JP6588767B2 - Vertical bag making filling and packaging machine with zipper fitting quality detector - Google Patents

Vertical bag making filling and packaging machine with zipper fitting quality detector Download PDF

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JP6588767B2
JP6588767B2 JP2015160971A JP2015160971A JP6588767B2 JP 6588767 B2 JP6588767 B2 JP 6588767B2 JP 2015160971 A JP2015160971 A JP 2015160971A JP 2015160971 A JP2015160971 A JP 2015160971A JP 6588767 B2 JP6588767 B2 JP 6588767B2
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高志 小笠原
高志 小笠原
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Tokyo Automatic Machinery Works Ltd
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Description

本発明はジッパー付きの袋を製造する縦形製袋充填包装機に係わり、特にジッパーにおける雌雄の嵌合部が正常な嵌合状態に維持されている否かを検出するジッパー嵌合良否検出装置を備え縦形製袋充填包装機に関する。   The present invention relates to a vertical bag making filling and packaging machine for manufacturing a bag with a zipper, and in particular, a zipper fitting quality detecting device for detecting whether or not a male and female fitting portion in a zipper is maintained in a normal fitting state. The present invention relates to a vertical bag making filling and packaging machine.

この種の縦形製袋充填包装機は例えば、以下の特許文献1に開示されているように、ジッパーが仮付けされた帯状のフィルム(包材)の供給を受け、該フィルムからジッパー付きの袋を製造し、この袋の製造過程にて個々の袋内に製品が充填される。   This type of vertical bag making and filling and packaging machine receives, for example, a belt-like film (wrapping material) temporarily attached with a zipper as disclosed in Patent Document 1 below, and a bag with a zipper from the film. The product is filled into individual bags in the manufacturing process of the bag.

特開2006-282189号公報JP 2006-282189 A

上述のジッパー付きの袋が製造された直後、ジッパーはその雌雄の嵌合部が正常に嵌合した嵌合状態に維持されていなければならない。しかしながら、ジッパー付きの袋の製造過程では、ジッパーの嵌合部が不所望にして部分的に外れ、ジッパーが部分的に開封された状態となる可能性を排除できない。   Immediately after the above-described zippered bag is manufactured, the zipper must be maintained in a fitted state in which the male and female fitting portions are normally fitted. However, in the manufacturing process of a bag with a zipper, the possibility that the fitting part of the zipper is undesirably partially detached and the zipper is partially opened cannot be excluded.

ここでの可能性について推測すれば、フィルムが製袋ガイド(フォーマ)を通過して筒状に成形される際には、仮付けのジッパーの嵌合部がその両端にて圧潰されているにも拘わらず、ジッパーが筒状のフィルムに沿うような円弧状に形成されることから、このような円弧状をなすジッパーにおける内外の弧長差と、両端を除く嵌合部での嵌合強さとの関係から嵌合部が部分的に外れてしまう状況が発生する可能性は低いとはいえ、ゼロではないと考えられる。
従来、ジッパーにおける嵌合部の上述の外れは想定外なことであり、それ故、その嵌合部の良否を検出する装置の開発が望まれている。
Assuming the possibility here, when the film passes through the bag making guide (former) and is formed into a cylindrical shape, the fitting part of the temporary zipper is crushed at both ends thereof Nevertheless, since the zipper is formed in an arc shape along the cylindrical film, the inner and outer arc length difference in such an arc-shaped zipper and the fitting strength at the fitting portion excluding both ends Although it is unlikely that a situation in which the fitting part partially disengages will occur due to the relationship with the above, it is considered that it is not zero.
Conventionally, the above-described detachment of the fitting portion in the zipper is unexpected, and therefore, development of a device for detecting the quality of the fitting portion is desired.

本発明は上述の事情に基づいてなされたもので、その目的とするところは、ジッパー付きの袋の製造過程にて、仮止めのジッパーにおける嵌合部の良否を検出する装置を備えた縦形製袋充填包装機を提供することにある。   The present invention has been made on the basis of the above-mentioned circumstances, and the object of the present invention is to make a vertical product provided with a device for detecting the quality of a fitting portion in a temporary zipper in the manufacturing process of a bag with a zipper. It is to provide a bag filling and packaging machine.

上述の目的は、本発明のジッパー嵌合良否検出装置付き縦形製袋充填包装機によって達成され、該縦形製袋充填包装機は、包材の長手方向に間隔を存してジッパーが仮止めされた包材の供給を受け、該ジッパーがフォーマを通過する際に前記包材の両側縁を所定の形態で重ね合わせた筒状包材に成形し、該筒状包材が前記フォーマの下方を延びる鉛直且つ筒状の製袋チューブに沿って間欠的に繰り出されて下降する過程で前記筒状包材の前記両側縁に縦シールを形成して前記筒状包材を閉じ、この後、前記筒状包材が前記製袋チューブの下方に配置された複合シーラ装置を通過する際に該筒状包材の長手方向に間隔を存して前記筒状包材に横シールを形成すると同時に前記筒状包材に前記ジッパーを本付けするものである。 The above-described object is achieved by the vertical bag making and filling machine with a zipper fitting quality detecting device of the present invention, and the vertical bag making and filling and packaging machine temporarily holds the zipper at intervals in the longitudinal direction of the packaging material. When the zipper passes through the former, it is formed into a cylindrical packaging material in which both side edges of the packaging material are overlapped in a predetermined form, and the cylindrical packaging material is placed under the former. A vertical seal is formed on both side edges of the cylindrical packaging material in the process of being drawn out and lowered intermittently along the extending vertical and cylindrical bag-making tube, and then the cylindrical packaging material is closed. When the cylindrical packaging material passes through a composite sealer device disposed below the bag-making tube, a horizontal seal is formed on the cylindrical packaging material with a space in the longitudinal direction of the cylindrical packaging material. The zipper is permanently attached to the cylindrical packaging material.

このような縦形製袋充填包装機に適用されるジッパー嵌合良否検出装置は、仮止め状態にあるジッパーの雌雄の嵌合部が正常な嵌合状態に維持されている否かを検出するものであって、
前記製袋チューブの長手方向でみて前記フォーマと前記複合シーラ装置との間に配置された検出子と、
仮止めの前記ジッパーが前記検出子に到達した時点にて休止位置から前記製袋チューブに向けて前記検出子を押し出し、前記検出子と前記製袋チューブとの間に仮止めの前記ジッパーを間欠的に下方に引き出される前記筒状包材と共に所定の挟持圧で挟み込ませる押出手段と、
前記検出子の押出量を測定する測定手段と、
前記測定手段の測定結果に基づき、仮止めの前記ジッパーの嵌合部が外れているか否かを判定する判定手段と
を含み、
前記製袋チューブに沿って前記筒状包材が間欠的に下方に引き出される際、仮止めの前記ジッパーは、前記検出子が配置されている高さレベルにて一時的に位置付けられ、
前記判定手段は、前記検出子の前記高さレベルに仮止めの前記ジッパーが位置付けられる毎に、前記押出手段を介して前記検出子を前記製袋チューブに向けて押し出し、前記嵌合部が外れているか否かを判定する(請求項1)。
The zipper fitting quality detecting device applied to such a vertical bag making filling and packaging machine detects whether the male and female fitting portions of the zipper in the temporarily fixed state are maintained in a normal fitting state. Because
A detector disposed between the former and the composite sealer device as seen in the longitudinal direction of the bag-making tube;
When the temporary zipper reaches the detector, the detector is pushed from the rest position toward the bag making tube, and the temporary zipper is intermittently interposed between the detector and the bag making tube. Extrusion means for sandwiching at a predetermined clamping pressure together with the cylindrical packaging material drawn downward downward ,
Measuring means for measuring the extrusion amount of the detector;
Wherein based on the measurement result of the measuring means, seen including a determination means for determining whether the fitting portion of the temporary fixing the zipper is out,
When the cylindrical packaging material is intermittently pulled down along the bag-making tube, the temporary zipper is temporarily positioned at a height level where the detector is disposed,
The determination means pushes the detector toward the bag-making tube via the push-out means every time the temporary zipper is positioned at the height level of the detector, and the fitting portion is released. It is determined whether it is (Claim 1).

