JP6673788B2 - Rotation angle detector - Google Patents

Rotation angle detector Download PDF

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JP6673788B2
JP6673788B2 JP2016177207A JP2016177207A JP6673788B2 JP 6673788 B2 JP6673788 B2 JP 6673788B2 JP 2016177207 A JP2016177207 A JP 2016177207A JP 2016177207 A JP2016177207 A JP 2016177207A JP 6673788 B2 JP6673788 B2 JP 6673788B2
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rotation angle
rotation axis
magnet member
shaft member
rotation
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JP2018044768A (en
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理 谷内
理 谷内
高太郎 椎野
高太郎 椎野
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Hitachi Astemo Ltd
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Hitachi Automotive Systems Ltd
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Description

本発明は、回転角検出装置に関する。   The present invention relates to a rotation angle detection device.

従来の回転角検出装置としては、例えば以下の特許文献1に記載されたものが知られている。   As a conventional rotation angle detection device, for example, a device described in Patent Document 1 below is known.

すなわち、この特許文献に係る回転角検出装置は、回転軸の外周に嵌合することで回転軸と一体回転するマグネット部材と、マグネット部材の磁界を検出する磁気センサと、から構成され、磁気センサの検出出力に基づいて回転軸の回転角度を検出する。   That is, the rotation angle detection device according to this patent document includes a magnet member that fits around the rotation shaft and rotates integrally with the rotation shaft, and a magnetic sensor that detects a magnetic field of the magnet member. The rotation angle of the rotating shaft is detected based on the detection output of.

特開2003−32988号公報JP 2003-32988 A

しかしながら、前記従来の回転角検出装置では、マグネット部材を回転軸に組み付ける際、マグネット部材の軸方向端面を押圧することによって回転軸に嵌合させる必要がある。このため、前記押圧によって、マグネット部材が損傷したり、マグネット部材の磁界特性に悪影響を及ぼすおそれがあった。   However, in the conventional rotation angle detecting device, when assembling the magnet member to the rotating shaft, it is necessary to press the axial end face of the magnet member to fit the magnet member to the rotating shaft. Therefore, the pressing may damage the magnet member or adversely affect the magnetic field characteristics of the magnet member.

本発明は、かかる技術的課題に鑑みて案出されたもので、マグネット部材の損傷や磁界特性への悪影響を抑制することができる回転角検出装置を提供するものである。   The present invention has been devised in view of such a technical problem, and provides a rotation angle detection device capable of suppressing damage to a magnet member and adverse effects on magnetic field characteristics.

本発明は、その一態様として、回転体に固定される軸部材と、軸部材に固定されるマグネット部材と、を備えていて、マグネット部材が、マグネット部材の軸方向一方側において軸部材の一端部が露出するように、軸部材に固定されている。   According to one aspect of the present invention, there is provided a shaft member fixed to a rotating body, and a magnet member fixed to the shaft member, wherein the magnet member has one end of the shaft member on one axial side of the magnet member. It is fixed to the shaft member so that the portion is exposed.

本発明によれば、マグネット部材の損傷や、磁界特性への悪影響を抑制することができる。   ADVANTAGE OF THE INVENTION According to this invention, damage to a magnet member and the bad influence on magnetic field characteristics can be suppressed.

本発明の第1実施形態に係る回転角検出装置の断面図である。1 is a cross-sectional view of a rotation angle detection device according to a first embodiment of the present invention. 図1に示すマグネット部材周辺の拡大断面図である。FIG. 2 is an enlarged sectional view around a magnet member shown in FIG. 1. (a)は図2に示すマグネット部材の平面図、(b)は同図(a)のA−A線断面図である。3A is a plan view of the magnet member shown in FIG. 2, and FIG. 3B is a cross-sectional view taken along line AA of FIG. 本発明の第1実施形態の第1変形例を示すマグネット部材の断面図である。It is sectional drawing of the magnet member which shows the 1st modification of 1st Embodiment of this invention. 本発明の第1実施形態の第2変形例を示すマグネット部材の断面図である。It is sectional drawing of the magnet member which shows the 2nd modification of 1st Embodiment of this invention. 本発明の第2実施形態を示すマグネット部材の断面図である。It is sectional drawing of the magnet member which shows 2nd Embodiment of this invention. 本発明の第2実施形態の変形例を示すマグネット部材の断面図である。It is sectional drawing of the magnet member which shows the modification of 2nd Embodiment of this invention. 本発明の第3実施形態を示すマグネット部材の断面図である。It is sectional drawing of the magnet member which shows 3rd Embodiment of this invention. 本発明の第4実施形態を示すマグネット部材周辺の拡大断面図である。It is an expanded sectional view around a magnet member showing a 4th embodiment of the present invention.

以下、本発明に係る回転角検出装置の実施形態を図面に基づいて詳述する。   Hereinafter, an embodiment of a rotation angle detection device according to the present invention will be described in detail with reference to the drawings.

〔第1実施形態〕
図1〜図3は、本発明に係る回転角検出装置の第1実施形態を示す。
[First Embodiment]
1 to 3 show a first embodiment of a rotation angle detecting device according to the present invention.

(回転角検出装置の構成)
図1は、電動モータ2に取り付けられた回転角検出装置1を電動モータ2の回転軸線Zに沿って切断した回転角検出装置1の縦断面図を示している。なお、同図の説明にあたって、電動モータ2の回転軸線Zに平行な方向を「軸方向」、電動モータ2の回転軸線Zに直交する方向を「径方向」、電動モータ2の回転軸線Z周りの方向を「周方向」と呼称して説明する。
(Configuration of rotation angle detection device)
FIG. 1 is a longitudinal sectional view of the rotation angle detecting device 1 obtained by cutting the rotation angle detecting device 1 attached to the electric motor 2 along the rotation axis Z of the electric motor 2. In the description of the figure, a direction parallel to the rotation axis Z of the electric motor 2 is referred to as an “axial direction”, a direction orthogonal to the rotation axis Z of the electric motor 2 is referred to as a “radial direction”, and a direction around the rotation axis Z of the electric motor 2 is referred to. Is referred to as a “circumferential direction” and will be described.

図1に示すように、回転角検出装置1は、軸方向一方側が図示外の従動部材に接続され回転軸線Zを中心に回転する回転体としての電動モータ2のモータ出力軸21の軸方向他方側に設けられる。具体的には、回転角検出装置1は、モータ出力軸21の軸方向他方側に設けられた軸部材3と、この軸部材3に設けられたマグネット部材4と、マグネット部材4よりも軸方向一方側に設けられた磁気センサ5と、を有する。   As shown in FIG. 1, the rotation angle detection device 1 is configured such that one side in the axial direction is connected to a driven member (not shown) and the other end in the axial direction of a motor output shaft 21 of the electric motor 2 as a rotating body that rotates about a rotation axis Z. Provided on the side. Specifically, the rotation angle detecting device 1 includes a shaft member 3 provided on the other axial side of the motor output shaft 21, a magnet member 4 provided on the shaft member 3, and an axial direction And a magnetic sensor 5 provided on one side.

図2は、図1の要部拡大図であって、マグネット部材4周辺の拡大断面図を示している。なお、同図の説明にあたって、モータ出力軸21の回転軸線Zに平行な方向を「軸方向」、モータ出力軸21の回転軸線Zに直交する方向を「径方向」、モータ出力軸21の回転軸線Z周りの方向を「周方向」と呼称して説明する。   FIG. 2 is an enlarged view of a main part of FIG. 1 and shows an enlarged cross-sectional view around the magnet member 4. In the description of the figure, the direction parallel to the rotation axis Z of the motor output shaft 21 is the “axial direction”, the direction orthogonal to the rotation axis Z of the motor output shaft 21 is the “radial direction”, and the rotation of the motor output shaft 21 is The direction around the axis Z will be referred to as a “circumferential direction” for explanation.

