JP6713419B2 - Suspension method and suspension structure - Google Patents

Suspension method and suspension structure Download PDF

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JP6713419B2
JP6713419B2 JP2017004195A JP2017004195A JP6713419B2 JP 6713419 B2 JP6713419 B2 JP 6713419B2 JP 2017004195 A JP2017004195 A JP 2017004195A JP 2017004195 A JP2017004195 A JP 2017004195A JP 6713419 B2 JP6713419 B2 JP 6713419B2
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suspension
side wall
reinforcing bar
beam member
bottom slab
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JP2018112023A (en
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大明 山中
大明 山中
惠治 大村
惠治 大村
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Kajima Corp
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Description

本発明は、鉄筋籠の吊下げ方法及び吊下げ構造に関するものである。 The present invention relates to a method for suspending a reinforcing bar cage and a suspending structure.

従来、このような分野の技術として、下記特許文献1に記載の張出架設工法が知られている。この工法では、橋梁の既設の橋桁の先端部から移動作業車を張出させ、鉄筋コンクリート製の橋桁ブロックを既設の橋桁の先端部から張出すように形成する。このような張出施工を繰り返すことによって橋桁を段階的に伸長させていく。上記の橋桁ブロックに埋設される鉄筋は、予め鉄筋籠として組立てられ、この鉄筋籠がホイスト等を用いて吊下げて移動され、橋桁ブロックのコンクリートの打設位置に設置される。 Conventionally, as a technique in such a field, an overhanging construction method described in Patent Document 1 below is known. In this method, the mobile work vehicle is extended from the tip of the existing bridge girder, and the reinforced concrete bridge girder block is formed to extend from the tip of the existing bridge girder. By repeating such overhanging construction, the bridge girder will be gradually expanded. The reinforcing bars embedded in the bridge girder block are assembled in advance as a reinforcing bar cage, the reinforcing bar cage is hung and moved using a hoist or the like, and installed at the concrete pouring position of the bridge girder block.

特開平11-021820号公報Japanese Patent Laid-Open No. 11-021820

上記の特許文献1の例のように、一般的に、予め組立てられた鉄筋籠を吊下げる場合においては、鉄筋籠が自重に起因して撓むことになる。この種の鉄筋籠では、縦横に延在する鉄筋同士の交差部が結束線によって結束されている。そして、鉄筋籠の撓みが大きい場合には、特に上記の結束部分等に不可逆的な変形が生じやすく、その結果、鉄筋籠全体としての変形が残留してしまう虞もある。また、上記の結束部分が破損し、結束作業のやり直しが必要になる場合もある。 In the case of suspending a pre-assembled rebar cage as in the example of Patent Document 1 described above, the rebar cage is generally bent due to its own weight. In this type of reinforcing bar basket, the intersecting portions of the reinforcing bars extending vertically and horizontally are bound by binding wires. If the bending of the reinforcing bar cage is large, irreversible deformation is likely to occur particularly in the above-mentioned binding portion and the like, and as a result, the deformation of the entire reinforcing bar cage may remain. Further, the above-mentioned binding portion may be damaged and the binding work may have to be redone.

このような問題に鑑み、本発明は、鉄筋籠の撓みを抑制する吊下げ方法及び吊下げ構造を提供することを目的とする。 In view of such a problem, an object of the present invention is to provide a suspending method and a suspending structure that suppress the bending of the reinforcing bar cage.

本発明の吊下げ方法は、鉄筋コンクリート構造物の底版に埋設される底版鉄筋部と、底版鉄筋部の両端縁から立ち上がるように設けられ各々が鉄筋コンクリート構造物の側壁に埋設される一対の対向する側壁鉄筋部と、を有する鉄筋籠の吊下げ方法であって、底版鉄筋部の下面に沿って側壁鉄筋部の対向方向に延在する底版下筋の下方に設置され底版下筋に略直交する方向に延在すると共に、底版下筋よりも高い曲げ剛性を有する第1吊受梁材と、底版下筋の上方において底版下筋の延在方向に略平行に延在すると共に、底版下筋よりも高い曲げ剛性を有し、底版下筋を挟んで第1吊受梁材に連結される第2吊受梁材と、側壁鉄筋部の各々において、側壁鉄筋部のうち側壁の厚み方向の中央部を通過して側壁鉄筋部の上端部まで延在し、第2吊受梁材を両持ちで吊下げ支持する一対の吊受張力材と、側壁鉄筋部の各々の上方に配置され、吊受張力材の上端部が連結される一対の吊込装置と、が設置され、一対の吊込装置が所定の吊下手段によって吊下げられる。 The hanging method of the present invention is a bottom slab rebar portion embedded in a bottom slab of a reinforced concrete structure, and a pair of opposing side walls that are provided so as to stand up from both end edges of the bottom slab rebar portion and are embedded in side walls of the reinforced concrete structure. A method of suspending a reinforcing bar basket having a reinforcing bar portion, which is installed below a bottom plate reinforcing bar extending in a direction opposite to a side wall reinforcing bar portion along a lower surface of the bottom plate reinforcing bar direction and is substantially orthogonal to the bottom plate reinforcing bar. And a first suspension beam having a flexural rigidity higher than that of the bottom slab, and extending substantially parallel to the direction of extension of the bottom slab above the bottom slab, and Also has a high bending rigidity, and the second suspension beam member connected to the first suspension beam member with the bottom plate underneath is sandwiched, and in each of the side wall reinforcements, the center of the side wall reinforcements in the thickness direction of the side wall. And a pair of suspension tension members that extend through the upper portion to the upper end of the side wall reinforcing bars and that suspend and support the second suspension supporting beam members with both ends, and are arranged above each of the side wall reinforcing bars and are suspended. A pair of suspending devices to which the upper ends of the tension receiving members are connected are installed, and the pair of suspending devices are suspended by a predetermined suspending means.

また、本発明の吊下げ構造は、鉄筋コンクリート構造物の底版に埋設される底版鉄筋部と、底版鉄筋部の両端縁から立ち上がるように設けられ各々が鉄筋コンクリート構造物の側壁に埋設される一対の対向する側壁鉄筋部と、を有する鉄筋籠の吊下げ構造であって、底版鉄筋部の下面に沿って側壁鉄筋部の対向方向に延在する底版下筋の下方に設置され底版下筋に略直交する方向に延在すると共に、底版下筋よりも高い曲げ剛性を有する第1吊受梁材と、底版下筋の上方において底版下筋の延在方向に略平行に延在すると共に、底版下筋よりも高い曲げ剛性を有し、底版下筋を挟んで第1吊受梁材に連結される第2吊受梁材と、側壁鉄筋部の各々において、側壁鉄筋部のうち側壁の厚み方向の中央部を通過して側壁鉄筋部の上端部まで延在し、第2吊受梁材を両持ちで吊下げ支持する一対の吊受張力材と、側壁鉄筋部の各々の上方に配置され、吊受張力材の上端部が連結され、所定の吊下手段によって吊下げられる一対の吊込装置と、を備える。 Further, the suspension structure of the present invention, a bottom slab rebar portion to be embedded in the bottom slab of the reinforced concrete structure, a pair of opposed to be provided so as to stand up from both end edges of the bottom slab rebar portion, each being embedded in the side wall of the reinforced concrete structure A structure for suspending a reinforcing bar basket having a side wall reinforcing bar portion, which is installed below a bottom plate reinforcing bar extending in a direction opposite to the side wall reinforcing bar portion along a lower surface of the bottom plate reinforcing bar portion, and is substantially orthogonal to the bottom plate reinforcing bar. And a first hanging beam having a bending rigidity higher than that of the bottom slab, and extending substantially parallel to the direction of extension of the bottom slab above the bottom slab, and A second suspension beam member having a bending rigidity higher than that of the reinforcement and being connected to the first suspension beam member with the bottom slab being sandwiched, and the sidewall reinforcing bar portion, in each of the sidewall reinforcing bar portions, the thickness direction of the sidewall of the sidewall reinforcing bar portion. And a pair of suspension tension members that extend through the central portion of the side wall to the upper end of the side wall reinforcing bars and that suspend and support the second suspension beam members with both ends, and are arranged above each of the side wall reinforcing bars. And a pair of suspending devices to which the upper ends of the suspension tension members are connected and which are suspended by a predetermined suspending means.

上述の吊下げ方法及び吊下げ構造によれば、底版下筋よりも高い曲げ剛性を有する第1吊受梁材と第2吊受梁材とが、底版鉄筋部の下面に沿って縦横に設置され、第1吊受梁材と第2吊受梁材とで底版下筋が上下に挟み込まれる。そして、第2吊受梁材が両持ちで吊下げ支持され、その吊下げ支持位置は、側壁鉄筋部の壁厚方向の中央部である。このような構造により、底版鉄筋部が高い曲げ剛性の第1吊受梁材と第2吊受梁材とで支持されながら吊下げられるので、底版鉄筋部の撓みが抑制される。また、底版鉄筋部の撓みが抑制されることから、側壁鉄筋部の鉛直姿勢が維持され、側壁鉄筋部の撓みも抑制することができる。 According to the above-described suspension method and suspension structure, the first suspension beam member and the second suspension beam member having bending rigidity higher than that of the bottom slab are installed vertically and horizontally along the lower surface of the bottom slab rebar portion. The bottom slab is vertically sandwiched between the first suspension beam member and the second suspension beam member. Then, the second suspension receiving beam member is supported by being suspended by both ends, and the suspension supporting position is the central portion in the wall thickness direction of the side wall reinforcing bar portion. With such a structure, since the bottom slab reinforcement is hung while being supported by the first and second suspension beams having high bending rigidity, the bottom slab reinforcement is suppressed from being bent. Further, since the flexure of the bottom slab reinforcement is suppressed, the vertical posture of the side wall reinforcement can be maintained, and the flexure of the side wall reinforcement can also be suppressed.

