JP6625884B2 - Air intake duct for soundproof box - Google Patents

Air intake duct for soundproof box Download PDF

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JP6625884B2
JP6625884B2 JP2016001024A JP2016001024A JP6625884B2 JP 6625884 B2 JP6625884 B2 JP 6625884B2 JP 2016001024 A JP2016001024 A JP 2016001024A JP 2016001024 A JP2016001024 A JP 2016001024A JP 6625884 B2 JP6625884 B2 JP 6625884B2
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intake
guide
plate
side wall
main body
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JP2017122395A (en
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米田 和弘
和弘 米田
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HOKUETSU INDUSTRIES CO., LTD.
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Description

本発明は防音箱の吸気ダクトに関し,より詳細には,エンジンやモータ等の駆動源,この駆動源によって駆動される圧縮機や発電機等の各種の作業機を防音箱内に収容して機外に対する騒音の漏出を防止した防音型作業機の前記防音箱において,この防音箱内に冷却風等の空気を取り込むための吸気ダクトに関する。   The present invention relates to an air intake duct of a soundproof box, and more specifically, a drive source such as an engine or a motor, and various working machines such as a compressor and a generator driven by the drive source are housed in the soundproof box. The present invention relates to an intake duct for taking in air such as cooling air into the soundproof box in the soundproof box of the soundproof type working machine which prevents leakage of noise to the outside.

エンジンやモータ等の駆動源と,この駆動源によって駆動される圧縮機や発電機等で構成される各種の作業機にあっては,作動時の騒音が機外に漏出することを防止すると共に,屋外における使用において構成機器が直接風雨等に曝されることがないように,内壁に吸音材等を貼着した例えば鋼板製の箱である防音箱内に構成機器を収容した,所謂「防音型作業機」として構成されている。   In the case of various working machines consisting of drive sources such as engines and motors, and compressors and generators driven by these drive sources, the operating noise is prevented from leaking out of the machine. In order to prevent the components from being directly exposed to wind and rain when used outdoors, the components are housed in a soundproof box, such as a steel plate box, having a sound absorbing material or the like adhered to the inner wall. It is configured as a "type work machine."

このような防音型作業機にあっては,内部に収容された機器,例えばエンジンを冷却するために,防音箱内に冷却ファンを配置すると共に,防音箱の壁面に防音箱内に外気を導入するための吸気口を設け,防音箱内で冷却ファンを回転すると,前述の吸気口を介して防音箱内に外気が導入されるように構成されている。   In such a soundproof type working machine, a cooling fan is arranged in the soundproof box to cool the equipment housed therein, for example, the engine, and outside air is introduced into the soundproof box on the wall surface of the soundproof box. When the cooling fan is rotated in the soundproof box, outside air is introduced into the soundproof box through the above-described suction port.

このように防音箱内に外気を導入する吸気口(吸気ダクト)は,例えば,側壁に単なる開口を形成しただけの構成とすることもできるが,このように構成した場合には防音箱内で発生した騒音がこの吸気口を介して直接機外に漏出してしまうと共に,吸気口を介して塵芥や雨水等が浸入して防音箱内に収容された機器が故障する原因となる。   In this way, the intake port (intake duct) for introducing outside air into the soundproof box may be, for example, a structure in which a simple opening is formed in the side wall. The generated noise leaks directly to the outside of the machine through the air inlet, and dust and rainwater enter through the air inlet to cause a failure of the equipment housed in the soundproof box.

そこで,図7に示すように,防音箱内において所定の間隔を介して吸気口110に対峙すると共に,下辺120bを吸気口110の下辺110bに臨ませた案内体120と,この案内体120の幅方向の両端より側壁105に向かって突出する側壁123,124を備えた吸気案内体140を防音箱の側壁105の内面に取り付けることで,この吸気案内体140内に形成された吸気流路126によって機内への吸気を確保しつつ,吸気口110を介した機外への騒音の漏出と,機外からの雨水や塵芥の侵入を遮断できるようにした吸気ダクト100が提案されている。   Therefore, as shown in FIG. 7, a guide body 120 facing the intake port 110 at a predetermined interval in the soundproof box and having a lower side 120 b facing the lower side 110 b of the intake port 110, By mounting an intake guide 140 having side walls 123 and 124 protruding from both ends in the width direction toward the side wall 105 on the inner surface of the side wall 105 of the soundproof box, an intake passage 126 formed in the intake guide 140 is formed. There has been proposed an intake duct 100 that can prevent noise from leaking out of the machine through the air inlet 110 and intrusion of rainwater and dust from the outside of the machine while securing air intake into the machine.

しかし,上記構造の吸気ダクト100では,吸気口110やこれに続く吸入流路126の流路面積に見合った吸気量が得られず,吸気案内体140を設けているにも拘わらず,防音箱内への雨水の浸入を完全に防止できるものとはなっていなかった。   However, in the intake duct 100 having the above structure, an intake amount corresponding to the passage area of the intake port 110 and the intake passage 126 following the intake port 110 cannot be obtained, and the soundproof box is provided despite the provision of the intake guide 140. It has not been possible to completely prevent infiltration of rainwater into the interior.

そこで,このような問題が発生する原因を究明した結果,吸気口110の上端側における風速の局部的な上昇が原因であることが判明した。   Then, as a result of investigating the cause of the occurrence of such a problem, it was found that the cause was a local rise in the wind speed at the upper end side of the intake port 110.

すなわち,このような局部的な風速の上昇によって,図7(B)中に二点鎖線の矢印で示したように,吸入空気の流路126を斜めに横断する吸気流の壁(エアカーテン)が形成され,この早い吸気流に乗って吸気口110の上辺110aに溜まった水滴が機内に運び込まれると共に,この吸気流の壁によって流路126を通る上向きの吸気の流れが遮られることで,機内への円滑な吸気の導入が妨げられていることが判明した。   That is, due to such a local increase in wind speed, as shown by the two-dot chain line arrow in FIG. 7B, the wall (air curtain) of the intake flow obliquely crossing the intake air flow path 126. Is formed, water droplets accumulated on the upper side 110a of the intake port 110 are carried into the machine by the rapid intake flow, and the flow of upward intake air passing through the flow passage 126 is blocked by the wall of the intake flow. It was found that the smooth intake of air into the cabin was hindered.

そこで本願の出願人は,図8に示すように,図7の案内体120に対応する本体側案内体220と,側壁223,224によって囲まれた流路226内に,更に,中間案内体230を配置することで,吸気案内体240内に形成される流路226を,中間案内体230を境とした側壁205側の流路226aと,機内側の流路226bに分割した構造の吸気ダクト200により,吸気量の増大と雨水の浸入防止に成功している(特許文献1参照)。   Therefore, as shown in FIG. 8, the applicant of the present application has installed a body-side guide 220 corresponding to the guide 120 of FIG. 7 and a flow path 226 surrounded by the side walls 223 and 224, and further an intermediate guide 230 Are arranged, a flow passage 226 formed in the intake guide 240 is divided into a flow passage 226a on the side wall 205 side of the intermediate guide 230 and a flow passage 226b on the inside of the machine. 200 succeeds in increasing the amount of intake air and preventing rainwater from entering (see Patent Document 1).

特許第4603573号公報Japanese Patent No. 4603573

前掲の特許文献1に記載の吸気ダクト200は,防音箱内で発生した騒音が機外へ漏出することを防止しつつ,図7を参照して説明した従前の吸気ダクト100に比較して,吸気量を増大させることができ,しかも,雨水の浸入を防止できる点で優れている。   The intake duct 200 described in the above-mentioned Patent Document 1 prevents the noise generated in the soundproof box from leaking out of the machine and, compared to the conventional intake duct 100 described with reference to FIG. It is excellent in that it can increase the amount of intake air and prevent infiltration of rainwater.

しかし,このような優れた特性を有する特許文献1の吸気ダクト200(図8参照)であっても,吸気ダクト200に対し,上方から下向きに抜けようとする騒音の漏出を遮断する効果が弱く,吸気口210が防音箱の側壁205の下方寄りに設けられており,かつ,エンジン等の音源と吸気ダクト200の位置が近い,及び/又は,内部機器の配置上,本体側案内体220の高さが充分に確保できない等の条件が重なると,図9に示すように,防音箱内で発生した騒音が,吸気案内体240によって遮られることなく,機外に漏出してしまう場合がある。   However, even with the intake duct 200 (see FIG. 8) of Patent Document 1 having such excellent characteristics, the effect of blocking the leakage of noise from the intake duct 200 trying to escape downward from above is weak. , An intake port 210 is provided below the side wall 205 of the soundproof box, and the position of the intake duct 200 is close to a sound source such as an engine, and / or due to the arrangement of internal devices, If conditions such as a sufficient height cannot be secured, as shown in FIG. 9, noise generated in the soundproof box may leak out of the machine without being blocked by the intake guide 240. .

