JP6637648B2 - Heating device and heating method - Google Patents

Description

  The present invention relates to a heating device and a heating method for induction heating a work.

  In the heat treatment of a work, a heating method of supplying AC power to a coil and inductively heating the work with a magnetic field formed by the coil is used.

In the induction heating, a lubricant used for processing the work, scale (oxide film) generated on the surface of the heated work, and the like adhere to the coil. When scales and the like accumulate on the coil, for example , a short circuit may occur between the coil and the work through deposits such as the scale, and the work and the coil may be damaged.

  Therefore, in the induction heating device described in Patent Literature 1, at the timing when a cooling fluid such as water is sprayed on the work, the cooling fluid is also sprayed on the coil, and the scale attached to the coil is removed.

Japanese Patent No. 5504516

  In the induction heating device described in Patent Document 1, in order to prevent the cooling fluid injected into the coil from scattering on the work being heated and causing temperature unevenness in the work, heating of the work is completed and the work becomes coiled. Cooling fluid is being injected into the coil after being withdrawn from the coil.

  When the work is a long material and the work is continuously induction-heated while moving the coil relatively to the work conveyed in the longitudinal direction, it takes a certain time to complete the heating of the work. . If the scale is not removed by jetting the cooling fluid during that time, the scale may accumulate on the coil, which may cause inconvenience such as damage to the work and the coil due to the short circuit.

  The present invention has been made in view of the above circumstances, and an object of the present invention is to provide a heating device and a heating method capable of protecting a coil.

The heating device of one embodiment of the present invention is configured such that the AC power is supplied, and a coil that forms a magnetic field for inductively heating the work, and at least a period in which the AC power is supplied to the coil, the coil and the coil and the work An injection unit that injects a cooling fluid containing a liquid into fine particles that can float in the atmosphere toward the gap between the workpieces, wherein the work is a long material, and the coil is provided on the work. The workpiece is continuously induction-heated in the longitudinal direction of the workpiece while being relatively moved .

Further, the heating method of one embodiment of the present invention is a heating method of supplying AC power to a coil and inductively heating a work with a magnetic field formed by the coil, wherein the work is a long material, While relatively moving the workpiece relative to the workpiece, the workpiece is continuously induction-heated in the longitudinal direction of the workpiece, and at least a period in which AC power is supplied to the coil, a gap between the coil and the coil and the workpiece The cooling fluid containing the liquid is jetted toward the gap in the form of fine particles that can float in the atmosphere.

  According to the present invention, it is possible to provide a heating device and a heating method capable of protecting a coil.

FIG. 1 is a diagram illustrating a schematic configuration of an example of a heating device for describing an embodiment of the present invention. FIG. 2 is a diagram illustrating a configuration of a heating device in FIG. 1. It is a figure which shows the structure of the coil of the heating device of FIG. FIG. 4 is a diagram illustrating an eddy current flowing through a work by induction heating using the coil of FIG. 3. It is a figure which shows the hardening pattern of the workpiece | work W in quenching processing typically. It is a figure for explaining an embodiment of the present invention and showing composition of other examples of a heating device. FIG. 7 is a view showing a cross section taken along line VII-VII in FIG. 6. It is a figure which shows the hardening pattern of the workpiece | work of an experimental example typically.

  Hereinafter, embodiments of the present invention will be described with reference to the drawings.

  FIG. 1 shows a schematic configuration of an example of a heating device for describing an embodiment of the present invention.

  The heating device 1 shown in FIG. 1 is for heating an elongated work W by induction, and includes a coil 10 for induction heating the work W and an injection unit 11.

  The work W is a rectangular member having a rectangular cross section, and the left and right side surfaces Wa and Wb are heated. The work W is not particularly limited. For example, the work W may be a round bar, a tubular material having a rectangular or circular cross section, or the entire outer peripheral portion of the work W which is a rectangular material. May be heated.

  The long work W is typically formed by drawing a material through a die, and burrs, bond debris, and the like adhere to the work W during the drawing process.

  The workpiece W is transported in the longitudinal direction and is continuously loaded into the heating device 1. The heating device 1 supplies alternating-current power to the coil 10 and continuously induces and heats the work W while relatively moving the coil 10 in the conveying direction of the work W.

