JP6645401B2 - Protective equipment - Google Patents

Protective equipment Download PDF

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JP6645401B2
JP6645401B2 JP2016216369A JP2016216369A JP6645401B2 JP 6645401 B2 JP6645401 B2 JP 6645401B2 JP 2016216369 A JP2016216369 A JP 2016216369A JP 2016216369 A JP2016216369 A JP 2016216369A JP 6645401 B2 JP6645401 B2 JP 6645401B2
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battery
voltage
heating element
protection device
current
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水口 暁夫
暁夫 水口
澄男 伊藤
澄男 伊藤
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Toyota Motor Corp
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本発明は、リチウムイオン二次電池などの電池の保護装置に関する。   The present invention relates to a protection device for a battery such as a lithium ion secondary battery.

従来、リチウムイオン二次電池などの電池において、電池ケース内の圧力が予め定めた値よりも大きくなった場合に、電池を流れる電池電流を遮断する電流遮断機構を、電池内に設置することがおこなわれている(例えば、特許文献1参照)。
また、過充電防止機構として、電池内に電圧検出部及びヒューズ体を設け、電池電圧が所定値以上となった場合に、電池内に構成される短絡回路を通じてヒューズ体に短絡電流を流し、ヒューズ体を溶断する技術もある(特許文献2参照)。
Conventionally, in a battery such as a lithium ion secondary battery, when a pressure in a battery case becomes larger than a predetermined value, a current cutoff mechanism for cutting a battery current flowing through the battery may be installed in the battery. (See, for example, Patent Document 1).
Further, a voltage detecting unit and a fuse body are provided in the battery as an overcharge prevention mechanism. There is also a technique for fusing the body (see Patent Document 2).

特開2014−86140号公報JP 2014-86140 A 特開2015−130347号公報JP 2015-130347 A

しかしながら、特許文献1などに示される電流遮断機構は、過充電などによる電池内の圧力上昇により作動するものであり、過電圧そのものを検知して、電池電流を遮断できない。
一方、特許文献2の過充電防止機構は、電池内に電圧検出部やヒューズ体、スイッチ部材などを設けているので、スイッチ部材を作動させて短絡回路を構成する際やヒューズ体を溶断する際などに発生する火花で、電解液の成分である有機溶媒などの発火を引き起こす可能性がある。
However, the current cutoff mechanism disclosed in Patent Literature 1 or the like operates due to a pressure increase in the battery due to overcharging or the like, and cannot detect the overvoltage itself and cut off the battery current.
On the other hand, the overcharge prevention mechanism disclosed in Patent Document 2 has a voltage detecting unit, a fuse body, a switch member, and the like provided in the battery. Such sparks may cause ignition of the organic solvent, which is a component of the electrolytic solution.

本発明は、かかる問題に鑑みてなされたものであって、電池が過充電など所定の電池電圧を超えた場合に、速やかにかつ安全に、電池電流を遮断できる保護装置を提供するものである。   The present invention has been made in view of such a problem, and it is an object of the present invention to provide a protection device that can quickly and safely shut off a battery current when a battery exceeds a predetermined battery voltage such as overcharge. .

本発明の一態様は、電池外に設置されて当該電池を保護する保護装置であって、上記電池を充放電する電池電流が流れる電流路と、上記電流路内にまたは上記電流路に直列に接続された温度ヒューズと、通電により発熱して上記温度ヒューズを加熱する通電発熱体と、上記電池の電池電圧が予め定めた作動電圧を超えたときに、上記通電発熱体に通電し発熱させて上記温度ヒューズを溶断させる通電制御部と、を備え、上記通電制御部は、上記電池の上記電池電圧を昇圧して一定の出力電圧を出力する昇圧定電圧回路、上記通電発熱体への通電をオンオフするスイッチング素子、及び、上記出力電圧から生成した上記作動電圧と上記電池電圧とを比較して、上記電池電圧が上記作動電圧を超えたときに、上記スイッチング素子をオンさせて、上記通電発熱体への通電を行うコンパレータ、を有する保護装置である。 One embodiment of the present invention is a protection device which is provided outside a battery and protects the battery, and includes a current path through which a battery current for charging and discharging the battery flows, and a current path in the current path or in series with the current path. A connected temperature fuse, an energized heating element that generates heat by energization and heats the temperature fuse, and energizes the energized heating element to generate heat when the battery voltage of the battery exceeds a predetermined operating voltage. An energization control unit that blows the thermal fuse, wherein the energization control unit boosts the battery voltage of the battery and outputs a constant output voltage. Switching element to be turned on and off, and comparing the operating voltage and the battery voltage generated from the output voltage, when the battery voltage exceeds the operating voltage, turn on the switching element, Comparator that performs energization of the serial energization heater, a protective device that have a.

