JP6630883B1 - Mixer for producing foundry sand - Google Patents

Mixer for producing foundry sand Download PDF

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JP6630883B1
JP6630883B1 JP2018145444A JP2018145444A JP6630883B1 JP 6630883 B1 JP6630883 B1 JP 6630883B1 JP 2018145444 A JP2018145444 A JP 2018145444A JP 2018145444 A JP2018145444 A JP 2018145444A JP 6630883 B1 JP6630883 B1 JP 6630883B1
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trough
mixer
molding sand
screw
divided
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JP2020011290A (en
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兼三 渡辺
兼三 渡辺
晃利 井上
晃利 井上
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Taiyo Machinery Co Ltd
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Abstract

【課題】簡単な構造改革によって、トラフからの混錬用の液状添加物の漏れ対策が可能になり、且つ、従来通り容易に分解できるところのミキサーを提供できるようにすることを目的とする。【解決手段】鋳物砂を製造するミキサーであって、トラフ及びライナーは、前記スクリューの軸線方向に沿って2分割した樋状乃至半円筒状の構成とされ、前記半円筒状のライナーは、外側のハウジングに対する取り付けが、該トラフの軸心周りに所要角度分回動変位した状態で設けられ、以て、外側のハウジングの分割接合面と前記ライナーの分割接合面の位相をずらして構成している。【選択図】図6An object of the present invention is to provide a mixer that can prevent leakage of a liquid additive for kneading from a trough by a simple structural reform and that can be easily decomposed as in the past. A mixer for producing molding sand, wherein a trough and a liner have a trough-like or semi-cylindrical configuration divided into two along the axial direction of the screw, and the semi-cylindrical liner has an outer shape. Attached to the housing in a state of being displaced by a required angle around the axis of the trough, whereby the phase of the split joint surface of the outer housing and the split joint surface of the liner are shifted from each other. I have. [Selection diagram] FIG.

Description

本発明は、混練によって鋳物砂を製造するところのミキサーに関するものである。TECHNICAL FIELD The present invention relates to a mixer for producing foundry sand by kneading .

鋳物砂の製造とは、例えば、生型用に用いる鋳物砂、自硬性鋳物砂に用いる鋳物砂の混練を言うが、自硬性鋳物砂であれば、添加剤として、有機系、無機系があり、有機系であれば、フラン、アルカリフェノール、フェノールウレタン、フェノール酸硬化剤、アルキッドウレタン、ポリオールウレタン等となり、無機系であれば、水ガラス系、セメント系等となり、その水ガラス系では、ダイカルシウムシリケート、有機エステル、フェロシリコン、アルカリシリケート等であり、自硬性以外で、ガス硬化、熱硬化もあり、各バインダー毎に促進剤、添加材を加えるので、具体例として多数存在することになる。生型であれば、生型砂に水を添加する場合にもミキサーが用いられる。The production of molding sand means, for example, kneading of molding sand used for green mold and molding sand used for self-hardening molding sand.If it is self-hardening molding sand, there are organic and inorganic additives as additives. If organic, furan, alkali phenol, phenol urethane, phenolic acid curing agent, alkyd urethane, polyol urethane, etc., if inorganic, water glass, cement, etc. Calcium silicate, organic ester, ferrosilicon, alkali silicate, etc.In addition to self-hardening, there are also gas curing and heat curing, and since an accelerator and an additive are added for each binder, there will be many as specific examples . In the case of a green mold, a mixer is also used when adding water to the green mold sand.

こうした鋳物砂の混練に用いるミキサーとしては、通常、トラフにスクリューを設けたタイプのものが一般的であるが、かかるミキサーは、例えば、自硬性鋳物砂の混練では、混錬後にそのまま放置しておくことは出来ないので、トラフ内を頻繁に清掃してやる必要があり、その為、トラフが分解可能に構成されており、この為、トラフは、スクリューの軸線方向に沿って2分割できる構成とされている。As a mixer used for kneading such foundry sand, a type generally provided with a screw in a trough is generally used.For example, in the case of kneading self-hardening foundry sand, such a mixer is left as it is after kneading. It is necessary to clean the inside of the trough frequently, so the trough is configured to be disassembled, so that the trough can be divided into two along the axial direction of the screw. ing.