そのため,設計上の制約等によって吸気ダクトと収容機器とを前述した位置関係で設けなくてはならない場合であっても,騒音の漏出を確実に防止できるような吸気ダクトの構造が必要となる。   For this reason, even when the intake duct and the housing equipment must be provided in the above-described positional relationship due to design restrictions or the like, a structure of the intake duct that can reliably prevent noise leakage is required.

そこで,本発明の発明者は,試みに,図2に示すように,特許文献1として紹介した吸気ダクト200の流路226a,226bの上方に,側壁205から機内側に向かって水平方向に突出する天板228を設けて,流路226a,226bの上方を覆うことにより,図9において破線の矢印で示したように,流路226a,226bを上方から下向きに通過しようとする騒音の遮断を試みた。   Therefore, as shown in FIG. 2, the inventor of the present invention attempted to project horizontally from the side wall 205 to the inside of the machine above the flow paths 226a and 226b of the intake duct 200 introduced as Patent Document 1. By providing a top plate 228 to cover the upper portions of the flow paths 226a and 226b, as shown by the dashed arrows in FIG. 9, the noise that tries to pass through the flow paths 226a and 226b downward from above is cut off. Tried.

その結果,上記天板228の追加により,吸気ダクト200の防音性能を向上させることには成功したが,この構成変更によって防音箱内に対する吸気量の減少が確認されており,天板228の追加が,吸気口210や吸気ダクト200が有すべき,防音箱内に対する冷却風の導入という本来の機能の低下をもたらすことが判明した。   As a result, the addition of the top plate 228 succeeded in improving the soundproofing performance of the intake duct 200. However, it has been confirmed that this configuration change has reduced the amount of intake air into the soundproof box. However, it has been found that the original function of cooling air introduction into the soundproof box, which the intake port 210 and the intake duct 200 should have, is deteriorated.

従って,図2に示した吸気ダクト200の構造をそのまま採用することができず,防音箱内に対し冷却風を導入するという吸気ダクト本来の機能を維持し,あるいは向上させつつ,騒音の漏出防止性能についても向上させ得る吸気ダクトの構造が必要となる。   Therefore, the structure of the intake duct 200 shown in FIG. 2 cannot be directly used, and the original function of the intake duct, which introduces cooling air into the soundproof box, is maintained or improved while preventing noise leakage. A structure of the intake duct that can improve the performance is required.

なお,機外において騒音と感じられる音には,防音箱から漏出した収容機器の作動音の他,収容機器の作動によって生じた振動や騒音が防音箱の側壁等を振動(共振)させることにより発生した振動音も含まれる。   In addition, the sound that is felt as noise outside the machine includes the sound of the housing equipment leaked from the soundproof box, and the vibration and noise generated by the operation of the housing equipment causing the side walls of the soundproof box to vibrate (resonate). The generated vibration sound is also included.

従って,防音箱の側壁に吸気ダクトを設ける(前述した吸気案内体を取り付ける)ことで,防音箱の側壁の強度(剛性)を更に向上させて振動が生じ難い構造とすることができれば,更なる騒音の低減も見込まれる。   Therefore, if the intake duct is provided on the side wall of the soundproof box (the above-described intake guide body is attached), the strength (rigidity) of the side wall of the soundproof box can be further improved to make the structure less likely to generate vibration. Noise reduction is also expected.

そこで本発明は,前掲の特許文献1として紹介した,本願の出願人によって提案されている吸気ダクトを前提技術とし,この吸気ダクトの更なる改良を提案するものであり,吸気量の維持又は増大と,防音箱内で発生した騒音の機外への漏出防止を両立させることができ,しかも防音箱の側壁の振動(共振)によって発生する振動音についても低減することができる構造を備えた防音箱の吸気ダクトを提供することを目的とする。   Therefore, the present invention is based on the intake duct proposed by the applicant of the present application, which is introduced as the above-mentioned Patent Document 1, and proposes a further improvement of this intake duct, and maintains or increases the intake amount. With a structure that can reduce the noise generated by the vibration (resonance) of the side wall of the soundproof box, while also preventing the noise generated inside the soundproof box from leaking out of the machine. It is intended to provide an intake duct for a sound box.

以下に,課題を解決するための手段を,発明を実施するための形態で使用する符号と共に記載する。この符号は,特許請求の範囲の記載と,発明を実施するための形態の記載との対応を明らかにするためのものであり,言うまでもなく,本願発明の技術的範囲の解釈に制限的に用いられるものではない。   Hereinafter, means for solving the problems will be described together with reference numerals used in embodiments for carrying out the invention. This code is used to clarify the correspondence between the description of the claims and the description of the embodiment for carrying out the invention. Needless to say, the reference numeral is limitedly used for interpreting the technical scope of the present invention. It is not something that can be done.

上記目的を達成するために,本発明の防音箱の吸気ダクト1は,
防音箱の側壁5に形成された吸気口10の形成位置における前記側壁5の内面に吸気案内体40を取り付けることにより形成され,前記吸気案内体40が,前記吸気口10の全面に対峙し,前記吸気口10の下辺10bに下辺20bが臨むと共に,前記吸気口10の上辺10aよりも上方に上辺20aを配置した本体側案内体20と,前記本体側案内体20の幅方向の両端よりそれぞれ前記側壁5に向けて突出形成された側板23,24と,前記本体側案内体20と前記側壁5間に介設されて前記吸気口10の一部に対峙し,前記吸気口10の下辺10bと上辺10a間に下辺30bが臨み,かつ,前記吸気口10の上辺10aよりも上方に上辺30aを配置した中間案内体30とを備え,前記側壁5と前記中間案内体30間に形成された側壁側流路26aと,前記中間案内体30と前記本体側案内体20間に形成された機内側流路26bによって,冷却ファン7によって負圧にされた前記防音箱内に,前記吸気口10を介して吸入空気を導入する防音箱の吸気ダクト1において,
前記中間案内体30の上辺30aを,前記本体側案内体20の上辺20aよりも上方に設け,該中間案内体30の前記上辺30aに,機内側に向かって水平方向に突出して前記機内側流路26bを上方にて覆う偏向板33を設けると共に,
前記側板23,24の上辺23a,24aを,前記中間案内体30の上辺30aよりも上方に設け,該側板23,24の前記上辺23a,24a間に,前記側壁5から機内側に向かって水平方向に突出して前記側壁側流路26aを上方にて覆う天板28を架設し,
前記天板28の機内側端辺28aと前記偏向板33の機内側端辺33a間に,前記側壁側流路26aの吹出口25aを開口させると共に,前記偏向板33の機内側端辺33aと前記本体側案内体20の上辺20a間に,前記機内側流路26bの吹出口25bを開口させたことを特徴とする(請求項1)。
In order to achieve the above object, the air intake duct 1 of the soundproof box of the present invention
A suction guide 40 is formed on the inner surface of the side wall 5 at a position where the suction port 10 formed in the side wall 5 of the soundproof box is formed, and the suction guide 40 faces the entire surface of the suction port 10, The lower side 20b faces the lower side 10b of the intake port 10, and the main body side guide body 20 in which the upper side 20a is disposed above the upper side 10a of the air intake port 10, and from both ends in the width direction of the main body side guide body 20, respectively. Side plates 23 and 24 protruding toward the side wall 5, and a lower side 10b of the intake port 10 interposed between the main body side guide 20 and the side wall 5 to face a part of the intake port 10. And an intermediate guide body 30 in which a lower side 30b faces between the upper side 10a and the upper side 30a is disposed above the upper side 10a of the intake port 10. The intermediate guide body 30 is formed between the side wall 5 and the intermediate guide body 30. ~ side The side air passage 26a and the inside passage 26b formed between the intermediate guide body 30 and the main body side guide body 20 allow the intake port 10 to be inserted into the soundproof box which is made negative by the cooling fan 7. In the intake duct 1 of the soundproof box that introduces intake air through
An upper side 30a of the intermediate guide body 30 is provided above an upper side 20a of the main body side guide body 20, and the upper side 30a of the intermediate guide body 30 projects horizontally toward the inside of the machine to protrude horizontally from the inside of the machine. A deflecting plate 33 that covers the path 26b from above is provided.
The upper sides 23a, 24a of the side plates 23, 24 are provided above the upper side 30a of the intermediate guide body 30, and between the upper sides 23a, 24a of the side plates 23, 24, horizontal from the side wall 5 toward the inboard side. A top plate 28 that projects in the direction and covers the side wall-side flow path 26a from above,
An outlet 25a of the side wall-side flow path 26a is opened between the inboard side edge 28a of the top plate 28 and the inboard side edge 33a of the deflecting plate 33. The air outlet 25b of the in-machine flow path 26b is opened between the upper side 20a of the main body side guide 20 (claim 1).

