JP6661308B2 - Wheel bearing device - Google Patents

Wheel bearing device Download PDF

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JP6661308B2
JP6661308B2 JP2015173076A JP2015173076A JP6661308B2 JP 6661308 B2 JP6661308 B2 JP 6661308B2 JP 2015173076 A JP2015173076 A JP 2015173076A JP 2015173076 A JP2015173076 A JP 2015173076A JP 6661308 B2 JP6661308 B2 JP 6661308B2
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inner ring
wheel
double
bearing device
row
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JP2017048860A (en
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亮 小西
亮 小西
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NTN Corp
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NTN Corp
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Priority to PCT/JP2016/075788 priority patent/WO2017038971A1/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C35/00Rigid support of bearing units; Housings, e.g. caps, covers
    • F16C35/04Rigid support of bearing units; Housings, e.g. caps, covers in the case of ball or roller bearings
    • F16C35/06Mounting or dismounting of ball or roller bearings; Fixing them onto shaft or in housing
    • F16C35/063Fixing them on the shaft
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60BVEHICLE WHEELS; CASTORS; AXLES FOR WHEELS OR CASTORS; INCREASING WHEEL ADHESION
    • B60B35/00Axle units; Parts thereof ; Arrangements for lubrication of axles
    • B60B35/02Dead axles, i.e. not transmitting torque
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/30Parts of ball or roller bearings
    • F16C33/58Raceways; Race rings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/30Parts of ball or roller bearings
    • F16C33/58Raceways; Race rings
    • F16C33/64Special methods of manufacture
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C43/00Assembling bearings
    • F16C43/04Assembling rolling-contact bearings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60BVEHICLE WHEELS; CASTORS; AXLES FOR WHEELS OR CASTORS; INCREASING WHEEL ADHESION
    • B60B35/00Axle units; Parts thereof ; Arrangements for lubrication of axles
    • B60B35/12Torque-transmitting axles
    • B60B35/14Torque-transmitting axles composite or split, e.g. half- axles; Couplings between axle parts or sections
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C19/00Bearings with rolling contact, for exclusively rotary movement
    • F16C19/02Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows
    • F16C19/14Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load
    • F16C19/18Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load with two or more rows of balls
    • F16C19/181Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load with two or more rows of balls with angular contact
    • F16C19/183Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load with two or more rows of balls with angular contact with two rows at opposite angles
    • F16C19/184Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load with two or more rows of balls with angular contact with two rows at opposite angles in O-arrangement
    • F16C19/185Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load with two or more rows of balls with angular contact with two rows at opposite angles in O-arrangement with two raceways provided integrally on a part other than a race ring, e.g. a shaft or housing
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C19/00Bearings with rolling contact, for exclusively rotary movement
    • F16C19/02Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows
    • F16C19/14Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load
    • F16C19/18Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load with two or more rows of balls
    • F16C19/181Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load with two or more rows of balls with angular contact
    • F16C19/183Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load with two or more rows of balls with angular contact with two rows at opposite angles
    • F16C19/184Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load with two or more rows of balls with angular contact with two rows at opposite angles in O-arrangement
    • F16C19/186Bearings with rolling contact, for exclusively rotary movement with bearing balls essentially of the same size in one or more circular rows for both radial and axial load with two or more rows of balls with angular contact with two rows at opposite angles in O-arrangement with three raceways provided integrally on parts other than race rings, e.g. third generation hubs
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C2326/00Articles relating to transporting
    • F16C2326/01Parts of vehicles in general
    • F16C2326/02Wheel hubs or castors

Description

本発明は、自動車等の車輪を懸架装置に対して回転自在に支承する車輪用軸受装置、特に、ハブ輪の揺動加締によって内輪が固定されたセルフリテイン構造において、内輪の大端面側の面取り形状を工夫し、製造工程で打ち傷が付き難くくし、加締加工に伴って内輪にフープ応力が発生しても、打ち傷に起因する遅れ破壊の発生を抑制して耐久性の向上を図った車輪用軸受装置に関するものである。   The present invention relates to a wheel bearing device that rotatably supports wheels of an automobile or the like with respect to a suspension device, particularly, in a self-retained structure in which an inner ring is fixed by swinging and caulking of a hub wheel, a large end face side of the inner ring is provided. The chamfered shape was devised to make it difficult for nicks to occur in the manufacturing process, and even if hoop stress was generated in the inner ring due to crimping, the occurrence of delayed fracture due to nicks was suppressed and durability was improved. The present invention relates to a bearing device for a wheel.

自動車等の車両の車輪用軸受装置は、懸架装置に対して車輪を複列の転がり軸受を介して回転自在に支承するもので、駆動輪用のものと従動輪用のものとがある。例えば、図5に示す従来の車輪用軸受装置は従動輪用の第3世代と称され、内方部材51と外方部材52、および両部材51、52間に転動自在に収容された複列のボール53、53とを備えている。内方部材51は、ハブ輪54と、このハブ輪54に所定のシメシロを介して圧入された内輪55とからなる。   2. Description of the Related Art Wheel bearing devices for vehicles such as automobiles rotatably support wheels to a suspension device via double-row rolling bearings, and include a drive wheel and a driven wheel. For example, the conventional wheel bearing device shown in FIG. 5 is referred to as a third generation for a driven wheel, and includes an inner member 51 and an outer member 52, and a plurality of members rotatably housed between the two members 51 and 52. Row of balls 53, 53. The inner member 51 includes a hub wheel 54 and an inner wheel 55 which is press-fitted into the hub wheel 54 via a predetermined shim.

ハブ輪54は、一端部に車輪(図示せず)を取り付けるための車輪取付フランジ56を一体に有し、この車輪取付フランジ56の円周等配位置に車輪を固定するためのハブボルト56aが植設されている。また、ハブ輪54の外周には一方の円弧状の内側転走面54aと、この内側転走面54aから軸方向に延びる小径段部54bが形成されている。そして、外周に他方の円弧状の内側転走面55aが形成された内輪55が小径段部54bに圧入されている。この内輪55は、ハブ輪54の小径段部54bの端部を径方向外方に塑性変形させて形成した加締部57によって所定の軸受予圧が付与された状態で軸方向に固定されている。   The hub wheel 54 integrally has a wheel mounting flange 56 for mounting a wheel (not shown) at one end thereof, and hub bolts 56a for fixing the wheel at circumferentially equal positions of the wheel mounting flange 56 are implanted. Has been established. Further, on the outer periphery of the hub wheel 54, one arc-shaped inner rolling surface 54a and a small-diameter step portion 54b extending in the axial direction from the inner rolling surface 54a are formed. The inner race 55 having the other arc-shaped inner rolling surface 55a formed on the outer periphery is press-fitted into the small-diameter step portion 54b. The inner ring 55 is fixed in the axial direction while a predetermined bearing preload is applied by a caulking portion 57 formed by plastically deforming the end of the small-diameter step portion 54b of the hub wheel 54 radially outward. .

外方部材52は、外周にナックル(図示せず)に取り付けるための車体取付フランジ52bを一体に有し、内周に前記内方部材51の内側転走面54a、55aに対向する円弧状の複列の外側転走面52a、52aが一体に形成されている。そして、それぞれの転走面52a、54aと52a、55a間に複列のボール53、53が収容され、保持器58、58によりこれら複列のボール53、53が転動自在に保持されている。   The outer member 52 integrally has a vehicle body mounting flange 52b for attaching to a knuckle (not shown) on the outer periphery, and has an arcuate shape on the inner periphery facing the inner rolling surfaces 54a, 55a of the inner member 51. Double rows of outer rolling surfaces 52a, 52a are integrally formed. Double rows of balls 53, 53 are accommodated between the respective rolling surfaces 52a, 54a and 52a, 55a, and these double rows of balls 53, 53 are held rotatably by retainers 58, 58. .

