JP6717274B2 - Defective part removal method and defective part removal device for steel plate coil outer winding part - Google Patents

Defective part removal method and defective part removal device for steel plate coil outer winding part Download PDF

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JP6717274B2
JP6717274B2 JP2017171321A JP2017171321A JP6717274B2 JP 6717274 B2 JP6717274 B2 JP 6717274B2 JP 2017171321 A JP2017171321 A JP 2017171321A JP 2017171321 A JP2017171321 A JP 2017171321A JP 6717274 B2 JP6717274 B2 JP 6717274B2
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coil
steel plate
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defective portion
steel sheet
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JP2019042789A (en
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耕平 栗原
耕平 栗原
祐一 大橋
祐一 大橋
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JFE Steel Corp
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Description

本発明は、アップエンドの状態に載置した鋼板コイルの外巻部に存在する、形状不良や板厚不良等の不良部を除去する方法と、その方法に用いる除去装置に関するものである。 TECHNICAL FIELD The present invention relates to a method for removing a defective portion such as a defective shape or a defective sheet thickness existing in an outer winding portion of a steel plate coil placed in an up-end state, and a removing device used for the method.

主として大型の変圧器や回転機の鉄心材料に使用される方向性電磁鋼板は、製品板厚に冷間圧延した鋼板に、脱炭焼鈍を兼ねた一次再結晶焼鈍を施した後、さらに、仕上焼鈍を施して製造するのが一般的である。上記仕上焼鈍では、二次再結晶を起こさせるため、また、該二次再結晶のために使用したインヒビタ成分を除去するため、さらには、フォルステライトと称されるガラス質の被膜を鋼板表面に形成させるため、1200℃近い高温に長時間保持することが必要である。 The grain-oriented electrical steel sheet, which is mainly used as the core material for large transformers and rotating machines, is produced by subjecting cold-rolled steel sheet to primary recrystallization annealing that also serves as decarburization annealing, and then finishing. It is generally manufactured by annealing. In the finish annealing, in order to cause secondary recrystallization, and also to remove the inhibitor component used for the secondary recrystallization, further, a glassy coating called forsterite on the steel sheet surface. In order to form it, it is necessary to keep the temperature near 1200° C. for a long time.

そのため、上記仕上焼鈍は、連続焼鈍化することは難しく、現在でも、鋼板コイルをアップエンド(コイル中心軸(巻取軸)が、地面に対して垂直になった状態)に載置した状態で焼鈍を施すバッチ焼鈍(箱焼鈍)で行なわれている。しかし、鋼板コイルを、アップエンド状態にして高温に長時間保持すると、鋼板コイルの外周部や内周部は過加熱されるため、コイル置台と接する下部、特に外周部の下部は、熱歪や自重による座屈等により変形し、形状不良を引き起こすことがある。また、鋼板コイルの外周部は、コイル端部に該当するため、表面外観不良や板厚不良が発生し易い箇所でもある。 Therefore, it is difficult to continuously anneal the finish annealing, and even now, the steel plate coil is placed in the up end (the coil center axis (winding axis) is perpendicular to the ground). It is performed by batch annealing (box annealing) in which annealing is performed. However, if the steel plate coil is kept in an up-end state and kept at a high temperature for a long time, the outer peripheral portion and the inner peripheral portion of the steel plate coil are overheated. It may be deformed due to buckling due to its own weight and cause a defective shape. Further, since the outer peripheral portion of the steel plate coil corresponds to the end portion of the coil, it is also a place where defective surface appearance and defective plate thickness easily occur.

