JP6719317B2 - Rice cooking method - Google Patents

Rice cooking method Download PDF

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JP6719317B2
JP6719317B2 JP2016145380A JP2016145380A JP6719317B2 JP 6719317 B2 JP6719317 B2 JP 6719317B2 JP 2016145380 A JP2016145380 A JP 2016145380A JP 2016145380 A JP2016145380 A JP 2016145380A JP 6719317 B2 JP6719317 B2 JP 6719317B2
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heating
rice
rice cooking
cooking container
temperature
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JP2018015047A (en
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卓也 中根
卓也 中根
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Aiho Corp
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本発明は、炊飯容器に水と米を供給して炊飯容器内の米を炊く炊飯方法に関する。 The present invention relates to a rice cooking method of supplying water and rice to a rice cooking container to cook the rice in the rice cooking container.

炊飯容器の上下から加熱して炊きあげた飯の食味、食感を良好にした技術が知られている(特許文献1)。 A technique is known that improves the taste and texture of cooked rice by heating it from above and below the rice cooking container (Patent Document 1).

特許文献1に記載された業務用煮炊装置は、材料と水等を入れる煮炊容器を赤外線の透過材料によって水等に材料が浸る形状に形成し、移送手段を駆動させ、加熱装置を移送手段に送られる煮炊容器に対して二方もしくは三方以上に設けて、通電時、速やかに赤外線を放射する赤外線放射体を設けたことを特徴としている。当該装置によって、煮炊容器内の材料と水等に赤外線を直接放射し、炊飯の大巾な時間短縮が計れると共に、飯が炊き立ての食味、食感を保持する時間が倍増されて、極めて経済的にできることが開示されている。 In the commercial cooking device described in Patent Document 1, a cooking container in which ingredients, water, etc. are placed is formed in a shape in which the material is immersed in water or the like by an infrared transparent material, and the transfer means is driven to transfer the heating device. It is characterized in that it is provided on two or three or more sides with respect to the cooking vessel sent to the means, and that an infrared radiator that quickly emits infrared rays when energized is provided. With this device, infrared rays are directly radiated to the ingredients and water in the cooking container, and the time required for cooking rice can be greatly shortened, and the time to maintain the fresh taste and texture of the rice is doubled, which is extremely high. It is disclosed that it can be done economically.

特開平9−173212号公報JP, 9-173212, A

特許文献1に記載された技術は、効率よくかつ炊飯容器を均一に加熱するため、上下から赤外線放射を行い、加熱することを提示している。しかしながら、上部と下部に同じ赤外線放射体を配置しており、上下の温度については考慮されていない。上下の赤外線放射体によって炊飯に必要な加熱温度で上下均等にすると、炊飯の初期段階においては、上方からの加熱が強くなり、水面ばかり加熱されて、米が加熱される前に多くの水が蒸発してしまう恐れがある。また、加熱後半においても、米飯上部の水分が飛びやすく、米飯表面に焦げ目が付いて炊きムラが生じてしまうという課題があった。 The technique described in Patent Document 1 proposes that infrared rays are radiated from above and below in order to efficiently and uniformly heat the rice cooking container. However, the same infrared radiators are arranged on the upper part and the lower part, and the upper and lower temperatures are not taken into consideration. If the upper and lower infrared radiators make the heating temperature uniform for cooking rice, the heating from above will be stronger at the initial stage of rice cooking, and only the water surface will be heated, and more water will be heated before the rice is heated. There is a risk of evaporation. In addition, even in the latter half of heating, there was a problem that the water on the top of the cooked rice was likely to fly off, and the cooked rice had a brown surface to cause uneven cooking.

本発明は、炊飯容器の上下の加熱温度を変えて簡易かつ効率的に炊飯を行う炊飯方法を提供することを目的とする。 It is an object of the present invention to provide a rice cooking method for easily and efficiently cooking rice by changing the heating temperature above and below the rice cooking container.

本発明の炊飯方法は、米と水を収容し、上面が開放された炊飯容器を、過熱蒸気により加熱する加熱調理工程を含む炊飯方法であって、前記加熱調理工程の少なくとも一部において、前記炊飯容器の上方の温度を、前記炊飯容器の下方の温度より低く設定する。 The rice cooking method of the present invention is a rice cooking method that includes a heating cooking step of heating rice with a rice and water, and an upper surface of the cooking vessel heated by superheated steam, wherein at least a part of the heating cooking step includes: The temperature above the rice cooking container is set lower than the temperature below the rice cooking container.

本発明の炊飯方法の一態様として例えば、少なくとも前記炊飯容器の下方からの加熱を、過熱蒸気により行う。 As one aspect of the rice cooking method of the present invention, for example, at least heating from below the rice cooking container is performed with superheated steam.

本発明の炊飯方法の一態様として例えば、前記加熱調理工程は、前記炊飯容器の加熱開始から、前記炊飯容器の水が沸騰するまでの加熱工程を含み、当該加熱工程において前記炊飯容器の上方の温度を、前記炊飯容器の下方の温度より低く設定する。 As one aspect of the rice cooking method of the present invention, for example, the heating step includes a heating step from the start of heating of the rice cooking container until the water in the rice cooking container boils, and the heating step above the rice cooking container is performed. The temperature is set lower than the temperature below the rice cooking container.

本発明の炊飯方法の一態様として例えば、前記加熱調理工程は、前記加熱工程の後の沸騰維持工程を含み、当該沸騰維持工程における前記炊飯容器の下方の温度は、前記加熱工程における前記炊飯容器の下方の温度より低い。 As one aspect of the rice cooking method of the present invention, for example, the heating and cooking step includes a boiling maintaining step after the heating step, and the temperature below the rice cooking container in the boiling maintaining step is the rice cooking container in the heating step. Below the temperature below.

本発明の炊飯方法は、複数の炊飯容器を所定の方向に搬送しつつ、前記加熱調理工程を行う。 In the rice cooking method of the present invention, the heating and cooking step is performed while conveying a plurality of rice cooking containers in a predetermined direction.

本発明の炊飯方法は、炊飯容器の下方が過熱蒸気により炊飯容器の上方の温度よりも高い温度で加熱され、炊飯容器内の米飯は下方による強い加熱により水を対流させながら、水分の蒸発を抑えつつ炊きムラを抑えるため、短時間でむらなく炊飯することができる。そして、炊飯容器に蓋がないため米飯上面が上方からの加熱により直接加熱され、低い温度の加熱でも効率良く加熱することができる。また、蓋の着脱の工程も不要なため、工程が簡易なものとなる。 In the rice cooking method of the present invention, the lower side of the rice cooking container is heated by superheated steam at a temperature higher than the upper temperature of the rice cooking container, and the cooked rice in the rice cooking container evaporates water while convection water by strong heating from below. Since it suppresses cooking unevenness while suppressing it, it is possible to cook rice evenly in a short time. Since the rice cooking container does not have a lid, the top surface of the cooked rice is directly heated by heating from above, and it is possible to efficiently heat even at a low temperature. Moreover, since the step of attaching and detaching the lid is not necessary, the process is simplified.

本発明に係る炊飯装置の一例を示す横断面模式図。The cross-sectional schematic diagram which shows an example of the rice cooker which concerns on this invention. 図1における加熱部と沸騰維持部の拡大横断面模式図。FIG. 2 is an enlarged schematic cross-sectional view of a heating part and a boiling maintaining part in FIG. 1. 図1における各工程を示す横断面模式図。2 is a schematic cross-sectional view showing each step in FIG. 1. 本発明に係る加熱部および沸騰維持部における設定温度の一例を示す表。The table which shows an example of the preset temperature in the heating part and the boiling maintenance part which concern on this invention.

以下、本発明に係る炊飯方法の好適な実施形態を、図1〜図4に基づいて詳述する。 Hereinafter, preferred embodiments of the rice cooking method according to the present invention will be described in detail with reference to FIGS. 1 to 4.

