CN207536917U - Tensioning device for winding machine - Google Patents
Tensioning device for winding machine Download PDFInfo
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- CN207536917U CN207536917U CN201721532527.4U CN201721532527U CN207536917U CN 207536917 U CN207536917 U CN 207536917U CN 201721532527 U CN201721532527 U CN 201721532527U CN 207536917 U CN207536917 U CN 207536917U
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- 238000004804 winding Methods 0.000 title claims abstract description 46
- 230000008878 coupling Effects 0.000 claims description 2
- 238000010168 coupling process Methods 0.000 claims description 2
- 238000005859 coupling reaction Methods 0.000 claims description 2
- 238000000034 method Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- 238000005485 electric heating Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000004753 textile Substances 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000001939 inductive effect Effects 0.000 description 1
- 229910000679 solder Inorganic materials 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及机械加工技术领域,具体为一种绕线机用张紧装置。The utility model relates to the technical field of mechanical processing, in particular to a tensioning device for a winding machine.
背景技术Background technique
绕线机是把线状的物体缠绕到特定的工件上的设备,通常用于铜线缠绕,常用绕线机绕制的线多为漆包铜线(绕制电子、电器产品的电感线圈),漆包铝线,纺织线(绕制纺织机用的纱锭、线团),还有绕制电热器具用的电热线以及焊锡线,电线,电缆等,现有的绕线机在绕线时,不能很好的保证绕线的张紧度,使得缠绕的线圈质量不高。A winding machine is a device that winds a linear object onto a specific workpiece. It is usually used for winding copper wires. Most of the wires wound by winding machines are enamelled copper wires (inductive coils for electronic and electrical products). , enamelled aluminum wire, textile wire (spindles and coils for winding textile machines), as well as electric heating wires and solder wires, wires, cables, etc. for winding electric heating appliances. , the tension of the winding cannot be well guaranteed, so that the quality of the wound coil is not high.
实用新型内容Utility model content
本实用新型的目的在于提供一种绕线机用张紧装置,具有张紧度好的优点,解决了现有技术中绕线机在绕线时张进度不高导致缠绕的线圈质量差的问题。The purpose of the utility model is to provide a tensioning device for a winding machine, which has the advantage of good tension, and solves the problem in the prior art that the winding progress of the winding machine is not high during winding, resulting in poor quality of the wound coil .
为实现上述目的,本实用新型提供如下技术方案:In order to achieve the above object, the utility model provides the following technical solutions:
一种绕线机用张紧装置,包括操作台,所述操作台上放置有收卷装置,所述收卷装置包括第一电机、第一支撑架、第一转轴和收卷筒,所述第一电机安装在电机座上,所述第一电机的输出轴连接有第一转轴,所述第一转轴上套设有收卷筒,所述第一转轴的两端均安装在第一支撑架上,所述操作台上还设置有放卷装置,所述放卷装置包括第二电机、第二支撑架、第二转轴和放卷筒,所述第二电机的输出轴与第二转轴连接,所述第二转轴上设置有放卷筒,所述第二转轴放置在第二支撑架上,所述放卷筒上缠绕的线芯通过张紧装置缠绕在收卷筒上,所述张紧装置由第三电机、丝杆、移动架、张紧板和固定板组成,所述第三电机安装在操作台顶部放置的电机固定座上,所述第三电机通过联轴器与丝杆连接,所述丝杆远离第三电机的一端贯穿移动架延伸到移动架的内侧,所述移动架放置在固定板上,所述固定板安放在操作台上,所述移动架的顶部安装有张紧板。A tensioning device for a winding machine, comprising an operating table, on which a rewinding device is placed, and the rewinding device includes a first motor, a first support frame, a first rotating shaft and a rewinding drum, the The first motor is installed on the motor base, the output shaft of the first motor is connected with a first rotating shaft, and a winding drum is sleeved on the first rotating shaft, and both ends of the first rotating shaft are installed on the first support On the frame, an unwinding device is also arranged on the operating table, and the unwinding device includes a second motor, a second support frame, a second rotating shaft and an unwinding drum, and the output shaft of the second motor and the second rotating shaft connected, the second rotating shaft is provided with an unwinding drum, the second rotating shaft is placed on the second support frame, the wire core wound on the unwinding drum is wound on the winding drum through a tensioning device, and the The tensioning device is composed of a third motor, a screw rod, a moving frame, a tensioning plate and a fixed plate. The third motor is installed on the motor fixing seat placed on the top of the console. Rod connection, the end of the screw rod away from the third motor runs through the mobile frame and extends to the inside of the mobile frame, the mobile frame is placed on the fixed plate, the fixed plate is placed on the operating table, and the top of the mobile frame is installed There are tension plates.