上記形状不良等の不良部の長さが短い場合には、次工程、例えば、形状矯正を目的とした平坦化焼鈍ライン等の入側で除去することができる(例えば、特許文献1参照)。しかし、上記仕上焼鈍に起因したコイル外巻部の形状不良部は、長さが数十m以上にも及ぶ場合があり、斯かる場合には、不良部を除去するために焼鈍ラインの通板速度を下げるか、最悪、ラインを停止しなければならず、生産性の低下のみならず製品品質にも悪影響を及ぼすことになる。そこで、このような場合には、オフラインとし、別途、リコイリングライン等の精整ラインに通板して不良部を除去することが行われており(例えば、特許文献2参照)、物流の混乱や生産性の低下を招いていた。また、上記オフラインでの処理は、そのための専用ラインが必要となるため、多大な設備投資が必要となるという問題もある。なお、鋼板コイル外巻部の不良部を除去する技術としては、例えば、特許文献3に開示の技術があるが、この技術は、熱延鋼板コイル最外巻部に発生した長さが数mのフィッシュテールを除去するもので、本発明が対象とする数十m以上にも及ぶ長さの不良部の除去には適用することができない。 When the length of the defective portion such as the defective shape is short, the defective portion can be removed in the next step, for example, at the entry side of the flattening annealing line or the like for the purpose of correcting the shape (see, for example, Patent Document 1). However, the shape-defective portion of the coil outer-winding portion due to the finish annealing may have a length of several tens of meters or more. In such a case, in order to remove the defective portion, the sheet passing through the annealing line is performed. The speed must be reduced or, at worst, the line must be stopped, which not only lowers productivity but also adversely affects product quality. Therefore, in such a case, it is carried out offline and separately passed through a adjusting line such as a recoiling line to remove the defective portion (see, for example, Patent Document 2), and the distribution is confused. And productivity was reduced. Further, the above-mentioned off-line processing requires a dedicated line for that purpose, so that there is a problem that a large amount of equipment investment is required. In addition, as a technique for removing a defective portion of the outer coil portion of the steel sheet coil, for example, there is a technique disclosed in Patent Document 3, but this technique has a length of several meters generated in the outermost coil portion of the hot rolled steel sheet coil. However, the present invention cannot be applied to the removal of defective portions having a length of several tens of meters or more, which is the object of the present invention.

特開平10−0151519号公報Japanese Patent Laid-Open No. 10-0151519 特開平11−0010226号公報JP-A-11-0010226 特開平2003−213340号公報JP, 2003-213340, A

上記のように、従来技術では、仕上焼鈍後のアップエンド状態に載置した鋼板コイル外巻部に発生した長さが数十m以上にも及ぶ不良部を除去する有効な技術は存在していない。 As described above, in the prior art, there is an effective technique for removing a defective portion having a length of several tens of meters or more generated in the outer coil portion of the steel plate coil placed in the up-end state after finish annealing. Absent.

本願発明は、従来技術が抱える上記問題点に鑑みてなされたものであり、その目的は、仕上焼鈍後のアップエンド状態の鋼板コイル外巻部に発生した長さが数十m以上にも及ぶ形状不良等の不良部を、簡単な装置で効率よく除去することができる鋼板コイル外巻部の不良部除去方法を提案するとともに、上記方法に用いる不良部除去装置を提供することにある。 The invention of the present application has been made in view of the above problems of the prior art, and the object thereof is that the length of the outer coil portion of the steel plate coil in the up-end state after finish annealing reaches several tens of meters or more. It is an object of the present invention to provide a defective portion removing method of a steel sheet coil outer winding portion capable of efficiently removing a defective portion such as a defective shape with a simple device, and to provide a defective portion removing device used in the above method.

発明者らは、上記課題の解決に向け、アップエンド状態の鋼板コイル外巻部の不良部除去方法について鋭意検討した。その結果、アップエンド状態の鋼板コイル外周部の近傍に、別途、不良部巻取機を設置し、この不良部巻取機を鋼板コイルの外周に沿って旋回(公転)させて鋼板を巻き戻しながら、上記巻き戻した鋼板を上記不良部巻取機を回転(自転)させて巻き取る、あるいは、上記鋼板コイルを回転(自転)させて鋼板を巻き戻すと同時に、上記巻き戻した鋼板を上記不良部巻取機を回転(自転)させて巻き取ることで、上記課題を解決できることを見出し、本発明を開発するに至った。 The inventors diligently studied a method for removing a defective portion of an outer winding portion of a steel plate coil in an up-end state, in order to solve the above problems. As a result, a defective part winding machine is separately installed near the outer circumference of the steel plate coil in the up-end state, and the defective part winding machine is swung (revolved) along the outer circumference of the steel plate coil to rewind the steel plate. Meanwhile, the unwound steel plate is wound (revolving) by rotating the defective portion winder, or the steel plate coil is rotated (revolving) to rewind the steel plate, and at the same time, the unwound steel plate is It has been found that the above problems can be solved by rotating (rotating) the defective portion winding machine to wind the defective portion winding machine, and has developed the present invention.