  The injection unit 11 includes a nozzle 30 that sprays a cooling fluid containing a liquid in a mist state, and a supply unit 31 that supplies the cooling fluid to the nozzle 30.

  Note that the term “injecting the cooling fluid in the form of a mist” means that the cooling fluid is ejected as fine particles that can float in the atmosphere.

  The supply unit 31 includes a pump 32 that pressurizes the cooling fluid, a valve 33 that shuts off the supply of the cooling fluid to the nozzle 30, and a control unit 34. The control unit 34 includes at least the coil 10. While the AC power is being supplied, the pump 32 is driven so that the cooling fluid is ejected from the nozzle 30, and the valve 33 is opened and closed.

  Under the drive control of the pump 32 and the opening / closing control of the valve 33 by the control unit 34, the coil 10 to which the AC power is supplied and which generates heat, and the heated portion of the workpiece W heated by being placed in the magnetic field formed by the coil 10. Then, particles of the cooling fluid injected from the nozzle 30 are sprayed.

  2 shows a configuration of the heating device 1, FIG. 3 shows a configuration of the coil 10, and FIG. 4 shows an eddy current flowing through the work W.

  The coil 10 is appropriately formed according to the work W. In the present example of heating the left and right side surfaces Wa and Wb of the work W which is a square member, the coil 10 is provided along the first heating portion 20 provided along one side surface Wa and along the other side surface Wb. It has a second heating unit 21.

  The first heating unit 20 includes a plurality of heating conductors 22 that are substantially orthogonal to the longitudinal direction of the work W, and a plurality of connection conductors 23 that connect ends of two heating conductors 22 that are adjacent in the longitudinal direction. The work W extends in a meandering manner in the longitudinal direction of the work W. The second heating section 21 also includes a plurality of heating conductor sections 22 and connection conductor sections 23 and is formed substantially symmetrically with the first heating section 20.

  One end 20a of the first heating unit 20 and one end 21a of the second heating unit 21 are electrically connected to each other. Then, the other end 20 b of the first heating unit 20 and the other end 21 b of the second heating unit 21 are connected to the power supply, and an alternating current flows across the first heating 20 and the second heating 21.

  When an alternating current flows through the first heating 20 and the second heating 21, an alternating magnetic field is formed around the heating conductor 22 and the connection conductor 23. Then, the magnetic flux of the alternating magnetic field formed around the heating conductor portion 22 interlinks with the side surface Wa or the side surface Wb of the work W, and an eddy current I is generated at the interlinkage portion on the side surface Wa or the side surface Wb, and the interlinkage portion ( (A heated portion) is heated.

  In the illustrated example, a core 24 is attached to each heating conductor 22. The core 24 adjusts the spread of the magnetic flux of the magnetic field formed around the heating conductor 22, links the magnetic flux intensively to the heated portion of the work W, and increases the heating efficiency of the heated portion.

  The conductors 22 and 23 are formed of a cylindrical material, and a flow passage is formed inside the first heating unit 20 and the second heating unit 21. The first heating unit 20 and the second heating unit 21 that generate heat by the flow of the electric current have a coil cooling liquid such as water circulated therein and are cooled from the inside.

  The number and arrangement of the nozzles 30 for spraying the cooling fluid in a mist state are appropriately set according to the coil 10 and the work W. In the illustrated example, a plurality of nozzles are provided substantially symmetrically on the left and right sides of the coil 10, and the nozzles 30 a are arranged upstream of the coil 10 in the direction of transporting the work W, and are arranged behind the coil 10. 30b.

  The ejection direction of the nozzle 30a disposed on the upstream side of the coil 10 in the transport direction of the work W depends on the gap between the first heating unit 20 of the coil 10 and the work W or the second heating unit 20 of the coil 10. It is directed to the gap between the work W.

  The particles of the cooling fluid sprayed in the form of mist from the nozzles 30a and 30b fill the periphery of the coil 10 and the heated portion of the work W, and cool the coil 10 and the heated portion of the work W from the outer surface side thereof. I do.

  The current flowing in the coil 10 tends to flow on the outer surface side of the coil 10 due to the skin effect and the proximity effect at a high frequency. Therefore, the temperature on the outer surface side of the coil 10 tends to be relatively high. Therefore, by cooling the coil 10 from the outer surface with the particles of the cooling fluid filling the periphery of the coil 10, the coil 10 can be effectively cooled and protected, and the life of the coil 10 can be extended.