ここで、内輪55の内端部内周面に、内端開口に向う程内径が大きくなる、円錐凹面状で、傾斜角θ1が20〜60度程度の傾斜面59が形成されている。この傾斜面59に密着するように小径段部54bの端部を塑性変形させて加締部57が形成されている。これにより、加締部57の変形量が少なくて済む。すなわち、加締部57を形成する際、傾斜角θ1だけ変形させれば良く、加締部57に発生する歪みを抑えて、この加締部57に割れ等の損傷が発生するのを抑えることができる(例えば、特許文献1参照。)。   Here, on the inner peripheral surface of the inner end portion of the inner ring 55, there is formed an inclined surface 59 having a conical concave shape whose inclination angle θ1 is about 20 to 60 degrees, the inner diameter increasing toward the inner end opening. The caulking portion 57 is formed by plastically deforming the end of the small-diameter step portion 54b so as to be in close contact with the inclined surface 59. Thus, the amount of deformation of the caulking portion 57 can be reduced. That is, when the caulking portion 57 is formed, it is sufficient that the caulking portion 57 is deformed by the inclination angle θ1, thereby suppressing the distortion generated in the caulking portion 57 and suppressing the damage such as cracking to the caulking portion 57. (For example, see Patent Document 1).

然しながら、この種の加締タイプの車輪用軸受装置では、ハブ輪54とのシメシロおよび加締加工によって内輪55には拡径方向の応力が負荷されるが、前述した従来の車輪用軸受装置では、内輪55の傾斜面59によって、塑性変形に伴う内輪55自体の径方向外方に加わる力、所謂フープ応力が大きくなり、内輪55の変形が過大となって損傷する恐れがある。   However, in this type of caulking-type wheel bearing device, the inner ring 55 is subjected to stress in the radially enlarged direction by squeezing and caulking with the hub wheel 54, but in the above-described conventional wheel bearing device. Due to the inclined surface 59 of the inner ring 55, a force applied to the inner ring 55 radially outward due to plastic deformation, that is, a so-called hoop stress is increased, and the deformation of the inner ring 55 may be excessively damaged.

また、内輪55が軸受に組み込まれるまでの製造工程では、内輪55の各部に打ち傷が発生することがある。特に、内輪55同士や内輪55が搬送設備等の外部の干渉物に衝突した場合、内輪55の傾斜面59の傾斜角θ1がこのように20〜60度程度と小さいと大端面55bと傾斜面59との交差角θ2が120〜160度程度となり、この部分のエッジによって他の内輪55に衝突して打ち傷が発生する恐れがある。この場合、内輪55の外表面にフープ応力が負荷された状態で、この打ち傷を起点とした応力腐食割れ、所謂遅れ破壊が発生する恐れがある。   Further, in the manufacturing process until the inner ring 55 is incorporated into the bearing, each part of the inner ring 55 may be damaged. In particular, when the inner rings 55 collide with each other or the inner ring 55 collides with an external interference object such as a transport facility, if the inclination angle θ1 of the inclined surface 59 of the inner ring 55 is as small as about 20 to 60 degrees, the large end surface 55b and the inclined surface The intersection angle θ2 with the inner ring 59 is about 120 to 160 degrees, and the edge of this portion may collide with another inner ring 55 and cause a flaw. In this case, in a state where the hoop stress is applied to the outer surface of the inner ring 55, there is a possibility that stress corrosion cracking starting from this bruise, that is, so-called delayed fracture may occur.

こうした課題を解決したものとして、図6に示すような車輪用軸受装置が知られている。この車輪用軸受装置は、内輪60の大端面61に径方向外方に向って漸次インナー側に傾斜角θ3が101〜179度からなる傾斜面62に形成され、この傾斜面62に密着した状態で加締部63が形成されている。これにより、揺動加締により発生する加工力の分力を減少させて内輪60が径方向外方に弾性変形するのを抑制することができるので、内輪60のフープ応力を低減させ、内輪60の耐久性の向上を図ることができる(例えば、特許文献2参照。)。   As a solution to these problems, a wheel bearing device as shown in FIG. 6 is known. In this wheel bearing device, an inclined surface 62 having an inclination angle θ3 of 101 to 179 degrees is gradually formed radially outward on the large end surface 61 of the inner ring 60 toward the inner side, and is in close contact with the inclined surface 62. Thus, a caulked portion 63 is formed. As a result, the component force of the processing force generated by the swing caulking can be reduced and the inner ring 60 can be prevented from being elastically deformed radially outward, so that the hoop stress of the inner ring 60 can be reduced and the inner ring 60 can be reduced. (For example, see Patent Document 2).

特許第3855315号公報Japanese Patent No. 3855315 特開2010−42763号公報JP 2010-42763 A

この内輪60では、製造工程等で大端面61と傾斜面62との交差角θ4が140.5〜179.5度と大きくなり、前述した内輪55に比べてこの部分のエッジによる打ち傷が発生するのを抑えることができるが、大きく開口した内輪60の傾斜面62に打ち傷が発生する確率が高くなる。これにより、打ち傷を起点とした遅れ破壊が発生する恐れが高くなるといった課題があった。   In the inner ring 60, the intersection angle θ4 between the large end surface 61 and the inclined surface 62 becomes as large as 140.5 to 179.5 degrees in the manufacturing process and the like, and the edge of this portion is damaged compared with the above-described inner ring 55. However, the probability that a dent will occur on the inclined surface 62 of the inner ring 60 that is greatly opened increases. As a result, there is a problem that the possibility of occurrence of delayed destruction starting from a strike increases.

本発明は、このような従来の問題に鑑みてなされたもので、内輪の大端面と面取り部との間のエッジ部の角度を小さく規制し、干渉物と衝突した際の応力を低減することで打ち傷が付き難い面取り形状に着目し、加締加工に伴って内輪にフープ応力が発生しても、打ち傷に起因する遅れ破壊の発生を抑制して耐久性の向上を図った車輪用軸受装置を提供することを目的とする。   SUMMARY OF THE INVENTION The present invention has been made in view of such a conventional problem, and restricts an angle of an edge portion between a large end surface of an inner ring and a chamfered portion to reduce a stress at the time of collision with an interfering object. Focusing on chamfered shapes that do not easily damage the wheel, even if hoop stress is generated in the inner ring due to crimping, the occurrence of delayed fracture due to the damage is suppressed and the durability of the wheel bearing device is improved. The purpose is to provide.

係る目的を達成すべく、本発明のうち請求項1に記載の発明は、内周に複列の外側転走面が一体に形成された外方部材と、一端部に車輪を取り付けるための車輪取付フランジを一体に有し、外周に軸方向に延びる小径段部が形成されたハブ輪、およびこのハブ輪の小径段部に圧入された少なくとも一つの内輪からなり、外周に前記複列の外側転走面に対向する複列の内側転走面が形成された内方部材と、前記複列の外側転走面と前記複列の内側転走面間に転動自在に収容された複列の転動体と、を備えた車輪用軸受装置において、前記内輪が、前記ハブ輪の小径段部の端部を径方向外方に塑性変形させて形成した加締部により軸方向に固定されると共に、前記内輪の大端面側の内径端部に面取り部が形成され、この面取り部が、円弧面と、この円弧面の接線から径方向外方に向って漸次インナー側に傾斜する傾斜面で構成され、前記面取り部の傾斜面の延長線と前記内輪の大端面とのなす角が20度以下に設定され、前記加締部が前記内輪の面取り部を包含し、前記内輪の大端面に密着した状態で形成されている。 In order to achieve the above object, an invention according to claim 1 of the present invention is directed to an outer member having a double-row outer rolling surface integrally formed on an inner periphery thereof, and a wheel for attaching a wheel to one end. A hub wheel having a mounting flange integrally formed with a small-diameter stepped portion extending in the axial direction on the outer periphery, and at least one inner ring press-fitted into the small-diameter stepped portion of the hub wheel; An inner member having a double row of inner rolling surfaces opposed to the rolling surface; and a double row rotatably housed between the outer rolling face of the double row and the inner rolling face of the double row. The inner ring is axially fixed by a caulking portion formed by plastically deforming the end of the small-diameter stepped portion of the hub wheel radially outward. At the same time, a chamfered portion is formed at the inner diameter end of the inner ring on the large end face side, and the chamfered portion is formed into an arcuate surface. Gradually is constituted by the inclined surface inclined inner side toward the tangent of the circular arc surface radially outward, setting the angle a of the large end face of the inner ring and the extended line of the inclined surface of the chamfer 20 degrees or less The caulking portion includes a chamfered portion of the inner ring, and is formed in a state of being in close contact with a large end surface of the inner ring.