上記知見に基く本発明は、アップエンド状態に載置した鋼板コイル外巻部の不良部除去方法であって、鋼板コイルの外周部に隣接して設置され、鋼板コイルの中心軸に平行な軸を中心にして回転する不良部巻取機で鋼板コイル外巻部の不良部を巻き取り、除去する鋼板コイル外巻部の不良部除去方法を提案する。 The present invention based on the above knowledge is a method of removing a defective portion of a steel sheet coil outer winding portion placed in an up-end state, wherein the defective portion is installed adjacent to the outer peripheral portion of the steel sheet coil and is parallel to the central axis of the steel sheet coil. A defective portion removing method for a steel sheet coil outer winding portion is proposed in which a defective portion of a steel sheet coil outer winding portion is wound up and removed by a defective portion winding machine that rotates around the.

本発明の上記不良部除去方法は、上記不良部巻取機を鋼板コイルの外周に沿って旋回させて鋼板を巻き戻しながら、上記不良部巻取機を回転させて上記巻き戻した鋼板を巻き取ることにより鋼板コイル外巻部の不良部を除去することを特徴とする。 The defective portion removing method of the present invention is such that while rotating the defective portion winding machine along the outer periphery of the steel sheet coil to rewind the steel sheet, the defective portion winding machine is rotated to wind the rewound steel sheet. It is characterized in that the defective portion of the outer coil portion of the steel plate coil is removed by removing.

また、本発明の上記不良部除去方法は、上記鋼板コイルをコイル中心軸を中心にして回転させながら鋼板を巻き戻すとともに、上記不良部巻取機を回転させて上記巻き戻した鋼板を巻き取ることにより鋼板コイル外巻部の不良部を除去することを特徴とする。 Further, in the defective portion removing method of the present invention, the steel sheet coil is rewound while rotating the steel sheet coil around the coil central axis, and the defective portion winding machine is rotated to wind up the rewound steel sheet. Thus, the defective portion of the steel coil outer winding portion is removed.

また、本発明の上記不良部除去方法は、上記不良部巻取機と鋼板コイル間の鋼板張力が正の値となるようにして、巻き戻した鋼板を巻き取ることを特徴とする。 Further, the defective portion removing method of the present invention is characterized in that the rewound steel sheet is wound such that the steel sheet tension between the defective portion winder and the steel sheet coil has a positive value.

また、本発明の上記不良部除去方法は、上記不良部巻取機と鋼板コイル間の鋼板に、ルーパロールを接触させることを特徴とする。 Further, the defective portion removing method of the present invention is characterized in that a looper roll is brought into contact with the steel plate between the defective portion winder and the steel plate coil.

また、本発明の上記不良部除去方法における上記鋼板コイルは、仕上焼鈍を施した後の方向性電磁鋼板のコイルであることを特徴とする。 Further, the steel sheet coil in the defective portion removing method of the present invention is characterized in that the steel sheet coil is a grain-oriented electrical steel sheet coil after finish annealing.

また、本発明は、アップエンド状態に載置した鋼板コイル外巻部の不良部を、鋼板コイルの外周部に隣接して設置され、鋼板コイルの中心軸に平行な軸を中心にして回転する不良部巻取機で巻き取り、除去する鋼板コイル外巻部の不良部除去装置を提供する。 Further, according to the present invention, the defective portion of the steel sheet coil outer winding portion placed in the up-end state is installed adjacent to the outer peripheral portion of the steel sheet coil and rotates about an axis parallel to the central axis of the steel sheet coil. (EN) Provided is a defective portion removing device for a steel plate coil outer winding portion which is wound up and removed by a defective portion winding machine.

