JP6691858B2 - Connection sleeve - Google Patents

Connection sleeve Download PDF

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JP6691858B2
JP6691858B2 JP2016202776A JP2016202776A JP6691858B2 JP 6691858 B2 JP6691858 B2 JP 6691858B2 JP 2016202776 A JP2016202776 A JP 2016202776A JP 2016202776 A JP2016202776 A JP 2016202776A JP 6691858 B2 JP6691858 B2 JP 6691858B2
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wire saw
connection
sleeve
connection sleeve
female screw
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JP2018062046A (en
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俊夫 下村
俊夫 下村
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株式会社ダイヤテクニカ
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Description

本発明は、接続スリーブ、より詳しくはワイヤーソーの両端を相互に接続して、ワイヤーソーを無端状にするための接続スリーブに関する。   The present invention relates to a connecting sleeve, and more particularly to a connecting sleeve for connecting both ends of a wire saw to each other to make the wire saw endless.

従来、コンクリートや石材などで形成された柱や壁等を、解体などのために切断する方法として、ダイヤモンドビーズを適宜間隔で複数設けたワイヤーソーを用いて行われている。   BACKGROUND ART Conventionally, a method of cutting a pillar, a wall, or the like formed of concrete or stone material for dismantling or the like has been performed using a wire saw provided with a plurality of diamond beads at appropriate intervals.

このワイヤーソーは、その両端を、金属製の接続スリーブを用いて無端状となるように接続して使用される。この接続スリーブ部分は、ワイヤーソーの他の部分の強度に比べて、接続スリーブとワイヤーソーの端部との接続力が弱いために、ワイヤーソーが、その切断中に被切断物にひっかかるなどして、ワイヤーソーに急激な引っ張り力が働くと、接続スリーブとワイヤーソーの端部との接続が外れるおそれがある。   This wire saw is used by connecting both ends so as to have an endless shape by using metal connection sleeves. This connecting sleeve part has a weaker connecting force between the connecting sleeve and the end of the wire saw than the strength of the other parts of the wire saw, so that the wire saw does not get caught on an object to be cut during cutting. If a sudden pulling force acts on the wire saw, the connection sleeve and the end of the wire saw may be disconnected.

接続スリーブとワイヤーソーの接続のうち、ワイヤーソーの進行方向における前側が外れれば問題は少ないが、後側が外れると、その前側のワイヤーソーは惰性で予想外の方向に動き、このワイヤーソーと共に接続スリーブも動き、この際に、ワイヤーソーが接続スリーブから外れると、接続スリーブのみが単独で予測できない方向に飛散する恐れがある。   Of the connections between the connection sleeve and the wire saw, there are few problems if the front side in the traveling direction of the wire saw comes off. The sleeve also moves, and at this time, if the wire saw comes off the connecting sleeve, the connecting sleeve alone may fly in an unpredictable direction.

そこで、接続スリーブとワイヤーソーの接続のうち、ワイヤーソーの進行方向における後側の内面にらせん状の溝を形成して、接続スリーブとワイヤーソーとの端部との接続力を、接続スリーブの進行方向における前側より後側を高くして、前側を抜けやすくしたものが知られている(特許文献1参照)。   Therefore, among the connections between the connection sleeve and the wire saw, a spiral groove is formed on the inner surface on the rear side in the traveling direction of the wire saw, and the connection force between the end portions of the connection sleeve and the wire saw is changed. It is known that the rear side is made higher than the front side in the traveling direction so that the front side can be easily pulled out (see Patent Document 1).

特許第2700973号Japanese Patent No. 2700973

上記従来の接続スリーブとワイヤーソーの端部を接続するには、作業者が、ワイヤーソーの両端部の樹脂層を所定の長さ取り除き、この樹脂層が取り除かれた両端部分を、接続スリーブにおける両端が開口する接続穴に両端から挿入し、その後、接続スリーブをカシメてワイヤーソーと接続スリーブとが接続される。   In order to connect the conventional connecting sleeve and the end of the wire saw, an operator removes the resin layers at both ends of the wire saw by a predetermined length, and removes both ends of the resin layer in the connecting sleeve. The wire saw and the connection sleeve are connected to each other by inserting the connection holes from both ends into connection holes having both ends opened, and then caulking the connection sleeve.