図1は炊飯装置の一例を示す断面模式図、図2は図1における加熱部と沸騰維持部の拡大横断面模式図、図3は図1における各工程を示す横断面模式図である。図1〜図3を用いて本発明に係る炊飯装置及び炊飯方法を詳述する。 1 is a schematic cross-sectional view showing an example of a rice cooker, FIG. 2 is an enlarged cross-sectional schematic view of a heating part and a boiling maintaining part in FIG. 1, and FIG. 3 is a schematic cross-sectional view showing each step in FIG. The rice cooking apparatus and rice cooking method according to the present invention will be described in detail with reference to FIGS. 1 to 3.

本実施形態の炊飯装置1は、炊飯容器10と、搬送装置20と、加熱調理部30と、供給部50と、取出部60と、洗浄部70とを備える。炊飯装置1は、炊飯容器10を搬送装置20で搬送し、搬送しながら炊飯容器10内に供給部50で水と米を供給し、加熱調理部30で米を炊飯し、取出部60で炊飯米を取りだし、洗浄部70で炊飯容器10を洗浄する。 The rice cooker 1 of the present embodiment includes a rice cooker 10, a transfer device 20, a heating/cooking unit 30, a supply unit 50, an extraction unit 60, and a cleaning unit 70. The rice cooking device 1 conveys the rice cooking container 10 by the conveying device 20, supplies water and rice into the rice cooking container 10 by the supplying unit 50 while conveying, cooks the rice in the heating cooking unit 30, and cooks the rice in the extracting unit 60. The rice is taken out and the rice cooking container 10 is washed by the washing unit 70.

搬送装置20は、炊飯装置1内を横断する搬送コンベア21と、搬送コンベア21を所定方向に回転させ図示しない駆動部の駆動により回転する回転ローラ22と、連結軸23を備えている。本実施形態では、回転ローラ22は、炊飯装置1の左右一対に配置され、供給部50側に配置されている回転ローラ22を従属ローラ、取出部60側の回転ローラを駆動ローラとするが、限定されない。また、搬送コンベア21は、炊飯容器10を所定方向に搬送するものであり、搬送方向左右両側にチェーンコンベアを掛け回し、連結軸23を介して炊飯容器10の搬送方向における左右両側を支持するようになっている。 The transfer device 20 includes a transfer conveyor 21 that traverses the inside of the rice cooker 1, a rotating roller 22 that rotates the transfer conveyor 21 in a predetermined direction and is driven by a drive unit (not shown), and a connecting shaft 23. In the present embodiment, the rotating rollers 22 are arranged in a pair on the left and right of the rice cooker 1, and the rotating roller 22 arranged on the supply unit 50 side is the dependent roller, and the rotating roller on the take-out unit 60 side is the drive roller. Not limited. The conveyor 21 conveys the rice cooking container 10 in a predetermined direction. A chain conveyor is provided around the left and right sides of the conveying direction to support the left and right sides of the rice cooking container 10 in the conveying direction via the connecting shaft 23. It has become.

炊飯容器10は、供給部50で米と水を収納する蓋のない上面が開放された容器であり、例えばステンレス製で深さ100mm程度のホテルパンであり、搬送コンベア21の連結軸23を中心に回動自在に取り付けられ、上面を上方に向けた状態のまま搬送される。そして回転ローラ22部分で図示しない反転機構等で上下が反転し、反転した状態のまま搬送することができる。 The rice cooking container 10 is a container with an open upper surface that stores rice and water in the supply unit 50, and is, for example, a hotel pan made of stainless steel and having a depth of about 100 mm. It is rotatably attached to and is transported with its upper surface facing upward. Then, the rotating roller 22 is turned upside down by a not-shown reversing mechanism or the like, and can be conveyed in the reversed state.

加熱調理部30は、左右に配置される搬入部31と搬出部32と、搬入部31と搬出部32との間にそれぞれに連結される加熱調理室33とを備えている。また、加熱調理部30は、全体が筐体34に取り囲まれ、筐体34は、天井板34aと四方(図面上左右)の側壁板34bと床板34cとで構成されている。側壁板34bの底部と床板34cの先端部との間は離間しており搬送コンベア21で搬送されてきた炊飯容器10が通過可能な出入口を形成している。本実施形態では、搬入部31の下方に搬入開口部31a、搬出部32の下方に搬出開口部32aがそれぞれ下方に向け開口するように設けられている。 The heating/cooking unit 30 includes a carry-in unit 31 and a carry-out unit 32 arranged on the left and right, and a heating-cooking chamber 33 connected between the carry-in unit 31 and the carry-out unit 32, respectively. The heating and cooking unit 30 is entirely surrounded by a casing 34, and the casing 34 is composed of a ceiling plate 34a, four side wall plates 34b (left and right in the drawing), and a floor plate 34c. The bottom portion of the side wall plate 34b and the front end portion of the floor plate 34c are separated from each other, and form a doorway through which the rice cooking container 10 conveyed by the conveyor 21 can pass. In the present embodiment, a carry-in opening portion 31a is provided below the carry-in portion 31, and a carry-out opening portion 32a is provided below the carry-out portion 32 so as to open downward.

また、筐体34のそれぞれの側壁板34bの外側には排気カバーで覆われる排気ダクト35が左右一対で設けられ、本実施形態において、搬入部31を囲むように入口排気ダクトが設けられ、搬出部32を囲むように出口排気ダクトが設けられている。そして搬入部31又は搬出部32の開口部から漏れ出た蒸気や熱気を排気ダクト35から排出するようになっている。 Further, a pair of left and right exhaust ducts 35 covered with an exhaust cover are provided on the outside of each side wall plate 34b of the housing 34. In the present embodiment, an inlet exhaust duct is provided so as to surround the carry-in section 31, and the carry-out section is provided. An outlet exhaust duct is provided so as to surround the portion 32. Then, steam or hot air leaking from the opening of the carry-in section 31 or the carry-out section 32 is discharged from the exhaust duct 35.

加熱調理室33は、加熱部36と、加熱部36に続く沸騰維持部37と、沸騰維持部37に続くむらし部38とを備え、加熱部36は第1加熱部36aと第2加熱部36bとを有している。加熱部36、沸騰維持部37およびむらし部38は、それぞれ仕切板39によって仕切られ、仕切板39は、搬送コンベア21および炊飯容器10の通過する部分が開放された形状となっている。また、第1加熱部36aおよび第2加熱部36bも同様に仕切板39によって仕切られている。 The heating and cooking chamber 33 includes a heating unit 36, a boiling maintaining unit 37 that follows the heating unit 36, and a spotting unit 38 that follows the boiling maintaining unit 37. The heating unit 36 includes a first heating unit 36a and a second heating unit. 36b. The heating unit 36, the boiling maintaining unit 37, and the stripping unit 38 are each partitioned by a partition plate 39, and the partition plate 39 has a shape in which a portion through which the conveyor 21 and the rice cooking container 10 pass is opened. Moreover, the 1st heating part 36a and the 2nd heating part 36b are similarly partitioned off by the partition plate 39.

図1の本実施形態では、断面図であるため、天井板34aに固定される上仕切板と床板34cに固定される下仕切板として表されているが、炊飯容器10の移動領域の上下左右が仕切板39で形成され、仕切板39の搬送コンベア21および炊飯容器10が通過する領域のみ開口した構造となっている。 In the present embodiment of FIG. 1, since it is a cross-sectional view, it is represented as an upper partition plate fixed to the ceiling plate 34a and a lower partition plate fixed to the floor plate 34c. Is formed of a partition plate 39, and has a structure in which only the region of the partition plate 39 through which the conveyor 21 and the rice cooking container 10 pass is opened.

