JP6627347B2 - Container heat treatment equipment - Google Patents

Container heat treatment equipment Download PDF

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JP6627347B2
JP6627347B2 JP2015177789A JP2015177789A JP6627347B2 JP 6627347 B2 JP6627347 B2 JP 6627347B2 JP 2015177789 A JP2015177789 A JP 2015177789A JP 2015177789 A JP2015177789 A JP 2015177789A JP 6627347 B2 JP6627347 B2 JP 6627347B2
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container
liquid
immersion tank
liquid level
immersion
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JP2017052539A (en
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加賀 忠
忠 加賀
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Shibuya Machinery Co Ltd
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Shibuya Machinery Co Ltd
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Description

本発明は、容器に加熱冷却等の熱処理を行う容器熱処理装置に係り、特に、容器を浸漬槽の液中に浸漬して熱処理を行う容器熱処理装置に関するものである。   The present invention relates to a container heat treatment apparatus for performing heat treatment such as heating and cooling on a container, and particularly to a container heat treatment apparatus for performing heat treatment by immersing a container in a liquid in an immersion tank.

容器を浸漬槽の液中に浸漬させて、容器の熱処理を行う容器熱処理装置は従来から知られている(例えば、特許文献1参照)。この特許文献1に記載された装置は、所定の温度に維持された液を内在する槽と、食品を載せて槽内を通過するコンベヤとを備えており、食品を槽内の液中に完全に浸漬させて加熱している。   2. Description of the Related Art A container heat treatment apparatus that heats a container by immersing the container in a liquid in an immersion tank is conventionally known (for example, see Patent Document 1). The device described in Patent Literature 1 includes a tank in which a liquid maintained at a predetermined temperature is provided, and a conveyor on which food is placed and passes through the tank, and the food is completely contained in the liquid in the tank. It is immersed in and heated.

特公平2−21792号公報Japanese Patent Publication No. 21792/1990

前記のように、容器等の物品を、搬送コンベヤによって連続的に搬送しつつ槽内の液中に浸漬させて熱処理を行う装置では、運転を開始し、物品を搬送コンベヤによって浸漬槽の液中に浸漬させていく最初の段階では、浸漬槽の液面が液中に進入した容器の体積分だけ上昇する。熱処理が行われる物品が例えばヒンジキャップ等の容器の場合には、容器全体を液中に浸漬してしまうと、キャップの隙間に液(水)が浸入してしまうおそれがあるため、キャップ部分が液中に浸からないように浸漬槽中の余剰水を排出して破棄しなければならない。また、浸漬槽の液体が低温の場合には、低温水の作成に余分なコストがかかるため、いっそう無駄が出るという問題もあった。   As described above, in a device for performing heat treatment by immersing articles such as containers in a liquid in a tank while continuously conveying the articles by a conveyor, the operation is started, and the articles are immersed in the liquid in the immersion tank by the conveyor. In the first stage of immersion, the liquid level of the immersion tank rises by the volume of the container that has entered the liquid. If the article to be subjected to the heat treatment is a container such as a hinge cap, if the entire container is immersed in the liquid, the liquid (water) may enter the gap between the caps. Excess water in the immersion tank must be drained and discarded so as not to be immersed in the liquid. Further, when the liquid in the immersion tank is at a low temperature, there is a problem that extra cost is required for producing the low-temperature water, so that waste is further generated.