また、第2吊受梁材は、互いのウェブ外面を対面させて対称に配置される2本のチャネル材で構成され、第1吊受梁材は、底版下筋同士の間隙に上下に挿通されると共に両端が2本のチャネル材の間隙を通過するU字ボルトによって第2吊受梁材に締結されることとしてもよい。このように、チャネル材やU字ボルトといった汎用の要素によって第1吊受梁材等を構成することができる。 The second suspension beam member is composed of two channel members symmetrically arranged with their outer web surfaces facing each other, and the first suspension beam member is vertically inserted into the gap between the bottom plate lower reinforcements. It may be fastened to the second suspension beam member with U-shaped bolts whose both ends pass through the gap between the two channel members. In this way, the first suspension beam member and the like can be configured by general-purpose elements such as the channel material and the U-shaped bolt.

また、吊込装置は、第1吊受梁材に略平行な方向に延在する複数の縦梁材と、当該縦梁材に略直交する方向に延在する横梁材と、を有する井桁構造をなすこととしてもよい。この構成によれば、吊込装置の変形が抑制され吊下げ時における鉄筋籠の姿勢が安定する。 Moreover, the hanging device includes a plurality of vertical beam members extending in a direction substantially parallel to the first suspension beam member, and a horizontal beam member extending in a direction substantially orthogonal to the vertical beam member. May be done. According to this configuration, the deformation of the suspending device is suppressed, and the posture of the reinforcing bar cage during the suspension is stable.

本発明によれば、鉄筋籠の撓みを抑制する吊下げ方法及び吊下げ構造を提供することができる。 ADVANTAGE OF THE INVENTION According to this invention, the suspension method and suspension structure which suppress the bending of a reinforcing-bar cage can be provided.

(a)は、本実施形態の吊下げ方法及び吊下げ構造が適用される橋梁の側面図であり、(b)は、その平面図である。(A) is a side view of a bridge to which the suspension method and suspension structure of this embodiment are applied, and (b) is a plan view thereof. 移動作業車を示す側面図である。It is a side view which shows a mobile work vehicle. 移動作業車の要部を示す正面図である。It is a front view showing the important section of a mobile work vehicle. 移動作業車の要部を示す平面図である。It is a top view showing the important section of a mobile work vehicle. (a)〜(d)は、移動作業車による張出施工の手順を順に示す側面図である。(A)-(d) is a side view which shows in order the procedure of overhang construction by a mobile work vehicle. (a)は鉄筋籠を示す断面図であり、(b)は鉄筋籠に吊下げ用の治具を装着した状態を示す断面図である。(A) is sectional drawing which shows a rebar cage, (b) is sectional drawing which shows the state which attached the jig for suspension to a rebar cage. (a),(b)は鉄筋籠の底版鉄筋部の近傍を拡大して示す断面図である。(A), (b) is sectional drawing which expands and shows the vicinity of the bottom slab reinforcement of a reinforcement cage. 鉄筋籠の底版鉄筋部と側壁鉄筋部との交差部を拡大して示す断面図である。It is sectional drawing which expands and shows the intersection part of the bottom slab reinforcement of a reinforcement cage, and a side wall reinforcement. 鉄筋籠の側壁鉄筋部の上方近傍を拡大して示す断面図である。It is sectional drawing which expands and shows the upper vicinity of the side wall reinforcement of a reinforcement cage. (a)は単管パイプと屈曲部とを示す斜視図であり、(b)は単管パイプと挟持された屈曲部とを示す側面図である。(A) is a perspective view showing a single pipe pipe and a bent portion, and (b) is a side view showing the single pipe pipe and a bent portion sandwiched. トロリーによって鉄筋籠が吊下げられた状態を示す図である。It is a figure which shows the state in which the rebar cage was hung by the trolley.

以下、図面を参照しつつ本発明に係る鉄筋籠の吊下げ方法及び吊下げ構造の実施形態について詳細に説明する。 Hereinafter, embodiments of a method for suspending a reinforcing bar cage and a suspending structure according to the present invention will be described in detail with reference to the drawings.

まず、本実施形態の吊下げ方法及び吊下げ構造が適用される橋梁100の張出架設工法について説明する。図1に示される橋梁100は、コンクリート製の構造物であり、例えば連続ラーメン箱桁橋である。橋梁100は、地盤から鉛直方向に立ち上がる複数の橋脚101と、各橋脚101の上部に設けられた柱頭部103と、柱頭部103,103間に架け渡される橋桁104を備える。橋桁104は、橋軸方向に略平行に延びる2本の箱桁105と、箱桁105上に設けられる張出床版107とを有する。以下の説明においては、各図に示されるように、鉛直方向をZ方向、橋軸方向をY方向、橋軸直角方向をX方向としてX,Y,Zを用いる場合がある。 First, the suspension method of this embodiment and the overhanging construction method of the bridge 100 to which the suspension structure is applied will be described. The bridge 100 shown in FIG. 1 is a structure made of concrete, for example, a continuous ramen box girder bridge. The bridge 100 includes a plurality of bridge piers 101 standing upright from the ground, a pillar head 103 provided on each bridge pier 101, and a bridge girder 104 bridged between the pillar heads 103 and 103. The bridge girder 104 has two box girders 105 extending substantially parallel to the bridge axis direction, and an overhanging floor slab 107 provided on the box girder 105. In the following description, as shown in the drawings, X, Y, and Z may be used with the vertical direction as the Z direction, the bridge axis direction as the Y direction, and the bridge axis orthogonal direction as the X direction.

図3に示されるように、1つの箱桁105は、略水平に延在する底版105aと当該底版105aの両端から略鉛直上方に立ち上がる2つのウェブ105bと、ウェブ105bの上端において略水平に延在する上版105cと、を有し、箱桁105の橋軸方向に直交する断面形状は、中空の長方形をなしている。完成後の箱桁105は、水平方向に延びる場合もあるが、水平方向に対して傾斜する方向に延びる場合もある。また、完成後の箱桁105は、平面視において真っ直ぐに延びる場合もあるが、湾曲して延びる場合もある。本実施形態においては、図1(a),(b)に示されるように、完成後の箱桁105が水平方向に真っ直ぐに延びる場合を例として説明する。また、図1(b)に示されるように、箱桁105は、本実施形態において張出架設工法を開始する柱頭部103(図中の左側の柱頭部103)から離れるに従って橋軸直角方向に拡幅しているものとする。 As shown in FIG. 3, one box girder 105 extends substantially horizontally at a bottom plate 105a extending substantially horizontally, two webs 105b standing substantially vertically upward from both ends of the bottom plate 105a, and an upper end of the web 105b. And the existing upper plate 105c, and the cross-sectional shape of the box girder 105 orthogonal to the bridge axis direction is a hollow rectangle. The box girder 105 after completion may extend in the horizontal direction or may extend in a direction inclined with respect to the horizontal direction. Further, the box girder 105 after completion may extend straight in a plan view, or may extend curvedly. In this embodiment, as shown in FIGS. 1A and 1B, the case where the completed box girder 105 extends straight in the horizontal direction will be described as an example. Further, as shown in FIG. 1(b), the box girder 105 extends in the direction perpendicular to the bridge axis as the box girder 105 moves away from the column head 103 (the column head 103 on the left side in the figure) that starts the overhanging construction method in the present embodiment. It has been widened.

箱桁105は、柱頭部103から張出架設工法により1ブロックずつ施工され、隣接する他の柱頭部103に向けて1ブロック分ずつ段階的に橋軸方向に伸長していく。実際には1つの柱頭部103から互いに反対方向へ二方向の張出架設を実行するが、本実施形態では、一方向の張出架設の施工についてのみ説明する。以下では、張出架設工法により箱桁105が伸長していく方向を「前方」として、前方・後方といったような文言を用いるものとする。 The box girder 105 is constructed one block at a time from the column head 103 by an overhanging construction method, and gradually extends in the bridge axis direction by one block toward another adjacent column head 103. Actually, the erection erection in two directions is performed from one stilt head 103 in opposite directions, but in the present embodiment, only the construction of erection erection in one direction will be described. Below, the direction in which the box girder 105 is extended by the overhanging construction method is defined as “front”, and words such as front and rear are used.

また、箱桁105の施工単位である1ブロック分の部分を「箱桁ブロックP」と呼ぶものとする。また、各々の箱桁ブロックPを区別する場合には、柱頭部103から数えて1ブロック目、2ブロック目、…、nブロック目 の箱桁ブロックPを、それぞれ箱桁ブロックP1、箱桁ブロックP2、…、箱桁ブロックPn といったように呼ぶものとする。 Further, a portion of one block which is a construction unit of the box girder 105 is referred to as a "box girder block P". Further, when distinguishing each box girder block P, the box girder block P1 of the first block, the second block,... P2,..., Box girder block Pn.