本発明の上記不良部除去装置は、上記不良部巻取機が回転しながら、鋼板コイルの外周に沿って旋回して鋼板を巻き戻し、該巻き戻した鋼板を巻き取るものであることを特徴とする。 The defective portion removing device of the present invention is characterized in that while the defective portion winding machine is rotating, the defective portion winding device revolves around the outer circumference of the steel plate coil to rewind the steel plate and winds the unwound steel plate. And

また、本発明の上記不良部除去装置は、上記鋼板コイルをコイルの中心軸を中心にして回転させながら鋼板を巻き戻すコイル回転装置を有してなり、該コイル回転装置で巻き戻した鋼板を、上記不良部巻取機を回転させて巻き取るものであることを特徴とする。 Further, the defective portion removing apparatus of the present invention includes a coil rotating device that rewinds the steel plate while rotating the steel plate coil about the central axis of the coil, and the steel plate rewound by the coil rotating device is The defective portion winding machine is rotated to wind the defective portion winding machine.

また、本発明の上記不良部除去装置は、上記不良部巻取機と鋼板コイル間の鋼板張力を測定する手段と、該測定した鋼板張力が正の値となるよう、不良部巻取機の回転速度と旋回速度を制御する、あるいは、不良部巻取機と鋼板コイルの回転速度を制御する回転速度制御装置とを有することを特徴とする。 Further, the defective portion removing apparatus of the present invention is a means for measuring the steel plate tension between the defective portion winding machine and the steel plate coil, and the measured steel sheet tension is a positive value, It is characterized by having a rotation speed control device for controlling the rotation speed and the turning speed, or for controlling the rotation speeds of the defective portion winding machine and the steel plate coil.

また、本発明の上記不良部除去装置は、上記不良部巻取機と鋼板コイルとの間に鋼板に接触するルーパロールを配設してなることを特徴とする。 Further, the defective portion removing apparatus of the present invention is characterized in that a looper roll that comes into contact with the steel plate is disposed between the defective portion winder and the steel plate coil.

本発明によれば、仕上焼鈍後の鋼板コイル外巻部の発生した形状不良部を、アップエンド状態のまま、簡便な設備で効率よく除去することが可能となり、次工程の連続焼鈍ライン等や、リコイリングライン等のオフラインで除去する必要がなくなるので、生産性の向上や品質の向上、物流の向上などに大いに寄与する。 According to the present invention, the defective shape portion of the steel sheet coil outer-winding portion after finish annealing can be efficiently removed with simple equipment in the up-end state, and the continuous annealing line in the next step or the like. Since it is not necessary to remove the recoiling line off-line, it greatly contributes to the improvement of productivity, quality, and distribution.

不良部巻取機が鋼板コイルの外周に沿って旋回して鋼板を巻き戻しながら回転して上記巻き戻した鋼板を巻き取ることにより、鋼板コイル外巻部の不良部を除去するタイプの不良部除去方法および装置を説明する図である。Defective part A defective part of a type in which the defective part of the outer coil part of the steel plate coil is removed by revolving the steel plate coil around the outer circumference of the steel plate coil and rotating it while rewinding the steel plate to wind up the unwound steel plate. It is a figure explaining a removal method and a device. 鋼板コイルが回転して鋼板を巻き戻すとともに、該巻き戻した鋼板を不良部巻取機が回転して巻き取ることにより、鋼板コイル外巻部の不良部を除去するタイプの不良部除去方法および装置を説明する図である。A method of removing a defective portion of a type of removing a defective portion of a steel sheet coil outer winding portion by rotating a steel sheet coil to rewind the steel sheet and winding the rewound steel sheet to rotate by a defective portion winding machine, and It is a figure explaining an apparatus. マンドレルタイプの不良部巻取機について説明する図である。It is a figure explaining a mandrel type defective part winding machine. 図2の不良部除去装置に、ルーパロールを配設した例を示す図である。It is a figure which shows the example which provided the looper roll in the defective part removal apparatus of FIG.

以下、本発明の実施の形態について、図を用いて具体的に説明する。
本発明の鋼板コイル外巻部の不良部を除去する方法および装置は、鋼板コイルの外周部に隣接して設置され、鋼板コイルの中心軸(巻取軸)に平行な軸を中心にして回転(自転)する不良部巻取機で鋼板コイル外巻部の不良部を巻き取り、除去することを特徴とするものである。ここで、上記鋼板コイル外巻部の不良部を除去する方法および装置は、上記不良部巻取機と鋼板コイルの動きから、以下の2つの実施形態がある。
Hereinafter, embodiments of the present invention will be specifically described with reference to the drawings.
A method and apparatus for removing a defective portion of an outer winding portion of a steel sheet coil according to the present invention is installed adjacent to an outer peripheral portion of a steel sheet coil and rotates about an axis parallel to a central axis (winding axis) of the steel sheet coil. It is characterized in that the defective portion of the steel sheet coil outer winding portion is wound up and removed by a defective portion winding machine that rotates. Here, the method and apparatus for removing the defective portion of the outer winding portion of the steel plate coil have the following two embodiments from the movement of the defective portion winding machine and the steel plate coil.

