JP6627097B2 - Latex composition and one-part water-based adhesive - Google Patents

Latex composition and one-part water-based adhesive Download PDF

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JP6627097B2
JP6627097B2 JP2017500750A JP2017500750A JP6627097B2 JP 6627097 B2 JP6627097 B2 JP 6627097B2 JP 2017500750 A JP2017500750 A JP 2017500750A JP 2017500750 A JP2017500750 A JP 2017500750A JP 6627097 B2 JP6627097 B2 JP 6627097B2
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chloroprene
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latex
polymerization
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JPWO2016133191A1 (en
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紘一 島野
紘一 島野
望月 健二
健二 望月
萩原 尚吾
尚吾 萩原
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Denka Co Ltd
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Denki Kagaku Kogyo KK
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/38Boron-containing compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/16Nitrogen-containing compounds
    • C08K5/17Amines; Quaternary ammonium compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L11/00Compositions of homopolymers or copolymers of chloroprene
    • C08L11/02Latex
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J11/00Features of adhesives not provided for in group C09J9/00, e.g. additives
    • C09J11/02Non-macromolecular additives
    • C09J11/06Non-macromolecular additives organic
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J111/00Adhesives based on homopolymers or copolymers of chloroprene
    • C09J111/02Latex

Description

本発明は、(A)クロロプレン単独重合体ラテックスと(B)クロロプレン共重合体ラテックスと(C)pH調整剤を有するラテックス組成物、及びこれを用いた一液型水系接着剤に関する。 The present invention relates to a latex composition having (A) a chloroprene homopolymer latex, (B) a chloroprene copolymer latex, and (C) a pH adjuster, and a one-component aqueous adhesive using the same.

一般的な接着剤は、酢酸ビニル系重合体、クロロプレン系重合体、アクリル酸エステル系重合体、天然ゴム、ウレタン系重合体などを原料として製造されている。これらの中でもクロロプレン系重合体は、幅広い被着体に対して低圧着で高度の接着力が得られるため、溶剤系コンタクト接着剤やグラフト接着剤などの接着剤用途で好適に使用されている。しかしながら、溶剤系接着時は、作業環境における引火の危険や、その予防ために講じられる特別な排気・回収設備コストに加えて、環境汚染や人体の健康に対する配慮から揮発性有機化合物(VOC)規制や溶剤規制が年々厳しくなってきた。
この規制への対応のために溶剤を排除すべく、クロロプレン系重合体ラテックスを使用した水性接着剤の開発が盛んであるが、水性接着剤は、従来の溶剤系接着剤に比較して接着力が低いという課題がある。
General adhesives are manufactured using vinyl acetate-based polymers, chloroprene-based polymers, acrylate-based polymers, natural rubber, urethane-based polymers, and the like as raw materials. Among them, chloroprene polymers are preferably used for adhesive applications such as solvent-based contact adhesives and graft adhesives because they can provide a high degree of adhesion to a wide range of adherends with low pressure bonding. However, in the case of solvent-based bonding, in addition to the risk of ignition in the work environment and the cost of special exhaust and recovery equipment taken to prevent it, volatile organic compound (VOC) regulations are required due to environmental pollution and human health concerns. And solvent regulations are becoming stricter year by year.
To respond to this regulation, water-based adhesives using chloroprene-based polymer latex have been actively developed in order to eliminate solvents, but water-based adhesives have a higher adhesive strength than conventional solvent-based adhesives. Is low.

そこで、接着剤の接着力、特に、初期の接着力を向上させるための技術として2液型接着剤の検討がおこなわれており、例えば、主剤として特定のポリクロロプレンラテックスにアクリル系ラテックス又はSBR系ラテックスとアニオン系界面活性剤を特定量配合した組成物を用い、硬化剤として多価金属塩を用いた2液型接着剤(特許文献1、2参照)が知られている。
2液型接着剤は刷毛やローラーで被着体に塗布する場合には問題がない。しかしながら、これらの接着剤をスプレー塗布する場合には、接着剤のポットライフと初期接着力のバランスがとれない、接着剤の混合比率が安定しない、接着作業が安定性しない、スプレーの目詰まりするなどのトラブルも多い。
Therefore, a two-part adhesive has been studied as a technique for improving the adhesive strength of the adhesive, particularly, the initial adhesive strength. For example, a specific polychloroprene latex is used as a main ingredient in an acrylic latex or SBR-based adhesive. 2. Description of the Related Art Two-part adhesives using a composition containing a specific amount of latex and an anionic surfactant and using a polyvalent metal salt as a curing agent (see Patent Documents 1 and 2) are known.
There is no problem when the two-component adhesive is applied to the adherend with a brush or a roller. However, when these adhesives are applied by spraying, the pot life of the adhesive and the initial adhesive strength are not balanced, the mixing ratio of the adhesive is not stable, the bonding operation is not stable, and the spray is clogged. There are many troubles such as.

また、クロロプレン系重合体ラテックスに特定のアクリル系重合体ラテックス及び特定の界面活性剤を含有させることにより、初期接着力とコンタクト性、貯蔵安定性、スプレー塗布性のバランスに優れた1液型水系接着剤用途に好適なクロロプレン系重合体ラテックス組成物を得られることが知られている(特許文献3参照)。 In addition, by adding a specific acrylic polymer latex and a specific surfactant to the chloroprene polymer latex, a one-pack type aqueous system having an excellent balance between initial adhesive strength, contact properties, storage stability, and spray application properties. It is known that a chloroprene-based polymer latex composition suitable for use in adhesives can be obtained (see Patent Document 3).

特開昭56−59874号公報JP-A-56-59874 特開平9−188860号公報JP-A-9-188860 特願2009−271802号公報Japanese Patent Application No. 2009-271802

本発明は、優れた初期接着力、接着剤層の風合い、貯蔵安定性のバランスに優れ、乾燥後の接着剤層が柔軟な一液系水性接着剤用途に好適なラテックス組成物、及びこれを用いた一液系水性接着剤を提供することを課題とする。 The present invention provides a latex composition suitable for use in a one-part aqueous adhesive in which the initial adhesive strength is excellent, the texture of the adhesive layer, the storage stability is excellent, and the adhesive layer after drying is flexible. It is an object to provide a one-component aqueous adhesive used.

本発明者らは、前記課題を解決すべく鋭意検討を重ねた結果、(A)クロロプレン単独重合体ラテックスに(B)クロロプレン共重合体ラテックス及び(C)特定のpH調整剤を含有させることにより、上記課題を解決できることを見出した。 The present inventors have conducted intensive studies in order to solve the above-mentioned problems. As a result, the (A) chloroprene homopolymer latex contains (B) chloroprene copolymer latex and (C) a specific pH adjuster. It has been found that the above problem can be solved.

すなわち本発明は、(A)クロロプレンを乳化重合して得られたクロロプレン単独重合体を含有するクロロプレン単独重合体ラテックスを固形分換算で50〜90質量%と(B)クロロプレンと2,3−ジクロロ−1,3−ブタジエンを乳化重合して得られたクロロプレン共重合体を含有するクロロプレン共重合体ラテックスを固形分換算で10〜50質量%を有するラテックス混合物100質量部(固形分換算)と、(C)ホウ酸又は等電点が5.5〜6.5のアミノ酸から選ばれる少なくとも一種のpH調節剤を3〜7質量部(固形分換算)とを含有するラテックス組成物である。 That is, the present invention relates to (A) a chloroprene homopolymer latex containing a chloroprene homopolymer obtained by emulsion polymerization of chloroprene, 50 to 90% by mass in terms of solid content, (B) chloroprene and 2,3-dichloromethane. Chloroprene copolymer latex containing a chloroprene copolymer obtained by emulsion polymerization of -1,3-butadiene, 100 parts by mass of a latex mixture having a solid content of 10 to 50% by mass (solid content), (C) A latex composition containing 3 to 7 parts by mass (in terms of solid content) of boric acid or at least one pH adjuster selected from amino acids having an isoelectric point of 5.5 to 6.5.

前記クロロプレン単独重合体は、ゲル含有量(トルエン不溶分)が30質量%以下、トルエン可溶分の数平均分子量が20万〜50万、かつ分子量分布(Mw/Mn)が2.0〜4.0のものであることが好ましい。 The chloroprene homopolymer has a gel content (toluene-insoluble content) of 30% by mass or less, a number-average molecular weight of the toluene-soluble component of 200,000 to 500,000, and a molecular weight distribution (Mw / Mn) of 2.0 to 4%. .0.

前記クロロプレン共重合体は、2,3−ジクロロ−1,3−ブタジエンに由来する結合単位の含有量が5〜50質量%であることが好ましい。
ラテックス組成物を乾燥して得られる乾燥シートのJIS K 6253−3で規定されるデュロメータ硬さ(タイプA)は、30〜70であることが好ましい。
前記クロロプレン単独重合体及び前記クロロプレン共重合体は、単量体の重合転化率が65質量%以上90質量%未満であるものが好ましい。
前記ラテックス組成物は、一液系水性接着剤として利用できる。
The chloroprene copolymer preferably has a content of a binding unit derived from 2,3-dichloro-1,3-butadiene of 5 to 50% by mass.
The durometer hardness (type A) defined by JIS K 6253-3 of the dried sheet obtained by drying the latex composition is preferably 30 to 70.
The chloroprene homopolymer and the chloroprene copolymer preferably have a monomer polymerization conversion of 65% by mass or more and less than 90% by mass.
The latex composition can be used as a one-part aqueous adhesive.

本発明のラテックス組成物は、クロロプレン単独重合体ラテックスが本来有する速い結晶化速度を保持しつつ、貯蔵安定性、スプレー塗装性を低下させずに、初期接着力、コンタクト性を改善しているため、一液系水性接着剤用組成物として有用である。特に、乾燥後の接着剤層が柔軟であるため、接着させる2つの被着体の少なくとも一方の被着体が柔軟な材料、例えば、ソファー、ベット、椅子などの家具、建材用、ぬいぐるみなどの玩具、自動車内装品などの発泡体(フォーム)と木材、皮革あるいはフォーム同士などの被着体を対象とする、一液タイプの水性接着剤用途に好適である。 The latex composition of the present invention, while maintaining the high crystallization rate inherent to chloroprene homopolymer latex, storage stability, without lowering spray coating properties, improving the initial adhesive strength and contact properties. It is useful as a one-component aqueous adhesive composition. In particular, since the adhesive layer after drying is flexible, at least one of the two adherends to be adhered is made of a flexible material, for example, sofas, beds, furniture such as chairs, building materials, plush toys, and the like. It is suitable for one-pack type aqueous adhesive applications for foams (foams) such as toys and automobile interior parts and adherends such as wood, leather or foams.

以下、本発明について詳細に説明する。
本発明のラテックス組成物は、(A)クロロプレンを乳化重合して得られたクロロプレン単独重合体を含有するクロロプレン単独重合体ラテックス、(B)クロロプレンと2, 3−ジクロロ−1,3−ブタジエンを乳化重合して得られたクロロプレン共重合体を含有するクロロプレン共重合体ラテックス、(C)ホウ酸又は等電点が5.5〜6.5のアミノ酸から選ばれる少なくとも一種のpH調節剤を所定の割合で含有することを特徴とする。
Hereinafter, the present invention will be described in detail.
The latex composition of the present invention comprises (A) a chloroprene homopolymer latex containing a chloroprene homopolymer obtained by emulsion polymerization of chloroprene, and (B) chloroprene and 2,3-dichloro-1,3-butadiene. A chloroprene copolymer latex containing a chloroprene copolymer obtained by emulsion polymerization, (C) boric acid or at least one pH adjuster selected from amino acids having an isoelectric point of 5.5 to 6.5 is prescribed. Characterized in that it is contained at a ratio of

(A)クロロプレン単独重合体ラテックス
クロロプレン単独重合体ラテックスは、ラテックス組成物を用いた一液型水系接着剤のコンタクト性、耐熱接着性、初期接着力を向上させるために配合するものである。クロロプレン単独重合体ラテックスは、クロロプレン単独重合体を水中に乳化状態で分散させたものであり、クロロプレンを乳化剤を用いて乳化重合して得られるものである。
クロロプレン単独重合体ラテックスに含まれるクロロプレン単独重合体は、ゲル含有量(トルエン不溶分)30質量%以下、トルエン可溶分の数平均分子量が20万〜50万、かつ分子量分布(Mw/Mn)が2.0〜4.0の範囲のものが望ましい。
(A) Chloroprene homopolymer latex A chloroprene homopolymer latex is blended in order to improve the contact property, heat resistance, and initial adhesion of a one-part aqueous adhesive using a latex composition. The chloroprene homopolymer latex is obtained by dispersing a chloroprene homopolymer in water in an emulsified state, and is obtained by emulsion polymerization of chloroprene using an emulsifier.
The chloroprene homopolymer contained in the chloroprene homopolymer latex has a gel content (toluene-insoluble content) of 30% by mass or less, a toluene-soluble number average molecular weight of 200,000 to 500,000, and a molecular weight distribution (Mw / Mn). Is preferably in the range of 2.0 to 4.0.

乳化重合に用いる乳化剤は、ロジン酸又は、そのアルカリ金属塩を使用する。乳化剤として、ロジン酸又は、そのアルカリ金属塩を用いると、ラテックス組成物に機械的な刺激が加わった場合に容易にその乳化安定性が低下する。このため、ラテックス組成物を接着剤として用いた場合に優れた初期接着強度を発現させることができる。 As the emulsifier used for the emulsion polymerization, rosin acid or an alkali metal salt thereof is used. When rosin acid or an alkali metal salt thereof is used as an emulsifier, the emulsion stability of the latex composition is easily reduced when a mechanical stimulus is applied to the latex composition. Therefore, when the latex composition is used as an adhesive, excellent initial adhesive strength can be exhibited.