図2に示されるように、橋桁104の既設部分(以下「橋桁既設部分104a」と呼ぶ)の上面には複数のレール123が敷設され、レール123は橋桁既設部分104aの前端部まで延びている。レール123上には、張出架設工法に用いられる移動作業車121が設置され、移動作業車121は、レール123上を橋軸方向に移動可能に構成されている。 As shown in FIG. 2, a plurality of rails 123 are laid on the upper surface of the existing part of the bridge girder 104 (hereinafter referred to as “bridge girder existing part 104a”), and the rail 123 extends to the front end of the bridge girder existing part 104a. .. A mobile work vehicle 121 used in the overhanging construction method is installed on the rail 123, and the mobile work vehicle 121 is configured to be movable on the rail 123 in the bridge axis direction.

移動作業車121は、レール123上の前端部に固定されて、橋桁既設部分104aの前端部から箱桁ブロックPnの張出施工を行う。その後、完成した箱桁ブロックPn上にレール123が延長される。そして、レール123の先端部に移動作業車121を前進させ、箱桁ブロックP(n+1)の張出施工が行われる。以上を繰り返すことにより、橋桁既設部分104aが段階的に伸びていく。 The mobile work vehicle 121 is fixed to the front end of the rail 123, and projects the box girder block Pn from the front end of the existing part of the bridge girder 104a. Then, the rail 123 is extended on the completed box girder block Pn. Then, the mobile work vehicle 121 is moved forward to the tip of the rail 123, and the box girder block P(n+1) is overhanging. By repeating the above, the existing portion of the bridge girder 104a gradually expands.

(移動作業車)
続いて、図2〜図4を参照しながら移動作業車121について説明する。
(Mobile work vehicle)
Next, the mobile work vehicle 121 will be described with reference to FIGS.

図2に示されるように移動作業車121は、レール123上を橋軸方向に移動可能なワーゲンフレーム130と、ワーゲンフレーム130上に配置された上梁137とを備える。ワーゲンフレーム130および上梁137は、たとえば、複数のH形鋼が接合されることで形成される。本明細書において、ワーゲンフレーム130は、「トラベラー」と呼ばれるものを含む概念である。 As shown in FIG. 2, the mobile work vehicle 121 includes a wagon frame 130 that is movable on the rail 123 in the bridge axis direction, and an upper beam 137 arranged on the wagon frame 130. The wagon frame 130 and the upper beam 137 are formed by joining a plurality of H-shaped steels, for example. In the present specification, the wagen frame 130 is a concept including what is called a “traveler”.

図2及び図3に示されるように、ワーゲンフレーム130は、橋軸直角方向に略平行に配列された4つのメインフレーム131を備えている。各メインフレーム131は、平行四辺形状のトラス構面からなり、そのトラス構面が鉛直面に沿うように配置されている。本明細書において、メインフレーム131は、「メイントラス」と呼ばれるものを含む概念である。メインフレーム131の後端底部はアンカージャッキ133によってレール123に固定され、メインフレーム131の前端底部はメインジャッキ135によってレール123上で支持される。 As shown in FIGS. 2 and 3, the wagon frame 130 includes four main frames 131 arranged substantially parallel to each other in the direction perpendicular to the bridge axis. Each main frame 131 is formed of a parallelogram-shaped truss structure surface, and the truss structure surface is arranged along the vertical plane. In the present specification, the main frame 131 is a concept including what is called a “main truss”. A rear end bottom portion of the main frame 131 is fixed to the rail 123 by an anchor jack 133, and a front end bottom portion of the main frame 131 is supported on the rail 123 by a main jack 135.

上梁137は、これらの4つのメインフレーム131上に架設されている。上梁137は、橋軸直角方向に延在する2本の横架材137a,137bと、橋軸方向に延在し横架材137aと横架材137bとを連結する3本の連結梁137cと、とを有し、井桁状に形成されている。横架材137aはメインジャッキ135の略鉛直上方に配置される。横架材137bは橋桁既設部分104aの前端よりも前方に配置される。メインフレーム131の上部の前端部には、更に前方に張出す延長梁132が設けられている。橋軸直角方向に並ぶ4つの延長梁132のうちの中央の2つの間には、橋軸直角方向に延在する横架材134が架け渡されている。 The upper beam 137 is installed on these four main frames 131. The upper beam 137 includes two horizontal members 137a and 137b extending in a direction perpendicular to the bridge axis and three connecting beams 137c extending in the bridge axis and connecting the horizontal members 137a and 137b. And, and are formed in a cross beam shape. The horizontal member 137a is arranged substantially vertically above the main jack 135. The horizontal member 137b is arranged in front of the front end of the existing portion of the bridge girder 104a. An extension beam 132 that extends further forward is provided at the front end of the upper portion of the main frame 131. A horizontal member 134 extending in the direction perpendicular to the bridge axis is bridged between the two central portions of the four extension beams 132 arranged in the direction perpendicular to the bridge axis.

張出施工時においては、メインフレーム131のうちメインジャッキ135よりも前方の部分が、橋桁既設部分104aの前端よりも前方に張出すように配置される。また、橋桁既設部分104aによる支持強度に鑑み、各メインフレーム131は、箱桁105の各ウェブ105bの鉛直上方の位置に配置される。 At the time of overhanging construction, the portion of the main frame 131 in front of the main jack 135 is arranged to extend in front of the front end of the existing portion of the bridge girder 104a. Further, in consideration of the supporting strength of the existing portion of the bridge girder 104a, each main frame 131 is arranged at a position vertically above each web 105b of the box girder 105.

移動作業車121は、ワーゲンフレーム130によって吊り下げられる型枠支持部139と、上梁137及び横架材134によって吊り下げられる鉄筋先組装置141と、を備える。型枠支持部139は、橋桁既設部分104aの前端よりも前方に張出して配置され、鉄筋先組装置141は、型枠支持部139よりも更に前方に配置される。 The mobile work vehicle 121 includes a form supporting member 139 that is suspended by the wagon frame 130, and a rebar tip assembly device 141 that is suspended by the upper beam 137 and the horizontal member 134. The formwork support portion 139 is arranged so as to project to the front side of the front end of the existing part of the bridge girder 104a, and the rebar tip assembly device 141 is arranged further forward of the formwork support portion 139.

(型枠支持部)
型枠支持部139は、上梁137から複数の吊材142を介して吊り下げられた型枠受梁143を有している。型枠受梁143は、橋桁既設部分104aの前方で組立てられるコンクリート型枠(図示せず)を支持する。このコンクリート型枠にコンクリートが打設されることで、橋桁既設部分104aの前方に1ブロック分の箱桁ブロックPnが構築される。図4に示されるように、施工される2本の箱桁105のそれぞれに対応して、型枠支持部139は、橋軸直角方向に配列され設けられる箱桁ブロックPn用の2つの型枠を支持する。
(Form support part)
The formwork supporting portion 139 has a formwork receiving beam 143 suspended from the upper beam 137 via a plurality of suspending members 142. The formwork receiving beam 143 supports a concrete formwork (not shown) that is assembled in front of the existing part of the bridge girder 104a. By pouring concrete into this concrete formwork, a box girder block Pn for one block is constructed in front of the existing part of the bridge girder 104a. As shown in FIG. 4, corresponding to each of the two box girders 105 to be constructed, the formwork supporting portions 139 are two formworks for the box girder block Pn arranged and arranged in the direction orthogonal to the bridge axis. Support.

(鉄筋先組装置)
鉄筋先組装置141は、上梁137及び横架材134から複数の吊材145を介して吊り下げられた前方作業床147を有している。本実施形態では、前方作業床147は、上梁137の3本の連結梁137cの各前端部と、横架材134の橋軸直角方向における両端部及び中央部と、の合計6カ所で吊材145を介して吊下げ支持されている。前方作業床147上では、次回の箱桁ブロックP(n+1)に使用するための鉄筋籠150が組立てられる。前方作業床147には、例えば、鉄筋を配列するためのガイドとして鉄筋定規が設置されている。図4に示されるように、施工される2本の箱桁105のそれぞれに対応して、鉄筋先組装置141では、橋軸直角方向に配列される2つの鉄筋籠150が組立てられる。
(Reinforcing bar tip assembly device)
The rebar tip assembly device 141 has a front work floor 147 suspended from the upper beam 137 and the horizontal member 134 via a plurality of suspension members 145. In the present embodiment, the front working floor 147 is suspended at each of the front ends of the three connecting beams 137c of the upper beam 137, and both ends and the central part of the horizontal member 134 in the direction perpendicular to the bridge axis, at a total of 6 positions. It is suspended and supported via a member 145. On the front work floor 147, the rebar cage 150 is assembled for use in the next box girder block P(n+1). On the front work floor 147, for example, a reinforcing bar ruler is installed as a guide for arranging the reinforcing bars. As shown in FIG. 4, in the rebar preassembly device 141, two rebar cages 150 arranged in the direction perpendicular to the bridge axis are assembled corresponding to each of the two box girders 105 to be constructed.

