographic plate is used; and, at the same time, is not an ink for inkjet printing, in which ink is ejected from inkjet nozzles without using a plate. That is, with an inkjet ink, ink droplets ejected from nozzles adhere directly to a substrate and form a printed article. With the aqueous liquid ink according to the present disclosure, the printing ink is once attached/transferred to a printing plate or printing pattern, and then only the ink is attached again, to a substrate this time, optionally followed by drying, to make a printed article.
The thickness of a film of printing ink formed by
gravure printing or flexography using the aqueous liquid ink
according to the present disclosure is, for example, 10 pm
or less, preferably 5 pm or less.
[0081]
Examples of substrates include films of thermoplastic
resins, such as polyamide resins, e.g., nylon 6, nylon 66,
and nylon 46, polyester resins, e.g., polyethylene
terephthalate (PET), polyethylene naphthalate,
polytrimethylene terephthalate, polytrimethylene
naphthalate, polybutylene terephthalate, and polybutylene naphthalate, polyhydroxycarboxylic acids, e.g., polylactic acid, biodegradable resins, e.g., poly(ethylene succinate), poly(butylene succinate), and other aliphatic polyester resins, polyolefin resins, e.g., PP and polyethylene, polyimide resins, polyarylate resins, and mixtures thereof as well as a stack of such films, but in particular, polyester, polyamide, polyethylene, and polypropylene films are suitable for use. These substrate films may be non oriented films or oriented films and are not limited to a particular production process. The thickness of the substrate film is not critical either, but usually it only needs to be in the range of 1 to 500 pm.
Preferably, the print surface of the substrate film has
been treated with a corona discharge. There may be a
deposited coating of silica or alumina, for example, on the
print surface.
EXAMPLES
[00821
The following describes the present disclosure in
detail by examples and comparative examples.
[00831
(Synthesis Examples 1 to 10 and Comparative Synthesis
Examples 1 to 3: Preparation of Binders (1) to (13))
In a nitrogen-purged vessel equipped with a thermometer, a nitrogen inlet tube, and a stirrer, the polyols (bl) specified in Table 1 and the polyisocyanate
(b2) specified in Table 1 were allowed to react in methyl
ethyl ketone to give an organic solution of a urethane
prepolymer having a terminal isocyanate group (binder having
an acid group).
Then the basic compound (C) or aqueous solution of a
basic compound (C) specified in Table 1 was added to
neutralize some or all of the carboxy groups in the urethane
prepolymer, and the mixture was stirred thoroughly with
water and the aqueous solution of a chain extender specified
in Table 1, giving an aqueous dispersion of urethane resin.
Then the dispersion was aged, and the solvent was
eliminated. In this way, binders (1) to (13) were obtained
with a non-volatile content of 40% by mass.
For the binders (1) to (13) obtained, the alicyclic
structure content and aromatic ring content of the urethane
resin and the acid value are presented in Table 1.
[00841
[Table 1] Syntesi ExapleCornparative SynthesisExample Synthesis Example 1 2 3 4 5 6 7 8 9 10 1 2 3 Binder No. (1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11) (12) (13) (bl-1) 2,2-Dimethylolpropionic acid 15 13 19 20 9 16 25 17 13 17 27 19 32 231 197 125 (b1-2) Polyester polyol 1 Polyester polyol 2 228 224 92 Polycarbonate polyol 1 290 280 250 166 184 279 258 Polyols (b1) (b1-3) Polycarbonate polyol 2 218 (b1-4) 1,4-Cyclohexanedimethanol 35 41 18 14 15 12 13 23 4 8 29 7 3 (b1-5) Neopentylglycol Polyether polyol 1 198 Polyisocyanate Isophorone diisocyanate 119 148 135 141 86 93 145 110 92 100 147 96 107 (b2) Basic metal 50% by mass aqueous solution 17 45 compound (Cl) of potassium hydroxide Basiccompoun rganicamine25% by mass aqueous ammonia 13 11 18 (C) O Dimethylethanolamine 19 8 23 22 27 31 83 Triethylamine Chain extender 80% by mass aqueous solution of hydrazine 4 4 6 2 3 6 3 6 5 9 6 5 Alicyclic structure content (mmol/kg) 40 40 40 40 40 40 40 40 40 40 40 40 40 Aromatic ring content (mmol/kg) 19182181 1787 1747 1170 1218 1659 1485 1016 1157 2120 1182 990 Acid value (mg KOH/g) 16 14 20 21 10 16 26 18 14 18 28 20 34 Unit: parts by mass
[0085]
In Table 1, polyester polyol 1 represents an aliphatic
polyester polyol (Daicel Corporation "L212AL"; number
average molecular weight, 1,250), polyester polyol 2
represents an aromatic polyester polyol (an aromatic
polyester polyol produced by reacting 13.1 parts by mass of
ethylene glycol, 22.0 parts by mass of neopentyl glycol,
18.5 parts by mass of terephthalic acid, 18.5 parts by mass
of isophthalic acid, and 7.9 parts by mass of acrylic acid
in the presence of 0.03 parts by mass of monobutyltin oxide;
number-average molecular weight, 1,000), polycarbonate
polyol 1 represents a polycarbonate polyol (Ube Industries,
Ltd. "ETERNACOLL UH-200"; number-average molecular weight,
2,000), polycarbonate polyol 2 represents a polycarbonate
polyol (Ube Industries, Ltd. "ETERNACOLL UH-100"; number
average molecular weight, 1000), and polyether polyol 1
represents a polytetraethylene glycol (number-average
molecular weight, 2,000).