  Further, the scale and the bond debris separated from the work W are captured by the mist-like cooling fluid filling the periphery of the coil 10, and the adhesion of scales to the coil 10 is suppressed. Thereby, damage to the coil 10 and short circuit between the coil 10 and the work W due to the accumulation of scales can be suppressed, and the coil 10 can be protected.

  From the viewpoint of suppressing the adhesion of scales to the coil 10, it is preferable to provide a nozzle 30a whose ejection direction is directed to the gap between the coil 10 and the work W as shown in the example in the figure. According to this, it is possible to effectively remove burrs and bond debris adhered to the work W or scales adhered to the coil 10 by positively utilizing the flow of the injected cooling fluid particles. . In particular, in the coil 10 having the core 24, although burrs are adsorbed on the open end face of the core 24 facing the heated portion of the work W, the flow of the particles of the cooling fluid sprayed in the mist is positively used. By doing so, burrs adsorbed on the core 24 can be effectively removed.

  As described above, it is possible to cool the coil 10 and to remove the scales attached to the coil 10 by spraying the cooling fluid in the form of a mist to the coil 10 during the period in which the AC power is supplied to the coil 10, This is particularly useful when a long work W is to be continuously induction-heated.

  On the other hand, the heated portion of the work W is also cooled from the outer surface side by the particles of the cooling fluid filling around the heated portion. The cooling fluid particles sprayed in atomized form have extremely small heat capacity, and the heat of vaporization taken by the particles of cooling fluid from the heated part is also extremely small, so the particles are heated by contact with the particles of cooling fluid sprayed in atomized form. The site is not cooled too much.

  The eddy current flowing in the heated portion of the workpiece W, like the current flowing in the coil 10, tends to flow on the outer surface side of the heated portion, and the temperature on the outer surface side of the heated portion becomes relatively high. easy. Therefore, by cooling the heated portion from the outer surface side by the particles of the cooling fluid filling around the heated portion of the work W, for example, the heating temperature is made uniform between the outer surface side and the inside of the heated portion, and It is possible to suppress coarsening of crystal grains on the surface side.

  Furthermore, by adjusting the injection direction and the injection amount of the cooling fluid that is sprayed in the form of mist, it is also possible to positively adjust the heating temperature of each part in the heated portion of the work W as shown in FIG. is there.

  FIG. 5 schematically shows a hardening pattern of the work W in the quenching process. In the example shown in FIG. 5, the entire outer periphery of the workpiece W is heated using the annular heating coil C.

  FIG. 5A shows a hardening pattern when the injection of the cooling fluid to the heated portion of the workpiece W is omitted. In the work W, which is a square member having a rectangular cross section, the corner portion E in the heated portion is a portion that is easily overheated, and the hardened layer reaches a relatively deep portion by being overheated. On the other hand, as shown in FIG. 5B, when the cooling fluid is sprayed in a mist toward the corner E, the hardened layer depth of the corner E becomes shallow, that is, the overheating of the corner E Is suppressed.

  FIGS. 5C and 5D show a hardening pattern when the cooling fluid is sprayed toward the side surface Wa in a mist state, and the example shown in FIG. 3) shows a curing pattern when the cooling fluid injection amount is increased as compared with the example shown in FIG. As shown in FIGS. 5A, 5C, and 5D, the cooling of the side surface Wa is promoted with an increase in the injection amount of the cooling fluid that is sprayed in a mist state, and the side surface Wa is hardened. The layer depth becomes shallower.

  As described above, by controlling the injection direction and the injection amount of the cooling fluid that is sprayed in the form of a mist, it is possible to suppress local overheating of the heated portion of the workpiece W and locally change the specification of the heat treatment. Therefore, it is possible to omit the use of a coil shape and a magnetic shield for suppressing overheating of an easily overheated portion such as a corner. Then, even if the output of the heating device is higher in frequency and electric power than appropriate in relation to the work, it is possible to perform a desired heat treatment, for example, by using a common coil for the same kind of work having different sizes and the like. Heat treatment can be performed. Thereby, the manufacturing cost of the coil can be reduced, and the equipment can be simplified.