(トロリー装置)
図2に示されるように、鉄筋先組装置141はトロリー装置151を有している。トロリー装置151は、前方作業床147上で組立てられた鉄筋籠150を吊下げて移動する装置である。トロリー装置151は、延長梁132の下方に配置されている。また、トロリー装置151と前方作業床147との間には鉄筋籠150の組立て及び吊下げ用のスペースが十分に確保される。トロリー装置151は、橋軸方向に延びるトロリーレール153と、トロリーレール153に案内されて移動すると共に鉄筋籠150を吊下げ可能なトロリー155とを有している。このような鉄筋先組装置141を備えることで、箱桁ブロックPnの型枠組立、コンクリート打設及び養生の作業に並行して、箱桁ブロックP(n+1)用の鉄筋籠150の組立て作業を行うといった運用が可能になる。
(Trolley device)
As shown in FIG. 2, the reinforcing bar tip assembly device 141 has a trolley device 151. The trolley device 151 is a device for suspending and moving the rebar cage 150 assembled on the front work floor 147. The trolley device 151 is arranged below the extension beam 132. Further, a sufficient space for assembling and suspending the rebar cage 150 is secured between the trolley device 151 and the front work floor 147. The trolley device 151 includes a trolley rail 153 extending in the bridge axis direction, and a trolley 155 that is guided by the trolley rail 153 to move and that can suspend the reinforcing bar basket 150. By providing such a reinforcing bar tip assembly device 141, in parallel with the work of assembling the form of the box girder block Pn, concrete placing and curing, the assembling work of the rebar cage 150 for the box girder block P(n+1) can be performed. It becomes possible to perform operations such as performing.

(拡幅追従機構)
前述の通り、4つのメインフレーム131は、それぞれが常に箱桁105のウェブ上に配置される必要がある。本実施形態の箱桁105は張出架設工法が進行するに従って徐々に拡幅して行くので、箱桁105のウェブ同士の間隔も徐々に広がっていくことになる。そこで、4つのメインフレーム131のうち少なくとも両端の2つのメインフレーム131は、橋軸直角方向に平行移動可能とされている。具体的には、これらの可動のメインフレーム131と横架材137a,137bはスライド機構157(図3)を介して接合されている。そして、当該スライド機構157によって、横架材137a,137bをメインフレーム131に対して橋軸直角方向に相対的にスライドさせることができる。このような機構によれば、張出架設の進行に従って箱桁105が拡幅していく場合にも、メインフレーム131の橋軸直角方向の位置を追従させることができる。なお、ここでは、箱桁105の拡幅に関わらず、2つの箱桁105,105同士の間隔は変化しないものとする。
(Widening follow-up mechanism)
As described above, each of the four main frames 131 needs to be always arranged on the web of the box girder 105. Since the box girder 105 of the present embodiment gradually widens as the overhanging construction method progresses, the spacing between the webs of the box girder 105 also gradually increases. Therefore, at least two main frames 131 at both ends of the four main frames 131 can be moved in parallel in the direction perpendicular to the bridge axis. Specifically, the movable main frame 131 and the horizontal members 137a and 137b are joined via a slide mechanism 157 (FIG. 3). Then, by the slide mechanism 157, the horizontal members 137a and 137b can be slid relative to the main frame 131 in the direction perpendicular to the bridge axis. With such a mechanism, the position of the main frame 131 in the direction perpendicular to the bridge axis can be made to follow even when the box girder 105 is widened as the erection and erection progresses. Here, it is assumed that the space between the two box girders 105, 105 does not change regardless of the widening of the box girder 105.

(張出架設工法)
上述の移動作業車121によって実行される張出架設工法の手順は次の通りである。図5(a)に示されるように、橋桁既設部分104aの既設の箱桁ブロックP(n−1)の上方に移動作業車121が設置され、型枠支持部139では箱桁ブロックPn用の型枠が組立てられ、当該型枠に箱桁ブロックPnのコンクリートが打設され養生される。上記型枠内には箱桁ブロックPn用の鉄筋籠が設置されている。この作業に並行して、鉄筋先組装置141では、前方作業床147上で箱桁ブロックP(n+1)用の鉄筋籠150が組立てられる。
(Overhang construction method)
The procedure of the overhanging construction method executed by the mobile work vehicle 121 described above is as follows. As shown in FIG. 5A, the mobile work vehicle 121 is installed above the existing box girder block P(n-1) of the existing part of the bridge girder 104a, and the formwork support 139 is provided for the box girder block Pn. The formwork is assembled, and the concrete of the box girder block Pn is placed on the formwork and cured. A rebar cage for the box girder block Pn is installed in the formwork. In parallel with this work, in the reinforcing bar tip assembly device 141, the reinforcing bar basket 150 for the box girder block P(n+1) is assembled on the front work floor 147.

その後、図5(b)に示されるように、箱桁ブロックPnが完成し、箱桁ブロックPn上にレール123が延長される。その後、移動作業車121が前進され箱桁ブロックPnの上方に設置される。次に、図5(c)に示されるように、トロリー装置151で前方作業床147上の鉄筋籠150が吊上げられ、トロリー装置151により吊下げられた状態で鉄筋籠150が後方に移動され、当該鉄筋籠150が型枠支持部139に設置される。 Thereafter, as shown in FIG. 5B, the box girder block Pn is completed, and the rail 123 is extended on the box girder block Pn. After that, the mobile work vehicle 121 is moved forward and installed above the box girder block Pn. Next, as shown in FIG. 5C, the trolley device 151 lifts the rebar cage 150 on the front work floor 147, and the trolley device 151 suspends the rebar cage 150 to move backward, The rebar cage 150 is installed on the formwork support 139.

その後、図5(d)に示されるように、上記鉄筋籠を囲むように型枠が組立てられ、更に型枠内に上版105c(図3)用の鉄筋が設置され、当該型枠に箱桁ブロックP(n+1)のコンクリートが打設され養生される。この作業に並行して、鉄筋先組装置141では、前方作業床147上で箱桁ブロックP(n+2)用の鉄筋籠150が組立てられる。以上の手順を繰り返すことで、箱桁ブロックPを段階的に形成していく。 After that, as shown in FIG. 5(d), a mold is assembled so as to surround the rebar cage, and a rebar for the upper plate 105c (FIG. 3) is further installed in the mold, and a box is placed in the mold. The concrete of the girder block P(n+1) is poured and cured. In parallel with this work, in the reinforcing bar tip assembly device 141, the reinforcing bar basket 150 for the box girder block P(n+2) is assembled on the front work floor 147. By repeating the above procedure, the box girder block P is formed step by step.

続いて、前方作業床147上で先組された鉄筋籠150をトロリー装置151で吊下げるための吊下げ方法及び吊下げ構造の詳細について説明する。 Next, a suspension method and a suspension structure for suspending the rebar cage 150 previously assembled on the front work floor 147 by the trolley device 151 will be described in detail.

(鉄筋籠)
図3に示されるとおり、鉄筋籠150が埋設される箱桁ブロックPは、略水平面に沿って広がる底版105aと、底版105aの両端縁から略鉛直上方に立ち上がり橋軸直角方向に対向する一対の略平行なウェブ105b(側壁)と、を有する鉄筋コンクリート構造物であり、箱桁ブロックPの断面形状は中空の長方形をなす。
(Rebar cage)
As shown in FIG. 3, the box girder block P in which the rebar cage 150 is embedded includes a bottom slab 105a extending along a substantially horizontal plane, and a pair of slabs rising substantially vertically upward from both end edges of the bottom slab 105a and facing each other in the direction perpendicular to the bridge axis. The box girder block P has a hollow rectangular cross section, which is a reinforced concrete structure having substantially parallel webs 105b (side walls).

図6(a)は橋軸方向に直交する断面を取った鉄筋籠150の断面図である。図6(a)に示されるように、上記のような箱桁ブロックPの形状に対応して、鉄筋籠150は略U字状の断面形状をもつ。すなわち、鉄筋籠150は、箱桁ブロックPの底版105a(図3)に埋設される底版鉄筋部11と、箱桁ブロックPの一対のウェブ105b(図3)にそれぞれ埋設される一対の側壁鉄筋部13と、を有する。なお、箱桁ブロックPのうち底版105aとウェブ105bには、事前に組立てられた当該鉄筋籠150の鉄筋が使用されるが、箱桁ブロックPの上版105c(図3)にはコンクリート打設の直前に鉄筋が設置される。 FIG. 6A is a cross-sectional view of the rebar cage 150, which has a cross section orthogonal to the bridge axis direction. As shown in FIG. 6A, the rebar cage 150 has a substantially U-shaped cross-sectional shape corresponding to the shape of the box girder block P as described above. That is, the reinforcing bar basket 150 includes the bottom plate reinforcing bar portion 11 embedded in the bottom plate 105a (FIG. 3) of the box girder block P and the pair of side wall reinforcing bars embedded in the pair of webs 105b (FIG. 3) of the box girder block P. And a part 13. Although the rebar of the rebar cage 150 preassembled is used for the bottom plate 105a and the web 105b of the box girder block P, the upper plate 105c (FIG. 3) of the box girder block P is made of concrete. The rebar is installed just before.

底版鉄筋部11は略水平面に沿って延在しており、一対の側壁鉄筋部13は底版鉄筋部11の橋軸直角方向の両端縁から略鉛直上方に立ち上がり橋軸直角方向に対向するように設けられている。鉄筋籠150は、次に説明するような縦横に延在する鉄筋同士が、交差点において結束線で結束されることにより、籠状に形成される。 The bottom slab rebar portion 11 extends along a substantially horizontal plane, and the pair of side wall rebar portions 13 rises substantially vertically upward from both edges of the bottom slab rebar portion 11 in the direction perpendicular to the bridge axis and face each other in the direction perpendicular to the bridge axis. It is provided. The reinforcing bar basket 150 is formed in a basket shape by binding the reinforcing bars extending in the vertical and horizontal directions, which will be described below, with a binding line at the intersection.