优选的,所述张紧板上设置有第一张紧轮和第二张紧轮,所述第一张紧轮和第二张紧轮垂直放置。Preferably, a first tensioning wheel and a second tensioning wheel are arranged on the tensioning plate, and the first tensioning wheel and the second tensioning wheel are placed vertically.
优选的,所述移动架的底部设置有滑动板,所述固定板上开设有放置滑动板的滑槽。Preferably, a slide plate is provided at the bottom of the moving frame, and a chute for placing the slide plate is opened on the fixed plate.
优选的,所述放卷筒上的线芯绕过第一张紧轮从第二张紧轮的底部穿过。Preferably, the wire core on the unwinding drum goes around the first tensioning wheel and passes through the bottom of the second tensioning wheel.
优选的,所述移动架上开设有供丝杆穿过的通孔,所述通孔上设有与丝杆适配的内螺纹。Preferably, the moving frame is provided with a through hole through which the screw rod passes, and the through hole is provided with an internal thread adapted to the screw rod.
与现有技术相比,本实用新型的有益效果如下:Compared with the prior art, the beneficial effects of the utility model are as follows:
该实用新型绕线机的张紧装置,放卷筒上缠绕的线芯通过张紧装置缠绕在收卷筒上,当缠绕的线芯张紧度不够时,第三电机转动带动丝杆转动,丝杆转动的同时使得移动架在固定板上运动,移动架运动的同时带动张紧板上设置的第一张紧轮和第二张紧轮运动,从而使得缠绕的线芯张紧,使得张紧度高,缠绕的线芯质量好。The tensioning device of the utility model winding machine, the wire core wound on the reel is wound on the winding drum through the tensioning device, when the tension of the wound wire core is not enough, the third motor rotates to drive the screw to rotate, When the screw rod rotates, the mobile frame moves on the fixed plate, and the mobile frame moves while driving the first tensioning wheel and the second tensioning wheel set on the tensioning plate to move, so that the wound wire core is tensioned, so that the tensioned The tightness is high, and the core quality of the winding is good.
附图说明Description of drawings
图1为本实用新型俯视图;Fig. 1 is a top view of the utility model;
图2为本实用新型收卷装置示意图;Fig. 2 is a schematic diagram of the utility model winding device;
图3为本实用新型张紧装置示意图;Fig. 3 is the schematic diagram of the utility model tensioning device;
图4为本实用新型移动架与固定板连接示意图;Figure 4 is a schematic diagram of the connection between the mobile frame and the fixed plate of the utility model;
图5为本实用新型移动架侧视图;Fig. 5 is a side view of the utility model mobile frame;
图6为本实用新型固定板剖面图。Fig. 6 is a sectional view of the fixing plate of the present invention.
