JP6718325B2 - Whetstone manufacturing jig and whetstone manufacturing method - Google Patents

Whetstone manufacturing jig and whetstone manufacturing method Download PDF

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JP6718325B2
JP6718325B2 JP2016134939A JP2016134939A JP6718325B2 JP 6718325 B2 JP6718325 B2 JP 6718325B2 JP 2016134939 A JP2016134939 A JP 2016134939A JP 2016134939 A JP2016134939 A JP 2016134939A JP 6718325 B2 JP6718325 B2 JP 6718325B2
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mold
grindstone
pillar
upper plate
raw material
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JP2018001257A (en
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潤一 福原
潤一 福原
友章 新谷
友章 新谷
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Disco Corp
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本発明は、砥石を製造するための砥石製造治具と砥石製造治具を用いて砥石を製造する製造方法とに関する。 The present invention relates to a grindstone manufacturing jig for manufacturing a grindstone and a manufacturing method for manufacturing a grindstone using the grindstone manufacturing jig.

砥石は、例えば、粉状の砥粒と結合剤と充填剤とを混合した原料を型枠に入れて、プレスすることにより所望の形状に成型された後、所定の温度で所定の時間焼結することにより製造される(例えば下記の特許文献1−3を参照)。通常、原料を入れる型枠は、凹部を備えており、かかる凹部に原料が投入される構成となっている。そして、型枠の凹部に投入され溜められた原料をプレスすることにより砥石を成型している。 The grindstone is, for example, put a raw material in which powdery abrasive grains, a binder and a filler are mixed in a mold and molded into a desired shape by pressing, and then sintering at a predetermined temperature for a predetermined time. (See, for example, Patent Documents 1-3 below). Usually, the mold for containing the raw material is provided with a concave portion, and the raw material is put into the concave portion. Then, the grindstone is molded by pressing the raw material charged into the concave portion of the mold and accumulated.

特開2009−039835号公報JP, 2009-039835, A 特開2006−142455号公報JP, 2006-142455, A 特開昭63−102876号公報JP-A-63-102876

しかし、型枠の凹部に原料を投入するときに、凹部に空気が残存して空気だまりが発生することがある。この状態のまま凹部に溜められた原料をプレスすると、型枠から原料が噴き出すおそれがあり危険である。また、従来においては、プレスされ成型された砥石を取り出す際に型枠が邪魔となっており、作業負担が大きいという問題もある。 However, when the raw material is put into the concave portion of the mold, air may remain in the concave portion to cause an air pocket. If the raw material stored in the recess is pressed in this state, the raw material may be ejected from the mold, which is dangerous. Further, in the related art, there is a problem that the work load is heavy because the mold frame is an obstacle when taking out the pressed and molded grindstone.

本発明は、上記の事情に鑑みてなされたもので、型枠に投入された砥石の原料を噴き出すことなくプレスできるようにするとともに、プレスされ成型された砥石を容易に取得できるようにすることを目的としている。 The present invention has been made in view of the above circumstances, and makes it possible to press the raw material of the grindstone put into the mold without ejecting it, and to easily obtain the pressed and molded grindstone It is an object.

本発明は、粉状の砥石の原料をプレスにより成型して砥石を製造する砥石製造治具であって、少なくとも側面が磁性体からなる柱と、該柱を貫通可能に嵌入させる嵌入孔を有する型枠と、該柱の側面に磁着され、該柱に該嵌入孔の一方の開口から嵌入され所定の高さ位置に位置し該一方の開口が塞がれた該型枠を支持する磁石と、該磁石により支持された該型枠の該嵌入孔の他方の開口から該砥石の原料が投入されたのち該嵌入孔の該他方の開口を塞ぐように該型枠の上に載置される上板と、を備え、該柱と該上板とを接近する方向にプレスして該磁石が該側面に沿って該型枠を支持しながら移動し、該側面と該嵌入孔の内側面との間から該嵌入孔の空気を排出するとともに該嵌入孔に投入された該砥石の原料を該柱の上端面と該上板の下面とによりプレスして砥石を成型する。 The present invention is a grindstone manufacturing jig for manufacturing a grindstone by molding a powdery raw material of a grindstone by a press, and having a pillar at least a side surface of which is made of a magnetic material, and a fitting hole into which the pillar can be inserted. A magnet that is magnetically attached to a side surface of the mold and the pillar, is fitted into the pillar through one opening of the fitting hole, is positioned at a predetermined height position, and supports the mold with the one opening closed. A raw material of the grindstone is charged from the other opening of the fitting hole of the mold supported by the magnet, and then placed on the mold so as to close the other opening of the fitting hole. An upper plate, and the pillar and the upper plate are pressed toward each other so that the magnet moves along the side surface while supporting the mold, and the side surface and the inner surface of the fitting hole. The air in the fitting hole is exhausted from between and the raw material of the grindstone put into the fitting hole is pressed by the upper end surface of the column and the lower surface of the upper plate to mold the grindstone.

本発明は、上記砥石の上記原料をプレスした後、上記型枠を押し下げる押し下げ手段を備え、該押し下げ手段は、上記上板の少なくとも2か所において表裏を貫通する貫通孔と、該貫通孔に挿入するピンと、を備え、該貫通孔は、該型枠の上記嵌入孔より外側に形成され該上板を該型枠に載置したときに該貫通孔が該型枠の上面で塞がれ、該ピンは、プレスされた後の該砥石の該原料の厚みと該上板の厚みとを加算した厚み以上の長さを有し、該砥石の該原料をプレスした後、該貫通孔に該ピンを挿入し、該ピンを押し下げることにより該型枠を押し下げて、プレスされ成型された砥石を取得することを特徴とする。 The present invention comprises a pressing means for pressing down the mold after pressing the raw material of the grindstone, the pressing means is a through hole penetrating the front and back in at least two places of the upper plate, and the through hole A pin to be inserted, the through hole is formed outside the fitting hole of the mold, and the through hole is blocked by the upper surface of the mold when the upper plate is placed on the mold. , The pin has a length of at least a thickness obtained by adding the thickness of the raw material of the grindstone after being pressed and the thickness of the upper plate, and after pressing the raw material of the grindstone into the through hole. The pin is inserted, and the pin is pushed down to push down the mold to obtain a pressed and molded grindstone.