  As the liquid contained in the cooling fluid, for example, water can be suitably used, and may contain various additives from the viewpoint of enhancing the cooling effect of the coil 10 and the heated portion of the work W. Further, the cooling fluid may include a gas in addition to the liquid. By including a gas in the cooling fluid, the jetting speed of the cooling fluid can be increased, and the effect of removing burrs and bond debris adhering to the work W or scales adhering to the coil 10 can be enhanced. As a gas used for the cooling fluid, an inert gas such as a nitrogen gas or an argon gas can be exemplified. By using the inert gas, the oxidation of the coil 10 and the work W can be suppressed.

  6 and 7 are diagrams illustrating another example of the configuration of the heating device for describing the embodiment of the present invention.

  The heating device shown in FIGS. 6 and 7 is for inductively heating a gear G as a work, and includes a coil 110 and an ejection unit having a nozzle 130 for ejecting a cooling fluid containing a liquid in a mist state.

  The coil 110 is formed in a ring shape and is arranged so as to surround the outer periphery of the gear G. When an alternating current flows through the coil 110, an eddy current circulating in the outer peripheral portion is generated in the gear G, and each tooth surface of the gear G is heated. In order to equalize the heating temperature of each tooth surface of the gear G, the coil 110 and the gear G are relatively rotated while AC power is being supplied to the coil 110.

  In the example shown in the figure, a plurality of nozzles 130 are provided at appropriate intervals in the circumferential direction of the coil 110, and each nozzle 130 is arranged to penetrate the coil 110 in the radial direction. 110 is exposed on the inner peripheral surface.

  At least during the period when the AC power is supplied to the coil 110, the cooling fluid is sprayed from each nozzle 130 in a mist state, and is sprayed on each tooth surface of the gear G heated by being placed in the magnetic field formed by the coil 110. Cooling fluid particles are sprayed.

  As described above, it is possible to adjust the heating temperature of each part in the heated portion of the work by adjusting the injection direction and the injection amount of the cooling fluid that is sprayed in the form of a mist. Can be suppressed, and heat treatment can be performed on gears of different modules using a common coil.

  Although the example in which the coil is relatively moved with respect to the workpiece and the workpiece is induction-heated has been described above, the present invention is also applicable to stationary induction heating in which the coil and the workpiece are fixed.

  Hereinafter, an experimental example will be described in which in the heating device 1 shown in FIG. I do.

  In Experimental Examples 1 to 3, the quenching process was performed on both side surfaces Wa and Wb of the work W using the heating device 1, and the quenching coolant was provided on the downstream side of the coil 10 in the transport direction of the work W. Was applied to the work W at a predetermined flow rate to cool the work W. Table 1 shows heating conditions of Experimental Examples 1 to 3, and FIG. 8 schematically shows a curing pattern of the work W of Experimental Examples 1 to 3.

  Regarding the cooling of the coil 10, the difference between the temperature at the water supply port of the coil cooling water flowing inside the coil 10 and the temperature at the drain port, that is, the amount of temperature rise of the coil cooling water was measured. Regarding the heat treatment quality of the work W, the depth of the hardened layer in the cross section of the test piece collected from the work W and the crystal grain size on the outer surface side were measured. Table 1 also shows the measurement results. The crystal grain size (GS No.) is a grain size number defined in JIS G 0551.

  Concerning the cooling of the coil 10, cooling was performed on the heated portion of the coil 10 and the work W under the same heating conditions as in the experimental example 1, except that the spraying of the cooling fluid onto the heated portion of the coil 10 and the work W was omitted. In Experimental Example 2 in which the fluid was atomized and injected, the temperature rise amount of the coil cooling water was small. Further, in Experimental Example 3 in which the set power was increased compared to Experimental Example 1, and the cooling fluid was sprayed into the coil 10 and the heated portion of the workpiece W in the form of mist, the temperature rise was equivalent to that of Experimental Example 1. I have. That is, it is understood that the coil 10 is cooled by spraying the cooling fluid in a mist state on the coil 10 and the heated portion of the workpiece W.

  Further, in Experimental Example 1 in which the spray of the cooling fluid to the heated portion of the coil 10 and the work W was omitted, a spark was generated from the coil 10 when the work W was processed for about 300 m. In Experimental Examples 2 and 3 in which the cooling fluid was sprayed in the form of a mist to the heated portion, no spark was generated from the coil 10 even when the workpiece W was treated for 10,000 m.