このように、内周に複列の外側転走面が一体に形成された外方部材と、一端部に車輪を取り付けるための車輪取付フランジを一体に有し、外周に軸方向に延びる小径段部が形成されたハブ輪、およびこのハブ輪の小径段部に圧入された少なくとも一つの内輪からなり、外周に複列の外側転走面に対向する複列の内側転走面が形成された内方部材と、複列の外側転走面と複列の内側転走面間に転動自在に収容された複列の転動体と、を備えた第1乃至第3世代構造の車輪用軸受装置において、内輪が、ハブ輪の小径段部の端部を径方向外方に塑性変形させて形成した加締部により軸方向に固定されると共に、内輪の大端面側の内径端部に面取り部が形成され、この面取り部が、円弧面と、この円弧面の接線から径方向外方に向って漸次インナー側に傾斜する傾斜面で構成され、面取り部の傾斜面の延長線と内輪の大端面とのなす角が20度以下に設定され、加締部が内輪の面取り部を包含し、内輪の大端面に密着した状態で形成されているので、内輪の大端面と傾斜面との交差角が大きくなり、製造工程において、内輪同士や内輪が搬送設備等の外部の干渉物に衝突した場合、この部分のエッジによる打ち傷が発生するのを抑えることができる。 In this manner, the outer member having the double row of outer rolling surfaces integrally formed on the inner periphery and the wheel mounting flange for mounting the wheel at one end are integrally formed, and the small diameter step extending in the axial direction on the outer periphery. A hub wheel having a portion formed therein and at least one inner ring press-fitted into a small-diameter step portion of the hub wheel, and a double-row inner rolling surface opposed to a double-row outer rolling surface is formed on the outer periphery. First to third generation wheel bearings having an inner member, and double-row rolling elements rotatably accommodated between double-row outer rolling surfaces and double-row inner rolling surfaces. In the device, the inner ring is axially fixed by a caulking portion formed by plastically deforming the end of the small-diameter step portion of the hub wheel radially outward, and the inner ring is chamfered on the inner diameter end on the large end surface side of the inner ring. The chamfered portion is formed with an arc surface and an inner surface gradually extending radially outward from a tangent to the arc surface. Is composed of the inclined surface inclined, the angle a of the large end face of the extension and the inner ring of the inclined surface of the chamfered portion is set to 20 degrees or less, caulking portions include inner chamfers, the inner ring of the large Since it is formed in a state of being in close contact with the end surface, the intersection angle between the large end surface of the inner ring and the inclined surface increases, and in the manufacturing process, if the inner rings or the inner ring collide with an external interference object such as transfer equipment, this Occurrence of a flaw due to the edge of the portion can be suppressed.

好ましくは、請求項2に記載の発明のように、前記内輪の大端面と面取り部の傾斜面との交差部が滑らかに丸められていれば、バリが発生するのを防止することができると共に、この部分のエッジによる打ち傷が発生するのを抑えることができる。   Preferably, if the intersection between the large end surface of the inner race and the inclined surface of the chamfered portion is smoothly rounded, it is possible to prevent the occurrence of burrs. In addition, it is possible to suppress the occurrence of damage due to the edge of this portion.

本発明に係る車輪用軸受装置は、内周に複列の外側転走面が一体に形成された外方部材と、一端部に車輪を取り付けるための車輪取付フランジを一体に有し、外周に軸方向に延びる小径段部が形成されたハブ輪、およびこのハブ輪の小径段部に圧入された少なくとも一つの内輪からなり、外周に前記複列の外側転走面に対向する複列の内側転走面が形成された内方部材と、前記複列の外側転走面と前記複列の内側転走面間に転動自在に収容された複列の転動体と、を備えた車輪用軸受装置において、前記内輪が、前記ハブ輪の小径段部の端部を径方向外方に塑性変形させて形成した加締部により軸方向に固定されると共に、前記内輪の大端面側の内径端部に面取り部が形成され、この面取り部が、円弧面と、この円弧面の接線から径方向外方に向って漸次インナー側に傾斜する傾斜面で構成され、前記面取り部の傾斜面の延長線と前記内輪の大端面とのなす角が20度以下に設定され、前記加締部が前記内輪の面取り部を包含し、前記内輪の大端面に密着した状態で形成されているので、内輪の大端面と傾斜面との交差角が大きくなり、製造工程において、内輪同士や内輪が搬送設備等の外部の干渉物に衝突した場合、この部分のエッジによる打ち傷が発生するのを抑えることができる。 The wheel bearing device according to the present invention has an outer member integrally formed with a double-row outer rolling surface on the inner periphery, and a wheel mounting flange for mounting a wheel at one end, and an outer periphery integrally formed on the outer periphery. A hub wheel formed with a small-diameter stepped portion extending in the axial direction, and at least one inner ring press-fitted into the small-diameter stepped portion of the hub wheel; For a wheel comprising: an inner member having a rolling surface formed thereon; and a double-row rolling element rotatably accommodated between the outer rolling surface of the double row and the inner rolling surface of the double row. In the bearing device, the inner ring is axially fixed by a caulking portion formed by plastically deforming the end of the small-diameter step portion of the hub wheel radially outward, and the inner diameter of the inner ring on the large end face side of the inner ring. A chamfer is formed at the end, and the chamfer is radially outward from the arc surface and a tangent to the arc surface. Towards is gradually composed inclined surface inclined inner side, wherein the angle a of the large end face of the extension and the inner ring of the inclined surface of the chamfered portion is set below 20 degrees, the caulking portion of the inner ring Including the chamfered portion, since it is formed in a state of being in close contact with the large end surface of the inner ring, the intersection angle between the large end surface of the inner ring and the inclined surface becomes large, and in the manufacturing process, the inner rings and the inner ring are used for transport equipment and the like. When it collides with an external interference object, it is possible to suppress the occurrence of a flaw due to the edge of this portion.

本発明に係る車輪用軸受装置の第1の実施形態を示す縦断面図である。It is a longitudinal section showing a 1st embodiment of a bearing device for wheels concerning the present invention. (a)は、図1の加締部を示す要部拡大図、(b)は、(a)の内輪の面取り部を示す要部拡大図である。FIG. 2A is an enlarged view of a main part showing a caulking part in FIG. 1, and FIG. 2B is an enlarged view of a main part showing a chamfered part of an inner ring in FIG. 本発明に係る車輪用軸受装置の第2の実施形態を示す縦断面図である。It is a longitudinal section showing a 2nd embodiment of the bearing device for wheels concerning the present invention. 図3の車輪用軸受装置の変形例を示す縦断面図である。It is a longitudinal cross-sectional view which shows the modification of the bearing device for wheels of FIG. 従来の車輪用軸受装置を示す縦断面図である。It is a longitudinal section showing the conventional wheel bearing device. 他の従来の車輪用軸受装置を示す縦断面図である。It is a longitudinal section showing other conventional wheel bearing devices.