また、本発明は、上記砥石製造治具を用いた砥石の製造方法であって、上記柱の上記側面に対して所定の高さに上記磁石を磁着する磁着工程と、該柱に対して上記嵌入孔を上記一方の開口から嵌入し、該側面に磁着された該磁石により上記型枠を支持する型枠支持工程と、該嵌入孔の上記他方の開口から上記砥石の上記原料を投入する砥石原料投入工程と、該型枠の上に上記上板を載置する上板載置工程と、該上板と該柱とを接近する方向に移動させ該側面と該嵌入孔の内側面との間から該嵌入孔の空気を排出するとともに該上板の上記下面と該柱の上記上端面とで該砥石の原料をプレスするプレス工程と、該型枠を該柱の該側面に沿って降下させる型枠降下工程と、該上板を取り外してプレスされ成型された砥石を露出させる上板取り外し工程と、プレスされ成型された砥石を取得する砥石取得工程と、を備える。 Further, the present invention is a method for manufacturing a grindstone using the grindstone manufacturing jig, which comprises a magnetizing step of magnetically magnetizing the magnet to a predetermined height with respect to the side surface of the pillar, and the pillar. By inserting the fitting hole from the one opening, and supporting the mold by the magnet magnetically attached to the side surface, and the raw material of the grindstone from the other opening of the fitting hole. The step of charging the raw material of the grindstone to be charged , the step of mounting the upper plate on the mold, and the step of moving the upper plate and the column in the approaching direction , Pressing the raw material of the grindstone with the lower surface of the upper plate and the upper end surface of the column while discharging the air in the fitting hole from between the side surface and the mold on the side surface of the column. A mold lowering step of lowering the mold, an upper plate removing step of removing the upper plate to expose the pressed and molded whetstone, and a whetstone acquiring step of acquiring the pressed and whetstone.

本発明にかかる砥石製造治具は、少なくとも側面が磁性体からなる柱と、柱を貫通可能に嵌入させる嵌入孔を有する型枠と、柱の側面に磁着され、柱に型枠の一方の開口から嵌入され所定の高さ位置に位置し一方の開口が塞がれた型枠を支持する磁石と、磁石により支持された型枠の嵌入孔の他方の開口から砥石の原料が投入されたのち嵌入孔の他方の開口を塞ぐように型枠の上に載置される上板とを備え、磁石が側面に沿って型枠を支持しながら移動し嵌入孔に投入された砥石の原料を柱の上端面と上板の下面とでプレスするように構成したため、嵌入孔に砥石の原料を投入する際に、柱の側面と型枠とが接触する部分に生じる僅かな隙間から空気を排出でき、型枠内に空気が残存することはなく、砥石の原料をプレスするときに型枠から原料が噴き出すおそれを低減することができる。 The whetstone manufacturing jig according to the present invention includes a column having at least a side surface made of a magnetic material, a mold having a fitting hole for allowing the pillar to be inserted therethrough, and a side surface of the pillar being magnetically attached to one of the molds. A magnet that supports the mold that is inserted from the opening and is located at a predetermined height position and one of the openings is closed, and the raw material of the grindstone is input from the other opening of the insertion hole of the mold that is supported by the magnet. After that, an upper plate placed on the mold so as to close the other opening of the fitting hole is provided, and the magnet moves along the side face while supporting the mold to move the raw material of the grindstone put into the fitting hole. Since it is configured to press on the upper end surface of the pillar and the lower surface of the upper plate, when pouring the raw material of the grindstone into the insertion hole, air is discharged from the slight gap generated at the part where the side surface of the pillar and the formwork contact each other. Therefore, the air does not remain in the mold, and the possibility of the raw material spouting from the mold when the raw material of the grindstone is pressed can be reduced.

上記砥石製造治具は、砥石の原料をプレスした後に型枠を押し下げる押し下げ手段を備えたため、プレスされ成型された砥石を取り出す際に型枠が邪魔にならない位置に型枠を押し下げてから砥石を柱の上端面に露出させることができ、プレスされ成型された砥石を容易に取得することができる。 The above-mentioned grindstone manufacturing jig is provided with a pushing-down means for pushing down the mold after pressing the raw material of the grindstone, so that the mold is pushed down to a position where the mold does not interfere when taking out the pressed and molded grindstone, and then the grindstone is pressed. It can be exposed on the upper end surface of the pillar, and the pressed and molded grindstone can be easily obtained.

また、本発明にかかる砥石の製造方法は、柱の側面に対して所定の高さに磁石を磁着する磁着工程と、柱に対して嵌入孔を一方の開口から嵌入し、側面に磁着された磁石により型枠を支持する型枠支持工程と、嵌入孔の他方の開口から砥石の原料を投入する砥石原料投入工程と、型枠の上に上板を載置する上板載置工程と、上板と柱とを接近する方向に移動させ上板の下面と柱の上端面とで砥石の原料をプレスするプレス工程と、型枠を柱の側面に沿って降下させる型枠降下工程と、上板を取り外してプレスされ成型された砥石を露出させる上板取り外し工程と、プレスされ成型された砥石を取得する砥石取得工程とを備えたため、砥石原料投入工程を実施するときに、柱の側面と型枠とが接触する部分に生じる僅かな隙間から空気を排出でき、型枠内に空気が残存することはない。そのため、プレス工程を実施する際に型枠から原料が噴き出すおそれを低減することができる。
さらに、プレス工程を実施した後は、型枠降下工程に進むため、プレスされ成型された砥石を取り出す際に型枠が邪魔にならない位置に型枠を押し下げてから、上板取り外し工程及び砥石取得工程を実施することができ、プレスされ成型された砥石を容易に取得することができる。
Further, the method for manufacturing a grindstone according to the present invention includes a magnetizing step of magnetically attaching a magnet to a side surface of a pillar at a predetermined height, and a fitting hole is fitted into the pillar from one opening, and a magnet is attached to the side surface. Form support process of supporting the form by the attached magnet, grinding stone raw material feeding process of feeding the raw material of the grinding stone from the other opening of the insertion hole, and placing the upper plate on the form Step, pressing step to move the upper plate and the pillar in the direction of approaching and press the raw material of the grindstone with the lower surface of the upper plate and the upper end surface of the pillar, and the form lowering to lower the form along the side of the pillar Step, because the upper plate removal process of removing the upper plate to expose the pressed and molded whetstone, and the whetstone acquisition process of obtaining the pressed and molded whetstone, when performing the whetstone raw material charging step, Air can be discharged from a slight gap generated in a portion where the side surface of the column and the mold are in contact with each other, and the air does not remain in the mold. Therefore, it is possible to reduce the risk that the raw material will be ejected from the mold when the pressing step is performed.
Furthermore, after performing the pressing process, proceed to the mold lowering process, so press down the mold to a position where the mold does not interfere when taking out the pressed and molded grindstone, then remove the upper plate and acquire the grindstone The process can be carried out and the pressed and molded whetstone can be easily obtained.

