JP6595667B2 - Light aggregate supply device and light aggregate supply method - Google Patents

Light aggregate supply device and light aggregate supply method Download PDF

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JP6595667B2
JP6595667B2 JP2018120604A JP2018120604A JP6595667B2 JP 6595667 B2 JP6595667 B2 JP 6595667B2 JP 2018120604 A JP2018120604 A JP 2018120604A JP 2018120604 A JP2018120604 A JP 2018120604A JP 6595667 B2 JP6595667 B2 JP 6595667B2
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以和彦 藤田
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株式会社冨士機
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Description

本発明は、生コンクリート製造プラントにおける軽量骨材の供給装置及び供給方法に関するものである。   The present invention relates to a lightweight aggregate supply device and supply method in a ready-mixed concrete production plant.

従来、生コンクリート製造プラントは、骨材貯蔵ヤードにおいて複数の骨材貯蔵槽が設けられており、各貯蔵槽の下側の引き出しコンベアによって必要な骨材を搬出し、取り出した骨材を傾斜コンベアによって上記製造プラント上部の貯蔵瓶に投入し、その後、当該骨材と共に、セメント、混和剤、水等の各材料が各計量槽に投入されて各別に計量され、計量された原料がミキサによって練り混ぜられた後、地上の生コン車に投入されるものである。   Conventionally, ready-mixed concrete production plants have been provided with a plurality of aggregate storage tanks in the aggregate storage yard, and necessary aggregates are carried out by a drawer conveyor below each storage tank, and the aggregates taken out are inclined conveyors. Then, the materials such as cement, admixture, and water are put into each measuring tank and weighed separately, and the measured raw materials are kneaded by the mixer. After being mixed, it will be thrown into a live concrete car on the ground.

上記骨材の内、比重が1.6程度の軽量骨材(例えば天然軽量骨材では軽石、火山礫等)は、予め散水又は浸水により十分に吸水(加水)させることが必要であり(プレウェッティング)、上記従来の骨材貯槽槽においても、散水設備を有するものが使用されている。   Among the above aggregates, lightweight aggregates having a specific gravity of about 1.6 (for example, natural light aggregates such as pumice, volcanic gravel, etc.) need to be sufficiently water-absorbed (watered) by watering or flooding in advance. Wetting), the above-mentioned conventional aggregate storage tank is also used having watering equipment.

また、骨材の表面水率を均一化するために、軽量骨材を骨材貯蔵瓶に投入し、計量器の下開閉ゲートから骨材貯蔵槽に骨材を戻すコンベアを設け、骨材貯留槽の上部から骨材を投入することにより、骨材貯留槽内において骨材を混ぜ合わせることで骨材の表面水率を均一化する装置が提案されている(特許文献1)。   In order to make the surface water ratio of the aggregate uniform, a lightweight aggregate is put into the aggregate storage bottle, and a conveyor is installed to return the aggregate from the lower open / close gate of the measuring instrument to the aggregate storage tank. There has been proposed an apparatus for making the surface water rate of the aggregate uniform by mixing the aggregate in the aggregate storage tank by introducing the aggregate from the upper part of the tank (Patent Document 1).

特開平9−155850号公報JP-A-9-155850

上記軽量骨材は、長時間、貯蔵槽又は製造プラント内の骨材貯蔵瓶に貯蔵しておくと、全部又は一部が固化して貯蔵瓶の下開閉ゲートから取り出し不能となるので、長時間の保管が難しいという問題があった。   If the lightweight aggregate is stored in a storage tank or an aggregate storage bottle in a manufacturing plant for a long time, all or part of the aggregate is solidified and cannot be taken out from the lower open / close gate of the storage bottle. There was a problem that storage was difficult.

即ち、仮に、上記軽量骨材を生コンクリート製造プラントにて使用する場合は、軽量骨材の専用の貯蔵瓶は存在しないので、例えば砂用の貯蔵瓶を空にして、当該砂用の貯蔵瓶に加水後の軽量骨材を投入することが考えられるが、加水された軽量骨材がプラントの貯蔵瓶内において長時間(例えば1日)排出されない停留状態におかれると、上記貯蔵瓶内の軽量骨材が一部固化してしまい、その後排出ゲートを開いたとしても、貯蔵瓶内に計量骨材のデッドストックが生じて、円滑に排出されないという課題があった。   That is, if the lightweight aggregate is used in a ready-mixed concrete manufacturing plant, there is no dedicated storage bottle for lightweight aggregate. For example, the sand storage bottle is emptied and the sand storage bottle is used. It is conceivable that the light weight aggregate after addition of water is put into the storage bottle, but if the light weight aggregate that has been added is placed in a stationary state where it is not discharged for a long time (for example, one day) in the storage bottle of the plant, Even if the lightweight aggregate partially solidifies and then the discharge gate is opened, there is a problem that the dead stock of the measurement aggregate is generated in the storage bottle, and it is not smoothly discharged.

上記特許文献1の装置は、骨材の表面水率を均一化する効果はあるが、骨材を骨材貯蔵瓶に一旦投入するものであるから、当該貯蔵瓶内に骨材が長時間停留して貯蔵瓶内における固化が発生する可能性がある。従って、この特許文献1の装置を軽量骨材に適用しても、結果として骨材貯蔵瓶にて加水後の軽量骨材が固化するという課題を解決できない。   The device of Patent Document 1 has an effect of making the surface water ratio of the aggregate uniform, but since the aggregate is once put into the aggregate storage bottle, the aggregate stays in the storage bottle for a long time. Thus, solidification in the storage bottle may occur. Therefore, even if this apparatus of Patent Document 1 is applied to a lightweight aggregate, the problem that the lightweight aggregate after addition of water in the aggregate storage bottle is solidified as a result cannot be solved.

本発明は上記従来の課題に鑑みてなされたものであり、生コンクリート製造プラントにおいて、軽量骨材ホッパから直接計量槽に加水後の軽量骨材を投入することができ、余った軽量骨材は軽量骨材ホッパに戻すことにより、軽量骨材が供給装置内を循環するに構成とすることにより、軽量骨材が停留して固化することのない軽量骨材の供給装置及び軽量骨材の供給方法を提供することを目的とする。   The present invention has been made in view of the above-described conventional problems, and in a ready-mixed concrete production plant, it is possible to directly add the light aggregate after hydration from the lightweight aggregate hopper to the measuring tank. By returning to the lightweight aggregate hopper, the lightweight aggregate circulates in the supply device, so that the lightweight aggregate does not stop and solidify, and the lightweight aggregate supply device It aims to provide a method.

上記目的を達成するため本発明は、
第1に、生コンクリート製造プラントに軽量骨材を供給する軽量骨材の供給装置であって、加水された軽量骨材を受け入れる軽量骨材ホッパが設けられ、上記軽量骨材ホッパから上記軽量骨材を搬出する第1搬送コンベアが設けられ、上記第1搬出コンベアにて搬出された上記軽量骨材を上記生コンクリート製造プラントの計量槽に供給し得る高さまで搬送する昇降搬送手段が設けられ、上記昇降搬送手段にて搬送された上記軽量骨材を上開口部より受け入れる第2搬送コンベアが設けられ、該第2搬送コンベアはその先端部が上記計量槽に接続され、正転されることで、上記昇降搬送手段で搬送された上記軽量骨材の内、必要な量の軽量骨材上記先端部より上記計量槽内に直接投入し、逆転されることで、上記第2搬送コンベア内に残留する軽量骨材を逆方向に搬送するものであり、上記第2搬送コンベアの逆方向搬送側の端部の下開口部と上記軽量骨材ホッパとの間を連結する搬送手段が設けられ、該搬送手段は、上記第2搬送コンベアが逆転することで上記第2搬送コンベア内に残留する上記軽量骨材が上記下開口部から投入されるものであり、上記下開口部から投入された軽量骨材を上記軽量骨材ホッパに戻すものである軽量骨材の供給装置により構成される。
In order to achieve the above object, the present invention
1stly, it is the lightweight aggregate supply apparatus which supplies a lightweight aggregate to a ready-mixed concrete manufacturing plant, Comprising: The lightweight aggregate hopper which accepts the lightened lightweight aggregate is provided, The said lightweight bone is provided from the said lightweight aggregate hopper. There is provided a first conveyor for carrying out the material, and elevating and lowering means for conveying the lightweight aggregate carried out by the first carry-out conveyor to a height at which it can be supplied to the weighing tank of the ready-mixed concrete production plant, A second conveyor that receives the lightweight aggregate conveyed by the elevating and conveying means from the upper opening is provided, and the second conveyor is connected to the measuring tank at its tip and is rotated forward. The necessary amount of light aggregate transported by the lifting and transporting means is directly put into the measuring tank from the front end portion , and is reversed so that the second transport conveyor enters the second transport conveyor. Residual That is intended to convey a lightweight aggregate in the opposite direction, conveying means for connecting the lower opening and the lightweight aggregate hopper end of the reverse conveying side of the second transfer conveyor is provided, wherein The transport means is configured such that the lightweight aggregate remaining in the second transport conveyor is thrown from the lower opening when the second transport conveyor is reversed, and the lightweight bone thrown from the lower opening is It is comprised by the supply apparatus of the lightweight aggregate which returns a material to the said lightweight aggregate hopper.