加熱部36および沸騰維持部37には、搬送コンベア21が配置された近傍に搬送コンベア21に沿って炊飯容器10の上方と下方を遮るように遮蔽部材40が略水平状に設けられている。本実施形態で述べる「上方」「下方」は、炊飯容器10が加熱調理室33内で搬送されている状態において炊飯容器10の上面側が「上方」であり底面側が「下方」である。また、図面上の上側方向が上方で下側方向が下方でもある。 In the heating unit 36 and the boiling maintaining unit 37, a shielding member 40 is provided in a substantially horizontal shape in the vicinity of the transport conveyor 21 so as to shield the rice cooking container 10 from above and below along the transport conveyor 21. “Upper” and “lower” described in the present embodiment are “upper” on the upper surface side and “lower” on the bottom surface side of the rice cooking container 10 when the rice cooking container 10 is being transported in the heating and cooking chamber 33. Further, the upper side in the drawing is the upper side and the lower side is the lower side.

仕切板39および遮蔽部材40は、温度を遮蔽するために配置され、仕切板39は、第1加熱部36a、第2加熱部36b、沸騰維持部37におけるそれぞれの温度の維持および放熱の抑制をし、遮蔽部材40は、搬送コンベア21で搬送される炊飯容器10の上下の温度の相違を維持させている。 The partition plate 39 and the shielding member 40 are arranged to shield the temperature, and the partition plate 39 maintains the respective temperatures in the first heating section 36a, the second heating section 36b, and the boiling maintaining section 37 and suppresses the heat radiation. However, the shielding member 40 maintains the difference in temperature between the upper and lower sides of the rice cooking container 10 transported by the transport conveyor 21.

第1加熱部36a、第2加熱部36bおよび沸騰維持部37には、搬送コンベア21の配置位置に対して、上下にそれぞれ複数のヒータ41と過熱蒸気ノズル42がそれぞれ配置されている。各過熱蒸気ノズル42は、図示しない機械室等に配置される過熱蒸気発生装置43と連結し、過熱蒸気発生装置43で生成された蒸気が連結管(図中一点鎖線参照)などを通って過熱蒸気ノズル42から、第1加熱部36a、第2加熱部36bおよび沸騰維持部37内に過熱蒸気が噴射され、各部36a、36b、37内を加熱する。 In the first heating unit 36a, the second heating unit 36b, and the boiling maintaining unit 37, a plurality of heaters 41 and superheated steam nozzles 42 are arranged above and below the arrangement position of the transport conveyor 21, respectively. Each superheated steam nozzle 42 is connected to a superheated steam generator 43 arranged in a machine room or the like (not shown), and steam generated by the superheated steam generator 43 is superheated through a connecting pipe (see a chain line in the figure). Superheated steam is injected from the steam nozzle 42 into the first heating section 36a, the second heating section 36b, and the boiling maintaining section 37, and heats the insides of the respective sections 36a, 36b, and 37.

搬送コンベア21で搬送される炊飯容器10に対して上方および下方に配置されている複数の過熱蒸気ノズル42は、それぞれ独立に過熱蒸気発生装置43と連結しているため、第1加熱部36a、第2加熱部36b、沸騰維持部37のそれぞれ毎、炊飯容器10の上方、下方毎に、独立して異なる加熱温度の設定ができる。 Since the plurality of superheated steam nozzles 42 arranged above and below the rice cooking container 10 conveyed by the conveyor 21 are independently connected to the superheated steam generator 43, the first heating unit 36a, It is possible to independently set different heating temperatures for each of the second heating unit 36b and the boiling maintaining unit 37, and for each of the upper side and the lower side of the rice cooking container 10.

また、沸騰維持部37と過熱蒸気発生装置43とを結ぶ連結管に流量調整弁44が設けられている。他の連結管には必要に応じて流量調整弁44を設けることもできる。 A flow rate adjusting valve 44 is provided in a connecting pipe connecting the boiling maintaining unit 37 and the superheated steam generator 43. A flow rate adjusting valve 44 may be provided in the other connecting pipes as needed.

そして、説明を分かりやすくするために、ヒータ41、過熱蒸気ノズル42、過熱蒸気発生装置43を以下の用語として定義する(図2参照)。但し、使用される第10、第11、などが特定の位置を限定する用語ではない。 Then, in order to make the explanation easy to understand, the heater 41, the superheated steam nozzle 42, and the superheated steam generator 43 are defined as the following terms (see FIG. 2 ). However, the tenth, eleventh, etc. used are not terms that limit a specific position.

第1加熱部36aにおいて、搬送される炊飯容器10の移動領域に対して炊飯容器10の下方に設置されるヒータ41および過熱蒸気ノズル42を、それぞれ第10ヒータ100、第10過熱蒸気ノズル110、炊飯容器10の上方に設置されるヒータ41および過熱蒸気ノズル42をそれぞれ第11ヒータ101、第11過熱蒸気ノズル111と述べる。また、第10過熱蒸気ノズル110と連結する過熱蒸気発生装置43を第10過熱蒸気発生装置120、第11過熱蒸気ノズル111と連結する過熱蒸気発生装置43を第11過熱蒸気発生装置121と述べる。 In the first heating unit 36a, the heater 41 and the superheated steam nozzle 42 installed below the rice cooking container 10 with respect to the moving region of the conveyed rice cooking container 10 are respectively the tenth heater 100, the tenth superheated steam nozzle 110, The heater 41 and the superheated steam nozzle 42 installed above the rice cooking container 10 will be referred to as an eleventh heater 101 and an eleventh superheated steam nozzle 111, respectively. Further, the superheated steam generator 43 connected to the tenth superheated steam nozzle 110 will be referred to as a tenth superheated steam generator 120, and the superheated steam generator 43 connected to the eleventh superheated steam nozzle 111 will be referred to as an eleventh superheated steam generator 121.

同様に、第2加熱部36bにおいて、炊飯容器10の下方で第20ヒータ200、第20過熱蒸気ノズル210および第20過熱蒸気発生装置220、炊飯容器10の上方で第21ヒータ201、第21過熱蒸気ノズル211および第21過熱蒸気発生装置221と述べる。そして、沸騰維持部37においても同様であり、炊飯容器10の下方で第30ヒータ300、第30過熱蒸気ノズル310および第30過熱蒸気発生装置320、炊飯容器10の上方で第31ヒータ301、第31過熱蒸気ノズル311および第31過熱蒸気発生装置321と述べる。 Similarly, in the second heating unit 36b, the twentieth heater 200, the twentieth superheated steam nozzle 210 and the twentieth superheated steam generator 220 are provided below the rice cooking container 10, and the twenty-first heater 201 and the twenty-first superheat are provided above the rice cooking container 10. The steam nozzle 211 and the 21st superheated steam generator 221 are described below. The same applies to the boiling maintaining unit 37. The thirtieth heater 300, the thirtieth superheated steam nozzle 310 and the thirtieth superheated steam generator 320 below the rice cooking container 10, the thirty-first heater 301 above the rice cooking container 10, and the thirtieth heater 301. The 31st superheated steam nozzle 311 and the 31st superheated steam generator 321 are described.

むらし部38には、搬送される炊飯容器10の移動領域に対して炊飯容器10の下方に複数の蒸気ノズル45が設置され、図示しない機械室等に配置される蒸気発生装置46と連結管(図中一点鎖線参照)連結している。むらし部38の沸騰維持部37および搬出部32のそれぞれの境界部分には仕切板39が設けられ、むらし部38の温度の維持および放熱の抑制をしている。 In the stripping section 38, a plurality of steam nozzles 45 are installed below the rice cooking container 10 with respect to the moving region of the rice cooking container 10 to be conveyed, and a steam generator 46 and a connecting pipe arranged in a machine room (not shown) or the like. (Refer to the chain line in the figure). A partition plate 39 is provided at each boundary between the boiling maintaining portion 37 and the carry-out portion 32 of the uneven portion 38 to maintain the temperature of the uneven portion 38 and suppress heat radiation.