こうしたミキサーの従来技術としては、次に挙げる技術が知られている。  The following techniques are known as conventional techniques of such a mixer.

実開昭59−16682359-166823 特開平11−151552JP-A-11-151552 特許5718511Patent 5718511

上述したミキサーは、スクリューが回転するため、トラフとの間で鋳物砂が加圧接接触するので、摩耗が激しく、対処方法として、内部にライナーを配置して、摩耗すれば新しいものに取り換えるようにされている。
即ち、トラフは、二重構造とされているのである。
従って、上述したトラフ及びライナーの分解のために、両者は、スクリューの軸線方向に沿って2分割、即ち、円筒状体を軸線方向に180度で分割されているため、両者には、繋ぎ目が形成されることになる。勿論、接合に際しては、精密に突き合わせされることになるが、混練に際して、添加剤の液状物が合わせ目から外部に漏れ出ることが多々あるという問題がった。
In the mixer described above, since the molding sand comes into pressure contact with the trough due to the rotation of the screw, wear is severe, as a countermeasure, arrange a liner inside and replace it with a new one if worn. Have been.
That is, the trough has a double structure.
Therefore, for disassembly of the trough and the liner described above, both are divided along the axial direction of the screw, that is, the cylindrical body is divided at 180 degrees in the axial direction. Is formed. Of course, the joining is performed precisely at the time of joining, but at the time of kneading , there is a problem that the liquid material of the additive often leaks outside from the joint.

そこで、本発明者等は、上記問題を解決するべく、トラフ、ライナーの繋ぎ目の精度を上げ、或いは、種々のパッキン等を改善するなどの対策を講じたが、上手く行かなかった。  In order to solve the above problem, the present inventors have taken measures such as improving the accuracy of the joint between the troughs and the liner or improving various packings, but have not been successful.

本発明は、かかる現状に鑑み、簡単な構造改革によって、トラフからの混練用の液状添加物及び鋳物砂の漏れ対策が可能になり、且つ、従来通り容易に分解できるところのミキサーを提供できるようにすることを目的とする。The present invention has been made in view of the above situation, and it is possible to provide a mixer capable of preventing leakage of a kneading liquid additive and foundry sand from a trough by a simple structural reform, and which can be easily disassembled as before. The purpose is to.

本発明にかかる鋳物砂を製造するミキサーは、上記目的を達成するために、円筒状をなすトラフ内に鋳物砂の混練を行うスクリューが回転自在に設けられ、一方から投入された鋳物砂に添加物を混入し、攪拌、混練して鋳物砂を製造するミキサーであって、前記トラフは、前記スクリューの軸線方向に沿って2分割した樋状乃至半円筒状の構成とされ、その基端部において、前記スクリューの軸線方向に直交する軸線周りに回動し、内部のスクリューが露出可能となるように、開閉自在に構成されている外側のハウジングと、その内側に着脱自在に設けられて同様の樋状乃至半円筒状に2分割されたライナーとから成り、前記樋状乃至半円筒状のライナーは、外側のハウジングに対する取り付けが、該トラフの軸心周りに所要角度分回動変位した状態で設けられ、以て、外側のハウジングの分割接合面と前記ライナーの分割接合面の位相をずらして構成している、という手段を講じたものである。In order to achieve the above object, the mixer for producing molding sand according to the present invention is provided with a rotatable screw for kneading molding sand in a cylindrical trough, and is added to the molding sand injected from one side. A mixer for producing molding sand by mixing , stirring and kneading materials, wherein the trough has a trough-like or semi-cylindrical configuration divided into two along the axial direction of the screw, and a base end thereof. In the above, the outer housing is configured to be openable and closable so as to rotate around an axis orthogonal to the axial direction of the screw and to expose the internal screw, and similarly provided detachably provided inside thereof. become a gutter-shaped or semi-cylindrical and a two divided liner, the trough-shaped or semi-cylindrical liner, attachment to the outer housing, the required angular component rotationally displaced about the axis of the trough Provided in a state, other than Te, and constitutes by shifting the phase of the split joint surface of the outer housing and dividing joint surface of the liner, in which took measures that.