砥石製造治具の構成を示す分解斜視図である。It is an exploded perspective view showing composition of a whetstone manufacturing jig. 磁着工程を示す斜視図である。It is a perspective view which shows a magnetic sticking process. 型枠支持工程を示す斜視図である。It is a perspective view which shows a formwork support process. 砥石原料投入工程を示す斜視図である。It is a perspective view which shows a grindstone raw material charging process. 上板載置工程及びプレス工程を示す斜視図である。It is a perspective view which shows an upper plate mounting process and a press process. 型枠押下工程を示す斜視図である。It is a perspective view which shows a form pushing down process. 上板取り外し工程及び砥石取得工程を示す斜視図である。It is a perspective view which shows an upper plate removal process and a grindstone acquisition process. 型枠の変形例の構成を示す斜視図である。It is a perspective view which shows the structure of the modification of a formwork.

1 砥石製造治具
図1に示す砥石製造治具1は、粉状の砥石の原料をプレスして成型する際に用いられる砥石の製造用治具であり、各部材が分解された状態を示している。砥石製造治具1は、少なくとも側面20が磁性体からなる柱2と、柱2を貫通可能に嵌入させる嵌入孔43を有する型枠4と、柱2の側面20に磁着され、柱2に嵌入孔43の一方の開口から嵌入され所定の高さ位置に位置し一方の開口が塞がれた型枠4を支持する磁石5と、型枠4の上面40に載置される上板6とを備えている。
1 Grinding Stone Manufacturing Jig The grinding stone manufacturing jig 1 shown in FIG. 1 is a jig for manufacturing a grinding stone used when pressing and molding powder raw material of the grinding stone, and shows a state in which each member is disassembled. ing. The whetstone manufacturing jig 1 has a pillar 2 at least a side surface 20 of which is made of a magnetic material, a mold 4 having a fitting hole 43 into which the pillar 2 can be inserted, and a side surface 20 of the pillar 2 which is magnetically attached to the pillar 2. A magnet 5 that is inserted from one opening of the insertion hole 43 and is located at a predetermined height position and supports the mold 4 whose one opening is closed, and an upper plate 6 that is placed on the upper surface 40 of the mold 4. It has and.

柱2は、例えば四角柱形状に形成されており、プレステーブル3の上に立設されている。プレステーブル3は、柱2を介して所定の荷重を受ける作業台である。柱2の材質は、特に限定されないが、少なくとも側面20が磁性体で構成されていればよい。磁石5は、例えば長方体形状となっている。本実施形態に示す磁石5の個数は4個となっているが、この個数に限られない。例えば、少なくとも2個の磁石5を互いに対向する柱2の側面20にそれぞれ磁着してもよい。また、柱2の側面20には、所定の高さ位置に磁石5を位置決めするためのブロックを備えてもよいし、所定の高さ位置に磁石5を配置するための目盛りを備えてもよい。柱2は、円柱状に形成してもよい。この場合、円柱状の柱2の側面20に磁着される側の磁石5の面を円弧面に形成するとよい。 The pillar 2 is formed in a square pillar shape, for example, and stands upright on the press table 3. The press table 3 is a workbench that receives a predetermined load via the pillar 2. The material of the pillar 2 is not particularly limited, but at least the side surface 20 may be made of a magnetic material. The magnet 5 has, for example, a rectangular parallelepiped shape. Although the number of the magnets 5 shown in this embodiment is four, the number is not limited to this. For example, at least two magnets 5 may be magnetically attached to the side surfaces 20 of the columns 2 facing each other. Further, the side surface 20 of the column 2 may be provided with a block for positioning the magnet 5 at a predetermined height position, or may be provided with a scale for placing the magnet 5 at a predetermined height position. .. The pillar 2 may be formed in a cylindrical shape. In this case, it is advisable to form the surface of the magnet 5 on the side that is magnetically attached to the side surface 20 of the columnar pillar 2 into an arc surface.

ここで、磁石5を柱2の側面20に磁着する際には、柱2の延在方向と交差する方向に磁石5の長手方向を向かせて、柱2の側面20に磁石5を磁着するとよい。これにより、柱2の側面20から突起の如く突出した状態で磁石5が磁着されるため、この状態の磁石5によって型枠4を下方から支持することができる。また、磁石5は、型枠4を支持しながら柱2の側面20に沿って上下方向に移動することができる。 Here, when magnetically attaching the magnet 5 to the side surface 20 of the pillar 2, the magnet 5 is attached to the side surface 20 of the pillar 2 by orienting the longitudinal direction of the magnet 5 in a direction intersecting the extending direction of the pillar 2. Good to wear. As a result, the magnet 5 is magnetically attached in a state of protruding from the side surface 20 of the column 2 like a protrusion, so that the mold 4 can be supported from below by the magnet 5 in this state. Further, the magnet 5 can move vertically along the side surface 20 of the column 2 while supporting the mold 4.