上記第1搬送コンベアは例えばスクリューコンベア(17)により構成することができる。上記昇降搬送手段は例えばバケットエレベータ(18)により構成することができる。上記第2搬送コンベアは例えば正逆スクリューコンベア(21)により構成することができる。上記搬送手段は例えばシュートパイプ(23)により構成することができる。このように構成すると、加水された軽量骨材を、直接計量槽に投入して計量して使用することができ、計量槽に投入した軽量骨材以外の加水後の軽量骨材は、第2搬送コンベアの逆転により、搬送手段、軽量骨材ホッパ、第1搬送コンベア、昇降搬送手段、第2搬送コンベアの経路を循環させておくことができ、一か所の貯蔵槽に長時間保管することによる軽量骨材の固化を防止して、必要な量の軽量骨材をいつでも使用することができる。   The first transport conveyor can be constituted by, for example, a screw conveyor (17). The elevating / conveying means can be constituted by, for example, a bucket elevator (18). The said 2nd conveyance conveyor can be comprised by the forward / reverse screw conveyor (21), for example. The said conveyance means can be comprised by a chute pipe (23), for example. If comprised in this way, the light-weight aggregate added with water can be directly measured and used for a measurement tank, and the light-weight aggregate after addition other than the lightweight aggregate input into the measurement tank is 2nd. By reversing the transport conveyor, the route of the transport means, lightweight aggregate hopper, first transport conveyor, lifting transport means, and second transport conveyor can be circulated and stored in one storage tank for a long time Therefore, the required amount of lightweight aggregate can be used at any time.

第2に、上記加水された軽量骨材は、骨材貯蔵ヤードにおける散水設備を有する骨材貯蔵槽内において加水されたものであり、上記軽量骨材は、上記骨材貯蔵槽から上記軽量骨材ホッパに第3搬送コンベアにて搬送されるものである上記第1記載の軽量骨材の供給装置により構成される。   2ndly, the said light-weighted aggregate is watered in the aggregate storage tank which has the watering equipment in an aggregate storage yard, and the said lightweight aggregate is the said lightweight bone from the said aggregate storage tank. It is comprised by the supply apparatus of the said lightweight aggregate of said 1st thing conveyed by a 3rd conveyance conveyor to a material hopper.

上記第3搬送コンベアは例えば搬送用スクリューコンベア(15c)により構成することができる。このように構成すると、上記軽量骨材貯蔵ヤードにおける骨材貯蔵槽において適宜加水することができ、第3搬送コンベアにより、加水後の必要な量の軽量骨材を適宜、軽量骨材ホッパに取り入れることができる。   The third transfer conveyor can be constituted by, for example, a transfer screw conveyor (15c). If comprised in this way, it can add water suitably in the aggregate storage tank in the said lightweight aggregate storage yard, and takes in the required amount of lightweight aggregate after addition to a lightweight aggregate hopper with a 3rd conveyance conveyor suitably. be able to.

第3に、上記第1搬送コンベア及び上記第2搬送コンベアは各々スクリューコンベアにより構成されたものである上記第1又は2記載の軽量骨材の供給装置により構成される。   Thirdly, each of the first transport conveyor and the second transport conveyor is configured by the lightweight aggregate supply device according to the first or second aspect, which is configured by a screw conveyor.

第4に、上記昇降搬送手段はバケットエレベータであることを特徴とする上記第1〜3の何れかに記載の軽量骨材の供給装置により構成される。   4thly, the said raising / lowering conveyance means is a bucket elevator, It is comprised by the lightweight aggregate supply apparatus in any one of said 1st-3rd characterized by the above-mentioned.

第5に、上記第1記載の軽量骨材の供給装置を使用した軽量骨材の供給方法であり、上記軽量骨材ホッパにて加水された軽量骨材を受け入れ、上記軽量骨材ホッパから上記軽量骨材を上記第1搬コンベアにて搬出し、上記第1搬コンベアにて搬出された上記軽量骨材を上記昇降搬送手段にて上記生コンクリート製造プラントの計量槽に供給し得る高さまで搬送し、上記第2搬送コンベアを正転することで、上記昇降搬送手段から受け入れた上記軽量骨材の内、必要な量を上記計量槽内に投入し、上記計量槽にて上記軽量骨材の計量動作を行い、上記第2搬送コンベアを逆転することで、上記第2搬送コンベア内に残留する上記軽量骨材を逆方向に搬送し、上記第2搬送コンベアが逆転することで上記逆方向に搬送された上記残留する上記軽量骨材を上記搬送手段に投入し、上記搬送手段を通して上記軽量骨材ホッパに戻すことにより、上記残留する上記軽量骨材を、上記軽量骨材ホッパ、上記第1搬送コンベア、上記昇降搬送手段、上記第2搬送コンベア、上記搬送手段を介して上記軽量骨材ホッパに循環させるようにした軽量骨材の供給方法により構成される。 Fifth, a lightweight aggregate supply method using the lightweight aggregate supply apparatus according to the first aspect, wherein the lightweight aggregate hydrated by the lightweight aggregate hopper is received, and the lightweight aggregate hopper receives the aggregate. the lightweight aggregate is unloaded at the first conveyance conveyor, high that the lightweight aggregate is carried out by the first conveyance conveyor can be supplied to the measuring tank the raw concrete manufacturing plant in the elevator conveying means The required amount of the lightweight aggregate received from the elevating and conveying means is put into the measuring tank by rotating the second conveying conveyor forward, and the lightweight bone is put in the measuring tank. The material is weighed and the second transport conveyor is reversed to transport the lightweight aggregate remaining in the second transport conveyor in the reverse direction, and the second transport conveyor is reversed to perform the reverse operation. Transported in the direction above the remaining above The amount aggregate was charged into the conveying means, by returning to the lightweight aggregate hopper through the conveying means, the lightweight aggregate to the remaining, the lightweight aggregate hopper, the first conveyor, the lifting conveyor means The second aggregate is constituted by a method for supplying a lightweight aggregate which is circulated to the lightweight aggregate hopper via the second conveyor and the conveyor .

本発明は上述のように、加水された軽量骨材を、直接計量槽に投入して計量して使用することができ、計量に投入した軽量骨材以外の加水後の軽量骨材は、第2搬送コンベアの逆転により、供給装置内を循環させておくことができ、一か所の貯蔵槽に長時間保管することによる軽量骨材の固化(デッドストック)を防止して、必要な量の軽量骨材をいつでも使用することができる。 The present invention, as described above, can be used by directly weighing the lightweight aggregate that has been added to the weighing tank and using it, and after adding the lightweight aggregate other than the lightweight aggregate charged in the weighing tank , By reversing the second conveyor, it can be circulated in the supply device, preventing the lightweight aggregate from being stored for a long time in one storage tank (dead stock), and the required amount Lightweight aggregate can be used at any time.

また、上記軽量骨材貯蔵ヤードにおける骨材貯蔵槽において適宜散水することができ、第3搬送コンベアにより、必要な量の加水後の軽量骨材を適宜、軽量骨材ホッパに取り入れることができる。   Further, water can be appropriately sprinkled in the aggregate storage tank in the lightweight aggregate storage yard, and a necessary amount of light aggregate after addition of water can be appropriately taken into the lightweight aggregate hopper by the third transport conveyor.