取出部60は、ベルトコンベア65とほぐし羽根66を備えるほぐし部67と連動している。また、洗浄部70は、洗浄槽71と、洗浄槽71の下側に配置される洗浄タンク72と、洗浄槽71内に配置される複数の洗浄ノズル73と、洗浄タンク72にある洗浄液を洗浄ノズル73に送り込む洗浄ポンプ74とを備える。 The take-out section 60 is interlocked with a belt conveyor 65 and a loosening section 67 including loosening blades 66. The cleaning unit 70 also cleans a cleaning tank 71, a cleaning tank 72 arranged below the cleaning tank 71, a plurality of cleaning nozzles 73 arranged in the cleaning tank 71, and cleaning liquid in the cleaning tank 72. And a cleaning pump 74 for feeding the nozzle 73.

図3は、各種工程を示した横断面模式図で工程図でもある。上述の種々装置等を利用して以下詳述する米を炊飯する各種工程が行われる。 FIG. 3 is a cross-sectional schematic diagram showing various steps, which is also a step diagram. Various processes for cooking rice, which will be described in detail below, are performed using the above-described various devices and the like.

搬送装置20に搬送される炊飯容器10内に供給部50で水を供給する水供給工程K1および米を供給する米供給工程K2、加熱調理部30で米を炊飯する加熱調理工程K3、取出部60で米飯を取り出す米飯取出工程K4、洗浄部70で米飯が取り出された炊飯容器10を洗浄する容器洗浄工程K5である。 A water supply process K1 for supplying water into the rice cooking container 10 conveyed to the carrier device 20 by a supply unit 50, a rice supply process K2 for supplying rice, a heating and cooking process K3 for cooking rice in the heating and cooking unit 30, and an extracting unit. 60 is a cooked rice removing step K4 for removing cooked rice, and a container cleaning step K5 for cleaning the cooked rice container 10 from which cooked rice has been removed by the cleaning unit 70.

また、加熱調理工程K3は、加熱部36で行われる炊飯容器10内および米が沸騰するまでの加熱工程K31、沸騰維持部37で行われる炊飯容器10内および米の沸騰状態を維持する沸騰維持工程K35、むらし部38で行われる炊飯容器10内を所定の温度で維持して米をむらす、むらし工程K36からなる。更に、本実施形態では、加熱工程K31は、第1加熱部36aでの第1加熱工程K32、第2加熱部36bでの第2加熱工程K33を含む。以下、各工程を各装置等の機能を含めて詳述する。 The heating and cooking process K3 is performed by the heating unit 36 in the rice cooking container 10 and the heating process K31 until the rice is boiled, and in the boiling maintaining unit 37 is maintained in the rice cooking container 10 and the boiling state of maintaining the boiling state of the rice. The process K35 includes a muting step K36 in which the inside of the rice cooking container 10 performed in the muddling section 38 is maintained at a predetermined temperature to scatter rice. Further, in the present embodiment, the heating process K31 includes a first heating process K32 in the first heating unit 36a and a second heating process K33 in the second heating unit 36b. Hereinafter, each step will be described in detail including the functions of each device.

(1)水供給工程K1および米供給工程K2
搬送装置20の搬送コンベア21の連結軸23に回動自在に取り付けられ上方が開放された炊飯容器10が搬送コンベア21で搬送され、供給部50で炊飯に必要な所定量の水(例えば4.1kg)と所定量(例えば3.8kg)の浸漬済みの米が炊飯容器10内に投入され、米と水とが撹拌され、米を平らにして炊飯容器10内に水が張った状態になる。なお、蓋がないまま加熱されるため、米及び水の供給前後において蓋を着脱する工程は不要となる。
(1) Water supply process K1 and rice supply process K2
The rice cooking container 10 which is rotatably attached to the connecting shaft 23 of the conveyor 21 of the conveyor 20 and whose upper side is opened is conveyed by the conveyor 21 and a predetermined amount of water (for example, 4. 1 kg) and a predetermined amount (for example, 3.8 kg) of soaked rice are put into the rice cooking container 10, the rice and water are stirred, the rice is flattened, and the rice cooking container 10 is filled with water. .. Since the heating is performed without the lid, the step of attaching and detaching the lid before and after supplying rice and water becomes unnecessary.

(2)加熱調理工程K3
水および米が投入された炊飯容器10は、加熱調理部30の搬入部31の下部に形成された搬入開口部31aから筐体34で取り囲まれた加熱調理部30に搬送される。本実施形態では、搬入部31の下部に搬入開口部31aが形成されているため、炊飯容器10がチェーンコンベアに沿って上昇して加熱調理部30の加熱調理室33に搬送されるが、位置関係は特に限定しない。
(2) Cooking process K3
The rice cooking container 10 charged with water and rice is conveyed to the heating cooking section 30 surrounded by the housing 34 from the loading opening 31a formed in the lower portion of the loading section 31 of the heating cooking section 30. In the present embodiment, since the carry-in opening 31a is formed in the lower part of the carry-in section 31, the rice cooking container 10 is moved up along the chain conveyor and conveyed to the cooking chamber 33 of the cooking unit 30. The relationship is not particularly limited.

加熱調理工程K3は、本実施形態では、加熱工程K31である第1加熱工程K32と第2加熱工程K33、沸騰維持工程K35およびむらし工程K36からなるので、以下個々に説明する。 In the present embodiment, the heating and cooking step K3 includes a first heating step K32, which is the heating step K31, a second heating step K33, a boiling maintaining step K35, and a muddling step K36, and will be described below individually.

(3)第1加熱工程K32
加熱工程K31は、炊飯容器10内の米及び水が沸騰するまで昇温する工程である。第1加熱部36aでは、炊飯容器10の移動領域に対して炊飯容器10の下方に第10過熱蒸気ノズル110、上方に第11過熱蒸気ノズル111が配置され、炊飯容器10を上下から加熱することができる。また、各過熱蒸気ノズル110、111はそれぞれ独立に過熱蒸気発生装置120、121に接続され、独立して温度設定をすること可能であり、炊飯容器10の上方の温度は、炊飯容器10の下方の温度より低く設定している。
(3) First heating step K32
The heating step K31 is a step of raising the temperature of the rice and water in the rice cooking container 10 until they boil. In the first heating unit 36a, the tenth superheated steam nozzle 110 is arranged below the rice cooking container 10 and the eleventh superheated steam nozzle 111 is arranged above the moving region of the rice cooking container 10 to heat the rice cooking container 10 from above and below. You can Further, the respective superheated steam nozzles 110, 111 are independently connected to the superheated steam generators 120, 121, and the temperature can be set independently, and the temperature above the rice cooking container 10 is below the rice cooking container 10. It is set lower than the temperature.

(4)第2加熱工程K33
本実施形態では、第1加熱部36aに連続して第2加熱部36bが配置され、第2加熱工程K33は、第2加熱部36bで行われる。第2加熱部36bにおいても第1加熱部36aと同様に、炊飯容器10の下方に第20過熱蒸気ノズル210、上方に第21過熱蒸気ノズル211が配置され、各過熱蒸気ノズル210、211はそれぞれ独立に過熱蒸気発生装置220、221に接続されている。また、第2加熱工程K33も第1加熱工程K32と同様に、炊飯容器10の上方の温度は、炊飯容器10の下方の温度より低く設定している。
(4) Second heating step K33
In the present embodiment, the second heating unit 36b is arranged continuously to the first heating unit 36a, and the second heating process K33 is performed by the second heating unit 36b. Similarly to the first heating unit 36a, the second heating unit 36b is also provided with a twentieth superheated steam nozzle 210 below the rice cooking container 10 and a twenty-first superheated steam nozzle 211 above the rice cooking container 10. It is independently connected to the superheated steam generators 220 and 221. Further, in the second heating step K33 as well as in the first heating step K32, the temperature above the rice cooking container 10 is set lower than the temperature below the rice cooking container 10.