型枠4は、粉状の砥石の原料を所定の形状に成型するための部材であり、例えば、ブロック形状からなる。型枠4の中央には上面40及び下面41を貫通する嵌入孔43が形成されている。嵌入孔43は、柱2の形状に合わせて四角柱形状となっており、柱2を貫通可能にするために表裏が開口している。また、嵌入孔43は僅かに柱2の外形よりも大きく構成されている。柱2に対して嵌入孔43を一方の開口(図中では下方側の開口)から嵌入し、一方の開口が上端面21により塞がれ型枠4の下面41が側面20に磁着された磁石5によって支持されると、型枠4の内側面42と柱2の上端面21とによって囲まれた凹部が形成される。この凹部に砥石の原料が投入される。凹部に砥石の原料を投入する際、柱2の側面20と型枠4の内側面42とが接触する部分に僅かな隙間が生じているため、かかる隙間から空気のみが排出される。なお、型枠4の形状、材質、大きさ等は特に限定されず、嵌入孔43の形状及び大きさは、柱2の形状や大きさに応じて適宜変更すればよい。 The mold 4 is a member for molding the raw material of the powdery grindstone into a predetermined shape, and has, for example, a block shape. A fitting hole 43 that penetrates the upper surface 40 and the lower surface 41 is formed in the center of the mold 4. The fitting hole 43 has a quadrangular prism shape in conformity with the shape of the pillar 2, and the front and back sides are open so that the pillar 2 can be penetrated. The fitting hole 43 is slightly larger than the outer shape of the column 2. The fitting hole 43 is fitted into the pillar 2 from one opening (lower opening in the figure), one opening is closed by the upper end surface 21, and the lower surface 41 of the mold 4 is magnetically attached to the side surface 20. When supported by the magnet 5, a recess surrounded by the inner side surface 42 of the mold 4 and the upper end surface 21 of the column 2 is formed. The raw material of the grindstone is put into this recess. When the raw material of the grindstone is put into the concave portion, a slight gap is formed in a portion where the side surface 20 of the column 2 and the inner side surface 42 of the form 4 are in contact with each other, so that only air is discharged from the gap. The shape, material, size, etc. of the mold 4 are not particularly limited, and the shape and size of the fitting hole 43 may be appropriately changed according to the shape and size of the column 2.

上板6は、平板状に形成されており、少なくとも嵌入孔43の他方の開口(図中では上方側の開口)を塞ぐことができる程度の面積を有している。上板6は、磁石5によって支持された型枠4の嵌入孔43の他方の開口から凹部に砥石の原料を投入後、上板6の下面61で嵌入孔43の他方の開口を塞ぐことができる。そして、この状態の上板6の上面60に対して、例えばプレス機が加圧することにより、柱2の上端面21と上板6の下面61とによって砥石の原料をプレスして所定の形状に成型することができる。 The upper plate 6 is formed in a flat plate shape, and has an area large enough to close at least the other opening (the upper opening in the drawing) of the fitting hole 43. The upper plate 6 may close the other opening of the fitting hole 43 with the lower surface 61 of the upper plate 6 after charging the raw material of the grindstone into the recess from the other opening of the fitting hole 43 of the mold 4 supported by the magnet 5. it can. Then, the upper surface 60 of the upper plate 6 in this state is pressed by, for example, a pressing machine to press the raw material of the grindstone by the upper end surface 21 of the pillar 2 and the lower surface 61 of the upper plate 6 into a predetermined shape. It can be molded.

また、砥石製造治具1は、砥石の原料をプレスした後に型枠4を押し下げる押し下げ手段7を備えている。押し下げ手段7は、上板6の少なくとも2か所において表裏を貫通する貫通孔71と、貫通孔71に挿入するピン70とを備えている。貫通孔71は、型枠4の嵌入孔43より外側に形成され、上板6を型枠4に載置したときに型枠4の上面40で覆われる構成となっている。ピン70は、プレスされた後の砥石の原料の厚みと上板6の厚みとを加算した厚み以上の長さを有している。このように構成される押し下げ手段7では、型枠4に上板6が載置された状態で、貫通孔71を通じてピン70で型枠4を押し下げることにより、プレスされ成型された砥石を取り出すときに型枠4が邪魔にならない位置(少なくとも柱2の上端面21よりも低い位置)に型枠4を位置づけることができ、プレスされ成型された砥石を露出させることが可能となる。 Further, the grindstone manufacturing jig 1 is provided with a pushing-down means 7 for pushing down the mold 4 after pressing the raw material of the grindstone. The pushing-down means 7 is provided with a through hole 71 that penetrates the front and back at at least two places of the upper plate 6, and a pin 70 that is inserted into the through hole 71. The through hole 71 is formed outside the fitting hole 43 of the mold 4 and is covered by the upper surface 40 of the mold 4 when the upper plate 6 is placed on the mold 4. The pin 70 has a length equal to or greater than the sum of the thickness of the raw material of the grindstone after being pressed and the thickness of the upper plate 6. In the pushing-down means 7 configured in this way, when the upper frame 6 is placed on the mold 4 and the mold 70 is pushed down by the pin 70 through the through hole 71, the pressed and molded grindstone is taken out. The mold 4 can be positioned at a position where the mold 4 does not get in the way (at least at a position lower than the upper end surface 21 of the pillar 2), and the pressed and molded grindstone can be exposed.

このように、本発明にかかる砥石製造治具1は、少なくとも側面20が磁性体からなる柱2と、柱2を貫通可能に嵌入させる嵌入孔43を有する型枠4と、柱2の側面20に磁着され、柱2に嵌入孔43の一方の開口から嵌入され所定の高さ位置に位置し一方の開口が塞がれた型枠4を支持する磁石5と、型枠4の上面40に載置される上板6とを備え、磁石5が側面20に沿って型枠4を支持しながら移動し嵌入孔43から凹部に投入された砥石の原料を柱2の上端面21と上板6の下面61とでプレスするように構成したため、嵌入孔43から凹部に砥石の原料を投入する際に、柱2の側面20と型枠4の内側面42とが接触する部分に生じる僅かな隙間から空気を排出でき、型枠4の凹部に空気が残存することはない。これにより、砥石の原料をプレスするときに型枠4から原料が噴き出すおそれを低減することができる。
また、砥石製造治具1は、砥石の原料をプレスした後に型枠4を押し下げる押し下げ手段7を備えたため、プレスされ成型された砥石を取り出す際に型枠4が邪魔にならない位置に型枠4を押し下げてから砥石を柱2の上端面21に露出させることができ、プレスされ成型された砥石を容易に取得することができる。
As described above, in the grindstone manufacturing jig 1 according to the present invention, at least the side surface 20 of the pillar 2 is formed, the mold 4 having the fitting hole 43 into which the pillar 2 is inserted so as to penetrate, and the side surface 20 of the pillar 2. The magnet 5 that is magnetically attached to the pillar 2, is fitted into the pillar 2 through one opening of the fitting hole 43, is located at a predetermined height position, and supports the mold 4 whose one opening is closed, and the upper surface 40 of the mold 4. The upper plate 6 placed on the upper surface 6 of the pillar 2 and the magnet 5 moved along the side surface 20 while supporting the mold 4 and the raw material of the grindstone thrown into the recess from the fitting hole 43 and the upper surface 21 of the pillar 2. Since it is configured to press with the lower surface 61 of the plate 6, when the raw material of the grindstone is put into the concave portion from the fitting hole 43, a slight amount is generated in a portion where the side surface 20 of the column 2 and the inner side surface 42 of the form 4 come into contact with each other. The air can be discharged from such a gap, and the air does not remain in the concave portion of the mold 4. Thereby, it is possible to reduce the possibility that the raw material is spouted from the mold 4 when the raw material of the grindstone is pressed.
Further, since the grindstone manufacturing jig 1 is provided with the pushing-down means 7 that pushes down the mold 4 after pressing the raw material of the grindstone, the mold 4 is placed at a position where the mold 4 does not interfere when taking out the pressed and molded grindstone. After pressing down, the grindstone can be exposed on the upper end surface 21 of the pillar 2, and the pressed and molded grindstone can be easily obtained.