图中:1操作台、2收卷装置、21第一电机、211电机座、22第一支撑架、 23第一转轴、24收卷筒、3放卷装置、31第二电机、32第二支撑架、33第二转轴、34放卷筒、4张紧装置、41第三电机、42丝杆、43移动架、431滑动板、 44张紧板、441第一张紧轮、442第二张紧轮、45固定板。In the figure: 1 console, 2 winding device, 21 first motor, 211 motor base, 22 first support frame, 23 first rotating shaft, 24 winding drum, 3 unwinding device, 31 second motor, 32 second Support frame, 33 second rotating shaft, 34 unwinding reel, 4 tensioning device, 41 third motor, 42 screw mandrel, 43 moving frame, 431 sliding plate, 44 tensioning plate, 441 first tensioning wheel, 442 second Tensioning wheel, 45 fixed plate.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
请参阅图1-6,一种绕线机用张紧装置,包括操作台1,操作台1上放置有收卷装置2,收卷装置2用于收卷线芯,收卷装置2包括第一电机21、第一支撑架22、第一转轴23和收卷筒24,第一电机21安装在电机座211上,第一电机 21的输出轴连接有第一转轴23,第一转轴23上套设有收卷筒24,第一转轴23 的两端均安装在第一支撑架22上,第一电机21工作带动第一转轴23转动,第一转轴23转动使得收卷筒24同步转动,收卷筒24转动的同时收卷线芯,操作台1上还设置有放卷装置3,放卷装置3用于放卷线芯,放卷装置3包括第二电机31、第二支撑架32、第二转轴33和放卷筒34,第二电机31的输出轴与第二转轴33连接,第二转轴33上设置有放卷筒34,第二转轴33放置在第二支撑架 32上,第二电机31工作带动第二转轴33转动,第二转轴33转动使得放卷筒34 同步转动,放卷筒34转动的同时放卷线芯,放卷筒34上缠绕的线芯通过张紧装置4缠绕在收卷筒24上,设有的张紧装置4可以很好的保证在绕线过程中,线芯的张紧度,使得线芯缠绕质量高,张紧装置4由第三电机41、丝杆42、移动架43、张紧板44和固定板45组成,第三电机41安装在操作台1顶部放置的电机固定座411上,第三电机41通过联轴器与丝杆42连接,丝杆42远离第三电机41的一端贯穿移动架43延伸到移动架43的内侧,移动架43上开设有供丝杆 42穿过的通孔,通孔上设有与丝杆42适配的内螺纹,当缠绕的线芯张紧度不够时,第三电机41工作,第三电机41转动带动丝杆42转动,丝杆42转动的同时使得设置在丝杆42上的移动架43在固定板45上运动,第三电机41正转,移动架43沿着靠近第三电机41的方向运动,第三电机41反转,移动架43沿着远离第三电机41的方向运动,移动架43运动的同时带动张紧板44上设置的第一张紧轮441和第二张紧轮442运动,从而使得缠绕的线芯张紧,使得张紧度高,缠绕的线芯质量好,移动架43放置在固定板45上,移动架43的底部设置有滑动板431,固定板45上开设有放置滑动板431的滑槽,第三电机41转动带动丝杆42转动,丝杆42转动的同时使得设置在丝杆42上的移动架43在固定板45上运动,使得移动架43在同一水平面内运动,固定板45安放在操作台1上,移动架43的顶部安装有张紧板44,张紧板44上设置有第一张紧轮441和第二张紧轮442,第一张紧轮441和第二张紧轮442垂直放置,放卷筒34上的线芯绕过第一张紧轮441从第二张紧轮442的底部穿过,设有的第一张紧轮441和第二张紧轮442可以很好的保证线芯的张紧度,该实用新型绕线机的张紧装置,放卷筒34上缠绕的线芯通过张紧装置4缠绕在收卷筒24上,当缠绕的线芯张紧度不够时,第三电机41转动带动丝杆42转动,丝杆42转动的同时使得移动架43在固定板45上运动,移动架43运动的同时带动张紧板44上设置的第一张紧轮 441和第二张紧轮442运动,从而使得缠绕的线芯张紧,使得张紧度高,缠绕的线芯质量好。Please refer to Figures 1-6, a tensioning device for a winding machine, including a console 1, on which a rewinding device 2 is placed, the rewinding device 2 is used to rewind the wire core, and the rewinding device 2 includes a second A motor 21, the first support frame 22, the first rotating shaft 23 and the reel 24, the first motor 21 is installed on the motor base 211, the output shaft of the first motor 21 is connected with the first rotating shaft 23, on the first rotating shaft 23 Sleeved with a reel 24, the two ends of the first rotating shaft 23 are installed on the first support frame 22, the first motor 21 works to drive the first rotating shaft 23 to rotate, and the first rotating shaft 23 rotates so that the reel 24 rotates synchronously. While the reel 24 rotates, the wire core is rewound, and an unwinding device 3 is also provided on the console 1, and the unwinding device 3 is used for unwinding the wire core, and the unwinding device 3 includes a second motor 31 and a second support frame 32 , the second rotating shaft 33 and the unwinding drum 34, the output shaft of the second motor 31 is connected with the second rotating shaft 33, the second rotating shaft 33 is provided with the unwinding drum 34, and the second rotating shaft 33 is placed on the second support frame 32, The second motor 31 works to drive the second rotating shaft 33 to rotate, and the second rotating shaft 33 rotates so that the unwinding drum 34 rotates synchronously. When the unwinding drum 34 rotates, the wire core is unwound, and the wire core wound on the unwinding drum 34 passes through the tensioning device. 