外周にナックルに取り付けられるための車体取付フランジを一体に有し、内周に複列の外側転走面が一体に形成された外方部材と、一端部に車輪を取り付けるための車輪取付フランジを一体に有し、外周に前記複列の外側転走面の一方に対向する内側転走面と、この内側転走面から軸方向に延びる小径段部が形成されたハブ輪、およびこのハブ輪の小径段部に圧入され、外周に前記複列の外側転走面の他方に対向する内側転走面が形成された内輪からなる内方部材と、この内方部材と前記外方部材の両転走面間に保持器を介して転動自在に収容された複列の転動体と、を備え、前記小径段部の端部を径方向外方に塑性変形させて形成した加締部により前記内輪が前記ハブ輪に対して軸方向に固定された車輪用軸受装置において、前記内輪の大端面側の内径端部に面取り部が形成され、この面取り部が、円弧面と、この円弧面の接線から径方向外方に向って漸次インナー側に傾斜する傾斜面で構成され、前記面取り部の傾斜面の傾斜角が20度以下に設定されると共に、前記内輪の大端面と面取り部の傾斜面との交差部が滑らかに丸められている。   An outer member integrally having a vehicle body mounting flange for being attached to a knuckle on an outer periphery, a double row outer rolling surface being integrally formed on an inner periphery, and a wheel mounting flange for attaching a wheel to one end. A hub wheel integrally formed and formed on its outer periphery with an inner rolling surface facing one of the outer rows of the double row, a small-diameter step extending axially from the inner rolling surface, and the hub wheel An inner member comprising an inner ring having an inner race surface formed by press-fitting into a small-diameter step portion and having an inner race surface facing the other of the outer race surfaces in the double row on the outer periphery, and both the inner member and the outer member. A double-row rolling element rotatably accommodated between the rolling surfaces via a retainer, and a caulking portion formed by plastically deforming the end of the small-diameter step portion radially outward. A wheel bearing device in which the inner ring is axially fixed to the hub wheel, A chamfered portion is formed at the inner diameter end portion on the surface side, and the chamfered portion is constituted by an arcuate surface and an inclined surface gradually inclined radially outward from a tangent to the arcuate surface toward the inner side, wherein the chamfered portion is formed. The inclination angle of the inclined surface is set to 20 degrees or less, and the intersection between the large end surface of the inner ring and the inclined surface of the chamfered portion is smoothly rounded.

以下、本発明の実施の形態を図面に基づいて詳細に説明する。
図1は、本発明に係る車輪用軸受装置の第1の実施形態を示す縦断面図、図2(a)は、図1の加締部を示す要部拡大図、(b)は、(a)の内輪の面取り部を示す要部拡大図である。なお、以下の説明では、車両に組み付けた状態で車両の外側寄りとなる側をアウター側(図1の左側)、中央寄り側をインナー側(図1の右側)という。
Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.
FIG. 1 is a longitudinal sectional view showing a first embodiment of a wheel bearing device according to the present invention, FIG. 2 (a) is an enlarged view of a main part showing a caulking portion of FIG. 1, and FIG. It is a principal part enlarged view which shows the chamfered part of the inner ring of a). In the following description, a side closer to the outside of the vehicle when assembled to the vehicle is referred to as an outer side (left side in FIG. 1), and a side closer to the center is referred to as an inner side (right side in FIG. 1).

図1に示す車輪用軸受装置は従動輪側の第3世代構造をなし、内方部材1と外方部材2、および両部材1、2間に転動自在に収容された複列の転動体(ボール)3、3とを備えている。内方部材1は、ハブ輪4と、このハブ輪4に所定のシメシロを介して圧入された内輪5とからなる。   The wheel bearing device shown in FIG. 1 has a third-generation structure on the driven wheel side, and has an inner member 1 and an outer member 2 and a double-row rolling element rotatably accommodated between the two members 1 and 2. (Balls) 3 and 3. The inner member 1 includes a hub wheel 4 and an inner wheel 5 press-fitted into the hub wheel 4 via a predetermined shim.

ハブ輪4は、アウター側の端部に車輪(図示せず)を取り付けるための車輪取付フランジ6を一体に有し、この車輪取付フランジ6の円周等配位置に車輪を固定するためのハブボルト6aが植設されている。また、ハブ輪4の外周には一方(アウター側)の断面が円弧状の内側転走面4aと、この内側転走面4aから肩部4cを介して軸方向に延びる軸状の小径段部4bが形成されている。そして、外周に他方(インナー側)の円弧状の内側転走面5aが形成された内輪5が、その小端面(正面側端面)5cをハブ輪4の肩部4cに突き当てた状態で小径段部4bに圧入されている。この内輪5は、ハブ輪4の小径段部4bの端部を径方向外方に塑性変形させて形成した加締部7によって所定の軸受予圧が付与された状態で軸方向に固定されている。   The hub wheel 4 integrally has a wheel mounting flange 6 for mounting a wheel (not shown) at an end on the outer side, and a hub bolt for fixing the wheel at a circumferentially equidistant position of the wheel mounting flange 6. 6a is planted. On the outer periphery of the hub wheel 4, one (outer side) inner rolling surface 4a having an arc-shaped cross section and a small axial step portion extending in the axial direction from the inner rolling surface 4a via a shoulder 4c. 4b is formed. The inner ring 5 having the other (inner side) arcuate inner rolling surface 5a formed on the outer periphery has a small diameter with its small end surface (front end surface) 5c abutting against the shoulder 4c of the hub wheel 4. It is press-fitted into the step 4b. The inner ring 5 is fixed in the axial direction while a predetermined bearing preload is applied by a caulking portion 7 formed by plastically deforming the end of the small-diameter step portion 4b of the hub wheel 4 radially outward. .

外方部材2は、外周にナックル(図示せず)に取り付けるための車体取付フランジ2bを一体に有し、内周に前記内方部材1の内側転走面4a、5aに対向する断面が円弧状の複列の外側転走面2a、2aが一体に形成されている。そして、それぞれの転走面2a、4aと2a、5a間に複列の転動体3、3が収容され、保持器8、8によりこれら複列の転動体3、3が転動自在に保持されている。   The outer member 2 integrally has a vehicle body mounting flange 2b for mounting to a knuckle (not shown) on the outer periphery, and has a circular cross section facing the inner rolling surfaces 4a, 5a of the inner member 1 on the inner periphery. The arcuate double rows of outer rolling surfaces 2a, 2a are integrally formed. Double rows of rolling elements 3, 3 are accommodated between the rolling surfaces 2a, 4a and 2a, 5a, and these double rows of rolling elements 3, 3 are held by the retainers 8, 8 so as to roll freely. ing.

また、外方部材2と内方部材1との間に形成される環状空間の開口部にはシール9、10が装着され、軸受内部に封入された潤滑グリースの漏洩と、外部から雨水やダスト等が軸受内部に侵入するのを防止している。なお、ここでは、転動体3をボールとした複列アンギュラ玉軸受で構成された車輪用軸受装置を例示したが、これに限らず転動体に円すいころを使用した複列円すいころ軸受で構成されたものであっても良い。   Further, seals 9 and 10 are attached to openings of an annular space formed between the outer member 2 and the inner member 1, and leakage of lubricating grease sealed in the bearing and rainwater or dust from the outside. Are prevented from entering the inside of the bearing. Here, a wheel bearing device constituted by a double-row angular contact ball bearing using the rolling element 3 as a ball is exemplified, but the present invention is not limited to this, and is constituted by a double-row tapered roller bearing using a tapered roller for the rolling element. May be used.