この接続作業において、作業者が、ワイヤーソーの両端部の樹脂層を取り除くとともに、接続スリーブの軸方向全体に亘って同径に形成された接続穴に、その両端からワイヤーソーの両端部を挿入する必要があるために、接続スリーブの接続穴に挿入されるワイヤーソーの長さが前側と後側で異なるとともに、接続作業ごとでも異なる場合がある。   In this connection work, the operator removes the resin layers from both ends of the wire saw, and inserts both ends of the wire saw from both ends into connection holes formed with the same diameter over the entire axial direction of the connection sleeve. Therefore, the length of the wire saw inserted into the connection hole of the connection sleeve may differ between the front side and the rear side, and may also differ for each connection work.

そのため、接続スリーブとワイヤーソーの接続のうち、ワイヤーソーの進行方向における前側から挿入した長さが、後側から挿入した長さより長い場合には、前側より後側の方が抜けやすくなる恐れがあり、その際に、ワイヤーソーから接続スリーブが外れ飛散するおそれがある。   Therefore, in the connection between the connection sleeve and the wire saw, when the length inserted from the front side in the traveling direction of the wire saw is longer than the length inserted from the rear side, the rear side may be more easily removed than the front side. There is a risk that the connection sleeve may come off from the wire saw and scatter at that time.

そこで、本発明は、上記問題点を解決した接続スリーブを提案することを目的とするものである。   Then, this invention aims at proposing the connection sleeve which solved the said problem.

前記の課題を解決するために、本発明は、ワイヤーソーを、その両端を接続して無端状にするための接続スリーブであって、
前記接続スリーブ、両端が開口する接続穴が軸方向に形成された円筒状に形成し、
前記接続穴における軸方向の中央部には、接続穴の内周面から軸芯側へ突出する位置決め部が形成され、
前記接続スリーブの外周面における前記ワイヤーソーの使用時の走行方向側において、その端部から本体部側に向かうほど拡径するテーパ
面を形成したことを特徴とするものである。
In order to solve the above problems, the present invention is a connection sleeve for connecting a wire saw to an endless shape by connecting both ends thereof,
The connection sleeve is formed into a cylindrical shape having connection holes with both ends opened in the axial direction ,
Wherein the central portion in the axial direction in the connection hole, a positioning portion protruding from the inner peripheral surface of the connecting hole to the axis side is formed,
On the outer peripheral surface of the connection sleeve, a taper whose diameter increases from the end toward the main body on the running direction side when the wire saw is used.
It is characterized in that a surface is formed .

また、前記接続スリーブにおける前記テーパ面以外の外径を軸方向全体に亘って同じに形成してもよい。 Further, the outer diameter of the connection sleeve other than the tapered surface may be formed to be the same throughout the axial direction.

本発明の接続スリーブは、接続穴における軸方向の中央部に、接続穴の内周面から軸芯側へ突出する位置決め部を設けたことにより、ワイヤーソーの一方の端部と他方の端部における接続穴内への夫々の挿入量を、略一定にすることができる。そのため、作業ごとでの挿入量のばらつきを減少させることができ、設定した一定の接続力でワイヤーソーと接続スリーブとを連結することができ、接続スリーブからワイヤーソーが設定以下の力で外れることを抑制できる。   The connection sleeve of the present invention is provided with a positioning portion projecting from the inner peripheral surface of the connection hole to the axial core side at the central portion in the axial direction of the connection hole, whereby one end and the other end of the wire saw are provided. It is possible to make the respective insertion amounts into the connection holes at the above-mentioned substantially constant. Therefore, it is possible to reduce the variation in the insertion amount for each work, it is possible to connect the wire saw and the connection sleeve with a fixed connection force that is set, and the wire saw can be disengaged from the connection sleeve with a force below the set value. Can be suppressed.

