JP6628539B2 - Production plan instruction device, production plan instruction system, and production plan instruction method - Google Patents

Description

  The present invention relates to a production plan instruction device, a production plan instruction system, and a production plan instruction method.

  When drafting a production plan for a product, a simulation is performed based on the capacity of a production device used in each production process, the time to be put into each production device, and the like, and the result of the simulation is used for the production plan.

  Patent Literature 1 discloses “a data storage unit that collects actual data indicating the actual number of substrates processed in an executed operation and the actual operation time required for the completed operation, and an operation required for an operation of processing the substrate. An event information collection unit that collects event information on events that affect time, a work number collection unit that collects the number of substrates processed in unexecuted work, and based on the actual data, the event information, and the number And a standard work time calculation unit for calculating a standard work time required for the unexecuted work. "

JP 2009-9380 A

  In order to increase the accuracy of the simulation, it is important to increase the accuracy of information on the production apparatus and the workers. According to the technique described in Patent Document 1, information about the worker is not used for calculating the standard work time, and thus it is hard to say that a calculation result suitable for the situation is obtained.

  The present invention has been made in view of the above points, and an object of the present invention is to provide a technique capable of more appropriately acquiring an index relating to a production apparatus or a worker and giving a work instruction.

  The present application includes a plurality of means for solving at least a part of the above-described problem, and examples thereof are as follows.

To solve the above SL problems, production planning instruction device of the present invention, produced about been production run using the operator monitoring result information about the number of operations changes obtained by monitoring the production site, the production device Results information, a site dynamics monitoring unit that obtains, a storage unit that stores process design information that is information indicating work configuring the production process, and the production results information using the worker monitoring results information. Divided for each work, based on the worker monitoring results information, specify the number of workers required for the divided work, assign the number of workers to the work as worker information,
For each of the production processes, feature information that is information that associates the production device that performs the production process, the work that constitutes the production process, and the worker information that is assigned to the work is generated. A feature information generation unit, a simulation unit that acquires production plan information using the characteristic information, and a work instruction unit that outputs a work instruction based on the production plan information are provided.

  ADVANTAGE OF THE INVENTION According to this invention, the technique which acquires the parameter | index regarding a production apparatus and a worker more appropriately, and performs a work instruction can be provided.

  Problems, configurations, and effects other than those described above will be apparent from the following description of the embodiments.

It is a figure showing an example of the system configuration of a production plan instruction system. It is an example of the functional block diagram of a production plan instruction | indication apparatus. It is a figure showing an example of the data structure of a production result table. It is a figure showing an example of the data structure of a production device operation result table. It is a figure showing an example of the data structure of a work area monitoring record table. It is a figure showing an example of the data structure of a production plan table. FIG. 4 is a diagram illustrating an example of a data structure of a process route information table. FIG. 4 is a diagram illustrating an example of a data structure of a production resource information table. It is a figure showing an example of the data structure of a production resource schedule information table. It is a figure showing an example of the data structure of a production resource suspension information table. It is a figure showing an example of the data structure of a production model information table. FIG. 4 is a diagram illustrating an example of a data structure of a process design information table. It is a figure showing an example of the data structure of a production instruction information table. FIG. 2 is a diagram illustrating a hardware configuration example of a computer 800. FIG. 9 illustrates a hardware configuration example of a computer 900. It is a flowchart which shows an example of a production model generation process. It is a flowchart which shows an example of the work classification process performed in step S50. It is the schematic which shows the flow of a production model generation process typically. It is a figure showing an example of a worker instruction screen. It is a figure showing an example of a production device instruction screen. It is a figure which shows the modification of the system configuration of a production plan instruction | indication system.

  Hereinafter, an example of an embodiment of the present invention will be described with reference to the drawings. FIG. 1 is a diagram illustrating an example of a system configuration of the production plan instruction system 10. As illustrated in FIG.

  The production plan instruction system 10 manages drafting of a production plan for a production site and execution of the production plan. In the production plan instruction system 10, the production plan instruction device 100, the plan information management device 160, the production information management device 170, the design information management device 180, and the simulation device 190 are connected via a network 199. . The production plan instructing device 100 is a terminal device such as a PC (Personal Computer) or a server computer. The plan information management device 160, the production information management device 170, the design information management device 180, and the simulation device 190 are terminal devices such as a PC, a server computer, and a smartphone.

  In FIG. 1, for convenience, the production plan instruction system 10 includes one production plan instruction device 100, a plan information management device 160, a production information management device 170, a design information management device 180, and a simulation device 190. However, the number of devices included in the production plan instruction system 10 is not limited to this. Changes can be made as appropriate according to the production site where the production plan instruction system 10 manages.

  The production plan instruction device 100 generates a production model based on information acquired from the plan information management device 160, the production information management device 170, and the design information management device 180. The production model is information indicating an index of allocation of production resources when producing a product. The production resources are, for example, workers and production equipment, and are allocated to each production process in a production plan. In other words, the production plan instructing device 100 uses the production model as an index for a production device or a worker performing production based on information acquired from the plan information management device 160, the production information management device 170, and the design information management device 180. Generate The production model is treated as characteristic information and is used for drafting a production plan. The production plan instruction device 100 acquires a production plan from the simulation device 190.

  Further, the production plan instruction device 100 outputs a production instruction based on the acquired production plan. The plan information management device 160, the production information management device 170, the design information management device 180, and the simulation device 190 transmit predetermined information in response to a request from the production plan instruction device 100 or at a predetermined timing. It is transmitted to the production plan instruction device 100.

  The planning information management device 160 is a product production plan, such as a product shipment plan, a new product input into a production line plan, a production device maintenance plan, a worker attendance plan, and a worker arrangement plan. Manage information. Note that the product includes a part and a product having one or more parts as constituent elements.

  The production information management device 170 includes a production information management control unit (not shown). The production information management control unit manages information related to production results and transmits the information to the production plan instruction device 100. The design information management device 180 includes a design information management control unit (not shown). The design information management control unit manages the process design information in the production of the product, and transmits the process design information to the production plan instruction device 100.

  The simulation device 190 creates a simulation model of a production process at a production site. The simulation device 190 simulates a time transition of a production process based on a dispatch rule for determining a processing priority between products, and creates a production plan for production of products. The simulation apparatus 190 performs a simulation using an existing method (for example, a discrete event type simulation method).

  The production plan instructing device 100, the plan information management device 160, the production information management device 170, the design information management device 180, and the simulation device 190 may be independent of each other, or may be one. The device may also function as another device. For example, the production plan instruction device 100 receives predetermined information from the plan information management device 160, the production information management device 170, the design information management device 180, and the simulation device 190. One may be generated in the production plan instruction device 100. In other words, the production plan instruction device 100 has the function of at least one of the plan information management device 160, the production information management device 170, the design information management device 180, and the simulation device 190. You may.