上述のジッパー嵌合良否検出手段によれば、縦形製袋充填包装機でのジッパー付き袋の製造過程、つまり、筒状包材に仮止めされたジッパーがフォーマを通過した後、検出子に到達した時点にて、押出手段は検出子を休止位置から製袋チューブに向けて押出す。これより、検出子は筒状包材を介して仮止めのジッパーを製袋チューブに押し付けられ、製袋チューブと検出子との間に仮止めのジッパーが筒状包材とともに挟み込まれる。   According to the above zipper fitting quality detection means, the manufacturing process of the zippered bag in the vertical bag making filling and packaging machine, that is, the zipper temporarily fixed to the cylindrical packaging material passes through the former and then reaches the detector. At that time, the pushing means pushes the detector from the rest position toward the bag making tube. As a result, the detector is pressed against the bag-making tube with the temporarily-fastened zipper through the cylindrical packaging material, and the temporary-fastening zipper is sandwiched between the bag-making tube and the detector together with the cylindrical packaging material.

一方、上述した検出子の押し出し量は測定手段によって測定され、ここでの測定結果に基づき、判定手段は仮止めのジッパーにおける雌雄の嵌合部が外れているか否かを判定する。
例えば、判定手段は仮止めのジッパーの嵌合部が正常な嵌め合い状態であるときの検出子の押し出し量を判定基準として有する。検出対象のジッパーの嵌合部に外れが発生していれば、雌雄の嵌合部のうちの一方が他方から浮き上がった状態にあるので、測定手段により測定される検出子の押し出し量は判定基準よりも必然的に少なくなる。よって、検出子の押し出し量と判定基準との間の差が許容範囲を超えて大きければ、判定手段はその検出対象のジッパーの嵌合部に外れが発生していると判定できる(請求項2)
また、検出子の押し出し量に対する判定基準はこれに限らず、例えば検出子が製袋チューブの外周面に接触したときの押し出し量からジッパー及び包材の規格上の厚みを差し引いた値を判定基準に設定してもよい(請求項3)。
On the other hand, the push-out amount of the above-described detector is measured by the measuring means, and based on the measurement result here, the determining means determines whether or not the fitting part of the male and female in the temporary fastening zipper is disengaged.
For example, the determination means has, as a determination criterion, the amount of push-out of the detector when the fitting portion of the temporary fastening zipper is in a normal fitting state. If the fitting part of the zipper to be detected is disengaged, one of the male and female fitting parts is lifted from the other. Inevitably less than. Therefore, the larger the difference between the extrusion rate and the criterion of the detector exceeds the allowable range, the determination means may determine the off occurs in the fitting portion of the detection target zipper (claim 2 )
In addition, the criterion for the push-out amount of the detector is not limited to this, for example, a value obtained by subtracting the standard thickness of the zipper and the packaging material from the push-out amount when the detector contacts the outer peripheral surface of the bag-making tube. (Claim 3).

上述の説明から明らかなように、本発明のジッパー嵌合良否検出装置の場合、検出子がフォーマと複合シーラ装置との間に配置されているので、ジッパーが仮止めされた包材がフォーマを通過する際、仮止めのジッパーにおける嵌合部に外れが発生したとしても、ここでの外れを包材に横シールが形成される前の段階で測定手段により検出可能となる。   As is clear from the above description, in the case of the zipper fitting quality detecting device of the present invention, since the detector is arranged between the former and the composite sealer device, the packaging material temporarily fixed with the zipper is the former. Even if the fitting portion of the temporary fastening zipper is disengaged when passing, the disengagement here can be detected by the measuring means before the lateral seal is formed on the packaging material.

また、測定手段は、検出子と製袋チューブとの間にて仮止めのジッパーを挟み込んだ状態で検出子の押し出し量を測定することから、そのジッパーの嵌合部が外れ傾向にあっても、この外れ傾向が検出子によって解消される利点をも有する。
例えば、押出手段はエアシリンダからなり、エアシリンダは挟持圧を調整可能である(請求項)。このようエアシリンダによれば、検出子による仮止めのジッパーが検出子と製袋チューブとの間に筒状包材を介して挟み込まれる際、ジッパーの挟持圧(空気圧)を適切に調整し易い。
In addition, since the measuring means measures the push-out amount of the detector while the temporary zipper is sandwiched between the detector and the bag making tube, even if the fitting portion of the zipper tends to come off. In addition, this tendency to deviate is also eliminated by the detector.
For example, extrusion means Ri Do an air cylinder, an air cylinder is adjustable nip pressure (claim 4). According to such an air cylinder, when the temporarily fixed zipper by the detector is sandwiched between the detector and the bag making tube via the cylindrical packaging material, it is easy to appropriately adjust the holding pressure (air pressure) of the zipper. .

更に、検出子は、仮止めのジッパーに筒状包材を介して接触可能な接触面を有し、該接触面は製袋チューブの長手方向に平行に延びる平坦面であるのが望ましい(請求項)。該検出子と製袋チューブとの間に仮止めのジッパーが筒状包材を介して挟み込まれたとき、上述の検出子の接触面は仮止めのジッパーに対して筒状包材を介して線接触する。それ故、仮止めのジッパーの嵌合部が外れていれば、この外れは検出子の押し出し量に効果的に反映される。 Furthermore, it is desirable that the detector has a contact surface that can come into contact with the temporarily fixed zipper via the cylindrical packaging material, and the contact surface is a flat surface extending in parallel with the longitudinal direction of the bag-making tube. Item 5 ). When the temporarily fixed zipper is sandwiched between the detector and the bag-making tube via the cylindrical packaging material, the contact surface of the above-described detector is interposed between the temporary zipper and the cylindrical packaging material. Line contact. Therefore, if the fitting part of the temporary fastening zipper is disengaged, this disengagement is effectively reflected in the push-out amount of the detector.

一方、検出子は、製袋チューブの周方向でみて仮止めのジッパーの中央部分を検出子と製袋チューブとの間に筒状包材を介して挟み込むべく配置されているのが望ましい(請求項)。通常、仮止めのジッパーにおける雌雄の嵌合部はその両端にて押し潰され、一体化した状態にあるので、仮止めのジッパーがフォーマを通過する際、嵌合部の外れは仮止めのジッパーの前記中央部分にて発生し易い。それ故、検出子が仮止めジッパーの中央部分に対応した位置に配置されていれば、検出子は嵌合部の外れを効果的に検出可能となる。 On the other hand, it is desirable that the detector is arranged so as to sandwich the central portion of the temporarily-fastened zipper between the detector and the bag-making tube through a cylindrical wrapping material when viewed in the circumferential direction of the bag-making tube. Item 6 ). Normally, the male and female mating parts of the temporary fastening zipper are crushed at both ends and are in an integrated state, so when the temporary fastening zipper passes through the former, the disengagement of the fitting part is the temporary fastening zipper It is easy to generate | occur | produce in the said center part. Therefore, if the detector is arranged at a position corresponding to the central portion of the temporary fixing zipper, the detector can effectively detect the disengagement of the fitting portion.