本発明の実施例に係る接続スリーブの側面図。The side view of the connection sleeve which concerns on the Example of this invention. 図1の斜視図。1. The perspective view of FIG. 図1の縦断面図。The longitudinal cross-sectional view of FIG. 図1の接続スリーブを用いてワイヤーソーを無端状に形成した図。The figure which formed the wire saw endlessly using the connection sleeve of FIG. 図4の要部拡大部分断面図。FIG. 5 is an enlarged partial cross-sectional view of a main part of FIG. 4.

本発明を実施するための形態を図に示す実施例に基づいて説明する。   A mode for carrying out the present invention will be described based on an embodiment shown in the drawings.

[実施例1]
図1は、本発明の実施例1に係る接続スリーブ1の側面図、図2にはその斜視図、図3はその縦断面図を示す。
[Example 1]
1 is a side view of a connection sleeve 1 according to a first embodiment of the present invention, FIG. 2 is a perspective view thereof, and FIG. 3 is a longitudinal sectional view thereof.

接続スリーブ1は、図1〜図3に示すように、円筒状に形成された金属製の本体部2を有し、該本体部2には、その軸X−X方向にその両端が開口する接続穴3が貫通形成されている。   As shown in FIGS. 1 to 3, the connection sleeve 1 has a metal main body 2 formed in a cylindrical shape, and both ends of the main body 2 are opened in the axis XX direction. The connection hole 3 is formed so as to penetrate therethrough.

接続穴3には、図3に示すように、ワイヤーソーの使用時の走行方向側端である一方の端面2aから軸X−X方向における内側方向に所定の長さの雌ねじ3aが刻設され、また、他方の端面2bから軸X−X方向における内側方向に所定の長さの雌ねじ3bが刻設されている。雌ねじ3aの刻設部より奥側と、雌ねじ3bの刻設部より奥側には、無ネジ部3c,3dが設けられている。雌ねじ3aと雌ねじ3bのネジピッチは同じに設定してもよいし、異なるように設定してもよく、本実施例においては、雌ねじ3aと雌ねじ3bのネジピッチは同じに設定した。また、雌ねじ3aと雌ねじ3bの軸X−X方向の長さは、同じに設定してもよいし異なるように設定してもよく、本実施例においては、雌ねじ3aと雌ねじ3bの長さを同じ長さW1とした。   As shown in FIG. 3, a female screw 3a having a predetermined length is engraved in the connection hole 3 inward from the one end surface 2a, which is the end in the traveling direction when the wire saw is used, in the axial XX direction. Further, a female screw 3b having a predetermined length is engraved inward from the other end surface 2b in the axis XX direction. Screwless portions 3c and 3d are provided on the inner side of the engraved portion of the female screw 3a and on the inner side of the engraved portion of the female screw 3b. The female screw 3a and the female screw 3b may have the same screw pitch or different screw pitches. In the present embodiment, the female screw 3a and the female screw 3b have the same screw pitch. Further, the lengths of the female screw 3a and the female screw 3b in the axis XX direction may be set to be the same or different, and in the present embodiment, the lengths of the female screw 3a and the female screw 3b are set. The length W1 was the same.

雌ねじ3aと雌ねじ3bの外側端部には、夫々外側に向かうほど拡径するテーパ状の案内面3e,3fが形成されている。   Tapered guide surfaces 3e and 3f are formed at the outer ends of the female screw 3a and the female screw 3b, respectively.

接続穴3の軸X−X方向における中央部には、接続穴3内周面から軸芯側へ突出する位置決め部4が周方向全体に亘って形成されている。位置決め部4は、図3に示すように、一方の側の壁面4aと他方の側の壁面4bとが略平行で、内周面4cが、両側面4a,4bに対して直交するコ字状に形成されている。   A positioning portion 4 projecting from the inner peripheral surface of the connection hole 3 toward the axis is formed in the central portion of the connection hole 3 in the axis XX direction over the entire circumferential direction. As shown in FIG. 3, the positioning portion 4 has a U-shape in which a wall surface 4a on one side and a wall surface 4b on the other side are substantially parallel to each other and an inner peripheral surface 4c is orthogonal to both side surfaces 4a and 4b. Is formed in.