[00861
Examples 1 to 10 and Comparative Examples 1 to 3
Binders (1) to (13), obtained in the Synthesis Examples
and Comparative Synthesis Examples, were each stirred and
mixed well in accordance with the formula below. The
resulting mixtures were milled in a bead mill to give milled
base inks. The resulting milled base inks were respectively mixed with another 10 parts by mass of binders (1) to (13) and another 4 parts by mass of water, giving aqueous blue printing inks. The viscosity of the resulting printing inks was adjusted with water to be 16 seconds (250C) as measured with a Zahn cup #4 (Rigo). The inks obtained were respectively named aqueous liquid inks of Examples 1 to 10 and Comparative Examples 1 to 3.
[0087]
The surface tension of the resulting aqueous liquid
inks was checked by measuring their surface tension at 25°C.
The measurement of the surface tension was based on the
Wilhelmy method and performed using Kyowa Interface Science
Co., Ltd. DY-300 automatic surface tensiometer.
[0088]
[Formula of the Milled Base Inks]
FASTOGEN BLUE LA5380 cyan pigment (DIC) 15 parts by
mass
Binder for aqueous flexographic inks 40 parts by mass
Nonionic pigment dispersant (BYK)10 parts by mass
Isopropyl alcohol 3 parts by mass
Water 8 parts by mass
Silicone antifoam (BYK) 0.2 parts by mass
[0089]
[Total Amounts in the Aqueous Liquid Inks (blue) (excluding
water for viscosity adjustment)]
FASTOGEN BLUE LA5380 cyan pigment (DIC) 15 parts by
mass
Binder for aqueous flexographic inks 50 parts by mass
Nonionic pigment dispersant (BYK)10 parts by mass
Isopropyl alcohol 3 parts by mass
Water 12 parts by mass
Silicone antifoam (BYK) 0.2 parts by mass
[00901
The aqueous liquid inks of the Examples and Comparative
Examples were applied to the corona-treated polyethylene
terephthalate (PET) film (Toyobo Co., Ltd. ESTER E5102;
thickness, 12 pm) and corona-treated biaxially oriented
polypropylene (OPP) film (Toyobo Co., Ltd. PYLEN P2161;
thickness, 20 pm) specified in Table 1 using Flexiproof 100
test printer (Testing Machines, Inc.) to print a 240-mm long
by 80-mm wide solid image. The printed image was dried
using a hair dryer, giving printed articles.
[0091]
The resulting printed articles were tested for
boilability/retortability, resistance to solvents, freedom
from blocking, and adhesion to substrate for each type of
film. The ink transfer was checked on the basis of print
density.
[0092]
[Test Item 1: Boilability/Retortability (resistance to hot water)]
The ink side of the printed article made with a corona
treated polyethylene terephthalate (PET) film was coated
with DICDRY LX-500/KW-75 urethane-based dry-lamination
adhesive (DIC) to a coating density of 3.5 g/m 2 , dried, and
then laminated with aluminum foil (hereinafter AL; Toyo
Aluminum Kogyo K.K., Aluminum Foil C, 15 pm) using a dry
laminator (DIC Engineering), giving two-layer laminate 1.