また、ジッパー嵌合良否検出装置は、検出子の休止位置を製袋チューブの径方向に関して調整する径方向調整手段(請求項)や、製袋チューブの長手方向に関して調整する長手方向調整手段(請求項)を更に含むこともできる。このような径方向調整手段又は長手方向調整手段は、製造すべき袋の幅や長さに応じて検出子の休止位置を調整可能とする。 Further, the zipper fitting quality detecting device is a radial direction adjusting means for adjusting the rest position of the detector with respect to the radial direction of the bag making tube (Claim 6 ), or a longitudinal direction adjusting means for adjusting the longitudinal direction of the bag making tube ( The present invention may further include claim 7 ). Such radial direction adjusting means or longitudinal direction adjusting means makes it possible to adjust the rest position of the detector in accordance with the width and length of the bag to be manufactured.

請求項1〜に係る本発明のジッパー嵌合良否検出装置付き縦形製袋充填包装機は、ジッパ−嵌合良否検出装置の検出子がフォーマと複合シーラ装置との間に配置されているので、ジッパーが仮止めされた包材がフォーマを通過する際、たとえ仮止めジッパーの雌雄の嵌合部に外れが発生したとしても、この外れを包材に横シールが形成される前の段階でジッパー嵌合良否検出装置によって検出でき、その嵌合外れに起因した不良品の製造が回避可能となる。
また、本発明のジッパ−嵌合良否検出装置に係る他の利点等に関しては、添付図面及び添付図面を参照する後述の実施形態の説明から明らかとなる。
In the vertical bag making and filling and packaging machine with the zipper fitting quality detecting device according to the first to eighth aspects of the present invention, the detector of the zipper-fitting quality detecting device is disposed between the former and the composite sealer device. When the packaging material with the zipper temporarily fixed passes through the former, even if the male and female mating portions of the temporary fixing zipper are detached, this separation is in the stage before the lateral seal is formed on the packaging material. It can be detected by the zipper fitting quality detection device, and the production of defective products due to the fitting disengagement can be avoided.
Further, other advantages and the like related to the zipper-fitting quality detection device of the present invention will be apparent from the accompanying drawings and the description of the embodiments described later with reference to the accompanying drawings.

一実施形態のジッパー嵌合良否検出装置を備えた縦形製袋充填包装機の概略図である。It is the schematic of the vertical bag making filling packaging machine provided with the zipper fitting quality detector of one embodiment. 図1のジッパー嵌合良否検出装置の詳細を示す拡大側面図である。It is an enlarged side view which shows the detail of the zipper fitting quality detection apparatus of FIG. 仮止めのジッパーにおける嵌合部の嵌合状態が正常である場合での嵌合部の検出状態を示す図である。It is a figure which shows the detection state of the fitting part in the case where the fitting state of the fitting part in the temporary fastener zipper is normal. 仮止めのジッパーにおける嵌合部の嵌合状態が不良である場合での嵌合部の検出状態を示す図である。It is a figure which shows the detection state of the fitting part in the case where the fitting state of the fitting part in the temporary fastener zipper is unsatisfactory.

ジッパー付きの袋を製造する縦形製袋充填包装機(以下、単に包装機と称する)は、前述の特許文献1からも明らかなように公知であるので、ここでは図1を参照しながら、包装機の概略を以下に簡単に説明する。
フィルム製の包材FWは包材ロールWRから繰り出され、繰り出された包材FWは包装繰り出し経路10に沿い鉛直且つ筒状の製袋チューブ12、即ち、該製袋チューブ12を囲むフォーマ14まで導かれる。なお、包材繰り出し経路10は多数のガイドローラ16によって規定されている。
A vertical bag-filling and packaging machine (hereinafter simply referred to as a packaging machine) for producing a bag with a zipper is known as apparent from the above-mentioned Patent Document 1, and therefore, here, with reference to FIG. The outline of the machine will be briefly described below.
The packaging material FW made of film is fed from the packaging material roll WR, and the fed packaging material FW extends to the vertical and cylindrical bag-making tube 12 along the packaging delivery path 10, that is, to the former 14 surrounding the bag-making tube 12. Led. The packaging material feeding path 10 is defined by a large number of guide rollers 16.

包材FWがフォーマ14を通過する際、フォーマ14は包材FWを筒状に成形する。このような筒状の包材FWはフォーマ14と製袋チューブ12との間の環状ギャップを通じてフォーマ14の下方に延出し、製袋チューブ12を囲む筒状包材Wcとなる(図2参照)。この際、包材FWの両側縁は挟み込みガイド18にて所定の形態、図示の例ではフィンシールの形態で重ね合わされる。なお、挟み込みガイド18はフォーマ14の正面の下部に配置されている。   When the packaging material FW passes through the former 14, the former 14 forms the packaging material FW into a cylindrical shape. Such a cylindrical packaging material FW extends below the former 14 through an annular gap between the former 14 and the bag making tube 12 and becomes a cylindrical packaging material Wc surrounding the bag making tube 12 (see FIG. 2). . At this time, both side edges of the packaging material FW are overlapped in a predetermined form by the sandwiching guide 18 in the form of a fin seal in the illustrated example. The sandwiching guide 18 is disposed in the lower part of the front surface of the former 14.

更に、筒状包材Wcは製袋チューブ12に沿って延び、製袋チューブ12の下端から更に下方に引き出されている。このような筒状包材Wcは製袋チューブ12の両側の一対の吸着型包材フィーダ20(図1には一方のみ図示)により、製袋チューブ12に沿って間欠的に繰り出される。この際、筒状包材Wcの両側縁は挟み込みガイド18の下方の縦シーラ22を通過する際に互いに溶着され、筒状包材Wcに縦シールLSが形成される。この時点で、筒状包材Wcは完全な筒となる。
ここで、包材フィーダ20は、筒状包材Wcの繰り出しや停止を表す包装機の動作タイミング(又は機械タイミング)に基づいて作動され、その作動及び停止を間欠的に繰り返す。
Further, the cylindrical packaging material Wc extends along the bag making tube 12 and is further drawn downward from the lower end of the bag making tube 12. Such a cylindrical packaging material Wc is intermittently fed along the bag-making tube 12 by a pair of adsorption-type packaging material feeders 20 (only one is shown in FIG. 1) on both sides of the bag-making tube 12. At this time, both side edges of the cylindrical packaging material Wc are welded to each other when passing through the vertical sealer 22 below the sandwiching guide 18, and a vertical seal LS is formed on the cylindrical packaging material Wc. At this point, the cylindrical packaging material Wc is a complete cylinder.
Here, the packaging material feeder 20 is actuated based on the operation timing (or machine timing) of the packaging machine representing the feeding and stopping of the cylindrical packaging material Wc, and the operation and the stop are repeated intermittently.