乳化重合時に用いる乳化剤として最も好ましいのはロジン酸であり、ウッドロジン酸、ガムロジン酸、トール油ロジン酸、又はこれらを不均化した不均化ロジン酸の何れも使用可能である。ロジン酸の添加量は、用いる全単体100質量部に対して、0.5〜10質量部が好ましく、2〜6質量部がより好ましい。0.5質量部より少ない場合、乳化不良となりやすいため、重合発熱制御の悪化、凝集物の生成や製品外観不良などの問題が起こりやすくなる。10質量部より多い場合、残留した乳化剤のために重合体の耐水性が悪くなり、接着力が低下したり、乾燥時の発泡や製品の色調が悪化するなどの問題が発生しやすくなる。 The most preferred emulsifier used in the emulsion polymerization is rosin acid, and any of wood rosin acid, gum rosin acid, tall oil rosin acid, and disproportionated rosin acid obtained by disproportionating these can be used. The addition amount of rosin acid is preferably from 0.5 to 10 parts by mass, more preferably from 2 to 6 parts by mass, based on 100 parts by mass of the whole simple substance used. When the amount is less than 0.5 part by mass, emulsification failure is apt to occur, so that problems such as deterioration of polymerization heat control, generation of agglomerates, and poor product appearance tend to occur. If the amount is more than 10 parts by mass, water resistance of the polymer is deteriorated due to the remaining emulsifier, and problems such as a decrease in adhesive strength, foaming during drying, and deterioration of the color tone of the product are likely to occur.

ロジン酸を使用した場合には、pH調節剤添加後、クロロプレン単独重合体ラテックスを安定化させるために、硫酸塩系やスルホン酸塩系のアニオン系乳化剤や分散剤を併用することが好ましい。この場合、ロジン酸以外のアニオン系の乳化剤や分散剤の添加量は、用いる全単体100質量部に対して、0.05〜5質量部が好ましく、更に好ましくは0.1〜2質量部である。 When rosin acid is used, it is preferable to use a sulfate-based or sulfonate-based anionic emulsifier or dispersant in combination to stabilize the chloroprene homopolymer latex after adding the pH adjuster. In this case, the addition amount of the anionic emulsifier or dispersant other than rosin acid is preferably from 0.05 to 5 parts by mass, more preferably from 0.1 to 2 parts by mass, based on 100 parts by mass of all the monomers used. is there.

ロジン酸以外のアニオン系の乳化剤や分散剤としては、炭素数が8〜20個のアルキルスルホネート、アルキルアリールサルフェート、ナフタリンスルホン酸ナトリウムとホルムアルデヒドの縮合物、アルキルジフェニルエーテルジスルホン酸ナトリウムがある。 Examples of anionic emulsifiers and dispersants other than rosin acid include alkyl sulfonates having 8 to 20 carbon atoms, alkyl aryl sulfates, condensates of sodium naphthalene sulfonate and formaldehyde, and sodium alkyl diphenyl ether disulfonate.

乳化剤は、ノニオン系の乳化剤や分散剤を併用してもよい。ノニオン系の乳化剤を併用することで、ラテックス組成物の低温安定性や接着剤としたときの接着特性を改良することができる。乳化重合時の乳化剤や分散剤として、ノニオン系やカチオン系の乳化剤や分散剤を単独で使用した場合には、pH調節剤を加えて水系接着剤とした際に充分な不安定化を起こさず、初期接着力の発現が不十分となる可能性がある。 As the emulsifier, a nonionic emulsifier or dispersant may be used in combination. By using a nonionic emulsifier in combination, it is possible to improve the low-temperature stability of the latex composition and the adhesive properties when used as an adhesive. When a nonionic or cationic emulsifier or dispersant is used alone as an emulsifier or dispersant during emulsion polymerization, sufficient instability does not occur when a pH adjuster is added to form an aqueous adhesive. However, the expression of the initial adhesive strength may be insufficient.

クロロプレンの乳化重合時には、クロロプレン重合体の分子量や分子量分布を調整するために連鎖移動剤を用いる。連鎖移動剤としては、n−ドデシルメルカプタンやt−ドデシルメルカプタン等の長鎖アルキルメルカプタン類、ジイソプロピルキサントゲンジスルフィドやジエチルキサントゲンジスルフィド等のジアルキルキサントゲンジスルフィド類がある。分子量やゲル含有量をコントロールしやすいという観点から、長鎖アルキルメルカプタン類を用いた方が好ましい。これらの連鎖移動剤は2種類以上を併用してもよい。 At the time of emulsion polymerization of chloroprene, a chain transfer agent is used to adjust the molecular weight and molecular weight distribution of the chloroprene polymer. Examples of the chain transfer agent include long-chain alkyl mercaptans such as n-dodecyl mercaptan and t-dodecyl mercaptan, and dialkyl xanthogen disulfides such as diisopropyl xanthogen disulfide and diethyl xanthogen disulfide. From the viewpoint that the molecular weight and the gel content are easily controlled, it is preferable to use long-chain alkyl mercaptans. Two or more of these chain transfer agents may be used in combination.

クロロプレン単独重合体ラテックスにおける原料単量体の重合転化率は、65質量%以上、90質量%未満であることが好ましい。重合転化率が65%未満である場合は、重合体ラテックスの固形分が低下し、接着剤塗布後の乾燥工程に負荷が掛かったり、接着層の均一化が困難であったりするだけでなく、残留単量体による臭気や粘着力、接着力を悪化させたりするなどの問題を起こすことがある。重合転化率が90質量%以上の場合は、重合体中に分岐が増えたり、分子量が大きくなるために分子量分布が広がり、本発明において重要な性能であるコンタクト性、耐水性を悪化させる問題を起こすことがある。90質量%以上の転化率の重合体を用いる場合は、90質量%未満の転化率の重合体の補助成分として用いることが好ましい。重合転化率(質量%)は[(重合体質量/単量体質量の総和)×100]により求められる。 The polymerization conversion of the raw material monomer in the chloroprene homopolymer latex is preferably 65% by mass or more and less than 90% by mass. When the polymerization conversion is less than 65%, the solid content of the polymer latex is reduced, and not only does the drying step after application of the adhesive impose a load or it is difficult to make the adhesive layer uniform, Problems such as deterioration of odor, adhesive strength, and adhesive strength due to residual monomers may occur. When the polymerization conversion is 90% by mass or more, the number of branches increases in the polymer or the molecular weight increases, so that the molecular weight distribution is widened, and the problems of deteriorating the contact performance and water resistance, which are important performances in the present invention. May cause. When a polymer having a conversion of 90% by mass or more is used, it is preferably used as an auxiliary component of a polymer having a conversion of less than 90% by mass. The polymerization conversion rate (% by mass) is determined by [(sum of polymer mass / monomer mass) × 100].

クロロプレン単独重合体は、5〜45℃の範囲で重合することができるが、特に5〜20℃の低温で重合することが好ましい。クロロプレン単独重合体は、トランス−1,4−結合が85%以上を占めることが知られており、その分子構造は比較的規則性に富むものである。クロロプレン単独重合体は、この分子構造の規則性の高さゆえに典型的な結晶性のポリマーとしての性質を持つ。重合温度を5〜20℃の低温に設定することで、ポリクロロプレン分子内のトランス−1,4−結合の比率がさらに高まるため、結晶化速度がより高いクロロプレン単独重合体を得ることができ、これを一液型水系接着剤とした際に充分な接着力が達成される。 The chloroprene homopolymer can be polymerized in the range of 5 to 45 ° C, but is preferably polymerized at a low temperature of 5 to 20 ° C. It is known that trans-1,4-linkage accounts for 85% or more of chloroprene homopolymer, and its molecular structure is relatively rich in regularity. Chloroprene homopolymer has properties as a typical crystalline polymer due to the high regularity of the molecular structure. By setting the polymerization temperature to a low temperature of 5 to 20 ° C., the ratio of trans-1,4-bond in the polychloroprene molecule is further increased, so that a chloroprene homopolymer having a higher crystallization rate can be obtained. When this is used as a one-component water-based adhesive, a sufficient adhesive strength is achieved.

乳化重合の開始剤としては、通常のラジカル重合開始剤を使用することができ、具体的には、過酸化ベンゾイル、過硫酸カリウム、過硫酸アンモニウム等の有機あるいは無機の過酸化物、アゾビスイソブチロニトリル等のアゾ化合物が使用される。アントラキノンスルホン酸塩や亜硫酸カリウム、亜硫酸ナトリウムなどの助触媒を適宜併用してもよい。 As the initiator for the emulsion polymerization, a usual radical polymerization initiator can be used, and specifically, an organic or inorganic peroxide such as benzoyl peroxide, potassium persulfate, ammonium persulfate, or azobisisobutyrate. An azo compound such as lonitrile is used. A co-catalyst such as anthraquinone sulfonate, potassium sulfite and sodium sulfite may be appropriately used in combination.

クロロプレン単独重合体の製造では、所望の分子量及び分布の重合体を得る目的で、所定の重合率に到達した時点で、重合停止剤を添加し、反応を停止させる。重合停止剤としては、フェノチアジン、p−t−ブチルカテコール、ハイドロキノン、ハイドロキノンモノメチルエーテル、ジエチルヒドロキシルアミンがある。 In the production of a chloroprene homopolymer, in order to obtain a polymer having a desired molecular weight and distribution, when a predetermined polymerization rate is reached, a polymerization terminator is added to stop the reaction. Examples of the polymerization terminator include phenothiazine, pt-butylcatechol, hydroquinone, hydroquinone monomethyl ether, and diethylhydroxylamine.

クロロプレン単独重合体ラテックスの固形分濃度は、特に制限するものではないが、通常40〜65質量%である。ラテックス混合物に占めるクロロプレン単独重合体ラテックスの割合は、固形分換算で50〜90質量%である。50質量%未満の場合には、得られる接着剤層の風合いが柔軟ではなく、後述のクロロプレン共重合体ラテックスを含有させる相乗効果が発揮されない。また、90質量%より多い場合には、後述のpH調節剤を含有させないと、貯蔵安定性が悪くなったり、初期接着力が低下する場合がある。 The solid content concentration of the chloroprene homopolymer latex is not particularly limited, but is usually 40 to 65% by mass. The proportion of the chloroprene homopolymer latex in the latex mixture is 50 to 90% by mass in terms of solid content. If the amount is less than 50% by mass, the feeling of the obtained adhesive layer is not flexible, and the synergistic effect of containing the chloroprene copolymer latex described below is not exhibited. If the amount is more than 90% by mass, the storage stability may be deteriorated or the initial adhesive strength may be reduced unless a pH adjuster described below is added.

クロロプレン単独重合体ラテックスは、一般に酸素による劣化を受けやすい。本発明では、発明の効果を損なわない範囲で、酸化防止剤などの安定剤を適宜使用することが望ましい。 Chloroprene homopolymer latex is generally susceptible to degradation by oxygen. In the present invention, it is desirable to appropriately use a stabilizer such as an antioxidant as long as the effects of the present invention are not impaired.

クロロプレン単独重合体ラテックスに配合する酸化防止剤の添加量は、クロロプレン単独重合体ラテックスの固形分100質量部に対して酸化防止剤0.1〜3質量部とすることが好ましい。この範囲に設定することによって、得られる接着剤層の柔軟性の経時安定性を改良することができる。酸化防止剤が水に不溶であったり、クロロプレン単独重合体ラテックスの乳化状態を不安定化させる場合には、予め水系分散体に調製してから添加するとよい。 The amount of the antioxidant added to the chloroprene homopolymer latex is preferably 0.1 to 3 parts by mass based on 100 parts by mass of the solid content of the chloroprene homopolymer latex. By setting it in this range, the stability over time of the flexibility of the obtained adhesive layer can be improved. When the antioxidant is insoluble in water or destabilizes the emulsified state of the chloroprene homopolymer latex, it may be added to an aqueous dispersion before preparing it.

(B)クロロプレン共重合体ラテックス
クロロプレン共重合体ラテックスは、ラテックス組成物を用いた接着剤の初期接着力を維持しつつその貯蔵安定性と接着剤層の風合い(硬さ)を調整するために配合するものである。
(B) Chloroprene copolymer latex A chloroprene copolymer latex is used to adjust the storage stability and the feel (hardness) of the adhesive layer while maintaining the initial adhesive force of the adhesive using the latex composition. It is to be blended.

クロロプレン共重合体ラテックスは、クロロプレンと2,3−ジクロロ−1,3−ブタジエンとの共重合体であり、2,3−ジクロロ−1,3−ブタジエンに由来する結合単位の含有量が5〜50質量%であることが好ましい。クロロプレン共重合体ラテックスに含まれるクロロプレン共重合体は、その単量体の重合転化率が65質量%以上95質量%未満であるものが好ましい。 The chloroprene copolymer latex is a copolymer of chloroprene and 2,3-dichloro-1,3-butadiene, and the content of the binding unit derived from 2,3-dichloro-1,3-butadiene is 5 to 5. It is preferably 50% by mass. The chloroprene copolymer contained in the chloroprene copolymer latex preferably has a monomer polymerization conversion of 65% by mass or more and less than 95% by mass.