本発明に係る軽量骨材の供給装置の一部を断面とした正面図である。It is the front view which made a part of supply apparatus of the lightweight aggregate concerning the present invention a section. 同上装置の一部を断面とした側面図である。It is a side view which made a part of apparatus same as the above into a section. 同上装置の計量槽近傍の横断面図である。It is a cross-sectional view of the vicinity of the weighing tank of the apparatus. 同上装置の計量槽近傍の拡大正面図である。It is an enlarged front view of the vicinity of the weighing tank of the apparatus. 同上装置の計量槽近傍の拡大側面図である。It is an enlarged side view of the measuring tank vicinity of the apparatus same as the above. 同上装置における骨材貯蔵ヤードの散水機能付軽量骨材貯蔵槽の説明図である。It is explanatory drawing of the lightweight aggregate storage tank with a watering function of the aggregate storage yard in an apparatus same as the above. 同上装置の電気的ブロック図である。It is an electrical block diagram of an apparatus same as the above. 同上装置の制御部の動作手順を示すフローチャートである。It is a flowchart which shows the operation | movement procedure of the control part of an apparatus same as the above.

以下、本発明における軽量骨材の供給装置及び軽量骨材の供給方法について詳細に説明する。   Hereinafter, a lightweight aggregate supply device and a lightweight aggregate supply method according to the present invention will be described in detail.

図1、図2において、1は生コンクリート製造プラントであり、縦長の直方体形状をなす筐体2が、方形基礎架台4上に設けられており、上記方形基礎架台4の各四隅には脚部3が各々設けられており、これらの脚部3により上記筐体2が地面G上に起立状態で構築されている。   1 and 2, reference numeral 1 denotes a ready-mixed concrete production plant, and a casing 2 having a vertically long rectangular parallelepiped shape is provided on a rectangular base frame 4, and leg portions are provided at the four corners of the rectangular base frame 4. 3 are provided, and the casing 2 is constructed on the ground G in a standing state by the legs 3.

上記筐体2内において、上部には骨材を種類毎に貯蔵するための複数の貯蔵瓶5a,5b等が設けられている。これらの貯蔵瓶5a,5bの上部にはターンシュート6が設けられており、図示しない骨材貯蔵ヤードにおける骨材貯蔵槽から傾斜コンベアにより運ばれてきた骨材が、当該ターンシュート6の上部6aから投入され、当該ターンシュート6により該当する骨材貯蔵瓶5a,5bの何れかに骨材が種類毎に投入されるように構成されている。   In the housing 2, a plurality of storage bottles 5a, 5b and the like for storing aggregates for each type are provided in the upper part. A turn chute 6 is provided on the upper part of these storage bottles 5a and 5b, and the aggregate carried by the inclined conveyor from the aggregate storage tank in the aggregate storage yard (not shown) is the upper part 6a of the turn chute 6. The aggregate is put into each of the corresponding aggregate storage bottles 5a and 5b by the turn chute 6 for each type.

上記各貯蔵瓶5a,5bの下部には各々開閉ゲート7が設けられており、シリンダー7aの駆動により上記各開閉ゲート7が開閉し、上記貯蔵瓶5a,5b等から必要な量の骨材が下段の計量槽8に投入し得るように構成されている。   Opening / closing gates 7 are respectively provided at the lower portions of the storage bottles 5a, 5b, and the opening / closing gates 7 are opened / closed by driving of the cylinders 7a. It is comprised so that it can throw in into the lower weighing tank 8.

上記計量槽8は、投入された骨材をロードセルにより計量し、計量値を後述の制御部25(図7参照)に送出する。尚、上記計量槽8は、図3に示すように、骨材(細骨材、粗骨材)の計量槽8a,8bの他、セメント、水、混和材、混和剤の計量槽(8c,8d等)が設けられており、各計量槽8において必要な材料の計量が行われるように構成されている。   The weighing tank 8 measures the charged aggregate with a load cell, and sends the measured value to a control unit 25 (see FIG. 7) described later. In addition, as shown in FIG. 3, the measuring tank 8 includes a measuring tank 8a, 8b for aggregates (fine aggregate, coarse aggregate), a measuring tank (8c, 8d, etc.) are provided, and each weighing tank 8 is configured so that necessary materials are measured.

上記計量槽8の下部には開閉ゲート9、該開閉ゲート9の駆動シリンダー10が設けられており、計量後に上記制御部25の制御により、上記シリンダー10により上記開閉ゲート9が開かれ、計量された骨材等の原料が下段のミキサ11に投入される。   An open / close gate 9 and a drive cylinder 10 for the open / close gate 9 are provided in the lower part of the measuring tank 8. After the measurement, the open / close gate 9 is opened and measured by the cylinder 10 under the control of the control unit 25. Raw material such as aggregate is put into the lower mixer 11.

その他上述のように、セメントを計量する計量槽、水、混和剤、混和材等を計量する各計量槽においても、各々の計量機にて計量された原料が所定の計量値に到達した時点で、所定の順序に従って、開閉ゲート9が開成され、各原料が下段の上記ミキサ11に投入され、混練することによって生コンクリートが製造されるように構成されている。   In addition, as described above, in each measuring tank for measuring cement, water, admixture, admixture, etc., when the raw materials measured by each measuring machine reach a predetermined measuring value, According to a predetermined order, the open / close gate 9 is opened, and raw materials are manufactured by putting each raw material into the lower mixer 11 and kneading.

上記製造された生コンクリートは、上記ミキサ11の下部ホッパ12に投入され、該積み込みホッパ12の出口13から生コン車30に積み込みホッパ等を介して積み込まれる。   The produced ready-mixed concrete is put into the lower hopper 12 of the mixer 11 and loaded into the ready-mixed vehicle 30 from the outlet 13 of the loading hopper 12 via the loaded hopper or the like.

次に、本発明に係る軽量骨材の供給装置の構成について説明する。
14は上記生コンクリート製造プラント1に隣接し、地面G上に設置された軽量骨材ホッパであり、内部に加水後の軽量骨材が投入される。
Next, the configuration of the lightweight aggregate supply device according to the present invention will be described.
14 is a lightweight aggregate hopper installed on the ground G adjacent to the above-mentioned ready-mixed concrete production plant 1, and the lightweight aggregate after addition of water is put inside.

上記軽量骨材は、図6に示すように、従来の骨材貯蔵ヤードにおける散水設備15a付の軽量骨材貯蔵槽15内に貯蔵されている。軽量骨材のように給水率の高い骨材を使用する場合は、予め上記散水設備15aから、当該軽量骨材貯蔵槽15内の軽量骨材31に万遍なく給水し、これにより骨材を濡らす必要がある(プレウェッティング)。軽量骨材は給水率が非常に高いので、十分に吸水させないと、骨材内部まで水が浸透しない。従って、使用する前には散水設備により散水を行い、例えば骨材の湿潤状態まで十分に吸水させておく。   As shown in FIG. 6, the lightweight aggregate is stored in a lightweight aggregate storage tank 15 with a watering facility 15 a in a conventional aggregate storage yard. When using an aggregate with a high water supply rate such as a lightweight aggregate, water is uniformly supplied to the lightweight aggregate 31 in the lightweight aggregate storage tank 15 in advance from the watering equipment 15a in advance. Need to wet (prewetting). Since lightweight aggregate has a very high water supply rate, water will not penetrate into the aggregate unless water is absorbed sufficiently. Therefore, before use, water is sprayed by the watering equipment, and for example, the water is sufficiently absorbed until the aggregate is wet.

ここで軽量骨材は、生コンクリートの製造に使用する骨材であり、軽石や火山礫等の天然軽量骨材、人工軽量骨材の何れも含まれる。本発明における軽量骨材は、例えばJIS A 5002(構造用軽量コンクリート骨材)に規定される軽量骨材、即ち、絶乾密度(g/cm)(即ち比重)が、「細骨材」の場合は、区分Lが1.3未満、区分Mが1.3以上、1.8未満、区分Hが1.8以上、2.3未満であり、「粗骨材」の場合は、区分Lが1.0未満、区分Mが1.0以上、1.5未満、区分Hが1.5以上、2.0未満のものが含まれる。生コンJISでは、構造用軽量コンクリート骨材のうち、人工軽量骨材では絶乾密度による区分M及びHのみが使用できるとされている。ちなみに、普通骨材の密度は、2.40〜2.80(g/cm)程度、重量骨材の密度は、3.0(g/cm)以上となる。 Here, the lightweight aggregate is an aggregate used for the production of ready-mixed concrete, and includes both natural lightweight aggregates such as pumice and volcanic gravel, and artificial lightweight aggregates. The lightweight aggregate in the present invention is a lightweight aggregate defined in, for example, JIS A 5002 (structural lightweight concrete aggregate), that is, an absolute dry density (g / cm 3 ) (that is, specific gravity) is “fine aggregate”. In the case of “L”, the division L is less than 1.3, the division M is 1.3 or more and less than 1.8, the division H is 1.8 or more and less than 2.3. L is less than 1.0, section M is 1.0 or more and less than 1.5, and section H is 1.5 or more and less than 2.0. In raw concrete JIS, it is said that, among the lightweight concrete aggregates for construction, only the sections M and H based on the absolute dry density can be used for the artificial lightweight aggregate. Incidentally, the density of ordinary aggregate is about 2.40 to 2.80 (g / cm 3 ), and the density of heavy aggregate is 3.0 (g / cm 3 ) or more.