ハブ輪4はS53C等の炭素0.40〜0.80重量%を含む中高炭素鋼で形成され、アウター側の内側転走面4aをはじめ、シール9のシールランド部となる車輪取付フランジ6のインナー側の基部6bから小径段部4bに亙り高周波焼入れによって表面硬さを50〜64HRCの範囲に硬化処理されている。なお、加締部7は、鍛造後の素材表面硬さの未焼入れ部とされている。   The hub wheel 4 is formed of a medium-high carbon steel containing 0.40 to 0.80% by weight of carbon such as S53C, and includes the inner rolling surface 4a on the outer side and the wheel mounting flange 6 serving as a seal land portion of the seal 9. From the inner base 6b to the small diameter step 4b, the surface hardness is hardened by induction hardening so that the surface hardness is in the range of 50 to 64 HRC. The caulked portion 7 is an unquenched portion having a material surface hardness after forging.

一方、内輪5はSUJ2等の高炭素クロム軸受鋼からなり、ズブ焼入れにより芯部まで58〜64HRCの範囲で硬化処理されている。また、転動体3はSUJ2等の高炭素クロム軸受鋼からなり、ズブ焼入れにより芯部まで62〜67HRCの範囲で硬化処理されている。また、外方部材2は、前記ハブ輪4と同様、S53C等の炭素0.40〜0.80重量%を含む中高炭素鋼で形成され、少なくとも複列の外側転走面2a、2aが高周波焼入れによって表面硬さを58〜64HRCの範囲に硬化処理されている。   On the other hand, the inner ring 5 is made of high carbon chromium bearing steel such as SUJ2, and has been hardened to the core by subbing quenching in the range of 58 to 64 HRC. The rolling elements 3 are made of high carbon chromium bearing steel such as SUJ2, and have been hardened up to the core portion by hardening in the range of 62 to 67 HRC by quenching. Similarly to the hub wheel 4, the outer member 2 is made of medium-high carbon steel containing 0.40 to 0.80% by weight of carbon such as S53C, and at least the double-row outer rolling surfaces 2a, 2a The surface hardness is hardened by quenching to a range of 58 to 64 HRC.

本実施形態では、シール9、10のうちアウター側のシール9は、外方部材2のアウター側端部の内周に所定のシメシロを介して圧入された芯金11と、この芯金11に加硫接着等で一体に接合されたシール部材12とからなる一体型のシールで構成されている。芯金11は、防錆処理された冷間圧延鋼板(JIS規格のSPCC系等)をプレス加工にて形成されている。   In the present embodiment, the outer seal 9 of the seals 9 and 10 includes a core metal 11 press-fitted into the inner periphery of the outer end of the outer member 2 via a predetermined shim, and It is composed of an integral seal composed of a seal member 12 integrally joined by vulcanization bonding or the like. The core metal 11 is formed by pressing a rust-proof cold-rolled steel plate (such as JIS standard SPCC).

一方、シール部材12はNBR(アクリロニトリル−ブタジエンゴム)等の合成ゴムからなり、加硫接着によって芯金11に一体に接合されている。このシール部材12は、径方向外方に傾斜して形成された一対のサイドリップ12a、12bと、軸受内方側に傾斜して形成されたグリースリップ12cを有している。車輪取付フランジ6のインナー側の基部6bは断面が円弧状の曲面に形成され、この基部6bにサイドリップ12a、12bとグリースリップ12cが所定のシメシロをもって摺接されている。   On the other hand, the seal member 12 is made of synthetic rubber such as NBR (acrylonitrile-butadiene rubber), and is integrally joined to the core metal 11 by vulcanization adhesion. The seal member 12 has a pair of side lips 12a and 12b formed to be inclined outward in the radial direction, and a grease slip 12c formed to be inclined toward the inside of the bearing. A base 6b on the inner side of the wheel mounting flange 6 is formed in a curved surface having an arc-shaped cross section, and the side lips 12a and 12b and the grease slip 12c are slidably contacted with the base 6b with a predetermined shim.

なお、シール部材12の材質としては、例示したNBR以外にも、例えば、耐熱性に優れたHNBR(水素化アクリロニトリル・ブタジエンゴム)、EPDM(エチレンプロピレンゴム)等をはじめ、耐熱性、耐薬品性に優れたACM(ポリアクリルゴム)、FKM(フッ素ゴム)、あるいはシリコンゴム等を例示することができる。   The material of the seal member 12 is not limited to NBR, but includes, for example, HNBR (hydrogenated acrylonitrile / butadiene rubber) and EPDM (ethylene propylene rubber), which are excellent in heat resistance, as well as heat resistance and chemical resistance. ACM (polyacryl rubber), FKM (fluoro rubber), silicon rubber, or the like, which is excellent in water resistance, can be exemplified.

また、インナー側のシール10は、図2(a)に拡大して示すように、互いに対向配置された環状のシール板13とスリンガ14とからなる、所謂パックシールで構成されている。シール板13は外方部材2に装着された芯金15と、この芯金15に加硫接着により一体に接合されたシール部材16とからなる。芯金15は、オーステナイト系ステンレス鋼板(JIS規格のSUS304系等)や防錆処理された冷間圧延鋼板等の防錆能を有する鋼板からプレス加工にて断面略L字状に形成されている。シール部材16は、NBR等の合成ゴムからなり、径方向外方に傾斜して延びるサイドリップ16aと、二股状に形成されたグリースリップ16bと中間リップ16cとを有している。   2A, the inner side seal 10 is a so-called pack seal composed of an annular seal plate 13 and a slinger 14, which are arranged to face each other. The seal plate 13 includes a core 15 mounted on the outer member 2 and a seal member 16 integrally joined to the core 15 by vulcanization. The metal core 15 is formed in a substantially L-shaped cross-section by press working from a steel plate having rust-preventing ability such as an austenitic stainless steel plate (such as SUS304 of JIS standard) or a rust-proof cold-rolled steel plate. . The seal member 16 is made of synthetic rubber such as NBR, and has a side lip 16a extending obliquely outward in the radial direction, a grease slip 16b and a middle lip 16c formed in a forked shape.

一方、スリンガ14はオーステナイト系ステンレス鋼板や防錆処理された冷間圧延鋼板等の防錆能を有する鋼板からプレス加工にて断面略L字状に形成され、内輪5の外径に圧入される円筒部14aと、この円筒部14aから径方向外方に延びる立板部14bとを備えている。そして、シール部材16のサイドリップ16aが立板部14bのアウター側の側面に所定の軸方向シメシロを持って摺接されると共に、グリースリップ16bと中間リップ16cが円筒部14aに所定の径方向シメシロを介して摺接されている。さらに、スリンガ14の立板部14bは、シール板13と僅かな径方向すきまを介して対峙され、ラビリンスシールが構成されている。   On the other hand, the slinger 14 is formed into a substantially L-shaped cross-section by press working from a steel plate having rust-preventive properties such as an austenitic stainless steel plate or a rust-proofed cold-rolled steel plate, and is pressed into the outer diameter of the inner ring 5. It has a cylindrical portion 14a and an upright portion 14b extending radially outward from the cylindrical portion 14a. Then, the side lip 16a of the seal member 16 is slid with the outer side surface of the standing plate portion 14b with a predetermined axial squeeze, and the grease slip 16b and the intermediate lip 16c are brought into contact with the cylindrical portion 14a in a predetermined radial direction. It is slid in contact via a shimeshiro. Further, the upright plate portion 14b of the slinger 14 is opposed to the seal plate 13 via a slight radial clearance to form a labyrinth seal.