底版鉄筋部11は、当該底版鉄筋部11の上面に沿って橋軸直角方向に延在する底版上筋15と、底版鉄筋部11の下面に沿って橋軸直角方向に延在する底版下筋17と、を有している。底版上筋15及び底版下筋17は、図6の紙面に直交する方向(橋軸方向)に平行に多数配列されている。更に、底版鉄筋部11は、底版上筋15の直下で橋軸方向に延在し、各底版上筋15と各交差点で結束される複数の橋軸方向鉄筋16を有している。また、底版鉄筋部11は、底版下筋17の直上で橋軸方向に延在し、各底版下筋17と各交差点で結束される複数の橋軸方向鉄筋18を有している。底版下筋17の両端部は、後述するウェブ鉄筋19の下端部の形状に沿って上方に屈曲されている。 The slab bottom reinforcing bars 11 are bottom slab upper bars 15 extending along the upper surface of the bottom slab reinforcing bars 11 in the direction perpendicular to the bridge axis, and bottom slab lower reinforcing bars extending along the bottom surface of the bottom slab reinforcing bars 11 in the direction perpendicular to the bridge axis. 17 and. A large number of bottom slabs 15 and bottom slabs 17 are arranged in parallel in a direction (bridge axis direction) orthogonal to the paper surface of FIG. Further, the bottom slab rebar portion 11 has a plurality of bridge axial rebars 16 that extend in the bridge axis direction directly below the bottom slab upper reinforcement 15 and are bound to each bottom slab upper reinforcement 15 at each intersection. Further, the bottom slab rebar portion 11 has a plurality of bridge axial direction rebars 18 extending in the bridge axis direction directly above the bottom slab bottom bars 17 and bound to the bottom slab bottom bars 17 at each intersection. Both ends of the bottom slab 17 are bent upward along the shape of the lower end of the web reinforcing bar 19 described later.

側壁鉄筋部13は、ウェブ105b(図3)の内側面と外側面に沿うように略鉛直面内でU字状に形成されたウェブ鉄筋19を備えている。ウェブ鉄筋19は、図6の紙面に直交する方向(橋軸方向)に平行に多数配列されている。ウェブ鉄筋19は、ウェブ105b(図3)の外側の壁面に沿って埋設され略鉛直方向に延在する外側部位19aと、ウェブ105b(図3)の内側の壁面に沿って埋設され略鉛直方向に延在する内側部位19bと、が下端で連結され略U字状を呈する。なお、ウェブ鉄筋19の上端部は、それぞれウェブ105bの外側に向けて橋軸直角方向に屈曲されている。このウェブ鉄筋19の屈曲された部分を屈曲部19cと呼ぶ。更に、側壁鉄筋部13は、ウェブ鉄筋19の外側部位19aの直ぐ内側で橋軸方向に延在し、外側部位19aと各交差点で結束される複数の橋軸方向鉄筋20を有している。更に、側壁鉄筋部13は、ウェブ鉄筋19の内側部位19bの直ぐ内側で橋軸方向に延在し、内側部位19bと各交差点で結束される複数の橋軸方向鉄筋22を有している。 The side wall reinforcing bar portion 13 includes a web reinforcing bar 19 formed in a U shape in a substantially vertical plane so as to extend along the inner side surface and the outer side surface of the web 105b (FIG. 3). A large number of web reinforcing bars 19 are arranged in parallel to the direction (bridge axis direction) orthogonal to the paper surface of FIG. The web reinforcing bar 19 is embedded along the outer wall surface of the web 105b (FIG. 3) and extends in the substantially vertical direction, and the web rebar 19 is embedded along the inner wall surface of the web 105b (FIG. 3) and in the substantially vertical direction. The inner portion 19b extending to the lower end is connected at the lower end to have a substantially U shape. The upper ends of the web reinforcing bars 19 are respectively bent in the direction perpendicular to the bridge axis toward the outside of the web 105b. The bent portion of the web reinforcing bar 19 is called a bent portion 19c. Further, the side wall reinforcing bar portion 13 has a plurality of bridge axial direction reinforcing bars 20 extending in the bridge axis direction immediately inside the outer side portion 19a of the web reinforcing bar 19 and bound to the outer side portion 19a at each intersection. Further, the side wall reinforcing bar portion 13 has a plurality of bridge axial direction reinforcing bars 22 which extend in the bridge axis direction immediately inside the inside portion 19b of the web reinforcing bar 19 and which are bound to the inside portion 19b at each intersection.

(鉄筋籠の吊下げ方法及び吊下げ構造)
鉄筋先組装置141(図2)において、上記のように組立てられた鉄筋籠150をトロリー装置151で吊下げる場合においては、鉄筋籠150が自重に起因して撓むことになる。鉄筋籠150の撓みが大きい場合には、特に鉄筋同士の結束部分等に不可逆的な変形が生じやすく、その結果、鉄筋籠150全体としての変形が残留してしまう虞もある。また、上記の結束部分が破損し、結束作業のやり直しが必要になる場合もある。この問題の対策として、本実施形態における鉄筋籠150の吊下げ方法及び吊下げ構造について説明する。
(Reinforcement basket suspension method and suspension structure)
In the reinforcing bar tip assembly device 141 (FIG. 2), when the reinforcing bar basket 150 assembled as described above is suspended by the trolley device 151, the reinforcing bar basket 150 is bent due to its own weight. When the bending of the reinforcing bar basket 150 is large, irreversible deformation is likely to occur particularly in the binding portion between the reinforcing bars, and as a result, the deformation of the entire reinforcing bar basket 150 may remain. Further, the above-mentioned binding portion may be damaged and the binding work may have to be redone. As a measure against this problem, a suspending method and a suspending structure of the rebar cage 150 according to the present embodiment will be described.

図6(b)は、図6(a)の鉄筋籠150に対して、吊下げのための各治具を装着した状態を示す断面図である。図7は、底版鉄筋部11の一部を拡大して示す図であり、図7(a)は橋軸直角方向に平行な断面を取った断面図であり、図7(b)は橋軸方向に平行な断面を取った断面図である。また、図8は、図6(b)における底版鉄筋部11と側壁鉄筋部13とが交差する部分を拡大して示す断面図である。図8は、底版鉄筋部11と側壁鉄筋部13とが交差する部分のうちの一方のみを図示しているが、当該部分の他方も同様の構成を有しているので、重複する図示を省略する。また、図9は、図6(b)における側壁鉄筋部13の上端近傍を拡大して示す断面図である。 FIG. 6B is a cross-sectional view showing a state in which each jig for hanging is attached to the reinforcing bar basket 150 of FIG. 6A. 7: is a figure which expands and shows a part of bottom slab rebar part 11, FIG.7(a) is sectional drawing which took the cross section parallel to a bridge axis right angle direction, FIG.7(b) is a bridge axis. It is sectional drawing which took the cross section parallel to a direction. Further, FIG. 8 is an enlarged cross-sectional view showing a portion where the bottom plate reinforcing bar portion 11 and the side wall reinforcing bar portion 13 in FIG. 6B intersect. Although FIG. 8 illustrates only one of the portions where the bottom plate reinforcing bar portion 11 and the side wall reinforcing bar portion 13 intersect with each other, the other part of the portion also has the same configuration, and thus duplicated illustration is omitted. To do. Further, FIG. 9 is an enlarged cross-sectional view showing the vicinity of the upper end of the side wall reinforcing bar portion 13 in FIG. 6B.

(第1吊受梁材)
まず、図6(b)及び図7に示されるように、鉄筋籠150の底版下筋17の下方に、橋軸方向に延在する複数の第1吊受梁材21が設置される。第1吊受梁材21は、底版下筋17及び橋軸方向鉄筋18よりも高い曲げ剛性を有するものであり、例えば、丸鋼材である。図6(b)に示される例では、7本の第1吊受梁材21が底版鉄筋部11の下に配置されている。第1吊受梁材21の長さは特に限定されないが、複数本の底版下筋17の下を横切る長さであることが好ましい。更には、第1吊受梁材21がすべての底版下筋17の下を横切ることが好ましく、このため、第1吊受梁材21の長さは鉄筋籠150の橋軸方向のほぼ全長に亘る長さであることが好ましい。
(First suspended beam member)
First, as shown in FIG. 6B and FIG. 7, a plurality of first suspension beam members 21 extending in the bridge axis direction are installed below the bottom slab 17 of the reinforcing bar basket 150. The first suspension beam member 21 has a bending rigidity higher than that of the bottom plate lower reinforcement 17 and the bridge axial direction reinforcement 18, and is, for example, a round steel material. In the example shown in FIG. 6B, seven first suspension beam members 21 are arranged below the bottom slab reinforcement 11. Although the length of the first suspension beam member 21 is not particularly limited, it is preferably a length that traverses under the plurality of bottom plate inversion lines 17. Furthermore, it is preferable that the first suspension beam member 21 traverses under all the bottom slabs 17. Therefore, the length of the first suspension beam member 21 is almost the entire length of the reinforcing bar basket 150 in the bridge axis direction. It is preferable that the length is across.