電動モータ2のモータ出力軸21は、回転軸線Zの方向の一方側に向かって開口形成され、軸部材3が圧入される固定部としての開口部21aを有する。   The motor output shaft 21 of the electric motor 2 is formed so as to open toward one side in the direction of the rotation axis Z, and has an opening 21 a as a fixed portion into which the shaft member 3 is press-fitted.

軸部材3は、非磁性材料、例えばステンレス材料からなり、軸方向の全域に亘って同径に形成される。そして、軸部材3は、軸方向一方側の外周であってマグネット部材4と接触する軸方向領域に、マグネット部材4との相対回転を規制する回り止め係合部31が形成されている。回り止め係合部31は、いわゆるローレット加工により網目状に形成された凸状部31a又は凹状部31bによって形成され、軸部材3の軸方向一端から後述する凹部43の軸方向領域分だけ軸方向他方側へオフセットして設けられている。換言すれば、軸部材3の軸方向一方側の端部には、回り止め係合部31よりも軸方向一方側に、マグネット部材4の軸方向一方側の端部から露出する露出部32が設けられている。   The shaft member 3 is made of a non-magnetic material, for example, a stainless material, and has the same diameter over the entire area in the axial direction. The shaft member 3 has a detent engaging portion 31 that regulates relative rotation with respect to the magnet member 4 in an axial region that is in contact with the magnet member 4 on the outer periphery on one axial side. The detent engaging portion 31 is formed by a convex portion 31 a or a concave portion 31 b formed in a mesh shape by so-called knurling, and is axially extended from one axial end of the shaft member 3 by an axial region of a concave portion 43 described later. It is provided offset to the other side. In other words, at one end in the axial direction of the shaft member 3, an exposed portion 32 exposed from one end in the axial direction of the magnet member 4 is provided on one side in the axial direction beyond the detent engaging portion 31. Is provided.

なお、前記回り止め係合部31は、前記ローレット加工による網目状に形成されたものに限定されるものではなく、例えば図4に示すようなスプライン状、すなわち軸方向に延びる凸状部31aと凹状部31bとが周方向に交互に形成されるものなど、軸部材3に対するマグネット部材4の回り止めを実現し得る構造であれば、いかなる態様も含まれる。   The detent engaging portion 31 is not limited to a mesh formed by the knurling process. For example, a spline shape as shown in FIG. 4, that is, a convex portion 31a extending in the axial direction may be used. Any configuration is possible as long as it is a structure that can prevent the rotation of the magnet member 4 with respect to the shaft member 3, such as a configuration in which the concave portions 31b are alternately formed in the circumferential direction.

また、軸部材3は、軸方向他方側の端部に、モータ出力軸21の開口部21aに圧入されることでモータ出力軸21に接続される接続部33が形成されている。接続部33は、モータ出力軸21の軸方向他方側に切欠形成され、回転軸線Zに延びるスリット部34を有する。すなわち、このスリット部34が形成されることで、接続部33が撓み変形しやすく、縮径容易に構成されていて、これによって、モータ出力軸21の開口部21a内に容易に圧入可能となっている。   The shaft member 3 has a connection portion 33 formed at the other end in the axial direction, which is connected to the motor output shaft 21 by being pressed into the opening 21 a of the motor output shaft 21. The connection portion 33 has a slit portion 34 which is cut out on the other axial side of the motor output shaft 21 and extends in the rotation axis Z. That is, since the slit portion 34 is formed, the connecting portion 33 is easily bent and deformed, and the diameter of the connecting portion 33 is easily reduced, so that the connecting portion 33 can be easily press-fitted into the opening 21 a of the motor output shaft 21. ing.

マグネット部材4は、例えばネオジウムなどの磁性材料と、例えばポリフェニレンサルファイド(PPS)などの樹脂材料とを混合してなる混合材料からなり、カバー部材としてのホルダ部材6を成形型の一部として利用することによって、ホルダ部材6の内周側に射出成形によって形成される。そして、このマグネット部材4は、所定の着磁手段により着磁されることで、モータ出力軸21の回転方向において、N極とS極とが交互に並んで構成される。具体的には、一対の着磁部である第1N極着磁部N1及び第1S極着磁部S1と、第2N極着磁部N2及び第2S極着磁部S2とが、回転軸線Zを挟んで互い違いの配置となるように設けられている。   The magnet member 4 is made of a mixed material obtained by mixing a magnetic material such as neodymium and a resin material such as polyphenylene sulfide (PPS), and uses the holder member 6 as a cover member as a part of a molding die. Accordingly, the holder member 6 is formed on the inner peripheral side by injection molding. The magnet member 4 is magnetized by a predetermined magnetizing means, so that N poles and S poles are alternately arranged in the rotation direction of the motor output shaft 21. More specifically, the first N-pole magnetized portion N1 and the first S-pole magnetized portion S1, which are a pair of magnetized portions, and the second N-pole magnetized portion N2 and the second S-pole magnetized portion S2 are formed by the rotation axis Z. Are provided so as to be staggered.

磁気センサ5は、周知のGMR素子(磁気抵抗素子)であって、マグネット部材4と対向するように配置され、モータ出力軸21の回転に伴うマグネット部材4の磁界の大きさ又は方向の変化を検出することによりモータ出力軸21の回転角を検出する。   The magnetic sensor 5 is a well-known GMR element (magnetoresistive element), and is disposed so as to face the magnet member 4, and detects a change in the magnitude or direction of the magnetic field of the magnet member 4 accompanying rotation of the motor output shaft 21. By detecting, the rotation angle of the motor output shaft 21 is detected.

図3はマグネット部材4を示し、(a)は図2に示すマグネット部材4の平面図、(b)は同図(a)のA−A線断面図である。なお、同図の説明にあたって、軸部材3の中心軸線Zに平行な方向を「軸方向」、軸部材3の中心軸線Zに直交する方向を「径方向」、軸部材3の中心軸線Z周りの方向を「周方向」と呼称して説明する。   3A and 3B show the magnet member 4. FIG. 3A is a plan view of the magnet member 4 shown in FIG. 2, and FIG. 3B is a cross-sectional view taken along line AA of FIG. In the description of the figure, the direction parallel to the center axis Z of the shaft member 3 is referred to as “axial direction”, the direction perpendicular to the center axis Z of the shaft member 3 is referred to as “radial direction”, and the direction around the center axis Z of the shaft member 3. Is referred to as a “circumferential direction” and will be described.

マグネット部材4は、外周側に形成された本体部41と、本体部41よりも径方向内側であって軸部材3と隣接する部分である筒状の隣接領域42と、を有し、これらが一体に形成されている。さらに、マグネット部材4は、軸部材3の露出部32の軸方向領域の分だけ本体部41が隣接領域42よりも軸方向一方側へと突出するように形成されている。これにより、マグネット部材4の軸方向一方側の端部中央に、円形凹状に窪む凹部43が形成されている。すなわち、凹部43が形成されることによって、軸部材3の露出部32が隣接領域42の軸方向一方側の端面42aよりも軸方向一方側に突出して露出すると共に、本体部41の軸方向一方側の端面41aと軸部材3の軸方向一方側の端面32aとが同一平面上となるように構成されている。   The magnet member 4 has a main body portion 41 formed on the outer peripheral side, and a cylindrical adjacent region 42 which is a portion radially inside the main body portion 41 and adjacent to the shaft member 3. It is formed integrally. Further, the magnet member 4 is formed such that the main body portion 41 protrudes to one side in the axial direction from the adjacent region 42 by the axial region of the exposed portion 32 of the shaft member 3. As a result, a recess 43 is formed in the center of one end of the magnet member 4 on the one side in the axial direction. That is, by forming the concave portion 43, the exposed portion 32 of the shaft member 3 is projected and exposed to one side in the axial direction from the end surface 42 a on the one side in the axial direction of the adjacent region 42, and the exposed portion 32 of the main body 41 is The end surface 41a on the side and the end surface 32a on the one side in the axial direction of the shaft member 3 are configured to be on the same plane.