前記本体側案内体20は,前記側壁5と平行に配置された本体側案内板21と,該本体側案内板21の下辺21bから前記側壁5に向かって突出し,前記吸気口10の下辺10bに下辺22b(20b)を臨む本体側傾斜板22により形成することができ,また,
前記中間案内体30は,前記本体側案内板21と前記側壁5間に平行に配置された中間案内板31と,該中間案内板31の下辺31bから前記側壁5に向かって突出し,前記吸気口10の下辺10bと上辺10a間に下辺32b(30b)が臨む中間傾斜板32と,前記中間案内板31の上辺(前記中間案内体30の前記上辺30a)に突設した前記偏向板33によって形成することができる(請求項2)。
The main body-side guide body 20 protrudes from the lower side 21b of the main body-side guide plate 21 toward the side wall 5 and is disposed on the lower side 10b of the intake port 10 in parallel with the side wall 5. It can be formed by the main body side inclined plate 22 facing the lower side 22b (20b).
The intermediate guide body 30 has an intermediate guide plate 31 disposed in parallel between the main body side guide plate 21 and the side wall 5, and projects from the lower side 31 b of the intermediate guide plate 31 toward the side wall 5, and has the air inlet port. An intermediate inclined plate 32 having a lower side 32b (30b) facing between a lower side 10b and an upper side 10a of 10 and the deflecting plate 33 projecting from an upper side of the intermediate guide plate 31 (the upper side 30a of the intermediate guide body 30). (Claim 2).

以上で説明した本発明の構成により,本発明の防音箱の吸気ダクト1では,以下の顕著な効果を得ることができた。   With the configuration of the present invention described above, the following remarkable effects can be obtained in the intake duct 1 of the soundproof box of the present invention.

吸気ダクト1内に形成された側壁側流路26a,機内側流路26bの2つの流路は,いずれも,吸気口10を介して導入された吸入空気を上向きに偏向する流路として形成されていると共に,天板28と偏向板33とを設けたことにより,前記側壁側流路26aの吹出口25aと,前記機内側流路26bの吹出口25bを,いずれも機内側に向かって水平方向に開口させるようにしたことで,いずれの流路26a,26b共に,折れ曲がった流路〔略逆Z型の流路:図1(B)参照〕として形成することができた。   Each of the two flow paths, the side wall flow path 26a and the inside flow path 26b, formed in the intake duct 1 is formed as a flow path that deflects the intake air introduced through the intake port 10 upward. In addition, by providing the top plate 28 and the deflecting plate 33, the air outlet 25a of the side wall-side flow path 26a and the air outlet 25b of the inside-side flow path 26b are both horizontally directed toward the inside of the machine. By opening in the direction, both the flow paths 26a and 26b could be formed as a bent flow path (substantially inverted Z-shaped flow path: see FIG. 1B).

その結果,エンジン等の音源からの騒音や防音箱の内面に反響した騒音が吸気口10を介して騒音箱外に直接漏出することを防止でき,特に,側壁側流路26aの上部,及び機内側流路26bの上部が,それぞれ天板28と偏向板33によって覆われたことで,防音箱の低い位置に吸気ダクト1を設けた場合であっても,上方から下向きに流路26a,26bを抜けようとする騒音を遮断でき,設計上,吸気ダクト1を防音箱の低部に設ける必要がある場合等であっても,高い防音効果を発揮させることができた。   As a result, noise from a sound source such as an engine or noise reflected on the inner surface of the soundproof box can be prevented from leaking directly to the outside of the noise box through the intake port 10. Since the upper part of the inner flow path 26b is covered by the top plate 28 and the deflecting plate 33, respectively, even when the intake duct 1 is provided at a lower position of the soundproof box, the flow paths 26a, 26b It is possible to block the noise that tries to pass through, and achieve a high soundproofing effect even when the intake duct 1 needs to be provided at the lower part of the soundproof box due to its design.

また,側板23,24の上辺23a,24aが中間案内体30の上辺30aよりも上方に位置するように側板23,24を上方に延長し,この側板23,24の上辺23a,24a間に天板28を架設した構成としたことで,吸気案内体40は,天板28と左右の側板23,24,及び本体側傾斜板22によって,上下左右の4方向全周にわたり連結した枠状の構造に形成されることで強度(剛性)が向上しており,このようにして強度(剛性)が向上した吸気案内体40を側壁5内面に取り付けることにより,側壁5の強度(剛性)についても向上させることができ,これにより防音箱の側壁5を振動(共振)し難い構造として,振動音の発生を抑制して騒音の低減を図ることができた。   Further, the side plates 23, 24 are extended upward so that the upper sides 23a, 24a of the side plates 23, 24 are positioned higher than the upper side 30a of the intermediate guide body 30, and the upper side 23a, 24a is With the configuration in which the plate 28 is erected, the intake guide body 40 has a frame-like structure that is connected by the top plate 28, left and right side plates 23 and 24, and the main body side inclined plate 22 over the entire circumference in four directions, up, down, left, and right. The strength (rigidity) of the side wall 5 is improved by attaching the intake guide body 40 having the improved strength (rigidity) to the inner surface of the side wall 5. As a result, the side wall 5 of the soundproof box is made difficult to vibrate (resonate), thereby suppressing the generation of vibration noise and reducing noise.

しかも,上記のように天板28と偏向板33を設けた構成では,側壁側流路26aを介して機内に導入される吸入空気の流れと,機内側流路26bを介して機内に導入される吸入空気の流れを干渉させることなく,冷却ファン7に向けて水平方向に誘導することができ,その結果,吸入空気を円滑に機内に導入することができ,吸入空気量(風量)を維持,あるいは増大させつつ,前述した騒音防止効果を向上させることができた。   Moreover, in the configuration in which the top plate 28 and the deflecting plate 33 are provided as described above, the flow of the intake air introduced into the machine through the side wall passage 26a and the flow of the intake air introduced into the machine through the inside passage 26b. The intake air flow can be guided horizontally to the cooling fan 7 without interfering with the flow of the intake air, and as a result, the intake air can be smoothly introduced into the machine and the intake air amount (air volume) can be maintained. The noise prevention effect described above could be improved while increasing or increasing.

なお,前記本体側案内体20を前述した本体側案内板21と本体側傾斜板22により形成し,また,前記中間案内体30を,前述した中間案内板31と中間傾斜板32および偏向板33によって形成することで,吸気案内体40を比較的単純な形状に形成することができると共に,本体側案内体20や中間案内体30を,金属板の折り曲げ加工によって形成することができた。   The main body-side guide body 20 is formed by the main body-side guide plate 21 and the main body-side inclined plate 22, and the intermediate guide body 30 is formed by the intermediate guide plate 31, the intermediate inclined plate 32, and the deflecting plate 33. Thus, the intake guide body 40 can be formed into a relatively simple shape, and the main body side guide body 20 and the intermediate guide body 30 can be formed by bending a metal plate.

本発明の吸気ダクトであり,(A)は防音箱外側から吸気口部分を見た図,(B)は(A)のB−B線断面図,(C)は吸気案内体40の斜視図。FIG. 2A is a view of the intake duct from the outside of the soundproof box, FIG. 2B is a sectional view taken along line BB of FIG. 1A, and FIG. . 比較例の吸気ダクトであり,(A)は防音箱外側から吸気口部分を見た図,(B)は(A)のB−B線断面図,(C)は吸気案内体240の斜視図。7A is a view of the intake duct from the outside of the soundproof box, FIG. 7B is a cross-sectional view taken along line BB of FIG. 7A, and FIG. . 防音箱内に対する吸気流の発生状態の相違を比較した説明図であり,(A)は本願(実施例),(B)は比較例。It is explanatory drawing which compared the generation | occurrence | production difference of the intake flow with respect to the inside of a soundproof box, (A) is this application (Example), (B) is a comparative example. 風速測定試験(右側ドア)の説明図であり,(A)は本願(実施例),(B)比較例。It is explanatory drawing of a wind speed measurement test (right door), (A) is this application (Example) and (B) Comparative example. 風速測定試験(左側ドア)の説明図であり,(A)は本願(実施例),(B)比較例。It is explanatory drawing of a wind speed measurement test (left door), (A) is this application (Example) and (B) is a comparative example. 本願の吸気ダクトにおいて騒音の低減が得られる原理を説明した説明図。FIG. 4 is an explanatory diagram illustrating a principle of reducing noise in the intake duct of the present application. 従来の一般的な吸気ダクトであり,(A)は防音箱外側から吸気口部分を見た図,(B)は(A)のB−B線断面図,(C)は吸気案内体140の斜視図。(A) is a view of the intake port from the outside of the soundproof box, (B) is a cross-sectional view taken along the line BB of (A), and (C) is a view of the intake guide 140. Perspective view. 中間案内体を備えた,改良型の従来の吸気ダクト(特許文献1)であり,(A)は防音箱外側から吸気口部分を見た図,(B)は(A)のB−B線断面図,(C)は吸気案内体240の斜視図。(A) is a view of an intake port portion viewed from the outside of a soundproof box, and (B) is a BB line of (A). Sectional drawing, (C) is a perspective view of the intake guide 240. FIG. 中間案内体を備えた従来の吸気ダクト(特許文献1)において騒音の漏出が生じ得る場合の説明図。FIG. 11 is an explanatory diagram showing a case where noise can leak in a conventional intake duct having an intermediate guide (Patent Document 1).