クロロプレン共重合体ラテックスに含まれるクロロプレン共重合体は、クロロプレンと2,3−ジクロロ−1,3−ブタジエンとの共重合体である。クロロプレン共重合体には、さらに他の共重合可能な単量体を共重合させることもできる。他の共重合可能な単量体としては、1−クロロ−1,3−ブタジエン、ブタジエン、イソプレン、スチレン、アクリロニトリル、アクリル酸及びそのエステル類、メタクリル酸及びそのエステル類があり、本発明の目的とする性能を阻害しない範囲で共重合させることができる。2,3−ジクロロ−1,3−ブタジエン及びこれら他の共重合可能な単量体の共重合量は、2,3−ジクロロ−1,3−ブタジエン、1−クロロ−1,3−ブタジエン、ブタジエン、イソプレン、スチレン、アクリロニトリル、アクリル酸エステル類、メタクリル酸エステル類は0.01〜20質量%の範囲で、アクリル酸、メタクリル酸は0.01〜7質量%の範囲とすることが好ましい。共重合体を構成する単量体は必要に応じて2種類以上用いても構わない。また、2種類以上の重合体を混合して用いてもよい。中でもクロロプレン共重合体ラテックスを構成するクロロプレン共重合体が、クロロプレン単独重合体、クロロプレンと2,3−ジクロロ−1,3−ブタジエンとの共重合体、又はクロロプレン単独重合体及びクロロプレンと2,3−ジクロロ−1,3−ブタジエンとの共重合体の混合物を用いると、得られる一液型水系接着剤の接着強度が高くなるため好ましい。他の共重合可能な単量体をクロロプレンと併用する場合、共重合体中の他の共重合可能な単量体由来の結合単位の含有量が20質量%を超えると、初期接着力やコンタクト性が低下するので好ましくない。 The chloroprene copolymer contained in the chloroprene copolymer latex is a copolymer of chloroprene and 2,3-dichloro-1,3-butadiene. The chloroprene copolymer may be further copolymerized with another copolymerizable monomer. Other copolymerizable monomers include 1-chloro-1,3-butadiene, butadiene, isoprene, styrene, acrylonitrile, acrylic acid and its esters, and methacrylic acid and its esters. Can be copolymerized within a range that does not impair the performance. The copolymerization amounts of 2,3-dichloro-1,3-butadiene and these other copolymerizable monomers are 2,3-dichloro-1,3-butadiene, 1-chloro-1,3-butadiene, Preferably, butadiene, isoprene, styrene, acrylonitrile, acrylates and methacrylates are in the range of 0.01 to 20% by mass, and acrylic acid and methacrylic acid are in the range of 0.01 to 7% by mass. Two or more monomers constituting the copolymer may be used as necessary. Further, two or more kinds of polymers may be used as a mixture. Among them, the chloroprene copolymer constituting the chloroprene copolymer latex is a chloroprene homopolymer, a copolymer of chloroprene and 2,3-dichloro-1,3-butadiene, or a chloroprene homopolymer and chloroprene and 2,3. It is preferable to use a mixture of a copolymer with -dichloro-1,3-butadiene, because the adhesive strength of the obtained one-component aqueous adhesive is increased. When another copolymerizable monomer is used in combination with chloroprene, if the content of the binding unit derived from the other copolymerizable monomer in the copolymer exceeds 20% by mass, the initial adhesive strength and contact It is not preferable because the property is lowered.

クロロプレン共重合体ラテックスを得るには、これらの単量体を乳化重合すればよい。乳化重合に用いる乳化剤、連鎖移動剤、重合開始剤、重合停止剤、酸化防止剤などの安定剤は、クロロプレン単独重合体ラテックスの乳化重合で用いたものを使用できる。 In order to obtain a chloroprene copolymer latex, these monomers may be emulsion-polymerized. Stabilizers such as an emulsifier, a chain transfer agent, a polymerization initiator, a polymerization terminator, and an antioxidant used for emulsion polymerization may be those used in emulsion polymerization of chloroprene homopolymer latex.

クロロプレン共重合体ラテックスにおける原料単量体の重合転化率は、65質量%以上、90質量%未満であることが好ましい。重合転化率が65%未満である場合は、重合体ラテックスの固形分が低下し、接着剤塗布後の乾燥工程に負荷が掛かったり、接着層の均一化が困難であったりするだけでなく、残留単量体による臭気や粘着力、接着力を悪化させたりするなどの問題を起こすことがある。重合転化率が90質量%以上の場合は、重合体中に分岐が増えたり、分子量が大きくなるために分子量分布が広がり、本発明において重要な性能であるコンタクト性、耐水性を悪化させる問題を起こすことがある。90質量%以上の転化率の重合体を用いる場合は、90質量%未満の転化率の重合体の補助成分として用いることが好ましい。重合転化率(質量%)は[(重合体質量/単量体質量の総和)×100]により求められる。 The polymerization conversion of the raw material monomer in the chloroprene copolymer latex is preferably 65% by mass or more and less than 90% by mass. When the polymerization conversion is less than 65%, the solid content of the polymer latex is reduced, and not only does the drying step after application of the adhesive impose a load or it is difficult to make the adhesive layer uniform, Problems such as deterioration of odor, adhesive strength, and adhesive strength due to residual monomers may occur. When the polymerization conversion is 90% by mass or more, the number of branches increases in the polymer or the molecular weight increases, so that the molecular weight distribution is widened, and the problems of deteriorating the contact performance and water resistance, which are important performances in the present invention. May cause. When a polymer having a conversion of 90% by mass or more is used, it is preferably used as an auxiliary component of a polymer having a conversion of less than 90% by mass. The polymerization conversion rate (% by mass) is determined by [(sum of polymer mass / monomer mass) × 100].

クロロプレン共重合体は、5〜50℃の範囲で重合することができるが、特に30〜50℃の高温で重合することが好ましい。この範囲で乳化重合することによって、クロロプレン共重合体のトランス−1,4−結合の比率を意図的に低下させてより結晶化速度を低下させることができる。このため、得られた一液型水系接着剤の接着剤層は、柔軟な風合いを有するものになる。結晶化速度を遅めるという観点からは、分子構造の規則性を低下させるために、クロロプレン以外の単量体を併用することが好ましい。 The chloroprene copolymer can be polymerized in the range of 5 to 50 ° C, but is preferably polymerized at a high temperature of 30 to 50 ° C. By performing emulsion polymerization in this range, the ratio of trans-1,4-bonds in the chloroprene copolymer can be intentionally reduced to further reduce the crystallization rate. For this reason, the adhesive layer of the obtained one-component water-based adhesive has a soft texture. From the viewpoint of slowing down the crystallization rate, it is preferable to use a monomer other than chloroprene in combination to reduce the regularity of the molecular structure.

クロロプレン共重合体ラテックス中のクロロプレン共重合体ラテックスの固形分濃度は、特に制限はないが、通常40〜65質量%である。ラテックス混合物に占めるクロロプレン共重合体ラテックスの割合は、固形分換算で50〜85質量%である。50質量%未満の場合には、接着剤層の風合いを柔軟にする効果が得られない。85質量%より多い場合には、後述のpH調節剤を含有させないと、貯蔵安定性が悪くなったり、初期接着力が低下する場合がある。 The solid content concentration of the chloroprene copolymer latex in the chloroprene copolymer latex is not particularly limited, but is usually 40 to 65% by mass. The proportion of the chloroprene copolymer latex in the latex mixture is 50 to 85% by mass in terms of solid content. If it is less than 50% by mass, the effect of softening the feel of the adhesive layer cannot be obtained. If the amount is more than 85% by mass, the storage stability may deteriorate or the initial adhesive strength may decrease unless a pH adjuster described below is contained.

(C)pH調整剤
pH調整剤は、ラテックス組成物の初期接着力や貯蔵安定性を向上させるために配合するものである。pH調節剤としては、弱酸や緩衝液が使用可能であり、ホウ酸又は等電点が5.5〜6.5のアミノ酸から選ばれる少なくとも一種の化合物が用いられる。
等電点が5.5〜6.5のアミノ酸としては、具体的には、グリシン(5.97)、アラニン(6.00)、トレオニン(6.16)、プロリン(6.30)がある。コストや接着性能、ハンドリングの容易さ等からアミノ酸の一種であるグリシンの使用が好ましい。
(C) pH adjuster The pH adjuster is compounded to improve the initial adhesive strength and storage stability of the latex composition. As the pH adjuster, a weak acid or a buffer solution can be used, and boric acid or at least one compound selected from amino acids having an isoelectric point of 5.5 to 6.5 is used.
Specific examples of the amino acid having an isoelectric point of 5.5 to 6.5 include glycine (5.97), alanine (6.00), threonine (6.16), and proline (6.30). . It is preferable to use glycine, which is a kind of amino acid, from the viewpoint of cost, adhesion performance, ease of handling, and the like.

pH調整剤の添加量は、特に限定するものではないが、接着剤組成物のpHを7〜10の範囲に調整できる量を使用するべきである。より好ましくは、pHの範囲を8〜10に調整することが望ましい。 The amount of the pH adjuster is not particularly limited, but an amount that can adjust the pH of the adhesive composition to a range of 7 to 10 should be used. More preferably, it is desirable to adjust the pH range to 8 to 10.

pH調整剤としてホウ酸を使用する場合には、5%濃度の水溶液として用いるとハンドリングが容易になるため好ましい。また、pH調整剤としてグリシンを使用する場合には、クロロプレン単独重合体ラテックス100質量部(固形分)に対して、好ましくは1〜20質量部、より好ましくは2〜16質量部、更に好ましくは3〜13質量部を使用する。グリシンの添加量が少なすぎると、十分な接着力が発現されず、貯蔵安定性も低下する。添加量が多すぎるとコスト的に不利になったり、添加時に凝集物が発生したり、貯蔵安定性が低下する。 When boric acid is used as the pH adjuster, it is preferable to use it as a 5% concentration aqueous solution because handling becomes easy. When glycine is used as the pH adjuster, it is preferably 1 to 20 parts by mass, more preferably 2 to 16 parts by mass, and still more preferably 100 parts by mass (solid content) of chloroprene homopolymer latex. 3 to 13 parts by weight are used. If the added amount of glycine is too small, sufficient adhesive strength will not be exhibited, and storage stability will decrease. If the addition amount is too large, it is disadvantageous in terms of cost, aggregates are generated at the time of addition, and storage stability decreases.

本発明のラテックス組成物には、前述の(A)、(B)、(C)成分以外に、必要に応じて(D)下記の一般式(1)で示される可塑剤を1〜20質量部添加することができる。 In the latex composition of the present invention, in addition to the components (A), (B), and (C), if necessary, (D) a plasticizer represented by the following general formula (1) in an amount of 1 to 20 mass%. Parts can be added.

Figure 0006627097
(式中、R及びRは炭素原子数1〜3の脂肪族アルキル基もしくは水素原子を表し、RおよびRは同じ構造でも異なる構造でもよい。Rは炭素原子数5〜20の脂肪族アルキル基を表す。)
上記記載の可塑剤を添加することで、得られる接着剤層の風合いを柔軟にしたり、乾燥時間(Open time、O.T.)が長くなっても接着力を維持することができる。
Figure 0006627097
(Wherein, R 1 and R 3 represent an aliphatic alkyl group having 1 to 3 carbon atoms or a hydrogen atom, and R 1 and R 3 may have the same structure or different structures. R 2 has 5 to 20 carbon atoms. Represents an aliphatic alkyl group.)
By adding the above-described plasticizer, the texture of the obtained adhesive layer can be softened, and the adhesive strength can be maintained even when the drying time (Open time, OT) becomes long.

一般式(1)で示される可塑剤の添加量は、ラテックス組成物100質量部(固形分)に対して、好ましくは1〜20質量部、より好ましくは2〜15質量部、更に好ましくは5〜10質量部の範囲である。可塑剤の添加量が少ないと乾燥時間が延長された場合の接着力が低下する場合がある。また、可塑剤の添加量が多い場合には、初期接着力が低下したり、コスト的にも不利になる場合がある。 The amount of the plasticizer represented by the general formula (1) is preferably 1 to 20 parts by mass, more preferably 2 to 15 parts by mass, and still more preferably 5 parts by mass with respect to 100 parts by mass (solid content) of the latex composition. The range is from 10 to 10 parts by mass. If the added amount of the plasticizer is small, the adhesive strength when the drying time is extended may be reduced. When the amount of the plasticizer is large, the initial adhesive strength may be reduced, and the cost may be disadvantageous.