4 is wound on the reel 24, and the tensioning device 4 provided can well ensure the tension of the wire core during the winding process, so that the winding quality of the wire core is high, and the tensioning device 4 is controlled by the third motor 41 , screw rod 42, moving frame 43, tensioning plate 44 and fixed plate 45, the third motor 41 is installed on the motor fixing seat 411 placed on the top of the console 1, and the third motor 41 is connected to the screw rod 42 through a coupling One end of the screw mandrel 42 away from the third motor 41 runs through the moving frame 43 and extends to the inside of the moving frame 43. The moving frame 43 is provided with a through hole for the screw rod 42 to pass through. When the tension of the wound wire core is not enough, the third motor 41 works, the third motor 41 rotates to drive the screw mandrel 42 to rotate, and the screw mandrel 42 rotates so that the mobile frame 43 arranged on the screw mandrel 42 is in the Move on the fixed plate 45, the third motor 41 rotates forward, the moving frame 43 moves along the direction close to the third motor 41, the third motor 41 reverses, the moving frame 43 moves along the direction away from the third motor 41, and the moving frame 43 moves while driving the first tensioning wheel 441 and the second tensioning wheel 442 that are arranged on the tensioning plate 44 to move, thereby making the wound wire core tense, so that the tension is high, the wound wire core quality is good, and the movement The frame 43 is placed on the fixed plate 45, the bottom of the mobile frame 43 is provided with a sliding plate 431, the fixed plate 45 is provided with a chute for placing the sliding plate 431, the third motor 41 rotates to drive the screw mandrel 42 to rotate, and the screw mandrel 42 rotates Make the movable frame 43 that is arranged on the screw mandrel 42 move on the fixed plate 45 simultaneously, make the movable frame 43 move in the same horizontal plane, the fixed plate 45 is placed on the console 1, and the top of the movable frame 43 is equipped with a tension plate 44 , the tensioning plate 44 is provided with a first tensioning wheel 441 and a second tensioning wheel 442, the first The tensioning wheel 441 and the second tensioning wheel 442 are vertically placed, and the wire core on the reel 34 passes around the first tensioning wheel 441 and passes through the bottom of the second tensioning wheel 442. The first tensioning wheel provided 441 and the second tensioning wheel 442 can well ensure the tension of the wire core. In the tensioning device of the utility model winding machine, the wire core wound on the winding drum 34 is wound on the winding drum through the tensioning device 4 24, when the winding wire core tension is not enough, the third motor 41 rotates to drive the screw mandrel 42 to rotate, and the screw mandrel 42 rotates to make the moving frame 43 move on the fixed plate 45, and the moving frame 43 drives the tensioner while moving. The first tensioning wheel 441 and the second tensioning wheel 442 arranged on the tensioning plate 44 move, so that the wound wire core is tensioned, so that the tension is high and the quality of the wound wire core is good.