上記骨材貯蔵槽15には、その底面に放水口15bが設けられており、当該貯蔵槽15内に貯蔵される軽量骨材31に散水し得るように構成されている。そして、上記軽量骨材貯槽槽15から、搬送用スクリューコンベア15cにより必要な量を上記軽量骨材ホッパ14に投入し得るように構成されている(図6、図2参照)。   The aggregate storage tank 15 is provided with a water outlet 15 b on the bottom surface thereof, and is configured to spray water on the lightweight aggregate 31 stored in the storage tank 15. And it is comprised so that a required quantity can be thrown into the said lightweight aggregate hopper 14 from the said lightweight aggregate storage tank 15 with the screw conveyor 15c for conveyance (refer FIG. 6, FIG. 2).

上記軽量骨材ホッパ14は、上記地面G上において機枠16により設置されており、その下部の出口14aの下方にはスクリューコンベア17の始端17aが位置するように、当該スクリューコンベア17が上記ホッパ14下部に水平に設けられており、該スクリューコンベア17の終端部17bは、公知のバケットエレベータ(昇降搬送手段)18の下部の投入口18aに接続されている(図2参照)。   The lightweight aggregate hopper 14 is installed on the ground G by the machine frame 16, and the screw conveyor 17 is connected to the hopper so that the starting end 17 a of the screw conveyor 17 is located below the outlet 14 a at the lower part. 14 is provided horizontally at a lower end, and a terminal end 17b of the screw conveyor 17 is connected to a lower inlet 18a of a known bucket elevator (elevating and lowering conveying means) 18 (see FIG. 2).

上記バケットエレベータ18の筐体18’は上記生コンクリート製造プラント1に隣接して、当該プラント1の筐体2に平行して垂直方向に設けられている。このバケットエレベータ18は公知の構成であり、上記筐体18’内において、最下部と最上部にスプロケット(最上部のスプロケット18b参照、図2、図5参照)、が設けられており、上下のスプロケット間にチェン32が掛け回され(図5参照)、上記チェン32に一定間隔で複数のバケット33が取り付けられ、上記上部スプロケット18bを駆動モータ28にて駆動することにより、上記チェン32を回転駆動し、上記複数のバケット33が下方から上方に向けて回転駆動されることにより、上記投入口18aから投入される軽量骨材31を、上方に搬送し得るように構成されている。   A casing 18 ′ of the bucket elevator 18 is provided in the vertical direction adjacent to the ready-mixed concrete production plant 1 and parallel to the casing 2 of the plant 1. The bucket elevator 18 has a known configuration, and a sprocket (see the uppermost sprocket 18b, see FIGS. 2 and 5) is provided in the lowermost and uppermost parts in the casing 18 ′. A chain 32 is hung between the sprockets (see FIG. 5), a plurality of buckets 33 are attached to the chain 32 at regular intervals, and the upper sprocket 18b is driven by a drive motor 28, thereby rotating the chain 32. When driven, the plurality of buckets 33 are rotationally driven from below to above, so that the lightweight aggregate 31 introduced from the insertion port 18a can be conveyed upward.

このバケットエレベータ18の高さは、上記生コンクリート製造プラント1の貯蔵瓶5a,5bの下部開閉ゲート7より若干高い位置(計量槽8の上開口部8a”より高い位置、即ち、軽量骨材31を計量槽8に供給し得る高さ)まで設けられており、上記筐体18’の上端部側面には上記上部スプロケット18bにて反転したバケット33から軽量骨材31を、後述の正逆スクリューコンベア21に投入するためのシュート19が接続されている(図2、図5参照)。   The height of the bucket elevator 18 is slightly higher than the lower opening / closing gate 7 of the storage bottles 5a, 5b of the ready-mixed concrete production plant 1 (position higher than the upper opening 8a ″ of the measuring tank 8, that is, the lightweight aggregate 31). ) And a lightweight aggregate 31 from a bucket 33 inverted by the upper sprocket 18b on the side surface of the upper end portion of the casing 18 ′. A chute 19 for feeding to the conveyor 21 is connected (see FIGS. 2 and 5).

上記シュート19の下開口部19aと上記生コンクリート製造プラント1の上記計量槽8の上部との間には正逆駆動し得る正逆スクリューコンベア21が水平に設けられており、上記シュート19の下開口部19aは上記スクリューコンベア21の一方の端部の上開口部21aに接続されている(図1参照)。また、上記スクリューコンベア21の他方の端部21dには、シュート22が設けられており、該シュート22の下開口部22aは上記計量槽8のホッパ8a’の上開口部8a”に接続され、上記軽量骨材31を上記計量槽8内に直接投入し得るように構成されている(図4参照)。   Between the lower opening 19a of the chute 19 and the upper part of the measuring tank 8 of the ready-mixed concrete production plant 1, a forward / reverse screw conveyor 21 that can be driven forward / reversely is provided horizontally. The opening 19a is connected to the upper opening 21a at one end of the screw conveyor 21 (see FIG. 1). The other end 21d of the screw conveyor 21 is provided with a chute 22, and the lower opening 22a of the chute 22 is connected to the upper opening 8a '' of the hopper 8a 'of the weighing tank 8, The lightweight aggregate 31 is configured so that it can be directly put into the measuring tank 8 (see FIG. 4).

従って、上記バケットエレベータ18の上部スプロケット18bにてバケット33が反転すると、バケット33内の軽量骨材31は上記シュート19を介して上記正逆スクリューコンベア21内に上記上開口部21aから投入され、当該スクリューコンベア21の正転により当該コンベア21の他端部21dに搬送され、上記シュート22を介して当該軽量骨材31を、上記計量槽8内に投入することができるように構成されている。   Accordingly, when the bucket 33 is reversed by the upper sprocket 18b of the bucket elevator 18, the lightweight aggregate 31 in the bucket 33 is introduced into the forward / reverse screw conveyor 21 through the chute 19 from the upper opening 21a, The screw conveyor 21 is forwardly rotated to the other end 21d of the conveyor 21 so that the lightweight aggregate 31 can be put into the measuring tank 8 through the chute 22. .

また、上記正逆スクリューコンベア21の一方の端部は、上記上開口部21aより、上記生コンクリート製造プラント1とは反対側に延長された延長部21bを有している(図1、図3参照)。この延長部21bの終端には下開口部21cが開口形成されており(図1参照)、上記下開口部21cにはシュートパイプ(搬送手段)23の上端開口23aが接続されており、該シュートパイプ23の他端開口(下端開口)23bは、上記軽量骨材ホッパ14の上開口部14bに接続されている(図1、図2参照、図2はシュートパイプ23を一点鎖線にて示す)。   One end of the forward / reverse screw conveyor 21 has an extension 21b that extends from the upper opening 21a to the opposite side of the ready-mixed concrete production plant 1 (FIGS. 1 and 3). reference). A lower opening 21c is formed at the end of the extension 21b (see FIG. 1), and an upper end opening 23a of a chute pipe (conveying means) 23 is connected to the lower opening 21c. The other end opening (lower end opening) 23b of the pipe 23 is connected to the upper opening 14b of the lightweight aggregate hopper 14 (see FIG. 1 and FIG. 2, FIG. 2 shows the chute pipe 23 by a one-dot chain line). .