ここで、内輪5のインナー側の内径端部、すなわち、大端面(背面側端面)17側の内径端部に面取り部18が形成されている。この面取り部18は、図2(b)に拡大して示すように、所定の曲率半径r1からなる円弧面19と、この円弧面19の接線から径方向外方に向って漸次インナー側に傾斜する所定の傾斜角α1からなる円錐凹面状の傾斜面20で構成されている。そして、この面取り部18を包含して大端面17に密着した状態で加締部7が形成されている。   Here, a chamfered portion 18 is formed at the inner diameter end on the inner side of the inner ring 5, that is, at the inner diameter end on the large end face (rear end face) 17 side. As shown in FIG. 2B, the chamfered portion 18 has an arc surface 19 having a predetermined radius of curvature r1 and gradually inclines radially outward from a tangent line of the arc surface 19 toward the inner side. And a conical concave inclined surface 20 having a predetermined inclination angle α1. The caulked portion 7 is formed so as to include the chamfered portion 18 and to be in close contact with the large end surface 17.

本実施形態では、面取り部18の円弧面19の曲率半径r1は1.5mmに設定されると共に、面取り部18の軸方向寸法L1は1.0mm、径方向寸法L2は2.0mmに設定されている。また、面取り部18の傾斜面20の傾斜角α1は20度以下に設定されている。これにより、内輪5の大端面17と傾斜面20との交差角α2が160度以上と大きくなり、製造工程において、内輪5同士や内輪5が搬送設備等の外部の干渉物に衝突した場合、この部分のエッジによる打ち傷が発生するのを抑えることができる。さらに、加締加工時に内輪5が径方向外方に弾性変形するのを抑制でき、内輪5のフープ応力を低減させることができると共に、加締加工に伴って内輪5にフープ応力が発生しても、打ち傷に起因する遅れ破壊の発生を抑制して耐久性の向上を図った車輪用軸受装置を提供することができる。   In the present embodiment, the radius of curvature r1 of the arc surface 19 of the chamfered portion 18 is set to 1.5 mm, the axial dimension L1 of the chamfered portion 18 is set to 1.0 mm, and the radial dimension L2 is set to 2.0 mm. ing. The inclination angle α1 of the inclined surface 20 of the chamfered portion 18 is set to 20 degrees or less. Thereby, the intersection angle α2 between the large end face 17 of the inner ring 5 and the inclined surface 20 becomes as large as 160 degrees or more, and in the manufacturing process, when the inner rings 5 or the inner ring 5 collide with an external interference object such as a transport facility, Occurrence of a flaw due to the edge of this portion can be suppressed. Further, the inner ring 5 can be prevented from being elastically deformed radially outward during the crimping process, so that the hoop stress of the inner ring 5 can be reduced, and the hoop stress is generated in the inner ring 5 with the crimping process. In addition, it is possible to provide a wheel bearing device in which the occurrence of delayed destruction due to a dent is suppressed and durability is improved.

また、内輪5の面取り部18が旋削加工によって形成され、熱処理後に小端面5cと大端面17が研削加工によって形成されている。この研削加工によって大端面17と面取り部18の傾斜面20との交差部が切削加工あるいはペーパラップ等によってその交差部(エッジ部)が滑らかに丸められている。これにより、バリが発生するのを防止することができると共に、エッジによる打ち傷が発生するのを抑えることができる。   The chamfered portion 18 of the inner race 5 is formed by turning, and the small end face 5c and the large end face 17 are formed by grinding after heat treatment. The intersection between the large end surface 17 and the inclined surface 20 of the chamfered portion 18 is smoothly rounded by cutting or paper wrapping by this grinding. Thus, it is possible to prevent the occurrence of burrs and to suppress the occurrence of nicks due to edges.

なお、この種の車輪用軸受装置では、路面上の苛酷な外部環境に曝された状態で使用され、泥水を被ることも頻繁にある。さらに、沿岸地においては塩水が振りかかり、また寒冷地では凍結防止剤が撒かれることがあって、その凍結防止剤中の塩分を含む泥水が振りかかる。特に内輪5は、鋼材素地のままで露出しているため、塩泥水が振りかかると塩害による腐食が生じる恐れがある。このような状況下でこの部位の腐食が進展すると、環境下に存在する拡散性水素が内輪5の組織内に侵入して水素脆化を招くことになり金属粒界が破壊する遅れ破壊が発生する可能性があり好ましくない。   It should be noted that this type of wheel bearing device is used in a state of being exposed to a severe external environment on a road surface, and is often subjected to muddy water. Further, in coastal areas, salt water is sprinkled, and in cold regions, an anti-freezing agent may be sprayed, and muddy water containing salt in the anti-freezing agent is sprinkled. In particular, since the inner ring 5 is exposed as it is as a steel material base, there is a possibility that corrosion due to salt damage may occur if salt mud is sprayed. In such a situation, if the corrosion of this portion progresses, diffusible hydrogen existing in the environment penetrates into the structure of the inner ring 5 to cause hydrogen embrittlement, and delayed fracture occurs in which metal grain boundaries are broken. It is not preferable because it may be caused.

本発明に係る車輪用軸受装置では、加締部7が面取り部18を包含して大端面17に密着した状態で形成されているので、内輪5の面取り部18が露出しないため、外部からの雨水やダスト等が内輪5の面取り部18と加締部7との接合面に浸入するのを防止すると共に、フープ応力が発生する内輪5の面取り部18に、打ち傷だけでなく塩害による腐食が生じるのを防止して遅れ破壊が発生することを防止することができる。   In the wheel bearing device according to the present invention, since the caulking portion 7 is formed in a state in which it includes the chamfered portion 18 and is in close contact with the large end surface 17, the chamfered portion 18 of the inner ring 5 is not exposed. In addition to preventing rainwater and dust from entering the joint surface between the chamfered portion 18 and the caulked portion 7 of the inner ring 5, the chamfered portion 18 of the inner ring 5 where hoop stress is generated is not only damaged by bruises but also corroded by salt damage. Thus, it is possible to prevent the occurrence of delayed destruction.

図3は、本発明に係る車輪用軸受装置の第2の実施形態を示す縦断面図、図4は、図3の車輪用軸受装置の変形例を示す縦断面図である。なお、この実施形態は前述した第1の実施形態(図1)と基本的にはハブ輪と軸受部の構成が異なるだけで、その他前述した実施形態と同一部品同一部位あるいは同一機能を有する部品、部位には同じ符号を付して詳細な説明を省略する。   FIG. 3 is a longitudinal sectional view showing a second embodiment of the wheel bearing device according to the present invention, and FIG. 4 is a longitudinal sectional view showing a modification of the wheel bearing device of FIG. This embodiment is basically different from the above-described first embodiment (FIG. 1) only in the configuration of the hub ring and the bearing portion, and other components having the same parts and the same functions as those of the above-described embodiment. , Parts are denoted by the same reference numerals, and detailed description is omitted.

図3に示す車輪用軸受装置は駆動輪側の第2世代構造をなし、ハブ輪21と、このハブ輪21に装着された車輪用軸受22とを備えている。ハブ輪21は、アウター側の端部に車輪取付フランジ6を有し、外周にこの車輪取付フランジ6から肩部21aを介して軸方向に延びる小径段部21bが形成され、内周にトルク伝達用のセレーション(またはスプライン)21cが形成されている。そして、小径段部21bに車輪用軸受22が所定のシメシロを介して圧入され、小径段部21bの端部を塑性変形させて形成した加締部7によって軸受予圧が付与された状態で軸方向に固定されている。ハブ輪21はS53C等の炭素0.40〜0.80重量%を含む中高炭素鋼で形成され、肩部21aから小径段部21bに亙って高周波焼入れによって表面硬さを50〜64HRCの範囲に硬化処理が施されている。   The wheel bearing device shown in FIG. 3 has a second-generation structure on the drive wheel side, and includes a hub wheel 21 and a wheel bearing 22 mounted on the hub wheel 21. The hub wheel 21 has a wheel mounting flange 6 at an end on the outer side, a small-diameter stepped portion 21b extending in the axial direction from the wheel mounting flange 6 via a shoulder 21a is formed on the outer periphery, and torque is transmitted on the inner periphery. Serrations (or splines) 21c are formed. Then, the wheel bearing 22 is press-fitted into the small-diameter step portion 21b via a predetermined shimeshiro, and the bearing preload is applied by the caulking portion 7 formed by plastically deforming the end of the small-diameter step portion 21b in the axial direction. It is fixed to. The hub wheel 21 is made of medium-high carbon steel containing 0.40 to 0.80% by weight of carbon such as S53C, and has a surface hardness in the range of 50 to 64 HRC by induction hardening from the shoulder 21a to the small diameter step 21b. Has been subjected to a curing treatment.