本発明は、容器を搬送手段によって搬送し、浸漬槽の液中に浸漬して容器内に収容された内容物の熱処理を行う容器熱処理装置において、前記浸漬槽に接続された貯水槽と、前記搬送手段で容器を搬送中の前記浸漬槽の液面を検知する液面検知手段と、前記浸漬槽から前記貯水槽に液体を排出する排出通路と、前記貯水槽から前記浸漬槽に液体を供給する供給通路と、前記排出通路に設けられた第1流量調整手段と、前記供給通路に設けられた第2流量調整手段と、前記第1流量調整手段および第2流量調整手段の動作を制御する制御手段とを備え、前記制御手段は、あらかじめ設定された所定の液面の高さと前記液面検知手段の信号に基づき、前記第1流量調整手段および第2流量調整手段の動作を制御して、前記容器の口部よりも下部のみを浸漬槽に浸漬させるように液面を制御することを特徴とするものである。 The present invention carries the container by conveying means, the container a heat treatment apparatus for heat treatment of dipping bath of liquid contents contained in the immersing the vessel in a water reservoir that is connected to the immersion bath, the Liquid level detecting means for detecting the liquid level of the immersion tank during transfer of the container by the transfer means, a discharge passage for discharging the liquid from the immersion tank to the water storage tank, and supplying the liquid from the water storage tank to the immersion tank Supply passage, a first flow adjustment unit provided in the discharge passage, a second flow adjustment unit provided in the supply passage, and an operation of the first flow adjustment unit and the second flow adjustment unit. Controlling means for controlling the operations of the first flow rate adjusting means and the second flow rate adjusting means based on a predetermined liquid level and a signal from the liquid level detecting means. Below the mouth of the container It is characterized in that controlling the liquid level so as to be immersed in the immersion tank.

また、第2の発明は、前記第1の発明において、前記搬送手段は、容器の底面を基準として搬送を行い、前記制御手段は、高さの異なる各種容器に対して、前記浸漬槽の液面を異なる液面高さに制御することを特徴とするものである。   According to a second aspect of the present invention, in the first aspect, the transporting means performs transporting with reference to a bottom surface of the container, and the control means controls a liquid in the immersion tank with respect to various containers having different heights. The surface is controlled to a different liquid level.

本発明の容器熱処理装置は、浸漬槽に接続された貯水槽と、浸漬槽から貯水槽に液体を排出する排出通路と、貯水槽から浸漬槽に液体を供給する供給通路を備えており、液面検知手段が検知した液面高さに応じて前記排出通路の第1流量調整手段を作動させて、浸漬槽の余剰水を貯留槽に排出するようにしたので、浸漬槽の余剰水を破棄することなく、節水が行えるようになった。   The container heat treatment apparatus of the present invention includes a water storage tank connected to the immersion tank, a discharge passage for discharging the liquid from the immersion tank to the water storage tank, and a supply passage for supplying the liquid from the water storage tank to the immersion tank. The surplus water in the immersion tank is discharged by discharging the surplus water in the immersion tank to the storage tank by operating the first flow rate adjustment means in the discharge passage according to the liquid level detected by the surface detection means. Without having to save water.

図1は容器熱処理装置の全体の構成を簡略化して示す側面図である。(実施例1)FIG. 1 is a simplified side view showing the entire configuration of the container heat treatment apparatus. (Example 1) 図2は前記容器熱処理装置の要部の拡大図である。FIG. 2 is an enlarged view of a main part of the container heat treatment apparatus.

容器を連続的に搬送する搬送手段を備えており、供給手段から供給された容器を搬送し、浸漬槽内の液中に順次浸漬させて加熱、または冷却等の熱処理を行った後、排出手段に受け渡して排出する。この容器熱処理装置の運転の開始時には、容器を保持していない空の容器搬送手段が浸漬槽内に位置しているが、その後、供給手段から供給された容器が浸漬槽の液中に次第に進入してくると、浸漬液中に進入した容器の体積分だけ浸漬液の液面が上昇する。この液面の上昇により容器のキャップ部分が液中に没しないように、浸漬槽の液面高さを調節する液面調節装置が設けられている。   It is provided with a conveying means for continuously conveying the container, and conveys the container supplied from the supplying means, sequentially immersed in the liquid in the immersion tank, and heat-treated such as cooling or cooling. Hand over and discharge. At the start of the operation of the container heat treatment apparatus, an empty container conveying means that does not hold a container is located in the immersion tank, and thereafter, the container supplied from the supply means gradually enters the liquid in the immersion tank. Then, the level of the immersion liquid rises by the volume of the container that has entered the immersion liquid. A liquid level control device is provided for adjusting the liquid level of the immersion tank so that the cap portion of the container does not submerge in the liquid due to the rise of the liquid level.