また、一方の端面2aから位置決め部4までの長さと、他方の端面2bから位置決め部4までの長さは同じ長さW2となるように設定され、この長さW2は、雌ねじ3aと雌ねじ3bの長さW1より大きくなるように設定されている。   Further, the length from one end surface 2a to the positioning portion 4 and the length from the other end surface 2b to the positioning portion 4 are set to be the same length W2, and this length W2 is the female screw 3a and the female screw 3b. Is set to be larger than the length W1.

本体部2における外周面2cにおけるワイヤーソーの使用時の走行方向側、すなわち、一方の端部側において、その端部から軸X−X方向における内側に向かうほど拡径するテーパ面2dが形成されている。本実施例においては、テーパ面2dとして、一方の端面2aから軸X−X方向における内側に向かうほど拡径するように形成した。   On the outer peripheral surface 2c of the main body portion 2 on the running direction side when the wire saw is used, that is, on one end side, a tapered surface 2d is formed that expands from the end portion toward the inner side in the axis XX direction. ing. In this embodiment, the tapered surface 2d is formed so that the diameter increases from the one end surface 2a toward the inner side in the axis XX direction.

次に、ダイヤモンドビーズ10aを適宜間隔で複数設けたワイヤーソー10の両端部と接続スリーブ1を用いて、ワイヤーソー10を無端状に形成する方法について説明する。   Next, a method for forming the wire saw 10 in an endless shape by using both ends of the wire saw 10 provided with a plurality of diamond beads 10a at appropriate intervals and the connection sleeve 1 will be described.

先ず、作業者が、図5に示すように、ワイヤーソー10の両端部11,12の樹脂層を、前記長さW2以上となるように取り除いて、ワイヤーロープ13,14を露出させる。この際、樹脂層をできるだけ取り除くことが好ましい。   First, as shown in FIG. 5, an operator removes the resin layers of both ends 11 and 12 of the wire saw 10 so as to have the length W2 or more to expose the wire ropes 13 and 14. At this time, it is preferable to remove the resin layer as much as possible.

次に、図5に示すように、ワイヤーソー10における一方の端部11のワイヤーロープ13を、接続スリーブ1の一方の端面2a側から接続穴3内に位置決め部4に当接するまで挿入する。また、ワイヤーソー10における他方の端部12のワイヤーロープ14を、接続スリーブ1の他方の端面2b側から、接続穴3内に位置決め部4に当接するまで挿入する。   Next, as shown in FIG. 5, the wire rope 13 at one end 11 of the wire saw 10 is inserted from the one end face 2a side of the connection sleeve 1 into the connection hole 3 until it abuts the positioning portion 4. Further, the wire rope 14 at the other end 12 of the wire saw 10 is inserted from the other end face 2b side of the connection sleeve 1 into the connection hole 3 until it abuts the positioning portion 4.

次に、図示しない手動式プレス機等の圧着工具を用いて、接続スリーブ1をカシメて、接続スリーブ1をワイヤーソー10の両端部11,12に圧着させ、ワイヤーソー10を無端状とする。   Next, using a crimping tool such as a manual press machine (not shown), the connecting sleeve 1 is crimped to crimp the connecting sleeve 1 to both end portions 11 and 12 of the wire saw 10 to make the wire saw 10 endless.

上記のように、接続穴3内に位置決め部4を設けたことにより、常に、ワイヤーソー10の一方の端部11と他方の端部12における接続穴3内への夫々の挿入量を、略一定にすることができ、作業ごとでのばらつきを減少することができ、設定した一定の接続力でワイヤーソー10と接続スリーブ1とを連結することができる、そのため、接続スリーブ1からワイヤーソー10が設定以下の力で外れることを抑制できる。   As described above, since the positioning portion 4 is provided in the connection hole 3, the insertion amount of each of the one end 11 and the other end 12 of the wire saw 10 into the connection hole 3 is always approximately The wire saw 10 and the connection sleeve 1 can be connected to each other with a constant connection force that is set. Therefore, the connection sleeve 1 to the wire saw 10 can be connected. Can be prevented from coming off with a force less than the setting.