この保護装置は、電池外に設置されるので、作動に伴い電池の電解液に引火するなどの虞が無く安全である。また、温度ヒューズを用い、電池電圧が作動電圧を超えた場合に通電制御部の制御により、通電発熱体に通電し発熱させて温度ヒューズを溶断させる。かくして、この保護装置では、電池電圧が作動電圧を超えた場合に、速やかに温度ヒューズを溶断させて電流路を遮断し、電池へのこれ以上の充放電を停止させ、電池を外部の機器から切り離して保護することができる。   Since this protection device is installed outside the battery, there is no danger of igniting the electrolyte of the battery during operation and the protection device is safe. When a battery voltage exceeds the operating voltage, a current is supplied to the current-carrying heating element to generate heat under the control of the current-carrying control unit, and the temperature fuse is blown. Thus, with this protection device, when the battery voltage exceeds the operating voltage, the thermal fuse is immediately blown, the current path is cut off, further charging and discharging of the battery is stopped, and the battery is disconnected from external equipment. Can be separated and protected.

ここで、通電発熱体としては、通電により発熱する素子であれば良く、抵抗発熱体や発熱コイルなどが挙げられる。また、通電制御部としては、コンパレータなどアナログ回路のみで構成しても良いし、マイコンを含むデジタル回路を含む構成としても良い。また、作動電圧としては、電池の種類や使用環境などに応じて適宜設定すれば良いが、通常使用される電池電圧の範囲を超えた過充電電圧の範囲のうちで適切な値に設定するのが好ましい。   Here, the energized heating element may be any element that generates heat when energized, and examples thereof include a resistance heating element and a heating coil. Further, the energization control unit may be configured with only an analog circuit such as a comparator, or may be configured with a digital circuit including a microcomputer. The operating voltage may be appropriately set according to the type of the battery, the usage environment, and the like. However, the operating voltage may be set to an appropriate value within the range of the overcharge voltage that exceeds the range of the battery voltage normally used. Is preferred.

さらに、上述の保護装置であって、前記通電制御部は、前記温度ヒューズが溶断した後も、前記電池電圧が前記作動電圧を下回るまで、前記通電発熱体に通電する保護装置とすると良い。   Further, in the above-described protection device, it is preferable that the current supply control unit is a protection device that supplies current to the current-carrying heating element even after the thermal fuse is blown until the battery voltage falls below the operating voltage.

この保護装置では、温度ヒューズが溶断した後も、電池電圧が作動電圧を下回るまで通電発熱体に通電する。このため、温度ヒューズが溶断した後も、通電発熱体を通じて電力が消費され、作動電圧を下回るまで電池電圧を引き下げることができるので、さらに安全に電池を保護できる。   In this protection device, even after the thermal fuse is blown, the energizing heating element is energized until the battery voltage falls below the operating voltage. For this reason, even after the thermal fuse is blown, power is consumed through the current-carrying heating element and the battery voltage can be reduced until the operating voltage falls below the operating voltage, so that the battery can be protected more safely.

電池及びこれに接続した実施形態に係る保護装置の回路図である。FIG. 3 is a circuit diagram of a battery and a protection device connected to the battery according to the embodiment. 実施形態に係る保護装置の回路図である。It is a circuit diagram of a protection device concerning an embodiment. 実施形態の保護装置で行う電池保護のフローチャートである。It is a flowchart of battery protection performed by the protection device of the embodiment.