  Further, the production plan instructing device 100, the plan information management device 160, the production information management device 170, the design information management device 180, and the simulation device 190 are connected to the network 199 and are not shown, and are not shown. Thus, it may receive production result information data, process route information data, worker attendance plan data, process design information data, and the like.

  FIG. 2 is an example of a functional block diagram of the production plan instruction device 100. The production plan instruction device 100 includes a storage unit 110, a control unit 120, an input unit 130, an output unit 140, and a communication unit 150.

  The control unit 120 performs control relating to a production plan instruction and control relating to generation of information such as a production model used for the production plan instruction. The storage unit 110 stores data necessary for the control unit 120 to perform a production plan instruction and control related to generation of information used for the instruction.

  The input unit 130 receives an input operation from a user. The output unit 140 performs an output process of data stored in the production plan instruction device 100. The communication unit 150 transmits and receives information to and from the plan information management device 160, the production information management device 170, the design information management device 180, and the simulation device 190 connected via the network 199.

  The storage unit 110 includes a production result storage area 111, a production plan storage area 112, a process route information storage area 113, a production resource information storage area 114, a production model information storage area 115, a process design information storage area 116, , A production instruction information storage area 117.

  The production result storage area 111 is an area for storing information relating to production results performed at a production site managed by the production plan instruction system 10. The production result storage area 111 stores predetermined information generated based on the information received from the production information management device 170. Specifically, the production result storage area 111 stores production result information such as a production result table and a production device operation result table, which will be described later, and worker monitoring result information regarding the state of the worker such as a work area monitoring result table. Remember.

  The production plan storage area 112 is an area for storing information relating to a production plan of a product existing as a work in process at the production site and a product to be put into the production site in the future. The information stored in the production plan storage area 112 is generated based on information received from the plan information management device 160 and the production information management device 170.

  The process route information storage area 113 is an area for storing information on a production process of a product. The product is produced by one or more steps. The information stored in the process route information storage area 113 is generated based on information received from the plan information management device 160 and the production information management device 170.

  The production resource information storage area 114 is an area for storing information indicating details of production resources. The information stored in the production resource information storage area 114 is generated based on information received from the plan information management device 160 and the production information management device 170. Hereinafter, the description will be made assuming that the production resources are workers, but the production resources are not limited to workers.

  The production model information storage area 115 is an area for storing a production model generated for each product. The generation of the production model will be described later in detail.

  The process design information storage area 116 is an area for storing information relating a process design to a production process of a product. The process design is information for specifying one or a plurality of works required for one production process.

  The production instruction information storage area 117 is an area for storing information relating to a production instruction. The production instruction information storage area 117 stores a production plan generated by the simulation device 190 based on the production model. Note that the production plan stored in the production instruction information storage area 117 may be generated by a production simulation unit described below based on information output from the simulation device 190.

  The control unit 120 includes a site dynamics monitoring unit 121, a feature information generation unit 122, a production modeling unit 123, a production simulation unit 124, and a work instruction unit 125.

  The on-site dynamic monitoring unit 121 acquires a result obtained by monitoring the state of the production site. Specifically, the on-site movement monitoring unit 121 obtains information from the production information management device 170, and performs monitoring using the worker monitoring result information on the state of the worker obtained by monitoring the production site and using the production device. Information on the production results, such as production result information on the performed production process. The on-site dynamic monitoring unit 121 stores the generated information in the production result storage area 111.

  The characteristic information generation unit 122 executes a production model generation process described later, and stores the generated information in the production model information storage area 115. The production modeling unit 123 acquires information from the plan information management device 160 and the production information management device 170, and generates information on a production plan, information on a production process, and information on a production resource based on the acquired information. The production modeling unit 123 stores the generated information in the production plan storage area 112, the process path information storage area 113, and the production resource information storage area 114.

  The production simulation unit 124 transmits information stored in the production plan storage area 112, the process route information storage area 113, the production resource information storage area 114, and the production model information storage area 115 to the simulation device 190. The production simulation unit 124 acquires the production plan generated by the simulation device 190 and stores the production plan in the production instruction information storage area 117. The production simulation unit 124 may create a production plan based on the simulation result output by the simulation device 190 and store the production plan in the production instruction information storage area 117.

  The work instruction unit 125 outputs the work instruction information based on the information stored in the production instruction information storage area 117. Specifically, the work instruction unit 125 causes the output unit 140 to output a worker instruction screen and a production device instruction screen described later as work instruction information.

  Next, each information included in the storage unit 110 will be described.

  FIG. 3 is a diagram illustrating an example of a data structure of the production result table 111a. The production result table 111a is information generated by the on-site movement monitoring unit 121 based on information transmitted from the production information management device 170 and stored in the production result storage area 111. The production result table 111a is information in which information relating to production results such as the number of manufactured products and the date and time is associated with each production process performed at the production site.

  The production result table 111a includes a product identifier 111b, a product name 111c, a number of members 111d, a process name 111e, a process identifier 111f, a start time 111g, an end time 111h, a production device identifier 111i, and a worker. Identifier 111j.

  The product identifier 111b is an identifier that specifies a product. The product name 111c is information indicating the name of the product specified by the product identifier 111b. The number of members 111d is information indicating the number of manufactured products.

  The process name 111e is information indicating the name of the production process. The process identifier 111f is an identifier for specifying a production process when manufacturing the product specified by the product identifier 111b.

  The start time 111g is information indicating the start time of the process specified by the process identifier 111f. The end time 111h is information indicating the end time of the production process specified by the process identifier 111f. The production device identifier 111i is an identifier that specifies a production device that has performed the process specified by the process identifier 111f. If the process specified by the process identifier 111f is a production process that does not use a production device, the production device identifier 111i is identification information indicating that no production device is used.

  The worker identifier 111j is an identifier that specifies a worker who has performed the process specified by the process identifier 111f. When the process specified by the process identifier 111f is a production process that does not require a worker, the worker identifier 111j is information indicating that the process is not performed by the worker.

  FIG. 4 is a diagram illustrating an example of a data structure of the production device operation result table 111k. The production device operation result table 111k is information generated by the on-site dynamic monitoring unit 121 based on information transmitted from the production information management device 170 and stored in the production result storage area 111, similarly to the production result table 111a. . The production device operation result table 111k can also be referred to as device operation time information on the operation time of the production device.

  The production device operation result table 111k includes a production device identifier 111l, a state 111m, a start time 111n, and an end time 111o.

  The production device identifier 111l is an identifier that specifies a production device. The state 111m is information indicating the state of the production device identifier 111l. The start time 111n is information indicating the time when the state indicated by the state 111m was started in the production device specified by the production device identifier 111l. The end time 111o is information indicating the time at which the state indicated by the state 111m has ended in the production device specified by the production device identifier 111l.

  FIG. 5 is a diagram illustrating an example of a data structure of the work area monitoring result table 111p. The work area monitoring result table 111p is information generated by the on-site dynamic monitoring unit 121 based on information transmitted from the production information management device 170 and stored in the production result storage area 111, similarly to the production result table 111a. .