2 砥石の製造方法
次に、図2〜7を参照しながら砥石製造治具1を用いた砥石の製造方法について説明する。まず、プレステーブル3の上に立設された柱2を用意する。
2 Method for Manufacturing Grinding Stone Next, a method for manufacturing a grindstone using the grindstone manufacturing jig 1 will be described with reference to FIGS. First, the pillar 2 standing on the press table 3 is prepared.

(1)磁着工程
図2に示すように、柱2の側面20に対して所定の高さ位置に磁石5を磁着する。本実施形態では、磁石5の長手方向を柱2の延在方向と交差する方向に向かせて、柱2の各側面20のそれぞれに磁石5を磁着する。これにより、柱2の各側面20において各磁石5が突起の如く突出した状態となる。なお、所定の高さ位置は、製造しようとする砥石の厚みに応じて適宜変えればよい。
(1) Magnetization step As shown in FIG. 2, the magnet 5 is magnetized at a predetermined height position with respect to the side surface 20 of the column 2. In this embodiment, the magnet 5 is magnetically attached to each of the side surfaces 20 of the pillar 2 with the longitudinal direction of the magnet 5 oriented in the direction intersecting with the extending direction of the pillar 2. As a result, each magnet 5 is projected like a protrusion on each side surface 20 of the pillar 2. The predetermined height position may be changed appropriately according to the thickness of the grindstone to be manufactured.

(2)型枠支持工程
図3に示すように、柱2に対して型枠4の嵌入孔43を一方の開口から嵌入し、柱2の側面20に磁着された磁石5により型枠4を支持する。具体的には、型枠4を二点鎖線に示すように、柱2に対して嵌入孔43を一方の開口から嵌入することにより、型枠4の内側面42が柱2の側面20に沿って所定の高さ位置まで移動し、嵌入孔43の一方の開口が柱2の上端面21によって塞がれるとともに各磁石5によって型枠4が支持される。その結果、柱2の上端面21と型枠4の内側面42とによって囲まれた凹部400が形成される。
(2) Formwork Supporting Step As shown in FIG. 3, the fitting hole 43 of the formwork 4 is fitted into the pillar 2 from one opening, and the formwork 4 is formed by the magnet 5 magnetically attached to the side surface 20 of the pillar 2. Support. Specifically, as shown by the chain double-dashed line in the form 4, by inserting the fitting hole 43 into the post 2 from one opening, the inner side surface 42 of the form 4 runs along the side surface 20 of the post 2. And moves to a predetermined height position, one opening of the fitting hole 43 is closed by the upper end surface 21 of the column 2, and the mold 4 is supported by each magnet 5. As a result, a recess 400 surrounded by the upper end surface 21 of the pillar 2 and the inner side surface 42 of the mold 4 is formed.

(3)砥石原料投入工程
図4に示すように、嵌入孔43の他方の開口から粉状の砥石の原料8を投入し、凹部400に所定量の原料8を溜める。原料8は、例えば攪拌機において砥粒とボンド材とを攪拌することにより混合させた混合物である。砥粒の種類は特に限定されず、例えば、アルミナ砥粒、ダイヤモンド砥粒等である。また、ボンド材の種類についても特に限定されず、例えば、ビトリファイドボンド、レジンボンド等である。ここで、原料8を嵌入孔43の他方の開口から凹部400に投入する際、型枠4の内側面42と柱2の側面20とが接触する部分に僅かな隙間が生じているため、空気のみが隙間から排出される。一方、凹部400に溜められた原料8は隙間から排出されることはない。
(3) Grinding Stone Raw Material Feeding Process As shown in FIG. 4, the powdery grinding stone raw material 8 is charged through the other opening of the fitting hole 43, and a predetermined amount of the raw material 8 is stored in the recess 400. The raw material 8 is a mixture in which the abrasive grains and the bond material are mixed by stirring with a stirrer, for example. The type of abrasive grains is not particularly limited, and examples thereof include alumina abrasive grains and diamond abrasive grains. The type of bond material is not particularly limited, and examples thereof include vitrified bond and resin bond. Here, when the raw material 8 is charged into the recess 400 from the other opening of the fitting hole 43, a slight gap is generated in a portion where the inner side surface 42 of the mold 4 and the side surface 20 of the column 2 come into contact with each other, and therefore air is generated. Only the gas is discharged through the gap. On the other hand, the raw material 8 stored in the recess 400 is not discharged through the gap.

(4)上板載置工程
砥石原料投入工程を実施した後、図5に示すように、型枠4の上面40と上板6の下面61とを対面させ、型枠4の上に上板6を載置する。これにより、図4に示した嵌入孔43の他方の開口を上板6の下面61によって塞ぐことができる。
(4) Upper Plate Placing Step After performing the grindstone raw material charging step, as shown in FIG. 5, the upper surface 40 of the mold 4 and the lower surface 61 of the upper plate 6 are opposed to each other, and the upper plate is placed on the mold 4. Place 6. As a result, the other opening of the fitting hole 43 shown in FIG. 4 can be closed by the lower surface 61 of the upper plate 6.