液面調節装置は、貯水槽を備えており、浸漬槽とこの貯水槽は、浸漬槽の液を貯水槽に排出する排出通路と、貯水槽の液を浸漬槽に供給する供給通路によって接続されている。排出通路には、第1流量調整手段としての開閉バルブが設けられており、シリンダ等のアクチュエータによって作動される。また、供給通路には、ポンプが設けられており、貯水槽から浸漬槽に液体を供給する際にこのポンプが作動される。浸漬槽には、液面検知手段が設けられており、この液面検知手段によって検知された液面高さに応じて、制御手段が前記開閉バルブとポンプの作動を制御する。   The liquid level control device includes a water tank, and the immersion tank and the water tank are connected by a discharge passage for discharging the liquid in the immersion tank to the water tank and a supply passage for supplying the liquid in the water tank to the immersion tank. ing. An opening / closing valve as first flow rate adjusting means is provided in the discharge passage, and is operated by an actuator such as a cylinder. Further, a pump is provided in the supply passage, and the pump is operated when the liquid is supplied from the water storage tank to the immersion tank. The immersion tank is provided with a liquid level detecting means, and the control means controls the operation of the opening / closing valve and the pump according to the liquid level detected by the liquid level detecting means.

以下、図面に示す実施例により本発明を説明する。図1に示すようにこの実施例に係る容器熱処理装置は、供給手段2によって供給されてきた容器4を、搬送手段6に受け渡して連続的に搬送し、浸漬槽8内の液中に浸漬して熱処理(この実施例では冷却)を行った後、排出手段10に受け渡して排出し次の工程に送るようになっている。この実施例では、容器4のキャップ4aがヒンジキャップであり、このキャップ部分を液中に浸けるとヒンジ部分等の隙間に液が浸入してしまうので、浸漬槽8の液面高さを調整するための液面調整装置(全体として符号12で示す)が設けられている。なお、この容器熱処理装置で処理する容器4はヒンジキャップに限るものでないことは言うまでもない。   Hereinafter, the present invention will be described with reference to embodiments shown in the drawings. As shown in FIG. 1, the container heat treatment apparatus according to this embodiment transfers a container 4 supplied by a supply unit 2 to a transfer unit 6 and continuously conveys the container 4, and immerses the container 4 in a liquid in an immersion tank 8. After performing a heat treatment (cooling in this embodiment), it is delivered to the discharging means 10 and discharged and sent to the next step. In this embodiment, the cap 4a of the container 4 is a hinge cap, and when the cap portion is immersed in the liquid, the liquid penetrates into a gap such as the hinge portion, so that the liquid level of the immersion tank 8 is adjusted. Liquid level adjusting device (indicated by reference numeral 12 as a whole) is provided. Needless to say, the container 4 to be processed by the container heat treatment apparatus is not limited to the hinge cap.

容器の搬送手段6は、無端チェーン14に所定の間隔で取り付けられた多数の搬送板16を備えており、これら各搬送板16の間に容器4を保持して、ほぼ直立した姿勢で搬送する。前記供給手段2によって供給されてきた容器4は、取り出し手段(図示せず)によって取り出され、矢印18の示す位置(容器挿入位置A)で搬送手段6の各搬送板16の間に挿入される。   The container transfer means 6 includes a number of transfer plates 16 attached to the endless chain 14 at predetermined intervals, and holds the container 4 between the transfer plates 16 to transfer the container 4 in a substantially upright posture. . The container 4 supplied by the supply unit 2 is taken out by a take-out unit (not shown) and inserted between the transport plates 16 of the transport unit 6 at a position indicated by an arrow 18 (a container insertion position A). .