以下に,本発明の防音箱の吸気ダクトを,添付図面を参照しながら説明する。   Hereinafter, the intake duct of the soundproof box of the present invention will be described with reference to the accompanying drawings.

〔全体構造〕
図1(A)及び図1(B)において,符号1は,防音箱に設けた本発明の吸気ダクトであり,この吸気ダクト1は,防音箱のいずれかの壁面,本実施形態にあっては防音箱の扉を構成する側壁5に形成された吸気口10と,この吸気口10を防音箱の内側において覆う吸気案内体40によって構成されており,この吸気案内体40内に,吸気口10を介して導入された空気流を,防音箱内の空間に放出する流路26(26a,26b)が形成されている。
(Overall structure)
1 (A) and 1 (B), reference numeral 1 denotes an intake duct of the present invention provided in a soundproof box. This intake duct 1 is provided on any wall surface of the soundproof box, in this embodiment. Is constituted by an intake port 10 formed in a side wall 5 constituting a door of the soundproof box, and an intake guide body 40 that covers the intake port 10 inside the soundproof box. A flow path 26 (26a, 26b) for discharging the airflow introduced through the airbag 10 into the space inside the soundproof box is formed.

〔吸気口〕
前述の吸気口10は,防音箱のいずれの側壁5に対して設けるものとしても良いが,本実施形態にあっては防音箱の側壁中,扉として構成されている側壁に吸気口10を設け,防音箱の内側においてこの吸気口10の形成部分に後述する吸気案内体40を取り付けることで,扉の強度を向上させて振動音を低減することができるようにしている。
[Inlet]
The above-described intake port 10 may be provided on any side wall 5 of the soundproof box. In the present embodiment, the intake port 10 is provided on a side wall configured as a door in the side wall of the soundproof box. By attaching an intake guide body 40, which will be described later, to the portion where the intake port 10 is formed inside the soundproof box, the strength of the door can be improved and vibration noise can be reduced.

この吸気口10の形状は特に限定されるものではなく,図示した矩形状の他,その他の多角形,円形,幾何学形状等の各種の形状とすることができる。もっとも,後述する本体側案内体の形状が単純となり製造が容易であることから吸気口10は矩形とすることが好ましい。   The shape of the intake port 10 is not particularly limited, and may be various shapes such as a polygonal shape, a circular shape, and a geometrical shape, in addition to the rectangular shape shown in the drawing. However, since the shape of a body-side guide body described later is simple and manufacturing is easy, the intake port 10 is preferably rectangular.

この吸気口10は単一の開口として形成しても良いが,図示の実施形態にあっては防音箱の側壁5の所定範囲に,所定形状の小孔11を所定のパターンで多数パンチング等によって形成し,この小孔の集合によって吸気口10を形成している。   The air inlet 10 may be formed as a single opening, but in the illustrated embodiment, a number of small holes 11 of a predetermined shape are punched in a predetermined pattern in a predetermined range of the side wall 5 of the soundproof box by punching or the like. The intake port 10 is formed by the collection of the small holes.

本実施形態にあっては,矩形状の小孔11を多数等間隔に配置して,各小孔11間に碁盤の目状に残った部分12によって形成された網状体によって吸気口10が覆われるように構成し,これにより吸気口10内に例えば落ち葉等の比較的大きな異物の吸入を防止すると共に,側壁5の強度を維持している。   In the present embodiment, a large number of rectangular holes 11 are arranged at equal intervals, and the air inlet 10 is covered by a mesh formed by a portion 12 remaining in a grid pattern between the small holes 11. This prevents the intake of relatively large foreign matter such as fallen leaves into the intake port 10 and maintains the strength of the side wall 5.

もっとも,この吸気口10は,防音箱の側壁5に単一の開口として形成したものを,例えばパンチングメタルやラス等の金網によって覆うように構成しても良い。   However, the intake port 10 may be configured so that the one formed as a single opening in the side wall 5 of the soundproof box is covered with a wire mesh such as a punching metal or a lath.

〔吸気案内体40〕
以上のように構成された吸気口10を防音箱の内側において覆う前述の吸気案内体40は,本体側案内体20,前記本体側案内体20の幅方向両端より側壁5に向かって突出した側板23,24,前記本体側案内体20と防音箱の側壁間に配置された中間案内体30,前記側板23,24の上辺23a,24a間に架設された天板28,及び,前記中間案内体30の上辺30aより突設された偏向板33によって構成されている。
[Intake guide body 40]
The above-described intake guide body 40 that covers the intake port 10 configured as described above inside the soundproof box is composed of the main body-side guide body 20 and side plates protruding toward the side wall 5 from both ends in the width direction of the main body-side guide body 20. 23, 24, an intermediate guide body 30 disposed between the main body side guide body 20 and a side wall of the soundproof box, a top plate 28 bridged between upper sides 23a, 24a of the side plates 23, 24, and the intermediate guide body It is constituted by a deflecting plate 33 protruding from the upper side 30a of 30.

このうちの本体側案内体20は,前記吸気口10の形成位置において防音箱の側壁5内面と対峙して平行に配置された矩形状の本体側案内板21と,この本体側案内板21の下辺21bより前記吸気口10の下辺10bに向かって下向きに傾斜して突出し,その下辺22b(20b)を吸気口10の下辺10bに臨ませると共に,本実施形態ではシールを介して連結された本体側傾斜板22によって構成されている。   The main body-side guide body 20 includes a rectangular main body-side guide plate 21 disposed in parallel with the inner surface of the side wall 5 of the soundproof box at the position where the intake port 10 is formed. The lower side 21b protrudes downward from the lower side 21b toward the lower side 10b of the intake port 10, with the lower side 22b (20b) facing the lower side 10b of the intake port 10, and in the present embodiment, the main body connected via a seal. It is constituted by a side inclined plate 22.

この本体側案内板21の幅方向の両辺からは,側壁5に向かって側板23,24が突出形成されており,この側板23,24を,一例としてボルト及びナットによって側壁5に固着することにより,側板23,24と本体側案内体20を共に側壁5の内面に取り付けている。   Side plates 23 and 24 project from both sides in the width direction of the main body side guide plate 21 toward the side wall 5, and the side plates 23 and 24 are fixed to the side wall 5 by bolts and nuts as an example. , The side plates 23 and 24 and the main body side guide 20 are both attached to the inner surface of the side wall 5.

この側板23,24は,その下辺23b,24bが,本体側傾斜板22の幅方向の両辺と連結されていると共に,その上辺23a,24aを,本体側案内体20の上辺20a,及び後述する中間案内体30の上辺30aよりも上方(高所)に配置している。   The lower sides 23b and 24b of the side plates 23 and 24 are connected to both sides in the width direction of the main body-side inclined plate 22, and the upper sides 23a and 24a are connected to the upper side 20a of the main body-side guide 20 and described later. The intermediate guide 30 is disposed above (at a higher position) than the upper side 30a.

従って,この本体側案内体20の前記本体側案内板21によって機内側における吸気口10の前方が覆われ,また,2枚の側板23,24と本体側傾斜板22によって吸気口10の幅方向における両側と下側の三方向が覆わることで,吸気口10の残余の一方向である上方側に,吸気案内体40内に導入された気流を誘導することができるように構成されている。   Therefore, the front side of the air inlet 10 on the inside of the machine is covered by the main body side guide plate 21 of the main body side guide 20, and the width direction of the air inlet 10 is covered by two side plates 23 and 24 and the main body side inclined plate 22. Is covered so that the airflow introduced into the intake guide body 40 can be guided to the upper side, which is the remaining one direction of the intake port 10. .