本発明によれば、トラフ及びライナーの分割改善をするという極めて簡単な構造改良によって、接合部位に周方向に段差を形成することで、分解容易でありながら、液漏れを回避できるところのミキサーを提供できるに至ったものである。
本発明のその他の利点は、以下の実施例の説明から明らかとなろう。
ADVANTAGE OF THE INVENTION According to this invention, the mixer which can avoid a liquid leak while being easy to disassemble by forming a level | step difference in the circumferential direction by the extremely simple structure improvement which improves the division | segmentation of a trough and a liner is improved. It is now possible to provide.
Other advantages of the present invention will become apparent from the following description of embodiments.

本発明の実施に際しては、次の手段を講じるのが好ましい。
即ち、前記ライナーの分割面が、前記トラフの分割面に対してスクリューの回転方向に進行した3度乃至6度の回転角度に設定されている、のが好ましい。
また、2分割された前記ライナーの各々の周部の所要位置に、固定用ボルトが半径方向外方に突設されており、前記トラフには、前記固定用ボルトを通す孔が穿孔されており、該孔の周部には、固定用ブラケットが設けられ、前記固定用ボルトがナットを介して該固定用ブラケットに着脱自在に固定されている、のが好ましい。
In carrying out the present invention, it is preferable to take the following measures.
That is, it is preferable that the division surface of the liner is set at a rotation angle of 3 degrees to 6 degrees with respect to the division surface of the trough in the rotation direction of the screw.
In addition, a fixing bolt is protruded radially outward at a required position around each of the two divided liners, and a hole through which the fixing bolt passes is formed in the trough. It is preferable that a fixing bracket is provided on a peripheral portion of the hole, and the fixing bolt is detachably fixed to the fixing bracket via a nut.

本発明にかかるミキサーの要部の正面図。The front view of the principal part of the mixer concerning this invention. 本発明にかかるミキサーの要部の平面図。The top view of the principal part of the mixer concerning this invention. 本発明にかかるミキサーの要部の側面図。The side view of the important section of the mixer concerning the present invention. 本発明にかかるミキサーの要部の縦断面図。The longitudinal section of the important section of the mixer concerning the present invention. 本発明にかかるミキサーのトラフの要部の外観概略図。FIG. 1 is a schematic external view of a main part of a trough of a mixer according to the present invention. 本発明にかかるミキサーの図5のc−c断面の概略図。FIG. 6 is a schematic view of the mixer according to the present invention, taken along the line cc in FIG.

本発明にかかる鋳物砂を製造するミキサーの好適実施例について、以下、図面を参照して詳述する。
図1乃至図6に示すように、鋳物砂の混練、冒頭に述べた種々のタイプの鋳物砂の混錬の用いるミキサーであって、ここでは、自硬性鋳物砂の混錬用に用いるミキサーについて説明する。の円筒状をなすトラフ1内に鋳物砂の混錬を行うスクリュー2が回転自在に設けられ、一方から投入された鋳物砂に添加物を混入し、攪拌、混練して鋳物砂を製造するもので、前記トラフ1は、前記スクリュー2の軸線方向に沿って2分割した樋状乃至半円筒状の構成とされている。ミキサーは、図4に示すように、移送方向側には、攪拌用の多数のパドル2Aが螺旋状態で植立されており、基端側には、スクリュー2Bが設けられている。
Hereinafter, preferred embodiments of a mixer for producing molding sand according to the present invention will be described in detail with reference to the drawings.
As shown in FIGS. 1 to 6, the casting sand kneading, a variety of types of mixer used by the kneading of the molding sand at the outset, wherein, for a mixer used for kneading the self-hardening casting sand explain. A screw 2 for kneading molding sand is rotatably provided in a cylindrical trough 1 of the type described above, and an additive is mixed into molding sand fed from one side, and the mixture is stirred and kneaded to produce molding sand. The trough 1 has a trough-like or semi-cylindrical configuration divided into two along the axial direction of the screw 2. As shown in FIG. 4, the mixer has a large number of paddles 2A for stirring in a spiral state on the transfer direction side, and a screw 2B on the base end side.