<第1の実施の形態>
本発明の第1の実施の形態は、図1に示したように、鋼板コイル2の最外巻の鋼板1の不良部端部を不良部巻取機3に巻き付けた後、上記不良部巻取機3を鋼板コイル2の外周に沿って旋回(公転)させて鋼板1を巻き戻すとともに、該巻き戻した鋼板1を上記不良部巻取機3を回転(自転)させて巻き取ることにより、鋼板コイル外巻部の不良部を除去する方法および装置である。なお、図1に示した不良部巻取機3は上から見て左回転して鋼板コイルを巻き取っているが、図1(b)中に破線で示したように、右回転して巻き取るようにしてもよい。
<First Embodiment>
In the first embodiment of the present invention, as shown in FIG. 1, after winding the defective portion end portion of the outermost wound steel sheet 1 of the steel sheet coil 2 around the defective portion winding machine 3, the defective portion winding is performed. By winding (revolving) the winder 3 along the outer periphery of the steel plate coil 2 to rewind the steel plate 1, and winding the rewound steel plate 1 by rotating (rotating) the defective portion winder 3 to wind it up. A method and apparatus for removing a defective portion of a steel coil outer winding portion. The defective portion winding machine 3 shown in FIG. 1 rotates left to wind the steel sheet coil as viewed from above, but as shown by a broken line in FIG. You may take it.

したがって、この方法を実施する装置には、上記不良部巻取機を回転(自転)させる図示されていない駆動部の他に、上記不良部巻取機を鋼板コイルの外周に沿って旋回(公転)させるための図示されていない駆動部の2つが必要となる。 Therefore, in the apparatus for carrying out this method, in addition to the drive unit (not shown) that rotates (rotates) the defective portion winding machine, the defective portion winding machine is swung (revolved) along the outer circumference of the steel plate coil. 2) are required to drive the drive.

<第2の実施の形態>
また、本発明の第2の実施の形態は、図2に示したように、鋼板コイル2の最外巻の鋼板1の不良部端部を不良部巻取機3に巻き付けた後、上記鋼板コイル2をコイルの中心軸(巻取軸)2aを中心にして回転(自転)させて鋼板1を巻き戻すとともに、該巻き戻した鋼板1を上記不良部巻取機3を回転(自転)させて巻き取ることにより鋼板コイル外巻部の不良部を除去する方法および装置である。なお、図2に示した不良部巻取機3は上から見て左回転して鋼板コイルを巻き取っているが、図2(b)中に破線で示したように、右回転して巻き取るようにしてもよい。
<Second Embodiment>
Further, in the second embodiment of the present invention, as shown in FIG. 2, after winding the defective portion end of the outermost wound steel sheet 1 of the steel sheet coil 2 around the defective portion winding machine 3, The coil 2 is rotated (rotated) around the center axis (winding shaft) 2a of the coil to rewind the steel sheet 1, and the unwound steel sheet 1 is rotated (rotated) by the defective portion winding machine 3. It is a method and a device for removing a defective portion of the outer winding portion of the steel sheet coil by winding it up with a coil. The defective portion winding machine 3 shown in FIG. 2 rotates left to wind the steel sheet coil when viewed from above, but as shown by the broken line in FIG. You may take it.

したがって、この方法を実施する装置には、上記不良部巻取機を回転(自転)させる図示されていない駆動部の他に、上記鋼板コイルを回転(自転)させて鋼板を巻き戻す図示されていないコイル回転装置が必要となる。なお、上記コイル回転装置は、鋼板コイル2自体を回転させるものであってもよいし、鋼板コイル2を載置したコイル置台(図2の4)とともに回転させるものであってもよい。 Therefore, in the apparatus for carrying out this method, in addition to the drive unit (not shown) for rotating (spinning) the defective portion winder, the steel sheet coil is rotated (spinning) to rewind the steel sheet. No coil rotator required. The coil rotating device may rotate the steel plate coil 2 itself, or may rotate the steel plate coil 2 together with the coil mounting table (4 in FIG. 2) on which the steel plate coil 2 is mounted.

