JP6593037B2 - High heat resistance cable - Google Patents

High heat resistance cable Download PDF

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JP6593037B2
JP6593037B2 JP2015170650A JP2015170650A JP6593037B2 JP 6593037 B2 JP6593037 B2 JP 6593037B2 JP 2015170650 A JP2015170650 A JP 2015170650A JP 2015170650 A JP2015170650 A JP 2015170650A JP 6593037 B2 JP6593037 B2 JP 6593037B2
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high heat
cable
temperature sensor
sheath
insulated wire
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JP2017050073A (en
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憲一朗 藤本
優弥 吉田
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Proterial Ltd
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Hitachi Metals Ltd
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Description

本発明は、高耐熱性ケーブルに関する。   The present invention relates to a high heat resistance cable.

高耐熱性を有するケーブルとして、一般に、電線をフッ素樹脂、フッ素ゴム等からなるシースで被覆したものが用いられている(例えば、特許文献1参照)。   As a cable having high heat resistance, a cable in which an electric wire is covered with a sheath made of fluororesin, fluororubber or the like is generally used (for example, see Patent Document 1).

特許文献1に記載された高耐熱性ケーブルは、中心導体をフッ素樹脂、例えばフッ素化されたPFAからなる絶縁体で被覆した電線と、電線の外周にシールド層を介して設けられたフッ素樹脂、例えばPFA(融点300〜310°C)からなる外被とを備える。   The high heat resistance cable described in Patent Document 1 includes an electric wire in which a central conductor is covered with a fluororesin, for example, an insulator made of fluorinated PFA, and a fluororesin provided on the outer periphery of the electric wire via a shield layer, For example, it is provided with a jacket made of PFA (melting point: 300 to 310 ° C.).

特開2007−188782号公報JP 2007-188782 A

しかし、従来の高耐熱性ケーブルの外被を構成するフッ素樹脂は、ハロゲンを含む材料であるため、廃棄・燃焼時に有毒、有害なガスを多量に発生し、焼却条件によっては猛毒のダイオキシンを発生させる。このため、火災時の安全性や環境負荷低減の観点からハロゲンを含まないハロゲンフリー樹脂材料を被覆材料に用いたケーブルが普及している。   However, the fluororesin that forms the outer sheath of conventional high-heat-resistant cables is a material that contains halogen, so it generates a large amount of toxic and harmful gases during disposal and combustion, and generates extremely toxic dioxins depending on the incineration conditions. Let For this reason, cables using a halogen-free resin material that does not contain halogen as a covering material are widely used from the viewpoint of safety in the event of a fire and reduction of environmental load.

また、高耐熱性ケーブルをケーブル外径よりも狭い場所であって高温領域に通す必要がある場合がある。さらに、高耐熱性ケーブルが繰返し屈曲される部分に使用される場合もある。   In some cases, it is necessary to pass the high heat-resistant cable through a high temperature region that is narrower than the cable outer diameter. Further, the high heat resistance cable may be used in a portion where the cable is repeatedly bent.

そこで、本発明の目的は、ケーブル外径よりも狭い場所であって高温領域にケーブルを通すことが可能な高耐熱性ケーブルを提供することにある。   Accordingly, an object of the present invention is to provide a high heat resistance cable that is narrower than the outer diameter of the cable and that allows the cable to pass through a high temperature region.