一方、製袋チューブ12から下方に繰り出された筒状包材Wcは、複合シーラ装置23の一部を構成する横シーラ24を通過し、この際、該横シーラ24の閉作動により幅方向に溶着される。ここでの溶着は筒状包材Wcに水平な横シールを形成する。詳しくは、横シーラ24は一対のヒータブロック26を含み、これらヒータブロック26は互いに接離する方向に運動し、横シーラ24の開閉作動をもたらす。更に、横シールの形成後、一方のヒータブロック26から他方のヒータブロック26内に切断刃(図示しない)が突出し、ここでの切断刃の突出は横シールを下側のトップシールTSと上側のボトムシールBSとに切断する。   On the other hand, the cylindrical packaging material Wc fed downward from the bag making tube 12 passes through the horizontal sealer 24 that constitutes a part of the composite sealer device 23. At this time, the horizontal sealer 24 is closed in the width direction. Welded. The welding here forms a horizontal seal on the cylindrical packaging material Wc. Specifically, the horizontal sealer 24 includes a pair of heater blocks 26, and these heater blocks 26 move toward and away from each other, thereby causing the horizontal sealer 24 to open and close. Further, after the formation of the horizontal seal, a cutting blade (not shown) protrudes from one heater block 26 into the other heater block 26, and the protrusion of the cutting blade here causes the horizontal seal to be connected to the lower top seal TS and the upper side seal TS. Cut to bottom seal BS.

ボトムシールBSは筒状包材Wcに底を提供する。この時点、つまり、横シールが形成された時点で、製袋チューブ12の上端に接続されたホッパ28を通じて製袋チューブ12内に製品が投入され、この結果、筒状包材Wc内への製品に充填される。このようにして充填された製品は筒状包材Wc内にてボトムシールBSの上側に堆積する。
図1に示されるようにホッパ28の上方には例えば、製品投入装置29が配置され、この製品投入装置29は例えば、一定量の製品をホッパ28内に間欠的に投入可能である。上述した筒状包材Wcの繰り出し、横シーラ24の開閉作動及び製品の投入が繰り返されることで、図1に示されるような製品が充填済みの袋Pが製造される。
The bottom seal BS provides a bottom for the tubular packaging material Wc. At this time, that is, at the time when the horizontal seal is formed, the product is put into the bag making tube 12 through the hopper 28 connected to the upper end of the bag making tube 12, and as a result, the product into the cylindrical packaging material Wc. Filled. The product thus filled is deposited on the upper side of the bottom seal BS in the cylindrical packaging material Wc.
As shown in FIG. 1, for example, a product loading device 29 is disposed above the hopper 28, and the product loading device 29 can intermittently load a certain amount of product into the hopper 28, for example. By repeating the feeding of the cylindrical packaging material Wc, the opening and closing operation of the horizontal sealer 24, and the introduction of the product, the bag P filled with the product as shown in FIG. 1 is manufactured.

一方、包装機は包材ロールWRに加えてジッパーロールZRを備え、該ジッパーロールZRから帯状のジッパー連続体ZCがジッパー繰り出し経路30に沿って繰り出されている。このジッパー繰り出し経路30は多数のガイドローラ32によって規定され、包材繰り出し経路10に向けて延びている。
ジッパー連続体ZCは互いに嵌まり合った雌雄の嵌合部を含み、これら嵌合部はシートS1,S2とそれぞれ一体に形成されている(図2参照)。また、図2から明らかなように、例えばシートS1はシートS2に比べて仮付けフラップFの分だけ幅が広い。なお、く、シートS1は雄型の嵌合部を有し、シートS2は雌型の嵌合部を有する。
On the other hand, the packaging machine includes a zipper roll ZR in addition to the packaging material roll WR, and a belt-like zipper continuous body ZC is fed along the zipper feed path 30 from the zipper roll ZR. The zipper feed path 30 is defined by a large number of guide rollers 32 and extends toward the packaging material feed path 10.
The zipper continuous body ZC includes male and female fitting portions that are fitted to each other, and these fitting portions are integrally formed with the sheets S1 and S2 (see FIG. 2). As is clear from FIG. 2, for example, the sheet S1 is wider than the sheet S2 by the amount of the temporary flap F. Note that the sheet S1 has a male fitting portion, and the sheet S2 has a female fitting portion.

ジッパー繰り出し経路30はその途中に水平部を有する。該水平部は2つガイドローラ32a間にて規定され、この水平部に押し潰し装置が配置されている。該押し潰し装置は例えば、水平部を上下に挟む超音波ホーン38及び昇降可能なアンビル40を含む。それ故、これらアンビル40と超音波ホーン38との間にジッパー連続体ZCの嵌合部が挟み込まれたとき、嵌合部は超音波による溶融を伴いながら部分的に押し潰され、こにより、押し潰し領域が形成される。このような押し潰し領域はジッパー連続体ZCの長手方向に一定の間隔を存して形成される。   The zipper feed path 30 has a horizontal portion in the middle thereof. The horizontal portion is defined between the two guide rollers 32a, and a crushing device is disposed on the horizontal portion. The crushing device includes, for example, an ultrasonic horn 38 that sandwiches a horizontal portion up and down and an anvil 40 that can be raised and lowered. Therefore, when the fitting part of the zipper continuous body ZC is sandwiched between the anvil 40 and the ultrasonic horn 38, the fitting part is partially crushed while being melted by ultrasonic waves, A squashed area is formed. Such a crushing region is formed at a certain interval in the longitudinal direction of the zipper continuous body ZC.

更に、図1に概略的に示されているようにジッパー繰り出し経路30には押し潰し装置の下流に切断装置が更に備えられ、この切断装置は切断刃48を含む。この切断刃48は、ジッパー連続体ZCを各押し潰し領域の中央にて切断し、ジッパー連続体ZCから所定長さのジッパーZを形成する。
それ故、個々のジッパーZはその両端部に押し潰し領域の半分からなる押し潰し部をそれぞれ有する。
Further, as schematically shown in FIG. 1, the zipper feed path 30 is further provided with a cutting device downstream of the crushing device, which includes a cutting blade 48. The cutting blade 48 cuts the zipper continuous body ZC at the center of each crushing region, and forms a zipper Z having a predetermined length from the zipper continuous body ZC.
Therefore, each zipper Z has the crushing part which consists of a half of a crushing area | region in the both ends, respectively.

この後、ジッパーZはジッパー繰り出し経路30に沿って包材繰り出し経路10上に供給され、ジッパー仮付け装置50により、包材繰り出し経路10上の包材FWに仮付けされる。具体的には、ジッパー仮付け装置50は、昇降可能な仮付けヒータブロックと受けブロックとを含み、これらの間でジッパーZでの仮付けフラップFを包材FWを介して挟み込むことで、該仮付けフラップFを包材FWの一方の面に溶着する。ここで、包材FWの一方の面とは前述した筒状包材Wcの内面となる側の面である(図2参照)。   Thereafter, the zipper Z is supplied onto the packaging material feeding path 10 along the zipper feeding path 30, and is temporarily attached to the packaging material FW on the packaging material feeding path 10 by the zipper temporary attachment device 50. Specifically, the zipper temporary attachment device 50 includes a temporary heater block that can be moved up and down and a receiving block. The temporary attachment flap F at the zipper Z is sandwiched between these via the packaging material FW, The temporary flap F is welded to one side of the packaging material FW. Here, the one surface of the packaging material FW is a surface on the side that becomes the inner surface of the cylindrical packaging material Wc described above (see FIG. 2).