この本体側案内体20は,その上辺20aが吸気口10の上辺10aよりも高い位置となるように形成されており,このように防音箱の内側における吸気口10の前方を完全に覆うことで,吸気口10を介して機外に漏出しようとする騒音を,この本体側案内体20によって遮ることができるように構成されている。   The main body-side guide body 20 is formed so that its upper side 20a is higher than the upper side 10a of the intake port 10. Thus, the front side of the intake port 10 inside the soundproof box is completely covered. The main body-side guide 20 is configured to block noise that tends to leak out of the machine through the intake port 10.

また,この本体側案内体20に設けた本体側傾斜板22は,本体側案内板21の底辺21bから吸気口10の下辺10bに向かって下方に傾斜したものとすることにより〔図1(B)参照〕,吸気口10内に浸入した雨水等を,この本体側傾斜板22の傾斜によって吸気口10より排出できるように構成している。   The main body side inclined plate 22 provided on the main body side guide body 20 is inclined downward from the bottom side 21b of the main body side guide plate 21 toward the lower side 10b of the intake port 10 [FIG. )], So that rainwater or the like that has entered the intake port 10 can be discharged from the intake port 10 by the inclination of the main body side inclined plate 22.

なお,図示は省略するが,本体側案内体20及び側板23,24の防音箱内部側の表面には,吸音材を貼着する等して吸音効果を増大させるものとしても良い。   Although not shown, a sound absorbing material may be attached to the surfaces of the main body side guide 20 and the side plates 23 and 24 on the inner side of the soundproof box to increase the sound absorbing effect.

このようにして,防音箱の側壁5内面と前記本体側案内体20,及び側板23,24によって囲まれた空間内には,前述した中間案内体30が配置される。   In this manner, the above-described intermediate guide 30 is disposed in the space surrounded by the inner surface of the side wall 5 of the soundproof box, the main body-side guide 20, and the side plates 23, 24.

すなわち,この中間案内体30によって前述の吸気口10が,その上辺10aと下辺10b間における所定の位置において上下に分割されていると共に,前記吸気案内体40内に形成された流路26が,中間案内体30に対し防音箱の側壁5側に形成された側壁側流路26aと,機内側(本体側案内体20側)に形成された機内側流路26bとに分割されている。   That is, the intake port 10 is vertically divided by the intermediate guide 30 at a predetermined position between the upper side 10a and the lower side 10b, and the flow path 26 formed in the intake guide 40 is The intermediate guide 30 is divided into a side wall-side passage 26a formed on the side wall 5 side of the soundproof box and an inside-side passage 26b formed on the inside of the machine (on the side of the body-side guide 20).

図示の実施形態において,この中間案内体30は,防音箱の側壁5と,本体側案内板21間に略平行に配置され,前記吸気口10の形成位置において防音箱の側壁5内面と対峙すると共に,両側辺を前記側板23,24に固着された矩形状の中間案内板31と,前記中間案内板31の下辺31bより防音箱の側壁5に向かって下方に傾斜して突出し,前記吸気口10を高さ方向に分割する中間傾斜板32と,前記中間案内板31の上辺(中間案内体30の上辺30a)より機内側に向かって水平方向に突出した偏向板33によって形成し,この中間案内体30(中間案内板31と中間傾斜板32)によって吸気口10の一部(上側半分)を覆っている。   In the illustrated embodiment, the intermediate guide body 30 is disposed substantially parallel between the side wall 5 of the soundproof box and the main body side guide plate 21 and faces the inner surface of the side wall 5 of the soundproof box at the position where the intake port 10 is formed. At the same time, a rectangular intermediate guide plate 31 having both sides fixed to the side plates 23 and 24, and a lower side 31b of the intermediate guide plate 31 projecting downward from the lower side 31b toward the side wall 5 of the soundproof box. 10 is formed by an intermediate inclined plate 32 which divides 10 in the height direction, and a deflecting plate 33 which projects horizontally from the upper side of the intermediate guide plate 31 (the upper side 30a of the intermediate guide body 30) toward the inside of the machine. The guide 30 (the intermediate guide plate 31 and the intermediate inclined plate 32) covers a part (upper half) of the intake port 10.

単一の中間案内体30によって前述の吸気案内体40内に形成された吸気流路26内を二分割した図示の実施形態にあっては,中間案内体30の中間案内板31を防音箱の内壁5と本体側案内板21間の間隔の略中間位置に配置すると共に,前記中間傾斜板32の下辺32b(30b)を,前記吸気口10の高さ方向における中央位置に向けて配置して,吸気案内体40内に形成される流路26を,側壁側流路26aと機内側流路26bとで,流路面積が略同一となるように二分割している。   In the illustrated embodiment in which the intake passage 26 formed in the intake guide 40 is divided into two by the single intermediate guide 30, the intermediate guide plate 31 of the intermediate guide 30 is connected to the soundproof box. It is arranged at a substantially intermediate position of the interval between the inner wall 5 and the main body side guide plate 21 and the lower side 32b (30b) of the intermediate inclined plate 32 is arranged toward the center position in the height direction of the intake port 10. The flow passage 26 formed in the intake guide 40 is divided into two so that the side wall side flow passage 26a and the in-machine flow passage 26b have substantially the same flow passage area.

なお,この中間案内体30は,吸気口10及び吸気案内体40のサイズに応じて複数枚設けるものとしても良く,この場合には,使用する中間案内体30の数に応じて流路26及び吸気口10が略等間隔に分割されるように各中間案内体30の配置を調整する。   A plurality of the intermediate guides 30 may be provided according to the sizes of the intake port 10 and the intake guide 40. In this case, the flow path 26 and the intermediate guide 30 may be provided according to the number of the intermediate guides 30 to be used. The arrangement of each intermediate guide body 30 is adjusted so that the intake port 10 is divided at substantially equal intervals.

更に,図1に示したように吸気口10を上下に二分割して設け,上段の吸気口と下段の吸気口の境界に,側壁5を桟状に残した構成では,中間案内体30の下辺30bを,この桟状に残した部分の側壁5に臨ませて配置すると共に,中間案内体30の下辺30bとの間に,所定の間隙δを設け,雨水等がこの部分を介して下方に落下し易くするものとしても良い。   Further, as shown in FIG. 1, the intake port 10 is divided into upper and lower parts, and the side wall 5 is left in a cross section at the boundary between the upper and lower intake ports. The lower side 30b is arranged so as to face the side wall 5 of the portion left in the crosspiece, and a predetermined gap δ is provided between the lower side 30b and the lower side 30b of the intermediate guide body 30 so that rainwater or the like can pass downward through this portion. It is good also as what makes it fall easily.

この中間案内体30の上辺30aは,吸気口10の上辺10aよりも上方(高所)に配置されているだけでなく,本体側案内体20の上辺20aよりも上方(高所)となるように配置し,中間案内体30を複数設ける場合には,本体側案内体20側から側壁5側に向かって,順次,上辺30aの位置が高くなるように段違いに配置する。   The upper side 30a of the intermediate guide body 30 is arranged not only above the upper side 10a of the intake port 10 (high place) but also above the upper side 20a of the main body side guide body 20 (high place). When a plurality of intermediate guides 30 are provided, the intermediate guides 30 are arranged stepwise so that the position of the upper side 30a is sequentially increased from the main body side guide 20 side to the side wall 5 side.

この中間案内体30の上辺30aと,前述した側板23,24の上辺23a,24aの配置は,側板23,24の上辺23a,24a間に後述する天板28を架設すると共に,中間案内体30の上辺30aに後述する偏向板33を設けた際,本体側案内体20の上辺20aと天板28間の間隔Wを,高さ方向に略二分(中間案内体30及び偏向板33をそれぞれ複数設ける場合には略等分)すると共に,天板28と偏向板33間の間隔w1,及び偏向板33と本体側案内板20の上辺20a間の間隔w2が,側壁5と中間案内板31間の間隔w3,及び中間案内板31と本体側案内板21間の間隔w4と,同等,あるいはそれ以上となるように調整する。   The arrangement of the upper side 30a of the intermediate guide 30 and the upper sides 23a, 24a of the side plates 23, 24 described above is such that a top plate 28 described later is erected between the upper sides 23a, 24a of the side plates 23, 24, and the intermediate guide 30 When a later-described deflecting plate 33 is provided on the upper side 30a, the interval W between the upper side 20a of the main body-side guide 20 and the top plate 28 is substantially bisected in the height direction (a plurality of intermediate guides 30 and a plurality of deflecting plates 33 are provided) The distance w1 between the top plate 28 and the deflecting plate 33 and the distance w2 between the deflecting plate 33 and the upper side 20a of the main-body-side guide plate 20 are equal to each other between the side wall 5 and the intermediate guide plate 31. Is adjusted to be equal to or greater than the interval w3 of the intermediate guide plate 31 and the interval w4 between the intermediate guide plate 31 and the main body side guide plate 21.