  The production information management device 170 is provided with a sensor at the production site, and acquires the number of workers per area as the number of production resources, for example, at regular intervals. Note that the production information management device 170 may acquire the number of production resources by capturing a plurality of images or moving images and analyzing a difference from a predetermined image or moving image. In other words, the work area monitoring result table 111p can be said to be information on the state of the worker and information on the transition of the number of workers on the production device.

  The work area monitoring record table 111p includes an area 111q, a production device identifier 111r, a time 111s, and a production resource number 111t. The area 111q is information for specifying a predetermined area in the production site. The production device identifier 111r is an identifier that specifies a production device in the area 111q. The time 111s is the time at which the number of production resources 111t described below is detected. The production resource number 111t is the number of production resources existing in the area 111q. In the present embodiment, the production resource number 111t is the number of workers.

  FIG. 6 is a diagram illustrating an example of the data structure of the production plan table 112a. The production plan table 112a is generated by the production modeling unit 123 based on information received from the plan information management device 160 and the production information management device 170, and is stored in the production plan storage area 112. The production plan table 112a is used for generating a production plan by the simulation device 190. In the present embodiment, the production plan table 112a indicates a currently underway process or start of a product existing as a work-in-progress at the production site and a product to be put into the production site in the future. This is information about the process that is in progress.

  The production plan table 112a includes a product identifier 112b, a product name 112c, a delivery date 112d, a quantity 112e, a process identifier 112f, a state 112g, and a start (scheduled) time 112h.

  The product identifier 112b is an identifier that specifies a product. The product name 112c is information indicating the name of the product specified by the product identifier 112b. The delivery date 112d is information indicating the delivery date of the product. The delivery date is the date on which the product is expected to be completed or shipped.

  The number of members 112e is a value indicating the quantity of the product specified by the product identifier 112b, which is produced by a process indicated by a process identifier 112f described later. The process identifier 112f is information for specifying a process that is currently started or scheduled to start for the product specified by the product identifier 112b. If the process identifier 112f is blank, it indicates that the product has not yet been put into the production site.

  The state 112g is information indicating the state of the product. When the process specified by the process identifier 112f is underway, a production device identifier indicating a production device that is executing the process undertaken may be included in the state 112g. The start (scheduled) time 112h is information indicating the start time when the process specified by the process identifier 112f is started, and is information indicating the scheduled start time when the process has not been started yet. If the start (scheduled) time 112h is blank, all processes before the process specified by the process identifier 112f have been completed for the product specified by the product identifier 112b, and the process can be performed at an arbitrary time. This indicates that the process associated with the identifier 112f can be started.

  FIG. 7 is a diagram illustrating an example of a data structure of the process path information table 113a. The process route information table 113a is generated by the production modeling unit 123 based on information transmitted from the plan information management device 160 or the production information management device 170, and is stored in the process route information storage area 113. The process route information table 113a is used for generating a production plan by the simulation device 190.

  The process route information table 113a includes a product name 113b, a process identifier 113c, a process name 113d, a production device identifier 113e, and a destination process identifier 113f.

  The product name 113b is information indicating the name of the product, and corresponds to the product name 111c of the production record table 111a. If the product managed by the production management instruction system is not unique to the name, the product name 113b may be a product identifier. The process identifier 113c is identification information for specifying the process of the product, and corresponds to the process identifier 111f of the production record table 111a.

  The process name 113d is information indicating the name of the process specified by the process identifier 113c. The production device identifier 113e is information for specifying one or a plurality of production devices that can be used in the process specified by the process identifier 113c for the product indicated by the product name 113b. The production device identifier 113e of the process route information table 113a shown in FIG. 7 includes a production device 1 identifier 113g, a production device 2 identifier 113h, and a production device 3 identifier 113i.

  For example, in the process route information table 113a shown in FIG. 7, records having a product name 113b of "product B" and a process identifier 113c of "006" have "D device 1", "D device 1", " D device 3 "and" D device 5 ". This indicates that any of “D device 1”, “D device 3”, and “D device 5” can be used when performing the production process “006” in the production of “product B”. I have.

  The destination process identifier 113f is information indicating whether or not the process specified by the process identifier 113c is an assembly process for the product indicated by the product name 113b. Further, when the process of the process identifier 113c is an assembling process and the product indicated by the product name 113b is a part, the destination process identifier 113f includes identification information for specifying the product to be assembled, and And a process identifier for specifying a process to be performed next on the object.

  FIG. 8 is a diagram illustrating an example of the data structure of the production resource information table 114a. The production resource information table 114a is generated by the production modeling unit 123 based on information transmitted from the plan information management device 160 or the production information management device 170, and is stored in the production resource information storage area 114. The production resource information table 114a is used for generating a production plan by the simulation device 190.

  The production resource information table 114a is information indicating details of production resources. In the present embodiment, since the production resources are assumed to be workers, the production resource information table 114a associates affiliations, production devices that can be in charge, and the like for each worker.

  The production resource information table 114a includes an operator identifier 114b, an affiliation 114c, an area 114d, and a production device identifier 114e.

  The worker identifier 114b is identification information for specifying a worker. The affiliation 114c is information for specifying the affiliation of the worker identified by the worker identifier 114b, for example, a group. The area 114d is information for specifying an area in which the worker works. The production device identifier 114e is identification information for specifying a production device. The production resource information table 114a includes a plurality of logical values, and stores the logical values according to whether or not the worker identified by the worker identifier 114b can take charge of the production device.

  The production device identifier 114e illustrated in FIG. 8 includes a logical value 114f, a logical value 114g, and a logical value 114h. In each logical value of the production device identifier 114e, for example, “0” is stored for a production device that the worker cannot handle, and “1” is stored for a production device that the worker can handle.

  For example, in the record in which the worker identifier 114b is “YH” in the production resource information table 114a illustrated in FIG. 8, “1 group” is assigned as the affiliation 114c, “1” is assigned as the area 114d, and The logical value 114f includes “1”, the logical value 114g includes “0”, and the logical value 114h includes “0”. This is because the worker whose worker identifier is “YH” belongs to “group 1”, is in charge of the area “1”, and can handle “A device 1” indicated by the logical value 114f. “A device 2” indicated by 114g and “I device 7” indicated by logical value 114h cannot be assigned.

  FIG. 9 is a diagram illustrating an example of the data structure of the production resource schedule information table 114i. The production resource schedule information table 114i is generated by the production modeling unit 123 based on information transmitted from the plan information management device 160 or the production information management device 170, and is stored in the production resource information storage area 114. The production resource schedule information table 114i is used for generating a production plan by the simulation device 190. The production resource schedule information table 114i is information on a schedule at a production site.

  The production resource schedule information table 114i includes an operating day 114j, a day shift 114k, and a night shift 114l. The operation day 114j is information indicating the operation day of the production site. The day shift 114k is information indicating the daytime operation time of the production site on the operation day specified by the operation day 114j. The night shift 114l is information indicating the nighttime operation time of the production site on the operation day specified by the operation day 114j.