炊飯容器10の上方に比較して下方の強い加熱により短時間で沸騰まで加熱できる(例えば、加熱工程K31は約10分間)。また、炊飯容器10の下方からの強い加熱により炊飯容器10内に対流が生じる。当該対流により米粒間に水が通りムラなく吸水が行われ充分に膨潤できるとともに、炊飯容器10の上下で水が入れ替わるように対流するので、炊飯容器10の上下で温度差が少なくなり、炊きムラが少なく、ふっくらとした米飯が得られる。 It is possible to heat to the boiling point in a short time by strong heating below the rice cooking container 10 as compared to above (for example, about 10 minutes in the heating step K31). Further, convection occurs in the rice cooking container 10 due to strong heating from below the rice cooking container 10. Due to the convection, water can pass through the rice grains evenly and can be sufficiently swelled, and convection can be performed such that water is exchanged between the upper and lower sides of the rice cooking container 10, so that the temperature difference between the upper and lower sides of the rice cooking container 10 is small, and uneven cooking There is little, and you can get fluffy cooked rice.

そして、炊飯容器10の上面は開放されて蓋がなく、蓋を介さず直接加熱されることから、上方は下方に比較して弱い加熱でも効率良く加熱することができる。弱い加熱であるため水分が飛び過ぎることなく、加熱ムラもなく炊飯容器10および米への適切な加熱をすることができる。 Since the upper surface of the rice cooking container 10 is open and has no lid and is directly heated without the lid, the upper part can be efficiently heated even with weaker heating than the lower part. Since the heating is weak, water does not fly too much and the rice cooking container 10 and rice can be appropriately heated without uneven heating.

(5)沸騰維持工程K35
沸騰維持工程K35は、加熱工程K31で炊飯容器10内が沸騰し、当該沸騰状態を維持する工程である(例えば約2分半間)。沸騰維持工程K35が行われる沸騰維持部37には、加熱部36と同様に、炊飯容器10の下方に第30過熱蒸気ノズル310、上方に第31過熱蒸気ノズル311が配置され、各過熱蒸気ノズル310、311はそれぞれ独立に過熱蒸気発生装置320、321に接続されている。また、それぞれの過熱蒸気ノズル310、311と過熱蒸気発生装置320、321との間に温度だけでなく過熱蒸気の流量を調整できる流量調整弁44が設けられ、加熱条件に応じてより細かく加熱を調整することができる。
(5) Boiling maintaining step K35
The boiling maintaining step K35 is a step of boiling the inside of the rice cooking container 10 in the heating step K31 and maintaining the boiling state (for example, for about two and a half minutes). In the boiling maintaining unit 37 in which the boiling maintaining process K35 is performed, like the heating unit 36, the 30th superheated steam nozzle 310 is arranged below the rice cooking container 10 and the 31st superheated steam nozzle 311 is arranged above the rice cooking container 10 and each superheated steam nozzle is arranged. 310 and 311 are independently connected to the superheated steam generators 320 and 321. Further, a flow rate adjusting valve 44 capable of adjusting not only the temperature but also the flow rate of the superheated steam is provided between each of the superheated steam nozzles 310 and 311 and the superheated steam generators 320 and 321 so that heating can be performed more finely according to heating conditions. Can be adjusted.

<加熱部および沸騰維持部のヒータ>
加熱部36および沸騰維持部37には炊飯容器10の上下にそれぞれ独立したヒータ41が設けられ、第1加熱部36aには、第10ヒータ100および第11ヒータ101、
第2加熱部36bには、第20ヒータ200および第21ヒータ201、沸騰維持部37には、第30ヒータ300および第31ヒータ301が設けられている。即ち、それぞれの過熱蒸気ノズル42の噴射口と炊飯容器10との間に、上方ヒータ101、201、301と下方ヒータ100、200、300とを備えている構造となっている。
<Heater and heater for boiling maintenance>
The heating unit 36 and the boiling maintaining unit 37 are provided with independent heaters 41 above and below the rice cooking container 10, and the first heating unit 36a includes the tenth heater 100 and the eleventh heater 101.
The 20th heater 200 and the 21st heater 201 are provided in the 2nd heating part 36b, and the 30th heater 300 and the 31st heater 301 are provided in the boiling maintaining part 37. That is, the upper heaters 101, 201, 301 and the lower heaters 100, 200, 300 are provided between the jet port of each superheated steam nozzle 42 and the rice cooking container 10.

過熱蒸気ノズル42から噴射された過熱蒸気は、噴射により温度が低下してしまい、炊飯容器10までの距離があるとさらに低下してしまう。炊飯容器10との間にヒータ41を備えることで、噴射直後に温度が低下した過熱蒸気が昇温され、適切な温度で容器を加熱することができる。また、上方ヒータ101、201、301と下方ヒータ100、200、300についても独立して温度設定することが可能である。尚、温度低下を見越して、過熱蒸気ノズル42の設定をより高く設定できる場合は、ヒータ41は不要としても良い。 The temperature of the superheated steam jetted from the superheated steam nozzle 42 is lowered by the jetting, and further decreases when the distance to the rice cooking container 10 is increased. Since the heater 41 is provided between the rice cooking container 10 and the rice cooking container 10, the temperature of the superheated steam whose temperature has dropped immediately after the injection is increased, and the container can be heated at an appropriate temperature. Further, the temperatures of the upper heaters 101, 201 and 301 and the lower heaters 100, 200 and 300 can be set independently. If the setting of the superheated steam nozzle 42 can be set higher in anticipation of the temperature decrease, the heater 41 may be omitted.

また、本実施形態では、炊飯容器10の上下にそれぞれ過熱蒸気ノズル42を設けているが、必要に応じて下方のみを過熱蒸気で加熱し、上方はヒータ41で加熱しても良い。 Further, in this embodiment, the superheated steam nozzles 42 are provided above and below the rice cooking container 10, respectively. However, if necessary, only the lower part may be heated by the superheated steam and the upper part may be heated by the heater 41.

図4は、加熱部および沸騰維持部に於けるヒータおよび過熱蒸気ノズルから噴出する過熱蒸気の設定温度の一例を示した表である。 FIG. 4 is a table showing an example of set temperatures of the superheated steam ejected from the heater and the superheated steam nozzle in the heating section and the boiling maintaining section.

<加熱部の温度>
この一例では、第1加熱部36aの炊飯容器10の上方にある第11過熱蒸気ノズル111から噴出する蒸気温度が120℃、第11ヒータ101の温度が120℃であり、炊飯容器10の下方にある第10過熱蒸気ノズル110から噴出する蒸気温度が350℃、第10ヒータ100の温度が325℃である。
<Temperature of heating section>
In this example, the steam temperature ejected from the eleventh superheated steam nozzle 111 above the rice cooking container 10 of the first heating unit 36 a is 120° C., the temperature of the eleventh heater 101 is 120° C., and the temperature is below the rice cooking container 10. The temperature of the steam ejected from a certain tenth superheated steam nozzle 110 is 350°C, and the temperature of the tenth heater 100 is 325°C.

また、第2加熱部36bの炊飯容器10の上方にある第21過熱蒸気ノズル211から噴出する蒸気温度が120℃、第21ヒータ201の温度が120℃であり、炊飯容器10の下方にある第20過熱蒸気ノズル210から噴出する蒸気温度が395℃、第20ヒータ200の温度が370℃である。即ち、第1加熱部36aよりも第2加熱部36bの設定温度を高くして、沸騰するまで加熱を加速している。このように加熱工程K31において炊飯容器10の下方からの加熱を、沸騰するまで温度上昇に合わせ多段階に設定するため、無駄な加熱がなく効率良く加熱することができる。 In addition, the steam temperature ejected from the 21st superheated steam nozzle 211 above the rice cooking container 10 of the second heating unit 36b is 120° C., the temperature of the 21st heater 201 is 120° C., which is below the rice cooking container 10. The temperature of the steam ejected from the 20 superheated steam nozzle 210 is 395°C, and the temperature of the twentieth heater 200 is 370°C. That is, the set temperature of the second heating unit 36b is set higher than that of the first heating unit 36a to accelerate heating until boiling. In this way, in the heating step K31, the heating from below the rice cooking container 10 is set in multiple stages according to the temperature rise until boiling, so that efficient heating can be achieved without wasteful heating.