上記正逆スクリューコンベア21の正転によって上記軽量骨材31の所定量を上記計量槽8に投入した後、上記スクリューコンベア21内に残留する軽量骨材を、上記正逆スクリューコンベア21を逆転することにより、該正逆スクリューコンベア21の反対方向に搬送し、上記延長部21bの下開口部21cより上記シュートパイプ23内に投入し得るように構成されている。   After a predetermined amount of the lightweight aggregate 31 is put into the measuring tank 8 by forward rotation of the forward / reverse screw conveyor 21, the lightweight aggregate remaining in the screw conveyor 21 is reversed with respect to the forward / reverse screw conveyor 21. Thereby, it conveys to the reverse direction of this forward / reverse screw conveyor 21, and it is comprised so that it can throw in in the said chute | pipe 23 from the lower opening part 21c of the said extension part 21b.

上記シュートパイプ23は、筒状のシュートから構成されており、上記上端開口23aから上記シュートパイプ23内に投入された軽量骨材は、当該シュートパイプ23内を自重により下降して、上記下端開口23bから上記軽量骨材ホッパ14内に投入され、当該軽量骨材31を当該軽量骨材ホッパ14内に戻すことができるように構成されている。尚、上記シュートパイプ23はコンベア、バケットエレベータ等の搬送手段でも良い。   The chute pipe 23 is composed of a cylindrical chute, and the lightweight aggregate introduced into the chute pipe 23 from the upper end opening 23a descends by its own weight in the chute pipe 23, and the lower end opening. The lightweight aggregate hopper 14 is inserted into the lightweight aggregate hopper 14 from 23b, and the lightweight aggregate 31 can be returned into the lightweight aggregate hopper 14. The chute pipe 23 may be a conveying means such as a conveyor or a bucket elevator.

このように、本発明に係る軽量骨材の供給装置は、軽量骨材の軽量骨材ホッパ14から、上記計量槽8に投入された後、上記正逆スクリューコンベア21から上記軽量骨材ホッパ14までの循環経路が形成されており、軽量骨材を常時、上記経路内を循環させることにより、従来のように一か所に静止状態で貯蔵(停留)することによる固化(デッドストック)を防止し、必要な量の軽量骨材を常に使用可能にすることができるように構成されている。また、必要な場合は、上記軽量骨材貯蔵槽15から搬送用スクリューコンベア15cにより、プレウェッティングされた軽量骨材を軽量骨材ホッパ14内に投入することができ、軽量骨材ホッパ14内にプレウェッティングされた後の新鮮な軽量骨材を補給することができる。   As described above, the lightweight aggregate supply device according to the present invention is supplied from the lightweight aggregate lightweight hopper 14 to the measuring tank 8 and then from the forward / reverse screw conveyor 21 to the lightweight aggregate hopper 14. The circulation route is formed, and the lightweight aggregate is constantly circulated in the above route to prevent solidification (dead stock) due to storage (stationary) in one place as before. In addition, it is configured so that a necessary amount of lightweight aggregate can always be used. Further, if necessary, the light aggregate that has been pre-wet can be introduced into the lightweight aggregate hopper 14 from the lightweight aggregate storage tank 15 by the screw conveyor 15c for conveyance. It is possible to replenish fresh lightweight aggregate after it has been prewetting.

図7は、上記軽量骨材の供給装置を駆動制御するための制御装置の電気的ブロック図であり、これらの装置は上記筐体2に隣接して設けられた制御室(図示せず)内に設けられている。同図において、25は制御部であり、図8に示す動作手順に基づいて、スクリューコンベア17の駆動モータ26、正逆スクリューコンベア21の正逆駆動モータ27、バケットエレベータ18の駆動モータ28を駆動制御するものであり、上記計量槽8から送られてくる計量データに基づいて、上記正逆スクリューコンベア21を正逆駆動制御するものである。尚、29は操作パネルである。   FIG. 7 is an electrical block diagram of a control device for driving and controlling the lightweight aggregate supply device. These devices are in a control chamber (not shown) provided adjacent to the casing 2. Is provided. In the figure, reference numeral 25 denotes a control unit which drives a drive motor 26 of the screw conveyor 17, a forward / reverse drive motor 27 of the forward / reverse screw conveyor 21, and a drive motor 28 of the bucket elevator 18 based on the operation procedure shown in FIG. The forward / reverse screw conveyor 21 is forward / reverse driven controlled based on the weighing data sent from the weighing tank 8. Reference numeral 29 denotes an operation panel.

次に、本発明に係る軽量骨材の供給装置の一実施形態の動作について、図8のフローチャートに従ってその動作を説明する。   Next, the operation of the embodiment of the lightweight aggregate supply device according to the present invention will be described with reference to the flowchart of FIG.

軽量骨材31は、骨材貯蔵ヤードの軽量骨材貯蔵槽15内に収納されており、散水設備15aにより放水口15bから槽内全体の軽量骨材31に散水し、上記軽量骨材31はプレウェッティング状態(以下、加水状態という)にあるものとする。   The lightweight aggregate 31 is housed in the lightweight aggregate storage tank 15 of the aggregate storage yard, and the sprinkler 15a sprays water from the outlet 15b to the entire lightweight aggregate 31 in the tank. It shall be in the prewetting state (henceforth a hydration state).

軽量骨材を含む生コンクリートを製造する必要が生じた場合は、搬送用スクリューコンベア15cを駆動して上記軽量骨材貯蔵槽15からプレウェッティング済の軽量骨材を取り出し、上記搬送用スクリューコンベア15cにより所定量の軽量骨材31を軽量骨材ホッパ14に上開口部14bから投入する(図2参照)。   When it is necessary to produce ready-mixed concrete containing lightweight aggregate, the conveying screw conveyor 15c is driven to take out the pre-wetting lightweight aggregate from the lightweight aggregate storage tank 15, and the conveying screw conveyor. A predetermined amount of the lightweight aggregate 31 is put into the lightweight aggregate hopper 14 through the upper opening 14b by 15c (see FIG. 2).

上記制御部25は上記軽量骨材31が上記軽量骨材ホッパ14内に投入されると、まずはバケットエレベータ駆動モータ28を駆動してバケットエレベータ18を駆動開始する(図8S1参照)。従って、上記筐体18’内においては、複数のバケット33の上昇(矢印A方向)、下降(矢印B方向)の循環動作が開始される。   When the lightweight aggregate 31 is put into the lightweight aggregate hopper 14, the controller 25 first drives the bucket elevator drive motor 28 to start driving the bucket elevator 18 (see S1 in FIG. 8). Accordingly, in the casing 18 ′, a circulating operation of raising (lowering in the direction of arrow A) and lowering (in the direction of arrow B) of the plurality of buckets 33 is started.

その後、制御部25は投入用スクリューコンベア17を駆動開始する(図8S2参照)と共に、正逆駆動モータ27を正転駆動して正逆スクリューコンベア21を正転駆動する(図8S3参照)。   Thereafter, the control unit 25 starts driving the loading screw conveyor 17 (see FIG. 8S2), and forwardly drives the forward / reverse drive motor 27 to forwardly drive the forward / reverse screw conveyor 21 (see FIG. 8S3).

すると、上記軽量骨材ホッパ14内の軽量骨材31は、上記スクリューコンベア17によりその出口14aから、当該スクリューコンベア17内に投入され、終端部17bからバケットエレベータ18の下部の投入口18aより当該エレベータ18内に投入される。上記投入口18aには下方から順次バケット33が到来するので、上記軽量骨材31は上記バケット33内に順次投入されつつ、上記バケット33が上昇して行き(矢印A方向)、バケットエレベータ18の上端部において、上部スプロケット18aによって反転されることにより、バケット33内の軽量骨材は、シュート19を介して、正逆スクリューコンベア21の上開口部21aから正逆スクリューコンベア21内に投入される。   Then, the lightweight aggregate 31 in the lightweight aggregate hopper 14 is introduced into the screw conveyor 17 from the outlet 14a by the screw conveyor 17 and from the inlet port 18a below the bucket elevator 18 from the terminal end portion 17b. It is put into the elevator 18. Since the buckets 33 sequentially arrive at the charging port 18a from below, the lightweight aggregates 31 are sequentially loaded into the bucket 33, and the bucket 33 is lifted (in the direction of arrow A). The lightweight aggregate in the bucket 33 is thrown into the forward / reverse screw conveyor 21 from the upper opening 21a of the forward / reverse screw conveyor 21 through the chute 19 by being inverted by the upper sprocket 18a at the upper end. .

