CN204311321U - Forced double-axis stirs malaxation device - Google Patents

Forced double-axis stirs malaxation device Download PDF

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Publication number
CN204311321U
CN204311321U CN201420716779.2U CN201420716779U CN204311321U CN 204311321 U CN204311321 U CN 204311321U CN 201420716779 U CN201420716779 U CN 201420716779U CN 204311321 U CN204311321 U CN 204311321U
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China
Prior art keywords
shaft
blunger
stirring vane
framework
gear
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CN201420716779.2U
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Chinese (zh)
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林伟
黄翔
秦向科
苗群山
刘廷国
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Henan Gaoyuan Road Maintenance Equipment Co Ltd
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Henan Gaoyuan Road Maintenance Equipment Co Ltd
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Abstract

A kind of forced double-axis stirs malaxation device, blunger framework is established in blunger casing upper end, right-hand member divides into discharge bucket, Level tune rotating shaft and regulator solution compressing cylinder bearing are established in bottom, the piston rod of Level tune hydraulic jack is located on regulator solution compressing cylinder bearing, blunger framework upper end is established gear box cover and is provided with the blunger framework top cover of large charging aperture pipe and little charging aperture pipe, blunger framework left-external side establishes front hydraulic motor and rear hydraulic motor, the preamble gear connected with front hydraulic motor power output shaft and the rear synchromesh gear connected with rear hydraulic motor power output shaft are established in left inside side, preamble gear engages with rear synchromesh gear, front shaft left end front shaft coupling and preamble gear are connected, rear shaft left end rear shaft coupling and rear synchromesh gear are connected, front shaft and rear shaft right-hand member are located on blunger frame right outer bearing carrier, front shaft and rear shaft establish stirring vane.