(実施形態)
以下、本発明の実施形態について、図面を参照しつつ説明する。図1に、リチウムイオン二次電池(以下、単に「電池」ともいう)BT及びこれに接続した実施形態に係る保護装置1の回路図を、図2に保護装置1の回路図を示す。また、図3に、本実施形態に係る保護装置1を用いた電池BTの保護のフローチャートを示す。
(Embodiment)
Hereinafter, embodiments of the present invention will be described with reference to the drawings. FIG. 1 is a circuit diagram of a lithium ion secondary battery (hereinafter, also simply referred to as “battery”) BT and a protection device 1 according to an embodiment connected thereto, and FIG. 2 is a circuit diagram of the protection device 1. FIG. 3 shows a flowchart of protection of the battery BT using the protection device 1 according to the present embodiment.

図1,図2に示すように、保護装置1は、その電池側正極端子1PBを電池BTの正極BTPに、その電池側負極端子1NBを電池BTの負極BTNに接続し、電池BTの正極BTP及び負極BTNに代えて、正極端子1PT及び負極端子1NTを外部の機器(図示しない)に接続して用いる。   As shown in FIGS. 1 and 2, the protection device 1 connects the battery-side positive terminal 1PB to the positive electrode BTP of the battery BT, and connects the battery-side negative terminal 1NB to the negative electrode BTN of the battery BT. Instead of the negative electrode BTN, the positive terminal 1PT and the negative terminal 1NT are connected to an external device (not shown) for use.

保護装置1は、電池電流Ibが流れる電流路1A,1Bのうち、電流路1A内に設けられた所定の動作温度を有する温度ヒューズ2と、通電発熱体からなり通電により発熱する発熱体3と、発熱体3への通電を制御する通電制御部4とを有している。この保護装置1では、通電制御部4は温度ヒューズ2及び発熱体3とは別体であるが、温度ヒューズ2と発熱体3とは熱的に結合しており、発熱体3を発熱させると、温度ヒューズ2が加熱されるように配置されている。温度ヒューズ2の温度が動作温度を超えると、自身が溶断して、電流路1Aが遮断されるようになっている。   The protection device 1 includes, among the current paths 1A and 1B through which the battery current Ib flows, a temperature fuse 2 provided in the current path 1A and having a predetermined operating temperature; And an energization control unit 4 for controlling energization of the heating element 3. In this protection device 1, the energization control unit 4 is separate from the thermal fuse 2 and the heating element 3, but the thermal fuse 2 and the heating element 3 are thermally coupled. , And the thermal fuse 2 is arranged to be heated. When the temperature of the thermal fuse 2 exceeds the operating temperature, the thermal fuse 2 itself blows and the current path 1A is cut off.

通電制御部4は、その正極端子4PTに接続する正極配線4Pが、電流路1Aのうち、温度ヒューズ2よりも電池BT側(電池BTの正極BTP側、電池側正極端子1PB側、図2中左側)に接続し、その負極端子4NTに接続する負極配線4Nが電流路1Bに接続している。これによって、電池BTの電池電圧Vbが通電制御部4の正極端子4PTと負極端子4NTとの間に印加される。   The energization control unit 4 determines that the positive electrode wire 4P connected to the positive electrode terminal 4PT is located on the battery BT side (the positive electrode BTP side of the battery BT, the battery-side positive terminal 1PB side) of the current fuse 1A in FIG. (Left side), and a negative electrode wiring 4N connected to the negative electrode terminal 4NT is connected to the current path 1B. As a result, the battery voltage Vb of the battery BT is applied between the positive terminal 4PT and the negative terminal 4NT of the conduction controller 4.