搬送手段6の無端チェーン14は、容器挿入位置Aから浸漬槽8の上流側までは、浸漬槽8の液面よりも高い位置で水平に走行しており、浸漬槽8の上流側に配置されているスプロケット20を通過した後、次第に下降して浸漬槽8内の液中に進入し、浸漬区間では液中を水平に走行する。その後、無端チェーン14は、浸漬槽8の下流部上方に配置されたスプロケット22に向かって次第に上昇され、その後、容器挿入位置Aとほぼ同じ高さで水平に走行する。無端チェーン14が、搬送手段6の下流端のスプロケット24の周囲を回転する位置の外周側(搬送されている容器4の上方側)に円弧状のガイド26が配置されており、容器4はこのガイド26によりキャップ4a側を支持されて搬送される。搬送されている容器4が水平な状態から次第に下方を向く位置(容器排出位置B)でガイド26が終了し容器4が落下する。落下した容器4は排出手段10上に寝かした状態で乗せられて搬出される。   The endless chain 14 of the transport means 6 runs horizontally at a position higher than the liquid level of the immersion tank 8 from the container insertion position A to the upstream side of the immersion tank 8, and is disposed on the upstream side of the immersion tank 8. After passing through the sprocket 20, which is moving down, it gradually descends and enters the liquid in the immersion tank 8, and travels horizontally in the liquid in the immersion section. Thereafter, the endless chain 14 is gradually raised toward the sprocket 22 disposed above the downstream portion of the immersion tank 8, and thereafter runs horizontally at substantially the same height as the container insertion position A. An arcuate guide 26 is arranged on the outer peripheral side (upper side of the container 4 being conveyed) at a position where the endless chain 14 rotates around the sprocket 24 at the downstream end of the conveying means 6. The cap 26 is transported while being supported on the cap 4a side by the guide 26. The guide 26 ends at a position (container discharge position B) where the conveyed container 4 gradually faces downward from the horizontal state, and the container 4 falls. The dropped container 4 is placed on the discharge means 10 while being laid down and carried out.

この容器熱処理装置を運転する前の、搬送手段6が容器4を保持していない状態から、運転を開始して搬送手段6によって搬送された容器4が順次浸漬槽8の液中に進入していくと、浸漬槽8内の液面は、液中に没した容器4の体積分だけ上昇する。従って、運転を開始した初期の段階では、この液面が上昇した分の余剰液(余剰水)を浸漬槽8から排出しないと、容器4のキャップ4aが浸漬液中に浸かってしまうおそれがあるため、この実施例装置では、浸漬槽8から余剰液を排出できるように液面調整装置12が設けられている。   Before the operation of the container heat treatment apparatus, the operation is started from a state in which the transport means 6 does not hold the container 4 and the containers 4 transported by the transport means 6 sequentially enter the liquid in the immersion tank 8. Then, the liquid level in the immersion tank 8 rises by the volume of the container 4 immersed in the liquid. Therefore, in the initial stage of the operation, unless the excess liquid (excess water) corresponding to the rise in the liquid level is discharged from the immersion tank 8, the cap 4a of the container 4 may be immersed in the immersion liquid. Therefore, in the apparatus of this embodiment, the liquid level adjusting device 12 is provided so that the excess liquid can be discharged from the immersion tank 8.

この液面調整装置12は、図2に示すように浸漬槽8の液面制御用の貯水槽28を備えている。この貯水槽28は、浸漬槽8の液を排出する排出通路30と、浸漬槽8に液を供給する供給通路32によって接続されており、前記のように浸漬槽8に余剰液が生じた場合には、排出通路30からこの余剰液を排出して貯水する。また、浸漬槽8の液が不足した場合には、供給通路32から浸漬槽8に液を供給して液面高さを調整する。排出通路30には、開閉バルブ34(第1流量調整手段)が設けられており、アクチュエータ36によって動作する。また、供給通路32にはポンプ38(第2流量調整手段)が設けられており、浸漬槽8に液を供給する際にこのポンプ38を駆動する。   The liquid level adjusting device 12 is provided with a water tank 28 for controlling the liquid level of the immersion tank 8 as shown in FIG. The water storage tank 28 is connected by a discharge passage 30 for discharging the liquid in the immersion tank 8 and a supply passage 32 for supplying the liquid to the immersion tank 8. When the excess liquid is generated in the immersion tank 8 as described above, The excess liquid is discharged from the discharge passage 30 and stored. When the liquid in the immersion tank 8 is insufficient, the liquid is supplied from the supply passage 32 to the immersion tank 8 to adjust the liquid level. An opening / closing valve 34 (first flow rate adjusting means) is provided in the discharge passage 30, and is operated by an actuator 36. Further, a pump 38 (second flow rate adjusting means) is provided in the supply passage 32, and drives the pump 38 when supplying the liquid to the immersion tank 8.