Description

Forced double-axis stirs malaxation device
Technical field
The utility model belongs to newly-built road and the device that keeps in repair completed road surface or equipment technical field, is specifically related to the equipment of making flexible pavement surface course.
Background technology
Asphalt slurry seal machine is mainly used to process the disease such as frictional resistance declines, crack, rut of road surface, to improve skid resistance and the water proofing property on road surface, improves surface evenness and road-ability thus reaches the effect of " return old also newly ".It is the special equipment of slurry seal, micro-surface area construction.
Slurry seal is the bituminous mixture adopting the filler such as aggregate, cement, stone flour, flyash, lime of suitable grating and mulseal and additive and water to mix and stir into flow regime by a certain percentage, and pave it tar seal equably that formed on road surface.
Micro-surface area is the bituminous mixture adopting the filler such as aggregate, cement, stone flour, flyash, lime of suitable grating and polymer modification mulseal and additive and water to mix and stir into flow regime by a certain percentage, and pave it tar seal equably that formed on road surface.
In construction, the emulsified bitumen slurry mixture of these flow regimes all has to pass through blunger and mixes and stirs.The property relationship of blunger, to the pulping effect of slurry mixture, is directly connected to the application life of construction quality and flexible pavement.
The blunger that current asphalt slurry seal machine adopts is that forced double-axis stirs, and single motor provides power, by gear drive, ensures Biaxial synchronous simultaneously, and the rear and front end of two axles installs bearing additional, and bearing is directly fixed on blunger front and rear wall.In actual use, the liquid in slurry mixture and silt often enter in bearing through sealing ring, cause bearing waterlogged damage.In addition, the blade of blunger very easily weares and teares.
Summary of the invention
Technical problem to be solved in the utility model is to overcome the shortcoming that above-mentioned forced double-axis stirs blunger, provides a kind of forced double-axis reasonable in design, that stirring efficiency is high, use is given orders long to stir malaxation device.
Solving the problems of the technologies described above adopted technical scheme is: blunger casing upper end is provided with blunger framework, blunger framework upper end arranges and is provided with large charging aperture pipe, the blunger framework top cover of little charging aperture pipe, blunger casing right-hand member is arranged with discharge bucket, Level tune rotating shaft is provided with on the left of blunger bottom half, right side is provided with regulator solution compressing cylinder bearing, the piston rod of Level tune hydraulic jack is arranged on regulator solution compressing cylinder bearing, blunger framework left-external side is provided with front hydraulic motor and rear hydraulic motor, left inside side is provided with the preamble gear connected with the power output shaft of front hydraulic motor and the rear synchromesh gear connected with the power output shaft of rear hydraulic motor, preamble gear is meshed with rear synchromesh gear, blunger framework left end is provided with gear box cover, the left end of front shaft is connected with front shaft coupling and preamble gear, rear shaft left end rear shaft coupling and rear synchromesh gear are connected, the right-hand member of front shaft and rear shaft is arranged on the bearing support outside blunger frame right, front shaft parallel with blunger tank floor with the central plane of rear shaft and and plane-parallel, front shaft and rear shaft are provided with stirring vane.
The stirring vane that front shaft of the present utility model is arranged is: a stirring vane is staggered at different axial lengths from an adjacent stirring vane, the phase angle of a stirring vane and an adjacent stirring vane is 120 °, angle α between the blade face of stirring vane and front shaft center line is 70 ° ~ 75 °, the stirring vane that rear shaft is arranged is identical with the stirring vane ordering on front shaft, and the stirring vane on the stirring vane on rear shaft and front shaft is staggered.
Stirring vane of the present utility model is: the back side of fixing stirring vane is provided with wear resistant agitating blade.
The geometry of fixing stirring vane of the present utility model and wear resistant agitating blade is circular arc right central angle is 35 ° ~ 45 ° fan-shaped.
The right central angle of the fixing stirring vane circular arc of the present utility model central angle right with wear resistant agitating blade circular arc is identical.
Because the utility model have employed front hydraulic motor, rear hydraulic motor, the power output shaft of front hydraulic motor is provided with preamble gear shaft coupling and front shaft is connected, the power output shaft of rear hydraulic motor is provided with rear synchromesh gear shaft coupling and rear shaft is connected, preamble gear is meshed with rear synchromesh gear, realize front shaft and rear shaft reverse sync rotates, front shaft and do not have installation shaft bearing between rear shaft and blunger casing, avoids water and enters into bearing support internal corrosion bearing; Have employed and be installed with wear resistant agitating blade at the back side of fixing stirring vane, substantially increase application life and the stirring efficiency of stirring vane.
Accompanying drawing explanation
Fig. 1 is the structural representation of one embodiment of the invention.
Fig. 2 is the A-A sectional view of Fig. 1.
Fig. 3 is the front view of stirring vane 20 in Fig. 2.
Fig. 4 is the B-B sectional drawing of Fig. 3.
Detailed description of the invention
Below in conjunction with drawings and Examples, the present invention is described in more detail, but the invention is not restricted to these embodiments.
Embodiment 1
In Fig. 1,2, the forced double-axis of the present embodiment stirs malaxation device and is made up of front hydraulic motor 1, preamble gear 2, front shaft coupling 3, front shaft 4, gear box cover 5, Level tune rotating shaft 6, large charging aperture pipe 7, little charging aperture pipe 8, blunger framework 9, blunger casing 10, blunger framework top cover 11, Level tune hydraulic jack 12, regulator solution compressing cylinder bearing 13, bearing support 14, discharge bucket 15, rear hydraulic motor 16, rear synchromesh gear 17, rear shaft coupling 18, rear shaft 19, stirring vane 20 connection.