Then the AL of laminate 1 was likewise coated with the
adhesive, cast polypropylene film (hereinafter R-CPP; Toray
Plastic Films ZK-75, 50 pm) was placed thereon, and the
resulting stack was aged at 400C for 5 days, giving three
layer composite laminate 2.
The resulting laminate 2 was shaped into a 120 mm x 120
mm pouch, and 70 g of simulated food, a mixture of vinegar,
salad oil, and Bolognese meat sauce in a 1:1:1 weight ratio,
was sealed in the pouch. After 30 minutes of retort
sterilization of the pouch with steam at 135°C, the
delamination of the ink coating was evaluated in four
grades.
0: No signs of delamination.
0: Only a very few small delamination blisters.
A: Medium-sized delamination blisters are observed in
part.
x: Signs of delamination, whether large or small, are observed throughout.
[0093]
[Test Item 2: Resistance to Solvents]
The printed article prepared was rubbed ten times with
a cotton swab soaked in ethanol, and the erasure of the
print was graded. A commercially available laminate with a
best-before date inkjet-printed thereon was used as a
reference standard. The criteria for grading were as
follows.
0: A good result; none of the print was erased.
0: A good result; 80% or more of the print was left.
A: 50% of the print was erased.
x: 100% of the print was erased.
[0094]
[Test Item 3: Freedom from Blocking]
The film was cut to a 4 cm x 4 cm size, and the cut
pieces were put on top of one another with the printed side
of the printed article on the non-printed side. The stack
was left under 400C conditions for 12 hours under a load of
2 Kgf/cm , then the pieces of film were separated, and the
ink transfer (setoff) to the non-printed side was visually
assessed on the basis of the percentage area (%) of setoff.
0: No transfer to the non-printed side.
0: Setoff transfer is observed, although as small as
less than 5%.
A: 5% or more to less than 20% setoff transfer is
observed.
x: 20% or more setoff transfer is observed.
[0095]
[Test Item 4: Adhesion to the Substrate]
Adhesive tape (Nichiban, 12-mm wide) was attached to
the printed side of a printed article that had been aged for
one day. An end of the tape was pulled off at right angles
to the surface of the print, and the appearance was visually
assessed on the basis of the percentage of the remaining
print coating.
0: No print coating is removed.
0: 80% or more and less than 90% of the print coating
remained on the film.
A: 50% or more and less than 80% of the print coating
remained on the film.
x: Only less than 50% of the print coating remained on
the film.
[0096]
[Test Item 5: Ink Transfer]
Ink transfer was graded on the basis of the solid
density of the printed article measured using X-Rite
SpectroEye densitometer.
0: Ink transfer is good; the cyan density of the
printed article is 1.9 or more.
A: Ink transfer is intermediate; the cyan density of
the printed article is 1.6 or more and less than 1.9.
x: Ink transfer is poor; the cyan density of the
printed article is less than 1.6.
[0097]
By using the aqueous liquid ink according to the
present disclosure, one can provide an aqueous liquid ink
that meets essential performance requirements for use as an
aqueous liquid ink (adhesion to substrates, freedom from
blocking, high print density, etc.) and also combines high
waterproofness (boilability/retortability) and resistance to
solvents. By virtue of combining these performance
attributes, the ink can provide a printed article that can
withstand even boiling and retort treatment.