なお、マグネット部材4の前記凹部43が形成される形態としては、本体部41の軸方向一方側の端面41aと軸部材3の軸方向一方側の端面32aとが同一平面上となる態様のほか、図5に示すような本体部41の軸方向一方側の端面41aが軸部材3の軸方向一方側の端面32aよりも軸方向一方側に突出している態様であってもよい。   The form in which the concave portion 43 of the magnet member 4 is formed is not limited to the form in which the axial end face 41a of the main body 41 and the axial end face 32a of the shaft member 3 are coplanar. 5, an end surface 41a on one side in the axial direction of the main body portion 41 may protrude to one side in the axial direction from an end surface 32a on one side in the axial direction of the shaft member 3.

また、マグネット部材4の外周側には、ホルダ部材6の後述する軸方向抜け止め部62に係止することによってホルダ部材6に対するマグネット部材4の軸方向の相対移動を規制する軸方向係止部44が、マグネット部材4と一体に形成されている。軸方向係止部44は、本体部41の軸方向他方側の端部に一体に形成された第1軸方向係止部44aと、隣接領域42の軸方向他方側の端縁に一体に形成された第2軸方向係止部44bと、を有する。   On the outer peripheral side of the magnet member 4, an axial locking portion that restricts the relative movement of the magnet member 4 in the axial direction with respect to the holder member 6 by being locked to an axial stopper portion 62 of the holder member 6 described below. 44 is formed integrally with the magnet member 4. The axial locking portion 44 is formed integrally with the first axial locking portion 44a formed integrally with the other axial end of the main body portion 41, and is formed integrally with the axial other end of the adjacent region 42. A second axial locking portion 44b.

第1軸方向係止部44aは、本体部41の一般部41bよりも若干大径状となるように本体部41の径方向外側に突出して形成され、かつ本体部41の周方向に沿って連続して形成される。そして、第1軸方向係止部44aは、後述する第1軸方向抜け止め部62aに係止することでホルダ部材6に対する軸方向の相対移動が規制され、ホルダ部材6からの抜け止めがなされる。   The first axial locking portion 44 a is formed to protrude radially outward of the main body 41 so as to have a slightly larger diameter than the general portion 41 b of the main body 41, and extends along the circumferential direction of the main body 41. It is formed continuously. The first axial locking portion 44a is locked to a first axial retaining portion 62a described later, whereby the relative movement in the axial direction with respect to the holder member 6 is restricted, and the first axial locking portion 44a is prevented from being removed from the holder member 6. You.

第2軸方向係止部44bは、隣接領域42の一般部42bよりも若干大径となるように隣接領域42の径方向外側に突出して形成され、かつ隣接領域42の周方向に沿って連続して形成される。そして、第2軸方向係止部44bは、後述する第2軸方向抜け止め部62bに係止することでホルダ部材6に対する軸方向の相対移動が規制され、ホルダ部材6からの抜け止めがなされる。   The second axial locking portion 44b is formed to protrude radially outward of the adjacent region 42 so as to have a slightly larger diameter than the general portion 42b of the adjacent region 42, and is continuous along the circumferential direction of the adjacent region 42. Formed. The second axial direction locking portion 44b is locked to a second axial direction retaining portion 62b described later, so that relative movement in the axial direction with respect to the holder member 6 is restricted, and the second axial direction locking portion 44b is prevented from being removed from the holder member 6. You.

また、マグネット部材4の軸方向一方側の端部外周側には、ホルダ部材6の後述する相対回転規制部63,63と係止することによってホルダ部材6に対するマグネット部材4の相対回転規制に供する1対の周方向係止部45,45が、マグネット部材4と一体に形成されている。周方向係止部45,45は、軸部材3の中心軸線Zに対して軸対称となる周方向位置に設けられ、それぞれ本体部41の一般部41bに対して径方向内側へと窪む凹状に形成されている。具体的には、周方向係止部45,45は、後述する相対回転規制部63,63に対応する横断面ほぼ三角形状を呈し、当該相対回転規制部63,63に係止することによってホルダ部材6に対する周方向の相対移動が規制され、ホルダ部材6に対する回り止めがなされる。   Further, the outer peripheral side of one end of the magnet member 4 in the axial direction is engaged with a relative rotation restricting portion 63, 63 of the holder member 6, which will be described later, so as to regulate the relative rotation of the magnet member 4 with respect to the holder member 6. A pair of circumferential locking portions 45, 45 are formed integrally with the magnet member 4. The circumferential locking portions 45, 45 are provided at circumferential positions that are axially symmetric with respect to the center axis Z of the shaft member 3, and each have a concave shape that is recessed radially inward with respect to the general portion 41 b of the main body 41. Is formed. Specifically, the circumferential locking portions 45, 45 have a substantially triangular cross section corresponding to the relative rotation restricting portions 63, 63 described later. The relative movement in the circumferential direction with respect to the member 6 is restricted, and the rotation of the holder member 6 is stopped.

ホルダ部材6は、磁性材料、例えばステンレス材料からなり、軸方向一方側の大径部611から他方側の小径部612へと段差状に縮径するほぼ円筒状の筒状部61を有し、筒状部61の内部に、マグネット部材4を収容するマグネット収容部60が形成されている。さらに、筒状部61の内周側には、マグネット部材4の抜け止めに供する軸方向抜け止め部62が形成されている。   The holder member 6 is made of a magnetic material, for example, a stainless steel material, and has a substantially cylindrical tubular portion 61 whose diameter decreases stepwise from a large-diameter portion 611 on one side in the axial direction to a small-diameter portion 612 on the other side. A magnet housing part 60 for housing the magnet member 4 is formed inside the cylindrical part 61. Further, on the inner peripheral side of the cylindrical portion 61, an axial stopper portion 62 for preventing the magnet member 4 from coming off is formed.

軸方向抜け止め部62は、大径部611の軸方向他方側の端部に形成された第1軸方向抜け止め部62aと、小径部612の軸方向他方側の端縁に形成された第2軸方向抜け止め部62bと、を有する。第1軸方向抜け止め部62aは、断面ほぼ円弧凹状に、かつ周方向に延びるように連続して形成されている。第2軸方向抜け止め部62bは、軸方向他方側へと向かって漸次拡径するような円錐テーパ状に形成されている。   The axial-direction retaining portion 62 has a first axial-direction retaining portion 62a formed at the other axial end of the large-diameter portion 611 and a first axial-forming end formed at the other axial end of the small-diameter portion 612. And a biaxial-direction retaining portion 62b. The first axial retaining portion 62a is formed so as to have a substantially arc-shaped cross section and extend in the circumferential direction. The second axial direction retaining portion 62b is formed in a conical taper shape such that the diameter gradually increases toward the other side in the axial direction.