また、本発明のラテックス組成物には、(E)ヒンダードフェノール系酸化防止剤を含有させることが好ましい。ヒンダードフェノール系酸化防止剤は、ラテックス組成物を接着剤とした際にその貼り付け糊のはみ出し部(glueline)の変色や衛生性を改善する効果が有る。ヒンダードフェノール系酸化防止剤は、2,2’−メチレンビス(4−エチル−6−tert−ブチルフェノール)、2,2’−メチレンビス(4−メチル−6−tert−ブチルフェノール)、4,4’−ブチリデンビス(3−メチル−6−tert−ブチルフェノール)、p−クレソールとジシクロペンタジエンのブチル化反応生成物などがある。ヒンダードフェノール系酸化防止剤の添加量はラテックス組成物の固形分100質量部に対して、0.1〜3質量%が好ましく、0.5〜2質量%がさらに好ましい。酸化防止剤の添加量が0.1質量%未満では、酸化防止効果が十分でなく、逆に3質量%を超えると、粘着力、接着力が悪化する場合がある。 The latex composition of the present invention preferably contains (E) a hindered phenolic antioxidant. The hindered phenolic antioxidant has an effect of improving discoloration and hygiene of a protruding part (greenine) of the adhesive when the latex composition is used as an adhesive. Hindered phenolic antioxidants include 2,2'-methylenebis (4-ethyl-6-tert-butylphenol), 2,2'-methylenebis (4-methyl-6-tert-butylphenol), 4,4'- Examples include butylidenebis (3-methyl-6-tert-butylphenol) and the butylated reaction product of p-cresol and dicyclopentadiene. The amount of the hindered phenolic antioxidant to be added is preferably 0.1 to 3% by mass, more preferably 0.5 to 2% by mass, based on 100 parts by mass of the solid content of the latex composition. If the amount of the antioxidant is less than 0.1% by mass, the antioxidant effect is not sufficient, and if it exceeds 3% by mass, the adhesive strength and the adhesive strength may be deteriorated.

本発明のラテックス組成物には、本発明の効果を阻害しない範囲で、上記以外の添加剤として、充填材、粘着付与剤、顔料、着色剤、湿潤剤、消泡剤、増粘剤などを適宜使用することができる。また全組成物の10質量%(固形分換算)を上限に、その他の樹脂エマルション(ラテックス)を、補助的に配合しても差し支えない。具体的には、(変性)酢酸ビニル、酢酸ビニル・アクリル混合、アクリル・スチレン混合、ウレタンなどの樹脂エマルションが挙げられる。 In the latex composition of the present invention, as long as the effects of the present invention are not impaired, fillers, tackifiers, pigments, coloring agents, wetting agents, defoamers, thickeners, etc. It can be used as appropriate. Other resin emulsions (latex) may be supplementarily compounded up to 10% by mass (in terms of solid content) of the total composition. Specific examples include (modified) vinyl acetate, vinyl acetate / acrylic mixture, acrylic / styrene mixture, and resin emulsions such as urethane.

ラテックス組成物の調製法としては、特に制限はないが、pHが9未満であるとラテックス混合物のコロイドが不安定化するので、はじめに(A)クロロプレン単独重合体ラテックスと(B)クロロプレン共重合体ラテックスを配合し、その後、(C)pH調節剤を加える方法が好ましい。また、各補助成分についても、水系の分散液として添加することが好ましい。このようにして得られたラテックス組成物は、そのまま一液系水性接着剤として用いることができる。 The method for preparing the latex composition is not particularly limited, but if the pH is less than 9, the colloid of the latex mixture becomes unstable, so that (A) chloroprene homopolymer latex and (B) chloroprene copolymer A method is preferred in which latex is blended, and then (C) a pH adjuster is added. It is preferable that each auxiliary component is also added as an aqueous dispersion. The latex composition thus obtained can be used as it is as a one-part aqueous adhesive.

一液系水性接着剤の好適な被着体は、ポリウレタン、エチレン−酢酸ビニル共重合体、ポリエチレンなどの材質からなる発泡体(フォーム)、あるいは木材、布、織物などの吸水性の被着体がある。 A preferable adherend of the one-component aqueous adhesive is a foam made of a material such as polyurethane, ethylene-vinyl acetate copolymer, or polyethylene, or a water-absorbent adherend such as wood, cloth, or fabric. There is.

以上の様な条件で製造された重合体ラテックス組成物は、柔軟な接着剤層を有し、優れた初期接着力とコンタクト性、耐水性、スプレー塗装性、貯蔵安定性を兼ね備えた、一液系水性接着剤として好適に使用できるものである。 The polymer latex composition manufactured under the above conditions has a flexible adhesive layer, and has excellent initial adhesive strength and contact properties, water resistance, spray coating properties, and storage stability. It can be suitably used as a water-based adhesive.

以下、実施例により本発明を具体的に説明する。これらの実施例は本発明を限定するものでない。なお、下記の実施例において部及び%は、特に断りのない限り質量基準である。 Hereinafter, the present invention will be specifically described with reference to examples. These examples do not limit the invention. In the following examples, parts and% are based on mass unless otherwise specified.

[実験例1]
クロロプレン単独重合体ラテックスA−1の製造
内容積3リットルの反応器を用い、窒素気流下で、純水100部、ロジン酸ナトリウム5部、水酸化カリウム0.5部、ホルムアルデヒドナフタレンスルホン酸縮合物ナトリウム塩0.3部、亜硫酸水素ナトリウムを0.3部仕込み、溶解後、撹拌しながらクロロプレン単量体100部とn−ドデシルメルカプタン0.06部を加えた。過硫酸カリウム0.1重量部を開始剤として用い、窒素雰囲気下10℃で重合し、最終重合率が65%に達したところでフェノチアジンの乳濁液を加えて重合を停止した。減圧下で未反応単量体を除去した後、撹拌しながら低温安定剤のポリオキシアルキレンアルキルエーテルを固形分100部に対して0.3部添加した。更に減圧下で水分を蒸発させ濃縮を行い、固形分濃度が55質量%となるよう調節しクロロプレン単独重合体ラテックスA−1を得た。クロロプレン単独重合体ラテックスA−1のゲル含有率は0%、トルエン可溶分のMnは30万、分子量分布(Mw/Mn)は2.5であった。
[Experimental example 1]
Production of Chloroprene Homopolymer Latex A-1 Using a 3 liter reactor, under a nitrogen stream, 100 parts of pure water, 5 parts of sodium rosinate, 0.5 part of potassium hydroxide, formaldehyde naphthalene sulfonic acid condensate After 0.3 part of sodium salt and 0.3 part of sodium bisulfite were charged and dissolved, 100 parts of chloroprene monomer and 0.06 part of n-dodecyl mercaptan were added with stirring. Using 0.1 part by weight of potassium persulfate as an initiator, polymerization was carried out at 10 ° C. under a nitrogen atmosphere. When the final polymerization rate reached 65%, an emulsion of phenothiazine was added to terminate the polymerization. After removing unreacted monomers under reduced pressure, 0.3 parts of a polyoxyalkylene alkyl ether as a low-temperature stabilizer was added to 100 parts of solids with stirring. Further, water was evaporated under reduced pressure to concentrate the solution, and the solid content was adjusted to 55% by mass to obtain a chloroprene homopolymer latex A-1. The gel content of the chloroprene homopolymer latex A-1 was 0%, the Mn of the toluene-soluble component was 300,000, and the molecular weight distribution (Mw / Mn) was 2.5.

[実験例2]
クロロプレン単独重合体ラテックスA−2の製造
内容積3リットルの反応器を用い、窒素気流下で、純水100部、ロジン酸ナトリウム5部、水酸化カリウム0.5部、ホルムアルデヒドナフタレンスルホン酸縮合物ナトリウム塩0.3部、亜硫酸水素ナトリウムを0.3部仕込み、溶解後、撹拌しながらクロロプレン単量体100部とn−ドデシルメルカプタン0.06部を加えた。過硫酸カリウム0.1重量部を開始剤として用い、窒素雰囲気下10℃で重合し、最終重合率が70%に達したところでフェノチアジンの乳濁液を加えて重合を停止した。減圧下で未反応単量体を除去した後、撹拌しながら低温安定剤のポリオキシアルキレンアルキルエーテルを固形分100部に対して0.3部添加した。更に減圧下で水分を蒸発させ濃縮を行い、固形分濃度が55質量%となるよう調節しクロロプレン単独重合体ラテックスA−2を得た。クロロプレン単独重合体ラテックスA−2のゲル含有率は5%、トルエン可溶分のMnは30万、分子量分布(Mw/Mn)は2.5であった。
[Experimental example 2]
Production of Chloroprene Homopolymer Latex A-2 100 parts of pure water, 5 parts of sodium rosinate, 0.5 part of potassium hydroxide, formaldehyde naphthalene sulfonic acid condensate in a 3 liter reactor under a nitrogen stream. After 0.3 part of sodium salt and 0.3 part of sodium bisulfite were charged and dissolved, 100 parts of chloroprene monomer and 0.06 part of n-dodecyl mercaptan were added with stirring. Using 0.1 part by weight of potassium persulfate as an initiator, polymerization was carried out at 10 ° C. under a nitrogen atmosphere. When the final polymerization rate reached 70%, an emulsion of phenothiazine was added to terminate the polymerization. After removing unreacted monomers under reduced pressure, 0.3 parts of a polyoxyalkylene alkyl ether as a low-temperature stabilizer was added to 100 parts of solids with stirring. Further, water was evaporated under reduced pressure to concentrate the solution, and the solid content was adjusted to 55% by mass to obtain a chloroprene homopolymer latex A-2. The gel content of the chloroprene homopolymer latex A-2 was 5%, the Mn of the toluene-soluble component was 300,000, and the molecular weight distribution (Mw / Mn) was 2.5.

[実験例3]
クロロプレン単独重合体ラテックスA−3の製造
内容積3リットルの反応器を用い、窒素気流下で、純水100部、ロジン酸ナトリウム5部、水酸化カリウム0.5部、ホルムアルデヒドナフタレンスルホン酸縮合物ナトリウム塩0.3部、亜硫酸水素ナトリウムを0.3部仕込み、溶解後、撹拌しながらクロロプレン単量体100部とn−ドデシルメルカプタン0.06部を加えた。過硫酸カリウム0.1重量部を開始剤として用い、窒素雰囲気下10℃で重合し、最終重合率が85%に達したところでフェノチアジンの乳濁液を加えて重合を停止した。減圧下で未反応単量体を除去した後、撹拌しながら低温安定剤のポリオキシアルキレンアルキルエーテルを固形分100部に対して0.3部添加した。更に減圧下で水分を蒸発させ濃縮を行い、固形分濃度が55質量%となるよう調節しクロロプレン単独重合体ラテックスA−3を得た。クロロプレン単独重合体ラテックスA−3のゲル含有率は30%、トルエン可溶分のMnは30万、分子量分布(Mw/Mn)は2.5であった。
[Experimental example 3]
Production of Chloroprene Homopolymer Latex A-3 Using a reactor having an internal volume of 3 liters, under a nitrogen stream, 100 parts of pure water, 5 parts of sodium rosinate, 0.5 part of potassium hydroxide, formaldehyde naphthalene sulfonic acid condensate After 0.3 part of sodium salt and 0.3 part of sodium bisulfite were charged and dissolved, 100 parts of chloroprene monomer and 0.06 part of n-dodecyl mercaptan were added with stirring. Using 0.1 part by weight of potassium persulfate as an initiator, polymerization was carried out at 10 ° C. in a nitrogen atmosphere. When the final polymerization rate reached 85%, an emulsion of phenothiazine was added to terminate the polymerization. After removing unreacted monomers under reduced pressure, 0.3 parts of a polyoxyalkylene alkyl ether as a low-temperature stabilizer was added to 100 parts of solids with stirring. Further, water was evaporated under reduced pressure to concentrate the solution, and the solid content was adjusted to 55% by mass to obtain a chloroprene homopolymer latex A-3. The gel content of the chloroprene homopolymer latex A-3 was 30%, the Mn of the toluene-soluble component was 300,000, and the molecular weight distribution (Mw / Mn) was 2.5.

[実験例4]
クロロプレン単独重合体ラテックスA−4の製造
内容積3リットルの反応器を用い、窒素気流下で、純水100部、ロジン酸ナトリウム5部、水酸化カリウム0.5部、ホルムアルデヒドナフタレンスルホン酸縮合物ナトリウム塩0.3部、亜硫酸水素ナトリウムを0.3部仕込み、溶解後、撹拌しながらクロロプレン単量体100部とn−ドデシルメルカプタン0.06部を加えた。過硫酸カリウム0.1重量部を開始剤として用い、窒素雰囲気下10℃で重合し、最終重合率が90%に達したところでフェノチアジンの乳濁液を加えて重合を停止した。減圧下で未反応単量体を除去した後、撹拌しながら低温安定剤のポリオキシアルキレンアルキルエーテルを固形分100部に対して0.3部添加した。更に減圧下で水分を蒸発させ濃縮を行い、固形分濃度が55質量%となるよう調節しクロロプレン単独重合体ラテックスA−4を得た。クロロプレン単独重合体ラテックスA−4のゲル含有率は40%、トルエン可溶分のMnは30万、分子量分布(Mw/Mn)は2.5であった。
[Experimental example 4]
Production of Chloroprene Homopolymer Latex A-4 Using a reactor having an inner volume of 3 liters, under a nitrogen stream, 100 parts of pure water, 5 parts of sodium rosinate, 0.5 part of potassium hydroxide, formaldehyde naphthalene sulfonic acid condensate After 0.3 part of sodium salt and 0.3 part of sodium bisulfite were charged and dissolved, 100 parts of chloroprene monomer and 0.06 part of n-dodecyl mercaptan were added with stirring. Using 0.1 part by weight of potassium persulfate as an initiator, polymerization was carried out at 10 ° C. in a nitrogen atmosphere, and when the final polymerization rate reached 90%, an emulsion of phenothiazine was added to terminate the polymerization. After removing unreacted monomers under reduced pressure, 0.3 parts of a polyoxyalkylene alkyl ether as a low-temperature stabilizer was added to 100 parts of solids with stirring. Further, water was evaporated under reduced pressure and concentration was performed, and the solid content concentration was adjusted to 55% by mass to obtain chloroprene homopolymer latex A-4. The gel content of the chloroprene homopolymer latex A-4 was 40%, the Mn of the toluene-soluble component was 300,000, and the molecular weight distribution (Mw / Mn) was 2.5.