ここで、上記不良部巻取機は、鋼板を巻き取ることができる構造であれば、特に制限はなく、例えば、リコイリングライン等のテンションリール(巻取)に一般的に使用されている、図3に示したような円柱状の心軸(マンドレル)5に鋼板を巻き取っていくマンドレルタイプのものが好適である。なお、マンドレルタイプの場合、鋼板を巻き付けるために、マンドレル表面に鋼板先端部を挟み込むグリッパや溝5aを設けたり、ベルトラッパを配設したりしてもよい。 Here, the defective portion winding machine is not particularly limited as long as it has a structure capable of winding a steel plate, and is generally used for a tension reel (winding) such as a recoiling line, A mandrel type one in which a steel plate is wound around a cylindrical mandrel 5 as shown in FIG. 3 is suitable. In the case of the mandrel type, in order to wind the steel plate, a gripper or a groove 5a for sandwiching the front end of the steel plate may be provided on the surface of the mandrel, or a belt trumpet may be provided.

また、本発明の上記不良部除去装置は、上記不良部巻取機で鋼板を巻き取る際に、不良部巻取機と鋼板コイル間の張力の急変動による板破断や、不良部巻取機と鋼板コイル間の弛みによる鋼板の巻き取り不良を防止するため、不良部巻取機で巻き取った不良部の鋼板外径と、残された鋼板コイルの外径から、鋼板張力が正となるよう、不良部巻取機の回転速度(自転速度と公転速度)を制御する、あるいは、不良部巻取機と鋼板コイルのそれぞれの回転(自転)速度を制御する回転速度制御装置を有することが好ましい。また、不良部巻取機と鋼板コイル間の張力は、0.1MPa以上とするのが好ましい。 Further, the defective portion removing device of the present invention, when winding the steel sheet by the defective portion winding machine, plate breakage due to a sudden change in tension between the defective portion winding machine and the steel sheet coil, and the defective portion winding machine. In order to prevent the winding failure of the steel plate due to the slack between the steel plate coil and the steel plate coil, the steel plate tension becomes positive from the outside diameter of the defective steel plate wound by the defective part winding machine and the outside diameter of the remaining steel plate coil. As described above, it is possible to have a rotation speed control device for controlling the rotation speeds (rotational speed and revolution speed) of the defective portion winder, or for controlling the respective rotation (rotation) speeds of the defective portion winder and the steel plate coil. preferable. The tension between the defective portion winder and the steel plate coil is preferably 0.1 MPa or more.

また、上記と同様の目的から、本発明の不良部除去装置は、上記不良部巻取機と鋼板コイルの間に鋼板張力を測定する張力測定装置が設置され、該張力測定器で測定した鋼板張力が所定の範囲内に入るよう、不良部巻取機の回転速度(自転速度と公転速度)を制御する、あるいは、不良部巻取機と鋼板コイルのそれぞれの回転(自転)速度を制御する回転速度制御を有することが好ましい。 Further, for the same purpose as described above, the defective portion removing device of the present invention is a steel plate measured by the tension measuring device, in which a tension measuring device for measuring the steel plate tension is installed between the defective portion winding machine and the steel plate coil. The rotation speed (rotation speed and revolution speed) of the defective part winder is controlled so that the tension falls within a predetermined range, or the rotation (rotation) speeds of the defective part winder and the steel plate coil are controlled. It is preferable to have rotational speed control.