[1]導体の外周を絶縁体で被覆した絶縁電線と、
前記絶縁電線の外周に設けられたシースとを備え、
前記導体は温度センサに接続されており、
配線通路部に形成された高温領域である配線通路に通して使用される、温度センサ付き高耐熱性ケーブルであって、
前記絶縁体は、ハロゲンを含まないポリエーテルエーテルケトンから形成され、
前記シースは、ハロゲンを含まない難燃オレフィン樹脂から形成され
前記絶縁電線は前記シースから露出しており、
露出した前記絶縁電線が、前記配線通路部に形成された高温領域である前記配線通路に位置するように、前記配線通路に通して使用されることを特徴とする温度センサ付き高耐熱性ケーブル。
[2]前記絶縁体は、厚さ0.2〜0.3mmを有し、
前記シースは、厚さ0.3〜0.5mmを有する、前記[1]に記載の温度センサ付き高耐熱性ケーブル。
[3]前記絶縁電線は、2芯から4芯の複数の絶縁電線である、前記[1]又は[2]に記載の温度センサ付き高耐熱性ケーブル。
[4]前記複数の絶縁電線は、撚り合わせて構成されており、撚り合わせピッチは30〜35mmである、前記[3]に記載の温度センサ付き高耐熱性ケーブル。
[1] An insulated wire having an outer periphery covered with an insulator,
A sheath provided on the outer periphery of the insulated wire,
The conductor is connected to a temperature sensor;
A high heat resistance cable with a temperature sensor used through a wiring passage which is a high temperature region formed in the wiring passage portion,
The insulator is formed from a polyetheretherketone containing no halogen,
The sheath is formed from a flame retardant olefin resin that does not contain halogen ,
The insulated wire is exposed from the sheath;
A highly heat-resistant cable with a temperature sensor, wherein the exposed insulated wire is used through the wiring passage so as to be positioned in the wiring passage which is a high temperature region formed in the wiring passage portion.
[2] The insulator has a thickness of 0.2 to 0.3 mm,
The sheath is a high heat-resistant cable with a temperature sensor according to [1], having a thickness of 0.3 to 0.5 mm.
[3] The highly heat-resistant cable with a temperature sensor according to [1] or [2], wherein the insulated wire is a plurality of insulated wires having 2 to 4 cores.
[4] The high- temperature- resistant cable with a temperature sensor according to [3], wherein the plurality of insulated wires are formed by twisting and a twisting pitch is 30 to 35 mm.

本発明によれば、ケーブル外径よりも狭い場所であって高温領域にケーブルを通すことが可能になる。   According to the present invention, it is possible to pass a cable through a high temperature region that is narrower than the outer diameter of the cable.

図1は、本発明の実施の形態に係る高耐熱性ケーブルの横断面図である。FIG. 1 is a cross-sectional view of a high heat resistance cable according to an embodiment of the present invention. 図2は、図1に示す高耐熱性ケーブルの使用状態の一例を示す図である。FIG. 2 is a diagram illustrating an example of a usage state of the high heat resistance cable illustrated in FIG. 1.

以下、本発明の実施の形態について図面を参照して説明する。なお、各図中、実質的に同一の機能を有する構成要素については、同一の符号を付してその重複した説明を省略する。   Hereinafter, embodiments of the present invention will be described with reference to the drawings. In addition, in each figure, about the component which has the substantially same function, the same code | symbol is attached | subjected and the duplicate description is abbreviate | omitted.

[実施の形態]
図1は、本発明の実施の形態に係る高耐熱性ケーブルの横断面図である。
[Embodiment]
FIG. 1 is a cross-sectional view of a high heat resistance cable according to an embodiment of the present invention.

この高耐熱性ケーブル1は、導体2の外周を絶縁体3で被覆した絶縁電線4と、絶縁電線4の周囲に介在物5を介在させて巻き付けられた押さえテープ6と、押さえテープ6の外周に設けられたシールド層7と、シールド層7の外周に設けられたシース8とを備える。   This high heat resistance cable 1 includes an insulated wire 4 in which an outer periphery of a conductor 2 is covered with an insulator 3, a pressing tape 6 wound around an insulating wire 4 with inclusions 5 interposed therebetween, and an outer periphery of the pressing tape 6. And a sheath 8 provided on the outer periphery of the shield layer 7.