また、ホルダ部材6の筒状部61における軸方向一方側の端部内周側には、マグネット部材4の相対回転規制(回り止め)に供する1対の相対回転規制部63,63が、ホルダ部材6と一体に形成されている。相対回転規制部63,63は、軸部材3の中心軸線Zに対して軸対称となる周方向位置に設けられていて、それぞれ大径部611の一般部611aに対して径方向内側へ突出する凸状に、かつ軸方向の所定領域において軸方向に延びるように形成されている。
具体的には、相対回転規制部63,63は、内周側にマグネット部材4が充填されているホルダ部材6の筒状部61(大径部611)の軸方向一方側の端部を外周側から径方向内側へと押し潰してかしめることにより、マグネット部材4の外周(周方向係止部45,45)に食い込むように形成される。
A pair of relative rotation restricting portions 63, 63 for restricting relative rotation (rotation prevention) of the magnet member 4 are provided on the inner peripheral side of one axial end of the cylindrical portion 61 of the holder member 6. 6 are formed integrally. The relative rotation restricting portions 63, 63 are provided at circumferential positions that are axially symmetric with respect to the central axis Z of the shaft member 3, and protrude radially inward from the general portion 611a of the large diameter portion 611. It is formed so as to be convex and extend in the axial direction in a predetermined region in the axial direction.
More specifically, the relative rotation restricting portions 63, 63 are provided on one end in the axial direction of the cylindrical portion 61 (large-diameter portion 611) of the holder member 6 in which the magnet member 4 is filled on the inner peripheral side. It is formed so as to bite into the outer periphery (circumferential locking portions 45, 45) of the magnet member 4 by crushing and crimping inward from the side in the radial direction.

(マグネット部材4の固定方法)
軸部材3と一体に形成されたマグネット部材4は、所定の治具(図示外)によって軸部材3の露出部32の端面32aを押圧して軸部材3の接続部33がモータ出力軸21の開口部21a内に圧入されることで、モータ出力軸21に固定される。すなわち、露出部32の端面32aが押圧されることによって、スリット部34を介して軸部材3の接続部33が縮径変形し、モータ出力軸21の開口部21aにより案内されるかたちで当該開口部21a内に圧入固定される。
(Method of fixing magnet member 4)
The magnet member 4 formed integrally with the shaft member 3 presses the end surface 32a of the exposed portion 32 of the shaft member 3 with a predetermined jig (not shown), and the connection portion 33 of the shaft member 3 By being press-fitted into the opening 21a, it is fixed to the motor output shaft 21. That is, when the end surface 32 a of the exposed portion 32 is pressed, the connecting portion 33 of the shaft member 3 is reduced in diameter through the slit portion 34, and is guided by the opening portion 21 a of the motor output shaft 21. It is press-fitted and fixed in the portion 21a.

(回転角検出装置の効果)
前述のように、従来の回転角検出装置では、マグネット部材4をモータ出力軸21に直接固定する構造が採用されていた。このため、マグネット部材4をモータ出力軸21に固定する際、樹脂材料をバインダーとして成形されたマグネット部材4の軸方向端面を直接押圧してモータ出力軸21に嵌合させる必要があった。しかし、この場合、前記押圧に伴う押圧力によってマグネット部材4が損傷してしまうおそれがあった。また、前記押圧を着磁後に行った場合には、マグネット部材4の磁界特性に悪影響を及ぼすおそれがあった。
(Effect of rotation angle detection device)
As described above, in the conventional rotation angle detection device, a structure in which the magnet member 4 is directly fixed to the motor output shaft 21 has been adopted. For this reason, when fixing the magnet member 4 to the motor output shaft 21, it is necessary to directly press the axial end face of the magnet member 4 molded using a resin material as a binder and to fit the magnet member 4 to the motor output shaft 21. However, in this case, there is a possibility that the magnet member 4 may be damaged by the pressing force accompanying the pressing. If the pressing is performed after the magnetization, the magnetic field characteristics of the magnet member 4 may be adversely affected.

これに対し、本実施形態に係る回転角検出装置1では、以下の効果が奏せられることで、前記従来の回転角検出装置の課題を解決することができる。   On the other hand, the rotation angle detecting device 1 according to the present embodiment can solve the problem of the conventional rotation angle detecting device by providing the following effects.

前記回転角検出装置1は、回転体の回転角を検出する回転角検出装置であって、回転軸線Zを中心に回転する回転体であるモータ出力軸21と、モータ出力軸21の回転軸線Zの一方側に設けられた固定部に固定される軸部材3と、軸部材3に設けられたマグネット部材であって、磁性材料と樹脂材料の混合材料で形成され、回転軸線Z周りの方向においてN極とS極が配置され、マグネット部材4の回転軸線Z方向の一方側において軸部材3の回転軸線Z方向の一方側端部が露出するように設けられたマグネット部材4と、マグネット部材4よりも回転軸線Z方向の一方側に設けられ、モータ出力軸21の回転に伴うマグネット部材4の磁界の大きさ又は方向の変化を検出することによりモータ出力軸21の回転角を検出する磁気センサ5と、を有する。   The rotation angle detection device 1 is a rotation angle detection device that detects a rotation angle of a rotating body, and includes a motor output shaft 21 that is a rotating body that rotates about a rotation axis Z, and a rotation axis Z of the motor output shaft 21. And a magnet member provided on the shaft member 3, which is formed of a mixed material of a magnetic material and a resin material, and is formed in a direction around the rotation axis Z. An N-pole and an S-pole are arranged, and a magnet member 4 provided such that one end of the shaft member 3 in the direction of the rotation axis Z is exposed on one side of the magnet member 4 in the direction of the rotation axis Z; Magnetic sensor provided on one side in the direction of the rotation axis Z to detect the rotation angle of the motor output shaft 21 by detecting a change in the magnitude or direction of the magnetic field of the magnet member 4 accompanying rotation of the motor output shaft 21. 5 It has a.

このように、本実施形態では、マグネット部材4が軸部材3を介してモータ出力軸21に固定され、かつ軸部材3の軸方向一方側の端部が露出部32としてマグネット部材4の軸方向一方側に露出されている。これにより、露出部32の端面を押圧してマグネット部材4をモータ出力軸21に固定することが可能となり、マグネット部材4に直接押圧力を加える必要がなくなる。その結果、マグネット部材4の損傷や、磁界特性に対する悪影響を抑制することができる。   As described above, in the present embodiment, the magnet member 4 is fixed to the motor output shaft 21 via the shaft member 3, and one end in the axial direction of the shaft member 3 serves as the exposed portion 32 in the axial direction of the magnet member 4. It is exposed on one side. Thus, the magnet member 4 can be fixed to the motor output shaft 21 by pressing the end face of the exposed portion 32, and it is not necessary to directly apply a pressing force to the magnet member 4. As a result, damage to the magnet member 4 and adverse effects on magnetic field characteristics can be suppressed.

しかも、マグネット部材4は、本体部41と、回転軸線Zに直交する径方向において本体部41よりも前記径方向内側であって軸部材3と隣接する部分である隣接領域42と、を備え、軸部材3は、軸部材3の一方側端部である露出部32が、マグネット部材4の隣接領域42よりも、回転軸線Z方向において突出している。   Moreover, the magnet member 4 includes a main body portion 41 and an adjacent region 42 that is a portion that is radially inner than the main body portion 41 and adjacent to the shaft member 3 in the radial direction orthogonal to the rotation axis Z, In the shaft member 3, the exposed portion 32, which is one end of the shaft member 3, protrudes beyond the adjacent region 42 of the magnet member 4 in the rotation axis Z direction.

このように、軸部材3の露出部32がマグネット部材4の隣接領域42よりも突出していることで、マグネット部材4をモータ出力軸21に固定する際の、前記図示外の押圧用治具や後述する締結工具のマグネット部材4への接触が抑制され、当該押圧固定に際してのマグネット部材4に対する悪影響をさらに抑制することができる。   As described above, since the exposed portion 32 of the shaft member 3 protrudes from the adjacent region 42 of the magnet member 4, the pressing jig (not shown) when the magnet member 4 is fixed to the motor output shaft 21 is used. Contact of the fastening tool described later with the magnet member 4 is suppressed, and the adverse effect on the magnet member 4 during the pressing and fixing can be further suppressed.