このとき上記正逆スクリューコンベア21は正転駆動されているので、上記投入された軽量骨材は、当該正逆スクリューコンベア21の正転により先端部方向に搬送され(矢印C方向)、上記正逆スクリューコンベア21の先端部21dよりシュート22を介して計量槽8(8a)内に投入されていく。   At this time, since the forward / reverse screw conveyor 21 is driven forward, the charged lightweight aggregate is conveyed toward the front end by the forward rotation of the forward / reverse screw conveyor 21 (arrow C direction), and the forward / reverse screw conveyor 21 is rotated forward. The reverse screw conveyor 21 is introduced into the measuring tank 8 (8a) through the chute 22 from the tip 21d.

このタイミングで制御部25は計量を開始し(図8S4参照)、計量槽8(8a)のロードセルによる計測値が上記計量槽8(8a)から上記制御部25に送られていく。上記制御部25は上記計量槽8(8a)からの計量値を認識し、必要な計量値になるまで上記正逆スクリューコンベア21の正転駆動を維持する(図8S4,S5参照)。尚、この場合、軽量骨材の計量値は、予め操作パネル29から制御部25に入力しておき、基準計量値として制御部25がデータメモリに記憶して把握しているものとする。   At this timing, the control unit 25 starts weighing (see S4 in FIG. 8), and the measurement value by the load cell of the weighing tank 8 (8a) is sent from the weighing tank 8 (8a) to the control unit 25. The control unit 25 recognizes the measured value from the weighing tank 8 (8a) and maintains the forward / reverse driving of the forward / reverse screw conveyor 21 until the necessary measured value is reached (see S4 and S5 in FIG. 8). In this case, it is assumed that the measurement value of the lightweight aggregate is input in advance to the control unit 25 from the operation panel 29, and is stored and grasped in the data memory by the control unit 25 as the reference measurement value.

上記制御部25は、上記軽量骨材31の計量値が上記データメモリに予め記憶している値に一致したと認識すると、上記正逆スクリューコンベア21の駆動モータ27の正転駆動を停止し(図8S6参照)、直ちに、当該正逆駆動モータ27を逆転駆動開始する(図8S6,S7参照)。上記正逆スクリューコンベア21が駆動停止することにより、上記計量槽8(8a)には必要とされる軽量骨材が正確に計量されることになる。   When the controller 25 recognizes that the measured value of the lightweight aggregate 31 matches the value stored in advance in the data memory, the controller 25 stops the forward drive of the drive motor 27 of the forward / reverse screw conveyor 21 ( Immediately, the forward / reverse drive motor 27 starts to reversely rotate (see S6 and S7 in FIG. 8). When the forward / reverse screw conveyor 21 is stopped, the required lightweight aggregate is accurately measured in the measuring tank 8 (8a).

尚、以後、生コンクリート製造プラント1においては、通常の制御が行われ、その他の必要な骨材、セメント、水、混和剤等の計量が上記計量槽8にて行われ、その後、計量槽8からミキサ11に計量済の原料が送られ、上記ミキサ11にて攪拌の後、所定量の軽量骨材を用いた生コンクリートが製造される。   In the meantime, in the ready-mixed concrete production plant 1, normal control is performed, and other necessary aggregates, cement, water, admixture, etc. are measured in the measuring tank 8, and then the measuring tank 8 is used. Is fed to the mixer 11, and after stirring in the mixer 11, ready-mixed concrete using a predetermined amount of lightweight aggregate is manufactured.

上記の計量動作が終了して、上記正逆スクリューコンベア21が上記停止の後、逆転駆動されると、上記上開口部21aから先端部21dまでに残留している計量骨材31は、逆方向(矢印D方向)に搬送され、正逆クスリューコンベア21の延長部21bの下開口部21cからシュートパイプ23内に投入される。   When the measuring operation is finished and the forward / reverse screw conveyor 21 is driven reversely after the stop, the measured aggregate 31 remaining from the upper opening 21a to the tip 21d is in the reverse direction. It is transported in the direction of arrow D and fed into the chute pipe 23 from the lower opening 21c of the extension 21b of the forward / reverse screw conveyor 21.

このとき、上記バケットエレベータ18により上記軽量骨材31は順次、上方まで搬送され、反転することで上記正逆スクリューコンベア21に上記上開口部21aから投入されていくが、既に当該正逆スクリューコンベア21は逆転駆動されているので、新たに正逆スクリューコンベア21内に投入されていく軽量骨材も、逆方向(矢印D方向)に搬送され、上記延長部21bの下開口部21cから順次、上記シュートパイプ23内に投入されていく。   At this time, the lightweight aggregate 31 is sequentially conveyed upward by the bucket elevator 18 and turned upside down to be fed into the forward / reverse screw conveyor 21 from the upper opening 21a. Since 21 is reversely driven, the lightweight aggregate newly put into the forward / reverse screw conveyor 21 is also conveyed in the reverse direction (arrow D direction), and sequentially from the lower opening 21c of the extension 21b, It is thrown into the chute pipe 23.

上記シュートパイプ23内に投入された軽量骨材31は、当該シュートパイプ23内を下降して行き、その下端23bから軽量骨材ホッパ14内に投入されていく。従って、この時点で軽量骨材はシュートパイプ23を介して軽量骨材ホッパ14に戻され、再び、スクリューコンベア17、バケットエレベータ18、正逆スクリューコンベア21の循環経路を循環することになる。   The lightweight aggregate 31 introduced into the chute pipe 23 descends through the chute pipe 23 and is introduced into the lightweight aggregate hopper 14 from the lower end 23b. Therefore, at this time, the lightweight aggregate is returned to the lightweight aggregate hopper 14 via the chute pipe 23 and circulates again through the circulation path of the screw conveyor 17, bucket elevator 18, and forward / reverse screw conveyor 21.

制御部25は、次の計量の指令があるか否かを検出し(図8S8参照)、次の計量指令がある場合は、ステップS3に戻って、正逆スクリューコンベア21を正転駆動する(図8S3参照)。   The control unit 25 detects whether or not there is a next weighing command (see S8 in FIG. 8). If there is a next weighing command, the control unit 25 returns to step S3 to drive the forward / reverse screw conveyor 21 in the forward direction ( (See FIG. 8 S3).

従って、バケットエレベータ18から上記正逆スクリューコンベア21内に上開口部21aから投入される軽量骨材31は正方向(矢印C方向)に搬送され、先端部21dからシュート22を介して計量槽8(8a)内に投入されていく(図8S3参照)。このタイミングで制御部25は計量を開始し、計量槽8(8a)のロードセルによる計測値が上記計量槽8(8a)から上記制御部25に送られていく。上記制御部25は上記計量槽8(8a)からの計量値を認識し、必要な計量値になるまで上記正逆スクリューコンベア21の正転駆動を維持する(図8S4,S5参照)。   Accordingly, the lightweight aggregate 31 introduced from the upper opening 21a into the forward / reverse screw conveyor 21 from the bucket elevator 18 is conveyed in the forward direction (arrow C direction), and from the tip end portion 21d via the chute 22 to the measuring tank 8. (8a) (see FIG. 8 S3). At this timing, the control unit 25 starts weighing, and the measurement value by the load cell of the measurement tank 8 (8a) is sent from the measurement tank 8 (8a) to the control unit 25. The control unit 25 recognizes the measured value from the weighing tank 8 (8a) and maintains the forward / reverse driving of the forward / reverse screw conveyor 21 until the necessary measured value is reached (see S4 and S5 in FIG. 8).

そして上記制御部25は、上記と同様に、上記計量骨材の計量値が上記データメモリに予め記憶している値に一致したと認識すると、上記正逆スクリューコンベア21の駆動モータ27の正転駆動を停止し(図8S6参照)、直ちに、当該正逆駆動モータ27を逆転駆動開始する(図8S7参照)。上記正逆スクリューコンベア21が駆動停止することにより、上記計量槽8(8a)には必要とされる軽量骨材が正確に計量されることになる。   When the control unit 25 recognizes that the measured value of the measured aggregate coincides with the value stored in advance in the data memory, the forward rotation of the drive motor 27 of the forward / reverse screw conveyor 21 is performed. The driving is stopped (see S6 in FIG. 8), and the forward / reverse driving motor 27 is immediately started in reverse rotation (see S7 in FIG. 8). When the forward / reverse screw conveyor 21 is stopped, the required lightweight aggregate is accurately measured in the measuring tank 8 (8a).

そして、制御部25は、次期計量動作が継続する限り、図8のステップS3からステップS8の動作を繰り返し行うことで、計量骨材31の計量動作を継続的に行うことができる。   Then, as long as the next measurement operation continues, the control unit 25 can continuously perform the measurement operation of the measurement aggregate 31 by repeatedly performing the operations from step S3 to step S8 in FIG.