浸漬槽8の液面を検知する液面検知手段40が設けられており、この液面検知手段40によって検知された液面高さに応じて、制御手段42が前記開閉バルブ34およびポンプ38の動作を制御する。なお、液面検知手段40は、圧力センサ、超音波センサ、フロートセンサ等のセンサを利用することができる。   A liquid level detecting means 40 for detecting the liquid level of the immersion tank 8 is provided. In accordance with the liquid level detected by the liquid level detecting means 40, the control means 42 controls the open / close valve 34 and the pump 38. Control behavior. The liquid level detecting means 40 can use a sensor such as a pressure sensor, an ultrasonic sensor, or a float sensor.

以上の構成に係る容器熱処理装置の作動について説明する。運転の開始時点では、搬送手段6の各搬送板16間には容器4がなく、浸漬槽8の容器4を浸漬する区間は空の状態で浸漬液中に没している。この状態から、供給手段2によって供給されてきた容器4が、容器挿入位置Aで搬送手段6の各搬送板16間に順次供給されて搬送される。搬送手段6に保持されている容器4が浸漬区間に到達すると、これら容器4が順次液中に進入する。容器4が液中に進入してくると、この容器4の液中に没した部分の体積分だけ浸漬液の液面が上昇する。   The operation of the container heat treatment apparatus according to the above configuration will be described. At the start of the operation, there is no vessel 4 between the transport plates 16 of the transport means 6, and the section of the immersion tank 8 where the vessel 4 is immersed is immersed in the immersion liquid in an empty state. From this state, the containers 4 supplied by the supply unit 2 are sequentially supplied and transported between the transport plates 16 of the transport unit 6 at the container insertion position A. When the containers 4 held by the transport means 6 reach the immersion section, these containers 4 sequentially enter the liquid. When the container 4 enters the liquid, the liquid level of the immersion liquid rises by the volume of the part of the container 4 immersed in the liquid.

液面が上昇して浸漬液中の容器4のキャップ4a部分まで達してしまうとキャップ4aに液が付着してしまうので、液面検知手段40によって検知している液面があらかじめ設定された所定の高さ(キャップ4aが浸漬液に接しない高さ)になると、この信号を受けた制御手段42がアクチュエータ36を作動させて開閉バルブ34を開放し、浸漬槽8内の液を貯水槽28に排出する。このように浸漬槽8の液面が上昇したときには、浸漬槽8の液を貯水槽28に排出して液面高さを調整するので、容器4のキャップ4aがヒンジキャップ等の場合でも液に浸かることがなく、また、余剰液を破棄してロスが生じることもない。しかも、容器熱処理装置の運転中には、必要に応じて、ポンプ38を作動させて貯水槽28の液を浸漬槽8に供給して液面を調整することができる。なお、この実施例では、搬送手段6は、容器4を搬送板16の間に立てた状態で保持しており、底面を基準として搬送している。従って、異なる高さの容器4を処理する場合には、浸漬槽8の液面の高さを変更しなければならないが、この実施例に係る容器処理装置では、液面調整装置12によって簡単に調整することができる。   When the liquid level rises and reaches the cap 4a of the container 4 in the immersion liquid, the liquid adheres to the cap 4a. Therefore, the liquid level detected by the liquid level detecting means 40 is set to a predetermined value. (The height at which the cap 4a does not come into contact with the immersion liquid), the control means 42 receiving this signal activates the actuator 36 to open the opening / closing valve 34, and stores the liquid in the immersion tank 8 into the water storage tank 28. To be discharged. When the liquid level in the immersion tank 8 rises in this way, the liquid in the immersion tank 8 is discharged to the water storage tank 28 to adjust the liquid level. Therefore, even when the cap 4a of the container 4 is a hinge cap or the like, the liquid is kept in the liquid. There is no immersion, and no loss is caused by discarding excess liquid. In addition, during operation of the container heat treatment apparatus, the liquid in the water storage tank 28 can be supplied to the immersion tank 8 by operating the pump 38 to adjust the liquid level, if necessary. In this embodiment, the transport means 6 holds the container 4 in an upright state between the transport plates 16 and transports the container 4 with reference to the bottom surface. Therefore, when processing containers 4 having different heights, the height of the liquid level of the immersion tank 8 must be changed. However, in the container processing apparatus according to this embodiment, the liquid level adjusting device 12 can easily perform the processing. Can be adjusted.