さらに、マグネット部材4は、本体部41が隣接領域42よりも回転軸線Z方向の一方側に突出している。   Further, in the magnet member 4, the main body portion 41 protrudes from the adjacent region 42 to one side in the rotation axis Z direction.

このように、マグネット部材4において、本体部41が隣接領域42よりも軸方向一方側に突出していることで、本体部41と磁気センサ5とをより近づけることが可能となって、磁気センサ5による磁界検出精度を向上させることができる。   As described above, in the magnet member 4, the main body 41 protrudes to one side in the axial direction from the adjacent area 42, so that the main body 41 and the magnetic sensor 5 can be closer to each other, and the magnetic sensor 5 Can improve the magnetic field detection accuracy.

加えて、マグネット部材4は、本体部41の回転軸線Z方向の一方側の端面41aが、軸部材3の回転軸線Z方向の一方側端面である露出部32の端面32aと同一平面上、又は回転軸線Z方向の一方側に突出している。   In addition, the magnet member 4 has an end surface 41a on one side in the rotation axis Z direction of the main body portion 41 on the same plane as an end surface 32a of the exposed portion 32 that is one end surface in the rotation axis Z direction of the shaft member 3, or It protrudes to one side in the rotation axis Z direction.

このように、本体部41の軸方向一方側の端面41aが、軸部材3の露出部32の32aと同一平面上、又は軸部材3の露出部32の端面32aよりも軸方向一方側に突出していることで、マグネット部材4を着磁する際に、着磁用装置(図示外)と軸部材3との干渉を抑制できるメリットがある。   As described above, the end surface 41a on one side in the axial direction of the main body portion 41 projects on the same plane as 32a of the exposed portion 32 of the shaft member 3, or protrudes to one side in the axial direction from the end surface 32a of the exposed portion 32 of the shaft member 3. Accordingly, when the magnet member 4 is magnetized, there is an advantage that interference between the magnetizing device (not shown) and the shaft member 3 can be suppressed.

また、軸部材3は、軸部材3の外周側であってマグネット部材4と接触している領域に設けられマグネット部材4との相対回転を規制する回り止め係合部31を有する。   Further, the shaft member 3 has a detent engaging portion 31 that is provided on an outer peripheral side of the shaft member 3 and that is in contact with the magnet member 4 and that regulates relative rotation with respect to the magnet member 4.

このように、軸部材3の外周側にマグネット部材4との相対回転を規制する回り止め係合部31が設けられていることで、軸部材3とマグネット部材4との相対回転を抑制することが可能となって、磁気センサ5による回転角の検出精度を向上させることができる。   As described above, since the rotation preventing engagement portion 31 that regulates the relative rotation with respect to the magnet member 4 is provided on the outer peripheral side of the shaft member 3, the relative rotation between the shaft member 3 and the magnet member 4 is suppressed. Is possible, and the detection accuracy of the rotation angle by the magnetic sensor 5 can be improved.

さらに、回り止め係合部31は、網目状に形成された凸状部31a又は凹状部31bである。   Further, the detent engaging portion 31 is a convex portion 31a or a concave portion 31b formed in a mesh shape.

このように、網目状に形成された凸状部31a又は凹状部31bを回り止め係合部31としたことで、軸部材3に対するマグネット部材4の回転方向と軸方向の両方のずれ抑制効果を奏することができる。   As described above, by using the mesh-shaped convex portion 31a or concave portion 31b as the detent engaging portion 31, the effect of suppressing both the rotational direction and the axial direction of the magnet member 4 with respect to the shaft member 3 can be reduced. Can play.

また、軸部材3は、非磁性材料で形成されている。   The shaft member 3 is formed of a non-magnetic material.

すなわち、軸部材3を磁性材料で形成した場合には軸部材3が磁性を帯びてマグネット部材4の磁界に影響を与えてしまう可能性があるところ、軸部材3を非磁性材料で形成したことによって、マグネット部材4の磁界に対する影響を抑制できるメリットがある。   That is, when the shaft member 3 is made of a magnetic material, the shaft member 3 may be magnetized and affect the magnetic field of the magnet member 4, but the shaft member 3 is made of a non-magnetic material. Thereby, there is an advantage that the influence of the magnet member 4 on the magnetic field can be suppressed.

また、マグネット部材4は、回転軸線Zに直交する径方向外側に、磁性材料で形成されマグネット部材4を覆うカバー部材としてのホルダ部材6が設けられる。   The magnet member 4 is provided with a holder member 6 formed of a magnetic material and serving as a cover member that covers the magnet member 4 on a radially outer side perpendicular to the rotation axis Z.

このように、マグネット部材4の外周側に磁性材料からなるホルダ部材6が設けられることで、外部からの磁界の影響をホルダ部材6により低減することができる。   As described above, since the holder member 6 made of a magnetic material is provided on the outer peripheral side of the magnet member 4, the influence of an external magnetic field can be reduced by the holder member 6.

さらに、ホルダ部材6は、軸部材3を包囲するように形成された筒状部61を備えると共に、筒状部61の内周側に設けられ、回転軸線Z周りの方向に延びる凹部である軸方向抜け止め部62を有する。   Furthermore, the holder member 6 includes a cylindrical portion 61 formed so as to surround the shaft member 3, and is a concave portion provided on the inner peripheral side of the cylindrical portion 61 and extending in a direction around the rotation axis Z. It has a direction retaining portion 62.

このように、ホルダ部材6の筒状部61の内周側に軸方向抜け止め部62が設けられることで、軸方向抜け止め部62がマグネット部材4に入り込むこととなって、マグネット部材4とホルダ部材6との軸方向の相対変位を抑制することができる。   As described above, by providing the axial direction retaining portion 62 on the inner peripheral side of the cylindrical portion 61 of the holder member 6, the axial direction retaining portion 62 enters the magnet member 4, and An axial relative displacement with respect to the holder member 6 can be suppressed.

加えて、ホルダ部材6は、軸部材3を包囲するように形成された筒状部61を備えると共に、筒状部61の内周側に設けられ、回転軸線Zの方向に延びる凸部である相対回転規制部63を有する。   In addition, the holder member 6 includes a cylindrical portion 61 formed so as to surround the shaft member 3 and is a convex portion provided on the inner peripheral side of the cylindrical portion 61 and extending in the direction of the rotation axis Z. It has a relative rotation restricting portion 63.

このように、ホルダ部材6の筒状部61の内周側に相対回転規制部63が設けられることで、相対回転規制部63がマグネット部材4に入り込むこととなって、マグネット部材4とホルダ部材6との周方向の相対回転を抑制することができる。   As described above, since the relative rotation restricting portion 63 is provided on the inner peripheral side of the cylindrical portion 61 of the holder member 6, the relative rotation restricting portion 63 enters the magnet member 4, and the magnet member 4 and the holder member 6 can be suppressed from rotating in the circumferential direction.

また、モータ出力軸21は、回転軸線Z方向の一方側に向かって開口し、軸部材3が圧入される開口部21aを備え、軸部材3は、回転軸線Z方向の他方側端部に設けられ、回転軸線Z方向に延びるスリット部34を有する。   The motor output shaft 21 has an opening 21a that opens toward one side in the direction of the rotation axis Z, and has an opening 21a into which the shaft member 3 is press-fitted. The shaft member 3 is provided at the other end in the direction of the rotation axis Z. And a slit 34 extending in the direction of the rotation axis Z.