(5)プレス工程
続いて、例えば機械式のプレス機を用いて、上板6を下方に向けて加圧する。具体的には、プレス機が上板6の上面60をプレステーブル3に向けて加圧することにより、上板6と柱2とを接近する方向に移動させ、上板6の下面61と柱2の上端面21とによって図4に示した型枠4の凹部400に溜められた原料8を上下方向で挟むようにプレスする。このとき、凹部400に空気だまりが発生していないことから、プレス中に原料8が型枠4の外側に噴き出すおそれが低減される。このようにして、原料8を所定時間プレスすることにより、型枠4の凹部400において原料8がブロック形状に成型される。
(5) Pressing Step Subsequently, the upper plate 6 is pressed downward by using, for example, a mechanical pressing machine. Specifically, the pressing machine presses the upper surface 60 of the upper plate 6 toward the press table 3 to move the upper plate 6 and the column 2 in the direction of approaching each other, and the lower surface 61 of the upper plate 6 and the column 2 are moved. The raw material 8 stored in the recess 400 of the mold 4 shown in FIG. At this time, since air pockets are not generated in the recess 400, the possibility that the raw material 8 is ejected to the outside of the mold 4 during pressing is reduced. In this way, by pressing the raw material 8 for a predetermined time, the raw material 8 is molded into a block shape in the concave portion 400 of the mold 4.

(6)型枠降下工程
次に、図6に示すように、押し下げ手段7によって型枠4を押し下げる。まず、2本のピン70を2つの貫通孔71に挿入し、各ピン70の下端を型枠4の上面40に当接させる。その後、例えば、上記プレス機によって2本のピン70を加圧することにより、ピン70の下端が型枠4を下方に押し下げ、柱2の側面20に沿って磁石5とともに型枠4を少なくとも柱2の上端面21よりも下側の位置まで降下させる。これにより、型枠4を柱2から外すことなく、後述する上板取り外し工程及び砥石取得工程を実施することができる。なお、型枠降下工程では、プレス機を使用せずに、作業者がピン70を下方に押し込んで型枠4を柱2の側面20に沿って磁石5とともに降下させてもよい。
(6) Formwork lowering step Next, as shown in FIG. 6, the formwork 4 is pushed down by the pushing-down means 7. First, the two pins 70 are inserted into the two through holes 71, and the lower ends of the pins 70 are brought into contact with the upper surface 40 of the mold 4. After that, for example, by pressing the two pins 70 with the above-mentioned pressing machine, the lower ends of the pins 70 push down the mold 4 downward, and along the side surface 20 of the pillar 2 the magnet 5 and the mold 4 are at least supported by the pillar 2. It is lowered to a position lower than the upper end surface 21 of the. Thereby, the upper plate removing step and the grindstone acquiring step, which will be described later, can be performed without removing the form 4 from the pillar 2. In the form lowering step, an operator may push the pin 70 downward to drop the form 4 along the side surface 20 of the pillar 2 together with the magnet 5 without using a press machine.

(7)上板取り外し工程
図7に示すように、上板6及びピン70を型枠4から取り外す。このとき、型枠4は柱2の上端面21よりも下側の位置の側面20において磁石5により支持されているため、上板6及びピン70を型枠4の上面40から取り外すと、プレスされブロック形状に成型された砥石80が柱2の上端面21において砥石80を露出させることができる。
(7) Upper Plate Removing Step As shown in FIG. 7, the upper plate 6 and the pins 70 are removed from the mold 4. At this time, since the mold 4 is supported by the magnet 5 on the side surface 20 at a position lower than the upper end surface 21 of the pillar 2, when the upper plate 6 and the pin 70 are removed from the upper surface 40 of the mold 4, press The grindstone 80 molded into a block shape can expose the grindstone 80 on the upper end surface 21 of the pillar 2.

(8)砥石取得工程
続いて、プレスされ成型された砥石80を取得する。型枠4は、砥石80を取り出すときに邪魔とならない位置にあるため、砥石80を柱2の上端面21から容易に取得することができる。そして、取得された砥石80は所定の温度で所定の時間焼結される。
(8) Grinding Stone Obtaining Step Subsequently, the pressed and molded whetstone 80 is obtained. Since the mold 4 is in a position that does not interfere with the removal of the grindstone 80, the grindstone 80 can be easily obtained from the upper end surface 21 of the column 2. Then, the obtained grindstone 80 is sintered at a predetermined temperature for a predetermined time.

このように、本発明にかかる砥石の製造方法は、柱2の側面20に対して所定の高さに磁石5を磁着する磁着工程と、柱2に対して嵌入孔43を一方の開口から嵌入し側面20に磁着された磁石5により型枠4を支持する型枠支持工程と、嵌入孔43の他方の開口から砥石の原料8を投入する砥石原料投入工程と、型枠4の上に上板6を載置する上板載置工程と、上板6と柱2とを接近する方向に移動させ上板6の下面61と柱2の上端面21とで砥石の原料8をプレスするプレス工程と、型枠4を柱2の側面20に沿って降下させる型枠降下工程と、上板6を取り外してプレスされ成型された砥石80を露出させる上板取り外し工程と、プレスされ成型された砥石80を取得する砥石取得工程とを備えたため、砥石原料投入工程を実施するときに、柱2の側面20と型枠4の内側面42とが接触する部分に生じる僅かな隙間から空気を排出でき、型枠4の凹部400に空気が残存することはない。そのため、プレス工程を実施する際に型枠4から原料8が噴き出すおそれを低減することができる。
さらに、プレス工程を実施した後は、型枠降下工程に進むため、プレスされ成型された砥石80を取り出す際に型枠4が邪魔にならない位置に型枠4を押し下げてから、上板取り外し工程及び砥石取得工程を実施することができ、砥石80を容易に取得することができる。
As described above, the method of manufacturing a grindstone according to the present invention includes a magnetizing step of magnetically attaching the magnet 5 to the side surface 20 of the pillar 2 at a predetermined height, and a fitting hole 43 for the pillar 2. Form supporting step for supporting the form 4 by the magnet 5 which is fitted into the side wall 20 and is attached to the side surface 20, a grindstone raw material introducing step for introducing the raw material 8 of the grindstone from the other opening of the fitting hole 43, and the form 4 The upper plate placing step of placing the upper plate 6 on the upper plate, and the upper plate 6 and the pillar 2 are moved in a direction of approaching each other to move the lower plate 61 of the upper plate 6 and the upper end surface 21 of the pillar 2 to the raw material 8 of the grindstone. A pressing step of pressing, a mold lowering step of lowering the mold 4 along the side surface 20 of the column 2, an upper plate removing step of removing the upper plate 6 to expose the pressed and molded grindstone 80, and a pressing process. Since a grindstone obtaining step of obtaining the molded grindstone 80 is provided, when performing the grindstone raw material charging step, from a slight gap generated in a portion where the side surface 20 of the pillar 2 and the inner side surface 42 of the form 4 come into contact with each other. The air can be discharged, and the air does not remain in the recess 400 of the mold 4. Therefore, it is possible to reduce the possibility that the raw material 8 is spouted from the mold 4 when performing the pressing process.
Further, after the pressing process is performed, the process goes to the form lowering process. Therefore, the form 4 is pushed down to a position where the form 4 does not get in the way when the pressed and molded grindstone 80 is taken out, and then the upper plate removing process is performed. And the grindstone acquisition step can be performed, and the grindstone 80 can be easily acquired.