中間案内体30の上辺30aに設けられる偏向板33は,図1(B)に示すように,機内側流路26bの上方を覆うように,中間案内体30の上辺30aから機内側に向かって水平方向に突出形成されている。   As shown in FIG. 1 (B), the deflecting plate 33 provided on the upper side 30a of the intermediate guide body 30 extends inward from the upper side 30a of the intermediate guide body 30 so as to cover the upper side of the inside flow path 26b. It is formed to protrude in the horizontal direction.

この偏向板33は,少なくとも吸気案内体40内に形成されている機内側流路26bの上方を覆うことができる長さで突出形成することが必要で,図示の実施形態では,この偏向板33の機内側端辺33aを,本体側案内板21の側壁5側の面を上方に延長した延長線と交わる位置まで延設するものとしたが,偏向板33は,これよりも更に機内側〔図1(B)中,紙面右側〕に延設しても良い。   The deflecting plate 33 must be formed so as to project at least so as to cover at least the inside flow path 26b formed in the intake guide body 40. In the illustrated embodiment, the deflecting plate 33 is formed. Is extended to a position intersecting an extension line extending upward from the side wall 5 side surface of the main body side guide plate 21. However, the deflection plate 33 is further extended to the inside of the machine [ 1B in FIG. 1B).

なお,前述したように,中間案内体30を複数設ける場合,全ての中間案内体30の偏向板33の機内側端辺33aを,本体側案内板21の側壁5側の面の延長線と交わる位置まで延設するものとしても良いが,最も機内側に配置された中間案内体30に設けた偏向板33のみを前述した位置まで延設し,その他の中間案内体30の偏向板33は,少なくとも機内側において隣接する,他の中間案内体30に設けた中間案内板31の側壁5側の面の延長線と交わる位置まで,延設すれば良い。   As described above, when a plurality of intermediate guides 30 are provided, the inner side edges 33a of the deflecting plates 33 of all the intermediate guides 30 intersect with the extension of the surface of the main body-side guide plate 21 on the side wall 5 side. However, only the deflecting plate 33 provided on the intermediate guide 30 disposed on the innermost side of the machine may be extended to the above-described position, and the deflecting plates 33 of the other intermediate guides 30 The intermediate guide plate 31 may be extended at least to the position adjacent to the intermediate guide plate 31 provided on the other intermediate guide body 30 at a position crossing the extension of the surface of the intermediate guide plate 31 on the side wall 5 side.

更に,前述した側板23,24の上辺23a,24a間には,天板28が架設されており,この天板28によって少なくとも側壁側流路26aの上方が覆われている。   Further, a top plate 28 is provided between the upper sides 23a, 24a of the side plates 23, 24, and the top plate 28 covers at least the upper side of the side channel 26a.

このように,天板28は,少なくとも側壁側流路26aの上方を覆うものであれば良く,図1(B)に示す例では,側壁5から機内側に向けて延設した天板28の機内側端辺28aを,本体側案内板21の側壁5側の面の延長線と交わる位置に配置しているが,少なくとも機内側端辺28aが,中間案内板31の側壁5側の面の延長線と交わる位置まで延設されていれば良い。   Thus, the top plate 28 only needs to cover at least the upper side of the side wall-side flow path 26a. In the example shown in FIG. 1B, the top plate 28 extends from the side wall 5 toward the inside of the machine. The inboard end 28a is arranged at a position intersecting with an extension of the surface on the side wall 5 side of the main body side guide plate 21. At least the inboard end 28a is located on the side of the intermediate guide plate 31 on the side wall 5 side. What is necessary is just to extend to the position which intersects the extension line.

このようにして,天板28と偏向板33とを設けることにより,天板28の機内側端辺28aと,偏向板33の機内側端辺33a間に,防音箱内部に向かって水平方向に開口する,側壁側流路26aの吹出口25aが形成されていると共に,偏向板33の機内側端辺33aと,本体側案内体20の上辺20a間に,防音箱内部に向かって水平方向に開口する,機内側流路26bの吹出口25bが形成されている。   By providing the top plate 28 and the deflecting plate 33 in this manner, a horizontal direction toward the inside of the soundproof box is provided between the inside edge 28a of the top plate 28 and the inside edge 33a of the deflecting plate 33. An opening 25a of the side wall-side flow path 26a that opens is formed, and a horizontal direction toward the inside of the soundproof box is provided between the inner side edge 33a of the deflection plate 33 and the upper side 20a of the main body side guide 20. An opening 25b of the inside passage 26b is formed.

〔作用等〕
以上のように構成された吸気ダクト1を備えた防音箱において,防音箱内に配置された冷却ファン7を回転させて防音箱内を負圧にすると,この負圧の発生に対応して,吸気ダクト1を介して防音箱内に外気が吸入される。
[Action, etc.]
In the soundproof box provided with the intake duct 1 configured as described above, when the cooling fan 7 arranged in the soundproof box is rotated to make the inside of the soundproof box negative, in response to the generation of the negative pressure, Outside air is sucked into the soundproof box through the intake duct 1.

防音箱外より内部に吸入される空気は,吸気口10を介して吸入されると共に,防音箱の側壁5内面と前記吸気案内体40とによって囲まれた空間内に形成された吸気流路26によって上向きの流れに偏向される。   The air sucked into the inside from outside the soundproof box is sucked in through the air inlet 10, and is formed in a space surrounded by the inner surface of the side wall 5 of the soundproof box and the suction guide 40. Is deflected to an upward flow.

前述の吸気口10は,吸気案内体40内において中間案内体30の下辺30bによって上下に二分割されていると共に,吸気案内体40内に形成された吸気流路26は,中間案内体30によって側壁側流路26aと機内側流路26bに,略同一の流路面積となるように二分割されているため,この中間案内体30の下辺30bの配置位置を境として,吸気口10の上辺10a側で吸入された空気流は,側壁側流路26aによって上向きの流れに偏向された後,天板28の機内側端辺28aと偏向板33の機内側端辺33a間に形成された吹出口25aを介して,機内側に水平方向に導入される。   The above-described intake port 10 is vertically divided into two parts by a lower side 30b of the intermediate guide body 30 in the intake guide body 40, and the intake passage 26 formed in the intake guide body 40 is formed by the intermediate guide body 30. Since the side wall side passage 26a and the inboard side passage 26b are divided into two so as to have substantially the same passage area, the upper side of the intake port 10 is bordered by the arrangement position of the lower side 30b of the intermediate guide 30. The air flow sucked in on the 10a side is deflected to an upward flow by the side wall side flow path 26a, and then blown between the inboard side edge 28a of the top plate 28 and the inboard side edge 33a of the deflecting plate 33. Through the outlet 25a, it is introduced horizontally into the machine.

一方,吸入口10の下辺10b側において吸入された吸入空気は,機内側流路26bによって上向きの流れに偏向された後,偏向板33の機内側端辺33aと本体側案内板20の上辺20a間に形成された吹出口25bを介して,機内側に水平方向に導入される。   On the other hand, the intake air sucked in on the lower side 10b side of the intake port 10 is deflected to an upward flow by the inboard flow path 26b, and then the inboard side edge 33a of the deflecting plate 33 and the upper side 20a of the main body side guide plate 20. The air is introduced into the inside of the machine in a horizontal direction through an air outlet 25b formed between the air outlets.

このように,本発明の吸気ダクト1では,前述した天板28と偏向板33を設けたことにより,吸入空気量を維持,あるいは吸入空気量を増大させつつ,防音効果の向上を図ることができるものとなっている。   Thus, in the intake duct 1 of the present invention, by providing the top plate 28 and the deflecting plate 33, it is possible to improve the soundproofing effect while maintaining the intake air amount or increasing the intake air amount. It can be done.