また、本体部2における外周面2cの一方の端部にテーパ面2dを形成したことにより、ワイヤーソー10の一方の端部11と接続スリーブ1との接続力が、ワイヤーソー10の他方の端部12と接続スリーブ1との接続力より低くなり、接続スリーブ1からワイヤーソー10が抜ける場合には、一方の端部11の方が先に抜ける確率が高くなり、接続スリーブ1が単独で飛散することを抑制できる。   Further, since the tapered surface 2d is formed on one end of the outer peripheral surface 2c of the main body 2, the connecting force between the one end 11 of the wire saw 10 and the connection sleeve 1 is the other end of the wire saw 10. When the connection force between the portion 12 and the connection sleeve 1 becomes lower and the wire saw 10 comes off from the connection sleeve 1, the one end 11 has a higher probability of coming off first, and the connection sleeve 1 scatters alone. Can be suppressed.

[その他の実施例]
上記実施例1においては、位置決め部4をコ字状に形成するとともに、この位置決め部4を周方向全体に亘って設けたが、位置決め部は、ワイヤーソー10の端部11,12の挿入位置を一定にすることができれば任意の形状とすることができ、例えば軸芯に至る程先細状に形成してもよいし、位置決め部を、周方向に適宜間隔を有して複数設けるようにしてもよい。
[Other Examples]
In the first embodiment, the positioning portion 4 was formed in a U-shape, and the positioning portion 4 was provided over the entire circumferential direction. However, the positioning portion is the insertion position of the end portions 11 and 12 of the wire saw 10. Can have any shape as long as it can be made constant, for example, it may be formed so as to taper down to the axial core, or a plurality of positioning portions may be provided at appropriate intervals in the circumferential direction. Good.

また、接続穴3の軸X−X方向における中央部に位置決め部4が形成されていれば、本体部2の構造は上記に記載した構造に限定されず、任意に設定することができる。   Further, the structure of the main body 2 is not limited to the structure described above as long as the positioning portion 4 is formed in the central portion of the connection hole 3 in the axis XX direction, and can be set arbitrarily.

それ以外の構造は、前記実施例1と同様であるのでその説明を省略する。   The other structure is similar to that of the first embodiment, and the description thereof is omitted.

本実施例2においても前記実施例1と同様の効果を奏する。   Also in the second embodiment, the same effect as that of the first embodiment is obtained.

1 接続スリーブ
3 接続穴
4 位置決め部
10 ワイヤーソー
1 Connection sleeve 3 Connection hole 4 Positioning part 10 Wire saw

Claims (2)

ワイヤーソーを、その両端を接続して無端状にするための接続スリーブであって、
前記接続スリーブ、両端が開口する接続穴が軸方向に形成された円筒状に形成し、
前記接続穴における軸方向の中央部には、接続穴の内周面から軸芯側へ突出する位置決め部が形成され、
前記接続スリーブの外周面における前記ワイヤーソーの使用時の走行方向側において、その端部から本体部側に向かうほど拡径するテーパ面を形成したことを特徴とする接続スリーブ。
A connection sleeve for connecting both ends of a wire saw to form an endless shape,
The connection sleeve is formed into a cylindrical shape having connection holes with both ends opened in the axial direction ,
Wherein the central portion in the axial direction in the connection hole, a positioning portion protruding from the inner peripheral surface of the connecting hole to the axis side is formed,
A connection sleeve, wherein a taper surface is formed on the outer peripheral surface of the connection sleeve, the taper surface increasing in diameter from the end toward the main body on the running direction side when the wire saw is used .
前記接続スリーブにおける前記テーパ面以外の外径を軸方向全体に亘って同じに形成したことを特徴とする請求項1記載の接続スリーブ。 The connecting sleeve according to claim 1, wherein the connecting sleeve has the same outer diameter except for the tapered surface over the entire axial direction .
JP2016202776A 2016-10-14 2016-10-14 Connection sleeve Active JP6691858B2 (en)

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