(第2吊受梁材)
続いて、底版下筋17及び橋軸方向鉄筋18の上方において橋軸直角方向に延在する第2吊受梁材23が設置される。第2吊受梁材23は、橋軸方向鉄筋18と橋軸方向鉄筋16との間の間隙に挿入される。1本の第2吊受梁材23は、互いのウェブ外面を対面させて対称に配置される2本のチャネル材23aで構成されており、全体として底版下筋17及び橋軸方向鉄筋18よりも高い曲げ剛性を有するものである。第2吊受梁材23は、底版下筋17及び橋軸方向鉄筋18を挟んで、第1吊受梁材21に連結される。具体的には、第1吊受梁材21に引っ掛けられたU字ボルト27の両端が、底版下筋17及び橋軸方向鉄筋18の籠目に挿通される。そして、籠目から上方に突出した当該U字ボルト27の両端が、2本のチャネル材23aの間隙を通過し、ナット29及び掛止プレート31によって第2吊受梁材23の上面に掛止されるようにして、第1吊受梁材21が第2吊受梁材23に締結される。上記のような締結部が、第1吊受梁材21と第2吊受梁材23との交差部ごとに形成される。
(Second suspended beam member)
Subsequently, the second suspension beam member 23 extending in the direction perpendicular to the bridge axis is installed above the bottom slab 17 and the bridge axis direction reinforcing bar 18. The second suspension beam member 23 is inserted into the gap between the bridge axial direction reinforcing bar 18 and the bridge axial direction reinforcing bar 16. The one second suspension beam member 23 is composed of two channel members 23a symmetrically arranged with their outer web surfaces facing each other. As a whole, the bottom plate rebar 17 and the bridge axial direction rebar 18 Also has a high bending rigidity. The second suspension beam member 23 is connected to the first suspension beam member 21 with the bottom plate lower reinforcement 17 and the bridge axial direction reinforcing bar 18 interposed therebetween. Specifically, both ends of the U-shaped bolt 27 hooked on the first suspension beam member 21 are inserted into the baskets of the bottom plate lower reinforcement 17 and the bridge axial direction reinforcement 18. Then, both ends of the U-shaped bolt 27 projecting upward from the basket pass through the gap between the two channel members 23a and are hooked on the upper surface of the second suspension beam member 23 by the nut 29 and the hook plate 31. Thus, the first suspension beam member 21 is fastened to the second suspension beam member 23. The fastening portion as described above is formed at each intersection of the first suspension beam member 21 and the second suspension beam member 23.

本実施形態の底版鉄筋部11においては、上記構成の3本の第2吊受梁材23が、図6(b)の紙面に直交する方向(橋軸方向)に所定の間隔をあけて配置される。第2吊受梁材23は、鉄筋籠150の橋軸直角方向のほぼ全長に亘って存在しており、図8にも示されているように、第2吊受梁材23の両端は、底版鉄筋部11と側壁鉄筋部13とが交差する部分に位置している。 In the bottom plate rebar portion 11 of the present embodiment, the three second suspension beam members 23 having the above-described configuration are arranged at a predetermined interval in the direction (bridge axis direction) orthogonal to the paper surface of FIG. 6B. To be done. The second suspension beam member 23 exists over almost the entire length of the reinforcing rod basket 150 in the direction perpendicular to the bridge axis, and as shown in FIG. 8, both ends of the second suspension beam member 23 are It is located at a portion where the bottom plate reinforcing bar portion 11 and the side wall reinforcing bar portion 13 intersect.

(吊受張力材)
続いて、図6(b)及び図8に示されるように、各第2吊受梁材23の各々の両端に1本ずつ吊受張力材35が接続される。吊受張力材35は、側壁鉄筋部13のうちウェブ105bの厚み方向の中央部において橋軸方向鉄筋20と橋軸方向鉄筋22との間を略鉛直方向に延在する。吊受張力材35の下端は第2吊受梁材23の橋軸直角方向の端部において、2本のチャネル材23aの間隙に挿通され、ナット29及び掛止プレート31によって第2吊受梁材23の下面に掛止される。吊受張力材35の上端は、後述する吊込装置37に接続される。1本の第2吊受梁材23の両端に接続された一対の吊受張力材35によって、当該1本の第2吊受梁材23が両持ちで吊下げ支持される。鉄筋籠150では合計6本の吊受張力材35が設置され、3本の第2吊受梁材23がそれぞれ両持ちで吊下げ支持される。
(Suspension tension material)
Subsequently, as shown in FIGS. 6B and 8, one suspension tension member 35 is connected to each end of each second suspension beam member 23. The suspension tension member 35 extends in a substantially vertical direction between the bridge axial direction reinforcing bar 20 and the bridge axial direction reinforcing bar 22 in the central portion of the side wall reinforcing bar portion 13 in the thickness direction of the web 105b. The lower end of the suspension tension member 35 is inserted into the gap between the two channel members 23a at the end portion of the second suspension beam member 23 in the direction perpendicular to the bridge axis, and the nut 29 and the latch plate 31 are used to form the second suspension beam member. It is hooked on the lower surface of the material 23. The upper end of the suspension tension member 35 is connected to a suspending device 37 described later. The pair of suspension tension members 35 connected to both ends of the one second suspension beam member 23 suspends and supports the one second suspension beam member 23 with both ends. In the rebar cage 150, a total of 6 suspension tension members 35 are installed, and the three second suspension beam members 23 are suspended from both ends and supported.

(単管パイプ)
また、図6(b)及び図9に示されるように、橋軸方向に延在し屈曲部19cを上下に挟み込む上下一対の単管パイプ39が、それぞれの屈曲部19cに対して設置される。図10にも示されるように、単管パイプ39の管壁にはウェブ鉄筋19と同じ配列ピッチで孔39aが形成されている。この孔39aが各ウェブ鉄筋19の屈曲部19cの側周面に浅く嵌まり込むことで、屈曲部19cの橋軸方向への不規則な移動が抑制され、ウェブ鉄筋19の上端における配列ピッチの乱れが抑制される。また、各ウェブ鉄筋19が上端において安定して挟持される。上下一対の単管パイプ39は、U字状の薄鉄板41及び当該薄鉄板41の両端に設けられた寸切りボルト42を介して、後述する吊込装置37に接続される。
(Single pipe)
Further, as shown in FIGS. 6B and 9, a pair of upper and lower single-pipe pipes 39 extending in the bridge axis direction and vertically sandwiching the bent portions 19c are installed for the respective bent portions 19c. .. As shown in FIG. 10, holes 39a are formed in the pipe wall of the single pipe 39 at the same arrangement pitch as the web reinforcing bars 19. The holes 39a are shallowly fitted into the side circumferential surfaces of the bent portions 19c of the web reinforcing bars 19, whereby irregular movement of the bent portions 19c in the bridge axis direction is suppressed and the arrangement pitch of the upper end of the web reinforcing bars 19 is reduced. Disturbance is suppressed. Further, each web reinforcing bar 19 is stably clamped at the upper end. The pair of upper and lower single-pipe pipes 39 are connected to a suspending device 37 described later via a U-shaped thin iron plate 41 and slicing bolts 42 provided at both ends of the thin iron plate 41.

(吊込装置)
続いて、図6(b)及び図9に示されるように、各側壁鉄筋部13の上方に配置された吊込装置37に対して、吊受張力材35の上端と、単管パイプ39と、が固定される。吊込装置37は、橋軸直角方向に延在する複数の横梁材43と、当該横梁材43の上面に接合され橋軸方向に延在する複数の縦梁材45と、によって井桁構造をなすように形成されている。1本の横梁材43は、平行に配列された2本の角パイプ43aにより構成されている(図11参照)。1本の縦梁材45は、互いのウェブ外面を対面させて対称に配置される2本のチャネル材45aにより構成されている。本実施形態では、吊込装置37は2本の横梁材43と3本の縦梁材45とで構成されている。
(Hanging device)
Subsequently, as shown in FIGS. 6B and 9, with respect to the suspending device 37 disposed above each side wall reinforcing bar portion 13, the upper end of the suspension tension member 35 and the single pipe pipe 39 are provided. , Are fixed. The suspension device 37 has a cross beam structure by a plurality of horizontal beam members 43 extending in the direction perpendicular to the bridge axis and a plurality of vertical beam members 45 joined to the upper surface of the horizontal beam member 43 and extending in the bridge axis direction. Is formed. One horizontal beam member 43 is composed of two square pipes 43a arranged in parallel (see FIG. 11). One vertical beam member 45 is composed of two channel members 45a that are symmetrically arranged with their web outer surfaces facing each other. In the present embodiment, the suspending device 37 is composed of two horizontal beam members 43 and three vertical beam members 45.

横梁材43の角パイプ43a同士の隙間と、縦梁材45のチャネル材45a同士の隙間と、に略鉛直にボルト47が挿通され、その上下端にそれぞれナット29と掛止プレート31とが装着され締め付けられることにより、横梁材43と縦梁材45とが強固に締結される。前述の吊受張力材35の上端は、ナット29及び掛止プレート31により横梁材43の上面に掛止されるようにして、吊込装置37に接続される。また、上下一対の単管パイプ39は、U字状の薄鉄板41及び当該薄鉄板41の両端に設けられた寸切りボルト42を介して、ナット29及び掛止プレート31により横梁材43の上面に掛止されるようにして、吊込装置37に接続される。 A bolt 47 is inserted substantially vertically into the gap between the square pipes 43a of the horizontal beam member 43 and the gap between the channel members 45a of the vertical beam member 45, and the nut 29 and the latch plate 31 are attached to the upper and lower ends thereof, respectively. The horizontal beam member 43 and the vertical beam member 45 are firmly fastened by being tightened. The upper end of the suspension tension member 35 is connected to the suspending device 37 so as to be hooked on the upper surface of the lateral beam member 43 by the nut 29 and the hook plate 31. In addition, the pair of upper and lower single pipes 39 includes a U-shaped thin iron plate 41 and slicing bolts 42 provided at both ends of the thin iron plate 41, and a nut 29 and a locking plate 31 to provide an upper surface of the horizontal beam member 43. It is connected to the suspending device 37 so that it is hooked on.