操作过程:放卷筒34上缠绕的线芯通过张紧装置4缠绕在收卷筒24上,在缠绕过程中,放卷筒34上的线芯绕过第一张紧轮441从第二张紧轮442的底部穿过缠绕在收卷筒24上,当缠绕的线芯张紧度不够时,第三电机41工作,第三电机41转动带动丝杆42转动,丝杆42转动的同时使得设置在丝杆42上的移动架43在固定板45上运动,第三电机41正转,移动架43沿着靠近第三电机41 的方向运动,第三电机41反转,移动架43沿着远离第三电机41的方向运动,移动架43运动的同时带动张紧板44上设置的第一张紧轮441和第二张紧轮442运动,从而使得缠绕的线芯张紧,使得张紧度高,缠绕的线芯质量好。Operation process: the wire core wound on the unwinding drum 34 is wound on the winding drum 24 through the tensioning device 4. During the winding process, the wire core on the unwinding drum 34 bypasses the first tensioning wheel 441 from the second sheet The bottom of the tension wheel 442 passes through and is wound on the reel 24. When the tension of the wound wire core is not enough, the third motor 41 works, and the rotation of the third motor 41 drives the screw mandrel 42 to rotate, and the screw mandrel 42 rotates while making the screw mandrel 42 rotate. The movable frame 43 arranged on the screw mandrel 42 moves on the fixed plate 45, the third motor 41 rotates forward, the movable frame 43 moves along the direction close to the third motor 41, the third motor 41 reverses, and the movable frame 43 moves along the Moving away from the direction of the third motor 41, the moving frame 43 drives the first tensioning wheel 441 and the second tensioning wheel 442 arranged on the tensioning plate 44 to move while the moving frame 43 moves, thereby making the wound wire core tension, so that the tension High precision, good quality winding core.
综上所述:该实用新型绕线机的张紧装置,放卷筒34上缠绕的线芯通过张紧装置4缠绕在收卷筒24上,当缠绕的线芯张紧度不够时,第三电机41转动带动丝杆42转动,丝杆42转动的同时使得移动架43在固定板45上运动,移动架 43运动的同时带动张紧板44上设置的第一张紧轮441和第二张紧轮442运动,从而使得缠绕的线芯张紧,使得张紧度高,缠绕的线芯质量好。To sum up: the tensioning device of the utility model winding machine, the wire core wound on the unwinding drum 34 is wound on the winding drum 24 through the tensioning device 4, when the tension of the wound wire core is not enough, the first The three motors 41 rotate to drive the screw mandrel 42 to rotate. When the screw mandrel 42 rotates, the mobile frame 43 moves on the fixed plate 45. The tensioning wheel 442 moves, so that the wound wire core is tensioned, so that the tension is high and the quality of the wound wire core is good.
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes and modifications can be made to these embodiments without departing from the principle and spirit of the present invention , replacements and modifications, the scope of the present utility model is defined by the appended claims and their equivalents.
Claims (5)
Priority Applications (1)
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CN201721532527.4U CN207536917U (en) | 2017-11-16 | 2017-11-16 | Tensioning device for winding machine |
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CN201721532527.4U CN207536917U (en) | 2017-11-16 | 2017-11-16 | Tensioning device for winding machine |
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CN207536917U true CN207536917U (en) | 2018-06-26 |
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CN201721532527.4U Expired - Fee Related CN207536917U (en) | 2017-11-16 | 2017-11-16 | Tensioning device for winding machine |
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2017
- 2017-11-16 CN CN201721532527.4U patent/CN207536917U/en not_active Expired - Fee Related
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