車輪用軸受22は、外周に車体取付フランジ2bを一体に有し、内周に複列の外側転走面2a、2aが一体に形成された外方部材2と、外周に複列の外側転走面2a、2aに対向する内側転走面5aがそれぞれ形成された内輪23、5と、両転走面間に保持器8、8を介して転動自在に収容された複列の転動体3、3と、外方部材2と内輪23、5との間に形成される環状空間の開口部に装着されたシール10、10とを備えている。内輪23はSUJ2等の高炭素クロム軸受鋼からなり、ズブ焼入れによって芯部まで58〜64HRCの範囲に硬化処理されている。   The wheel bearing 22 has a body mounting flange 2b integrally formed on the outer periphery, an outer member 2 integrally formed with multiple rows of outer rolling surfaces 2a, 2a formed on the inner circumference, and a double row of outer races formed on the outer circumference. Inner races 23, 5 formed with inner rolling surfaces 5a opposed to running surfaces 2a, 2a, respectively, and double-row rolling elements rotatably accommodated between both rolling surfaces via retainers 8, 8. 3 and 3 and seals 10 and 10 attached to openings of an annular space formed between the outer member 2 and the inner rings 23 and 5. The inner ring 23 is made of a high carbon chromium bearing steel such as SUJ2, and is hardened to 58 to 64 HRC up to the core by hardening.

本実施形態では、一対の内輪23、5のうち、アウター側の内輪23の大端面側の面取り部23aが、インナー側の内輪5の面取り部18よりも大きく形成されている。これにより、ハブ輪21の肩部21aと小径段部21bとの隅部21dの面取りを大きく設定することができ、大きなモーメント荷重が車輪取付フランジ6に負荷されても応力集中を緩和することができ、ハブ輪21の強度・耐久性を向上させることができる。   In the present embodiment, of the pair of inner races 23, 5, the chamfered portion 23a on the large end face side of the inner race 23 on the outer side is formed larger than the chamfered portion 18 on the inner race 5 on the inner side. Thereby, the chamfer of the corner 21d between the shoulder 21a and the small diameter step 21b of the hub wheel 21 can be set large, and stress concentration can be reduced even when a large moment load is applied to the wheel mounting flange 6. As a result, the strength and durability of the hub wheel 21 can be improved.

ここで、前述した実施形態と同様、インナー側の内輪5の面取り部18が、円弧面19と、この円弧面18の接線から径方向外方に向って漸次インナー側に傾斜する傾斜面20で構成され、加締部7とハブ輪21の肩部21aとの間で、一対の内輪23、5が挟持された状態でハブ輪21に固定されている。これにより、揺動加締によりインナー側の内輪5が径方向外方に弾性変形するのを抑制でき、内輪5のフープ応力を低減させることができると共に、加締加工に伴って内輪5にフープ応力が発生しても、打ち傷に起因する遅れ破壊の発生を抑制して耐久性の向上を図ることができる。   Here, similarly to the above-described embodiment, the chamfered portion 18 of the inner ring 5 on the inner side is formed by an arc surface 19 and an inclined surface 20 which is gradually inclined radially outward from a tangent to the arc surface 18 toward the inner side. The pair of inner rings 23 and 5 are fixed to the hub wheel 21 in a state where the pair of inner rings 23 and 5 are sandwiched between the caulking portion 7 and the shoulder 21a of the hub wheel 21. Thereby, it is possible to suppress the inner ring 5 on the inner side from being elastically deformed radially outward due to the rocking and crimping, to reduce the hoop stress of the inner ring 5, and to add the hoop to the inner ring 5 with the crimping process. Even if stress is generated, it is possible to suppress the occurrence of delayed destruction due to a dent and improve durability.

図4に示す車輪用軸受装置は、前述した車輪用軸受装置(図3)の変形例で、基本的には車輪用軸受の一部の構成だけが異なる。なお、その他前述した実施形態と同一部品同一部位あるいは同一機能を有する部品、部位には同じ符号を付して詳細な説明を省略する。   The bearing device for a wheel shown in FIG. 4 is a modified example of the bearing device for a wheel (FIG. 3) described above, and basically differs only in a part of the configuration of the bearing for a wheel. In addition, the same parts and parts having the same functions as those of the above-described embodiment are denoted by the same reference numerals, and detailed description thereof will be omitted.

この車輪用軸受装置は駆動輪側の第1世代構造をなし、ハブ輪21と、このハブ輪21に装着される車輪用軸受24とを備えている。車輪用軸受24は、内周に複列の外側転走面2a、2aが一体に形成された外方部材25と、外周に複列の外側転走面2a、2aに対向する内側転走面5aがそれぞれ形成された内輪23、5と、両転走面間に保持器8、8を介して転動自在に収容された複列の転動体3、3と、外方部材25と内輪23、5との間に形成される環状空間の開口部に装着されたシール10、10とを備えている。   This wheel bearing device has a first-generation structure on the driving wheel side, and includes a hub wheel 21 and a wheel bearing 24 mounted on the hub wheel 21. The wheel bearing 24 includes an outer member 25 having a double row of outer rolling surfaces 2a, 2a integrally formed on the inner periphery, and an inner rolling surface facing the double row of outer rolling surfaces 2a, 2a on the outer periphery. Inner races 23, 5 each formed with 5a; double-row rolling elements 3, 3 rotatably accommodated between both rolling surfaces via retainers 8, 8; outer member 25 and inner race 23 5 and seals 10 and 10 attached to the opening of the annular space formed between the seals 10 and 5.

外方部材25は、外周に車体取付フランジはなく、ナックル(図示せず)に直接嵌合される。この外方部材25はSUJ2等の高炭素クロム鋼で形成され、ズブ焼入れによって芯部まで58〜64HRCの範囲に硬化処理されている。   The outer member 25 has no vehicle body mounting flange on the outer periphery and is directly fitted to a knuckle (not shown). The outer member 25 is formed of a high carbon chromium steel such as SUJ2, and is hardened to a core portion in the range of 58 to 64 HRC by subbing quenching.

ここで、本実施形態でも、前述した実施形態と同様、インナー側の内輪5の面取り部18が、円弧面19と、この円弧面19の接線から径方向外方に向って漸次インナー側に傾斜する傾斜面20で構成され、内輪5の面取り部18を包含し、大端面17に密着した状態で揺動加締されている。これにより、揺動加締によりインナー側の内輪5が径方向外方に弾性変形するのを抑制でき、内輪5のフープ応力を低減させることができると共に、加締加工に伴って内輪5にフープ応力が発生しても、打ち傷に起因する遅れ破壊の発生を抑制して耐久性の向上を図ることができる。   Here, also in the present embodiment, similarly to the above-described embodiment, the chamfered portion 18 of the inner ring 5 on the inner side is gradually inclined toward the inner side radially outward from the arc surface 19 and the tangent to the arc surface 19. It includes a chamfered portion 18 of the inner race 5, and is rocked and swaged in a state of being in close contact with the large end surface 17. Thereby, it is possible to suppress the inner ring 5 on the inner side from being elastically deformed radially outward due to the rocking and crimping, to reduce the hoop stress of the inner ring 5, and to add the hoop to the inner ring 5 with the crimping process. Even if stress is generated, it is possible to suppress the occurrence of delayed destruction due to a dent and improve durability.