ここで、ジッパーZは包材FWの幅方向でみて、包材FWの中央に仮付けされる一方、このようなジッパーZの仮付けは包材FWの長手方向に所定の間隔を存して繰り返され、ここでの間隔は前述した袋Pの長さに一致する。
この後、ジッパーZが仮付けされた包材FWは前述したように個々の袋Pに成形されるが、この際、仮止めのジッパーZは袋PにおけるトップシールTSの下側にて、互いに向かい合う袋Pの内面に本付けされる。
Here, the zipper Z is temporarily attached to the center of the packaging material FW when viewed in the width direction of the packaging material FW, while such temporary attachment of the zipper Z has a predetermined interval in the longitudinal direction of the packaging material FW. It repeats, and the space | interval here corresponds with the length of the bag P mentioned above.
Thereafter, the packaging material FW with the zipper Z temporarily attached thereto is formed into individual bags P as described above. At this time, the temporary fastening zipper Z is mutually below the top seal TS in the bag P. The book is attached to the inner surface of the facing bag P.

このようなジッパーZの本付けを可能にするため、前述した複合シーラ装置23は、横シーラ24の直下にジッパー本付け装置56を備えており、このジッパー本付け装置56は横シーラ24と同様に一対のヒータブロック58を有する。これらヒータブロック58は例えば、横シーラ24側の対応するヒータブロック26と連動して作動する。それ故、ジッパー本付け装置56はヒータブロック58間にて袋Pの外側からジッパーZを挟み込み、該ジッパーZのシートS1,S2を袋Pの互いに向き合った内面にそれぞれ溶着させる。この結果、上述の包装機はジッパーZ付きの袋Pを製造する。   In order to enable such a zipper Z attachment, the above-described composite sealer device 23 includes a zipper attachment device 56 immediately below the lateral sealer 24. The zipper attachment device 56 is similar to the horizontal sealer 24. A pair of heater blocks 58 is provided. These heater blocks 58 operate in conjunction with the corresponding heater block 26 on the side sealer 24 side, for example. Therefore, the zipper main attachment device 56 sandwiches the zipper Z from the outside of the bag P between the heater blocks 58 and welds the sheets S1 and S2 of the zipper Z to the inner surfaces of the bag P facing each other. As a result, the packaging machine described above produces a bag P with a zipper Z.

上述した包装機はジッパー嵌合良否検出装置を更に備え、このジッパー嵌合良否検出装置に関して、以下に詳述する。
図1に示されるようにジッパー嵌合良否検出装置は検出子ユニット60を備え、該検出子ユニット60は前述したフォーマ14と複合シーラ装置23との間にて、製袋チューブ12の近傍に配置されている。
The packaging machine described above further includes a zipper fitting quality detecting device, and this zipper fitting quality detecting device will be described in detail below.
As shown in FIG. 1, the zipper fitting quality detecting device includes a detector unit 60, and the detector unit 60 is disposed in the vicinity of the bag making tube 12 between the former 14 and the composite sealer device 23. Has been.

図2に検出子ユニット60の詳細を示すように、検出子ユニット60は検出子62を含み、図2は検出子62が製袋チューブ12から離れた休止位置から製袋チューブ12に向けて押し出された状態を示し、この状態にて、検査対象の仮止めのジッパーZが検出子62と製袋チューブ12との間に筒状包材Wcとともに挟み込まれている。即ち、製袋チューブ12に沿って筒状包材Wcが間欠的に下方に引き出される際、仮止めのジッパーZは、検出子62が配置されている高さレベルにて一時的に位置付けられる。つまり、検出子62とジッパー本付け装置56との間の距離をLとすれば、距離Lは袋Pの長さの整数倍に設定されている。   As shown in detail in FIG. 2, the detector unit 60 includes a detector 62, and FIG. 2 shows that the detector 62 is pushed toward the bag making tube 12 from a rest position away from the bag making tube 12. In this state, the temporarily fixed zipper Z to be inspected is sandwiched between the detector 62 and the bag making tube 12 together with the cylindrical packaging material Wc. That is, when the cylindrical packaging material Wc is intermittently pulled out downward along the bag-making tube 12, the temporary fastening zipper Z is temporarily positioned at the height level where the detector 62 is disposed. That is, if the distance between the detector 62 and the zipper attachment device 56 is L, the distance L is set to an integral multiple of the length of the bag P.

一方、製袋チューブ12の直径方向でみたとき、該検出子62は図2から明らかなように筒状包材Wcの縦シールLSとは反対側に配置されている。それ故、仮止めのジッパーZはその長手方向(製袋チューブ12の周方向)でみたとき、その中央部分にて検出子62と製袋チューブ12との間に筒状包材Wcを介して挟み込まれる。   On the other hand, when viewed in the diameter direction of the bag making tube 12, the detector 62 is disposed on the opposite side of the vertical seal LS of the cylindrical packaging material Wc as is apparent from FIG. Therefore, when the zipper Z for temporary fixing is seen in the longitudinal direction (circumferential direction of the bag making tube 12), the cylindrical packaging material Wc is interposed between the detector 62 and the bag making tube 12 at the center portion thereof. It is caught.

更に、ジッパーZの挟み込みを確実になすために、検出子62は筒状包材Wcを介して仮止めのジッパーZに接触する接触面64を有し、該接触面64は製袋チューブ12の長手方向(軸線方向)に平行に延びる平坦面として形成されている。それ故、仮止めのジッパーZが挟み込まれたとき、接触面64は筒状包材FWを介して仮止めのジッパーZに線接触する。   Further, in order to ensure that the zipper Z is sandwiched, the detector 62 has a contact surface 64 that comes into contact with the temporary zipper Z via the cylindrical packaging material Wc. It is formed as a flat surface extending parallel to the longitudinal direction (axial direction). Therefore, when the temporary fastening zipper Z is sandwiched, the contact surface 64 comes into line contact with the temporary fastening zipper Z via the cylindrical packaging material FW.

上述した検出子62の押し出しを可能にするため、検出子62は押出手段としてのエアシリンダ66、つまり、そのピストンロッド68の先端に取り付けられている。このようなエアシリンダ66は休止位置と製袋チューブ12との間にて検出子62を図2中、矢印Aで示す水平方向に往復動させることができる。   In order to allow the above-described detector 62 to be pushed out, the detector 62 is attached to an air cylinder 66 as an extruding means, that is, the tip of its piston rod 68. Such an air cylinder 66 can reciprocate the detector 62 in the horizontal direction indicated by arrow A in FIG.

エアシリンダ66はアングル形状をなしたスライドブロック70に支持されており、一方、該スライドブロック70にはステー72を介して検出子ユニット60の測定手段、即ち、接触式変位センサ74もまた支持されている。該変位センサ74は前述した接触面64とは反対側の検出子62の背面に常時接触する接触子を有し、休止位置からの検出子62の押し出し量を検出可能である。   The air cylinder 66 is supported by a slide block 70 having an angle shape. On the other hand, the measuring means of the detector unit 60, that is, a contact displacement sensor 74 is also supported by the slide block 70 via a stay 72. ing. The displacement sensor 74 has a contact that is always in contact with the back surface of the detector 62 opposite to the contact surface 64 described above, and can detect the push-out amount of the detector 62 from the rest position.