  FIG. 10 is a diagram illustrating an example of the data structure of the production resource suspension information table 114m. The production resource suspension information table 114m is information on a worker's schedule, which is an example of a production resource. The production resource suspension information table 114m is generated by the production modeling unit 123 based on information transmitted from the plan information management device 160 or the production information management device 170, and stored in the production resource information storage area 114. The production resource serving information table 114m is used for generating a production plan by the simulation device 190.

  The production resource stoppage information table 114m includes a worker identifier 114n, a field work disabling reason 114o, a start time 114p, and an end time 114q. The worker identifier 114n is identification information for specifying a worker. The on-site work disabling reason 114o indicates the reason that the worker specified by the worker identifier 114n cannot engage in the work at a time starting from a time specified by a start time 114p described later. Information.

  The start time 114p is information indicating the starting point of the time when the worker identifier 114n cannot engage in the work. The end time 114q is information indicating the expiration point of the time during which the worker cannot engage in the work.

  FIG. 11 is a diagram illustrating an example of the data structure of the production model information table 115a. The production model information table 115a is information generated by a production model generation process described later and stored in the production model information storage area 115. The production model information table 115a includes a product name 115b, a process identifier 115c, a process name 115d, a production device name 115e, and a production model 115f.

  The product name 115b is information indicating the name of the product. If the product cannot be uniquely identified by the product name 115b, the product name 115b may be a product identifier. The process identifier 115c is an identifier for specifying a production process when producing the product indicated by the product name 115b. The process name 115d is information indicating the name of the production process specified by the process identifier 115c.

  The production device name 115e is information indicating the name of the production device used in the production process specified by the process identifier 115c. If the production device cannot be uniquely identified by the production device name 115e, the production device name 115e may be a production device identifier.

  The production model 115f is information for specifying a production model when the process specified by the process identifier 115c is executed on the product indicated by the product name 115b using the production device indicated by the production device name 115e. The production model 115f is information including the required number of production resources and the operation time for the operation required by the production process specified by the process identifier 115c. In the present embodiment, the production resource is a worker. The production model 115f includes worker information including the number of workers for the work required for the production process.

  More specifically, the production model 115f includes a work 1 hour 115g, a work 1 worker 115h, a work 2 hour 115i, and a work 2 worker 115j. The work 1 hour 115g is information indicating the time required for work 1 which is one of the production processes specified by the process identifier 115c. The work 1 worker number 115h is the number of workers required for work 1. The work 2 time 115i is information indicating the time required for work 2 which is one of the production processes specified by the process identifier 115c. The work 2 worker count 115j is the number of workers required for work 2.

  FIG. 12 is a diagram illustrating an example of the data structure of the process design information table 116a. The process design information table 116a is information generated by the production modeling unit 123 based on information transmitted from the design information management device 180 and stored in the process design information storage area 116. The process design information table 116a includes a product identifier 116b, a process identifier 116c, a process name 116d, and a process pattern 116e.

  The product identifier 116b is identification information for specifying the product. The process identifier 116c is an identifier for specifying a production process when manufacturing the product indicated by the product identifier 116b. The process name 116d is information indicating the name of the production process specified by the process identifier 116c.

  The process pattern 116e is information indicating a process pattern of the production process specified by the process identifier 116c. The process pattern is information indicating one or more operations required for the production process. For example, the record at the top of the process design information table 116a shown in FIG. 12 relates to a product whose product identifier 116b is “A10” and has a process pattern 116e in a production process in which the process identifier 116c is specified by “03”. Indicates that three tasks specified by each of “3M”, “2M”, and “3M” are performed. The number of operations required for the process can be specified by the number of operations included in the process pattern 116e.

  It should be noted that the information indicating each operation includes information on a required production resource. For example, a work specified by “3M” requires a production device, a product, and a worker as production resources. Further, the work specified by “2M” requires a production device and a product as production resources. The operation specified by “2M” does not require a worker as a production resource, and is an operation performed automatically by the production device.

  The work specified by “2m” requires an operator and a product as production resources. The work specified by “2 m” is a work performed manually because no production device is required.

  FIG. 13 is a diagram illustrating an example of the data structure of the production instruction information table 117a. The production instruction information table 117a is information indicating a production plan acquired by the production simulation unit 124, and is stored in the production instruction information storage area 117. The work instruction unit 125 issues a production instruction based on the production instruction information table 117a. The production instruction information table 117a includes a product identifier 117b, a product name 117c, a number of members 117d, a process name 117e, a process identifier 117f, a scheduled start time 117g, a scheduled end time 117h, a production device identifier 117i, , An operator identifier 117j.

  The product identifier 117b is identification information for specifying a product. The product name 117c is the name of the product specified by the product identifier 117b. The number of members 117d is a value indicating the number of products related to the product identifier 117b whose production is instructed. The process name 117e is the name of the production process indicated in the production instruction for the product specified by the product identifier 117b. The process identifier 117f is identification information for specifying a target production process in a production instruction for the product specified by the product identifier 117b.

  The scheduled start time 117g is information indicating the scheduled start time of the production process in the process identifier 117f. The scheduled end time 117h is information indicating the scheduled end time of the production process in the process identifier 117f. The production device identifier 117i is identification information for specifying a production device used in the production process in the process identifier 117f. When the process is performed using a plurality of different production apparatuses, the production apparatus identifier 117i includes identification information of the plurality of production apparatuses.

  The worker identifier 117j is an identifier for specifying a worker who executes the production process in the process identifier 117f. When the process is performed by a plurality of different workers, the worker identifier 117j includes identification information of the plurality of workers.

  Next, an example of a hardware configuration of a computer constituting the production plan instruction device 100 will be described.

  FIG. 14 is a diagram illustrating a hardware configuration example of the computer 800. The computer 800 includes a CPU (Central Processing Unit) 801, a memory 802, an external storage device 803, a communication device 804, an output device 805, an input device 806, and a reading device 807. It is connected.

  The CPU 801 is a central processing unit, and executes processing according to a program recorded in the memory 802 or the external storage device 803. Each processing unit constituting the control unit 120 realizes each function by the CPU 801 executing a program.

  The memory 802 is a storage device such as a RAM (Random Access Memory) or a flash memory, and functions as a storage area from which programs and data are temporarily read. The external storage device 803 is a writable and readable storage medium such as a hard disk drive (HDD). The communication device 804 is a device for connecting the computer 800 to the network 199, and is a communication device such as a NIC (Network Interface Card).

  The output device 805 is a device that performs output processing of data stored in the computer 800, and is, for example, a display device such as an LCD (Liquid Crystal Display) or a printer. The input device 806 is a device that receives an input operation from a user, and is, for example, a touch panel, a keyboard, a mouse, a microphone, or the like. Note that the input unit 130 can use the input device 806, and the output unit 140 can use the output device 805. The reading device 807 is a device that inputs and outputs information from a portable medium 808 such as a CD (Compact Disk) or a DVD (Digital Versatile Disk).