通電制御部4の正極端子4PTには、昇圧定電圧回路41が接続されており、電池電圧Vbを、これよりも高くかつ一定の出力電圧Vs(Vs>Vb)に昇圧して出力する。この昇圧定電圧回路41の出力は、コンパレータ44の電源として使用されるほか、直列に接続された抵抗42,43によって一定の作動電圧Vfに分圧されて、コンパレータ44の反転入力端子44nに入力されている。一方、コンパレータ44の非反転入力端子44pには、電池電圧Vbが入力される。このため、コンパレータ44の出力端子44oに現れる出力電圧Voは、電池電圧Vbの大きさによって変化する。具体的には、電池電圧Vbが作動電圧Vfよりも低い場合(Vb<Vf)には、出力電圧VoはL(ロー)とされる。一方、電池電圧Vbが作動電圧Vfよりも高い場合(Vb>Vf)には、出力電圧VoはH(ハイ)とされる。   A step-up constant voltage circuit 41 is connected to the positive terminal 4PT of the energization control unit 4, and boosts and outputs the battery voltage Vb to a higher and constant output voltage Vs (Vs> Vb). The output of the step-up constant voltage circuit 41 is used as a power supply for a comparator 44, and is further divided into a constant operating voltage Vf by resistors 42 and 43 connected in series, and input to an inverting input terminal 44n of the comparator 44. Have been. On the other hand, the battery voltage Vb is input to the non-inverting input terminal 44p of the comparator 44. For this reason, the output voltage Vo appearing at the output terminal 44o of the comparator 44 changes according to the magnitude of the battery voltage Vb. Specifically, when the battery voltage Vb is lower than the operating voltage Vf (Vb <Vf), the output voltage Vo is set to L (low). On the other hand, when the battery voltage Vb is higher than the operating voltage Vf (Vb> Vf), the output voltage Vo is set to H (high).

なお、通電制御部4(保護装置1)において、作動電圧Vfは適宜の値を設定できる。本実施形態では、作動電圧Vfを、例えば、電池BTの満充電の電池電圧Vb=4.25Vを超えて、電池BTが許容し得ないほど過充電となった場合の電池電圧Vbに相当する、Vf=4.5Vに設定してある。   In the energization control unit 4 (protection device 1), the operating voltage Vf can be set to an appropriate value. In the present embodiment, the operating voltage Vf corresponds to, for example, the battery voltage Vb when the battery BT exceeds the fully charged battery voltage Vb = 4.25 V and becomes unacceptably overcharged. , Vf = 4.5V.

コンパレータ44の出力端子44oに接続されたスイッチング素子であるトランジスタ46は、出力電圧VoがL(ロー)の場合にはオフとなり、発熱体3への通電は行わない。一方、出力電圧VoがH(ハイ)の場合には、トランジスタ46がオンとされ、抵抗47を介して、発熱体3へ通電される。なお、抵抗47は電流制限抵抗である。   The transistor 46, which is a switching element connected to the output terminal 44o of the comparator 44, is turned off when the output voltage Vo is L (low), and does not energize the heating element 3. On the other hand, when the output voltage Vo is H (high), the transistor 46 is turned on, and electricity is supplied to the heating element 3 via the resistor 47. Note that the resistor 47 is a current limiting resistor.

従って、この保護装置1では、電池電圧Vbが作動電圧Vf(本実施形態では、Vf=4.5V)より低い場合(Vb<Vf)には、発熱体3への通電は行われない(ステップS1でNo)。しかるに、電池BTが過充電となるなど、電池電圧Vbが、作動電圧Vfを超えた場合(Vb>Vf、ステップS1でYes)には、発熱体3への通電がなされる(ステップS2)。すると発熱体3の発熱により温度ヒューズ2の温度が上昇し、その温度が動作温度を超えると温度ヒューズ2が溶断し、電流路1Aが遮断される(ステップS3)。   Therefore, in the protection device 1, when the battery voltage Vb is lower than the operating voltage Vf (Vf = 4.5V in the present embodiment) (Vb <Vf), the power supply to the heating element 3 is not performed (step S1). No in S1). However, when the battery voltage Vb exceeds the operating voltage Vf, for example, when the battery BT is overcharged (Vb> Vf, Yes in step S1), the heating element 3 is energized (step S2). Then, the temperature of the thermal fuse 2 rises due to the heat generated by the heating element 3, and when the temperature exceeds the operating temperature, the thermal fuse 2 is blown and the current path 1A is cut off (step S3).