4 容器
6 搬送手段
8 浸漬槽
28 貯水槽
30 排出通路
32 供給通路
34 第1流量調整手段(開閉バルブ)
38 第2流量調整手段(ポンプ)
40 液面検知手段
42 制御手段
Reference Signs List 4 container 6 transfer means 8 immersion tank 28 water storage tank 30 discharge passage 32 supply passage 34 first flow rate adjusting means (open / close valve)
38 Second flow control means (pump)
40 liquid level detecting means 42 control means

Claims (2)

容器を搬送手段によって搬送し、浸漬槽の液中に浸漬して容器内に収容された内容物の熱処理を行う容器熱処理装置において、
前記浸漬槽に接続された貯水槽と、前記搬送手段で容器を搬送中の前記浸漬槽の液面を検知する液面検知手段と、前記浸漬槽から前記貯水槽に液体を排出する排出通路と、前記貯水槽から前記浸漬槽に液体を供給する供給通路と、前記排出通路に設けられた第1流量調整手段と、前記供給通路に設けられた第2流量調整手段と、前記第1流量調整手段および第2流量調整手段の動作を制御する制御手段とを備え、
前記制御手段は、あらかじめ設定された所定の液面の高さと前記液面検知手段の信号に基づき、前記第1流量調整手段および第2流量調整手段の動作を制御して、前記容器の口部よりも下部のみを浸漬槽に浸漬させるように液面を制御することを特徴とする容器熱処理装置。
In a container heat treatment apparatus that transports the container by a transporting means and immerses the container in the immersion bath to heat-treat the contents contained in the container,
A water storage tank connected to the immersion tank, a liquid level detecting means for detecting a liquid level of the immersion tank during the transfer of the container by the transfer means, and a discharge passage for discharging liquid from the immersion tank to the water storage tank. A supply passage for supplying a liquid from the water storage tank to the immersion tank, a first flow control means provided in the discharge passage, a second flow control means provided in the supply passage, and the first flow control. Means and control means for controlling the operation of the second flow rate adjusting means,
The control means controls the operations of the first flow rate adjusting means and the second flow rate adjusting means based on a predetermined level of the liquid level and a signal of the liquid level detecting means, and controls an opening of the container. A container heat treatment apparatus characterized in that the liquid level is controlled so that only the lower part is immersed in the immersion tank.
前記搬送手段は、容器の底面を基準として搬送を行い、前記制御手段は、高さの異なる各種容器に対して、前記浸漬槽の液面を異なる液面高さに制御することを特徴とする請求項1に記載の容器熱処理装置。   The transfer means performs transfer with reference to the bottom surface of the container, and the control means controls the liquid surface of the immersion tank to different liquid surface heights for various containers having different heights. The container heat treatment apparatus according to claim 1.
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