[Table 2]
Example Comparative Example 1 2 3 4 5 6 7 8 9 10 1 2 3 Surface tension (mN/m) 32 34 27 28 43 32 30 32 37 30 23 24 Boilability/Retortability 0 0 0 0 0 0 0 0 0 0 x x Ethanol 0 0 0 0 0 0 0 0 0 0 x 0 Resistance to solvents AO Alkali 0 0 0 0 0 0 0 0 0 0 X n A () PET 0 0 0 0 0 0 0 0 0 0 0 x Freedom from blocking ® ® ® ® ® ® ® ® 0 0 0 A
PET 0 0 0 0 0 0 0 0 0 0 0 0 Adhesion to substrate AhsotosbtaeOPP P 0 ___ __ 0 ___ 0 ___ 0 0 ____O 0 0 0 0 0 O 0 O 9 0 FF PET 0 0 0 0 0 0 0 0 0 0 0 0 Ink transfer P O O O O O O O O O O O O

Claims (6)

  1. [Claim 1]
    An aqueous liquid ink comprising a colorant (A), a
    binder having an acid group (B), at least one basic
    compound (C), and an aqueous medium (D), wherein:
    the binder having an acid group (B) contains a
    urethane resin (B1) that is a product of reaction between
    polyols (b1) and at least one polyisocyanate (b2);
    the polyols (b1) include:
    a polyol having an acid group (bl-1),
    at least one selected from the group consisting
    of a polyester polyol (bl-2) and a polycarbonate
    polyol (bl-3), and
    a polyol having an alicyclic structure (bl-4);
    the total percentage of the polyol having an acid
    group (bl-1), the polyester polyol (bl-2), the
    polycarbonate polyol (bl-3), and the polyol having an
    alicyclic structure (bl-4) is 70% by mass or more in the
    polyols (b1);
    a percentage of the polyol having an alicyclic
    structure (bl-4) is 20% by mass or less in a total amount
    of the polyols (b1);
    the polyisocyanate (b2) includes a polyisocyanate
    having an alicyclic structure;
    an alicyclic structure content of the urethane resin
    (B1) is 1,000 mmol/kg or more and 5,000 mmol/kg or less in a total amount of the urethane resin (B1); and the basic compound (C) includes at least one selected from the group consisting of a basic metal compound (Cl) and an organic amine (C2).
  2. [Claim 2]
    The aqueous liquid ink according to Claim 1, wherein
    the percentage of the polyol having an alicyclic structure
    (bl-4) is 5% by mass or more and 20% by mass or less in a
    total amount of the polyols (bl).
  3. [Claim 3]
    The aqueous liquid ink according to Claim 1 or 2,
    wherein an acid value of the binder having an acid group
    (B) is 3 mg KOH/g or more and 40 mg KOH/g or less.
  4. [Claim 4]
    The aqueous liquid ink according to any one of Claims
    1 to 3, wherein the ink has a surface tension of 25 mN/m or
    more and 50 mN/m or less at 25°C.
  5. [Claim 5]
    The aqueous liquid ink according to any one of Claims
    1 to 4, wherein the ink is an aqueous gravure ink or
    aqueous flexographic ink.
  6. [Claim 6]
    A printed article comprising a print made using an
    aqueous liquid ink according to any one of Claims 1 to 5.
AU2018373095A 2017-11-22 2018-11-08 Aqueous liquid ink and printed article Active AU2018373095B2 (en)

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EP4194518A1 (en) * 2020-08-04 2023-06-14 DIC Corporation Aqueous pigment dispersion for producing water-based ink-jet ink for plastic substrate, water-based ink-jet ink, and printed matter
KR102445414B1 (en) * 2022-03-22 2022-09-19 문수호 Ink composition for gravure printing and manufacturing method thereof

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JP4826063B2 (en) * 2004-03-24 2011-11-30 東洋インキScホールディングス株式会社 Polyurethane resin composition, aqueous printing ink composition containing the same, and plastic sheet coating using the same and laminate laminate thereof
CN102471620A (en) * 2009-07-09 2012-05-23 Dic株式会社 Binder for ink-jet printing ink, ink-jet printing ink containing same, and printed matter
EP2542634A4 (en) * 2010-03-01 2016-03-02 Sun Chemical Corp Surface tension of inks for high speeding printing
US20130245157A1 (en) * 2010-11-30 2013-09-19 Dic Corporation Binder for ink-jet printing ink, ink-jet printing ink, printed matter, and method for producing the binder
JP6136105B2 (en) * 2012-05-07 2017-05-31 東洋インキScホールディングス株式会社 Aqueous polyurethane resin and use thereof
JP6229416B2 (en) * 2013-10-01 2017-11-15 東洋インキScホールディングス株式会社 Waterborne gravure printing ink composition for laminating
US9499704B2 (en) * 2013-12-05 2016-11-22 Canon Kabushiki Kaisha Ink, ink cartridge, and ink jet recording method
JP2016069579A (en) * 2014-09-30 2016-05-09 富士フイルム株式会社 Ink composition, method for producing ink composition, and image forming method
JP2017088840A (en) * 2015-11-06 2017-05-25 株式会社リコー Ink, ink accommodation container, inkjet recording method, inkjet recording device and recorded article

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WO2019102855A1 (en) 2019-05-31
CN111344364A (en) 2020-06-26
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JP6622947B2 (en) 2019-12-18
AU2018373095A1 (en) 2020-06-11

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