  Regarding the heat treatment quality of the work W, the cooling fluid was atomized on the coil 10 and the heated portion of the work W under the same heating conditions as in Experimental Example 1 in which the spray of the cooling fluid to the heated portion of the coil 10 and the work W was omitted. In Experimental Example 2 in which the spraying was performed, a hardened layer depth equivalent to that of Experimental Example 1 was obtained. Then, in Experimental Example 3 in which the workpiece transfer speed was increased with respect to Experimental Example 1, in order to obtain a hardened layer depth equivalent to that in Experimental Example 1, it was necessary to increase the set power and heat to a higher temperature. Heating typically causes the crystal grains to become coarser, but in Experimental Example 3 in which the cooling fluid is sprayed into the coil 10 and the heated portion of the workpiece W in a mist state, the crystal grains are suppressed from being coarsened. .

As described above, the following items are disclosed in this specification.
(1) A coil that is supplied with AC power and forms a magnetic field for inductively heating a work, and a jet that sprays a cooling fluid containing a liquid into the coil in a mist state at least during a period in which AC power is supplied to the coil. A heating device comprising:
(2) The heating device according to (1), wherein the ejection unit ejects the cooling fluid in a mist toward a gap between the coil and the work.
(3) The heating device according to (2) above, wherein the coil has a core.
(4) The heating device according to any one of (1) to (3) above, wherein the coil is relatively moved relative to the work, and the induction heating is performed on the work continuously in a relative movement direction. apparatus.
(5) Cooling including liquid is performed in a coil that is supplied with AC power and forms a magnetic field for induction heating the work, and in a heated portion of the work that is placed in the magnetic field at least during a period in which AC power is supplied to the coil. A heating unit including: a spray unit configured to spray the fluid in a mist state.
(6) The heating device according to (5), wherein the ejection unit ejects the cooling fluid in a mist toward the easily heated portion of the heated portion of the workpiece.
(7) A heating method for supplying AC power to a coil and inductively heating a work with a magnetic field formed by the coil, wherein at least a period in which AC power is supplied to the coil, a cooling fluid containing liquid is supplied to the coil. Method of spraying mist in a mist.
(8) The heating method according to the above (7), wherein the cooling fluid is jetted toward a gap provided between the coil and the work at least during a period in which AC power is supplied to the coil.
(9) The heating method according to (8), wherein the work is induction-heated using a coil having a core.
(10) The heating method according to any one of (7) to (9), wherein the work is continuously induction-heated in a relative movement direction while the coil is relatively moved with respect to the work. .
(11) A heating method for supplying AC power to a coil and inductively heating a work with a magnetic field formed by the coil, wherein at least a period during which the AC power is supplied to the coil, the workpiece is placed in the magnetic field. A heating method in which a cooling fluid containing a liquid is sprayed in a mist state on a heating portion.
(12) The heating method according to (11), wherein the cooling fluid is sprayed in a mist toward the easily heated portion of the heated portion of the workpiece at least during a period in which AC power is supplied to the coil. .

DESCRIPTION OF SYMBOLS 1 Heating device 10 Coil 11 Injection part 24 Core 30 Nozzle W Work

Claims (4)

A coil that is supplied with AC power and forms a magnetic field for induction heating the work;
Injection for injecting a cooling fluid containing a liquid into fine particles capable of floating in an atmosphere toward the coil and a gap between the coil and the workpiece at least during a period in which AC power is supplied to the coil. Department and
Equipped with a,
The work is a long material,
A heating device for continuously inductively heating the work in a longitudinal direction of the work while the coil is relatively moved with respect to the work . The heating device according to claim 1,
A heating device wherein the coil has a core. A heating method for supplying AC power to a coil and inductively heating a work with a magnetic field formed by the coil,
The work is a long material,
While relatively moving the coil with respect to the work, continuously induction heating the work in the longitudinal direction of the work,
A heating method for injecting a cooling fluid containing a liquid into fine particles capable of being suspended in an atmosphere toward the coil and a gap between the coil and the work at least during a period in which AC power is supplied to the coil. . The heating method according to claim 3 , wherein
A heating method for inductively heating the work using a coil having a core.

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