スライドブロック70は例えば上下一対のスロット78を有し、これらスロット78は水平方向に互いに平行に延びている。各スロット78には調整螺子80がそれぞれ貫通し、これら調整螺子80は昇降ブロック82にねじ込まれている。このようにスライドブロック70は昇降ブロック82に調整螺子80を介して固定されているものの、その固定位置はスロット78の長さ分だけ図2中の矢印Bで示す水平方向、つまり、製袋チューブ12の径方向に変位可能である。それ故、前述した検出子62の休止位置は径方向調整手段としてのスロット78及び調整螺子80を介して、製造すべき袋Pの幅、即ち、製袋チューブ12の直径Dに応じて調整可能である。   The slide block 70 has, for example, a pair of upper and lower slots 78, and these slots 78 extend parallel to each other in the horizontal direction. The adjusting screws 80 pass through the slots 78, and these adjusting screws 80 are screwed into the elevating block 82. Thus, although the slide block 70 is fixed to the elevating block 82 via the adjusting screw 80, the fixing position is the horizontal direction indicated by the arrow B in FIG. Twelve radial directions can be displaced. Therefore, the above-described rest position of the detector 62 can be adjusted according to the width of the bag P to be manufactured, that is, the diameter D of the bag making tube 12 through the slot 78 and the adjusting screw 80 as radial adjusting means. It is.

一方、昇降ブロック82には、フィードスクリュー84及びガイドロッド86がそれぞれ鉛直方向に貫通し、フィードスクリュー84は昇降ブロック82の螺子孔(図示しない)と螺合した状態にある。それ故、フィードスクリュー84が図2中の矢印で示す正又は逆方向に回転されれば、昇降ブロック82は図2中、矢印Cで示す昇降方向、つまり、製袋チューブ12の長手方向に調整可能であり、これにより、フィードスクリュー84及びガイドロッド86は検出子62(休止位置)の高さレベルを製造すべき袋Pの長さ、つまり、前述した距離Lに応じて調整する長手方向調整手段を構成する。   On the other hand, the feed screw 84 and the guide rod 86 penetrate the elevating block 82 in the vertical direction, and the feed screw 84 is screwed into a screw hole (not shown) of the elevating block 82. Therefore, if the feed screw 84 is rotated in the forward or reverse direction indicated by the arrow in FIG. 2, the lifting block 82 is adjusted in the lifting direction indicated by the arrow C in FIG. 2, that is, the longitudinal direction of the bag making tube 12. This allows the feed screw 84 and the guide rod 86 to adjust the height level of the detector 62 (rest position) in accordance with the length of the bag P to be manufactured, that is, the distance L described above. Configure the means.

このように本実施形態のジッパー嵌合良否検出装置は、検出子62の休止位置及び高さレベルを製造すべき袋Pのサイズ(幅及び長さ)に応じて調整できることから、汎用性に優れたものとなる。
上述した変位センサ74及びエアシリンダ66を作動させる電磁バルブ66vは制御装置88に電気的に接続され、また、制御装置88は図1に示されるように前述の製品投入装置29にも電気的に接続されている。
Thus, the zipper fitting quality detecting device of the present embodiment is excellent in versatility because the rest position and height level of the detector 62 can be adjusted according to the size (width and length) of the bag P to be manufactured. It will be.
The displacement valve 74 and the electromagnetic valve 66v for operating the air cylinder 66 are electrically connected to a control device 88. The control device 88 is also electrically connected to the product input device 29 as shown in FIG. It is connected.

制御装置88は、判定タイミングを表す包装機の動作タイミングに基づき、エアシリンダ66の作動を制御する一方、変位センサ74にて測定した検出子6の押し出し量に基づき、仮止めのジッパーZにおける嵌合部が正常な嵌合状態に維持されているか否かを判定手段として判定し、そして、この判定結果に基づき、製品投入装置29の作動をも制御する。   The control device 88 controls the operation of the air cylinder 66 on the basis of the operation timing of the packaging machine representing the determination timing, and on the other hand, on the basis of the pushing amount of the detector 6 measured by the displacement sensor 74, It is determined as a determination means whether or not the joint portion is maintained in a normal fitting state, and the operation of the product loading device 29 is also controlled based on the determination result.

具体的には、ジッパーZ付き袋Pの製造に先立ち、変位センサ74の初期設定が実施される。この初期設定では、例えば製袋チューブ12に沿って仮止めのジッパ−Zを備えた筒状包材Wcが成形され、この際、仮止めのジッパーZが検出子62と同一の高さレベルに位置付けられる。   Specifically, prior to the manufacture of the bag P with the zipper Z, the displacement sensor 74 is initialized. In this initial setting, for example, a cylindrical packaging material Wc having a temporary fastening zipper Z is formed along the bag making tube 12, and at this time, the temporary fastening zipper Z is at the same height level as the detector 62. Positioned.

この状態で、エアシリンダ66が作動され、検出子62は休止位置から製袋チューブ12に向けて押し出される。従って、図3に示されるように仮止めのジッパーZは検出子62と製袋チューブ12との間に筒状包材Wcを介して所定の挟持圧(空気圧)で挟み込まれる。一方、この際、変位センサ74は検出子62の押し出し量を測定し、その測定結果を制御装置88に送信する。なお、図3中、変位センサ74は省略されている。   In this state, the air cylinder 66 is operated, and the detector 62 is pushed out from the rest position toward the bag making tube 12. Therefore, as shown in FIG. 3, the temporarily fixed zipper Z is sandwiched between the detector 62 and the bag making tube 12 with a predetermined clamping pressure (air pressure) through the cylindrical packaging material Wc. On the other hand, at this time, the displacement sensor 74 measures the pushing amount of the detector 62 and transmits the measurement result to the control device 88. In FIG. 3, the displacement sensor 74 is omitted.

ここで、仮止めのジッパーZにおける嵌合部の嵌合状態が正常であれば、変位センサ74にて測定した押し出し量は嵌合状態が正常なジッパーZの厚みToを示す指標になり得ることから、嵌合部の良否を判定するための判定基準として使用できる。この場合、制御装置88は変位センサ74から送信された押し出し量を判定基準としてメモリに記憶し、初期設定を完了する。   Here, if the fitting state of the fitting portion in the temporary fastening zipper Z is normal, the extrusion amount measured by the displacement sensor 74 can be an index indicating the thickness To of the zipper Z in which the fitting state is normal. Therefore, it can be used as a criterion for determining the quality of the fitting portion. In this case, the control device 88 stores the push-out amount transmitted from the displacement sensor 74 in the memory as a determination criterion, and completes the initial setting.

この後、包装機にてジッパーZ付きの袋Pの製造が開始され、ジッパー嵌合良否検出装置は仮止めのジッパーZが検出子62を通過する度に、そのジッパーZにおける嵌合状態の良否を検出する。
具体的には、制御装置88は包材フィーダ20の1回当たりの間欠作動が終了した包装機の動作タイミング毎に、つまり、検出子62の高さレベルに仮付けのジッパーZが位置付けられる毎に、エアシリンダ66を介して検出子62を製袋チューブ12に向けて押し出す。
After this, the manufacture of the bag P with the zipper Z is started in the packaging machine, and the zipper fitting quality detection device detects the quality of the zipper Z in the fitted state every time the temporarily fixed zipper Z passes the detector 62. Is detected.
Specifically, the control device 88 is at every operation timing of the packaging machine in which the one-time intermittent operation of the packaging material feeder 20 is completed, that is, every time the temporary zipper Z is positioned at the height level of the detector 62. Then, the detector 62 is pushed out toward the bag making tube 12 through the air cylinder 66.