以上、本発明の実施の形態について説明を行ったが、本発明はこうした実施の形態に何等限定されるものではなく、あくまで例示であって、本発明の要旨を逸脱しない範囲内において、さらに種々なる形態で実施し得ることは勿論のことであり、本発明の範囲は、特許請求の範囲の記載によって示され、さらに特許請求の範囲に記載の均等の意味、および範囲内のすべての変更を含む。   As described above, the embodiments of the present invention have been described. However, the present invention is not limited to these embodiments at all, but is merely an example, and may be variously modified without departing from the gist of the present invention. It goes without saying that the scope of the present invention is indicated by the description of the claims, and furthermore, the equivalent meaning described in the claims, and all the changes within the scope are described. Including.

本発明に係る車輪用軸受装置は、ハブ輪の小径段部に内輪が圧入され、小径段部の端部を塑性変形させて形成した加締部によって内輪が軸方向に固定された第1世代乃至第3世代のセルフリテイン構造の車輪用軸受装置に適用できる。   The wheel bearing device according to the present invention is a first generation in which an inner ring is press-fitted into a small-diameter step portion of a hub wheel, and the inner ring is axially fixed by a caulking portion formed by plastically deforming the end of the small-diameter step portion. The present invention can be applied to a third-generation self-retained wheel bearing device.

1 内方部材
2、25 外方部材
2a 外側転走面
2b 車体取付フランジ
3 転動体
4、21 ハブ輪
4a、5a 内側転走面
4b、21b 小径段部
4c、21a 肩部
5、23 内輪
5c 小端面
6 車輪取付フランジ
6a ハブボルト
6b 車輪取付フランジのインナー側の基部
7 加締部
8 保持器
9、10 シール
11、15 芯金
12、16 シール部材
12a、12b、16a サイドリップ
12c、16b グリースリップ
13 シール板
14 スリンガ
14a 円筒部
14b 立板部
16c 中間リップ
17 内輪の大端面
18、23a 面取り部
19 円弧面
20 傾斜面
21c セレーション
21d 隅部
22、24 車輪用軸受
51 内方部材
52 外方部材
52a 外側転走面
52b 車体取付フランジ
53 ボール
54 ハブ輪
54a、55a 内側転走面
54b 小径段部
55、60 内輪
55b、61 内輪の大端面
56 車輪取付フランジ
56a ハブボルト
57、63 加締部
58 保持器
59、62 傾斜面
L1 面取り部の軸方向寸法
L2 面取り部の径方向寸法
r1 円弧面の曲率半径
α1 傾斜面の傾斜角
α2 内輪の大端面と傾斜面との交差角
θ1、θ3 傾斜面の傾斜角
θ2、θ4 内輪の大端面と傾斜面との交差角
Reference Signs List 1 inner member 2, 25 outer member 2a outer rolling surface 2b body mounting flange 3 rolling element 4, 21 hub wheel 4a, 5a inner rolling surface 4b, 21b small-diameter step portion 4c, 21a shoulder portion 5, 23 inner ring 5c Small end face 6 Wheel mounting flange 6a Hub bolt 6b Inner base 7 of wheel mounting flange Caulking section 8 Cage 9, 10 Seal 11, 15 Core metal 12, 16 Seal member 12a, 12b, 16a Side lip 12c, 16b Grease slip Reference Signs List 13 seal plate 14 slinger 14a cylindrical portion 14b upright plate portion 16c intermediate lip 17 large end surface 18, 23a of inner ring chamfered portion 19 arc surface 20 inclined surface 21c serration 21d corner portion 22, 24 wheel bearing 51 inner member 52 outer member 52a Outer rolling surface 52b Body mounting flange 53 Ball 54 Hub wheel 54a, 55a Inner rolling surface 54b Small Steps 55, 60 Inner ring 55b, 61 Large end face of inner ring 56 Wheel mounting flange 56a Hub bolts 57, 63 Caulking section 58 Cage 59, 62 Inclined surface L1 Axial dimension L2 of chamfered part Radial dimension r1 of chamfered part Arc surface The radius of curvature α1 The inclination angle α2 of the inclined surface The intersection angle θ1, θ3 between the large end surface of the inner ring and the inclined surface The inclination angle θ2, θ4 of the inclined surface The intersection angle between the large end surface of the inner ring and the inclined surface

Claims (2)

内周に複列の外側転走面が一体に形成された外方部材と、
一端部に車輪を取り付けるための車輪取付フランジを一体に有し、外周に軸方向に延びる小径段部が形成されたハブ輪、およびこのハブ輪の小径段部に圧入された少なくとも一つの内輪からなり、外周に前記複列の外側転走面に対向する複列の内側転走面が形成された内方部材と、
前記複列の外側転走面と前記複列の内側転走面間に転動自在に収容された複列の転動体と、を備えた車輪用軸受装置において、
前記内輪が、前記ハブ輪の小径段部の端部を径方向外方に塑性変形させて形成した加締部により軸方向に固定されると共に、
前記内輪の大端面側の内径端部に面取り部が形成され、この面取り部が、円弧面と、この円弧面の接線から径方向外方に向って漸次インナー側に傾斜する傾斜面で構成され、前記面取り部の傾斜面の延長線と前記内輪の大端面とのなす角が20度以下に設定され、前記加締部が前記内輪の面取り部を包含し、前記内輪の大端面に密着した状態で形成されていることを特徴とする車輪用軸受装置。
An outer member in which a double row of outer rolling surfaces are integrally formed on the inner periphery,
A hub wheel integrally having a wheel mounting flange for mounting a wheel at one end, a small-diameter step extending in the axial direction on the outer periphery, and at least one inner ring press-fitted into the small-diameter step of the hub wheel. An inner member having a double row inner rolling surface formed on the outer periphery thereof, the double row inner rolling surface being opposed to the double row outer rolling surface;
A wheel bearing device comprising: a double-row rolling element rotatably accommodated between the double-row outer rolling surface and the double-row inner rolling surface;
The inner ring is axially fixed by a caulking portion formed by plastically deforming the end of the small-diameter step portion of the hub wheel radially outward,
A chamfered portion is formed at an inner diameter end on the large end surface side of the inner ring, and the chamfered portion is constituted by an arc surface and an inclined surface gradually inclined toward the inner side radially outward from a tangent line of the arc surface. the extension and the angle a of the large end face of the inner ring of the inclined surface of the chamfered portion is set below 20 degrees, the caulking portion includes the inner ring of the chamfer, in close contact with the large end face of the inner ring A bearing device for a wheel, wherein the bearing device is formed in a cut state.
前記内輪の大端面と面取り部の傾斜面との交差部が滑らかに丸められている請求項1に記載の車輪用軸受装置。   The wheel bearing device according to claim 1, wherein the intersection between the large end surface of the inner ring and the inclined surface of the chamfered portion is smoothly rounded.
JP2015173076A 2015-09-02 2015-09-02 Wheel bearing device Active JP6661308B2 (en)

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JP2000229501A (en) * 1999-02-10 2000-08-22 Nsk Ltd Wheel supporting hub unit
JP2003056572A (en) * 2001-08-08 2003-02-26 Koyo Seiko Co Ltd Bearing device
JP4466029B2 (en) * 2003-09-30 2010-05-26 株式会社ジェイテクト Rolling bearing device
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