すなわち,図2に示したように,本願における偏向板33に対応する構成を設けることなく,吸気案内体240内に形成された流路226(226a,226b)の上方を覆う天板228のみを設けた吸気ダクト200で吸入空気量の減少が生じた原因を検討したところ,流路226a,226bの上方を共通の天板228で覆った構成では,図3(B)に示すように,側壁側流路226aからの吸気流と本体側流路226bからの吸気流は,共に天板228に衝突して合流し,その後,機内に向けて水平方向に偏向させているため,天板228の下部で2つの流路226a,226bから導入された吸気流が相互に干渉して気流の乱れが生じることで吸気量(風量)を減少させているものと考えられる。   That is, as shown in FIG. 2, only the top plate 228 that covers the upper part of the flow path 226 (226a, 226b) formed in the intake guide 240 is provided without providing a configuration corresponding to the deflection plate 33 in the present application. When the cause of the decrease in the amount of intake air in the provided intake duct 200 was examined, in the configuration in which the upper portions of the flow paths 226a and 226b were covered with the common top plate 228, as shown in FIG. The intake air flow from the side flow path 226a and the intake air flow from the main body side flow path 226b both collide with the top plate 228 and merge, and thereafter are deflected horizontally toward the inside of the machine. It is considered that the intake air flow introduced from the two flow paths 226a and 226b at the lower portion interferes with each other to cause turbulence in the air flow, thereby reducing the intake air amount (air flow amount).

これに対し,本発明の吸気ダクトの構成では,図3(A)に示すように,側壁側流路26aを介して導入された吸気流は,側壁側流路26a用の吹出口25aを介して機内側に向けて水平方向に放出され,また,機内側流路26bを介して導入された吸気流は,機内側流路26b用の吹出口25bを介して機内側に向けて水平方向に放出され,2つの流路26a,26bを介して導入された吸気流は干渉することなく,円滑に導入されるため,吸入空気量の減少を防止できたものと考えられる。   On the other hand, in the configuration of the intake duct of the present invention, as shown in FIG. 3A, the intake air introduced through the side wall-side passage 26a passes through the outlet 25a for the side wall-side passage 26a. The intake air flow which is discharged horizontally toward the inside of the cabin and introduced through the inside cabin passage 26b is directed horizontally toward the inside of the cabin through the outlet 25b for the inside cabin passage 26b. It is considered that the intake air flow discharged and introduced through the two flow paths 26a and 26b is smoothly introduced without interference, and thus, it is possible to prevent a decrease in the amount of intake air.

しかも,天板を設けていない吸気ダクト100の構成(特許文献1に記載の構成)においても,冷却ファン207に対して吸気ダクトの吹出口が高い位置に設けられている場合,側壁側流路226aを通過して冷却ファン207に向かう気流が,機内側流路226bの吹出口の前方を横切ることで,機内側流路226bを介した吸気を妨げる場合があるが,本発明の構成では,図3(A)に示したように,一方の流路からの気流が,他方の流路を横切ることが無く,その結果,本発明の吸気ダクト1の構成では,特許文献1として紹介した吸気ダクトとの比較においても吸気量を増加させ得るものとなっている。   Moreover, even in the configuration of the intake duct 100 without the top plate (the configuration described in Patent Document 1), if the outlet of the intake duct is provided at a higher position with respect to the cooling fan 207, the side wall-side flow path The airflow passing through the airflow passage 226a toward the cooling fan 207 crosses in front of the air outlet of the airflow passage 226b in the airflow passage, and may hinder the intake of air through the airflow passage 226b. As shown in FIG. 3A, the airflow from one flow path does not cross the other flow path, and as a result, in the configuration of the intake duct 1 of the present invention, the intake air introduced as Patent Document 1 In comparison with the duct, the intake air amount can be increased.

その一方で,図6に示すように本願の吸気ダクト1の構成では,側壁側流路26aはその上方が天板28で覆われ,機内側流路26bはその上方が偏向板33(図示の実施形態では,偏向板33と天板28の双方)によって覆われることで,吸気ダクト1を防音箱の低い位置に形成し,かつ,音源と近い位置,あるいは,本体側案内体20の高さを充分に取れない場合であっても,これらの流路26a,26bに対し下向きに入り込もうとする騒音を遮断でき,また,流路が略Z字状に形成されることで,騒音が直接,流路26a,26bを抜けて機外に漏出できなくなっている。   On the other hand, as shown in FIG. 6, in the configuration of the intake duct 1 of the present application, the upper part of the side wall-side flow path 26a is covered with the top plate 28, and the upper part of the in-machine flow path 26b is the deflection plate 33 (see In the embodiment, the air intake duct 1 is formed at a low position of the soundproof box by being covered with both the deflection plate 33 and the top plate 28), and is located close to the sound source or the height of the main body side guide 20. Even if it is not possible to remove the noise sufficiently, it is possible to block the noise trying to enter the flow passages 26a and 26b downward, and since the flow passage is formed in a substantially Z shape, the noise is directly It cannot leak out of the machine through the flow paths 26a and 26b.

更に,側板23,24の上辺23a,24a間に天板28を架設したことで,吸気案内40の強度(剛性)が向上し,この吸気案内体40を取り付けた防音箱の側壁5の強度(剛性)も高まることで,側壁5を振動(共振)し難くして,振動音の発生を抑制することでも,防音性が向上されている。   Further, the strength (rigidity) of the intake guide 40 is improved by arranging the top plate 28 between the upper sides 23a, 24a of the side plates 23, 24, and the strength of the side wall 5 of the soundproof box to which the intake guide body 40 is attached ( The rigidity) is also increased, so that the side wall 5 is hardly vibrated (resonated), and the generation of vibration noise is suppressed, thereby improving the soundproofing.

〔比較試験例〕
以上のように構成された本発明の吸気ダクト(実施例)と,図2に記載の比較例の吸気ダクトの吸気量の比較試験を行った結果を以下に示す。
(Comparative test example)
The results of a comparison test of the intake air amount of the intake duct of the present invention configured as described above (Example) and the intake air amount of the intake duct of the comparative example shown in FIG. 2 are shown below.

試験は同一の防音型作業機の防音箱の左右の扉に設けられている吸気口に,図1を参照して説明した本発明の吸気ダクトと,図2を参照して説明した比較例の吸気ダクトをそれぞれ形成し,吸入空気の風速を測定した。   In the test, the intake ducts of the present invention described with reference to FIG. 1 and the comparative examples described with reference to FIG. Each intake duct was formed, and the wind speed of the intake air was measured.

図4は,防音箱の右側に設けられている扉(ドア)に対する吸気案内体40,240の取付状態と,風速の測定位置を示したもので,(A)が実施例,(B)が比較例である。   FIGS. 4A and 4B show the state of attachment of the intake guides 40 and 240 to the door (door) provided on the right side of the soundproof box, and the measurement position of the wind speed. FIG. It is a comparative example.

また,図5は,防音箱の左側に設けられている扉(ドア)に対する吸気案内体の取付状態と,風速の測定位置を示したもので,(A)が実施例,(B)が比較例である。   FIGS. 5A and 5B show the installation state of the air intake guide to the door (door) provided on the left side of the soundproof box and the measurement position of the wind speed. FIG. It is an example.

なお,本願実施例で使用した吸気案内体40と,比較例で使用した吸気案内体240は,
実施例の吸気案内体40では,中間案内体の上辺を,本体側案内体の上辺よりも上方に配置しているのに対し,比較例の吸気案内体240では,中間案内体の上辺と本体側案内体の上辺が同一高さに形成されている点,
実施例の吸気案内体40が,中間案内体の上辺より水平方向に突出する偏向板を備えるのに対し,比較例の吸気案内体240には,偏向板に対応する部材が設けられていない点,においてのみ相違し,その他の点を共通とする。
The intake guide body 40 used in the embodiment of the present application and the intake guide body 240 used in the comparative example are:
In the intake guide body 40 of the embodiment, the upper side of the intermediate guide body is disposed higher than the upper side of the main body side guide body, whereas in the intake guide body 240 of the comparative example, the upper side of the intermediate guide body is That the upper side of the side guide is formed at the same height,
The intake guide body 40 of the embodiment has a deflecting plate projecting horizontally from the upper side of the intermediate guide body, whereas the intake guide body 240 of the comparative example has no member corresponding to the deflecting plate. , And only the other points are common.

上記試験により風速を測定し,各測定点で測定した風速を,右側ドア,左側ドアのそれぞれについて,実施例及び比較例における上側吸気口と下側吸気口毎に平均値を求めた結果を表1に示す。   The wind speed was measured by the above test, and the wind speed measured at each measurement point was calculated for the right and left doors. 1 is shown.

また,表中の風速比は,実施例の風速と比較例の風速の比を表したもので,「(実施例の風速/比較例の風速)×100(%)」として求めた。   The wind speed ratio in the table represents the ratio of the wind speed of the example to the wind speed of the comparative example, and was obtained as “(wind speed of the example / wind speed of the comparative example) × 100 (%)”.