図8に示す型枠9は、上記した型枠4の変形例である。型枠9は、4つの板部材90を備え、各板部材90の端部をボルト95によって相互に連結して全体としてブロック形状に形成されている。各板部材90の端部には、図示していないが、ボルト95を貫通させる貫通孔が形成されており、この貫通孔は長穴に形成するとよい。このように形成された型枠9は、上記の型枠4と同様に、その中央には上面91及び下面92を貫通する嵌入孔94が形成されている。嵌入孔94は、上記の柱2の形状に合わせて四角柱形状となっており、柱2を貫通可能にするために表裏が開口している。また、嵌入孔94は僅かに柱2の外形よりも大きく構成されている。柱2に対して嵌入孔94を一方の開口(図中では下方側の開口)から嵌入し、一方の開口が上端面21により塞がれ型枠9の下面92が側面20に磁着された磁石5によって支持されると、型枠9の内側面93と柱2の上端面21とによって囲まれた凹部が形成される。この凹部に砥石の原料を投入する際、柱2の側面20と型枠9の内側面93とが接触する部分に僅かな隙間が生じているため、かかる隙間から空気のみが排出される。よって、型枠9の凹部に空気が残存することはなく、砥石の原料をプレスするときに型枠9から原料が噴き出すおそれを低減することができる。 The form 9 shown in FIG. 8 is a modification of the form 4 described above. The mold 9 includes four plate members 90, and the ends of each plate member 90 are connected to each other by bolts 95 to form a block shape as a whole. Although not shown, a through hole through which the bolt 95 penetrates is formed at the end of each plate member 90, and this through hole may be formed as an elongated hole. The mold 9 thus formed has a fitting hole 94 penetrating the upper surface 91 and the lower surface 92 in the center thereof, as in the above-described mold 4. The fitting hole 94 has a quadrangular prism shape in conformity with the shape of the pillar 2 described above, and the front and back sides of the fitting hole 94 are open so that the pillar 2 can be penetrated. The fitting hole 94 is slightly larger than the outer shape of the column 2. The fitting hole 94 is fitted into the pillar 2 through one opening (a lower opening in the drawing), one opening is closed by the upper end surface 21, and the lower surface 92 of the mold 9 is magnetically attached to the side surface 20. When supported by the magnet 5, a recess surrounded by the inner surface 93 of the mold 9 and the upper end surface 21 of the column 2 is formed. When the raw material of the grindstone is put into the concave portion, a slight gap is formed in a portion where the side surface 20 of the column 2 and the inner side surface 93 of the mold 9 are in contact with each other, so that only air is discharged from the gap. Therefore, air does not remain in the concave portion of the mold 9, and it is possible to reduce the possibility that the raw material will blow out from the mold 9 when the raw material of the grindstone is pressed.

本実施形態に示した型枠4や型枠9を用いて、砥石の原料をプレスする際、柱2の側面20と型枠4の内側面42,型枠9の内側面93とが接触する部分の僅かな隙間に砥粒の原料が入り込み、砥粒の原料によって側面20及び内側面42,93が削られて隙間が大きくなることがある。柱2の側面20や型枠4の内側面42の形状については修正することが困難であるため交換する必要があるが、型枠9の内側面93の形状については修正可能となっており交換する必要がない。すなわち、型枠9では、ボルト95を取り外して各板部材90を分解して、各内側面93に対して例えば平面研削を施すことにより内側面93の平坦度を再生させてから、再度各板部材90の端部をボルト95によって相互に連結することができるため、柱2に対する好適な嵌入孔94を形成し直すことができ、型枠9を再利用することが可能となっている。 When the raw material of the grindstone is pressed using the mold 4 and the mold 9 shown in the present embodiment, the side surface 20 of the pillar 2, the inner side surface 42 of the mold 4 and the inner side surface 93 of the mold 9 come into contact with each other. The raw material of the abrasive grains may enter into a slight gap between the portions, and the side face 20 and the inner side faces 42, 93 may be scraped by the raw material of the abrasive grain to increase the gap. The shapes of the side surface 20 of the pillar 2 and the inner side surface 42 of the form 4 are difficult to correct and therefore need to be replaced, but the shape of the inner side surface 93 of the form 9 can be corrected and can be replaced. You don't have to. That is, in the mold 9, the bolts 95 are removed, the plate members 90 are disassembled, and the flatness of the inner side surfaces 93 is reproduced by performing, for example, surface grinding on the inner side surfaces 93, and then each plate is again. Since the ends of the members 90 can be connected to each other by the bolts 95, the suitable fitting holes 94 for the columns 2 can be re-formed, and the form 9 can be reused.

なお、本実施形態に示す砥石製造治具1によって製造される砥石は、例えば、被加工物を切削加工する切削ブレード、砥石をドレスするためのドレッサーボート、被加工物を研削加工する厚みのある研削砥石等が挙げられる。 The grindstone manufactured by the grindstone manufacturing jig 1 according to the present embodiment has, for example, a cutting blade for cutting the workpiece, a dresser boat for dressing the grindstone, and a thickness for grinding the workpiece. A grinding wheel or the like can be used.