  The function of the storage unit 110 is realized by the memory 802 or the external storage device 803. The function of the storage unit 110 may be realized by a storage device on the network 199.

  The processing of each component of the production plan instruction device 100 may be executed by one piece of hardware, or may be executed by a plurality of pieces of hardware. Further, the processing of each component of the production plan instruction device 100 may be realized by one program, or may be realized by a plurality of programs.

  Further, the planning information management device 160, the design information management device 180, and the simulation device 190 are also configured by the computer 800, similarly to the production plan instruction device 100.

  FIG. 15 is a diagram illustrating a hardware configuration example of the computer 900. The production information management device 170 is configured by a computer 900. Hereinafter, differences from the computer 800 will be described. The sensor 909 is connected to the communication device 904 of the computer 900.

  The sensor 909 is a range sensor using infrared light, for example. The sensor 909 may be of any type as long as it can count the number of workers existing in a predetermined area. When counting the number of workers by analyzing images, a camera may be used instead of the sensor 909.

  Next, a production model generation process performed in the production plan instruction device 100 will be described.

  FIG. 16 is a flowchart illustrating an example of the production model generation process. This process is started, for example, when the input unit 130 of the production plan instruction device 100 receives input of information for specifying a target production device and a specified period for which a production model is to be generated. For example, the production plan instructing device 100 periodically specifies the production devices identified by the production device identifier 111i of the production result table 111a in order, and performs the following processing with a predetermined period as a designated period. It may be something.

  First, the characteristic information generation unit 122 extracts, from the production result storage area 111, the production results of the target production device during the specified period (step S10). The characteristic information generation unit 122 extracts one or a plurality of records including the production device identifier 111i corresponding to the target production device from the production record table 111a. The characteristic information generation unit 122 extracts records including the process duration specified by the start time 111g and the end time 111h in the specified period from the extracted records. The characteristic information generation unit 122 specifies the process duration of each of the extracted records as the production result. The following processing is performed for each extracted record.

  Next, the feature information generation unit 122 extracts the production device operation results for the specified period from the production result storage area 111 for the target production device, and associates the extracted production operation results with the production results extracted in step S10 (step S20). The characteristic information generation unit 122 extracts a record of the production device operation result table 111k corresponding to the record of the production result table 111a extracted in step S10.

  Specifically, the production result table 111a extracted in step S10 is compared with the production device operation result table 111l related to the specified production device, and the time during which the production device is operating in the production results is determined as the production device operation time. Performance. As a result, the actual operation time excluding the time during which the production device is not operating is extracted from the process duration extracted in step S10.

  FIG. 18 is a schematic diagram schematically showing the flow of the production model generation process. FIG. 18A shows an image of the production results extracted in step S10. The process continuation time is extracted as production results for the target production device.

  FIG. 18B shows an image in a state where the production device operation results are linked to the production results in step S20. From the process continuation time specified in the record extracted in step S10, the actual operation time of the actual operation of the production device is extracted as the production device operation result.

  The description returns to FIG. Next, the characteristic information generation unit 122 acquires the worker monitoring results for the specified period from the production results storage area 111 for the target production device, and associates them with the production results in step S10 (step S30). Specifically, the feature information generation unit 122 refers to the work area monitoring result table 111p, extracts the production resource number 111t of the record including the time 111s in the operation result time extracted in step S20, and On the other hand, each of the production resource numbers 111t corresponding to the time 111s is associated with each other to be the worker monitoring result. The worker monitoring result is information in which the transition of the number of workers is associated with the production device operation result.

  FIG. 18C shows an image in which the worker monitoring results are linked to the production results. The number of workers detected at the work site is associated with the production device operation results extracted in step S20.

  Description is returned to FIG. 16 again. Next, the characteristic information generation unit 122 uses the product identifier, the process identifier, and the process name as keys, and stores the process design information corresponding to the record of the production result table 111a extracted in step S10 into the process design information storage area 116. (Step S40). Specifically, a record of the process design information table 116a including each of the product identifier 111b, the process identifier 111f, and the process name 111e of the production record table 111a extracted in step S10 is stored in the process design information storage area 116. To get from. Further, the feature information generation unit 122 specifies the process pattern 116e included in the specified record.

  Next, the feature information generating unit 122 uses the process design information to remove noise in the worker monitoring results acquired in step S30, and classifies the work according to the number of workers (step S50).

  FIG. 17 is a flowchart illustrating an example of the work classification process performed in step S50. The work classification process shown in FIG. 17 shows details of the process performed in step S50 of the flowchart shown in FIG.

  First, the characteristic information generation unit 122 performs a filtering process on the worker monitoring results obtained in step S30 (step S510). As the filter processing, a known method predetermined from processing of a moving average filter, a Gaussian filter, or the like is used. At the start of this flowchart, an input of a filter processing method may be accepted. The filtering process removes noise included in the worker monitoring results.

  In the filter processing, processing is generally performed using parameters. However, the parameters may be uniquely set in advance, or may be input at the start of the flowchart.

  Next, the characteristic information generation unit 122 removes the stagnation time from the worker monitoring results (step S520). The worker monitoring results include a start time, an end time, and a change in the number of workers. The stagnation time is a time during which the production device does not operate and there are no workers. The feature information generation unit 122 refers to the record of the production device operation result table 111k extracted in step S20, and extracts a record whose status 111m indicates that the production device is not operating.

  The characteristic information generation unit 122 specifies, as the stagnant time, a time during which the number of workers is 0 in the worker monitoring results among the production apparatus non-operation times specified by the start time 111n and the end time 111o of the extracted record. The characteristic information generation unit 122 removes the stagnation time from the worker monitoring results. Specifically, the characteristic information generation unit 122 sets the worker monitoring results after removing the transition of the workers other than the stagnation time among the worker monitoring results. The worker monitoring results after the removal include the start time and the end time, and the transition of the worker.

  For example, among the worker monitoring results from 9:00 to 17:00, as a result of removing the stagnation time from 12:00 to 13:00, the worker monitoring results showing the change in the number of workers from 9:00 to 12:00, Two worker monitoring results, i.e., worker monitoring results indicating the transition of workers from 13:00 to 17 are obtained.

  Next, the feature information generation unit 122 divides the worker monitoring results (step S530). The feature information generation unit 122 specifies the start time and the end time of the worker absence time by referring to one or a plurality of worker monitoring results after the stagnation time is removed in step S520. The feature information generation unit 122 divides the worker monitoring result at the specified time. For convenience, the number of worker monitoring results after the division is set as the division work number. Each of the divided worker monitoring results includes a start time, an end time, and a change in the number of workers.

  Next, the characteristic information generation unit 122 determines whether or not the number of divided operations matches the process design information (Step S540). The feature information generation unit 122 specifies the number of works included in the process pattern 116e specified in step S40, and determines whether the number of works is equal to the number of divided works.