かくして、この保護装置1では、電池電圧Vbが作動電圧Vfを超えた場合(Vb>Vf)に、速やかに温度ヒューズ2を溶断させて電流路1Aを遮断し、電池BTへのこれ以上の充放電を停止させ、電池BTを外部の機器から切り離して保護することができる。しかも、この保護装置1は、電池BT外に設置されるので、保護装置1の作動に伴い、電池BTの電解液等に引火するなどの虞が無く安全である。
しかもこの保護装置1では、発熱体3の発熱量や到達温度、ひいては温度ヒューズ2に伝わる熱量や到達温度を考慮して、温度ヒューズ2の作動温度のみならず、昇圧定電圧回路41の出力電圧Vs、発熱体3及び抵抗47の抵抗値を適宜選択することで、電池電圧Vbが作動電圧Vfを超えてトランジスタ46がオンした場合に、温度ヒューズ2が確実に溶断し、電流路1Aが遮断されるようにできる。
Thus, in the protection device 1, when the battery voltage Vb exceeds the operating voltage Vf (Vb> Vf), the temperature fuse 2 is quickly blown to cut off the current path 1A, and the battery BT is no longer charged. Discharging can be stopped, and the battery BT can be separated and protected from external devices. In addition, since the protection device 1 is installed outside the battery BT, there is no danger of the electrolyte of the battery BT being ignited by the operation of the protection device 1 and the device is safe.
Moreover, in the protection device 1, not only the operating temperature of the thermal fuse 2 but also the output voltage of the step-up constant voltage circuit 41 in consideration of the amount of heat and the ultimate temperature of the heating element 3 By appropriately selecting the resistance values of Vs, the heating element 3 and the resistor 47, when the battery voltage Vb exceeds the operating voltage Vf and the transistor 46 is turned on, the thermal fuse 2 is reliably blown and the current path 1A is cut off. Can be done.

さらにこの保護装置1では、温度ヒューズ2が作動して電流路1Aが遮断されても、通電制御部4には電池BTから電力が供給され続けるので、次第に電池電圧Vbが低下する(ステップS4)。即ち、電池BTの電池電圧Vbが作動電圧Vfを下回る(Vb<Vf、ステップS5においてYes)まで、発熱体3に電池BTから電力が供給され、発熱体3で消費され続け、その後、発熱体3への通電が停止される(ステップS6)。このため、この保護装置1では、電池BTを、その電池電圧Vbが作動電圧Vf未満(Vb<Vf)の状態で保持することができ、さらに安全に電池BTを保護できる。   Further, in the protection device 1, even if the thermal fuse 2 operates and the current path 1A is cut off, the power supply unit 4 is continuously supplied with power from the battery BT, so that the battery voltage Vb gradually decreases (step S4). . That is, until the battery voltage Vb of the battery BT falls below the operating voltage Vf (Vb <Vf, Yes in step S5), power is supplied from the battery BT to the heating element 3 and is continuously consumed by the heating element 3, and thereafter, the heating element 3 3 is stopped (step S6). Therefore, in the protection device 1, the battery BT can be held in a state where the battery voltage Vb is lower than the operating voltage Vf (Vb <Vf), and the battery BT can be protected more safely.

また、本実施形態では、上述のように、作動電圧Vfを、過充電の電圧範囲のVf=4.5Vに設定している。これにより、本実施形態の保護装置1では、電池BTがVf=4.5Vを超えるほどの過充電になった場合に、これ以上の充放電を停止し、電池BTを確実に保護することができる。   In the present embodiment, as described above, the operating voltage Vf is set to Vf = 4.5 V in the overcharge voltage range. Thus, in the protection device 1 according to the present embodiment, when the battery BT is overcharged so as to exceed Vf = 4.5 V, further charging / discharging is stopped and the battery BT can be reliably protected. it can.