図1及び図2において、6は、鋳物砂あの投入口、7は、硬化剤の投入口、8は、レジンの投入口、9は、先端側の排出口を示す。そのトラフ1の基端部において、前記スクリュー2の軸線方向に直交する軸線周りに回動し、内部のスクリュー2が露出可能となるように、開閉自在に構成されている外側のハウジング1Aと、その内側に着脱自在に設けられて同様の樋状乃至半円筒状に2分割されたライナー1Bとから成り、前記樋状乃至半円筒状のライナー1Bは、外側のハウジング1Aに対する取り付けが、該トラフ1の軸心周りに所要角度分回動変位、ここでは、5度回動変位した状態で設けられ、以て、外側のハウジング1Aの分割接合面と前記ライナー1Bの分割接合面の位相をずらして構成している。In FIGS. 1 and 2, reference numeral 6 denotes an inlet for casting sand, 7 denotes an inlet for a hardener, 8 denotes an inlet for a resin, and 9 denotes an outlet on the tip side. At the base end of the trough 1, an outer housing 1 </ b> A that is configured to be openable and closable so as to rotate around an axis orthogonal to the axial direction of the screw 2 and expose the internal screw 2, A liner 1B which is detachably provided on the inside thereof and is divided into a similar trough-like or semi-cylindrical shape into two parts. The trough-like or semi-cylindrical liner 1B is attached to the outer housing 1A by the trough. 1 is pivotally displaced by a required angle, here, 5 degrees, so that the phases of the divided joint surface of the outer housing 1A and the divided joint surface of the liner 1B are shifted. It is composed.

前記ライナー1Bの分割面が、前記トラフ1の分割面に対してスクリュー2の回転方向に進行した5度の回転角度に設定されている。回転角5度分だけ回転方向にずらせて設けてある。かかる位相ズレの状態は、次の取り付け構造で行われる。即ち、2分割された前記ライナー1Bの各々の周部の所要位置に、固定用ボルト3が半径方向外方に突設されており、前記トラフ1の、即ち、ハウジング1Aには、前記固定用ボルトを通す孔4が穿孔されており、該孔4の周部には、固定用ブラケット5が設けられ、前記固定用ボルト3がナットを介して該固定用ブラケット5に着脱自在に固定されている。  The division surface of the liner 1B is set at a rotation angle of 5 degrees with respect to the division surface of the trough 1 in the rotation direction of the screw 2. It is provided shifted in the rotation direction by a rotation angle of 5 degrees. Such a state of the phase shift is performed by the following mounting structure. That is, fixing bolts 3 are protruded outward in the radial direction at required positions on the periphery of each of the two divided liners 1B, and the fixing bolts 3 are provided on the housing 1A of the trough 1. A hole 4 through which a bolt is passed is drilled, and a fixing bracket 5 is provided around the hole 4. The fixing bolt 3 is detachably fixed to the fixing bracket 5 via a nut. I have.

図5は、トラフ1の外観の略図であるが、断面図の図6に、矢印を付した通りに示すように、スクリー2の回転方向に向けてライナー1Bが周方向で、5度ずれることで、ハウジング1Aの接合部位とライナー1Bの接合部位をずらせることができ、両者の接合部位の経路が直通でなくなり、容易に内部の液状物、鋳物砂が漏れ出ないのである。勿論、前記の回転角度のずれは、3度乃至6度であるのが制作上好ましいが、かかる角度に近似する範囲であれば、適宜の角度に設定させてもよい。  FIG. 5 is a schematic view of the outer appearance of the trough 1, but the liner 1 </ b> B shifts by 5 degrees in the circumferential direction toward the rotation direction of the screen 2 as indicated by the arrow in FIG. Thus, the joining portion of the housing 1A and the joining portion of the liner 1B can be shifted, and the path of the joining portion is not directly connected, so that the liquid material and molding sand inside do not leak easily. Of course, the deviation of the rotation angle is preferably 3 degrees to 6 degrees in terms of production, but may be set to an appropriate angle as long as the angle is within a range close to such an angle.