また、上記と同様の目的から、本発明の不良部除去装置は、上記不良部巻取機と鋼板コイル間に鋼板張力によって位置が変動するルーパロール(ダンサーロール)を設置し、該ルーパロール(ダンサーロール)の位置が所定の範囲内に収まるよう、不良部巻取機の回転速度(自転速度と公転速度)を制御する、あるいは、不良部巻取機と鋼板コイルのそれぞれの回転(自転)速度を制御する回転速度制御装置を有することが好ましい。一例として、図2の不良部除去装置の平面図に、ルーパロールを配設した例を図4に示した。なお、図4では、ルーパロールを不良部巻取機と鋼板コイル間の鋼板に対して鋼板コイル側に配設しているが、反対側に配設してもよい。 Further, for the same purpose as described above, the defective portion removing apparatus of the present invention installs a looper roll (dancer roll) whose position varies depending on the steel plate tension between the defective portion winder and the steel plate coil, and the looper roll (dancer roll) is installed. ) Is within the specified range, the rotation speed (rotation speed and revolution speed) of the defective part winder is controlled, or the rotation (rotation) speeds of the defective part winder and the steel plate coil are adjusted. It is preferable to have a rotating speed control device for controlling. As an example, FIG. 4 shows an example in which a looper roll is arranged in the plan view of the defective portion removing apparatus of FIG. Although the looper roll is arranged on the steel plate coil side with respect to the steel plate between the defective portion winding machine and the steel plate coil in FIG. 4, it may be arranged on the opposite side.

また、上記と同様の目的から、本発明の不良部除去装置は、上記不良部巻取機を駆動するモータの消費電力から不良部巻取機と鋼板コイル間の鋼板張力を推定し、該鋼板張力が所定の範囲内に入るよう不良部巻取機の電力を制御するようにしてもよい。 Further, for the same purpose as above, the defective portion removing apparatus of the present invention estimates the steel plate tension between the defective portion winder and the steel plate coil from the power consumption of the motor that drives the defective portion winder, The electric power of the defective portion winding machine may be controlled so that the tension falls within a predetermined range.

本発明の上記説明では、仕上焼鈍後の方向性電磁鋼板のコイル外巻部に発生した不良部の除去に着目した不良部除去方法および装置について説明しているが、本発明の技術は、方向性電磁鋼板に限定されるものではなく、アップエンドエンドの状態に載置した状態で焼鈍される鋼板コイルであれば、いずれにも適用することができる。また、上記コイルは鋼板コイルに限定されるものでもないことも勿論である。 In the above description of the present invention, the defective portion removing method and device focusing on the removal of the defective portion generated in the coil outer winding portion of the grain-oriented electrical steel sheet after finish annealing are explained, but the technique of the present invention is The present invention is not limited to the magnetic electrical steel sheet, and can be applied to any steel sheet coil that is annealed in a state of being placed in an up-end-end state. Further, it goes without saying that the coil is not limited to the steel plate coil.

1:(巻き戻された)鋼板
2:鋼板コイル
2a:コイル中心軸
3:不良部巻取機
4:コイル置台
5:マンドレル
5a:グリッパ(溝)
6:ルーパロール(ダンシングロール)
1: (Rewound) steel plate 2: Steel plate coil 2a: Coil center axis 3: Defective part winding machine 4: Coil stand 5: Mandrel 5a: Gripper (groove)
6: Looper roll (dancing roll)

Claims (11)