<炊飯容器10の下方加熱>
加熱工程K31において、第10過熱蒸気ノズル110、及び第20過熱蒸気ノズル210からそれぞれ350℃、395℃に設定された過熱蒸気が炊飯容器10に向け噴射される。急激に温度が低下する場合は第10ヒータ100の温度を325℃に、第20ヒータ200の温度を370℃に設定して加温される。そして、加温された過熱蒸気により炊飯容器10の下方から、炊飯容器10の底面が100℃になるまで加熱される(加熱工程K31で例えば約10分間)。尚、炊飯容器10の上方へ向かう過熱蒸気は遮蔽部材40により遮蔽され、炊飯容器10の下方のみを加熱する。
<Downward heating of the rice cooking container 10>
In the heating step K31, the tenth superheated steam nozzle 110 and the twentieth superheated steam nozzle 210 inject superheated steam set to 350° C. and 395° C., respectively, toward the rice cooking container 10. If the temperature drops sharply, the temperature of the tenth heater 100 is set to 325° C. and the temperature of the twentieth heater 200 is set to 370° C. Then, the heated superheated steam heats the bottom of the rice cooking container 10 from below the rice cooking container 10 to 100° C. (for example, about 10 minutes in the heating step K31). In addition, the overheated steam which goes upward of the rice cooking container 10 is shielded by the shielding member 40, and only the lower portion of the rice cooking container 10 is heated.

<炊飯容器10の上方加熱>
加熱工程K31において、炊飯容器10の上方に設けられている過熱蒸気ノズル111、211から、120℃に設定された過熱蒸気が炊飯容器10に向け噴射される。急激に温度が低下する場合はヒータ101、201の温度を120℃に設定して加温される。そして、加温された過熱蒸気により炊飯容器10の上方が加熱される。炊飯容器10の上面は蓋がない開放された状態にあるため、炊飯容器10内の米および水が過熱蒸気により直接加熱される。
<Upward heating of the rice cooking container 10>
In the heating step K31, the superheated steam nozzles 111 and 211 provided above the rice cooking container 10 inject superheated steam set at 120° C. toward the rice cooking container 10. When the temperature suddenly drops, the temperature of the heaters 101 and 201 is set to 120° C. and heated. Then, the upper portion of the rice cooking container 10 is heated by the heated superheated steam. Since the upper surface of the rice cooking container 10 is open without a lid, the rice and water in the rice cooking container 10 are directly heated by the superheated steam.

<加熱工程K31の前半>
加熱工程K31の前半(初期)では、炊飯容器10に張られた水面が加熱される。昇温に伴い水面が下がり、米粒が現れるようになる。米粒が現れる前は120℃以上の設定でもよい。
<First half of heating step K31>
In the first half (initial stage) of the heating step K31, the water surface stretched over the rice cooking container 10 is heated. As the temperature rises, the water surface drops and rice grains appear. The temperature may be set to 120° C. or higher before rice grains appear.

<加熱工程K31の後半>
加熱工程K31の後半(後期)では、炊飯容器10内の水面がさらに下がり米飯が現れた状態で加熱する。米飯表面が直接加熱されるので、メイラード反応による褐色化を抑える120℃以下の設定で加熱することが好ましい。
<Latter half of heating step K31>
In the latter half (latter half) of the heating step K31, heating is performed in a state where the water surface inside the rice cooking container 10 is further lowered and the cooked rice appears. Since the surface of cooked rice is directly heated, it is preferable to heat the cooked rice at a temperature of 120° C. or lower that suppresses browning due to the Maillard reaction.

加熱工程K31において、炊飯容器10の加熱開始から炊飯容器10の水が沸騰するまで、炊飯容器10の上方の温度を炊飯容器10の下方温度より低い状態を維持させていることが重要である。即ち、炊飯容器10の下方が過熱蒸気により炊飯容器10の上方の温度よりも高い温度で加熱され、炊飯容器10内の米飯は下方による強い加熱により水を対流させながら短時間でむらなく炊飯することができる。そして、炊飯容器10に蓋がないため米飯上面が上方からの加熱により直接加熱され、低い温度の加熱でも効率良く加熱することができる。 In the heating step K31, it is important to keep the temperature above the rice cooking container 10 lower than the temperature below the rice cooking container 10 from the start of heating the rice cooking container 10 to the boiling of the water in the rice cooking container 10. That is, the lower side of the rice cooking container 10 is heated to a temperature higher than the upper temperature of the rice cooking container 10 by the superheated steam, and the cooked rice in the rice cooking container 10 cooks evenly in a short time while convection of water by strong heating from the lower side. be able to. Since the rice cooking container 10 does not have a lid, the top surface of the cooked rice is directly heated by heating from above, and it is possible to efficiently heat even at low temperatures.

<沸騰維持工程の温度>
沸騰維持工程K35おいて、炊飯容器10の上方にある第31過熱蒸気ノズル311から噴出する蒸気温度が120℃、第31ヒータ301の温度が120℃であり、炊飯容器10の下方にある第30過熱蒸気ノズル310から噴出する蒸気温度が140℃、第30ヒータ300の温度が120℃である。即ち、沸騰維持工程K35における炊飯容器10の下方の加熱温度は、加熱工程K31の下方の加熱温度よりも低く設定されている。
<Temperature of boiling maintenance process>
In the boiling maintaining step K35, the steam temperature ejected from the 31st superheated steam nozzle 311 above the rice cooking container 10 is 120° C., the temperature of the 31st heater 301 is 120° C., and the 30th below the rice cooking container 10 The temperature of the steam ejected from the superheated steam nozzle 310 is 140°C, and the temperature of the thirtieth heater 300 is 120°C. That is, the heating temperature below the rice cooking container 10 in the boiling maintaining step K35 is set lower than the heating temperature below the heating step K31.

加熱工程K31で炊飯容器10の底面が100℃になり、沸騰が開始されたら、沸騰維持工程K35で炊飯容器10の底面の加熱を弱め、140℃及び120℃に設定された過熱蒸気が過熱蒸気ノズル310、311から噴射される。そして、炊飯容器10の温度が100℃に維持され、炊飯容器10内部を沸騰状態に維持し、米のデンプンの糊化が促進される。沸騰維持工程K35の時間は、例えば約2分半であることが望ましい。沸騰が強すぎるときは、下方の過熱蒸気ノズル310を上側と同様に120℃へ設定しても良く、流量調整弁44で流量を絞るように調整しても良い。 When the bottom surface of the rice cooking container 10 reaches 100°C in the heating step K31 and boiling starts, the heating of the bottom surface of the rice cooking container 10 is weakened in the boiling maintaining step K35, and the superheated steam set to 140°C and 120°C is superheated steam. It is ejected from the nozzles 310 and 311. Then, the temperature of the rice cooking container 10 is maintained at 100° C., the inside of the rice cooking container 10 is maintained in a boiling state, and gelatinization of starch of rice is promoted. The time for the boiling maintaining step K35 is preferably, for example, about two and a half minutes. When the boiling is too strong, the lower superheated steam nozzle 310 may be set to 120° C. as in the upper side, or the flow rate adjusting valve 44 may be adjusted to reduce the flow rate.

<加熱部および沸騰維持部の遮蔽部材>
上述の加熱工程K31および沸騰維持工程K35を行う加熱部36および沸騰維持部37には、遮蔽部材40が設けられている。遮蔽部材40は、炊飯容器10の下方から上方へ向かう熱を略遮蔽する役目をなし、炊飯容器10の底面より高い位置において、加熱調理室33の筐体34の内壁面と炊飯容器10の側面との間に、搬送方向に沿って配置されている。
<Shielding member for heating part and boiling maintaining part>
A shielding member 40 is provided in the heating unit 36 and the boiling maintaining unit 37 that perform the heating process K31 and the boiling maintaining process K35 described above. The shielding member 40 has a function of substantially shielding heat from the lower side to the upper side of the rice cooking container 10, and at a position higher than the bottom surface of the rice cooking container 10, the inner wall surface of the housing 34 of the heating and cooking chamber 33 and the side surface of the rice cooking container 10. And are arranged along the carrying direction.