[実験例5]
クロロプレン単独重合体ラテックスA−5の製造
内容積3リットルの反応器を用い、窒素気流下で、純水100部、ロジン酸ナトリウム5部、水酸化カリウム0.5部、ホルムアルデヒドナフタレンスルホン酸縮合物ナトリウム塩0.3部、亜硫酸水素ナトリウムを0.3部仕込み、溶解後、撹拌しながらクロロプレン単量体100部とn−ドデシルメルカプタン0.14部を加えた。過硫酸カリウム0.1重量部を開始剤として用い、窒素雰囲気下10℃で重合し、最終重合率が80%に達したところでフェノチアジンの乳濁液を加えて重合を停止した。減圧下で未反応単量体を除去した後、撹拌しながら低温安定剤のポリオキシアルキレンアルキルエーテルを固形分100部に対して0.3部添加した。更に減圧下で水分を蒸発させ濃縮を行い、固形分濃度が55質量%となるよう調節しクロロプレン単独重合体ラテックスA−5を得た。クロロプレン単独重合体ラテックスA−5のゲル含有率は15%、トルエン可溶分のMnは10万、分子量分布(Mw/Mn)は2.5であった。
[Experimental example 5]
Production of Chloroprene Homopolymer Latex A-5 Using a reactor having an internal volume of 3 liters, under a nitrogen stream, 100 parts of pure water, 5 parts of sodium rosinate, 0.5 part of potassium hydroxide, formaldehyde naphthalene sulfonic acid condensate After 0.3 part of sodium salt and 0.3 part of sodium bisulfite were charged and dissolved, 100 parts of chloroprene monomer and 0.14 part of n-dodecylmercaptan were added with stirring. Using 0.1 part by weight of potassium persulfate as an initiator, polymerization was carried out at 10 ° C. in a nitrogen atmosphere, and when the final polymerization rate reached 80%, an emulsion of phenothiazine was added to terminate the polymerization. After removing unreacted monomers under reduced pressure, 0.3 parts of a polyoxyalkylene alkyl ether as a low-temperature stabilizer was added to 100 parts of solids with stirring. Further, the water was evaporated under reduced pressure to concentrate, and the concentration of the solid content was adjusted to 55% by mass to obtain chloroprene homopolymer latex A-5. The gel content of the chloroprene homopolymer latex A-5 was 15%, the Mn of the toluene-soluble component was 100,000, and the molecular weight distribution (Mw / Mn) was 2.5.

[実験例6]
クロロプレン単独重合体ラテックスA−6の製造
内容積3リットルの反応器を用い、窒素気流下で、純水100部、ロジン酸ナトリウム5部、水酸化カリウム0.5部、ホルムアルデヒドナフタレンスルホン酸縮合物ナトリウム塩0.3部、亜硫酸水素ナトリウムを0.3部仕込み、溶解後、撹拌しながらクロロプレン単量体100部とn−ドデシルメルカプタン0.10部を加えた。過硫酸カリウム0.1重量部を開始剤として用い、窒素雰囲気下10℃で重合し、最終重合率が80%に達したところでフェノチアジンの乳濁液を加えて重合を停止した。減圧下で未反応単量体を除去した後、撹拌しながら低温安定剤のポリオキシアルキレンアルキルエーテルを固形分100部に対して0.3部添加した。更に減圧下で水分を蒸発させ濃縮を行い、固形分濃度が55質量%となるよう調節しクロロプレン単独重合体ラテックスA−6を得た。クロロプレン単独重合体ラテックスA−6のゲル含有率は15%、トルエン可溶分のMnは25万、分子量分布(Mw/Mn)は2.5であった。
[Experimental example 6]
Production of Chloroprene Homopolymer Latex A-6 Using a reactor having an internal volume of 3 liters, under a nitrogen stream, 100 parts of pure water, 5 parts of sodium rosinate, 0.5 part of potassium hydroxide, formaldehyde naphthalene sulfonic acid condensate After 0.3 part of sodium salt and 0.3 part of sodium bisulfite were charged and dissolved, 100 parts of chloroprene monomer and 0.10 part of n-dodecylmercaptan were added with stirring. Using 0.1 part by weight of potassium persulfate as an initiator, polymerization was carried out at 10 ° C. in a nitrogen atmosphere, and when the final polymerization rate reached 80%, an emulsion of phenothiazine was added to terminate the polymerization. After removing unreacted monomers under reduced pressure, 0.3 parts of a polyoxyalkylene alkyl ether as a low-temperature stabilizer was added to 100 parts of solids with stirring. Further, the water was evaporated under reduced pressure to concentrate the solution, and the solid content concentration was adjusted to 55% by mass to obtain chloroprene homopolymer latex A-6. The gel content of the chloroprene homopolymer latex A-6 was 15%, the Mn of the toluene-soluble component was 250,000, and the molecular weight distribution (Mw / Mn) was 2.5.

[実験例7]
クロロプレン単独重合体ラテックスA−7の製造
内容積3リットルの反応器を用い、窒素気流下で、純水100部、ロジン酸ナトリウム5部、水酸化カリウム0.5部、ホルムアルデヒドナフタレンスルホン酸縮合物ナトリウム塩0.3部、亜硫酸水素ナトリウムを0.3部仕込み、溶解後、撹拌しながらクロロプレン単量体100部とn−ドデシルメルカプタン0.10部を加えた。過硫酸カリウム0.1重量部を開始剤として用い、窒素雰囲気下5℃で重合し、最終重合率が80%に達したところでフェノチアジンの乳濁液を加えて重合を停止した。減圧下で未反応単量体を除去した後、撹拌しながら低温安定剤のポリオキシアルキレンアルキルエーテルを固形分100部に対して0.3部添加した。更に減圧下で水分を蒸発させ濃縮を行い、固形分濃度が55質量%となるよう調節しクロロプレン単独重合体ラテックスA−7を得た。クロロプレン単独重合体ラテックスA−7のゲル含有率は15%、トルエン可溶分のMnは30万、分子量分布(Mw/Mn)は2.0であった。
[Experimental example 7]
Production of Chloroprene Homopolymer Latex A-7 In a 3 liter reactor, under a nitrogen stream, 100 parts of pure water, 5 parts of sodium rosinate, 0.5 part of potassium hydroxide, formaldehyde naphthalene sulfonic acid condensate After 0.3 part of sodium salt and 0.3 part of sodium bisulfite were charged and dissolved, 100 parts of chloroprene monomer and 0.10 part of n-dodecylmercaptan were added with stirring. Using 0.1 part by weight of potassium persulfate as an initiator, polymerization was carried out at 5 ° C. under a nitrogen atmosphere, and when the final polymerization rate reached 80%, an emulsion of phenothiazine was added to terminate the polymerization. After removing unreacted monomers under reduced pressure, 0.3 parts of a polyoxyalkylene alkyl ether as a low-temperature stabilizer was added to 100 parts of solids with stirring. Further, water was evaporated under reduced pressure and concentration was performed, and the solid content concentration was adjusted to be 55% by mass to obtain chloroprene homopolymer latex A-7. The gel content of the chloroprene homopolymer latex A-7 was 15%, the Mn of the toluene-soluble component was 300,000, and the molecular weight distribution (Mw / Mn) was 2.0.

[実験例8]
クロロプレン単独重合体ラテックスA−8の製造
内容積3リットルの反応器を用い、窒素気流下で、純水100部、ロジン酸ナトリウム5部、水酸化カリウム0.5部、ホルムアルデヒドナフタレンスルホン酸縮合物ナトリウム塩0.3部、亜硫酸水素ナトリウムを0.3部仕込み、溶解後、撹拌しながらクロロプレン単量体100部とn−ドデシルメルカプタン0.08部を加えた。過硫酸カリウム0.1重量部を開始剤として用い、窒素雰囲気下10℃で重合し、最終重合率が80%に達したところでフェノチアジンの乳濁液を加えて重合を停止した。減圧下で未反応単量体を除去した後、撹拌しながら低温安定剤のポリオキシアルキレンアルキルエーテルを固形分100部に対して0.3部添加した。更に減圧下で水分を蒸発させ濃縮を行い、固形分濃度が55質量%となるよう調節しクロロプレン単独重合体ラテックスA−8を得た。クロロプレン単独重合体ラテックスA−8のゲル含有率は15%、トルエン可溶分のMnは30万、分子量分布(Mw/Mn)は4.0であった。
[Experimental example 8]
Production of Chloroprene Homopolymer Latex A-8 In a 3 liter reactor, under a nitrogen stream, 100 parts of pure water, 5 parts of sodium rosinate, 0.5 part of potassium hydroxide, formaldehyde naphthalene sulfonic acid condensate After 0.3 part of sodium salt and 0.3 part of sodium bisulfite were charged and dissolved, 100 parts of chloroprene monomer and 0.08 part of n-dodecylmercaptan were added with stirring. Using 0.1 part by weight of potassium persulfate as an initiator, polymerization was carried out at 10 ° C. in a nitrogen atmosphere, and when the final polymerization rate reached 80%, an emulsion of phenothiazine was added to terminate the polymerization. After removing unreacted monomers under reduced pressure, 0.3 parts of a polyoxyalkylene alkyl ether as a low-temperature stabilizer was added to 100 parts of solids with stirring. Further, the water was evaporated under reduced pressure to concentrate the solution, and the solid content was adjusted to 55% by mass to obtain a chloroprene homopolymer latex A-8. The gel content of the chloroprene homopolymer latex A-8 was 15%, the Mn of the toluene-soluble component was 300,000, and the molecular weight distribution (Mw / Mn) was 4.0.

[実験例9]
クロロプレン単独重合体ラテックスA−9の製造
内容積3リットルの反応器を用い、窒素気流下で、純水100部、アルキルジフェニルエーテルジスルホン酸ナトリウム5部、水酸化カリウム0.5部、ホルムアルデヒドナフタレンスルホン酸縮合物ナトリウム塩0.3部、亜硫酸水素ナトリウムを0.3部仕込み、溶解後、撹拌しながらクロロプレン単量体100部とn−ドデシルメルカプタン0.10部を加えた。過硫酸カリウム0.1重量部を開始剤として用い、窒素雰囲気下10℃で重合し、最終重合率が80%に達したところでフェノチアジンの乳濁液を加えて重合を停止した。減圧下で未反応単量体を除去した後、撹拌しながら低温安定剤のポリオキシアルキレンアルキルエーテルを固形分100部に対して0.3部添加した。更に減圧下で水分を蒸発させ濃縮を行い、固形分濃度が55質量%となるよう調節しクロロプレン単独重合体ラテックスA−9を得た。クロロプレン単独重合体ラテックスA−9のゲル含有率は15%、トルエン可溶分のMnは25万、分子量分布(Mw/Mn)は2.5であった。
[Experimental example 9]
Production of Chloroprene Homopolymer Latex A-9 Using a reactor having an internal volume of 3 liters, under a nitrogen stream, 100 parts of pure water, 5 parts of sodium alkyldiphenyletherdisulfonate, 0.5 part of potassium hydroxide, formaldehyde naphthalenesulfonic acid 0.3 parts of a sodium salt of a condensate and 0.3 parts of sodium bisulfite were charged, and after dissolution, 100 parts of a chloroprene monomer and 0.10 parts of n-dodecyl mercaptan were added with stirring. Using 0.1 part by weight of potassium persulfate as an initiator, polymerization was carried out at 10 ° C. in a nitrogen atmosphere, and when the final polymerization rate reached 80%, an emulsion of phenothiazine was added to terminate the polymerization. After removing unreacted monomers under reduced pressure, 0.3 parts of a polyoxyalkylene alkyl ether as a low-temperature stabilizer was added to 100 parts of solids with stirring. Further, water was evaporated under reduced pressure to concentrate the solution, and the solid content was adjusted to 55% by mass to obtain a chloroprene homopolymer latex A-9. The gel content of the chloroprene homopolymer latex A-9 was 15%, the Mn of the toluene-soluble component was 250,000, and the molecular weight distribution (Mw / Mn) was 2.5.

[実験例10]
クロロプレン単独重合体ラテックスA−10の製造
内容積3リットルの反応器を用い、窒素気流下で、純水100部、アルキルベンゼンスルホン酸ナトリウム5部、水酸化カリウム0.5部、ホルムアルデヒドナフタレンスルホン酸縮合物ナトリウム塩0.3部、亜硫酸水素ナトリウムを0.3部仕込み、溶解後、撹拌しながらクロロプレン単量体100部とn−ドデシルメルカプタン0.10部を加えた。過硫酸カリウム0.1重量部を開始剤として用い、窒素雰囲気下10℃で重合し、最終重合率が80%に達したところでフェノチアジンの乳濁液を加えて重合を停止した。減圧下で未反応単量体を除去した後、撹拌しながら低温安定剤のポリオキシアルキレンアルキルエーテルを固形分100部に対して0.3部添加した。更に減圧下で水分を蒸発させ濃縮を行い、固形分濃度が55質量%となるよう調節しクロロプレン単独重合体ラテックスA−10を得た。クロロプレン単独重合体ラテックスA−10のゲル含有率は15%、トルエン可溶分のMnは25万、分子量分布(Mw/Mn)は2.5であった。
[Experimental example 10]
Production of Chloroprene Homopolymer Latex A-10 Using a reactor having an inner volume of 3 L, under a nitrogen stream, 100 parts of pure water, 5 parts of sodium alkylbenzenesulfonate, 0.5 parts of potassium hydroxide, formaldehyde naphthalenesulfonic acid condensation After charging and dissolving 0.3 part of sodium salt and 0.3 part of sodium bisulfite, 100 parts of chloroprene monomer and 0.10 part of n-dodecyl mercaptan were added with stirring. Using 0.1 part by weight of potassium persulfate as an initiator, polymerization was carried out at 10 ° C. in a nitrogen atmosphere, and when the final polymerization rate reached 80%, an emulsion of phenothiazine was added to terminate the polymerization. After removing unreacted monomers under reduced pressure, 0.3 parts of a polyoxyalkylene alkyl ether as a low-temperature stabilizer was added to 100 parts of solids with stirring. Further, water was evaporated under reduced pressure and concentration was performed, and the solid content concentration was adjusted to 55% by mass to obtain chloroprene homopolymer latex A-10. The gel content of the chloroprene homopolymer latex A-10 was 15%, the Mn of the toluene-soluble component was 250,000, and the molecular weight distribution (Mw / Mn) was 2.5.