このように、軸部材3の軸方向他方側の端部に、軸方向に延びるスリット部34が設けられていることで、モータ出力軸21への被圧入部である軸部材3の軸方向他方側の端部が容易に縮径可能となる結果、マグネット部材4の圧入作業を容易に行えるメリットがある。さらには、モータ出力軸21と軸部材3の線膨張係数の違いによる開口部21aと軸部材3の径方向寸法の相対変化をスリット部34で吸収することができる。   As described above, the axially extending slit portion 34 is provided at the other end of the shaft member 3 in the axial direction, so that the shaft member 3 which is a portion to be pressed into the motor output shaft 21 has the other axial direction. As a result, the end of the side can be easily reduced in diameter, so that there is an advantage that the press-fitting operation of the magnet member 4 can be easily performed. Further, the slit 34 can absorb a relative change in the radial dimension between the opening 21a and the shaft member 3 due to the difference in the linear expansion coefficient between the motor output shaft 21 and the shaft member 3.

〔第2実施形態〕
図6は、本発明に係る回転角検出装置の第2実施形態を示している。なお、本実施形態においても、回転角検出装置1の基本的な構成については前記第1実施形態と同様であるため、前記第1実施形態と同様の構成については同一の符号を付すことにより、具体的な説明については省略する(以下、各実施形態において同じ。)。
[Second embodiment]
FIG. 6 shows a second embodiment of the rotation angle detecting device according to the present invention. In this embodiment, since the basic configuration of the rotation angle detecting device 1 is the same as that of the first embodiment, the same components as those of the first embodiment are denoted by the same reference numerals. A detailed description is omitted (the same applies to each embodiment below).

図6に示すように、本実施形態では、マグネット部材4において、前記第1実施形態に係る凹部43が廃止され、本体部41の軸方向一方側の端面41aと隣接領域42の軸方向一方側の端面42aとが同一平面上となるように構成されている。換言すれば、軸部材3の露出部32の端面32aが、本体部41及び隣接領域42の軸方向一方側の端面41a,42aよりも軸方向一方側に突出するように構成されている。   As shown in FIG. 6, in the present embodiment, in the magnet member 4, the concave portion 43 according to the first embodiment is eliminated, and the axial end surface 41 a of the main body 41 and the axial one side of the adjacent region 42 are provided. Is formed on the same plane as the end surface 42a. In other words, the end surface 32a of the exposed portion 32 of the shaft member 3 is configured to protrude to one side in the axial direction from the end surfaces 41a and 42a of the main body portion 41 and the adjacent region 42 on one side in the axial direction.

このように、本実施形態では、マグネット部材4の軸方向一方側の端面全体が軸部材3の露出部32の軸方向一方側の端面32aに対して軸方向他方側へオフセットされている。これにより、マグネット部材4をモータ出力軸21に固定する際の、前記図示外の押圧用治具や後述する締結工具のマグネット部材4への接触をより効果的に抑制することができる。   As described above, in the present embodiment, the entire end face on one side in the axial direction of the magnet member 4 is offset toward the other side in the axial direction with respect to the end face 32a on one side in the axial direction of the exposed portion 32 of the shaft member 3. Thereby, when the magnet member 4 is fixed to the motor output shaft 21, contact of the pressing jig (not shown) or a fastening tool described later with the magnet member 4 can be more effectively suppressed.

また、本実施形態において、磁気センサ5による磁界の検出は主として本体部41によって行われることから、マグネット部材4の射出成形にあたっては、図7に示すように、隣接領域42にゲート痕46,46が形成されるように、図示外の成形型のゲートを配置することが望ましい。   Further, in the present embodiment, since the detection of the magnetic field by the magnetic sensor 5 is mainly performed by the main body portion 41, when the magnet member 4 is injection-molded, as shown in FIG. It is desirable to dispose a gate of a molding die (not shown) so that is formed.

すなわち、マグネット部材4は、型成形によって形成されたものであって、隣接領域42に設けられ溶融した樹脂材料を型に充填するゲートのゲート痕46,46を有する。   That is, the magnet member 4 is formed by molding, and has the gate marks 46, 46 of the gate provided in the adjacent region 42 and filling the mold with the molten resin material.

このように、隣接領域42にゲート痕46,46ができるようにゲート位置を配置することで、ゲート痕46,46による磁界の検出精度への影響を抑制できるメリットがある。   By arranging the gate positions so that the gate marks 46 are formed in the adjacent region 42, there is an advantage that the influence of the gate marks 46 on the detection accuracy of the magnetic field can be suppressed.

〔第3実施形態〕
図8は、本発明に係る回転角検出装置の第3実施形態を示している。
[Third embodiment]
FIG. 8 shows a third embodiment of the rotation angle detecting device according to the present invention.

図8に示すように、本実施形態では、ホルダ部材6の小径部612におけるマグネット収容部60が廃止され、ホルダ部材6が、小径部612を介して軸部材3に直接圧入固定されている。   As shown in FIG. 8, in the present embodiment, the magnet accommodating portion 60 in the small diameter portion 612 of the holder member 6 is eliminated, and the holder member 6 is directly press-fitted and fixed to the shaft member 3 via the small diameter portion 612.

このように、本実施形態では、ホルダ部材6は、軸部材3に固定されている。すなわち、マグネット部材4よりも強度の高いホルダ部材6が軸部材3に直接固定されることで、マグネット部材4のみで軸部材3に固定する場合と比べて、マグネット部材4の保持力を向上させることができる。   Thus, in the present embodiment, the holder member 6 is fixed to the shaft member 3. That is, since the holder member 6 having higher strength than the magnet member 4 is directly fixed to the shaft member 3, the holding force of the magnet member 4 is improved as compared with the case where the holder member 6 is fixed to the shaft member 3 using only the magnet member 4. be able to.

〔第4実施形態〕
図9は、本発明に係る回転角検出装置の第4実施形態を示している。
[Fourth embodiment]
FIG. 9 shows a fourth embodiment of the rotation angle detecting device according to the present invention.

図9に示すように、本実施形態では、前記第1実施形態に係るスリット部34が廃止され、さらに軸部材3の軸方向他方側の端部の外周側に雄ねじ部35が形成されると共に、モータ出力軸21の開口部21aの内周側に、雄ねじ部35に螺合する雌ねじ部22が形成されている。すなわち、軸部材3が、前記第1実施形態のような圧入ではなく、モータ出力軸21の雌ねじ部22に軸部材3の雄ねじ部35をねじ込むことにより、モータ出力軸21に締結固定されている。   As shown in FIG. 9, in the present embodiment, the slit portion 34 according to the first embodiment is omitted, and a male screw portion 35 is formed on the outer peripheral side of the other end in the axial direction of the shaft member 3. On the inner peripheral side of the opening 21 a of the motor output shaft 21, a female screw portion 22 screwed to the male screw portion 35 is formed. That is, the shaft member 3 is fastened and fixed to the motor output shaft 21 by screwing the male screw portion 35 of the shaft member 3 into the female screw portion 22 of the motor output shaft 21 instead of press fitting as in the first embodiment. .

また、軸部材3の軸方向一方側の端部には、モータ出力軸21に対する軸部材3の締結に際して、例えばドライバやレンチなどの図示外の締結工具を係合させる凹状の工具係合溝36が切欠形成されている。すなわち、前記図示外の締結工具を工具係合溝36に係合させて回転させることによって、軸部材3をモータ出力軸21に締結可能となっている。   A concave tool engaging groove 36 for engaging a fastening tool (not shown) such as a driver or a wrench when fastening the shaft member 3 to the motor output shaft 21 is provided at one axial end of the shaft member 3. Are notched. In other words, the shaft member 3 can be fastened to the motor output shaft 21 by rotating the fastening tool (not shown) by engaging it with the tool engagement groove 36.

以上のことから、本実施形態では、軸部材3がモータ出力軸21に締結固定されることで、前記第1実施形態に係る圧入固定と比べて軸部材3をより強固かつ容易に固定し得るメリットがある。   From the above, in the present embodiment, by fixing the shaft member 3 to the motor output shaft 21, the shaft member 3 can be fixed more firmly and easily than the press-fitting fixing according to the first embodiment. There are benefits.