遮蔽部材40は、ステンレス等からなる板状の部材で形成してもよいし、加熱調理室33と炊飯容器10の間に搬送コンベア21が位置する場合は、搬送コンベア21自体も含めて遮蔽部材としてもよい。即ち、炊飯容器10の下方からの加熱(熱気)が容易に炊飯容器10の上方へ回り込まないように遮蔽する部材であれば良い。 The shielding member 40 may be formed of a plate-shaped member made of stainless steel or the like. When the transport conveyor 21 is located between the cooking chamber 33 and the rice cooking container 10, the shield member 40 includes the transport conveyor 21 itself. May be That is, any member may be used as long as it is a member that shields the heating (hot air) from below the rice cooking container 10 so as not to easily go around above the rice cooking container 10.

遮蔽部材40を設けないと、炊飯容器10の下方から上昇してきた熱で、炊飯容器10の上方の温度が設定温度より上昇してしまう恐れがあり、また、炊飯容器10の下方の温度も、炊飯容器10の下方の熱が炊飯容器10の上方へ抜けてしまうことで、炊飯容器10の下方の温度が不安定になってしまう恐れもある。 If the shielding member 40 is not provided, the temperature above the rice cooking container 10 may rise above the set temperature due to the heat rising from below the rice cooking container 10, and the temperature below the rice cooking container 10 also Since the heat below the rice cooking container 10 escapes to above the rice cooking container 10, the temperature below the rice cooking container 10 may become unstable.

従って、遮蔽部材40を設置することで、炊飯容器10の上方に対する炊飯容器10の下方からの加熱の影響を抑え、炊飯容器10の上方の加熱と炊飯容器10の下方の加熱とをそれぞれ独立に設定した温度に維持させることができ、安定した温度状態で炊飯容器10を加熱することができる。 Therefore, by installing the shielding member 40, the influence of the heating from below the rice cooking container 10 on the above the rice cooking container 10 is suppressed, and the heating above the rice cooking container 10 and the heating below the rice cooking container 10 are independently performed. It can be maintained at the set temperature, and the rice cooking container 10 can be heated in a stable temperature state.

<加熱部、沸騰維持部およびむらし部の仕切板>
また、第1加熱部36a、第2加熱部36b、沸騰維持部37、むらし部38のそれぞれの間には仕切板39が設けられている。当該仕切板39は、各部および各工程を仕切ることで、隣接する各部同士でお互いの加熱の影響を受けることなく工程毎に、各部36a、36b、37、38毎に安定した温度で加熱することができる。
<Partition plates for heating part, boiling maintaining part and uneven part>
Further, a partition plate 39 is provided between each of the first heating unit 36a, the second heating unit 36b, the boiling maintaining unit 37, and the stripping unit 38. The partition plate 39 divides each part and each process so that each part 36a, 36b, 37, 38 is heated at a stable temperature for each process without being affected by mutual heating between adjacent parts. You can

(6)むらし工程K36
蒸らし工程K36は、所定の温度に維持し飽和蒸気で米飯をむらす工程である(例えば沸騰維持から20分間)。むらし部38では、炊飯容器10の搬送経路の下方に蒸気発生装置46と接続され、飽和蒸気が供給され蒸気ノズル45が複数配置されている。沸騰維持工程K35の後、炊飯容器10を蒸気ノズル45から噴射される飽和蒸気で加熱し、飽和蒸気により適度に水分を供給しながら、所定の温度に維持して米飯をむらす。例えば、充満された飽和蒸気により、炊飯容器10全体が98℃以上で加熱される。
(6) Murashiri process K36
The steaming process K36 is a process of steaming the cooked rice with saturated steam while maintaining it at a predetermined temperature (for example, 20 minutes after the boiling is maintained). In the stripping section 38, the steam generator 46 is connected to the lower part of the transport path of the rice cooking container 10, saturated steam is supplied, and a plurality of steam nozzles 45 are arranged. After the boiling maintaining step K35, the rice cooking container 10 is heated by the saturated steam jetted from the steam nozzle 45, and while moderately supplying water by the saturated steam, the rice cooking container 10 is maintained at a predetermined temperature to make the cooked rice even. For example, the entire rice cooking container 10 is heated at 98° C. or higher by the saturated steam that has been filled.

むらし工程K36を完了した炊飯容器10は、搬送コンベア21で搬出部32の下方に設けられた搬出開口部32aから加熱調理部30の外に搬出される。 The rice cooking container 10 that has completed the stripping process K36 is carried out of the heating and cooking unit 30 from the carry-out opening 32a provided below the carry-out unit 32 by the conveyor 21.

<搬入開口部と搬出開口部>
本実施形態では、搬入開口部31aおよび搬出開口部32aは搬入部31および搬出部32のそれぞれの下方に配置されている。この構造により、加熱調理室33内に過熱蒸気及び飽和蒸気を充満させることができる。
<Load-in opening and carry-out opening>
In the present embodiment, the carry-in opening portion 31a and the carry-out opening portion 32a are arranged below the carry-in portion 31 and the carry-out portion 32, respectively. With this structure, the heating chamber 33 can be filled with superheated steam and saturated steam.

搬入開口部31aおよび搬出開口部32a共に下方に向け開口しているため、加熱調理室33内に充満した熱が逃げにくくなり、無駄な熱の放出を抑え効率良く加熱することができる。また内部より低温の外気は開口部31a、32aから入り難くなり、安定した温度で加熱することができる。 Since both the carry-in opening 31a and the carry-out opening 32a are opened downward, the heat filled in the cooking chamber 33 is less likely to escape, and wasteful heat can be suppressed and efficient heating can be achieved. Further, the outside air having a temperature lower than the inside is less likely to enter through the openings 31a and 32a, and can be heated at a stable temperature.

そして、加熱工程K31では過熱蒸気に満たされた状態で炊飯加熱できるため、蓋のない状態であっても、蓋で覆った場合の炊飯釜の内部と同様な加熱状態とすることができる。さらに過熱蒸気が供給されているため、酸素が追い出され無酸素状態となり、米に含有される酵素やビタミンなどに対し酸素による影響がほとんど無く炊飯加熱することができる。 In the heating step K31, since the rice can be heated while being filled with the superheated steam, the heating state can be the same as the inside of the rice cooker when the rice is covered with the lid even without the lid. Further, since superheated steam is supplied, oxygen is driven out and the state becomes anoxic, and the rice can be heated with almost no influence of oxygen on enzymes and vitamins contained in rice.

特にむらし工程K36では、飽和蒸気が充満され炊飯容器10全体を均一に加熱できることから、蓋のない状態であっても、蓋で覆った場合と同様な加熱状態とすることができる。同時に、飽和蒸気が漏れ難く、外気も侵入せず安定した温度で加熱できるため、米のデンプンの糊化が促進されるとともに米粒内に水分が均一に分布するようにむらすことができる。 In particular, in the stripping process K36, the entire steamed rice cooking container 10 can be uniformly heated by being filled with the saturated steam, and therefore, even when the lid is not provided, the same heating state as when the lid is covered can be achieved. At the same time, saturated steam is hard to leak and can be heated at a stable temperature without invading the outside air, so that gelatinization of starch in rice is promoted and water can be evenly distributed in rice grains.

(7)米飯取出工程K4
搬出開口部32aから加熱調理部30の外に搬出された炊飯容器10は、駆動側の回転ローラ22の位置で回転反転され、米飯がほぐし部67のベルトコンベア65上に落下し、ほぐし羽根66でほぐされ、炊飯装置1の外部に排出される。必要に応じて掻き出し機構を設けても良い。
(7) Rice removal process K4
The rice cooking container 10 carried out of the heating and cooking unit 30 through the carry-out opening 32a is rotated and reversed at the position of the drive-side rotating roller 22, and the cooked rice falls on the belt conveyor 65 of the loosening unit 67, and the loosening blade 66 is released. Is loosened and discharged to the outside of the rice cooker 1. A scraping mechanism may be provided if necessary.