  When feature information generating section 122 determines that the number of divided operations matches the process design information (“YES” in step S540), feature information generating section 122 proceeds with the process to step S580.

  When the feature information generating unit 122 does not determine that the number of divided works matches the process design information (in the case of “NO” in step S540), the feature information generating unit 122 determines whether the number of divided works is larger than the process design information. Is determined (step S550).

  When the feature information generating unit 122 determines that the number of divided works is larger than the process design information (in the case of “YES” in step S550), the feature information generating unit 122 checks the number of workers until the number of works in the process design information matches The monitoring results are combined (step S560). Specifically, the feature information generation unit 122 extracts the worker monitoring results having zero workers from the worker monitoring results divided in step S530. The feature information generation unit 122 combines the extracted worker monitoring results with the worker monitoring results that are one time series earlier than the worker monitoring results in ascending order of duration, thereby reducing the number of divided works in the process design. Match the number of operations in the information.

  It should be noted that a worker monitoring result having zero workers may be changed to a predetermined number of workers (for example, one) before being combined with another worker monitoring result.

  When the feature information generating unit 122 does not determine that the number of divided works is greater than the process design information (in the case of “NO” in step S550), the feature information generating unit 122 continues until the number of works in the process design information matches. The long worker monitoring result is divided (step S570). Specifically, the feature information generation unit 122 divides the worker monitoring results into two in the descending order of the continuation time among the worker monitoring results divided in step S530, to thereby divide the worker monitoring results into the process design information. Match the number of operations.

  After matching the worker monitoring result with the number of operations in step S560 or step S570, or after determining in step S540 that the number of divided operations matches the process design information, the feature information generation unit 122 sets the worker monitoring result. Is used to divide the production device operation results (step S580).

  The characteristic information generation unit 122 first compares the start time of the production device operation result and the start time of one or more worker monitoring results with respect to the one or more production device operation results extracted in step S20, and The worker monitoring result with the closest start time is associated with the operation result. Next, the characteristic information generation unit 122 associates a worker monitoring result that is not associated with the production device operation result with another worker monitoring result that is one time series earlier than the worker monitoring result. Production equipment operation results. As a result, one or a plurality of worker monitoring results are associated with one production device operation result.

  The characteristic information generation unit 122 divides the production device operation results so as to have the same number as the associated worker monitoring results. Specifically, when a plurality of worker monitoring results are associated with one production device operation result, the characteristic information generation unit 122 determines that the ratio of the duration of the associated worker monitoring results is The production equipment operation results are divided accordingly. For example, when three worker monitoring results having a duration of 2: 1: 1 are associated with one production device operation result, the feature information generation unit 122 determines that the duration of the production device operation result is Divide into three to make 2: 1: 1. As a result, a production device operation result corresponding to the worker monitoring result on a one-to-one basis is obtained.

  Next, the characteristic information generation unit 122 assigns the number of workers to the production device operation results (step S590). The feature information generation unit 122 uniquely identifies the number of workers included in one worker monitoring result based on the transition of the number of workers. The method for specifying the number of workers is not limited. For example, an integer closest to the average value may be used, or the largest number of workers included in the transition of the number of workers may be specified.

  The characteristic information generation unit 122 assigns the number of workers of the corresponding worker monitoring result to the production device operation result divided in step S580. As a result, the same number of production device operation results as the number of operations included in the process pattern 116e specified in step S40 (FIG. 16) are obtained, and a start time and an end time are assigned to each production device operation result. And the number of workers. The characteristic information generation unit 122 then proceeds with the process to step S60 (FIG. 16).

  In the above-described step S530, the worker monitoring result is divided based on the worker absence time, but the method of dividing the worker monitoring result is not limited to this. For example, the worker monitoring results may be divided according to the duration of the worker monitoring results in which the variation in the number of workers is within a predetermined value. According to this, the change in the transition of the number of workers within one worker monitoring result is further reduced, so that in the processing described below, the number of workers according to the substance of the production site can be allocated to the work.

  The description returns to FIG. Next, the characteristic information generation unit 122 obtains characteristic information by connecting the production device operation results (step S60). The characteristic information generation unit 122 specifies the duration of each production device operation result. Further, when there is a blank time between a plurality of production device operation results, the feature information generation unit 122 reduces the blank time to make the production device operation results continuous, and obtains characteristic information.

  FIG. 18D is a diagram illustrating an image of the feature information. The production device operation result shown in FIG. 18B is divided into the number of operations, and is associated with the number of workers in the corresponding worker monitoring result. After that, the production equipment operation results are continued. As a result, for the process executed by the selected production apparatus, it is possible to obtain characteristic information including the duration of the work constituting the process and the number of workers required for the work.

  Description is returned to FIG. 16 again. Next, the characteristic information generation unit 122 determines whether or not processing has been performed on all of the acquired production results (step S70). The feature information generation unit 122 determines whether or not the processing from step S20 has been performed on all the records of the production result table 111a extracted in step S10.

  Next, the feature information generation unit 122 calculates the work time for each work classified in step S50 by statistical processing for each product and each process, and stores the calculated work time together with the number of required workers for each work time in the production model storage area. It is stored (step S80). Specifically, the characteristic information generation unit 122 specifies one characteristic information for the combination of the product and the process, generates the production model information table 115a, and stores the table in the production model storage area. In the processing up to step S70, if a plurality of pieces of characteristic information are obtained for one combination of the product and the process, the characteristic information is integrated by performing statistical processing.

  When a plurality of pieces of feature information are obtained, each piece of feature information includes a number of operation results of the production apparatus equal to the number of operations, and each operation result of the production apparatus is associated with the duration and the number of workers. Have been. The feature information generation unit 122 integrates a plurality of pieces of feature information into one by performing statistical processing on the duration and the number of workers. The method of the statistical processing is not particularly limited. For example, an average value may be used.

  The feature information generation unit 122 sets the product name 111c of the production result table 111a extracted in step S10 to the product identifier 116b, the process identifier 111f to the process identifier 115c, the process name 111e to the process name 115d, and the production device identifier 111i. The production model information table 115a is generated by associating the name of the production device specified by the above with the production device name 115e. Further, the characteristic information generation unit 122 sets the continuation time of the production device operation result included in the integrated characteristic information to the generated production model information table 115a as work 1 hour 115g and work 2 hours 115i, and the number of workers. A production model 115f is generated by setting the number of work 1 workers 115h and the number of work 2 workers 115j. After that, the feature information generation unit 122 stores the generated production model information table 115a in the production model storage area. Thereafter, the control unit 120 ends the processing of this flowchart.

  In the present embodiment, when drafting a production plan, a production model that matches the state of the worker's work is generated and used for drafting. This makes it possible to obtain an index that more closely matches the actual situation at the work site, thereby improving the accuracy of the production plan.