以上において、本発明を実施形態に即して説明したが、本発明は上述の実施形態に限定されるものではなく、その要旨を逸脱しない範囲で、適宜変更して適用できることは言うまでもない。
上述の実施形態の保護装置1では、通電制御部4の正極配線4Pを、電流路1Aのうち、温度ヒューズ2よりも電池BT側に接続した。しかし、図2において破線で示すように、通電制御部4の正極配線4Paを、電流路1Aのうち、温度ヒューズ2よりも正極端子1PT側(図2において右側)に接続することもできる。
この場合には、温度ヒューズ2の作動(溶断)によって、通電制御部4自身の電源も喪失するため、温度ヒューズ2の作動(溶断)と共に、通電制御部4の動作も停止するので、電池BTを、温度ヒューズ2の作動時の状態のままに外部から切り離して保護することができる。
また、上述の実施形態の保護装置1では、温度ヒューズ2を電流路1A内に設けたが、温度ヒューズを電流路1Aと直列に設けても良い。
In the above, the present invention has been described with reference to the embodiments. However, it is needless to say that the present invention is not limited to the above-described embodiments, and can be appropriately modified and applied without departing from the gist thereof.
In the protection device 1 of the above-described embodiment, the positive electrode wiring 4P of the conduction control unit 4 is connected to the battery BT side of the current path 1A with respect to the temperature fuse 2. However, as shown by a broken line in FIG. 2, the positive wiring 4Pa of the conduction control unit 4 may be connected to the positive terminal 1PT side (the right side in FIG. 2) of the current path 1A with respect to the temperature fuse 2.
In this case, the power supply of the power supply control unit 4 itself is also lost due to the operation (fuse) of the thermal fuse 2, and the operation of the power supply control unit 4 is stopped together with the operation (fuse) of the thermal fuse 2. Can be separated from the outside and protected while the thermal fuse 2 is operating.
In the protection device 1 of the above-described embodiment, the thermal fuse 2 is provided in the current path 1A. However, the thermal fuse may be provided in series with the current path 1A.

BT リチウムイオン二次電池(電池)
Vb 電池電圧
Ib 電池電流
1 保護装置
1A,1B 電流路
2 温度ヒューズ
3 発熱体(通電発熱体)
4 通電制御部
41 昇圧定電圧回路
Vs (昇圧定電圧回路の)出力電圧
42,43,45,47 抵抗
44 コンパレータ
46 トランジスタ
Vf 作動電圧
BT Lithium ion secondary battery (battery)
Vb Battery voltage Ib Battery current 1 Protector 1A, 1B Current path 2 Thermal fuse 3 Heating element (electric heating element)
4 Energization control unit 41 Step-up constant voltage circuit Vs Output voltage 42, 43, 45, 47 (of step-up constant voltage circuit) Resistance 44 Comparator 46 Transistor Vf Operating voltage

Claims (1)

電池外に設置されて当該電池を保護する保護装置であって、
上記電池を充放電する電池電流が流れる電流路と、
上記電流路内にまたは上記電流路に直列に接続された温度ヒューズと、
通電により発熱して上記温度ヒューズを加熱する通電発熱体と、
上記電池の電池電圧が予め定めた作動電圧を超えたときに、上記通電発熱体に通電し発熱させて上記温度ヒューズを溶断させる通電制御部と、を備え
上記通電制御部は、
上記電池の上記電池電圧を昇圧して一定の出力電圧を出力する昇圧定電圧回路、
上記通電発熱体への通電をオンオフするスイッチング素子、及び、
上記出力電圧から生成した上記作動電圧と上記電池電圧とを比較して、上記電池電圧が上記作動電圧を超えたときに、上記スイッチング素子をオンさせて、上記通電発熱体への通電を行うコンパレータ、を有す
保護装置。
A protection device installed outside the battery to protect the battery,
A current path through which a battery current for charging and discharging the battery flows;
A thermal fuse connected in series with or in the current path;
An energizing heating element that generates heat when energized to heat the thermal fuse;
When the battery voltage of the battery exceeds a predetermined operating voltage, an energization control unit that energizes the energizing heating element to generate heat and blow the thermal fuse ,
The energization control unit includes:
A boosting constant voltage circuit that boosts the battery voltage of the battery and outputs a constant output voltage,
A switching element for turning on and off energization to the energization heating element, and
Comparing the operating voltage generated from the output voltage with the battery voltage, and when the battery voltage exceeds the operating voltage, turning on the switching element and conducting a current to the energized heating element. , that having a protective device.
JP2016216369A 2016-11-04 2016-11-04 Protective equipment Active JP6645401B2 (en)

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