(8)容器洗浄工程K5
回転ローラ22で反転された炊飯容器10は、炊飯容器10の上面が下側に、炊飯容器10の底面が上側に向いた状態で搬送され、洗浄部70に搬送される。洗浄部70では、複数の洗浄ノズル73から洗浄液が炊飯容器10内に噴射され炊飯容器10が洗浄される。炊飯容器10には蓋がないため、容器洗浄工程K5においても蓋を開閉させる機構を必要としない。
(8) Container cleaning step K5
The rice cooking container 10 reversed by the rotating roller 22 is conveyed with the upper surface of the rice cooking container 10 facing downward and the bottom surface of the rice cooking container 10 facing upward, and is conveyed to the cleaning unit 70. In the cleaning unit 70, the cleaning liquid is sprayed from the plurality of cleaning nozzles 73 into the rice cooking container 10 to clean the rice cooking container 10. Since the rice cooking container 10 does not have a lid, a mechanism for opening and closing the lid is not required even in the container cleaning step K5.

洗浄された炊飯容器10は搬送されて再び回転ローラ22によって回転反転され、炊飯容器10の開放された上面が上側に向き、水供給工程K1に搬送される。 The washed rice cooking container 10 is conveyed and rotated again by the rotation roller 22, and the opened upper surface of the rice cooking container 10 faces upward and is conveyed to the water supply step K1.

なお、上記実施例では搬送装置20を用いて炊飯容器10を連続的に搬送しながら加熱調理工程K3を通過するようになっているが、所定量の米及び水を収納した炊飯容器10に対して加熱調理工程K3が行われればよく、所定の加熱調理室に炊飯容器10を収納するバッチ式とし、時間の経過と共に加熱調理工程K3を順次行うように構成したものでも良い。 In addition, in the above-mentioned embodiment, the rice cooking container 10 is continuously conveyed by using the conveying device 20 and passes through the heating and cooking step K3. It suffices that the heating and cooking step K3 is performed, and a batch type in which the rice cooking container 10 is housed in a predetermined heating and cooking chamber may be used, and the heating and cooking step K3 may be sequentially performed over time.

なお、上記実施例では供給部50において、水供給工程K1の後、米供給工程K2を通過するようになっているが、炊飯容器10に対して所定量の米及び水を収納することができればよく、米供給工程K2の後、水供給工程K1を通過するようにしてもよい。 In the above-described embodiment, the water supply process K1 is followed by the rice supply process K2 in the supply unit 50. However, if the rice cooking container 10 can store a predetermined amount of rice and water. Of course, the water supply step K1 may be passed after the rice supply step K2.

尚、本発明は、上述した実施形態に限定されるものではなく、適宜、変形、改良、等が可能である。その他、上述した実施形態における各構成要素の材質、形状、寸法、数値、形態、数、配置箇所、等は本発明を達成できるものであれば任意であり、限定されない。 It should be noted that the present invention is not limited to the above-described embodiment, and modifications, improvements, etc. can be appropriately made. In addition, the materials, shapes, dimensions, numerical values, forms, numbers, locations, etc. of the respective constituent elements in the above-described embodiments are arbitrary and are not limited as long as the present invention can be achieved.

本発明に係る炊飯方法は、蓋を必要としない炊飯容器を用いて炊きムラのないおいしい米飯を得る炊飯分野に適用可能である。 INDUSTRIAL APPLICABILITY The rice cooking method according to the present invention is applicable to the rice cooking field in which delicious rice cooked evenly is cooked using a rice cooking container that does not require a lid.

1 炊飯装置
10 炊飯容器
20 搬送装置
21 搬送コンベア
22 回転ローラ
30 加熱調理部
31 搬入部
31a 搬入開口部
32 搬出部
32a 搬出開口部
33 加熱調理室
34 筐体
35 排気ダクト
36 加熱部
37 沸騰維持部
38 むらし部
39 仕切板
40 遮蔽部材
41 ヒータ
42 過熱蒸気ノズル
43 過熱蒸気発生装置
50 供給部
60 取出部
70 洗浄部
DESCRIPTION OF SYMBOLS 1 Rice cooker 10 Rice cooker 20 Conveyor 21 Conveyor 22 Rotating roller 30 Heating/cooking section 31 Carrying-in section 31a Carrying-in opening 32 Carrying-out section 32a Carrying-out opening 33 Heating/cooking room 34 Enclosure 35 Exhaust duct 36 Heating section 37 Boiling maintenance section 38 Stripping part 39 Partition plate 40 Shielding member 41 Heater 42 Superheated steam nozzle 43 Superheated steam generator 50 Supply part 60 Extraction part 70 Cleaning part

Claims (5)

米と水前記水が張られた状態にて収容し、上面が開放された炊飯容器を、過熱蒸気により所定の加熱温度にて加熱する加熱調理工程を含む炊飯方法であって、
前記加熱調理工程の少なくとも一部において、前記炊飯容器の上方における第1加熱温度と、前記炊飯容器の下方における第2加熱温度と、を前記第1加熱温度よりも前記第2加熱温度が高温であるように、予め定められた異なる温度に設定し、前記炊飯容器に張られた前記水の水面を前記炊飯容器の上方から前記第1加熱温度にて加熱し、前記炊飯容器の下方から前記炊飯容器を前記第2加熱温度にて加熱する、
炊飯方法。
The rice and water containing in a state where the water is strung, the cooking container top is opened, a cooking method comprising the cooking step of heating by superheated steam at a predetermined heating temperature,
In at least a part of the heating and cooking step, the first heating temperature above the rice cooking container and the second heating temperature below the rice cooking container are set so that the second heating temperature is higher than the first heating temperature. As described above, the temperature is set to a predetermined different temperature, the water surface of the rice cooking container is heated from above the rice cooking container at the first heating temperature, and from below the rice cooking container to the rice cooking water . Heating the container at the second heating temperature ;
How to cook rice.
請求項1に記載の炊飯方法であって、
少なくとも前記炊飯容器の下方からの加熱過熱蒸気により行う炊飯方法。
The rice cooking method according to claim 1,
Heating from below at least the cooking vessel performed by superheated steam, cooking methods.
請求項1に記載の炊飯方法であって、
前記加熱調理工程は、前記炊飯容器の加熱開始か前記炊飯容器の水が沸騰するまでの加熱工程を含み、前記加熱工程において前記炊飯容器の上方を前記第1加熱温度にて加熱し、前記炊飯容器の下方を前記第2加熱温度にて加熱する、炊飯方法。
The rice cooking method according to claim 1,
The cooking process comprises a heating step until the water in the heating start or al the cooking vessel of the cooking vessel is boiled in the heating step, to heat the upper side of the cooking vessel at the first heating temperature, A rice cooking method in which the lower side of the rice cooking container is heated at the second heating temperature.
請求項3に記載の炊飯方法であって、
前記加熱調理工程は、前記加熱工程の後の沸騰維持工程を含み、前記沸騰維持工程における前記炊飯容器の下方における加熱温度は、前記加熱工程における前記炊飯容器の下方における前記第2加熱温度より低い、炊飯方法。
The rice cooking method according to claim 3,
The cooking step comprises boiling maintenance process after the heating step, the heating temperature in the lower of the cooking vessel in the boil-preserving process is lower than the second heating temperature in the lower of the cooking vessel in the heating step , How to cook rice.
請求項1から請求項4のいずれか一項に記載の炊飯方法であって、
複数の前記炊飯容器を所定の方向に搬送しつつ、前記加熱調理工程を行う、炊飯方法。
The rice cooking method according to any one of claims 1 to 4,
While conveying a plurality of said cooking vessel in a predetermined direction, performing the heating cooking step, rice method.
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