(玉掛部のスライド機構)
また、複数の縦梁材45のうち吊受張力材35の直上に位置する縦梁材45には、所定の間隔をあけて橋軸方向に配列された2つの装置吊受部材51が設けられている。装置吊受部材51は、例えば、チャネル材45aよりも短いH鋼を有し、当該H鋼のウェブがチャネル材45a同士の間に挟まれて位置している。また、このH鋼の上下のフランジがそれぞれ縦梁材45の上面及び下面に掛止されることで、装置吊受部材51の縦梁材45に対する上下移動は規制されている。また、上記H鋼のフランジ及びウェブがチャネル材45aに対して摺動することで、装置吊受部材51は縦梁材45に対して橋軸方向に所定のストロークでスライド可能とされている。更に、装置吊受部材51は、上記のH鋼のフランジ上面に設けられた玉掛部51aを有している。
(Sliding mechanism of sling part)
Further, among the plurality of vertical beam members 45, the vertical beam member 45 positioned directly above the suspension tension member 35 is provided with two device suspension receiving members 51 arranged at predetermined intervals in the bridge axis direction. ing. The device suspension member 51 has, for example, H steel shorter than the channel material 45a, and the web of the H steel is located between the channel materials 45a. Further, the upper and lower flanges of the H steel are hooked on the upper surface and the lower surface of the vertical beam member 45, respectively, so that the vertical movement of the device suspension member 51 with respect to the vertical beam member 45 is restricted. Further, the apparatus steel support member 51 is slidable with respect to the longitudinal beam member 45 in the bridge axis direction at a predetermined stroke by sliding the H steel flange and the web relative to the channel member 45a. Further, the device suspension support member 51 has a sling portion 51a provided on the upper surface of the H steel flange.

図11は、トロリー155(吊下手段)によって鉄筋籠150が吊下げられた状態を橋軸直角方向の視線で見た図である。なお、図11においては、鉄筋籠150を構成する多数の鉄筋の図示を省略し、鉄筋籠150の輪郭のみが単なる四角形で示されている。図11に示されるように、各玉掛部51aには、スイベルフック55が引っ掛けられ、スイベルフック55は電動チェーンブロック57を介してトロリー155に接続されている。前方作業床147(図2)上で組立てられた鉄筋籠150は、上記の4カ所の玉掛部51aにおいて電動チェーンブロック57により上方に吊上げられ、当該電動チェーンブロック57を介してトロリー155によって吊下げられる。そして、トロリー155がトロリーレール153に案内され橋軸方向に移動することで、鉄筋籠150が橋軸方向に移動する。 FIG. 11 is a view of a state in which the reinforcing bar cage 150 is suspended by the trolley 155 (suspension means), as viewed from the direction perpendicular to the bridge axis. Note that, in FIG. 11, a large number of reinforcing bars constituting the reinforcing bar cage 150 are omitted and only the outline of the reinforcing bar cage 150 is shown as a quadrangle. As shown in FIG. 11, a swivel hook 55 is hooked on each sling portion 51 a, and the swivel hook 55 is connected to the trolley 155 via an electric chain block 57. The rebar cage 150 assembled on the front work floor 147 (FIG. 2) is lifted upward by the electric chain block 57 at the above-mentioned four slings 51a, and hung by the trolley 155 through the electric chain block 57. To be Then, the trolley 155 is guided by the trolley rail 153 and moves in the bridge axis direction, so that the reinforcing bar basket 150 moves in the bridge axis direction.

以上説明した鉄筋籠150の吊下げ方法及び吊下げ構造による作用効果について説明する。上述の吊下げ方法及び吊下げ構造では、底版下筋17等よりも高い曲げ剛性を有する第1吊受梁材21と第2吊受梁材23とが、底版鉄筋部11の下面に沿って縦横に設置され、第1吊受梁材21と第2吊受梁材23とで底版下筋17及び橋軸方向鉄筋18が上下に挟み込まれる。そして、各第2吊受梁材23が両持ちで吊下げ支持され、その吊下げ支持位置は、側壁鉄筋部13の壁厚方向の中央部である。このような構造により、底版鉄筋部11が高い曲げ剛性の第1吊受梁材21と第2吊受梁材23とで支持されながら吊下げられるので、底版鉄筋部11の撓みが抑制される。また、底版鉄筋部11の撓みが抑制されることから、側壁鉄筋部13の鉛直姿勢が維持され、側壁鉄筋部13の撓みも抑制することができる。 The operation method and effect of the suspending method and the suspending structure of the reinforcing bar basket 150 described above will be described. In the above-described suspension method and suspension structure, the first suspension beam member 21 and the second suspension beam member 23, which have higher bending rigidity than the bottom slab 17 and the like, are provided along the lower surface of the bottom slab reinforcement 11. The bottom suspension bars 17 and the bridge axial direction reinforcement bars 18 are vertically sandwiched between the first suspension beam members 21 and the second suspension beam members 23. Then, each of the second suspension beam members 23 is hung and supported by both ends, and the hung and supported position is the central portion of the side wall reinforcing bar portion 13 in the wall thickness direction. With such a structure, since the bottom slab rebar portion 11 is hung while being supported by the first suspension beam member 21 and the second suspension beam member 23 having high bending rigidity, the flexure of the bottom slab member 11 is suppressed. .. Further, since the bending of the bottom plate reinforcing bar portion 11 is suppressed, the vertical posture of the side wall reinforcing bar portion 13 is maintained, and the bending of the side wall reinforcing bar portion 13 can also be suppressed.

また、第2吊受梁材23は、互いのウェブ外面を対面させて対称に配置される2本のチャネル材23aで構成され、第1吊受梁材21は、底版下筋17同士の間隙に上下に挿通されると共に両端が2本のチャネル材23aの間隙を通過するU字ボルト27によって第2吊受梁材23に締結される。このように、チャネル材23aやU字ボルト27といった汎用の要素によって第1吊受梁材21、第2吊受梁材23等を構成することができる。 The second suspension beam member 23 is composed of two channel members 23 a symmetrically arranged with their outer web surfaces facing each other, and the first suspension beam member 21 is a gap between the bottom plate lower bars 17. And is fastened to the second suspension beam member 23 by U-shaped bolts 27 that pass through the gap between the two channel members 23a and are vertically inserted. As described above, the first suspension beam member 21, the second suspension beam member 23, and the like can be configured by general-purpose elements such as the channel member 23a and the U-shaped bolt 27.

また、吊込装置37は、橋軸方向に延在する複数の縦梁材45と、当該縦梁材45に直交する方向に延在する横梁材43と、を有する井桁構造をなしている。この構成によれば、吊込装置37自体の変形(特に水平面内における変形)が抑制され吊下げ時における鉄筋籠150の姿勢が安定する。 The suspending device 37 has a cross beam structure including a plurality of vertical beam members 45 extending in the bridge axis direction and a horizontal beam member 43 extending in a direction orthogonal to the vertical beam members 45. According to this configuration, the deformation of the suspending device 37 itself (in particular, the deformation in the horizontal plane) is suppressed, and the posture of the reinforcing bar basket 150 during the suspension is stabilized.

また、鉄筋籠150の撓みを抑制するための他の手法としては、鉄筋籠150に多数の玉掛部を平面視で均等に配置して設けることも考えられる。しかしながら、この種の移動作業車121においては、鉄筋籠150の上方の空間に種々の構造物や機器が配置されている場合が多く、多数の吊材を鉄筋籠150の上方の空間で自由に移動することが困難である場合が多い。これに対し、この種の移動作業車121では、箱桁105のウェブ105bの鉛直上方の空間に配置される構造物や機器は比較的少ない。従って、本実施形態の吊下げ方法及び吊下げ構造のように、鉄筋籠150の玉掛部51aが側壁鉄筋部13の位置に集中して設けられる構成が好ましい。 Further, as another method for suppressing the bending of the reinforcing bar basket 150, it may be considered that a large number of slings are evenly arranged in the reinforcing bar basket 150 in a plan view. However, in this type of mobile work vehicle 121, various structures and devices are often arranged in the space above the rebar cage 150, and a large number of hanging materials can be freely arranged in the space above the rebar cage 150. Often difficult to move. On the other hand, in this type of mobile work vehicle 121, there are relatively few structures and devices arranged in the space vertically above the web 105b of the box girder 105. Therefore, as in the suspending method and the suspending structure of the present embodiment, it is preferable that the sled portions 51a of the reinforcing bar basket 150 are provided concentrated on the side wall reinforcing bar portions 13.

本発明は、上述した実施形態を始めとして、当業者の知識に基づいて種々の変更、改良を施した様々な形態で実施することができる。また、上述した実施形態に記載されている技術的事項を利用して、実施例の変形例を構成することも可能である。各実施形態の構成を適宜組み合わせて使用してもよい。 The present invention can be implemented in various modes including various modifications and improvements based on the knowledge of those skilled in the art, including the above-described embodiment. In addition, it is possible to configure a modified example of the example by utilizing the technical matters described in the above-described embodiment. The configurations of the respective embodiments may be appropriately combined and used.