1:砥石製造治具 2:柱 20:側面 21:上端面 3:プレステーブル
4:型枠 40:上面 41:下面 42:内側面 43:嵌入孔 400:凹部
5:磁石 6:上板 60:上面 61:下面 7:押し下げ手段 70:ピン
71:貫通孔 8:原料 80:砥石
9:型枠 90:板部材 91:上面 92:下面 93:内側面 94:嵌入孔
95:ボルト
1: Grinding stone manufacturing jig 2: Pillar 20: Side surface 21: Upper end surface 3: Press table 4: Form 40: Upper surface 41: Lower surface 42: Inner side surface 43: Fitting hole 400: Recess 5: Magnet 6: Upper plate 60: Upper surface 61: Lower surface 7: Push-down means 70: Pin 71: Through hole 8: Raw material 80: Grinding stone 9: Form 90: Plate member 91: Upper surface 92: Lower surface 93: Inner side surface 94: Fitting hole 95: Bolt

Claims (3)

粉状の砥石の原料をプレスにより成型して砥石を製造する砥石製造治具であって、
少なくとも側面が磁性体からなる柱と、
該柱を貫通可能に嵌入させる嵌入孔を有する型枠と、
該柱の側面に磁着され、該柱に該嵌入孔の一方の開口から嵌入され所定の高さ位置に位置し該一方の開口が塞がれた該型枠を支持する磁石と、
該磁石により支持された該型枠の該嵌入孔の他方の開口から該砥石の該原料が投入されたのち該嵌入孔の該他方の開口を塞ぐように該型枠の上に載置される上板と、を備え、
該柱と該上板とを接近する方向にプレスして該磁石が該側面に沿って該型枠を支持しながら移動し、該側面と該嵌入孔の内側面との間から該嵌入孔の空気を排出するとともに該嵌入孔に投入された該砥石の該原料を該柱の上端面と該上板の下面とによりプレスして砥石を成型する砥石製造治具。
A whetstone manufacturing jig for manufacturing a whetstone by molding a powdery raw material of a whetstone by a press,
At least a side surface made of a magnetic material,
A mold having a fitting hole into which the pillar is fitted so as to penetrate therethrough,
A magnet that is magnetically attached to a side surface of the pillar, is fitted into the pillar through one opening of the fitting hole, is located at a predetermined height position, and supports the mold in which the one opening is closed;
The raw material of the grindstone is charged from the other opening of the fitting hole of the mold supported by the magnet, and then placed on the mold so as to close the other opening of the fitting hole. And an upper plate,
By pressing the pillar and the upper plate in a direction of approaching each other, the magnet moves along the side surface while supporting the mold, and the magnet is moved from between the side surface and the inner side surface of the fitting hole. A grindstone manufacturing jig for forming a grindstone by discharging air and pressing the raw material of the grindstone put into the fitting hole by the upper end surface of the column and the lower surface of the upper plate.
前記砥石の前記原料をプレスした後、前記型枠を押し下げる押し下げ手段を備え、
該押し下げ手段は、前記上板の少なくとも2か所において表裏を貫通する貫通孔と、
該貫通孔に挿入するピンと、を備え、
該貫通孔は、該型枠の前記嵌入孔より外側に形成され該上板を該型枠に載置したときに該貫通孔が該型枠の上面で塞がれ、
該ピンは、プレスされた後の該砥石の該原料の厚みと該上板の厚みとを加算した厚み以上の長さを有し、
該砥石の該原料をプレスした後、該貫通孔に該ピンを挿入し、該ピンを押し下げることにより該型枠を押し下げて、プレスされ成型された砥石を取得することを特徴とする請求項1記載の砥石製造治具。
After pressing the raw material of the grindstone, a pressing means for pressing down the mold is provided,
The pushing-down means includes through holes penetrating the front and back sides at at least two places of the upper plate,
A pin to be inserted into the through hole,
The through hole is formed outside the fitting hole of the mold, and the through hole is closed by the upper surface of the mold when the upper plate is placed on the mold.
The pin has a length equal to or greater than the sum of the thickness of the raw material of the grindstone after being pressed and the thickness of the upper plate,
2. The pressed grindstone is obtained by pressing the raw material of the grindstone, inserting the pin into the through hole, and pushing down the pin to push down the mold frame. The whetstone manufacturing jig described.
請求項1または2記載の砥石製造治具を用いた砥石の製造方法であって、
前記柱の前記側面に対して所定の高さに前記磁石を磁着する磁着工程と、
該柱に対して前記嵌入孔を前記一方の開口から嵌入し、該側面に磁着された該磁石により前記型枠を支持する型枠支持工程と、
該嵌入孔の前記他方の開口から前記砥石の前記原料を投入する砥石原料投入工程と、
該型枠の上に前記上板を載置する上板載置工程と、
該上板と該柱とを接近する方向に移動させ該側面と該嵌入孔の内側面との間から該嵌入孔の空気を排出するとともに該上板の前記下面と該柱の前記上端面とで該砥石の原料をプレスするプレス工程と、
該型枠を該柱の該側面に沿って降下させる型枠降下工程と、
該上板を取り外してプレスされ成型された砥石を露出させる上板取り外し工程と、
プレスされ成型された砥石を取得する砥石取得工程と、を備える砥石の製造方法。
A method for manufacturing a grindstone using the grindstone manufacturing jig according to claim 1,
A magnetizing step of magnetizing the magnet to a predetermined height with respect to the side surface of the pillar;
A mold supporting step of fitting the fitting hole into the pillar from the one opening and supporting the mold by the magnet magnetically attached to the side surface,
A grinding stone raw material charging step of charging the raw material of the grinding stone from the other opening of the fitting hole,
An upper plate placing step of placing the upper plate on the mold,
The upper plate and the pillar are moved toward each other to discharge air in the fitting hole from between the side surface and the inner side surface of the fitting hole, and the lower surface of the upper plate and the upper end surface of the pillar. And a pressing step of pressing the raw material of the grindstone,
A form lowering step of lowering the form along the side surface of the pillar,
An upper plate removing step of removing the upper plate to expose the pressed and molded grindstone;
A method for manufacturing a whetstone, comprising a whetstone obtaining step of obtaining a pressed and molded whetstone.
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