このとき、軽量骨材31は、計量分については、軽量骨材ホッパ14からスクリューコンベア17を経て、バケットエレベータ18により持ち上げられ、上記正逆スクリューコンベア21を経て、必要な計量値のみが直接計量槽8(8a)内に投入され、残留した軽量骨材はシュートパイプ23により軽量骨材ホッパ14に戻すように構成されているから、軽量骨材31を貯蔵槽等に長時間貯蔵(停留)する必要がなく、計量に必要でない軽量骨材は、軽量骨材ホッパ14と正逆スクリューコンベア21との間を、常時循環させておくことができ、プレウェッティングされた軽量骨材であっても固化させることなく、必要な量の計量骨材のみを取り出して計量使用することができる。   At this time, the lightweight aggregate 31 is weighed from the lightweight aggregate hopper 14 via the screw conveyor 17 and lifted by the bucket elevator 18, and only necessary measurement values are directly measured via the forward / reverse screw conveyor 21. Since the lightweight aggregate remaining in the tank 8 (8a) is returned to the lightweight aggregate hopper 14 by the chute pipe 23, the lightweight aggregate 31 is stored in the storage tank or the like for a long time (stopped). The lightweight aggregate that is not necessary for measurement and is not required for measurement is a lightweight aggregate that can be continuously circulated between the lightweight aggregate hopper 14 and the forward / reverse screw conveyor 21 and is prewetting. Without solidifying, it is possible to take out only a necessary amount of the measured aggregate and use it.

従って、制御部25は、次期計量動作がないと判断した場合は(図8S8,S9参照)、ステップS7に戻って、正逆スクリューコンベア21の逆転動作を継続する(図8S9参照)。従って、次期の計量動作がない場合は、上記正逆スクリューコンベア21は逆転駆動されているので、上記バケットエレベータ18にて上昇してきた軽量骨材31は、上記正逆スクリューコンベア21により逆方向に搬送され、上記シュートパイプ23内を下降して上記軽量骨材ホッパ14内に戻すことができる。   Accordingly, when the control unit 25 determines that there is no next weighing operation (see S8 and S9 in FIG. 8), the control unit 25 returns to step S7 and continues the reverse rotation operation of the forward / reverse screw conveyor 21 (see FIG. 8 S9). Accordingly, when there is no next weighing operation, the forward / reverse screw conveyor 21 is driven in reverse, so that the lightweight aggregate 31 that has been lifted by the bucket elevator 18 is moved in the reverse direction by the forward / reverse screw conveyor 21. It is conveyed and can be lowered in the chute pipe 23 and returned to the lightweight aggregate hopper 14.

よって、次期の計量動作が行われなくても、軽量骨材は、軽量骨材ホッパ14から、スクリューコンベア17、バケットエレベータ18、正逆スクリューコンベア21、シュートパイプ23を介して軽量骨材ホッパ14に再び戻るという循環動作を繰り返すことになり、従って、軽量骨材が骨材貯蔵瓶内の一か所に貯蔵停留する状態が長時間継続することがなく、プレウェッティングされた軽量骨材を固化させることなく、いつでも取り出して計量可能な状態に維持することができる。   Therefore, even if the next weighing operation is not performed, the lightweight aggregate is transferred from the lightweight aggregate hopper 14 via the screw conveyor 17, bucket elevator 18, forward / reverse screw conveyor 21, and chute pipe 23. Therefore, the light weight aggregate is not stored in one place in the aggregate storage bottle for a long time. Without solidification, it can be taken out at any time and kept in a measurable state.

この軽量骨材の循環状態において、制御部25は計量動作ありの指令を受けた場合は(図8S8参照)、いつでもステップS3に戻って、正逆スクリューコンベア21を正転して計量動作を開始することができる。   In this lightweight aggregate circulation state, when the control unit 25 receives a command with a weighing operation (see S8 in FIG. 8), the control unit 25 always returns to step S3 and rotates the forward / reverse screw conveyor 21 to start the weighing operation. can do.

制御部25は、次期計量が存在しない場合は、さらに処理を終了してよいか否かを判断し、処理を終了する場合は、投入用スクリューコンベア17の駆動モータ26、正逆スクリューコンベア21の正逆駆動モータ27、バケットエレベータ18の駆動モータ28を駆動停止し(図8S10,S11,S12参照)、処理を終了する。   When there is no next metering, the control unit 25 determines whether or not the process can be further terminated. When the process is terminated, the control motor 25 of the loading screw conveyor 17 and the forward / reverse screw conveyor 21 The driving of the forward / reverse drive motor 27 and the drive motor 28 of the bucket elevator 18 is stopped (see S10, S11, S12 in FIG. 8), and the process ends.

尚、上記実施形態の制御では、ステップS5にて計量終了時に正逆スクリューコンベア21を停止、逆転させる構成であったが、計量動作とは切り離し、計量槽8に軽量骨材を投入し当該計量槽8内の軽量骨材が所定量(例えば満杯)になったことをセンサ等にて検知したとき、上記正逆スクリューコンベア21を停止、逆転させるように構成し、ステップS8,S9にて、次期計量動作の指令ではなく、上記計量槽8内の軽量骨材の量が所定量以下になったとき、これをセンサ等で検知し、正逆スクリューコンベア21を正転動作して計量槽8に軽量骨材を投入(補充)し得るように構成しても良い。この実施形態の場合、計量槽8での軽量骨材の計量動作と当該軽量骨材の供給動作とを切り離すことができる。また、上記動作を繰り返し、軽量骨材ホッパ14内の軽量骨材が減少した場合は、制御部25は搬送用スクリューコンベア15cを駆動して軽量骨材貯蔵槽15からプレウェティングされた新鮮な軽量骨材を軽量骨材ホッパ14内にいつでも補給することができる。   In the control of the above embodiment, the forward / reverse screw conveyor 21 is stopped and reversed at the end of the measurement in step S5. However, this is separated from the measurement operation, and the lightweight aggregate is put into the measurement tank 8 and the measurement is performed. When it is detected by a sensor or the like that the lightweight aggregate in the tank 8 has reached a predetermined amount (for example, full), the forward / reverse screw conveyor 21 is configured to stop and reverse, and in steps S8 and S9, When the amount of the lightweight aggregate in the measuring tank 8 is not more than a predetermined amount, not a command for the next weighing operation, this is detected by a sensor or the like, and the forward / reverse screw conveyor 21 is rotated forward to measure the weighing tank 8. It may be configured such that lightweight aggregate can be charged (supplemented). In the case of this embodiment, the weighing operation of the lightweight aggregate in the measuring tank 8 and the supply operation of the lightweight aggregate can be separated. When the light aggregate in the light aggregate hopper 14 is reduced by repeating the above operation, the control unit 25 drives the conveying screw conveyor 15c to freshly prewet the light aggregate storage tank 15. Lightweight aggregate can be refilled into the lightweight aggregate hopper 14 at any time.

以上のように、本発明によると、加水された軽量骨材を、例えば必要な量のみ直接計量槽8に投入して計量して使用することができ、計量槽に投入されていない加水後の軽量骨材は、第2搬送コンベア(正逆スクリューコンベア21)の逆転により、搬送手段(シュートパイプ23)、軽量骨材ホッパ14、第1搬送コンベア(スクリューコンベア17)、昇降搬送手段(バケットエレベータ18)、第2搬送コンベア(正逆スクリューコンベア21)の経路を循環させておくことができ、一か所の貯蔵槽等に長時間保管停留させることによる軽量骨材の固化(デッドストック)を防止して、必要な量の軽量骨材をいつでも使用することができる。   As described above, according to the present invention, it is possible to use the light weight aggregate that has been hydrated, for example, by directly adding the necessary amount to the measuring tank 8 and measuring it. The lightweight aggregate is transported by the reverse of the second transport conveyor (forward / reverse screw conveyor 21), the transport means (chute pipe 23), the lightweight aggregate hopper 14, the first transport conveyor (screw conveyor 17), the lift transport means (bucket elevator). 18) The route of the second conveyor (forward / reverse screw conveyor 21) can be circulated, and solidification of the lightweight aggregate (dead stock) by keeping it in a storage tank or the like for a long time. The required amount of lightweight aggregate can be used at any time.