  FIG. 19 is a diagram showing an example of the worker instruction screen 200. The worker instruction screen 200 is a display screen that indicates a work instruction for a worker, such as a process or a production device, and is output by the output unit 140 in accordance with screen information generated by the work instruction unit 125. The worker instruction screen 200 is a display screen showing, for each worker, information indicating a production process to be executed and information indicating a production apparatus that performs the production process. The worker instruction screen 200 includes an affiliation selection area 200a, an operator identifier selection area 200b, a selection unit 200c, and a work instruction display area 200d.

  The affiliation selection area 200a is an area for receiving selection of an affiliation of a worker who displays a work instruction. The work instructing unit 125 generates screen information so that information included in the affiliation 114c of the production resource information table 114a can be selected and displayed in the affiliation selection area 200a. The worker identifier selection area 200b is an area for receiving selection of a worker who displays a work instruction. The work instructing unit 125 generates screen information so that information included in the worker identifier 114b of the production resource information table 114a can be selected and displayed in the worker identifier selection area 200b.

  The selection unit 200c is an operation button for receiving an output instruction of the work instruction display area 200d from the operator. The work instruction display area 200d is an area for displaying a work instruction for a worker. In the work instruction display area 200d, for example, a production process scheduled to be performed by the worker selected in the worker identifier selection region 200b on the selected schedule on the selection means 200c, a production apparatus that executes the production process, and The work time is displayed. The work instruction unit 125 specifies a record in the production instruction information table 117a that includes the worker identifier selected in the worker identifier selection area 200b as the worker identifier 117j, and performs a work instruction based on the information included in the specified record. The screen information of the display area 200d is generated.

  FIG. 20 is a diagram illustrating an example of the production apparatus instruction screen 300. The production device instruction screen 300 is a display screen that indicates a production instruction for the production device, and is output by the output unit 140 according to the screen information generated by the work instruction unit 125, like the worker instruction screen 200. The production device instruction screen 300 includes an area selection region 300a, a production device selection region 300b, a selection unit 300c, and a work instruction display region 300d.

  The area selection area 300a is an area for receiving a selection of an area where a production device that outputs a work instruction is installed. The production device selection area 300b is an area for receiving selection of a production device that outputs a work instruction. The work instruction unit 125 displays the production device specified by the production device identifier 111l of the production device operation result table 111k in the production device selection area 300b so as to be selectable.

  The selection means 300c is an operation button for receiving an output instruction of the work instruction display area 300d from the operator. The work instruction display area 300d is an area for displaying a production schedule for the production device. In the work instruction display area 300d, the production process selected by the production device selected in the production device selection region 300b, for example, the selection unit 300c is scheduled to be performed on the selected schedule, the operator who executes the production process, and the operation time. Is displayed. The work instruction unit 125 specifies a record of the production instruction information table 117a including the production device identifier 117i that specifies the production device selected in the production device selection area 300b, and performs a work instruction based on the information included in the specified record. The screen information of the display area 300d is generated.

  According to the present embodiment, an appropriate work instruction can be transmitted to an operator based on a production instruction obtained by utilizing a simulation result performed based on a production model. It is also possible to accept input of information indicating that the operator has confirmed on the operator instruction screen 200 or the production apparatus instruction screen 300. When the input is received, the on-site movement monitoring unit 121 generates the production result table 111a based on the content displayed in the work instruction display area 200d or the work instruction display area 300d, and stores it in the production result storage area 111.

<Modification>
FIG. 21 is a diagram showing a modification of the system configuration of the production plan instruction system 10. As shown in FIG. In the above-described embodiment, the production plan instruction system 10 includes the production plan instruction device 100, the plan information management device 160, the production information management device 170, the design information management device 180, and the simulation device 190, The production plan instructing device 100 generates characteristic information using information from another device, obtains a production plan generated using the characteristic information, and outputs a production instruction.

  In the production plan instruction system 10 according to the present modification, a work area monitoring result collection server 1011, a production device operation result collection server 1021, a work instruction server 1031, and a production result collection server 1041 are each a LAN (Local Area Network). And the like, and is connected to the production plan instruction server 1111 via such a network. Hereinafter, differences from the above-described embodiment will be described, and description of overlapping points will be omitted. Except where noted, the production plan instruction server 1111 has the same functions as the production plan instruction device 100.

  The work area monitoring result collection server 1011, the production device operation result collection server 1021, the work instruction server 1031, the production result collection server 1041, and the production plan instruction server 1111 are server devices and PCs.

  The work area monitoring result collection server 1011 acquires the number of production resources in the work area, for example, the number of workers, using the sensor 1012 installed at the production site. The sensor 1012 has a function similar to that of the sensor 909. The work area monitoring result collection server 1011 generates a work area monitoring result table 111p. It can be said that the work area monitoring result collection server 1011 has at least a part of the functions of the site activity monitoring unit 121 in the above embodiment. The production plan instruction server 1111 obtains the work area monitoring result table 111p from the work area monitoring result collection server 1011 by making an inquiry as needed. Note that the work area monitoring result collection server 1011 may use a camera instead of or in combination with the sensor 1012 to monitor the state of the worker, similarly to the above-described embodiment.

  The production device operation result collection server 1021 acquires information on the operation result of the production device using the sensor 1022 installed at the production site. It can be said that the production device operation result collection server 1021 has at least a part of the function of the on-site movement monitoring unit 121 in the above-described embodiment, similarly to the work area monitoring result collection server 1011. The production device operation result collection server 1021 generates the production device operation result table 111k, and transmits the production device operation result table 111k in response to a request from the production plan instruction server 1111.

  The work instruction server 1031 is connected to an instruction terminal 1032 installed at the production site via a network such as a wireless LAN. The work instruction server 1031 has at least a part of the same functions as those of the work instruction unit 125 in the above-described embodiment. The instruction terminal 1032 is an electronic device such as a PC or a smartphone, and receives a request from the work instruction server 1031 or receives an input of a request to display a work instruction, and receives a work instruction transmitted from the production plan instruction server 1111. Display information. On the instruction terminal 1032, for example, an operator instruction screen 200 or a production apparatus instruction screen 300 is displayed.

  The production result collection server 1041 is connected to the result input terminal 1042 installed at the production site via a network such as a LAN, acquires information on production results, and generates the production result table 111a. Like the work area monitoring result collection server 1011, the production result collection server 1041 has at least a part of the function of the on-site movement monitoring unit 121 in the above-described embodiment. The result input terminal 1042 is an electronic device such as a PC or a smart phone, and receives input of information regarding a production result via the input unit 130. The production result collection server 1041 may acquire information on the production result using a sensor (not shown) or the like. The production result collection server 1041 transmits the generated production result table 111a in response to a request from the production plan instruction server 1111.

  According to the present modification, even in the production plan instruction system 10 having a system configuration different from that of FIG. An accurate production instruction can be output.