Be fixedly connected at the upper end screw threads for fastening connector of blunger casing 10 and blunger framework 9 is installed, the upper end screw threads for fastening connector of blunger framework 9 is fixedly connected and is provided with blunger framework top cover 11, blunger framework top cover 11 is fixedly connected with screw threads for fastening connector large charging aperture pipe 7, little charging aperture pipe 8 are installed, the fillers such as aggregate chips material, cement, stone flour, flyash, lime add from large charging aperture pipe 7, and mulseal and auxiliary agent and water add from little charging aperture pipe 8.Be fixedly connected with screw threads for fastening connector under the right-hand member of blunger casing 10 and be provided with discharge bucket 15, the bituminous mixture be stirred is discharged from discharge bucket 15, paves on road surface.Blunger casing 10 bottom left screw threads for fastening connector is fixedly connected and is provided with Level tune rotating shaft 6, Level tune rotating shaft 6 is for being arranged on automobile chassis by the utility model, bottom blunger casing 10, right side screw threads for fastening connector is fixedly connected and is provided with regulator solution compressing cylinder bearing 13, the piston rod of Level tune hydraulic jack 12 is arranged on regulator solution compressing cylinder bearing 13, the cylinder barrel screw threads for fastening connector of Level tune hydraulic jack 12 is fixedly connected and is arranged on automobile bottom, Level tune hydraulic jack 12 regulates blunger casing 10 to be horizontal all the time.The left-external side screw threads for fastening connector of blunger framework 9 is fixedly connected and is provided with front hydraulic motor 1 and rear hydraulic motor 16, the left inside side of blunger framework 9 is provided with preamble gear 2 and rear synchromesh gear 17, preamble gear 2 power output shaft of connector and front hydraulic motor 1 and front shaft coupling 3 are connected, rear synchromesh gear 17 power output shaft of connector and rear hydraulic motor 16 and rear shaft coupling 18 are connected, preamble gear 2 is meshed with rear synchromesh gear 17, the left end screw threads for fastening connector of blunger framework 9 is fixedly connected and is provided with gear box cover 5, gear box cover 5 is for protecting preamble gear 2 and rear synchromesh gear 17.
The left end of front shaft 4 is connected with preamble gear 2 with front shaft coupling 3, the rear shaft coupling 18 of rear shaft 19 is connected with rear synchromesh gear 17, the right-hand member of front shaft 4 and rear shaft 19 is arranged on the bearing support 14 outside on the right side of blunger framework 9, because bearing support 14 is arranged on outside blunger framework 9 by the utility model, avoid water and enter into bearing support 14 internal corrosion bearing support 14, front shaft 4 is positioned at the plane parallel with blunger casing 10 bottom surface with the central plane of rear shaft 19, the center line of front shaft 4 and rear shaft 19 and plane-parallel, front shaft 4 is rotated counterclockwise, rear shaft 19 turns clockwise.On front shaft 4 and rear shaft 19, uniform weld connection has stirring vane 20.On front shaft 4, a stirring vane 20 is staggered at different axial lengths from an adjacent stirring vane 20, a stirring vane 20 is 120 ° with the phase angle of an adjacent stirring vane 20, and the angle α between the blade face of stirring vane 20 and front shaft 4 center line is 72 °.On rear shaft 19, the stirring vane 20 of welding is identical with stirring vane 20 ordering on front shaft 4, and the stirring vane 20 on rear shaft 19 is staggered with the stirring vane 20 on front shaft 4.Be rotated counterclockwise at front shaft 4, rear shaft 19 is when turning clockwise, compound flows from bottom to top from the both sides, front and back in blunger casing 10, flows from top to bottom in the past, realize compound and mix between shaft 4 and rear shaft 19.
In Fig. 3,4, the stirring vane 20 of the present embodiment is made up of fixing stirring vane 20-1 and wear resistant agitating blade 20-2 connection.Be fixedly connected at the back side screw threads for fastening connector of fixing stirring vane 20-1 and wear resistant agitating blade 20-2 is installed, the geometry of fixing stirring vane 20-1 and wear resistant agitating blade 20-2 is circular arc right central angle is 40 ° fan-shaped, the stirring vane 20 adopting this wear resistant agitating blade 20-2 to form, substantially increases application life and the stirring efficiency of stirring vane 20.
Embodiment 2
In the present embodiment, on front shaft 4 and rear shaft 19, uniform weld connection has stirring vane 20.On front shaft 4, a stirring vane 20 is staggered at different axial lengths from an adjacent stirring vane 20, a stirring vane 20 is 120 ° with the phase angle of an adjacent stirring vane 20, and the angle α between the blade face of stirring vane 20 and front shaft 4 center line is 70 °.On rear shaft 19, the stirring vane 20 of welding is identical with stirring vane 20 ordering on front shaft 4, and the stirring vane 20 on rear shaft 19 is staggered with the stirring vane 20 on front shaft 4.The connecting relation of other component and component is identical with embodiment 1.
Embodiment 3
In the present embodiment, on front shaft 4 and rear shaft 19, uniform weld connection has stirring vane 20.On front shaft 4, a stirring vane 20 is staggered at different axial lengths from an adjacent stirring vane 20, a stirring vane 20 is 120 ° with the phase angle of an adjacent stirring vane 20, and the angle α between the blade face of stirring vane 20 and front shaft 4 center line is 75 °.On rear shaft 19, the stirring vane 20 of welding is identical with stirring vane 20 ordering on front shaft 4, and the stirring vane 20 on rear shaft 19 is staggered with the stirring vane 20 on front shaft 4.The connecting relation of other component and component is identical with embodiment 1.
Embodiment 4
In above embodiment 1 ~ 3, be fixedly connected at the back side screw threads for fastening connector of fixing stirring vane 20-1 and wear resistant agitating blade 20-2 is installed, the geometry of fixing stirring vane 20-1 and wear resistant agitating blade 20-2 is circular arc right central angle is 35 ° fan-shaped.The connecting relation of other component and component is identical with corresponding embodiment.
Embodiment 5
In above embodiment 1 ~ 3, be fixedly connected at the back side screw threads for fastening connector of fixing stirring vane 20-1 and wear resistant agitating blade 20-2 is installed, the geometry of fixing stirring vane 20-1 and wear resistant agitating blade 20-2 is circular arc right central angle is 45 ° fan-shaped.The connecting relation of other component and component is identical with corresponding embodiment.