[実験例11]
クロロプレン単独重合体ラテックスA−11の製造
内容積3リットルの反応器を用い、窒素気流下で、純水100部、ポリオキシエチレン硫酸ナトリウム5部、水酸化カリウム0.5部、ホルムアルデヒドナフタレンスルホン酸縮合物ナトリウム塩0.3部、亜硫酸水素ナトリウムを0.3部仕込み、溶解後、撹拌しながらクロロプレン単量体100部とn−ドデシルメルカプタン0.10部を加えた。過硫酸カリウム0.1重量部を開始剤として用い、窒素雰囲気下10℃で重合し、最終重合率が80%に達したところでフェノチアジンの乳濁液を加えて重合を停止した。減圧下で未反応単量体を除去した後、撹拌しながら低温安定剤のポリオキシアルキレンアルキルエーテルを固形分100部に対して0.3部添加した。更に減圧下で水分を蒸発させ濃縮を行い、固形分濃度が55質量%となるよう調節しクロロプレン単独重合体ラテックスA−11を得た。クロロプレン単独重合体ラテックスA−11のゲル含有率は15%、トルエン可溶分のMnは25万、分子量分布(Mw/Mn)は2.5であった。
[Experimental example 11]
Production of Chloroprene Homopolymer Latex A-11 Using a 3 liter internal volume reactor under a nitrogen stream, 100 parts of pure water, 5 parts of sodium polyoxyethylene sulfate, 0.5 part of potassium hydroxide, formaldehyde naphthalene sulfonic acid 0.3 parts of a sodium salt of a condensate and 0.3 parts of sodium bisulfite were charged, and after dissolution, 100 parts of a chloroprene monomer and 0.10 parts of n-dodecyl mercaptan were added with stirring. Using 0.1 part by weight of potassium persulfate as an initiator, polymerization was carried out at 10 ° C. in a nitrogen atmosphere, and when the final polymerization rate reached 80%, an emulsion of phenothiazine was added to terminate the polymerization. After removing unreacted monomers under reduced pressure, 0.3 parts of a polyoxyalkylene alkyl ether as a low-temperature stabilizer was added to 100 parts of solids with stirring. Further, water was evaporated under reduced pressure to concentrate the solution, and the solid content was adjusted to 55% by mass to obtain a chloroprene homopolymer latex A-11. The gel content of the chloroprene homopolymer latex A-11 was 15%, the Mn of the toluene-soluble component was 250,000, and the molecular weight distribution (Mw / Mn) was 2.5.

これらのクロロプレン単独重合体ラテックスA−1〜A−11のゲル含有率、トルエン可溶分のMn(数平均分子量)および分子量分布(Mw/Mn)は、以下の方法によって測定した値である。
[ゲル含有率]
各試料を凍結乾燥後、その試料を精秤しXとした。これをトルエンに溶解(0.6%に調製)して、遠心分離機を使用した後、200メッシュの金網を用いてゲル分を分離した。分離したゲル分を風乾した後、110℃雰囲気で1時間乾燥し、その質量を精秤しYとした。
The gel content, Mn (number average molecular weight) and molecular weight distribution (Mw / Mn) of these chloroprene homopolymer latexes A-1 to A-11 are values measured by the following methods.
[Gel content]
After freeze-drying each sample, the sample was precisely weighed and designated as X. This was dissolved in toluene (adjusted to 0.6%), and after using a centrifugal separator, a gel component was separated using a 200-mesh wire net. After the separated gel component was air-dried, it was dried in an atmosphere of 110 ° C. for 1 hour, and its mass was precisely weighed to be Y.

ゲル含有率は、以下の式(1)により算出した。 The gel content was calculated by the following equation (1).

Figure 0006627097
Figure 0006627097

[トルエン可溶分のMnおよび分子量分布(Mw/Mn)]
以下の条件でGPC測定をおこなって、ポリスチレン換算の分子量を測定し、重量平均分子量(Mw)、数平均分子量(Mn)及び分子量分布(Mw/Mn)を評価した。測定は、ゲル分含有率測定によって分離されたトルエン可溶分(ゾル)を0.1%テトラヒドロフラン(THF)溶液に調製しておこなった。
[Mn and molecular weight distribution of soluble matter in toluene (Mw / Mn)]
GPC measurement was performed under the following conditions to measure the molecular weight in terms of polystyrene, and the weight average molecular weight (Mw), number average molecular weight (Mn), and molecular weight distribution (Mw / Mn) were evaluated. The measurement was performed by preparing a toluene-soluble component (sol) separated by the gel component content measurement in a 0.1% tetrahydrofuran (THF) solution.

測定装置:東ソー社製HLC−8120GPC
分析用カラム:東ソー社製TSK−GEL GMHHR−H(5μm)×3本、サイズ7.8mmφ×300mm
ガードカラム:ガードカラムTSK−ガードカラムTSK−ガードカラムHHR−H(5μm)、サイズ 6mmφ×40mm、カラム温度:40℃
溶媒:THF特級、流量:1ml/min
Measurement device: Tosoh HLC-8120GPC
Analytical column: TSK-GEL GMH HR- H (5 μm) × 3, manufactured by Tosoh Corporation, size 7.8 mmφ × 300 mm
Guard Column: Guard column TSK- Guard Column TSK- guard column H HR -H (5μm), size diameter: 6 mm × 40 mm, column temperature: 40 ° C.
Solvent: THF special grade, flow rate: 1 ml / min

[実験例12]
クロロプレン共重合体ラテックスB−1の製造
内容積3リットルの反応器を用い、窒素気流下で、純水100部、ロジン酸ナトリウム4部、水酸化カリウム1.5部、ホルムアルデヒドナフタレンスルホン酸縮合物ナトリウム塩0.5部、亜硫酸水素ナトリウムを0.5部仕込み、溶解後、撹拌しながらクロロプレン99部と2,3−ジクロロ−1,3−ブタジエン1部及び、n−ドデシルメルカプタン0.04部を加えた。過硫酸カリウム0.1重量部を開始剤として用い、窒素雰囲気下40℃で重合し、最終重合率が90%に達したところでフェノチアジンの乳濁液を加えて重合を停止した。減圧下で未反応単量体を除去した後、撹拌しながら低温安定剤のポリオキシアルキレンアルキルエーテルを固形分100部に対して0.3部添加した。更に減圧下で水分を蒸発させ濃縮を行い、固形分濃度が60質量%となるよう調節しクロロプレン共重合体ラテックスB−1を得た。
[Experimental example 12]
Production of Chloroprene Copolymer Latex B-1 Using a 3 liter reactor, under a nitrogen stream, 100 parts of pure water, 4 parts of sodium rosinate, 1.5 parts of potassium hydroxide, formaldehyde naphthalene sulfonic acid condensate 0.5 part of sodium salt and 0.5 part of sodium bisulfite were charged, and after dissolution, 99 parts of chloroprene, 1 part of 2,3-dichloro-1,3-butadiene and 0.04 part of n-dodecylmercaptan were stirred. Was added. Using 0.1 part by weight of potassium persulfate as an initiator, polymerization was carried out at 40 ° C. under a nitrogen atmosphere, and when the final polymerization rate reached 90%, an emulsion of phenothiazine was added to terminate the polymerization. After removing unreacted monomers under reduced pressure, 0.3 parts of a polyoxyalkylene alkyl ether as a low-temperature stabilizer was added to 100 parts of solids with stirring. Further, water was evaporated under reduced pressure to concentrate the solution, and the solid content was adjusted to 60% by mass to obtain a chloroprene copolymer latex B-1.

[実験例13]
クロロプレン共重合体ラテックスB−2の製造
内容積3リットルの反応器を用い、窒素気流下で、純水100部、ロジン酸ナトリウム4部、水酸化カリウム1.5部、ホルムアルデヒドナフタレンスルホン酸縮合物ナトリウム塩0.5部、亜硫酸水素ナトリウムを0.5部仕込み、溶解後、撹拌しながらクロロプレン95部と2,3−ジクロロ−1,3−ブタジエン5質量部及び、n−ドデシルメルカプタン0.04部を加えた。過硫酸カリウム0.1重量部を開始剤として用い、窒素雰囲気下40℃で重合し、最終重合率が90%に達したところでフェノチアジンの乳濁液を加えて重合を停止した。減圧下で未反応単量体を除去した後、撹拌しながら低温安定剤のポリオキシアルキレンアルキルエーテルを固形分100部に対して0.3部添加した。更に減圧下で水分を蒸発させ濃縮を行い、固形分濃度が60質量%となるよう調節しクロロプレン共重合体ラテックスB−2を得た。
[Experimental example 13]
Production of Chloroprene Copolymer Latex B-2 Using a reactor having an internal volume of 3 liters, under a nitrogen stream, 100 parts of pure water, 4 parts of sodium rosinate, 1.5 parts of potassium hydroxide, formaldehyde naphthalene sulfonic acid condensate 0.5 part of sodium salt and 0.5 part of sodium bisulfite were charged and dissolved, and after stirring, 95 parts of chloroprene, 5 parts by mass of 2,3-dichloro-1,3-butadiene and 0.04 part of n-dodecyl mercaptan were added. Parts were added. Using 0.1 part by weight of potassium persulfate as an initiator, polymerization was carried out at 40 ° C. under a nitrogen atmosphere, and when the final polymerization rate reached 90%, an emulsion of phenothiazine was added to terminate the polymerization. After removing unreacted monomers under reduced pressure, 0.3 parts of a polyoxyalkylene alkyl ether as a low-temperature stabilizer was added to 100 parts of solids with stirring. Further, water was evaporated under reduced pressure to concentrate the solution, and the solid content was adjusted to 60% by mass to obtain a chloroprene copolymer latex B-2.

[実験例14]
クロロプレン共重合体ラテックスB−3の製造
内容積3リットルの反応器を用い、窒素気流下で、純水100部、ロジン酸ナトリウム4部、水酸化カリウム1.5部、ホルムアルデヒドナフタレンスルホン酸縮合物ナトリウム塩0.5部、亜硫酸水素ナトリウムを0.5部仕込み、溶解後、撹拌しながらクロロプレン90部と2,3−ジクロロ−1,3−ブタジエン10質量部及び、n−ドデシルメルカプタン0.04部を加えた。過硫酸カリウム0.1重量部を開始剤として用い、窒素雰囲気下40℃で重合し、最終重合率が90%に達したところでフェノチアジンの乳濁液を加えて重合を停止した。減圧下で未反応単量体を除去した後、撹拌しながら低温安定剤のポリオキシアルキレンアルキルエーテルを固形分100部に対して0.3部添加した。更に減圧下で水分を蒸発させ濃縮を行い、固形分濃度が60質量%となるよう調節しクロロプレン共重合体ラテックスB−3を得た。
[Experimental example 14]
Production of Chloroprene Copolymer Latex B-3 Using a reactor having an inner volume of 3 liters, under a nitrogen stream, 100 parts of pure water, 4 parts of sodium rosinate, 1.5 parts of potassium hydroxide, formaldehyde naphthalene sulfonic acid condensate 0.5 part of sodium salt and 0.5 part of sodium bisulfite were charged, and after dissolution, 90 parts of chloroprene, 10 parts by mass of 2,3-dichloro-1,3-butadiene, and 0.04 part of n-dodecyl mercaptan were stirred. Parts were added. Using 0.1 part by weight of potassium persulfate as an initiator, polymerization was carried out at 40 ° C. under a nitrogen atmosphere, and when the final polymerization rate reached 90%, an emulsion of phenothiazine was added to terminate the polymerization. After removing unreacted monomers under reduced pressure, 0.3 parts of a polyoxyalkylene alkyl ether as a low-temperature stabilizer was added to 100 parts of solids with stirring. Further, water was evaporated under reduced pressure to concentrate the solution, and the solid content was adjusted to 60% by mass to obtain a chloroprene copolymer latex B-3.