  As described above, the embodiments and the modified examples according to the present invention have been described. However, the present invention is not limited to the above-described example of the embodiment, and includes various modified examples. For example, the example of the above-described embodiment has been described in detail in order to make the present invention easy to understand, and the present invention is not limited to one having all the configurations described here. Further, a part of the configuration of one example of an embodiment can be replaced with the configuration of another example. Further, it is also possible to add another example configuration to the example configuration of one embodiment. Further, for a part of the configuration of an example of each embodiment, another configuration can be added, deleted, or replaced. Further, each of the above-described configurations, functions, processing units, processing means, and the like may be partially or entirely realized by hardware, for example, by designing an integrated circuit. Further, control lines and information lines in the figure indicate those considered to be necessary for the description, and do not necessarily indicate all of them. Almost all configurations may be considered interconnected.

  In addition, the functional configuration of the production plan instruction device 100 is classified according to main processing contents for easy understanding. The invention of the present application is not limited by the way of classification and names of the components. As described above, the configuration of the production plan instruction device 100 can be classified into more components according to the processing content. In addition, it can be classified so that one component performs more processing.

  10: Production plan instruction system, 100: Production plan instruction device, 110: Storage unit, 111: Production result storage area, 111a: Production result table, 111k: Production device operation result table, 111p: Work area monitoring result table, 112: Production plan storage area, 112a: Production plan table, 113: Process path information storage area, 113a: Process path information table, 114: Production resource information storage area, 114a: Production resource information table, 114i: Production resource schedule information table, 114m : Production resource suspension information table, 115: production model information storage area, 115a: production model information table, 116: process design information storage area, 116a: process design information table, 117: production instruction information storage area, 117a: production instruction information Table, 12 : Control unit, 121: on-site dynamic monitoring unit, 122: feature information generation unit, 123: production modeling unit, 124: production simulation unit, 125: work instruction unit, 130: input unit, 140: output unit, 150: communication unit , 160: planning information management device, 170: production information management device, 180: design information management device, 190: simulation device, 199: network, 200: worker instruction screen, 300: production device instruction screen, 800/900: computer 801/901: CPU, 802/902: memory, 803/903: external storage device, 804/904: communication device, 805/905: output device, 806/906: input device, 807: 907: reading device, 808 908: Media, 909/1012/1022: Sensor, 1011: Work area monitoring Collection server, 1021: production equipment operating performance collection server, 1031: working instruction server, 1032: instruction terminal, 1042: Actual input terminal, 1041: production record collection server, 1111: production plan instruction server

Claims (10)

A worker monitoring result information production sites regarding worker number of transitions obtained by monitoring, and on-site dynamic state monitoring unit that acquires the actual production information, the related to production processes performed using the production apparatus,
A storage unit that stores process design information that is information indicating work that constitutes the production process,
The production result information is divided for each operation using the worker monitoring result information, and the number of workers required for the divided work is specified based on the worker monitoring result information, and the number of workers is determined. Assigned to the work as worker information,
For each of the production processes, feature information that is information that associates the production device that performs the production process, the work that constitutes the production process, and the worker information that is assigned to the work is generated. A feature information generation unit;
A simulation unit for obtaining production plan information using the feature information,
A work instruction unit that outputs a work instruction based on the production plan information,
A production plan instructing device comprising: It is a production plan instruction | indication apparatus of Claim 1, Comprising:
It said site dynamic state monitoring unit acquires device operating-time information about the operating time of the production equipment of the production process,
The feature information generating unit refers to the device operating time information using information indicating the production device that performs the production process, and the feature information is generated for each of the production processes excluding a time when the production device is not operating. A production plan instructing apparatus characterized by generating It is a production plan instruction | indication apparatus of Claim 1, Comprising:
The feature information generation unit specifies the number of operations for the production process from the process design information, divides the worker monitoring result information into the number of operations, and corresponds to the divided worker monitoring result information to the production process. The production plan instructing apparatus is characterized in that the production result information is divided for each of the operations. It is a production plan instruction | indication apparatus of Claim 3, Comprising:
The worker monitoring result information is information on a change in the number of workers for the production device,
The production plan instructing device, wherein the feature information generation unit allocates the number of workers included in the divided worker monitoring result information to the work as the worker information. It is a production plan instruction | indication apparatus of Claim 4, Comprising:
The feature information generating unit divides the worker monitoring result information according to the number of workers, and when the number of the divided worker monitoring result information is less than the number of works, the work having a long continuous time. The worker monitoring result information is further divided in the order of the worker monitoring result information,
When the number of the divided pieces of the worker monitoring result information is larger than the number of works, the plurality of the worker monitoring result information is combined to divide the worker monitoring result information into the number of works. And a production plan indicating device. It is a production plan instruction | indication apparatus of Claim 1, Comprising:
The production plan instructing device, wherein the worker monitoring result information is information relating to a change in the number of workers for each of the production devices, which is acquired using a sensor or a camera installed at a production site. It is a production plan instruction | indication apparatus of Claim 1, Comprising:
The work instruction unit receives an input of information identifying the work skill, and information indicating the production process of the acting person will run, the information indicating the production apparatus the acting skill relevant in the production process, the A production plan instructing device, wherein a worker instruction screen to be displayed is output as the work instruction. It is a production plan instruction | indication apparatus of Claim 1, Comprising:
The work instruction unit receives an input of information identifying the production device, and information indicating the information indicating the production step of the production device performs the work of skill that are associated with the production equipment in the production process, A production apparatus instruction screen for displaying a production plan instruction screen as the work instruction. A production plan management system having a production information management device, a plan information management device, and a production plan designating device connected via a network,
The production information management device,
Production information management for transmitting, to the production plan instructing device, worker monitoring result information relating to changes in the number of workers obtained by monitoring the production site and production result information relating to a production process executed using the production device. Equipped with a control unit,
The plan information management device,
A plan information management control unit that transmits process design information, which is information indicating work configuring a production process, to the production plan instruction device,
The production plan indicating device,
The production result information is divided for each operation using the worker monitoring result information, and based on the worker monitoring result information, the number of workers required for the divided work is specified, and the number of workers is determined. Assigned to the work as worker information,
For each of the production processes, feature information that is information that associates the production device that performs the production process, the work that constitutes the production process, and the worker information that is assigned to the work is generated. A feature information generation unit;
A simulation unit for obtaining production plan information using the feature information,
A work instruction unit that outputs a work instruction based on the production plan information,
A production plan instruction system, comprising: A worker monitoring result information production sites regarding worker number of transitions obtained by monitoring, and on-site kinetic state monitoring procedure for obtaining the actual production information, the related to production processes performed using the production apparatus,
The production result information is divided for each work using process design information and the worker monitoring result information, which are information indicating the work constituting the production process stored in the storage unit, and the worker monitoring result information is Based on the number of workers required for the divided work, assigning the number of workers to the work as worker information,
For each of the production processes, feature information that is information that associates the production device that performs the production process, the work that constitutes the production process, and the worker information that is assigned to the work is generated. Feature information generation procedure,
A simulation procedure for obtaining production plan information using the feature information,
A work instruction procedure for outputting a work instruction based on the production plan information,
A production plan instruction method, characterized by executing the following.

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