(絶縁電線)
絶縁電線4の本数は、図1に示す場合は3本であるが、1本、2本又は4本以上でもよい。2本以上の絶縁電線4を用いる場合は、撚り合わせ構成される。絶縁電線4は、電圧又は信号を伝送する。例えば、3本の絶縁電線4を用いて3端子CMOS温度センサ等の温度センサに接続してもよい。また、3本又は2本の絶縁電線4を用いて3相又は2相交流電圧をインバータからモータに伝送してもよい。また、絶縁電線4として、差動信号を伝送する1組又は2組以上のツイストペア線を用いてもよい。
(Insulated wire)
The number of the insulated wires 4 is three in the case shown in FIG. 1, but may be one, two, four or more. When two or more insulated wires 4 are used, they are twisted together. The insulated wire 4 transmits a voltage or a signal. For example, the three insulated wires 4 may be used to connect to a temperature sensor such as a three-terminal CMOS temperature sensor. Further, a three-phase or two-phase AC voltage may be transmitted from the inverter to the motor using three or two insulated wires 4. Further, as the insulated wire 4, one set or two or more sets of twisted pair wires for transmitting a differential signal may be used.

導体2は、例えば、銅からなる銅導体の表面にメッキを施したものを用いる。メッキとしては、錫メッキよりも耐熱性が高い銀メッキが好ましい。   As the conductor 2, for example, a copper conductor surface made of copper is used. As the plating, silver plating having higher heat resistance than tin plating is preferable.

絶縁体3は、シース8よりも耐熱性が高く、ハロゲンを含まないノンハロゲン樹脂材料を用いる。このようなノンハロゲン樹脂材料として、例えば、ポリエーテルエーテルケトン(PEEK)(融点343℃)等を用いることができる。また、絶縁体3の厚さは、細径化及び軽量化の観点より、0.2〜0.3mmが好ましい。   The insulator 3 is made of a non-halogen resin material that has higher heat resistance than the sheath 8 and does not contain halogen. As such a non-halogen resin material, for example, polyether ether ketone (PEEK) (melting point: 343 ° C.) can be used. In addition, the thickness of the insulator 3 is preferably 0.2 to 0.3 mm from the viewpoint of reducing the diameter and weight.

また、高屈曲性及び端末作業性を考慮して、複数の絶縁電線4の撚り合わせピッチは、30〜35mmが好ましい。撚り合わせピッチを30mm以上としたのは、30mm未満とすると端末作業性が悪くなるからである。撚り合わせピッチを35mm以下としたのは、35mmを超えると屈曲性が悪くなるからである。   In consideration of high flexibility and terminal workability, the twisting pitch of the plurality of insulated wires 4 is preferably 30 to 35 mm. The reason why the twisting pitch is set to 30 mm or more is that if it is less than 30 mm, the terminal workability is deteriorated. The reason why the twisting pitch is set to 35 mm or less is that if it exceeds 35 mm, the flexibility becomes worse.

(シース)
シース8は、融点が100℃以上の耐熱性を有し、ハロゲンを含まないノンハロゲン樹脂材料を用いる。このようなノンハロゲン樹脂材料として、例えば難燃オレフィン系樹脂(融点120℃)を用いることができる。難燃オレフィン系樹脂は、例えば、EVA(エチレン・酢酸ビニル共重合樹脂)100重量部に水酸化マグネシウム150〜200重量部添加して難燃性を高めたものを用いる。シース8の厚さは、細径化及び軽量化の観点から、0.3〜0.5mmが好ましい。なお、シース8を構成する樹脂材料は、融点が絶縁電線4の絶縁体3の樹脂材料と同等でもよい。
(sheath)
The sheath 8 is made of a non-halogen resin material having a heat resistance with a melting point of 100 ° C. or higher and containing no halogen. As such a non-halogen resin material, for example, a flame-retardant olefin resin (melting point: 120 ° C.) can be used. As the flame-retardant olefin-based resin, for example, a resin in which 150 to 200 parts by weight of magnesium hydroxide is added to 100 parts by weight of EVA (ethylene / vinyl acetate copolymer resin) to increase the flame retardancy is used. The thickness of the sheath 8 is preferably 0.3 to 0.5 mm from the viewpoint of reducing the diameter and weight. The resin material constituting the sheath 8 may have the melting point equivalent to that of the insulator 3 of the insulated wire 4.