本発明は前記実施形態の構成に限定されるものではなく、本発明の作用効果を奏し得る形態であれば、適用する電動モータの仕様等に応じて自由に変更可能である。   The present invention is not limited to the configuration of the above-described embodiment, and can be freely changed in accordance with the specifications of the electric motor to be applied as long as the function and effect of the present invention can be exhibited.

特に、モータ出力軸21に対する軸部材3の固定手段については、前記実施形態に開示した圧入や締結に限られず、露出部32を利用して固定可能な方法であれば、いかなる方法であってもよい。   In particular, the means for fixing the shaft member 3 to the motor output shaft 21 is not limited to the press-fitting or fastening disclosed in the above embodiment, but may be any method as long as it can be fixed using the exposed portion 32. Good.

また、回転角検出装置1において、ホルダ部材6は必須の構成ではないため、仕様等に応じて削除することも可能である。   Further, in the rotation angle detecting device 1, the holder member 6 is not an essential component, and thus can be deleted according to the specification or the like.

以上説明した実施形態に基づく回転角検出装置としては、例えば、以下に述べる態様のものが考えられる。   As the rotation angle detection device based on the embodiment described above, for example, the following configuration can be considered.

すなわち、当該回転角検出装置は、その1つの態様において、回転体の回転角を検出する回転角検出装置であって、回転軸線を中心に回転する回転体と、前記回転体の前記回転軸線の一方側に設けられた固定部に固定される軸部材と、前記軸部材に設けられたマグネット部材であって、磁性材料と樹脂材料の混合材料で形成され、前記回転軸線周りの方向においてN極とS極が配置され、前記マグネット部材の前記回転軸線方向の一方側において前記軸部材の前記回転軸線方向の一方側端部が露出するように設けられたマグネット部材と、前記マグネット部材よりも前記回転軸線方向の一方側に設けられ、前記回転体の回転に伴う前記マグネット部材の磁界の大きさ又は方向の変化を検出することにより前記回転体の回転角を検出する磁気センサと、を有する。   That is, in one aspect, the rotation angle detection device is a rotation angle detection device that detects a rotation angle of a rotation body, and includes a rotation body that rotates about a rotation axis, and a rotation axis of the rotation body. A shaft member fixed to a fixing portion provided on one side, and a magnet member provided on the shaft member, the magnet member being formed of a mixed material of a magnetic material and a resin material, and having an N pole in a direction around the rotation axis. A magnet member provided so that one end in the rotation axis direction of the shaft member is exposed on one side of the rotation axis direction of the magnet member, and the S pole is more than the magnet member. A magnetic cell provided on one side in the direction of the rotation axis for detecting a rotation angle of the rotating body by detecting a change in the magnitude or direction of a magnetic field of the magnet member accompanying rotation of the rotating body. With support and, the.

前記回転角検出装置の好ましい態様において、前記マグネット部材は、本体部と、前記回転軸線に直交する径方向において前記本体部よりも前記径方向内側であって前記軸部材と隣接する部分である隣接領域と、を備え、前記軸部材は、前記軸部材の一方側端部が、前記マグネット部材の前記隣接領域よりも、前記回転軸線方向において突出している。   In a preferred aspect of the rotation angle detecting device, the magnet member is adjacent to the main body portion in a radial direction orthogonal to the rotation axis and radially inside the main body portion and adjacent to the shaft member. And the shaft member, wherein one end of the shaft member protrudes in the direction of the rotation axis from the adjacent region of the magnet member.

別の好ましい態様では、前記回転角検出装置の態様のいずれかにおいて、前記マグネット部材は、前記本体部が前記隣接領域よりも前記回転軸線方向の一方側に突出している。   In another preferred aspect, in any one of the aspects of the rotation angle detecting device, in the magnet member, the main body part projects to one side in the rotation axis direction from the adjacent area.

さらに別の好ましい態様では、前記回転角検出装置の態様のいずれかにおいて、前記マグネット部材は、前記本体部の前記回転軸線方向の一方側の端面が、前記軸部材の前記回転軸線方向の一方側端部と同一平面上、又は前記回転軸線方向の一方側に突出している。   In still another preferred aspect, in any one of the aspects of the rotation angle detection device, the magnet member may be configured such that one end face of the main body in the rotation axis direction is one side of the shaft member in the rotation axis direction. It protrudes on the same plane as the end portion or on one side in the rotation axis direction.

さらに別の好ましい態様では、前記回転角検出装置の態様のいずれかにおいて、前記マグネット部材は、型成形によって形成されたものであって、前記隣接領域に設けられ溶融した樹脂材料を型に充填するゲートのゲート痕を有する。   In still another preferred aspect, in any one of the aspects of the rotation angle detecting device, the magnet member is formed by molding, and is filled in a mold with a molten resin material provided in the adjacent region. The gate has a gate mark.

さらに別の好ましい態様では、前記回転角検出装置の態様のいずれかにおいて、前記軸部材は、前記軸部材の外周側であって前記マグネット部材と接触している領域に設けられ前記マグネット部材との相対回転を規制する回り止め係合部を有する。   In still another preferred aspect, in any one of the aspects of the rotation angle detection device, the shaft member is provided on an outer peripheral side of the shaft member and is provided in a region in contact with the magnet member. It has a detent engagement portion that regulates relative rotation.

さらに別の好ましい態様では、前記回転角検出装置の態様のいずれかにおいて、前記回り止め係合部は、網目状に形成された凸状部又は凹状部である。   In still another preferred aspect, in any one of the aspects of the rotation angle detecting device, the detent engaging portion is a convex portion or a concave portion formed in a mesh shape.

さらに別の好ましい態様では、前記回転角検出装置の態様のいずれかにおいて、前記軸部材は、非磁性材料で形成されている。   In still another preferred aspect, in any one of the aspects of the rotation angle detecting device, the shaft member is formed of a non-magnetic material.

さらに別の好ましい態様では、前記回転角検出装置の態様のいずれかにおいて、前記マグネット部材は、前記回転軸線に直交する径方向外側に、磁性材料で形成され前記マグネット部材を覆うカバー部材が設けられる。   In still another preferred aspect, in any one of the aspects of the rotation angle detecting device, the magnet member is provided with a cover member formed of a magnetic material and covering the magnet member on a radially outer side perpendicular to the rotation axis. .

さらに別の好ましい態様では、前記回転角検出装置の態様のいずれかにおいて、前記カバー部材は、前記軸部材を包囲するように形成された筒状部を備えると共に、前記筒状部の内周側に設けられ、前記回転軸線周りの方向に延びる凹部である軸方向抜け止め部を有する。   In still another preferred aspect, in any one of the aspects of the rotation angle detecting device, the cover member includes a tubular portion formed so as to surround the shaft member, and an inner peripheral side of the tubular portion. And an axial retaining portion which is a concave portion extending in a direction around the rotation axis.

さらに別の好ましい態様では、前記回転角検出装置の態様のいずれかにおいて、前記カバー部材は、前記軸部材を包囲するように形成された筒状部を備えると共に、前記筒状部の内周側に設けられ、前記回転軸線の方向に延びる凸部である相対回転規制部を有する。   In still another preferred aspect, in any one of the aspects of the rotation angle detecting device, the cover member includes a tubular portion formed so as to surround the shaft member, and an inner peripheral side of the tubular portion. And a relative rotation restricting portion that is a convex portion extending in the direction of the rotation axis.

さらに別の好ましい態様では、前記回転角検出装置の態様のいずれかにおいて、前記カバー部材は、前記軸部材に固定されている。   In still another preferred aspect, in any of the aspects of the rotation angle detecting device, the cover member is fixed to the shaft member.