アップエンド状態に載置した鋼板コイル外巻部の不良部除去方法であって、鋼板コイルの外周部に隣接して設置され、鋼板コイルの中心軸に平行な軸を中心にして回転する不良部巻取機で鋼板コイル外巻部の不良部を巻き取り、除去する鋼板コイル外巻部の不良部除去方法。 A method for removing a defective portion of an outer winding portion of a steel sheet coil placed in an up-end state, the defective portion being installed adjacent to an outer peripheral portion of the steel sheet coil and rotating about an axis parallel to the central axis of the steel sheet coil. A method for removing a defective portion of a steel sheet coil outer winding portion by winding up and removing a defective portion of the steel sheet coil outer winding portion with a winder. 上記不良部巻取機を鋼板コイルの外周に沿って旋回させて鋼板を巻き戻しながら、上記不良部巻取機を回転させて上記巻き戻した鋼板を巻き取ることにより鋼板コイル外巻部の不良部を除去することを特徴とする請求項1に記載の不良部除去方法。 While rotating the defective portion winder around the outer circumference of the steel sheet coil to rewind the steel sheet, the defective portion winder is rotated to wind up the rewound steel sheet, whereby the outer coil portion of the steel sheet coil is defective. The defective portion removing method according to claim 1, wherein the defective portion is removed. 上記鋼板コイルをコイル中心軸を中心にして回転させながら鋼板を巻き戻すとともに、上記不良部巻取機を回転させて上記巻き戻した鋼板を巻き取ることにより鋼板コイル外巻部の不良部を除去することを特徴とする請求項1に記載の不良部除去方法。 The steel plate coil is rewound while rotating around the coil center axis, and the defective part winding machine is rotated to wind up the unwound steel plate to remove the defective part of the outer coil part of the steel plate coil. The defective part removing method according to claim 1, wherein 上記不良部巻取機と鋼板コイル間の鋼板張力が正の値となるようにして、巻き戻した鋼板を巻き取ることを特徴とする請求項1〜3のいずれか1項に記載の不良部除去方法。 The defective part according to any one of claims 1 to 3, wherein the unwound steel plate is wound so that the steel plate tension between the defective part winder and the steel plate coil has a positive value. Removal method. 上記不良部巻取機と鋼板コイル間の鋼板に、ルーパロールを接触させることを特徴とする請求項1〜4のいずれか1項に記載の不良部除去方法。 The defective portion removing method according to any one of claims 1 to 4, wherein a looper roll is brought into contact with the steel plate between the defective portion winder and the steel plate coil. 上記鋼板コイルは、仕上焼鈍を施した後の方向性電磁鋼板のコイルであることを特徴とする請求項1〜5のいずれか1項に記載の不良部除去方法。 The said steel plate coil is a coil of the grain-oriented electrical steel plate after performing finish annealing, The defective part removal method of any one of Claims 1-5 characterized by the above-mentioned. アップエンド状態に載置した鋼板コイル外巻部の不良部を、鋼板コイルの外周部に隣接して設置され、鋼板コイルの中心軸に平行な軸を中心にして回転する不良部巻取機で巻き取り、除去する鋼板コイル外巻部の不良部除去装置。 The defective part of the outer winding part of the steel plate coil placed in the up-end state is installed adjacent to the outer peripheral part of the steel plate coil and rotates around a shaft parallel to the central axis of the steel plate coil. A defective part removing device for the outer coil of a steel plate coil that winds up and removes. 上記不良部巻取機が回転しながら、鋼板コイルの外周に沿って旋回して鋼板を巻き戻し、該巻き戻した鋼板を巻き取るものであることを特徴とする請求項7に記載の不良部除去装置。 8. The defective part according to claim 7, wherein the defective part winding machine is rotated along the outer circumference of the steel plate coil to rewind the steel plate while the defective part winding machine is rotating, and the unwound steel plate is wound up. Removal device. 上記鋼板コイルをコイルの中心軸を中心にして回転させながら鋼板を巻き戻すコイル回転装置を有してなり、該コイル回転装置で巻き戻した鋼板を、上記不良部巻取機を回転させて巻き取るものであることを特徴とする請求項7に記載の不良部除去装置。 A coil rotating device that rewinds the steel plate while rotating the steel plate coil about the central axis of the coil, and winds the steel plate rewound by the coil rotating device by rotating the defective portion winding machine. The defective portion removing device according to claim 7, wherein the defective portion removing device is used. 上記不良部巻取機と鋼板コイル間の鋼板張力を測定する手段と、該測定した鋼板張力が正の値となるよう、不良部巻取機の回転速度と旋回速度を制御する、あるいは、不良部巻取機と鋼板コイルの回転速度を制御する回転速度制御装置とを有することを特徴とする請求項7〜9のいずれか1項に記載の不良部除去装置。 Means for measuring the steel plate tension between the defective part winder and the steel plate coil, and controlling the rotation speed and swivel speed of the defective part winder so that the measured steel plate tension has a positive value, or The defective portion removing device according to any one of claims 7 to 9, further comprising a partial winder and a rotation speed control device that controls a rotation speed of the steel plate coil. 上記不良部巻取機と鋼板コイルとの間に鋼板に接触するルーパロールを配設してなることを特徴とする請求項7〜10のいずれか1項に記載の不良部除去装置。 The defective portion removing device according to any one of claims 7 to 10, wherein a looper roll that comes into contact with the steel plate is disposed between the defective portion winder and the steel plate coil.
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