[実験例15]
クロロプレン共重合体ラテックスB−4の製造
内容積3リットルの反応器を用い、窒素気流下で、純水100部、ロジン酸ナトリウム4部、水酸化カリウム1.5部、ホルムアルデヒドナフタレンスルホン酸縮合物ナトリウム塩0.5部、亜硫酸水素ナトリウムを0.5部仕込み、溶解後、撹拌しながらクロロプレン50部と2,3−ジクロロ−1,3−ブタジエン50質量部及び、n−ドデシルメルカプタン0.04部を加えた。過硫酸カリウム0.1重量部を開始剤として用い、窒素雰囲気下40℃で重合し、最終重合率が90%に達したところでフェノチアジンの乳濁液を加えて重合を停止した。減圧下で未反応単量体を除去した後、撹拌しながら低温安定剤のポリオキシアルキレンアルキルエーテルを固形分100部に対して0.3部添加した。更に減圧下で水分を蒸発させ濃縮を行い、固形分濃度が60質量%となるよう調節しクロロプレン共重合体ラテックスB−4を得た。
[Experimental example 15]
Production of Chloroprene Copolymer Latex B-4 Using a reactor having an inner volume of 3 liters, under a nitrogen stream, 100 parts of pure water, 4 parts of sodium rosinate, 1.5 parts of potassium hydroxide, formaldehyde naphthalene sulfonic acid condensate 0.5 part of a sodium salt and 0.5 part of sodium bisulfite were charged, and after dissolving, 50 parts by mass of chloroprene, 50 parts by mass of 2,3-dichloro-1,3-butadiene and 0.04 part of n-dodecyl mercaptan were stirred. Parts were added. Using 0.1 part by weight of potassium persulfate as an initiator, polymerization was carried out at 40 ° C. under a nitrogen atmosphere, and when the final polymerization rate reached 90%, an emulsion of phenothiazine was added to terminate the polymerization. After removing unreacted monomers under reduced pressure, 0.3 parts of a polyoxyalkylene alkyl ether as a low-temperature stabilizer was added to 100 parts of solids with stirring. Further, water was evaporated under reduced pressure to concentrate the solution, and the solid content was adjusted to 60% by mass to obtain a chloroprene copolymer latex B-4.

[実験例16]
クロロプレン共重合体ラテックスB−5の製造
内容積3リットルの反応器を用い、窒素気流下で、純水100部、ロジン酸ナトリウム4部、水酸化カリウム1.5部、ホルムアルデヒドナフタレンスルホン酸縮合物ナトリウム塩0.5部、亜硫酸水素ナトリウムを0.5部仕込み、溶解後、撹拌しながらクロロプレン40部と2,3−ジクロロ−1,3−ブタジエン60質量部及び、n−ドデシルメルカプタン0.04部を加えた。過硫酸カリウム0.1重量部を開始剤として用い、窒素雰囲気下40℃で重合し、最終重合率が90%に達したところでフェノチアジンの乳濁液を加えて重合を停止した。減圧下で未反応単量体を除去した後、撹拌しながら低温安定剤のポリオキシアルキレンアルキルエーテルを固形分100部に対して0.3部添加した。更に減圧下で水分を蒸発させ濃縮を行い、固形分濃度が60質量%となるよう調節しクロロプレン共重合体ラテックスB−5を得た。
[Experimental example 16]
Production of Chloroprene Copolymer Latex B-5 Using a reactor having an inner volume of 3 liters, under a nitrogen stream, 100 parts of pure water, 4 parts of sodium rosinate, 1.5 parts of potassium hydroxide, formaldehyde naphthalene sulfonic acid condensate 0.5 part of sodium salt and 0.5 part of sodium bisulfite were charged, and after dissolving, 40 parts of chloroprene, 60 parts by mass of 2,3-dichloro-1,3-butadiene and 0.04 part of n-dodecyl mercaptan were stirred. Parts were added. Using 0.1 part by weight of potassium persulfate as an initiator, polymerization was carried out at 40 ° C. under a nitrogen atmosphere, and when the final polymerization rate reached 90%, an emulsion of phenothiazine was added to terminate the polymerization. After removing unreacted monomers under reduced pressure, 0.3 parts of a polyoxyalkylene alkyl ether as a low-temperature stabilizer was added to 100 parts of solids with stirring. Further, water was evaporated under reduced pressure to concentrate the solution, and the solid content was adjusted to 60% by mass to obtain a chloroprene copolymer latex B-5.

[実験例17]
クロロプレン共重合体ラテックスB−6の製造
内容積3リットルの反応器を用い、窒素気流下で、純水100部、アルキルジフェニルエーテルジスルホン酸ナトリウム4部、水酸化カリウム1.5部、ホルムアルデヒドナフタレンスルホン酸縮合物ナトリウム塩0.5部、亜硫酸水素ナトリウムを0.5部仕込み、溶解後、撹拌しながらクロロプレン90部と2,3−ジクロロ−1,3−ブタジエン10質量部及び、n−ドデシルメルカプタン0.04部を加えた。過硫酸カリウム0.1重量部を開始剤として用い、窒素雰囲気下40℃で重合し、最終重合率が90%に達したところでフェノチアジンの乳濁液を加えて重合を停止した。減圧下で未反応単量体を除去した後、撹拌しながら低温安定剤のポリオキシアルキレンアルキルエーテルを固形分100部に対して0.3部添加した。更に減圧下で水分を蒸発させ濃縮を行い、固形分濃度が60質量%となるよう調節しクロロプレン共重合体ラテックスB−6を得た。
[Experimental example 17]
Production of Chloroprene Copolymer Latex B-6 Using a reactor having an inner volume of 3 liters, under a nitrogen stream, 100 parts of pure water, 4 parts of sodium alkyldiphenyletherdisulfonate, 1.5 parts of potassium hydroxide, formaldehyde naphthalenesulfonic acid 0.5 part of a sodium salt of a condensate and 0.5 part of sodium bisulfite were charged and dissolved. After stirring, 90 parts of chloroprene, 10 parts by mass of 2,3-dichloro-1,3-butadiene, and 0 part of n-dodecylmercaptan were added. .04 parts were added. Using 0.1 part by weight of potassium persulfate as an initiator, polymerization was carried out at 40 ° C. under a nitrogen atmosphere, and when the final polymerization rate reached 90%, an emulsion of phenothiazine was added to terminate the polymerization. After removing unreacted monomers under reduced pressure, 0.3 parts of a polyoxyalkylene alkyl ether as a low-temperature stabilizer was added to 100 parts of solids with stirring. Further, water was evaporated under reduced pressure to concentrate the solution, and the solid content was adjusted to 60% by mass to obtain a chloroprene copolymer latex B-6.

[実験例18]
クロロプレン共重合体ラテックスB−7の製造
内容積3リットルの反応器を用い、窒素気流下で、純水100部、アルキルベンゼンスルホン酸ナトリウム4部、水酸化カリウム1.5部、ホルムアルデヒドナフタレンスルホン酸縮合物ナトリウム塩0.5部、亜硫酸水素ナトリウムを0.5部仕込み、溶解後、撹拌しながらクロロプレン90部と2,3−ジクロロ−1,3−ブタジエン10質量部及び、n−ドデシルメルカプタン0.04部を加えた。過硫酸カリウム0.1重量部を開始剤として用い、窒素雰囲気下40℃で重合し、最終重合率が90%に達したところでフェノチアジンの乳濁液を加えて重合を停止した。減圧下で未反応単量体を除去した後、撹拌しながら低温安定剤のポリオキシアルキレンアルキルエーテルを固形分100部に対して0.3部添加した。更に減圧下で水分を蒸発させ濃縮を行い、固形分濃度が60質量%となるよう調節しクロロプレン共重合体ラテックスB−7を得た。
[Experimental example 18]
Production of Chloroprene Copolymer Latex B-7 100 parts of pure water, 4 parts of sodium alkylbenzenesulfonate, 1.5 parts of potassium hydroxide, 1.5 parts of formaldehyde naphthalene sulfonic acid condensation in a nitrogen gas stream using a reactor having a volume of 3 liters Of sodium chloride and 0.5 part of sodium bisulfite, and after dissolution, 90 parts of chloroprene, 10 parts by weight of 2,3-dichloro-1,3-butadiene and 0.1 part of n-dodecylmercaptan were stirred. 04 parts were added. Using 0.1 part by weight of potassium persulfate as an initiator, polymerization was carried out at 40 ° C. under a nitrogen atmosphere, and when the final polymerization rate reached 90%, an emulsion of phenothiazine was added to terminate the polymerization. After removing unreacted monomers under reduced pressure, 0.3 parts of a polyoxyalkylene alkyl ether as a low-temperature stabilizer was added to 100 parts of solids with stirring. Further, the water was evaporated under reduced pressure to concentrate the solution, and the solid content was adjusted to 60% by mass to obtain a chloroprene copolymer latex B-7.

[実験例19]
クロロプレン共重合体ラテックスB−8の製造
内容積3リットルの反応器を用い、窒素気流下で、純水100部、ポリオキシエチレン硫酸ナトリウム4部、水酸化カリウム1.5部、ホルムアルデヒドナフタレンスルホン酸縮合物ナトリウム塩0.5部、亜硫酸水素ナトリウムを0.5部仕込み、溶解後、撹拌しながらクロロプレン90部と2,3−ジクロロ−1,3−ブタジエン10質量部及び、n−ドデシルメルカプタン0.04部を加えた。過硫酸カリウム0.1重量部を開始剤として用い、窒素雰囲気下40℃で重合し、最終重合率が90%に達したところでフェノチアジンの乳濁液を加えて重合を停止した。減圧下で未反応単量体を除去した後、撹拌しながら低温安定剤のポリオキシアルキレンアルキルエーテルを固形分100部に対して0.3部添加した。更に減圧下で水分を蒸発させ濃縮を行い、固形分濃度が60質量%となるよう調節しクロロプレン共重合体ラテックスB−8を得た。
[Experimental example 19]
Production of Chloroprene Copolymer Latex B-8 Using a reactor having an internal volume of 3 liters, under a nitrogen stream, 100 parts of pure water, 4 parts of sodium polyoxyethylene sulfate, 1.5 parts of potassium hydroxide, formaldehyde naphthalene sulfonic acid 0.5 part of a sodium salt of a condensate and 0.5 part of sodium bisulfite were charged and dissolved. After stirring, 90 parts of chloroprene, 10 parts by mass of 2,3-dichloro-1,3-butadiene, and 0 part of n-dodecylmercaptan were added. .04 parts were added. Using 0.1 part by weight of potassium persulfate as an initiator, polymerization was carried out at 40 ° C. under a nitrogen atmosphere, and when the final polymerization rate reached 90%, an emulsion of phenothiazine was added to terminate the polymerization. After removing unreacted monomers under reduced pressure, 0.3 parts of a polyoxyalkylene alkyl ether as a low-temperature stabilizer was added to 100 parts of solids with stirring. Further, water was evaporated under reduced pressure to concentrate the solution, and the solid content was adjusted to 60% by mass to obtain a chloroprene copolymer latex B-8.

実施例及び、比較例のクロロプレン単独重合体ラテックスとクロロプレン共重合体ラテックスの製造で使用した乳化剤または分散剤は以下のものを使用した。
ロジン酸ナトリウム:荒川化学工業(株)製 3R−70N
アルキルジフェニルエーテルジスルホン酸ナトリム:花王(株)製 ペレックスSSH
アルキルベンゼンスルホン酸ナトリウム:花王(株)製 ネオペレックスG−15
ポリオキシエチレン硫酸ナトリウム:花王(株)製 ラテムルE−118B
ナフタレンスルホン酸ホルムアルデヒド縮合物ナトリウム塩:花王(株)製 デモールN
The following emulsifiers or dispersants were used in the production of the chloroprene homopolymer latex and the chloroprene copolymer latex in Examples and Comparative Examples.
Sodium rosinate: 3R-70N manufactured by Arakawa Chemical Industries, Ltd.
Alkyl diphenyl ether disulfonic acid sodium: Perex SSH manufactured by Kao Corporation
Sodium alkylbenzene sulfonate: NEOPEREX G-15 manufactured by Kao Corporation
Sodium polyoxyethylene sulfate: Latemul E-118B manufactured by Kao Corporation
Naphthalenesulfonic acid formaldehyde condensate sodium salt: Demol N manufactured by Kao Corporation

[pH調節剤]
実施例及び比較例の水系接着剤組成物に配合したpH調製剤C−1〜C−7は、以下のものを使用した。
C−1.グリシン(等電点:5.97)
C−2.アラニン(等電点:6.00)
C−3.トレオニン(等電点:6.16)
C−4.5%ホウ酸水溶液(ホウ酸(粉末)5gを純水95gに溶解して調製した。)
C−5.プロリン(等電点:6.30)
C−6.フェニルアラニン(等電点:5.48)
C−7.ヒスチジン(等電点:7.59)
[PH regulator]
The following pH adjusters C-1 to C-7 were used in the aqueous adhesive compositions of Examples and Comparative Examples.
C-1. Glycine (isoelectric point: 5.97)
C-2. Alanine (isoelectric point: 6.00)
C-3. Threonine (isoelectric point: 6.16)
C-4.5% boric acid aqueous solution (prepared by dissolving 5 g of boric acid (powder) in 95 g of pure water)
C-5. Proline (isoelectric point: 6.30)
C-6. Phenylalanine (isoelectric point: 5.48)
C-7. Histidine (isoelectric point: 7.59)

[その他の試薬]
実施例及び比較例の水系接着剤組成物に配合したその他の試薬は以下のものを使用した。
セバシン酸ジブチル :田岡化学工業(株)製 可塑剤
Nipol LX820A:日本ゼオン(株)製 アクリル系ラテックス
[Other reagents]
The following reagents were used in the aqueous adhesive compositions of Examples and Comparative Examples.
Dibutyl sebacate: Plasticizer Nipol LX820A, manufactured by Taoka Chemical Industry Co., Ltd. Acrylic latex, manufactured by Zeon Corporation

[一液系水性接着剤の調製]
クロロプレン単独重合体ラテックスA−1〜A−11とクロロプレン共重合体ラテックスB−1〜B−8を合わせて100質量部(固形分換算)に、pH調節剤C−1〜C−7を表1〜表5記載の配合量で加えて実施例1〜21及び比較例1〜34の一液系水性接着剤を調製した。
得られた一液系水性接着剤の初期接着力、接着剤層の風合い、乾燥シートのデュロメータ硬さ、貯蔵安定性を以下の方法によって測定し、測定結果を表1〜表5に示した。
[Preparation of one-component aqueous adhesive]
The pH regulators C-1 to C-7 were added to 100 parts by mass (in terms of solid content) of the chloroprene homopolymer latex A-1 to A-11 and the chloroprene copolymer latex B-1 to B-8 in total. In addition, the one-component aqueous adhesives of Examples 1 to 21 and Comparative Examples 1 to 34 were prepared in addition to the amounts shown in Tables 1 to 5.
The initial adhesive strength, the texture of the adhesive layer, the durometer hardness of the dried sheet, and the storage stability of the obtained one-component aqueous adhesive were measured by the following methods. The measurement results are shown in Tables 1 to 5.