それ故、仮付けのジッパーZは筒状包材Wcとともに所定の挟持圧(空気圧)で挟み込まれ、この際、変位センサ74にて測定した押し出し量が変位センサ74から制御装置88に受け取られる。ここで、ジッパーZの挟持圧、即ち、空気圧は容易に調整できるので、変位センサ74による押し出し量の安定した測定が可能となる。   Therefore, the temporary zipper Z is sandwiched with the cylindrical packaging material Wc at a predetermined clamping pressure (air pressure), and at this time, the amount of extrusion measured by the displacement sensor 74 is received from the displacement sensor 74 by the control device 88. Here, since the holding pressure of the zipper Z, that is, the air pressure can be easily adjusted, the amount of extrusion by the displacement sensor 74 can be stably measured.

そして、制御装置88は受け取った押し出し量が前述の判定基準を含む許容範囲内に収まっているか否かを判定する。ここで、押し出し量が判定基準から許容範囲を外れて小さければ、図4に示されるように仮付けのジッパーZにおける嵌合部に外れ、つまり,雌雄の嵌合部間に隙間Gが発生し、該隙間Gに起因して、そのジッパーZの厚みTmが前記Toよりも異常に大きいことを示す。この場合、制御装置88は嵌合不良信号を製品投入装置29に送信する。製品投入装置29は嵌合不良信号に基づき、不良の仮止めジッパーZに対応した製品の充填を停止する。この結果、不良のジッパーZを有した袋P内に製品が充填されることはなく、製品の浪費が回避される。   Then, the control device 88 determines whether or not the received extrusion amount is within an allowable range including the above-described determination criteria. Here, if the amount of extrusion is smaller than the allowable range from the criterion, it is disengaged from the fitting part in the temporary zipper Z as shown in FIG. 4, that is, a gap G is generated between the male and female fitting parts. , Due to the gap G, the thickness Tm of the zipper Z is abnormally larger than the To. In this case, the control device 88 transmits a fitting failure signal to the product insertion device 29. The product loading device 29 stops the filling of the product corresponding to the defective temporary fixing zipper Z based on the fitting failure signal. As a result, the product is not filled in the bag P having the defective zipper Z, and waste of the product is avoided.

前述したように仮付けジッパーの両端は押し潰し部として形成されていることから、ジッパーZにおける嵌合部の外れはその長手方向でみて中央部分に発生し易いが、検出子62は製袋チューブ12との間にてジッパーZの中央部分を挟み込むので、嵌合部の外れを確実に検出することができる。   As described above, since both ends of the temporary attachment zipper are formed as a crushing portion, the disengagement of the fitting portion in the zipper Z is likely to occur in the center portion in the longitudinal direction. 12, the center portion of the zipper Z is sandwiched between them, so that the disengagement of the fitting portion can be reliably detected.

また、検出子62によるジッパーZの挟み込みは、仮止めのジッパーZにおける嵌合部が外れ傾向にあっても、この外れ傾向を解消する方向に働くことにもなり、仮止めジッパーZの不良発生率を限りなく零に近い値に抑えることができる。
なお、測定された押し出し量が判定基準から許容範囲を外れて大きければ、制御装置88は仮止めのジッパーZが欠落していると判定し、この場合にも、製品の充填を停止させる。
In addition, the zipper Z sandwiched by the detector 62 may work in a direction to eliminate the disengagement tendency even if the fitting portion of the temporarily fastened zipper Z tends to come off. The rate can be kept to a value close to zero.
Note that if the measured amount of extrusion is large outside the allowable range from the criterion, the controller 88 determines that the temporary fastening zipper Z is missing, and in this case, the filling of the product is stopped.

本発明は上述した一実施形態のジッパー嵌合良否検出装置に制約されるものではなく、種々の変形が可能である。
例えば、検出子の押し出し量を測定する測定手段は前述の接触型変位センサ74に依らず、非接触式の変位センサを使用することも可能である。
The present invention is not limited to the above-described zipper fitting quality detecting device according to one embodiment, and various modifications are possible.
For example, the measuring means for measuring the push-out amount of the detector is not limited to the contact displacement sensor 74 described above, and a non-contact displacement sensor can be used.

また、検出子62は複数備えられていてもよく、この場合、これら検出子62は製袋チューブの周方向に間隔を存して配置され、個々の検出子62毎にその押し出し量が測定手段によって測定される。このように複数の検出子62が備えられていれば、仮止めのジッパーにおける嵌合部の嵌合状態が正常に維持されているか否かをより正確に把握することができる。   Also, a plurality of detectors 62 may be provided. In this case, these detectors 62 are arranged at intervals in the circumferential direction of the bag-making tube, and the push-out amount of each detector 62 is measured. Measured by. Thus, if the some detector 62 is provided, it can grasp | ascertain more correctly whether the fitting state of the fitting part in the temporary fastener zipper is maintained normally.

更に、検出子62の押し出し量に対する判定基準は例示したものに限らず、例えば検出子62が製袋チューブ12の外周面に接触したときの押し出し量からジッパー及び包材の規格上の厚みを差し引いた値を判定基準に設定してもよい。   Furthermore, the determination criteria for the push-out amount of the detector 62 are not limited to those illustrated, and for example, the standard thickness of the zipper and the packaging material is subtracted from the push-out amount when the detector 62 contacts the outer peripheral surface of the bag making tube 12. The determined value may be set as a criterion.

12 製袋チューブ
14 フォーマ
22 縦シーラ(縦シール)
23 複合シーラ装置
62 検出子
64 接触面
66 エアシリンダ(押出手段)
70 スライドブロック
74 接触式変位センサ(測定手段)
78 スロット(径方向調整手段)
80 調整螺子(径方向調整手段)
82 昇降ブロック
84 フィードスクリュー(長手方向調整手段)
86 ガイドロッド(長手方向調整手段)
88 制御装置(判定手段)
Wc 筒状包材
Z ジッパー
12 Bag making tube 14 Former 22 Vertical sealer (vertical seal)
23 composite sealer device 62 detector 64 contact surface 66 air cylinder (extrusion means)
70 Slide block 74 Contact displacement sensor (measuring means)
78 slots (radial adjustment means)
80 Adjustment screw (Diameter adjustment means)
82 Lifting block 84 Feed screw (longitudinal direction adjusting means)
86 Guide rod (longitudinal adjustment means)
88 Control device (determination means)
Wc Tubular packaging
Z zipper

Claims (8)