例えば、実施形態では、張出架設工法における先組の鉄筋籠150の吊下げに本発明を適用した例を説明しているが、これに限られず、底版鉄筋部と当該底版鉄筋部の両縁部から立ち上がる側壁鉄筋部とを有する鉄筋籠であれば、本発明が適用可能である。また、実施形態では、箱桁ブロックPの底版105a及び鉄筋籠150の底版鉄筋部11が略水平である例について説明したが、本発明はこれに限定されず、鉄筋籠の底版鉄筋部は傾斜していてもよい。すなわち、建造すべき橋桁104の形状によっては、底版105a及び底版鉄筋部11が水平面に対して傾斜する場合もある。この場合には、底版鉄筋部11の傾斜に合わせて第1吊受梁材21も傾斜させ、第1吊受梁材21を底版鉄筋部11の下面に沿わせるなど、実施形態に倣って吊下げ方法及び吊下げ構造を適宜変形すればよい。 For example, in the embodiment, an example in which the present invention is applied to suspending the rebar cage 150 of the previous set in the overhanging construction method is described, but the present invention is not limited to this, and the bottom slab rebar portion and both edges of the bottom slab rebar portion are described. The present invention can be applied to any reinforcing bar basket having a side wall reinforcing bar portion rising from the section. Further, in the embodiment, an example in which the bottom plate 105a of the box girder block P and the bottom plate reinforcing bar portion 11 of the reinforcing bar cage 150 are substantially horizontal has been described, but the present invention is not limited to this, and the bottom plate reinforcing bar portion of the reinforcing bar cage is inclined. You may have. That is, depending on the shape of the bridge girder 104 to be built, the bottom slab 105a and the bottom slab rebar 11 may be inclined with respect to the horizontal plane. In this case, the first suspension beam member 21 is also tilted in accordance with the inclination of the bottom slab reinforcement 11, and the first suspension beam member 21 is laid along the lower surface of the bottom slab 11, so that the suspension is performed in accordance with the embodiment. The hanging method and the hanging structure may be appropriately modified.

また、実施形態では、1つの鉄筋籠150に対して、7本の第1吊受梁材21と3本の第2吊受梁材23とが使用されるが、これらの本数は鉄筋籠150の仕様に応じて適宜変更可能である。第1吊受梁材21及び第2吊受梁材23の本数は何れも、単数であってもよいが鉄筋籠150の撓みを低減する観点からは複数であることが好ましい。 Further, in the embodiment, the seven first suspension beam members 21 and the three second suspension beam members 23 are used for one rebar cage 150. It can be changed as appropriate according to the specifications. The number of the first suspension beam members 21 and the second suspension beam members 23 may be either singular, but is preferably plural from the viewpoint of reducing the bending of the rebar cage 150.

11…底版鉄筋部、13…側壁鉄筋部、17…底版下筋、21…第1吊受梁材、23…第2吊受梁材、23a…チャネル材、27…U字ボルト、35…吊受張力材、37…吊込装置、43…横梁材、45…縦梁材、100…橋梁、105a…底版、105b…ウェブ(側壁)、150…鉄筋籠、155…トロリー(吊下手段)、P…箱桁ブロック(鉄筋コンクリート構造物)。 11... Bottom plate reinforcing bar part, 13... Side wall reinforcing bar part, 17... Bottom plate lower bar, 21... First suspension beam member, 23... Second suspension beam member, 23a... Channel member, 27... U-shaped bolt, 35... Hanging Tensile material, 37... Suspension device, 43... Horizontal beam material, 45... Vertical beam material, 100... Bridge, 105a... Bottom plate, 105b... Web (side wall), 150... Reinforcing cage, 155... Trolley (hanging means), P: Box girder block (reinforced concrete structure).

Claims (4)

鉄筋コンクリート構造物の底版に埋設される底版鉄筋部と、前記底版鉄筋部の両端縁から立ち上がるように設けられ各々が前記鉄筋コンクリート構造物の側壁に埋設される一対の対向する側壁鉄筋部と、を有する鉄筋籠の吊下げ方法であって、
前記底版鉄筋部の下面に沿って前記側壁鉄筋部の対向方向に延在する底版下筋の下方に設置され前記底版下筋に略直交する方向に延在すると共に、前記底版下筋よりも高い曲げ剛性を有する第1吊受梁材と、
前記底版下筋の上方において前記底版下筋の延在方向に略平行に延在すると共に、前記底版下筋よりも高い曲げ剛性を有し、前記底版下筋を挟んで前記第1吊受梁材に連結される第2吊受梁材と、
前記側壁鉄筋部の各々において、前記側壁鉄筋部のうち前記側壁の厚み方向の中央部を通過して前記側壁鉄筋部の上端部まで延在し、前記第2吊受梁材を両持ちで吊下げ支持する一対の吊受張力材と、
前記側壁鉄筋部の各々の上方に配置され、前記吊受張力材の上端部が連結される一対の吊込装置と、が設置され、
一対の前記吊込装置が所定の吊下手段によって吊下げられる、吊下げ方法。
And a bottom slab rebar portion embedded in the bottom slab of the reinforced concrete structure, and a pair of opposing side wall rebar portions each of which is provided so as to stand up from both edges of the bottom slab rebar portion and is embedded in the side wall of the reinforced concrete structure. A method of hanging a rebar basket,
Along the lower surface of the bottom plate reinforcing bar portion, installed below the bottom plate reinforcing bar extending in the opposite direction of the side wall reinforcing bar portion, extending in a direction substantially orthogonal to the bottom plate reinforcing bar, and higher than the bottom plate reinforcing bar. A first suspension beam having bending rigidity;
The first suspension beam, which extends substantially parallel to the extending direction of the bottom slab below the bottom slab, has a bending rigidity higher than that of the bottom slab and sandwiches the bottom slab. A second suspension beam member connected to the member,
In each of the side wall reinforcing bars, the side wall reinforcing bars extend through the central portion of the side wall in the thickness direction to the upper end of the side wall reinforcing bars, and the second suspension beam member is hung from both sides. A pair of suspension tension members that support downwards,
A pair of suspending devices arranged above each of the side wall reinforcing bars and having an upper end portion of the suspension tension member connected thereto are installed,
A suspending method, wherein a pair of the suspending devices are suspended by a predetermined suspending means.
前記第2吊受梁材は、互いのウェブ外面を対面させて対称に配置される2本のチャネル材で構成され、
前記第1吊受梁材は、前記底版下筋同士の間隙に上下に挿通されると共に両端が前記2本のチャネル材の間隙を通過するU字ボルトによって前記第2吊受梁材に締結される、請求項1に記載の吊下げ方法。
The second suspension beam member is composed of two channel members symmetrically arranged with their web outer surfaces facing each other.
The first suspension beam member is vertically inserted into the gap between the bottom slabs, and both ends of the first suspension beam member are fastened to the second suspension beam member by U-shaped bolts that pass through the gap between the two channel members. The suspension method according to claim 1, wherein
前記吊込装置は、
前記第1吊受梁材に略平行な方向に延在する複数の縦梁材と、当該縦梁材に略直交する方向に延在する横梁材と、を有する井桁構造をなす、請求項1又は2に記載の吊下げ方法。
The hanging device,
The cross beam structure having a plurality of vertical beam members extending in a direction substantially parallel to the first suspension beam member and a horizontal beam member extending in a direction substantially orthogonal to the vertical beam member is formed. Or the suspension method according to 2.
鉄筋コンクリート構造物の底版に埋設される底版鉄筋部と、前記底版鉄筋部の両端縁から立ち上がるように設けられ各々が前記鉄筋コンクリート構造物の側壁に埋設される一対の対向する側壁鉄筋部と、を有する鉄筋籠の吊下げ構造であって、
前記底版鉄筋部の下面に沿って前記側壁鉄筋部の対向方向に延在する底版下筋の下方に設置され前記底版下筋に略直交する方向に延在すると共に、前記底版下筋よりも高い曲げ剛性を有する第1吊受梁材と、
前記底版下筋の上方において前記底版下筋の延在方向に略平行に延在すると共に、前記底版下筋よりも高い曲げ剛性を有し、前記底版下筋を挟んで前記第1吊受梁材に連結される第2吊受梁材と、
前記側壁鉄筋部の各々において、前記側壁鉄筋部のうち前記側壁の厚み方向の中央部を通過して前記側壁鉄筋部の上端部まで延在し、前記第2吊受梁材を両持ちで吊下げ支持する一対の吊受張力材と、
前記側壁鉄筋部の各々の上方に配置され、前記吊受張力材の上端部が連結され、所定の吊下手段によって吊下げられる一対の吊込装置と、を備える吊下げ構造。
And a bottom slab rebar portion embedded in the bottom slab of the reinforced concrete structure, and a pair of opposing side wall rebar portions each of which is provided so as to stand up from both edges of the bottom slab rebar portion and is embedded in the side wall of the reinforced concrete structure. It is a hanging structure of a rebar cage,
Along the lower surface of the bottom plate reinforcing bar portion, installed below the bottom plate reinforcing bar extending in the opposite direction of the side wall reinforcing bar portion, extending in a direction substantially orthogonal to the bottom plate reinforcing bar, and higher than the bottom plate reinforcing bar. A first suspension beam having bending rigidity;
The first suspension beam, which extends substantially parallel to the extending direction of the bottom slab below the bottom slab, has a bending rigidity higher than that of the bottom slab and sandwiches the bottom slab. A second suspension beam member connected to the member,
In each of the side wall reinforcing bars, the side wall reinforcing bars extend through the central portion of the side wall in the thickness direction to the upper end of the side wall reinforcing bars, and the second suspension beam member is hung from both sides. A pair of suspension tension members that support downwards,
A suspending structure comprising: a pair of suspending devices disposed above each of the side wall reinforcing bars, to which the upper ends of the suspension tension members are connected, and which are suspended by a predetermined suspending unit.
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