産業上の利用分野Industrial applications

本発明は、鋳物砂の混練に用いるミキサーとして、既存のミキサーを容易に構造改造することで実施可能であるため、その適用範囲は広い。INDUSTRIAL APPLICABILITY The present invention can be implemented by easily remodeling an existing mixer as a mixer used for kneading molding sand, so that the applicable range is wide.

1:トラフ
1A:ハウジング
1B:ライナー
2:スクリュー
3:固定用ボルト
4:孔
5:固定用ブラケット
6:鋳物砂の投入口
7:硬化剤の投入口
8:レジンの投入口
9:排出口
1: Trough 1A: Housing 1B: Liner 2: Screw 3: Fixing bolt 4: Hole 5: Fixing bracket 6: Casting sand inlet 7: Hardener inlet 8: Resin inlet 9: Discharge outlet

Claims (3)

円筒状をなすトラフ内に鋳物砂の混練を行うスクリューが回転自在に設けられ、一方から投入された鋳物砂に添加物を混入し、攪拌、混練して鋳物砂を製造するミキサーであって、
前記トラフは、前記スクリューの軸線方向に沿って2分割した樋状乃至半円筒状の構成とされ、その基端部において、前記スクリューの軸線方向に直交する軸線周りに回動し、内部のスクリューが露出可能となるように、開閉自在に構成されている外側のハウジングと、その内側に着脱自在に設けられて同様の樋状乃至半円筒状に2分割されたインナーとから成り、前記樋状乃至半円筒状のインナーは、外側のハウジングに対する取り付けが、該トラフの軸心周りに所要角度分回動変位した状態で設けられ、以て、外側のハウジングの分割接合面と前記インナーの分割接合面の位相をずらして構成している、ことを特徴とする鋳物砂を製造するミキサー。
A mixer for kneading molding sand in a cylindrical trough is provided rotatably, mixing additives into the molding sand charged from one side, stirring, kneading to produce a molding sand,
The trough has a trough-like or semi-cylindrical configuration divided into two along the axial direction of the screw, and at a base end thereof, rotates around an axis orthogonal to the axial direction of the screw, and the internal screw And an inner housing that is configured to be freely openable and closable so as to be able to be exposed and an inner housing that is detachably provided inside the housing and is divided into a similar gutter shape or a semi-cylindrical shape. The semi-cylindrical inner member is attached to the outer housing in a state where the inner housing is pivotally displaced by a required angle around the axis of the trough, so that the split joint surface of the outer housing and the split joint of the inner member are provided. A mixer for producing molding sand, characterized in that the surfaces are shifted in phase.
前記インナーの分割面が、前記トラフの分割面に対してスクリューの回転方向に進行した3度乃至6度の回転角度に設定されている、ことを特徴とする請求項1に記載の鋳物砂を製造するミキサー。  The molding sand according to claim 1, wherein the inner divided surface is set at a rotation angle of 3 degrees to 6 degrees that has advanced in the direction of rotation of the screw with respect to the divided surface of the trough. Mixer to manufacture. 2分割された前記インナーの各々の周部の所要位置に、固定用ボルトが半径方向外方に突設されており、前記トラフには、前記固定用ボルトを通す孔が穿孔されており、該孔の周部には、固定用ブラケットが設けられ、前記固定用ボルトがナットを介して該固定用ブラケットに着脱自在に固定されている、ことを特徴とする請求項1又は請求項2に記載の鋳物砂を製造するミキサー。  At a required position on each peripheral part of the inner divided into two, a fixing bolt is protruded radially outward, and a hole for passing the fixing bolt is formed in the trough. The fixing bracket is provided in a peripheral portion of the hole, and the fixing bolt is detachably fixed to the fixing bracket via a nut. A mixer that manufactures foundry sand.
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JPS59166823U (en) * 1983-04-21 1984-11-08 日本鋳鍛鋼株式会社 Self-hardening sand continuous mixer
JPH0538826Y2 (en) * 1989-11-01 1993-09-30
JPH11151552A (en) * 1997-11-17 1999-06-08 Mitsubishi Heavy Ind Ltd Apparatus for kneading self-curing molding sand
JP5718511B1 (en) * 2014-06-17 2015-05-13 株式会社清田鋳機 Cleaning method of continuous mixer for foundry sand

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