Figure 0006625884
Figure 0006625884

以上の結果,左右のドア共に,本発明の吸気ダクトでは,比較例の吸気ダクトに比較して,平均吸入風速が早いこと,従って,同一の時間内に防音箱内に吸入することができる空気量(風量)が多いことが確認されており,本発明の吸気ダクトが,防音箱に対する吸入空気量の維持と,防音性能の向上とを両立させ得るものであることが確認された。   As a result, in both the left and right doors, the intake duct of the present invention has a higher average intake wind speed than the intake duct of the comparative example, and therefore, the air that can be taken into the soundproof box in the same time. It has been confirmed that the volume (air volume) is large, and it has been confirmed that the intake duct of the present invention can maintain both the intake air volume for the soundproof box and the improvement of the soundproof performance.

1 吸気ダクト
5 防音箱の側壁
7 冷却ファン
10 吸気口
10a 上辺(吸気口の)
10b 下辺(吸気口の)
11 小孔
12 小孔間に残った部分
20 本体側案内体
20a 上辺(本体側案内体の)
20b 下辺(本体側案内体の)
21 本体側案内板
21b 下辺(本体側案内板の)
22 本体側傾斜板
22b 下辺(本体側傾斜板の)
23,24 側板
23a,24a 上辺(側板の)
23b,24b 下辺(側板の)
25a 吹出口(側壁側流路の)
25b 吹出口(機内側流路の)
26 流路
26a 側壁側流路
26b 機内側流路
28 天板
28a 機内側端辺(天板の)
30 中間案内体
30a 上辺(中間案内体の)
30b 下辺(中間案内体の)
31 中間案内板
31b 下辺(中間案内板の)
32 中間傾斜板
32b 下辺(中間傾斜板の)
33 偏向板
33a 機内側端辺(偏向板の)
40 吸気案内体
δ 間隙
W 間隔(天板と本体側案内体の上辺間)
w1 間隔(天板と偏向板間)
w2 間隔(偏向板と本体側案内体の上辺間)
w3 間隔(側壁と中間案内板間)
w4 間隔(中間案内板と本体側案内板間)
100,200 吸気ダクト
105,205 防音箱の側壁
107,207 冷却ファン
110,210 吸気口
110a 上辺(吸気口の)
110b 下辺(吸気口の)
120 案内体
220 本体側案内体
120b 下辺(案内体の)
123,124,223,224 側壁
126,226 流路
140,240 吸気案内体
226a 流路(側壁側)
226b 流路(機内側)
228 天板
230 中間案内体
DESCRIPTION OF SYMBOLS 1 Intake duct 5 Side wall of soundproof box 7 Cooling fan 10 Intake port 10a Upper side (of intake port)
10b Bottom side (of intake port)
11 Small hole 12 Portion remaining between small holes 20 Main body side guide 20a Upper side (of main body side guide)
20b Lower side (of main body side guide)
21 Body side guide plate 21b Lower side (of body side guide plate)
22 Main body side inclined plate 22b Lower side (of main body side inclined plate)
23, 24 Side plate 23a, 24a Upper side (of side plate)
23b, 24b Lower side (of side plate)
25a outlet (of the side wall side flow path)
25b Air outlet (inside the machine flow path)
26 Flow path 26a Side wall flow path 26b Inside machine path 28 Top plate 28a Inside machine side edge (of top plate)
30 intermediate guide 30a upper side (of intermediate guide)
30b Lower side (of intermediate guide)
31 Intermediate guide plate 31b Lower side (of intermediate guide plate)
32 Intermediate inclined plate 32b Lower side (of intermediate inclined plate)
33 Deflection plate 33a Inside edge of machine (deflection plate)
40 Air intake guide δ Gap W interval (between top plate and upper side of body side guide)
w1 interval (between top plate and deflection plate)
w2 interval (between the deflecting plate and the upper side of the body side guide)
w3 interval (between side wall and intermediate guide plate)
w4 interval (between intermediate guide plate and main body side guide plate)
100,200 Intake duct 105,205 Side wall 107,207 of soundproof box Cooling fan 110,210 Inlet 110a Upper side (of intake)
110b Lower side (of intake port)
120 guide body 220 body side guide body 120b lower side (of guide body)
123, 124, 223, 224 Side wall 126, 226 Flow path 140, 240 Intake guide 226a Flow path (side wall side)
226b Channel (inside machine)
228 Top plate 230 Intermediate guide

Claims (2)

防音箱の側壁に形成された吸気口の形成位置における前記側壁の内面に吸気案内体を取り付けることにより形成され,前記吸気案内体が,前記吸気口の全面に対峙し,前記吸気口の下辺に下辺が臨むと共に,前記吸気口の上辺よりも上方に上辺を配置した本体側案内体と,前記本体側案内体の幅方向の両端よりそれぞれ前記側壁に向けて突出形成された側板と,前記本体側案内体と前記側壁間に介設されて前記吸気口の一部に対峙し,前記吸気口の下辺と上辺間に下辺が臨み,かつ,前記吸気口の上辺よりも上方に上辺を配置した中間案内体とを備え,前記側壁と前記中間案内体間に形成された側壁側流路と,前記中間案内体と前記本体側案内体間に形成された機内側流路によって,冷却ファンによって負圧にされた前記防音箱内に,前記吸気口を介して吸入空気を導入する防音箱の吸気ダクトにおいて,
前記中間案内体の上辺を,前記本体側案内体の上辺よりも上方に設け,該中間案内体の前記上辺に,機内側に向かって水平方向に突出して前記機内側流路を上方にて覆う偏向板を設けると共に,
前記側板の上辺を,前記中間案内体の上辺よりも上方に設け,該側板の前記上辺間に,前記側壁から機内側に向かって水平方向に突出して前記側壁側流路を上方にて覆う天板を架設し,
前記天板の機内側端辺と前記偏向板の機内側端辺間に,前記側壁側流路の吹出口を開口させると共に,前記偏向板の機内側端辺と前記本体側案内体の上辺間に,前記機内側流路の吹出口を開口させたことを特徴とする防音箱の吸気ダクト。
It is formed by attaching an air intake guide to the inner surface of the side wall at a position where the air inlet formed in the side wall of the soundproof box is formed. The air intake guide faces the entire surface of the air inlet and is provided on the lower side of the air inlet. A body-side guide body having a lower side facing and an upper side arranged above the upper side of the intake port; side plates formed to project toward the side walls from both ends in the width direction of the body-side guide body; A lower side faces between a lower side and an upper side of the intake port, and is disposed above the upper side of the intake port. An intermediate guide body is provided, and a side wall side passage formed between the side wall and the intermediate guide body, and a machine side passage formed between the intermediate guide body and the main body side guide body are operated by a cooling fan. In the pressurized soundproof box, In the intake duct of the soundproof box for introducing the intake air through the mouth,
An upper side of the intermediate guide body is provided above an upper side of the main body side guide body, and the upper side of the intermediate guide body projects in a horizontal direction toward the inside of the machine to cover the inside flow path of the machine above. With a deflection plate,
An upper side of the side plate is provided above an upper side of the intermediate guide body, and a space between the upper side of the side plate, which projects horizontally from the side wall toward the inside of the machine to cover the side wall side passage upward. A board is erected,
An outlet for the side wall-side flow path is opened between the inboard side edge of the top plate and the inboard side edge of the deflecting plate, and between the inboard side edge of the deflecting plate and the top side of the main body side guide. An air intake duct for the soundproof box, characterized in that an air outlet of the inside air passage is opened.
前記本体側案内体を,前記側壁と平行に配置された本体側案内板と,該本体側案内板の下辺から前記側壁に向かって突出し,前記吸気口の下辺に下辺を臨む本体側傾斜板により形成し,
前記中間案内体を,前記本体側案内板と前記側壁間に平行に配置された中間案内板と,該中間案内板の下辺から前記側壁に向かって突出し,前記吸気口の下辺と上辺間に下辺が臨む中間傾斜板と,前記中間案内板の上辺に突設した前記偏向板により形成したことを特徴とする請求項1記載の防音箱の吸気ダクト。
The main body side guide is formed by a main body side guide plate disposed in parallel with the side wall, and a main body side inclined plate protruding from a lower side of the main body side guide plate toward the side wall and facing a lower side to a lower side of the intake port. Form,
An intermediate guide plate disposed in parallel between the main body side guide plate and the side wall, a middle guide plate protruding from a lower side of the intermediate guide plate toward the side wall, and a lower side between the lower side and the upper side of the intake port. 2. An air intake duct for a soundproof box according to claim 1, wherein the air intake duct is formed by an intermediate inclined plate facing the first plate and the deflection plate protruding from an upper side of the intermediate guide plate.
JP2016001024A 2016-01-06 2016-01-06 Air intake duct for soundproof box Active JP6625884B2 (en)

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