(その他の構成)
介在物5は、例えば、ガラス繊維等の一般的なものを用いることができる。押さえテープ6は、例えば、ポリエステル等からなる樹脂テープを用いる。シールド層7は、例えば、導線を編組して形成され、グランドに接続される。なお、シールド層7は、導体付きテープを巻き付けたものでもよい。
(Other configurations)
As the inclusion 5, for example, a general material such as glass fiber can be used. For the pressing tape 6, for example, a resin tape made of polyester or the like is used. The shield layer 7 is formed, for example, by braiding a conducting wire and connected to the ground. The shield layer 7 may be one in which a tape with a conductor is wound.

図2は、図1に示す高耐熱性ケーブル1の使用状態の一例を示す図である。高耐熱性ケーブル1の端末部側の配線ルートには、図2に示すように配線通路部10に形成された配線通路10aが設けられている。配線通路10aは、ケーブル外径よりも狭い場所であって高温領域(例えば170℃)である。すなわち、配線通路10aの内径dは、高耐熱性ケーブル1の外径Dよりも小さく形成されている。このため、高耐熱性ケーブル1を配線通路10aに通すには、シース8等を剥がす必要がある。   FIG. 2 is a diagram illustrating an example of a usage state of the high heat resistance cable 1 illustrated in FIG. 1. A wiring route 10a formed in the wiring passage portion 10 is provided in the wiring route on the terminal portion side of the high heat resistance cable 1 as shown in FIG. The wiring passage 10a is a place narrower than the outer diameter of the cable and is a high temperature region (for example, 170 ° C.). That is, the inner diameter d of the wiring passage 10 a is formed smaller than the outer diameter D of the high heat resistant cable 1. For this reason, in order to pass the high heat resistance cable 1 through the wiring passage 10a, it is necessary to peel off the sheath 8 and the like.

まず、高耐熱性ケーブル1の一方の端部側に段剥処理を施してシース8、シールド層7、押さえテープ6及び介在物5を除去し、絶縁電線4を例えば50〜100cm露出させる。   First, a stepping process is performed on one end side of the high heat resistance cable 1 to remove the sheath 8, the shield layer 7, the pressing tape 6 and the inclusion 5, and the insulated wire 4 is exposed, for example, 50 to 100 cm.

次に、露出させた絶縁電線4を配線通路部10に形成された配線通路10aに通す。電線4から導体2を露出させ、導体2を温度センサ11の3つの端子11aに接続部材12によって接続する。   Next, the exposed insulated wire 4 is passed through the wiring passage 10 a formed in the wiring passage portion 10. The conductor 2 is exposed from the electric wire 4, and the conductor 2 is connected to the three terminals 11 a of the temperature sensor 11 by the connecting member 12.

(本実施の形態の作用、効果)
本実施の形態によれば、以下の作用、効果を奏する。
(1)ケーブル外径よりも狭い場所であっても、シース8等を剥がして絶縁配線4を露出させることより、その場所に絶縁配線4を通すことができる。
(2)ケーブル外径よりも狭い場所が高温領域であっても、露出させた絶縁配線4の絶縁体3は、高耐熱性の材料から形成されているので、本高耐熱性ケーブル1を使用することができる。
(3)本高耐熱性ケーブル1は、耐屈曲性を有しているので、繰返し屈曲される部分に使用することができる。
(Operation and effect of the present embodiment)
According to the present embodiment, the following operations and effects are achieved.
(1) Even in a place that is narrower than the outer diameter of the cable, the insulating wiring 4 can be passed through the place by peeling off the sheath 8 and exposing the insulating wiring 4.
(2) Even if the place narrower than the outer diameter of the cable is a high temperature region, the exposed insulator 3 of the insulated wiring 4 is formed of a high heat resistant material, so the high heat resistant cable 1 is used. can do.
(3) Since the high heat resistance cable 1 has bending resistance, it can be used for a portion that is repeatedly bent.