[初期接着力]
密度30kg/mのポリウレタンフォーム(厚さ20mm×長さ50mm×幅50mm)を被着体に用い、23℃雰囲気下で一液系水性接着剤を70g/mとなるようにスプレー塗布した。塗布後23℃雰囲気中で10秒間または、1分間放置後、一液系水性接着剤が未乾燥の状態で2個のポリウレタンフォームの接着面同士を重ね合わせ、厚さ40mmを10mmに圧縮して5秒間保持した。その後直ちに引張試験機(島津製作所製オートグラフ:引張速度200mm/min)で接着面と垂直方向に引張試験を行ない、初期接着力(N/cm)を測定した。
初期接着力は、3.0N/cm以上の場合を合格とした。
[Initial adhesive strength]
Using a polyurethane foam having a density of 30 kg / m 3 (thickness 20 mm × length 50 mm × width 50 mm) as an adherend, a one-component aqueous adhesive was spray-coated so as to be 70 g / m 2 in a 23 ° C. atmosphere. . After the application, the adhesive is left for 10 seconds or 1 minute in an atmosphere of 23 ° C., and the adhesive surfaces of the two polyurethane foams are overlapped with each other while the one-component aqueous adhesive is not dried, and the thickness is reduced from 40 mm to 10 mm. Hold for 5 seconds. Immediately thereafter, a tensile test was performed in a direction perpendicular to the adhesive surface with a tensile tester (Autograph manufactured by Shimadzu Corporation: tensile speed: 200 mm / min), and the initial adhesive force (N / cm 2 ) was measured.
The case where the initial adhesive strength was 3.0 N / cm 2 or more was regarded as acceptable.

[接着剤層の風合い]
上記初期接着力の評価方法と同様に密度30kg/mのポリウレタンフォーム(厚さ20mm×長さ50mm×幅50mm)を被着体に用い、23℃雰囲気下で一液系水性接着剤を70g/mとなるようにスプレー塗布した。塗布後23℃雰囲気中で1分間放置後、一液系水性接着剤が未乾燥の状態で2個のポリウレタンフォームの接着面同士を重ね合わせ、厚さ40mmを10mmに圧縮して5秒間保持した。その後23℃で24時間放置後、指の感触で接着剤層の風合いを評価した。ポリウレタンフォームと接着剤層の風合いが等しかったものを○、ポリウレタンフォームより接着剤の風合いがやや硬かったものを△、ポリウレタンフォームより接着剤層が硬かったものを×とした。
[Handle of adhesive layer]
Using a polyurethane foam having a density of 30 kg / m 3 (thickness: 20 mm × length: 50 mm × width: 50 mm) as an adherend in the same manner as in the method of evaluating the initial adhesive force, 70 g of a one-component aqueous adhesive was used at 23 ° C. in an atmosphere. / M 2 . After the application, the mixture was allowed to stand in an atmosphere at 23 ° C. for 1 minute. Then, the adhesive surfaces of the two polyurethane foams were overlapped with each other while the one-component aqueous adhesive was not dried, and the thickness was reduced from 40 mm to 10 mm and held for 5 seconds. . Then, after leaving at 23 ° C. for 24 hours, the feel of the adhesive layer was evaluated by touch of a finger. A sample in which the texture of the polyurethane foam and the adhesive layer were equal was evaluated as ○, a sample in which the texture of the adhesive was slightly harder than the polyurethane foam was evaluated as △, and a sample in which the adhesive layer was harder than the polyurethane foam was evaluated as ×.

[乾燥シートのデュロメータ硬さ(タイプA)]
テフロン(登録商標)製のシャーレに厚さ3.5mm程度になるように配合した接着剤を注ぎ、23℃×5日間乾燥させ、揮発分を蒸発させて、乾燥シートを得る。さらに乾燥シートを真空乾燥機(ヤマト科学製、DP−41)を用いて、23℃×2日間乾燥後、JIS K 6253−3で規定されるデュロメータ硬さ(タイプA)を測定した。
デュロメータ硬さ(タイプA)が30〜70の範囲の場合を合格とした。
[Durometer hardness of dried sheet (Type A)]
An adhesive compounded so as to have a thickness of about 3.5 mm is poured into a Teflon (registered trademark) petri dish, dried at 23 ° C. for 5 days, and volatile components are evaporated to obtain a dry sheet. Further, the dried sheet was dried using a vacuum dryer (DP-41, manufactured by Yamato Scientific Co., Ltd.) at 23 ° C. for 2 days, and then the durometer hardness (type A) specified in JIS K 6253-3 was measured.
A case where the durometer hardness (type A) was in the range of 30 to 70 was regarded as acceptable.

[貯蔵安定性]
一液系水性接着剤250gを40℃×7日熱処理後、その粘度の上昇の有無および状態を観察した。一液系水性接着剤の粘度が変わらなかったものを○、凝固又は凝固物が発生したものを×とした。
[Storage stability]
After heat-treating 250 g of the one-component aqueous adhesive at 40 ° C. for 7 days, the presence or absence and the state of the increase in viscosity were observed. A sample in which the viscosity of the one-component aqueous adhesive did not change was evaluated as ○, and a sample in which coagulation or coagulation occurred was evaluated as ×.

Figure 0006627097
Figure 0006627097

Figure 0006627097
Figure 0006627097

Figure 0006627097
Figure 0006627097

Figure 0006627097
Figure 0006627097

Figure 0006627097
Figure 0006627097

表1〜表5の評価結果通り、本発明による規定範囲内の配合組成である実施例1〜21の一液系水性接着剤は、初期接着力、接着剤層の風合い、乾燥シートのデュロメータ硬さ(タイプA)、貯蔵安定性がいずれも良好であった。 As shown in the evaluation results of Tables 1 to 5, the one-part aqueous adhesives of Examples 1 to 21 having the composition within the specified range according to the present invention have an initial adhesive strength, a feeling of an adhesive layer, and a durometer hardness of a dry sheet. (Type A) and storage stability were all good.

これに対して、乳化重合時にロジン酸塩または、そのアルカリ金属塩を使用せず、上記以外の乳化剤を使用した比較例2〜4及び13〜24は、初期接着強度が3.0 N/cm以下で良好ではなかった。In contrast, Comparative Examples 2 to 4 and 13 to 24, which did not use a rosinate or its alkali metal salt during emulsion polymerization and used an emulsifier other than the above, had an initial adhesive strength of 3.0 N / cm. It was not good at 2 or less.

本発明による規定を含むがその配合割合が規定範囲外である比較例1〜5、9、13、17及び21は、接着剤層の風合いが良好ではなかった。 In Comparative Examples 1 to 5, 9, 13, 17 and 21 containing the regulation according to the present invention, but the blending ratio was out of the prescribed range, the feeling of the adhesive layer was not good.

さらに、本発明によるpH調製剤の配合量が、規定範囲外の比較例25、27は、初期接着強度が、比較例26、28は、接着剤の貯蔵安定性が良好ではなかった。また、比較例29、30のように規定の種類以外のpH調製剤を使用した場合、接着剤配合する際に凝集物発生や凝固現象が発生してしまい接着の物性を評価することができなかった。 Furthermore, Comparative Examples 25 and 27 in which the amount of the pH adjuster according to the present invention was out of the specified range had an initial adhesive strength, and Comparative Examples 26 and 28 did not have good storage stability of the adhesive. In addition, when a pH adjusting agent other than the specified type was used as in Comparative Examples 29 and 30, agglomeration and coagulation occurred when the adhesive was compounded, and the physical properties of adhesion could not be evaluated. Was.

比較例5〜12のように、クロロプレン共重合体ラテックス中の2,3−ジクロロ−1,3−ブタジエンの単量体ユニットの含有量が規定の範囲外である場合、接着剤層の風合い、デュロメータ硬さが良好ではなかった。 As in Comparative Examples 5 to 12, when the content of the monomer unit of 2,3-dichloro-1,3-butadiene in the chloroprene copolymer latex is out of the specified range, the texture of the adhesive layer, Durometer hardness was not good.

比較例31のようにクロロプレン単独重合体ラテックスにセバシン酸ジブチル(可塑剤)を配合した場合、良好な初期接着強度が得られるが、接着剤層の風合いが良好ではなかった。 When dibutyl sebacate (plasticizer) was added to the chloroprene homopolymer latex as in Comparative Example 31, good initial adhesive strength was obtained, but the feel of the adhesive layer was not good.

比較例32〜34のように、クロロプレン単独重合体ラテックスにアクリル系ラテックスを表5に示した配合で接着剤を調製した場合、接着剤層の風合いは良好だが、初期接着強度が良好ではなかったり、接着剤の貯蔵安定性が良くなかった。
As in Comparative Examples 32 to 34, when an adhesive was prepared by mixing the chloroprene homopolymer latex with the acrylic latex in the composition shown in Table 5, the texture of the adhesive layer was good, but the initial adhesive strength was not good. The storage stability of the adhesive was not good.

Claims (5)

(A)クロロプレンをロジン酸又はそのアルカリ金属塩を用いて乳化重合して得られたクロロプレン単独重合体を含有するクロロプレン単独重合体ラテックスを固形分換算で50〜90質量%と
(B)クロロプレンと2,3−ジクロロ−1,3−ブタジエンをロジン酸又はそのアルカリ金属塩を用いて乳化重合して得られたクロロプレン共重合体を含有するクロロプレン共重合体ラテックスを固形分換算で10〜50質量%を有するラテックス混合物100質量部(固形分換算)と、
(C)ホウ酸又は等電点が5.5〜6.5のアミノ酸から選ばれる少なくとも一種のpH調節剤を3〜7質量部(固形分換算)と、
を含有し
前記(B)クロロプレン共重合体が、2,3−ジクロロ−1,3−ブタジエンに由来する結合単位の含有量が5〜50質量%である、ラテックス組成物。
(A) A chloroprene homopolymer latex containing a chloroprene homopolymer obtained by emulsion polymerization of chloroprene using rosin acid or an alkali metal salt thereof is 50 to 90% by mass in terms of solid content; A chloroprene copolymer latex containing a chloroprene copolymer obtained by emulsion polymerization of 2,3-dichloro-1,3-butadiene using rosin acid or an alkali metal salt thereof is 10 to 50 mass in terms of solid content. % Of a latex mixture having 100% by weight (in terms of solid content);
(C) 3 to 7 parts by mass (in terms of solid content) of boric acid or at least one pH adjuster selected from amino acids having an isoelectric point of 5.5 to 6.5;
Contain,
A latex composition wherein the (B) chloroprene copolymer has a content of a binding unit derived from 2,3-dichloro-1,3-butadiene of 5 to 50% by mass .
前記クロロプレン単独重合体が、ゲル含有量(トルエン不溶分)が30質量%以下、トルエン可溶分の数平均分子量が20万〜50万、かつ分子量分布(Mw/Mn)が2.0〜4.0のものである請求項1に記載のラテックス組成物。   The chloroprene homopolymer has a gel content (toluene-insoluble content) of 30% by mass or less, a toluene-soluble component having a number average molecular weight of 200,000 to 500,000, and a molecular weight distribution (Mw / Mn) of 2.0 to 4 2. The latex composition according to claim 1, wherein the latex composition is 1.0. ラテックス組成物を乾燥して得られる乾燥シートのJIS K 6253−3で規定されるデュロメータ硬さ(タイプA)が、30〜70である請求項1又は2に記載のラテックス組成物。 The latex composition according to claim 1 or 2 , wherein a durometer hardness (type A) defined by JIS K 6253-3 of the dried sheet obtained by drying the latex composition is 30 to 70. 前記クロロプレン単独重合体及び前記クロロプレン共重合体が、単量体の重合転化率が65質量%以上95質量%未満のものである請求項1〜3のいずれか一項に記載のラテックス組成物。 The latex composition according to any one of claims 1 to 3, wherein the chloroprene homopolymer and the chloroprene copolymer have a monomer polymerization conversion of 65% by mass or more and less than 95% by mass. 請求項1〜4のいずれか一項に記載のラテックス組成物からなる一液型水系接着剤。 One-aqueous adhesive comprising a latex composition according to any one of claims 1-4.
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