また、軽量骨材貯蔵ヤードにおける骨材貯蔵槽15において適宜加水することができ、第3搬送コンベア(搬送用スクリューコンベア15c)により、必要な量の軽量骨材を適宜、軽量骨材ホッパ14に取り入れることができる。尚、図6中、34は散水用のポンプである。   Moreover, it can be added appropriately in the aggregate storage tank 15 in the lightweight aggregate storage yard, and a necessary amount of lightweight aggregate is appropriately transferred to the lightweight aggregate hopper 14 by the third transport conveyor (transport screw conveyor 15c). Can be incorporated. In FIG. 6, 34 is a watering pump.

本発明に係る軽量骨材の供給装置によると、生コンクリート製造プラントにおいて、従来、固化により取扱いの難しかった加水された軽量骨材についても容易に取り扱うことができ、極めて効果の高いものである。   According to the lightweight aggregate supply device of the present invention, a light-weight aggregate that has been difficult to handle due to solidification in the ready-mixed concrete production plant can be easily handled and is extremely effective.

1 生コンクリート製造プラント
8 計量槽
14 軽量骨材ホッパ
15 骨材貯蔵槽
15 散水設備
15c 搬送用スクリューコンベア(第3搬送コンベア)
17 スクリューコンベア(第1搬送コンベア)
18 バケットエレベータ(昇降搬送手段)
21 正逆スクリューコンベア(第2搬送コンベア)
23 シュートパイプ(搬送手段)
DESCRIPTION OF SYMBOLS 1 Ready-mixed concrete production plant 8 Measuring tank 14 Lightweight aggregate hopper 15 Aggregate storage tank 15 Sprinkling equipment 15c Screw conveyor for conveyance (3rd conveyance conveyor)
17 Screw conveyor (first conveyor)
18 Bucket elevator (lifting and lowering means)
21 Forward / reverse screw conveyor (second conveyor)
23 Chute pipe (conveying means)

Claims (5)

生コンクリート製造プラントに軽量骨材を供給する軽量骨材の供給装置であって、
加水された軽量骨材を受け入れる軽量骨材ホッパが設けられ、
上記軽量骨材ホッパから上記軽量骨材を搬出する第1搬送コンベアが設けられ、
上記第1搬出コンベアにて搬出された上記軽量骨材を上記生コンクリート製造プラントの計量槽に供給し得る高さまで搬送する昇降搬送手段が設けられ、
上記昇降搬送手段にて搬送された上記軽量骨材を上開口部より受け入れる第2搬送コンベアが設けられ、該第2搬送コンベアはその先端部が上記計量槽に接続され、正転されることで、上記昇降搬送手段で搬送された上記軽量骨材の内、必要な量の軽量骨材上記先端部より上記計量槽内に直接投入し、逆転されることで、上記第2搬送コンベア内に残留する軽量骨材を逆方向に搬送するものであり
上記第2搬送コンベアの逆方向搬送側の端部の下開口部と上記軽量骨材ホッパとの間を連結する搬送手段が設けられ、該搬送手段は、上記第2搬送コンベアが逆転することで上記第2搬送コンベア内に残留する上記軽量骨材が上記下開口部から投入されるものであり、上記下開口部から投入された軽量骨材を上記軽量骨材ホッパに戻すものである軽量骨材の供給装置。
A lightweight aggregate supply device for supplying lightweight aggregate to a ready-mixed concrete manufacturing plant,
A lightweight aggregate hopper is provided to accept the hydrated lightweight aggregate;
A first conveyor is provided to carry out the lightweight aggregate from the lightweight aggregate hopper;
Elevating and lowering conveying means for conveying the lightweight aggregate carried out by the first carry-out conveyor to a height at which it can be supplied to the weighing tank of the ready-mixed concrete production plant is provided,
A second conveyor that receives the lightweight aggregate conveyed by the elevating and conveying means from the upper opening is provided, and the second conveyor is connected to the measuring tank at its tip and is rotated forward. The necessary amount of light aggregate transported by the lifting and transporting means is directly put into the measuring tank from the front end portion , and is reversed so that the second transport conveyor enters the second transport conveyor. which carry the lightweight aggregate remaining in the opposite direction,
Conveying means for connecting the lower opening of the end of the second conveying conveyor on the reverse conveying side and the lightweight aggregate hopper is provided, and the conveying means is configured by reversing the second conveying conveyor. The lightweight aggregate remaining in the second transport conveyor is input from the lower opening, and the lightweight aggregate input from the lower opening is returned to the lightweight aggregate hopper. Material supply device.
上記加水された軽量骨材は、骨材貯蔵ヤードにおける散水設備を有する骨材貯蔵槽内において加水されたものであり、
上記軽量骨材は、上記骨材貯蔵槽から上記軽量骨材ホッパに第3搬送コンベアにて搬送されるものである請求項1記載の軽量骨材の供給装置。
The light weight aggregate that has been hydrated is one that has been hydrated in an aggregate storage tank having watering equipment in the aggregate storage yard.
The lightweight aggregate supply apparatus according to claim 1, wherein the lightweight aggregate is conveyed from the aggregate storage tank to the lightweight aggregate hopper by a third conveyor.
上記第1搬送コンベア及び上記第2搬送コンベアは各々スクリューコンベアにより構成されたものである請求項1又は2記載の軽量骨材の供給装置。   The lightweight aggregate supply device according to claim 1 or 2, wherein the first conveyor and the second conveyor are each constituted by a screw conveyor. 上記昇降搬送手段はバケットエレベータであることを特徴とする請求項1〜3の何れかに記載の軽量骨材の供給装置。   The lightweight aggregate supply apparatus according to any one of claims 1 to 3, wherein the elevating / conveying means is a bucket elevator. 請求項1記載の軽量骨材の供給装置を使用した軽量骨材の供給方法であり、
上記軽量骨材ホッパにて加水された軽量骨材を受け入れ、
上記軽量骨材ホッパから上記軽量骨材を上記第1搬コンベアにて搬出し、
上記第1搬コンベアにて搬出された上記軽量骨材を上記昇降搬送手段にて上記生コンクリート製造プラントの計量槽に供給し得る高さまで搬送し、
上記第2搬送コンベアを正転することで、上記昇降搬送手段から受け入れた上記軽量骨材の内、必要な量を上記計量槽内に投入し、上記計量槽にて上記軽量骨材の計量動作を行い、
上記第2搬送コンベアを逆転することで、上記第2搬送コンベア内に残留する上記軽量骨材を逆方向に搬送し、
上記第2搬送コンベアが逆転することで上記逆方向に搬送された上記残留する上記軽量骨材を上記搬送手段に投入し、上記搬送手段を通して上記軽量骨材ホッパに戻すことにより、上記残留する上記軽量骨材を、上記軽量骨材ホッパ、上記第1搬送コンベア、上記昇降搬送手段、上記第2搬送コンベア、上記搬送手段を介して上記軽量骨材ホッパに循環させるようにした軽量骨材の供給方法。
A lightweight aggregate supply method using the lightweight aggregate supply device according to claim 1,
Accepts lightweight aggregate hydrated with the above lightweight aggregate hopper,
The lightweight aggregate material is unloaded at the first conveyance conveyor from the lightweight aggregate hopper,
Conveying the lightweight aggregate is carried out by the first conveyance conveyor to a height capable of supplying the measuring tank the raw concrete manufacturing plant in the elevator conveying means,
By rotating the second conveyor forward , a required amount of the lightweight aggregate received from the lifting and conveying means is put into the measuring tank, and the lightweight aggregate is metered in the measuring tank. And
By reversing the second transport conveyor, transport the lightweight aggregate remaining in the second transport conveyor in the reverse direction,
The remaining light-weight aggregate transported in the reverse direction by the second transport conveyor being reversed is put into the transport means, and returned to the light-weight aggregate hopper through the transport means , so that the residual Supply of lightweight aggregate such that lightweight aggregate is circulated to the lightweight aggregate hopper via the lightweight aggregate hopper, the first transport conveyor, the lifting transport means, the second transport conveyor, and the transport means. Method.
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JP2634228B2 (en) * 1989-02-07 1997-07-23 三菱重工業株式会社 Artificial lightweight aggregate manufacturing equipment
JPH0629726Y2 (en) * 1990-06-11 1994-08-10 株式会社富士機鉄工 Aggregate moisture analyzer
JPH07144945A (en) * 1993-11-19 1995-06-06 Chichibu Onoda Cement Corp Production of artificial lightweight aggregate
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