包材の長手方向に間隔を存してジッパーが仮止めされた包材の供給を受け、
該ジッパーがフォーマを通過する際に前記包材の両側縁を所定の形態で重ね合わせた筒状包材に成形し、
該筒状包材が前記フォーマの下方を延びる鉛直且つ筒状の製袋チューブに沿って間欠的に繰り出されて下降する過程で前記筒状包材の前記両側縁に縦シールを形成して前記筒状包材を閉じ、この後、
前記筒状包材が前記製袋チューブの下方に配置された複合シーラ装置を通過する際に該筒状包材の長手方向に間隔を存して前記筒状包材に横シールを形成すると同時に前記筒状包材に前記ジッパーを本付けする、
縦形製袋充填包装機において、
仮止めの前記ジッパーの雌雄の嵌合部が正常な嵌合状態に維持されている否かを検出するジッパー嵌合良否検出装置を具備し、
前記ジッパー嵌合良否検出装置は、
前記製袋チューブの長手方向でみて前記フォーマと前記複合シーラ装置との間に配置された検出子と、
仮止めの前記ジッパーが前記検出子に到達した時点にて休止位置から前記製袋チューブに向けて前記検出子を押し出し、前記検出子と前記製袋チューブとの間に仮止めの前記ジッパーを間欠的に下方に引き出される前記筒状包材と共に所定の挟持圧で挟み込ませる押出手段と、
前記検出子の押出量を測定する測定手段と、
前記測定手段の測定結果に基づき、仮止めの前記ジッパーの嵌合部が外れているか否かを判定する判定手段と
を含み、
前記製袋チューブに沿って前記筒状包材が間欠的に下方に引き出される際、仮止めの前記ジッパーは、前記検出子が配置されている高さレベルにて一時的に位置付けられ、
前記判定手段は、前記検出子の前記高さレベルに仮止めの前記ジッパーが位置付けられる毎に、前記押出手段を介して前記検出子を前記製袋チューブに向けて押し出し、前記嵌合部が外れているか否かを判定することを特徴するジッパー嵌合良否検出装置付き縦形製袋充填包装機。
Received the supply of the packaging material with the zipper temporarily fixed at intervals in the longitudinal direction of the packaging material,
When the zipper passes through the former, it is formed into a cylindrical packaging material in which both side edges of the packaging material are overlapped in a predetermined form,
In the process in which the cylindrical packaging material is intermittently drawn and lowered along a vertical and cylindrical bag-making tube extending below the former, vertical seals are formed on both side edges of the cylindrical packaging material, and Close the tubular wrapping, and then
At the same time as forming a horizontal seal on the cylindrical packaging material with a space in the longitudinal direction of the cylindrical packaging material when the cylindrical packaging material passes through a composite sealer device disposed below the bag-making tube. Attaching the zipper to the tubular packaging material;
In a vertical bag making and filling machine,
A zipper fitting quality detecting device for detecting whether or not the male and female fitting portions of the temporary zipper are maintained in a normal fitting state;
The zipper fitting quality detecting device is
A detector disposed between the former and the composite sealer device as seen in the longitudinal direction of the bag-making tube;
When the temporary zipper reaches the detector, the detector is pushed from the rest position toward the bag making tube, and the temporary zipper is intermittently interposed between the detector and the bag making tube. Extrusion means for sandwiching at a predetermined clamping pressure together with the cylindrical packaging material drawn downward downward ,
Measuring means for measuring the extrusion amount of the detector;
Wherein based on the measurement result of the measuring means, seen including a determination means for determining whether the fitting portion of the temporary fixing the zipper is out,
When the cylindrical packaging material is intermittently pulled down along the bag-making tube, the temporary zipper is temporarily positioned at a height level where the detector is disposed,
The determination means pushes the detector toward the bag-making tube via the push-out means every time the temporary zipper is positioned at the height level of the detector, and the fitting portion is released. A vertical bag making filling and packaging machine with a zipper fitting quality detecting device characterized by determining whether or not the
前記判定手段は、正常な嵌合状態の前記嵌合部の厚みを前記嵌合部の良否を判定するための判定基準とし、前記測定手段で測定した前記押出量が前記判定基準から許容範囲を外れて小さければ、前記嵌合部に隙間が発生し、該隙間に起因して仮止めの前記ジッパーの厚みが正常な嵌合状態の前記嵌合部の厚みよりも大きく、前記嵌合部が外れていると判定することを特徴する請求項1に記載のジッパー嵌合良否検出装置付き縦形製袋充填包装機。The determination means uses the thickness of the fitting portion in a normal fitting state as a determination criterion for determining the quality of the fitting portion, and the extrusion amount measured by the measuring means is within an allowable range from the determination criterion. If the gap is small, a gap is generated in the fitting portion, and due to the gap, the thickness of the temporary zipper zipper is larger than the thickness of the fitting portion in a normal fitting state, and the fitting portion is The vertical bag making filling and packaging machine with a zipper fitting quality detecting device according to claim 1, wherein it is determined that the bag is detached. 前記判定基準は、前記検出子が前記製袋チューブの外周面に接触したときの前記押出量から前記ジッパー及び前記包材の規格上の厚みを差し引いた値に設定されることを特徴とする請求項2に記載のジッパー嵌合良否検出装置付き縦形製袋充填包装機。The determination criterion is set to a value obtained by subtracting the standard thickness of the zipper and the packaging material from the amount of extrusion when the detector contacts the outer peripheral surface of the bag making tube. Item 3. A vertical bag making filling and packaging machine with a zipper fitting quality detecting device according to Item 2. 前記押出手段はエアシリンダからなり、前記エアシリンダは前記挟持圧を調整可能であることを特徴とする請求項1〜3の何れかに記載のジッパー嵌合良否検出装置付き縦形製袋充填包装機。 The extrusion means Ri Do from the air cylinder, the air cylinder zipper fitting quality detector equipped vertical bag filling and packaging according to any one of claims 1-3, characterized in that is adjustable the clamping Ji圧 Machine. 前記検出子は、前記筒状包材を介して仮止めのジッパーに接触可能な接触面を有し、該接触面は前記製袋チューブの長手方向に平行に延びる平坦面であることを特徴とする請求項1〜4の何れかに記載のジッパー嵌合良否検出装置付き縦形製袋充填包装機。 The detector has a contact surface that can contact a temporary zipper through the cylindrical packaging material, and the contact surface is a flat surface extending in parallel with the longitudinal direction of the bag-making tube. A vertical bag making filling and packaging machine with a zipper fitting quality detecting device according to any one of claims 1 to 4 . 前記検出子は、前記製袋チューブの周方向でみて前記ジッパーの中央部分を前記筒状包材と共に前記検出子と前記製袋チューブとの間にて挟み込むべく配置されていることを特徴とする請求項1〜の何れかに記載のジッパー嵌合良否検出装置付き縦形製袋充填包装機。 The detector is arranged to sandwich the center portion of the zipper between the detector and the bag-making tube together with the cylindrical packaging material when viewed in the circumferential direction of the bag-making tube. The vertical bag making filling packaging machine with a zipper fitting quality detection device in any one of Claims 1-5 . 前記ジッパー嵌合良否検出装置は、前記検出子の前記休止位置を前記製袋チューブの径方向に関して調整する径方向調整手段を更に含むことを特徴とする請求項1〜の何れかに記載のジッパー嵌合良否検出装置付き縦形製袋充填包装機。 The said zipper fitting quality detection apparatus further includes the radial direction adjustment means which adjusts the said rest position of the said detector regarding the radial direction of the said bag making tube, The one in any one of Claims 1-6 characterized by the above-mentioned. Vertical bag making filling and packaging machine with zipper fitting quality detector. 前記ジッパー嵌合良否検出装置は、前記検出子の前記休止位置を前記製袋チューブの長手方向に関して調整する長手方向調整手段を更に含むことを特徴とする請求項1〜の何れかに記載のジッパー嵌合良否検出装置付き縦形製袋充填包装機。 The zipper fitting quality detection device, according to the rest position of the detectors to any one of claims 1 to 7, further comprising a longitudinal adjustment means for adjusting relative to the longitudinal direction of the bag tube Vertical bag making filling and packaging machine with zipper fitting quality detector.
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