なお、本発明の実施の形態は、上記実施の形態に限定されず、種々な実施の形態が可能
である。上記実施の形態では、高耐熱性ケーブル1をケーブル外径よりも狭い場所であって高温領域に通す場合について説明したが、高耐熱性ケーブル1をケーブル外径よりも広い場所であって高温領域に通す場合に適用してもよい。
The embodiments of the present invention are not limited to the above-described embodiments, and various embodiments are possible. In the above embodiment, the case where the high heat resistant cable 1 is narrower than the cable outer diameter and passed through the high temperature region has been described. You may apply when passing through.

また、本発明の要旨を変更しない範囲内で、上記実施の形態の構成要素の一部を省くことや変更することが可能である。   Further, it is possible to omit or change some of the constituent elements of the above-described embodiment within a range not changing the gist of the present invention.

1…高耐熱性ケーブル、2…導体、3…絶縁体、4…絶縁電線、5…介在物、
6…押さえテープ、7…シールド層、8…シース、10…配線通路部、
10a…配線通路、11…温度センサ、11a…端子、12…接続部材

DESCRIPTION OF SYMBOLS 1 ... High heat resistant cable, 2 ... Conductor, 3 ... Insulator, 4 ... Insulated electric wire, 5 ... Inclusion,
6 ... pressing tape, 7 ... shield layer, 8 ... sheath, 10 ... wiring passage part,
DESCRIPTION OF SYMBOLS 10a ... Wiring path, 11 ... Temperature sensor, 11a ... Terminal, 12 ... Connection member

Claims (4)

導体の外周を絶縁体で被覆した絶縁電線と、
前記絶縁電線の外周に設けられたシースとを備え、
前記導体は温度センサに接続されており、
配線通路部に形成された高温領域である配線通路に通して使用される、温度センサ付き高耐熱性ケーブルであって、
前記絶縁体は、ハロゲンを含まないポリエーテルエーテルケトンから形成され、
前記シースは、ハロゲンを含まない難燃オレフィン樹脂から形成され
前記配線通路の内径は、前記温度センサ付き高耐熱性ケーブルの外径よりも小さく、
前記絶縁電線は前記シースから露出しており、
露出した前記絶縁電線を前記配線通路に通して、露出した前記絶縁電線が前記配線通路に位置するようにして使用されることを特徴とする温度センサ付き高耐熱性ケーブル。
An insulated wire whose outer periphery is covered with an insulator,
A sheath provided on the outer periphery of the insulated wire,
The conductor is connected to a temperature sensor;
A high heat resistance cable with a temperature sensor used through a wiring passage which is a high temperature region formed in the wiring passage portion,
The insulator is formed from a polyether ether ketone containing no halogen,
The sheath is formed from a flame retardant olefin resin that does not contain halogen ,
The inner diameter of the wiring passage is smaller than the outer diameter of the high heat resistance cable with the temperature sensor,
The insulated wire is exposed from the sheath;
A highly heat-resistant cable with a temperature sensor, wherein the exposed insulated wire is passed through the wiring passage and the exposed insulated wire is positioned in the wiring passage.
前記絶縁体は、厚さ0.2〜0.3mmを有し、
前記シースは、厚さ0.3〜0.5mmを有する、
請求項1に記載の温度センサ付き高耐熱性ケーブル。
The insulator has a thickness of 0.2 to 0.3 mm;
The sheath has a thickness of 0.3 to 0.5 mm;
The high heat-resistant cable with a temperature sensor according to claim 1.
前記絶縁電線は、2芯から4芯の複数の絶縁電線である、
請求項1又は2に記載の温度センサ付き高耐熱性ケーブル。
The insulated wire is a plurality of insulated wires having 2 cores to 4 cores,
The high heat-resistant cable with a temperature sensor according to claim 1 or 2.
前記複数の絶縁電線は、撚り合わせて構成されており、撚り合わせピッチは30〜35mmである、
請求項3に記載の温度センサ付き高耐熱性ケーブル。
The plurality of insulated wires are formed by twisting together, and the twisting pitch is 30 to 35 mm.
The high heat-resistant cable with a temperature sensor according to claim 3.
JP2015170650A 2015-08-31 2015-08-31 High heat resistance cable Expired - Fee Related JP6593037B2 (en)

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