さらに別の好ましい態様では、前記回転角検出装置の態様のいずれかにおいて、前記回転体は、前記回転軸線方向の一方側に向かって開口し、前記軸部材が圧入される開口部を備え、前記軸部材は、前記回転軸線方向の他方側端部に設けられ、前記回転軸線方向に延びるスリット部を有する。   In still another preferred aspect, in any one of the aspects of the rotation angle detection device, the rotating body has an opening that opens toward one side in the rotation axis direction and the shaft member is press-fitted, The shaft member has a slit provided at the other end in the rotation axis direction and extending in the rotation axis direction.

1…回転角検出装置、21…モータ出力軸(回転体)、3…軸部材、4…マグネット部材、N1,N2…第1、第2N極着磁部(N極)、S1,S2…第1、第2S極着磁部(S極)5…磁気センサ、Z…回転軸線 DESCRIPTION OF SYMBOLS 1 ... Rotation angle detection apparatus, 21 ... Motor output shaft (rotary body), 3 ... Shaft member, 4 ... Magnet member, N1, N2 ... 1st, 2nd N pole magnetized part (N pole), S1, S2 ... No. 1, second S-pole magnetized portion (S-pole) 5: magnetic sensor, Z: rotation axis

Claims (11)

回転体の回転角を検出する回転角検出装置であって、
回転軸線を中心に回転する回転体と、
非磁性材料で形成され、前記回転体と締結固定される軸部材と、
前記軸部材に設けられたマグネット部材であって、前記回転軸線に直交する径方向外側に前記マグネット部材を覆う磁性材料からなるカバー部材を含み、前記カバー部材に磁性材料と樹脂材料の混合材料を充填することによって一体に形成されるものであって、前記回転軸線周りの方向においてN極とS極が配置され、前記マグネット部材の前記回転軸線方向の一方側において前記軸部材の前記回転軸線方向の一方側端部が露出するように設けられたマグネット部材と、
前記マグネット部材よりも前記回転軸線方向の一方側に設けられ、前記回転体の回転に伴う前記マグネット部材の磁界の大きさ又は方向の変化を検出することにより前記回転体の回転角を検出する磁気センサと、
を有することを特徴とする回転角検出装置。
A rotation angle detection device that detects a rotation angle of a rotating body,
A rotating body that rotates about a rotation axis,
A shaft member formed of a non-magnetic material and fastened and fixed to the rotating body,
A magnet member provided on the shaft member, including a cover member made of a magnetic material that covers the magnet member on a radially outer side perpendicular to the rotation axis, wherein the cover member is made of a mixed material of a magnetic material and a resin material. The magnet member is formed integrally, and N pole and S pole are arranged in a direction around the rotation axis, and one side of the magnet member in the rotation axis direction has the rotation axis direction of the shaft member. A magnet member provided so that one end of the magnet is exposed,
A magnet provided on one side of the rotation axis direction with respect to the magnet member, for detecting a rotation angle of the rotating body by detecting a change in the magnitude or direction of a magnetic field of the magnet member accompanying rotation of the rotating body; Sensors and
A rotation angle detecting device comprising:
請求項1に記載の回転角検出装置において、
前記マグネット部材は、本体部と、前記回転軸線に直交する径方向において前記本体部よりも前記径方向内側であって前記軸部材と隣接する部分である隣接領域と、を備え、
前記軸部材は、前記軸部材の一方側端部が、前記マグネット部材の前記隣接領域よりも、前記回転軸線方向において突出していることを特徴とする回転角検出装置。
The rotation angle detection device according to claim 1,
The magnet member includes a main body portion and an adjacent region that is a portion that is radially inner than the main body portion in the radial direction orthogonal to the rotation axis and is adjacent to the shaft member,
The rotation angle detecting device, wherein the shaft member has one end portion of the shaft member protruding in the rotation axis direction from the adjacent region of the magnet member.
請求項2に記載の回転角検出装置において、
前記マグネット部材は、前記本体部が前記隣接領域よりも前記回転軸線方向の一方側に突出していることを特徴とする回転角検出装置。
The rotation angle detection device according to claim 2,
The rotation angle detection device according to claim 1, wherein the magnet member has the main body portion protruding to one side in the rotation axis direction from the adjacent region.
請求項3に記載の回転角検出装置において、
前記マグネット部材は、前記本体部の前記回転軸線方向の一方側の端面が、前記軸部材の前記回転軸線方向の一方側の端面と同一平面上、又は前記回転軸線方向の一方側に突出していることを特徴とする回転角検出装置。
The rotation angle detection device according to claim 3,
In the magnet member, an end surface on one side in the rotation axis direction of the main body portion projects on the same plane as an end surface on the one side in the rotation axis direction of the shaft member, or protrudes to one side in the rotation axis direction. A rotation angle detection device characterized by the above-mentioned.
請求項3に記載の回転角検出装置において、
前記マグネット部材は、前記隣接領域にゲート痕を有することを特徴とする回転角検出装置。
The rotation angle detection device according to claim 3,
The magnet member is pre-Symbol rotation angle detecting apparatus characterized by having a Gate trace to the adjacent region.
請求項1に記載の回転角検出装置において、
前記軸部材は、前記軸部材の外周側であって前記マグネット部材と接触している領域に設けられ前記マグネット部材との相対回転を規制する回り止め係合部を有することを特徴とする回転角検出装置。
The rotation angle detection device according to claim 1,
The rotation angle, wherein the shaft member has a detent engagement portion provided on an outer peripheral side of the shaft member and in contact with the magnet member to regulate relative rotation with the magnet member. Detection device.
請求項6に記載の回転角検出装置において、
前記回り止め係合部は、網目状に形成された凸状部又は凹状部であることを特徴とする回転角検出装置。
The rotation angle detection device according to claim 6,
The rotation angle detecting device, wherein the detent engaging portion is a convex portion or a concave portion formed in a mesh shape.
請求項に記載の回転角検出装置において、
前記カバー部材は、
前記軸部材を包囲するように形成された筒状部を備えると共に、
前記筒状部の内周側に設けられ、前記回転軸線周りの方向に延びる凹部である軸方向抜け止め部を有することを特徴とする回転角検出装置。
The rotation angle detection device according to claim 1 ,
The cover member,
With a cylindrical portion formed to surround the shaft member,
A rotation angle detecting device, comprising: an axial stopper portion provided on an inner peripheral side of the cylindrical portion and extending in a direction around the rotation axis.
請求項に記載の回転角検出装置において、
前記カバー部材は、
前記軸部材を包囲するように形成された筒状部を備えると共に、
前記筒状部の内周側に設けられ、前記回転軸線の方向に延びる凸部である相対回転規制部を有することを特徴とする回転角検出装置。
The rotation angle detection device according to claim 1 ,
The cover member,
With a cylindrical portion formed to surround the shaft member,
A rotation angle detection device, comprising: a relative rotation restricting portion provided on an inner peripheral side of the cylindrical portion and extending in a direction of the rotation axis.
請求項に記載の回転角検出装置において、
前記カバー部材は、前記軸部材に固定されていることを特徴とする回転角検出装置。
The rotation angle detection device according to claim 1 ,
The rotation angle detecting device, wherein the cover member is fixed to the shaft member.
請求項1に記載の回転角検出装置において、
前記回転体は、前記回転軸線方向の一方側に向かって開口し、前記軸部材が圧入される開口部を備え、
前記軸部材は、前記回転軸線方向の他方側端部に設けられ、前記回転軸線方向に延びるスリット部を有することを特徴とする回転角検出装置。
The rotation angle detection device according to claim 1,
The rotating body has an opening that opens toward one side in the rotation axis direction, and the shaft member is press-fitted,
The rotation angle detecting device, wherein the shaft member has a slit provided at the other end in the rotation axis direction and extending in the rotation axis direction.
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