Claims (5)

1. a forced double-axis stirs malaxation device, it is characterized in that: blunger casing (10) upper end is provided with blunger framework (9), blunger framework (9) upper end arranges and is provided with large charging aperture pipe (7), the blunger framework top cover (11) of little charging aperture pipe (8), blunger casing (10) right-hand member is arranged with discharge bucket (15), blunger casing (10) bottom left is provided with Level tune rotating shaft (6), right side is provided with regulator solution compressing cylinder bearing (13), the piston rod of Level tune hydraulic jack (12) is arranged on regulator solution compressing cylinder bearing (13), blunger framework (9) left-external side is provided with front hydraulic motor (1) and rear hydraulic motor (16), left inside side is provided with the preamble gear (2) connected with the power output shaft of front hydraulic motor (1) and the rear synchromesh gear (17) connected with the power output shaft of rear hydraulic motor (16), preamble gear (2) is meshed with rear synchromesh gear (17), blunger framework (9) left end is provided with gear box cover (5), the left end of front shaft (4) is connected with front shaft coupling (3) and preamble gear (2), rear shaft (19) left end rear shaft coupling (18) and rear synchromesh gear (17) are connected, the right-hand member of front shaft (4) and rear shaft (19) is arranged on the bearing support (14) outside blunger framework (9) right side, front shaft (4) parallel with blunger casing (10) bottom surface with the central plane of rear shaft (19) and and plane-parallel, front shaft (4) and rear shaft (19) are provided with stirring vane (20).
2. forced double-axis according to claim 1 stirs malaxation device, it is characterized in that the upper stirring vane (20) arranged of described front shaft (4) is: a stirring vane (20) is staggered at different axial lengths from an adjacent stirring vane (20), a stirring vane (20) is 120 ° with the phase angle of an adjacent stirring vane (20), angle α between the blade face of stirring vane (20) and front shaft (4) center line is 70 ° ~ 75 °, the upper stirring vane (20) arranged of rear shaft (19) is identical with stirring vane (20) ordering on front shaft (4), stirring vane (20) on rear shaft (19) is staggered with the stirring vane (20) on front shaft (4).
3. forced double-axis according to claim 1 and 2 stirs malaxation device, it is characterized in that described stirring vane (20) is: the back side of fixing stirring vane (20-1) is provided with wear resistant agitating blade (20-2).
4. forced double-axis according to claim 3 stirs malaxation device, it is characterized in that; Described fixing stirring vane (20-1) and the geometry of wear resistant agitating blade (20-2) are circular arc right central angle is 35 ° ~ 45 ° fan-shaped.
5. forced double-axis according to claim 4 stirs malaxation device, it is characterized in that; The right central angle of described fixing stirring vane (20-1) the circular arc central angle right with wear resistant agitating blade (20-2) circular arc is identical.
CN201420716779.2U 2014-11-25 2014-11-25 Forced double-axis stirs malaxation device Active CN204311321U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201420716779.2U CN204311321U (en) 2014-11-25 2014-11-25 Forced double-axis stirs malaxation device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201420716779.2U CN204311321U (en) 2014-11-25 2014-11-25 Forced double-axis stirs malaxation device

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CN204311321U true CN204311321U (en) 2015-05-06

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106544946A (en) * 2016-10-28 2017-03-29 河南省高远公路养护技术有限公司 It is combined the differential mixing device of organic hydraulic material paver
CN107244005A (en) * 2017-05-19 2017-10-13 象州县科学技术情报研究所 A kind of blender of chemical plant mixed material

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106544946A (en) * 2016-10-28 2017-03-29 河南省高远公路养护技术有限公司 It is combined the differential mixing device of organic hydraulic material paver
CN107244005A (en) * 2017-05-19 2017-10-13 象州县科学技术情报研究所 A kind of blender of chemical plant mixed material

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